Construction of Flexible Pavement 5.1 Construction Procedure For Plastic Flexible Pavement

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5.

CONSTRUCTION OF FLEXIBLE PAVEMENT

5.1 Construction Procedure for Plastic Flexible Pavement:

 Site is cleared and fill the cuts are completed. Trench is formed to a
770mm depth; the width of trench is 7m. The trench is brought to the
desired grade and is compacted.
 Provide sub-base coarse up to 300mm depth above the sub-grade and
place 90mm -40mm size aggregate in the trench so as to avoid
segregation, the layer is rolled using smooth wheeled rollers starting
from the edges and proceeding towards the center.
 Provide Base coarse up to 250mm depth above the sub-base. Place
50mm -20mm size aggregate with crushing waste on the sub-base.
The layer is rolled using rollers.
 In surface coarse 170mm depth, spread the aggregate size as less than
12.5mm. This aggregate heated up to 170°c and plastic coated. This
aggregate laid on the base course.
 Over the dry compacted aggregate, the binder is applied uniformly
either with pressure distributer.
 After the application of binder, the key aggregates are spread and
rolled.
 The finished surface is opened to traffic after a minimum period of 24
hour.

5.2 Plastic Road Laying Process:

 The aggregate is heated to 170˚c in mini hot mix plant.


 The shredded plastic waste is added in equal proposition within 30
seconds.
 Immediately the hot bitumen grade 60/70 or 80/100 (160˚c) is added.
 The mixture is transferred to the road and the road is laid.
Fig 19: Flow Chart of Plastic Tar Road Making Process

5.3 Advantages of Plastic Road:

 Reduce the need of bitumen. Reduce the bitumen 7 tons per kilometer.
 Increase the strength and performance of road.
 Plastic road does not form potholes because of its low water
permeability character.
 Higher softening point; (withstands high temperature).
 Lower penetration value; (withstands higher load).
 Better disposal of waste plastics.
 No stripping- resists the permeation of water road.
5.4 Disadvantages of Plastic Road:

 Cleaning process Toxics present in the co-mingled plastic waste


would start leaching.

 During the road laying process In the presence of chlorine will


definitely release noxious HCL gas.

 After the road laying, It is opined that the first rain will trigger
leaching. As the plastics will merely form a sticky layer, (mechanical
abrasion).

 The components of the road, once it has been laid, are not inert

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