Weighing-Guide en PDF
Weighing-Guide en PDF
Weighing-Guide en PDF
Weighing your
world
Dynamic and static
instrumentation solutions.
siemens.com/weighing
So, what do you need
measured?
2
Contents
Applications overview 4-7
Integrator electronics 15
Speed sensors 19
Solids flowmeters 20
Weighfeeders 21
Process protection 22
Training 24
3
4
Weighing what matters...
Siemens isn’t new to the weighing game, as you’ll see in
the following application stories.
The main area of BMK’s quarry opera- The Spanish company AiCrov offers Checkweighers are indispensable for
tions includes the mining of shell filling solutions for various industries companies in the food, pharmaceutical,
limestone, which is used in various and products. Filling quantities range and chemical industries. They check the
grain and stone sizes in construction from 0.250 kg to 1,500 kg depending final weight of the packaged food,
and civil engineering as well as for the on the customer’s requirements. cosmetics, and many other products.
production of concrete. Not only speed, but also accuracy plays
An important quality factor for filling a significant role here.
An old conveyor belt scale was retro- and packaging is the precise agreement
fitted in this factory with SIWAREX WP241 of the actual content with the specified Siemens offers the SIWAREX WL260
conveyor belt scale electronics, which filling quantity. SP-S SC platform load cell with a very
got the scale back into operation. little deflection and a maximum accu-
To develop a new series of filling ma- racy rating of up to C4 MR.
The open design of the SIWAREX elec- chines, AiCrov relies on SIWAREX weigh-
tronic weighing system enabled the ing components, which are directly It is a perfect and less expensive alter-
customer to easily perform the conver- integrated in SIMATIC S7. The seamless native for medium- to high-perfor-
sion and commissioning themselves. internal system communication thereby mance force compensation load cells
The scale was integrated into the enables very fast, accurate, and reliable and checkweighers. With its ingress
existing Eaton PLC system via Modbus. control of the filling process, especially protection rating of IP69K the SIWAREX
at high speeds. WL260 SP-S SC is ideal for applications
in the food and beverage or pharma-
Suitable Siemens weighing system
ceutical industries.
products Suitable Siemens weighing system
products
• SIWAREX WP241 electronic weighing Suitable Siemens weighing system
system • SIWAREX WP231 electronic weighing products
system
• SIWAREX FTC electronic weighing
• SIWAREX FTA electronic weighing
system • SIWAREX WP251 electronic weighing
system
system
• Conveyor belt scales
• SIWAREX WL260 load cells SP-S-SC
• SIWAREX FTA electronic weighing
system
• SIWAREX WL230, WL260, WL280
load cells
5
...one application at a time.
From the rigors of heavy industry to the precision required in food and
pharmaceutical manufacturing, we’ve weighed it all.
Withstanding the test of time: Belt scale time savings in From grapes to a good wine: high
solids flowmeters and cement organic waste recycling quality has high demands
For over thirty years, St. Marys Cement Organic Recycling Systems Pvt. Ltd. The winery of Château Gruaud-Larose in
in Canada has depended on Siemens (ORS) is an integrated solid waste the Bordeaux district produces high-
weighing technology. management company in India. quality wines.
One of the company’s five solids flow- With the installation of Siemens weigh- Harvested grapes must be weighed
meters monitors the coarse returns of ing technology, ORS reduced belt scale accurately to ensure traceability, so the
the finish mill below the separator. calibration from every other day to once winery chose Siemens food-grade
Material input needs to be accurate and each month - a savings of 300 hours weighfeeders. Stainless steel sliding
instantaneous, since the load of the mill every year! supports which transport the belt are
must be kept at a desired level for the very easy to clean and routine mainte-
most efficient grinding. The scale was installed on a one-month nance is quick and easy.
trial and tested in comparison to inde-
This solution has performed well for pendent truck scales to confirm its With this compact solution, the winery
decades at St. Marys Cement. The result repeatable 0.5% accuracy. has gained extra space and achieved a
is a quality product and only minimal significantly higher degree of working
equipment maintenance and cleaning The company now has a compact, comfort, including reduced noise
requirements. robust, and reliable solution with local exposure, easier cleaning, and greater
expertise from product and industry processing flexibility.
experts.
Suitable Siemens products
Suitable Siemens products
• SITRANS WF330 flowmeter Suitable Siemens products
• SITRANS WW200 weighfeeder
• SITRANS WFS320 sensing head
• Milltronics MSI belt scale
• Milltronics BW500 integrator
• Milltronics BW500/L integrator
• SITRANS WS300 speed sensor
6
7
Weighing without barriers
8
Weighing systems without Ready for use: the complete A world of approvals and
language barriers weighing application certificates
What happens when humans and You have enough going on in your So, what certificates or approvals do
machines speak the same language? facility - so we’ve made “ready-for-use” you need? Legal-for-trade. Explosion
Training costs and operating errors are software packages for a variety of proof. Food grade.
minimized and production safety is system configurations. CPU, HMI, TIA
guaranteed. Portal WinCC flexible - whatever you’re And how about functional require-
looking for. ments, like calibration capability, elec-
Siemens weighing systems do exactly trical safety, and EMC standards? With
that - offering multilingual electronic And for all of your applications, from fill Siemens weighing technology, your
weighing systems at the highest level. level measurement to differential questions are our answers.
dosing scales - and everything in be-
SIWAREX scale applications can be tween. Take the Siemens Milltronics MSI belt
implemented in a variety of languages scale, for example - you’re looking at a
thanks to seamless integration in Of course, with all of Siemens’ wide scale with the most approvals of any
SIMATIC. Language versions are avail- range of off-the-shelf software pack- around the globe. And SIWAREX tech-
able for filling, conveyor, and differen- ages, our service and support team is nology? It exceeds current EMC stan-
tial dosing scales - and can be added always available when you need us. dards to ensure reliable measurement
and adapted at any time. every time.
Siemens weighing commissioning?
Switch languages as needed - operators Simple. Economical. And best of all? Perfectly suited to whatever your appli-
and service engineers can change the Quick. cation requires. We approve of that.
interface easily and quickly to their own
native tongue.
9
Efficient filling process? Fast weighing? Exact dosing?
SIWAREX WP251 controls dosing and bottling processes
autonomously, effortlessly filling the highest requirements.
With the SIWAREX family of electronics and load cells, not only are you
choosing the highest quality in construction, longlasting performance, and
easy integration into your weighing systems, you are also opening the
doors to Siemens’ comprehensive spectrum of automation and instrumen-
tation.
10
SIWAREX weighing modules
Type Non-automatic Belt scales Non-automatic Technology module for Technology modules
weighing machines, fill weighing module for the distributed I/O for the SIMATIC
level monitoring of dosing and batching system SIMATIC ET S7-1500 advanced
silos, load measuring tasks, automatic 200SP. Suitable for controller family.
for industrial lifts and gravimetric filling non-automatic scales in Optimally prepared for
rolling mills, container instrument, level measurement in gravimetric level
weighing, platform and automatic catchweigh- silos and bunkers and measurement of silos
crane scales in SIMATIC ing instrument in platform scales and hoppers as well as
S7-1200 SIMATIC S7-1200 for platform scales
Key features • Can be used stand- • Can be used stand- • Resolution of up to • Resolution of up to • Resolution of up to
alone alone ± four million parts ± two million parts ± four million parts
• High resolution of • Resolution of one • Four digital in- and • Compact design • Integrated part of TIA
one million digits million digits outputs, one analog • “Ready for use“ portal
• Simulation mode for output on board sample application • Automatic impedance
belt load and/or belt • Scale internal control control of the load
speed of freely definable cells, process, and
• Usable in hazardous limit values diagnostic alarms
applications ATEX
zone 2
Type Basic weighing and force Basic weighing and force Automatic and non-automatic Continuous weighing for
measuring tasks in SIMATIC measuring tasks in SIMATIC weighing, for production of conveyor scales, solids
S7-300 and S7-400 S7-300 and S7-400 mixtures, filling, loading, flowmeters, and loss in weight
monitoring, checkweighing feeders in SIMATIC S7-300 and
and bagging in SIMATIC S7-400
S7-300 and S7-400
Key features • Resolution of 65,000 digits • Resolution of 65,000 digits • Resolution of 16 million • Resolution of 16 million digits
• Extensive diagnostic • Space saving through use of digits • Application in Ex-Zone 2
capabilities two-channel version for two • Legal for trade • Extensive diagnostic functions
scales • Fast dosing with fast
communication
11
SIWAREX load cells have high precision and repeatability for
weighing and batching processes. They are designed for a
range of applications, especially when accuracy is a must. With
Siemens, you can source both your load cells and electronics.
Choose from our extensive, performance-graded line of weigh-
ing products - everything you need for the whole range of
tasks in your industry.
Easy to clean up
12
Load cells: the foundation of every scale
SIWAREX load cells
Type Bending beam for Shear beam load S-type load cell Single point load Compression load Ring torsion load Double shear
platform and cell for platform for tension and cell for platform cell for hopper cell for platform beam load cell
hopper scales and hopper pressure applica- scales scales, overhead and hopper for big platform,
scales, overhead tions, hanging truck scales, scales, conveyor hopper, and
track scales and hopper vehicle scales belt scales, roller vehicle scales
scales, hybrid table scales
scales
Key features • Rated load from • Rated load from • Rated load from • Rated load from • Rated load from • Rated load from • Rated load from
10 kg to 500 kg 0.5 to 5t 50 kg to 10 t 3 kg to 200 kg 2.8 t to 500 t 60 kg to 60 t 13.6 t to 34 t
• C3 to OIML R60 • C3 to OIML R60 • C3 to OIML R60 • C3 to OIML R60 • C3 to OIML R60 • C3 to OIML R60 • C3 to OIML R60
• IP68 • IP68 • IP67 • IP66, IP67, • IP66/IP68 • IP66/IP68 • IP67
IP68, IP69K
Type Base plate and Compact Compact Self-aligning Compact Mounting unit for Junction boxes
elastomer mounting unit for mounting unit for bearing for installation platform and to connect
bearing for platform and hopper scales hopper scales, unit and arm, hopper scales several load cells
platform and hopper scales, silo scales Elastomer to one SIWAREX
hopper scales, roller table scales bearings for weighing system
roller table scales platform and
hopper scales,
roller table scales
Key features • Rated load from • Rated load from • Rated load from • Rated load • Rated load from • Rated load from • Material:
500 kg to 5 t 10 kg to 500 kg, 2t to 50 t, 100 t from 2.8 t to 60 kg to 60 t 13,6 kg to 34 t aluminium or
• Material: 0.5 t to 5 t • Material: 500 t • Material: • Material: stainless steel
stainless steel • Material: stainless steel • Material: steel, stainless steel Nickel-plated • IP66
and neoprene stainless steel enameled and neoprene steel
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Weighing modules with optional
stand-alone displays
The new SIWAREX WT231 weighing terminals for non-automatic scales and
SIWAREX WT241 for conveyor belt scales combine the proven quality of Siemens
components in a single device: a high-performance electronic weighing system
and a Siemens Touch Panel with an application-specific user interface.
SIWAREX WT241
Optional: Stand-alone display
SIWAREX WT231
Optional: Stand-alone display
Applications Platform scales, silo and bunker weighing, scales in Conveyor belt scale applications
hazardous areas, force measurement
Interfaces:
• RS485 Modbus RTU
• 4 digital inputs (floating)
• 4 digital outputs (floating)
• 1 analog output (0/4...20 mA)
Connections:
• 3 EM16 EMI-proof cable gland for load cells
• 1 EM16 EMI-proof cable gland for load cells
• 4 16 mm drill holes with dummy plugs
• 1 power supply connection
• 1 ground connection
• Mounting bracket for wall mounting
14
Integrators for state-of-the-art
communications
Milltronics integrators from Siemens incorporate proven electronic load cell balancing
to perform basic and sophisticated measurement and flow control functions.
Basic belt scale applications Full feature belt scale and weighfeeder Full feature flowmeter applications
applications
Key features • 7 different languages supported • 2 analog inputs, 3 analog outputs • 7 different languages supported
• 7 different industrial communications • PID control and batching functions • 7 different industrial communica-
available • 5 programmable relays tions available
• 2 programmable relays • 5 programmable relays
15
Belt scales: the first choice
for dynamic weighing
systems
Need even greater accuracy? The combination of two MSI belt scales in tandem -
otherwise known as Siemens Milltronics MMI - can achieve ±0.25 percent accuracy
for critical monitoring such as custody transfer applications.
Siemens belt scales are built for your industry, for your application. Imagine.
Single idler
Weight is directly applied to load design for ease
cells, no moving or rotating parts of installation
and reduction of
product buildup
areas
Triple beam
stainless steel load
cells are impervious
to horizontal forces
from the belt
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Milltronics MMI Milltronics MSI SITRANS WB300
Key • ±0.25 % accuracy over a 5:1 rate range • ±0.5 % accuracy over a 5:1 rate range • ±2 % accuracy over a 3:1 rate range
features (MMI-2) • Triple beam load cells for optimum • Shear beam load cells reliable perfor-
• ±0.125 % accuracy over a 5:1 rate range performance mance
(MMI-3) • More approvals than any other belt scale • Heavy duty design suited for pan conveyors
• Industry leading performance in the world
Milltronics MLC Milltronics WD600 SITRANS WB310 Milltronics MUS Milltronics MCS
Key • ±0.5 to 1% accuracy • ±0.5 to 1% accuracy • ±5 % accuracy over a • ±0.5 to 1% accuracy • ±0.5 to 1% accuracy
features over a 4:1 rate range over a 4:1 rate range 4:1 rate range over a 4:1 rate range over a 4:1 rate range
• Precision idler for • Long weighdeck for • Counterbalanced pan • Modular design for • Triple beam load cells
maximum resolution increased retention for maximum resolu- easy installation for optimum perfor-
• Triple beam load cells time tion • Standard and heavy mance
for optimum perfor- • Compact load cell • Triple beam load cells duty option for harsh • Low profile for easy
mance design for easy for optimum perfor- industries conveyor integration
conveyor intergration mance
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Belt scale accessories:
calibration made easy
Belt scale accessories give you effective stock control, reduce
transaction costs, and protect your assets. Mechanical calibra-
tion aids such as hoisting systems are used for test weights and
calibration chains. Siemens belt scale accessories complete the
package - everything you need for the whole range of belt
scale-related tasks.
Description Calibration weight lifter for use Calibration test chains for Calibration test chain storage Connect belt scale and speed
with MSI, MMI, MUS, and MCS dynamic belt loading simulation reels for motor driven chain sensor to a single point on the
belt scales. MWL safely applies for Milltronics belt scales. All application and storage. All test conveyor
and stores calibration test test chains are bushed and chain storage reels come with a
weights for belt loading minimum length is 1.2 m (4 ft) geared brake motor
simulation
Key features • Large mechanical advantage • Precision machined for • Safe storage and application of • Ease of belt scale connectivity
for ease of manual calibration optimum calibration chains to integrator
• Secured test weights for • Dynamic loading simulation • Brake motor for safety back up • Corrosion resistant stainless
reliable verification • High test loading control steel option
• Safety lock for storage during • Dual compartment options for • Fast troubleshooting with
conveying linear loading comparisons complete field scale access
18
Speed sensors: reliable
conveyor monitoring
Speed sensors play a key role in any belt scale measurement
system - the overall system accuracy depends on a reliable
speed signal. Siemens offers shaft-driven and belt-driven
speed sensors that are easy and economical to install, provid-
ing reliable and accurate signals.
Description Compact, low-profile, wheel- High resolution, wheel-driven Compact low to high resolution, Self cleaning, drum and lagged
driven return belt speed sensor return belt speed sensor pulley shaft-driven speed sensor drum pullies
Key features Compact low profile design • Heavy duty design and wheel • Compact, rugged design for • Pre-drilled mounting for
assembly for harsh conditions shaft mounting SITRANS WS300 speed sensor
• Protected sensor and targets • Low to high resolution • Creates installation room for
from falling debris options belt scale
• High resolution speed sensing • Aluminum and stainless steel
construction options
19
Solids flowmeters: consistent and
continuous metering
SITRANS dry solids flowmeters enhance process control, giving you improved product quality
and a better bottom line. Our flowmeters provide continuous in-line weighing of dry bulk
solids with accurate, repeatable results.
Flowguide sizes
to fit any ASME or
DIN flange
Dust tight
SITRANS solids flowmeters are heavy- enclosure
duty and low maintenance. They have a to prevent
contamination
totally enclosed design to eliminate or spilling
product waste or contamination and
reduce plant maintenance. Since the
units are dust tight, they create a
healthier work environment, especially
when hazardous substances are present.
SITRANS WF330 SITRANS WF200 SITRANS WF100 SITRANS WF340 SITRANS WF250 SITRANS WF350
Key • Flow rates up to • Flow rates up to • Flow rates up to • Flow rates up to • Flow rates up to • Flow rates up to
features 300 tph 900 tph 200 tph 300 tph 900 tph 300 tph
• Dust tight • Dust tight • Dust tight • Dust tight • Dust tight enclo- • Dust tight enclo-
enclosure enclosure enclosure enclosure sure sure
• High temp • Large particle • High temp • Unique solution • Unique solution
materials sizes materials
20
Weighfeeders: crucial
weighing, made to order
SITRANS weighfeeders are configured to meet your application
needs, guaranteeing the perfect fit. Ranging from light- to
heavy-duty, these weighfeeders deliver fast, reliable, and
uninterrupted service no matter what your application. Virtu-
ally maintenance-free construction delivers unmatched perfor-
mance from food processing to aggregates and everything in
between.
Flanged belting is available on most models so that product is not lost during
transport. The height of the flange depends on model and application. Belt widths
and conveyor lengths are made to measure for the required solution.
Key features • High accuracy for low flowrates • Designed for food industry
• Large range due to Servodrive • Easy cleaning due to slider bars for
• Short delivery time belt transport
• Various options and designs available
21
Process protection
Process protection devices are like an insurance policy for your
plant, except better. These devices warn you of problems
before they occur or before they develop into something more
serious.
Motion sensors, which let you know if machinery is going too fast, too
slow, or has stopped altogether. And acoustic sensors: protecting your
valuable machinery and equipment, detecting subtle noises that you may
not hear over the noise of the plant.
Description Highly sensitive single setpoint Heavy-duty stand-alone Acoustic sensor detects high Operates with the
motion sensor system used zero-speed alarm switch frequency emissions from SITRANS AS100 to provide
with MSP probes friction or the impact of dust, reliable continuous protection
powders, and granules and for bulk solids flow; two relays
solids in motion are fully programmable
22
Remote monitoring
and displays
Your business, anywhere: from a simple display to a virtual web
monitoring solution, Siemens SITRANS RD family is a window into
your weighing operations.
SITRANS RD200/100
Type 2-wire loop-powered Universal input, panel mount, Dual-line, panel mount, Remote data manager for monitor-
enclosed remote digital remote digital display for remote digital display for ing and data logging, web access,
display for process instru- process instrumentation process instrumentation and alarming
mentation
Key features • 2-wire loop-powered • Easy to read in all conditions • Easy to read, dual-line • 128 conventional I/O
• Two-step configuration • Temperature and process display • Ethernet TCP/IP, HTML, Modbus
• Intrinsically Safe, meter • 32-point linearization and TCP, FTP, email
non-incendive • Software supports monitor- square root function • Cellular support
• Serviceability without ing and configuration • Nine digit totalizer • Expandable 1 GB memory (2 GB
loop interruption • Alarm indication and process • Flexible outputs with up to optional)
• Factory calibrated control eight relays and eight digital
• Provides power to instru- I/O for process control
ment alarming
• Modbus RTU output • Modbus RTU output
• Multi-pump alternation
control
• Software supports monitor-
ing and configuration
23
Training in Karlsruhe
For this purpose, the training center offers customized “hands-on” training,
demonstrations, and tests of applications or products.
The facilities can be used for individual training courses to convince potential
customers of the SIWAREX benefits. Various applications can be extensively tested
with the help of our SIWAREX experts.
siemens.de/sitrain
info@sitrain.com
24
Sales and support
Custom engineering
Plants must function reliably at all times. Efficient and effective process instrumen-
tation and analytics are an indispensable requirement to this end. You also need to
be certain of fast and competent service from your supplier. Siemens is a global
company that reacts locally. Whether you require consulting, quick delivery, or
installation of new devices, the Siemens network of specialists is available to you
around the world, wherever your location.
siemens.com/automation/service&support
25
Totally Integrated
Automation
Products from the controller level to the field level
With Totally Integrated Automation (TIA), Siemens is the only provider of an end-
to-end integrated portfolio of products and systems for the automation of the
entire production workflow. From the goods receiving area to the finished goods
warehouse.
Totally Integrated Automation integrates not only the production process but all
parts of the company from the field level to the management level. The result: a
perfectly coordinated overall concept that enables higher productivity.
Communication flexibility
Siemens TIA approach offers ease of connection to a DCS system such
as SIMATIC PCS 7 using industrial standards. Siemens provides com-
munication flexibility, supporting:
• SIMATIC PDM
• PROFIBUS
• HART
• FOUNDATION Fieldbus
• Model 375/475 HART field communicator
and Emerson AMS
• SmartLinx (cards are available for
PROFIBUS DP, Modbus RTU, and DeviceNet)
• FDT Software via SITRANS DTM
26
Efficient interoperability of all automation
components
MES
Automation
Process Control System
Field
27
Your single-source supplier:
siemens.com/processinstrumentation
More information:
siemens.com/weighing
siemens.com/pia-portal
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