DTSC-200 ATS Controller: Installation
DTSC-200 ATS Controller: Installation
DTSC-200 ATS Controller: Installation
DTSC-200
ATS Controller
Installation
Software Version 1.0xxx
Manual 37385B
Manual 37385B DTSC-200 - ATS Controller
WARNING
Read this entire manual and all other publications pertaining to the work to be performed before in-
stalling, operating, or servicing this equipment. Practice all plant and safety instructions and precau-
tions. Failure to follow instructions can cause personal injury and/or property damage.
The engine, turbine, or other type of prime mover should be equipped with an overspeed
(overtemperature, or overpressure, where applicable) shutdown device(s), that operates totally inde-
pendently of the prime mover control device(s) to protect against runaway or damage to the engine,
turbine, or other type of prime mover with possible personal injury or loss of life should the mechani-
cal-hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mecha-
nism(s), the linkage(s), or the controlled device(s) fail.
Any unauthorized modifications to or use of this equipment outside its specified mechanical, electri-
cal, or other operating limits may cause personal injury and/or property damage, including damage to
the equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" with-
in the meaning of the product warranty thereby excluding warranty coverage for any resulting damage,
and (ii) invalidate product certifications or listings.
CAUTION
To prevent damage to a control system that uses an alternator or battery-charging device, make sure
the charging device is turned off before disconnecting the battery from the system.
Electronic controls contain static-sensitive parts. Observe the following precautions to prevent dam-
age to these parts.
• Discharge body static before handling the control (with power to the control turned off, contact a
grounded surface and maintain contact while handling the control).
• Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards.
• Do not touch the components or conductors on a printed circuit board with your hands or with
conductive devices.
OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify that you
have the latest revision, be sure to check the Woodward website:
http://www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The latest
version of most publications is available at:
http://www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get the latest
copy.
Important definitions
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.
NOTE
Provides other helpful information that does not fall under the warning or caution categories.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be
correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
© Woodward
All Rights Reserved.
Revision History
Manual:
• Phone number on rear page updated
A 08-11-25 TE Minor corrections
NEW 07-12-12 TP Release
Content
Illustrations
Figure 3-1: Housing - panel-board cutout ................................................................................................................................... 8
Figure 3-2: Housing - dimensions............................................................................................................................................... 9
Figure 3-3: Housing - drill plan ................................................................................................................................................ 11
Figure 4-1: Wiring diagram ...................................................................................................................................................... 12
Figure 5-1: Power supply.......................................................................................................................................................... 14
Figure 5-2: Power supply - crank waveform at maximum load ................................................................................................ 14
Figure 5-3: Earth ground .......................................................................................................................................................... 14
Figure 5-4: Voltage measuring - source 1 ................................................................................................................................. 15
Figure 5-5: Voltage measuring -source 1 PT windings, 3ph 4w ............................................................................................... 16
Figure 5-6: Voltage measuring -source 1 measuring inputs, 3ph 4w ........................................................................................ 16
Figure 5-7: Voltage measuring - source 1 PT windings, 3ph 3w .............................................................................................. 17
Figure 5-8: Voltage measuring -source 1 measuring inputs, 3ph 3w ........................................................................................ 17
Figure 5-9: Voltage measuring - source 1 PT windings, 1ph 3w .............................................................................................. 18
Figure 5-10: Voltage measuring -source 1 measuring inputs, 1ph 3w ...................................................................................... 18
Figure 5-11: Voltage measuring - source 1 PT windings, 1ph 2w ............................................................................................ 19
Figure 5-12: Voltage measuring -source 1 measuring inputs, 1ph 2w ...................................................................................... 19
Figure 5-13: Voltage measuring - source 2 ............................................................................................................................... 20
Figure 5-14: Voltage measuring - source 2 PT windings, 3ph 4w ............................................................................................ 21
Figure 5-15: Voltage measuring -source 2 measuring inputs, 3ph 4w ...................................................................................... 21
Figure 5-16: Voltage measuring - source 2 PT windings, 3ph 3w ............................................................................................ 22
Figure 5-17: Voltage measuring -source 2 measuring inputs, 3ph 3w ...................................................................................... 22
Figure 5-18: Voltage measuring - source 2 PT windings, 1ph 3w ............................................................................................ 23
Figure 5-19: Voltage measuring -source 2 measuring inputs, 1ph 3w ...................................................................................... 23
Figure 5-20: Voltage measuring - source 2 PT windings, 1ph 2w ............................................................................................ 24
Figure 5-21: Voltage measuring -source 2 measuring inputs, 1ph 2w ...................................................................................... 24
Figure 5-22: Current measuring - load ...................................................................................................................................... 25
Figure 5-23: Current measuring - load, L1 L2 L3..................................................................................................................... 26
Figure 5-24: Current measuring - load, Phase Lx ..................................................................................................................... 26
Figure 5-25: Discrete inputs - alarm/control input - positive signal ........................................................................................ 27
Figure 5-26: Discrete inputs - alarm/control input - negative signal ........................................................................................ 28
Figure 5-27: Discrete inputs - alarm/control inputs - operation logic ....................................................................................... 29
Figure 5-28: Discrete outputs ................................................................................................................................................... 30
Figure 5-29: Interface ............................................................................................................................................................... 31
Figure 5-30: RS-485 Modbus - connection for half-duplex operation...................................................................................... 31
Figure 5-31: RS-485 Modbus - connection for full-duplex operation ...................................................................................... 31
Figure 5-32: Interfaces - CAN bus (FlexCAN)......................................................................................................................... 32
Figure 5-33: Interfaces - CAN bus - wiring of shielding .......................................................................................................... 32
Figure 5-34: Interfaces - CAN bus - termination ...................................................................................................................... 32
Tables
Table 1-1: Manual - overview ..................................................................................................................................................... 6
Table 3-1: Housing - panel cutout............................................................................................................................................... 8
Table 5-1: Conversion chart - wire size .................................................................................................................................... 13
Table 5-2: Power supply - terminal assignment ........................................................................................................................ 14
Table 5-3: Earth ground - terminal assignment ......................................................................................................................... 14
Table 5-4: Voltage measuring - terminal assignment - source 1 ............................................................................................... 15
Table 5-5: Voltage measuring - terminal assignment - source 1, 3ph 4w ................................................................................. 16
Table 5-6: Voltage measuring - terminal assignment - source 1, 3ph 3w ................................................................................. 17
Table 5-7: Voltage measuring - terminal assignment - source 1, 1ph 3w ................................................................................. 18
Table 5-8: Voltage measuring - terminal assignment - source 1, 1ph 2w ................................................................................. 19
Table 5-9: Voltage measuring - terminal assignment - source 2 voltage................................................................................... 20
Table 5-10: Voltage measuring - terminal assignment - source 2, 3ph 4w ............................................................................... 21
Table 5-11: Voltage measuring - terminal assignment - source 2, 3ph 3w ............................................................................... 22
Table 5-12: Voltage measuring - terminal assignment - source 2, 1ph 3w ............................................................................... 23
Table 5-13: Voltage measuring - terminal assignment - source 2, 1ph 2w ............................................................................... 24
Table 5-14: Current measuring - terminal assignment - load current ........................................................................................ 25
Table 5-15: Current measuring - terminal assignment - load, L1 L2 L3 ................................................................................... 26
Table 5-16: Current measuring - terminal assignment - load, Phase Lx.................................................................................... 26
Table 5-17: Discrete input - terminal assignment - alarm/control inputs .................................................................................. 28
Table 5-18: Discrete outputs - terminal assignment .................................................................................................................. 30
Table 5-19: RS-485 Modbus interface - terminal assignment ................................................................................................... 31
Table 5-20: CAN bus interface - terminal assignment .............................................................................................................. 32
Table 5-21: Maximum CAN bus length .................................................................................................................................... 33
Chapter 1.
General Information
DTSC-200 Series
DTSC-200 - Installation this manual 37385 -
DTSC-200 - Configuration 37386 -
DTSC-200 - Operation 37387 -
DTSC-200 - Application 37388 -
DTSC-200 - Interfaces 37389 -
Additional Manuals
LeoPC1 - User Manual 37146 GR37146
PC program for visualization, configuration, remote control, data logging, language upload, alarm and user management, and man-
agement of the event recorder. This manual describes the set up of the program and interfacing with the control unit.
LeoPC1 - Engineering Manual 37164 GR37164
PC program for visualization, configuration, remote control, data logging, language upload, alarm and user management, and man-
agement of the event recorder. This manual describes the configuration and customization of the program.
Table 1-1: Manual - overview
Intended Use The unit must only be operated in the manner described by this manual. The prerequisite for a
proper and safe operation of the product is correct transportation, storage, and installation as well as careful oper-
ation and maintenance.
NOTE
This manual has been developed for a unit fitted with all available options. Inputs/outputs, functions,
configuration screens, and other details described, which do not exist on your unit, may be ignored.
The present manual has been prepared to enable the installation and commissioning of the unit. Due
to the large variety of parameter settings, it is not possible to cover every combination. The manual is
therefore only a guide. In case of incorrect entries or a total loss of functions, the default settings may
be taken from the list of parameters enclosed in the configuration manual 37386.
Chapter 2.
Electrostatic Discharge Awareness
All electronic equipment is static-sensitive, some components more than others. To protect these components
from static damage, you must take special precautions to minimize or eliminate electrostatic discharges.
1. Before doing maintenance on the electronic control, discharge the static electricity on your body to ground
by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).
2. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials.
Wear cotton or cotton-blend materials as much as possible because these do not store static electric charg-
es as easily as synthetics.
3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cigarette packages, cello-
phane wrappers, vinyl books or folders, plastic bottles, etc.) away from the control, modules, and work ar-
ea as much as possible.
• Ensure that the device is completely voltage-free (all connectors have to be disconnected).
• Do not touch the electrical conductors, connectors, or components with conductive devices or with bare
hands.
• When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in until you
are ready to install it. Immediately after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.
CAUTION
To prevent damage to electronic components caused by improper handling, read and observe the pre-
cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Print-
ed Circuit Boards, and Modules.
Chapter 3.
Housing
Panel Cutout
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
B
b
b'
h' h H
NOTE
Connected inductances (e.g. coils of operating current
or undervoltage tripping devices, auxiliary contactors PC
and power contactors) must be wired with an appropriate Configuration
interference protection. Port
WARNING
Before disconnecting the current transformer/CT secondary
connections or the connections of the current transformer/CT
Dimensions
Page 9/41
Figure 3-2: Housing - dimensions
Manual 37385B DTSC-200 - ATS Controller
Installation
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
For installation into a panel door with the fastening clamps, please proceed as follows:
1. Panel cutout B
Cut out the panel according to the dimensions in Figure 3-3. b
Note: It is not necessary to drill the holes if the fastening clamps are used.
h H
2. Remove terminals
Loosen the wire connection terminal screws on the back of the unit and
remove the wire connection terminal strip if required.
7. Reattach terminals
Reattach the wire connection terminal strip (1) and secure them with the
side screws.
1. Cut out the panel and drill the holes according to the dimensions in Figure 3-3.
2. Insert the unit into the panel cutout. Verify that the unit fits correctly in the cutout. If the panel cutout is not
big enough, enlarge it accordingly.
3. Insert the screws and tighten to 0.6 Nm (5.3 pound-force inches) of torque. Tighten the screws with a cross-
wise pattern to ensure even pressure distribution.
NOTE
If the thickness of the panel sheet exceeds 2.5 mm (0.1 in), be sure to use screws with a length of the
panel sheet thickness + 4 mm (0.16 in).
Rmax: R 3,5
196,0
5,0
Cutout
8 x ø 4,5
138,0 148,0
69,0
5,0
5,0
5,0
93,0
181,0
186,0
191,0
Cutout dimension:
2006-09-05 | DTSC-200 cutout+drillplan DTSC200ww-3606-ab.SKF
186 mm (+1.1 mm) x 138 mm (+1.0 mm) according to DIN 43700/IEC 61554
7.32 in (+0.045 in) x 5.43 in (+0.04 in)
Unit will be mounted with 8 screws (P/N: LR02236) M4 x 6 mm, torque 0.6Nm.
Chapter 4.
Wiring Diagram
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
configurable via LogicsManager
Discrete input [DI 11] freely
configurable via LogicsManager 11
Source 1 voltage L3
400 Vac Discrete output [R 6]
Command: close to
100 Vac source 1 position
Source 1 voltage L2
400 Vac
400 Vac
Chapter 5.
Connections
WARNING
All technical data and ratings indicated in this chapter are not definite! Only the values indicated in
Chapter 6: Technical Data on page 35 are valid!
The following chart may be used to convert square millimeters [mm²] to AWG and vice versa:
AWG mm² AWG mm² AWG mm² AWG mm² AWG mm² AWG mm²
30 0.05 21 0.38 14 2.5 4 25 3/0 95 600MCM 300
28 0.08 20 0.5 12 4 2 35 4/0 120 750MCM 400
26 0.14 18 0.75 10 6 1 50 300MCM 150 1000MCM 500
24 0.25 17 1.0 8 10 1/0 55 350MCM 185
22 0.34 16 1.5 6 16 2/0 70 500MCM 240
Table 5-1: Conversion chart - wire size
Power Supply
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
12/24 Vdc (8 to 40 Vdc)
8 to 40 Vdc
2 1
Power supply
0 Vdc
[V]
Power Supply
12.0
Initial voltage = 10.5 Vdc
11.0
Continuous voltage range =
10.0 8.0 to 40.0 Vdc
Continuous voltage = min. 8.0 Vdc
9.0
8.0
7.0
6.0
5.0
0.0 Vdc for 10 ms
4.0
3.0
2.0
1.0 Time
0.0
NOTE
Woodward recommends to fuse-protect all lines according to their rated load (rated current).
Refer to Appendix A: Recommended Power Supply Units on page 40 for suitable power supply units.
Earth Ground
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Earth ground
14
NOTE
Woodward recommends to connect this terminal to ground to comply with the EMC directives.
NOTE
Woodward recommends protecting the voltage measuring inputs with slow-acting fuses rated for 2 to
6 A.
L1
L2
L3
N
400 Vac
15 16 17 18 19 20 21 22
400 Vac
L1 / Va
100 Vac 100 Vac
Voltage Source 1
(phase voltage)
400 Vac 400 Vac
L2 / Vb
100 Vac 100 Vac
400 Vac 400 Vac
L3 / Vc
100 Vac 100 Vac
400 Vac 400 Vac
N / Vcom
100 Vac 100 Vac
NOTE
The 100 V input terminals must be used, if parameter "S1 voltage transf. secondary" (refer to Configu-
ration Manual 37386) is configured with a value between 50 and 130 V for proper measurement.
The 400 V input terminals must be used, if parameter "S1 voltage transf. secondary" (refer to Configu-
ration Manual 37386) is configured with a value between 131 and 480 V for proper measurement.
A L1 A L1
A1
A1 A2
A2 A5
A6
N C6 N B6
C2 B2 C5 B5
C1 B1 C2 B2
C1 B1
B B
C L2 C L2
N N
L3 L3
A L1 A L1
C6 A1
A1 A5
C5 A2
A2 A6
N
N C2 A5
C2 B6
C1 B5
C1 A6
C6 B2
C5 B1 B C B
C L2 L2
B6 B5 B2 B1
N L3
L3 N
Figure 5-5: Voltage measuring -source 1 PT windings, 3ph 4w
L1
L2
L3
N
22 21 20 19 18 17 16 15
[4] [1] [4] [1] [4] [1] [4] [1]
L1 L2 L3 N
Voltage 3Ph 4W
Figure 5-6: Voltage measuring -source 1 measuring inputs, 3ph 4w
1 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
Page 16/41 © Woodward
Manual 37385B DTSC-200 - ATS Controller
A L1 A L1
C6 A1
C5 A2
C2 A1
C1 A2
C2 A5
C1 A6
B B
C L2 C L2
B2 B1 B6 B5 B2 B1
L3 L3
Figure 5-7: Voltage measuring - source 1 PT windings, 3ph 3w
L1
L2
L3
22 21 20 19 18 17 16 15
[4] [1] [4] [1] [4] [1] [4] [1]
L1 L2 L3 N
Voltage 3Ph 3W
Figure 5-8: Voltage measuring -source 1 measuring inputs, 3ph 3w
A L1
A1 A5
A2 A6
B5 C2 B1 C6
B6
B6 C1 B2 C5
N B5
B2
B1
C2
C C1
A L3
A1 A2 N A5 A6 C6
N C
C5
L3
L1 N
Figure 5-9: Voltage measuring - source 1 PT windings, 1ph 3w
L1
N
L3
22 21 20 19 18 17 16 15
[4] [1] [4] [1] [4] [1] [4] [1]
L1 L2 L3 N
Voltage 1Ph 3W
Figure 5-10: Voltage measuring -source 1 measuring inputs, 1ph 3w
3 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
Page 18/41 © Woodward
Manual 37385B DTSC-200 - ATS Controller
L1
A
A1 B5
A2 B6
N
A N
A1 A2 A5 A6
N
L1 N
Figure 5-11: Voltage measuring - source 1 PT windings, 1ph 2w
L1
22 21 20 19 18 17 16 15
[4] [1] [4] [1] [4] [1] [4] [1]
L1 L2 L3 N
Voltage 1Ph 2W
Figure 5-12: Voltage measuring -source 1 measuring inputs, 1ph 2w
L1
L2
L3
N
400 Vac
23 24 25 26 27 28 29 30
400 Vac
L1 / Va
100 Vac 100 Vac
Voltage Source 2
(phase voltage)
400 Vac 400 Vac
L2 / Vb
100 Vac 100 Vac
400 Vac 400 Vac
L3 / Vc
100 Vac 100 Vac
400 Vac 400 Vac
N / Vcom
100 Vac 100 Vac
NOTE
The 100 V input terminals must used, if parameter "S2 voltage transf. secondary" (refer to Configura-
tion Manual 37386) is configured with a value between 50 and 130 V for proper measurement.
The 400 V input terminals must used, if parameter "S2 voltage transf. secondary" (refer to Configura-
tion Manual 37386) is configured with a value between 131 and 480 V for proper measurement.
A L1 A L1
A1
A1 A2
A2 A5
A6
N C6 N B6
C2 B2 C5 B5
C1 B1 C2 B2
C1 B1
B B
C L2 C L2
N N
L3 L3
A L1 A L1
C6 A1
A1 A5
C5 A2
A2 A6
N
N C2 A5
C2 B6
C1 B5
C1 A6
C6 B2
C5 B1 B C B
C L2 L2
B6 B5 B2 B1
N L3
L3 N
Figure 5-14: Voltage measuring - source 2 PT windings, 3ph 4w
L1
L2
L3
N
30 29 28 27 26 25 24 23
[4] [1] [4] [1] [4] [1] [4] [1]
L1 L2 L3 N
Voltage 3Ph 4W
Figure 5-15: Voltage measuring -source 2 measuring inputs, 3ph 4w
4 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
© Woodward Page 21/41
Manual 37385B DTSC-200 - ATS Controller
A L1 A L1
C6 A1
C5 A2
C2 A1
C1 A2
C2 A5
C1 A6
B B
C L2 C L2
B2 B1 B6 B5 B2 B1
L3 L3
Figure 5-16: Voltage measuring - source 2 PT windings, 3ph 3w
L1
L2
L3
30 29 28 27 26 25 24 23
[4] [1] [4] [1] [4] [1] [4] [1]
L1 L2 L3 N
Voltage 3Ph 3W
Figure 5-17: Voltage measuring -source 2 measuring inputs, 3ph 3w
A L1
A1 A5
A2 A6
B5 C2 B1 C6
B6
B6 C1 B2 C5
N B5
B2
B1
C2
C C1
A L3
A1 A2 N A5 A6 C6
N C
C5
L3
L1 N
Figure 5-18: Voltage measuring - source 2 PT windings, 1ph 3w
L1
N
L3
30 29 28 27 26 25 24 23
[4] [1] [4] [1] [4] [1] [4] [1]
L1 L2 L3 N
Voltage 1Ph 3W
Figure 5-19: Voltage measuring -source 2 measuring inputs, 1ph 3w
6 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
© Woodward Page 23/41
Manual 37385B DTSC-200 - ATS Controller
L1
A
A1 B5
A2 B6
N
A N
A1 A2 A5 A6
N
L1 N
Figure 5-20: Voltage measuring - source 2 PT windings, 1ph 2w
L1
30 29 28 27 26 25 24 23
[4] [1] [4] [1] [4] [1] [4] [1]
L1 L2 L3 N
Voltage 1Ph 2W
Figure 5-21: Voltage measuring -source 2 measuring inputs, 1ph 2w
Current Measuring
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
CAUTION
Before disconnecting the current transformer/CT secondary connections or the connections of the
current transformer/CT at the device, ensure that the current transformer/CT is short-circuited.
Load
NOTE
Please connect the wires of the current transformer "L (x)" as near as possible to the unit.
NOTE
Generally, one line of the current transformers secondary is to be grounded.
L1
L2
L3
N
Detail:
Connection of the transformers
../{x} A
S2 S1 {x} = 1 or 5
(phase current)
L.. G
Load current
s2 s1 Note: ../{x} A s1 (k) - L3
10 13 12 11
s1 (k) Connect the common ../{x} A s1 (k) - L2
.. ..
L1
L2
L3
Current Measuring: Load, parameter setting 'Phase L1', 'Phase L2' & 'Phase L3'
L1 L1 L1
L2 L2 L2
L3 L3 L3
N N N
Discrete Inputs
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Discrete Inputs: Bipolar Signals
The discrete inputs are electrically isolated allowing for a bipolar connection. The discrete inputs are able to han-
dle positive or negative signals.
NOTE
All discrete inputs must use the same polarity, either positive or negative signals, due to the common
ground.
Power supply - 50
Discrete input 1
Power suppply + (8 to 40 Vdc) 51
Discrete input 2
Power suppply + (8 to 40 Vdc) 52
Discrete input 3
Power suppply + (8 to 40 Vdc) 53
Discrete input 4
Power suppply + (8 to 40 Vdc) 54
Discrete input 5
Power suppply + (8 to 40 Vdc) 55
Discrete input 6
Power suppply + (8 to 40 Vdc) 56
Discrete input 7
Power suppply + (8 to 40 Vdc) 57
Discrete input 8
Power suppply + (8 to 40 Vdc) 58
Discrete input 9
Power suppply + (8 to 40 Vdc) 59
Discrete input 10
Power suppply + (8 to 40 Vdc) 60
Discrete input 11
Power suppply + (8 to 40 Vdc) 61
Discrete input 12
Power suppply + (8 to 40 Vdc) 62
Discrete input 2
Power supply - 52
Discrete input 3
Power supply - 53
Discrete input 4
Power supply - 54
Discrete input 5
Power supply - 55
Discrete input 6
Power supply - 56
Discrete input 7
Power supply - 57
Discrete input 8
Power supply - 58
Discrete input 9
Power supply - 59
Discrete input 10
Power supply - 60
Discrete input 11
Power supply - 61
Discrete input 12
Power supply - 62
NOTE
The discrete inputs for the breaker position reply messages (DIs 1 through 4) are fixed to N.C. and are
evaluated as N.C., i.e. the breaker is considered as "in position" if the respective DI is de-energized.
The N.O. or N.C. contacts may be connected to the signal terminal as well as to the ground terminal of the dis-
crete input. See previous chapter Discrete Inputs: Bipolar Signals on page 27 for details.
Vdc (GND)
Discrete input (N.O.)
GND (Vdc)
Vdc (GND)
Discrete input (N.C.)
GND (Vdc)
Figure 5-27: Discrete inputs - alarm/control inputs - operation logic
Discrete Outputs
(Control Outputs And LogicsManager)
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
max. 250 Vac/dc
B A
Relay output
external device
external device
A B A
Relay output
external device
Interfaces
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
RS-485 Modbus RTU Slave
5 6 7 8
RS-485-A
RS-485-B
RS-485-A'
RS-485-B'
(isolated, full duplex)
Modbus RTU Slave
Interface
RS-485
Figure 5-29: Interface
Terminal Description
5 6 7 8
RS-485-A RS-485-B RS-485-A' RS-485-B'
RS-485, Modbus RTU Slave
(TxD-) (TxD+) (RxD-) (RxD+)
Table 5-19: RS-485 Modbus interface - terminal assignment
A (TxD-)
Master 120 Ω 120 Ω
B (TxD+)
7 8 7 8
DTSC (Slave 1) DTSC (Slave n)
Figure 5-30: RS-485 Modbus - connection for half-duplex operation
A (TxD-)
Tx 120 Ω 120 Ω
B (TxD+)
Master
A' (RxD-)
Rx 120 Ω 120 Ω
B' (RxD+)
5 6 7 8 5 6 7 8
Tx Rx Tx Rx
DTSC (Slave 1) DTSC (Slave n)
Figure 5-31: RS-485 Modbus - connection for full-duplex operation
NOTE
Please note that the DTSC must be configured for half- or full-duplex configuration (refer to parame-
ter 3173 in the Configuration Manual 37385).
Wiring
3 CAN-H
4 CAN-L
CAN bus (FlexCAN)
Shielding
Shield
CAN-H 3 CAN-H Interface
CAN-L 4 CAN-L CAN bus
0.01µF
1 MOhm
400 Vac
NOTE
Please note that the CAN bus must be terminated with a resistor, which corresponds to the impedance
of the cable (e.g. 120 Ohms, 1/4 W) at both ends. The termination resistor is connected between CAN-H
and CAN-L.
If no data is transmitted on the CAN bus, check the following for common CAN bus communication problems:
Woodward recommends the use of twisted-pair cables for the CAN bus (i.e.: Lappkabel Unitronic LIYCY (TP)
2×2×0.25, UNITRONIC-Bus LD 2×2×0.22).
The maximum length of the communication bus wiring is dependent on the configured Baud rate. Refer to Table
5-21 for the maximum bus length (Source: CANopen; Holger Zeltwanger (Hrsg.); 2001 VDE VERLAG GMBH,
Berlin und Offenbach; ISBN 3-8007-2448-0).
The maximum specified length for the communication bus wiring might not be achieved if poor quality wire is
utilized, there is high contact resistance, or other conditions exist. Reducing the baud rate may overcome these is-
sues.
The easYgen provides a configuration interface for connecting a computer via the DPC (direct configuration ca-
ble). The configuration interface is the RJ45 socket on the side of the easYgen housing.
NOTE
Configuration with the direct configuration cable DPC (P/N 5417-557) is possible. A laptop/PC, the DPC
cable, the program LeoPC1 version 3.1.1 or higher (included on CD Rom with control unit), and the
proper configuration files are required.
NOTE
The connection cable delivered with the DPC must be used between DPC and easYgen to ensure
proper functionality of the easYgen. An extension or utilization of different cable types for the connec-
tion between easYgen and DPC may result a malfunction of the easYgen. This may possibly result in
damage to components of the system. If an extension of the data connection line is required, only the
serial cable (RS-232) between DPC and laptop/PC may be extended. It is recommended to use an in-
dustry standard cable for this.
NOTE
For a continuous operation with the direct configuration cable DPC (e.g. remote control of the
easYgen), it is required to use at least revision F (P/N 5417-557 Rev. F) of the DPC. When using a DPC
of an earlier revision, problems may occur in continuous operation. It is recommended to use an in-
dustry standard serial (RS-232) cable to connect the DPC with the laptop/PC for continuous operation.
The shield connector (6.3mm tab connector) at the DPC of revision F (P/N 5417-557 Rev. F) and above
must be connected to ground.
Chapter 6.
Technical Data
Nameplate ------------------------------------------------------------------------------------------------------
400 V
Rated value (Vrated) ...................................... 277/480 Vac
Maximum value (Vmax) ....................... max. 346/600 Vac
Rated voltage phase – ground ............................ 300 Vac
Rated surge voltage ............................................... 4.0 kV
- Linear measuring range...................................................................................... 1.25 × Vrated
- Measuring frequency ................................................................. 50/60 Hz (40.0 to 70.0 Hz)
- Accuracy .................................................................................................................... Class 1
- Input resistance per path 100 V ............................................................... 0.498 MΩ
400 V ................................................................... 2.0 MΩ
- Maximum power consumption per path..................................................................< 0.15 W
Measuring values, currents ------------------------------------------------------------------------isolated
- Measuring current [1] Rated value (Irated) ............................................. ../1 A
[5] Rated value (Irated) ............................................. ../5 A
Housing ----------------------------------------------------------------------------------------------------------
- Type ....................................................................................................................... easYpack
- Dimensions (W × H × D)........................................ 219 × 171 × 61 mm (8.6 × 6.7 × 2.4 in)
- Front cutout (W × H) ............................................................... 186 [+1.1] × 138 [+1.0] mm
- Material.................................................................................... glass fiber-reinforced plastic
- Wiring .................................................................. screw-plug-terminals 14 AWG / 2.5 mm²
- Recommended tightening torque ......................... 5 to 7 pound-force inches / 0.5 to 0.8 Nm
use 60/75 °C copper wire 14 AWG / 2.5 mm² only
use class 1 wire only or equivalent
- Weight .............................................................................................. approx. 800 g (1.75 lb)
Protection -------------------------------------------------------------------------------------------------------
- Protection system .................................................................. IP54 from front with clamp kit
IP65 from front with screw kit
IP20 from back
- Front folio .................................................................................................. insulating surface
- EMC test (CE) ................................................ tested according to applicable EN guidelines
- Listings ......................................................... CE marking; UL listing for ordinary locations
- Type approval ................................... UL/cUL listed, Ordinary Locations, File No.: 231544
Chapter 7.
Environmental Data
Dynamics --------------------------------------------------------------------------------------------------------
- Frequency Range – Sine Sweep ...................................................................... 5Hz to 150Hz
- Acceleration............................................................................................................. 4G
- Frequency Range - Random .......................................................................... 10Hz to 500Hz
- Power Density ........................................................................................... 0,015G²/Hz
- RMS Value .................................................................................................. 1,04 Grms
- Standards ...............................................................................................................................
EN 60255-21-1 (EN 60068-2-6, Fc)
EN 60255-21-3
Lloyd’s Register, Vibration Test2
SAEJ1455 Chasis Data
MIL-STD 810F, M514.5A, Cat.4,
Truck/Trailer tracked-restrained
cargo, Fig. 514.5-C1
Shock ------------------------------------------------------------------------------------------------------------
- .................................................................................................... 40G, Sawtooth Puls, 11ms
- Standards ...............................................................................................................................
EN 60255-21-2
MIL-STD 810F, M516.5, Procedure 1
Temperature ---------------------------------------------------------------------------------------------------
- Cold, Dry Heat (storage) ........................................................ -30°C (-22°F) / 80°C (176°F)
- Cold, Dry Heat (operating)...................................................... -20°C (-4°F) / 60 °C (140°F)
- Standards ...............................................................................................................................
IEC 60068-2-2, Test Bb and Bd
IEC 60068-2-1, Test Ab and Ad
Humidity --------------------------------------------------------------------------------------------------------
- .......................................................................................................... 60°C, 95% RH, 5 days
- Standards ...............................................................................................................................
IEC 60068-2-30, Test Db
Altitude ----------------------------------------------------------------------------------------------------------
- Maximum operating altitude ..................................................................... 2000 m (6,500 ft)
Chapter 8.
Accuracy
Frequency
Source 1 fL1N, fL2N, fL3N 15.0 to 85.0 Hz 0.1 % -
Source 2 fL1N, fL2N, fL3N 40.0 to 85.0 Hz 0.1 % -
Voltage
Source 1 VL1N, VL2N, VL3N, 0 to 650 kV 1% Transformer ratio selectable
Source 2 VL1N, VL2N, VL3N, 0 to 650 kV 1% Transformer ratio selectable
Current
Load IL1, IL2, IL3 0 to 32,000 A 1% -
Max. value IL1, IL2, IL3 0 to 32,000 A 1% Slave pointer
Real power
Current total real power value -2 to 2 GW 2% Accuracy depends on the
configured transformer ratios
Reactive power
Current value in L1, L2, L3 -2 to 2 Gvar 2% Accuracy depends on the
configured transformer ratios
cos φ
Current value cos φL1 lag0.00 to 1.00 2% -
to lead0.00
Miscellaneous
Real energy 0 to 4,200 GWh not calibrated
Battery voltage 6.5 to 40 V 1% -
Appendix A.
Recommended Power Supply Units
Woodward recommends the use of the following external power supply units:
An external buffered power supply solution may be achieved using the following devices:
Woodward GmbH
Handwerkstrasse 29 - 70565 Stuttgart - Germany
Phone +49 (0) 711 789 54-510 • Fax +49 (0) 711 789 54-101
stgt-info@woodward.com
Homepage
http://www.woodward.com
2013/07/Stuttgart