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106 The Open Mechanical Engineering Journal, 2015, 9, 106-110

Open Access
Load Calculation and Design of Roller Crowning of Truck Hub Bearing
Xintao Xia*,1, Shujing Dong1, Liming Sun2 and Tianju Chen3

1
Henan University of Science and Technology, Luoyang, 471003, P.R. China
2
Luoyang Bearing Research Institute, Luoyang, 471003, P.R. China
3
Pittsburg State University, Pittsburg, KS 66762, USA

Abstract: Double-row tapered roller bearing 353112 is used in trucks, and the external load and pressure distribution of
the bearing are calculated combining with the specific operating conditions. Tapered roller bearings typically employ
roller profile modification to equalize the load distribution, minimizing the stress concentration at the roller ends. Doing
FEA (finite element analysis) on the contact stress with the changing roller crowning between roller and races, the
appropriate roller profile and the crown drop of roller can be achieved. Finally the best control equation of roller crowning
is obtained. It has important guiding significance for the improvement of roller crowning design of truck hub bearings.
Keywords: Hub bearings, load distribution, roller crowning, stress analysis.

1. INTRODUCTION 1 h
Fr = fw ( Wg + Wa) (1)
The hub bearing is an important component for 2 Lh
transmitting movement and force in the truck. Typically a
truck wheel bearings require tapered roller bearings to Fa = !Fr (2)
operate under heavy combined radial and thrust loading at g
varying operating conditions. The topic discussed in this where Fr is the radial force, Fa is the axial force, W is the
paper is the force situation and roller crowning of double- mass of rear axle on the truck, g is gravitational acceleration,
row tapered roller bearing 353112 in the axles of trucks. h is the height of the center of the mass, Lh is the distance of
Life of bearings has been a subject of considerable rear wheels, a is the lateral acceleration, which can be
interest to both bearing manufactures and designers. The described by the multiple of g, and generally taking a
improvement of bearing life has always been a concerned maximum of 0.55 g, fw is the impact coefficient for the force
issue, which not only involves bearing materials and due to different working conditions, and (−) indicates the
manufacturing level, but also involves the loading situation axial force which keeps opposite direction with that of the
[1-4] and design scheme of bearings, especially generatrix lateral acceleration. Structure parameters of the truck are
profile selection [5] and the crown drop of rollers. The stress shown in Table 1.
concentration should be avoided in elastic contact problems Table 1. Structure parameters of the truck.
because failure would occur at the ends [6, 7]. The
contribution of roller crowning to the bearing life has been
studied considerably by the researchers [8, 9]. In this paper Structure Parameters W Lh fw h
external load and load distribution of the truck hub bearing
value 4.5 t 1590 mm 1 898 mm
are calculated in terms of the specific working conditions.
According to the technical parameters of the bearing, the
crown drop of roller can be obtained by combining the Through equations (1) and (2), we get:
operating conditions, FEM analysis and optimal roller profile.
Fr =35749 N, Fa = −19662 N
2. CALCULATION OF THE TRUCK HUB BEARING
2.2. Calculation of Theory Load Distribution of the
2.1. Calculation of External Load of the Bearing Roller
External load of hub bearing is transmitted from the Bearing for the truck is the double-row tapered roller
wheels to the hub bearing. bearing 353112, and its technical parameters are shown in
Taking the end of the larger force of truck hub bearing as Table 2. Two rows of rolling elements are under non-
research object, the radial force and axial force are given as [10]: uniform load after the bearing is subjected to radial and axial
loads. For roller bearings, if Fa ≥1.909Frtanα, then the
loading process is only on one roller column of the bearing.
*Address correspondence to this author at the Henan University of Science
and Technology, 48 Xiyuan Road, Luoyang, Postcard: 471003, P.R. China;
Load distribution can be calculated as a single-row tapered
Tel: +86-1394929 7723; E-mail: xiaxt1957@163.com roller bearing [11, 12].

1874-155X/15 2015 Bentham Open

Load Calculation and Design of Roller Crowning of Truck Hub Bearing The Open Mechanical Engineering Journal, 2015, Volume 9 107

Table 2. Technical Parameter of the bearing. where,

1$ " '
Technical Parameter Value ! = & 1+ a tan # )
2 % "r (
Outer cone angle, α 14.8°
The angle of load distribution is therefore:
Inner cone angle, β 11.7°
Flange angle, γ 77.95° !1 = cos "1 (1" 2# ) (7)
Small end diameter of roller, d1 9.061
By equation (3), roller load of the arbitrary position can
Large end diameter of roller, d2 10.258 be written as:
Number of rollers in the bearing, z 22×2 n
$ 1 '
Q! = Qmax &1" (1" cos! ) ) (8)
Effective length of roller, lw 20.65
% 2# (
Length of roller, l 21.65
By Introducing radial integral Jr(ε) and axial integral Ja(ε)
Inner diameter, d 60 of the load distribution, the equilibrium equation of the
Outer diameter, D 102 bearing is expressed as:
Bearing width, B 90 Fr = Qmax ZJ r ( ! ) cos " (9)

Fa = Qmax ZJ a ( ! ) sin " (10)

The bearing meets the condition of Fa≥1.909Frtanα, so
load distribution could be calculated as a single-row tapered where
roller bearing. It is necessary to establish the load- n
1 +#1 $ 1 '
displacement relationship of the rolling elements with their J r (! ) = * &1" (1" cos# ) ) cos# d#
races to solve the load distribution. The following 2! 1 % 2!
" #
(
assumptions are also made: n
1 +#1 $ 1 '
(1) Generally the speed of the truck bearing is not J a (! ) = * &1" (1" cos# ) ) d#
particularly high, so the centrifugal force and 2! 1 % 2!
" #
(
gyroscopic moment produced by the bearing are very From equations (10) and (11), the maximum load for
small. That will not have a significant impact on load roller is given as:
distribution of the roller. Centrifugal force and
gyroscopic moment are considered absent at all Fr Fa
Qmax = = (11)
contacts. zJ r ( ! ) cos " zJ a ( ! ) sin "
(2) There is a permanent contact causing stress along the Thus the maximum load for roller can be calculated. The
entire length of the tapered roller; friction force of the loading area and roller load are shown in Fig. (1).
roller is ignored.
7000
(3) Friction moments of the roller are neglected.
For roller bearings, the relationship of load- displacement 6000
can be written as:
5000
Q = K! n (3)
Load of rolling element

where n=1.11 and K=7.86×104l8/9 4000

Having been subjected to radial and axial forces, the

3000
relative displacement of inner and outer of tapered roller
bearings in the radial and axial are respectively δr and δa.
Stipulating the position of the maximum load for the roller is 2000

θ=0, where θ is position angle of rollers. The total deflection

in the arbitrary angle location is given by: 1000

! " = ! a sin # + ! r cos" cos # (4) 0

0 1 2 3 4 5 6 7
When θ=0, the maximum deflection is given as: Position angle of roller

! max = ! a sin " + ! r cos " (5) Fig. (1). Load of roller of the arbitrary position.

From equations (4) and (5), δθ can be obtained as 3. FINITE ELEMENT MODEL OF THE TRUCK HUB
follows: BEARING 353112
% 1 (
! " = ! max '1# (1# cos" ) * (6) In the hub bearing, the feature of contacts of rollers and
& 2$ ) their races is completely consistent. Therefore using a local
108 The Open Mechanical Engineering Journal, 2015, Volume 9 Xia et al.

contact model of a roller and race, the overall roller 3200

crowning simulation can be analyzed [13, 14]. For roller

Contact stress between roller and inner raceway (MPa)

3000
modeling, the generatrix was generated in the CAD software 2800
in the form of parametric equation and then imported in
ANSYS to build the model. Then, by setting the material 2600

properties, performing meshing, setting up the contact pairs 2400

and constraint conditions and applying the load, the
2200
maximum load of the roller has been calculated in the
previous section that is applied on the model. After all the 2000

pre-analysis conditions are met, the operation can be 1800

performed. Minimum grid unit is 0.025 mm. Finite element
1600
model is shown in Fig. (2).
1400

1200

1000
0 0.005 0.01 0.015 0.02
Convex metric of roller (mm)

Fig. (3). The extreme values variation of contact stress between

different roller crowning and inner race.
2800

Contact stress between roller and outer raceway (MPa)

2600

2400
Fig. (2). Finite element model.
2200

3.1. The Analysis of Results

2000
The identical modeling method is employed. The
1800
mechanical behavior of straight generatrix shape roller and
logarithmic generatrix roller are analyzed, respectively. By 1600
the theoretic calculation, a set of the crown drop of roller is
accepted as: 0.005 mm, 0.01 mm, 0.015 mm, and 0.02 mm, 1400
and the bearing material is GCr15. The extreme value of
contact stress between roller and their races is shown in Figs. 1200
(3, 4).
1000
Fig. (5) gives the extreme values variation of contact 0 0.005 0.01 0.015 0.02
convex metric of roller (mm)
stress of different roller crowning and large rib of the inner,
and the maximum value is only 400.7 MPa. Fig. (4). The extreme values variation of contact stress between
different roller crowning and outer race.
Fig. (3) describes the variation of extreme values of
contact stress between different roller crowning and inner
410
race of the bearing. Fig. (4) is the variation of extreme values
400
of contact stress between different roller crowning and outer
contact stress of roller and large rib of the inner (MPa)

race. From Figs. (3, 4), it is observed that when the crown 380
drop of roller is zero, the maximum value of contact stress
can be obtained and the stress of roller and inner race is 360
greater than that of between the roller and outer race. Before
the crown drop is less than 0.005 mm, the extreme stress 340
decreases quickly with the increase of crown drop. This is
because the phenomenon of stress concentration weakens 320

gradually as the crown drop increases, and contact stress is

300
distributed uniformly. When the crown drop of roller is more
than 0.015 mm, the extreme value of stress begins to rise, but 280
the rate of increase is much smaller than the rate of descent
whilst the roller-race contact surface decreases with the 260
increase of crown drop of roller and the intermediate contact
stress begins to increase. 240
0 0.005 0.01 0.015 0.02
Contact stress of different roller crowning and large rib convex matric of roller (mm)
of the inner in the Fig. (5) are quite smaller than that in the Fig. (5). The extreme values variation of contact stress between
Figs. (3, 4). Thus we take no account of it in this paper. different roller crowning and large rib of the inner.
Load Calculation and Design of Roller Crowning of Truck Hub Bearing The Open Mechanical Engineering Journal, 2015, Volume 9 109

and races, and the unit is MPa. Fig. (6) shows that straight
generatrix roller has the larger contact stress at the ends of
roller. Fig. (7) shows that when roller crowning is 0.005 mm,
the ends of roller have obvious stress mutation. Figs. (8, 9)
show, respectively, that when roller crowning is of 0.01 mm
and 0.015 mm, the contact stress is maintained uniformly
along the direction of roller generatrix but begins to decrease
gradually at the ends of roller. Fig. (10) shows that when
roller crowning is 0.02 mm, the variation curve of contact
stress steepens and the roller-race contact surfaces decrease
by degrees. So under this working condition, the optimal
crown drop of roller is 0.01 mm to 0.015 mm and the best is
close to 0.015 mm.

Fig. (6). Contact stress of roller of the straight generatrix and inner
race.

Fig. (9). Contact stress of roller crowning of 0.015 mm and inner

race.

Fig. (7). Contact stress of roller crowning of 0.005 mm and inner

race.

Fig. (10). Contact stress of roller crowning of 0.02 mm and inner

race.
Through data fitting, the equation of roller crowning can
be given as:
Fig. (8). Contact stress of roller crowning of 0.01 mm and inner
y=−9.906×10-4ln(1−0.00938x2) (when convex metric is
race.
0.01 mm)
The contact stress of different roller crowning and inner
or
race along the roller generatrix direction is shown from Figs.
(6-10). In the figures, abscissa is the effective length of y=−14.8594×10-4ln(1−0.00938x2) (when convex metric is
roller, and the unit is mm. Ordinate is contact stress of roller 0.015 mm)
110 The Open Mechanical Engineering Journal, 2015, Volume 9 Xia et al.

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Received: January 8, 2015 Revised: January 15, 2015 Accepted: January 16, 2015

© Xia et al.; Licensee Bentham Open.

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