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Errata Sheet

March 2002 ENVIRO-SEALR Graphite ULF

Errata Sheet
for
The following Instruction Manuals

Instruction Manual Title Form Number Date


Design CP Control Valve 5373 February 2001
Design CP Control Valve with ENVIRO-SEAL Bellows Seal Bonnet 5410 November 1998
ENVIRO-SEAL Packing System for Sliding-Stem Valves 5306 December 1996
Design ED and EAD easy-eR Valves Class 125 through 600 5032 January 2001
Design EDR and ETR easy-eR Valves 5050 February 2001
Design EHAD, EHAS, and EHAT Valves 5251 February 1996
1-1/2 x 1 through 8 x 6-Inch Design EHD, EHS, and EHT Valves 5163 September 2000
8- through 14-Inch Design EHD and EHT Sliding-Stem Control Valves 5109 June 1999
Class 125 through 600 Design ES and EAS easy-eR Valves 5030 January 2001
Design ET and EAT easy-eR Valves Class 125 through 600 5081 January 2001
Design EWD, EWS, and EWT Valves through 12 x 8 Inch Size 2376 March 1998
Design EZ easy-eR Control Valve 5118 November 2001
Design EZ-C, ET-C, and EWT-C Cryogenic Sliding-Stem Control Valves 5376 July 2001
Design HP and HPA Control Valve 5299 November 2000
Design YD, YS, and YSC 3-Way Valves 5003 February 2001
Design 1018S Sliding-Stem Valve Sizes DN 15-25-40-50-80-100
5420 June 1997
(1/2, 1-1/2, 2, 3, and 4-Inch)

This errata sheet provides information on Installation


ENVIRO-SEAL Graphite ULF packing systems. See
tables 2 and 3 and figure 2 for identification of Installation of ENVIRO-SEAL Graphite ULF packing
components in this packing system. systems is similar to installation of ENVIRO-SEAL
Graphite packing systems for easy-e, EH, HP, YD,
YS, CP, or 1018S valves. Follow the appropriate
Description warnings, notes, and instructions as shown in the
ENVIRO-SEAL Packing System for Sliding-Stem
ENVIRO-SEAL Graphite ULF packing systems are Valves instruction manual.
available for Fisher easy-e, EH, HP, YD, YS, and
CP valves with 9.5, 12.7, 15.9, 19.1, 25.4, and 31.8
mm (3/8, 1/2, 5/8, 3/4, 1, and 1-1/4 inch) diameter
valve stems and Design 1018S valves with 12 and16
mm valve stems.

www.Fisher.com
Errata Sheet
ENVIRO-SEALR Graphite ULF March 2002

Table 1. Graphite ULF Packing Torque


VALVE STEM SIZE TORQUE
TYPE mm Inch NSm IbfSin IbfSft
9.5 3/8 4.3 38 3.2

easy-eR, 12.7 1/2 8.5 76 6.3 9 SPRINGS


EH, HP, 19.1 3/4 21 187 16
YD, YS 25.4 1 47 420 35 PACKING
FOLLOWER
31.8 1–1/4 56 495 41
12.7 1/2 5.3 46 3.9 EĆBODY
15.9 5/8 5.0 45 3.7
CP
25.4 1 7.1 62 5.2
31.8 1–1/4 4.3 38 3.2
12 --- 5.5 49 4.1
1018S
16 --- 11 94 7.8

9 SPRINGS
10 SPRINGS
Tightening Procedure
PACKING
PACKING
To obtain the target load of 85% compression of FOLLOWER
FOLLOWER
maximum deflection, perform the following: 1/2x1, 3/4x1, 1, 1Ć1/2, AND 3 AND 4ĆINCH
2ĆINCH DESIGN CP DESIGN CP
D Tighten the packing flange nuts alternately and and
evenly, keeping the packing flange parallel with the A6144/IL 1/2 THROUGH 4ĆINCH DESIGN 1018S
valve flange, until the Belleville springs are
compressed 100% (or completely flat), as detected Figure 1. Belleville Spring Stacking Order for
by a rapid increase in nut torque. Refer to the ENVIRO-SEAL Graphite ULF
(Same as for ENVIRO-SEAL Graphite)
instruction manual for ENVIRO-SEAL packing
systems for sliding stem valves if you need further
assistance.

D For graphite ULF packing, loosen each packing Note


flange nut 1/4 turn (90 degrees rotation).
Fisher does not assume responsibility
The ‘‘target load’’ of 85% compression has now for the selection, use, or maintenance
been reached. of any product. Responsibility for
proper selection, use, and
1. The “springs flat” procedure described above is maintenance of any Fisher product
the preferred method of adjusting ENVIRO-SEAL remains solely with the purchaser.
Graphite ULF packing. However, the torque values
in table 1 can also be used as a guideline for 85%
spring compression. These values are based on
generous lubrication of the packing studs and nuts
with Never-Seez lubricant. Loosening of the packing
flange nuts is not required when these torques are
used.

2. Refer to the appropriate valve and actuator


instruction manuals when connecting the valve to Parts List
the actuator. Under normal conditions, the packing
nuts should not require re-tightening. Refer to the appropriate table for part numbers.

2
Errata Sheet
March 2002 ENVIRO-SEALR Graphite ULF

Table 2. Packing Kits for easy-e, EH, HP, YD, and YS Valves
STEM SIZE DIAMETER
PACKING RETROFIT(1) PACKING REPAIR(2)
mm Inch
9.5 3/8 RPACKXRT262 RPACKX00592
12.7 1/2 RPACKXRT272 RPACKX00602
19.1 3/4 RPACKXRT282 RPACKX00612
25.4 1 RPACKXRT292 RPACKX00622
31.8 1-1/4 RPACKXRT302 RPACKX00632
1. Contains key numbers 200, 201, 207, 208, 209, 210, 211, 212, 214, and 217.
2. Contains key numbers 207, 208, 209, 210, and 214.

Table 3. Packing Kits for Design CP and 1018S Valves


VALVE SIZE STEM SIZE DIAMETER PACKING
VALVE DESIGN PACKING REPAIR(2)
Inch mm Inch RETROFIT(1)
1 12.7 1/2 RCPXPKRT742 RCPXPACK272
1-1/2 12.7 1/2 RCPXPKRT752 RCPXPACK282
CP 2 15.9 5/8 RCPXPKRT762 RCPXPACK292
3 25.4 1 RCPXPKRT772 RCPXPACK302
4 31.8 1-1/4 RCPXPKRT782 RCPXPACK312
1/2, 1, 1-1/2, 2 12 ---
1018S Contact your Fisher sales office
3, 4 16 ---
1. Contains key numbers 200, 201, 209, 210, 211, 212, 214, 217, and 219.
2. Contains key numbers 207, 208, 209, 210, 214, and 219.

DESIGN CP (12.7, 15.9,


AND 19.1 mm [1/2, 5/8,
AND 3/4 INCH] STEM
SIZES

39B9282/A
39B4612/A

DESIGN E DESIGN CP (25.4 AND 31.8 mm [1 AND 1-1/4 INCH] STEM SIZES
AND DESIGN 1018S (12 AND 16 mm STEM SIZES)

Figure 2. ENVIRO-SEAL Graphite ULF Packing

3
Errata Sheet
ENVIRO-SEALR Graphite ULF March 2002

easy-e, ENVIRO-SEAL, and Fisher are marks owned by Fisher Controls International, Inc., a business of Emerson Process Management.
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.
This product may be covered by one or more of the following patents: 5,129,625; 5,131,666; 5,056,757; 5,230,498; and 5,299,812 or under
pending patents.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy,
they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use
or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and
maintenance of any Fisher product remains solely with the purchaser.

Emerson Process Management


Fisher
Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
www.Fisher.com

4
EFisher Controls International, Inc. 2002; All Rights Reserved
Instruction Manual
Form 5081
January 2001 Design ET & EAT Class 125-600

Design ET and EAT easy-eR Valves


Class 125 through 600
Contents
Introduction ............................... 1
Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation ................................. 3

Maintenance ............................... 3
Packing Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Packing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4
Replacing Packing . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Trim Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lapping Metal Seats . . . . . . . . . . . . . . . . . . . . . . . . 9
Valve Plug Maintenance . . . . . . . . . . . . . . . . . . . . 10
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ENVIRO-SEAL Bellows Seal Bonnet . . . . . . . . . 12
Replacing a Plain or Extension Bonnet with an
ENVIRO-SEAL Bellows Seal Bonnet
(Stem/Bellows Assembly) . . . . . . . . . . . . . . . . 12
Replacement of an Installed ENVIRO-SEAL
Bellows Seal Bonnet (Stem/Bellows
Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Purging the ENVIRO-SEAL Bellows
Seal Bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
W1916-3 / IL
Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 1. Design ET Control Valve with Type 667 Actuator

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
EAT valves, through Class 600 ratings. Refer to
separate manuals for instructions covering the
Introduction actuator and accessories.

Scope of Manual Only persons qualified through training or experience


should install, operate, and maintain a Design ET
This instruction manual includes installation, valve. If you have any questions about these
maintenance, and parts information for 1- through instructions, contact your Fisher sales office before
8-inch Design ET valves, and 1- through 6-inch Design proceeding.
D100398X012
Design ET & EAT Class 125-600
Table 1. Specifications

End Connection Styles Shutoff Classifications


Cast Iron Valves See table 2
Flanged: Class 125 flat-face or 250 raised-face
flanges per ASME B16.1 Flow Characteristics
Screwed: Consistent with ASME B16.4 Linear (all cages), quick-opening (all except
Steel and Stainless Steel Valves Whisper Trim, WhisperFlo, and Cavitrol cages),
Flanged: Class 150, 300, and 600 raised-face or or equal percentage (all except Whisper Trim,
ring-type joint flanges per ASME B16.5 WhisperFlo, and Cavitrol cages)
Screwed or Socket Welding: All available ASME
B16.11 schedules that are consistent with Class Flow Directions
600 per ASME B16.34
Buttwelding: Consistent with ASME B16.25 Linear, Quick Opening, or Equal Percentage
Cage: Normally down
Whisper Trim and WhisperFlo Cages: Always up
Maximum Inlet Pressure(1) Cavitrol Cage: Always down
Cast Iron Valves
Approximate Weights
Flanged: Consistent with Class 125B or 250B
pressure-temperature ratings per ASME B16.1 VALVE SIZE, WEIGHT
Screwed: Consistent with Class 250 INCHES kg Pounds
pressure-temperature ratings per ASME B16.4 1 & 1-1/4 14 30
Steel and Stainless Steel Valves 1-1/2 20 45
Flanged: Consistent with Class 150, 300, and 600 2 39 67
2-1/2 45 100
pressure-temperature ratings per ASME B16.34 3 54 125
Screwed or Welding: Consistent with Class 600 4 77 170
pressure-temperature ratings per ASME B16.34 6 159 350
8 408 900

1. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.

Table 2. Available Shutoff Classifications per Description


ANSI/FCI 70-2 and IEC 60534-4
Valve Design Seating Shutoff Class
These single-port valves have cage guiding,
Standard air test(1)
quick-change trim, and balanced push-down-to-close
PTFE (standard) valve plug action. Valve configurations are as follows:
All exce
exceptt those with V (optional)
Cavitrol III cages
g IV
Metal Design ET—Globe-style valve (figure 1) with
V (optional)(2)
metal-to-PTFE seating (standard for all except Cavitrol
ET with Cavitrol III IV (standard) III cages) for stringent shutoff requirements, or
Metal
one-stage cage V (optional) metal-to-metal seating (standard for Cavitrol III cages,
ET with Cavitrol III optional for all others) for higher temperatures.
Metal V
two-stage cages
ET w/PEEK Design EAT—Angle version of Design ET, used to
Metal V to 316C (600F)
Anti-Extrusion Rings
facilitate piping or in applications which require a
ET w/
3-7/16 to 7-inch port
Soft or Metal VI self-draining valve.
ET and EAT
Replaceable,
w/ TSO TSO(1)
protected soft seat
(Tight Shutoff Trim) Specifications
1. This is a special non-ANSI/FCI leakage class.
2. Class V shutoff requires spring-loaded seal ring, radiused-seat plug, and
wide-bevel seat ring (not available with 8-inch port, quick-opening cage). Not available
Typical specifications for these valves are shown in
with trims 4, 29, and 85. table 1.

2
Design ET & EAT Class 125-600
Installation Note

Depending on valve body materials


used, post weld heat treating may be
WARNING required. If so, damage to internal
elastomeric and plastic parts, as well as
internal metal parts is possible.
Personal injury or equipment damage Shrink-fit pieces and threaded
caused by sudden release of pressure connections may also loosen. In general,
may result if the valve assembly is if post weld heat treating is to be
installed where service conditions could performed, all trim parts should be
exceed the limits given in table 1 or on removed. Contact your Fisher sales
the appropriate nameplates. To avoid office for additional information.
such injury or damage, provide a relief
valve for over-pressure protection as 5. With a leak-off bonnet construction, remove the
required by government or accepted pipe plugs (keys 14 and 16, figure 14) to hook up the
industry codes and good engineering leak-off piping. If continuous operation is required
practices. during inspection or maintenance, install a three-valve
bypass around the control valve assembly.

6. If the actuator and valve are shipped separately,


CAUTION refer to the actuator mounting procedure in the
appropriate actuator instruction manual.

When ordered, the valve configuration


and construction materials were
selected to meet particular pressure, WARNING
temperature, pressure drop, and
controlled fluid conditions. Since some Personal injury could result from
valve body/trim material combinations packing leakage. Valve packing was
are limited in their pressure drop and tightened prior to shipment; however,
temperature ranges, do not apply any the packing might require some
other conditions to the valve without readjustment to meet specific service
first contacting your Fisher sales office. conditions.

1. Before installing the valve, inspect the valve and Valves with ENVIRO-SEAL live-loaded packing or
associated equipment for any damage and any foreign HIGH-SEAL live-loaded packing will not require this
material. initial readjustment. See the Fisher instruction
manuals, ENVIRO-SEAL Packing System for
Sliding-Stem Valves or HIGH-SEAL Live-Loaded
2. Make certain the valve body interior is clean, that Packing System (as appropriate), for packing
pipelines are free of foreign material, and that the instructions. If you wish to convert your present
valve is oriented so that pipeline flow is in the same packing arrangement to ENVIRO-SEAL packing, refer
direction as the arrow on the side of the valve. to the retrofit kits listed in the Parts Kits section.

3. The control valve assembly may be installed in any


orientation unless limited by seismic criteria. However,
the normal method is with the actuator vertical above
the valve. Other positions may result in uneven valve
plug and cage wear, and improper operation. With Maintenance
some valves, the actuator may also need to be
supported when it is not vertical. For more information, Valve parts are subject to normal wear and must be
consult your Fisher sales office. inspected and replaced as necessary. Inspection and
maintenance frequency depends on the severity of
service conditions. This section includes instructions
4. Use accepted piping and welding practices when for packing lubrication, packing maintenance, trim
installing the valve in the line. For flanged valves, use maintenance, and ENVIRO-SEAL bellows seal bonnet
a suitable gasket between the valve and pipeline replacement. All maintenance operations may be
flanges. performed with the valve in the line.

3
Design ET & EAT Class 125-600
WARNING

Avoid personal injury or property


LUBRICATOR
damage from sudden release of process
pressure or bursting of parts. Before
performing any maintenance operations:

 Always wear protective gloves,


clothing, and eyewear when performing
any maintenance operations to avoid
personal injury.

 Disconnect any operating lines


providing air pressure, electric power, or
a control signal to the actuator. Be sure 10A9421-A

LUBRICATOR/ISOLATING VALVE
AJ5428-D
the actuator cannot suddenly open or A0832-2/IL

close the valve. Figure 2. Lubricator and Lubricator/Isolating Valve (Optional)

 Use bypass valves or completely


shut off the process to isolate the valve
from process pressure. Relieve process Packing Lubrication
pressure from both sides of the valve.
Drain the process media from both sides Note
of the valve. ENVIRO-SEAL and HIGH-SEAL packing
do not require lubrication.
 Vent the pneumatic actuator
loading pressure and relieve any If a lubricator or lubricator/isolating valve (figure 2) is
actuator spring precompression. provided for PTFE/composition or other packings that
require lubrication, it will be installed in place of the
 Use lock-out procedures to be sure pipe plug (key 14, figure 14). Use a good quality
that the above measures stay in effect silicon-base lubricant. Do not lubricate packing used in
while you work on the equipment. oxygen service or in processes with temperatures over
260C (500F). To operate the lubricator, simply turn
 The valve packing box may contain the cap screw clockwise to force the lubricant into the
process fluids that are pressurized, even packing box. The lubricator/isolating valve operates
when the valve has been removed from the same way except open the isolating valve before
the pipeline. Process fluids may spray turning the cap screw and then close the isolating
out under pressure when removing the valve after lubrication is completed.
packing hardware or packing rings, or
when loosening the packing box pipe
plug. Packing Maintenance
Note
Note For valves with ENVIRO-SEAL packing,
see the Fisher instruction manual,
ENVIRO-SEAL Packing System for
Whenever a gasket seal is disturbed by Sliding-Stem Valves, Form 5306, for
removing or shifting gasketed parts, packing instructions.
install a new gasket during reassembly.
This ensures a good gasket seal For valves with HIGH-SEAL packing, see
because the used gasket may not seal the Fisher instruction manual,
properly. HIGH-SEAL Live-Loaded Packing
System, Form 5263, for packing
instructions.
Because of the care Fisher takes in meeting all
manufacturing requirements (heat treating, Key numbers refer to figure 3 for PTFE V-ring packing
dimensional tolerances, etc.), use only replacement and to figure 4 for PTFE/composition packing, unless
parts manufactured or furnished by Fisher. otherwise indicated.

4
Design ET & EAT Class 125-600
UPPER WIPER
UPPER WIPER (KEY 12)
(KEY 12)
PACKING PACKING
FOLLOWER FOLLOWER (KEY 13)
(KEY 13)
FEMALE 1 FEMALE
1
ADAPTOR ADAPTOR
PACKING PACKING
RING 1 1
RING
MALE MALE
WASHER 1
ADAPTOR 1 ADAPTOR SPACER (KEY 8)
(KEY 10)
SPRING
(KEY 8)

PACKING BOX
RING (KEY 11)
PACKING BOX
RING (KEY 11)
1 LOWER
LOWER WIPER
WIPER 1
FOR 316 SST FOR ALL OTHER METAL PACKING
METAL PACKING BOX PARTS BOX PART MATERIALS
NOTE:
1 MALE ADAPTOR, PACKING RING, FEMALE ADAPTOR,
AND LOWER WIPER ARE PART OF PACKING SET (KEY 6).
2 REQ’D FOR DOUBLE ARRANGEMENTS, EXCEPT LOWER WIPER.
12A7837-A
B1429-5 / IL SINGLE ARRANGEMENTS

UPPER WIPER
(KEY 12)

PACKING
FOLLOWER (KEY 13)

MALE ADAPTOR

PACKING RING

FEMALE ADAPTOR

LANTERN RING
(KEY 8)

PACKING BOX
RING (KEY 11)

12A8187-D 12A7814-D 12A7839-A


ASSEMBLY 1 ASSEMBLY 2 ASSEMBLY 3 ASSEMBLY 1 ASSEMBLY 2 ASSEMBLY 3 ASSEMBLY 1 ASSEMBLY 2 ASSEMBLY 3 LOWER WIPER
(POSITIVE (VACUUM) (POSITIVE (POSITIVE (VACUUM) (POSITIVE (POSITIVE (VACUUM) (POSITIVE
PRESSURES) PRESSURES PRESSURES) PRESSURES PRESSURES) PRESSURES
& VACUUM) & VACUUM) & VACUUM)
9.5 mm (3/8 INCH) STEM 12.7 mm (1/2 INCH) STEM 19.1, 25.4, OR 31.8 mm
(3/4, 1, OR 1Ć1/4 INCH) STEM
B1428-5 / IL DOUBLE ARRANGEMENTS
Figure 3. PTFE V-Ring Packing Arrangements for Plain and Extension Bonnets

For spring-loaded single PTFE V-ring packing, the establish a stem seal by tightening the packing flange
spring (key 8) maintains a sealing force on the nuts.
packing. If leakage is noted around the packing
follower (key 13), check to be sure the shoulder on the If the packing is relatively new and tight on the stem,
packing follower is touching the bonnet. If the shoulder and if tightening the packing flange nuts does not stop
is not touching the bonnet, tighten the packing flange the leakage, the valve stem may be worn or nicked so
nuts (key 5, figure 14) until the shoulder is against the that a seal cannot be made. The surface finish of a
bonnet. If leakage cannot be stopped in this manner, new valve stem is critical for making a good packing
proceed to the Replacing Packing procedure. seal. If the leakage comes from the outside diameter
of the packing, the leakage may be caused by nicks or
scratches around the packing box wall. If performing
If there is undesirable packing leakage with other than any of the following procedures, inspect the valve stem
spring-loaded packing, first try to limit the leakage and and packing box wall for nicks and scratches.

5
Design ET & EAT Class 125-600
UPPER WIPER
Note
(KEY 12)

PACKING
The following step also provides
FOLLOWER (KEY 13) additional assurance that the valve body
fluid pressure has been relieved.

PACKING RING
(KEY 7) CAUTION
LANTERN RING
(KEY 8)
Avoid damaging the seating surface
caused by the valve plug and stem
PACKING BOX
RING (KEY 11) assembly dropping from the bonnet (key
1, figure 14) after being lifted part way
9.5 mm 12.7 mm 19.1, 25.4, OR
out. When lifting the bonnet, temporarily
(3/8 INCH) (1/2 INCH) 31.8 mm install a valve stem locknut on the valve
STEM STEM (3/4, 1, OR stem. The locknut will prevent the valve
12A8188-A
12A7815-A 1Ć1/4 INCH) plug and stem assembly from dropping
12A8173-A
STEM
A2619-1 / IL
out of the bonnet.
Figure 4. Detail of PTFE/Composition Packing Arrangements
for Plain and Extension Bonnets
4. Hex nuts (key 16, figure 16, 17, or 20) or cap
screws (not shown) attach the bonnet (key 1, figure
14) to the valve body (key 1, figure 16, 17, or 20).
Loosen these nuts or cap screws approximately 3 mm
Replacing Packing (1/8 inch). Then loosen the body-to-bonnet gasketed
joint by either rocking the bonnet or prying between
1. Isolate the control valve from the line pressure, the bonnet and valve. Work the prying tool around the
release pressure from both sides of the valve, and bonnet until the bonnet loosens. If no fluid leaks from
drain the process media from both sides of the valve. If the joint, remove the nuts or cap screws completely
using a power actuator, also shut off all pressure lines and carefully lift the bonnet off the valve.
to the power actuator, and release all pressure from
the actuator. Use lock-out procedures to be sure that 5. Remove the locknut and separate the valve plug
the above measures stay in effect while you work on and stem from the bonnet. Set the parts on a
the equipment. protective surface to prevent damage to gasket or
seating surfaces.
2. Disconnect the operating lines from the actuator
and any leak-off piping from the bonnet. Disconnect 6. Remove the bonnet gasket (key 10, figure 16, 17,
the stem connector, then remove the actuator from the or 20) and cover the opening in the valve to protect the
valve by unscrewing the yoke locknut (key 15, figure gasket surface and prevent foreign material from
14) or the hex nuts (key 26, figure 14). getting into the valve body cavity.

3. Loosen the packing flange nuts (key 5, figure 14) 7. Remove the packing flange nuts, packing flange,
so that the packing is not tight on the valve stem. upper wiper, and packing follower (keys 5, 3, 12, and
Remove any travel indicator parts and stem locknuts 13, figure 14). Carefully push out all the remaining
from the valve stem threads. packing parts from the valve side of the bonnet using a
rounded rod or other tool that will not scratch the
packing box wall. Clean the packing box and the metal
packing parts.
WARNING
8. Inspect the valve stem threads and packing box
surfaces for any sharp edges which might cut the
To avoid personal injury or property packing. Scratches or burrs could cause packing box
damage caused by uncontrolled leakage or damage to the new packing. If the surface
movement of the bonnet, loosen the condition cannot be improved by light sanding, replace
bonnet by following the instructions in the damaged parts by following the appropriate steps
the next step. Do not remove a stuck in the Trim Maintenance procedure.
bonnet by pulling on it with equipment
that can stretch or store energy in any 9. Remove the covering protecting the valve body
other manner. The sudden release of cavity and install a new bonnet gasket (key 10, figure
stored energy can cause uncontrolled 16, 17, or 20), making sure the gasket seating
movement of the bonnet. surfaces are clean and smooth. Then slide the bonnet

6
Design ET & EAT Class 125-600
Table 3. Body-to-Bonnet Bolt Torque Guidelines
VALVE SIZE, INCHES BOLT TORQUES(1)
SA193-B7, SA193-B8M(3) SA193-B8M(2)
Design ET Design EAT
Nm Lbfft Nm Lbfft
1-1/4 or less 1 129 95 64 47
1-1/2, 1-1/2 x 1, 2, or 2 x 1 2 or 2 x 1 96 71 45 33
2-1/2 or 2-1/2 x 1-1/2 3 or 3 x 1-1/2 129 95 64 47
3, 3 x 2, or 3 x 2-1/2 4 or 4 x 2 169 125 88 65
4, 4 x 2-1/2, or 4 x 3 6 or 6 x 2-1/2 271 200 156 115
6 ––– 549 405 366 270
8 ––– 746 550 529 390
1. Determined from laboratory tests.
2. SA193-B8M annealed.
3. SA193-B8M strain hardened.

over the stem and onto the stud bolts (key 15, figure PACKING
FOLLOWER
16, 17, or 20) or onto the valve body cavity if cap (KEY 13)
screws (not shown) will be used instead. GRAPHITE
RIBBON
PACKING RING
1 1 (KEY 7)
GRAPHITE
FILAMENT
Note 1 PACKING RING
(KEY 7)
LANTERN
RING (KEY 8)
Proper performance of the bolting PACKING BOX
procedures in step 10 compresses the 14A3411-A 13A9775-B 13A9776-B
RING (KEY 11)
spiral wound gasket (key 12, figure 16 or 9.5 mm 12.7 mm 19.1, 25.4, & 31.8 mm
17) or load ring (key 26, figure 20) (3/8ĆINCH) (1/2ĆINCH) (3/4, 1 & 1Ć1/4 INCH)
enough to both load and seal the seat STEM STEM STEM
ring gasket (key 13, figure 16, 17 or 20). It SINGLE ARRANGEMENTS
also compresses the outer edge of the PACKING
bonnet gasket (key 10, figure 16 through FOLLOWER
(KEY 13)
20) enough to seal the body-to-bonnet GRAPHITE
joint. RIBBON
PACKING RING
1 1 (KEY 7)
The proper bolting procedures in step 10 GRAPHITE
include—but are not limited to—ensuring 1
FILAMENT
PACKING RING
that bolting threads are clean, and evenly (KEY 7)
tightening the cap screws, or the nuts 1 LANTERN
RING (KEY 8)
onto the studs, in a crisscross pattern. PACKING BOX
Tightening one cap screw or nut may 14A2153-B 14A1849-B 14A1780-B
RING (KEY 11)

loosen an adjacent cap screw or nut. 9.5 mm 12.7 mm 19.1, 25.4, & 31.8 mm
Repeat the crisscross tightening pattern (3/8ĆINCH) (1/2ĆINCH) (3/4, 1 & 1Ć1/4 INCH)
STEM STEM STEM
several times until each cap screw or nut
is tight and the body-to-bonnet seal is
NOTE:
DOUBLE ARRANGEMENTS
made. When the operating temperature 1 0.102 mm (0.004 INCH) THICK SACRIFICIAL ZINC WASHERS;
has been reached, perform this torquing A5864 / IL
USE ONLY ONE BELOW EACH GRAPHITE RIBBON RING.
procedure once again.
Figure 5. Detail of Graphite Ribbon/Filament Packing for
10. Lubricate the bolting (not necessary if factory Plain and Extension Bonnets
pre-lubricated stud bolt nuts are used) and install it,
using accepted bolting procedures during tightening,
valve stem and gently tap each soft packing part into
so that the body-to-bonnet joint will withstand test
the packing box.
pressures and application service conditions. Use the
bolt torques in table 3 as guidelines.
12. Slide the packing follower, upper wiper, and
packing flange (keys 13, 12, and 3, figure 14) into
11. Install new packing and the metal packing box position. Lubricate the packing flange studs (key 4,
parts according to the appropriate arrangement in figure 14) and the faces of the packing flange nuts
figure 3, 4, or 5. Place a smooth-edged pipe over the (key 5, figure 14). Install the packing flange nuts.

7
Design ET & EAT Class 125-600
Table 4. Recommended Torque for Packing Flange Nuts
VALVE STEM GRAPHITE TYPE PACKING PTFE TYPE PACKING
DIAMETER CLASS Minimum Torque Maximum Torque Minimum Torque Maximum Torque
mm Inches Nm Lbfin Nm Lbfin Nm Lbfin Nm Lbfin
125, 150 3 27 5 40 1 13 2 19
9.5 3/8 250, 300 4 36 6 53 2 17 3 26
600 6 49 8 73 3 23 4 35
125, 150 5 44 8 66 2 21 4 31
12.7 1/2 250, 300 7 59 10 88 3 28 5 42
600 9 81 14 122 4 39 7 58
125, 150 11 99 17 149 5 47 8 70
19.1 3/4 250, 300 15 133 23 199 7 64 11 95
600 21 182 31 274 10 87 15 131
300 26 226 38 339 12 108 18 162
25 4
25.4 1
600 35 310 53 466 17 149 25 223
300 36 318 54 477 17 152 26 228
31 8
31.8 1 1/4
1-1/4
600 49 437 74 655 24 209 36 314

13. For spring-loaded PTFE V-ring packing, tighten Disassembly


the packing flange nuts until the shoulder on the
packing follower (key 13, figure 14) contacts the 1. Remove the actuator and the bonnet according to
bonnet. steps 1 through 6 of the Replacing Packing procedure
in the Maintenance section.
For graphite packing, tighten the packing flange nuts
to the maximum recommended torque shown in table
4. Then, loosen the packing flange nuts, and retighten
them to the recommended minimum torque shown in WARNING
table 4.
To avoid personal injury due to leaking
For other packing types, tighten the packing flange fluid, avoid damaging gasket sealing
nuts alternately in small equal increments until one of surfaces. The surface finish of the valve
the nuts reaches the minimum recommended torque stem (key 7) is critical for making a good
shown in table 4. Then, tighten the remaining flange packing seal. The inside surface of the
nut until the packing flange is level and at a 90-degree cage or cage/baffle assembly (key 3), or
angle to the valve stem. cage retainer (key 31), is critical for
smooth operation of the valve plug. The
seating surfaces of the valve plug (key 2)
For ENVIRO-SEAL or HIGH-SEAL live-loaded
and seat ring (key 9) are critical for
packing, refer to the note at the beginning of Packing
proper shutoff. Unless inspection
Maintenance.
reveals otherwise, assume all these
parts are in good condition and protect
14. Mount the actuator on the valve assembly and them accordingly.
reconnect the actuator and valve stem according to
the procedure in the appropriate actuator instruction 2. Remove the packing flange nuts, packing flange,
manual. upper wiper, and packing follower (keys 5, 3, 12, and
13 in figure 14). Carefully push out all the remaining
packing parts from the valve side of the bonnet using a
rounded rod or other tool that will not scratch the
packing box wall. Clean the packing box and the metal
Trim Maintenance packing parts.

Except where indicated, key numbers in this section 3. Inspect the valve stem threads and packing box
are referenced in figure 16 for standard 1- through surfaces for any sharp edges which might cut the
6-inch constructions, figure 17 for Whisper Trim III packing. Scratches or burrs could cause packing box
detail, figures 18 and 19 for WhisperFlo trim, and leakage or damage to the new packing. If the surface
figure 20 for Cavitrol III detail and the 8-inch Design condition cannot be improved by light sanding, replace
ET valve. the damaged parts.

8
Design ET & EAT Class 125-600

OUTER PLUG

INNER PLUG

CAGE

PROTECTED SOFT SEAT

SEAT RING

A7088 / IL

Figure 6. TSO (Tight Shutoff Trim), Detail of Protected Soft Seat

4. Remove the load ring (key 26) from an 8-inch  Using a strap wrench or similar tool, unscrew the
Design ET valve, or the cage adaptor (key 4) from any outer plug from the inner plug. Do not damage the
restricted-trim valve through 4 inches, and wrap it for outer plug guide surfaces.
protection.
 Remove the protected soft seat seal.
5. On a 6-inch Design ET valve with Whisper Trim III or
WhisperFlo cage, also remove the bonnet spacer (key  Inspect the parts for damage and replace if
32) and bonnet gasket (key 10) on top of the spacer. needed.
Then on any construction with a cage retainer (key 31),
remove the cage retainer and its associated gaskets. A 9. For all constructions, inspect parts for wear or
Whisper Trim III and WhisperFlo cage retainer has two damage which would prevent proper operation of the
3/8-inch-16 NPT tappings in which screws or bolts can valve. Replace or repair trim parts according to the
be installed for lifting. following procedure for Lapping Metal Seats or other
valve plug maintenance procedures as appropriate.
6. Remove the cage or cage/baffle assembly (key 3),
the associated gaskets (keys 10, 11, and 12), and
shim (key 51). If the cage is stuck in the valve, use a Lapping Metal Seats
rubber mallet to strike the exposed portion of the cage
at several points around its circumference.
CAUTION
7. For constructions other than TSO (tight shutoff)
trim, remove the seat ring or liner (key 9) or disk seat To avoid damaging the ENVIRO-SEAL
(key 22), seat ring gasket (key 13), and the seat ring Bellows Seal Bonnet assembly, do not
adaptor (key 5) and adaptor gasket (key 14) where attempt to lap the metal seating
used in a restricted-trim seat ring construction. surfaces. The design of the assembly
PTFE-seat constructions use a disk (key 23) prevents rotation of the stem and any
sandwiched between the disk seat and disk retainer forced lapping rotation will damage
(key 21). internal components of the
ENVIRO-SEAL Bellows Seal bonnet.
8. For TSO (tight shutoff) trim constructions,
perform the following steps (refer to figures 6 and 7): With metal-seat constructions, lapping seating
surfaces of the valve plug and seat ring or liner (keys 2
 Remove the retainer, backup ring, anti-extrusion and 9, figure 16, 17, or 20) can improve shutoff. (Deep
rings, and piston ring. nicks should be machined out rather than ground out.)
Use a good quality lapping compound of a mixture of
 Remove the set screws that lock the outer plug to 280 to 600-grit. Apply the compound to the bottom of
the inner plug. the valve plug.

9
Design ET & EAT Class 125-600
Assemble the valve to the extent that the cage and the
cage retainer and bonnet spacer (if used) are in place
and the bonnet is bolted to the valve body. A simple
handle can be made from a piece of strap iron locked
to the valve plug stem with nuts. Rotate the handle
alternately in each direction to lap the seats. After
lapping, remove the bonnet and clean the seat
surfaces. Completely assemble as described in the
Assembly portion of the Trim Maintenance procedure
and test the valve for shutoff. Repeat the lapping
procedure if leakage is still excessive.

VALVE PLUG
Valve Plug Maintenance SEAL

Except where indicated, key numbers in this section


are referenced in figure 16 for standard 1- through
6-inch constructions, figure 17 for Whisper Trim III,
figures 18 and 19 for WhisperFlo trim, and figure 20 for
Cavitrol III detail and the 8-inch Design ET valve.

CAUTION

To avoid the valve plug seal ring (key 28) PROTECTED


not sealing properly, be careful not to A7096 / IL
SOFT SEAT

scratch the surfaces of the ring groove


in the valve plug or any of the surfaces Figure 7. Typical Balanced TSO Trim
of the replacement ring.
carefully slide the metal backup ring (key 29) and seal
1. With the valve plug (key 2) removed according to ring (key 28) off the valve plug (key 2). The
the Disassembly portion of the Trim Maintenance spring-loaded seal ring used on a valve plug having a
procedure, proceed as appropriate: 178 mm (7-inch) or greater port diameter must be
carefully pried and/or cut from its groove. Therefore, it
For the two-piece seal ring, The ring cannot be cannot be reused.
reused because it is a closed ring which must be pried
and/or cut from the groove. Once the seal ring is A spring-loaded seal ring must be installed so that its
removed, the elastomeric backup ring (key 29), which open side faces toward the valve stem, or toward the
is also a closed ring, can be pried from the groove. seat of the plug depending on flow direction, as shown
in view A of figure 16 or 20. To install a spring-loaded
To install a new two-piece seal ring, apply a general seal ring on a valve plug with a 136.5 mm (5-3/8 inch)
purpose silicone-base lubricant to both the backup ring or less port diameter, slide the seal ring (key 28) onto
and seal ring (keys 29 and 28). Place the backup ring the valve plug followed by the metal backup ring (key
over the stem (key 7) and into the groove. Place the 29). Then install the retaining ring (key 27) by inserting
seal ring over the top edge of the valve plug (key 2) so one end in the groove and, while turning the plug,
that it enters the groove on one side of the valve plug. press the ring into the groove. Again, be careful not to
Slowly and gently stretch the seal ring and work it over scratch any surfaces of the ring or plug.
the top edge of the valve plug. The PTFE material in
the seal ring must be permitted time to cold-flow during To install the seal ring on a valve plug with 178 mm
the stretching procedure, so avoid jerking sharply on (7-inch) or greater port diameter, lubricate it with a
this ring. Stretching the seal ring over the valve plug general purpose silicone-base lubricant. Then gently
may make it seem unduly loose when in the groove, stretch the seal ring and work it over the top edge of
but it will contract to its original size after insertion into the valve plug. The PTFE material in the seal ring
the cage. must be permitted time to cold-flow during the
stretching procedure, so avoid jerking sharply on the
For the spring-loaded seal ring, the ring used on a ring. Stretching the seal ring over the valve plug may
valve plug having a 136.5 mm (5-3/8 inch) or less port make it seem unduly loose when in the groove, but it
diameter may be removed undamaged by first working will contract to its original size after insertion into
the retaining ring (key 27) off with a screwdriver. Then the cage.

10
Design ET & EAT Class 125-600
Table 5. Valve Stem Connection Assembly Torque and Pin Replacement
VALVE STEM DIAMETER TORQUE, MINIMUM TO MAXIMUM HOLE SIZE
mm Inches Nm Lbfft mm Inch
9.5 3/8 40-47 25-35 2.41 - 2.46 0.095 - 0.097
12.7 1/2 81-115 60-85 3.20 - 3.25 0.126 - 0.128
19.1 3/4 237-339 175-250 4.80 - 4.88 0.189 - 0.192
25.4 1 420-481 310-355 6.38 - 6.45 0.251 - 0.254
31.8 1-1/4 827-908 610-670 6.38 - 6.45 0.251 - 0.254

4. Screw the new stem or adaptor into the valve plug.


CAUTION Tighten to the torque value given in table 5. Refer to
table 5 to select the proper hole size. Drill through the
Never reuse an old stem or adaptor with stem or adaptor, using the hole in the valve plug as a
a new valve plug. Using an old stem or guide. Remove any chips or burrs and drive in a new
adaptor with a new plug requires drilling pin to lock the assembly.
a new pin hole in the stem (or adaptor, in
case an ENVIRO-SEAL bellows seal 5. For ENVIRO-SEAL bellows seal bonnets, grip the
bonnet is being used). This drilling flats of the stem extending out of the top of the bellows
weakens the stem or adaptor and may shroud with a soft-jaw chuck or other type of vise.
cause failure in service. However, a used Screw the valve plug/adaptor assembly onto the valve
valve plug may be reused with a new stem. Tighten as necessary to align the pin hole in the
stem or adaptor, except with Cavitrol III stem with one of the holes in the adaptor. Secure the
trim. adaptor to the stem with a new pin.

Note Assembly
Except where indicated, key numbers are referenced
The valve plug and valve plug stem for in figure 16 for standard 1- through 6-inch
2-stage Cavitrol III trim are a matched set constructions, figure 17 for Whisper Trim III detail,
and must be ordered together. If the figures 18 and 19 for WhisperFlo detail, and figure 20
2-stage Cavitrol III valve plug or valve for Cavitrol III detail and the 8-inch Design ET valve.
plug stem is damaged, replace the entire
assembly (key 2, figure 20).
1. With a restricted-trim seat ring construction, install
the adaptor gasket (key 14) and seat ring adaptor
Note (key 5).

For plain bonnets and style 1 extension 2. Install the seat ring gasket (key 13), seat ring or
bonnets, the valve plug (key 2), valve liner (key 9), or disk seat (key 22). With a PTFE-seat
stem (key 7), and pin (key 8) are construction, install the disk and disk retainer (keys 21
available completely assembled. Refer to and 23).
the Key 2, 7, and 8 Valve Plug and Stem
Assembly tables in the Parts List. 3. Install the cage or cage/baffle assembly (key 3).
Any rotational orientation of the cage or assembly with
2. To replace the valve stem (key 7), drive out the pin respect to the valve body is acceptable. A Whisper
(key 8). Unscrew the valve plug from the stem or Trim III cage designated by level A3, B3, or C3 may be
adaptor. installed with either end up. The level D3 cage/baffle
assembly or Cavitrol III cage assembly, however, must
3. To replace the adaptor (key 24, figure 14) on be installed with the hole pattern end next to the seat
ENVIRO-SEAL bellows seal bonnets, place the plug ring. If a cage retainer (key 31) is to be used, place it
stem assembly and valve plug in a soft-jaw chuck or on top of the cage.
other type of vise so that the jaws grip a portion of the
valve plug that is not a seating surface. Drive out the 4. For constructions other than TSO (tight shutoff)
pin (key 36, figure 14). Reverse the plug stem trim, slide the valve plug (key 2) and stem assembly,
assembly in the soft-jaw chuck or vise. Grip the flat or valve plug and ENVIRO-SEAL bellows seal
areas on the valve stem just below the threads for the assembly, into the cage. Make sure the seal ring (key
actuator/stem connection. Unscrew the valve 28) is evenly engaged in the entrance chamfer at the
plug/adaptor assembly (key 24, figure 14) from the top of the cage (key 3) or cage retainer (key 31) to
valve stem assembly (key 20, figure 14). avoid damaging the ring.

11
Design ET & EAT Class 125-600
5. For TSO (tight shutoff) trim constructions, 2. With care, remove the valve plug and stem
perform the following steps (refer to figures 6 and 7). assembly from the valve body. If necessary, also lift
out the cage.
 Thread the outer plug onto the inner plug until the
parts seat metal to metal, using a strap wrench or 3. Remove and discard the existing bonnet gasket.
similar tool that will not damage the outer plug guide Cover the valve body opening to protect sealing
surfaces. surfaces and to prevent foreign material from entering
the valve body cavity.
 Mark the top of the inner plug and outer plug with
alignment marks in the assembled position. Note
The ENVIRO-SEAL stem/bellows
 Disassemble the outer plug from the inner plug assembly for Design E valves is
and install the seal over the inner plug, so that the seal available only with a threaded and drilled
rests below the threaded area. plug/adaptor/stem connection. The
existing valve plug can be reused with
 Thread the outer plug onto the inner plug and the new stem/bellows assembly or a new
tighten with a strap wrench or similar tool until the plug can be installed.
alignment marks line up. This will ensure that the plug
parts are metal to metal and the seal is compressed 4. Inspect the existing valve plug. If the plug is in good
properly. Do not damage the outer plug guide condition, it can be reused with the new
surfaces. ENVIRO-SEAL stem/bellows assembly. To remove the
existing valve plug from the stem, first, place the
existing plug stem assembly and valve plug in a
 Install set screws centering the inner plug in the
soft-jaw chuck or other type of vise so that the jaws
outer plug and torque to 11 Nm (8 lbfft). grip a portion of the valve plug that is not a seating
surface. Drive out or drill out the pin (key 8).
 Assemble the piston ring, anti-extrusion rings,
backup ring, and retainer. 5. Reverse the plug stem assembly in the soft-jaw
chuck or vise. Grip the valve stem in an appropriate
6. For all constructions, place the gaskets (keys 12, place and unscrew the existing plug from the valve
11 or 14 if used, and 10) and the shim (key 51) on top stem.
of the cage or cage retainer. If there is a cage adaptor
(key 4) or a bonnet spacer (key 32), set it on the cage
or cage retainer gaskets and place another flat sheet CAUTION
gasket (key 10) on top of the adaptor or spacer. If
there is only a cage retainer, place another flat sheet
gasket on the retainer. When installing a valve plug on the
ENVIRO-SEAL stem/bellows assembly,
the valve stem must not be rotated.
7. With an 8-inch Design ET valve, install the load ring Damage to the bellows may result.
(key 26).
Do not grip the bellows shroud or other
parts of the stem/bellows assembly. Grip
8. Mount the bonnet on the valve body and complete only the flat areas on the stem where it
assembly according to steps 10 through 14 of the
extends out of the top of the bellows
Replacing Packing procedure. Be sure to observe the
shroud.
note prior to step 10.

Note

ENVIRO-SEAL Bellows Seal Bonnet The ENVIRO-SEAL stem/bellows


assembly has a one-piece stem.
Replacing a Plain or Extension Bonnet 6. To attach the valve plug to the stem of the new
with an ENVIRO-SEAL Bellows Seal ENVIRO-SEAL stem/bellows assembly, first attach the
Bonnet (Stem/Bellows Assembly) plug to the adaptor (key 24). Locate the adaptor.
Notice that a hole has not been drilled in the threads
1. Remove the actuator and bonnet according to where the plug screws onto the adaptor. Secure the
steps 1 through 5 of the Replacing Packing procedure valve plug in a soft-jaw chuck or other type of vise. Do
in the Maintenance section. not grip the plug on any seating surface. Position the

12
Design ET & EAT Class 125-600
UPPER WIPER
Table 6. Recommended Torque for ENVIRO-SEAL Bellows (KEY 12)
Seal Packing Flange Nuts BUSHING (KEY 13)
VALVE STEM MINIMUM MAXIMUM PACKING SET: (KEY 6)
VALVE FEMALE ADAPTOR
DIAMETER TORQUE TORQUE
SIZE, PACKING RING
THROUGH MALE ADAPTOR
INCHES Nm Lbfin Nm Lbfin
PACKING
1-2 1/2 2 22 4 33 SPACER
(KEY 8)
3-8 1 5 44 8 67 THRUST
RING
(KEY 39) SPACER
plug in the chuck or vise for easy threading of the SPRING (KEY 8)
adaptor. Thread the adaptor into the valve plug and (KEY 8)
THRUST
tighten to the appropriate torque value. RING
12B4182-A SHT 12B4185-A SHT 1 12B4182-A SHT 2 12B4185-A SHT 2
1 (KEY 39)
9.5 mm 12.7 mm 9.5 mm 12.7 mm
7. Select the proper size of drill bit and drill through (3/8 INCH) (1/2 INCH) (3/8 INCH) (1/2 INCH)
the adaptor using the hole in the valve plug as a guide. STEM STEM STEM STEM
Remove any metal chips or burrs and drive in a new FOR S31603 (316 SST) FOR ALL PACKING BOX
pin to lock the plug/adaptor assembly together. PACKING BOX PARTS MATERIALS EXCEPT S31603
SINGLE ARRANGEMENTS
8. Attach the plug/adaptor assembly to the
ENVIRO-SEAL stem/bellows assembly by first
BUSHING
securing the stem/bellows assembly in a soft-jaw (KEY 13)
chuck or other type of vise so that the jaws of the UPPER WIPER
(KEY 12)
chuck or vise grip the flats of the stem extending out of BUSHING
(KEY 13) BUSHING (KEY 13)
the top of the bellows shroud. Screw the valve PACKING SET: (KEY 6)
plug/adaptor assembly onto the valve stem. Tighten as FEMALE ADAPTOR
PACKING RING
necessary to align the pin hole in the stem with one of SPACER
(KEY 8) MALE ADAPTOR
the holes in the adaptor. Secure the adaptor to the
stem with a new pin. SPACER
(KEY 8)
THRUST
9. Inspect the seat ring (key 9) and soft seat parts RING
(keys 21, 22, and 23); replace, if necessary. 12B4183-A (KEY 39) 18A0906-D 18A5338-A

9.5 mm 12.7 mm 12.7 mm


(3/8 INCH) (1/2 INCH) (1/2 INCH)
10. Place a new gasket (key 10) into the valve body in STEM STEM FOR STEM FOR
place of the bonnet gasket. Install the new 2ĆINCH VALVES 3Ć AND 4ĆINCH
stem/bellows assembly with valve plug/adaptor by VALVES
A5863 / IL DOUBLE ARRANGEMENTS
placing it into the valve body on top of the new bellows
gasket. Figure 8. PTFE Packing Arrangements for Use in
ENVIRO-SEAL Bellows Seal Bonnets
11. Place a new gasket (key 22) over the
stem/bellows assembly. Place the new ENVIRO-SEAL For other packing types, tighten the packing flange
bonnet over the stem/bellows assembly. nuts alternately in small equal increments until one of
the nuts reaches the minimum recommended torque
12. Properly lubricate the bonnet stud bolts. Install shown in table 6. Then, tighten the remaining flange
and tighten the bonnet hex nuts to the proper torque. nut until the packing flange is level and at a 90-degree
angle to the valve stem.
13. Install new packing and the metal packing box
15. Install travel indicator parts and stem locknuts;
parts according to the appropriate arrangement in
mount the actuator on the valve body according to the
figure 8 or 9.
procedure in the appropriate actuator instruction
manual.
14. Install the packing flange. Properly lubricate the
packing flange stud bolts and the faces of the packing
flange nuts. Replacement of an Installed
ENVIRO-SEAL Bellows Seal Bonnet
For graphite packing, tighten the packing flange nuts (Stem/Bellows Assembly)
to the maximum recommended torque shown in table
6. Then, loosen the packing flange nuts, and retighten 1. Remove the actuator and bonnet according to
them to the recommended minimum torque shown in steps 1 through 5 of the Replacing Packing procedure
table 6. in the Maintenance section.

13
Design ET & EAT Class 125-600
CAUTION
BUSHING
(KEY 13)
1 GRAPHITE When removing/installing a valve plug
FILAMENT on the ENVIRO-SEAL stem/bellows
PACKING RING
(KEY 7) assembly, the valve stem must not be
1
GRAPHITE rotated. Damage to the bellows may
1 RIBBON
PACKING RING result.
1 (KEY 7)

1
SPACER Do not grip the bellows shroud or other
(KEY 8)
1 parts of the stem/bellows assembly. Grip
12B4181-A 18A0909-D 12B6102-A
only the flat areas on the stem where it
9.5 mm 12.7 mm 12.7 mm extends out of the top of the bellows
(3/8ĆINCH) (1/2ĆINCH) (1/2ĆINCH) shroud.
STEM STEM FOR STEM FOR
2ĆINCH 3Ć AND 4ĆINCH
VALVES VALVES
NOTE: Note
1 0.102 mm (0.004 INCH) THICK SACRIFICIAL ZINC WASHERS;
USE ONLY ONE BELOW EACH GRAPHITE RIBBON RING.
A5870 / IL
The ENVIRO-SEAL stem/bellows
assembly has a one-piece stem.
Figure 9. Double Graphite Ribbon/Filament Arrangements for
Use in ENVIRO-SEAL Bellows Seal Bonnets 4. If the valve plug and adaptor are not in good
condition and must be replaced, first remove the valve
plug/adaptor assembly from the stem/bellows
assembly; then remove the valve plug from the adaptor.
2. Carefully remove the ENVIRO-SEAL stem/bellows First, place the stem/bellows assembly and valve plug
assembly. If necessary, also lift out the cage. Remove in a soft-jaw chuck or other type of vise so that the jaws
and discard the existing bonnet gasket and bellows grip a portion of the valve plug that is not a seating
gasket. Cover the valve body opening to protect surface. Drive out or drill out the pin (key 8, figure 16,
sealing surfaces and to prevent foreign material from 17, or 20). Drive out the pin (key 36, figure 14).
entering the valve body cavity.
5. Reverse the stem/bellows and plug/adaptor
assembly in the soft-jaw chuck or vise. Grip the flat
areas on the valve stem just below the threads for the
actuator/stem connection. Unscrew the plug/adaptor
Note assembly from the stem/bellows assembly. Unscrew
the valve plug from the adaptor.
The ENVIRO-SEAL stem/bellows
assembly for Design E valves is 6. To attach either the existing valve plug or a new one
available only with a threaded and drilled to the stem of the new ENVIRO-SEAL stem/bellows
plug/adaptor/stem connection. The assembly, first attach the plug to the adaptor (if the
existing valve plug can be reused with valve plug was removed from the adaptor) as follows:
the new stem/bellows assembly or a new
plug can be installed. If the existing  Locate the adaptor. Notice that a hole has not
valve plug is reused, and the adaptor is been drilled in the threads where the plug screws onto
in good condition, it may be also reused. the adaptor.
However, never reuse an old adaptor
with a new valve plug. Using an old  Secure the valve plug in a soft-jaw chuck or other
adaptor with a new valve plug requires type of vise. Do not grip the plug on any seating
drilling a new pin hole in the adaptor. surface. Position the plug in the chuck or vise for easy
This drilling weakens the adaptor and threading of the adaptor.
may cause failure in service. However, a
used valve plug may be reused with a  Thread the adaptor into the valve plug and
new adaptor. tighten to the appropriate torque value.

3. Inspect the existing valve plug and adaptor. If they 7. Complete the installation by following steps 7
are in good condition, they can be reused with the new through 9 and steps 12 through 15 of the
stem/bellows assembly and they do not need to be ENVIRO-SEAL Bellows Seal Bonnet installation
separated. instructions found on pages 12 and 13.

14
Design ET & EAT Class 125-600
Table 7. Standard Material Designations
Standard Designation Common Name or Tradename
CoCr-A Hardfacing Alloy CoCr-A
R30006 Alloy 6 Casting
S17400 SST 17-4PH Stainless Steel
S31600 SST 316 Stainless Steel
S41000 SST 410 Stainless Steel
S41600 SST 416 Stainless Steel
WCC Carbon Steel Casting WCC

Purging the ENVIRO-SEAL Bellows Seal 4. When purging or leak testing has been completed,
Bonnet remove the piping or tubing and reinstall the pipe plugs
(key 16).
The ENVIRO-SEAL bellows seal bonnet can be
purged or leak tested. Refer to figure 14 for an
illustration of an ENVIRO-SEAL bellows seal bonnet,
and perform the following steps for purging or leak Parts Ordering
testing. Each body-bonnet assembly is assigned a serial
number which can be found on the valve. This same
1. Remove the two diametrically opposed pipe plugs number also appears on the actuator nameplate when
(key 16). the valve is shipped from the factory as part of a
control valve assembly. Refer to the serial number
when contacting your Fisher representative for
2. Connect a purging fluid to one of the pipe plug technical assistance. When ordering replacement
connections. parts, refer to the serial number and to the
eleven-character part number for each part required
from the following parts kit or parts list information.
3. Install appropriate piping or tubing in the other pipe
plug connection to pipe away the purging fluid or to Refer to table 7 for standard and common material
make a connection to an analyzer for leak testing. designations.

Parts Kits
Gasket Kits
Gasket Kits (includes keys 10, 11, 12, 13, and 51; plus 14 and 20 on some restricted capacity valves)
DESCRIPTION PART NUMBER
–198 to 593C
Full Capacity Valves
(–325 to 1100F)
1 & 1-1/4 inch RGASKETX162
1-1/2 inch (2-inch EAT) RGASKETX172
2-inch RGASKETX182
2-1/2 inch (3-inch EAT) RGASKETX192
3-inch (4-inch EAT) RGASKETX202
4-inch (6-inch EAT) RGASKETX212
6-inch RGASKETX222
8-inch RGASKETX232
Restricted Capacity Valves w/ Metal Seating
1-1/2 x 1-inch (2 x 1-inch EAT) RGASKETX242
2 x 1-inch RGASKETX252
2-1/2 x 1-1/2 inch (3 x 1-1/2 inch EAT) RGASKETX262
3 x 2-inch (4 x 2-inch EAT) RGASKETX272
4 x 2-1/2 inch (6 x 2-1/2 inch EAT) RGASKETX282

15
Design ET & EAT Class 125-600
Packing Kits

Standard Packing Repair Kits (Non Live-Loaded)


Standard Packing Repair Kits (non live-loaded)
Stem Diameter, mm (Inches) 9.5 (3/8) 12.7 (1/2) 19.1 (3/4)
Yoke Boss Diameter, mm (Inches) 54 (2-1/8) 71 (2-13/16) 90 (3-9/16)
PTFE (Contains keys 6, 8, 10, 11, and 12) RPACKX00012 RPACKX00022 RPACKX00032
Double PTFE (Contains keys 6, 8, 11, 12) RPACKX00042 RPACKX00052 RPACKX00062
PTFE/Composition (Contains keys 7, 8, 11, and 12) RPACKX00072 RPACKX00082 RPACKX00092
Single Graphite Ribbon/Filament
RPACKX00102 RPACKX00112 RPACKX00122
(Contains keys 7 [ribbon ring], 7 [filament ring], 8, and 11)
Single Graphite Ribbon/Filament
RPACKX00132 RPACKX00142 RPACKX00152
(Contains keys 7 [ribbon ring], 7 [filament ring])
Double Graphite Ribbon/Filament
RPACKX00162 RPACKX00172 RPACKX00182
(Contains keys 7 [ribbon ring], 7 [filament ring], 8, and 11)

ENVIRO-SEAL Packing Retrofit Kits Duplex kits include keys 200, 201, 207, 209, 211, 212,
214, 215, 216, 217, tag, and cable tie.
Retrofit kits include parts to convert valves with Stems and packing box constructions that do not meet
existing standard bonnets to the ENVIRO-SEAL Fisher stem finish specifications, dimensional
packing box construction. Refer to figure 11 for key tolerances, and design specifications, may adversely
numbers for PTFE packing, to figure 12 for key alter the performance of this packing kit.
numbers for graphite packing, and to figure 13 for key
numbers for duplex packing. PTFE kits include keys For part numbers of individual components in the
200, 201, 211, 212, 214, 215, 216, 217, 218, tag, and ENVIRO-SEAL packing kits, refer to instruction
cable tie. Graphite kits include keys 200, 201, 207, manual ENVIRO-SEAL Packing System for
208, 209, 210, 211, 212, 214, 217, tag, and cable tie. Sliding-Stem Valves, Form 5306.
ENVIRO-SEAL Packing Retrofit Kits
STEM DIAMETER AND YOKE BOSS DIAMETER, mm (INCH)
PACKING
9.5 (3/8) 12.7 (1/2) 19.1 (3/4) 25.4 (1) 31.8 (1-1/4)
MATERIAL
54 (2-1/8) 71 (2-13/16) 90 (3-9/16) 127 (5) 127 (5, 5H)
Double PTFE RPACKXRT012 RPACKXRT022 RPACKXRT032 RPACKXRT042 RPACKXRT052
Single Graphite RPACKXRT062 RPACKXRT072 RPACKXRT082 RPACKXRT092 RPACKXRT102
Duplex RPACKXRT212 RPACKXRT222 RPACKXRT232 RPACKXRT242 RPACKXRT252

ENVIRO-SEAL Packing Repair Kits Duplex repair kits include keys 207, 209, 214, and
215.
Repair kits include parts to replace the ‘‘soft’’ packing Stems and packing box constructions that do not meet
materials in valves that already have ENVIRO-SEAL Fisher stem finish specifications, dimensional
packing arrangements installed or in valves that have tolerances, and design specifications, may adversely
been upgraded with ENVIRO-SEAL retrofit kits. Refer alter the performance of this packing kit.
to figure 11 for key numbers for PTFE packing, to
figure 12 for key numbers for graphite packing, and to For part numbers of individual components in the
figure 13 for key numbers for duplex packing. PTFE ENVIRO-SEAL packing kits, refer to instruction
repair kits include keys 214, 215, and 218. Graphite manual ENVIRO-SEAL Packing System for
repair kits include keys 207, 208, 209, 210, and 214. Sliding-Stem Valves, Form 5306.
ENVIRO-SEAL Packing Repair Kits
Stem Diameter, mm (Inches) 9.5 (3/8) 12.7 (1/2) 19.1 (3/4) 25.4 (1) 31.8 (1-1/4)
Yoke Boss Diameter, mm (Inches) 54 (2-1/8) 71 (2-13/16) 90 (3-9/16) 127 (5) 127 (5, 5H)
Double PTFE (contains keys 214, 215, & 218) RPACKX00192 RPACKX00202 RPACKX00212 RPACKX00222 RPACKX00232
Single Graphite (contains keys 207, 208, 209, 210, and 214) RPACKX00242 RPACKX00252 RPACKX00262 RPACKX00272 RPACKX00282
Duplex (contains keys 207, 209, 214, and 215) RPACKX00292 RPACKX00302 RPACKX00312 RPACKX00322 RPACKX00332

16
Design ET & EAT Class 125-600
STUD
(KEY 200)

HEX NUT
(KEY 212) SCREW
(KEY 204)
PACKING
FLANGE
(KEY 201) LOAD
SCALE
(KEY 205)
SPRING
(KEY 202) INDICATOR
DISK
PACKING (KEY 206)
RING
(KEY 209) PACKING
FOLLOWER
GRAPHITE RIBBON (KEY 203)
PACKING RING
(KEY 210) GUIDE
BUSHING
(KEY 207)
GUIDE
PACKING BUSHING
BOX RING (KEY 208)
(KEY 211)

A6138 / IL

Figure 10. Typical HIGH-SEAL Packing System


A6297-1 / IL

Figure 11. Typical ENVIRO-SEAL Packing System


with PTFE Packing

Parts List HEX NUT


(KEY 212)

Note PACKING STUD


FLANGE (KEY 200)
(KEY 201)
Most part numbers appear in tables
following the individual key-numbered
SPRING PACK
listings. GUIDE ASSEMBLY
BUSHING (KEY 217)
(KEY 207)

Bonnet (figures 3 through 9 and figure 14) PACKING RING


(KEY 209)
PACKING
Key Description Part Number WASHERS
(KEY 214) PACKING RING
1 Bonnet/ENVIRO-SEAL bellows seal bonnet (KEY 210)
If you need a bonnet or an ENVIRO-SEAL GUIDE
BUSHING
PACKING RING
bellows seal bonnet as a replacement (KEY 207)
(KEY 209)
part, order by valve size and stem GUIDE
diameter, serial number, and desired BUSHING
(KEY 208)
material.
2 Extension Bonnet Baffle
PACKING BOX
3 Packing Flange RING
3 ENVIRO-SEAL bellows seal packing flange (KEY 211)
A6298 / IL
4 Packing Flange Stud
4 ENVIRO-SEAL bellows seal stud bolt Figure 12. Typical ENVIRO-SEAL Packing System
5 Packing Flange Nut with Graphite Packing
5 ENVIRO-SEAL bellows seal hex nut
6* Packing set, PTFE see following table
6* ENVIRO-SEAL bellows seal packing set Key Description Part Number
PTFE for 9.5 mm (3/8 inch) stem (1 req’d 7* ENVIRO-SEAL bellows seal packing ring
for single packing, 2 req’d for double for low chloride graphite ribbon/filament
packing) 12A9016X012 packing arrangement
PTFE for size 2 with 12.7 mm (1/2 inch) Ribbon packing ring for 9.5 mm (3/8 inch)
stem (2 req’d for double packing) 12A9016X012 and size 2 with 12.7 mm (1/2 inch) stem
PTFE for size 3 and 4 with 12.7 mm (4 req’d) 18A0908X012
(1/2 inch) stem (2 req’d for double Filament packing ring for 9.5 mm
packing) 12A8832X012 (3/8 inch) and size 2 with 12.7 mm
7* Packing ring, PTFE composition see following table (1/2 inch) stem (4 req’d) 1P3905X0172

*Recommended spare parts 17


Design ET & EAT Class 125-600
Key Description Part Number
213 13* ENVIRO-SEAL bellows seal bushing/liner
200
For 9.5 mm (3/8 inch) stem (1 req’d),
for size 2 with 12.7 mm (1/2 inch) stem
(2 req’d)
212
N10276 bushing, PTFE/glass liner 12B2713X012
N10276 bushing, PTFE/carbon liner 12B2713X042
201
For size 3 and 4 with 12.7 mm (1/2 inch)
217
stem (1 req’d)
N10276 bushing, PTFE/glass liner 12B2715X012
N10276 bushing, PTFE/carbon liner 12B2715X042
14 Pipe Plug
207
215 14 Lubricator
14 Lubricator/Isolating Valve
15 Yoke Locknut
216
15 ENVIRO-SEAL bellows seal Locknut
16 Pipe Plug
207 207
16 ENVIRO-SEAL bellows seal pipe plug
20* ENVIRO-SEAL bellows seal stem/bellows assembly
214 1 Ply Bellows
209
S31603 trim mat’l, N06625 bellows mat’l
211
207
Size 1 w/ 9.5 mm (3/8 inch) stem 32B4224X012
Size 1-1/2 w/ 9.5 mm (3/8 inch) stem 32B4225X012
Size 2 w/ 12.7 mm (1/2 inch) stem 32B4226X012
A6722 / IL
Size 3 w/ 12.7 mm (1/2 inch) stem 32B4227X012
Size 4 w/ 12.7 mm (1/2 inch) stem 32B4228X012
Figure 13. Typical ENVIRO-SEAL Packing System
N06022 trim mat’l, N06022 bellows mat’l
with Duplex Packing Size 1 w/ 9.5 mm (3/8 inch) stem 32B4224X022
Key Description Part Number Size 1-1/2 w/ 9.5 mm (3/8 inch) stem 32B4225X022
7* ENVIRO-SEAL bellows seal packing ring (continued) Size 2 w/ 12.7 mm (1/2 inch) stem 32B4226X022
Ribbon packing ring for size 3 and 4 Size 3 w/ 12.7 mm (1/2 inch) stem 32B4227X022
with 12.7 mm (1/2 inch) stem (4 req’d) 18A0918X012 Size 4 w/ 12.7 mm (1/2 inch) stem 32B4228X022
Filament packing ring for size 3 and 4 2 Ply Bellows
with 12.7 mm (1/2 inch) stem (4 req’d) 14A0915X042 S31603 trim mat’l, N06625 bellows mat’l
8 Spring Size 1 w/ 9.5 mm (3/8 inch) stem 32B4224X032
8 Lantern ring Size 1-1/2 w/ 9.5 mm (3/8 inch) stem 32B4225X032
8 ENVIRO-SEAL bellows seal spring Size 2 w/ 12.7 mm (1/2 inch) stem 32B4226X032
8 ENVIRO-SEAL bellows seal spacer Size 3 w/ 12.7 mm (1/2 inch) stem 32B4227X032
10 Special washer Size 4 w/ 12.7 mm (1/2 inch) stem 32B4228X032
11* Packing Box Ring, S31600 N06022 trim mat’l, N06022 bellows mat’l
9.5 mm (3/8-inch) stem, 1J873135072 Size 1 w/ 9.5 mm (3/8 inch) stem 32B4224X042
12.7 mm (1/2-inch) stem, 1J873235072 Size 1-1/2 w/ 9.5 mm (3/8 inch) stem 32B4225X042
19.1 mm (3/4-inch) stem, 1J873335072 Size 2 w/ 12.7 mm (1/2 inch) stem 32B4226X042
25.4 mm (1-inch) stem, 1J873435072 Size 3 w/ 12.7 mm (1/2 inch) stem 32B4227X042
31.8 mm (1-1/4 inch) stem, 1J873535072 Size 4 w/ 12.7 mm (1/2 inch) stem 32B4228X042
12* Upper Wiper, felt 22* ENVIRO-SEAL bellows seal bonnet gasket
9.5 mm (3/8-inch) stem 1J872606332 (graphite/S31600)
12.7 mm (1/2-inch) stem 1J872706332 Size 1/2 through 1-1/4 12B6316X022
19.1 mm (3/4-inch) stem 1J872806332 Size 1-1/2 12B6317X022
25.4 mm (1-inch) stem 1J872906332 Size 2 12B6318X022
31.8 mm (1-1/4 inch) stem 1J873006332 Size 3 12B6319X022
12* ENVIRO-SEAL bellows seal upper wiper Size 4 12B6320X022
For 9.5 mm (3/8 inch) and size 2 with 12.7 mm 24 ENVIRO-SEAL bellows seal adaptor
(1/2 inch) stem 18A0868X012 25 Cap Screw
For size 3 and 4 with 12.7 mm (1/2 inch) stem 18A0870X012 26 Hex Nut
13 Packing Follower 27 Pipe Nipple for lubricator/isolating valve
13* ENVIRO-SEAL bellows seal bushing 28 ENVIRO-SEAL bellows seal nameplate, warning
For 9.5 mm (3/8 inch) stem (1 req’d), 29 ENVIRO-SEAL bellows seal drive screw
for size 2 with 12.7 mm (1/2 inch) stem 34 Lubricant, Never-Seez Nickel Special
(2 req’d) (not included with valve)
S31600/PTFE 18A0820X012 36* ENVIRO-SEAL bellows seal pin 12B3951X012
R30006 18A0819X012 37 ENVIRO-SEAL bellows seal warning tag
S31600/Cr Coated 11B1155X012 38 ENVIRO-SEAL bellows seal tie
For size 3 and 4 with 12.7 mm (1/2 inch) 39 ENVIRO-SEAL bellows seal thrust ring
stem (1 req’d)
S31600/PTFE 18A0824X012
R30006 18A0823X012
S31600/Cr Coated 11B1157X012

18 *Recommended spare parts


Design ET & EAT Class 125-600
Keys 6*, 7*, 8, and 10 Packing Box Parts(1)
KEY STEM DIAMETER, mm (INCHES)
DESCRIPTION
NO. 9.5 (3/8) 12.7 (1/2) 19.1 (3/4) 25.4 (1) 31.8 (1-1/4)
Packing Set, PTFE (1 req’d for single,
6 1R290001012 1R290201012 1R290401012 1R290601012 1R290801012
2 req’d for double)(2)
Spring, Stainless Steel (for single only) 8 1F125437012 1F125537012 1F125637012 1D582937012 1D387437012
PTFE
Lantern Ring, Stainless Steel 0W08713507
V-Ring 8 1F364135072 1J962335072 0N028435072 0U099735072
(for double only) 2
Packing
Quantity required Double ––– 1 2 1 1 1
Special Washer, Stainless Steel
10 1F125236042 1F125136042 1F125036042 1H982236042 1H995936042
(for single only)
Packing Ring, PTFE composition 7 1F3370X0012 1E319001042 1E319101012 1D7518X0012 1D7520X0012
PTFE/
Quantity required Double ––– 7 10 8 8 8
Composition
Packing Lantern Ring, Stainless Steel 0W08713507
8 1F364135072 1J962335072 0N028435072 0U099735072
(1 required) 2
Graphite Ribbon Ring 7 1V3160X0022 1V3802X0022 1V2396X0022 1U6768X0022 1V5666X0022
Single ––– 2 2 2 2 2
Quantity required
Double ––– 3 3 3 3 3
Graphite Filament Ring 7 1F3370X0322 1E3190X0222 1E3191X0282 1D7518X0132 1D7520X0162
Graphite
Gra hite Single ––– 2 2 3 3 3
Quantity required
Ribbon/ Double ––– 4 4 5 5 5
Fil
Filamentt 0W08713507
Lantern Ring 8 1F364135072 1J962335072 0N028435072 0U099735072
2
Single ––– 2 3 2 2 2
Quantity required
Double ––– 1 2 1 1 1
Warning Tag 11B9513X012 11B9513X012 11B9513X012 11B9513X012 11B9513X012
1. For ENVIRO-SEAL or HIGH-SEAL packing box parts, see instruction manual ENVIRO-SEAL Packing System for Sliding-Stem Valves, Form 5306 or HIGH-SEAL Live-Loaded
Packing System, Form 5263.
2. Key 6 for double construction contains one extra packing ring for the 9.5 mm (3/8-inch) stem and one extra lower wiper for all sizes. Discard upon assembly.

*Recommended spare parts 19


Design ET & EAT Class 125-600

30A9425–A/ DOC

DETAIL OF 127 mm (5ĆINCH) YOKE


BOSS ACTUATOR BOLTING

AU3910–A/ DOC

PLAIN BONNET

CU3911–C/ DOC
STYLE 1 OR 2
APPLY LUB EXTENSION BONNET
42B3947–A/ DOC

ENVIRO-SEAL
BELLOWS SEAL BONNET
NOTE:
1 PIPE PLUG (KEY 14) INCLUDED ONLY IF BONNET
IS DRILLED AND TAPPED FOR PACKING LUBRICATOR AND
LUBRICATOR IS NOT INSTALLED.
Figure 14. Typical Bonnets

20
Design ET & EAT Class 125-600
Key Description Part Number
19 Drive Screw, Stainless Steel
2 2 20* Adaptor Gasket see following table
27 27
21*
22*
Seat Disk Retainer
Disk Seat
see following table
see following table
23* Disk see following table
29 29 24*
25*
Seal Ring (Design EAT)
Backup Ring (Design EAT)
see following table
see following table
26 Load Ring (for 8 inch Design ET only)
27* Retaining Ring see following table
28 27* Shim (Design EAT) see following table
28* Seal Ring (Design ET) see following table
29* Backup Ring (Design ET) see following table
31* Whisper Trim III Cage Retainer for
28 Levels A3, B3 & C3 (6 inch Design ET only)
410 Stainless steel 22A3255X012
WCC steel (ENC) 22A3256X012
FLOW FLOW
316 Stainless Steel (ENC) 22A3256X022
UP DOWN 316 Stainless Steel w/CoCr-A bore 22A3257X012
21B2120-A
A6137 / IL 1Ć TO 8ĆINCH DESIGN ET USING 316 Stainless Steel (electrolized) 31A9792X012
PEEK ANTIĆEXTRUSION RINGS 31* Whisper Trim III Cage Retainer & Baffle
Ass’y for Level D3 (6 inch Design ET only)
Figure 15. Alternate Configurations
410 Stainless Steel retainer & steel
baffle 22A3258X012
Key Description Part Number
WCC steel (ENC) retainer & steel baffle 22A3258X022
316 Stainless Steel (ENC) retainer
Valve Body (figures 16 through 21) & steel baffle 22A3258X052
1 Valve Body 316 Stainless Steel w/CoCr-A
If you need a valve body as a replacement retainer & steel baffle 22A3258X032
part, order by valve size, serial number, 316 Stainless steel (ENC) retainer & 316
and desired material. stainless steel baffle 22A3258X042
2* Valve plug see following table 316 Stainless Steel (electrolized)
3* Cage see following table retainer & 316 Stainless Steel baffle 22A3258X062
4 Trim adaptor 31* Cavitrol III Cage Retainer, 316
5 Trim adaptor Stainless Steel
7* Valve plug stem see following table Design ET only)
8* Pin, 316 Stainless Steel 1 inch valve (required w/2-stage cage
9.5 mm (3/8 inches) stem 1V322635072 only) 24A4258X012
12.7 mm (1/2 inch) stem 1V322735072 1-1/2 inch valve 24A4259X012
19.1 mm (3/4 inch) stem 1V326035072 2 inch valve 24A3040X012
25.4 mm (1 inch) or 31.8 mm (1-1/4 inch) 2-1/2 inch valve 24A4260X012
stem 1V334035072 3 inch valve 23A9451X012
9* Liner see following table 4 inch valve 23A5814X012
9* Seat Ring see following table 6 inch valve 23A5801X012
10* Bonnet Gasket see following table 8 inch valve 23A9447X012
11* Cage Gasket see following table 32 Whisper Trim III Bonnet Spacer (6 inch Design ET only)
12* Spiral-Wound Gasket see following table 51* Shim see following table
13* Seat Ring or Liner Gasket see following table 54 Wire
14* Adaptor Gasket see following table 63* Anti-Extrusion Ring see following table
15 Cap Screw
15 Stud
16 Nut
17 Pipe Plug, for use in valves with drain tapping only
18 Flow Direction Arrow

*Recommended spare parts 21


Design ET & EAT Class 125-600
FLOW DIRECTION
WHISPER TRIM CAGE
LINEAR, QUICK OPENING, EQUAL PERCENTAGE OR CAVITROL CAGES

VIEW A VIEW A
FLOW UP FLOW DOWN

CORRECT ORIENTATION OF PLUG


WITH SPRINGĆLOADED SEAL RING

DETAIL OF PTFE SEAT AND


TWOĆPIECE SEAL RING

FLOW FLOW 53A8595-B/DOC


UP DOWN
SEATĆRINGĆSTYLE METAL DESIGN EAT

DETAIL OF LINERĆSTYLE DESIGN


EAT (METAL SEAT ONLY)

44A7928-C/DOC
FULLĆCAPACITY METALĆSEAT DESIGN ET

Figure 16. 1- Through 6-Inch Design ET and EAT Valves

22
Design ET & EAT Class 125-600

FULLĆCAPACITY METALĆSEAT CONSTRUCTION

52A3326-D / DOC
DETAIL OF PTFE SEAT

Figure 17. Design ET Valve Assembly with Whisper Trim III Cage

23
Design ET & EAT Class 125-600

31 32

51

29

28

58B2086-A
23

21
DETAIL OF PTFE SEAT
22

Figure 18. Design ET Valve Assembly with WhisperFlo Cage

24
Design ET & EAT Class 125-600

58B2346-A

23 21

DETAIL OF PTFE SEAT 22


Figure 19. 8-Inch Design ET Valve Assembly with WhisperFlo Cage

25
Design ET & EAT Class 125-600
FLOW DIRECTION

VIEW A

54A8144-B/DOC

1ĆSTAGE CAVITROL III CONSTRUCTIONS THRU 6 INCHES SHOWING CORRECT


ORIENTATION OF PLUG WITH SPRINGĆLOADED SEAL RING

VIEW A

VIEW A

54A8132-A/DOC
54A7268-B/DOC 1 THROUGH 6ĆINCH VALVE SIZE 8ĆINCH VALVE SIZE
PLUG AND SEAL RING WITH SPRING LOADING SHOWN IN CORRECT
ORIENTATION FOR 2ĆSTAGE CAVITROL III CAGE
Figure 20. Details of Cavitrol III and 8-Inch Design ET Valves

26
Design ET & EAT Class 125-600
LOAD RING

40A3290 / DOC
STANDARD 8ĆINCH
CONSTRUCTION

RESTRICTEDĆTRIM DETAIL FULLĆCAPACITYĆTRIM DETAIL

16A1943-A / DOC

30A9542-F / DOC

Figure 21. Gasket Set Detail

27
Design ET & EAT Class 125-600
Actuator Groups (by type number)
Group 401
Group 1 Group 100 Group 404
90.5 mm (3-9/16 inches) Yoke
54 mm (2-1/8 inches), 127 mm (5 inches) Yoke Boss 127 mm (5 inches) Yoke Boss
Boss
71 mm (2-13/16 inches), 3 inches maximum travel 4 inches maximum travel
3-1/4 to 4 inches maximum travel
or 90 mm (3
(3-9/16
9/16 inches) Yoke
657 667
Boss
657 MO 667-4
350—71.4 mm (2-13/16 inches) 657 4
657-4
Group 405
Yoke Boss 657-4 MO
127 mm (5 inches) Yoke Boss
350 667
4 inches maximum travel
585 & 585R (size 100) 585C 667 MO
657 667-4 657 MO
1008 667-4 MO 657-4 MO
585C & 585CR
Group 402
Group 406
603 & 1B 90.5 mm (3-9/16 inches) Yoke
127 mm (5 inches) Yoke Boss
Boss
4 inches maximum travel
618 4 inches maximum travel
Group 101 585 & 585R (size 100)
644 & 645 457-7
127 mm (5 inches) Yoke Boss 667 MO
585C
3 inches maximum travel 667-4 MO
657 & 667
667—76.2
76 2 mm (3 inches) Group 403
maximum travel Group 407
90.5 mm (3-9/16 inches) Yoke
667 127 mm (5 inches) Yoke Boss
Boss
1008—71.4 mm (2-13/16 inches) 4 inches maximum travel
4 inches maximum travel
Yoke Boss
Group 400
71.4 mm (2-13/16 inches) 585C 585C
Yoke Boss 1008 657
4 inches maximum travel
Group 801
Group 802
90.5 mm (3-9/16 inches) Yoke
127 mm (5 inches) Yoke Boss
585C Boss
8 inches maximum travel
8 inches maximum travel
585C 585C

Key 2* Valve Plug for Constructions with Two-Piece Seal Ring


VALVE SIZE, INCHES 416 STAINLESS
STEM DIAMETER 316 316 STAINLESS 316 STAINLESS
STEEL
STAINLESS STEEL w/CoCr-A STEEL w/CoCr-A ON
HARDENED
Design ET Design EAT mm Inches STEEL(1) ON SEAT(1) SEAT & GUIDE(1)
(STD)
1, 1-1/4, or 9.5 3/8 1V657146172 1V657135072 11A5315X012 11A5317X012
1 or 2 x 1
1-1/2 x 1 12.7 1/2 1V657246172 1V657235072 11A5316X012 11A5318X012
9.5 3/8 1V657346172 1V657335072 11A5321X012 10A4438X012
1-1/2 2
12.7 1/2 1V657446172 1V657435072 10A4439X012 10A4611X012
12.7 1/2 1V657546172 1V657535072 11A5324X012 11A5326X012
2 or 3 x 2 4x2
19.1 3/4 1V657646172 1V657635072 11A5325X012 11A5327X012
2x1 --- 12.7 1/2 1V657246172 1V657235072 11A5316X012 11A5318X012
2-1/2 or 12.7 1/2 1V657746172 1V657735072 11A5330X012 11A5332X012
3 or 6 x 2-1/2
4 x 2-1/2 19.1 3/4 1V657846172 1V657835072 11A5331X012 11A5333X012
2-1/2 x 1-1/2 3 x 1-1/2 12.7 1/2 1V657446172 1V657435072 10A4439X012 10A4611X012
12.7 1/2 1V657946172 1V657935072 11A5336X012 11A5337X012
3 4
19.1 3/4 1V658046172 1V658035072 11A5014X012 11A5338X012
12.7 1/2 1V658146172 1V658135072 11A5341X012 11A5344X012
4 6 19.1 3/4 1V6582X0022 1V6582X0072 11A5342X012 11A5345X042
25.4 1 1V658346172 1V658335072 11A5343X012 11A5346X012
19.1 3/4 1V658446172 1V658435072 11A5350X012 11A5351X012
6 --- 25.4 1 1V658546172 1V658535072 10A5107X012 20A0103X012
31.8 1-1/4 1V658646172 1V658635072 10A5108X012 20A4608X012
1. Not for use with 17-4PH stainless steel cages above 210C (410F).

28 *Recommended spare parts


Design ET & EAT Class 125-600
Keys 2*, 7*, and 8* Valve Plug and Stem Assembly for Plain Bonnet with Two-Piece Seal Ring
VALVE SIZE, INCHES 316 STAINLESS
STEM DIAMETER 416 STAINLESS 316 316 STAINLESS
STEEL w/CoCr-A
STEEL STAINLESS STEEL w/CoCr-A
Design ET Design EAT ON SEAT &
mm Inches HARDENED (STD) STEEL(1) ON SEAT(1)
GUIDE(1)
9.5 3/8 1V6571X0032 1V6571X0052 11A5315X032 11A5317X042
1 or 1-1/4 1
12.7 1/2 1V6572X0022 1V6572X0062 11A5316X022 11A5318X042
9.5 3/8 1V6573X0042 1V6573X0052 11A5321X022 10A4438X022
1-1/2 2
12.7 1/2 1V6574X0012 1V6574X0032 --- 10A4611X042
9.5 3/8 1V6571X0042 1V6571X0092 --- 11A5317X072
1-1/2 x 1 2x1
12.7 1/2 1V6572X0042 --- --- 11A5318X032
12.7 1/2 1V6575X0052 1V6575X0062 11A5324X022 11A5326X022
2 or 3 x 2 4x2
19.1 3/4 1V6576X0012 --- --- 11A5327X032
2x1 --- 12.7 1/2 1V6572X0022 1V6572X0062 11A5316X022 11A5318X042
2-1/2 or 12.7 1/2 1V6577X0042 1V6577X0062 11A5330X022 11A5332X022
3 or 6 x 2-1/2
4 x 2-1/2 19.1 3/4 1V6578X0012 1V6578X0022 11A5331X022 ---
2-1/2 x 1-1/2 3 x 1-1/2 12.7 1/2 1V6574X0012 1V6574X0032 --- 10A4611X112
3 4 12.7 1/2 1V6579X0092 1V6579X0112 11A5336X032 11A5337X082
12.7 1/2 1V6581X0042 1V6581X0052 11A5341X032 11A5344X022
4 6
19.1 3/4 1V6582X0022 1V6582X0072 --- 11A5345X042
6 --- 19.1 3/4 1V6584X0042 1V6584X0062 11A5350X032 21A5351X062
1. Not for use with 17-4PH stainless steel cages above 210C (410F).

Keys 2*, 7*, and 8* Valve Plug and Stem Assembly for Style 1 Extension Bonnet with Two-Piece Seal Ring
VALVE SIZE, INCHES 416 STAINLESS
STEM DIAMETER 316 316 STAINLESS 316 STAINLESS
STEEL
STAINLESS STEEL w/CoCr-A STEEL w/CoCr-A ON
HARDENED
Design ET Design EAT mm Inches STEEL(1) ON SEAT(1) SEAT & GUIDE(1)
(STD)
9.5 3/8 1V6571X0072 1V6571X0062 --- 11A5317X082
1 or 1-1/4 1
12.7 1/2 1V6572X0032 --- 11A5316X032 ---
9.5 3/8 1V6573X0072 --- 11A5321X042 10A4438X032
1-1/2 2
12.7 1/2 1V6574X0052 --- --- 10A4611X112
9.5 3/8 1V6571X0102 --- --- 11A5317X052
1-1/2 x 1 2x1
12.7 1/2 1V6572X0152 --- --- ---
2 or 3 x 2 4x2 12.7 1/2 1V6575X0182 1V6575X0122 11A5324X042 11A5326X062
2x1 --- 12.7 1/2 1V6572X0032 --- 11A5316X032 ---
2-1/2 or
3 or 6 x 2-1/2 12.7 1/2 1V6577X0052 --- --- 11A5332X202
4 x 2-1/2
2-1/2 x 1-1/2 3 x 1-1/2 12.7 1/2 1V6574X0052 --- --- 10A4611X112
3 4 12.7 1/2 1V6579X0082 1V6579X0072 --- 11A5337X062
4 6 12.7 1/2 1V6581X0072 1V6581X0062 --- 11A5344X052
6 --- 19.1 3/4 1V6584X0052 1V6584X0112 --- 21A5351X052
1. Not for use with 17-4PH stainless steel cages above 210C (410F).

*Recommended spare parts 29


Design ET & EAT Class 125-600
Key 2* Valve Plug for Spring-Loaded Seal Ring Constructions
VALVE SIZE, INCHES STEM DIAMETER 416 STAINLESS 316 STAINLESS 316 STAINLESS STEEL
Design ET Design EAT mm Inches STEEL HARDENED STEEL(1) w/CoCr-A SEAT & GUIDE(1)
1, 1-1/4, or 1-1/2 x 1 1 9.5 3/8 20A4103X012 20A4103X022 20A4104X012
1-1/2 or 9.5 3/8 20A6711X012 20A6711X022 22A5941X012
2 or 3 x 1-1/2
2-1/2 x 1-1/2 12.7 1/2 20A4150X012 20A4150X022 20A4151X012
12.7 1/2 20A4097X012 20A4097X022 20A4099X012
2 or 3 x 2 4x2
19.1 3/4 20A4098X012 20A4098X022 20A4100X012
2-1/2 or 12.7 1/2 20A9533X012 20A9533X022 20A9534X012
3 or 6 x 2-1/2
4 x 2-1/2 19.1 3/4 20A4144X012 20A4144X022 20A4146X012
12.7 1/2 20A5414X012 20A5414X022 22A3458X012
3 4
19.1 3/4 20A5342X012 20A5342X022 20A5344X012
12.7 1/2 20A2641X012 20A2641X022 21A0187X012
4 6 19.1 3/4 20A4194X012 20A4194X0A2 20A4197X012
25.4 1 20A4195X012 20A4195X032 20A4198X012
19.1 3/4 20A2642X012 20A2642X022 21A8443X012
6 ---
25.4 1 20A5621X012 20A5621X022 20A6706X012
19.1 3/4 21A5356X012 21A5356X022 21A5362X012
8 --- 25.4 1 21A5357X012 21A5357X022 21A5363X012
31.8 1-1/4 21A5358X012 21A5358X022 21A5364X012
1. Not for use with 17-4PH stainless steel cages above 210C (410F).

Keys 2*, 7*, and 8* Valve Plug and Stem Assembly for Plain Bonnet for Spring-Loaded Seal Ring Constructions
VALVE SIZE, INCHES STEM DIAMETER 316 STAINLESS STEEL
416 STAINLESS 316 STAINLESS
w/CoCr A SEAT &
w/CoCr-A
Design ET Design EAT mm Inches STEEL HARDENED STEEL(1)
GUIDE(1)
1, 1-1/4 1 9.5 3/8 20A4103X052 --- ---
9.5 3/8 20A6711X032 20A6711X042 22A5941X022
1-1/2 2
12.7 1/2 20A4150X062 --- ---
1-1/2 x 1 2x1 9.5 3/8 20A4103X042 --- ---
2 or 3 x 2 4x2 12.7 1/2 20A4097X062 20A4097X182 20A4099X102
2-1/2 or 4 x
3 or 6 x 2-1/2 12.7 1/2 20A9533X052 20A9533X062 20A9534X092
2-1/2
2-1/2 x 1-1/2 3 x 1-1/2 12.7 1/2 20A4150X062 --- ---
12.7 1/2 20A5414X062 20A5414X052 22A3458X022
3 4
19.1 3/4 20A5342X082 --- 20A5344X042
12.7 1/2 20A2641X042 20A2641X162 ---
4 6
19.1 3/4 20A4194X052 --- ---
6 --- 19.1 3/4 20A2642X052 20A2642X062 21A8443X032
8 --- 19.1 3/4 21A5356X052 21A5356X132 21A5362X062
1. Not for use with 17-4PH stainless steel cages above 210C (410F).

Key 2* 1-Stage Cavitrol III Valve Plug (Design ET only)


STEM DIAMETER 316 STAINLESS STEEL w/CoCr-A
w/CoCr A
VALVE SIZE,
SIZE INCHES 420 STAINLESS STEEL
mm Inches ON SEAT & GUIDE(1)
1 12.7 1/2 28A1001X012 28A2226X012
1-1/2 12.7 1/2 28A1002X012 28A2227X012
12.7 1/2 28A1003X012 28A2228X012
2
19.1 3/4 28A1004X012 28A2229X012
12.7 1/2 28A1005X012 28A2230X012
2-1/2
19.1 3/4 28A1006X012 28A2231X012
12.7 1/2 28A1007X012 28A2232X012
3
19.1 3/4 28A1008X012 28A2233X012
19.1 3/4 28A1010X012 28A2234X012
4
25.4 1 28A1011X012 28A2235X012
25.4 1 28A1013X012 28A2236X012
6
31.8 1-1/4 28A1014X012 28A2237X012
25.4 1 28A1016X012 28A2238X012
8
31.8 1-1/4 28A1017X012 28A2239X012
1. Not for use with 17-4PH stainless steel cages above 210C (410F).

30 *Recommended spare parts


Design ET & EAT Class 125-600
Key 2* 2-Stage Cavitrol III Valve Plug & Stem Ass’y (Design ET only)
316 STAINLESS STEEL 17-4PH STAINLESS STEEL
TRAVEL STEM DIAMETER
ACTUATOR STEM STEM
VALVE GROUP 316 Stainless 316 Stainless
SIZE, (FROM Steel Valve Steel Valve
PRECEDING 420 HT Valve 420 HT Valve
INCHES mm Inches mm Inches Plug Plug
TABLE) Plug Plug
w/CoCr-A w/CoCr-A
Seat & Guide Seat & Guide
1 25 1 1 12.7 1/2 24A5265X022 24A5519X022 ––– –––
1-1/2 38 1-1/2 1 12.7 1/2 24A5266X022 24A5286X022 ––– –––
12.7 1/2 24A3038X022 24A5287X022 24A3038X032 24A5287X032
2 51 2 1
19.1 3/4 24A5550X022 24A5551X022 ––– –––
1 12.7 1/2 24A5267X022 24A5288X022 24A5267X042 24A5288X042
2-1/2 64 2-1/2 400 12.7 1/2 24A5267X032 24A5288X032 24A5267X052 24A5288X052
1, 402, 403 19.1 3/4 24A5268X022 24A5289X022 ––– –––
1, 400 12.7 1/2 24A5269X022 24A5290X022 24A5269X032 24A5290X032
3 76 3
1, 402, 403 19.1 3/4 23A9452X012 24A5291X022 ––– –––
76 3 1, 402, 403 19.1 3/4 23A5818X022 24A5292X022 ––– –––
102 4 401, 402, 403 19.1 3/4 23A5818X032 24A5292X032 ––– –––
76 3 100, 101 25.4 1 24A5270X022 24A5293X022 ––– –––
4
102 4 404 25.4 1 24A5270X022 24A5293X022 ––– –––
102 4 405, 406 25.4 1 24A5270X042 24A5293X042 ––– –––
102 4 407 25.4 1 24A5270X032 24A5293X032 ––– –––
76 3 1 19.1 3/4 23A5803X022 24A5294X022 23A5803X032 24A5294X032
102 4 401, 403 19.1 3/4 23A5803X022 24A5294X022 23A5803X032 24A5294X032
102 4 402 19.1 3/4 23A5803X042 24A5294X042 23A5803X052 24A5294X052
6
76 3 100, 101 25.4 1 24A3028X042 24A5295X022 ––– –––
102 4 405, 406 25.4 1 24A3028X052 24A5295X032 ––– –––
102 4 407 25.4 1 24A3028X062 24A5295X042 ––– –––
76 3 1 19.1 3/4 24A1141X092 34A4269X042 24A1141X072 34A4269X052
102 4 401, 403 19.1 3/4 24A1141X092 34A4269X042 24A1141X072 34A4269X052
102 4 402 19.1 3/4 24A1141X042 34A4269X062 24A1141X082 34A4269X072
153 6 801 19.1 3/4 24A1141X032 34A4269X022 24A1141X062 34A4269X032
76 3 100, 101 25.4 1 24A5273X022 34A4270X022 24A5273X032 34A5270X032
102 4 404 25.4 1 24A5273X022 34A4270X022 24A5273X032 34A4270X032
153 6 802 25.4 1 24A5273X022 34A4270X022 24A5273X032 34A4270X032
8
102 4 407 25.4 1 24A5273X042 34A4270X042 24A5273X052 34A4270X052
102 4 405, 406 25.4 1 24A5273X062 34A4270X062 24A5273X072 34A4270X072
76 3 100, 101 31.8 1-1/4 24A7259X022 34A7260X022 ––– –––
102 4 404 31.8 1-1/4 24A7259X022 34A7260X022 ––– –––
153 6 802 31.8 1-1/4 24A7259X022 34A7260X022 ––– –––
102 4 407 31.8 1-1/4 24A7259X032 34A7260X032 ––– –––
102 4 405, 406 31.8 1-1/4 24A7259X042 34A7260X042 ––– –––

Key 2* Whisper Trim III Valve Plug with Two-Piece Seal Ring (6-inch Design ET only)
STEM DIAMETER 17-4PH STAINLESS 316 STAINLESS 316 STAINLESS 316 STAINLESS
316 STAINLESS
STEEL STEEL W/CoCr-A
W/CoCr A STEEL W/CoCr-A
W/CoCr A ON STEEL W/CoCr-A
W/CoCr A ON
mm Inches STEEL
(HARDENED) ON SEAT SEAT AND GUIDE SEAT AND GUIDE(1)
19.1 3/4 22A3259X012 22A3259X022 22A3260X012 22A3261X012 22A3267X012
25.4 1 22A3262X012 22A3262X022 22A3263X012 22A3264X012 22A3268X012
1. High temperature.

Key 2* Whisper Trim III Valve Plug for Spring Loaded Seal Ring (6-inch Design ET only)
STEM DIAMETER 316 STAINLESS 316 STAINLESS
316 STAINLESS
17 4PH (HARDENED)
17-4PH STEEL W/CoCr-A
W/CoCr A ON STEEL W/CoCr-A
W/CoCr A ON
mm Inches STEEL
SEAT SEAT AND GUIDE
19.1 3/4 22A3269X012 22A3269X022 22A3270X012 22A3271X012
25.4 1 22A3272X012 22A3272X022 22A3273X012 22A3274X012

*Recommended spare parts 31


Design ET & EAT Class 125-600
Key 3* Quick Opening Cage
VALVE SIZE, INCHES 17-4PH
17 4PH 316 STAINLESS STEEL
STAINLESS STEEL Chrome Nickel ALLOY 6
Design ET Design EAT
(HARDENED) Plated Coated
1, 1-1/4, 1-1/2 x 1, or 2 x 1 1 or 2 x 1 2U215033272 2U691146102 2U740348932 2U215039102
1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 1-1/2 2U219233272 2U691846102 2U725448932 2U219239102
2 or 3 x 2 4x2 2U223433272 2U692146102 2U740448932 2U223439102
2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 2U227633272 2U692446102 2U740548932 2U227639102
3 4 2U231833272 2U692746102 2U740648932 2U231839102
4 6 2U236033272 2U693046102 2U740748932 2U236039102
6 --- 2U506333272 2U693546102 2U806948932 2U506339102
8 --- 20A3249X012 20A4350X012 20A5469X012 20A3249X092

Key 3* Linear Cage


VALVE SIZE, INCHES 17-4PH
17 4PH 316 STAINLESS STEEL
STAINLESS STEEL Chrome Nickel ALLOY 6
Design ET Design EAT
(HARDENED) Plated Coated
1, 1-1/4, 1-1/2 x 1, or 2 x 1 1 or 2 x 1 2U215633272 2U691746102 2U741448932 2U215639102
1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 1-1/2 2U219833272 2U692046102 2U741548932 2U219839102
2 or 3 x 2 4x2 2U224033272 2U692346102 2U741648932 2U224039102
2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 2U228233272 2U692646102 2U741748932 2U228239102
3 4 2U232433272 2U692946102 2U741848932 2U232439102
4 6 2U236633272 2U693346102 2U741948932 2U236639102
6 --- 2U506133272 2U693846102 2U806848932 2U506139102
8 --- 20A3247X012 20A4349X012 20A5468X012 20A3247X092

Key 3* Equal Percentage Cage


VALVE SIZE, INCHES 17-4PH
17 4PH 316 STAINLESS STEEL
STAINLESS STEEL Chrome Nickel ALLOY 6
Design ET Design EAT
(HARDENED) Plated Coated
1, 1-1/4, 1-1/2 x 1, or 2 x 1 1 or 2 x 1 2U215333272 2U691346102 2U740848932 2U215339102
1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 1-1/2 2U219533272 2U691946102 2U740948932 2U219539102
2 or 3 x 2 4x2 2U223733272 2U692246102 2U741048932 2U223739102
2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 2U227933272 2U692546102 2U741148932 2U227939102
3 4 2U232133272 2U692846102 2U741248932 2U232139102
4 6 2U236333272 2U693146102 2U741348932 2U236339102
6 --- 2U505933272 2U693746102 2U806748932 2U505939102
8 --- 20A3245X012 20A4348X012 20A5467X012 20A3245X092

Key 3* Whisper Trim I Cage


VALVE SIZE, INCHES
17 4PH STAINLESS STEEL (HARDENED)
17-4PH
Design ET Design EAT
1, 1-1/4, 1-1/2 x 1, or 2 x 1 1 or 2 x 1 2V502333272
1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 1-1/2 2V502433272
2 or 3 x 2 4x2 2V502533272
2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 2V502633272
3 4 2V502733272
4 6 23A8915X032
6 --- 23A8913X032

Key 3* Whisper Trim III Cage (6-Inch Design ET only)


316 STAINLESS STEEL 316 STAINLESS STEEL
LEVEL 416 STAINLESS STEEL
(NICKEL COATED) (ELECTROLIZED)
A3 32A3248X012 32A3251X012 32A3336X012
B3 32A3249X012 32A3252X012 32A3337X012
C3 32A3250X012 32A3253X012 32A3338X012
D3 32A6217X012 32A6220X012 32A6741X012

32 *Recommended spare parts


Design ET & EAT Class 125-600
Key 3* Cavitrol III Cage Assembly, 17-4PH stainless steel (hardened)
DESIGN ET STAGE
VALVE SIZE, INCHES 1 2 Characterized 2
1 38A1018X012 24A5558X012 24A5558X022
1-1/2 38A1019X012 24A5559X012 24A5559X022
2 38A1020X012 24A3031X032 24A3031X022
2-1/2 38A1021X012 24A5560X012 24A5560X022
3 38A1023X012 23A9453X022 23A9453X012
4 38A1025X012 23A5817X032 23A5817X022
6 38A1027X012 23A5804X012 23A5804X022
8 38A1029X012 24A3020X032 24A3020X042

Key 7* Design ET Valve Plug Stem, 316 stainless steel (not for Cavitrol III or Whisper Trim III cage)

STEM PLAIN BONNET(3) EXTENSION BONNET


VALVE DIAMETER & Style 1(4) Style 2
VSC(1) SIZE Stem Length Part
SIZE, INCHES Stem Length Part Stem Length Part
Number
mm Inches mm Inches mm Inches Number mm Inches Number
1, 1-1/4, 9.5 3/8 225 8-7/8 1U388835162 311 12-1/4 1U217735162 405 15-15/16 10A8823X022
or 1-1/2 12.7 1/2 300 11-13/16 1U389035162 402 15-13/16 1U217935162 473 18-5/8 1U218035162
12.7 1/2 311 12-1/4 1K586935162 413 16-1/4 1U226335162 614 24-3/16 1U226435162
2
19.1 3/4 372 14-5/8 1U226535162 483 19 1L400135162 --- --- ---
12.7 1/2 321 12-5/8 1U230535162 421 16-9/16 1U230635162 624 24-9/16 1U230735162
2-1/2 or 3
19.1 3/4 381 15 1U230835162 502 19-3/4 1U444635162 --- --- ---
12.7 1/2 321 12-5/8 1U230535162 421 16-9/16 1U230635162 624 24-9/16 1U230735162
Full 19.1 3/4 394 15-1/2 1K587735162 502 19-3/4 1U444635162 694 27-5/16 1U240035162
4
Capacity 25.4(1) 1(1) 464 18-1/4 1K759035162 --- --- --- --- --- ---
25.4(2) 1(2) 489 19-1/4 1U217535162 --- --- --- --- --- ---
19.1 3/4 403 15-7/8 1L996435162 511 20-1/8 1U507135162 699 27-1/2 1U524435162
6 25.4 1 499 19-5/8 1N704735162 630 24-13/16 1K785135162 --- --- ---
31.8 1-1/4 508 20 1K415435162 656 25-13/16 1R562435162 --- --- ---
19.1 3/4 492 19-3/8 1K588035162 533 21 1U928235162 --- --- ---
8 25.4 1 614 24-3/16 1K7891X0012 614 24-3/16 1K7891X0012 --- --- ---
31.8 1-1/4 705 27-7/16 1L268835162 705 29-7/16 1L268835162 --- --- ---
9.5 3/8 241 9-3/8 1U223635162 324 12-3/4 1U227035162 418 16-7/16 1U227235162
1-1/2 x 1
12.7 1/2 311 12-1/4 1K586935162 413 16-1/4 1U226335162 486 19-1/8 1U227335162
2 x 1 or
12.7 1/2 300 11-13/16 1U389035162 402 15-13/16 1U217935162 605 23-13/16 1U3893X0012
Restricted 2-1/2 x 1-1/2
Capacity 12.7 1/2 311 12-1/4 1K586935162 413 16-1/4 1U226335162 614 24-3/16 1U226435162
3x2
19.1 3/4 372 14-5/8 1U226535162 483 19 1L400135162 --- --- ---
12.7 1/2 321 12-5/8 1U230535162 421 16-9/16 1U230635162 624 24-9/16 1U230735162
4 x 2-1/2
19.1 3/4 381 15 1U230835162 502 19-3/4 1U444635162 681 26-13/16 1U232335162
1. Type 667 actuator.
2. Type 657 or 470 Series actuator.
3. Plain bonnet is standard for 8-inch cast iron and WCC valve bodies.
4. Style 1 extension bonnet is standard for 8-inch 316 SST valve bodies.

Key 7* Whisper Trim III Valve Plug Stem, 316 stainless steel (6-inch Design ET only)
STEM DIAMETER EXTENSION BONNET
PLAIN BONNET
mm Inches Style 1 Style 2
19.1 3/4 1U294135162 1U928235162 1U6276X0012
25.4 1 1P847635162 1U627735162 –––

*Recommended spare parts 33


Design ET & EAT Class 125-600
Key 7* 1-Stage Cavitrol III Valve Plug Stem (Design ET only)

TRAVEL ACTUATOR STEM DIAMETER 17-4PH


VALVE SIZE, GROUP (FROM 316 STAINLESS
STAINLESS
INCHES PRECEDING STEEL
mm Inches mm Inches STEEL STEM
TABLE)
1 19, 25 3/4, 1 1 12.7 1/2 1U389035162 1U3890X0062
1-1/2 19, 22 3/4, 7/8 1 12.7 1/2 1U389035162 1U3890X0062
1 12.7 1/2 1K586935162 10A8840XC82
2 26 1-1/8
1 19.1 3/4 1U226535162 1U226535382
1 12.7 1/2 1U230535162 1U2305X0012
2-1/2 38 1-1/2
1 19.1 3/4 1U230835162 1U2308X0082
1 12.7 1/2 1U230535162 1U2305X0012
3 38, 41 1-1/2, 1-5/8
1 19.1 3/4 1U230835162 1U2308X0082
51, 54 2, 2-1/8 1 19.1 3/4 1K587735162 1K5877X0022
54 2-1/8 402 19.1 3/4 1V142235162 1V1422X0042
4 54 2-1/8 403 19.1 3/4 1U293835162 1U2938X0062
100 25.4 1 1U217535162 1U217550372
51, 54 2, 2-1/8
101 25.4 1 1K759035162 1K7590X0012
51 2 100 25.4 1 1P847635162 11A3429X252
57 2-1/4 100 25.4 1 1N704735162 1N7047X0012
51 2 100 31.8 1-1/4 1K415435162 1K415435382
6 57 2-1/4 100 31.8 1-1/4 1N920935162 1N9209X0052
101 25.4 1 1P405135072 1P4051X0032
51, 57 2, 2-1/4
101 31.8 1-1/4 1K775335162 1K7753X0012
100, 101, 404 25.4 1 10A3282X012 10A3282X012
76, 86 3, 3-3/8
100, 101, 404 31.8 1-1/4 1R489535162 1R4895X0022
8
407 25.4 1 11A3429X012 1K7783X0052
86 3-3/8
407 31.8 1-1/4 1U9886X0012 1U9886X0152

Key 7* Valve Plug Stem for Bellows Seal Bonnet, 316 Stainless Steel
VALVE SIZE, INCHES STEM DIAMETER STEM LENGTH
PART NUMBER
Design ET Design EAT mm Inches mm Inches
1, 9.5 3/8 222 8-3/4 1R288535162
1, 2, or 2 x 1
1-1/4, 1-1/2, or 1-1/2 X 1 12.7 1/2 286 11-1/4 1R288835162
2, 2-1/2,
3 or 4 12.7 1/2 314 12-3/8 1U389235162
2-1/2 X 1-1/2, or 3
––– 3 x 1-1/2 12.7 1/2 295 11-5/8 1U388935162
2 x 1 or 3 x 2 4x2 12.7 1/2 305 12 1U389135162
12.7 1/2 327 12-7/8 2R369335072
4 6
19.1 3/4 387 15-1/4 1K587635162
12.7 1/2 327 12-7/8 2R369335072
4 x 2-1/2 6 x 2-1/2
19.1 3/4 375 14-3/4 1U389435162
6 ––– 19.1 3/4 387 15-1/4 1K587635162

34 *Recommended spare parts


Design ET & EAT Class 125-600
Key 9* Design EAT Liner
Schedule
Liner Valve Size, Class 150 Raised Class 300 Raised Class 600 Raised
Socket Weld 40 or 80
Material Inches Face Face Face
Butt Weld
1 1V560146172 1U384246172 1V560246172 1V560146172 1V560146172
2 1V560346172 1U384346172 1V560546172 1V560346172 1V560346172
2x1 1V560646172 1U385146172 1V387646172 1V560646172 1V560646172
3 2V561346172 2U384546172 2V561646172 --- 2V561346172
416 stainless steel
3 x 1-1/2 2V560946172 2U385346172 2V545946172 --- 2V560946172
(hardened)
4 2V562246172 2U384746172 2V561946172 --- 2V562246172
4x2 2V561846172 2U385546172 2V561246172 --- 2V561846172
6 2V563146172 2U384946172 2V562846172 --- 2U384946172
6 x 2-1/2 2V562646172 2U385746172 2V562346172 --- 2U385746172
1 1V560135072 1U384235072 1V560235072 1V560135072 1V560135072
2 1V560335072 1U384335072 1V560535072 1V560335072 1V560335072
2x1 1V560635072 1U385135072 1V387635072 1V560635072 1V560635072
3 2V561335072 2U384535072 2V561635072 --- 2V561335072
316 stainless steel 3 x 1-1/2 2V560935072 2U385335072 2V545935072 --- 2V560935072
4 2V562235072 2U384735072 2V561935072 --- 2V562235072
4x2 2V561835072 2U385535072 2V561235072 --- 2V561835072
6 2V563135072 2U384935072 2V562835072 --- 2U384935072
6 x 2-1/2 2V562635072 2U385735072 2V562335072 --- 2U385735072

Key 9* Metal-Seat Seat Ring (not for Whisper Trim III or Cavitrol III Cage)
VALVE SIZE, INCHES 416
STAINLESS STEEL 316 STAINLESS STEEL R30006
Design ET Design EAT (HARDENED)(1)
1, 1-1/4, or 2 x 1 1 1U222546172 1U222535072 1U222539102
1-1/2 x 1 2x1 1U222046172 1U222035072 1U222039102
1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 1-1/2 1U221946172 1U221935072 1U221939102
2 or 3 x 2 4x2 1U222646172 1U222635072 1U222639102
2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 1U222746172 1U222735072 1U222739102
3 4 1U222846172 1U222835072 1U222839102
4 6 1U222946172 1U222933092 1U222939102
6 --- 1U508046172 1U508033092 1U508039102
8 --- 20A3260X012 20A3260X022 20A3260X152
1. 410 stainless steel (CA15) is used for 6- and 8-inch full-sized and restricted-trim valves.

Key 9* Cavitrol III Seat Ring (Design ET only)


1-STAGE CAGE 2-STAGE CAGE
SIZE
VALVE SIZE,
17-4PH 17-4PH 316 Stainless Steel
INCHES Alloy 6 (Cast)
Stainless Steel Stainless Steel w/CoCr-A Seat & Bore
1 23A7567X012 23A7567X022 24A5231X012 24A5239X012
1-1/2 23A7568X012 23A7568X022 24A5232X012 24A5240X012
2 23A7569X012 23A7569X022 24A3039X012 24A5241X012
2-1/2 24A1586X012 24A1586X022 24A5233X012 24A5242X012
3 24A3016X012 24A3016X022 23A9450X012 24A5243X012
4 24A1135X012 24A1135X022 23A5813X012 24A5244X012
6 23A5820X032 23A5820X012 23A5802X022 24A5245X012
8 23A9445X022 23A9445X032 24A3021X022 24A5246X012

Key 9* Whisper Trim III Seat Ring (6-Inch Design ET only)


316 Stainless Steel w/
410 Stainless Steel 316 Stainless Steel
CoCr-A Seat
21A9794X012 21A9794X022 21A9795X012

*Recommended spare parts 35


Design ET & EAT Class 125-600
Gasket Descriptions
MATERIAL

KEY NUMBER DESCRIPTION FGM


–198 to 593C
(–325 to 1100F)
10(1) Bonnet Gasket
11 Cage Gasket
Graphite/S31600
13 Seat Ring or Liner Gasket
14 or 20 Adapter Gasket
12 Spiral-Wound Gasket N06600 (Inconel 600)/Graphite
27 or 51 Shim S31600 (316 SST)
1. 2 req’d for 2-stage Cavitrol III cage.

Keys 10*, 11*, 12*, 13*, 14*, 20*, 27*, and 51* Gaskets and Shims
VALVE SIZE, INCHES VALVE SIZE, INCHES
KEY To 593C KEY To 593C
Design Design Design Design
NUMBER (To 1100F) NUMBER (To 1100F)
ET EAT ET EAT
Set RGASKETX162 Set RGASKETX202
10 1R2859X0042 10 1R3484X0042
1 or 1-1/4 1 12 1R286099442 3 4 12 1R348299442
13 1R2862X0062 13 1R3481X0052
27 or 51 16A1936X012 27 or 51 16A1940X012
Set RGASKETX272
Set RGASKETX172 10 1R3484X0042
10 1R3101X0032 11 1R3298X0032
1-1/2 2 12 1R309999442 3x2 4x2 12 1R329799442
13 1R3098X0052 13 1R3296X0042
27 or 51 16A1937X012 14 1R3481X0052
27 or 51 16A1938X012
Set RGASKETX242
10 1R3101X0032 Set RGASKETX212
11 1R2861X0042 10 1R3724X0042
1-1/2 x 1 2x1 12 1R286099442 4 6 12 1R372299442
13 1R3098X0052 13 1J5047X0062
20 1U2152X0042 27 or 51 16A1941X012
27 or 51 16A1936X012
Set RGASKETX282
Set RGASKETX182 10 1R3724X0042
10 1R3299X0042 11 1R3846X0042
2 --- 12 1R329799442 4 x 2-1/2 6 x 2-1/2 12 1R384599442
13 1R3296X0042 13 1R3844X0052
51 16A1938X012 14 1J5047X0062
27 or 51 16A1939X012
Set RGASKETX252
10 1R3299X0042 Set(2) RGASKETX222
11 1R2861X0042 10 1U5081X0052
2x1 --- 12 1R286099442 6 --- 12 1U508599442
13 1R2862X0062 13 1U5086X0032
14 1R3296X0042 51 16A1942X012
51 16A1936X012
Set RGASKETX192
10 1R3847X0032 Set RGASKETX232
2-1/2 3 12 1R384599442 8 --- 10 10A3265X112
13 1R3844X0052 13 10A3266X082
27 or 51 16A1939X012
Set RGASKETX262
10 1R3847X0032
11 1R3100X0032
2-1/2 x
3 x 1-1/2 12 1R309999442
1-1/2
13 1R3098X0052
14 1R3844X0052
27 or 51 16A1937X012
1. –73C to 149C (–100 to 300F) for temperature cycling service.
2. Whisper Trim III construction requires 2 bonnet gaskets (key 10) so order a set plus 1 extra bonnet gasket for that construction.

36 *Recommended spare parts


Design ET & EAT Class 125-600
Key 21*, 22*, and 23* PTFE Seat Disk Retainer, Disk Seat, and Disk
VALVE SIZE, INCHES KEY 21 DISK KEY 22 DISK SEAT KEY 23 DISK,
RETAINER, 316
RETAINER PTFE –73 TO
STAINLESS 316 Stainless 204C (–100 TO
Design ET Design EAT Alloy 6 (Cast)
STEEL Steel 400F)
1, 1-1/4, or 2 x 1 1 1V710035072 1V710235072 1V710239102 1V710106242
1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 1-1/2 1V710335072 1V710535072 1V710539102 1V710406242
1-1/2 x 1 2x1 1V712135072 1V712235072 1V712239102 1V710106242
2 or 3 x 2 4x2 1V710835072 1V710635072 1V710639102 1V710706242
2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 1V710935072 1V711135072 1V711139102 1V711006242
3 4 1V711235072 1V711435072 1V711439102 1V711306242
4 6 1V711533092 1V711733092 1V711739102 1V711606242
All except Whisper Trim III cage ––– 1V711833092 1V712033092 1V7120X0012 1V711906242
6
Whisper Trim III cage ––– 23A4937X012 23A4938X012 ––– 13A4936X012
8 ––– 10A4466X012 20A4467X012 20A4467X022 20A4468X012

Key 27* Retaining Ring for Spring-Loaded Seal Ring, 302 SST Key 27* Cavitrol III Retaining Ring for 1 through 6-inch
VALVE SIZE, INCHES Design ET only, 302 SST
PART NUMBER VALVE SIZE,
Design ET Design EAT 1-STAGE CAGE 2-STAGE CAGE
INCHES
1, 1-1/4
1 or 2 x 1 10A4211X012 1 10A4211X012 11A3405X012
1-1/2 x 1, or 2 x 1
1-1/2 10A4220X012 10A4211X012
1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 1-1/2 10A4220X012 2 10A4210X012 10A4220X012
2 or 3 x 2 4x2 10A4210X012 2-1/2 10A4219X012 10A4210X012
2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 10A4219X012 3 10A5350X012 10A4219X012
3 4 10A5350X012 4 10A4225X012 10A4219X012
4 6 10A4225X012 6 None required 10A5410X012
6 (Whisper Trim III only) ––– 10A5410X012

Key 24* Seal Ring (Design EAT)


Key 28* Seal Ring (Design ET) (not for Cavitrol III or Whisper Trim III Construction)
VALVE SIZE, INCHES SPRING-LOADED
STANDARD CARBON
STANDARD,
PTFE –73 to 232C (–100 to
Design ET Design EAT FILLED PTFE
450F)
1, 1-1/4, 1-1/2 x 1, or 2 x 1 1 or 2 x 1 1V659105092 10A4207X012
1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 1-1/2 1V659305092 10A4216X012
2 or 3 x 2 4x2 1V550805092 10A4206X012
2-1/2 or 4 x 2-1/2 3 x 2 or 6 x 2-1/2 1V659505092 10A4215X012
3 4 1V659705092 10A5351X022
4 6 1V659905092 10A4223X012
6 ––– 1V660105092 10A2643X022
8 ––– ––– 10A3261X012

Key 28* Cavitrol III Seal Ring for Design ET only, spring loaded PTFE Key 28* Whisper Trim III Seal (6-inch Design ET only)
VALVE SIZE, CARBON FILLED PTFE SPRING LOADED PTFE
1-STAGE CAGE 2-STAGE CAGE
INCHES 11A9729X012 10A5411X022
1 10A4207X012 11A3407X042
1-1/2 10A4216X012 10A4207X012
2 10A4206X012 10A4216X012
2-1/2 10A4215X012 10A4206X012
3 10A5351X022 10A4215X012
4 10A4223X012 10A4215X012
6 10A2643X022 10A5411X022
8 10A3261X012 10A2643X022

*Recommended spare parts 37


Design ET & EAT Class 125-600
Key 25* Backup Ring (Design EAT)
Key 29* Backup Ring (Design ET) (not for Cavitrol III or 8-inch Design ET)
SPRING LOADED SEAL
VALVE SIZE, INCHES STANDARD CONSTRUCTION
CONSTRUCTION
Ethylene
Nitrile Fluoroelastomer(1)
Propylene 416 Stainless 316 Stainless
Design ET Design EAT –34 to 93C –18 to 204C
–40 to 232C Steel Steel
(–30 to 200F) (–0 to 400F)
(–40 to 450F)
1, 1-1/4, 1-1/2 x 1, or 2 x 1 1 or 2 x 1 1V659003052 1V659005292 1V6590X0042 10A4209X012 10A4209X022
1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 1-1/2 1V659203052 1V659205292 1V6592X0032 10A4218X022 10A4218X012
2 or 3 x 2 4x2 1V550703052 1V550705292 1V5507X0042 10A4208X012 10A4208X022
2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 1V659403052 1V659405292 1V6594X0032 10A4217X012 10A4217X022
3 4 1V659603052 1V659605292 1V6596X0032 10A5349X012 10A5349X022
4 6 1V659803052 1V659805292 1V6598X0022 10A4224X012 10A4224X022
All except Whisper Trim III cage ––– 1V660003052 1V660005292 1V6600X0022 ––– –––
6
Whisper Trim III cage ––– 11A9728X022 11A9728X012 11A9728X042 12A3332X012 12A3332X022
1. Not for use with steam or ammonia. Not recommended for water above 82C (180F).

Key 29* Cavitrol III Backup Ring, 416 Stainless Steel


(not for 8-inch Design ET)
VALVE SIZE,
1-STAGE CAGE 2-STAGE CAGE
INCHES
1 10A4209X012 11A3404X012
1-1/2 10A4218X022 10A4209X022
2 10A4208X012 10A4218X022
2-1/2 10A4217X012 10A4208X012
3 10A5349X012 10A4217X012
4 10A4224X012 10A4217X012
6 None required 10A5409X012

Keys 3*, 9*, 2*, 28*, 63*, 29*, and 27* TSO Trim Parts for Design ET Valves
STEM
KEY 3 KEY 3 KEY 9 KEY 2
VALVE DIAMETER
PORT,
PORT TRAVEL ACTUATOR CHARAC-
SIZE, TRIM Cage
INCH , INCH GROUP TERISTIC Cage Plug / Stem
INCH mm Inch Characterized Seat Ring
Full 2-Stage Assembly
2-Stage
810 28B1302X012 28B1306X012
12.7 1/2 1 & 400 23A9453X022 23A9453X012
816 28B1303X012 28B1306X022
3 2 11/16
2-11/16 3 Cavitrol III
810 28B1302X012 27B6604X112
19.1 3/4 100 & 101 23A9453X022 23A9453X012
816 28B1303X012 27B6604X122
3 1, 402, 403
28B1310X012
4 2-11/16
2 11/16 4 810 19.1 3/4 401, 403 Cavitrol III 23A5817X032 23A5817X022 28B1307X012
4 402 28B1310X022
STEM
VALVE KEY 28 KEY 63 KEY 29 KEY 27
PORT, TRAVEL DIAMETER ACTUATOR CHARAC-
SIZE
SIZE, TRIM
INCH , INCH GROUP TERISTIC Anti-Extrusion
INCH mm Inch Seal Ring Back-Up Ring Retaining Ring
Ring
810 10A4217X012 10A4219X012
12.7 1/2 1 & 400
816 10A4217X022 10A4219X082
3 2 11/16
2-11/16 3 Cavitrol III 10A4215X102 22B2617X012
810 10A4217X012 10A4219X012
19.1 3/4 100 & 101
816 10A4217X022 10A4219X052
3 1, 402, 403
4 2-11/16
2 11/16 4 810 19.1 3/4 401, 403 Cavitrol III 10A4215X102 22B2617X012 10A4217X012 10A4219X012
4 402

38 *Recommended spare parts


Design ET & EAT Class 125-600
Keys 3*, 9*, 2*, 28*, 63*, 29*, and 27* TSO Trim Parts for Design ET and EAT Valves(1)
VALVE SIZE, STEM
KEY 3 KEY 7 KEY 24 KEY 63 KEY 25 KEY 26
INCH DIAMETER
PORT,
PORT TRAVEL CHARAC-
INCH , INCH TERISTIC Anti-
Plug/Stem Back-Up Retaining
ET EAT mm Inch Cage Seal Ring Extrusion
Assembly Ring Ring
Ring
Linear 2U232433272
3 4 3-1/4 1-1/2 12.7 1/2 Equal % 2U232133272 27B9567X012 10A5351X112 23B6126X012 10A5349X012 10A5350X012
Quick Open 2U231833272
Linear 2U236633272
4 6 4-3/16 2 19.1 3/4 Equal % 2U236333272 38B0282X012 10A4223X142 21B9341X012 10A4224X012 10A4225X012
Quick Open 2U236033272
1. Trim is 812.

Key 9* TSO Trim Parts for Design ET and EAT Valves(1)


KEY 9
VALVE SIZE,
SIZE INCH
PORT, Seat and Liner
INCH Seat Ring Class 150 Class 300 Class 600 Schedule 40 or 80
ET EAT
Raised Face Raised Face Raised Face ButtWeld
3 4 3-1/4 37B9563X012 38B0273X012 38B0273X022 38B0273X032 38B0273X012
4 6 4-3/16 38B0276X012 38B0277X012 38B0276X022 38B0276X032 38B0276X022
1. Trim is 812.

Keys 63*, 28*, 29*, 27*, 2*, and 9* Design ET Full Capacity Trim above 232C (450F) using PEEK Anti-Extrusion Rings
Use w/ KEY 63 KEY 28 KEY 29 KEY 27 KEY 2 STEM CONN KEY 9
VALVE
PORT Cage/See Anti-Extrusion DIAMETER,
SIZE Seal Ring Back-Up Ring Retaining Ring Plug(1) Seat Ring(1)
Footnote Ring INCHES
1 1-5/16 A 23B6125X012 10A4207X032 10A4209X012 10A4211X012 33B6091X012 3/8 21B3686X012
33B6093X012 3/8
1-1/2 1-7/8 A 22B4694X012 10A4216X032 10A4218X022 10A4220X012 21B6970X012
33B6094X012 1/2
33B6097X012 1/2
2 2-5/16 A 21B9340X012 10A4206X032 10A4208X012 10A4210X012 10B8254X012
33B6098X012 3/4
33B6109X012 1/2
2-1/2 2-7/8 A 22B2617X012 10A4215X032 10A4217X012 10A4219X012 21B3687X012
33B6110X012 3/4
33B6105X012 1/2
3 3-7/16 A 23B6126X012 10A5351X062 10A5349X012 10A5350X012 23B6127X012
33B6106X012 3/4
33B6101X012 1/2
4 4-3/8 A 21B9341X012 10A4223X032 10A4224X012 10A4225X012 33B6102X012 3/4 23B6128X012
33B6111X012 1
33B6115X012 3/4
6 7 A 22B5998X012 10A2643X032 12B5997X012 14A4652X012 29A9703X012
33B6116X012 1
33B6134X012 3/4
6 5-3/8 C 21B9342X012 10A5411X032 12A3332X012 10A5410X012 33B6146X012
33B6136X012 1
33B6119X012 3/4
8 8 B 22B9203X012 10A3261X032 11B8325X022 11B8322X012 33B6120X012 1 29A9704X012
33B6121X012 1-1/4
A—Cages - Quick opening, equal percentage, linear, Whisper I.
B—Cages - Equal percentage, linear - plug & seat ring material CA15 (cast 410).
C—Cages - Whisper III - plug material 17-4PH H900 - seat ring material forged F6A (SST).
1. Seat rings with wide bevel seat and plugs with radius seat.

Keys 63*, 28*, 29*, 27*, 2*, and 9* Design ET Restricted Trim above 232C (450F) using PEEK Anti-Extrusion Rings
KEY 63 KEY 28 KEY 29 KEY 27 KEY 2 STEM CONN KEY 9
VALVE SIZE PORT Anti-Extrusion DIAMETER,
Seal Ring Back-Up Ring Retaining Ring Plug(1) Seat Ring(1)
Ring INCHES
1-1/2 x 1 1-5/16 23B6125X012 10A4207X032 10A4209X012 10A4211X012 33B6091X012 3/8 22B3550X012
2-1/2 x 1-1/2 1-7/8 22B4694X012 10A4216X032 10A4218X022 10A4220X012 33B6094X012 1/2 21B6970X012
33B6097X012 1/2
3x2 2-5/16 21B9340X012 10A4206X032 10A4208X012 10A4210X012 10B8254X012
33B6098X012 3/4
33B6109X012 1/2
4 x 2-1/2 2-7/8 22B2617X012 10A4215X032 10A4217X012 10A4219X012 21B3687X012
33B6110X012 3/4
Cages - Quick opening, equal percentage, linear, Whisper I.
1. Seat rings with wide bevel seat and plugs with radius seat.

*Recommended spare parts 39


Design ET & EAT Class 125-600

easy-e, Cavitrol, ENVIRO-SEAL, HIGH-SEAL, WhisperFlo, Whisper Trim, Fisher and Fisher-Rosemount are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount
Systems, Inc. All other marks are the property of their respective owners. This product is covered by one or more of the following patents: 5,129,625; 5,131,666; 5,056,757; 5,230,498; and
5,299,812 or under pending patents.
Fisher Controls International, Inc. 1973, 2001; All Rights Reserved
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express
or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

For information, contact Fisher:


Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
40
Printed in U.S.A.

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