Bulletin HY30-5504-M1/UK

Service Manual
Series F12

Effective: September, 2019

Supersedes: April, 2011
HY30-5504-M1/UK Service Manual
Series F12

List of contents Page

General information.................................................................................... 3
Specifications............................................................................................. 4
Disassembling.....................................................................................5 - 10
Assembling F12-30/40/60/80/90/110/125.......................................... 11 - 16
Change of shaft seal................................................................................ 17
Valve plates.............................................................................................. 18
Splitview F12-150.....................................................................................19
Assembling F12-150..........................................................................20 - 22
Splitview F12-250.....................................................................................23
Assembling F12-250..........................................................................24 - 28
Test procedure..........................................................................................29

Conversion factors
1 kg = 2.2046 lb
1 N = 0.22481 lbf
1 bar = 14.504 psi
1 l = 0.21997 UK gallon
1 l = 0.26417 US gallon
1 cm3 = 0.061024 in3
1 m = 3.2808 feet
1 mm = 0.03937 in
9/5 °C + 32 = °F

! WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED
HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide
product and/or system options for further investigation by users having technical expertise. It is important that you analyze all
aspects of your application, including consequences of any failure, and review the information concerning the product or sys-
tem in the current product catalogue. Due to the variety of operating conditions and applications for these products or systems,
the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing,
are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.

Offer of Sale
Please contact your Parker representation for a detailed ”Offer of Sale”.

2 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

General information

F12 is bent axis, fixed displacement heavy- The pump version has highly engineered
duty motor/pump seris. They can be used valve plates for increased selfpriming speed
in numerous applications in both open and and low noise, available with left and right
closed loop circuits. hand rotation.

Series F12 conforms to current ISO and The F12 motors produce very high torque
SAE mounting flange and shaft end configu- at start-up as well as at low speeds.
rations. A very compact cartridge version is
also available.
Our unique timing gear design synchronizes
Frame sizes: F12-30, -40, -60, -80, -90,
shaft and cylinder barrel, making the F12
-110, -125, -150, -250.
very tolerant to high ’G’ forces and torsional
Thanks to the unique spherical piston de- vibrations.
sign, F12 motors can be used at unusually
high shaft speeds. Operating pressures to Heavy duty roller bearings permit substan-
480 bar provides for the high output power tial external axial and radial shaft loads.
capability.
The F12’s have a simple and straightfor-
The 40° angle between shaft and cylinder ward design with very few moving parts,
barrel allows for a very compact, lightweight making them very reliable motors/pumps.
motor/pump.
The unique piston locking, timing gear and
The laminated piston ring offers important bearing set-up as well as the limited num-
advantages such as low internal leakage ber of parts add up to a very robust design
and thermal shock resistance. with long service life and, above all, proven
reliability.

F12 cross section 9

8
7
6
5
4
3
2
1 1 2 3 4 5 6 7 8 9

1. Barrel housing
2. Valve plate
3. Cylinder barrel
4. Piston with piston ring
5. Timing gear
6. Tapered roller bearing
7. Bearing housing
8. Shaft seal
9. Output/input shaft

3 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

Frame size F12- F12- F12- F12- F12- F12- F12- F12- F12-
030 040 060 080 090 110 125 150 250
Displacement (cm3/rev) 30.0 40.0 59.8 80.4 93.0 110.1 125.0 150.0 242.0
Operating Pressure
max intermittent1) (bar) 480 480 480 480 420 480 480 420 420
max continuous (bar) 420 420 420 420 350 420 420 350 350
Motor operating speed
max intermittent1) (rpm) 7 300 6 700 5 800 5 300 5 000 4 800 4 600 3500 3000
max continuous (rpm) 6 700 6 100 5 300 4 800 4 600 4 400 4 200 3200 2700
min continuous (rpm) 50 50 50 50 50 50 50 50 50
Max pump sefpriming
speed2)
L or R function; max (rpm) 3150 2870 2 500 2 300 2 250 2 200 2 100 1700 1500
Motor input flow
max intermittent1) (l/min) 219 256 347 426 465 528 575 525 726
max continuous (l/min) 201 244 317 386 428 484 525 480 653
Main circuit temp. 3)

max (oC) 80 80 80 80 80 80 80 80 80
min ( C)
o
-40 -40 -40 -40 -40 -40 -40 -40 -40
Mass moment of inertia
(x10-3) (kg m2) 1.7 2.9 5.0 8.4 8.4 11.2 11.2 40.0 46.0
Weight
(kg) 12.0 16.5 21.0 26.0 26.0 36.0 36.0 70.0 77.0

1) Intemittent: max 6 seconds in any one minute.

2) Selfpriming speed valid at sea level.
3) See also below, operating temperature.

Operating temperature
The following temperatures should not be exceeded
(N shaft seals): Drain fluid: 90 oC.

FPM shaft seals (type V) can be used to

115 oC drain fluid temperature.

NOTE: The temperature should be measured at

the utilized drain port.

Continuous operation may require case flushing in

order to meet the viscosity and temperature limitations.

For further information we refer to:

Catalogue HY30-8249/UK

4 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

Disassemble
491

Fasten the unit in a vice. Loosen the 4

boults (item 491).

110

Disassemble the barrel housing (item 110).

Make sure that the valve plate doesn’t fall
out when lifting the barrel housing off.

411
Remove the cylinder barrel (item 411). Take
the shim (item 488) away.

488

5 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

430

Remove the barrel support (item 430).

440

Disassemble the pistons (item 440).

221

Remove the O-ring (item 221).

6 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

237

Disassemble the retaining ring (item 237).

231

Remove the seal carrier (item 231).

225
Remove the O-ring (item 225).

7 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

478
Disassemble the retaining ring (item 478).

476
Remove the spacer washer (item 476).

311

211 Place the bearing housing (item 211) on a

tube. Press uot the shaft (item 311) by pres-
sing on the shaft end.

8 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

470
Remove the small tappered roller bearing
(item 470).

Tap the small bearing ring off with a mandrel.

Tap the large bearing ring off with a mandrel.

9 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

311 Place the ring gear (item 452) on a tube.

Press the shaft (item 311) out with a press.

452
Tube

10 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assemble F12-30/40/60/80/90/110 and 125

Press down the tappered roller bearing (item

460) and the ring gear (item 452) on the shaft
with a press. Use a tube (see page 16).

460

452

Press down the bearing ring (item 460) in

the bearing housing (item 211) with a press.
Use a tube to match the outer diameter off
the bearing ring.
211

Press down the bearing ring (item 470) in

the bearing housing (item 211) with a press.
Use a tube to match the outer diameter off
the bearing ring.

211

11 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

476 Press down the Bearing (item 470) with

a press until correct preload is achieved.
Install the spacer washer (item 476).

478

Install the retaining ring (item 478).

225

Install the O-ring (item 225).

12 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

Install the seal carrier (item 231).

231

237

Install the retaining ring (item 237).

221

Install the O-ring (item 221).

13 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

440

Install the pistons (item 440).

430

Install the barrel support (item 430).

488

Install the shim (item 488).

14 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

411

Install the cylinder barrel (item 411). Ensure

correct timing. (marking - punch mark)

.
. .

121

110 Put some grease on the valve plate (item

121) and install it into the barrel housing
(item 110).
Make sure you have installed the valve
plate correct (see page 18).

110

Install the barrel housing (item 110).

Fasten two bolts and secure that the back-
lash is between 0,1 - 0,3 mm. Check it with
a feeler gauge in the drain port.
At the same time double check the timing,
(marking - punch mark).

15 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

491 Fasten the 4 boults (item 491) to specified

torque.
F12-030 65 ± 10 Nm
F12-040 65 ± 10 Nm
F12-060 65 ± 10 Nm
F12-080 115 ± 10 Nm
F12-090 115 ± 10 Nm
F12-110 115 ± 10 Nm
F12-125 115 ± 10 Nm
F12-150 220 ± 35 Nm
F12-250 220 ± 35 Nm

Tools to be used to facilitate the

installation of the tappered roller
bearings.

Type ØA ØB ØC
F12-030 60 49 42
F12-040 65 58 52
F12-060 73 64 57
F12-080/090 74 70 62
3300 ° F12-110/125 82 75 67
F12-150/250 97 - 82
3300°
1.5
1.5

33

0.5×45°
0.5x45
+0.2
ØC+0.20
f C / 0

ØB
f B

0
f ØA
A / +0-1
-1

Pressdon.eps
Leif A./01-04-03
16 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

Change of shaft seal

237

Remove the retaining ring (item 237).

231

Remove the seal carrier (item 231).

Tap the shaft seal out with hammer and

mandrel.

Tap the new shaft seal back with a tube and

a hammer.
The outside diameter on the tube is 65mm.

17 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Valve plates F12
Following valve plates can be fitted in F12.

M
M = Bi-directional, motor operation

Against cylinder barrel

L
L = L.H. rotation, pump operation

R
R = R.H. rotation, pump operation

Against cylinder barrel

G
G = L.H. rotation, internal drain, motor
operation

X
X = Bi-directional, pump operation, high self
priming speed

Against cylinder barrel

18 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

491
Splitview F12-150

130

110
488

486
415
121
431
221
411

222

310

321
440

452

460
464

470
474

475

211

233

236 237

19 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assembly F12-150

1. Press down the tappered roller bea- 3. Assemble the lock washers (item
ring (item 460) and the ring gear (item 474) and the round nut (item 475). Tap
452) on the shaft with a press. Use a in the lock washers to lock the round
tube (see page 16). nut.

2. Carefully press down the tappered 4. Assemble the pistons (item 440).
roller bearing (item 470) until correct Lubricate the ball sockets before
preload of the bearing package is assembling.
achieved. Use a tube (see page 16).

20 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assembly F12-150

5. Assemble the valve plate (item 121) 7. Assemble the shims (item 488)
in the barrel housing (item 110). Make and the guide spacer (item 486). Lo-
sure you have installed the valve plate cate one opening in the guide spacer
correct (see page 18). against the drain connection on the
barrel housing.

6. Tap down the cylinder barrel (item 8. Assemble the bearing package with
411) with barrel retaining ring (item pistons.
431) and needle bearings (item 415)
Use a plastic collar.

21 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assembly F12-150

9. Make sure the timing is correct. 11. Assemble the retaining ring (item
237). Lubricate the shaft seal before
assembling the housing.

10. Assemble the shaft seal (item 233) 12. Assemble the bearing housing (item
and the support ring (item 236). Locate 211), tap it down with a plastic hammer.
the chamfer on the support ring down- Torque the screws to 220 ± 35 Nm.
wards.Tap it down with a plastic collar.

22 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
429
428
491*4

Splitview F12-250
493*3
488*3
111
481
224
223
130

414
222 415*2
422
425
424
310 413*3

411

321
423
452

426
460
433

427
464

470 440*9

474

475

211

233
236
237

23 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assembly F12-250

1. Press down the tappered roller bea- 3. Assemble the lock washers (item
ring (item 460) and the ring gear (item 474) and the round nut (item 475). Tap
452) on the shaft with a press. Use a in the lock washers to lock the round
tube (see page 16). nut.

2. Carefully press down the tappered 4. Assemble the shaft seal (item 233)
roller bearing (item 470) until correct and the support ring (item 236). Locate
preload of the bearing package is the chamfer on the support ring down-
achieved. Use a tube (see page 16). wards.Tap it down with a plastic collar.
Assemble the retaining ring (item 237).
Lubricate the shaft seal before assem-
bling the housing.

24 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assembly F12-250

5. Tap down the bearing package into 7. Assemble the tap rol bearing (item
the bearing housing (item 211) by using 425), the disc spring (item 433), the
a plastic collar and a plastic hammer. spacer washer (item 426) and the re-
taining ring (item 427).

6. Assemble the pistons (item 440). 8. Press down the bearing ring (item
Lubricate the ball sockets before 425), the spacer sleeve (item 422), the
assembling. neddle bearings (item 415) and the
retaining ring (item 414).
Locate the needle bearings against the
retaining ring.
Assemble the spring pins (item 413)
and the sliding plate (item 424).

25 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assembly F12-250

9. Assemble the cylinder barrel (item 11. Assemble the barrel housing. Make
411) on the pistons (item 440). Make sure the cylinder barrel is in correct
sure the timing is correct. position by holding the barrel spindle
(item 423). Tap the housing down with
a plastic hammer.

10. Assemble the O-ring (item 222) on 12. Assemble the O-rings (item 223
the barrel housing (item 481). Lubricate and 224) on the end cap (item 111).
the O-ring. Lubricate the O-rings.

26 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assembly F12-250

13. Place the end cap on to the barrel 15. Knock down the end cap with a
housing until the O-ring is entered. plastic hammer and fit shims (item 488)
and hexagon screws (item 493).
Torque the screws to 330 ± 10 Nm.

14. Fit a long screw (M12) to the barrel 16. Install the cap screw (item 428) that
spindle and pull the barrel spindle up secures the barrel spindle.
with a universal pliers.

27 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Assembly F12-250

17. Torque the cap screw to 40 - 45 Nm

and back off 1/3 off a turn to obtain
correct axial play.

18. Hit the cap screw one time to obtain

back-lash. Make sure the back-lash is
correct.

28 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12

The general condition of the unit can be established by checking the drain flow. Remove the
drain line and keep the drain port above a suitable container. Run the unit at 500 rpm and
pressurise the system to 200 bar (3000 psi)
Measure the drain flow for one minute; if it exceeds the maximum figures shown below, the unit
is worn or damaged internally and should be replaced or repaired. Also, check for leakage at
the shaft seal and between the bearing and barrel housings.

Series Normal Normal Max Max

(gpm, US) (l/min) (gpm, US) (l/min)
F12-030 0.12 0.5 0.24 0.9
F12-040 0.16 0.6 0.32 1.2
F12-060 0.24 0.9 0.47 1.8
F12-080 0.32 1.2 0.64 2.4
F12-090 0.37 1.4 0.74 2.8
F12-110 0.44 1.7 0.87 3.3
F12-125 0.50 1.9 0.99 3.8
F12-250 0.64 2.4 1.60 6.1

29 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Notes:

30 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
HY30-5504-M1/UK Service Manual
Series F12
Notes:

31 Parker Hannifin
Pump and Motor Division
Trollhättan, Sweden
Parker Hannifin
Pump and Motor Division
Flygmotorvägen 2
SE-461 82 Trollhättan
Sweden
Tel: +46 (0)520 40 45 00
Fax: +46 (0)520 371 05
www.parker.com