Asphalt Mixing Plant LB1000

CONTENT
A. CONDITIONS AND PRELIMINARY DATA
B.TECHNICAL CHAPTER
C. PRICE OFFER LIST
D.3-D DIAGRAM FOR LB1000
E. OUR PROJECT FOR REFERENCE
F. CONDITIONS OF SUPPLY
*ATTACHED FILE—AUTO CAD DRAWING FOR THE PLANT
A CONDITIONS AND PRELIMINARY DATA
A.1 Premise:
 This offer has been prepared based on your request.
 In the definition of the technical and construction characteristics we have taken into account the use of top
quality materials to obtain the best guarantees of reliability and functionality considering the service and
the services requested.
 COMACO GROUP LIMITED, in addition to provide the plant with quality assurance system certified according
to EN ISO 9001: 2008

A.2 Environmental conditions:

 Working area : 30m x 30m
 Operating temperature: 0 / + 20 ° C; Please consider thermal insulation in case of cold or hot
 Standard atmospheric pressure : 760mmHg
 Material temperature of outlet dry drum system : 160° C
 Gravity of aggregate: 1650 kg/m3
 Water ratio of aggregate: ≤5%
 Heat ratio of aggregate: 0.21 Kcal/kg° C
 Powder ratio: 5%
 Asphalt ratio:5%
 Calorific value of fuel: heavy oil (9,850 Kcal/kg), diesel(10,500 Kcal/kg)

A.3 Power supply data:

 Supply voltage and frequency: 380V 50HZ 3Phase

A.4 Documentation:
 Technical documentation, instruction manuals, registration plates, etc. Will be in English Language.

A.5 Production:
80 t / hour of asphalt mixing plant (GB/T 17808-2010 )

B. TECHNICAL CHAPTER
1. COLD FEED SYSTEM
Quantity : 1 set
1.1 The isolated compartments of the cold aggregate hopper
 Qty: 1set
 Dimension : 3600mm(width) x 2860mm (height)
 Capacity: 10 m3 /each
 Total Capacity : 10 x 4 m3
 Sand bin: 1pc, with 2 units OLI-WOLONG vibrator, MVE200/3, 2x0.37kW
 Structure : H150 steel,
With protection grids on the compartments and repair platform& railings.
 Each compartment with non-aggregate detection device, Acousto-optic system and vibrator
Use OMORON switch to control
 1.2 Variable speed discharge belt
 Qty: 4sets, 1set/each bin
 Belt: 2.6m(length) x 600mm(width)
 Capacity : 0~60t/h
 Motor : Shaft-mounted reducer
 Drum diameter: Φ240mm
 Motor power: 1.5kW, 4units, 1unit/each bin
 With skirt, high wear resistance, seamless belt

1.3 Horizontal collecting belt

 Qty: 1set
 Belt: 31.4m(length) x 600mm(width)
 Capacity : 0~100t/h
 Motor : Shaft-mounted reducer
 Drum diameter: Φ320mm
 Motor power: 5.5kW, 1 unit
 With head cleaner and end cleaner of the belts

1.4 Feed conveyor belt

 Qty: 1set
 Belt: 20m(length) x 600mm(width)
 Inclination degree: ≈16°
 capacity : 0~100t/h
 motor : Shaft-mounted reducer
 motor power: 4kW, 1 unit
 With skirt, high wear resistance, seamless belt, With head cleaner and end cleaner of the belts

2. DRY DRUM SYSTEM

Capacity : 100t/h, Quantity : 1 set
2.1 Dry Drum
 Qty: 1set
 Dimension : Φ1750mm(diameter) x 7000mm (length)
 Material: 16Mn, Rock wool isolated, stainless steel covered
 Rotation Speed: 9.5r/min
 Motor : Friction-driven variable speed motor
 Motor Power: 7.5kW, 4units
 H section steel structure support frame, with feed box, discharge box

2.2 Thermodetector
 Qty: 1set
 Measurement scope: 0~420° C

2.3 Burner
 Qty: 1set
 Model: QCB1000
 Fuel regulating ratio： 1:10
 Max combustion ability: heavy oil,1150Kg/h
 Automatic CNC medium atomizing burner, with emergency automatic flame-out protection device,
complete set of heavy oil pipeline and oil pump, valve group
3. THE MIXING FLOOR ASSEMBLY
Capacity : 100t/h, Quantity : 1 set
3.1 Hot aggregate elevator
 Qty: 1set
 Capacity : 100t/h
 Motor Power: 15kW, 1unit
 Motor: Straight contact brake motor reducer drive, belt brake, plugging device
 high wear-resisting coin chain structure

3.2 Powder elevator

 Qty: 1set
 Capacity : 12t/h
 Motor Power: 5.5kW, 1unit
 Motor: Straight contact brake motor reducer drive, belt brake, plugging device
 high wear-resisting double chain structure

3.3 Double vibration motor driven linear sieve

 Qty: 1set
 Screening area : 11m2
 Amplitude adjustable range: 5~7mm
 Vibrator: MVE5000/1, 2units,OLI-WOLONG
 Standard screen sizes： 4mmx4mm, 10mmx10mm, 18mmx18mm, 25mmx25mm
 Straight line screen : 4 layer 5 sections, 1 set, can be customized
 The aggregate into the screen slots on vibrating screen with conversion flap, the aggregate directly
into 1 # bin without in sieving

3.4 Hot Hopper

 Qty: 1set
 Aggregate bin: 4pcs, 4.95m3, 1.32m3, 1.21m3 , 1.21m3
 Recycling bin: 1pcs, 1.21m3
 Powder temporary bin: 1pcs, 1.2m3
 Level indicator: SR20F-T, 4sets
 AIRTAC cylinder, Aggregate metering door adopt revolving door structure

3.5 Weighing System

 Qty: 1set
 Aggregate scale: Max=1250 kg/batch,
powder scale: Max=300 kg/batch,
asphalt scales: Max=300 kg/batch
 Static measuring accuracy: asphalt≤±0.2%, powder≤±0.2%, agg≤±0.5%
 Dynamic measuring accuracy: asphalt≤±1.5%, powder≤±2.5%, agg≤±3%
 Sensor adopts three pressure type transmission device, TECSIS brand
 Asphalt scales with double heat conduction oil tank insulation structure, gravity structure, high
temperature pneumatic butterfly valve
 Have secondary metering compensation function, liquid level float switch are installed on wall,
prevent the asphalt scales
 3.6 Mixing System
 Qty: 1set
 Capacity: 80t/h
 Model No: AMIXI1000
 Mixing Cycle: 45S
 Aggregate lifting motor:18.5kW, 1unit
 Vibrator Motor: 2.6kW, 2units
 Tubular heating Motor: 2KW, 1unit
 Feeding motor: 1.5Kw,1unit
 With double side synchronous shaft stirring form
 Mixer blade, lining board, stirring arm adpot high chrome high manganese steel casting

3.7 Complete layer adopt H section steel frame structure and ladder platform

4. PNEUMATIC SYSTEM
Quantity : 1 set
4.1 Screw air compression
 Qty: 1set
 Brand: KSV
 Model: LW-30
 Power: 22kW
 Displacement: 3.4m3/min
 Exhaust Pressure: 0.8Mpa

4.2 AIRTAC pneumatic components and accessories

5. CENTRAL CONTROL SYSTEM

Quantity : 1 set
 Dimension: 5m×2.2m×2.4m
 Industrial control systems, office console, electric control cabinet, full computer animation
operation interface in Chinese
 17 "LCD display device, double machine double control network system
 Adopt three-dimensional 3 D interface
 Electrical components using imported components such as SIEMENS, ABB

6. WET DUST REMOVAL SYSTEM

Quantity : 1 set
 Induced draft fan: 1 set
 Power: 45kW
 Centrifugal pump : 11kW + 5.5kW
 Recycling screw: Φ219mm
 Primary gravity dust secondary wet dust removal, The dust from primary gravity dust system by
the screw conveyer conveying into aggregate elevator , Dust filtering by water to the tank
7. BITUMEN HEATING SYSTEM
Quantity : 1 set
 Capacity: 40m3
 Burner : BPL-45P, 0.5kw,BALTUR
 Asphalt pump: 5.5kW, 2inch, 1set
 Circulating pump: 1.5Kw, 2inch, 1set
 Heating medium: conduction oil
 Dimension: 11m(length) x 2.2m(width) x 2.35m(height)
 All bitumen pipe and diathermia oil pipe, Asphalt pump, valve, pipe, control room
C. PRICE OFFER LIST

No. Specification QTY

Asphalt Mixing Plant LB1000
1. COLD FEED SYSTEM 1set
1.1 The isolated compartments of the cold aggregate hopper, 10 x 4 m 3
1set
1.2 Variable speed discharge belt, 0~60t/h 4sets
1.3 Horizontal collecting belt, 0~100t/h 1set
1.4 Feed conveyor belt, 0~100t/h 1set
2. DRY DRUM SYSTEM 1set
2.1 Dry Drum, Φ1750mm(diameter) x 7000mm (length) 1set
2.2 Thermodetector, Measurement scope: 0~420° C 1set
2.3 Burner 1set
3. THE MIXING FLOOR ASSEMBLY 1set
3.1 Hot aggregate elevator, 100t/h 1set
3.2 Powder elevator, 12t/h 1set
3.3 Double vibration motor driven linear sieve, Screening area : 11m 2
1set
3.4 Hot Hopper, 4pcs of aggregate bin, 1 pc of Recycling bin,1 pc of Powder 1set
temporary bin
3.5 Weighing System 1set
3.6 Mixing System, 80t/h 1set
3.7 Complete layer adopt H section steel frame structure and ladder platform 1lot
4. PNEUMATIC SYSTEM 1set
4.1 Screw air compression 1set
4.2 AIRTAC pneumatic components and accessories 1set
5. CENTRAL CONTROL SYSTEM 1set
6. WET DUST REMOVAL SYSTEM 1set
7. BITUMEN HEATING SYSTEM,40m3 1set

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D. 3-D DIAGRAM FOR LB1000
E. Project Picture for reference

2014/08 LB800,INDONESIA 2015/06 LB1000,SRILANKA

2015/08 LB1000,CHINA 2016/01 LB1500,INDONESIA