Industrial Crops and Products: Talita M. Lacerda, Márcia D. Zambon, Elisabete Frollini
Industrial Crops and Products: Talita M. Lacerda, Márcia D. Zambon, Elisabete Frollini
Industrial Crops and Products: Talita M. Lacerda, Márcia D. Zambon, Elisabete Frollini
a r t i c l e i n f o a b s t r a c t
Article history: The possible shortage of crude oil has led to the search for alternative sources of chemicals and energy
Received 8 May 2014 producers from biomass.The current results are related to the analysis of the unreacted cellulosic material
Received in revised form 18 February 2015 and the liquor, from the acid hydrolysis of an industrial Kraft sisal pulp. An important characteristic
Accepted 22 March 2015
involving the acid hydrolysis of biomass is the possibility to utilize different acids because the only
requirement for the reaction to occur is the presence of a proton source in the media. In this context,
Keywords:
a series of acid hydrolysis reactions of a prior mercerized sisal pulp was performed with 4.6 mol L−1
Sisal pulp
oxalic acid at varying temperatures (from 80 to 100 ◦ C), and aliquots were withdrawn from the reaction
Acid hydrolysis
Oxalic acid
media.The liquor composition was analyzed by HPLC and the unreacted pulps (e.g., the material that
was not decomposed to sugars) were characterized by SEM, average molar mass, crystallinity index, and
their size distribution was determined using a fiber analyzer. The kinetic model developed by Saeman
was applied to calculate the activation energy for the acid hydrolysis of sisal pulp. A higher glucose
concentration (approximately, 8 g L−1 ) was detected at 100 ◦ C, after 16 h. The percentage of hydrolyzed
cellulose under these conditions was 50.4%, and the amount of glucose recovered as a percentage of
the amount in the raw sisal pulp was 22.3%. Unreacted cellulose was isolated at a low average molar
mass (approximately 6000 g mol−1 ) and high crystallinity (approximately 88%), at 100 ◦ C. Oxalic acid is
a promising catalyst for the hydrolysis of cellulose for the production of sugars and for pretreatment of
the fibers prior to other processes (e.g., enzymatic hydrolyses).
© 2015 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.indcrop.2015.03.072
0926-6690/© 2015 Elsevier B.V. All rights reserved.
164 T.M. Lacerda et al. / Industrial Crops and Products 71 (2015) 163–172
et al., 2012), and treatments with concentrated phosphoric acid and catalyst. This process exhibited good performance with a low yield
ionic liquids (Sathitsuksanoh et al., 2012). The cellulosic pulp or cel- of decomposition products.
lulose obtained from the pretreatment of lignocellulosic biomass is Although a wide range of acids may be used as a source of pro-
often further subjected to treatments that disrupt the structure of tons for cellulose hydrolysis, the most commonly used is sulfuric
cellulose in order to increase the accessibility of the hydrolyzing acid, which is the only common polyprotic acid that exhibits com-
agents (Abushammala and Hashaikeh, 2011). The pretreatments plete first deprotonation. The second deprotonation only slightly
may have two functions, i.e., to release the cellulose from the resid- increases the molarity of H3 O+ (i.e., pKa1 = −3 and pKa2 = 1.92 at
ual recalcitrant lignin and disrupt its crystalline structure, as is the 25 ◦ C) (Budavari, 1996). Oxalic acid, which is a dicarboxylic acid
case when alkali pretreatment is utilized (Rawat et al., 2013). In the (HOOC-COOH), shows a lower degree of ionization than sulfuric
present study, the sisal lignocellulosic fiber was delignified on an acid (pKa1 = 1.27 and pKa2 = 4.28 at 25 ◦ C (Budavari, 1996) and may
industrial scale through a Kraft process, as described in Section 2.1, require more severe conditions for its use in cellulose hydrolysis.
and the cellulosic pulp received from the industrial process was However, this acid has the advantage that it can be obtained from
treated with an aqueous NaOH solution via mercerization (Lacerda natural sources, such as biomass. Fermentation and nitric acid oxi-
et al., 2012; Okano and Sarko, 1985). dation of carbohydrates can be used for the production of oxalic acid
The mercerization process was used for pretreatment of the sisal (Gürü et al., 2001; Sullivan et al., 1983). Oxalic acid, which is present
pulp, which was determined to be efficient in a previous study in many plants and vegetables especially in the Rumex and Oxalis
(Lacerda et al., 2012). This treatment alters the fine structure and families, is also a metabolic product in many fungi. Some species of
morphology of the fiber as well as the conformation of the cellulose Penicillium and Aspergillus convert sugar into calcium oxalate with
chains (transforming it from cellulose I to II). During this process, yields up to 90% (Budavari, 1996).
the material swells, the polysaccharide chains are rearranged, and In recent years, oxalic acid has been used for the pretreatment
usually the crystalline portion decreases. These changes result in of lignocellulosic biomass (Hong et al., 2013), especially prior to
higher adsorption because mercerization increases the specific sur- enzymatic hydrolysis. In this application, oxalic acid shows advan-
face area of the fiber, thus making the chains more accessible to tages over sulfuric acid because it is less toxic to yeasts and other
reagents (Ass et al., 2006; Dinand et al., 2002; Okano and Sarko, microbes and does not produce prejudicial smells (Bo et al., 2013;
1985). In general, the crystallinity index of cellulose fibers has a Lee et al., 2011). In addition, oxalic acid can be recovered more
direct relationship to reagent accessibility (Ciolacu et al., 2012), easily than sulfuric acid via techniques conventionally used for
and an increase in the crystallinity index decreases the hydroly- organic acids, such as ion-exchange and adsorption, or via less con-
sis ratio and sugar production (Wang et al., 2012). Therefore, prior ventional techniques, such as electrodialysis, which can offset the
to their hydrolysis, the lignocellulosic sisal fibers were subjected higher cost of oxalic acid on a weight basis compared to sulfuric
first to Kraft process and then to mercerization. The combination acid (Lee and Jeffries, 2013). Additionally, vom Stein et al. (2011)
of two pretreatments (as two different steps or as a coupled step) have shown that after using oxalic acid to hydrolyze hemicelluloses
prior to the hydrolysis of the cellulosic biomass has been consid- and release lignin from a lignocellulosic source, when the aque-
ered in several studies, as for instance pretreatment with alkaline ous phase was concentrated oxalic acid precipitated as a pure solid
peroxides followed by steam explosion (Balcu et al., 2011; Chen (approximately 85 wt%) and could be recovered by simple filtra-
and Qiu, 2010), ionic liquid treatment coupled with steam explo- tion. The purity of the recovered oxalic acid allowed its direct reuse
sion (Chen and Qiu, 2010), alkali combined extrusion pretreatment as a catalyst. This set of positive aspects, among others, made the
(Zhang et al., 2012), among others. use of this acid in sustainable biorefineries particularly attractive
Over the years, a number of methods for the conversion of (Hongsiri et al., 2015)
cellulose to glucose involving the depolymerization of cellulose In this study, which is a continuation of a previous study that
via hydrolysis have been developed (Arantes and Saddler, 2010; utilized sulfuric acid (de Paula et al., 2012; Lacerda et al., 2012;
Bustos et al., 2003; Cho et al., 2011; Martín and Grossmann 2012; Lacerda et al., 2013), industrial cellulosic sisal pulp was used as the
Rodrigues and Guirardello, 2008; Shields and Boopathy, 2011; starting material. Thus, the focus of the present work was not to use
Tásic et al., 2009). Among these methods, the two most commonly oxalic acid as a pretreatment to remove lignin and hemicellulose,
used involve cellulolytic enzymes (Arantes and Saddler, 2010; namely to produce a pulp prior to saccharification (Lee et al., 2011).
Dagnino et al., 2013; Hoeger et al., 2013) or acids, including various The main goal was to explore the performance of this acid as a
strengths of sulfuric acid (de Paula et al., 2012; Lacerda et al., catalyst for the saccharification of cellulosic pulp.
2012). Solid acid catalysts have also been employed (Ma et al., The hydrolysis reactions were conducted with mercerized sisal
2012; Zhang et al., 2013). pulp and monitored over time by evaluating the liquor (sugars and
Enzymes are still relatively expensive for application to the their decomposition products), which is an important stage in the
large-scale production of fuel ethanol from biomass. Therefore, acid production of bioethanol. The physicochemical and morphological
catalysis is more attractive even though acids tend to degrade glu- characteristics of the solid non-hydrolyzed material were deter-
cose. This degradation lowers the yield of fermentable sugars from mined to provide important information on the overall process. In
the biomass and results in degradation products, such as hydrox- addition, these results are relevant for applications in the materials
ymethyl furfural, levulinic acid, and formic acid, which inhibit yeast area, such as for the preparation of crystalline cellulosic materials.
fermentation (Mosier et al., 2001). To complement the investigation on the performance of oxalic
An interesting feature that involves the acid hydrolysis of acid as a catalyst, the kinetic model developed by Saeman et al.
biomass is the possibility of using different acids as catalysts (1945), which is based on the acid hydrolysis reactions of wood
because in principle, the process only requires a source of protons at low acid concentrations and high temperatures, was applied to
in the aqueous medium for the reaction to occur. Several studies calculate the activation energy for the acid hydrolysis of sisal pulp.
have been conducted involving various types of acids (Sivers and
Zacchi, 1995; Taherzadeh and Karimi, 2007), including H2 SO4 (de 2. Materials and methods
Paula et al., 2012; Lacerda et al., 2012; Lacerda et al., 2013), HCl
(Hernández-Salas et al., 2009), H3 PO4 (Gámez et al., 2004; Lenihan 2.1. Materials
et al., 2010), heteropoly acids (Tian et al., 2010), and formic acid
(Sun et al., 2008). Marzialetti et al. (2011) described a process The sisal pulp used was obtained from the leaves of plants
involving dilute hydrolysis of switch grass using formic acid as the cultivated in the state of Bahia, a semi-arid region of North-
T.M. Lacerda et al. / Industrial Crops and Products 71 (2015) 163–172 165
east Brazil (daily average temperature: exceeds 24 ◦ C, highest crystallinity index (CI), scanning electron microscopy (SEM), and
altitude: 600 m, average annual rainfall: from 650 to 1250 mm, the average thickness and length of the fibers, as described below
average annual relative air humidity: from 66 to 79%, winds: 3 ms−1
(http://sistemasdeproducao.cnptia.embrapa.br/FontesHTML/Sisal/). 2.2.3. Pulp characterization
The sisal pulp used in all stages of this study was kindly provided Initial and non-hydrolyzed pulps, which were withdrawn dur-
by Lwarcell (Lençóis Paulista, São Paulo, Brazil), where the ligno- ing the reactions, were characterized as described in the following
cellulosic fiber was delignified via the Kraft process and bleached sections.
with Elementary Chlorine Free (ECF) sequences to produce fibers
that averaged 2.9 mm in length and 18.4 m in thickness with an 2.2.3.1. Hemicellulose and ˛-cellulose content. The procedure con-
86% ISO brightness, as reported by the supplier. Klason lignin was sists of adding an amount of pulp to a 17.5% NaOH solution (liquor
analyzed according to TAPPI T222-om02, and no insoluble lignin ratio = 1:20, w/v), at room temperature (Sun et al., 1995). The ␣-
was detected. All of the pulp samples were previously mercerized cellulose content was determined from the dry masses (dried in an
(as described in Section 2.2.1), milled in a MARCONI MA048 miller air-circulating stove at 105 ◦ C, up to constant weight) of pulp before
(30 mesh stainless steel) and dried in a vacuum oven at 60 ◦ C for and after the treatment with the NaOH solution. The difference
4 h. between the initial mass and the calculated mass of ␣-cellulose
The pulp was mercerized in a sodium hydroxide solution corresponds mainly to the hemicellulose content (Browning, 1967).
(NaOH in pellets, Qhemis) (ASTM1695-07). For the hydrolysis reac-
tions, oxalic acid (Cromato) was used. A 2% cupri-ethylenediamine 2.2.3.2. Scanning electron microscopy (SEM). For the SEM measure-
(CED) solution (Qeel) was used in the viscometric analysis. Glu- ments, a Zeiss LEO-440 instrument was used with a tungsten
cose, xylose, arabinose, formic acid, acetic acid, furfural and filament to generate electrons, as previously described (Ramires
hydroxymethylfurfural (Sigma–Aldrich) were used as standards for et al., 2010). The samples were dried in a vacuum for 4 h and covered
high-performance liquid chromatography (HPLC). with gold.
Fig. 1. SEM images for the starting pulp (a) and non-hydrolyzed pulps from the reactions performed at 80 ◦ C (b), (e), 90 ◦ C (c, f) and 100 ◦ C (d, g) after 6 h (b–d) and 16 h (e–g).
enables the construction of a density map, i.e., a three-dimensional comparison between the results reported by Lacerda et al., 2012
graph with the following characteristics: average length values on (hydrolysis of mercerized sisal pulp) and those found in a previous
the x axis, average thickness values on the y axis, and the fiber- study on the hydrolysis reactions catalyzed by sulfuric acid solu-
occurrence density values on the z axis. tions using unmercerized sisal pulp (de Paula et al., 2012) showed
that the changes caused by mercerization significantly improved
3. Results and discussion the accessibility of the cellulose chains to the reagents. Under the
same reaction conditions (30% sulfuric acid, 100 ◦ C, 6 h), the hydrol-
3.1. Initial pulp characterization ysis of mercerized pulp generated yields of up to 50% more glucose,
compared to the unmercerized pulp.
The values obtained for the average molar mass (MMvis),
␣-cellulose content, hemicellulose content and CI for the pulp
samples were previously presented (Lacerda et al., 2012) and are
119000 ± 700 g mol−1 , 88 ± 4%, 12 ± 3% and 77%, respectively, for 3.2. Characterization of the non-hydrolyzed pulp
the unmercerized pulp and 99,900 ± 450 g mol−1 , 98 ± 1%, 2 ± 1%
and 69%, respectively, for the mercerized pulp. 3.2.1. SEM
As previously discussed (Lacerda et al., 2012), the merceriza- Fig. 1 shows the SEM images of the initial pulp used as raw
tion pretreatment is important for the acid hydrolysis of sisal pulp material for the hydrolysis reactions (a) and the non-hydrolyzed
because it produces a material with a higher ␣-cellulose con- cellulose, which was withdrawn at different time intervals (6 and
tent compared to the untreated pulp, thus resulting in fewer side 16 h) and temperatures (80, 90 and 100 ◦ C) (b–g) during the hydrol-
reactions and undesirable byproducts in the reaction medium. In ysis reaction.
addition, the alkaline treatment led to the formation of cellulose At 100 ◦ C, greater fragmentation of the fibers occurred com-
II, as indicated by the characteristic peaks in the diffractograms pared to the non-hydrolyzed fibers at 80 ◦ C (Fig. 1d–g and b–e,
with 2 between 18◦ and 22◦ (Lacerda et al., 2012) and reduced the respectively). In addition, longer reaction times complement this
CI value. Ciolacu et al. (2012) reported that the allomorph with the effect, which can be observed by comparing images, c and f (6 and
most accessible crystal surfaces and amorphous regions is cellulose 16 h of reaction, respectively, 90 ◦ C) and images d and g (6 and 16 h
II. The increased amount of chains in the non-crystalline regions, of reaction, respectively,100 ◦ C). These images represent the aver-
which are more accessible to reagents, and the change of cellu- age of all ofthe other reaction conditions, which resulted in the
lose I to II due to mercerization favor the hydrolysis process. A same pattern of fiber fragmentation observed by SEM.
T.M. Lacerda et al. / Industrial Crops and Products 71 (2015) 163–172 167
For the shorter reaction times, the average size of the crystalline
domains increased at all of the temperatures considered in this
study (Fig. 2c). This result may be due to the joining of smaller
crystalline domains, due to the consumption, during hydrolysis, of
chains present in non-crystalline domains and that were initially
allocated among the smaller crystalline domains. When the tem-
perature is increased to 100 ◦ C, an initial increase in the dimensions
of the crystallites also occurs (Fig. 2c), followed by a reduction after
4 h. This phenomenon is accentuated after 12 h, which is most likely
due to the hydrolysis of chains in the crystalline domain, which also
leads to a decrease in CI (Fig. 2b).
Fig. 3. Fiber-occurrence density (Millions-per-Gram) of the initial pulp (a, (Lacerda et al., 2013)) and non-hydrolyzed cellulose withdrawn from the reaction performed at
80 ◦ C (b and c), 90 ◦ C (d and e) and 100 ◦ C (f and g) after 6 h and 16 h, respectively.
T.M. Lacerda et al. / Industrial Crops and Products 71 (2015) 163–172 169
Fig. 5. (a) Glucose (Errors from ±0.01 to ±0.69), (b) HMF (Errors from ±0.01 to ±0.29) and (c) formic acid (Errors from ±0.13 to ±0.66) concentrations as function of the
hydrolysis time.
Table 1
Constants for pulp hydrolysis (k1 ) and glucose decomposition (k2 ) and R2 values for the oxalic acid catalyst.
tons was considerably higher for sulfuric acid due to the differences reaction is slower than the reaction under sulfuric acid catalysis at
in their respective ionization potentials. The results for k1 and k2 the same temperature. The relatively weaker ionization potential of
obtained were 5.5 10−3 min−1 and 6.6 10−3 min−1 (reaction time: oxalic acid compared to sulfuric acid could decrease the occurrence
6 h), respectively. For oxalic acid, in the current study the values of of subsequent dehydration reactions (Lee et al., 2011).
these constants were 33.1 10−3 min−1 and 6.4 10−3 min−1 (reaction The values obtained using sisal pulp and oxalic acid at 100 ◦ C
time: 16 h) (Table 1). Therefore, despite the differences between the have the similar magnitudes, more so for k1 , as those presented
two reactions, it can be inferred that under oxalic acid catalysis, at a by Aguilar et al. (2002), who obtained values for k1 and k2 of 35.7
temperature at which glucose decomposition occurs (100 ◦ C), this 10−3 min−1 and 0.29 10−3 min−1 , respectively, for the hydrolysis
T.M. Lacerda et al. / Industrial Crops and Products 71 (2015) 163–172 171
4. Conclusions
Acknowledgements
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