WIRE DESCRIPTION CHART SENR5252

Wire
Number
Wire
Color Description
November 2008 FLUID POWER SYMBOLS
Power Distribution Chart BASIC COMPONENT SYMBOLS
101 RD BAT
102 BU HD LMP
105 BR KEY SW
109 OR ALT OUTPUT (+) TERM. MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
112 PU MAIN POWER RELAY OUTPUT
(FIXED)
113 OR OPR MON PANEL VMIS B+ SWITCHED
114 GN WARNING HORN (FORWARD)
116 BR AUX CKT
118 GY AUX CKT
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
119 PK AUX CKT (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
121 YL BACKUP ALARM TO LAMP
123 WH AUX CKT
124 GN AIC VALVE ENVELOPES
VALVES
VALVE PORTS
129 BU AUX CKT
158 BR AUX CKT
Ground Circuits
200 BK MAIN CHASSIS
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
201 BK OPR MON PANEL VMIS CMS
203 BK CHASSIS DIAGNOSTIC
207 BK STARTER DIAGNOSTIC CONTROL VALVES CHECK VALVES
Basic Machine Circuits AB AB
301 BU STARTER NO.1 SOL
302 OR STARTER NO.1 RESISTOR TO DIAGNOSTIC
304 WH STARTER RELAY NO.1 OUTPUT P T P T
BASIC SPRING SHUTTLE PILOT
306 GN STARTER RELAY COIL TO NEUT START SW OR KEY SW NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
308 YL MAIN POWER RELAY COIL
310 PU START AID SW TO START AID SOL FLUID STORAGE RESERVOIRS
311 WH START AID SOL TO TEMP SW
321 BR BCKP ALARM LAMP TRAVEL ALARM
322 GY WARNING HORN (FORWARD)
Monitoring Circuits
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
403 GN ALTERNATOR (R) TERM.
404 YL OPR MON HYD OIL TEMP

D4H Series II and Series III Tractors

405 GY OPR MON OIL PRESS. (LO SETTING)
MEASUREMENT ROTATING SHAFTS
406 PU OPR MON COOLANT TEMP
410 WH OPR MON FAULT ALARM

D4H Track Skidders

411 PK OPR MON MASTER FAULT LAMP
413 BR OPR MON FUEL PRESS. PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
415 GN OPR MON TEST SW
424 GY OPR MON POWER TRAIN TEMP

Electrical System
COMBINATION CONTROLS
426 BR OPR MON POWER TRAIN OIL FILTER
441 OR ENG COOLANT TEMP GAGE
443 YL POWER TRAIN TEMP GAGE
447 PK FUEL LEVEL GAGE
Accessory Circuits
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
500
501
BR
GN
WIPER - FRONT (PARK)
WIPER - FRONT (LO)
Series II: Series III: or MANUAL and PILOT PILOT or MANUAL

502
503
OR
BR
WIPER - FRONT (HI)
WIPER - REAR (PARK)
8PB4000-UP 8PJ1-UP MANUAL CONTROL SYMBOLS

504
505
YL
BU
WIPER - REAR (LO)
WIPER - REAR (HI)
9DB4000-UP 9GJ1-UP
506
507
PU
WH
WASHER - FRONT
WASHER - REAR
2AC4000-UP 4NK1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

508
509
PU
WH
RADIO SPEAKER - LEFT
RADIO SPEAKER - LEFT (COMMON)
3AC4000-UP 7PK1-UP RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE
511 BR RADIO SPEAKER - RIGHT 8ZF1-UP
512 GN RADIO SPEAKER - RIGHT (COMMON)
513 OR AIC COMPRESSORIREFRIGERANT PRESS. SW
515 GY BLOWER MOTOR (HI) EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
516 GN BLOWER MOTOR (MEDIUM) SUPPLY PRESSURE
517 BU BLOWER MOTOR (LO)
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
521 YL AIC SW TO REFRIGERANT SW
522 WH AIC CLUTCH TO THERMOSTAT SW
523 BR WIPER - LEFT (PARK)
524 BU WIPER - LEFT (LO)
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
525 GY WIPER - LEFT (HI)
526 YL WIPER - RIGHT (PARK)
527 GN WIPER - RIGHT (LO) HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
528 PK WIPER - RIGHT (HI)
529 WH WASHER LEFT FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
530 OR WASHER RIGHT DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
592 BU DCIDC CONVERTER POWER OUTPUT
Lighting Circuits
600 BR DASH LAMP BASIC UNIDIRECTIONAL UNIDIRECTIONAL
608 GN FLOOD LAMP - REAR
610 OR HEAD LAMP BASIC FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
FLOW
Control Circuit BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW EITHER DIRECTION

A513 PK DCIDC CONVERTER MEMORY OUTPUT

B772 GN INERTIA BRAKE SOL VALVE TO TIMER CONTROL +
B774 PK INERTIA BRAKE CLUTCH SW TO TIMER CONTROL
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All Rights Reserved

HARNESS CONNECTOR LOCATION CHART

Machine Harness AndlOr Schematic
Off Machine Switch Specification
Connectors Location Components Location
C
A - 9N4225
Diagnostic Connector
F-8 Part No. Function Actuate Deactuate Contact Position Electrical Symbols Table
20 Contacts 3T5825 Power Train Oil Temperature (EMS) 129.4 ± 2.8°C / (265 ± 5°F) 118.3°C MIN / (245°F MIN) Normally Closed
A - 9N4225
* E-6 Hydraulic Symbols (Electrical)
Operator Monitor (EMS) 7N9785 Engine Coolant Temperature (EMS) 107.2 ± 2.8°C / (225 ± 5°F) 91.0°C MIN / (196°F MIN) Normally Closed
Component Location A - 9N4225
10 Contacts B D-5 7T0988 Engine Oil Pressure (EMS) 62 ± 21 kPa / (9.0 ± 3.0 psi) 38 ± 21 kPa / (5.5 ± 3.0 psi) Normally Open
Schematic Machine Schematic Machine G - 6Y8820
Component Component
G
M - 9N4226 7X1076 AIC High Pressure 2070 ± 140 kPa / (298 ± 20 psi) 1380 ± 100 kPa / (200± 15 psi) Normally Closed
Alarm - Backup
Location
E-9
Location
1 Resistor - Blower Motor Speed (Heater)
Location
A-2
Location
7
8 Contacts *
Radio
A - 9N4225
C-3
8N1693 Engine Coolant Temperature (Start Aid) 37.8 ± 2.8°C / (100 ± 5OF) 26.7°C MIN / (80°F MIN) Normally Closed M
Alarm - Action (EMS) E-5 2 Resistor - Starter to Diagnostic Conn C-2 8 1 F-2 9D6888 AlC Low Pressure 234 kPa MAX / (34 psi MAX) 152 kPa MIN / (22 psi MIN) Normally Open
7 Contacts B - 8E8755 Transducer Transducer
Alternator B-2 3 Sender - Engine Coolant Temp (Gauge) E-2, G-2 14
A - 9N4225 9G1300 Hydraulic Oil Temperature (EMS) 110.0± 2.8°C / (230 ± 5.0°F) 101.7°C MIN / (215OF MIN) Normally Closed
Generator Electric Motor
Battery F-9 4 Sender - Fuel Level (Gauge) D-9 15
1
B - 9U8582
G-2 (Fluid) (Gas / Air)

(Dimensions: 34 inches x 24 inches)

9G3341 Power Train Temperature (EMS) 51.7 ± 2.8°C / (125± 5°F) 43.0°C MIN / (110°F MIN) Normally Closed
Battery F-9 C Sender - Power Train Oil Temp (Gauge) E-2 16 A - 9N4225
6 Contacts C F-5
Breaker - Alternator (60 Amp) F-8 A Solenoid - AIC Clutch F-2, G-2 17 Voltane Converter 9W0549 AIC Low Pressure 213 kPa MAX / (31 psi MAX) 172 kPa MIN / (25 psi MIN) Normally Open
Breaker - Blower Motor (20 Amp) F-6 A Solenoid - Inertia Brake D-9 18 A - 9N4225 9W3187 Fuel Pressure (EMS) 93 ± 21 kPa / (13.5± 3.0 psi) 69± 21 kPa / (10.0 ± 3.0 psi) Normally Closed
C F-3
N - 9N4227
Converter - Voltage F-5 C Solenoid - Start Aid F-2, G-2 19 5 Contacts 9X7781 Power Train Filter Pressure (EMS) 210 ± 70 kPa / (30 ± 10 psi) -- Normally Open
A - 9N4225
Fuses F-7, F-8 A Switch - Backup Alarm E-7 20 1 D-2
Q - 3W3998
Gauge - Power Train Oil Temp C-4 B Switch - Blower (Alc) B-3 B A - 9N4225
1 F-2 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Gauges - Engine Coolant Temp B-4, C-4 B Switch - Blower (Heater) A-3 7 B - 8E8755
(Adjustable)

SENR5252
Gauges - Fuel Level B-4 B Switch - Disconnect F-9 C A - 9N4225
1 G-2
B - 9U8582
Ground - Module E-5 B Switch - Engine Coolant Temp (EMS) E-2, G-2 14
A - 9N4225
Ground - Module To Frame F-9 5 Switch - Engine Coolant Temp (Start Aid) F-2, G-2 14 B B-3
E - 9W1816
Horn - Forward F-1 6 Switch - Engine Oil Press (EMS) D-1 21 A - 9N4225 Electrical Symbols (Electrical)
B B-4, C-4
Lamp - Action (EMS) D-6 B Switch - Flood Lamp C-6 B F - 6Y7371 RESISTOR AND SOLENOID SPECIFICATIONS
Meter - Service B-6 B Switch - Forward Horn A-5 22 A - 9N4225
C C-9 Component Part No. Resistance (Ohms) ¹
FFF - 9U8595
Monitor - Operator (EMS) E-6 B Switch - Front and Dash Lamp C-6 B
A - 9N4225 Resistor 7X6416 50 ± 5.0 T
Motor - Blower (Heater) A-2 7 Switch - Fuel Press (EMS) D-2 23 B D-6
G - 6Y8820
Resistor - Blower Motor Speed 2G0413 5
Motor - Starting C-2 8 Switch - Hydraulic Oil Temp (EMS) A-9 24
B
A - 9N4225
A-2 Pressure Temperature Level Flow
Motor - W iper (Front) E-4 9 Switch - Key Start C-6 B GG - 6Y3416 Overall 2.0 ± .1 Symbol Symbol Symbol Symbol
A - 9N4225 Resistor - Blower Motor Speed 9G1950
Motor - W iper (Left) E-7 10 Switch - Neutral Start E-7 20 C D-8 Tap 1.0 ± .05
QQ - 8E4702
Motor - W iper (Rear) D-8 11 Switch - Neutral Startllnertia Brake D-9 25
A - 9N4225 Resistor- Starter Diagnostic Conn 6T2217 150 ± 7.5
Motor - W iper (Right) B-6 12 Switch - Power Train Filter Press (EMS) A-7 26 * D-7 Wire Number Identification Codes
Inertia Brake Timer
Solenoid - AIC Clutch 7T8600 14.4 ± 0.6
Motors - Blower (AlC) B-3 B Switch - Power Train Oil Temp (EMS) E-2 16 A - 9N4225
2 C-9
Motors - Blower (Alc) B-9 D Switch - Power Train Temp (EMS) A-7 26 Plug Solenoid - Inertia Brake 9X9098 40.3 ± 1.0 Electrical Schematic Example Hydraulic Schematic Example
4 Contacts
H - 8G5860
Motors - Windshield Washer F-8, F-9 C Switch - Refrigerant Press (AlC) C-9 D C E-8 Solenoid - Start Aid 9G4365 6
N - 9N4227
Post - Power F-7 A Switch - Refrigerant Pressure (A/c) G-2 18
J - 8G5864 Current Standard Current Standard
* E-7 ¹ At room temperature.
Radio C-3 13 Switch - Refrigerant High Pressure (A/c) B-9 D Left Wiper Motor Harness identification code
Relay - Blower Motor (A/c) B-9 D Switch - Start Aid D-6 B K - 9N4228 This example indicates
C-3

16 Page,
3
wire 135 in harness "AG". Wire
Relay - Main F-7 A Switch - Test (EMS) D-6 B M - 9N4226 Circuit Number Wire Color
K - 9N4228 Identification
Relay - Start F-7 A Switch - Thermostat (AlC) B-3 B * D-8
Rear Wiper Motor
Resistor F-7 A Switches - W iper B-7, B-8 27 325-AG135 PK-14
L - 8G5865
Resistor - Blower Motor Speed (A/C) A-3 B Timer - Inertia Brake D-7 C * B-6
Right Wiper Motor 325-PK
Machine locations are repeated for components located close together. M - 9N4226 Circuit Identification Wire Color Wire Gauge
3 C-7 Number
A = Components at relay panel. N - 9N4227
M - 9N4226 RELATED SERVICE MANUALS
B = Components in dash area. * E-4
Front Wiper Motor Title Form No. Previous Standard
C = Components in left side compartment.
aa - 8E4702
D = Components in air conditioning (A/c) unit. * Alternator:
Neutral Startl D-9 Wire
Wire Color
Inertia Brake Switch Delco Remy SENR7507
S - 9X4189
D C-9 Bosch SENR2082
FFF - 9U8595 325-PK-14
Nippondenso SENR4130
Machine locations are repeated for connectors located close together.
B A
Electronic Monitoring System SENR2945
Circuit Number Wire Gauge
* = Connector is located at the component.
Starting And Charging Systems SENR2947 Identification (EXAMPLE VALVE)
B = Connector in dash area.
Starting Motor; Delco Remy 37-MT/42MT SENR3581
C = Connector in left side compartment.
D = Connector in air conditioning (AlC) unit.
 SENR5252
16 Page, Scan, (Dimensions: 34 inches x 24 inches)