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    Recommended Winding Tensions

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    Deaferrant
    This document provides recommended minimum and maximum winding tensions for round magnet wire with copper and aluminum conductors of various American Wire Gauge (AWG) sizes. The tensions are given in pounds and kilograms and are intended as guidelines, as individual validation tests should be used to ensure wire is not stretched during production. Winding tensions higher than the maximums may increase electrical resistance.

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    Recommended Winding Tensions

    Uploaded by

    Deaferrant
    53 views1 page
    This document provides recommended minimum and maximum winding tensions for round magnet wire with copper and aluminum conductors of various American Wire Gauge (AWG) sizes. The tensions are given in pounds and kilograms and are intended as guidelines, as individual validation tests should be used to ensure wire is not stretched during production. Winding tensions higher than the maximums may increase electrical resistance.

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    This document provides recommended minimum and maximum winding tensions for round magnet wire with copper and aluminum conductors of various American Wire Gauge (AWG) sizes. The tensions are given in pounds and kilograms and are intended as guidelines, as individual validation tests should be used to ensure wire is not stretched during production. Winding tensions higher than the maximums may increase electrical resistance.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    53 views1 page

    Recommended Winding Tensions

    Uploaded by

    Deaferrant
    This document provides recommended minimum and maximum winding tensions for round magnet wire with copper and aluminum conductors of various American Wire Gauge (AWG) sizes. The tensions are given in pounds and kilograms and are intended as guidelines, as individual validation tests should be used to ensure wire is not stretched during production. Winding tensions higher than the maximums may increase electrical resistance.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Recommended Winding Tensions

    Below are recommended winding tension for round magnet wire with Copper and Aluminum conductors. They are strictly
    recommendations and it is suggested that you use your own validation tests to ensure that the wire is not stretched during
    your production process.

    RECOMMENDED WINDING TENSIONS FOR ROUND COPPER AND ALUMINUM CONDUCTORS


    SIZE COPPER ALUMINUM SIZE
    (AWG) (AWG)
    Minimum Maximum Minimum Maximum
    lbs / oz kg / g lbs / oz kg / g lbs / oz kg / g lbs / oz kg / g
    10 61 lbs 28 kg 82 lbs 37 kg 12 lbs 6 kg 22 lbs 10 kg 10
    11 48 22 65 29 10 4 18 8 11
    12 38 17 51 23 8 3 14 6 12
    13 31 14 41 18 6 3 11 5 13
    14 24 11 32 15 5 2 9 4 14
    15 19 8.7 26 12 4 2 7 3 15
    16 15 6.9 20 9.2 3 1 6 3 16
    17 12 5.5 16 7.3 2 1 4 2 17
    18 10 4.3 13 5.8 2 1 4 2 18
    19 8 3.4 10 4.6 2 1 3 1 19
    20 6 2.7 8 3.6 1.25 .55 2 2 20
    21 5 2.2 6 2.9 1 .43 1.8 0.8 21
    22 4 1.7 5 2.3 0.8 .34 1.4 0.6 22
    23 3 1.4 4 1.8 0.6 .27 1.1 0.5 23
    24 2 1.1 3 1.4 0.5 .22 .9 0.4 24
    25 2 0.9 3 1.1 0.4 .17 .7 0.3 25
    26 1 0.7 2 0.9 0.3 .14 .5 0.2 26
    27 1 0.5 2 0.7 0.2 .11 .4 0.2 27
    28 15 oz 425 g 20 oz 565 g 3 oz 85 g 6 oz 160 g 28
    29 12 340 16 455 2.5 68 4.5 125 29
    30 9 270 13 360 2 54 3.5 99 30
    31 7 210 10 280 1.5 42 2.8 78 31
    32 6 170 8 290 1.20 34 2.20 63 32
    33 5 135 6 180 .95 27 1.75 49 33
    34 4 105 5 140 .75 21 1.40 39 34
    35 3 85 4 110 .60 17 1.10 31 35
    36 2 65 3 90 .45 13 .85 24 36
    37 2 55 3 70 .38 11 .71 20 37
    38 2 45 2 55 .29 8.6 .56 16 38
    39 1.2 35 1.5 45 .23 6.5 .42 12 39
    40 0.9 25 1.2 35 .18 5.1 .33 9.4 40
    41 0.7 20 1.0 28 .15 4.2 .27 7.7 41
    42 0.6 17 0.8 22 .12 3.3 .22 6.1 42
    43 0.5 13 0.6 17 .09 2.6 .17 4.7 43
    44 0.4 10 0.5 13 .07 2.1 .14 3.9 44
    Maximum vaulue above based on yeild strength of fully annealed copper wire.
    Winding tensions higher than the stated maximums may cause higher resistance values.

    36 MWS Wire Industries, 31200 Cedar Valley Drive, Westlake Village, CA 91362 • Phone: 818-991-8553 • Fax: 818-706-0911 • www.mwswire.com
    Print Revision May 2016

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