BT PDF
BT PDF
BT PDF
SECTION BT
CONTENTS
PRECAUTIONS ...............................................................1 EXTERIOR .....................................................................26
Service Notice..............................................................1 SEAT ..............................................................................32
Supplemental Restraint System (SRS) ‘‘AIR Front Seat ..................................................................32
BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’...............1 Heated Seat...............................................................34
GENERAL SERVICING ...................................................2 Rear Seat...................................................................35
Clip and Fastener ........................................................2 3rd Seat .....................................................................37
BODY END ......................................................................4 SUNROOF......................................................................39
Body Front End............................................................4 WINDSHIELD AND WINDOWS ....................................42
Body Rear End and Opener........................................6 Windshield .................................................................43
DOOR...............................................................................9 Rear Side Window.....................................................44
Front Door....................................................................9 Back Door Window ....................................................45
Rear Door ..................................................................10 MIRROR .........................................................................46
INSTRUMENT PANEL...................................................11 Door Mirror.................................................................46
INTERIOR TRIM ............................................................14 CAB BODY ....................................................................47
Side and Floor Trim ...................................................14 Body Mounting...........................................................48
Door Trim ...................................................................18 BODY ALIGNMENT.......................................................49
Roof Trim ...................................................................20 Engine Compartment.................................................49
Back Door Trim..........................................................24 Underbody .................................................................51
BT
PRECAUTIONS
Service Notice
+ When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
+ Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to soil
or damage them.
+ Apply sealing compound where necessary when installing parts.
+ When applying sealing compound, be careful that the sealing compound does not protrude from parts.
+ When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
BT-1
GENERAL SERVICING
C101
j
SBF302H
SBF367BA
C103
j
SBF303H
SBF423H
C203
j
SBF258G SBF708E
C205
j
MBT080A SBF638C
BT-2
GENERAL SERVICING
Clip and Fastener (Cont’d)
Symbol
Shapes Removal & Installation
No.
CE103
j
SBF104B
SBF147B
CF109
j
SBF651B
SBF652B
CR103
j
SBF768B
SBF770B
CS101
j
SBF078B
SBF992G
BT-3
BODY END
SBT518
BT-4
BODY END
Body Front End (Cont’d)
SBT519
BT-5
BODY END
SBT520
BT-6
BODY END
Body Rear End and Opener (Cont’d)
SBT521
BT-7
BODY END
Body Rear End and Opener (Cont’d)
SBT571
BT-8
DOOR
Front Door
+ For removal of door trim, refer to ‘‘Door Trim’’ in ‘‘INTERIOR TRIM’’ (BT-18).
+ After adjusting door or door lock, check door lock operation.
SBT522
BT-9
DOOR
Rear Door
SBT523
BT-10
INSTRUMENT PANEL
CAUTION:
+ Disconnect both battery cables in advance.
+ Disconnect air bag system line in advance.
+ Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
+ Be careful not to scratch pad and other parts.
REMOVAL — Instrument panel assembly
Instrument panel assembly Combination meter Audio & A/C control Console box
1
V Steering column cover and combination switch
+ Remove screws.
2
V Lower instrument panel on driver side
+ Remove bolts and screws.
3
V Cluster lid A
+ Remove screws then disconnect harness connectors.
4
V Combination meter
+ Remove screws then disconnect harness connectors.
5
V Cluster lid C
+ Pull out then disconnect harness connectors.
+ Remove screws then remove in-vehicle sensor.
6
V Audio
+ Remove screws then disconnect harness connectors.
7
V A/C control unit
+ Remove screws then disconnect harness connectors.
8
V Console M/T or A/T finisher
+ Remove screws then disconnect harness connectors.
9
V Console box assembly
+ Remove screws then disconnect harness connectors.
10
V Instrument panel stay cover
+ Remove screws then disconnect harness con-
nectors.
11
V Glove box assembly and lower instrument panel on
passenger side
+ Remove screws.
12
V Passenger air bag module
+ Refer to ‘‘SUPPLEMENTAL RESTRAINT SYS-
TEM’’ in RS section.
13
V Mirror control switch
+ Disconnect harness connector.
14
V Mask instrument LH/RH or sensors.
+ Disconnect harness connectors (models with
sensors).
15
V Instrument panel and pads
+ Remove bolts and nuts then disconnect harness
connectors.
BT-11
INSTRUMENT PANEL
SBT524
BT-12
INSTRUMENT PANEL
SBT525
BT-13
INTERIOR TRIM
SBT526
BT-14
INTERIOR TRIM
Side and Floor Trim (Cont’d)
WAGON
SBT527
BT-15
INTERIOR TRIM
Side and Floor Trim (Cont’d)
CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
REMOVAL — Body side trim (HARDTOP)
V1 Remove tonneau cover.
V2 Remove front and rear seats. Refer to ‘‘SEAT’’ for details, BT-32.
V3 Remove kicking plates.
V4 Remove body side welts.
V5 Remove dash side lower finishers.
V6 Remove assist grips.
V7 Remove front pillar garnishes.
V8 Remove luggage floor retainer.
V9 Remove back door welt.
10
V Remove assist grips.
11
V Remove lap outer covers.
12
V Remove anchor bolt of seat belts. Refer to ‘‘SEAT BELTS’’ in RS section for details.
13
V Remove seat belt escutcheons.
14
V Remove rear parcel shelf holders.
15
V Remove luggage side upper finishers.
16
V Remove clips securing luggage side lower finishers. (On vehicles equipped with power supply sockets,
remove connector from luggage side lower finisher LH.)
17
V Remove console box assembly. Refer to ‘‘INSTRUMENT PANEL’’ for details, BT-11.
18
V Remove clips and luggage floor rope hooks, then remove luggage floor trim.
19
V Remove screws, then remove rear floor trim.
20
V Remove clips, footrest and accel stopper, then remove front floor trim.
SBT528
BT-16
INTERIOR TRIM
Side and Floor Trim (Cont’d)
HARDTOP
SBT529
BT-17
INTERIOR TRIM
Door Trim
REMOVAL — Door trim
1
V Remove inside handle escutcheon.
2
V Remove door armrest.
3
V Remove screw securing power window switches, then disconnect the connector.
4
V Remove screw securing door trim.
5
V Remove clips securing door trim.
6
V Lift out door trim.
SBT530
BT-18
INTERIOR TRIM
Door Trim (Cont’d)
SBT566
BT-19
INTERIOR TRIM
Roof Trim
REMOVAL — Headlining (WAGON)
V1 Remove front, rear and 3rd seats. Refer to ‘‘SEAT’’ for details, BT-32.
V2 Remove front, rear and 3rd seat belts. Refer to ‘‘SEAT BELTS’’ in RS section for details.
V3 Remove body side trim. Refer to ‘‘Side and Floor Trim’’ for details, BT-14.
V4 Remove roof console assembly, then disconnect connectors.
V5 Remove inside mirror assembly.
V6 Remove sun visors.
V7 Remove interior lamp assembly.
V8 Remove luggage room lamp assembly.
V9 Remove assist grips.
10
V Remove clips securing headlining.
11
V Remove rear headlining from vehicle through either back door.
12
V Remove front headlining from vehicle through either back door.
SBT531
BT-20
INTERIOR TRIM
Roof Trim (Cont’d)
SBT569
BT-21
INTERIOR TRIM
Roof Trim (Cont’d)
REMOVAL — Headlining (HARDTOP)
1
V Remove front and rear seats. Refer to ‘‘SEAT’’ for details, BT-32.
2
V Remove front and rear seat belts. Refer to ‘‘SEAT BELTS’’ in RS section for details.
3
V Remove body side trim. Refer to ‘‘Side and Floor Trim’’ for details, BT-14.
4
V Remove roof console assembly, then disconnect connector.
5
V Remove inside mirror assembly.
6
V Remove sun visors.
7
V Remove interior lamp assembly.
8
V Remove assist grips.
9
V Remove clips securing headlining from vehicle through either back door.
SBT532
BT-22
INTERIOR TRIM
Roof Trim (Cont’d)
SBT569
BT-23
INTERIOR TRIM
SBT533
BT-24
INTERIOR TRIM
Back Door Trim (Cont’d)
SBT568
BT-25
EXTERIOR
SBT534
BT-26
EXTERIOR
1
V Hood front seal 2
V Cowl top seal and cowl top grille
SBT535 SBT536
3 V
V 4 Front windshield molding 5
V Sunroof lid weatherstrip
+ Upper and side molding
SBT538
6
V Body side welt
SBT537
SBT540
+ Lower molding
Mounted with screws.
BT-27
EXTERIOR
7
V Drip molding 10
V Side guard molding
SBT572
8
V Drip weatherstrip
SBT544
SBT539 11
V Rear combination lamp
Rear combination lamps are installed with bolts.
9
V High-mounted stop lamp 12
V Back door weatherstrip
SBT545 SBT543
BT-28
EXTERIOR
13
V Over fender
SBT548
14
V Door outside molding
SBT542
BT-29
EXTERIOR
15
V Side step
SBT546
16
V Front door parting seal 17
V Door weatherstrip
SBT570 SBT541
BT-30
EXTERIOR
18
V Front grille guard
SBT549
19
V Air outlet grille 20
V Roof rack
SBT547 SBT574
BT-31
SEAT
Front Seat
+ When removing or installing the seat trim, carefully handle it to keep dirt out and avoid damage.
MANUAL SEAT
SBT550
BT-32
SEAT
Front Seat (Cont’d)
+ When removing or installing the seat trim, carefully handle it to keep dirt out and avoid damage.
POWER SEAT
SBT567
BT-33
SEAT
Heated Seat
+ When handling seat, be extremely careful not to scratch heating unit.
+ To replace heating unit, seat trim and pad should be separated.
+ Do not use any organic solvent, such as thinner, benzene, alcohol, gasoline, etc. to clean trims.
Seatback heating unit removal & installation
SBF424H
BT-34
SEAT
Rear Seat
WAGON & HARDTOP (Type-I)
SBT551
BT-35
SEAT
Rear Seat (Cont’d)
HARDTOP (Type-II)
SBT552
BT-36
SEAT
3rd Seat
TYPE I
SBT553
BT-37
SEAT
3rd Seat (Cont’d)
TYPE II
SBT554
BT-38
SUNROOF
ADJUSTMENT
Install motor & limit SW assembly and sunroof rail assembly in the following sequence:
1. Arrange equal lengths of link and wire assemblies on both sides of sunroof opening.
2. Connect sunroof connector to sunroof switch and positive (+) power supply.
3. Set lid assembly to fully closed position by operating OPEN switch and TILT switch.
4. Fit outer side of lid assembly to the surface of roof on body outer panel.
5. Remove motor, and keep OPEN switch pressed until motor pinion gear reaches the end of its rotating
range.
6. Install motor.
7. Check that motor drive gear fits properly in wires.
8. Press TILT-UP switch to check lid assembly for normal tilting.
9. Check sunroof lid assembly for normal operations (tilt-up, tilt-down, open, and close).
SBF920F
BT-39
SUNROOF
REMOVAL
+ After any adjustment, check sunroof operation and lid alignment.
+ Handle finisher plate and glass lid with care so as not to cause damage.
+ It is desirable for easy installation to mark each point before removal.
CAUTION:
Always work with a helper.
Shade assembly Sunroof frame assembly Wind deflector assembly Lid assembly Motor assembly
1
V Side trim
2
V Sunroof lid mounting nuts
3
V Lid assembly
4
V Rear drain mounting screws
5
V Rear drain assembly
Use the sunroof switch to tilt the glass lid downward and slide it about 300 mm
(11.81 in) backward.
6
V Wind deflector holder
7
V Wind deflector mounting screws
8
V Wind deflector assembly
9
V Motor switch bracket
10
V Motor assembly
11
V Drain hoses
12
V Sunroof unit bracket
13
V Sunroof frame assembly
14
V Shade stopper
15
V Shade assembly
BT-40
SUNROOF
SBT555
BT-41
WINDSHIELD AND WINDOWS
REMOVAL
After removing moldings, remove glass using piano wire or power
cutting tool and an inflatable pump bag.
WARNING:
When cutting the glass from the vehicle, always wear safety
glasses and heavy gloves to help prevent glass splinters from
entering your eyes or cutting your hands.
CAUTION:
+ Be careful not to scratch the glass when removing.
+ Do not set or stand the glass on its edge. Small chips may
SBF034B develop into cracks.
INSTALLATION
+ Use a genuine Nissan Urethane Adhesive Kit or equivalent
and follow the instructions furnished with it.
+ While the urethane adhesive is curing, open a door win-
dow. This will prevent the glass from being forced out by
passenger compartment air pressure when a door is
closed.
+ The molding must be installed securely so that it is in
position and leaves no gap.
+ Inform the customer that the vehicle should remain sta-
tionary until the urethane adhesive has completely cured
SBT472 (preferably 24 hours). Curing time varies with temperature
and humidity.
WARNING:
+ Keep heat and open flames away as primers and adhesive
are flammable.
+ The materials contained in the kit are harmful if swallowed,
and may irritate skin and eyes. Avoid contact with the skin
and eyes.
+ Use in an open, well ventilated location. Avoid breathing
the vapors. They can be harmful if inhaled. If affected by
vapor inhalation, immediately move to an area with fresh
air.
SBT473 + Driving the vehicle before the urethane adhesive has com-
pletely cured may affect the performance of the windshield
in case of an accident.
CAUTION:
+ Do not use an adhesive which is past its usable term. Shelf
life of this product is limited to six months after the date
of manufacture. Carefully adhere to the expiration or
manufacture date printed on the box.
+ Keep primers and adhesive in a cool, dry place. Ideally,
they should be stored in a refrigerator.
+ Do not leave primers or adhesive cartridge unattended
with their caps open or off.
+ The vehicle should not be driven for at least 24 hours or
until the urethane adhesive has completely cured. Curing
time varies depending on temperature and humidities. The
curing time will increase under higher temperatures and
lower humidities.
BT-42
WINDSHIELD AND WINDOWS
Windshield
SBT556
BT-43
WINDSHIELD AND WINDOWS
SBT557
BT-44
WINDSHIELD AND WINDOWS
SBT558
BT-45
MIRROR
Door Mirror
CAUTION:
Be careful not to scratch door rearview mirror body.
. For Wiring Diagram, refer to ‘‘POWER DOOR MIRROR’’ in EL section.
REMOVAL — Door mirror
1
V Remove door trim. Refer to ‘‘Door Trim’’ for details, BT-18.
2
V Remove clip securing inner cover, then remove inner cover.
3
V Roll back sealing screen and remove door mirror harness connector.
4
V Remove door mirror harness clip.
5
V Remove bolts securing door mirror, then remove door mirror assembly.
SBT559
BT-46
CAB BODY
CAB BODY
+ Remove following parts in engine room at least.
(1) Main harness and other wiring harness
+ Disconnect brake and clutch line in engine compartment.
+ Remove following parts from underbody at least.
(1) Transmission and transfer control levers
(2) Parking brake control lever and cable
(3) Main harness and other wiring harness
SBF025E
BT-47
CAB BODY
Body Mounting
When removing, be sure to replace bolts and nuts (sealant applied bolts or self-lock nuts are used for all
mounting).
SBT573
BT-48
BODY ALIGNMENT
SBF874GD
Engine Compartment
MEASUREMENT
SBT560
BT-49
BODY ALIGNMENT
Engine Compartment (Cont’d)
MEASUREMENT POINTS
Unit: mm
SBT561
BT-50
BODY ALIGNMENT
Underbody
MEASUREMENT
Wagon
SBT562
BT-51
BODY ALIGNMENT
Underbody (Cont’d)
MEASUREMENT POINTS
Wagon
SBT563
BT-52
BODY ALIGNMENT
Underbody (Cont’d)
MEASUREMENT
(Hardtop)
SBT564
BT-53
BODY ALIGNMENT
Underbody (Cont’d)
MEASUREMENT POINTS
(Hardtop)
SBT565
BT-54