DP 2 Thesis
DP 2 Thesis
DP 2 Thesis
BY
A Thesis Submitted to
Gujarat Technological University
In Partial Fulfillment of the Requirements for
the Master of Engineering Degree in
Civil Engineering [Structural Engineering]
May-2018
This is to certify that research work embodied in this dissertation titled “An
Experimental Investigation On The Strength And Durability Aspect Of Bacterial
Self-Healing Concrete With GGBS” was carried out by Grammy Saul Christian
(Enrollment No. 161240720001) at Sardar Patel College of Engineering, Anand (124)
for partial fulfillment of Master of Engineering degree in Structural Engineering to be
awarded by Gujarat Technological University. This research work has been carried out
under my guidance and supervision and it is up to my satisfaction.
Principal
Sardar Patel College of Engineering, Bakrol
Seal of Institute
This is to certify that research that work embodied in this dissertation titled “An
Experimental Investigation on the Strength and Durability Aspect of Bacterial Self-
Healing Concrete with GGBS” was carried out by Grammy Saul Christian
(Enrollment No. - 161240720001) at Sardar Patel College of Engineering, Anand
(124) for partial fulfillment of Master of Engineering degree to be awarded by Gujarat
Technological University. He has compiled to the comments given by the Dissertation
Phase – I as well as Mid Semester Thesis Reviewer to my satisfaction.
Date:
Place: Anand
Asst. Professor
SPEC, Anand
This is to certify that research work entitled as listed below were carried out by Grammy
Saul Christian (Enrollment No. - 161240720001) at Sardar Patel College of
Engineering (124) for fulfillment of M.E. Civil (Structural Engineering) degree to be
awarded by Gujarat Technological University and his research paper has been accepted
and published.
Date:
Place: Anand
Principal
Sardar Patel College of Engineering, Bakrol, Anand
Seal of Institute
This is to certify that research that work embodied in this dissertation titled “An
Experimental Investigation on the Strength and Durability Aspect of Bacterial Self-
Healing Concrete with GGBS” was carried out by Grammy Saul Christian
(Enrollment No. - 161240720001) at Sardar Patel College of Engineering, Anand
(124) is approved for the degree of Master of Engineering with specialization in
Structural Engineering by Gujarat Technological University.
Date:
Place:
...................................................... ......................................................
( ) ( )
We hereby certify that we are the sole authors of this thesis and that neither any part of
this thesis nor the whole thesis has been submitted for a degree to any other University or
Institution.
We certify that, to the best of our knowledge, the current thesis does not infringe upon
anyone’s copyright nor violate any proprietary rights and that any ideas, techniques,
quotations or any other material from the work of other people include in our thesis,
published or otherwise, are fully acknowledged in accordance with the standard
referencing practices. Furthermore, to the extent that we have included copyright
(Amendment) Act 2012, we certify that we have obtained a written permission from the
copyright owner(s) to include such material(s) in the current thesis included copies of
such copyright clearances to our appendix.
We declare that this is a true copy of thesis, including any final revisions, as approved by
thesis review committee.
We have checked write up of the present thesis using anti-plagiarism database and it is in
allowable limit. Even though later on in case of any complaint of plagiarism, we are sole
responsible for the same and we understand that as per UGC norms, University can even
revoke Master of Engineering degree conferred to the student submitting this thesis.
Date:
I declare that the dissertation for M.E. Structural Engineering entitled “An Experimental
Investigation on the Strength and Durability Aspect of Bacterial Self- Healing Concrete
with GGBS” is my own work conducted under the guidance of Gaurav Gohil and Jugal
Mistry.
I further declare that to the best of my knowledge, the dissertation for M.E. does not
contain any part of the work, which has been submitted for the award of any degree either
in this university or in other university/deemed university without proper citation.
Candidate:
GUIDE: GUIDE:
Gaurav Gohil Jugal Mistry
Asst. Professor Asst. Professor
Civil Department Civil Department
GCET, Vidhyanagar SPEC, Bakrol, Anand
I have taken efforts in this project. However, it would not have been possible
without the kind support and help of many individuals and organizations. I would like to
extend I am highly indebted to Asst. Prof Gaurav Gohil and Asst. Prof. Jugal Mistry for
their guidance and constant supervision as well as for providing necessary information
regarding the work & also for their support in completing the dissertation work.
My thanks and appreciations also go to our principal Dr. Bhavesh G. Shah and
faculty members of department of structural engineering, Sardar Patel College of
Engineering especially Nikunj Patel (HOD) and Dr. P.B.Vyas who has willingly helped
me out with his abilities. My sincere thanks to all of them who helped me out when I was
in need.
1. CERTIFICATE II
2. COMPLIANCE CERTIFICATE III
3. PAPER PUBLICATION CERTIFICATE IV
4. THESIS APPROVAL V
5. DECLARATION OF ORIGNALITY VI
6. CANDIDATE DECLARATION VII
7. ACKNOWLEGEMENTS VIII
8. TABLE OF CONTENT IX
9. LIST OF FIGURE XIII
10. LIST OF TABLE XIV
11. LIST OF CHART XVI
12. ABSTRACT XVII
REFERENCE’S 75-76
A construction industries are fast growing sector around the globe and Concrete is a
key material for construction worldwide due to the strength and durability properties.
Along with the positive, there are some lacks in the concrete that is in terms of cracking
in concrete, every year millions of resource in terms of money and technology
consumes. The bacterial self-healing is novel approach towards the producing durable
and crack free concrete by using the Industrial waste which leads to reduce the cost of
repairing the cracks by conventional methods and reduce the chances to again
development of crack in concrete. For this process bacteria’s such as B.subtiles,
B.spharies and B.pasteurii etc. are used for self-healing the concrete cracks now a days
the industrial wastes are rapidly increasing more. So utilize such material and reduce
such type of waste in environment, therefore some percentage of cement will replaced
by the industrial waste.
Cracks is most common phenomenon in the concrete which occurred in three phase
of its life period namely plastic phase, hardening phase and hardened phase.in the plastic
phase we include plastic shrinkage, plastic settlement, differential settlement of staging
―support and in hardening phase include constraint to early thermal movement, constraint
to early drying shrinkage and differential settlement of supports. So that we require the
repair the concrete through various techniques is used such as enlarging reinforcement,
composite construction, post tensioning, internal grouting, and external grouting. This
technique use for repair but some technique cause negative side effect on the concrete
structure. Bacterial based self-healing is new technique for the concrete cracks remediation.
Bacterial self-healing concrete is a current advanced concrete in which selective
cementation by microbiologically-induced CaCO3 precipitation has been introduced for
remediation of micro cracks.in the construction industry concrete is the major component
which is easy available, cheap and convenient to use. The crack in the concrete is the major
problem which causes reduce the durability of the structure and strength of concrete.
The durability of the concrete structure is reduced due to cracks in the concrete
because the water and other substance ships through the cracks and which adversely affects
the concrete or negatively affects. When the concrete is fresh it can be cast in any shape
during its fresh state, the concrete have higher compressive strength but it has lower tensile
strength so that reinforcement is providing in the concrete structure. Concrete has limited
ductility and lesser resistance to cracking.
Bacterial concrete features are industrialized for specific presentation and distinct
necessity of situation some of the things that may be essential take in.
Durability criteria
Resistivity of chloride.
Less permeability.
Abrasion resistance
Mixing
Compaction
Slump
Volume stability
There has been rapid advance in concrete technology during the past three decades
or so. The improvement in strength and other structural properties achieved earlier through
the use of steel reinforcement are now accepted as routine and the reinforced cement
concrete and pre-stressed concrete have become convention materials. Later work led to
the development of a variety of concretes in the form of, among other, fiber reinforced
concrete, polymer concrete, Ferro cement, Sulphur concrete, light weight concrete,
autoclaved cellular concrete, high-density concrete, ready mixed concrete,, self-
compacting concrete, roller compacted concrete, high strength concrete.
The concrete is far and wide construction material used in the world due to its
durability Versatility and economy. Understanding the fundamental of concrete is
necessary to produce quality concrete. This publication covers the materials used in
concrete and the Essentials required to design and control concrete mixture for a wide
variety of Structures.
The world views India as a country that is poised to grow. Its population definitely
does it is expected to grow from the current 1.5 billion by 2040, surpassing china, to be the
world‘s most population nation. While this growth will throw up several challenges, one
aspect that will stand out will be the presence of the largest youngest population. Which
translated implies Indian will have biggest single workforce in the world.
It is believed that the early Egyptian mostly used cementing materials, obtained by
burning gypsum. Afterwards ancient Egyptians started using calcined impure gypsum. The
Greeks and romans used calcined limestone and later learned to add sand and crushed
stones, lime and water, or brick and broken tiles.
The use of various a supplementary cementitious materials such as fly ash, Rice
husk ash, silica fume ground granulated blast furnace slag, Metakaolin etc. These all the
supplementary cementitious materials widely used in Indian country now a day. Different
types of minerals, organic and metallic fibers have been used. Among the minerals fibers,
use of asbestos in the production of asbestos cement product is well known. The major
application of steel fibers reinforced concrete are in pavements , precast concrete unit,
concrete reactor pressure vessels , blast resistance structure, ,machine foundations, tunnel
ling and structure requiring resistance to thermal shocks, such as refractory linings.
From the relative paper reviewed, few papers selected based on the importance of the study
context. Analysis of this paper is presented here.
Pipat Termkhajornkit [1] in this paper author, has investigated self-healing ability of fly
ash – cement system considering compressive strength, porosity, chloride diffusion
coefficient, hydration reaction and hydrated products. Research focused on behaviour after
shrinkage cracking occurs after 28 days. The amount of cracks was not measured directly
but was implied by the amount of total porosity. The results shows that the increases of
Henk M Jonkers [3] in this experimental study, shows that the applied two- components
bio- chemical self-healing agents, consisting of mixture of bacterial spores and calcium
lactate, can be successfully applied to promote and enhance the self-healing capacity of
concrete as the maximum healable crack width more than doubled. Oxygen measurement
provided evidence that concrete incorporating bacterial spores embedded in expanded clay
particles and derived active bacteria remain viable and functional several month after
concrete casting. As the metabolically active bacteria consume oxygen, the healing agents
may act as an oxygen diffusion barrier protecting the steel reinforcement against corrosion.
Advantages of this bacteria based concrete are to presumably primarily in reduction of
maintenance and repair costs and extension of the service life of concrete construction.
Luciana Restuccia [13] in this research study, shows that the production of self-healing
concrete was proposed: glass small spheres and pharmaceutical capsules were filled with
sodium silicate as a healing agents. The preliminary results of three point bending test seen
to indicate that sodium silicate was efficiently released by the capsules when the facture
intercepted them. However a limited amount of solution was able to diffuse into the mortar
cementitious matrix, and a limited strength recovery was evidenced. Based on these
experimental results, it is possible to consider the encapsulation technique presented in this
paper as a promising technique for self-healing of cracks.
Navneet Chahal [6] in this research author, shows that the Bacteria S.pasteurii plays a
significant role in increasing the compressive strength of fly ash concrete by up to 22% at
the age of 28days. The increase in compressive strength is mainly due to consolidation of
the pores inside the fly ash concrete cubes with bacterial induced calcium carbonate
precipitation. S.pasteurii cause four times reduction in water absorption which could in turn
increase durability of concrete structure. Bacterial calcite deposition observed nearly eight
times reduction in chloride permeability, hence the life of the concrete structure can be
increased.
Mayur Shantilal Vekariya[7] in this review paper author, shows that the use of microbial
concrete is better than many conventional technologies because of its eco-friendly nature,
self-healing abilities and increases in durability of various building materials.[6] It enhance
the compressive strength, reduced the permeability, water absorption. This method is very
easy and convenient for usage. This will provide high quality structure at an effective cost,
least maintenance, environmentally safe. But more work is required to improve the
feasibility of this technology form both an economical and practical point of view.
Harshali J. [11] in this research article author, shows that the use of bacteria in concrete it
improves the compressive strength and flexural strength of bio concrete cubes compared
to conventional cubes. It also reduce water absorption and sorptivity, and enhance the
strength of the concrete. It improve the compressive strength of the concrete by filling the
pores by calcite formation in fresh concrete. The impermeably of concrete will be increased
than the conventional concrete. Bacteria repairs the cracks in the concrete by producing the
calcium carbonates crystals which blocks the cracks and repair it.
Dilja Rose Joseph [12] in this research author, shows that the work optimizes the percentage
of fly ash as cement replacement in Bacillus Subtilis microbial concrete. Strength
properties like compressive strength, split tensile strength and flexural strength properties
were evaluated.[10] In case of microbial concrete, 28th day compressive strength is 26.64%
higher than ordinary M30 concrete. After 56th day curing, the strength reaches maximum
strength compared to other mixes. As compressive strength, split tensile strength, also
follows the same variation. 10% fly ash shows maximum tensile strength. [10] The
percentage replacement of fly ash was increased, the split tensile strength of fly ash
concrete was also found to be increasing slowly, up to nearly 10% replacement and then it
decreased. The increase in strength of microbial concrete is mainly due to filling of the
pores and voids with microbiologically induced calcium carbonate precipitation. From the
experimental investigation it was found that optimum replacement of fly ash in microbial
concrete was near to 10% in terms of strength properties.
Note:-
S. Sunil Pratap Reddy [2] in this research author, shows that the addition of bacillus subtilis
bacteria improves the hydrated structure of cement mortar. The compressive strength of
cement mortar is maximum with the addition of bacillus subtilis bacteria for a cell
concentration of 105 cells per ml of mixing water. So, bacteria with a cell concentration of
105 cells per ml of mixing water was used in the investigation. In standard grade concrete
the compressive strength is increased upto 14.92% at 28 days by addition of bacillus
subtilis bacteria when compared to conventional concrete. The addition of bacillus subtilis
bacteria showed significant improvement in the split tensile strength than the conventional
concrete. From the durability studies the percentage weight loss and percentage strength
loss with 5% H2SO4 revealed that bacterial concrete has less weight and strength losses
than the conventional concrete. In the investigation through acid attack test with 5% H2SO4
revealed that bacterial concrete is more durable in terms of “Acid Durability Factor” than
conventional concrete and bacterial concrete is less attacked.
The compressive strength of the bacterial concrete increased when the addition of
the bacillus pasteurii, fly ash, and GGBS.
Self-healing technology by using bacteria has proved to be better than many old
technologies because this technology has eco-friendly in nature.
At 20% replacement of fly ash with cement maximum compressive strength were
obtained, while on further increment in percentage it will reduce.
3.2 OBJECTIVES
Bacterial Concrete of
M30, M35, M40Grade.
Slump test
Compression strength test at 7, 28, 91
days
Durability test i.e.
RCPT at 91 days
Mercury porosity test at 91 days
Acid Attack test
Dissertation Phase - 1
Aim, Objective & Aim Objective and Scope are based on the analysis of the
Scope of work literature review.
Material Collection Materials will be collected after deciding the final quantity
and Mix design and from nearby resource. Trial mix design is prepared
preparation based on the scope of the work.
Result All the results from various tests are compiled and effective
Analysis replacement has been identified.
Conclusion Based on the results, conclusion have been driven for the
sustainable environment and future for bacterial self-
healing concrete.
Restriction on further increase in cracks width will be reduced and also prevention of
the seeping of any harmful chemicals like acids in to cracks. In the natural self-healing
process, calcium carbonate and calcium hydroxide are the most effective method to
heal concrete naturally. Carbon dioxide is dissolved in the water at the first stage of the
formation of the calcium carbonate and calcium hydroxide.
Chemical self-healing process is also says that the artificial self-healing process in
which chemical used for healing and applied through the injection in to structure cracks.
There are two chemical methods.
2. Encapsulated glue.
The growth of the bacteria in the laboratory but the bacteria can grow in various
places such as in water, reservoirs, in the industrial waste water etc. for the design of
the self-healing concrete by using the bacteria researchers have been categorized the
biological strategy. The self-healing concrete as environment friendly process
microorganism is divided in to three parts as bacteria, fungi, and viruses.
In the bacteria‘s species some special strain types of bacteria which enable to
precipitating certain chemical which helpful in the self-healing process. There is two
major phenomenon formation of polymorphic iron-aluminate silicate and calcium
carbonate (CaCO3) is the most important.
In the biological self-healing concrete the inclusion of the microorganism through
several ways.
3. Immobilized form
In the certain case the effect of the temperature, moisture content is not suitable
for the growth of the bacteria. Hence spore of the bacteria used is the better way for the
effective process of self-healing.
Bacillus Sphaericus
Bacillus Cohni
Bacillus Pasteurii
Bacillus Subtilis
Bacillus Coli
The principal of self-healing of bacteria is that they should be able to covert the
soluble organic nutrients in to insoluble inorganic calcite crystals which seal the micro
cracks. The bacteria and the nutrients are incorporated in the concrete should not disturb
the integrity of the cement sand matrix and also should not negatively affect other
important engineering properties in fresh and hardened state of concrete. It was reported
that if the bacteria is added directly in to the concrete mixture in suspension, their life
time is reduced due to main two reasons; first one is continuous cement hydration
resulting in reduction of cement sand matrix pore-diameter and second is due to
insufficient nutrients to precipitate Calcite crystal. A novel method of protecting the
bacteria spore by immobilization before addition to the concrete mixture appeared to
substantially prolong their life time.
When the water seeps through the cracks in to the concrete matrix the further
hydration of the cement partials which cause autogenously healing happens and sealing
the Cracks healing due to the bacterial concrete up to 0.5 mm in width.
In the self-healing concrete the formation of the calcium carbonate on to the face of the
concrete surface is mainly the reaction of the carbon dioxide and calcium hydroxide
present in the concrete.
CO2 + CA (OH)2 → CaCO3 + H2O
In this case calcium carbonate production is due to carbon dioxide (CO2)
present. Calcium hydroxide Ca(OH)2 is soluble minerals get dissolved in ingress water
and diffuse out the cracks in the form of leaching. In the bacterial concrete the self-
healing with inclusion of the bacteria is more efficient due to active metabolic
conversion of calcium nutrients by the bacteria present in the concrete.
CA (C3H5O2) 2 + 7O2 → CaCO3 + 5CO2 + 5H2O
The biological self-healing process is efficient crack sealing technique. The
incorporating bacteria should able to precipitate calcium carbonate (CaCO3) in the high
The concrete used in the industry for various purposes as in construction work,
the second highest after the water. So that the consumption of the cement is high which,
the production of cement will germinate high amount of carbon dioxide which involve
to the atmosphere, ultimately concrete does not appeared as sustainable material. In the
fresh state or hardened state use of supplementary cementitious material improve the
performance of concrete. By using the supplementary cementitious material primarily
improve the workability and durability properties of concrete. For this particular
problem we generally used the supplementary cementitious material to produced
sustainable concrete. The supplementary cementitious material can control on the
carbon dioxide content in the atmosphere and also the reduction in the cost of the
concrete products. Cost of Supplementary cementitious material is very low as
compared to the cement and also give cementitious properties as well as cement.
An Experimental Investigation On The Strength & Durability
Aspects Of Bacterial Self-Healing Concrete With GGBS Page 21
The use of supplementary cementitious material some time used in the concrete as
a mineral admixture for some need to requirements. They may be used in concrete as
individually in combination or they may be added to the concrete mixture as blended
cement or as separately batched ingredient at the ready mixed concrete. Sometime the
supplementary cementitious material used for the landfill in the road work dam work
or any other construction work as west materials.
Fly ash
Rice husk ash
Granulated Blast Furnace Slag
Silica fume
Nano Materials
Metakaolin
Quartz sand
Ground granulated blast furnace slag (GGBS) is by product of the iron and steel
making from a blast furnace in water or steam, to produce a glassy, granular product
that is than dried in to a fine power. During this process the slag gets fragment and
transformed in to amorphous glass, meeting the requirement from standard. The
fineness of ground granulate blast furnace slag is desired from granulated slag. For the
production of superior cement the chemical composition of ground granulated blast
furnace is responsible.
The greatest advantages of ground granulated blast furnace slag is used with
Portland cement such as ensure the higher durability of structure, reduce the
temperature rise and help to avoid early – age thermal cracking, improve the
workability, it help soften the visual impact of large structure such as bridge and
retaining walls.
The main components of blast furnace slag are CaO (30-50%), SiO2
(28-38%), Al2O3 (8-24%), and MgO (1-18%). In general, increasing the
CaO content of the slag results in raised slag basicity and an increase in
compressive strength.
The MgO and Al2O3 content show the same trend up to respectively 10-
12% and 14%, beyond which no further improvement can be obtained.
The specific gravity of GGBS is generally in the range of 3.15 to 3.44. \
The first and most significant progress in the process is to decide the fixings that
will make up the mixture and their quantity. As ought to be obvious from the past
segment, there are numerous factors to consider including aggregate size and type,
cement type, amount of water, and mineral and chemical admixtures. When a decent
mixture configuration can in any case result in lacking or low quality cement on the off
chance that it is not executed effectively, a terrible blend configuration will obviously
dependably give poor outcomes. For substantial, freely supported activities the duty
regarding the last outline tumbles to an authorized structural specialist. For private
ventures, for example, establishments and garages it is the private temporary worker,
whose expert notoriety is by and large his exclusive accreditation. For do-it-without
anyone else's help ventures it is obviously the property holder who must outline his own
blend.
1. Batching.
2. Mixing.
3. Placing.
4. Compacting.
5. Curing.
6. Finishing.
The measurement of materials for making is known as batching. There are two method
of batching.
I. Volume batching.
Volume Batching
The various ingredients of concrete as cement, sand coarse aggregate, water is
measuring these materials before mixing. This measurement can be done on the basis
of volume of the materials is known as volume batching. The following are specified
some of vital focuses to recollect before receiving volume clustering technique in field.
Volume clustering is not a decent strategy for measuring solid materials.
Need to know two things before batching of concrete ingredients in term of volume
What is the relative proportion of concrete ingredients in terms of volume?
As shown in figure generally a gauge box is used for batching of fine aggregate
and coarse aggregate by volume. Shallow box does not used for batching.
Aggregate should be completely filled in the box. The capacity of box can be
decide based on the ratio of the materials of concrete. Volume of one bag is
generally capacity of the gauge box.
Weight batching
For measuring the constituents of concrete, the almost weight batching is right
technique. For significant concrete, weight clumping technique ought to be received of
weight framework in clustering, encourages precision, adaptability and
straightforwardness. Distinctive sorts of weight batchers are accessible. The specific
sort of weight clump to be utilized, sorts of weight bunch relies on the way of the
occupation.
Manual.
Semi-automatic.
Fully automatic
The manually switches are existed for the automatically operated gate for
concrete in the case of semi-automatic batching. While the constituents are delivered
the gates are closed automatically. This system likewise contains interlock which
counteracts charging and releasing.
4.6.2 MIXING
For making the homogeneous concrete mixing the constituents are mix
thoroughly so that the material can be mix properly. The mixing ought to guarantee that
the mass wind up plainly homogeneous, uniform in shading and consistency. There
three techniques embraced for blending.
1. Hand Mixing.
2. Machine mixing.
1. Hand Mixing:
If concrete required for unimportant or less important work we may generally
use hand mixing. Hand blending ought to be done over impenetrable concrete or block
floor of adequately vast size to take one bag of cement. Hand mixing can do on the steel
plate, on the stage, either utilizing a chunk of existing cement on a substantial blending
board.
The first work is the cling the surface area by using the brush and hose.
The second one is put the coarse aggregate on the clean area as a measured
quantity.
after that put down the fine aggregate on it and mix them thoroughly after that
cement spread on it and then mix properly after that add the water of measured
quantity and mix the entire mass wit help of equipment. The mixture turning
over and over again until the homogeneous mixture will derive. When a
homogeneous mix generate then we used for working process.
If we required mass concrete for medium or large scale work we can use the
machine mixture for the speed in the work and convent process. Generally batch mixers
and continuous mixers may be used.
The use of the batch mixers in the normal concrete work, which may be pan
type or drum type.
The steel mould used for making concrete cube is put on the hard strata, as level
surface. After that the concrete mixture is poured in the mould in three layers of equal
volume and steel road used for compaction of the concrete. Circulate the strokes
consistently over the cross-area of the form. Close the voids left by the packing pole by
softly tapping the sides of the shape. Or, then again it ought to be compacted by vibrator.
Compaction of cement is the procedure embraced for expel the ensnared air from the
solid. During the time spent blending, transporting and setting of solid air is probably
going to get entangled in the solid. For the most part surface vibrator is utilized as a
part of research facility, and needle vibrator is utilized as a part of documented, in
surface vibrator, molds are place on the table and it's vibrate along these lines captured
air evacuate.
Membrane curing
Application of heat
Calcium chloride
Curing period is very much important for the hydration of concrete with the
water until the maximum compressive strength of concrete attains. If the concrete
produce without curing the concrete loss the compressive strength up to 50% which is
may be very high. Curing period of the concrete is depending on the ambient weather,
shape of member. Future exposure condition types of cement is used and method of
curing.
The temperature of the sunlight play significant role in the process of curing and
exothermic reaction in hydration. The concrete should attain up to 70 % of compressive
strength and flexure strength at minimum of 7 days at temperature above 5 ºc.
4.7.1 CEMENT
The main component of concrete is cement, which makes a paste while involved
in the water with appropriate amount for manufacture of concrete. Cement is a well
inert dust manmade through very specific practices. When the cement converts in to a
paste which become very hardens while giving curing. Since the configuration and
excellence of the dust possibly will vary, cement has altered properties be contingent
upon its makeup.
7. White cement.
If the size of aggregate lies between the 20mm to 4.75mm is generally known
as coarse aggregate. In the concrete the highest volume is lies between 60-80% of
coarse aggregate. For the economy, stability and stiffness and abrasion resistance
aggregate is essential. For the grading of aggregate sieve analysis is used, aggregate
If the size of the aggregate less than the 4.75mm is known as fine aggregate.
Generally fine aggregate available in naturally or may be manmade material. Fine
aggregates generally consist of natural sand or crushed stone with most particles
passing through a 4.75mm sieve. Fine aggregate is natural sand which has been washed
and sieved to remove particles larger than 4.75mm. The code to be referred to
understand the specification for fine aggregates is: IS 383:1970.
Based on size
Based on is specification
Natural Sand- it is the aggregate resulting from the natural disintegration of rock
and which has been deposited by streams or glacial agencies.
Crushed Stone Sand– crushed stone sand is derived from the crushing hard
stone.
Crushed Gravel Sand– crushed gravel sand is derived from the crushing natural
gravel.
Replacement of OPC with GGBS increases the durability and workability without
affecting strength. Thus finally it is cost effective solution in current competitive
market.
5.1.1. CEMENT
The size of coarse aggregates were used in this study maximum is 20mm. as shown
in the table the physical properties of course aggregate. The sieve analysis of coarse
aggregate is shown in Table. The aggregates were tested as per IS 2386 (Part: 1, 2, 3) –
1963 and IS: 383– 1970 the calculation of fineness modulus and specific gravity of coarse
aggregates are shown below.
Where;
Fck’ = Target Means Strength.
fck = Characteristic compressive strength at 28th day.
S = Standard Deviation. (IS: 10262-2009 Table 1.)
Where;
Fck’ = Target Means Strength.
fck = Characteristic compressive strength at 28th day.
S = Standard Deviation. (IS: 10262-2009 Table 1.)
Where;
Fck’ = Target Means Strength.
fck = Characteristic compressive strength at 28th day.
S = Standard Deviation. (IS: 10262-2009 Table 1.)
There are various types of tests available for fresh and hardened state of
concrete. The fresh concrete test such as slump test, flow test, compacting factor
test and test of hardened concrete such as compressive strength test, flexural
strength test, tensile strength test, rapid chloride permeability test.
Testing of concrete block assumes a vital part in controlling and affirming the
nature of bond solid works. Methodical testing of crude materials, crisp concrete
and solidified cement are inspirable piece of any quality control modified for
solid, which accomplishes higher proficiency of the material utilized and more
prominent confirmation of the execution of the solid with respect to quality and
toughness. The test strategies ought to be basic, immediate and helpful to apply.
This subject incorporates the test contemplate for the Fresh concrete and
solidified solid test.
Slump test is carried out for the determination of workability of concrete, and
workability is the main important fresh concrete properties of concrete. In all
the test of concrete the very simple test in procedure is slump test. To know the
consistency of the concrete the slump test is conducted on the freshly placed
concrete. Also particular test namely flow table, slump flow test, for knowing
The main important properties of the hardened concrete which are more
importance can be listed such as strength, permeability, durability, shrinkage,
creep deformations and response to temperature variations etc. hardened concrete
is more important because use of concrete for compressive load and most
important measure of all other properties. Compressive strength of concrete
The test procedure developed by the researcher as per ASTM C102 is described
below. In this method, the total charge passed in coulombs, and then it used to relate
the resistant of the specimen to chloride ion penetration. Sample age has significant
effect on the test result with most concrete‘s becoming less permeable with time. Age
and curing condition have significant effect on the result as well.
The RCPT is performed by monitoring the amount of electrical current that passes
through a sample 50 mm thick by 100 mm in diameter in 6 hours. This sample is
typically cut as a slice of a core or cylinder. A voltage of 60V DC is maintained across
the ends of the sample throughout the test. One lead is immersed in a 3.0% salt (NaCl)
solution and the other in a 0.3 M sodium hydroxide (NoaH) solution. Based on the
charge that passes through the sample, a qualitative rating is made of the concrete‘s
permeability, as shown in Table.
The concrete cube specimens of various concrete mix of size 150mm x 150mm x
150mm were cast and after 28 days of water curing the specimens were removed
from the curing tank and allowed it to dry for one day. The weight of concrete cube
specimen were taken. The acid attack test on concrete cube was conducted by
immersing the cubes in the acid water for 91 days after 28 days of curing. HCL with
ph of about 2 to 5% weight of water was added to water in which the concrete cubes
were stored. The pH was maintained throughout the period of 90 days. After 90 days
of immersion, the concrete cubes were taken out of acid water. Then the specimens
were tested for the compressive strength. The resistance of concrete to acid attack
was found by the % loss of compressive strength on immersing concrete cubes in
acid water.
7 28 91 91 91 91
1. M-1 3 3 3 3 3 3
2. M-2 3 3 3 3 3 3
3. M-3 3 3 3 3 3 3
4. M-4 3 3 3 3 3 3
7 DAY RESULTS
40
35.55
35 34.25
32.56
30.92 29.79
30 28.4
26.92 26.06
24.52
25
20
15
10
0
M30 M35 M40
1. Mix-1 (Conventional) 75 mm
7 Days Results
28
27.5 27.41
27
26.68
26.5 26.43 26.31
26
25.5
25
24.5 24.48
24
23.5
23
Conventional Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
Concrete 0% GGBS 30% GGBS with 40% GGBS with 50% GGBS
28 Days Results
45
44 43.78
43
42.35
42 41.85
41
40
39
38.68
38 37.81
37
36
35
34
Conventional Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
Concrete with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
91 Days Results
56
54 53.76
52
50.21
51.03
50
47.04
48
46
45.62
44
42
40
Control Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
7 Days Results
32
31.48
31
30.63
30.35 30.21
30
29
28 28.11
27
26
Conventional Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
Concrete with 0% GGBS with 30 % GGBS with 40% GGBS with 50% GGBS
28 Days Results
51
50 49.97
49
48.43
48
47.77
47.33
47
46
45
44 44.03
43
42
41
Conventional Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
Concrete with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
91 Days Results
60
58 57.81
56
55.08
54 54.26
52
51.09
50
49.06
48
46
44
Conventional Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
Concrete with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
7 Days Results
36 35.55
34.9
35
34.75
34
33 32.32
32
31
30 30.11
29
28
27
Conventional Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
Concrete with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
28 Days Results
54
53 52.89
52
51.63
51 51.09
50
49.23 49.12
49
48
47
Conventioanl Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
Concrete with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
91 Days Results
64
63.2
62
61.05
60.56
60
58
56.55
56
55.16
54
52
50
Conventioanl Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
Concrete with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
30
20
10
5% 3.50% 1.75% 2.96% 5.03%
0
Control Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
30
20
10
7% 4.03% 2.52% 3.89% 5.58%
0
Control Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
30
20
10
5% 3.75% 2.12% 3.42% 4.92%
0
Control Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
Specimens- 1 1681
Control Concrete Specimens- 2 1642 1665
Specimens- 3 1672
Specimens- 1 1674
Mix-1 Specimens- 2 1623 1650
Specimens- 3 1652
Specimens- 1 1660
Mix-2 Specimens- 2 1665 1636
Specimens- 3 1645
Specimens- 1 1672
Mix-3 Specimens- 2 1668 1664
Specimens- 3 1652
Specimens- 1 1672
Mix-4 Specimens- 2 1686 1678
Specimens- 3 1675
1660
1650
1650
1640 1636
1630
1620
1610
Control Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
Specimens- 1 1710
Control Concrete Specimens- 2 1704 1697
Specimens- 3 1679
Specimens- 1 1665
Mix-1 Specimens- 2 1602 1648
Specimens- 3 1679
Specimens- 1 1534
Mix-2 Specimens- 2 1587 1581
Specimens- 3 1622
Specimens- 1 1653
Mix-3 Specimens- 2 1632 1639
Specimens- 3 1630
Specimens- 1 1691
Mix-4 Specimens- 2 1718 1706
Specimens- 3 1709
Specimens- 1 1704
Control Concrete Specimens- 2 1653 1653
Specimens- 3 1602
Specimens- 1 1529
Mix-1 Specimens- 2 1579 1530
Specimens- 3 1484
Specimens- 1 1504
Mix-2 Specimens- 2 1352 1481
Specimens- 3 1584
Specimens- 1 1589
Mix-3 Specimens- 2 1478 1517
Specimens- 3 1484
Specimens- 1 1643
Mix-4 Specimens- 2 1704 1676
Specimens- 3 1679
1600
1550 1530
1517
1500 1481
1450
1400
1350
Control Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete Bacterial Concrete
with 0% GGBS with 30% GGBS with 40% GGBS with 50% GGBS
6.2.1 Result analysis of Slump test, Compressive Strength, Acid Attack Test and
Rapid Chloride Penetration Test.
Slump value are ranging from 93 to 75 mm for M40, M35 and M30 grade which
shows good workability.
Bacteria cell content did not improve workability.
The maximum compressive strength of bacterial concrete is increased up to
7.37% with bacterial cell concentration 105.
The compressive strength is reduced for bacterial cell concentration 103 and 107.
The overall performance of bacterial concrete was improving with 105 bacteria
cell concentration, so that 105 is the significant and suitable cell concentration.
The maximum compressive strength is obtained at 40% replacement of GGBS,
further it reduce.
The bacterial concrete give about 5% resistance against acid attack, than control
concrete.
At 50% replacement of GGBS compressive strength decrease up to 6%.
The resistance of concrete to chloride ion penetration is significantly improving
of the bacterial concrete for 105 cell concentration as compared to normal
concrete.
The cracks produced in concrete cube with the help of thin plastic paper inserted
in the cube while the freshly placed concrete mixture poured in the mould in the
plastic state.
After some time all the thin plastic paper were pull out from the concrete moulds
before the concrete become harder.
Curing process for the cube has been conducted for cube becomes more
improvement of his some important properties and also in continuous the
healing process of the cubes was investigated with regular interval.