780

Design
A robust assembly designed specifically for one piece pistons, the Hallite 780 double acting seal uses a rubber
sealing element that has proved itself in service to be extremely wear resistant and capable of working most
effectively in a wide range of medium duty applications. The seal is also suitable for two piece pistons.
The assembly comprises a rubber sealing element, two split support rings and two split L-shaped bearings, one of
each located either side of the seal.
The nitrile rubber sealing element is designed with multi-lips for efficient dynamic sealing with minimal low
pressure friction and, when pressurised, be protected from extrusion damage by the extending lips of the support
ring. The support ring is manufactured from a tough, flexible polymer and scarf cut for assembly.
Both the L-shaped bearings and support rings are grooved to ensure that the fluid pressure properly energises the
sealing element and to prevent the possibility of any pressure trapping within the seal assembly.
NB: Part numbers suffixed by “‡” indicate housing sizes to meet ISO 6547.

L2 L1
Features L2

• Well proven design

• Long life
• Extremely wear resistant

Ød 3 Ød 2 Ød 1 ØD1

Technical details Metric Inch

Operating conditions
Maximum Speed 0.5 m/sec 1.5 ft/sec
Temperature Range -30°C +100°C -22°F +212°F
Maximum Pressure 400 bar 6000 p.s.i.

Surface roughness µmRa µmRt µinCLA µinRMS

Dynamic Sealing Face Ød1 0.1 < > 0.4 4 max 4 < > 16 5 < > 18
Static Sealing Face Ød1 Ød2 1.6 max 10 max 63 max 70 max

piston seals
Static Housing Faces Ød3 L1 L2 3.2 max 16 max 125 max 140 max

Chamfers & Radii

Groove Section ≤ S mm 5.0 7.5 8.0 10.0 12.5 15.0
Min Chamfer C mm 2.4 4.0 5.0 5.0 6.5 7.5
Max Fillet Rad r1 mm 0.4 0.4 0.4 0.4 0.8 0.8
Max Fillet Rad r2 mm 0.4 0.4 0.4 0.4 0.8 0.8

Tolerances ØD1 Ød1 Ød2 Ød3 L1 L2

mm H9 h9 h9 h11 +0.2 -0 +0.1 -0

219
780

L2 L1 L2

Ød 3 Ød 2 Ød 1 ØD1

ØD1 TOL Ød1 TOL Ød2 TOL Ød3 TOL L1 L2 PART

H9 h9 h9 h11 +0.2 -0 +0.1 -0 No.

20 +0.05 11 +0.00 17.00 +0.00 19.0 +0.00 13.5 2.10 5006710

+0.00 -0.04 -0.04 -0.13
25 +0.05 15 +0.00 21.00 +0.00 24.0 +0.00 12.0 4.00 5003710
+0.00 -0.04 -0.05 -0.13
25 +0.05 16 +0.00 22.00 +0.00 24.0 +0.00 13.5 2.10 5003810
+0.00 -0.04 -0.05 -0.13
30 +0.05 17 +0.00 27.00 +0.00 29.0 +0.00 15.4 6.35 5006410
+0.00 -0.04 -0.05 -0.13
30 +0.05 21 +0.00 27.00 +0.00 29.0 +0.00 13.5 2.10 5003910
+0.00 -0.05 -0.05 -0.13
32 +0.06 22 +0.00 28.00 +0.00 31.0 +0.00 15.5 2.60 5001420
+0.00 -0.05 -0.07 -0.16
32 +0.06 22 +0.00 28.50 +0.00 30.5 +0.00 16.4 6.35 5001410
+0.00 -0.05 -0.05 -0.16
35 +0.06 25 +0.00 31.00 +0.00 34.0 +0.00 15.5 2.60 5001520
+0.00 -0.05 -0.06 -0.16
35 +0.06 25 +0.00 31.40 +0.00 33.5 +0.00 16.4 6.35 5001510
+0.00 -0.05 -0.06 -0.16
40 +0.06 24 +0.00 35.40 +0.00 38.5 +0.00 18.4 6.35 5001310
+0.00 -0.05 -0.06 -0.16
40 +0.06 26 +0.00 36.00 +0.00 39.0 +0.00 15.5 2.60 5008010
+0.00 -0.05 -0.06 -0.16
40 +0.06 30 +0.00 37.00 +0.00 39.0 +0.00 12.5 4.00 5005810
+0.00 -0.05 -0.06 -0.16
piston seals - metric

40 +0.06 30 +0.00 35.40 +0.00 38.5 +0.00 16.4 6.35 5004010

+0.00 -0.05 -0.06 -0.16
40 +0.06 32 +0.00 36.00 +0.00 39.4 +0.00 15.5 3.20 5008110
+0.00 -0.05 -0.06 -0.16
45 +0.06 29 +0.00 40.40 +0.00 43.5 +0.00 18.4 6.35 5000710
+0.00 -0.05 -0.06 -0.16
45 +0.06 31 +0.00 41.00 +0.00 44.0 +0.00 15.5 2.60 5004110
+0.00 -0.06 -0.06 -0.16
45 +0.06 35 +0.00 40.40 +0.00 43.5 +0.00 16.4 6.35 5001610
+0.00 -0.06 -0.06 -0.16
50 +0.06 34 +0.00 45.40 +0.00 48.5 +0.00 18.4 6.35 5000810
+0.00 -0.06 -0.06 -0.16
50 +0.06 34 +0.00 46.00 +0.00 49.0 +0.00 20.5 3.10 5000820
+0.00 -0.06 -0.06 -0.16
50 +0.06 38 +0.00 46.00 +0.00 49.4 +0.00 20.5 4.20 5004810
+0.00 -0.06 -0.06 -0.16
50 +0.06 40 +0.00 47.00 +0.00 49.0 +0.00 12.5 4.00 5005910‡
+0.00 -0.06 -0.06 -0.16
55 +0.07 39 +0.00 50.36 +0.00 53.5 +0.00 18.4 6.35 5000910
+0.00 -0.06 -0.07 -0.19
55 +0.07 39 +0.00 51.00 +0.00 54.0 +0.00 20.5 3.10 5000920
+0.00 -0.06 -0.07 -0.19

220
 780
L2 L1 L2

Ød 3 Ød 2 Ød 1 ØD1

ØD1 TOL Ød1 TOL Ød2 TOL Ød3 TOL L1 L2 PART

H9 h9 h9 h11 +0.2 -0 +0.1 -0 No.

60 +0.07 44 +0.00 55.40 +0.00 58.5 +0.00 18.4 6.35 5001010

+0.00 -0.06 -0.07 -0.19
60 +0.07 44 +0.00 56.00 +0.00 59.0 +0.00 20.5 3.10 5001020
+0.00 -0.06 -0.07 -0.19
60 +0.07 48 +0.00 56.00 +0.00 59.4 +0.00 20.5 4.20 5004910
+0.00 -0.06 -0.07 -0.19
63 +0.07 47 +0.00 58.40 +0.00 61.5 +0.00 18.4 6.35 5001110
+0.00 -0.06 -0.07 -0.19
63 +0.07 47 +0.00 58.40 +0.00 61.5 +0.00 19.4 6.35 5001120
+0.00 -0.06 -0.07 -0.19
63 +0.07 47 +0.00 59.00 +0.00 62.0 +0.00 20.5 3.10 5001130
+0.00 -0.06 -0.07 -0.19
63 +0.07 51 +0.00 59.00 +0.00 62.4 +0.00 20.5 4.20 5005010
+0.00 -0.07 -0.07 -0.19
63 +0.07 53 +0.00 60.00 +0.00 62.0 +0.00 12.5 4.00 5006010‡
+0.00 -0.07 -0.07 -0.19
65 +0.07 49 +0.00 61.00 +0.00 64.0 +0.00 20.5 3.10 5005510
+0.00 -0.06 -0.07 -0.19
65 +0.07 50 +0.00 60.40 +0.00 63.5 +0.00 18.4 6.35 5001210
+0.00 -0.06 -0.07 -0.19
65 +0.07 53 +0.00 61.00 +0.00 64.4 +0.00 20.5 4.20 5010710
+0.00 -0.07 -0.07 -0.19
70 +0.07 50 +0.00 64.20 +0.00 68.3 +0.00 22.4 6.35 5000210
+0.00 -0.06 -0.07 -0.19

piston seals - metric

70 +0.07 54 +0.00 66.00 +0.00 69.0 +0.00 20.5 3.10 5004210
+0.00 -0.07 -0.07 -0.19
70 +0.07 58 +0.00 66.00 +0.00 69.4 +0.00 20.5 4.20 5005110
+0.00 -0.07 -0.07 -0.19
75 +0.07 55 +0.00 69.20 +0.00 73.3 +0.00 22.4 6.35 5000310
+0.00 -0.07 -0.07 -0.19
75 +0.07 59 +0.00 71.00 +0.00 74.0 +0.00 20.5 3.10 5004310
+0.00 -0.07 -0.07 -0.19
75 +0.07 63 +0.00 71.00 +0.00 74.4 +0.00 20.5 4.20 5010810
+0.00 -0.07 -0.07 -0.19
80 +0.07 60 +0.00 74.15 +0.00 78.3 +0.00 22.4 6.35 5000110
+0.00 -0.07 -0.07 -0.19
80 +0.07 60 +0.00 75.00 +0.00 78.0 +0.00 25.0 6.30 5000120
+0.00 -0.07 -0.07 -0.19
80 +0.07 62 +0.00 76.00 +0.00 79.0 +0.00 22.5 3.60 5004410
+0.00 -0.07 -0.07 -0.19
80 +0.07 65 +0.00 76.00 +0.00 78.5 +0.00 20.0 5.00 5008710‡
+0.00 -0.07 -0.07 -0.19
80 +0.07 66 +0.00 76.00 +0.00 79.4 +0.00 22.5 5.20 5005210
+0.00 -0.07 -0.07 -0.19
85 +0.09 65 +0.00 79.15 +0.00 83.3 +0.00 22.4 6.35 5000410
+0.00 -0.07 -0.07 -0.22

221
780

L2 L1 L2

Ød 3 Ød 2 Ød 1 ØD1

ØD1 TOL Ød1 TOL Ød2 TOL Ød3 TOL L1 L2 PART

H9 h9 h9 h11 +0.2 -0 +0.1 -0 No.

90 +0.09 70 +0.00 84.15 +0.00 88.3 +0.00 22.4 6.35 5000510

+0.00 -0.07 -0.09 -0.22
90 +0.09 72 +0.00 86.00 +0.00 89.0 +0.00 22.5 3.60 5007910
+0.00 -0.07 -0.09 -0.22
90 +0.09 76 +0.00 86.00 +0.00 89.4 +0.00 22.5 5.20 5005310
+0.00 -0.07 -0.09 -0.22
95 +0.09 75 +0.00 89.15 +0.00 93.3 +0.00 22.4 6.35 5000610
+0.00 -0.07 -0.09 -0.22
100 +0.09 75 +0.00 93.15 +0.00 98.0 +0.00 22.4 6.35 5001710
+0.00 -0.07 -0.09 -0.22
100 +0.09 80 +0.00 95.00 +0.00 98.0 +0.00 25.0 6.30 5004710‡
+0.00 -0.07 -0.09 -0.22
100 +0.09 82 +0.00 96.00 +0.00 99.0 +0.00 22.5 3.60 5004510
+0.00 -0.09 -0.09 -0.22
100 +0.09 85 +0.00 96.00 +0.00 98.5 +0.00 20.0 5.00 5006110‡
+0.00 -0.09 -0.09 -0.22
100 +0.09 86 +0.00 96.00 +0.00 99.4 +0.00 22.5 5.20 5005410
+0.00 -0.09 -0.09 -0.22
105 +0.09 80 +0.00 98.10 +0.00 103.0 +0.00 22.4 6.35 5001810
+0.00 -0.07 -0.09 -0.22
110 +0.09 85 +0.00 103.10 +0.00 108.0 +0.00 22.4 6.35 5001910
+0.00 -0.09 -0.09 -0.22
110 +0.09 92 +0.00 106.00 +0.00 109.0 +0.00 22.5 3.60 5007810
+0.00 -0.09 -0.09 -0.22
piston seals - metric

115 +0.09 90 +0.00 108.10 +0.00 113.0 +0.00 22.4 6.35 5002010
+0.00 -0.09 -0.09 -0.22
120 +0.09 95 +0.00 113.10 +0.00 118.0 +0.00 22.4 6.35 5002110
+0.00 -0.09 -0.09 -0.22
120 +0.09 106 +0.00 116.00 +0.00 119.4 +0.00 22.5 5.20 5008810
+0.00 -0.09 -0.09 -0.22
125 +0.10 100 +0.00 118.10 +0.00 123.0 +0.00 25.4 6.35 5002310
+0.00 -0.09 -0.09 -0.25
125 +0.10 103 +0.00 121.0 +0.00 124.0 +0.00 26.5 5.10 5007710
+0.00 -0.09 -0.09 -0.25
125 +0.10 105 +0.00 120.00 +0.00 123.0 +0.00 25.0 6.30 5006210‡
+0.00 -0.09 -0.09 -0.25
130 +0.10 105 +0.00 123.10 +0.00 128.0 +0.00 25.4 6.35 5002420
+0.00 -0.09 -0.10 -0.25
130 +0.10 105 +0.00 122.60 +0.00 128.0 +0.00 25.4 9.50 5002410
+0.00 -0.09 -0.10 -0.25
135 +0.10 110 +0.00 127.60 +0.00 133.0 +0.00 25.4 9.50 5002510
+0.00 -0.09 -0.10 -0.25
140 +0.10 115 +0.00 133.00 +0.00 138.0 +0.00 25.4 6.35 5002220
+0.00 -0.09 -0.10 -0.25
140 +0.10 115 +0.00 132.60 +0.00 138.0 +0.00 25.4 9.50 5002210
+0.00 -0.09 -0.10 -0.25

222
 780
L2 L1 L2

Ød 3 Ød 2 Ød 1 ØD1

ØD1 TOL Ød1 TOL Ød2 TOL Ød3 TOL L1 L2 PART

H9 h9 h9 h11 +0.2 -0 +0.1 -0 No.

145 +0.10 120 +0.00 137.60 +0.00 143.0 +0.00 25.4 9.50 5002610
+0.00 -0.09 -0.10 -0.25
150 +0.10 125 +0.00 142.60 +0.00 148.0 +0.00 25.4 9.50 5002710
+0.00 -0.10 -0.10 -0.25
150 +0.10 125 +0.00 143.00 +0.00 148.0 +0.00 25.4 6.35 5002720
+0.00 -0.10 -0.10 -0.25
155 +0.10 130 +0.00 147.60 +0.00 153.0 +0.00 25.4 9.50 5002810
+0.00 -0.10 -0.10 -0.25
160 +0.10 130 +0.00 152.60 +0.00 158.0 +0.00 25.4 9.50 5004610
+0.00 -0.10 -0.10 -0.25
160 +0.10 130 +0.00 153.00 +0.00 158.0 +0.00 25.4 6.35 5004620
+0.00 -0.10 -0.10 -0.25
160 +0.10 135 +0.00 152.60 +0.00 158.0 +0.00 25.4 9.50 5005610
+0.00 -0.10 -0.10 -0.25
160 +0.10 143 +0.00 156.00 +0.00 159.4 +0.00 26.5 7.20 5008910
+0.00 -0.10 -0.10 -0.25
165 +0.10 140 +0.00 157.60 +0.00 163.0 +0.00 25.4 9.50 5002910
+0.00 -0.10 -0.10 -0.25
170 +0.10 145 +0.00 161.70 +0.00 168.0 +0.00 25.4 12.70 5003010
+0.00 -0.10 -0.10 -0.25
175 +0.10 150 +0.00 166.70 +0.00 173.0 +0.00 25.4 12.70 5003110
+0.00 -0.10 -0.10 -0.25
180 +0.10 150 +0.00 172.95 +0.00 178.0 +0.00 35.4 6.35 5006310
+0.00 -0.10 -0.10 -0.25

piston seals - metric

180 +0.10 155 +0.00 171.70 +0.00 178.0 +0.00 25.4 12.70 5003210
+0.00 -0.10 -0.10 -0.25
185 +0.12 160 +0.00 176.70 +0.00 183.0 +0.00 25.4 12.70 5003310
+0.00 -0.10 -0.10 -0.25
190 +0.12 165 +0.00 181.70 +0.00 188.0 +0.00 25.4 12.70 5003410
+0.00 -0.10 -0.12 -0.29
195 +0.12 170 +0.00 186.70 +0.00 193.0 +0.00 25.4 12.70 5003510
+0.00 -0.10 -0.12 -0.29
200 +0.12 175 +0.00 191.60 +0.00 198.0 +0.00 25.4 12.70 5003610
+0.00 -0.10 -0.12 -0.29
210 +0.12 185 +0.00 201.60 +0.00 208.0 +0.00 25.4 12.70 5008210
+0.00 -0.10 -0.12 -0.29
220 +0.12 195 +0.00 311.60 +0.00 218.0 +0.00 25.4 12.70 5008310
+0.00 -0.10 -0.12 -0.29
230 +0.12 205 +0.00 221.60 +0.00 227.0 +0.00 25.4 12.70 5006510
+0.00 -0.10 -0.12 -0.29
240 +0.12 215 +0.00 231.60 +0.00 238.0 +0.00 25.4 12.70 5008410
+0.00 -0.10 -0.12 -0.29
250 +0.12 225 +0.00 241.60 +0.00 247.0 +0.00 25.4 12.70 5006610
+0.00 -0.10 -0.12 -0.29

223
 notes

224