Engine Cooling System: Section

ENGINE
ENGINE COOLING SYSTEM

SECTION CO CO
E
CONTENTS
MR20DE WATER OUTLET AND WATER CONTROL F
VALVE ............................................................... 22
SERVICE INFORMATION ............................ 3 Component ..............................................................22
Removal and Installation .........................................23 G
PRECAUTIONS ................................................... 3
Precaution for Supplemental Restraint System SERVICE DATA AND SPECIFICATIONS
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- (SDS) ................................................................. 26
SIONER" ................................................................... 3 H
Standard and Limit ..................................................26
Precaution Necessary for Steering Wheel Rota- QR25DE
tion After Battery Disconnect ..................................... 3
Precaution for Liquid Gasket ..................................... 3 SERVICE INFORMATION ........................... 27 I
PREPARATION ................................................... 5 PRECAUTIONS ................................................. 27
Special Service Tool ................................................. 5 Precaution for Supplemental Restraint System
Commercial Service Tool .......................................... 5 J
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................27
OVERHEATING CAUSE ANALYSIS .................. 7
Precaution Necessary for Steering Wheel Rota-
Troubleshooting Chart ............................................... 7 K
tion After Battery Disconnect ...................................27
COOLING SYSTEM ............................................ 9 Precaution for Liquid Gasket ...................................27
Cooling Circuit(M/T models) ...................................... 9
PREPARATION ................................................. 29 L
ENGINE COOLANT ...........................................11 Special Service Tool ................................................29
Inspection ................................................................ 11 Commercial Service Tool ........................................29
Changing Engine Coolant ....................................... 11 M
OVERHEATING CAUSE ANALYSIS ................ 31
RADIATOR .........................................................14 Troubleshooting Chart .............................................31
Component .............................................................. 14
COOLING SYSTEM .......................................... 33 N
Removal and Installation ......................................... 14
Cooling Circuit .........................................................33
Checking Radiator Cap ........................................... 15
Schematic ................................................................34
Checking Radiator ................................................... 16
ENGINE COOLANT .......................................... 35 O
WATER PUMP ...................................................17
System Inspection ...................................................35
Component .............................................................. 17
Changing Engine Coolant ........................................36
P
RADIATOR ........................................................ 39
COOLING FAN ...................................................18
Removal and Installation .........................................39
Component .............................................................. 18
Removal and Installation ......................................... 18 COOLING FAN .................................................. 41
Removal and Installation .........................................41
THERMOSTAT ...................................................19
Disassembly and Assembly .....................................41
Component .............................................................. 19
Revision: July 2007 CO-1 2008 Sentra

WATER PUMP ................................................... 42 SERVICE DATA AND SPECIFICATIONS
Removal and Installation ........................................ 42 (SDS) ................................................................. 48
Capacity .................................................................. 48
THERMOSTAT AND THERMOSTAT HOUS- Thermostat .............................................................. 48
ING ..................................................................... 44 Water Control Valve ................................................ 48
Removal and Installation ........................................ 44 Radiator .................................................................. 48
WATER CONTROL VALVE .............................. 46
Removal and Installation ........................................ 46

PRECAUTIONS
< SERVICE INFORMATION > [MR20DE]
SERVICE INFORMATION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT CO
PRE-TENSIONER" INFOID:0000000001849675
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: E
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
F
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this G
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect H
INFOID:0000000001849676
NOTE:
I
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position. J
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech- K
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before L
starting the repair operation.
OPERATION PROCEDURE
M
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the N
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated. O
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.) P
6. Perform a self-diagnosis check of all control units using CONSULT-III.
Precaution for Liquid Gasket INFOID:0000000001849677
REMOVAL OF LIQUID GASKET SEALING

• After removing nuts and bolts, separate the mating surface, using Tool and remove old liquid gasket sealing.

PRECAUTIONS
Tool number : KV10111100 (J-37228)

CAUTION:
Be careful not to damage the mating surfaces.
• Tap Tool to insert it (1), and then slide it by tapping on the side (2)
as shown.
• In areas where Tool is difficult to use, use plastic hammer to lightly
tap the parts, to remove it.
CAUTION:
If for some unavoidable reason suitable tool such as screw-
driver is used, be careful not to damage the mating surfaces. WBIA0566E
LIQUID GASKET APPLICATION PROCEDURE

1. Remove old liquid gasket adhering to the liquid gasket applica-
tion surface and the mating surface, using scraper.
• Remove liquid gasket completely from the groove of the liquid
gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign materials.
3. Attach liquid gasket tube to Tool.
Tool number : WS39930000 ( — )
PBIC0003E
WBIA0567E
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-42, "Recommended Chemical Prod-
uct and Sealant".
4. Apply liquid gasket without breaks to the specified location with the specified dimensions.
• If there is a groove for the liquid gasket application, apply liquid gasket to the groove.
• As for the bolt holes, normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten nuts or bolts after the installation.
• After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them. SEM159F

PREPARATION
PREPARATION
A
Special Service Tool INFOID:0000000001849678
The actual shapes of Kent-Moore tools may from those of special service tools illustrated here. CO
Tool number Description
(Kent-Moore No.)
Tool name
C
WS39930000 Pressing the tube of liquid gasket
( — )
Tube pressure
D
E
S-NT052
EG17650301 Adapting radiator cap tester to radiator cap

(J-33984-A) and radiator filler neck
Radiator cap tester adapter a: 28 (1.10) dia. F
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
G
S-NT564
KV10111100 Removing chain tensioner cover and water H

(J-37228) pump cover
Seal cutter
NT046
J
KV991J0070 Refilling engine cooling system
(J-45695)
Coolant Refill Tool
K
L
LMA053
— Checking concentration of ethylene glycol in

(J-23688) engine coolant M
Engine coolant refractometer
WBIA0539E
O
Commercial Service Tool INFOID:0000000001849679

PREPARATION
Tool name Description
Radiator cap tester Checking radiator and radiator cap
PBIC1982E

OVERHEATING CAUSE ANALYSIS
A
Troubleshooting Chart INFOID:0000000001849680
CO
Symptom Check items
Water pump malfunction Worn or loose drive belt
Thermostat stuck closed Thermostat C
Dust contamination or pa-
Poor heat transfer Damaged fins per clogging —
Physical damage D
Clogged radiator cooling Excess foreign material
tube (rust, dirt, sand, etc.)
Cooling fan does not oper- E
ate
Reduced air flow High resistance to fan rota- —
tion Fan assembly F
Damaged fan blades
Damaged radiator shroud — —
G
Improper engine coolant
Cooling sys- — — —
mixture ratio
tem parts Engine coolant viscosity
malfunction Poor engine coolant quality — —
H
Loose clamp
Cooling hose
Cracked hose
Water pump Poor sealing I
Loose
Radiator cap
Poor sealing
Engine coolant leaks J
O-ring for damage, deterio-
Insufficient engine coolant ration or improper fitting
Radiator
Cracked radiator tank
K
Cracked radiator core
Reservoir tank Cracked reservoir tank
Cylinder head deterioration L
Exhaust gas leaks into cool-
Overflowing reservoir tank Cylinder head gasket deteri-
ing system
oration
M

Symptom Check items
High engine rpm under no
load
Driving in low gear for ex-
Abusive driving
tended time
Driving at extremely high
speed
— Overload on engine
Power train system mal-
function
Installed improper size
Except cool- wheels and tires —
ing system
parts mal- Dragging brakes
function Improper ignition timing
Blocked bumper —
Installed front bumper fas-
cia cover
Blocked radiator grille
Mud contamination or paper
Blocked or restricted air
clogging —
flow
Blocked radiator
—
Blocked condenser
Blocked air flow
Installed large fog lamp

COOLING SYSTEM
COOLING SYSTEM
A
Cooling Circuit(M/T models) INFOID:0000000001849681
CO
P
PBIC4719E

COOLING SYSTEM
(CVT models)
WBIA0815E

ENGINE COOLANT
ENGINE COOLANT
A
Inspection INFOID:0000000001849682
LEVEL CHECK CO
• Check if the reservoir tank engine coolant level is within the “MIN”
to “MAX” range when engine is cool.
• Adjust the engine coolant level as necessary. C
E
SMA412B
CHECKING COOLING SYSTEM FOR LEAKS

To check for leaks, apply pressure to the cooling system using Tool. F
Tool number : EG17650301 (J-33984-A)

G
Testing pressure : 157 kPa (1.6 kg/cm2, 23 psi)
WARNING: H
Never remove the radiator cap when the engine is hot. Serious
burns could occur from high pressure coolant escaping from
the radiator.
CAUTION: I
WBIA0568E
Higher pressure than specified may cause radiator damage.
J
Changing Engine Coolant INFOID:0000000001849683
WARNING:
• To avoid being scalded, do not change engine coolant when engine is hot. K
• Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter of a
turn to release built-up pressure. Then turn the cap all the way.
• Be careful not to allow engine coolant to contact drive belt. L
DRAINING ENGINE COOLANT
1. Open radiator drain plug (1) at the bottom of radiator, and then
remove radiator cap. M
• Front
When drain all of engine coolant in the system, open water
drain plug on cylinder block. Refer to EM-71. N
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine coolant on drive belt. O
PBIC3799E
P
2. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
Refer to CO-14.
3. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Follow the "FLUSHING COOLING SYSTEM" proce-
dure.
REFILLING ENGINE COOLANT

ENGINE COOLANT
1. Install the radiator drain plug. Install the reservoir tank and cylinder block drain plug, if removed for a total
system drain or for engine removal or repair.
• The radiator must be completely empty of coolant and water.
• Apply sealant to the threads of the cylinder block drain plugs. Use Genuine High Performance
Thread Sealant or equivalent. Refer to GI-42, "Recommended Chemical Product and Sealant".
Radiator drain plug : Refer to CO-14, "Component".

Cylinder block drain plug : Refer to EM-177, "Removal and Installation" .
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heater ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.
4. Install the Tool by installing the radiator cap adapter onto the
radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
Tool number : KV991J0070 (J-45695)

5. Insert the refill hose into the coolant mixture container that is
placed at floor level. Make sure the ball valve is in the closed
position.
• Use Genuine NISSAN Long Life Anti-freeze coolant or
equivalent, mixed 50/50 with distilled water or demineral-
ized water.
Refer to MA-15, "Anti-freeze Coolant Mixture Ratio".
Engine coolant capacity : Refer to MA-13.

(with reservoir tank)
6. Install an air hose to the venturi assembly, the air pressure must
be within specification.
Compressed air : 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm2 ,

supply pressure 80 - 120 psi) LLIA0058E
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open
the ball valve on the refill hose slightly. Coolant will be visible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches

of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications below based on the
altitude above sea level.
Altitude above sea level Vacuum gauge reading

0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum LLIA0057E
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.

ENGINE COOLANT
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into A
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specified level and install the radiator cap. Run the engine to CO
warm up the cooling system and top up the system as necessary.
FLUSHING COOLING SYSTEM
C
1. Install reservoir tank if removed. Refer to CO-14.
2. Install radiator drain plug.
• If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-71.
CAUTION: D
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-14, "Component".
3. Fill radiator and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature. E
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
F
7. Drain water from the cooling system. Follow the "DRAINING ENGINE COOLANT" procedure.
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
G

RADIATOR
RADIATOR
Component INFOID:0000000001849684
WBIA0816E
1. Reservoir tank cap 2. Reservoir tank 3. Reservoir tank hose

4. Mounting rubber (upper) 5. Radiator upper mounts 6. Radiator cap
7. Radiator 8. Mounting rubber (lower) 9. Radiator hose (lower)
10. Radiator hose (upper) 11. Cooling fan assembly A. To water outlet
B. To water inlet
Removal and Installation INFOID:0000000001849685
WARNING:
Do not remove radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter of a
turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
REMOVAL

RADIATOR
1. Drain engine coolant from radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION: A
• Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-16. CO
3. Disconnect reservoir tank hose.
4. Disconnect harness connector from fan motors, and move harness to aside. C
5. Remove radiator hoses (upper and lower).
6. Remove radiator upper mounts.
7. Move radiator assembly to the rearward direction of vehicle, and then lift it upward to remove. D
CAUTION:
Do not damage or scratch A/C condenser if equipped and radiator core when removing.
INSTALLATION E
Installation is the reverse order of removal.
CAUTION:
Do not damage or scratch A/C condenser if equipped and radiator core when removing. F
INSPECTION AFTER INSTALLATION
• Check for leaks of engine coolant. Refer to CO-11, "Inspection".
• Start and warm up engine. Visually check if there is no leaks of engine coolant and CVT fluid if equipped. G
Refer to CVT-14.
Checking Radiator Cap INFOID:0000000001849686
H
• Check valve seat of radiator cap.
- Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top. I
- Check if valve seat has no soil and damage.
K
PBIC2816E
L
• Pull negative-pressure valve to open it, and make sure that it is
completely closed when released.
- Make sure that there is no dirt or damage on the valve seat of radi-
ator cap negative-pressure valve. M
- Make sure that the valve operates properly in the opening and
closing conditions.
N
O
SMA967B

RADIATOR
• Check radiator cap relief pressure using Tool.
Tool number : EG17650301 (J-33984-A)
Standard: 78 – 98 kPa (0.78 - 0.98 bar, 0.8 – 1.0 kg/cm2, 11

– 14 psi)
Limit: 59 kPa (0.59 bar, 0.6 kg/cm2, 9 psi)
- When connecting the radiator cap to the tester, apply water or
coolant to the cap seal surface. WBIA0570E
- Replace the radiator cap if there is an abnormality in the negative-
pressure valve, or if the open-valve pressure is outside of the standard values.
• Replace radiator cap if there it does not comply to specifications to the above three checks.
CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking Radiator INFOID:0000000001849687
Check radiator for mud or clogging. If necessary, clean radiator as follows.

• Be careful not to bend or damage radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator shroud
and horns. Then tape harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.
• Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2, 71 psi) and keep distance more than 30 cm
(11.8 in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.

WATER PUMP
WATER PUMP
A
CO
G
WBIA0817E
1. Gasket 2. Water pump 3. Pulley

H
REMOVAL I
1. Drain engine coolant. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold. J
2. Remove drive belt auto-tensioner. Refer to EM-13, "Removal and Installation".
3. Remove water pump.
CAUTION: K
• Handle water pump vane so that it does not contact any other parts.
• Water pump cannot be disassembled and should be replaced as a unit.
INSPECTION AFTER REMOVAL L
• Visually check that there is no significant dirt or rusting on water
pump body and vane (A).
• Make sure that there is no looseness in vane shaft, and that it turns M
smoothly when rotated by hand.
• Replace water pump, if necessary.
N
O
PBIC3313J
INSTALLATION
P
Installation is in the reverse order of removal.
• Start and warm up the engine. Visually check if there is no leaks of engine coolant.

COOLING FAN
COOLING FAN
1. Cooling fan assembly
REMOVAL
1. Partially drain engine coolant from radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
• Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-16.
3. Disconnect radiator hose (upper) at radiator side. Refer to CO-14.
4. Disconnect harness connectors from fan motor, and move harness to aside.
5. Remove cooling fan assembly.
CAUTION:
Be careful not to damage or scratch the radiator core.
INSTALLATION
Installation is the reverse order of removal.
• Cooling fans are controlled by ECM. For details, refer to EC-394.
CAUTION:
Be careful not to damage or scratch the radiator core.

THERMOSTAT
THERMOSTAT
A
M/T models CO
I
PBIC4485E
1. Thermostat housing 2. Water hose (models with oil cooler) 3. Radiator hose (lower) J
4. Water inlet 5. Thermostat 6. Rubber ring
7. Gasket A. To oil cooler B. To radiator
Engine front K
CVT models
L
WBIA0819E
1. Gasket 2. Thermostat housing 3. Water hose (CVT models)

4. Rubber ring 5. Thermostat 6. Water inlet

THERMOSTAT
7. Radiator hose (lower) A. To CVT fluid cooler B. To radiator
Engine front
REMOVAL
2. Remove engine under cover.
3. Remove front air duct. Refer to EM-16, "Removal and Installation".
4. Disconnect radiator hose (lower) and remove water inlet.
5. Remove thermostat.
6. Remove thermostat housing, if neccessary.
INSPECTION AFTER REMOVAL
• Place a thread (A) so that it is caught in the valves of thermostat
(1). Immerse fully in a container (B) filled with water. Heat while
stirring.
• The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
• Continue heating. Check the full open valve lift amount.
• After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature.
PBIC3314J
Items Thermostat
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F)
Valve closing temperature 77°C (171°F)
• If out of the specification, replace thermostat.
INSTALLATION
Thermostat
CAUTION:
Replace the rubber ring with a new one.
• Install thermostat while making rubber ring (1) groove fit to thermo-
stat flange (A) around the whole circumference.
PBIC3315J

THERMOSTAT
• Install thermostat (1) into the thermostat housing (2) with jiggle
valve (A) facing upwards. A
CO
PBIC3548J
D
Thermostat Housing
CAUTION:
• Securely insert the rubber ring into the mating groove of thermostat housing and install it. E
• Install the thermostat housing to the cylinder block without displacing the gasket from the gasket position.
• Check for leaks of engine coolant. Refer to CO-11, "Inspection". F
• Start and warm up the engine. Visually check for engine coolant leaks.

WATER OUTLET AND WATER CONTROL VALVE
M/T models
PBIC4699E
1. Engine coolant temperature sensor 2. Rubber ring 3. Water control valve

4. Gasket 5. Water hose 6. Gasket
7. Water hose 8. Water outlet 9. Heater hose
10. Heater hose 11. Radiator hose (upper) Front
A. To heater B. To electric throttle control actuator C. To radiator

(CVT models)
A
CO
H
WBIA0820E
1. Engine coolant temperature sensor 2. Rubber ring 3. Water control valve

4. Gasket 5. Water hose 6. Gasket I
7. Water hose 8. Water outlet 9. Heater hose
10. Heater hose 11. Water hose (CVT fluid cooler) 12. Radiator hose (upper)
⇐ Front A. To heater B. To electric throttle control actuator J
C. To radiator D. To CVT fluid cooler
Removal and Installation INFOID:0000000001849695 K
REMOVAL
1. Drain engine coolant. Refer to CO-11, "Changing Engine Coolant". L
CAUTION:
Perform this step when the engine is cold.
2. Remove air duct and cleaner. Refer to EM-16. M
3. Remove radiator hose (upper). Refer to CO-14.
4. Remove heater hoses and water hoses.
5. Remove water outlet. N
6. Remove water control valve.
7. Remove engine coolant temperature sensor, if necessary.
CAUTION: O
• Handle carefully to avoid any shock to engine coolant temperature sensor.
• Replace the gaskets and rubber rings with a new ones.
INSPECTION AFTER REMOVAL P

• Place a thread (A) so that it is caught in the valves of water control
valve (1). Immerse fully in a container (B) filled with water. Heat
while stirring.
valve opens and falls from the thread.
• Continue heating. Check the full open valve lift amount.
NOTE:
The maximum valve lift amount standard temperature for water
control valve is the reference value.
• After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature.
PBIC3314J

• If out of the specification, replace water control valve.
INSTALLATION
Water Control Valve
CAUTION:
• Install water control valve while making rubber ring (1) groove fit to
water control valve flange (A) around the whole circumference.
PBIC3317J
• While the mark (A) points to up, install water control valve (2) with
frame center (B) facing straight upward into water outlet (1).
PBIC4700E
Water Outlet
Install the water control valve to the cylinder head without displacing the valve from the valve position.
Water Hoses (M/T models)

Install water hoses (3),(5) as shown.
• Electric throttle control actuator (1) A
• Clamp (2)
• Water outlet (4)
• Paint mark (A)
CO
• Clamp shall not interfere with the bulged area (B)
G
PBIC4703E
Water hoses (CVT models) H

Install water hoses (3),(5) as shown.
• Electric throttle control actuator (1)
• Clamp (2)
• Water outlet (4) I
• Paint mark (A)
• Clamp shall not interfere with the bulged area (B)
J
PBIC4703E
O
• Start and warm up the engine. Visually check if there is no leaks of engine coolant.
P

SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit INFOID:0000000001849696
CAPACITY
Unit: (US gal, lmp gal)
Engine coolant capacity (with reservoir tank at “MAX” level) Approx. 7.0 (1 7/8, 1 1/2)
THERMOSTAT

WATER CONTROL VALVE

RADIATOR
Unit: kPa (bar, kg/cm2, psi)
Standard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11- 14)

Cap relief pressure
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)

PRECAUTIONS
< SERVICE INFORMATION > [QR25DE]
SERVICE INFORMATION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT CO
PRE-TENSIONER" INFOID:0000000001849697
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: E
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
F
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this G
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect H
INFOID:0000000002995139
NOTE:
I
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position. J
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech- K
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before L
starting the repair operation.
OPERATION PROCEDURE
M
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the N
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated. O
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.) P
6. Perform a self-diagnosis check of all control units using CONSULT-III.
Precaution for Liquid Gasket INFOID:0000000001849698
REMOVAL OF LIQUID GASKET SEALING

• After removing nuts and bolts, separate the mating surface, using Tool and remove old liquid gasket sealing.

PRECAUTIONS
Tool number : KV10111100 (J-37228)

CAUTION:
Be careful not to damage the mating surfaces.
• Tap (1) Tool to insert it, and then slide (2) it by tapping on the side
as shown.
• In areas where Tool is difficult to use, use plastic hammer to lightly
tap the part, to remove it.
CAUTION:
If for some unavoidable reason suitable tool such as screw-
driver is used, be careful not to damage the mating surfaces. WBIA0566E
LIQUID GASKET APPLICATION PROCEDURE

1. Remove old liquid gasket adhering to the liquid gasket applica-
tion surface and the mating surface, Using scraper.
• Remove liquid gasket completely from the groove of the liquid
gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign materials.
PBIC0003E
3. Attach liquid gasket tube to Tool.
Tool number : WS39930000 ( — )

Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-42, "Recommended Chemical Product and Sealant".
4. Apply liquid gasket without breaks to the specified location with
the specified dimensions.
• If there is a groove for the liquid gasket application, apply liq-
uid gasket to the groove.
WBIA0567E
• As for the bolt holes, normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten nuts or bolts after the installation.
• After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them. SEM159F

PREPARATION
PREPARATION
A
Special Service Tool INFOID:0000000001849699
The actual shape of the Kent-Moore tools may differ from those tools illustrated here. CO
Tool number Description

(Kent-Moore No.)
Tool name C
WS39930000 Pressing the tube of liquid gasket
( — )
Tube presser D
E
S-NT052
EG17650301 Adapting radiator cap tester to radiator filler

(J-33984-A) neck: F
Radiator cap tester adapter a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
G
Unit: mm (in)
S-NT564
H
KV10111100 Removing chain tensioner cover and water
(J-37228) pump cover
Seal cutter
I
J
NT046
KV991J0070 Refilling engine cooling system

(J-45695)
Coolant Refill Tool
K
LMA053
— Checking concentration of ethylene glycol in M

(J-23688) engine coolant
Engine coolant refractometer
WBIA0539E O
Commercial Service Tool INFOID:0000000001849700

PREPARATION
Tool name Description
Power tool Loosening bolts and nuts
PBIC0190E
Radiator cap tester Checking radiator and radiator cap
PBIC1982E

A
Troubleshooting Chart INFOID:0000000001849701
CO
Symptom Check items
Water pump malfunction Worn or loose drive belt
Thermostat stuck closed Coolant circulation C
Dust contamination or rock
Poor heat transfer Damaged fins clogging —
Mechanical damage D
Clogged radiator cooling Excess foreign material
tube (rust, dirt, sand, etc.)
Cooling fan does not oper- E
ate
Reduced air flow High resistance to fan rota- Engine cooling fans —
tion F
Damaged fan blades
Damaged radiator shroud — — —
G
Improper coolant mixture
Cooling sys- — — —
ratio
tem parts
malfunction Poor coolant quality — Periodic maintenance —
H
Loose clamp
Cooling hose
Cracked hose
Water pump Poor sealing I
Loose
Radiator cap
Poor sealing
Coolant leaks J
O-ring for damage, deterio-
Insufficient coolant ration or improper fitting
Radiator
Cracked radiator tank
K
Cracked radiator core
Reservoir tank Cracked reservoir tank
Cylinder head deterioration L
Exhaust gas leaks into cool-
Overflowing reservoir tank Cylinder head gasket deteri-
ing system
oration
M

Symptom Check items
High engine rpm under no
load
Driving in low gear for ex-
Abusive driving
tended time
Driving at extremely high
speed
— Overload on engine
Powertrain system malfunc-
tion
Except cool-
ing system Installed improper size
wheels and tires —
parts mal-
function Dragging brakes
Improper ignition timing
Blocked radiator grille Installed car brassiere
Blocked bumper
Blocked or restricted air
Blocked radiator Mud contamination or paper —
flow
Blocked condenser clogging
Installed large fog lamp

COOLING SYSTEM
COOLING SYSTEM
A
Cooling Circuit INFOID:0000000001849702
CO
WBIA0851E
L
1. Thermostat 2. Water control valve 3. Water control valve housing (Water outlet)
4. Cylinder block (Thermostat housing) 5. Water inlet 6. Radiator
7 Water pump 8. Cylinder block 9. Cylinder head M
A. Open B. Closed C. To electronic throttle control actuator
D. To oil cooler E. To heater E. From heater
G. From electronic throttle control actuator H. From oil cooler N

COOLING SYSTEM
Schematic INFOID:0000000001849703
WBIA0852E
1. Radiator 2. Water inlet 3. Reservoir tank

4. Thermostat 5. Thermostat housing 6. Water pump
7. Cylinder head 8. Cylinder block 9. Water control valve
10. Water control valve housing 11. Heater 12. Oil cooler
13. Electronic throttle control actuator A. Open B. Closed

ENGINE COOLANT
ENGINE COOLANT
A
System Inspection INFOID:0000000001849704
WARNING: CO
• Never remove the radiator cap when the engine is hot. Serious burns could occur from high pres-
sure fluid escaping from the radiator.
• Wrap a thick cloth around the cap. Slowly push down and turn it a quarter turn to allow built-up pres-
C
sure to escape. Carefully remove the cap by pushing down and turning it all the way.
CHECKING COOLING SYSTEM HOSES
Check hoses for the following: D
• Improper attachment
• Leaks
• Cracks
• Damage E
• Loose connections
• Chafing
• Deterioration F
CHECKING RESERVOIR LEVEL
• Check if the reservoir tank coolant level is within MIN to MAX when
the engine is cool. G
• Adjust coolant level if it is too much or too little.
SMA412B
J
CHECKING COOLING SYSTEM FOR LEAKS
To check for leakage, apply pressure to the cooling system using
Tool.
K
Tool number : EG17650301 (J-33984-A)
L
Testing pressure : 157 kPa (1.6 kg/cm2, 23 psi)
WARNING:
Never remove the radiator cap when the engine is hot. Serious M
burns could occur from high pressure coolant escaping from
the radiator. WBIA0568E
CAUTION:
Higher pressure than specified may cause radiator damage. N
CHECKING RADIATOR CAP

O
1. Inspect the radiator cap.
• Replace the cap if the metal plunger cannot be seen around the edge of the black rubber gasket.
• Replace the cap if deposits of waxy residue or other foreign material are on the black rubber gasket or
the metal retainer. P
NOTE:
Thoroughly wipe out the radiator filler neck to remove any waxy residue or foreign material.

ENGINE COOLANT
2. Pull the negative-pressure valve to open it and check that it
closes completely when released.
• Check that there is no dirt or damage on the valve seat of the
radiator cap negative-pressure valve.
• Check that there are no abnormalities in the opening and clos-
ing conditions of the negative-pressure valve.
SMA967B
3. Check radiator cap relief pressure using Tool.
Tool number : EG17650301 (J-33984-A)
Standard: 78 – 98 kPa (0.8 – 1.0 kg/cm2, 11 – 14 psi)

Limit: 59 kPa (0.6 kg/cm2, 9 psi)
• When connecting the radiator cap to the tester, apply water or
coolant to the cap seal surface.
• Replace the radiator cap if there is an abnormality in the nega-
WBIA0570E
tive-pressure valve, or if the open-valve pressure is outside of
the standard values.
CHECKING RADIATOR
Check radiator for mud or clogging. If necessary, clean radiator as follows.
• Be careful not to bend or damage the radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as cooling fan shroud and
horns. Then tape the harness and electrical connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core, with the hose pointed vertically downward.
2. Apply water again to all radiator core surfaces once per minute.
3. Stop washing if any stains no longer flow out from the radiator.
4. Blow air into the back side of radiator core, with the air hose pointed vertically downward.
• Use compressed air lower than 490 kPa (5 kg/cm2, 71 psi) and keep distance more than 30 cm (11.8 in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
6. Check for leaks.
Changing Engine Coolant INFOID:0000000001849705
WARNING:
• To avoid being scalded, never change the coolant when the engine is hot.
• Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn to
release built-up pressure. Then push down and turn the cap all the way to remove.
DRAINING ENGINE COOLANT
1. Remove the engine undercover using power tool.
2. Open the radiator drain plug at the bottom of the radiator, and remove the radiator filler cap. This is the
only step required when partially draining the cooling system (radiator only).
• Do not to allow the coolant to contact the drive belts.
3. Follow this step for heater core removal/replacement only. Disconnect the upper heater hose at the
engine side and apply moderate air pressure [103.46 kPa (15 psi, 1.055 kg/cm2) maximum air pressure]
into the hose for 30 seconds to blow the excess coolant out of the heater core.
4. When draining all of the coolant in the system, remove the reservoir tank and drain the coolant, then clean
the reservoir tank before installation.

ENGINE COOLANT
5. When draining all of the coolant in the system for engine
removal or repair, open the drain plug on the cylinder block. A
CO
KBIA0163E
D
6. Check the drained coolant for contaminants such as rust, corrosion or discoloration.
If the coolant is contaminated, flush the engine cooling system. Follow the "FLUSHING COOLING SYS-
TEM" procedure.
E
REFILLING ENGINE COOLANT
1. Install the radiator drain plug. Install the reservoir tank and cylinder block drain plug, if removed for a total
system drain or for engine removal or repair. F
• The radiator must be completely empty of coolant and water.
• Apply sealant to the threads of the cylinder block drain plugs. Use Genuine High Performance
Thread Sealant or equivalent. Refer to GI-42, "Recommended Chemical Product and Sealant".
G
Radiator drain plug : Refer to CO-39, "Removal and Installation".

Cylinder block drain plug : Refer to EM-180. H
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heater ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode. I
4. Install the Tool by installing the radiator cap adapter onto the
radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap J
adapter.
Tool number : KV991J0070 (J-45695) K

5. Insert the refill hose into the coolant mixture container that is
placed at floor level. Make sure the ball valve is in the closed
position. L
• Use Genuine NISSAN Long Life Anti-freeze coolant or
equivalent, mixed 50/50 with distilled water or demineral-
ized water.
M
Refer to MA-15, "Anti-freeze Coolant Mixture Ratio".
Engine coolant capacity : Refer to MA-13.

N
(with reservoir tank)
6. Install an air hose to the venturi assembly, the air pressure must
be within specification. O
Compressed air : 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm2,
supply pressure 80 - 120 psi) LLIA0058E
P
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open
the ball valve on the refill hose slightly. Coolant will be visible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.

ENGINE COOLANT
8. Continue to draw the vacuum until the gauge reaches 28 inches
of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications below based on the
altitude above sea level.
Altitude above sea level Vacuum gauge reading

0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum LLIA0057E
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening.
12. Fill the cooling system reservoir tank to the specified level and install the radiator cap. Run the engine to
warm up the cooling system and top up the system as necessary.
FLUSHING COOLING SYSTEM
1. Fill the radiator from the filler cap above the radiator upper hose and reservoir tank, with water and rein-
stall the filler cap above the radiator upper hose.
2. Run the engine until it reaches normal operating temperature.
3. Press the engine accelerator two or three times under no-load.
4. Stop the engine and wait until it cools down.
5. Drain the water.
6. Repeat steps 1 through 5 until clear water begins to drain from the radiator.

RADIATOR
RADIATOR
A
CO
WBIA0816E
N
1. Reservoir tank cap 2. Reservoir tank 3. Reservoir tank hose
4. Mounting rubber (upper) 5. Radiator upper mounts 6. Radiator cap
7. Radiator 8. Mounting rubber (lower) 9. Radiator hose (lower) O
10. Radiator hose (upper) 11. Cooling fan assembly A. To water outlet
B. To water inlet
WARNING: P
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
REMOVAL
1. Drain the coolant from the radiator. Refer to CO-36, "Changing Engine Coolant".
CAUTION:

RADIATOR
Perform when engine is cold.
3. Disconnect radiator upper and lower hoses.
4. Disconnect the reservoir tank hose
5. Disconnect harness connectors from fan motors, and position harness aside
6. Remove the cooling fan assembly to radiator bolts, and remove coolant fan assembly.
7. Remove the radiator.
CAUTION:
Do not damage or scratch air conditioner condenser and radiator core when removing.
INSTALLATION
INSPECTION
Radiator
1. Check radiator for mud or clogging. If necessary, clean radiator as follows:
• Be careful not to bend or damage the radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape the harness and electrical connectors to prevent water from entering.
a. Apply water by hose to the back side of the radiator core, point the hose vertically downward.
b. Apply water again to all radiator core surfaces once per minute.
c. Stop washing when no more dirt flows off the radiator.
d. Blow air into the back side of radiator core, point the air hose vertically downward.
• Use compressed air lower than 490 kPa (5 kg/cm2, 71 psi) and keep distance more than 30 cm (11.8 in).
e. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
2. Inspect radiator for leaks as follows:
a. Apply pressure using Tool.
Specified pressure value : 157 kPa (1.6 kg/cm2, 23 psi)
Tool number : EG17650301 (J-33984-A)

WARNING:
To prevent the risk of the hose coming undone while under
pressure, securely fasten it down with a hose clamp.
Attach a hose to the oil cooler as well (A/T model only).
SLC933
b. Check for leakage.
SLC934

COOLING FAN
COOLING FAN
A
WARNING: CO
Never remove the radiator cap when the engine is hot. Serious burns could occur form high pressure
coolant escaping from the radiator
REMOVAL C
1. Partially drain engine coolant from radiator. Refer to CO-36, "Changing Engine Coolant" .
CAUTION:
Perform when engine is cold. D
2. Remove Front air duct. Refer to EM-127, "Removal and Installation".
3. Disconnect radiator upper hose.
4. Disconnect fan motor connectors. E
5. Remove radiator cooling fan assembly.
INSTALLATION F
• Cooling fan is controlled by ECM. For details, refer to EC-929.
Disassembly and Assembly INFOID:0000000001849708 G
WBIA0362E
1. Fan blade 2. Fan shroud 3. Fan motor O
DISASSEMBLY
1. Remove fans from fan motors. P
2. Remove fan motors from fan shroud.
ASSEMBLY
Assembly is in the reverse order of disassembly.

WATER PUMP
WATER PUMP
KBIA0154E
1. Water pump 2. Gasket 3. Water pump housing

4. Water pipe
WARNING:
coolant escaping from the radiator.
REMOVAL
1. Drain coolant. Refer to CO-36, "Changing Engine Coolant" .
CAUTION:
Perform when the engine is cold.
2. Remove engine undercover using power tools.
3. Remove drive belt. Refer to EM-124, "Removal and Installation".
4. Remove engine cover using power tools.
5. Remove engine coolant reservoir.
6. Remove IPDM E/R (set aside). Refer to PG-27, "Removal and Installation of IPDM E/R".
7. Remove RH wheel and tire assembly.
8. Remove fender protector. Refer to EI-21, "Removal and Installation".
9. Remove engine ground strap.
10. Remove the water pump.
NOTE:
If necessary, the generator and exhaust manifold catalytic convertor assembly must be removed to
remove the water pipe.
CAUTION:
• Handle the water pump vane so that it does not contact any other parts.
• Water pump cannot be disassembled and should be replaced as an assembly.

WATER PUMP
• Visually check that there is no significant dirt or rusting on the
water pump body and vane. A
• Check that there is no looseness in the vane shaft, and that it turns
smoothly when rotated by hand.
• If the water pump does not perform properly, replace the water
CO
pump assembly.
KBIA0155E
D
INSTALLATION
• Installation is in the reverse order of removal.
• When inserting water pipe end to cylinder block, apply a neutral detergent to O-ring. Then insert it immedi-
ately. E

• After installing the water pump, check for leaks using the radiator cap tester. Refer to CO-39, "Removal and
Installation" . F

THERMOSTAT AND THERMOSTAT HOUSING
WBIA0853E
1. Thermostat 2. O-ring 3. Engine coolant inlet

4. Water control valve 5. Gasket 6. Engine coolant outlet
7. Copper washer 8. Engine coolant temperature sensor 9. Heater pipe
A. To electronic throttle control actuator B. To oil cooler C. To heater core
D. To heater core E. To electronic throttle control actuator F. To oil cooler
⇐ Engine front
WARNING:
REMOVAL
CAUTION:
Perform when the engine is cold.
3. Remove engine undercover.
4. Remove radiator lower hose from the engine coolant inlet side.
5. Remove engine coolant inlet and thermostat.

• Place a thread so that it is caught in the valves of the thermostat.
Immerse fully in a container filled with water. Heat while stirring. A
valve opens and the falls from the thread.
• Continue heating. Check the full-open lift amount.
CO
NOTE:
The full-open lift amount standard temperature for the thermostat is
the reference value.
• After checking the full-open lift amount, lower the water tempera- C
ture and check the valve closing temperature.
SLC252B
Thermostat Standard Values D

Valve opening temperature 80.5 – 83.5°C (177 – 182°F)
Valve lift More than 8 mm / 95°C (0.315 in / 203°F)
E
INSTALLATION
Installation is in the reverse order of removal. F
• Install the engine coolant temperature sensor.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-42, "Recommended Chemical Product
and Sealant". G
• Install the thermostat with the whole circumference of the flange
part fitting securely inside the rubber ring.
• Install the thermostat with the jiggle valve facing upwards. The
position deviation may be within the range of ±10°. H
• If necessary, to install the heater pipe, first apply a mild detergent
to the O-ring and then quickly insert the pipe into the housing.
I
J
PBIC0157E

WATER CONTROL VALVE
WATER CONTROL VALVE
WBIA0853E
1. Thermostat 2. O-ring 3. Engine coolant inlet

4. Water control valve 5. Gasket 6. Engine coolant outlet
7. Copper washer 8. Engine coolant temperature sensor 9. Heater pipe
A. To electronic throttle control actuator B. To oil cooler C. To heater core
D. To heater core E. To electronic throttle control actuator F. To oil cooler
⇐ Engine front
WARNING:
REMOVAL
CAUTION:
Perform when the engine cold.
1. Remove engine undercover.
2. Drain the engine coolant. Refer to CO-36, "Changing Engine Coolant".
3. Remove the air cleaner and duct assembly. Refer to EM-127, "Removal and Installation".
4. Remove battery tray with brackets. Refer to SC-7, "Removal and Installation QR25DE".
5. Remove the upper radiator hose, heater pipe, electric throttle control actuator inlet hose, CVT cooler
hoses if equipped, heater hose and oil cooler hoses.
6. Remove the engine coolant outlet.
7. Remove the water control valve.

WATER CONTROL VALVE
• Place a thread so that it is caught in the valve of the water control
valve. Immerse fully in a container filled with water. Heat while stir- A
ring.
valve opens and the falls from the thread.
CO
• Continue heating. Check the full-open lift amount.
NOTE:
The full-open lift amount standard temperature for the water con-
trol valve is the reference value. C
• After checking the full-open lift amount, lower the water tempera-
ture and check the valve closing temperature.
SLC252B
Standard values
D
Water Control Valve Standard Value
Valve opening temperature 93.5° - 96.5°C (200° - 206°F)
E
Full-open lift amount More than 8 mm / 108°C (0.315 in / 226° F)
Valve closing temperature 90°C (194° F)
INSTALLATION F
• Install the engine coolant temperature sensor.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-42, "Recommended Chemical Product G
and Sealant".
• Install the water control valve with the whole circumference of the flange part fitting securely inside the rub-
ber ring.
H
• Install the water control valve with the up-mark facing up and the frame center part facing upwards. The
position deviation may be within the range of ±10°.

Capacity INFOID:0000000001849712
(US gal, Imp gal)
Model CVT M/T

Coolant capacity (With reservoir tank at MAX level) 7.1 (1 7/8, 1 5/8) 6.9 (1 7/8, 1 1/2)
Thermostat INFOID:0000000001849713

Water Control Valve INFOID:0000000001849714

Valve closing temprature 90°C (194°F)
Radiator INFOID:0000000001849715
Unit: kPa (kg / cm2 , psi)
Standard 78 - 98 (0.8 - 1.0, 11 - 14)

Cap relief pressure
Limit 59 (0.6, 9)
Leakage test pressure 157 (1.6, 23)

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ENGINE

ENGINE COOLING SYSTEM

Revision: July 2007 CO-1 2008 Sentra

Revision: July 2007 CO-2 2008 Sentra

Precaution for Liquid Gasket INFOID:0000000001849677

REMOVAL OF LIQUID GASKET SEALING

Revision: July 2007 CO-3 2008 Sentra

Tool number : KV10111100 (J-37228)

LIQUID GASKET APPLICATION PROCEDURE

Tool number : WS39930000 ( — )

Revision: July 2007 CO-4 2008 Sentra

EG17650301 Adapting radiator cap tester to radiator cap

KV10111100 Removing chain tensioner cover and water H

— Checking concentration of ethylene glycol in

Revision: July 2007 CO-5 2008 Sentra

Revision: July 2007 CO-6 2008 Sentra

Revision: July 2007 CO-7 2008 Sentra

Revision: July 2007 CO-8 2008 Sentra

Revision: July 2007 CO-9 2008 Sentra

Revision: July 2007 CO-10 2008 Sentra

CHECKING COOLING SYSTEM FOR LEAKS

Tool number : EG17650301 (J-33984-A)

Higher pressure than specified may cause radiator damage.

Revision: July 2007 CO-11 2008 Sentra

Radiator drain plug : Refer to CO-14, "Component".

Tool number : KV991J0070 (J-45695)

Engine coolant capacity : Refer to MA-13.

Compressed air : 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm2 ,

8. Continue to draw the vacuum until the gauge reaches 28 inches

Altitude above sea level Vacuum gauge reading

Revision: July 2007 CO-12 2008 Sentra

Revision: July 2007 CO-13 2008 Sentra

1. Reservoir tank cap 2. Reservoir tank 3. Reservoir tank hose

Removal and Installation INFOID:0000000001849685

Revision: July 2007 CO-14 2008 Sentra

Revision: July 2007 CO-15 2008 Sentra

Tool number : EG17650301 (J-33984-A)

Standard: 78 – 98 kPa (0.78 - 0.98 bar, 0.8 – 1.0 kg/cm2, 11

Check radiator for mud or clogging. If necessary, clean radiator as follows.

Revision: July 2007 CO-16 2008 Sentra

1. Gasket 2. Water pump 3. Pulley

Revision: July 2007 CO-17 2008 Sentra

1. Cooling fan assembly

Removal and Installation INFOID:0000000001849691

Revision: July 2007 CO-18 2008 Sentra

1. Gasket 2. Thermostat housing 3. Water hose (CVT models)

Revision: July 2007 CO-19 2008 Sentra

Removal and Installation INFOID:0000000001849693

Revision: July 2007 CO-20 2008 Sentra

Revision: July 2007 CO-21 2008 Sentra

1. Engine coolant temperature sensor 2. Rubber ring 3. Water control valve

Revision: July 2007 CO-22 2008 Sentra

1. Engine coolant temperature sensor 2. Rubber ring 3. Water control valve

Removal and Installation INFOID:0000000001849695 K

Revision: July 2007 CO-23 2008 Sentra

Valve opening temperature 93.5 - 96.5°C (200 - 206°F)

Revision: July 2007 CO-24 2008 Sentra

Water hoses (CVT models) H