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FAKRA Connectors
AUTOMOTIVE
Rosenberger Automotive –
a Synonym for Quality and Innovation
On the following pages we present the high-quality Rosenberger FAKRA connectors
developed in our Automotive Business Area to fulfill the tough requirements of the
automotive industry.
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Contents
Rosenberger Automotive 12
FAKRA SF 16
FAKRA Coding 19
FAKRA Connectors 24
Cable Connectors & Housings, Straight 24
Cable Connectors & Housings, Right Angle 30
Cable Connectors & Housings, Waterproof 32
PCB Connectors Wave Soldering 34
PCB Connectors SMD Pin-in-Paste 35
Tools 40
Index 44
Contacts Automotive
Headquarters
Rosenberger Hochfrequenztechnik GmbH & Co. KG
Hauptstraße 1 | 83413 Fridolfing
P.O. Box 1260 | 84526 Tittmoning
Germany
Phone +49 8684 18-0
info@rosenberger.com
www.rosenberger.com
Sales Automotive
Europe Spain North America
Germany Rosenberger Telecom, S.A. USA
Rosenberger Hochfrequenztechnik C/Lozoya n°2, nave 18 - Rosenberger Automotive USA
GmbH & Co. KG P.l. Ventorro del Cano 15900 Michigan Ave, Suite 5
Hauptstraße 1 28925 Alcorcón - Madrid Dearborn, MI 48126
83413 Fridolfing Spain United States of America
Germany Phone +34 91 352 8352 Phone +1-734-673 4131
Phone +49-8684-18-1694 Fax +34 91 352 9813 Phone +1-248-259 5750
automotive@rosenberger.com rosenberger@rosenberger.es automotive.usa@rosenberger.com
France Sweden
Rosenberger Automotive France Rosenberger Sverige AB
Actipark Vallgatan 5B
17, Rue des Frères Lumière 17067 Solna
67201 Eckbolsheim Sweden
France Phone +46-8-6 36 26 00
Phone +33-3-90 20 76 03 Fax +46-8-6 36 26 26
Fax +33-3-90 20 76 01 info@rosenberger.se
automotive.france@rosenberger.com
United Kingdom
Italy Rosenberger UK Ltd.
Rosenberger Italia Srl York House, Cottingley Business Park
Via Torri Bianche 7 - Piano 7 Bradford, BD16 1PE
20871 Vimercate (MI) England
Italy United Kingdom
Phone +39-039-96 30306 Phone +44-7980 730423
info-italia@rosenberger.com automotive.uk@rosenberger.com
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Rosenberger Global Network
The Rosenberger headquarters, located in Fridolfing in the southeast part of Bavaria, Germany, is the global center for our activities.
IMDS System
Rosenberger is registered with the IMDS system (Inter-
nationales MaterialDatenSystem der Automobilindustrie)
since 2001. The products are fed systematically into the
IMDS system.
www.mdsystem.com
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Quality & Environment
Certificates
■■ IATF 16949
■■ DIN EN 9100
■■ ISO 9001
■■ ISO 14001
■■ DaKKs accreditation according to DIN EN ISO 17025
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Competencies & Technology
Production
By manufacturing everything in house and using state
of-the-art manufacturing technologies, Rosenberger can
continue to develop and optimize key manufacturing tech-
nologies – turned parts production, stamped & formed
technology, injection molding technology. Manufacturing
everything in house ensures a high degree of flexibility,
and continuous quality controls, and means that newly
designed products can be produced in the required
quantities.
Plating Technology
Our components can be electroplated quickly and flexibly
in our own in-house electroplating facilities, regardless of
whether this is to provide corrosion protection, optimized
conductivity, or other technical and physical characteris-
tics. Environmental protection is another key factor which
must be taken into account when coating surfaces.
Assembly
Rosenberger operates manufacturing and assembly
locations around the world – fully automated assembly
centers and customer-oriented cable assembly locations
offer global support and local sourcing.
Injection Molding
We use the very latest machinery and methods, as well as
special materials and components to ensure the precision
and durability of our tools and products. Rosenberger is
able to process all available high-performance plastics.
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Research & Development
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Rosenberger Automotive
Application Areas
■■ Autonomous Driving
■■ Driver Assistance Systems
■■ Navigation
■■ Infotainment
■■ Fond-Entertainment
■■ Internet & Mobile Communication
■■ Next Generation WLAN: "WiGig" (Wireless Gigabit)
Product Range
■■ Cable connectors, straight and right angle
■■ FAKRA* SF** connectors
■■ 360° turnable right angle connectors
■■ PCB connectors SMD Pin-in-Paste and wave soldering
types
■■ Panel connectors
■■ Connector types: single and multi-connectors, male
and female types
■■ Waterproof connectors
■■ Calibration kit
■■ Tools
Product Features
■■ Standardized FAKRA cavity, compatible with stamped
and formed connectors as well as turned connectors
■■ Temperature range from -40° C to +105° C
■■ Primary and secondary locking systems create high
assembly security
■■ RoHS, WEEE, ELV Conformity
* FAKRA = FAchKReisAutomobil
(Automobile Expert Group)
** FAKRA SF = FAKRA Stamped and Formed
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FAKRA Product Overview
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FAKRA SF
Plating
1 Crimp
3 Solder crimp
4 PCB mounting
5 Solid center contact
Successive number
1 Straight
2 Right angle
5 Panel connector with round flange
K Female, jack
S Male, plug
W Tool
Z Plastic housings and accessories
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FAKRA Number Code & Coding
FAKRA Coding
Coding Jack Plug Color / RAL-No.
Single Double Single Double (Similar)
E TV1 Green/
6002
F TV2 Brown/
8011
Some of the Rosenberger-FAKRA connectors are available in the above listed codings.
Colors of the plastic housings are in accordance with the listed RAL colours, minor colour differences due to manufacturing are possible.
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FAKRA Cable Groups & Plating Code
Center Contact
Code Plating (top layer) Symbol Layer Thickness Magnetic Properties
4 Gold Au min. 0.80 µm
5 AuroDur® Au min. 0.15 µm Non-magnetic
Male Female
Housing Designs
Single
Double 8 mm
Double 12.7 mm
Quad
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FAKRA Technical Data
Electrical Data
Impedance 50 W
Frequency range (depends on cable) DC to 6 GHz
Return loss ≥ 18 dB
Insertion loss ≤ 0.1 x √f(GHz) dB
Insulation resistance ≥ 1 x 1 GW
Center contact resistance ≤ 5 mW
Outer contact resistance ≤ 5 mW
Test voltage 750 V rms
Working voltage 335 V rms
Contact current (depending on cable size) ≤ 1 A DC
RF-leakage ≥ 65 dB
Mechanical Data
Mating cycles ≥ 25
Engagement force (single, standard) ≤ 25 N
Disengagement force ≥2N
Rentention force latch ≥ 110 N
Rentention force primary lock ≥ 80 N
Rentention force secondary lock ≥ 60 N
Environmental Data
Temperature range -40 °C – +105 °C
Vibration/mechanical shock ISO 20860-2 clause 9.1
Thermal shock ISO 20860-2 clause 9.2
Temperature/humidity cycling ISO 20860-2 clause 9.3
High temperature exposure ISO 20860-2 clause 9.4
Materials
Outer contact CuZn, CuSn, Zn, Stainless steel
Center contact CuZn, CuBe, CuSn
Dielectric PTFE, PA, LCP, PBT
Gasket Silicone, Rubber
Crimping ferrule Cu
Plastic housings PBT, PA, PPE, POM
Secondary lock PBT, PA, PPE
Platings
Outer contact Au, Ni, Sn
Center contact Au
Rosenberger-connectors fulfill in principle the indicated data of the Technical Data. Individual values of connectors may deviate depending upon application, design, type of cable,
assembly method and execution. Specific data sheets for particular products can be provided on request from your Rosenberger sales partner.
works with all housings at page 24 and 25 * outer, center contact and sleeve on reel separate, quantities on request ** crimping applicator
Straight Jack
Rosenberger No. Cable Assy Inst. Crimping Tool Crimp Insert Sales Unit Product
Center Contact Outer Contact
59K17F-102A4 RG 179 MA 59 V 002 11W15A-502 11W15A-502 1000
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FAKRA Connectors
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FAKRA Connectors
Straight Plug
Rosenberger No. Cable Assy Inst. Crimping Tool Crimp Insert Sales Unit Product
Center Contact Outer Contact
59S17E-1D8A4 B-75-1.7-2.7 MA 59 V 010 11W15A-502 11W15A-502 1000,
3000
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FAKRA Connectors
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FAKRA Connectors
Right Angle Jack, Stamped & Formed Outer and Center Contact incl. Housing,
Single
Rosenberger No. Description Cable Assy Inst. Crimping Tools for FAKRA SF Sales Unit Product
59K27D-102Z4-y 360° turnable RG 174, MA 59 V 080 19150032, 850 on
Without secondary RG 316 19150008, reel
locking 19150012**
Incl. housing single
-y: please fill-in
requested coding
59K27D-1M4Z4-y 360° turnable RTK 031 MA 59 V 080 19150026, 850 on
Without secondary 19150002, reel
locking 19150000**
Incl. housing single
-y: please fill-in
requested coding
** crimping applicator
Right Angle Jack, Stamped & Formed Outer and Center Contact and
Housings Jack, Single/Double 8 mm
Rosenberger No. Description Cable Assy Inst. Crimping Tools for FAKRA SF Sales Unit Product
59K26A-1M4Z4 360° turnable RTK 031 MA 59 V 080 19150026, *)
MA 59 V 099 19150000,
19150002**
Right Angle Jack, Stamped & Formed Center Contact incl. Housing
Rosenberger No. Description Cable Assy Inst. Crimping Tools Sales Unit Product
59K24K-102A4-y Waterproof RG 174, e.g. MA 59 V 115 On request On request
Cable down* DACAR 462
59K24K-1M4A4-y Waterproof RTK 031 MA 59 V 115 On request On request
Cable down*
Watertightness can be guaranteed for a mated connection consisting of waterproof Rosenberger connectors according LV 214
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FAKRA Connectors
59Z163-000/56 Cap E4
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FAKRA Connectors
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FAKRA Connectors
Electrical Specifications
Calibration Standard Frequency Range in GHz Parameter Specification
Opens1 DC to ≤ 4 GHz Error from ≤ 1.0°
(plug and jack) > 4 GHz to ≤ 6 GHz Nominal phase ≤ 1.5°
Shorts1 DC to ≤ 4 GHz Error from ≤ 1.0°
(plug and jack) > 4 GHz to ≤ 6 GHz Nominal phase ≤ 1.5°
Calibration loads DC to ≤ 4 GHz Return loss ≥ 40 dB
(plug and jack) > 4 GHz to ≤ 6 GHz ≥ 35 dB
Calibration adaptors DC to ≤ 1 GHz Return loss ≥ 35 dB
RPC-3.50 to FAKRA > 1 GHz to ≤ 3 GHz ≥ 26 dB
(plug/plug, plug/jack, jack/plug, jack/jack > 3 GHz to ≤ 6 GHz ≥ 21 dB
1 The specifications for opens and shorts are given as allowed deviation from nominal model as defined in calibration certificate included with your kit.
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FAKRA Calibration Kit
Please use the following part numbers for ordering single components.
Crimp Inserts for Outer & Center Contact Crimp for 11W150-000
Rosenberger No. Description Sales Unit Product
11W150-402 Width outer contact 3.30 mm, center contact 0.73 mm 1
11W15A-502 Width outer contact 3.30 mm, center contact 1.20 mm 1
11W150-504 Width outer contact 4.30 mm, center contact 1.10 mm 1
11W15A-504 Width outer contact 4.30 mm, center contact 1.10 mm 1
11W150-506 Width outer contact 5.35 mm, center contact 1.10 mm 1
11W150-508 Width outer contact 5.50 mm, center contact 1.10 mm 1
11W15A-508 Width outer contact 5.50 mm, center contact 1.10 mm 1
11W15F-5E4 Width outer contact 5.50 mm, center contact 1.30 mm 1
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Tools
Cable RG 174, RG 316, Cable Group 02 | RG 179 B/U-d, 1.5DS, Cable Group 03
Rosenberger No. Description Sales Unit Product
19150014 Applicator for Stamped & Formed Outer Contact straight male 1
19150013 Applicator for Stamped & Formed Outer Contact straight female 1
19150032 Applicator for Stamped & Formed Outer Contact right angle female 1
19150008 Applicator for Stamped & Formed Center Contact straight male/female 1
19150012 Applicator for Stamped & Formed Sleeve male/female 1
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Tools
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Index
© Rosenberger 2018