Training Systems Pneumatics 11 2017

Training systems pneumatics
R999000218 /11.2017
2 Training Systems for Pneumatics |
Bosch Rexroth AG, 11.2017 R999000218

| Training Systems for Pneumatics
Drive & Control Academy 4 Components, accessories and

spare parts 81
Drive & Control Academy

Training systems pneumatics 8 Pneumatics 84
Electrics 114
General accessories 133
Device sets 10
Spare parts pneumatics 138
Study topics 13
Catalogs 145
eLearning 16
Overview of material numbers 145
Pneumatics – manually/pneumatically oper-
Index 150
ated valves (in accordance with BIBB) 17
Pneumatics – electrically operated
Study topics
valves (in accordance with BIBB) 22
Pneumatics – manually/pneumatically
operated valves
(in accordance with PAL) 34
valves (in accordance with PAL) 37
Pneumatics – control engineering in
Workstations
pneumatics 41
Pneumatic accessory set 50
Workstations 53
EcoDesk 56
WS200 57
DS3 59
Accessories 61
Order examples
Order examples 73
Pneumatics – manually/pneumatically
operated valves
(in accordance with BIBB) 76
Components, accessories and
valves (in accordance with BIBB) 77

Pneumatics – control engineering in
spare parts
pneumatics 79

4 Training Systems for Pneumatics | Drive & Control Academy
Knowledge – the decisive

competitive advantage
www.boschrexroth.com/academy
Bosch Rexroth AG, 11.2017, R999000218

Drive & Control Academy | Training Systems for Pneumatics 5
As a leading specialist in drive and control engineering worldwide, Bosch Rexroth

has a unique level of technological expertise. At the Drive & Control Academy,

we pass on our expertise and support tailored training, development and
qualification of technical specialists.
Knowledge is everything
The specialist knowledge and expertise of employees provides Media
a crucial advantage for their company in a competitive global For further information please visit:
market. Under the tutelage of the Drive & Control Academy, www.boschrexroth.de/trainingmedia
Rexroth offers trainees an extensive portfolio of educational
products in the field of drive and control technologies, which The software-based teaching and learning media from
Study topics
is solidly rooted in industrial practice. Rexroth are characterized by a high practical relevance and
The Drive & Control Academy sets the standard for training, are tailored to the training courses and training systems.
especially when it comes to setting up effective learning They include e-learning modules, technology and applica-
systems for customers and employees, as well as education tions trainers, animations of components and systems, and
and training institutions to support the acquisition of inte- simulation-based learning units. Additionally, they include
grated expertise. dictionaries, reference books, manuals for trainers and
Everything we offer is based on the following principles: trainees and various tools.
XX State-of-the-art, practice-oriented equipment
XX Training tailored to specific target groups Training
XX Modern training methods For further information please visit:
Workstations
www.boschrexroth.com/training
Training systems
For further information please visit: New training courses and continuous development of train-
www.boschrexroth.de/trainingsystems ing methods ensure that the knowledge that is transferred is
the current state of the art. The methodological repertoire
A training system consists of the workstation, the compo- includes classroom training, e-learning, practical training and
nents contained in the device sets and the project manuals. blended learning, which combines the advantages of face-to-
The training systems provide both novices and advanced face instruction with e-learning. The principle of proximity to
trainees with practical knowledge in the fields of hydrau- customers is the focus of our training systems.
Order examples
lics, pneumatics, electrical drive and control engineering,
mechatronics and automation. They include industrial
series-produced components and have internationally
standardized programming languages and open interfaces. Components, accessories and
spare parts

6 Training Systems for Pneumatics | Drive & Control Academy
Terminology
Term Explanation
Device sets A device set is an assembly of components used to carry out practical exercises.
Study topics For a single study topic, it is possible to use more than one device set with the corresponding project manual.
You can find the study topics in this catalog: Basics of pneumatics, electro-pneumatics and control engineering.
Workstations Workstations are used for receiving components from the device sets to carry out practical exercises according
to the project manuals.
Training systems A training system combines workstations, device sets and project manuals.
Spare parts Spare parts are parts that are installed on components or workstations.
Accessories Accessories are complementary products that can be used optionally.
BIBB German Federal Institute for Vocational Training (Bundesinstitut für Berufsbildung)

Drive & Control Academy | Training Systems for Pneumatics 7

Study topics
Workstations
Order examples
spare parts

8 Training Systems for Pneumatics | Training Systems for Pneumatics
Training Systems for Pneumatics
The technical know-how of Rexroth combined with solution expertise in the field
of industrial applications flow seamlessly into the modular training systems –
this ensures that they fully meet the qualification levels required in industry.
Rexroth training systems WS200

The technical know-how combined with solution expertise The WS200 is a low-cost introduction to the world of
in the field of industrial applications flow seamlessly into Rexroth workstations. The workstation is designed to fit
Rexroth’s modular training systems. Consisting of hard- through standard doors, but is large and stable enough for
ware, exercises and project manuals, they impart prac- mounting all required components securely.
tice-oriented knowledge. The WS200 is a mobile workstation that can be used on
They are precisely tailored to the qualification levels of both sides and therefore has space for 1-2 users per side.
industry and educational institutions.
DS3
Unique learning with standard components The DS3 is a mobile workstation that has two independent
The training systems allow practical exercises on current workstations for 2-3 users on each side.
standard components from the industrial sector, including The DS3 has a storage option underneath the actual work-
the use of standardized programming languages and open station for components that are not required.
interfaces. Just like those used in professional practice. The DS3 can be equipped with an integrated power supply
unit and a mounting for electrical assemblies.
Pneumatics training systems
To impart know-how in the field of pneumatics during EcoDesk
training and further education, Rexroth offers different The EcoDesk has two workstations and requires a table as
workstations with the patented “snap-in” holding device, as an installation surface. The mounting surface can be
well as a variety of study topics. increased with the mounting for electrical assemblies.
XX WS200: Mobile work station, can be used on both sides,

work area approx. 650x700 mm Study topics
XX DS3: Mobile workstation, can be used on both sides, The study topics start with manually or pneumatically
work area 1130x700 mm, additional storage area for operated valves, followed by electrically operated valves
components and the use of a PLC in a control loop.
XX EcoDesk: component carrier that can be used on any
table with two workstations, work area 1130 x 700 mm

Training Systems for Pneumatics | Training Systems for Pneumatics 9

Study topics
Workstations
Practical exercises with appropriate teachware Safety
The specialist knowledge and expertise of employees pro- The pneumatics training systems are designed and built
vides a crucial advantage for their company in a competitive in accordance with the EU safety directives.
Order examples
global market. It goes without saying that the necessary CE certifications
With exercises from industrial practice, Rexroth creates the are in place.
ideal range of study content, which is presented using a
variety of different media Create your own configuration
You can adapt your pneumatics training system to your
XX E-learning
exact requirements. We will happily assist you in compiling
XX Textbooks
your training system.
XX Trainer´s and trainees´s manuals
Just get in touch with us!
XX Teaching aids
spare parts

10 Training Systems for Pneumatics | Device sets
Device sets


Device sets | Training Systems for Pneumatics 11
Components, accessories and Order examples Workstations Study topics Drive & Control Academy
spare parts
12 Training Systems for Pneumatics | Device sets


Study topics | Training Systems for Pneumatics 13
Study topics

Study topics
Workstations
Order examples
spare parts

14 Training Systems for Pneumatics | Study topics

Contents - Study topics

eLearning
eLearning pneumatics – Basic knowledge of pneumatics 16
Pneumatics – manually/pneumatically operated valves

Pneumatics – electrically operated valves


Study topics
Pneumatics – control engineering in pneumatics 41
Pneumatic accessory set 50
Workstations
Order examples
spare parts

eLearning
eLearning
eLearning pneumatics – Basic knowledge of pneumatics
From the function and properties of select components to the structure of

pneumatic diagrams – many basics that pneumatic engineers need to know.
This eLearning course is recommended for anybody who plans to attend inter-
mediate training courses. The ePTG eLearning course contents are identical to
those of conventional four-day PTG classroom training.
Contents Prerequisites
XX Introduction to pneumatics XX Technical understanding

XX Basic physical principles of pneumatics XX PC with Internet access, Flash Player 10 or higher:
XX Compressed air generation, compressor types, com- http://get.adobe.com/flashplayer
pressed air drying techniques XX E-mail address for personal login
XX Maintenance units for conditioning and compressed air
networks Target group
XX Directional control, flow control, pressure control and
shut-off valves People interested in pneumatics, personnel involved in
XX Pneumatic drives planning, operation, maintenance and assembly, design
XX Graphic symbols, circuit diagrams according to engineers
DIN ISO 1219
XX Basics of component design
XX Basic pneumatic circuits
Learning goals
XX Understanding the basic structure of pneumatic systems

XX Understanding the function and structure of selected
pneumatic components
XX Reading and preparing pneumatic diagrams
XX Handling pneumatic systems in planning and day-to-day
work

Pneumatics – manually/pneumatically operated valves (in accordance with BIBB)

(in accordance with BIBB)

Manuals “Pneumatics – manual/pneumatic operation
(in accordance with BIBB, exercises 1 to 11)”
Material number R901407752
Project exercises in the basic principles of pneumatics in accor-

dance with BiBB
The learning goals are adapted to the topics suggested by the
German Federal Institute for Vocational Training (BiBB) and offer a
practice-oriented education in the different training levels of pneu-
matics. Extensive information for trainees and trainers is provided in
addition to the collection of exercises. The structure is based on
didactic principles and explains the implementation of the individual
Study topics
experiments on a step-by-step basis. The trainee's manual contains
check sheets for entering the results obtained. The series of tests is
rounded off with comprehension questions.
Our range of products includes:

Manuals for trainees and trainers
Device set Pneumatics – manually/pneumatically operated valves
Device set Pneumatics - electrically operated valves (in accordance
with BIBB)
Project manuals for trainees and trainers
Workstations
The manuals are adapted to the suggested device sets and offer a
matics. Extensive information for trainees and trainers is provided in
addition to the collection of exercises.
The structure is uniform and explains the implementation of the in-
dividual experiments on a step-by-step basis. The series of tests is
rounded off with comprehension questions.
Due to Technological developments in pneumatic control engineer-
ing, the exercises have been expanded and additional exercises in
the Grafcet design language for sequence controls were added to
the test series.
Order examples
Exercise topics:
01A: Direct control of single action cylinder, extending
01B: Direct control of single action cylinder, extending
01C: Indirect control of single action cylinder
02A: Direct control of double action cylinder
02B: Indirect control of double action cylinder
03A: Speed regulation of double action cylinder
03B: Controlling double action cylinder with impulse valve
04A: Travel-dependent control of double actiong cylinder
04B: Logical control with twin-pressure valves
05: Logical control with shuttle and twin-pressure valves

06: Time-dependent control of double action cylinder
07: Pressure-dependent control of double action cylinder
spare parts
08: Sequential control with integrated vacuum gripper

09: Sequential control of two double action cylinder
10: Sequential control with signal overlapping
11A: Stop control of double actiong cylinder with locked center position
11B: Stop control via pilot controlled non-return valves

Item Components Mat. no. Quantity Image Page
Trainer's manual “Pneumatics – manual/pneumatic operation

1 R901407752 17
(in accordance with BIBB, exercises 1 to 11)”, DE

2 R901408011
(in accordance with BIBB, exercises 1 to 11)”, EN

3 R901408012
(in accordance with BIBB, exercises 1 to 11)”, ES
Trainee's manual “Pneumatics – manual/pneumatic operation

4 R901407756

5 R901408013

6 R901408014


Device set for DS3/WS200 “Pneumatics – manually/pneumatically operated valves (BIBB 1-11)”, complete, in L-Boxx
The pneumatics device set for BiBB exercises is suitable for implementing the learning goals and study content in technical commercial training
and further education. Only industrial components are used, that have been specially prepared for use in the training exercise. The device set is
based on the training manual “Pneumatics – manual control (in accordance with BIBB)” that deals with BIBB exercises 1-11. The exercises with
the listed components can be performed on both the WS200 and DS3 workstations. The device set is delivered in three stackable plastic cases
(L-Boxx).
Study topics
Workstations
Order examples
1 Filter regulator 3/2-way directional control valve 0.5 -10 bar 1827003410 1 105
spare parts
2 Pneumatic distributor 6 x 1827003411 1 112

3 Single action cylinder, d= 25 mm, H= 50 mm 1827003371 1 84
4 Double action cylinder, d= 25 mm, h= 100 mm 1827003372 2 84
5 Manometer 0-10 bar 1827003406 2 107
6 3/2-way directional control valve M5, push button 1827003392 3 88
3/2-way directional control valve G1/8, with push button,

7 R961009683 1 88
open when not operated
5/2-way directional control valve G1/8, with spring return,

8 R901385290 1 94
pneumatically operated
9 3/2-way directional control valve M5, sensing roller 1827003399 2 92
10 3/2-way directional control valve G1/8, with spring return 1827003374 1 94
5/2-way directional control valve G1/8, pulse, pneumatically

11 R901385291 3 95
operated
5/3-way directional control valve G1/8, with locked center

12 R901385292 1 95
position, pneumatically operated
13 3/2-way directional control valve M5, adjustable, 2 to 8 bar 1827003388 1 97


14 2/2-way directional control valve, time-delayed, 2 to 30 s R961008278 1 97
15 Shuttle valve G1/8, OR 1827003382 1 103
Study topics
16 Dual pressure valve M5, AND 1827003383 2 103
17 Throttle check valve G1/8 1827003379 2 102
18 Rapid exhaust valve G1/4 1827003381 1 96
Workstations
19 Load simulator d = 25 mm, h = 100 mm, m = 3.4 kg R961003214 1 85
20 Proximity switch, pneumatic, with holder 1827003224 2 87
Order examples
21 Vacuum gripper TS-EBS R961008951 1 110
22 Non-return valve, pilot-operated R961008838 2 102

spare parts

Pneumatics – electrically operated valves (in accordance with BIBB)
Manuals “Pneumatics – electrical operation (in accordance with

BIBB, exercises 1 to 16)”
Project exercises in electro-pneumatics in accordance with BiBB

The learning goals are adapted to the topics suggested by the
German Federal Institute for Vocational Training (BiBB) and offer a
matics. Due to technological developments in control engineering,
the exercises have been expanded and additional electro-pneumat-
ics exercises and exercises in the Grafcet design language for se-
quence controls were added to the test series.
Extensive information for trainees and trainers is provided in addi-
tion to the collection of exercises. The structure is based on didactic
principles and explains the implementation of the individual experi-
ments on a step-by-step basis.
Project manuals for trainees and trainers

The manuals are adapted to the suggested device sets and offer a
practice-oriented education in the different training levels of elec-
tro-pneumatics. Selected information for the topic is provided in
addition to the collection of exercises.
The structure is uniform and explains the implementation of the in-
dividual experiments on a step-by-step basis.
The corresponding trainee's manual contains worksheets for enter-
ing the results obtained. The series of tests is rounded off with com-
prehension questions.
Exercise topics:
01 Pilot control with single action cylinder
02 Pilot control with double action cylinder
03 Hold element control with double action cylinder
04 Basic circuit with AND connection
05 Basic circuit with OR connection
06 Basic circuit with electric lock
07 Travel-dependent control with double action cylinder
08 Travel-dependent control with two double action cylinder
09 Time-dependent control, pick-up delay
10 Time-dependent control, dropout delay
11 Pressure- and travel-dependent control
12 Sequential control with two double action cylinder, intuitive
13 Sequential control with two double action cylinder, step sequence
14 Sequential control with three double action cylinder, pulse controlled
15 Sequential control with three double action cylinder, spring return
16 Pilot control with boundary condition


Trainer's manual “Pneumatics – electrical operation (in ac-

1 R901407757 22
cordance with BIBB, exercises 1 to 16)”, DE

2 R901408015
cordance with BIBB, exercises 1 to 16)”, EN
Study topics
3 R901408016
cordance with BIBB, exercises 1 to 16)”, ES
Trainee's manual “Pneumatics – electrical operation (in ac-

4 R901407759
cordance with BIBB, exercises 1 to 16)”, DE

5 R901408018
Workstations
cordance with BIBB, exercises 1 to 16)”, EN

6 R901408020
cordance with BIBB, exercises 1 to 16)”, ES
Order examples
spare parts

Expanded device set for DS3/WS200 "Pneumatics – electrically operated valves (BIBB 1-16)", in L-Boxx
The expanded device set “Pneumatics – electrically operated valves (BIBB 1-16)” is suitable for implementing the learning goals and study
content in technical commercial training and further education on the basics of electro-pneumatics in accordance with BiBB based on real
industrial products. The device set is based on the exercise manual “Pneumatics – electrical operation (in accordance with BIBB)” that deals
with BIBB exercises 1-16. Only the components required in addition to the device set “Pneumatics – manually/pneumatically operated valves”
are included. The exercises with the listed components can be performed on both the WS200 and DS3 workstations. All components are de-
livered in a stackable plastic case (L-Boxx).
1 Double action cylinder, d = 25 mm, h = 100 mm 1827003372 1 84


3/2-way directional control valve, electrically operated, M5,

3 1827003412 1 98
with spring return
5/2-way directional control valve, electrically operated,

4 R901385293 3 98
G1/8, with spring return
Study topics
5 R901385294 3 99
G1/8, pulse
Workstations
Order examples
spare parts

Device set for DS3/WS200 “Pneumatics – electrically operated valves (BIBB 1-16)”, complete, in L-Boxx
The device set “Pneumatics – electrically operated valves (BIBB 1-16)” is suitable for implementing the learning goals and study content in
technical commercial training and further education on the basics of electro-pneumatics in accordance with BiBB based on real industrial
products. The device set is based on the exercise manual “Pneumatics – electrical operation (in accordance with BIBB)” that deals with BIBB
exercises 1-16. The exercises with the listed components can be performed on both the WS200 and DS3 workstations. All components are
delivered in three stackable plastic cases (L-Boxx).
2 Distributor 6 x 1827003411 1 112


3 Single action cylinder, d= 25 mm, H= 50 mm 1827003371 1 84
Study topics
5 Manometer 0-10 bar 1827003406 2 107
7 Non-return valve, pilot-operated R961008838 2 102
Workstations
3/2-way directional control valve, electrically operated, M5,
8 1827003412 1 98
with spring return

9 R901385293 3 98
G1/8, with spring return
Order examples
10 R901385294 3 99
G1/8, pulse

spare parts

Device set “Electrics for DS3 pneumatics – electrically operated valves (BIBB 1-16)”, in L-Boxx
This device set combines all necessary electrical components for the BIBB exercises 1-16. The electrical functions switch, push button, relay
and display are available in the individual boxes. This device set is required to carry out the exercises from the manual “Pneumatics – electri-
cally operated valves (BIBB 1-16)” on a WS200 workstation.
All components are delivered in three stackable plastic cases (L-Boxx).
1 Relay housing version, 4 changeover contacts R961009602 6 114
Relay housing version, pick-up delay, 1 NO contact, 1 NC

2 R961009603 1 115
contact


Relay housing version, dropout delay, 1 NO contact,

3 R961009604 1 115
1 NC contact
Switching element housing version, 1 switch + 2 push

4 R961009618 2 116
buttons, 3 NO contacts, 3 NC contacts
Study topics
5 Display unit housing version, display 4x optical, 1x acoustic R961009616 1 116
6 Distributor housing version, 10 x R961009614 2 116
7 Electric cylinder switch with adapter 1827003437 6 86
Workstations
8 Electrical position sensor with roller lever 1827003421 1 121
9 Mechanical pressure switch, 1 to 16 bar 1827003428 1 108
Order examples
10 Sensor, inductive 1827003422 1 122
11 Sensor, capacitive 1827003423 1 122

spare parts
12 Cable set BIBB electro-pneumatics 1827003436 1 131

Device set “Electrics for WS200 pneumatics – electrically operated valves (BIBB 1-16)”, without I/O module, in L-Boxx
and display are combined in one control panel. This device set is required to carry out the exercises from the exercise manual “Pneumatics –
electrically operated valves (BIBB 1-16)” on a WS200 workstation.
All components except for the control panel are delivered in a stackable plastic case (L-Boxx).
1 Control unit housing version BIBB module R961009678 1 114


3 Electrical position sensor with roller lever 1827003421 1 121
Study topics
Workstations
Order examples
spare parts

Device set “Electrics for WS200 pneumatics – electrically operated valves (BIBB 1-16)”, with I/O module, in L-Boxx
and display are combined in one control panel. This device set is required to carry out the exercises from the exercise manual “Pneumatics –
electrically operated valves (BIBB 1-16)” on a WS200 workstation. In this set, the control panel also contains an I/O module, via which sen-
sors and valves can be connected. A simulation program can be connected with the hardware via a USB interface. All components except for
the control panel are delivered in a stackable plastic case (L-Boxx).
1 Control unit housing version - BIBB module + I/O module R961009675 1 114


3 Electric limit switch with roller lever 1827003421 1 121
Study topics
Workstations
Order examples
spare parts

Pneumatics – manually/pneumatically operated valves (in accordance with PAL)

(in accordance with PAL)
Device set for DS3/WS200 “Pneumatics - manually/pneumatically operated valves in accordance with PAL”, complete
Material number 1827003550
The pneumatics device set for PAL exercises is suitable for implementing the learning goals and study content in technical commercial training and
further education on the basics of pneumatics in accordance with PAL based on real industrial products. The device set is not specially tailored for
a PAL test, which means that older tests can also be used for preparation.
1 Double action cylinder, d = 25 mm, h = 100 mm 1827003372 2 84
2 3/2-way directional control valve M5, push button 1827003392 2 88
3 3/2-way directional control valve M5, toggle 1827003394 1 89


4 3/2-way directional control valve M5, sensing roller 1827003399 3 92
5 3/2-way directional control valve G1/8, sensing roller 1827003400 1 92
Study topics
6 3/2-way directional control valve M5, idle return roller 1827003401 1 92
5/2-way directional control valve G1/8, with spring return,

7 R901385290 1 94
5/2-way directional control valve G1/8, pulse, pneumatically

8 R901385291 2 95
operated
Workstations
10 Rapid exhaust valve G1/8 1827003098 1 96
11 Shuttle valve G1/8, OR 1827003382 2 103
Order examples
12 Dual pressure valve M5, AND 1827003383 1 103
13 2/2-way directional control valve, time-delayed, 2 to 30 s R961008278 1 97

14 Proximity switch, pneumatic, with holder 1827003224 2 87

spare parts
Pneumatic distributor, 6x with 3/2-way directional control

15 1827003577 1 112
valve, PAL

16 Cable channel 200 mm 1827003561 1 135
17 Cable channel 300 mm 1827003564 1 135
18 Cable channel 400 mm 1827003566 1 135
19 Cable channel 500 mm 1827003567 1 135
20 Terminal connector, 5 x, with PAL ID plate 1827003553 1 113
21 Plastic tube 4 x 0.75, PU, black, packaging unit: 10 m R901395757 2 138
22 T plug connector, 4 mm, packaging unit: 10 1823381043 1
23 Angled plug connector, 4 mm, packaging unit: 10 1823380019 1
24 Blanking connector, 4 mm, packaging unit: 20 2123204000 1

Pneumatics – electrically operated valves (in accordance with PAL)

Expanded device set for DS3/WS200 “Pneumatics – electrically operated valves in accordance with PAL”
The expanded device set for PAL exercises is suitable for implementing the learning goals and study content in technical commercial training
and further education on electro-pneumatics in accordance with PAL based on real industrial products. The device set is not specially tailored
for a PAL test, which means that older tests can also be used for preparation. The device set 1827003550 is required as a basis.
Study topics
Workstations
Order examples

spare parts
2 Cylinder switch with holder 1827003570 3 87
3 3/2-way directional control valve G1/8, toggle 1827003557 1 91


4 R901385296 1 100
G1/8, with spring return, PAL

5 R901385297 1 101
G1/8, pulse, PAL
Electrical position sensor with roller lever in accordance

6 1827003569 1 121
with PAL
7 Relay with 3 changeover contacts R961002709 4 124
8 Time relay with pickup or dropout delay R961002710 2 124
9 Relay socket R961002699 6 124
10 Strip terminal, 35x 1827003559 1 135
11 Top-hat rail 250 mm 1827003560 1 133
12 Mounting bracket, 4x 1827003558 1 133
13 Electric button 1 open contact/ 1 closed contact 1827001991 2 125
14 Electric switch 1 open contact/ 1 closed contact 1827001992 1 125
15 Indicator light 24V 1827001988 1 125


17 Angled plug connector, 4 mm, packaging unit: 10 1823380019 1
Study topics
20 Terminal connector, 5 x 1827003574 4 113
Workstations
21 Terminal connector, 5 x, with PAL ID plate 1827003553 1 113
22 Electrical cable, blue, 0.75 mm², 25 m 1827003031 1 134
Order examples
23 Wire end ferrule 0.75mm² R900016169 100 133
24 Cable fastener L = 130 mm 1821025000 100 144
25 ID plate 15x6 1829929200 100 144

spare parts
26 Connecting cable, 1500 mm, red and blue 1827003005 1 130
27 Cable channel 200 mm 1827003561 1 135

28 Cable channel 235 mm 1827003562 3 135
29 Cable channel 500 mm 1827003567 1 135

Pneumatics – control engineering in pneumatics

Trainer's manual “Pneumatics - control engineering”
Project exercises in control pneumatics

The project manuals are used as an accompanying book and work-
book in the field of pneumatics for explaining pneumatic control and
regulation technology. A basic knowledge of pneumatics and elec-
trics, a basic understanding of PLC controls and the procedure for
handling programming devices is required.
In all project tasks, core and specialist qualifications are imparted,
such as independent planning, implementation and checking of
work required for carrying out project assignments.
Study topics
Exercise topics:
01 Constant pressure control
02 Force control
03 Basics of PID control
04 Electropneumatic position control with spring
05 Properties of electropneumatic position control with spring
Workstations
1 Trainer's manual “Pneumatics - control engineering” DE R961004419 41
2 Trainer's manual “Pneumatics - control engineering” EN R961004436
Order examples
3 Trainer's manual “Pneumatics - control engineering” ES R961004515
4 Trainee's manual “Pneumatics - control engineering” DE R961004420

5 Trainee's manual “Pneumatics - control engineering” EN R961004437

spare parts
6 Trainee's manual “Pneumatics - control engineering” ES R961004514

Device set for DS3/WS200 pneumatics “Pneumatics - control engineering”, complete

The device set is used to impart practical examples from electropneumatic control and regulation technology based on project work.
Only industrial components are used, that have been specially prepared for use in the training exercise. The set is matched to the control en-
gineering exercise manual. The exercises with the listed components and the corresponding electrical device set can be performed at the
WS200, WS290 and DS3 workstations.
2 Distributor 6 x 1827003411 1 112


3 Pressure control valve ED02, pneumatically operated R961003950 1 106
Double action cylinder d = 25 mm, h = 100 mm, with dis-

4 R961006487 1 85
tance measuring system SM6
Study topics
5 Octagon cylinder DWZ, d = 25 mm, h = 100 mm R961004426 1 84
7 Pressure controller G1/8, 0.5 to 10 bar 1827003386 1 105
Workstations
Order examples
spare parts

Device set for WS200/DS3 electrics “Pneumatics - control engineering”, complete

The device set includes the necessary electrical components for imparting practical examples from electropneumatic control and regulation
technology based on project work. Only industrial components are used, that have been specially prepared for use in the training exercise.
The set is matched to the control engineering exercise manual. The exercises with the listed components and the corresponding pneumatics
device set can be performed at the WS200, WS290 and DS3 workstations.
1 Pressure switch 0 to 16 bar R961003948 1 109
2 PLC L20; 12 digital inputs; 12 digital outputs, snap-In R961004428 1


3 Control module setpoint specification + adapter in 49TE box R961007769 1 119
Control module setpoint module + switch/push button box

4 R961007770 1 119
in 49TE box
Study topics
Control module with setpoint-actual value display and
5 R961004432 1 118
2 digital voltmeters in 49 TE box
6 Control pneumatics cable set R961004433 1
7 Software IWORKS R911319774 1
Workstations
8 Analog input module, 2 x R911170784 1 136
9 Analog output module, 2 x R911170786 1 136
Order examples
10 Connector for analog modules R911289332 2
11 Label field for module R911289341 2

12 Distributor housing version, 10 x R961009614 1 116

spare parts
13 Screwdriver 0.4x2.5 R900040800 1

Expanded device set for DS3/WS200 from “Pneumatics – electrically operated valves (BIBB 1-16)” in accordance with “Pneumatics -
control engineering”
The expanded device set is used to impart practical examples from electropneumatic control and regulation technology based on project work.
Only industrial components are used, that have been specially prepared for use in the training exercise. The set is matched to the control engi-
neering exercise manual. The exercises with the listed components and the corresponding electrical device set can be performed at the WS200,
WS290 and DS3 workstations.
1 Pressure control valve ED02, pneumatically operated R961003950 1 106
Double action cylinder d = 25 mm, h = 100 mm, with dis-

2 R961006487 1 85
tance measuring system SM6


3 Octagon cylinder DWZ, d = 25 mm, h = 100 mm R961004426 1 84
Study topics
5 Pressure controller G1/8, 0.5 to 10 bar 1827003386 1 105
Workstations
Order examples
spare parts

Expanded device set for WS200/DS3 electrics from “Pneumatics – electrically operated valves (BIBB 1-16)” in accordance with “Pneumatics -
control engineering”
The expanded device set includes the necessary electrical components for imparting practical examples from electropneumatic control and
regulation technology based on project work. Only industrial components are used, that have been specially prepared for use in the
training exercise. The set is matched to the control engineering exercise manual. The exercises with the listed components and the
corresponding pneumatics device set can be performed at the WS200, WS290 and DS3 workstations.
1 Pressure switch 0 to 16 bar R961003948 1 109
2 PLC L20; 12 digital inputs; 12 digital outputs, snap-In R961004428 1


3 Control module setpoint specification + adapter in 49TE box R961007769 1 119
Control module setpoint module + switch/push button box

4 R961007770 1 119
in 49TE box
Study topics
Control module with setpoint-actual value display and
5 R961004432 1 118
2 digital voltmeters in 49 TE box
6 Control pneumatics cable set R961004433 1
7 Software IWORKS R911319774 1
Workstations
8 Analog input module, 2 x R911170784 1 136
9 Analog output module, 2 x R911170786 1 136
Order examples
10 Connector for analog modules R911289332 2
11 Label field for module R911289341 2

12 Screwdriver 0.4x2.5 R900040800 1

spare parts

Pneumatic accessory set
Accessory kit pneumatics, in L-Boxx

Accessory kit to match the device sets “Pneumatics - manually/pneumatically operated valves” and “Pneumatics - electrically operated valves”.
All components are delivered in a stackable plastic case (L-Boxx).
2 Plastic tube 6.0 x 1.05, PU, packaging unit: 2 m R961007739 1 138


4 Loosening tool 1823391651 1 143
5 Silencer G1/8, packaging unit: 10 1827000000 1
Study topics
7 Blanking connector, 4 mm, packaging unit: 20 2123204000 1
Workstations
Order examples
spare parts


Workstations | Training Systems for Pneumatics 53
Workstations

Study topics
Workstations
Order examples
spare parts

54 Training Systems for Pneumatics | Workstations

Contents - Workstations

EcoDesk 56
WS200 57
DS3 59
Accessories 61
Study topics
Workstations
Order examples
spare parts

EcoDesk
EcoDesk
EcoDesk free-standing device carrier

A workstation mounted on a table for exercise installations in quick

assembly.
Components can be moved continuously in horizontal direction and
vertically in stages, can be used on both sides, double-sided
grooved plate with 25 mm grid width, with 2 fixing brackets,
2 workstations for max. 4 people.
Delivered: pre-assembled in assemblies.
Dimensions 1150x640x730 mm (LxWxH)

Weight 22.5 kg
Work area 1130x700 mm (WxH)

WS200
WS200

WS200 pneumatic workstation, double sided for max. 4 trainees
- assembled, including packaging
This modular preferred type is suitable for carrying out trainings in

pneumatics and automation technology.
Pneumatic and automation components can be fixed onto both
sides of the grooved plate of the WS200 mobile workstation with
the snap-in quick mounting system.
The double-sided WS200 workstation is designed for max. 4 trainees.
The storage shelfs of the storage set can be used as a writing surface.
Including:
Study topics
Base frame
Grooved plate
Storage set

Space requirements 3x3 m (LxW)
Number of workstations max. 4
Weight 47 kg
Mobile yes
Load-bearing capacity 250 kg
Workstations
Order examples
spare parts

EcoDesk
WS200 hydraulic workstation, single sided and pneumatics for

1-2 trainees - assembled, including packaging
This modular preferred type is suitable for carrying out trainings in

the basics of hydraulics (BIBB A-Z3), as well as pneumatics (BiBB
1-16) and automation technology.
Pneumatic and automation components can be fixed onto the
grooved plate of the WS200 mobile workstation with the snap-in
quick mounting system.
On one side of the WS200 mobile work station there is a grating on
which the hydraulic components can be securely mounted. The dou-
ble-sided WS200 workstation is designed for max. 4 trainees.
The hydraulic unit used consists of an external gear pump and an
asynchronous single-phase motor.
The switch box mounted on the WS200 workstation with ON/OFF
button and EMERGENCY OFF button supplies the hydraulic unit
with power.
The low oil leakage, self-sealing coupling connectors on the P/T dis-
tributor enable the workstation to be supplied with hydraulic fluid.
The storage shelfs of the storage set can be used as an oil pan or as
a writing surface with a simple turning motion.
Including:
Base frame
Grooved plate
Grid
Unit, 230 V/50 Hz with pump, hose set, switch box, and P/T distributor
Storage set
Name Value Unit

Space requirements 3x3 m (LxW)
Number of workstations max. 4
Weight 72 kg
Mobile yes
Load-bearing capacity 250 kg
Supply voltage 230 V AC
Nominal flow 16 A
Power frequency 50 Hz
Power 0.55 kW
Operating pressure
60 bar
(hydraulics)
Maximum flow 3 l/min
Further accessories and spare parts are available in the hydraulics

catalog R999000177

DS3
DS3

Mobile workstation DS3, assembled, incl. packaging

sides of the grooved plate of the DS3 mobile workstation with the
snap-in quick mounting system.
With storage area for the components not required in the exercise.
Mobile frame made from aluminum profiles, 4 lockable rollers, dou-
ble-sided grooved plate with 25 mm grid width, perforated plate
with 50 mm bore grid, storage trays on both sides.
Writing surface in the figure is not included in the scope of supply.
Study topics
Delivered: completely assembled.

Weight 63 kg
Color blue RAL 5010
Mobile workstation DS3, with mounting for electrical assemblies,

with power supply unit and connection cable, assembled, incl.
packaging
Workstations

Mobile frame made from aluminum profiles, 4 lockable rollers, dou-
ble-sided grooved plate with 25 mm grid width, perforated plate
with 50 mm bore grid, storage trays on both sides, with power sup-
ply unit and connection cable, with mounting for electrical assem-
blies and writing surfaces.
Delivered: completely assembled.
Order examples
Weight 67 kg
Color blue RAL 5010
spare parts

DS3
Mobile component carrier DS3 ProLine, kit


Mobile frame made from aluminum profiles, 4 lockable rollers,
double-sided grooved plate with 25 mm grid width, perforated
plate with 50 mm bore grid, storage trays on both sides.
Writing surface in the figure is not included in the scope of supply.
Delivered: pre-assembled in assemblies.

Weight 63 kg
Color blue RAL 5010

Accessories
Accessories

Grooved plate 1130 x 700 x 30 mm
Mounting surface for quick assembly for exercise installations.

Grooved plate can be used on both sides, for mounting components
via clamp connection.
grooved plate with 25 mm grid width.

Weight 21 kg
Study topics
Work area 1130x700 mm (LxW)
Grooved plate 565 x 700 x 30 mm

Mounting surface for quick assembly for exercise installations.

Grooved plate can be used on both sides, for mounting components
via clamp connection.
Workstations
grooved plate with 25 mm grid width.

Weight 11.5 kg
Order examples
spare parts

Accessories
Roller container
Roller container for the device carrier, for holding tools, measuring
tools, components and small parts.
It is needed to achieve rapid overall availability of parts at the work-
place.
Version details:
central cylinder lock, drawers with easy running tracks, each draw-
er is locked individually, housing and drawers made from coated
sheet steel, 2 lockable castors, 2 fixed castors, top side with frame
and rubber top, front side with push bar.

Weight 75 kg
Color light gray RAL 7035
Drawer divider assortment 100 mm

Division of the area in the drawer of the container, slotted wall is

inserted in the center of the drawer, dividing walls can be inserted
as required.
Can also be used together with an anti-skid mat.
Weight 900 g

Accessories

Drawer divider assortment 150 mm
Division of the area in the drawer of the container, slotted wall is

inserted in the center of the drawer, dividing walls can be inserted
as required.
Can also be used together with an anti-skid mat.
Weight 1.3 kg
Study topics
Anti-skid mat
Stops the parts stored in the container drawer from slipping about,
suitable for drawers in the roller container with Mat.
Workstations
no.: R961000287 and integrated container with mat.
no.: R961000288.
Can also be used with range of 100 mm or 150 mm drawer dividers.
Material: Soft rubber.

Weight 115 g
Order examples
Perforated plates for container
4 perforated plates with holes in the grid 50 mm, suitable for the
snap-in system, for pneumatics sets, for inserting in the drawers of
the container.
Material: Sheet steel, galvanized

Weight 8 kg
spare parts

Accessories
Electrical assembly mounting

Mounting for electrical assemblies, for establishing circuits, can be

used on both sides, suitable for the snap-in quick mounting system.
For mounting for the DS3 or for the EcoDesk. Profile frame made
from aluminum groove profiles with 8 mm groove.

Weight 3.7 kg
Color blue RAL 5010
Info panel
To show information in an ergonomic way that is needed to conduct

the training exercise at the workstation. This makes it possible to
access this information directly at the workstation.
2 x supple support profile, with mounting set for mounting on the
side section of the device carrier or grooved plate, height adjust-
able, cover with an acrylic protective screen for sheet size DIN A4.

Weight 3.5 kg
Color anthracite gray RAL 7016
Size DIN A4
Screen support arm

The support arm with 2 joints and a swiveling mounting plate

(415 x 415 mm) supports ergonomic set up of the workstation with a
monitor and keyboard.
The support arm is suitable for mounting on the side section of the
device carrier.
Support arm made from anodized aluminum profiles with 2 joints,
pivoting radius 250 mm each, mounting plate made from sheet steel,
pivoting, mounting bracket for keyboard, chrome-plated round steel,
with mounting set.

Weight 8.3 kg
Load-bearing capacity 250 N

Accessories

Power supply unit 230VAC/24VDC for DS3 and WS290
Power supply unit for supplying the control and measurement elec-
tronics, for operating the electrical components.
Can be installed in every side section of the device carrier in a
space-saving way, can also be retrofitted.
Control area and housing made from coated metal, with mains
switch and indicator lamp, short-circuit-proof, 4 connection sockets
for DC output, power supply unit in accordance with EN60320-1 /
DIN VDE 0625-1, creates safety extra-low voltage.
Connector for the power supply unit in accordance with
Study topics
DIN49441-R2 / CEE7.
Connection cable not included in the scope of supply (s. Accessories).

Weight 1.9 kg
Color blue RAL 5010
Protection class IP 20 IEC 60529
Power frequency 47..63 Hz
Output voltage 24 V DC
Current consumption 4.5 A
Workstations
Short-circuit proof yes
Power cable for Germany, 3 m

Connection cable for power supply unit or multiple socket outlet

strip, with adapter for USA. Version in accordance with EN60320-1 /
DIN VDE 0625-1.
Length 3 m
Order examples
Weight 380 g
Color black
Protection class IP20 IEC 60529
Supply voltage 230 VAC
Line cross-section 3x1.5 mm²
spare parts

Accessories
Power supply unit 115VAC/24VDC for DS3 and WS290

Power supply unit for supplying the control and measurement elec-
tronics, for operating the electrical components.
Can be installed in every side section of the device carrier in a
space-saving way, can also be retrofitted.
Control area and housing made from coated metal, with mains
switch and indicator lamp, short-circuit-proof, 4 connection sockets
for DC output, power supply unit in accordance with EN60320-1 /
DIN VDE 0625-1, creates safety extra-low voltage.
Connector for the power supply unit in accordance with
DIN49441-R2 / CEE7.
Connection cable not included in the scope of supply (s. Accessories).

Weight 1.9 kg
Color blue RAL 5010
Power frequency 47 ... 63 Hz
Output voltage 24 VDC
Current consumption 4.5 A
Power cable for USA, 2 m

Connection cable for power supply unit 115V, with connector for
USA. Version in accordance with EN60320-1 / DIN VDE 0625-1.
Length 2 m
Weight 175 g
Color black
Line cross-section 3x1.5 mm²

Accessories

Multiple socket outlet set, Germany
The power connection set consists of:

3 x Schuko multiple socket outlet, power cable (L=3 m) in accor-
dance with EN 60320-1 / DIN VDE 0625-1, connection cable
(L=0.5m) to the power supply unit in accordance with DIN49441-R2
/ CEE7 and mounting set.
Weight 1 kg
Operating voltage 230 VAC
Study topics
Operating current 16 A
Multiple socket outlet set CH


2 x Schuko multiple socket outlet with mains switch, power cable
(L=5 m) in accordance with EN 60320-1 / DIN VDE 0625-1, connec-
Workstations
tion cable (L=0.5m) to the power supply unit in accordance with
DIN49441-R2 / CEE7 and mounting set.

Weight 850 g
Order examples
spare parts

Accessories
Multiple socket outlet set US


3 x Schuko multiple socket outlet, power cable (L=5 m) in accor-
dance with EN 60320-1 / DIN VDE 0625-1

Weight 1.1 kg
Writing surface
Writing surface for Insertion into the oil pan of the component
carrier. For writing notes regarding exercise instructions and
procedures.
Material: PMMA.

Weight 540 g
Cable holder for WS290 for 50 measurement lines

Cable holder for holding measuring leads, ergonomic workstation
with availability of the required measuring leads for training
excercises. The measuring lead is hooked into the cable holder.
.
Weight 140 g

Accessories

Rag holder
Rag holder for quick access to wipes at the workstation; can also
be used to route cables and hoses. Can be easily fixed in the groove
profiles of workstations.
Material: Plastic.

Weight 35 g
Color black
Study topics
Delivery quantity 2 units
Set of rubber feet for grooved plate

Rubber buffer as a foot for setting up the device carrier EcoDesk

(grooved plate with cross profiles). Balances out unevenness and
protects the surface.
Workstations
Rubber body with vulcanized threaded bolt, with hammer nut for
fixing in the groove of the aluminum profile.
Dimensions 15x20 mm (LxØ)

Weight 68 g
Order examples
spare parts

Accessories
Compressor 230 V with accessories

Compressor for the compressed air supply with manometer, pres-

sure controller, water separator and 2 compressed air connections,
low noise level, suitable for operation in the classroom.
Compressor unit for single-phase electrical connection, voltage
230 VAC, frequency 50 Hz, operating pressure 8 bar, air quantity
max. 50l/min, noise level max. 40 dB.
1 Compressor 230 V R900891168 1
2 Coupling plug with 2/2-way directional control valve R900891177 1 91
3 T plug connector, 6 mm 2121106000 1
4 Plastic tube 6.0 x 1.05, PU, black, packaging unit: 8 m R961007740 1 138

Accessories

Compressor 110 V with accessories
Compressor for the compressed air supply with manometer, pres-

sure controller, water separator and 2 compressed air connections,
low noise level, suitable for operation in the classroom.
Compressor unit for single-phase electrical connection, voltage
110 VAC, frequency 60 Hz, operating pressure 8 bar, air quantity
max. 50l/min, noise level max. 40 dB.
Study topics
Workstations
1 Compressor 110 V R961003963 1
2 Coupling plug with 2/2-way directional control valve R900891177 1 91
3 T plug connector, 6 mm 2121106000 1
Order examples
4 Plastic tube 6.0 x 1.05, PU, packaging unit: 8 m R961007740 1 138

spare parts


Order examples | Training Systems for Pneumatics 73
Order examples

Study topics
Workstations
Order examples
spare parts

74 Training Systems for Pneumatics | Order examples

Contents - Order examples

Order example 1 76

Order example 2 77
Pneumatics – control engineering in pneumatics 79

Order example 3 79
Study topics
Workstations
Order examples
spare parts


Order example 1
We recommend the equipment below for teaching pneumatics in accordance with the study topic “Pneumatics - manually/pneumatically
operated valves (in accordance with BiBB).
Device set suitable for the study topics:
Mat. no. Designation Description Quantity

R961009687 Device set / TS-PS 201-1X-K Device set for DS3 / WS200 “Pneumatics – manually/pneu- 2
matically operated valves (BIBB 1-11)”, complete, in L-Boxx
Workstation, suitable for the study topics:

R961008854 Workstation / TS-WS200-1X/ WS200 pneumatic workstation, double sided for 2 - 4 train- 1
N1G0A0T1-M1 ees - assembled, including packaging
Project manuals, suitable for the study topics:

R901407752 Manual / TW-PN-LH-2/X 201DE Trainer's manual “Pneumatics – manual/pneumatic 1
operation (in accordance with BIBB, exercises 1 to 11)”, DE
R901408011 Manual / TW-PN-LH-2/X 201EN Trainer's manual “Pneumatics – manual/pneumatic 1
operation (in accordance with BIBB, exercises 1 to 11)”, EN
R901408012 Manual / TW-PN-LH-2/X 201ES Trainer's manual “Pneumatics – manual/pneumatic 1
operation (in accordance with BIBB, exercises 1 to 11)”, ES
R901407756 Manual / TW-PN-SH-2/X 201DE Trainee's manual “Pneumatics – manual/pneumatic 2
R901408013 Manual / TW-PN-SH-2/X 201EN Trainee's manual “Pneumatics – manual/pneumatic 2
operation (in accordance with BIBB, exercises 1 to 11)”, EN
R901408014 Manual / TW-PN-SH-2/X 201ES Trainee's manual “Pneumatics – manual/pneumatic 2
operation (in accordance with BIBB, exercises 1 to 11)”, ES
In addition, the following accessories are recommended:

R901385277 Accessory kit / TS-PC-KLTL-PN-K Accessory kit pneumatics, in L-Boxx 2
Optional accessories:

1827008426 Compressor / Compressor 230 V with accessories 1
TS-PC-230 V/50 HZ-8 BAR-WITH-ACCES.
The appropriate books, e-learning media, resources, posters, multimedia and software can be found in our media catalog:
www.boschrexroth.com/en/en/training/medien/media
These resources completely cover the desired study topics for 2 - 4 trainees so that no additional materials are required.



Order example 2
We recommend the equipment below for teaching electro pneumatics in accordance with the study topic “Pneumatics - electrically operated
valves (in accordance with BiBB)”.
Device set, suitable for the study topics:

R961009687 Device set / TS-PS 201-1X-K Device set for DS3/WS200 “Pneumatics – manually/pneumatically 2
operated valves (BIBB 1-11)”, complete, in L-Boxx
R901386902 Device set / TS-PS 401-1X-K Expanded device set for DS3/WS200 “Pneumatics - electrically 2
operated valves (BIBB, 1-16)”, in L-Boxx
Study topics
R901386904 Device set / TS-PS 502-1X-K Device set “Electrics for WS200 pneumatics – electrically operated 2
valves (BIBB 1-16)”, without I/O module, in L-Boxx

R961008854 Workstation / TS-WS200-1X/ WS200 pneumatic workstation, double sided for 2 - 4 trainees - 1
N1G0A0T1-M1 assembled, including packaging
Workstations
R901407757 Manual / TW-PN-LH-2/X 202DE Trainer's manual “Pneumatics – electrical operation 1
R901408015 Manual / TW-PN-LH-2/X 202EN Trainer's manual “Pneumatics – electrical operation 1
R901408016 Manual / TW-PN-LH-2/X 202ES Trainer's manual “Pneumatics – electrical operation 1
R901407759 Manual / TW-PN-SH-2/X 202DE Trainee's manual “Pneumatics – electrical operation 2
R901408018 Manual / TW-PN-SH-2/X 202EN Trainee's manual “Pneumatics – electrical operation 2
R901408020 Manual / TW-PN-SH-2/X 202ES Trainee's manual “Pneumatics – electrical operation 2
Order examples
R901407752 Manual / TW-PN-LH-2/X 201DE Trainer's manual “Pneumatics – manual/pneumatic 1
R901407756 Manual / TW-PN-SH-2/X 201DE Trainee's manual “Pneumatics – manual/pneumatic 2
spare parts



TS-PC-230V/50HZ-8BAR-WITH-ACCES.
R961008981 Power supply unit / TS-EC-230V/10A Power supply unit 230V/10A 1


Order example 3
We recommend the equipment below for teaching control pneumatics in accordance with the study topic “Pneumatics - control engineering”.
Device sets, suitable for the study topics:

R961009687 Device set / TS-PS 201-1X-K Device set for DS3/WS200 “Pneumatics – manually/pneumatically 2
operated valves (BIBB 1-11)”, complete, in L-Boxx
R901386902 Device set / TS-PS 401-1X-K Expanded device set for DS3/WS200 “Pneumatics - electrically 2
operated valves (BIBB, 1-16)”, in L-Boxx
R901386904 Device set / TS-PS 502-1X-K Device set “Electrics for WS200 pneumatics – electrically operated 2
Study topics
valves (BIBB 1-16)”, without I/O module, in L-Boxx
R901431806 Device set / TS-PS 402-1X Expanded device set for WS200/DS3 from “Pneumatics – electrically 2
operated valves (BIBB 1-16)” in accordance with “Pneumatics - con-
trol engineering”
R901431807 Device set / TS-PS 504-1X Expanded device set for WS200/DS3 electrics from “Pneumatics – 2
electrically operated valves (BIBB 1-16)” in accordance with “Pneu-
matics - control engineering”
Workstations
R961008854 Workstation / WS200 pneumatic workstation, double sided for 2 - 4 trainees - 1
TS-WS200-1X/N1G0A0T1-M1 assembled, including packaging

R961004419 Manual / PN project Trainer's manual “Pneumatics - control engineering”, DE 1
Control technology LH DE
R961004436 Manual / PN project Trainer's manual “Pneumatics - control engineering”, EN 1
Control technology LH EN
R961004515 Manual / PN project Trainer's manual “Pneumatics - control engineering”, ES 1
Order examples
Control technology LH ES
R961004420 Manual / PN project Trainee's manual “Pneumatics - control engineering”, DE 2
Control technology SH DE
R961004437 Manual / PN project Trainee's manual “Pneumatics - control engineering”, EN 2
Control technology SH EN
R961004514 Manual / PN project Trainee's manual “Pneumatics - control engineering”, ES 2
Control technology SH ES
spare parts



TS-PC-230V/50HZ-8BAR-WITH-ACCES.
R961008981 Power supply unit / TS-EC-230V/10A Power supply unit 230V/10A 1

Components, accessories and spare parts | Training Systems for Pneumatics 81

spare parts
Study topics
Workstations
Order examples
spare parts

82 Training Systems for Pneumatics | Components, accessories and spare parts

Contents - Components, accessories and spare parts

Pneumatics 84
Cylinders 84
Cylinder switch 86
Directional control valves manually operated 88
Directional control valves mechanically operated 92
Directional control valves pneumatically operated 94
Directional control valves electrically operated 98
Flow control valves 102
Logic valve 103
Valve carrier systems 104
Maintenance units/pressure controller 105
Manometer 107
Study topics
Pressure switches 108
Vacuum gripper 110
Counter 111
Distributors 112
Hose holder 113
Electrics 114
Control modules 114
Power supply units 120
Workstations
Limit switch 121
Sensors 122
Relay 124
Operating and display elements 125
Measuring lines/cables 128
General accessories 133
Spare parts pneumatics 138
Order examples
spare parts

Pneumatics
Pneumatics
Cylinders
Single action cylinder, d = 25 mm, h = 50 mm

Single action cylinder, Ø 25 mm, stroke 50 mm, corrosion-protected,

1 connection, retracted in pressureless state, damping elastic, with
magnetic pistons, suitable for contact-free signaling, with return
spring, piston rod with external thread M10x1.25, twistable, with
mounted switching cams made from PVC, with plug-in connector
Ø 4 mm and mounting system for grooved plate.

Weight 540 g
Operating pressure 2 ... 10 (min./max.) bar
Connection thread G1/8
Stroke 50 mm
Double action cylinder, d = 25 mm, h = 100 mm

Double action cylinder, Ø 25 mm, stroke 100 mm, corrosion-protected,

2 connections, adjustable end position damping, with magnetic pis-
tons, suitable for contact-free signaling, piston rod with external
thread M10x1.25, twistable, with mounted switching cams made from
PVC, with plug-in connector Ø 4 mm and mounting system for grooved
plate.

Weight 620 g
Stroke 100 mm
Octagon cylinder DWZ, d = 25 mm, h = 100 mm

Double action cylinder, Ø 25 mm, stroke 100 mm, corrosion-protected,

2 connections, adjustable end position damping, with magnetic pis-
tons, suitable for contact-free signaling, piston rod with external
thread M10x1.25, not twistable, with mounted switching cams made
from PVC, with plug-in connector Ø 4 mm and mounting system for
grooved plate.

Weight 565 g
Operating pressure 1.5.. 10 (min./max.) bar
Stroke 100 mm

Pneumatics

Double action cylinder d = 25 mm, h = 100 mm, with distance
measuring system SM6
Double action cylinder, Ø 25 mm, stroke 100 mm, corrosion-pro-

tected, 2 connections, adjustable end position damping, with mag-
netic pistons, suitable for contact-free signaling, piston rod with
external thread M10x1.25, twistable, with mounted spring, protec-
tive tube made from PMMA, with plug-in connector Ø 4 mm and
mounting system for grooved plate.
Displacement sensor with cable, connector M8x1, 4-pole, with knurled
screw, measuring range 0 … 96 mm, voltage signal 0 … 10 V, current
Study topics
signal 4 … 20 mA, short-circuit-proof, protected against polarity rever-
sal, with overload protection.

Weight 720 g
Operating voltage 15 … 30 (min./max.) VDC
Workstations
Load simulator d = 25 mm, h = 100 mm, m = 3.4 kg
Double action cylinder, Ø 25 mm, stroke 100 mm, corrosion-pro-

tected, 2 connections, adjustable end position damping, with mag-
netic pistons, suitable for contact-free signaling, piston rod with
external thread M10x1.25, twistable, with mounted load mass made
from steel, weight 3.4 kg, with plug-in connector Ø 4 mm and
mounting system for profiles with a 10 mm groove.

Weight 4.5 kg
Order examples
Stroke 100 mm

spare parts

Pneumatics
Cylinder switch
Electric cylinder switch with adapter

Cylinder switch with reed contact, 2-conductor, NO contact operat-

ed by a magnet in the cylinder piston, switching point can be ad-
justed depending on the stroke by means of the clamp holder.
Switch with plug-in connector M8x1, adapter with socket and con-
tact protection, 4 mm sockets, adjustable clamp holder for round
cylinders Ø 25 mm, LED switch indicator.
Weight 54 g
Operating voltage 12 ... 36 VDC
Switching frequency <300 Hz
Switching current 0.3 A max.
Reverse polarity protection yes
Short-circuit proof no
Adapter for electric cylinder switch

Adapter for cylinder switch, with plug-in connector M8x1, short cable
and adapter housing with 4 mm measuring sockets.

Length (cable) 90 mm
Weight 20 g
Operating voltage 24 V DC

Pneumatics

Cylinder switch, electronic with 3-pole cable (with short circuit
protection)
Cylinder switch cube, electronic contact-free PNP, 3-conductor,

operated via a magnet in the cylinder piston.
Cylinder switch with connector M8x1 and LED switching display,
3-pole cable, 1.5 m with socket M8x1 and 4 mm connectors.
Length (cable) 1.5 m

Weight 90 g
Study topics
Switching frequency <2 000 Hz
Cylinder switch with holder, PAL

Workstations
Cylinder switch with reed contact, 2-conductor, NO contact operat-
ed by a magnet in the cylinder piston, switching point can be ad-
justed depending on the stroke by means of the clamp holder,
switch with 2-pole cable and LED switch indicator, end with wire
end ferrules, adjustable clamp holder for round cylinders Ø 25 mm.
Length (cable) 3 m
Weight 124 g
Operating voltage 12.. 60 V DC
Order examples
Short-circuit proof no
Proximity switch, pneumatic, with holder

Pneumatic proximity switch with 3 connections, 2 switching posi-

tions, operation via a permanent magnet in the piston of a cylinder.
Switching point can be adjusted depending on the stroke by moving

the clamp holder.
Plastic housing, brass quick connectors, optical display of the
spare parts
switching position, ventilation hole, connections with intermediate

pipes and straight plug-in connector Ø 4 mm.

Weight 48 g
Nominal flow 40 l/min

Pneumatics
Directional control valves manually operated
3/2-way directional control valve M5, push button

3/2-way directional control valve, manually operated via push button,

with spring return, 2 connections, 1 free hole, 2 switching positions,
blocked in idle position.
Poppet valve, aluminum housing, with plug-in connector Ø 4 mm and

Weight 170 g
Connection thread M5
3/2-way directional control valve G1/8, push button

3/2-way directional control valve, manually operated via push button,

with spring return, 3 connections, 2 switching positions, blocked in
idle position, with silencer.
Slide valve, stainless steel housing, with plug-in connector Ø 4 mm and

Weight 300 g
Operating pressure -0.95 ... 10 (min./max.) bar
3/2-way directional control valve G1/8, with push button, open

when not operated
3/2-way directional control valve, manually operated via push but-

ton, with spring return, 3 connections, 2 switching positions, open
in idle position, with silencer.
Slide valve, stainless steel housing, with plug-in connector Ø 4 mm
and mounting system for grooved plate.

Weight 300 g

Pneumatics

3/2-way directional control valve M5, toggle
3/2-way directional control valve, manually operated via toggle switch,

3 connections, 2 switching positions, blocked in idle position.
Poppet valve, aluminum housing, with plug-in connector Ø 4 mm and

Weight 175 g
Study topics
3/2-way directional control valve G1/8, emergency stop

3/2-way directional control valve, manually operated via mushroom

push button, with locking and rotary release, 3 connections,
2 switching positions, silencer.
Workstations
Slide valve, stainless steel housing, with plug-in connector Ø 4 mm

Weight 320 g
Order examples
5/2-way directional control valve G1/8, push button
5/2-way directional control valve, manually operated via push but-

ton, with spring return, 5 connections, 2 switching positions, with
2 silencers.
Slide valve, stainless steel housing, metal seals, with plug-in con-
nector Ø 4 mm and mounting system for grooved plate.

Weight 370 g
spare parts


Pneumatics
5/2-way directional control valve G1/8, toggle

5/2-way directional control valve, manually operated via toggle

switch, with 2 setting positions, 5 connections, 2 switching posi-
tions, with 2 silencers.

Weight 380 g
3/2-way directional control valve G1/8, toggle


tions, blocked in idle position.

Weight 304 g

Pneumatics

3/2-way directional control valve G1/8, toggle, PAL

tions, blocked in idle position.
nector Ø 4 and 6 mm and mounting system for grooved plate.

Weight 306 g
Study topics
Coupling plug with 2/2-way directional control valve

2/2-way directional control valve with coupling connector, manually

operated, 2 connections, 2 switching positions.
Brass housing nickel-plated, with plug-in connector Ø 6 mm.
Workstations
Weight 81 g
Order examples
spare parts

Pneumatics
Directional control valves mechanically operated
3/2-way directional control valve M5, sensing roller

3/2-way directional control valve, mechanically operated via roller

lever, with spring return, 3 connections, 2 switching positions,
blocked in idle position.
Poppet valve, aluminum housing, with plug-in connector Ø 4 mm

Weight 170 g
Operating pressure 0.. 10 (min./max.) bar
3/2-way directional control valve G1/8, sensing roller


lever, with spring return, 3 connections, 2 switching positions,
1 silencer, blocked in idle position.

Weight 336 g
3/2-way directional control valve M5, idle return roller


lever, with idle return roller and spring return, 3 connections,
2 switching positions, blocked in idle position.
Poppet valve, aluminum housing, elastic seals, with plug-in connec-
tor Ø 4 mm and mounting system for grooved plate.

Weight 174 g

Pneumatics

3/2-way directional control valve G1/8, idle return roller

lever, with idle return roller and spring return, 3 connections,
2 switching positions, 1 silencer, blocked in idle position.

Weight 340 g
Study topics
Workstations
Order examples
spare parts

Pneumatics
Directional control valves pneumatically operated
3/2-way directional control valve G1/8, with spring return

3/2-way directional control valve, pneumatically operated, with

spring return, 3 connections, 2 switching positions, 1 silencer,
blocked in idle position, flow-through possible in both directions,
suitable for vacuum.
Steel slider ground in, stainless steel housing, metal seals, with
plug-in connector Ø 4 mm and mounting system for grooved plate.

Weight 300 g
Operating pressure -0.95 ...10 (min./max.) bar
Control pressure 2 ... 10 (min./max.) bar
3/2-way directional control valve G1/8, pulse

3/2-way directional control valve, pneumatically operated on both

sides, 3 connections, 2 switching positions, 1 silencer, blocked in
idle position, flow-through possible in both directions, suitable for
vacuum.
Steel slider ground in, stainless steel housing, metal seals, with

Weight 320 g
Operating pressure 0.95 … 10 (min./max.) bar
Control pressure 1.8 ... 10 (min./max.) bar
5/2-way directional control valve G1/8, with spring return, pneu-

matically operated
5/2-way directional control valve, pneumatically operated, with

spring return, 5 connections, 2 switching positions, 2 silencers.
Slide valve, without overlap, soft sealing, polyamide housing, with

Weight 257 g
Operating pressure 3 ...10 (min./max.) bar

Pneumatics

5/2-way directional control valve G1/8, pulse, pneumatically operated

sides, 5 connections, 2 switching positions, 2 silencers. Impulse
valve with identical piston surfaces.

Weight 261 g
Study topics
5/3-way directional control valve G1/8, with locked center position,


sides, 5 connections, 3 switching positions, 2 silencers, all connec-
Workstations
tions blocked in center position.

Weight 268 g
Order examples
spare parts

Pneumatics
Rapid exhaust valve G1/8

Rapid exhaust valve, pneumatically operated, 2 connections,

1 silencer. Pressure feedback from consumer connection A (2) to
connection R (3) with the following effect: with an external pres-
sure build-up on A (2), connection R (3) is released, for installation
in the line system close to the consumer, e.g. for venting quick-feed-
back cylinders via external force.
Poppet valve, aluminum housing, elastic seal, with plug-in connec-
tor Ø 4 mm.

Weight 98 g
Nominal flow, 1 to 2 420 l/min
Nominal flow, 2 to 3 1 200 l/min
Rapid exhaust valve G1/4

Rapid exhaust valve, pneumatically operated, 2 connections, 1 silenc-

er. Pressure feedback from consumer connection 2 to connection 3
with the following effect: with an external pressure build-up on 2, con-
nection 3 is released, for installation in the line system close to the
consumer, e.g. for venting quick-feedback cylinders via external force.
Poppet valve, aluminum housing, elastic seal, with plug-in connector

Weight 270 g

Pneumatics

3/2-way directional control valve M5, adjustable, 2 to 8 bar
3/2-way pressure control valve, adjustable, 3 connections, 1 free

hole, 2 switching positions, positive output signal as soon as the
input signal reaches a pre-selected switching pressure, hysteresis
between switching on and switching off, e.g. as accumulator load-
ing valve for pressure switch-on/switch-off.
Poppet valve, with plug-in connector Ø 4 mm and mounting system
for grooved plate.
Study topics
Weight 230 g
Operating pressure 3 ...10 (min./max.) bar
Switching pressure 2 ... 8 (min./max.) bar
2/2-way directional control valve, time-delayed, 2 to 30 s

2/2-way directional control valve, with spring return, delay time

manually adjustable via rotary knob, 2 connections for directional
Workstations
control valve.
Stainless steel housing, if pressure is applied on the input, the time
starts running and, after the time has elapsed, switches to the out-
put, with plug-in connector Ø 4 mm, with mounting system for
grooved plate.

Weight 508 g
Delay time 2 ... 30 (min./max.) s
Order examples
spare parts

Pneumatics
Directional control valves electrically operated
3/2-way directional control valve, electrically operated, M5, with

spring return
3/2-way directional control valve, electrically operated with spring

return, 3 connections, 2 switching positions, blocked in idle posi-
tion, with manual override.
Poppet valve, separate coil, device connection box form B, elastic
seal, with plug-in connector Ø 4 mm and mounting system for
grooved plate.

Weight 270 g
Operating current 0.2 A
5/2-way directional control valve, electrically operated, G1/8,

with spring return

return, 5 connections, 2 switching positions, 2 silencers, with man-
ual override.
Slide valve, without overlap, soft sealing, polyamide housing, elec-
trical connection form C in accordance with ISO 15217, with con-
nection box for 4 mm measuring lines, with plug-in connector

Weight 300 g
Operating pressure 3..10 (min./max.) bar
Current consumption 84 mA

Pneumatics

5/2-way directional control valve, electrically operated, G1/8, pulse
5/2-way directional control valve, electrically operated on both

sides, 5 connections, 2 switching positions, 2 silencers, with manu-
al override.
Study topics
Weight 352 g
Operating pressure 2.5..10 (min./max.) bar

with locked center position
Workstations

sides with spring return, 5 connections, 3 switching positions,
2 silencers, all connections blocked in center position, with manual
override.

Weight 358 g
Order examples
Current consumption 84 mA Components, accessories and
spare parts

Pneumatics
2x 3/2-way directional control valve, electrically operated, G1/8

2x 3/2-way directional control valve, electrically operated with

spring return, 5 connections, 2 switching positions, 2 silencers,
with manual override.

Weight 375 g
Operating pressure 2.5..10 (min./max.) bar

with spring return, PAL

return, 5 connections, 2 switching positions, 2 silencers, with man-
ual override.
trical connection form C in accordance with ISO 15217, electrical
connection box with molded cable, with plug-in connector Ø 4 mm

Weight 464 g

Pneumatics

pulse, PAL

sides, 5 connections, 2 switching positions, 2 silencers, with manu-
al override.
trical connection form C in accordance with ISO 15217, electrical
connection box with molded cable, with plug-in connector Ø 4 mm
Study topics
Weight 682 g
Workstations
Order examples
spare parts

Pneumatics
Flow control valves
Throttle check valve G1/8

Throttle check valve, manually operated, 2 connections, flow re-

stricted in one direction (from 1 to 2) - free flow in the opposite
direction, manual throttle setting via lockable knurled screw.
Cone-type throttle and diaphragm check valve, aluminum housing,
elastic seal, with plug-in connector Ø 4 mm, with mounting system
for grooved plate.

Weight 160 g
Non-return valve, pilot-operated

Non-return valve, pneumatically pilot operated, 3 connections, flow

from connection 1 to 2. With sufficiently high control pressure on
port 12, the non-return valve can be released.
Poppet valve, aluminum housing, elastic seal, with plug-in connec-
tor Ø 4 mm.

Weight 87 g

Pneumatics
Logic valve

Shuttle valve G1/8, OR
Logic valve 1 x, independently controlled, 3 connections, pressure

is applied on consumer connection 2 if supply pressure is applied
on one of the two inputs.
Poppet valve, aluminum housing, elastic Perbunan seal, with plug-in
connector Ø 4 mm and mounting system for grooved plate.

Weight 156 g
Study topics
Dual pressure valve M5, AND

Logic valve 1 x, independently controlled, 3 connections, pressure

is applied on consumer connection 2 if the pressure is equal on the
two inputs 1.
Workstations
Poppet valve, plastic housing, NBR seal, with plug-in connector

Weight 130 g
Order examples
spare parts

Pneumatics
Valve carrier systems
Valve carrier system, Profibus DP

Valve carrier system, with Profibus DP connector, 2 5/2-way direc-

tional control valves, monostable, 2 5/2-way directional control
valves, operated on both sides, manual override, terminating resis-
tor, Profibus connection cable, voltage supply with contact-protect-
ed connection cables, plug-in connector Ø 4 mm and mounting
system for grooved plate.

Weight 1.22 kg
Valve carrier system, multipole

Valve carrier system, with multipole connector, two 5/2-way direc-

tional control valves, monostable, 5/2-way directional control valve,
operated on both sides, 5/3-way directional control valve, blocked
in center position, manual override, plug-in connector Ø 4 mm and
Weight 910 g
Operating pressure 8 (max.) bar

Pneumatics
Maintenance units/pressure controller

Maintenance unit with pressure controller, filter and 3/2-way
directional control valve, 0.5 to 10 bar
Maintenance unit with pressure controller, filter and 3/2-way direc-

tional control valve, 0.5 to 10 bar, manually operated, filter with
downstream pressure control valve, with manometer, with shut-off
valve, 2 connections, 1 free hole.
Diaphragm pressure controller with secondary ventilation, lockable
ball shut-off valve, zinc die casting housing, hand wheel for setting
the secondary pressure, vertical installation position, filter insert:
Cellpor, replaceable, condensate drain, semi-automatic, depressur-
Study topics
ized open, with plug-in connector Ø 6 mm and mounting system for
grooved plate.

Weight 955 g
Control range 0.5.. 10 (min./max.) bar
Workstations
Pressure controller G1/8, 0.5 to 10 bar
Pressure controller with manometer, 2 connections, 1 free hole,

secondary pressure, manually adjustable, supply pressure is adjust-
ed to secondary pressure.
Diaphragm pressure controller with relief opening, zinc housing,
hand wheel for setting the secondary pressure, with plug-in connec-
tor Ø 4 mm and mounting system for grooved plate.

Weight 420 g
Order examples
Operating pressure 0.5 ... 16 (min./max.) bar
Control range 0.5.. 10 (min./max.) bar
spare parts

Pneumatics
Pressure control valve ED02, pneumatically operated

E/P pressure control valve, pressure control range 0-6 bar, setpoint
input 0-10 V, actual value output 0-10 V, electr. connection with
connector M12x1, 5-pole, with plug-in connector Ø 4 mm and

Weight 433 g
Supply voltage 24 V DC
Operating current 300 mA
Operating pressure 8 (max.) bar
Pressure control range 0.. 6 (min./max.) bar

Pneumatics
Manometer

Manometer 0 to 10 bar
Manometer, analog pointer instrument, 2 connections.

Bourdon tube pressure gauge, aluminum connection block, with

Weight 222 g
Study topics
Usage range 0 ... 8 (min./max.) bar
Display range 0 ... 10 (min./max.) bar
Scale value 0.5
Manometer 0 to 2.5 bar

Manometer, analog pointer instrument, 2 connections.

Bourdon tube pressure gauge, aluminum connection block, with
Workstations
Weight 222 g
Operating pressure 0 ... 2.5 (min./max.) bar
Usage range 0 ... 1.7 (min./max.) bar
Display range 0 ... 2.5 (min./max.) bar
Scale value 0.1
Order examples
Manometer -1 to 0 bar
Manometer for vacuum indicator, analog pointer instrument, 2 connec-

tions. Bourdon tube pressure gauge, aluminum connection block, with

Weight 222 g
Operating pressure -1.. 0 (min./max.) bar

Usage range -0.8.. 0 (min./max.) bar
spare parts
Display range -1.. 0 (min./max.) bar

Scale value 0.1

Pneumatics
Pressure switches
Mechanical pressure switch, 1 to 16 bar

Pneumatic / electrical pressure switch, manually adjustable, with

spring preload, changeover contact, with contact-protected 4 mm
safety sockets. Used for the pressure-dependent generation of an
electrical switching signal.
Diaphragm with spring preload, with device socket form A, with

Weight 311 g
Supply voltage 24 VDC
Operating pressure 0.5 ... 16 (min./max.) bar
Switching current 10 A max.
Switching pressure 0.5 ... 16 (min./max.) bar
Mechanical pressure switch, -1 to 0 bar

Pneumatic / electrical pressure switch, manually adjustable, with

spring preload, changeover contact, with contact-protected 4 mm
safety sockets. Used for the pressure-dependent generation of an
electrical switching signal.
Diaphragm with spring preload, with device socket form A, with

Weight 318 g
Switching pressure -0.9 ... 0 (min./max.) bar

Pneumatics

Pressure switch 0 to 16 bar
Electronic pressure sensor with sensor element on piezoresistive

basis, switching pressure range 0 - 16 bar, output signal 1 x PNP and
1 x analog, electr. connection with connector M12x1, 5-pole, with
Matching accessories: Connection cable R961008919

Weight 210 g
Study topics
Supply voltage 15.. 32 V DC
Operating current <50 mA
Ambient temperature -10.. 60 (min./max.) °C
Workstations
Order examples
spare parts

Pneumatics
Vacuum gripper
Vacuum gripper TS-EBS

Ejector, 2 connections, vacuum is generated by compressed air flow

from 1 through the Venturi nozzle to 2. Vacuum is generated on the
smallest nozzle cross-section on connection 2, that leads to the
suction cup, for gripping flat material with a smooth surface.
Plastic housing made from polyamide, nozzle made from aluminum,
flat suction cup, material Perbunan with internal thread, with plug-
in connector Ø 4 mm.
Weight 182 g
Air consumption 8 l/min

Pneumatics
Counter

Pneumatic preset counter, subtracting
Pneumatic preset counter, subtracting, 5-digit, for pneumatic puls-

es, 4 connections, reset button, preset pushbutton. The integrated
3/2-way impulse valve switches if the counter is in zero position.
Reset manually or pneumatically.
Stainless steel housing, with 4 plug-in connectors Ø 4 mm and

Weight 745 g
Study topics
Pulse duration 8 (min.) ms
Pneumatic totalizer, 6-digit

Pneumatic-mechanical totalizer, 2 connections, counter frequency

dependent on the pressure and the pipe length, reset manual or
pneumatic.
Workstations
Plastic housing, digits white, 6-digit display, any installation posi-
tion, with plug-in connector Ø 4 mm and mounting system for
grooved plate.

Weight 225 g
Pulse duration 18 (min.) ms
Order examples
spare parts

Pneumatics
Distributors
Pneumatic distributor, 6 x
Pneumatic distributor 6 x, 6 consumer connections, 1 connection

as intake, flow release in running direction after inserting the plas-
tic tube.
Housing made from anodized aluminum, connection for intake with
plug-in connector Ø 6 mm, connections for every flow with blocking
plug-in connector Ø 4 mm in running direction, with mounting

Weight 224 g
Operating pressure -0.95 … 16 (min./max.) bar
Pneumatic distributor, 6 x with 3/2-way directional control valve, PAL

Pneumatic distributor 6 x, 6 connections for flows, 1 connection as

intake, 3/2-way manual slide valve with locking and 1 free hole,
switching position 1: Intake blocked, switching position 2: Intake
open, free hole closed.
Housing made from anodized aluminum, with plug-in connector
Ø 6 mm for intake, with plug-in connector Ø 4 mm for flow, with

Weight 282 g
Operating pressure -0.95 … 16 (min./max.) bar

Pneumatics
Hose holder

Terminal connector, 5 x
5 x terminal connector for mounting plastic hoses.

Plastic terminal connector, with mounting system for grooved plate.

Weight 98 g
Study topics
Terminal connector, 5 x, with PAL ID plate
5 x terminal connector for mounting plastic hoses, with ID plate.

Plastic terminal connector, aluminum ID plate, with mounting
Workstations
Weight 116 g
Order examples
spare parts

Electrics
Electrics
Control modules
Control unit housing version - BIBB module + I/O module

Control module 1 switch and 2 buttons with 1 NO and 1 NC contact

each, 2 buttons with NO contact, 6 relays, pick-up delay relay, drop-
out delay relay, distributor 10 x, 8 sensor connections, 6 valve con-
nections, 8 analog inputs 0-10 V, 4 analog inputs 4-20 mA, power
pack 24 V 10 A, power switch, USB port, housing and power cable,
contact-protected 4 mm laboratory sockets, 25 pole Sub D plugs for
connecting to valve island, mounting system.
Operating voltage 24 VDC

Delay time 1 … 15 s
Control unit housing version BIBB module

Control module 1 switch and 2 buttons with 1 NO and 1 NC contact

each, 2 buttons with NO contact, 6 relays, pick-up delay relay, drop-
out delay relay, distributor 8 x, 2 LED displays, 1 acoustic signal,
power pack 24 V 10 A, housing and power cable, contact-protected
4 mm laboratory jacks, mounting system.

Delay time 1 … 15 s
Relay housing version, 4 changeover contacts

Relay with 4 changeover contacts, direct switching, indicator lamp

lit when in operation.
Plastic housing with aluminum front plate, contact-protected 4 mm
measuring sockets, relay and control circuit designed as plug-in unit
with circuit board, with mounting system for grooved plate or
grooved plate case.

Weight 386 g
Contact load 4 A

Electrics

Relay housing version, pick-up delay, 1 NO contact, 1 NC contact
Relay with 1 NO and 1 NC contact, pick-up delayed switching, delay

time freely-adjustable, indicator lamp lit when in operation.
with circuit board and mounting system for grooved plate.

Weight 362 g
Study topics
Contact load 4 A max.
Delay time 0.5 ... 15 s
Relay housing version, dropout delay, 1 NO contact, 1 NC contact
Workstations
Relay with 1 NO and 1 NC contact, dropout delayed switching, de-
lay time freely-adjustable, indicator lamp lit when in operation.
with circuit board and mounting system for grooved plate.

Weight 365 g
Order examples
Delay time 0.5 ... 15 s

spare parts

Electrics
Display unit housing version, display 4x optical, 1x acoustic
Optical and audible signal display; optical display 4x red LED, audi-
ble signal with buzzer, indicators are activated when voltage is con-
nected to the sockets (+, –).
measuring sockets, designed as plug-in unit on circuit board, with

Weight 346 g
Distributor housing version, 10 x

Distributor box for 24 V and 0 V, 10 red sockets for 24 V and
10 blue sockets for 0 V.
Plastic housing with aluminum front plate, with 10 red and 10 blue
contact-protected 4 mm measuring sockets, designed as plug-in
unit on circuit board, with mounting system for grooved plate.

Weight 369 g
Switching element housing version, 1 switch + 2 push buttons,

3 NO contacts, 3 NC contacts
Switch and button box, 1 switch with 2 lockings, 1 NC, 1 NO con-
tact, operation by means of turning the knob switch; 2 push but-
tons with spring return, 1 NC and 1 NO contact each, operation by
pressing the button.
measuring sockets, designed as plug-in unit with circuit board, with

Weight 376 g
Contact load 4 A

Electrics

Switching element housing version, emergency stop, 1 switch,
1 NO contact, 1 NC contact
Switch for emergency stop, mechanical locking in switched posi-

tion, unlocking mechanically by turning the switch knob, 1 NO con-
tact, 1 NC contact.
measuring sockets, designed as plug-in unit, with mounting system
for grooved plate.
Study topics
Weight 324 g
Contact load 4 A
Preset counter TS-PC 601

Preset counter box with potential-free changeover contact, the con-

tact switches when the preset value is reached, the counter is reset
by the reset pulse or manually with a push button, the preset value
Workstations
is set with the 6-digit thumbwheel switch.
Plastic housing with aluminum front plate, manual reset button,
contact-protected 4 mm measuring sockets, designed as plug-in
unit on circuit board, with mounting system for grooved plate.

Weight 382 g
Order examples
Contact load 3 A

spare parts

Electrics
Input/output unit housing version, adapter for 16 signals, with

laboratory jacks and 26-pole D connector, 24 V DC, 4 A
Adapter for 16 signals from D-SUB connector to measuring sockets,

2 measuring sockets for supply voltage 24 V and 0 V connected with
D-SUB connector, assignment of the connector pins to measuring
sockets according to a plan.
Plastic housing with aluminum front plate, with contact-protected
4 mm measuring sockets, 16 x for signals black, 1 x for 24 V red,
1 x for 0 V blue, D-SUB connector 26-pole, designed as plug-in unit
on circuit board, with mounting system for grooved plate.

Weight 386 g
Contact load 2 A
Control module with setpoint-actual value display and 2 digital

voltmeters in 49 TE box
Control module with setpoint-actual value display, 2 digital voltmeters,

display 3 ½ digits, digit height 13 mm, measuring range +/– 20 V DC.
Control module adapter for pressure control valve ED02 with 7-pole
connector to laboratory jacks, contact-protected 4 mm laboratory
jacks for setpoint and voltage supply, 2 mm laboratory jacks for actual
values. Aluminum front plates with scratch-proof inscription, with

Weight 1.4 kg

Electrics

Control module setpoint specification + adapter in 49TE box
Adapter for 16 signals from D-SUB connector to measuring sockets,

2 measuring sockets for supply voltage 24 V and 0 V connected with
D-SUB connector, assignment of the connector pins to measuring
sockets according to a plan.
16 x for signals black, 1 x for 24 V red, 1 x for 0 V blue, D-SUB con-
nector 26-pole.
Control module with 10-stage potentiometer and scale for manual
setpoint specification, +/– 10 Volt output, 1 rotary switch with 3 po-
sitions, optical display for selected polarity, contact-protected
Study topics
4 mm laboratory jacks for the voltage supply, 2 mm laboratory jacks
for the setpoints.
Plastic housing, aluminum front plate with scratch-proof inscrip-
tion, with mounting system for grooved plate.

Weight 1.33 kg
Workstations
Control module setpoint module + switch/push button box in
49TE box
Switch and button box, 1 switch with 2 lockings, 1 NC, 1 NO con-
tact, operation by means of turning the knob switch; 2 push but-
tons with spring return, 1 NC and 1 NO contact each, operation by
pressing the button.
Setpoint module for 4 retrievable setpoints and 5 ramps per set-
point; contact-protected 4 mm laboratory sockets; setpoint connec-
tions with 2 mm laboratory jacks.
Order examples
Weight 1.45 kg
spare parts

Electrics
Power supply units
Table power pack 230VAC/0-30VDC

Power supply unit with controllable output 0-30 V DC, 3 A and out-
put 3-6 V DC, 2 A,
with contact-protected 4 mm safety sockets, table device with fold-
out feet, with power cable.

Weight 5.3 kg
Output voltage 0.. 30 V DC
Power supply unit 230V/10A

Power supply unit with power switch, operating light and power
cable, contact-protected 4 mm measuring sockets, 1 red for DC
24 V, 1 blue for 0 Volt.

Weight 2.13 kg
Output voltage 24 VDC
Output current 10 A
Operating module, power supply unit, 230V/5A, 42TE

Power supply unit for mounting in 19" frame; short-circuit-proof;

stabilized; illuminated mains switch; with power cable; 4 safety
sockets for 24V DC output voltage
Dimensions 214x128 mm (WxH)

Length, power cable 2 m
Weight 1.88 kg
Protection class IP50
Output current 5 A
Input voltage 230 VAC
Installation type screw-fastened

Electrics
Limit switch

Electrical position sensor with roller lever
Electric limit switch with roller lever, operation via switch cam.
1 changeover contact, 3 contact-protected 4 mm measuring sockets,
center contact (1, red), NC contact (2, blue), NO contact (4, black),
with mounting system for grooved plate.

Weight 165 g
Study topics
Switching current 2 A
Electrical position sensor with roller lever in accordance with PAL

Electrical position sensor with roller lever in accordance with
PAL, operation via switch cam.
1 changeover contact, 3 screw terminals, center contact, NC con-
Workstations
tact, NO contact, with mounting system for grooved plate.

Weight 120 g
Order examples
spare parts

Electrics
Sensors
Sensor, inductive
Inductive proximity switch NJ2-12GM40-E2 with PNP NO function,

switching distance 2 mm, measuring distance mechanically adjustable.
Installation flush, voltage supply 10 … 60 V (DC), switching status dis-
play LED yellow, holder for sensor made from anodized aluminum
plate, contact-protected 4 mm safety sockets, with mounting system
for grooved plate.
Incl. steel cams 1823219007.

Weight 318 g
Operating current 0 ... 200 mA
Switching frequency 0 ... 300 Hz
Switching distance 2 mm
Installation type flush
Sensor, capacitive
Capacitive proximity switch CBB4-12GH70-E2, with PNP NO func-

tion, switching status display LED yellow, switching distance 4 mm,
adjustable via potentiometer.
Installation flush, operating voltage 10 … 36 V (DC), holder for sen-
sor made from anodized aluminum plate, contact-protected 4 mm
safety sockets, with mounting system for grooved plate.

Weight 185 g
Supply voltage 24 V DC
Operating current 0 ... 100 mA
Switching frequency 0 ... 50 Hz
Switching distance 4 mm
Installation type flush

Electrics

Sensor, optical
Optical sensor, reflection light sensor OF5010, operating display

LED green, function display LED yellow, current carrying capacity
200 mA, switching frequency 400 Hz.
Switching element function PNP NO contact, light /dark switching,
electronically switchable.
Holder anodized aluminum plate, 3 contact-protected 4 mm safety
sockets for voltage supply 10 … 36 V (DC) and switching signal,
Study topics
Weight 184 g
Switching frequency 400 Hz
Scanning range 200 mm
Workstations
Order examples
spare parts

Electrics
Relay
Relay with 3 changeover contacts

Relay with 3 changeover contacts.

Transparent plastic housing, can be connected to 11-pole socket
with Mat. no. R961002699.

Weight 82 g
Time relay with pickup or dropout delay

Multifunctional time relay, operating mode pick-up delayed or drop-

out delayed can be selected, 2 changeover contacts, 6 function
types and 4 time ranges can be set manually, optical display of the
set time value.
Plastic housing, can be connected to 11-pole socket with
Mat. no. R961002699.

Weight 91 g
Relay socket
Socket for relay installation on mounting rail (top-hat rail), for holding
an 11-pole plug-in relay, blue plastic housing, with screw terminals.

Weight 50 g
Contact load 10 A
Connection cross-section 0.5.. 2.5 mm²

Electrics
Operating and display elements

Indicator light 24 V
Indicator light for displaying electrical signals.

Display matt white, electrical connection via plug-in terminal,
mounting in the mounting bracket Mat. no. 1827003558, display
unit can be separated from the contact unit.

Weight 34 g
Study topics
Operating current 50 mA
Electrical button, 1 NC contact, 1 NO contact

Button with 1 NC contact and 1 NO contact.

Pressing the actuating element opens a contact, the other is closed.
When the actuating element is released, the switching contacts are
Workstations
returned to the idle position by the return springs.
Actuating element black, electrical connection via screw terminal,
mounting in the mounting bracket Mat. no.: 1827003558, actuating
element can be separated from the contact unit.

Weight 36 g
Order examples
Electrical toggle switch, 1 NC contact, 1 NO contact
Toggle switch with setting position, 1 NC contact and 1 NO contact.

Turning the actuating element opens a contact, the other is closed.
Actuating element black, electrical connection via screw terminal,
mounting in the mounting bracket Mat. no.: 1827003558, actuating
element can be separated from the contact unit.

Weight 42 g
spare parts


Electrics
Device socket with LED, form A

Adapter with 2 connections for laboratory plugs, signal exchange

with rectification, thereby providing reverse polarity protection,
optical display, can be used for valves.
Plastic housing with contact-protected 4 mm measuring sockets,
contact with the valve coil via coupling socket in accordance with
DIN 43650, form A.

Weight 35 g
Device socket with LED, form B

Adapter with 2 connections for laboratory plugs, signal exchange

with rectification, thereby providing reverse polarity protection,
optical display, can be used for valves.
DIN 43650, form B.

Weight 35 g
Device socket with LED, form C

Device socket with 2 connections for laboratory plugs, forwarding

of the signals to the valve coil, rectification of the signals, thereby
providing reverse polarity protection, optical display.
DIN 43650, form C.

Weight 18 g

Electrics

Device socket P/E, form A
Device socket with 3 connections for laboratory plug, suitable for

pressure switch with Mat. no. 1827003428 and 1827003434.
contact via coupling socket in accordance with DIN 43650, form A.

Weight 39 g
Study topics
Workstations
Order examples
spare parts

Electrics
Measuring lines/cables
Measuring line 250 mm, red

Flexible laboratory cable with 4 mm laboratory plug, socket and pin
section with contact protection, stackable, for establishing secure
electrical connections for exercise installations.
Length 250 mm
Weight 22 g
Color red
Line cross-section 1 mm²
Measuring line 250 mm, blue

Color blue
Measuring line 250 mm, black

Color black

Length 500 mm
Weight 28 g
Color red

Color blue

Color black

Electrics

Length 1000 mm
Weight 40 g
Color red
Study topics

Color blue

Color black
Workstations
Length 1500 mm
Weight 50 g
Color red
Order examples

Color blue

Color black
spare parts

Electrics
Connecting cable, 1500 mm, red and blue

Flexible laboratory cable with 4 mm laboratory plug and wire end
ferrule, socket and pin section with contact protection,
stackable, for establishing secure electrical connections for
exercise installations.
Length 1500 mm
Weight 83 g
Color red, blue

Electrics

Cable set BIBB electro-pneumatics
Cable set for electro-pneumatics, for setting up the BiBB exercises

for electro-pneumatics.
section with contact protection, stackable. For establishing secure
Study topics
Workstations
1 Measuring line red, 250 mm 1827003212 42 128
2 Measuring line blue, 250 mm 1827003213 25 128
Order examples


spare parts

Electrics
Cable set 3-pole, 4 mm, L = 1.5 m

Connection cable 3-pole for P/E transformer with M12x1 socket,

contact-protected 4mm connector, red 24 V, blue 0 V, black signal.
Length 1.5 m
Weight 120 g
Connection cable 26-pole, 1:1

Connection cable 26-pole, 1:1, with SUB-D socket and connector,

length = 1.5 m. plastic housing, color gray.
Length 1.5 m
Weight 200 g

General accessories
General accessories

Mounting bracket, 4x
Mounting bracket for holding 4 operating elements securely (e.g.

switch, push button, indicator light).
Anodized aluminum plate, with mounting system for grooved plate.

Weight 262 g
Study topics
Top-hat rail 250 mm
Mounting rail for holding elements for the electrical installation, e.g.
for max. 6 relay sockets or max. 35 strip terminals.
Sheet steel, with slotted holes, mounting with screw and hammer
Workstations
nut in 8 mm groove.

Weight 91 g
Order examples
Wire end ferrule 0.75; L2= 7.9mm; flange size - packaging unit: 100
Wire end ferrule with gray flange, as strip protection for flexible wires.
Weight 11 g
Line cross-section 0.75 mm²
spare parts

General accessories
Electrical cable, blue 0.75 mm², 25 m

Flexible electrical cable, 1-pole.
Length 25 m
Weight 300 g
Color blue
Bridge for strip terminal

The bridge establishes a secure electrical connection between

neighboring strip terminals via a screw connection.
A maximum of 10 strip terminals can be connected.

Weight 15 g
Terminal designation 01-40

Pluggable terminal designations with the numbers 1 to 40, suitable

for strip terminals Mat. no. 1827003559.
Weight 2 g

General accessories

Strip terminal, 35x
Strip terminal 35 x, for wiring with single conductors.

Mounted on a mounting rail with end brackets and end plate, termi-
nals made from nickel-plated brass with clamping ring, plastic body,
mounting with a screw and hammer nut in 8 mm groove.

Weight 356 g
Study topics
Cable channel 200 mm
Cable channel slotted at the side, with lockable and movable cover,
mounting with hammer nut in 8 mm groove or with self-adhesive
strips on a smooth surface, for holding cables and plastic tubes,
Workstations
improves clarity during installation.
Gray PVC.plastic

Weight 40 g


Weight 45 g
Order examples

Weight 52 g


Weight 72 g
spare parts


Weight 83 g

General accessories
Analog input module, 2 x

PLC module with 2 analog inputs, for mounting on the L20,

4-20 mA, 0-10 V.
Weight 70 g
Input voltage 0 ... 10 V
Analog output module, 2 x

PLC module with 2 analog outputs, for mounting on the L20,

output voltage 0-10 V.
Weight 71 g
Output voltage 0 ... 10 V
Interface module Profibus FLSPBM12DIO8/8M12

Profibus module with 8 digital inputs and outputs, M12x1 plug-in con-
nector, short-circuit and overload protection of the outputs and sensor
supply, max. output current per channel 500 mA, 2 connections for
BUS IN and BUS OUT, 4 connections for voltage supply load and logic,
16 LEDs for status I/O, 4 LEDs for status voltage supply load and logic,
3 LEDs for diagnosis, 2 rotary selector switches for station address,

Weight 600 g
Ambient temperature -25 ... 60 (min./max.) °C
Digital I/O 8

General accessories

VC175 digital multimeter
VC175 digital multimeter Robust beginners' device with automatic

measuring range selection incl. measuring leads.
Equipment:
- Standard measuring ranges V/DC, V/AC, A/DC, A/AC
- Diode test
- Acoust. continuity tester
- Contactless AC voltage tester
- Hold function
- Low-batt indicator
Study topics
- Auto power off
- Robust housing with soft rubber protection.

Weight 200 g
Current 10 A
Measurement category CAT III 250 V
Display 4000 Counts
Grid for WS200
Workstations
The grid for the WS200 workstation is used for the connection of the
components of the hydraulic equipment sets.
Hydraulic components from the device sets can be mounted safely on
the grid.
The grid can be mounted on the base frame of the WS200 worksta-
tion. The grid mounting set is attached to provide vertical protection.
Including:
Grid
Grid mounting set
Order examples
Weight 6.15 kg

spare parts

Spare parts pneumatics
Plastic tube 4 x 0.75, PU, black, packaging unit: 10 m
Plastic tube for installing pneumatic circuits.

Tube made from polyester polyurethane 4x0.75 mm, outside cali-
brated, for compressed air in accordance with ISO 8573-1:2001,
ambient temperature: –30 °C to +80 °C.
Length 10 m
Weight 90 g
Ambient temperature -30 ... 80 °C
Operating pressure 10 bar
Outside diameter 4 mm
Inside diameter 2.5 mm
Bending radius 12 mm
Plastic tube 6.0 x 1.05, PU, black, packaging unit: 2 m

Tube made from polyester polyurethane 6x1.05 mm, length = 2 m,
outside calibrated, for compressed air in accordance with
ISO 8573-1:2001, ambient temperature: -30 °C to +80 °C.
Length 2 m
Weight 40 g
Ambient temperature -30.. 80 °C
Plastic tube 6.0 x 1.05, PU, black, packaging unit: 8 m

Tube made from polyester polyurethane 6x1.05 mm, length = 8 m,
outside calibrated, for compressed air in accordance with
ISO 8573-1:2001, ambient temperature: -30 °C to +80 °C.
Length 8 m
Weight 160 g
Ambient temperature -30.. 80 °C


Straight screw fitting M5, with non-return valve, 4 mm
Straight screw connection for establishing a flow connection from

the internal thread to the plug-in connector for the plastic tube, the
installed non-return valve blocks the flow in the running direction,
the release takes place by inserting the plastic tube in the plug-in
connector, the intake direction is always free.
Nickel-plated brass, poppet valve, the sealing of the screw connec-
tion to the connection face and the sealing of the plastic tube to
the housing takes place via O-rings. The plastic tube is held by a
sharp edge of the spring sleeve and secured against being pulled out.
Study topics
Weight 10 g
Plug-in connector 4 mm (Ø)
Packaging unit 1
Steel cam M10 x 1.25
Workstations
For generating a mechanical stroke-dependent signal via the cam,

can be installed on the piston rod, actuates the sensing roller or
inductive proximity switch.
Tapered slope on both sides for actuating a sensing roller, which, in
turn, drives valves or switches.

Weight 134 g
Connection thread M10x1.25
Order examples
spare parts

Carrier plate, snap-in, LO

Carrier plate with snap-in, with asymmetric bore pattern and 24 holes,
for mounting components with self-cutting screws, clamping with
spring preload on clamping piece in 8 mm groove, loosening using
pressure against loosening slide, can be mounted turned in steps of
90 degrees.
Plastic carrier plate, aluminum baseplate, with mounting system for
grooved plate, carrier plate mounted on baseplate in position “hole top”.

Weight 94 g
Mounting surface 70x40 mm (LxW)
Carrier plate, snap-in, with slotted holes, LU

90 degrees.
grooved plate, carrier plate mounted on baseplate in position “hole
bottom”.

Weight 94 g
Carrier plate, snap-in, with slotted holes, LU

for mounting components with self-cutting screws, installation posi-
tion adjustable, clamping with spring preload on clamping piece in
8 mm groove, loosening using pressure against loosening slide, can
be mounted turned in steps of 90 degrees.
grooved plate, carrier plate mounted on baseplate in position “holes
bottom”.

Weight 96 g


Carrier plate, snap-in, with slotted holes, LO
for mounting components with self-cutting screws, installation posi-
tion adjustable, clamping with spring preload on clamping piece in
8 mm groove, loosening using pressure against loosening slide, can
be mounted turned in steps of 90 degrees.
Plastic carrier plate, aluminum baseplate, with mounting system
for grooved plate, carrier plate mounted on baseplate in position
“holes top”.
Study topics
Weight 96 g
Carrier plate, snap-in

Workstations
90 degrees.
grooved plate, carrier plate mounted on baseplate.

Weight 138 g
Order examples
Loosening slide extension
Extension of the release mechanism, carrier plates with an installa-

tion width of over 50 mm require the extension of the loosening
slide for releasing.
Plastic body, black, with 2 holes for 2 extension measurements, for
installation on a connecting pole.

Weight 14 g
spare parts

Snap-in, right format, with screw

Snap-in clamping element, “right” version: the movable clamping

piece is mounted opposite the loosening slide, with self-cutting
screw M3x8 and cup spring for fixing.
Plastic loosening slide, snap-in mechanism made from die-cast
aluminum.

Weight 22 g
Snap-in, left format, with screw

Snap-in clamping element,“left” version: the movable clamping

piece is mounted on the same side as the loosening slide, with
self-cutting screw M3x8 and cup spring for fixing.
Plastic loosening slide, snap-in mechanism made from die-cast
aluminum.

Weight 22 g
Connecting pole for snap-in

Connecting pole for snap-in, for synchronous operation of two loos-

ening slides mounted next to each other in 50 mm grid width.
Nickel-plated brass, diameter 6 mm.

Weight 11 g


Pipe cutter
Pipe cutter, manual operation, the blade cuts into the guided pipe
free from burrs.
Body made from gray plastic (polyamide), blade made from stain-
less steel.
Replacement blade, material number: 1823391389

Weight 30 g
Study topics
Loosening tool
Fork lever as release aid for plug connectors, for tube diameters
4, 5, 6, 8, 10, 12, 14 mm. Sheet steel, galvanized
Workstations
Weight 22 g
Order examples
Tool bag for pneumatics
The range consists of:

Open-end wrench 6x7; 8x9; 12x13; 13x14,
slotted screwdriver 3.0x80; 5.5x100,
Allen wrench 2.5,
Phillips screwdriver size 1,
roll-up case made from durable PVC.
Dimensions 400x320 mm (LxW)

Weight 620 g
spare parts

Screwdriver TX10
TORX screwdriver, size T10, plastic handle.
Length 200 mm
Weight 30 g
Cable fastener l = 130 mm, packaging unit: 50

Cable fastener for fixing pipes or cables.
Length 130 mm
Weight 72 g
Sticker label, packaging unit: 100

Self-adhesive labels for labeling the components used in the pneu-

matics system, can be written on with pencil and pen, easily sha-
peable, adhesive used is water-resistant.
100 adhesive labels on a sheet.
Dimensions 15x6 mm (LxW)

Weight 6 g

Catalogs | Training Systems for Pneumatics 145
Overview of material numbers
Catalogs

Material number Name Page Material number Name Page
1821025000 Cable fastener l = 130 mm, 144 1827003299 Grooved plate 565 x 700 x 30 mm 61
packaging unit: 50
1823219007 Steel cam M10 x 1.25 139 1827003349 Loosening slide extension 141
1823391390 Pipe cutter 143 1827003351 Connecting pole for snap-in 142
1823391651 Loosening tool 143 1827003352 Device socket with LED, form A 126
Study topics
1827001988 Indicator light 24 V 125 1827003353 Device socket with LED, form B 126
1827001991 Electrical button, 1 NC contact, 125 1827003354 Device socket with LED, form C 126
1 NO contact
1827003355 Device socket P/E, form A 127
1827001992 Electrical toggle switch, 1 NC contact, 125
1 NO contact
1827003371 Single action cylinder, d = 25 mm, 84
1827003005 Connecting cable, 1500 mm, 130 h = 50 mm
red and blue
1827003372 Double action cylinder, d = 25 mm, 84
1827003025 Tool bag for pneumatics 143 h = 100 mm
1827003374 3/2-way directional control valve G1/8, 94
Workstations
1827003031 Electrical cable, blue 0.75 mm², 25 m 134 with spring return
1827003375 3/2-way directional control valve G1/8, pulse 94
1827003037 Bridge for strip terminal 134
1827003379 Throttle check valve G1/8 102
1827003098 Rapid exhaust valve G1/8 96
1827003381 Rapid exhaust valve G1/4 96
1827003124 Straight screw fitting M5, with 139
non-return valve, 4 mm
1827003382 Shuttle valve G1/8, OR 103
1827003142 Terminal designation 01-40 134
1827003383 Dual pressure valve M5, AND 103
1827003212 Measuring line 250 mm, red 128
1827003386 Pressure controller G1/8, 0.5 to 10 bar 105
Order examples
1827003213 Measuring line 250 mm, blue 128
1827003388 3/2-way directional control valve M5, 97
1827003214 Measuring line 250 mm, black 128 adjustable, 2 to 8 bar
1827003392 3/2-way directional control valve M5, 88
1827003215 Measuring line 500 mm, red 128
push button
1827003216 Measuring line 500 mm, blue 128 1827003393 3/2-way directional control valve G1/8, 88
push button
1827003217 Measuring line 500 mm, black 128 1827003394 3/2-way directional control valve M5, 89
toggle
1827003218 Measuring line 1000 mm, red 129 1827003395 3/2-way directional control valve G1/8, 89
emergency stop
1827003219 Measuring line 1000 mm, blue 129 1827003396 5/2-way directional control valve G1/8, 89
spare parts
push button
1827003220 Measuring line 1000 mm, black 129 1827003397 5/2-way directional control valve G1/8, 90
toggle
1827003221 Adapter for electric cylinder switch 86 1827003399 3/2-way directional control valve M5, 92
sensing roller
1827003224 Proximity switch, pneumatic, 87 1827003400 3/2-way directional control valve G1/8, 92
with holder sensing roller

146 Training Systems for Pneumatics | Catalogs
1827003401 3/2-way directional control valve M5, 92 1827003550 Device set for DS3/WS200 “Pneumatics 34
idle return roller - manually/pneumatically operated valves
1827003402 3/2-way directional control valve G1/8, 93 in accordance with PAL”, complete
idle return roller
1827003404 Pneumatic totalizer, 6-digit 111 1827003551 Ex panded devi ce set f or DS3/ WS200 37
“ Pneu mati cs – el ectri call y oper at ed
1827003406 Manometer 0 to 10 bar 107 val vesi n accor dance w it h PAL”
1827003553 Ter mi nal connect or, 5 x, w it h PALI D pl at 113
1827003407 Manometer 0 to 2.5 bar 107
1827003557 3/ 2- way dir ecti onal contr ol val ve G1/ 8, 91
1827003408 Manometer -1 to 0 bar 107 t oggl e, PA
1827003558 Mounti ng br acket, 4 133
1827003410 Maintenance unit with pressure con- 105
troller, filter and 3/2-way directional 1827003559 Stri pt er m
i nal, 35 135
control valve, 0.5 to 10 bar
1827003411 Pneumatic distributor, 6 x 112 1827003560 Top- hat r ail 250 m 133
1827003412 3/2-way directional control valve, electri- 98 1827003561 Cabl e channel 200 m 135
cally operated, M5, with spring return
1827003562 Cabl e channel 235 m 135
1827003421 Electrical position sensor with roller 121
lever 1827003564 135
Cabl e channel 300 m
1827003422 Sensor, inductive 122
1827003566 Cabl e channel 400 m 135
1827003423 Sensor, capacitive 122
1827003567 135
1827003424 Sensor, optical 123
1827003569 Cable channel 500 mm 121
1827003428 Mechanical pressure switch, 1 to 16 bar 108
1827003570 Electrical postion sensor with roller 87
1827003434 Mechanical pressure switch, -1 to 0 bar 108 lever in accordance with PAL
1827003574 Cylinder switch with holder, PAL 113
1827003436 Cable set BIBB electro-pneumatics 131
1827003577 Terminal connector, 5 x 112
1827003437 Electric cylinder switch with adapter 86
Pneumatic distributor, 6x with 3/2-way
1827003455 Carrier plate, snap-in, LO 140 1827003700 directional control valve, PAL 59
1827003456 Carrier plate, snap-in, with slotted 141 1827003703 Mobile component carrier DS3 ProLine, 64
holes, LO assembled, including packaging
1827003457 Carrier plate, snap-in 141 1827003705 Electrical assembly mounting 68
1827003464 Measuring line 1500 mm, red 129 1827003721 Writing surface 64
1827003465 Measuring line 1500 mm, blue 129 1827003722 Info panel 69
1827003466 Measuring line 1500 mm, black 129 1827003724 Rag holder 65
1827003469 3/2-way directional control valve G1/8, 90 1827003725 Power cable for Germany, 3 m 64
toggle
Screen support arm


1827003740 Power supply unit 115VAC/24VDC for 66 R901386903 Device set “Electrics for DS3 pneumat- 28
DS3 and DS4 ics – electrically operated valves
1827003742 Power cable for USA, 2 m 66 (BIBB 1-16)”, in L-Boxx
R901386904 Device set “Electrics for WS200 pneumat- 30
ics – electrically operated valves (BIBB
1827008426 Compressor 230 V with accessories 70
1-16)”, without I/O module, in L-Boxx
R901386905 Device set “Electrics for WS200 pneu- 32
Study topics
1829929200 Sticker label, packaging unit: 100 144
matics – electrically operated valves
(BIBB 1-16)”, with I/O module, in L-Boxx
R900016169 Wire end ferrule 0.75; L2= 7.9mm; 133
flange size - packaging unit: 100 R901395757 Plastic tube 4 x 0.75, PU, black, 138
R900043942 Screwdriver TX10 144 packaging unit: 10 m
R900703147 Operating module, power supply unit, 120 R901407752 Manuals “Pneumatics – manual/ 17
230 V/5 A, 42TE pneumatic operation (in accordance
with BIBB, exercises 1 to 11)”
R900891177 Coupling plug with 2/2-way directional 91
control valve R901407757 Manuals “Pneumatics – electrical 22
operation (in accordance with BIBB,
R901198698 Connection cable 26-pole, 1:1 132 exercises 1 to 16)”
Workstations
R901229673 Table power pack 230VAC/0-30VDC 120 R901414298 Pneumatic preset counter, subtracting 111
R901385277 Accessory kit pneumatics, in L-Boxx 50 R901415752 DS3 Pneumatic work station, double sided 59
for 4 to 6 trainees - assembled, including
R901385290 5/2-way directional control valve G1/8, with 94 packaging
spring return, pneumatically operated
R901385291 5/2-way directional control valve G1/8, 95 R901430355 Perforated plates for container 63
pulse, pneumatically operated
R901431804 Device set for DS3/WS200 pneumatics 42
R901385292 5/3-way directional control valve G1/8, 95
“Pneumatics - control engineering”,
with locked center position, pneumati-
complete
cally operated
Order examples
R901431806 Expanded device set for DS3/WS200 46
R901385293 5/2-way directional control valve, electri- 98
from “Pneumatics – electrically oper-
cally operated, G1/8, with spring return
ated valves (BIBB 1-16)” in accordance
R901385294 5/2-way directional control valve, 99 with “Pneumatics - control engineering”
electrically operated, G1/8, pulse
R901431807 Expanded device set for WS200/DS3 48
R901385295 5/3-way directional control valve, electri- 99 electrics from “Pneumatics – electrically
cally operated, G1/8, with locked center operated valves (BIBB 1-16)” in accordance
position with “Pneumatics - control engineering”
R901385296 5/2-way directional control valve, 100 R901431808 Device set for WS200/DS3 electrics 44
electrically operated, G1/8, with spring “Pneumatics - control engineering”,
return, PAL complete

R901385297 5/2-way directional control valve, 101 R911170784 Analog input module, 2 x 136
electrically operated, G1/8, pulse, PAL
spare parts
R901386901 Device set for DS3/WS200 “Pneumat- 26 R911170786 Analog output module, 2 x 136
ics – electrically operated valves
(BIBB 1-16)”, complete, in L-Boxx R913038027 VC175 digital multimeter 137
R901386902 Expanded device set for DS3/WS200 24
R961000168 Grooved plate 1130 x 700 x 30 mm 61
“Pneumatics – electrically operated
valves (BIBB 1-16)”, in L-Boxx

R961000170 Power supply unit 230 VAC/24 VDC for 65 R961004419 Trainer's manual “Pneumatics - control 41
DS3 and WS290 engineering”
R961000171 Multiple socket outlet set, Germany 67 R961004426 Octagon cylinder DWZ, d = 25 mm, 84
h = 100 mm
R961000287 Roller container 62 R961004432 Control module with setpoint-actual 118
value display and 2 digital voltmeters in
R961000439 Multiple socket outlet set CH 67 49 TE box
R961004464 Valve carrier system, multipole 104
R961000563 Drawer divider range 100 mm 62
R961004467 Interface module Profibus FLSPBM- 136
12DIO8/8M12
R961000564 Drawer divider range 150 mm 63
R961005661 Mobile workstation DS3, kit 60
R961000568 Anti-skid mat 63
R961006487 Double action cylinder d = 25 mm, h = 100 mm 85
R961002281 Carrier plate, snap-in, with slotted 140 with distance measuring system SM6
holes, LU R961007739 Plastic tube 6.0 x 1.05, PU, black, 138
R961002283 Carrier plate, snap-in, with slotted 140 packaging unit: 2 m
holes, LU R961007740 Plastic tube 6.0 x 1.05, PU, black, 138
R961002699 Relay socket 124 packaging unit: 8 m
R961007769 Control module setpoint specification + 119
R961002709 Relay with 3 changeover contacts 124 adapter in 49TE box
R961007770 Control module setpoint module + 119
R961002710 Time relay with pickup or dropout delay 124
switch/push button box in 49TE box
R961003081 Valve carrier system, Profibus DP 104 R961007862 Multiple socket outlet set US 68
R961003214 Load simulator d = 25 mm, h = 100 mm, 85 R961008278 2/2-way directional control valve, 97
m = 3.4 kg time-delayed, 2 to 30 s
R961003221 Set of rubber feet for grooved plate 69 R961008378 2x 3/2-way directional control valve, 100
electrically operated, G1/8
R961003826 EcoDesk free-standing device carrier 56 R961008790 Preset counter TS-PC 601 117
R961003948 Pressure switch 0 to 16 bar 109 R961008838 Non-return valve, pilot-operated 102
R961003950 Pressure control valve ED02, pneumati- 106 R961008854 WS200 pneumatic workstation, double 57
cally operated sided for max. 4 trainees - assembled,
R961003964 Compressor 110 V with accessories 71 including packaging
R961008919 Cable set 3-pole, 4 mm, L = 1.5 m 132
R961003980 Cylinder switch, electronic with 3-pole 87
cable (with short circuit protection) R961008951 Vacuum gripper TS-EBS 110
R961004089 Snap-in, right format, with screw 142
R961008981 Power supply unit 230V/10A 120
R961004090 Snap-in, left format, with screw 142 R961009258 WS200 hydraulic workstation, single 58
sided and pneumatics for 1-2 trainees
R961004144 Cable holder for WS290 for 50 mea- 68
surement lines
R961009533 Grid for WS200 137


R961009602 Relay housing version, 4 changeover 114

contacts
R961009603 Relay housing version, pick-up delay, 115
R961009604 Relay housing version, dropout delay, 115
Study topics
R961009614 Distributor housing version, 10 x 116
R961009616 Display unit housing version, display 116

4x optical, 1x acoustic
R961009618 Switching element housing version, 116

1 switch + 2 push buttons,
3 NO contacts, 3 NC contacts
R961009620 Switching element housing version, 117
emergency stop, 1 switch, 1 NO con-
tact, 1 NC contact
R961009622 Input/output unit housing version, adapter 118
Workstations
for 16 signals, with laboratory jacks and
26-pole D connector, 24 V DC, 4 A
R961009675 Control unit housing version - BIBB 114
module + I/O module
R961009678 Control unit housing version BIBB 114
module
R961009683 3/2-way directional control valve G1/8, 88
with push button, open when not
operated
R961009687 Device set for DS3/WS200 “Pneumat- 19
ics – manually/pneumatically operated
Order examples
valves (BIBB 1-11)”, complete, in L-Boxx

spare parts

Index
Index
Name Material number Page Name Material number Page
2/2-way directional control valve, R961008278 97 5/2-way directional control valve, R901385296 100
time-delayed, 2 to 30 s electrically operated, G1/8, with spring
2x 3/2-way directional control valve, R961008378 100 return, PAL
electrically operated, G1/8 5/3-way directional control valve G1/8, R901385292 95
3/2-way directional control valve G1/8, 1827003375 94 with locked center position, pneumati-
pulse cally operated
3/2-way directional control valve G1/8, 1827003469 90 5/3-way directional control valve, R901385295 99
toggle electrically operated, G1/8, with locked
3/2-way directional control valve G1/8, 1827003557 91 center position
toggle, PAL Adapter for electric cylinder switch 1827003221 86
3/2-way directional control valve G1/8, 1827003402 93
idle return roller Wire end ferrule 0.75; L2= 7.9 mm; R900016169 133
flange size - packaging unit: 100
with spring return
Analog output module, 2 x R911170786 136
3/2-way directional control valve G1/8, R961009683 88
with push button, open when not Analog input module, 2 x R911170784 136
operated
3/2-way directional control valve G1/8, 1827003395 89 Connecting cable, 1500 mm, red and 1827003005 130
emergency stop blue
3/2-way directional control valve G1/8, 1827003393 88 Anti-skid mat R961000568 63
push button
3/2-way directional control valve G1/8, 1827003400 92 Display unit housing version, display R961009616 116
sensing roller 4x optical, 1x acoustic
3/2-way directional control valve M5, 1827003388 97
WS200 hydraulic workstation, single R961009258 58
adjustable, 2 to 8 bar
sided and pneumatics for 1-2 trainees
3/2-way directional control valve M5, 1827003394 89
toggle
3/2-way directional control valve M5, 1827003401 92 WS200 pneumatic workstation, double R961008854 57
idle return roller sided for max. 4 trainees - assembled,
3/2-way directional control valve M5, 1827003392 88 including packaging
push button Control unit housing version - BIBB R961009675 114
3/2-way directional control valve M5, 1827003399 92 module + I/O module
sensing roller Control unit housing version BIBB R961009678 114
3/2-way directional control valve, electri- 1827003412 98 module
cally operated, M5, with spring return
Control module with setpoint-actual R961004432 118
5/2-way directional control valve G1/8, R901385291 95
value display and 2 digital voltmeters in
pulse, pneumatically operated
49 TE box
Control module setpoint module + R961007770 119
toggle
switch/push button box in 49TE box
5/2-way directional control valve G1/8, with R901385290 94
spring return, pneumatically operated Control module setpoint specification + R961007769 119
adapter in 49TE box
push button Operating module, power supply unit, R900703147 120
5/2-way directional control valve, R901385294 99 230 V/5 A, 42TE
electrically operated, G1/8, pulse Screen support arm 1827003725 64
5/2-way directional control valve, R901385297 101
Bridge for strip terminal 1827003037 134
electrically operated, G1/8, pulse, PAL
5/2-way directional control valve, electri- R901385293 98 VC175 digital multimeter R913038027 137
cally operated, G1/8, with spring return

Index

Double action cylinder d = 25 mm, R961006487 85 Mobile workstation DS3, with mounting R901415752 59
h = 100 mm, with distance measuring for electrical assemblies, with power
system SM6 supply unit and connection cable,
Double action cylinder, d = 25 mm, 1827003372 84 assembled, incl. packaging
h = 100 mm Mobile workstation DS3, assembled, 1827003700 59
Throttle check valve G1/8 1827003379 102 incl. packaging
Study topics
EcoDesk free-standing device carrier R961003826 56
Pressure control valve ED02, pneumati- R961003950 106

cally operated Straight screw fitting M5, with non-re- 1827003124 139
Pressure controller G1/8, 0.5 to 10 bar 1827003386 105 turn valve, 4 mm
Device socket with LED, form A 1827003352 126
Pressure switch 0 to 16 bar R961003948 109
Device socket with LED, form B 1827003353 126
Input/output unit housing version, adapter R961009622 118
for 16 signals, with laboratory jacks and Device socket with LED, form C 1827003354 126
26-pole D connector, 24 V DC, 4 A
Single action cylinder, d = 25 mm, 1827003371 84 Device socket P/E, form A 1827003355 127
h = 50 mm
Workstations
Device set “Electrics for DS3 pneumat- R901386903 28
Electrical cable, blue 0.75 mm², 25 m 1827003031 134 ics – electrically operated valves (BIBB
1-16)”, in L-Boxx
Electric limit switch with roller lever 1827003421 121 Device set “Electrics for WS200 pneu- R901386905 32
matics – electrically operated valves
Electric limit switch with roller lever in 1827003569 121 (BIBB 1-16)”, with I/O module, in L-Boxx
accordance with PAL
Device set “Electrics for WS200 pneu- R901386904 30
Electrical toggle switch, 1 NC contact, 1827001992 125 matics – electrically operated valves
1 NO contact (BIBB 1-16)”, without I/O module, in
Electrical button, 1 NC contact, 1827001991 125 L-Boxx
1 NO contact Device set for WS200/DS3 electrics R901431808 44
Order examples
Electric cylinder switch with adapter 1827003437 86 “Pneumatics - control engineering”,
complete
Expanded device set for WS200/DS3 R901431807 48 Device set for DS3/WS200 “Pneumat- R901386901 26
electrics from “Pneumatics – electrically ics – electrically operated valves (BIBB
operated valves (BIBB 1-16)” in accor- 1-16)”, complete, in L-Boxx
dance with “Pneumatics - control engi- Device set for DS3/WS200 “Pneumat- R961009687 19
neering” ics – manually/pneumatically operated
Expanded device set for DS3/WS200 R901386902 24 valves (BIBB 1-11)”, complete, in L-Boxx
“Pneumatics – electrically operated Device set for DS3/WS200 “Pneumatics 1827003550 34
valves (BIBB 1-16)”, in L-Boxx - manually/pneumatically operated valves
Expanded device set for DS3/WS200 1827003551 37 in accordance with PAL”, complete
“Pneumatics – electrically operated Device set for DS3/WS200 pneumatics R901431804 42
valves in accordance with PAL”
spare parts
“Pneumatics - control engineering”,

Expanded device set for DS3/WS200 R901431806 46 complete
from “Pneumatics – electrically oper- Grid for WS200 R961009533 137
ated valves (BIBB 1-16)” in accordance
with “Pneumatics - control engineering” Electrical assembly mounting 1827003703 64
Mobile workstation DS3, kit R961005661 60
Top-hat rail 250 mm 1827003560 133

Index
Info panel 1827003721 64 Perforated plates for container R901430355 63
Interface module Profibus FLSPBM- R961004467 136 Loosening tool 1823391651 143
12DIO8/8M12
Cable fastener l = 130 mm, packaging 1821025000 144 Manometer 0 to 10 bar 1827003406 107
unit: 50
Manometer 0 to 2.5 bar 1827003407 107
Cable holder for WS290 for 50 mea- R961004144 68
surement lines Manometer -1 to 0 bar 1827003408 107
Cable channel 200 mm 1827003561 135

Mechanical pressure switch, -1 to 0 bar 1827003434 108
Cable channel 235 mm 1827003562 135 Mechanical pressure switch, 1 to 16 bar 1827003428 108
Cable channel 300 mm 1827003564 135 Indicator light 24 V 1827001988 125
Cable channel 400 mm 1827003566 135 Measuring line 1000 mm, blue 1827003219 129
Cable channel 500 mm 1827003567 135 Measuring line 1000 mm, red 1827003218 129
Cable set 3-pole, 4 mm, L = 1.5 m R961008919 132 Measuring line 1000 mm, black 1827003220 129
Cable set BIBB electro-pneumatics 1827003436 131 Measuring line 1500 mm, blue 1827003465 129
Sticker label, packaging unit: 100 1829929200 144 Measuring line 1500 mm, red 1827003464 129
Terminal designation 01-40 1827003142 134 Measuring line 1500 mm, black 1827003466 129
Terminal connector, 5 x 1827003574 113 Measuring line 250 mm, blue 1827003213 128
Terminal connector, 5 x, with PAL ID 1827003553 113 Measuring line 250 mm, red 1827003212 128
plate
Compressor 110 V with accessories R961003964 71 Measuring line 250 mm, black 1827003214 128
Compressor 230 V with accessories 1827008426 70 Measuring line 500 mm, blue 1827003216 128
Plastic tube 4 x 0.75, PU, black, packag- R901395757 138 Measuring line 500 mm, red 1827003215 128
ing unit: 10 m
Plastic tube 6.0 x 1.05, PU, black, R961007739 138 Measuring line 500 mm, black 1827003217 128
packaging unit: 2 m
Proximity switch, pneumatic, 1827003224 87
Plastic tube 6.0 x 1.05, PU, black, R961007740 138
with holder
packaging unit: 8 m
Coupling plug with 2/2-way directional R900891177 91 Power cable for Germany, 3 m 1827003724 65
control valve
Rag holder 1827003722 69 Power cable for USA, 2 m 1827003742 66
Load simulator d = 25 mm, h = 100 mm, R961003214 85 Power supply unit 115 VAC/24 VDC for 1827003740 66
m = 3.4 kg DS3 and DS4
Trainer's manual “Pneumatics - control R961004419 41 Power supply unit 230 V/10 A R961008981 120
engineering”

Index

Power supply unit 230VAC/24VDC for R961000170 65 Drawer divider assortment 150 mm R961000564 63
DS3 and DS4
Grooved plate 1130 x 700 x 30 mm R961000168 61 Sensor, inductive 1827003422 122
Grooved plate 565 x 700 x 30 mm 1827003299 61 Sensor, capacitive 1827003423 122
Octagon cylinder DWZ, d = 25 mm, R961004426 84 Sensor, optical 1827003424 123
Study topics
h = 100 mm
Pneumatic distributor, 6 x 1827003411 112 Snap-in, left format, with screw R961004090 142
Pneumatic distributor, 6x with 3/2-way 1827003577 112 Snap-in, right format, with screw R961004089 142
directional control valve, PAL
Strip terminal, 35x 1827003559 135 Multiple socket outlet set CH R961000439 67
Relay housing version, 4 changeover R961009602 114 Multiple socket outlet set US R961007862 68
contacts
Multiple socket outlet set, Germany R961000171 67
Relay housing version, dropout delay, R961009604 115
1 NO contact, 1 NC contact Pneumatic totalizer, 6-digit 1827003404 111
Workstations
Relay housing version, pick-up delay, R961009603 115
1 NO contact, 1 NC contact Table power pack 230 VAC/0-30 R901229673 120
Relay with 3 changeover contacts R961002709 124
VDC 1827003457 141
Relay socket R961002699 124
Carrier plate, snap-in 1827003456 141
Pipe cutter 1823391390 143
Carrier plate, snap-in, with slotted
R961002283 140
Roller container R961000287 62 holes, LO
R961002281 140
Non-return valve, pilot-operated R961008838 102 holes, LU
Order examples
Set of rubber feet for grooved plate R961003221 69 1827003455 140
holes, LU
Switching element housing version, R961009618 116 Carrier plate, snap-in, LO 1827003558 133
1 switch + 2 push buttons,
3 NO contacts, 3 NC contacts Mounting bracket, 4x R901407757 22
Switching element housing version, R961009620 117 Manuals “Pneumatics – electrical
emergency stop, 1 switch,
operation (in accordance with BIBB, R901407752 17
exercises 1 to 16)”
Steel cam M10 x 1.25 1823219007 139 Manuals “Pneumatics – manual/
pneumatic operation (in accordance
Rapid exhaust valve G1/4 1827003381 96 R961008951 110

with BIBB, exercises 1 to 11)”
Rapid exhaust valve G1/8 1827003098 96 Vacuum gripper TS-EBS R961004464 104
spare parts
Screwdriver TX10 R900043942 144 Valve carrier system, multipole R961003081 104
Writing surface 1827003705 68 Valve carrier system, Profibus DP R901198698 132
Connection cable 26-pole, 1:1 1827003351 142

Drawer divider assortment 100 mm R961000563 62
Connecting pole for snap-in

Index
Loosening slide extension 1827003349 141
Distributor housing version, 10 x R961009614 116
Pneumatic preset counter, subtracting R901414298 111
Preset counter TS-PC 601 R961008790 117
Maintenance unit with pressure con- 1827003410 105

troller, filter and 3/2-way directional
control valve, 0.5 to 10 bar
Shuttle valve G1/8, OR 1827003382 103
Tool bag for pneumatics 1827003025 143
Time relay with pickup or dropout delay R961002710 124
Accessory kit pneumatics, in L-Boxx R901385277 50
Dual pressure valve M5, AND 1827003383 103
Cylinder switch with holder, PAL 1827003570 87
Cylinder switch, electronic with 3-pole R961003980 86

cable (with short circuit protection)


Training Systems for Pneumatics 155
Components, accessories and Order examples Workstations Study topics Drive & Control Academy
spare parts
Bosch Rexroth AG
Bahnhofplatz 2
97070 Würzburg
Phone: +49 (0) 9352 18-1920
Fax: +49 (0) 9352 18-6882
Email: academy@boschrexroth.de
www.boschrexroth.com/academy
You can find your local contact at:

www.boschrexroth.de/kontakt
The data specified above only serves to describe the product.

Due to the continuous development of our products, no statements concerning a
R999000218(2017-11) certain condition or suitability for a certain application can be derived from our
replaces: R999000218 2015-11/EN information. The information given does not release the user from the obligation of
© Bosch Rexroth AG 2015 own judgment and verification. Note that our products are subject to a natural
Subject to change! wear and aging process.

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Training systems pneumatics

Bosch Rexroth AG, 11.2017 R999000218

Drive & Control Academy 4 Components, accessories and

Drive & Control Academy

valves (in accordance with BIBB) 77

 Bosch Rexroth AG, 11.2017 R999000218

Drive & Control Academy

Knowledge – the decisive

Bosch Rexroth AG, 11.2017, R999000218

As a leading specialist in drive and control engineering worldwide, Bosch Rexroth

Drive & Control Academy

 Bosch Rexroth AG, 11.2017, R999000218

Accessories Accessories are complementary products that can be used optionally.

Bosch Rexroth AG, 11.2017, R999000218

Drive & Control Academy

 Bosch Rexroth AG, 11.2017, R999000218

Training Systems for Pneumatics

Rexroth training systems WS200

XX WS200: Mobile work station, can be used on both sides,

Bosch Rexroth AG, 11.2017, R999000218

Drive & Control Academy

 Bosch Rexroth AG, 11.2017, R999000218

Bosch Rexroth AG, 11.2017, R999000218

Bosch Rexroth AG, 11.2017, R999000218

Bosch Rexroth AG, 11.2017, R999000218

Drive & Control Academy

Bosch Rexroth AG, 11.2017, R999000218

Bosch Rexroth AG, 11.2017, R999000218

Contents - Study topics

Drive & Control Academy

Pneumatics – manually/pneumatically operated valves

Pneumatics – electrically operated valves

Pneumatics – manually/pneumatically operated valves

Pneumatics – control engineering in pneumatics 41

Pneumatic accessory set 50

Bosch Rexroth AG, 11.2017, R999000218

From the function and properties of select components to the structure of

XX Introduction to pneumatics XX Technical understanding

XX Understanding the basic structure of pneumatic systems

Bosch Rexroth AG, 11.2017, R999000218

Pneumatics – manually/pneumatically operated valves

Drive & Control Academy

Project exercises in the basic principles of pneumatics in accor-

Our range of products includes:

Project manuals for trainees and trainers

05: Logical control with shuttle and twin-pressure valves

08: Sequential control with integrated vacuum gripper

Bosch Rexroth AG, 11.2017, R999000218

Item Components Mat. no. Quantity Image Page

Trainer's manual “Pneumatics – manual/pneumatic operation

Trainer's manual “Pneumatics – manual/pneumatic operation

Trainer's manual “Pneumatics – manual/pneumatic operation

Trainee's manual “Pneumatics – manual/pneumatic operation

Trainee's manual “Pneumatics – manual/pneumatic operation

Trainee's manual “Pneumatics – manual/pneumatic operation

Bosch Rexroth AG, 11.2017 R999000218

Drive & Control Academy

Item Components Mat. no. Quantity Image Page

2 Pneumatic distributor 6 x 1827003411 1 112

 Bosch Rexroth AG, 11.2017 R999000218

Bosch Rexroth AG, 11.2017 R999000218

Bosch Rexroth AG, 11.2017, R999000218

Bosch Rexroth AG, 11.2017, R999000218

Bosch Rexroth AG, 11.2017, R999000218

Bosch Rexroth AG, 11.2017 R999000218

Bosch Rexroth AG, 11.2017 R999000218