TENNESSEE VALLEY AUTHORITY

SEQUOYAH NUCLEAR PLANT

UNIT 1
ISOLATED PHASE BUS FAILURE REPORT
JANUARY 1g9 1982 THROUGH FEBRUARY 8, 1982

PREPARED BY: E. A. CRAIGGE

M J DWYER

J H. FOX

S. W. HIXON

C E. JONES

T. A. KONTOVICH

•J. C. MANTOOTH

L. L. McCORMICK

M' E. MULLINS

M. SEAY

R. D. SPARKS
IA/I/
-k_
SUBt IITTED BY: J. E. GIBBS

r.0. WR&T

APPROVED C C. MASON

8 205iSO iG(
 ~J4LY7L/6
L35 820325 883

~T a bell, Manager, Nuclear Production, 1760 CST2-C

C. C. Mason, Power Plant Superintendent, NUC PE, Sequoyah Nuclear Plant

-APR 13 1982
ISOLATED PHASE BUS FAILURE REPORT - SEQUOYAH NUCLEAR PLANT

Attached is a copy of the Isolated Phase Bus Failure Report, Sequoyah

Nuclear Plant, for your review and dissemination to appropriate personnel.

C. C. Mason

A:LLM:JC
Attaclinent
cc (Attacbment):
AERS, 640 CS72-C (without attachmnt)
M. McCuire, 1500 CST2-C
 ABSTRACT

On January 19, 1982, at approximately 1941 hours, unit 1 at

Sequoyah Nuclear Plant tripped from a transformer differential
relay operation. The trip was initiated by a ground fault
on the 24-kV isolated phase bus. This fault should have
been cleared by a neutral overvoltage relay operation.
However, the relay failed to operate due to blown input
fuses. As a result of the improper clearing of the fault,
the damage escalated into the plant and damaged or destroyed
several major components. One of the components to be
destroyed was the neutral transformer. The violent failure
of the transformer spread PCB insulating oil (Interteen)
throughout the area under the generator. This hampered the
repair operation since personal safety became the main
concern with PCBs being involved.

After the failure on unit 1, several checks and tests were

performed on the unit 2 neutral overvoltage circuitry,
isolated phase bus, and neutral transformer and resistor to
minimize the possibility of the same type of incident happeningg
on unit 2. Several corrections have been performed to the
unit 1 isolated phase bus to prevent moisture from entering
the bus. Improvements will be made to the neutral overvoltage
circuitry to improve its reliability, and a backup protection
circuit for a ground fault will be implemented.

Mode 4 was established on unit 1 on February 4, 1982, at

1700 hours, and generator synchronization occurred on February 8,
1982 at 2048 hours.
 PREFACE

On January 19, 1982, the Sequoyah Nuclear Plant unit 1 generator

isolated phase bus failed. A project approach was utilized for
the management of recovery activities from the incurred damage.
The purpose of this report is to provide factual information
related to the failure and describe actions taken to restore
the unit to service.

The following is an edited exert from the log of Shift Engineer,

Daniel W. Cross, dated January 19, 1982.

"I would like to thank everyone--all of the maintenance

people, Public Safety, especially the assistant unit
operators for a job well done during this incident.
Everyone at the plant performed in a very cooperative
fashion and professional manner. I never had so many
phone calls saying I am here if you need me. I sure do
appreciate it. There was no arguing or any complaints.
Just what can I do!"

The spirit described in the above words was carried on first

and foremost in the project team. Casting aside fear of inadverently
omitting someone, those who made significant individual contributions
to the recovery are herein identified.

Edward Craigge, Victor Taylor, and Mike Dwyer worked tirelessly

in the PCB control and cleanup efforts. Their contribution is
most appreciated.

Walter Watson displayed the utmost in cooperation in coordinating

details of recovery activities with site organizations.

David Wright and his onsite technical team composed of Rickey Sparks,
Mark Mullins, Tom Kontovich, and Mike Seay. Rickey Sparks was
instrumental in determining the scope of damage, performing
inspections, formulating recommiendations, coordinating with the
Division of Engineering Design, and obtaining replacement
parts ,. Mark Mullins led the investigation into the cause of
the failure and was responsible for the determination of the'
most probable sequence of events. Tom Kontovich performed
detailed inspections of the generator and exciter. The results
of his inspections were part of the basis for the recommendation
for continued operation. Mike Seay assisted in the coordination
required to obtain replacement parts and perform inspections.

Steve West directed recovery efforts from the generator terminals

through the main transformer bank.
Cleston Jones and his PSO crew worked many long hours in determininz
the extent of damage and the suitability for service of major
electrical equipment.

Wayne Thomas directed the recovery from the generator terminals

through the neutral transformer.

Ted Gatewood was responsible for generator disassembly and

reassembly.

Landy McCormick provided the planning support and coordination

of the preparation of reports.

Jim Kelly was very helpful in interfacing with Westinghouse to

obtain replacement equipment. He was also helpful in providing
resolution to numerous technical questions that arose.

Jim Hufham, Bob Henson, and Sam Hixson provided the guidance
for limiting the release of PCBs.

John Fox provided the lead in determining and evaluating chloride

levels produced as the result of the failure.

Sam Hixson and Jim Mantooth who interfaced with the plant and
organizations within TVA in defining actions required to mitigate
the spread of PCB.

Also no little contribution was made by the craftsmen who

performed the cleanup and made the repairs. The effort of the
laborers was especially appreciated.
 January 30, 1982

C. 'C. Mason
Sequoyah Nuclear Plant

Subject: REPORT OF FIRE ON JANUARY 19, 1982 - SEQUOYA.H NUCLEAR PLANT

Location

Turbine building elevation 706, unit 1 side at unit 1 neutral transformer.

Sequence of Events

At 2040 EST on January 19, 1982, an assistant unit operator walking in the
north yard area toward the turbine building saw a flash and smoke in the
area of the power transformers in the north end of the 500-ky transformer yard.
He tried to call the alarm in on PAX 299; however, this number would not work.
He then called the alarm in to the shift engineer at 2041 EST.

The fire brigade responded immediately led by L. T. Carr, assistant shift

engineer. In response, heavy smoke was noted on elevations 732 and 706 in
the turbine building and d request was made for ventilation lineup. Initial
response was to the reported site in the 500-ky switchyard. No fire was found
upon arrival in the 500-ky switchyard; however, the high-pressure fire-protection
system was operating on B-phase main transformer. A fire brigade member was
assigned to secure this water spray system and the rest of the fire brigade
redirected their response to the turbine building.

By this time some of the general smoke involvement had cleared from the
general area beneath the unit 1 electric generator. Two fire brigade members
went to the immediate area, saw that the neutral transformer had blown, and
saw some small flames on paper or cardboard spacers within the blown
transformer's shell. They promptly extinguished these flames with a 20 pound
A:B:C rated portable fire extinguisher and then moved back out of the
immediate area. No other flames were noted; however, smoke was still being
evolved from transformer oil in the area.

The preaction water spray fire protection system protecting the nearby unit
1 hydrogen seal oil unit had automatically actuated. As soon as it was verified
that there was no fire in or exposing this unit, the fire brigade leader directed
this water sprdy system to be shut off.

In the intervening time, self-contained breathing apparatus, hose, and fire

nozzles were being brought to the area. A 21½ inch fire hose line was deployed
from the standpipe at the preaction water spray fire protection system for
the unit 1 hydrogen seal oil unit. A fine water spray from this line was used
by fire brigade members in self-contained breathing apparatus to cool the blown
transformer's shell and other hot surfaces in the area. It was not needed for
C. C. Mason

January 30, 1982

REPORT OF FIRE ON JANUARY 19, 1982 - SEQUOYAH NUCLEAR PLANT

fire fighting. After being used for cooling, the 2½ inch nozzle was removed
from the hose line and a gated-xye installed and two 100 ft. 1½ inch hose lines
deployed as a precaution.

The fire was officially declared extinguished by the fire brigade leader at
2051 EST. The area was then secured to control access to the accident scene,
efforts directed at control of the PCB-containing transformer oil, and
management and craft personnel called to begin the cleanup and recovery efforts.

Cause

The initiating event appears to have been a phase-to-phase or phase-to-ground

fault in the stub buss leading to the B-phase power transformer. This apparently
resulted in a phase-to-ground fault beneath the unit 1 generator and an over-
heating and over-pressurization of the neutral transformer resulting in the
transformer rupturing or exploding.

Damage

There is no evidence of direct fire damage as a result of this incident. A

large amount of damage was done by the electrical faults, failures, arcing,
and PCB contamination. No form TVA 18002 is being submitted related to fire
damage. A 18002 report will be submitted as a result of the actuation of
fire protection systems and the damage caused by electrical failures as soon
as the investigation into these areas develops sufficient information.

Protection Restored

The preaction water spray fire protection system protecting the B-phase main
transformer is being kept out of service at this time under administrative
controls due to testing on this transformer. The portable fire extinguishers,
fire hose and related equipment, breathing apparatus, and other equipment
used by the fire brigade was fully restored or replaced "in-kind" by noon on
January 20, 1982. The preaction water spray fire protection system protecting
the unit 1 hydrogen seal oil unit was restored to automatic mode sometime during
the morning of January 20, 1982. No other fire protection systems were impaired.

Recommendations and Comments

1. It appears that the direction and actions of the fire brigade were well-
directed and proper. It also appears that the support they needed from
other plant groups was promptly furnished and as needed. Following the
3

C. C. Mason

January 30, 1982

REPORT OF FIRE ON JANUARY 19, 1982 - SEQUOYAH NUCLEAR PLANT

initial control efforts, for a short time, it appears that access to the
general scene of the incident should have been restricted more. Also, it
appears that a large number of emplcyees responded to the turbine building
unnecessarily and were potentially exposed to breathing smoke and toxic gases
(the same exposure would exist in the event of substantial smoke involvement
from any source). The need to control access to areas similar to this and
the need for respiratory protection where smoke and/or toxic gases could be
present needs to be re-emphasized. Also, Public Safety, if requested, has
the ability and responsibility to control access to these areas.

2. Details, conclusions, and recommendations relative to the electrical

failures, damage, restoration, PCB control, and cleanup will be addressed
in a later report directed specifically at these aspects of this incident.

Action Taken by Us

Corrective action in those areas addressed in item #i above and the investigation
as mentioned in item #2 above are in progress.

The PAX 299 fire alarm system was repaired the same night as the incident.

-' L. M. Nobles E. Crai$•,

JMM:EACr:LMN:JS
cc: ARMS, 640 CST2-C
T. C. Campbell, 1760 CST2-C
J. W. Hufham, 1750 CST2-C
H. N. Culver, 249A HBB-K
F. A. Szczepanski, 417 UBB-C
J. Robinson, Field Services, SQN

This was prepared principally by E. A. Craigge.

 TABLE OF CONTENTS
?Eze
I. Detailed Description of the Incident. .......... .................

A. Events Which Occurred. .....................................

B. Scope of Damage .. ........................................... 3

1. Generator Winding and Exciter

2. Neutral Transformer, Neutral Bus, Resistor, and
Housing
3. Generator Neutral Connection and "B" Phase Disconnect
Link
4. Isolated Phase Bus
5. Cable Conduit and Miscellaneous Equipment

II. Recovery from the Incident. ....................................... 6

A. Emergency Project Preparedness Team .. ....................... 6

1. Project Organization
2. Work Location
3.. Team Meetings

B. Repairs, Inspections, and Tests Performed. ................. 7

1. Generator Winding and Exciter

2. Neutral Transformer; Neutral Bus, Resistor, and Housin-
3. Generator Neutral Connection and "B" Phase Disconnect
Link
4. Isolated Phase Bus
5. Cable, Conduit, and Miscellaneous Equipment
6. Protective Relaying
7. Main and Unit Station Service Transformer
8. Turbine Couplings and Bearings
9. Structural Supports and Concrete

C. Repair Material Coordination and Vendor Inspection

Coordination....................
.. . .. ... ....
. .. .. . . ....

1. General Summary
2. Major Components Acquired from WBN
3. Major Components Acquisitioned from Westinghouse
4. -Materials Acquired from Power Service Shops
5. Other Material
 ?a2e

2. PCB Cleanup of the Large Unlined Pond

a. Actual Schedule
b. Manpower Levels

3. PCB Cleanup Inside the Turbine Building

a. Actual Schedule
b. Manpower

G. Startup Testing and Monitoring ........... ........... ... 35

III. Administrative Action, Recommendations, and Followup Action . . 36

A. Recommendations and Followup Action ... ............ 36

1. Generator and Exciter

2. Isolated Phase Bus
3. Neutral Overvoltage Circuit

B. DCRs Submitted and Being Submitted.... .. .......... ... 38

C. TACFs .................... ............... .......... 38

IV. Cost of Repairs ........................ ...................... 39

A. Accounts Established ................. .................... 39

B. Availability of Cost Information and Breakdown .........

.. 39

C. Contracts

1. PCB Cleanup (Outside)

V. Westinghouse Summary ................... ....................... 40

 Paze
D. PCB Cleanup ............... ........................ ... 12
1. Inside the Plant

a. Nature of Problem
b. Contamination Control
c. Cleanup Measures

(1) Surface Contamination

(2) Water/Sump Contamination

d. Surveys and Sampling

e. Disposal of PCB Wastes
f. Results and Effectiveness
g. Comments and Recommendations

(1) Comments
(2) Recommendations

2. Outside the Plant

a. Nature of Problem and Action Taken

b. Surveying and Sampling Program
c. Responsibilities

(1) Calgon Corporation

(2) TVA (Site)

d. Disposal

E. Chloride Contamination .................... 30

1. Problem and Associated Limits
2. Chloride Cleanup

F. Planning and Scheduling

31
1. Generator, Neutral Bus, Main Transformer Work

a. General
b. Original Versus Actual Schedule

(1) General
(2) Plant Maintenance Work
(3) Neutral Bus Work
(4) Generator Work

c. Manpower Support
I.Detailed Description of the Incident

A. Events Which Occurred

Because of the extent of the failure, the exact sequence

of events could not be determined because of the number
-of unknowns. The following initial conditions were
assumed to exist before the fault.

1. At least one of the fuses in the neutral overvoltage

circuit was blown before the fault.

2. The covers on the unit 1 spare main transformer

low-voltage bushing box were partially removed, and
the air baffles were not installed in the spare
transformer bus link positions.

Initially, the problem started when there was a flashover

to ground in the unit 1 generator 24-ky isolated phase
bus on the A phase side of link position iCA near the
normal B phase main transformer (appendix 1, figure 1).
The magnitude of this fault current would normally be
approximately 440 amperes in the neutral transformer
secondary or 4.4 amperes in the primary. However, the
value of the neutral resistor was measured after the
fault as being 0.141 ohms versus the design value of
0.312 ohms (appendix 1, figure 2).. This resistor had
apparently been connected incorrectly since its initial
installation. This was a low value because a connection
bar extended farther than intended and placed an 0.048-
.ohm resistance in parallel with two 0.4312
resistors
(appendix 1, figure 3). With this portion of the bar
removed from the resistor, the resistance is 0.3116,
which is within acceptable limits of the design value.

The low value of resistance allowed approximately 300

percent of rated current to flow in the transformer.
The cable from the transformer to the resistor did not
appear to have faulted; therefore, the transformer
failure was because of the overcurrent.

After the transformer failed, the fault current in

the isolated phase bus fault increased causing the end
caps, that are removed for-access to link position iCA,
to be blown off. The top cap was blown across the top
of the B phase main transformer and landed in the
gravel near the road. The bottom cover was blown into
the B phase main transformer fire protection piping,
then fell to the ground. At this point, the fault
flashed to C phase in the isolated phase bus (appendix 1,
figure 1), and there was a line-to-line-to-ground fault
at this point. Also, the heat from the fault set off
the main transformer fire protection. Unit 1 main
transformer A and C phase differential relays then
operated giving A phase instantaneous and differential
targets and C phase instantaneous targets. This tripped
the 500-kV power circuit breakers 5034 and 5038 removing
the fault from the system. The oscillograph indicated
the fault lasted for approximately 4.5 cycles on the
system with C phase being involved approximately one-
half cycle after A phase. The exciter was tripped
approximately eight cycles after the first relay operation
(appendix 1, table 1). However, because of the residual
flux of the generator field, it took a certain amount of
time before the voltage went to zero. This residual
flux feeding the fault is what operated the unit 1
generator overcurrent A and C phase relays approximately
54 cycles after the first relay operation (appendix 1,
table 1).

During this sequence of events, after the neutral trans-

former had failed and the generator lost its ground
connection, a flash occurred from the neutral bus piece
on C phase to the neutral connection housing, burning a
hole in the side of the housing and distorting the
housing. This flashover and ionized gas, along with the
gases from the transformer, were blown into the isolated
phase bus where the generator disconnect links are
housed via the makeup cooling fans. This, in turn,
caused B phase to flash to ground. At this point, all
three phases were involved in the fault, but B phase did
not get involved in the fault until after the 500-kV
breakers were open.

The origin of the ground fault in the isolated phase bus

was most likely condensation of moisture on an insulator.
If the neutral overvoltage relay had operated properly,
the fault consequences would have been minor. The two
major problem areas are moisture in the isolated phase
bus and some type of backup protection for a ground
fault in the generator or the isolated phase bus.
Preferably, the detection for this fault should come
from another source other than the neutral transformer.
The following situation now exists. If the fuses that
feed the neutral overvoltage relay are blown, no alarm
or other means of detecting the blown fuse is available.
The operators take readings from the neutral voltmeter.
in the control room; however, the voltage that is present

-2-
 is so small it is not always readable. This meter has
a scale that reads 0- to 15-ky (reflecting back to the
neutral transformer primary).

The isolated phase bus moisture-problem has been

noticed before. In the summer of 1979, water backed up
in one of the dropoffs to a station-service transformer
bushing until this bushing failed. Since that time, the
plant Electrical M~aintenance Section has been draining-
water from the isolated phase bus on a monthly basis as
a part of their preventative maintenance program. The
recent failure has indicated future action needs to be
taken to remedy this problem.

B. Scope of Damage

1. Generator Winding and Exciter

The main generator and exciter were inspected

(rotor in place) 'for possible damage resulting from
a phase-to-ground fault and subsequent double
phase-to-ground fault at the main bank transformers.
Paul Vaughn and Bob Wilson of Westinghouse assisted
in the inspections and made recommendations for
repair.,

Exciter End Inspection

The backside of the endturns are not accessible on

the exciter end and the inspection was limited to
the boreside. The overall appearance of the winding
was clean but oily. Approximately 10 to 12, ties
were found broken, mostly between phase groups
indicating relative movement between phases. None
of the diamond spacers had been displaced and all
appeared captive. There was evidence of vibration
dusting appearing at about 10 percent of the spacers.
However, it was not severe and this condition has
been observed on previous inspections of the unit.
Westinghouse stated that most ties are used as an
aid in winding and that they are not instrumental
in securing the diamond spacers. The spacers are
secured by wrapping them in epoxy-soaked dacron and
forcing them between the coil halves. The stator
slot end wedges were observed to be in their original
positions and there was no observable filler strip
'migration. The rotor retaining ring fit was inspected
for arcing and no discrepancies were noted. Of the
12 phase blocks (Z blocks in Westinghouse termi-
nology), 6 were loose enough to be moved by
 hand. They have been numbered and their positions
are as shown on the diagram in appendix II.

Turbine End Inspection

The overall appearance at this end was also clean

but oily. Broken ties were again visible on the
boreside (top coil halves) and also on the backside
(bottom coil halves). Two of the diamond spacers
had fallen out and were found in the bottom of the
generator. Another spacer had come halfway out but
was not loose enough to be pulled out by hand. Only
one phase block was noticeably loose. The relative
locations of these blocks and spacers are noted on
the diagram in appendix 11. Vibration dusting was
also observed on this end and is kniown~ to have
existed prior to this inspection. All stator slot
end wedges and filler strips were intact. There
were no discrepancies noted on the rotor. The
taping on one bottom coil had been cracked and came
loose. This was superficial damage and does not
violate the integrity of the insulation. Three
stator water outlet thermocouples were found defective
at the header. One had been broken loose at the
nipple and the wires for the other two were broken.
Their locations are marked on the diagram in appendix 111

Exciter Inspection

There was not evidence of physical damage to the

exciter as a result of the fault of January 19,
1982. The failure of the neutral transformer did
result in the formation of chlorides which were
drawn into the exciter cubicle. Black soot con-
taining chlorides was found on components of the
winding, including the armature. There were no
blown fuses or evidence of exciter overcurrent.
The exciter field current limiting resistors were
found mechanically damaged and this resulted in an
intermittent ground on one of the resistors.

2. Neutral Transformer, Neutral Bus, Resistor, and HousingC

The neutral bus, neutral transformer cubicle, and

bus support structures were severely damaged
*because of the violent failure of the neutral
transformer. The right side removable cover and

-4-
 door were blown completely from the cubicle structure.
The right side cover was blown approximately 40
feet into the ventilation unit to the right of the
cubicle. The force of the explosion tore the
supports for the neutral bus and housing from the
concrete, breaking and pulling the bolts from the
concrete. The internal explosion of the transformer
ripped the tank open and blew the transformer from
the neutral cubicle to the floor. Once the tank
was blown open, the transformer insulating oil
(Interteen-lOC-percent PCB oil), wthich was extremely
hot, was blown onto.equipment and structures in the
area of the neutral cubicle. Soot from the incineration
of the oil was deposited on the generator casing,
exciter, and other equipment in the vicinity of the
neutral cubicle. The neutral resistor was not
physically damaged but was coated with combustion
products and PCB fluids.

3. Generator Neutral Connection and B Phase Disconnect

Link-
As already discussed in section 1, part A, of this
report, the neutral connection arced to the neutral
enclosure and current transformer (ct) conduits.
The neutral enclosiire was ripped open and a hole
approximately two feet in diameter was blown in the
enclosure at the C phase end. The arcing in this
area splattered aluminum onto the three neutral
bushings. The enclosure mounting adapters were
also damaged severely.. The C phase neutral connection
was distorted where the neutral bus connects. This
neutral bus connection was blown away when the
neutral bus was pulled from its supports.

The B phase generator disconnect link arced to one

of the side sheets as discussed in section 1, part
A,
and blew the removable cover assembly to the floor
on elevation 706. A hole approximately eight
inches in diameter was found in the disconnect
link. The support angle and insulator were melted
by the arc. The B phase main lead bushing was.
splattered with melted aluminum as a result of the
arc. The disconnect link compartment cooling fans
were undamaged 'although the filters were melted.

4. .Isolated Phase Bus

The phase-to-ground faults and the phase-to-phase

fault, which occurred at the ICA disconnect link
 in the isolated phase bus near the normal B phase
main transformer, resulted in extensive damage.
The top and bottom covers were blown completely
from the housing. The air flow baffle was melted
away approximately 60 percent. The link mounting
flanges on both A and C phases were partially
melted. The support insulators were severely
damaged and another on A phase was splattered with
aluminum. There was no structural damage to the
isolated phase bus support structure.

5. Cable, Conduit, and- Miscellaneous Equipment

No physical damage was apparent on the generator

ct's and potential transformers (see appendix III
for test). The neutral ct cable and conduit were
damaged by the arc f rom, the neutral bus. The main
lead ct cable required replacement due to its
brittle condition. The neutral overvoltage relay
circuit cable was also damaged.

II. Recovery from the Incident

A. Emergency Project Preparedness Team

1. Project Organization

On January 21, 1982, approximately two days after

the incident occurred, the Emergency Project
Preparedness Team was formed. The team's organizational
chart was made and approved by the plant superintendent
on January 22, 1982. Appendix IV is the organization
and the personnel involved. Technical support,
planning support, and the project manager (production)
were provided to the site from the central office.

2. Work Location

The central office personnel set up their work

station in the Field Services Group (FSC.) trailers.
All other personnel maintained their normal work
locations at the site.

3. Team Meetings

The Emergency Proj ect Preparedness Team met each

morning at 7:45 a.m. in the plant coordinator's
office. The purpose of the meeting was to discuss
current status on all of the work relating to the
 bus failure. Coordination for future work was also
determined.

Morning meetings commenced on January 22, 1982, and

ceased on February 5, 1982.

B. Repairs, Inspections, and Tests Performed

1. Generator Winding and Exciter

The stator winding was successfully high-potential

tested at 32-kV ac which was the value recommended
by Westinghouse for a normal maintenance high-
potential test. Westinghouse recommended pulling
the generator rotor to effect a complete repair;
but in consideration of load requirements at that
time and the evaluation of the condition of the
windings by Westinghouse and TVA, it was decided to
accept the risk of continuing operation after
making all repairs possible with the rotor in
place. These repairs were made by Westinghouse
technicians and included removal or securing of all
accessible broken ties, replacing and securing the
diamond spacers that had been displaced, and
securing all loose phase blocks. The phase blocks
were not removed and refitted but were cleaned in
place and secured with resin. The loose tape in
the turbine end was cleaned and resined to prevent
further damage from windage.

The two header thermocouples that had broken wire

were repaired. It was necessary to splice in a 6-
inch section of wire to these thermocouples. The
thermocouple that was broken at the nipple was not
repaired because of the time required for brazing.
The thermocouple terminal board studs were replaced
and all terminal board wiring was verified correct
at this time. Actually only one stud per thermocouple
was replaced as the other stud was correct. The
thermocouples are copper-constantan and copper-
chromel studs had been originally installed.

The diode wheel diodes and fuses were checked in

accordance with SI-502. The exciter armature,
diode wheel, and generator field winding were
meggered in accordance with SI-503. Both tests
were satisfactory. The exciter field was tested
by a pole drop test which indicated that pole No.
8 was defective (possible shorted turns). Westinghouse
recommended that this pole be replaced during the
 first refueling outage. This deficiency will not
affect continued operation. The broken current
limiting resistors for the field were replaced.
The chloride level found on the exciter was 2.6
milligrams per square decimeter. Westinghouse did
not feel that this was excessive, and to cleanup
they recommended that the exciter be vacuum cleaned
and wiped down with dry lint-free rags to remove
chlorides. This technique was successful in
reducing the chloride level on the exciter and
additional cleaning was not necessary (see appendix
III for all exciter test results).

2. Neutral Transformer, Neutral Bus, Resistor, and Housing

The neutral transformer and cubicle, neutral bus,

and housing and resistor were replaced with duplicate
parts obtained from WBN.

The defect ve equipment was removed and the new

equipment obtained from WBN was installed in its
place. All neutral bus bolted connections and
terminations were torqued to specified values. The
following tests were performed on the neutral
transformer and resistor obtained from WBN.

a. Bridge (transformer and resistor)'

b. Ratio
c. Doble
d. Polarity
e. Megger
f. DC high-potential test (neutral bus only)
All test results were satisfactory (see appendix III
for results).

3. Generator Neutral Connection and B Phase Disconnect Link

The C phase neutral connection as mentioned in

section III, part B, No. 3, was distorted. This
connection was obtained from WBN unit 2 generator
and installed. The neutral enclosure and mounting
adapters were also obtained from WEN. All bolted
connections were torqued to specified values. The
aluminum splatters on the neutral and main lead
bushings were cleaned with 3M scotch brite pads.
Once the bushings were clean, it was evident that
the damage was only superficial. The bushing
successfully withstood the ac high-potential test -

.performed on the generator.

 The damaged B phase disconnect link was original-y
sent to Westinghouse in Cincinnati, Ohio, to be
repaired. Upon its arrival in Cincinnati, it was
determined that because it was potentially PCB
contaminated it would be more expedient to fabricate
another bus link. The support insulator and
removable cover assembly were also furnished by
Westinghouse. Other damaged areas in the compartent
were repaired with materials obtained locally.

4. Isolated Phase Bus

The damage on the ICA disconnect link was too

severe to perform onsite repairs. The delivery
date on a replacement disconnect link and housing
prevented the complete repair of the damaged
section of bus before unit 1 startup. A temporary
fix was agreed on and implemented. Appendix V, fizure 1,
depicts the temporary fix. The permanent repair
will be performed during the unit 1 fall refueling
outage as outlined in appendix V, figure 2. The
three damaged insulators at the ICA disconnect limnk
were replaced along with two additional insulators
discovered during the support insulator cleanup azd
inspection. Following the cleanup, the isolated
phase bus was meggered and dc high-potential tested
(see appendix III for results). All tests proved
satisfactory.

5. Cable, Conduit, and Miscellaneous Equipment

All conduits and cables damaged as a result of the

.failure were replaced and all cable termination was
performed in accordance with M&AI-12 (termination
instruction). The ct's were meggered and ratio
tested. The metering and regulating potential
transformers were megger, ratio, and doble tested.
The lightening arrestors were doble tested. All
test results were satisfactory. (See appendix III
for results.)

6. Protective Relaying

See appendix III for relay test results.

7. Main and Unit Station Service Transformers

The following tests were performed on the main and

 unit station service transformers. (See appendix
Ill.)

a. Bridge
b. Ratio
c. Megger
d. Doble
e. Gas-in-oil analysis

All test results proved satisfactory. Therefore,

internal inspections of the transformers were not
warranted.

8. Turbine Couplings and Bearings

After the transformer failure and a possible

system jolt, the Rotating Equipment Group recommended
several turbine generator checks. The checks and
their results were as follows.

a. Check runout/eccentricity of exciter coupling--

Both results~were the same as left after the
last inspection.

b. Check runout/eccentricity of No. 4 coupling--

Both were found the same as left after the
last inspection.

c. Swing check exciter rotor--This was checked

because a problem had been found here previously.
The swing was slightly higher than was left
previously and was very slightly out of
tolerance. This was considered normal,
whether or not there had been an incident.
This has been corrected.

d. Inspect No. 11 bearing-This was done because

the bearing had to be removed for the swing
check. Bearing clearance was slightly excessive
and has been corrected. This was not caused
by the incident.

e. Inspect hydrogen seals--This was done because

it required so little extra work with the
bearing brackets already removed. The seals
were in good condition.

See appendix III for clearance readings for 1-5.

-10-
 These were the areas most likely to be damaged by a
system disturbance. *Since there was no problem at
the No. 4 coupling and this is the point of maximum
horsepower transmission, there did not appear to be
any reason to inspect. any other parts of the machine.

9. Structural Supports and Concrete

An inspection of structural supports and concrete in

the area of the transformer failure and isolated
phase bus failure was performed by the M1echanical
Branch and the findings were as follows.

The concrete and metal surfaces in the area of the

transformer were covered with black carbon deposits.
Workmen washed all the exposed surfaces, primarily
to remove PCB contamination. A piece of the trans-
former was blown against a space cooling unit in
bay 76-T7. The southwest corner of the concrete pad
was cracked at the anchor bolt. No damage to the
generator foundation concrete or to the structural
steel of the turbine building was detected. The
workmen stated that they had not noticed any cracked
concrete during their cleanup. The neutral isolation
bus support hanger was torn down during the explosion
because its anchor bolts were burned into two pieces.

The structural steel, which supports the main bus

between the turbine building and the main trans-
formers of the switchyard, was blackened by burning
paint but not structurally damaged. The concrete
supports for this steel did not show any signs of
damage.

C. Repair Material Coordination and Vendor Inspection Coordination

1. General Summary

As a result of the failure, several pieces of

electrical equipment were required. .In order to
expedite the earliest re turn- to- service on unit 1,
several sources for obtaining material were utilized.

2. Major Components Acquired From WBN

WBN was the primary source f or material due to the

f act that the units are the same as Sequoyah's

-11-
 and that the equipment was onsite. Preparations
were made and the necessary equipment was transfe-red
to Sequoyah. (See appendix VI, table 1, for a
detailed list.)

3. Major Components Acquisitioned from Westinghouse

Westinghouse was also a primary material source.

They provided all of the isolated phase bus repair
material and a new B phase bus link. (See appendix VI,
table 2) for detailed list.) Westinghouse provided
two technicians for the inspection of the unit 1
generator and a list of repair material necessary
to conform with their recommended repair procedure.
Westinghouse provided the high-potential test set
necessary to test the stator windings on the
generator.

4. Materials Acquired from Power Service Shops

The Power Service Shops were utilized to manufact-ze

the neutral reactor transformer bus connection lizk
and two shunts that were not available from WBN.
EN DES will be notified of this so that they will
incorporate these two items into the list of
material that will be purchased for WEN. The Power
Service Shops also provided additional material.
(See appendix VI, table 3.)

5. Other Material

Any other material that was required was either

obtained through SQN Power Stores or through
Sequoyah FSG. (See appendix VI, table 4.)

D. PCB Cleanup

1. Inside the Plant

a. Nature of Problem

The unit 1 neutral grounding transformer which

failed on January 19, 1982, contained approximately
58 gallons of Interteen. Interteen is a
synthetic insulating oil for transformers
supplied by Westinghouse and is composed
primarily of PCB. PCB is considered an
environmental pollutant and a potentially
significant health hazard if ingested or

-12-
 breathed in massive or prolonged exposures.
At the time of failure, a portion of the
insulating oil vaporized and/or decomposed
into the air and was exhausted through the
turbine building ventilation system. A
significant amount was sprayed or blown out of
the transformer and deposited as oily residue
and soot on building structures and equipment.
The remainder spilled onto the'floor in the
immediate area of the failed transformer. An
undetermined amount of the latter entered
floor drains in the irnmediate area of the
failure or spilled through floor grating and
floor openings to lower elevations before
absorbent and other spill control measures
could be initiated. An undetermined quantity
of the PCB from the floor drains and spills to
the lower elevations reached the floor trench
drains on the turbine building's lowest floor
and were carried by normal water flow to the
turbine building station sump.

b. Contamination Control

One of the first actions initiated by the

plant's fire brigade in their emergency
response was to direct the lineup of the
turbine building ventilation system to exhaust
smoke and airborne contaminants. As soon as
the immediate emergency was controlled, the
Operations Section directed that discharge
.from the turbine building station sump be
:aligned to the large unlined holding pond.
Due to replacement of turbine building sump
piping, Operations was not able to direct the
sump discharge to the large unlined'pond until
Saturday, January 23, 1982. Also, the plant
laborers were directed to, and did, put
absorbent pillows into the station sump.

Within less than one hour following the

transformer failure, the boundaries of the
accident and heaviest PCB contamination were
flagged off, procedures were being initiated
f or access control, and personnel contacted
and called into the plant for cleanup and
recovery operations. The boundaries established
on the day of the incident were subsequently
found to be essentially adequate for turbine
building elevation 706. Closer examination

-13-
 on January 20, 1982, resulted in contamina-:ion
control zones on elevations 732 and 662 being
established and the control zone on elevation 685
being expanded. The interior of the stat-'zn
sump was initially controlled by the plant's
confined space entry (appendix VII) proce:ure.
The immediate access area around the access
hatch was later zoned off when entrance was
required into the sump for cleanup operati-ns.

c. Cleanup Measures

(1) Surface Contamination

The initial cleanup efforts on surface

contamination were directed at the
accumulation and control of liquid a=d
residues in areas where they could flow
or be tracked and either enlarge the area
requiring cleanup or might reach drainage
systems to other potential discharge
points. Rags and absorbent materials
were the primary materials used in this
effort and the procedures as outlined in
Standard Practice SQA126 (appendix V=II)
and Hazard Control Instruction HCI-B2__0
(appendix IX) were followed.

At noon on January 20, 1982, the central

office staff expressed concern that -lant
procedures being utilized for the cleanup
efforts might not be adequate to safeguard
the safety of employees and control the
contamination. All cleanup operations
were immediately halted pending the
arrival of technical support from the
central office and the review, revision,
or preparation of adequate procedures.
An interim procedure for the cleanup of
PCB spills and control of contaminated
materials was drafted and issued as
Hazard Control Instruction HCI-H126
(appendix X) to supplement the existing
plant procedures. This was completed at
approximately 7 pm. on January 20, 1982,

-14-
and cleanup operations were allowed to
resume.

Varsol was chosen as a solvent for

cleanup and was used almost exclusive!7-
for surface cleaning except where subsequent
recleaning was done on electrical equipment
using Malter XL-99 and 1,1,1 trichloroethane.

Initial cleaning was done without an

established cleanliness criteria.
Later, based upon the results of the
cleaning efforts and the effectiveness of
other industrY 2 cleanups, it was decided
that 10,L/g/ft was generally achievable
for smooth surfaces. The same level of
cleanup appears achievable for most rough
and/or porous surfaces; however, some
small and isolated surface areas of this
type may not be cleanable to this level.
These will require specific evaluation
and a level higher than 10,/-g/ft
accepted.

On January 21, 1982, results of airborne

samples taken in the areas of highest
surface contamination on January 20,
1982, were received. These confirmed
that the level of airborne PCB was
significantly and uniformly below the
control level for 8 hours per day, 40
hour per week exposure. The respiratory
protective requirements due to PCB
contamination were waived on this basis.
(Highest airborne PCB results were 0.28
/.g/M in comparison to an Icceptable
control level of 1.0 /Qg/MH .) Respiratory
protection requirements were retained for
cleaning operations using solvent in
areas with less than adequate ventilation.

Cleanup of surface contamination is being

completed based upon the above referenced
procedures and criteria. Priorities
assigned to specific areas were initially
established by other recovery and testing
efforts. Zones were established (appendix XI,
figures 1 through 4) and marked up on TVA
47W200 series drawings to assure a final

-15-
 programmatic cleanup and to correlate the
results of contamination analysis before
and after cleanup.

The safety precautions -as delineated in

Hazard Control Instruction HCI-HM26 were
reviewed and 'selectively relaxed by the
safety staffs as the cleanup progressed
and the contamination potential lessened.

In oraer to evaluate any potential

effects of personnel exposure to potentially
high levels of airborne PCB contamination
during the period when it could have been
present, a list (appendix XIII) of people
in the involved areas of the turbine
building during and for two hours following
the transformer failure was compiled.
Each of the individual's medical records
has been "flagged" based upon this list.
Any abnormalities that could be related
to this incident will be noted by the
health station and reported to management.
In approximately one year, these medical
records will be reviewed and any suspected
abnormalities pursued.

(2) Water/Sump Contamination

Only the control and cleanup of PCB

contaminated water through the floor and
trench drains, within the turbine building
station sump, and to the discharge of the
sump pumps will be addressed here.
Control and cleanup of PCB contaminated
water from the stat ion sump to the large
unlined pond, the CCW discharge canal,
and to the river is addressed in a separate
section of this report.

The piped floor drainage system from the

area of the failed transformer to its
termination at an open trench drain on
elevation 662 of the turbine building was
highly contaminated with PCB. As soon as
the routing of this closed drain could be
verified, a blind flange was installed to
prevent additional discharge to the
trench drains. The floor and cone drains

-1 6-.
involved were blocked and procedures
(appendix XIII) developed to attempt to
steam clean the piping. These efforts
did not provide satisfactory results and
it was decided that due to the small pipe
sizes, relatively short length, and
accessibility the optimum solution would
be to replace the contaminated portion of
this drain piping. This has been initiated,
but not completed due to material restraints
and the availability of manpower. In the
interim, all drains assoc.iated with this
system which are necessary for unit
startup and operation have been temporarily
rerouted to trench drains.

The trench drains from the affected areas

were initially flushed to the point where
they go to embedded piping with high-
pressure fire hose. To the degree possible,
the embedded pipe drains were flushed
with a fire hose to the station sump.
Subsequently, the open trench drains vere
steam cleaned.

The levels of contamination within the

turbine building station sump varied
considerably depending upon the level of
flow through the sump. Initial swipe
samples from the sump walls showed high
levels of contamination. Water samples
from the sump resulted in widely fluctuating
levels of contamination. Initial efforts
at cleanup consisted of flushing the sump
with a high-pressure fire hose while
raising and lowering the water level in
the sump. The results of this effort
were marginal. The sump ceiling, walls,
floor, and all fixtures within were then
cleaned by hydro-lasing a number of
times. Following this, the entire s=rp
was steam cleaned and reflushed. This
resulted in a drop in contamination on
the sump wall2 from the area of 30,009 to
40,000 /.g/ft to less than 15 /g/ft
Subsequent water samples from the sut
proper indicated an improvement but still
far above the 0.1i .g/l level given by the
State of Tennessee as an acceptable level

-17-
 for discharge to the CCW discharge canal.
Because of the volume of water being
routed through the sump to the large
unlined pond, a continuous flush was
being performed on the station sump. B7
February 5, 1982, the level of contamination
in the station sump was reduced to 150
Ag/l.

As a result of a meeting among TVA,

Federal EPA representatives, and State cf
Tennessee representatives on February 4, 1982,
an agreement was reached on discharge in
emergency conditions such as pending
overflow of the unlined holding pond.

Following the above, sump pump housings

and discharge piping within the station
sump were hand wiped with rags and
solvent to remove oily residues which had
accumulated. After this process, the
interior surfaces of the station sump
were again hydro-lased with a chemical
cleaning agent (Triton X-100) added and
again flushed with a high-pressure fire
hose.

All flushing and cleaning operations in

the station sump were performed. in
accordance with Hazard Control Instructions
HCI-HM10 and HCI-HM26 (on PCB cleanup),
HCI-G8 (confined space entries), and a
handwritten procedure for Operations on
* flushing and cleaning the turbine building
station sump.

d. Surveys and Sampling

Industrial Hygiene and central office support

for surveys, sampling, and evaluation of PC3
contamination levels was requested on the
morning of January 20, 1982, and support
personnel arrived shortly after 3 p.m. EST the
same day. Initial airborne samples were taken
in the areas of highest suspected contamination
and as close to active cleanup operations as
possible. Swipe samples were taken throughout
the areas of contamination, at the perimeters
of the barricaded cleanup areas, in approxinately

-18-
 8-10 feet and 12-15 feet expanded perimeters
around the marked-off areas, and in remote
areas on the unit 2 side of the turbine building
on various elevations (for baseline data).

The results of the above sampling were pro'-ided

by TVA's laboratory in Chattanooga. The tas
points were plotted on a marked-up set of --A
drawings 47W200 series for reference and
correlation.

Subsequent swipe and airborne samples were

taken throughout the cleanup process to
provide background data, clarify the extent of
cleanup needed, verify the results of cleazu.
of areas and equipment, and verify the cl -aup
of tools and equipment in use.

Initial water samples from the turbine building

sump were taken on January 20, 1982. Subset-aent
sampling was conducted on at least a daily
basis throughout the cleanup process.

Appendix XIV summarizes the locations of

samples taken, dates taken, type of samples,
and results. The included marked-up TVA
drawings 47W200 series shows locations.

e. Disposal of PCB Wastes

The accumulation, packaging, and shipping cf

PCB contaminated wastes followed Standard
'Practice SQA126 based upon DPM-N8IE3. This
,source did not provide sufficient
detail or
wguidance for the specific problems or its
magnitude. A supplemental instruction (appendix XV)
in this area was developed and implemented at
the plant based upon the information available
and the lack of functional assistance in this
area from off site support organizations.

Approximately 100 drums and 10 wooden crates

total of PCB contaminated wastes will be
packaged, loaded, and shipped via TVA truck to
power stores in Muscle Shoals for disposal
following this procedure.

f. Results and Effectiveness

The cleanup procedures and processes initially

developed for the cleanup of surface contain.ation

-19-
 were highly effective and produced results
within the cleanliness criteria establishe..-.

The cleanup procedures and processes for

cleaning drains also appears to have been
highly successful except for the cleaning of
the piped drain from the area of the involked
neutral transformer to its termination po-i-
on turbine building, elevation 662. Stea-
cleaning, the only procedure tried, was nc:
significantly effective. Because of the
obvious expense of trying other procedures,
which might also be ineffective, it was
deemed economically expedient to remove anc
replace the piping which would no doubt be
effective.

Cleaning of the station sump was hampered by

several problems. Procedures were developed
and implemented to achieve .lg/l, a hie-
degree of cleanliness; however, it appeareE
obvious that a cleanup level to achieve 0.1
/Ag/l of PCB contamination for release was -ot
achievable. Cleaning in the sump was also
very difficult and time consuming due to
difficult access, limited visibility, confining
protective clothing and extraordinary precautions
taken to assure the safety of the cleanup
laborers.

g. Comments and Recommendations

(1) Comments

(a) At least seven onsite groups were

directly involved with the cleanup
operations. These were the plant
laborers, electricians, and safety
staff; FSG laborers, electricians,
and safety staff; and power stores.
Throughout the cleanup process there
were problems in coordination of
specific job activities, work
areas, priorities, and materials
procurement and distribution.
These problems were addressed as
they arose and resolved to allow the
work to progress. Coordination
problems did, however, result in
delays and duplication of effort.
 (b) From the start of the cleanup
effort there were problems in
material availability. Understa iably,
the plant was not equipped in this
area to handle a problem of this
type and magnitude. Shortages were
experienced in signs, coveralls,
plastic gloves, rubber boots,
respirator cartridges and prefilters,
chemical goggles, and appropriate
solvents. Most of these items are
on a maximum/minimum at power
stores, however, the minimums were
not on hand.

(c) Since it was a nonroutine activit-,

there were problems identifying the
requirements for and coordin;.:tion of
shipments of PCB contaminatec
materials for disposal.

(d) Because of an oversight and lack of

effective communication, a bus
connector from the contaminated area
was shipped by the plant to the
Westinghouse, Cincinnati, Ohio,
plant. This was discovered before
the part was delivered to Westingbouse's
facility and both the driver of the
delivering TVA truck and Westinghouse
were notified. The plant recommended
that swipes be taken and analyzed in
Cincinnati to determine the level of
PCB contamination, Westinghouse be
requested to decontaminate the
connector as necessary (with our
guidance if needed), and package,
label, and return any contaminated
materials with the repaired part.
Instead, it was decided that the bus
connector would be shipped back
to the plant "as it was" on a TVA
truck and that Westinghouse would
provide a new replacement part.
Swipes taken and analyzed after the
damaged bus was returned to the
plant showed contamination levels on
the outside of th part of between
2.4 and 3 .6,jg/ft and less

-21-
 than 1/kg/ft 2 inside. These levels
are considered insignificant PCB
contamination.

(e) Boundaries of contaminated areas

were removed on elevations 706, 685,
and 662 by onsite personnel before
final wipe sample results were
received confirming that surface
contamination levels were acceptable.

(2) Recommendations

(a) Should a similar incident occur in

the future, a specific individual
should be assigned to serve as
cleanup coordinator. This person
should be a manager who can devote
the time and efforts necessary to
this job. He/she should not have
significant other plant duties and
responsibilities that would result
in detractions from the efforts in
coordinating the cleanup. A cleanup
coordinator was assigned, but it was
later in the cleanup effort.

(b) Plant maximum/minimum inventories of

basic cleanup materials should be
reviewed. The minimum levels '
established for cleanup materials
should be maintained and available
at all times.

(c) Plant inventories of cleanup materials

at each plant cannot reasonably be
oriented toward a cleanup operation
of this magnitude. TVA should
consider the provision of a centralized
storage facility from which the
individual plants can obtain the
more basic cleanup materials in a
reasonably short period of time.

(d) The laboratory at the 401 Building

in Chattanooga was the only facility
within the system equipped to
provide the required PCB analyses.
This lab was inundated with samples
to be run on their limited equipment
by their limited number of personnel

-22-
 qualified for this analysis.
Consideration should be given to
either: 1) acquisition additional
equipment and train more personnel
at the involved laboratory; 2)
duplicate this laboratories capabilities
in at least one other TVA laboratory,
or; 3) enter a reciprocal aid
agreement with a non-TVA owned
laboratory in the area which has
similar capabilities. This is
desirable in other potential incidents
similar to this and also in the
event that this entire laboratory or
individual equipment is unavailable
due to a fire, equipment breakdown,
or other occurrence.

(e) Though a conservative approach was

taken in this cleanup, a somewhat
more conservative approach could
have been taken in two areas. As a
minimum, mutual response personnel
should utilize respiratory protection
equipment and protective clothing.
Also, in conjunction with a more
timely turnaround in analysis,
protective equipment and control
boundary requirements should remain
in effect pending laboratory verificat=c=
supporting their relaxation.

(f) A review of the adequacy of existing

PCB disposal procedures should be
made and revision incorporated as
necessary.

2. Outside the Plant

a. Nature of Problem and Action Taken

The National Pollutant Discharge Elimination

System (NPDES) Permit No. TN0026450 assigned
to SQN states in Part III, Item A, "There
shall be no discharge of PCB compounds such as
those commonly used for transformer fluid."
This permit condition stems from the concern
-for PCB toxicity to aquatic biota and
the possible health hazard to humans if PCB is
present. PCB's resistance to degradation in
nature is a compounding factor for concern.
The NPDES permit 'places a legal restriction
upon TVA to prevent release of PBC to the
waters of the U.S.

-23-
The turbine building sump received PCB from
the accident and its discharge, NPDES Serial
No. 010, would normally be routed to the,
waters of the U.S. This discharge was intercepted
following the accident and held in the li=-Lted
capacity large unlined pond to prevent violation
of the, N`PDES permit. As the pond filled to
capacity, there existed three alternatives.

(1) Allow the pond to f ill and overtop its

banks risking TVA property damage and
discharge of PBC.

(2) Remove the turbine building sump flow

from the pond returning it to the waters
of the U.S., thereby violating the NPDrES
permit. The water held in the pond could
then be treated for PCB removal and
discharged or discharged without treatment
resulting in a separate violation for
that discharge point, Serial Discharge
No. 009.

(3) Continue the turbine building sump

discharge to the pond while treating and
discharging the pond contents.

Alternative No. 3 was the one c~hosen.

The PBC contaminated waste water was treated

by passing it through a granular activated
carbon adsorption system consisting of two
single stage filters operated in parallel.
The PBC was adsorbed onto the surface of the
carbon with the treated effluent discharged to
the diffuser pond. Various hoses, piping,
valves, coupling, flow meters, and pumps
supplied by FSG at SQN were used in setting up
the adsorption system and conveying waste
water to and away from it. Originally one
permanent electric pump set in place at the
large unlined pond was employed to force water
through the filter units. This pump' s discharge
volume did not equal or exceed the volume of
water coming into the pond from the turbine
building sump. It was either holding at a
relatively constant pond level or loosing
capacity. The FSG purchased two large diesel
pumps located at Hart sville from the Division.
of Construction. These pumps provided enough
capacity to overcome the incoming f low-to the
pond thereby decreasing the level of water in
the pond.

-24.-
 In the event additional holding capacity was
required, the small unlined pond was dedicated
to the PCB cleanup activities. This pond was
emptied through the use of pumps and hoses
supplied by both FSG and CONST at SQN. It was
later decided that the small lined pond would
also be pumped down and emptied.

b. Surveying and Sampling Program

Oil or liquid containing PCB, released within

the turbine building as a result of the
(January 19, 1982) transformer accident,
entered the building floor drains leading to
the turbine building sump. Two grab samples
were taken from the sump contents on January 20, 1982
to determine the extent of PCB contamination
within the sump. The results of the sample
analyses were obtained on the morning of
January 21, 1982, and revealed the presence of
PCB. If the turbine building sump contents
contained PCB, the possibility of PCB in the
sump discharge going to the waters of the U.S.
existed. The turbine building sump discharge
was aligned to the CCW channel instead of its
normal discharge path to the yard holding pond
due to ongoing replacement of piping between
the sump and the yard pond. Therefore, on
January 21, 1982, the turbine building sump
was resampled along with grab samples being
taken from the CCW channel and the diffuser -

pond effluent. The turbine building sump

sample analysis revealed ?CB at approximately
the same level as on the January 20, 1982,
with the CCW and diffuser effluent sample
analyses indicating PCB at levels less than
the TVA central laboratories minimum detectable
limit of 10ug/l. The minimum detectable
limit capability of the central laboratory vas
reduced to 0.1,gg/l on January 22, 1982, by
sensitive adjustment of the laboratories gas
chromatograph unit. Grab samples were taken
from the turbine building sump and diffuser
pond effluent on a daily basis from January 22, 1982
forward. All sampling was performed by representatives
of the Emergency Preparedness and Protection
Branch (EP&PB).

-25-
Samples collected on January 22, 1982, revealed the
highest PCB levels encountered in the turbine
building sump and diffuser pond effluent. This is
believed to be the result of a slug of PCB water
being pushed from floor drains in the turbine
building into the turbine building sump and out the
diffuser discharge as a result of a large regenerativ-e
waste discharge through the floor drains on the
night of January 21, 1982. Since that time, all
samples taken from the diffuser discharge to the
Tennessee River have contained less than the minim=-
detectable limit for PCB by the TVA central laborator'.

The Water Quality Branch (WQB) of the Office of

Natural Resources, collected grab samples from the
Tennessee River on January 22, 1982, following the
diffuser sample results of the sae day indicating
PCB was discharged to the river.

Samples were taken at the raw water intakes of

C. F. Industries, Tennessee American Water Company,
and at the scroll case at Chickanauga Dam. These
samples indicated the presence of PCB which was
later shown to be erroneous when they were reanalyzed
and shown to actually contain less than the TVA
central laboratories detectable limit for PCB.

The Water Systems Development Branch, of Office of

Natural Resources, ran a model on January 22, 1982,
to determine the location within the Tennessee
River of a slug of PCB water at 9 a.m. on January 23,
1982, had it been discharged from the diffuser pond
at 10 p.m. on January 19, 1982, and 8 a.m. on
January 22, 1982. The model indicated river mile
435.1 for the January 19, 1982 release and river
mile 465.3 for the January 22, 19S2 release. River
mile 465.3 is the location of the Tennessee American
Water Company intake.

Samples were collected by WQB the morning of January 23,

1982, from the Tennessee River at miles 435 and 452
at middepth and midchannel, 483.4, which is the
trailing edge of the mixing zone and at 485 upstream
of SQN at middepth and midchannel. In addition,
samples were collected from the raw and finished
water of C. F. Industries, Tennessee American Water
Company, South Pittsburg Water Treatment Plants,
and the scroll case at Chickamauga Dam. These
samples contained less than the central laboratories
minimum PCB detectable limit.

-26-
 The afternoon of January 23, 1982, the WQB
and
the EPA collected samples from the raw and
finished
water of C. F. Industry and Tennessee American
Water Company water treatment plants. Tennessee
American Water Company representatives
collected
samples of their raw and finished water
at the same
time. These samples were analyzed by
TVA central
laboratory; EPA, Athens, Georgia Laboratory;
and
Stewart Laboratories, Inc., in Knoxville,
Tennessee;
and all results indicated less than
O.l1g/l.
On January 31, 1982, representatives
of the EP&PB
began collecting samples from the influent
and
unit A and B effluents of the Calgon
Corporation
granular activated carbon adsorption
system. A
grab sample was taken at the beginning
of system
operation followed by an 8-hour composite
sample.
Beginning on February 1, 1982, a daily
grab sample
was taken from each point. PCB analyses
on these
samples were performed by the TVA
central laboratory.
The PCB removal efficiency of the
system has been
shown to be very good.

The SQN chemical laboratory began grab

sampling the
influent and unit A and B effluents
of the adsorption
system on February 3, 1982, and analyzing
for
various control parameters such as turbidity,
total
suspended solids, oils and grease, and
ph. This
sampling and analytical program was
conducted on a
five-day-per-week basis, and the results
were used
to forewarn of plugging and subsequent
PCB breakthrough
of the carbon filter units. This information
also
indicates the quality of water being
discharged to
the environment irrespective of the
PCB concentration.
In addition, analyses for water hardness
and total
sulphates were performed twice per week
for the
same purposes.

Stewart Laboratories, Inc, on February

3, 1982,
analyzed portions of six samples taken
from the
turbine building sump, diffuser pond
effluent, the
adsorption system, and a reference
sample. The TVA
central laboratory performed the same
PCB analysis
on portions of the same samples.
A comparison of
the results verified the accuracy
of the TVA central
laboratory at a 90 -percent confidence
level.
The values of all samples analyzed
in relation to
the PCB contents of the SQN waste water
discharges
and in relation to the carbon adsorption
system's
performance are being maintained
by the EP&PB.
These values are available through
S. W. Eixson at
extension 4711 or J. G. Mantooth
at extension 4707.
A log of these values will be "published"
following
the completion of the cleanup project.

-27-
 c. Responsibilities

(1) Calgon Corporation

In relation to the services contracted, the Calgon

Corporation's responsibilities include providing the
hoses required for transferring the activated carbon
from the transport truck into the adsorption vessels.
In addition, Calgon would be responsible for all
major maintenance of the adsorption system such as
vessel rupture, etc. Also see contract section for
additional responsibilities.

(2) TVA (Site)

The responsibilities of TVA in relation to the use

of the adsorption unit is outlined below.

(a) Transfer trailer truck access to a site prepared

for setting up the adsorption system which is
14 feet by 28 feet by 15 feet and weighs 35,000
pounds empty.

IL (b) Collection, conveyance, and disposal of carbon

transfer water and all drainage from the adsorption
system site.

_(c) Influent and effluent piping to-and from the

adsorption system and disposal of the treated
effluent.

(d) Influent pumping to the system with flow

control to limit the water pressure to a
maximum of 70 psig.

(e) Provide necessary 'utilities.

1. Compressed air at 100 psig with a flow

rate of 80-100 cfm required for each
carbon transfer process.

2. Water at 100-150 gpm flow rate for a total

of 4000-5000 gallons required for each
carbon transfer process.

(f) Provide manual labor for system installation

and dismantling. Machinery °required included a
30-ton crane for on- and off-loading the adsorption
system and a cherry picker to assist in mounting

* -28-
 certain piping pieces.

(g) Operation of the adsorption system

including monitoring of the influent and
effluent water quality.

(h) Minor maintenance of the system such as

valve repair for which Calgon supplied or
reimbursed TVA for replacement parts.

(i) Pretreatment of the influent if necessary

to ensure PCB removal capabilities of the
system are not hindered by total suspended
solids, oil and grease, hard water,
sulphates, etc. Pretreatment may have
included filtration, ph adjustment, or
dechlorination.

(j) Installation and maintenance of antisiphon

* "loop at the adsorption systems effluent,
'• if needed.

(k) Subsequent carbon transfers after initial

two truckloads.

(1) Arrangement for disposal of -spent carbon

and any disposal fees.

(m) Damages to the adsorption system due to

negligence or operation outside system
design limits.

d. Disposal

A definite disposal method for the spent

activated carbon has not been decided upon.
Alternatives may include disposal with Chemical
Waste Management, Inc, or burning to destroy
the PCB. These disposal techniques possess
their own individual problems which must be
addressed. Whatever method is chosen, it must
be approved by the necessary regulatory
agencies. Further investigation of disposal
alternatives will be conducted.

The sludge and soil within the large unlined

pond is expected to be contaminated with PCB
and future analysis should be made to confirm
this expectation. If PCB contamination
exists, PCB will continue to show up in
discharges from this pond in the future,
thereby being a continuing source for violation

-29-
 of the NPDES permit. The contaminated sludge
and soil should be removed for disposal or
isolated in some manner to prevent a continuing
discharge of PCB. This situation may require
discussions with the proper regulatory agencies
to determine a definite need for disposal of
the sludge and soil. Alternatives must again
be considered if disposal is required. One
possible alternative would be, once again,
Chemical Waste Management, Inc.

E. Chloride Contamination

1. Problem and Associated Limits

PCB at high temperature has the chemical characteristic

of breaking down to form hydrochloric acid by the
following general equation: PCB (at 27000F) = HCI
+ CO2 .

S.1 Because of the high currents and temperatures which

occurred during the isolated phase bus to ground
fault and the resultant blowup of the neutral
* transformer, there was large concern for chlorides
causing corrosion and possible future failure of
critical electrical generating equipment. No
a nuclear safety related systems were involved in
possible chloride contamination.
The limits for chlorides are 1.0 mg/dm2 for electrical
an& mechanical equipment and 0.08 mg/dm. on stainless-
steel piping.

2. Chloride Cleanup

A general area cleanup of soot, chlorides, and PCB

took place during the recovery phase of the incident.
Chloride swipe locations and results can be found
in appendix XVI. A detailed cleanup was performed
in those areas found to have high chloride levels
(i.e., generator, thermocouple studs, exciter).

Stainless steel piping sampleg in all areas would

not meet criteria (0.08 mg/din ). This is believed
to be because of high background chloride contamination
from concrete, dust, etc. Stainless steel will be
dealt with separately from this report since the
contamination measured did not result from transformer
failure.

-30-
 F. Planning and Scheduling

1. Generator, Neutral Bus, Main Transformer Work

a. ,General

It was decided to divide the repair work

between FSG and plant maintenance. FSG was
designated as being responsible f or repairing
the generator and the neutral bus and transformer.
Plant maintenance took the responsibility of

making repairs to all 24-ky buses and all of

the equipment in the switchyard.

b. Original Versus Actual Schedule

(1) General

The original schedule was broken down

into three different areas (generator,,
neutral bus, and plant maintenance).
This was done to allow each group to
better track their individual schedule
IL and report updates easier. The original
schedules were produced on January -22,

1982. These schedules showed all repairs

completing by February 2, 1982. This
meant a duration for repairs of 14 clays
and startup on day 15. The original
critical path was estimated to be ma-in
and unit station service transformer
testing. Transformer testing was originally
believed to be critical path due to the
wet weather which initially existed. It
was f elt that doble testing would have to
be delayed due to the bad weather causing
transformer testing to be critical patli.
Neutral bus work was originally considered
near critical path being two days off of
critical path. Generator work was also
considered near critical path being one
day off of critical path.

(2) Plant Maintenance Work

Because of the good weather, the Division

of Power System Operations finished main
and unit station service transformer
testing in 4 days instead of the 11 days
originally scheduled. After this testing
was completed, no other work which was
being performed by plant maintenance was
considered critical path or near critical

-31-
 path. (See appendix XVII for original
versus actual schedule.)

(3) Neutral Bus Work

Neutral bus work was originally scheduled

to take 14 days to complete. The major
portion of this work concentrated on
cleanup, neutral transformer installation,
neutral bus and terminal enclosure
installation, and neutral ct testing and
repair. This work actually took 14 days
to complete. (See appendix XVIII for
original versus actual schedule.)

(4) Generator Work

Generator work was not originally critical

path but became critical path after an
iaspectibn of the generator on January
23, 1982 revealed several broken tie
blocks inside the generator. This
inspection resulted in dismantling the
* generator further than originally planned
in preparation for rotor removal. It was
then decided on January 25, 1982, that
the rotor would not be removed and
repairs to the generator tie blocks and
thermocouples would be performed. (See
appendix XIX for the original versus
actual schedule.) The original generator
schedule showed belly plate r'emoval
commencing on January 21, 1982, and
completion of the exciter reassembly by
January 29, 1982. This was an original
duration of nine days. This duration
does not include the three days for.the
generator air test and purge. Generator
and exciter work actually commenced on
January 21, 1982, and exciter reassembly
completed on February 2, 1982. This was
a total duration of 14 days. The 5-day
duration increase in critical-path tine
is attributed to having to make repairs
to the generator windings (2 days) and a
more extensive reassembly of generator
parts than was originally intended
(4 days). Meggering and high potential
on the generator took one day less than
originally scheduled.

-
-32-

- ~-
c. Manpower Support

The following is a breakdowm of manpower

which was used in support of the bus failure.
These are average manpower levels, per day,
for the duration of the work.

Field Services

First Second
Engineer/Craft Shift Shift

Engineers 7 2
Electricians 13 9
Machinists 3 1
Laborers 17 5
Truck Drivers 1 0
Ironworkers 2 1
Carpenters 2 2
Painters 3 1

Plant Maintenance

First Second Third

Engineers/Craft Shift Shift Shift

Engineers 3 1 0
Electricians 10 6 0
Laborers 6 6 7

Division of Power System Operations

First Second
Shift Shift'
Engineering
Personnel 6 0
Technical Support

First Second
Shift Shift

Engineers 4 01
Engineering Aides 1 0

The above manpower levels were used for

generator, neutral bus, switchyard, and
PCB
cleanup work inside.

-33-
2. PCB Cleanup of the Large Unlined Pond

a. Actual Schedule

Because of the drain lineups at the time of

the incident, along with pumping the turbine
building sump to the large unlined pond, PCB
was found to exist in the unlined pond. EPA
stated that this water had to be cleaned up
prior to being pumped to waters of the U.S.
from the unlined pond. On January 28,
1982,
efforts toward obtaining and setting up equip-
ment which would be used to filter the PCB
from the water in the large unlined pond
began. Appendix XX shows the actual durations
for setting up the filtration equipment and
cleanup of the unlined pond. It took approxi-
mately two days to set up the filtration
equipment. Pumping out of the small unlined
pond for reserve purposes took three days.
Pumping out of the small lined pond took
approximately 2.5 days. The total duration
for filtering the large unlined pond cannot be
determined at the time of this report due to
pump mechanical difficulties.

b. Manpower Levels

The average manpower expended in order to-set

up equipment, filtrate the large unlined pond
and pump down the small unlined pond is as
follows. These manpower levels are an average
for the period of January 29, 1982 through
January 31, 1982.

Field Services Branch,

First Second
Engineers/Craft Shift Shift
Engineers 2 1
Engineering Aides 0 1
Carpenters 5 8
Electricians 3 3
Steamfitters 13 6
Laborers 1 3
Painters 0 1
Truck Drivers 2 1
Emergency Prepardness and Protection Branch

First Second
Shift Shift
Engineers 4 2

-34-
 3. PCB Cleanup Inside the Turbine Building

a. Actual Schedule

Final cleanup of PCB from the area inside the

posted boundaries commenced on January 29, 1982.
Elevations 732, 685, and 662 had only a minor
amount of PCB contamination as compared to
elevation 706. Appendix XX shows the actual
schedule for cleaning up the PCB on all four
elevations of the turbine building.

b. Manpower

Manpower levels used for cleanup of the PCB

-consisted primarily of labor personnel. The
manpower used for this work is included in the
figures in part IV, figure 1, part C, of this
report.

-G. Startup Testing and Monitoring

The following data should be collected and recorded when

unit I returns to service.

1. All generator temperatures should be logged -at 25-

percent
load.' load increments from 0- to 100-percent

2. The generator load, generator field voltage and

current, -exciter field voltage and current, and the
generator line currents should be read and recorded
at 25-percent load increments, as with the thermocouple
readings.
3. Turbine, generator, and exciter bearing vibration
should be monitored and recorded as the turbine is
.brought to speed and loaded.

4. The generator neutral voltage should be recorded at

2
5-percent load increments, using a digital voltmeter
reading the voltage across the neutral voltmeter in
the control room. Also, monitor the voltage at the
159GN relay. If the neutral voltage is unable to
be detected on the analog voltmeter in the unit 1
control room, then the auto ranging digital multimeter
should be left connected until a replacement meter
can be installed in the circuit and read as part of

-35-
 AI-5, appendix B2, page 1. If this voltage should
be below 0.5-V then the circuit should be checked
for blown fuses, loose connections, etc.

5. The Division of Power System Operations should

check the ct phasing to the relays to ensure polarities
are correct.
(See appendixIII for data sheet and concrete reinforcing
bar heating test near 'isolated phase bus, Sequoyah
Nuclear Plant, unit 1.)'

111. Administrative Action, Recommendations,

and Followup Actionl
A. Recommendations and Followup Action

1. Generator and Exciter

The repairs made to the generator stator during

this outage were made so that the unit could be
returned to service as soon as possible. The rotor
was not -pulled as recommended by Westinghouse and
repairs were made only to areas accessible with the,
* rotor in place.

At the first refueling outage when the rotor is

removed, a complete inspection will be possible and
all necessary repairs can be made. The winding end
turns should be thoroughly cleaned with solvent to
remove oil. The phase blocks should be removed and
refitted. Some diamond spacers may also require
removal and refitting.

The thermocouple that broke loose from its outlet

header nipple should be reattached. The defective
exciter field pole should be replaced at this time.
The Electrical and Instrument Controls Branch will
procure a replacement pole and they will then write
a DCR to remove the resistors (3000 ohm) from the
diode wheel that are purportedly unnecessary and a
potential source of trouble. The refueling outage
will allow time for correction of any other discrepancies
discovered at this time.

Appendix III contains the report on the inspection

and repair-of the generator thermocouples. It
should be noted that the repairs performed are
predominately of a temporary nature. During the
upcoming refueling outage, the inspection of the
generator will facilitate permanent repairs to
these temporary fixes.

-36-
 In the interim, we are recommending crawl-through
inspections of the generator during outages of
sufficient duration to monitor the condition of the
wind ing.

2. Isolated Phase Bus

To prevent moisture from entering the isolated

phase bus on units 1 and 2, the following repairs
and modifications have been implemented or will be
implemented at a later date.

a. Change the link access covers where the glass

cover is installed at the bottom instead of
the top.

b. Install Krayrex wire-reinforced windows with

built-in drain plugs in place of the glass
windows.

c. Replace all glass windows in the main transformer

low-voltage bushing housing access covers with
Krayrex windows.

d. Replace the glass windows in the generator

removable link covers with Krayrex windows.

e. Inspect all gaskets on the external isolated

phase bus for deterioration and leaks. These
gaskets will be replaced at the first opportunity,
but in the interim they have been sealed with
RTV sealer on unit 1. Westinghouse is interested
in this problem and will work with TVA in
determining the cause of the gasket deterioration.

3. Neutral Overvoltage Circuit

It is apparent that some type of backup protection

is needed for a ground fault in the generator or
isolated phase bus. At this time there is no means
of detecting a blown fuse in the neutral overvoltage
circuit with the exceptions of physically verifying
that there is no voltage on the voltmeter in the
control room or on the circuit and physically
checking the fuses at the neutral transformer
cubicle. The voltage which is present in the
neutral is not always detectable on the 0- to 15-kV
meter in the control room (reflecting back to the
neutral transformer primary).

-37-
 B. DCRs Submitted and Being Submitted

The following is a list of DCRs which have been submitted

to cover work performed. Also listed are DCRs that will
be submitted to cover recommended modifications.

1. SQ-DCR-1484 - Replacement of the unit 1 neutral

grounding transformer and housing, grounding resistor,
grounding connections, and required hardware with
duplicate equipment transferred from WBN.

2. SQ-DCR-1485 - Units 1 and 2 - Rearrange the inspection

covers on the disconnect links on the isolated
phase bus where the covers with inspection windows
are at the bottom position. Replace the glass
windows at the disconnect links with Krayrex
windows
manufactured with drain plugs. Replace all other
glass inspection windows with Krayrex windows.
Unit 1 is complete.

3. DCR to implement a backup protection -scheme for

ground fault protection.

4. DCR to include generator parameters (voltages

and
currents) on the delayed traces on the oscillograph.

5. SQ-DCR-P1519 - Replace present neutral voltmeters

on unit control boards with round face meters
with
a 0- to 15-volt input.

6. Investigate the possibility of changing the

gasket
material on the isolated phase bus cover gaskets.

7. Investigate this incidence applicability to

other
nuclear plants and follow up with DCRs if necessary.

C. TACFs

TACF 82-45-58 removes the ICA disconnect link

from the
isolated phase bus on the low side of the B
phase main
transformer and temporarily caps the ends off
with caps
furnished by Westinghouse. Material to return the ICA
disconnect link and housing to normal will be
onsite
February 8, 1982. The work to restore the
ICA link will
not be performed until the upcoming refueling
outage
which is scheduled for the fall of 1982.

-38-

-- ~ -

I
IV. Cost of Repairs

A. Accounts Established

Two expense job account numbers were established as a

result of the incident. Job account No. E340 was
established to accumulate costs associated with repair /replacement
of isolated phase bus, neutral grounding transformer,
generator repair, and cleanup of PCB inside the turbine
building. Job account No. E342 was established to
accumulate the cost associated with insulation, maintenance,
operation, and disassembly of the charcoal filters for
filtering planit discharges to eliminate PCBs caused
from the isolated phase bus and neutral grounding
transformer explosion.

B. Availability of Cost Information and Breakdown

Total cost information for both of these accounts will

not be available until after March 10, 1982. Cost
information, at that time, will be-able to be broken
down into personnel, material, and equipment cost.

C. Contracts

1. PCB Cleanup (Outside)

Paul Boron with the Calgon Corporation in Pittsburg,

Pennsylvania, w~as contacted verbally on January
26, 1982, by the Radiological and Environmental
Protection Section. The services available through
the corporation and the associated fees were
discussed at that time. The services contracted
through TVA Contract No. 82P34-196457 are itemized
below.

a. Deliv&ery of a granular activated carbon

.adsorption -system consisting of two single
stage units operated in parallel and having a
maximum hydraulic capacity of 860,000 gpd.
.Two truckloads (20, 000 pounds each) of activated
carbon for the initial loading of ' the units.
Supervision of system setup including initial
carbon loading. Training of TVA personnel in
operation of the system. Continuing consultation
and technical assistance. Rental of the
system for the first month.

Inclusive Price: $57,800.

-39-
 b. Supervision of system disassembly including final
.carbon removal and return transportation to Pittsburg.
Transportation of spent carbon to Livingston, Alabama
for disposal. Reconditioning of the system.

Inclusive Price: $20,600.

c. Delivery of additional truckloads (20,000

pounds each) of activated carbon if and when needed
plus transport of spent carbon to Livingston for
disposal.

Inclusive Price: $22,100 (each truckload).

d.' Cost for system rental for each extra month

beyond the first month: $6,000.

e. Use of the adsorption system for six consecutive

months.

V. -W~estinghouse Summary

See appendix XXI for Westinghouse's synposis of the

Isolated Phase Bus Failure.

-40-

j
 APPENDIX I

1. Table 1

2. Figure 1

3. Figure 2

4. Figure 3
 APPENDIX I
TABLE 1

Sequoyah Nuclear Plant Unit 1

Annunciations Received January 19, 1982

Ti4me Condition Alarm

19:41:10.560 A Generator I Turbine Shutdown
1
9:41:10.5S4 A Oscillograph Operation or Failure

19 :41:10. 599 A Transformer 1 Differential Relay

Operation

19:41:10.603 A 500-kV Power Circuit Breaker 5034

Operation
19:41:10.605 A 500-kV Power Circuit Breaker 5038
Operation

19:41:10.644 A Generator 1 Exciter Power Sup:ly

Abnormal

19:4•1:10.696 A Generator 1 Voltage Regulator Trip

19:41:11.068 A Transformer 1 Unit Station-Service

Transformer 1A or 1B Sprinkler
System Initiate
19:41:11.473 A Generator 1 Overcurrent Relay Operatic=
19:41:11.747 N Oscillograph Operatibn or Failure

A - Abnormal

N - Normal
1~
*I
0
p

Generator I Neutral
To Main and USST Overvoltage Relay
Transformers

1 159 GNX

IND '
OV
TCO SW,
.,-,
.
TCO & keset

C14114C
129G m 1. .,

TTTTTT 116 - Trips PCBs 5034 and

(z
5038 and ACBs 1112,
1114, 1122, 1124,
1126 H

E rt

rt (D

Neutral 0oQ
Transformer
0
24 kV-240V,'7 0. rt
n H

O t

m rD

r)

(a),
1"

''-

O0

zU
ID

Value measured with

A to B shorted is 0.141 ohms •o

A .Value calculated with -

A t~o B open is 0.3116
Shorted
Connect ion

.048fl. .192fl. .192.0..

 APPENDIX II

Unit 1 Generator Inspection Diagrams

 Appendix II

,.o0,000o .,_
/-D s• p ,=, l• s°.
-o_ mm.7v.:
. ý - _- ---- - .. - - -
 APPENDIX III

I. Test Reports
 Appendix III

1. Test Reports

A. Units 1 and 2 generator neutral transformer

B. Units 1 and 2 main and station service transformers

C. Unit 1 generator/ exc it er

D. Relays and meters

E. Isolated phase bus - unit 1

F. Potential transformers and current transformers

G. Gas-,in-oil analysis reports

II. Couplings, Bearings, and Seals Readings

,A. Generator hydrogen seals

B. Exciter bearings

C. Generator Nos. 9 and 10 bearings

D. Generator - exciter couplings

III. Inspection and Repair of Generator Thermocouples

IV. Data Sheets for Unit Startup

 Appendix III A
DOBLE INSULATION TESTS Pape1 of 3
DOBLE G,,GIN
EE INGCOMp.,
MISCELLANEOUS EQUIPMENT WATFOR-M. MASS.
FORM M-ME17S
(SPAREGUSMINGS, INSTRUMENT TRANSFORNERS. [rC.J

COMPANY TVA DAE //DATE / ,

LOCATION OF TESTS AIR T•.P. 70OF OIL TEMP. 7r 0 F
EQUIPMENT TESTED "IC A/.e/
rc, A/* / 7,,_ (71 .iPh; WEATM E Ri bl~/Z) !- HU Y
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75S k VA Q Y oe,, V //c; '4 Q 1/ • P%51-1

f"'.79r..LAST TEST SHEET NO,

COPIES TO

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2.3.

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NO

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_ _ _ _ _ _ _

REMARKS

9IT TO ISULATION RPATI-

BUSNING s utprLp•; 'Nlh.CA•.S.p,. . Tnp W

G"G~OOI ZG• GOOD 1.c OOD

0*:OTERIORATED %D*DETERIORATED f1f[ERORaAtEo

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OR RECONDITIONI X@ - $AD IREMOVE 0 RECOmOTION, 1s- SOA IROVI OR RECON•ITION)

. , '. EST SET NO41U..(A _ 'TEST BY __________ CHECKED sy L SHEET NO.

 A
Appendix III Page 2 of 3
REPORT NO.:

TEST RECORD -- GENERAL

SHEET No.:
n" I r"• "•
LOCATION: A=• O T-TT OF& •.-AT
. ':.
;dJ 1 Z//fA /TA) /9L X gf: 4 DATE OF TS:/
______________-f__________F.Z____________________________OF_
REPORT:
GENERAL DATA: Wf7/A'1 -(,v

COPIES SENT TO:

TESTED BY:
CHECKED BY: jAPPROVED BY:

VC 'S7, ? - /3 'L.L j _E I• •__ ___,_

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a,t--I
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I = . , •Pl,~
_ ~ ~•Hn.I/~ ~
.i•z•ik 9•, j
o 6 T9010/ _____.,,J _.___ __ _ __

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r- At -_"_ _ _
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I-',..t. A 647- (PO-6.6B .

 9•°
4

A
Appendix III Page 3 "of 3
REPORT NO.:

TEST RECORD -- GENERAL

SHEET NO,:
/)2 •U --

W LOCATION: 5-"'L yA, / . "OLA!' O TEOF TEST:

SUBJECT: 4 F1/1 A//rP,0 DATE OF REPORT:

COPIES SENTTO:.

TESTED BY: CHECKED BY: APPROVED BY:

R -477/
/ r'
I I ______ I I V• 4,--.,ý,A i,ý-T. I. .
_ _ _ _ _ _.
__¢)"e',' I ,0 . 1 _ _ _ _ _._.

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4 ~
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 Appendix IlI
COBLE INSULATION TESTS Page lof 10
SOOKE ElIGINCVIIN C:
OIL
ASKAREL TWO-WINDING TRANSFORMERS SELMCW:-7P"M
FORM -. srs7

AIR
GAS

COMPANY
,, ,-- DIVISION 'DAE DA-T
LOCATION OF TESTS P, TEMP.
- -P1AIR ,I1-
X~ TOP OIL TEMP./ t
TRANSFORMER __Y ;rdl f ~'WEATMER - (' n-.r %umuTY ZZ'7..
MFR. 62E SERIAL NO, A:7 11 AGE TYP/CAS )V
FR•EE R•EATHING SEALED GAS BLANKETED CONSERVATOR GALLONS OF OIL
MFR.
M TYPE CLASS OWG. ;0. CAT No. XV. _AF
HIGH SIDE KV=;/v- Y.A.
0 A- " "' I"2'

LOW SIDE KV -I,7 y!3 -, .,I , ,

NEUTRAL DATE LAST TEST -2
"././'/?/"7 ' ! - LAST TESTEE,,
COPIES TO

OVER-ALL TESTS
TEST CONNECTIONS E•IUIVALENT IOIV REAO.NGS I TO.- 5.JLAT :4 RATING
TET
TES c I~ ~ l ITO 1 -
1

P~5 : STEST WIR WI,-ULI

ENERCIZCD1..S Ei
_ETo'G' I
ln _ "1 MA1m(; -1Fe I
I ATTTSVE11CEROO
!i.
INS
~ ~fk L q• I1it ;" [ ,'! I ...- , It __ __ __ II

.J
4I LOW
N..
Ti
K-[ H
i
~
j- - .. ....JL . 'C.
- - - - - aI- - __________
CAIU.ILATEE I ~ II- -I--I 11C,.. I TEST I V!N'JS TEST Z I
RESULTS -~
" _ _ 1 ... II---- J I
a. TEl 1 T
BUSHING TESTS ___"_" ......
_ __ _
_'__m

V
LE

LINEAL~l
US4V

SULLAR
SUSH
TOLLMI

TET MEE
MICRO&AMPERES
lSrj
_
E..VAI4N
_TT'SICITI
R

REDIG
I TOPI TESTS

ze.e
SERIAL NO. It v READING I
UICROII*T,
. NE,,
.!I ".T,
M.0, READI NG LI.Rr! I m1O
1MEAS C
11 TO. Ct Erf "
TVLIER

•-~ I
I L ,L ''-,:- -I - , I
-'-- -- ~ -~~....A± 4 _______I
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if1 I , t
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7;
17' q'5
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, _.. .€I, , i
DIAGRAMREMARKS:

rr
 Appendix III
REORT NO.:3~ to
TEST RECORD -- GENERAL
SHEET NO.:

.... N-
-
LOCATION: , . DATE OF TEST. /.t
SUBJECT: ~ .D • ',I~,,.
*•,.
'
! 1
:.. ,
,r i'./F Pf*
)~ •/Dl l DATE OF REPORT:
,.__._II ____ ____.___

COPIES SENT TO:

TESTED BY: C"C' ED'O Y: APPROVED BY,

Q1 IJI I
. III r

, ... L,/
T~ • t .-,r')
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a*A a *
.....
 B
Appendix III
DOBLE INSULATION TESTS
Page 3 ol 10
EMTEE*..G CZ'
BELMOT. -ASS
OIL
ASKAREL
2
0 TWO-WINDING TRANSFORMERS FOIN ..ZI78

AIR []
GAS 0

COMPANY TV)- DIVISION 7/-'U) DATE "-...-

LOCATION OF TESTS ioJAIR TEMP. L..f~TOPOUL TEMP. /I:) '-

TRANSFORMER */~,,~ . k 1 R.WEATHER y.'e ~ir

MFR. SERIAL NO 4- , '; AGE TYPE/CLASS t"..l/ K VA .A "

FREE BREATMING SEALED GAS BLANKETED CONSERVATOR GALLONS .:F "UL

I MFR. TYPE CLASS DWG. NO. C=T NO. K, YEA;

HIGH SIDE KV * 1 y~EZL ~ .A' p~Z~' -~

LOW SIDE KV '1 y A >.T / P: V/ 'i;'

NEUTRAL . DATE
D -AST TEST -. "
COPIES TO Y" /•. 1 '; ,,IA 4 ,;'' . '. .
I.* LAST S EET
-- NO.'! ,;-
4 " OVER-ALL TESTS

EQUIVALiNT 01V RPEADINGS REV "t !SLAION aATING

TEST CONNECTIONS I 1. POWER PACTOR
I .MILL.,MES li WArTS
IN~ING ."DIh G WIDNO IN OM*MIPIIIUATED
TI .,-' ,
-,.
. I• TEST %•'.ITO CAIIIOUED CUIIAOFD METER
REIN MULI
IER~ MILLI,
RL1116 .
il!AMPRE M
*111.jSt 1TER
MULTI-
PD1
IF.
1, . A* of~~'!DWCDDONODT)OR

N___G__LOWIZ______________________

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ii

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A.t 1 It C,.
4 L - I
"to"11 II1L.

CALCULATED RESULTS - -- c~ i- ____ 1S3.UIS~

BUSHING TESTS FC"

C-L I"""

'C
MICROAMPERES FACTOR TSJCU noiEN
" TPOWER *I
I

LINE IS 'GUSHING TET METER MULTI. MICRO. METER MULT

N I•. v READING
19SERIAID 'LIER aEISIDIT
'MP[DDS *LEN I WATTS MEASURED CR 2C TC R"
,
0* l..!'''
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XX

0,-,,-l
--
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at-
_.'-._ o, ,' _ __, ._ _.,,_ ,_ .

Oli--~~i MRIMAKS
- -Ril _____

. . . ..
 Appendix III

AS FOUND
- , -

02
25 -
3
I-, -. /
/.
• .- 4-

~\.\ j* I /

\I 7
0 /

00-r
I-
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/

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'14

Q.A. INSPECTOR OAT-- _Zn7/e.

OR
COGN I ZAN T E,NG I N FE E-R <:'.-a/. -/
,,-,, v
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 Appendix III

AS LeFT

CLP

C2 2
28 3
7 --.. 4

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20

,. A., N SP E'CTC R CATE

7//-
OR
C G N I ZANT,
N E N, I - ER
• ,."}.;.
Appendix III

BRUSHLESS EXCITER

DAT7

TU Rfou1E /A;.• T

As found AS LeFT

0o
SI I nuica:or
A AD Riding on
j ...CJBearing
2B ~C jY~~$ 2 j/ ournal
~/ T-/? ,o71
C 7'

Cognizant Engineer/Date

o0r

QA Inspector/Date

Note 1: Since the magnetic pull of the PMC will affect the swing check,
before attempting the swing check or the shaft deflection check,
the PMG must be removed. Refer to Westinghouse Drawing 521-B-999
titled "Alignment and Dismantling of Permanent Magnet Generator."
Runners are provided on all units which will prevent the iron
of the stator being damaged by the magnets.

Note 2: The unit should be slow rolled on turning gear for a minimum
of
30 milluces before final swint; check and shaft deflection check.
 * Appendix III

VC III.Inspection and Repair of Generator Thermocouples

 Appendix III Page I ofZ

MAINTENANCE REPORT - SEQUOYAH NUCLEAR PLANT UNIT I

System: UNIT I GENERATOR STATOR DISCHARGE WATER TIFEERATURE INDICATION

Job Performed: INSPECTION AND REPAIR OF THERMOCOUPLES

Initial inspection of the thermocouple system discovered several deficiencies

that are identified, along with their corrective actions, below:

1. Thermocouples (22T, 20T, 18T, IB, 1iT, 41B, 7T, 37B, iT, 42T,ar.d 32B)
were found to have their twisted pair connections exposed to the generator
ambient atmosphere. This does not mean that they were pulled away frcm the
header completely, but that the final twists on the wires were not braise/
to the header and were not insulated against the influence of the ..bient
atmosphere.

Corrective Action: As a temporary fix, the wires were wrapped with g"ass
tape and painted with a sealer. This procedure was recormmcnded by Bob Wilsorn (W)
Further action may be necessary at the first refueling outage to re'veid
these thermocouples for a better connection.

2. Thermocouples 41T, and 29B had broken cables in the cable bundle. There
was also discovered a cable bundle support broken between 36B and 373.
Vibration set up by the broken cable support 'as responsible for tha cab!
breaks on 41T and 29B. The insulation was damaged on several adjacent
* cables but they were not broken. These cables should be evaluated at :-e
*first refueling outage for possible replacement.

Corrective Action: We repaired the broken wire temporarily by splicing in

a new length of thermocouple wire then taping with glass tape for =_£zhanicaL
support. Over the glass tape we painted with sealer. The broken support
was securely bound to the bundle with glass tape and then secured to the
discharge header. We then painted with sealer. These repairs are cniy
of a temporary nature and were discussed with Bob Wilson of Wes:inghouse.
Permanent solutions should resolve these deficiencies at the first rcfueling-
outage.

3. Thermocouple 2T was found broken loose from the discharge header.

Corrective Action: We did not make repair to this thermocouple. We taped

the cable to the bundle with glass tape and painted with sealer.

This deficiency will have to be resolved at the first refueling outage.

4. On the generator side of the thermocouple feed through panel th. fol-awing
.discrepancies were found and repaired as applicable:

A. 15T: copper wire only connected by 2 strands

B. 23T, 25T, 26T, 38T, 3B: copper wire loose (used washers to tighten
the connection)
C. 8B: constantan wire loose (used washer to tighten)
D. 17B: constantan wire held by only a few strands
E. 20B & 26B, also 40B & 41B: copper wires completely broken off
F. 28B: cable not connected (connected cable)

..-.. T-•.-These items shot: d require no additional work.

 Appendix III -Page 2 of 2

MAINTENANCE REPORT - SNP UNIT 1 (cont.)

5. There were a number of thermocouples that did not have sufficient mechanical
support between the wire bundle and the connection at the discharge i:eader.

Corrective Action: We provided mechanical support by binding thie cable

bundle adjacent to the individual thermocouple exit point with fiber cord.

This should require no additional work.

Conclusion: All the stator cooling water discharge thermocouple•, with the
exception of 2T, should be available for proper temperature indication.

With the generator buttoned back up, the computer printout of stator discharge
water temperature shows a 4.OOF span between the high and low readings.

Most of the work that was completed at this time was performed as a temporary
fix. At the *first refueling outage the generator rotor will be pulled. This
will allow easy access for -permanent repairs.

Michael E. Frye
Instrument Engineer

BMP:MEF:CLS

- a ~ - .*.~ - ** *.~
 APPENDIX III.

II. Couplings, Bearings, . and Seal Readings

Appendix III

Hydrogen Seal

Unit /

Date

A 2 7 .9,5
f.2.

C/. ptnp,cra ,• 7
Q

Appendix III

1xci~er Pearinr - Uni__

Bearin. Clear-nccs
Date_ ____/_

EXCITER ZBEAR TNG

Average Bearing id
13, 423
Averagu Shaft od

Clearance /7 1 ý4

-Ad;saca Av -,o 2D

Cognizant Engineer D.a24ea

:e: Tilt pads should be locked

in place before taking
micrometer readings.
 Appendix III

UNIT /L__ TURBINE

CHECKED BY 5L a)••g';
DATE ./"•5-
ITal
NAME -".9 ejlj"

I ,-

A 27 . AVER.GZ 9F.4
.% AVERAGE,;-,
(.A+B+C / 3) A 71
(A+B+C/3 )1
B 27.9'S 5 sH.FT Z7
-- .- iT B. 2 7. sHLAFTA .94z
c 27., 9 CLEARANCE ._&_:__
c ZZ. qq

TTPmq-t /0 13FARTtqG.
DATE / C-
2
b-Z

AVERAGE 27 2952"
(A+B+C/3) AVERAGr;:27_ 7$?5
(Al-B+C / 3 )
SHArT
SHAFT _2._.,.27
c 2 7. 99€ c;-. 9Q X
CLEAA.NCE_________

--- -
 Appendix III

,5CC(/ -ZI Ir,~r ~

As Left

r~L 0 i CoL'P~~/AA$

&&½r- CoJz'L,,/•

/'.

~?A /A/SPECTC'A - 72A

c2e
CCc~'I/~AA'T EA''CEZ

-- ~ - -
 Date: January 22, 1982
Page I of 2
Appendix III
TLNNESSEE VALLEY AUTHORITY
CENTRAL LABORATORIES
CHATTANOOGA POWER SERVICE CENTER

REPORT OF ANALYSIS
DISSOLVED GASES IN INSULATING OIL
SEQUOYAH NUCLEAR PLANT

LABORATORY NUMBER P2-2)71 4 1 87-')71 ';

DATE SAMPLE TAKEN
BANK NO. & PHASE
_______ 1-20-82
T1(Z1 -A
1i-20-R2
TI C I Tl
1
t I
,MANUFACTURER ASEA ASEA
t
ASEA I ASRA
SERIAL NO. 6258075 6258078
7
6258075 I 6258078 +

VOLTAGE RATING j 22.5 22.5

22.5 22.5
LOAD, MW [0 Tot___
OIL TEMPERATURE, C 65
WINDING TEMPERATUI C50 ...
. 87 .
GASES, PY.--.-
IYDROGEN, 112 20 40
-METHANE, _.C1. 50 - . . 60
. --10 10-
-ETHYLENE, C2 H4 .. . ..
ETHANE, C2 H6 10 10
--ACETYLENE, C2 H2 0 - - -- -(T,-
-I. + - +

-CARBON MONOXIDEE, CO 680 600

680 600 +
TOTAL CCNBUSTIBLE GASES
+
CARBON DIOXIDE, CO2 2 .1720 4.990
2.724 &990
NITROGEN, -N2
OXYGEN, -O02 %GASES,_
TOTAL DISSOLVED GASES, %
0.39 I 0.45_________ _____

~1 _______________________ I _______________________ I
Remarks:

Distribution:

.,-, . : 3.7oT
A_67bbB (pso-4,-81) .......
 L)ate: January Zz, ivbZ

Appendix III Page 2 of 2

TENNESSEE VALLEY AUThIIORTY
CENTRAL lABORATORIES
CHATTANOOGA POWER SERVICE CENTER

REPORT OF ANALYSIS
DISSOLVED GASES IN INSULATING OIL
SEQUOYAH NUCLEAR PLANT

LABORATORY NUMBER 82-2711 82-9 71 3 R9--971•

82-27A11 82-2712 8 2-71
DATE SAMPLE TAKEN 1-20-82 1-20-82 1-20-82
BANK NO. & PHASE IA IB iC
MANUFAC'URER AS EA AS E ASFEA
AS EA AS EA AS ILA
SERIAL NO. •911•R9

VOLTAGE RATING 5500 500 500

LOAD, MW 0 0 0

____________________
.~. _________ ________

OIL T24PERPBTURE, *C
WINDING TEMiPERATURE, 0C NA 85 85
GASES, PPM
,HYDROGEN, H2 30 80 40
METANE, CHh 40 80 40
ETYLENE, C2 HA <10 30 10
E•TANE, C2 H6 <10 10 <10
ACETYLENE, C2 112 0 0 0
CARBON MONOXIDE, CO 230 240 260
TOTAL COMBUSTIBLE CASES 300 440 350
CARBON DIOXIDE, CO2 1 - 77n 9 I ql•
I •
77 ') ,ivn I nnn
NITROGEN, N2 ,
OXYGEN, 02 % 0
n. it. 0 74 0 ?~
[TOTAL DISSOLVED GASES,
, I f•
I 1 2.0 1 4.8 1.6(

Remarks:

Distribution: C. C. Mason, Sequoyah Nuclear Plant

F. W. Chandler (Attn: E. Chitwood), W 8C126 C-K
-._j..P. Wrig•ht--1•30. CST2, Chattanooga

TVA 6766B (pso-4-81)

 FAppendix Iii.
• F•age 2Y of 3
DOBLE INSULATION TESTS
DOLE ENGIlNEERING--IpA
MISCELLANEOUS EQUIPMENT WATERTOWN. MAM
FORM M-MEI17
ISPAIRE USONGCS, INSTRUMENT TRANSFORMERS, ElCJ

COMPANY DATE-
LOCATION OF TESTS , E tvy - ,'JLA/CzA, F A/-/;TEMP.
AIR OIL TEMP.
EOUIPUENT TESTED lqt-A' j6 / AL fV/,T P7 •i WEAT4ER /A-.lD' ". -u-.
L 7:7-y,,er P7' 5:7/2- 4F-D3?7Z DATE LAST TEST 3-2,- /--2J L-
WOL/eOI / YO.! o c ':/ 6Yo lt-7 ST TEST SHEET NO.
LA?'F CA'
4
77 L --
l V/3 . C 4_. -' S "r<- , -
COPIES TO

IQUIVAiLEN
E T Z.X REAING

MiLLIVOLTAMPE RE5 MILLIWA TI'S

LINE[ TEST METl R -. L I f,- M iR I-rTIO P I
NO SERIAL NO REAOIN6 PLIER REASING VLIER iMEASURE0

z
__

7!F/':.
_
NV

1/ _

_.
_ 1
300 II
MVA

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... . . .. ......
- .... -- -- I -L • _ - _. ... .. i
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23 IjI

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REMARKS

KEYTO INSULATION RATING

~.
NUVINCSVSUL TONS-rT. WOOO WINDINGS
D*lOO XG-GO weGOOD
il i•

O.DETERIORATEO XD* O"TERIORAI'e WDODETERIORATED

.I INVESTUIATE X I -INV•STIGATE Wti IWVIESTIGATZ
-*lAbIREMOVE oft RECOMOITION I*-. BAD IREMOVE OR RLCOITIOhN). W11.11) IR5MOV am RECOaOyIONI

TEST SET NO - Z. 7 TT fL ,BY B SHEET NO.

•.CHECKED
 Appendix III DOBLE INSULATION TESTS
DOSULE
NGINEERING-CON4?A>
P age 3 of 3 WATERTOWN. MALS.
MISCELLANEOUS EQUIPMENT FORM M-MEITZ
ISRAREDUSNIRRCI INSTRUMENT TRANSFORMERS, ETC.)

COMPANY T4DATE /c'/22

LOCATION OF TESTS ~J~i~9 L.A7 AIR TEMP. OIL TEMP.
EOUIPMENT TESTED (;I EýA -F l47g7ZA/.4~ O'rf WEATHER IAIS I E% mxum.

we,<TrN4Af1-'1,e PT Z-ye' c.D-A223 DATE LAST TEST S -:--I

~~~ c~LAST TEST SHEET NO. CAn-' D .
/IJ S . C L. .~I/
COPIES TO

EQUIVALENST1.3KV RIA0.01 IPOWER FACTORt

RES
MLLIVOLTAMPE MILLIWATlI - .X- I
LIKEN. SERIAL. NO TET
Rv
MTP
FCADTnNOI
MI -
PLIERIMI
i £
METER IML?.I
II REACING PLIER MW
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I U1EASURt1 I 1
I1O
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4 __ LS_2_ 1/I_.2_ 2. !Ho____________W___

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9__ /0 I31Q.7'7 2.15,b~
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Ztic- !.6
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11__.3 Z ok
1. /0__oil___z_1__.
16 __ _ al ' . 21 6*
17i _ _ _ _ _ _ _

21 L&'e; A17-k_/11

23 2 7' 2
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61___/0_
A1" f 1 3 1 A
___ ____33
K-
24 6-7 6 /0~I /
IcYd .2- G, 0 .331 I I
25 7/1 10 .-7 1~.2. __________

REM ARKS

KEYTO INSULATION RATING

.!211GOlO I",,-, 10-6000 We-GOOD

CD*ETERIORATEO ID *OCTERIORAftO wo- rtOa1E
te.oE1E

*I-I XVEST 16A?T II -INVESTIGATE WI- INVESITIGATE

*.SADIREMOV( ONRE.CONDITIONI) X9 S.aoIREMOVE CR *[CONDITON) WS
we R0.0
RE OREo Itto-=40MI -

t
1-ý ,
- . TEST SET NO
E
I /TEST BY ______CHECKED BY ~ SHEET NO.-. i
 D
Appendix III Page 1 of 3
REPORT NO.:

TEST RECORD -- GENERAL

SHEET No.;
cE q-
. r) " / p-, 2_. s, crT.
L.O0CAT
10 N Xl.,y //&II f/5.y9p~ J44 7 DATE OF TEST- o 7. 2
SUBJECT: g- -M 6'4/A) yep 7,q JDATE OF REPORT:
GENERAL. DATA. V/. 7YL e -
SY6.Z/ -r,-7 Y D71)'
!;?U C'/

O6IT l
"l4 /J AT -70 .7)/T~•<--i
COPIES SENT TO:
TESTED BY: CHECKED BY: APPROVED B'Y:

TZ.-/.
Z _ i
_ __ _~~~~
_ _ _/_
_ _ _

__-___-_ - -•.,L2O7- -i

_______~___ 2,i.'f____ ___ ____

__ I _ _ _ _

I _ _ _ _
____ ____

_
__

_ _
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_
____

_ _
_

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_
___

_ _ __ _ _ _ __ -__ _ _ _ I -I
___ _ _ ______II-
___
___ ___
______
___ ___ ___ ___ ___ ___ ___ ___ __ I
_______________________________
_____________________________
____________________________
____________________________ ________________________

_______________________________
_
__
_ _
____________________________
____________________________
_
____________________________
_
_____________________________I

____t _ __ _ _ _ I _ _ _
 D
Appendix III Page 2 of 3
REPORT No.:

TEST RECORD -- GENERAL

SHEET No.:

SUBJECT:4nv,•'/
('E/ ý-
W LOCAION:J
6 , 0 y~, 9
D
~
E
~
, !--
jDATE OFTEST: -'U
DATE OF REPORT:
GENERL DATA;• i , s-- V .-.
- - 2!5/.,T
2 - .- /•--/

TO:
COPIES SENT
TESTED BY: 0 CHECKED BY: APPROVED BY:

77 L f- _
I__.__ ____I F t

I I_ _ _
- __
__

.. .............

I _ _ _ iI _ _

±7 I-
_~I-

SI _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
i_

_
_

_ _ _
 "E
Appendix III REPORT No.:
Page 1 of 1 TEST RECORD -- GENERAL
SHEET NO.:

LOCATION: Ssm',q'AO tcJr P'A A C F T:/, 2

SuBJECT: a'7 i-AI / /.6 d.-9 7e.0 PD//9s± , DATE OF REPORT:
GENERAL DATA:

COPIES SENT TO:

TESTED BY: CHECKED BY: APPROVED SY;

06,00V 7ZS7
7 ____

d/i-'
,0 1,,, 7,o
/4A _-
____ d - _•" /71
7_[--4I _

: T,it AJ >! 71 I_ _ ..... j I *

.......! T', 9 '

T •" !6~/- T ___ _ l_ -__
__ __

_ _ _ _ _ _ _ _ __ I Zl," _ _ _ I
_ ii
4 I
..
. . .,5. .-2 ; ..j~g
.. II .. . i ...

!l
.r>-?
_ _./ _ _ • _ _ _ _ _I -

_ _ _ _ _ _i_ _I _ _ _ __

1A 4 FVo - '

_ _ _ __ _ _ _ ii _ _ _ _ _ _ _

..... -.
,.o... VA, 6472 (MP4..68)

-I
 'E
. Appendix III REPORT N4O.:

Page 1 of 1 TEST RECORD -- GENERAL

SHEET No.:

LOCATION - DAT OF TEST: -

SUBJECT://~
SUBJECT:~~~, ~d~
c17
Ll~reP9/3
/. 22
DATE OF REPORT:
GENERAL DATA:

COPIES SENT TO:

TTE CHECKED BY: APPROVED BY;

&aM I -'A/~fo- 0 4ECEDSY

_ _ _
_~L _ _ _ I _ fh L_ I A_
_ A14_
_ _

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Z 7_____

7 __ _

? *12 _ _ __P

7 k1_9_ __l

1__ _f

TVA 6472 (PO-4-68)

- - ... s..-...•-o
 .Appendix III
"Page 1 of 3 REPORT No.:

TEST RECORD -- GENERAL

SHEET NO.:

WLOCATION:
GuBjECT:
S~~*
FLA/I;-I /%7T
V/~~~~~/A.17
7"-e.•j5
DATE OF TEST:(
DATE OF REPORT:

GENERALOATA: W/ ..5 r Yl7/6 /L 3 37 3

COPIES SENT TO:

TESTED BY: CHECKED BY: IAPPROVED BY:

"/'o
T• 7"0 V0•r
R19
- o.T5 <E/•
FToiVw

o~~ t L .. Ioo~ I _________ i t ___

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_____ 7' -7-___4__/____!

/-r- e.t __
"t __________________I

__ _ __ _ _ _ _I_
_ __ _ _ _ _ _ _ s_ 4 _ I _
 DAppendix Iii

Page 3"of 3

TEST RECORD -- GENERAL

LOCATION: A -I"
SUBJECT: / _ !/ '- I7 l'.
GENERAL DATA: L k -. o-

COPIESSENTTO: p
•1 1
TESTE D SY: CNECKED BY:

CL 61

Q i o

,I _ _
- ,, I _ _ _ _ _
 C

Appendix III Page 1 of 'REPORT No.:

TEST RECORD -- GENERAL SHEET No.:

n•" WE".
= H

F LOCATION:
SUBJECT:
36u V
P,
'DAEOTST:/

D l-/I A pt)7 7"7-F$i 4 E/J [DATEOFREPORT:

GENERAL. ATA:

COPIES SENT TO:

CHECKED •Y: APPROVED BY:
TESTED BY:

7- I 17_11nI.. I

________ ___I____ '---NTI

.. _
!I _ _ _ o I -
C/VT-,
/, 7 1i IN W I -'

C_._ _ _. I mI

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______ ______'' i e 7 5,5-__ i7-_
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-•"-'•:•--•-.,'' T•VA 647•2 (PO-4-.6S1

 C
Page 2 of
Appendix III
REPORT NO.:

TEST RECORD -- GENERAL

IDATE
SHEET NO.;

LOCATION: OF $SHEr

SUBJECT: t'-6. ,V / 7) DAT T

OF//V EST: " "
GlEN E RAL,DATA; GENERL OAA~ OF REPORT:

COPIES SENT TO:

TESTED BY: CHECKED BY: IAPPROVED BY:

3•42 /D#e 1csT a-f _ _,,_

pi9,/:fJ4 I ,. =4,/<,2,J71ro
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9_ 7?'3,-r' - •_,2 Q_ 376'__
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a.7 1. 000 62 2 !1./97 .o•oT _ _ _ 1___t _____ _•_i

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 c
Page 3 of 11
Appendix III IREPORT No.;

TEST RECORD -- GENERAL

SHEET NO.:

O CiO t/ L.DATE OF TEST:..

SUBJECT. ý ýr ~ - -- D ATE OF REPORtT:'

GEHERALDATA: G 7T
_ 7, _T 7-P/
Y~ L

COPIES SENT TO:

TESTED BY: CHECKED BY: APPROVED BY:.

-!- - _ _ ____ ,_/ t.__________ ,______G I_ _ _

Hi ij
C3 10~ 00 fi/) "mi- !J, -r I __

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1 _ __
 Appendix III
C
Si-xl)2 Page 4 of 11 -
Data Sheet
Page 1 of 5 Unit .1 7. /
Revj:3ior,.' 2 Bate

Numbers keyed to step number.

NA144n TVA tag No. z V_77

_
Calibration due date 6-2 9 Z
Thermometer M No. /2-7 97- Calibration due date /o-5 -?z,
'W•EEL A
'ECT TemDerature -7Y.3
Fuse C = 2 0C
o.J. 0.2 OR o.2
6.6 C.5
6.4 & 0.5 6.3
-;USE ?ISED IND. FUSE DIODE FUSE RESISZMMCE F'USE
10. -EPLACED REPIAC-D (O0.00024
YES ~NO YES NO < R < 0.0CO, @ 25 C
CLFARM;ACE
YES NO ACTUAL PRESENT 2CPREV.
(AoEo1USE
R Rýo* -)oCRýo-INCR" ='-IACD- -,USES
A T (25"C) (20% ONZ.O)

,4j t.7 .27•.' .zt'

5 I I I i ° •.277 T7
.2

6---- - ..-... _
7
-Z

9_ __ - . ... .26/4/_ __3

10 -- . A'$ .2T.56 ..-7

13-7 3 .
,7q!5 -..
13 -
7!73 .27q5 .7a
J14 5 ZV
15 I
.760,/ ~
16 I Z V 2 51 . 5
17
2,7Z .Z7 '35 7.
18(1 .2705 .Z70~
19 2V .2755
20
z~'.z ze- ~~ .57
 Appendix T:I
SI-,-- C
Data Sheet Page 5 of !I
Pag-e 2 Off 5
Revicion ;
RECTIFIE =-IL A (Continued) Unit
Date _____
-T.]. - .2 5? b.0 b.2 b.4 & 6.5
FUSE flAISE 12MD FUSE DIODE FUSE RESIsTt~flcE 0.3
110. MPLACM RPACZDM (0. 00024 F<i o. O- 2) 0,
~25c ~~c
(<0.001.")
~ FZACE IFUSZ3
k'20%
I. Pil ý
3).ýO .(25 zc5

328 ?3 29

314 -2:57 .2ý

351
36 I .,3.Z2~
37I
*94 .9
38 Z7(.2 .2.775 .2T?
39 .~ 2'. .~5I
''I
14o I.277 Z5 27

.2(,Z 2..3. 27/

27/
Z4 .'Z7Z 5 .2771
414 1 .273 2795 Z
145 .Z53 .2372

ZŽ~ .2 7<35 27

-j
- I
 Appendix 1Ii
C
SI -502 Page 6 of 11
Data Sheet
Page 3 of 5
Revision 2
-BECTIFIEM WHEEL A(Continued)
Unit j Date ,/18/;2
6.1 - 6.2 OR 6.& 6.2 7.
PIUSMD IND. b .5 .3
FUSE FUSE DIODE -FUSE RESISTACE FUSE NCE
CLEAA
NO.
J
REPLACED REPTACMI O.0CC02 <R<0.00j•) @ 25Ic
PRFv . (< o.oo")
YES 110 ACTUAL PRESENT R/Ty;0 INCR. (R=.-LACED FUSES
* I
"A x 9o
TIý25o )('5Oc) (<207.) ONLY)

•259 .26oV "z;9

57 I
58
.253 ,zsW ,259
59 . 257 •25:'/ .2571
6o0

RECTIFIZR W•qEL 3
Fuse Tenperature 71,3 OF=, 73...

6.3
ncE FUJSE
0. 2 3 25 0 C CLoARAoICE

RT A10 IINCR (FULCD F-JSES

(25 0 r) (<'2O J) ONLY)
 Appendix 1III
.- 502 C
Data Sheet Page 7 of 11
Page 4 Of 5
Revision 2

RECTIF IM MEL B (Continued) Unit / Date ,/S2-

,,,
6.1 6.2 OR &.6 .2 1 6.4 & b.5
FUSE RAISED IND. FUSE DIODE FUSE RESISTANCE 0 FUSE
NO. -E -AC! REPTC- (n.00024 < R <O.0x0) @ 25 0 C C=1A-iCE

YES 11 Y0 O ES 'NO ACTUAL 3RT

RT'
REV. .0LY)
(0Ulc
7 ~3v xio I(25°c•l
RT iO' INCR
(<20o (R ) 0C FUSES
-
____1 -(250C)

17. Z2
________
_

20 - -j .z.•;o .Zp4

20_ -i Ze3 Z.26IV/,/ .Z 63 ______I

22 l i. Z5 . o, .0,
23 1 _.7 0 21,,'
2 1

29 "z.-
.2 7 "
326 VT7_
__ _

31 LZ58 .2591/ .7/ I

I "•/_I

34 Si t j, 1 ' L I 4
. 259 •zco'/" ., ~4~
.- ,7 / -cl _______
35 2.SZg z~4.;, /
1 • I . Z55
.. .....
._ 5
36 I
I 2.2o
257
37 --
III I • I .Z5V t ... !. .
j
I .ls-.,,/ .25Z
38 i
I . Z5z 2539 t. zs/
39
ho
-Z5 .25 6; 6
.2 55_ _ _ _ _

~
- -.- ~ ~ - i .Z2-?3_ _ _ _ _ _

41 *25ýZ-70 5 .273_ _ _ _ _ _

142 '161 Zr-Z f/ .270 _______

143
-- Z6 .270_

44 ,7CAC
Z~9
1 i"-i 1 " 1. 5 9-
z Y9 2.5' !
46 I 1 1 1 -- il - I I
Z.(-65 - Z76

-n~eflnae~.t.S~Z. ~ -. .. .. e.. -
 Appendix III
C
SI-502
Page 8 of 11
Data Sheet
Page 5 of 5
Revision 2
RECTIFIER Wh"=L B (Continued)
Unit Date "/.s/i2
6.1 R ~b.4 6. & b.5 b.3
FUSE RAISED LID. FUSE DIODE FUSE RESISTANCE FUSE
NO. REPLACED REPLACED (0.00024 < R <0.0oO3 2@ 25oC Cr•AC
?RESENT P<.y. ( 0. 0<0.1O")
YES NO YES NO YES NO ACTUAL' 3 m' RT5X) INCR (lACED FUSES
_AN
R aXI 25%/) 0
(2 1) (<20 ) 011)

48 - t 2 .270,. .272/I I
49 ____~~~
,,-, 7 .. .2572_
7
_ __ __

54 fl
5
X .5 -71
t.Z.
v .z;4
.2
- 'F
561 _ _ _

59 .2-6-,I 2 -3. 2,57

- - 1 1 •.-

T~tal hunbe--of-fail-d fuses • - ...-.-- Pareent (7.)--of- total ..

Total number of h-*'vv.ses Percent (Z) of £otal -

A/0

-00 0o .9/4.. . ... . . . . .. .

Date'Recorded By
Date /2/2
Received/Approved
Date
Maint. Supv. or Aszt. Maint. Supv.
QA Supervisor
Date..
-'-- ~~e- ~ -- - - -
 Appendix ITI
C
SI-503 Page 9 of I1
Data Sheet
Page 1 of 2
Revision 0

UNT Grz kTOR ROTOR 'Al BR•USImSS 4CIT==-q A MFLP. =I'l1D1,, 50-V .C.
=GE TEST

NOTE: Numbers are same as instruction stem numbers.

6.1 Rotor temperature TVIA t C

TVA tag No. l4".•7w0*
6.2 500-V d.c. megger

STEP 6. 3 STEP o.4 ST-.? o.5

i.rGIM ?~FL-AL COBECTION FACTOR CORRlECT= IEADLG,-G Zj 1• C:• 7IsT= :-
1al
RA laoiFiS (APPMMI A) RAC 0I-foilis PL :-=0LS

15 sec. 0/ ___ ._0__5._.,

e'/2.
J30 sec . •._ :..
.
I1mirdn
45 sec 5o
450 __
7_•.. c-
2,5
-r_
:a=
°,
0
__En

2 in ____________ I• oZoo

5 mm ZZmn2
n_ ;_...._--_......._

6 m•n 2600 9o 7. 0,70.oo

7 min Z13, _ 1 .__r.)_
8 rain 5/0o'0o"..o ,9,',.G
8 min 50 0 1% /Y1 .F*ý

10 Min 5-70oo ,/5=e /.=-w'.G

12. =Ln

14 min
15 min

SInsulation resistance (RI) is acceptable if R I• megohm.s aft.er va~lues

level out.
 Appendix III
C
SI-503 Page 10 of II
Data Sheet
Page 2 of 2
Revision 0

Unit #

megohm= (10 min)

6.6 'P.1. (polarization index) =
"~

.27: mcgon• (I ri)

P.I. is acceptable if P.i. ý_ 2.0.

Remzxks:
z." "-Fl-e" roax'l,•,,••
M9-06 4

"Data Taken By 4/ Data ___,,____

Reviewed/Approved By Date
Maint. Supv. or Asst. Maint. Supv.

QA SuxDervizor Date
 Appendix III
REPRT NO.;

T2ST RECORD -- GENERAL

SH EET NO,

LOCATION: AT FTS
SUBJECT: ~ '3-A ~ 3, DATE OF REP-ZRT:
GENERAL DATA;: )~' ~~ .~iF'

COPIES SENTTO: r< f*. L j f

TESTED BY. • CHECKED BY: jAPPROVED BY:

I-to t , - t _ _t_ _ _ _ _ _

I / • o i 1., -t>',/•, I ____ ' '# "'•i

Ci iS2 tI e-
0,

itI I J__ 3_
!, 0 I
1, ,7¢• ,,7 :: 0 .

IX _____ ,_ ,,_- ; I _

-_____ -.
-Ai
_I 14 H I
t __I

lO ,. I ,,ij ,__,-_;_ i_"___

_ - -__ _ _ _ _o . _
+- I , / : _ _ _ _ _ _ _ _ _ Ji_ I _ _ _ _ _ _ _ _ _ _

100 0_ 1T
t, E,. TeI
1__
- jH ' ')-. _I_ _,_ _ _ _ _ _ _ _ _ _ _ _ _ ____

t__ __ ____1_ __ __ ______)}J ____

i-7- I 1 "r
I _
" = •
_ _" _ _ I__
i., _ _ _ __-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
 DOBLE INSULATION TESTS
SLENEG.-ERN" CC-
B.iLmT. AJ$
OIL.
ASKAREL - TWO-WINDING TRANSFORMERS FOR• I ?ZSM

AIR C B
GAS 0 Appendix III Page 5 of 10

COMPANY P7--V
. DIVISION .. Z:) DATE / - 2:- 7;
LOCATION OF TES•s
TS ... , . " 1.-.- AIR TEMP •-/ 0 TOP O.IL TE'•. /1
TRANSFORMER '' r. Vi,..' •-"/ WEATHER -.., y
,UWD,",
% . "-
M FR. Pr I A SERIAL NO, " .
- W) AGE TYPE/CLASS KVA -

FREE BREATHING El SEALED GAS BLANKETED CONSERVATOR E GALLONS OF !0

.

_l MFR. TYPE CLASS DWG. NO. ,.T NO KV TEAR

HIGH SIDE KV " .,'-" r- 'ED31
I. •.-- ,
LOW SIDE KV Y.0 ~ ~ .~ ~ ~ 4/- Ii.~k 7<
NEUTRAL -- DATE LAST TEST
COPIES TO LAST S _r'T NO.
.0 .-.- ,
OVER-ALL TESTS
NET = S Z'N RATING
TEST COIINECTIONS IEUIVALENT
L ,V ,A 0 O.NGS "POWER FACTOW G •GOOSl
MILLIAMPERE S WA
.. "S
II D
0. Dt11["Wf:t-'.7
0006,1,;•z•'
ENS.
WINOING WLNOING NOIN~WI
TEST 1METER MULTI- j ML U ;,.
[II1.1, .uTE

,,
WAT'y•

Il... I
TIST - ,.r.qrr,
ý 1 C.OL.
1-0- uA CED Ký , AWNGI PLI .. C 4 u ED =P 2'0' 8.0-M.-MIC :. -rC,3%0.nQ.1 1 01.ý
ric.
WINDING
2.1 -f'- c__
7--
I I " M i LOW I
t1 I l! - z' I I 9.l, IIn,
Ip~ / / :} NI1
.,o. 1 LO0I-1 1-ý*:¶ It •'1 I •,'I~ II ¢
_Z.•
• i Lo .4.
,..3 I•"' r, . -
" . . i"
.. ~~.
?..*- i' ..
4.33~I
4 1 LOW I GA t
"'-I ! II~ l.5~
.7---- i - - -- i ii i -- I
-- ____ i ii i.,t .. C. SY S't ,
*1
77- 1 TA3-~S!r-I

BUSHING TESTS ___""___ __ ____ _'

_ _ _ _ _ _

I Lime
,I-.
,
BuusN
il,11j

S
-.
ARIL
NO.
Io U .-. ~
T ST
I V
II
R A 2 o*.....
~METER -
READING
°:
METER - ULlIi.r
PLIEN
EOUIVAI.ENT

MINR..
APPIRES
IOAV 1EAOINGS

11 T.OWF

koR
="LA
6.sZ.WZ i T

REVOING V0I.IE WATTS MEASURES ? II TO

ii 'O -_
C~ , .. ,-.• /,.Z• I2.• ,- . i ...
!1 ,.._
~ . •:T
• a •1k- ,~~~
;,?') £2~.L22l)JlU
Ii/.•'';¢lh •: t I Il' /.
c:
*'

-,-____ ___ Ž.O

:0,= o ,•;' ,W: ' -"
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________•'= •- . "..-. ..'A :;. ..'r •" ~,,'v ,*''jt,:• . $ ,Is• .; I il
Y°JY' I'
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,, :".,4d-:.
•rt 7 , F- II
10i 11 _ _ _ _ _ _ _

- -•--
- II _'S_ 1 !1

~ OLt
N *NEUTRAL
SAMPLE
-- I(
(2~
"/'_
]1~
_7__Q_
p /
.. 'I ... ..
OIL T7*II
-M. C ,

DIAGRAM REMARKS:

"
TEST SET NO./'•H TEST BY / `'.-/"CHECKED BYL
,6 ... SHEET NO.
 Page 6 of 10
Appendix III REPORT No.:

TEST RECORD -- GENERAL

SHEET No..

- cv- SHEE T"

LOCATION.: . . , . -. I<,,, Pl • ,7
-t I

SUBJECT: ff) f ~~ I DATE OFREP= T-

t . /,; .. • F ,
COPIES SENTTO: / ,¶ /
AlROVE BY:
D
TESTED BY:

DAT OF TE
4- L %
Q- ( X

I4_ _
_ _-
_ _ _ __._ _l_-_
I
1
i ,-,4,: /.
1
_
.2o
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i ,i/7a..
,_ _1_ __7 _
___-:__
_ _

*1,u ,$ •. I .) "7 _ _ _ _i_,_ __7_ _ _ _

• ",_,a._0• ";-I ._ _ __ -_I_,_ _

--.-

T 647•.... 6

_--.-_,/_ _ _
.. . . . . .. .,_r_

________i
-,,L,.>.t_______I_____ _I __________
_ I _

-- I--
•t
1
_-_ _ _
_ _ _ _

u,-r ,.______. __..___-_ ____ _____

_____ ~ i!I J____i

I,, -)( '- tCO,, _______

H X "'. / :./• '0+ZI ;

_____ I !___
.... 9t~ • e
I '-

-L% i 'CiiL ___ ______

_ _ Ii I

____-_____ i ____
T-.t- - 1j.
 Appendix III Page 7 of. 10
DOBLE INSULATION TESTS

000B. 9RGINCERING COMPANY AS]AREL [

CLMDUT* MASL TWO-WINDING TRANSFORMER AIR [
McU*tWoSA DATA SHEET

GAS [

COmPANY7,'y ,i, \(-,-

. .u J 7 + DIVISiO - DTE /-,'

A O!P!"r7 AIR TEMP. TOP OIL TEU4P

rRANSFORPMER ILE 7'KTIA WEATHER /''..*. HUI-mtTay 29

MFR. 4 N . SERIAL NO. AGE '7,.TYPE/CLASS" 7 T 75 X $VA.

FREE BREATHINGE] SEALED~ GAS BLANKETEODE ,_ CONSERVATORDC GALLONS CF 0 IL
LOATO OFER-STS M FR. TYPE CLASS q4STS
DWG. NO. CAT 14O. Kv YEAR
HIGH SIOE KV ~ ~E
Y~ ZA2 n.3- !- '" . ~t5,L /
LOW SIDE KY -,' YE]LC 7.E
NEUTRAL DATS LAST TEST -1,,
. 4 '?-
COPIES TO P
</? W~, t! 1 7' W LAST Sm4rET No. -7
_________________ OVER-ALL_ TESTS

TEST CORRECT OUiS EFIAL% 2. Y NAII OWN KACT.11 '"'T5-.$ULATIO. AA_.G

WiILLIVOLTA PERES UILu.L Try "F c c- If.

. ITR ., - .MULTI-U4. ETI M-uLTI;Eo mR.I#IORITI.•.I.

.
rITNtRGQo GRoOC OI
A
UARDEDNG KG
ANFINKPL , R V , READING PLIER _1-1_ IEA •cM=INWP I A (o OM m AITII

I] HIGH Low-

T TESTS
Lon
_____BUSHING 4L CNl, 20ý$~L Zý

HIGH IDOUfVAL.ENT 2.5xV READING$ f

. MILUVDLTMPRES MILLIWA S % P. COLLAR YES

LINEIC BUSHING TEST N'ti.] MULTI___ MUT-ToN njMTR

" .'" SER A , . .... PLE ___I-C * , ]: -.

,.",'.,_,_ I .,,_ _"_,..,., I __,"_ _ _ _ _

CACLTDRSLSI i TS IUE- I
TIS'AI -
4 If _ _

II 11 o1.
11'__ 1t
____
-ia~-------

_
SAMPLE _ _ __L

DIAGRA
Io
_ _ ,oý-ov_
A~~~io / h
__ .N-
_
-
REMARKS:-
__
_ _
_ lm __
_
011.__
_ TE
_

__
_
_
__
_P

__
_

_
_
C
__

__
_
_ _
_

iK

Xj3_
o _ _ -)

AD___
(C) _-_

_ __ __
______ r~~~I S1'_____i
 B
Appendix III Page 8 of 10
REPORT No.:

TEST RECORD -- GENERAL

SHEET No.:

___ __
SUBJECT:
_ ,_ __ ___ __ ___ __ __ ___ __ ___ __ ___ __ ___ __ _
[IAEO'
DATE OFTEST:
EOT
GENERALOATA. '. L"'"" "
MV •.'", 4• , 2--
•-- 6" '2•Y

COPIESSENTTO; 5 ~
ai-LA ýf-7
TESTED BY: " CHECKEO BY: IAPPROVED BY:

h',-h" . :.- -. -'• ,, (•...tr,! LC' Z7.- /•ti

'' I ,25
. a'" a
'" '..... I n .f" "- I .. ' /,.-::. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
______ ... r'' K)
!-_ 1 I

_-a'..
_ '_
__.- _ _ ...... _ _ _ _ _ I.

II t _ _ _ _ _

: •.-':i __ __ ,• • • • ,LX(<- 4./h __ _ _ _ _ _

_ ["..-,'- :.- /-- 4- ta *.--.-.....

" ~'•
.7 ___ _ i_ _ __t__
_

,X X
.'S
I .. ? : I ., '..' .9 ? J,',
- ,.,i ..,, A.n __ _ _
,. -,.;.,__I.__.,,_-___I_ ' [.".."_:_____,_..
-I2 . 1?. I -- -I:'
T t

.•'-.Z.. 1 .J.•:,,,
I .. :--.o
..... .,...
, _!_.____
....
-_ _- r_'_2 t I. I_"_ II_ _
_-_,_.I_ _

- % -- r:-.nI. - (!.:. ..... • 7I

/,-_ ,,- __-._. _____l
_q,5-- T 7 47

",(.
- ___ ___
";__ 't.. ___,ai •; !'
'" _ __ __i_ __ _
a
• .• I,•" ;*.;a _ ___i1'-__ I__ __

_ _ _T __- - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
 Appendix III Page 9 of 10
DOBLE INSULATION TESTS OIL E
ASKARE. C
DOLE ENGINEERING COMPANT

BELMONT, MASS. TWO-WINDING TRANSFORMER AIR

MEU-ZWGK& DATA SHEET G-AS E

co. ... V. , /,.,(t.. ,

.:1T, DIVISION PCC, DATE
D

LOCATION OF TESTS: -AIR TEMP. TOP OIL TEMP.

TRANSFORMER £2T PWEATHER %HUMIDITY

IMFR. SERIAL NO. .-. Z ' ;,•
';'. AGE 6 .... TYPE/CLASS KVA /,'aT
..

IFREE BRSATHINE" SEALEDE•El GAS SLANKETED CONSERVATOR- GALLONS OFOI.L

Il MFR. TYPE CLASS DWG.NO. CAT NO. KV YEAR

HIGH SIDE KV Y.~~~~~PZ•,7

Z
'
LOW SIDE 1 ,* .. '• ,

NEUTRAL ' DATE LAST TEST

COýPIES TO 7, 1ý'ý"'
L JXfi.~/-.~ LAST SHEET NO.

OVER-ALL TESTS
TEST CONNECTIONS -EUVLN 2.1OEREDIG FACTOR XINO-3uI..A A_-
MILLIVOI.TAMP(RES MILLIWATTS " /," 1" G* CIOU

TEST
II [RMETER MULYI. I 11 TE TI. i i N CSTOIG&TI"Al
TESTIE•N•GI2211 GRNOUNEOIGUARCEC R EAING IpCl[R MvA REACING L.LIER
LlI4OV, .I II.AstiR OI soR S * ORtE j RATINT"
G

I I LO

•i oI "o ,- , , . ;;I++,-.- It " {..o I/+

jI.-:? I.w,.= IICL II'1jt-
RESULTS
CALCULATED
________________________
;ILi g~jS t~
Cif-it
T
z I I
.."uTES
£1132 S MINU S TEST I'

BUSHING TESTS _____ ...

EQUIVALENT 2.SKV RCAOSINU 10-1. CT RI. COLLAR 'NSULA.
MILLIVOLTAMPERES MILL TSI I
LiNE ]UR.IS I BUSHING TEST METR MULTI-
.I M.T. MU.
SERIAL NO I MYV R EA OING PLIIR I V. 'C..l I.11Ri M- 11 i.eZnv
uRAS II .I &TI N

_. R T ! I_ . i T/O.

o44
-

.. :'-
:. I (o • I k.( ,•uI ..- _f___""
"
_77

~
____ ___ 'i .
__1

__ _______

y..

I'll__ 57,C) 099 _

TEMP._

X3 NEUTRAL/~I ___

- ~ IAR ~'o9 ~ REMARKS:j

___ - - ___ ___

lB
ISOI
$MI.
__ __ _
-

--
-
__ __

11--
__

4
_ __

J~7TI05. 1 -4,H~,
_ _

EI.*C
j_ _ _ _I
iXI
-

0 0_0~7, ~__ ______IY~

- UE11 ~ECY *~.,,. JJJFi //,I¶AET flY CHECKFD RY

-
C.- U
j
_________________ SHEET NO. ______________
I"

Page 10 of 10
Appendix III REPORT NO.;

TEST RECORD -- GENERAL SIHEET NO.:

LOCATION: *D T /\/ P.- .°,,-ATE == =

OF TEST:
o
ýor
. . -
sm4er"•

SUBJECT: 1j~ 1 , ~ ~DATE OF REPORT:

GENERAL. DATA: 5 V 7frt./"/,.
-,, .

COPIES (1 DTP
" [, .7-T:,,;
.ENTTO: .JT-,
TESTED BY: ' CHECKED BY: APPROVED BY:

- A':-
i-, o.-L;,, <: J.2 l•,(, 2,.,,i. ,n •- '7, /i.;'-., -')
, , I ...
• ... 3-
',. ,I ,.,.- I• I /,.,; !, .i~
I'.'-
,.I..o

7.W....g,' ? I i
14-1-
______ y -yh -y_-X
Y;_____

/L - -X
,X,4,'/6a 0 1 :71 _

._____ ___,. ___-, ____" l.2Ž=- - 1 ..., __- __

•: •' ...-.- ' l._--• .• ••'J -• -I:-.4n __;__.-____" ______-_ __ __ _ I

! ~. I_ _ _~__ _ _ _ I_ _

,'+ --
.'(2 /.,:-' }.~ L... /hi'_'.,.. rf..,I_:_....
O..
- --..

x.-,._•', ~~ ~ ~:q," ~ -:ý 7,,.-51,_.o=:

32•;,s
7..7
"F , .': ;~.-Ti
;"!__ _ _ _ __ _ __ _ __

~ /a ~5 ____ 1.2_
___ __

o• #, SI1&~ ) #~~~; I.~. __

________
_______________ 1_______________ ______________ ______________ ______________ ______________ _______________
___
__________________________

~
~~drC-7- ~
r r _ _ _ _ _ _ _ __ _ _ _ _ _
 Appendix III
C
EXCITER FIELD POLE DROP TEST Page 11 of 11
Data Sheet

Pole numberinq
horizontal joint
sequence

3fz.
t4.6b
(-.7

Applicable Voltage /30 VAC

Number of poles found unacceptable
2 ..
2.""

CorrecIve action: - 47 7$*

Comments: . - 8 . _,?a,-C

£Ln.n-... .
• .....

Test Conducted ________________

 Appendix IV

~1'~
'I

SEQLUOYAH NUCLEAR PLANT

ISOLATED PHASE BUS REPAIR PROJECT ORGANIZATION

FIRST SHIFT
 APPENDIX V

1. Link Position ICA Temporary Repair

2. Link Position ICA Permanent Repair

.-.. ~--- -
I.

I.
I
4--rLIMIK
"- WpI
C1i46 lJ(I OF
T•FkLtJ[ F-oaDjtfblJ•FCT
L2ilY- ICA
• L
I INt,$?5 To 3P14P-SE- o
-rf'-NSo k.

U ~f-~ 'WA]

EW-LOSUKE EN1'Jl-OSL&R.E~
cov E P, I COVE it
lT -
F
I
II : I ' 11
l
C PHASE-
T~o t-U FoRt(
TRAMS I'J •,
B P~titSý
A PHASE (totAL
Ii I I IiI I
1I uI CENTL- :4:
IJL LATO/?l
4I

1 "
I~.,"
I ., E-
Ll t3 0

- ,vT AT T" r ra
U m F mE4r -...35 LATO(LS
I-lUE co
FjLfVATIo•rJ I r- V,
4'I

I
I
1* CENTEKLIWE

BUt~S 5"PobR.TariJ4
Di5tpMMECT LIAKOKQ.
rffotA~i&$I Foil LINJKCA
flýTAS
o PS

Tc, tiA L~
1qaAAI4 osU#Lil5 j~

,ELEVA(ITrqJ
 Appendix VI

A4~-~ ~'a~a. - -
 Appendix VI

Table 1

Parts Obtained From WBN

Drawing Item
Quantity No. Drawing No. Description

2 each 1 W638F485 Bus enclosure mounting. adapter and

mounting hardware.

1 each 2 W638F485 Bus enclosure mounting adapter.

1 lot 6 W638F485 Neutral bus and mounting hardware.
1 lot 12, 13, 14, 17 W638F485 Ground connection and mounting hardware.
" 1 lot
38, 10, 11, 16 W638F485 Neutral enclosure and mounting hardware.

each 82 W638F485 1" standard brass washer.

* . Style No. 70500BP30N.
* 1 each 83 W638F485 1" hex stainless-steel nut.
S--
Style No. 70Z10GA61Q.
1 lot
1 thru 48 CN7C0258 Neutral grounding cubicle and bus connectior
CN7D0838 as shown on referenced drawings. Unable
to provide exact parts list due to
unreadable drawings.

3 each 24 1105F89 Resistor assembly style 176A08 consisting

of bracket, spacers, and mounting hardware.

1 each Transformer - Neutral single phase, sub

polarity, 60 cycles, 75-kVA at 650,
SN-PXC78275 HV-24000 LV240, 5.5% impedance
at 85 0 C, 45 gallons, Interteen 1350 weight.
 Appendix VI

Table 2

Parts Obtained From Westinghouse

Isolated Phase Bus Housing

Reference Contract: 82K5830872

Drawing Reference: Westinghouse Drawing CN64C2455L36

Item Quantity Description

2-1 2 36-3/8" outside diameter enclosure extension 1/4" thick

with backup rings.

2-2 2 End cap enclosure for 36-3/8" outside diameter. Enclosure

I -
per W drawing CN64C2455L36.

2 Clamping band and gasket assembly per W drawing CN7C4009L36.

2-4 8 Ground assembly per W drawing CN58C2819,

4-1 2 Support insulator - 15-kV. Style No. 304C750G01.

8-1 12 Krayrex windows. Assembled with drain boss (2) and gaskets.

8-2 4 Krayrex window assembly with drain boss (1) and gaskets.

8-3 8 Krayrex window assembly with drain boss.

6-1 250 1/2" - 14 pipe plugs.

S

Appendix VI

Generator Bus Connection

Item Quantity Description

5-1 1 Generator bus connection assembly B phase per W
drawing CN7D1847, sub-4.

5-2 1 Support insulator 15-kV. Style No. 304C750G01.

5-3 1 Insulated mounting pan per W drawing CN7D2286H19.

5-4 1 Repaired stainless-steel channel.

5-5 1 Conductor support plate per W drawing 113D277.

5-6 4 1/2" - 13'x 2" hex hardware steel bolts.

5-7 4 1/2" steel lockwasher.

-5-8 4 5/8" steel lockwasher.

.!
5-9 4 1/2" standard steel flatwashers.

a- 5-10 4 5/8" - 11 x 1-1/4" hex hardware steel bolts.

Hardware for Mounting Generator Connection

A, B, and C Phase

Item Quantity Description

5-11 6 Bolting collar segments per W drawing CN7A9243G01.

5-12 48 5/8" - 11 x 3/4" hex hardware zinc chromate steel bolts.

5-13 48 5/8" steel washers - lock - zinc chromate.

5-14 48 5/8" steel flat washers - zinc chromate.

5-15 60 1/2" - 13 x 2-1/4" hex hardware steel. Zinc chromate bolt

5-16 60 1/2" - 13 hex steel zinc chromate nut.

5-17 60 1/2" - 13 hex steel zinc chromate palnut.

5-18 120 1/2" steel zinc chromate flatwasher.

 Appendix VI

Neutral Bus Housing

Item Quantity Descript ion

7-1 1 Removable cover assembly per W drawing CN7D2286H1I with.

window assembly (undrilled) mounting hardware for item 7-1.

7-2 48 1/4" - 20 plugnuts.

7-3 48 1/4" - 20 x 3/4" hex head zinc chromate steel bolts.

7-4 48 1/4" steel zinc chromate flatwasher.

7-5 1 Gasket - Cork neoprene 1/8" thick by 1-1/2" wide.

Other Westinghouse Acquisitions

It em Quant ity7
Description
1
High-potential test set. Reference RD-852921.
1
Services of W winder technicians.
1
Generator repair parts and material. Reference RD-845345.
 APPENDIX III
IV. Data Sheet for Unit Startup
U
F,
 APPEN~DIX III

DATA SHEET
DATE___ _______

Load I~ncrement 0% 25% 50% 75% 100%

Generator Load MG/MVAP._________

Generator Field Volts ____

Generator Field Amps ____ ____ ____

Generator Line Amps AO ________

Generator Line Amps BO ___ ___

* I. Generator Line Amps CO

___ ___ ___ ___

Exciter Field Volts ____

Exciter Field Amps ____ ____ ____

Neutral Voltage at
Meter in Control Room ____

Neutral Voltage on the

159GN Relay___ _ ____
 Appendix VI

Table 3

Material Obtained From Power Service Shops

Quantity Description

1 Services of vacuum oil dehydrator (Purivac) for oil handling

on the spare main transformer. 1663 No. 82-23.'

1 lot- of 1663 No. 82-24.

mat erial Bushing enamel paint - 2 quarts
Cleaning solvent XL-99 - 55 gallons

1 Fabrication of neutral transformer bus connection. 1663 No. 82-26.

Consists of 1 each bus 2 gay connections 2 each shunts.

* * 1'*
 Appendix VI

Table 4

Other Material

Material Obtained From Power Stores (SQN)

Requisition Number Quantity Description

5 gallons Flat black lacquer

5 gallons Lacquer Thinner

25 feet 1/4" x 2" x 2" aluminum angle

25 feet 1/4" x 2" x 2-1/2" aluminum azgle

"1
3 sheets 1/4" x 48" x 48" aluminum plate

Materia 1 Obtained From Sequoyah Field Services

m m

Requisition Number Quantity Description

3 sheets 1/2" x 48" x 48" lomacoid board for A, B,

and C phase bus link installation.

100 each 3/8" x 1" flathead nylon bolts.

100 each 3/8" nylon bolts for isolated phase bus

installation.

6 each Flexitallic seals 1" x 1.38" outside

diameter x .125" thick for water cooled
connection on B and C neutral bus
connections.

-.--. ~ ~ -.
 Appendix VI

Table 4

Material on Order to be Installed or Returned

to WBN at the First Available Opportunity •

Status Item Quantity Description

WBN 1
1" standard brass washer
drawing 638F485, style 70500BP30N.

WBN
1" - 8 stainless steel nut
drawing 638F485, style 70210GA61Q.

Hartzell fan - Propeller type L

Model L20, series 01 with -3/4 horsepower
motor, 460-V, 3 phase 60 cycle, ordered
.!
on contract 82K5830872.
'S.NP
9-1 9-1 Support insulator with mounting assembly
and hardware to fit with existing design
ordered on contract 82K5830872.

Resistors for unit 1 exciter.

Style No. - 176A487A08.

Thermocouples for unit 1 generator exciter

Style No. 2605A31G01.

Neutral transformer - W Interteen filled, sub.

polarity. Single phase, 60 cycle
HV 24000 LV 240
5.5% impedance at 85%C
4
5-gallon capacity - Interteen
1350 weight
75-kVA cont at 65°C rise
Layout drawing - W CN7D0838
Reference - W CN7D0258
 Appendix VII

41~
 Appendix VII
TENNESSEE VALLEY AUTHORITY Page 1
SEQUQYAH NUCLEAR PLANT HCI-G8
Hazard Control Instruction 8/31/81

CONFINED SPACE ENTRY

This instruction applies to any confined space entry by plant employees

any entry into a confined space under this plant's jurisdiction. or
If the
Division of Construction makes an entry into a confined space
where plant
or outage personnel are not working, they may utilize their own
permit
system in lieu of the permit included in this instruction.
If the Division
of Construction makes an entry into a confined space where
plant-or outage
personnel are working, the permit system included in this
instruction shall
be used and the appropriate plant or outage safety staff shall
approve the
permit and test the atmosphere. Contractors entering confined
use the permit system contained in this instruction and the spaces shall
appropriate plant
or outage safety staff shall approve the permit and test the
atmosphere.
Confined space is defined as an enclosed space, vessel or
structure which by
virtue of its design and/or use, could contain an environment
harmful for
human occupancy or require special procedures for emergency
egress. Pipe
chases, valve rooms, pump rooms and reactor building containment
generally considered to be confined spaces although certain are not
areas in contain-
ment will be designated as confined spaces.
IL
I *Workin confined spaces presents many potential hazards.
Adequate preplanning
* - and protective measures must be taken by the responsible
employees from potential hazards. Hazards which may be supervisor to protect
encountered in confined
spaces include the following: oxygen deficiency, toxic
vapors, explosive
gases, elevated temperatures, inadvertant flow of harmful
material into a con-
fined space, mechanical mixers, electrical shock, and
fire.
-Appendix A of this instruction is a listing of confined spaces
the plant safety staff. This listing is not necessarily identified by
all-inclusive. As.
additional confined spaces are identified, the listing
will be updated. Unless
specifically exempted in writing by the responsible safety
staff, treat every
*manhole, handhole or pit greater than 5' deep as a confined
you need to work in an area that you believe is a confined space. Whenever
*listedin Appendix A, contact the responsible safety staff space, but is not
prior to entry.
It is the responsibility of the employee .to inform his
known physical condition which could hamper his working supervisor of any
in an
If he is unsure of his physical condition, he should contact confined space.
or his private physician for guidance (with approval the plant nurse
of his supervisor).
General
Mobile tank vehicles shall be grounded prior to personnel
entry if the vehicle
has contained flammables.
When ventilation equipment is provided in an area where flammable
gases br
vapors may be present, it shall be explosion proof.
 Appendix VII
Hazard Control Instruction Page 2
HCI-G8
8/31/81

Toxic materials or coatings on surfaces to

be heated shall be removed prior
to applying heat or appropriate respiratory
protection shall be provided.
Electrically-operated tools and equipment
used in environments where flammable
vapors, gases, or dusts may exist shall be
approved by Underwriters Laboratory
for use in these environments. Nonsparking
handtools shall be used in these
environments. If nonsparking handtools are
not available, the responsible
safety staff shall provide adequate precautions
to prevent an explosion.
Portable electrical tools, equipment, and
lighting used inside confined spaces
shall be supplied through a ground fault
circuit interrupter, battery operated,
or low voltage (12 volts or less).

Compressed gas cylinders, except those for

breathing apparatuses, shall not
be taken into confined spaces unless approved
by the responsible safety staff.
Valves leading to welding and cutting lines
which enter the confined space
shall be turned to the "off" position when
all employees exit the confined
space for a break and at the end of a shift.
The lines shall then be dis-
connected from the cylinder until needed
again or the lines shall be removed
. irom the confined space.
i

Fuel-burning heating equipment (catalytic

heaters, salamanders, etc.) shall
not be used in confined spaces.

Permit Procedure

A. confined space entry permit (Appendix

B) shall be prepared by the responsible
foreman and issued and posted prior to entering
any confined space. If more
than one craft or division will be working
in the confined space during the same
shift, one permit may be used but each
immediate supervisor shall sign the permit.

When copies of the permit are needed, have

them reproduced on both sides of one
sheet of paper and have the accountability
log reproduced on a separate sheet of
paper.
Before an-y confined space entry permit is
posted and work begins, the responsible
supervisor shall develop an emergencyplan
and discuss it with all employees
involved in the entry, and included in the
permit. This plan shall include, as
a minimum, the following elements:

1. Description of work to be performed

2. Emergency evacuation plan for injured employees
3. Necessary personal protective equipment to
accomplish job tasks
4. Necessary rescue equipment
Before entry into any confined space (except
.atmosphere shall be tested by the for rescue operations), the
responsible safety staff unless this
quirement is specifically waived by the re-
safety staff due to one of the
following conditions:
-
Appendix VII
Hazard Control Instruction Page 3
HCI-G8
10/7/81
1. The only probable hazard expected would
be an oxygen
deficiency and this condition is
evaluated by a trained
supervisor using approved surveillance
equipment in
proper calibration.
2. The confined space has been or
initially reviewed and
surveyed by the appropriate safety
staff prior to
initial entryand both the confined
space and the
work within it are such as to preclude
the develop-
ment of a hazardous atmosphere
following initial
entry.
However, if Health Physics determines
that a confined space presents
cant radiological problems, then signifi-
Health Physics will follow their
instructions for radiological monitoring section
safety staff to determine which and confer with the responsible
group (Health Physics or Safety
best suited to test the atmosphere Staff) is
for potentially hazardous conditions.
*If the testing of the atmosphere
in the confined space requires
*member of the Safety Staff enter that a
.1*unable to enter due to the size the confined space but if that person is
of the manway, an alternate employee
*be utilized who is able to enter can
through the manway. This alternate
.*employee will be provided with
adequate training in the use of
ofmonitoring equipment by the Safety atmospheric
Staff.

SAfter the atmosphere is tested and the

safety staff shall approve entry checklist completed, the responsible
be invalid if work other than thatinto the confined space. This approval will
described on permit is conducted.
scope of the work has to be revised If the
or if different t6ols or equipment
to be used that could introduce have
newhazards unique to confined
spaces, a new
- permit shall be issued.
All employees entering the confined
'space shall log in/out.on the accountability
log (or Special Work Permit if
work has to be performed in areas
Health Physics Special Work Permit) requiring a
unless specifically exempted by
ate safety staff due to the following the appropri-I --
conditions:
1. No more than three persons will
be inside the confined
space at any one time.
2. The safety observer can maintain
visual contact with
the employee(s) inside the confined
space at all times
from his safe vantage point.
3. All employees do log in on initial
entry during the work
period and log out at the end of
the workperiod. Log-
ins and log-outs shall include
exit for meals and entry
after meals.
If hazardous environmental conditions
could develop during the work period,
the atmosphere shall be continuously
monitored for oxygen content by
monitoring equipment (unless a continuous
self-contained breathing apparatus
Tests of the atmosphere (for combustible is used).
vapors/gases and oxygen, if not
tinuously monitored) shall be repeated con-
after a lunch period and after
extended periods of not working other
in the confined space.

'*Revis ion
~~'
 Appendix VqII
Hazard Control Instruction Page 4
HCI -G8
8/31/81

Confined space entry permits shall be posted at the entrance

to the confined
space by the responsible foreman and returned to the responsible
safety staff's
office after the work is complete.

The confined space entry permit is valid for one shift

(not to exceed 12 hours)
unless an extension is authorized by the responsible
foreman and approved by
the responsible safety staff.

Isolation of Confined Space

Clearance procedures shall be followed and the required

hold orders shall be
obtained prior to the approval of the confined space
entry permit.
Any piping which begins or terminates (either by design
or as a result of
work activities) within the confined space shall be evaluated
for the possible
introduction of hazardous materials (acid, steam, water,
inert gases, etc.).
The clearance procedure shall be used whenever possible
to isolate piping that
could introduce a hazardous material into the confined
space and to deener gize
electrical circuits or equipment in the confined space
that could endanger
employees.

Entry Into Areas Immediately Hazardous to Life or Health

The following precautions shall be taken when enterin

imdaely hazardous
serious health effects toor life or health (an area whereg an
an area which
employee mayissuffer
death):

1. Self-contained breathing apparatus shall be used

by each
employee entering the confined space.

2. Each employee entering the confined space shall wear

a
harness and lifeline secured to a fixed object.

3. The safety observer shalliensure that the lifelines

do
not become tangled.
4. The safety observer shall wear a self-contained breathing
apparatus and harness with lifeline unless stated otherwise
on the permit. The self-contained breathing apparatus
shall
be in a-ready state. If this is not practical, due to
size
of opening or configuration of space, then alternate
means
shall be approved by the safety engineer or plant Safety
Staff
supervisor.

5. 'The responsible safety staff shall assist the responsible

-- - supervisor in preparing the emergency plan.
 Appendix VII
Hazard Control Instruction Page 5
ICI-G8
8/31/81

6. There shall be at least two employees designated

* as rescue
personnel present at the entrance to the confined
* an acceptable alternate position when the entrance space or
area is
in a high radiation area. They shall be provided
* with self-
contained breathing apparatuses and harnesses
with lifelines.
Safety Observer
During all operations in a confined space, a safety
observer shall be stationed
outside to provide constant communication *(visual
or
inside. The observer shall have adequate equipment audio) with the employees
available for rescue should
an emergency occur. This equipment should include:

1.. Communication equipment to summon assistance.

I

2. Appropriate lifelines, safety belts, etc. (as

required in
the emergency plan).

3. Self-contained breathing apparatus (as required

in the
emergency plan).
Each safety observer shall be briefed by the
immediate supervisor as to his
responsibi.lities and duties (routine and emergency).
Each observer shall
comply with the following'rules:

W ~ ~~Remain in
safe araimdaeyotide the confined space.
2. Remain in communication with employees inside
confined space.
3. Ensure all employees comply with requirements
in checklist and
,sign in/out on accountability log.
S4. Ensure proper rescue equipment is readily available
and used
during rescue.

5. Know location of nearest phone and number to

contact for
emergency assistance (PAX 299).

Plant Superintendent
Attachments

General Revision
 Appendix 7VI
Hazard Control Instruction
Page 6
HCI-G8
APPENDIX A 8/31/81
CONFINED SPACES

Reactor Buildings

I. Upper Containment - Refueling Cavity

2. Upper Containment - Reactor Vessel
3. Lower Containment - Reactor Coolant Drain Tanks
4. Lower Containment - Area Underneath Reactor Vessel
5. Lower Containment - Floor Drain and Equipment Sump
6. Lower Containment - RHR Containment Sump
7. Lower Containment, Fan Rooms - Fan Motor Enclosures
8. Lower Containment, Accumulator Rooms - Accumulator
Tanks
9. Lower Containment - Pressurizer Relief Tank
10. Lower Containment - Pressurizer
11. Lower Containment - Upper 15 Feet of Pressurizer
12. Enclosure
Lower Containment - Steam Generators
13. Lower Containment - Upper 15 Feet of Steam
Generator Enclosures
Auxiliary Building

El. 791.75

1. Demin Water Tanks

2. Raw Water Tanks

El. 734
1. Filter Trains "A" and "B" Emergency
Gas Filter Treatment Room
2. New Fuel Storage Vault
3. Spent Fuel Pit
4. Fuel Transfer Canal
5. Component Cooling Surge Tanks
6. Auxiliary Boration Make-Up Tank

El. 714

1. Waste Evap. Cond. Demin Pit

2. Evap. Feed Ion Exchange Pits
3. Waste Evap. Cond. Filter Pit
4. Spent Fuel Pit Demin Pit
5. Spent Fuel Pit Demin Filter Pit
6. Evap. Cond. Demin Pits
7. Evap. Cond. Filter Pits
8. Evap. Cond. Feed Ion Exchange Filter
Pit
9. Reactor Coolant Filter Pit
10. Seal Water Filter Pit
11. Seal Water Injection Filter Pits
12. Cation Bed Demin Pit
13. Mixed Bed Demin Pits
I.4. Spent Fuel Pit and Skimmer Filter
Pit
I.5. Auxiliary Building Gas Treatment System
 Appendix VII
Hazard Control Instruction
Page 7
HCI-G8
APPENDIX A 8/31/81
(Continued)

CONFINED SPACES

El. 706
I. Pipe Tunnel at Waste Packaging Area

El. 690

I. Boron Injection Tanks

'2. Gas Decay Tank Rooms
3. Gas Decay Tanks
4. Caustic Batch Tank
5. Boric Acid Storage Tanks
6. Boric Acid Batch Tank
7. Boric Acid Filter Pits
8. Monitor Tank
9. Reactor Coolant Filter Rooms
10. Seal Water Filter Rooms
11. Seal Water Injection Filter Rooms
12. Volume Control Tanks
13. Containment Purge Air Fan Enclosures

El. 669

.. Transformers for Light Boards

2. Valve Rooms at Refuel and Primary Water
Storage Tanks
3. Spent Resin Storage Tank
4. Cask Decon Collector Tank
5. Laundry and Hot Shower Tanks
6. Chemical Drain Tank
7. Hold Up Tanks
8. B. A. Evap. Pkgs. "A" and "B" Tanks
9. Concentrate Filters Pit
10. Waste Evaporator Package Tank'
.11. Auxiliary Waste Evaporator Package Tank
12. Waste Condensate Tanks
13. Refueling Water Purification Filters

El. 653
1. Floor and Equipment Drain Sump
2. Passive Sump
3. Evap. Cond. Drain Tank
4. Tritiated Drain Collector Tank
5. Waste Evap. Feed Filter Pit
6. Sump Tank
7. Auxiliary Waste Evap. Feed Filter Pit
8. Floor Drain Collector Tank
9. Enclosure Approximately 5 Feet North of
Fixed Ladder to Elev. 669
10. Elevator Pit
 Appendix VII
Hazard Control Instruction
Page 8
HCI-G8
APPENDIX A 8/31/81
(Continued)
CONFINED SPACES

Turbine Building

El. 773

I. Gland Seal Water Tanks

2. Potable Water Tanks

El. 732

1. Steam Chests of Turbines

2. Moisture Separator Reheaters (Including
Crossovers)
3. Auxiliary Boiler
4. Generator

El. 706
1. 6.9kV Transformers for Lighting Boards
1, 2, 3, and 4
2. MSR Crossunders
3. MFPT Lube Oil Tanks
4. MFPT
5. Condensers
6. Turbine Oil Storage Tanks
7. Heating Sediment Tank
8. Heating System Expansion Tank

El. 685

1. Floctreator Tank
2. Deaerator Tank
3. Water Heater Tank
4. Mixed Bed Tanks
5. Cation Tanks
6. SGB Tanks
7. Stator Water Supply Tank
8. Turbine Oil Sump
9. Condenser Water Boxes
10. MFPT Condensers
11. Heater Drain Tank #3
12. Heater Drain Tank #7
13. Service Air Receivers
14. Elevator Pit

El. 662.5

I. Discharge Conduit
2. Intake Conduit
3. MLFPT Drain Tanks
4. Demin Waste Neutralization Tanks
5. Caustic Storage Tank

•.:. - S'-,.
.I -
 Appendix VII
Hazard Control Instruction Page 9
HCI-G8
APPENDIX A 8/31/81
(Continued)

CONFINED SPACES

El. 662.5 (Continued)

6. Auxiliary Caustic Storage Tank
7. Primary Hydrazine Storage Tank
8. Primary Ammonia Storage Tank
9. Clearwells
10. Sand Filter Tanks
11. Demin Waste Sump
12. Inlet and Outlet Pipes from Water Boxes
13. Condenser Drain Sump
14. Hotwells
15. Station Sump

Service Building

1. Sewage Ejector Pit, Elev. 690 (Power Stores)

2. Sump, Elev. 690 (Power Stores)
3. Elevator Pits

Con-Demin Building

El. 706

I. Anion Tank
2. Cation Tank
3. Sodium Sulfite Tank
4. Pre-Coat Body Feed Tank
5. Condensate Polishers
6. Electrical Vault

El. 685

I. "Neutralization Tank
2. Non-Reclaimable Waste Tank
3. Sump
4.- High Crud Tanks
5. Resin Storage Tank
6. Acid Reclaim Tank
7. Caustic Reclaim Tank
8. Caustic Storage Tank
9. Hot Water Tank

Additional Equipment Building #1

. I. Accumulator Tanks
2. Sump
3. Valve/Pipe Pit
 Appendix VII
Hazard Control Instruction
Page 10
APPENDIX A HCI-G8
8/31/81
(Continued)

CONFINED SPACES

Additional Eouipment Building #2

1. Accumulator Tanks
2. Glycol Mixing Tanks
3. Borax Overflow Drain Tank
4. Borax Mixing Tanks
5. Sump
6. Valve/Pipe Pit
7. Ice Bins

CDWE Building

I. Distillate Tanks
2. Vapor Body Tank
3. Separator Tank
S , 4. Blow Down Tank
5. Heater Tank
6. Bottoms Tank
7. Valve Pit Below Elev. 707.5

* . Intake Pumping Station

1. Pumpwells
2. Sump
3. Gate Slots

Diesel Generator Building

1. Diesel Oil Storage Tanks

SodiumHypochlorite Building

1. Sodium Hypochlorite Storage Tank

2. Caustic Storage Tank
3. Brine Storage Tank
4. Cable Vault

Lift Pump Station

1. ID, 2A Valves
2. Bearing Lube Water Storage Tank
3. Pumpwells
4. Valve Vault
5. Valve Vault Sump

Acid Storage Building

1. Acid Storage Tanks

 Appendix VII
Hazard Control Instruction Page 11
HCI-G8
APPENDIX A 8/31/81
(Continued)

CONFINED SPACES

Temporary DI Building

1. Caustic Storage Tank

2. Acid Storage Tank
3. Tank Trailers
4. Mixing Bed Tanks
5. Cation Bed Tanks

500-kV Yard
0.~
I. Pits - "A", "B'", and "C"
2. Transformers
3. Isolated Phase Bus AHU

Outside Storage Tanks

1. Insulating Oil Storage Tanks in 500-kV Yard

2. Lay-Up Water Holdup Tank
3. Gasoline Storage Tank
- 4. -Primary.Water Storage Tanks
5. Refueling Water Storage Tanks
6. Lube Oil Storage Tanks
7. Condensate Storage Tanks
8. Diesel Oil Storage Tanks

Flow Monitoring and Sampling Station

I. Entire Structure

Discharge Structure

Gate Slots
Manholes

Cooling Towers

I. Cooling Tower By-Pass Systems

Manholes, Handholes, Catch Basins, Curb Inlets,

Valve Boxes
1. Every Structure That Is At Least 5 Feet Below
Grade (Specific Locations
Will Be Added At A Later Date)

Cable Tunnels

1. Cable Tunnel from CCW Intake Pumping Station

to Turbine Building
2. Cable Tunnels from Turbine Building to 161kV
and 500kV Yards

I ~ . - -

* .
 Appendix VII
Ilaz3rd Control I•sstructi.on
Page 12
HiCI-08
APPENDIX A
8/31/81
(Continued)

CONFPIhD SPACES

ERCW Building

1. Traveling Screen.Slotsl, Elev. 720

2. Cbncrete Air Vent Structure, Elev. 720
3. Stop Log Storage SIo.t&,- Er.m.-720
4. S•np in Middle Compartment, Elev. 720
5. Electrical Manholes, Elev. 688

AERCW Structure

Gate Slnt-.;
Pump Wells

Yard Areas

CO2 Vault, South of Turbine Building

Septic Tanks
Vahve Rooms Above Septic Tanks
Pump Pits At Diffuser Gate Structure

Heating !!Ventilating and Air Conditioning Systems

I-&.Every System That Can 'Be Completely Entered
By Workers :(Thcludes Duct Work)

-. ~.
!

Appediyx VII
Hazard Control Instruction
Permit # Page 13
HCI-G8
APPENDIX B
8/31/81
CONFINED SPACE ENTRY PERMIT
Location:

Date:
Time Permit Starts
Time Permit Expires
Extended to

Brief description
of work:

NO WORK OTHER THAN THAT DESCRIBED ON

THIS PERMIT SHALL BE ALLOWED 4.-

Atmospheric Monitoring
Oxygen Concentration (Continuous
Monitoring Yes No) Equip #
-. Time Checked vy Time Checked by
Time Checked by Time Checked by
Toxic Vapors (Suspected Contaminant
TLV )
-Equipment Used
__% of TLV -- Time Checked by __ of TLV Time Checked by
___ of TLV Time Checked by __ of TLV Time Checked by
Flammable/Combustible Vapors
Equip #
of LEL __ Time - Checked by _ of LEL Time -Checked by
% of LEL __ Time Checked by of LEL Time Checked by
Checklist completed and Job Safety Analysis
performed.

Responsible Foreman
Date/Time

Responsible Foreman
Date/Time
Entry Approved:
Safety Staff Date/Time
Extension Approved:
Safety Staff Date/Time
Exemption Approved:
Safety Staff Date/Time
Safety Observer(s)

w Return this permit to Safety engineer after work has been completed.
 Appendix VII
Hazard Control Instruction Page 14
HCI-G8
APPENDIX B 8/31/81
(Continued)

CHECklIST
1. Hold order authorized and required equipment
tagged? Yes No NI;
Hold Order Number

2. Are lines carrying hazardous materials to

confined
space blanked or removed?
Yes No N11
3. Confined space purged?
-Yes No N/,
Method
4. Written emergency 'plan discussed with all
employees
involved?
Yes
5. Respiratory protection required?
Type Required
Yes No

6. Portable lighting and tools required:

None
through GFCI
12 volt or less
battery operated
7. Proper protective clothing/equipment provided?
Yes NO NIA
8. Harness or body belt with lifeline required?
Yes No
9. Communication with employees inside confined
space? Yes
voice/visual
radio
other (Specify)

10. Does potentially explosive atmosphere exist?

(If yes,
complete this section.)
Yes No
Will explosive-proof electric tools, equipment
and
nonsparking devices be used?
Yes No
Will no smoking (cigarettes, cigars, etc.) or
spark-
producing equipment within 50 feet of entrancebe
prohibited?
Yes No
11. Special Instructions:

12. Emergency Plan: ____________________

_________

13. Exemption:

•12 -~
 Appendix VII
Hazard Control Instruction Page 15
EC1-G8
APPENDIX B 8131/81
(Continued)

Accountability Log

PERSON DATE
TIME
OUT TW •.,•

IN IOUT IIN IOUT IN OUT TNT

fr -%yW

- - - - -

.1...

- 1'*
L
Appendix VIII

,.7.
 Appendix VIII
TEN¶ESSEE VALLEY AUTHORITY I
Page 1
Sequoyah Nuclear Plant SQA126
Standard Practice 10/28/81

SOLID AND HAZARDOUS WASTE MANAGEHENT - DPM NO. NS1E2

'References: DPM NB1E3

DPM N78S2
SQA120
SQA127
SQS40
SQS44

1.0 PURPOSE
This procedure describes how the Division of Nuclear Power (NUC PR)
will execute its responsibility for management of solid waste
activities at all TVA nuclear plants. This procedure will clarify
Environmental Protection Agency (EPA) and the state, local, and TVA
requirements on the management of solid waste activities and will
establish a uniform policy and environmentally satisfactory methods
for the management of solid waste activities at all TVA nuclear
plants.

2.0 SCOPE
* •This procedure applies to the responsibilities of nuclear plant
personnel and Nuclear Power Central Office (NCO) personnel relating
to:

(a) PCB material or PCB-contaminated material handling, equipment

maintenance, collection, storage, onsite transportation,
container labeling,*and disposal.

(b) Demolition and construction waste storage, collection, and

disposal.
(c) Management of clearing wastes at any TVA nuclear plant,
primarily disposal if'any.
(d) Commercial solid waste storage, collection, and disposal.

(e) Asbestos removal, handling, waste storage, waste collection,

and disposal.
3.0 REFERENCES

3.1 The Solid Waste Disposal Act of 1965, as amended by the

Resource Conservation and Recovery Act of 1976 (Public Law
94-580)

3.2 Clean Air Act of 1970, as amended by the Clean Air Act

0 Amendments of 1977

* _ . •.,-* . * . .. .• . - . . .
:
 Appendix VIII
Standard Practice Page 2
SQA126
10/28/81

3.3 Executive Order 11752 (December 17, 1973)

3.4 40 CFR, Part 61, Sections 61.21-61.25

3.5 TVA Hazard Control Standard No. 302
3.6 TVA Hazard Control Standard No. 407
3.7 U. S. Environmental Protection Agency, "Guidelines for Thermal
Proccssing and Land Disposal of Solid Waste"
3.8 U. S. Environmental Protection Agency, "Guidelines for the
Storage and Collection of Residential, Commercial, and
Institutional Solid Waste"
3.9 U. S. Environmental Protection Agency, "Guidelines for
Procurement of Products That Contain Recycled Material (Not
Mandatory)"
3.10 U. S. Environmental Protection Agency, "Source Separation for
Materials Recovery Guidelines"
3.11 U. S. Environmental Protection Agency, ' Guidelines for
Beverage Containers"
3.12 The Toxic Substances Control Act of 1976 (Public Law 94469)
3.13 EPA's Rules and Regulations for Polychlorinated Biphenyls
(PCB's) Manufacturing, Processing, Distribution in Commerce,
and use Prohibitions (40 CFR Part 761)
3.14 Hazard Awareness Bulletin No. 66, Polychlorinated Biphenyls
3.15 Spill Prevention Control and Countermeasure Plan for Oil and
Hazardous Substances - All Nuclear Plants, DPM'No. N75A4
4.0 ABBREVIATIONS AND DEFINITIONS
4.1 EPA--Environmental Protection Agency
4.2 C&TB--Controls and Test Branch
4.3 M&ES--Assistant Director of Nuclear Power (Maintenance and
ng•ineering Services)
4.4 NCO--Nuclear Power Central Office
4.5 OPS--Assistant Director of Nuclear Power (Operations)

4.6 PCB--Polychlorinated Bipheziyls

4.7 RCRA--Resource Conservation and Recovery Act of 1976
 Appendix vqI!
Standard Practice Page 3 -
SQA126
10/28/81

4.8 NUC PR--Divison of Nuclear Power

4.9 PSS--Power Services Shop
4.10 Solid Waste--Any garbage, refuse, or sludge from a waste
treatment plant, water supply treatment plant, or air
pollution control facility; and other discarded material
including solid, liquid, semisolid, or contained gaseous
niaterial resulting from industrial, commercial, mining,
and agricultural operations, and from community activities.
Does not include solid or dissolved material in domestic
scwage; solid or dissolved materials in irrigation return
flows or industrial discharges which are point sources sub-
ject to permits under section 4.02 of the Federal Water
Pollution Control Act, as amended; or source, special
nuclear, or byproduct material, as defined by the Atomic
Energy Act of 1954, as amended.
.4.11 Hazardous Waste--A solid waste or combination of solid
wastes which, because of its quantity, concentration, or
physical, chemical, or infectious characteristics, may:
(a) Cause or significantly contribute to an increase in
mortality; or an increase in serious irreversible
illness or incapacitating reversible illness; or
(b) Pose a substantial present or potential hazard to
human health or the environment when improperly
treated, stored, transported, disposed of, or other-
wise managed.
4.12 Asbestos Wastes--Any material contaminated with'or containing
friable asestos that is removed or stripped from pipe, duct,
boiler, tank, reactor, turbine, furnace or structural member;
and scrap, debris, bags, containers, equipment, and asbestos-
contaminated clothing. (consigned for disposal) used in rela-
tion to work because of renovation, repair, modification, or
demolition. a
4.13 Clearing Waste--Trees, stumps, trimmings, brush, fencing
(post and wire), remains of buildings, rocks, rubble, etc.,
generated during the process of clearing land.
4.14 Commercial Solid Waste--All types of solid wastes - generally
food wastes, paper, floor sweepings, rags, plastics, food and
drink cans, leather, rubber, glass, light bulbs, air and oil
filters, packing materials, small quantities of wood (not
lumber), tree limbs, and leaves generated by stores, offices,
restaurants, warehouses, and other nonmanufacturing activities
(power generating plants). Residential and industrial wastes
are excluded.

*, . • . , : . .- *,i. ,

... . :
."
 ADDendix Vi--
Standard Practice Page 4
~10/28/81 SQAI26

4.15 Construction and Demolition Waste--The building material waste

and rubble resulting from construction, remodeling, repair,
and demolition operations on pavements, houses, commercial
buildings, and other structures. This material is primarily
scrap lumber, scrap metal, unusable concrete, broken bricks,
concrete blocks, rocks, and dirt.

4.16 Food Waste--The organic residues generated by the handling,

storage, sale, preparation, cooking and serving of foods. It
is commonly called garbage.

4.17 Oily Waste--Liquid waste (nonhazardous) containing some oil

Out primarily water) sludge from bottom of storage containers.
and residue from oil filtering or cleaning.

4.18 Waste Oil--This oil consists of waste engine oil, transformer

oil (non-PCB's), fuel oil, cutting oil, hydraulic fluid, and
other oil-base material (except oil-base paint).

4.19 Solid Waste Managcment--The systematic administration .of

activities which provide for the collection, source separa-
tion, storage, transportation, transfer, processing, treat-
ment, and disposal of solid waste.

4.20 Hazardous Waste Management--The systematic control of the col-

lection, source separation, storage, transportation, processing,
treatment, recovery, and disposal of hazardous waste.

4.21 Chemical Waste Landfill--A landfill at which protection is pro-

vided from PCB's deposited therein against risk of injury to
health or the'environment by locating, engineering, and
operating such landfill so as to prevent migration of PCB's
to land, water', or the atmosphere.

4.22 Demolition Waste Landfill--An area or site used for the

Sdisposal of demolitiQn waste.

4.23 Sanita!: Landfill--A facility for the disposal of solid

waste which meets the criteria published under section 4004
of RCRA.
4.24 Storage--The interim containment of solid waste after genera-
tion and prior to collection for ultimate recovery or disposal.

4.25 Storage Container (Solid Waste)--A receptacle used for the

temporary storage of solid waste while awaiting collection.
4.26 Collection--The act of removing solid waste from a central
storage point.

U
 Appendix V•II
Standard Practice Page 23--
SQA126

0 ; ATTACHIfENT I
10/28 / 82

Black Yellow

4 ~CON7AEIS

A fo-ic oflvironmontcl con-forniriont

raquinu
spocicL fannl11r-3 aOd dipo al in
5 occordcncowih
U.S. Environrnuntal Pro~ocfion Agoncy
Rcucjjn
40 CF' 761. For Dispmoal Inorunction
con-cc
"ht nacrus U.S. E.P.A. O,-Rco.
In cas) af c~cidenl or Diil, cc•I toil
froe
3 io
U "U.S.
C=t Guard Nutioncl Rampcnto Conter:
U.' CCO00..424.-,.3SO2
.
Als-o Con~ot
elepho . _.__..____
Sit nin
.______

...... if

0
 Appendix V1il
Standard Practice Page 24
SQA126
10/28/81
ATTAC}DNT 2

Asdistant Director of Nuclear Power (Operations)

FROM:

DATE:

. NUCLEAR PLANT

FROM

LOCATION TVA P'dORPIANCE CONTRACTOR PERFORMM-LCE

Satisfactory Unsatisfactory Satisfactory Unsatisfactory
Maintenance Shops

Other Shops

Offices
Plant Grounds
Food Areas

Dumpsters

Comments:

Plant Superintendent
 Appendix VIII
Standard Practice Page 19
SQA126
10/28/81

11.4 Stornge

11.4.1 Transfer to Power Stores--All PCB liquid waste

(500 ppm or greater PCB) resulting from NUC PR
activities at all TVA nuclear plants shall be
transported immediately to Power Stores, Muscle
Shoals for storage or disposal. The PCB-contami-
nated liquid waste (50-500 ppm PCB) and solid
waste must be transferred from temporary storage
within 30 days to the storage facility at Muscle
Shoals.
11.4.2 Onsite Storage--All PCB wastes from TVA nuclear
plants temporarily stored on site shall be stored
as follows:

11.4.2.1 Until January 1, 1983, intact capacitors

may be stored on pallets placed next to
.
*1the storage area.

11.4.2.2 Drummed liquid and solid waste shall be

stored in-doors on a smooth, impervious
IL floor without drains and constructed with
a continuous 6-inch-high curb providing a
containment volume equal to at least two
times the internal volume of the largest
PCB times the internal volume of the
largest PCB container or item or 25 percent
of the total internal volume of all PCB
ý7. equipment or containers stored, whichever
is greater.

11.4.2:.3 All waste stored indoors or outdoors and

transformers shall be inspected at least
once every 90 days. An inspection log
shall be kept and any leaks discovered
shall be reported immediately to the C&TB.

11.4.2.4 Warehoused new PCB materials shall be

labeled and stored in containment areas
of sufficient volume to contain 110 percent
of the volume of the original container.
The storage bin shall be labeled.
11.4.3 All spills or leaks shall be reported to the shift
engineer as required by DPI No. N75A4.
 APpendix VIII
Standard Practice Page 20
SQAI26

0
10/28/81

11.5 Servicing PCB and PCB-Contaminated Transformers

11.5.1 500 ppm or Greater--PCB transformers (containing

500 ppm or greater of PCB) cannot be rebuilt.
Rebuilding a transformer may involve completely
draining the transformers, removing and disassembling
the core, reworking the coil or rewinding a new coil,
reassembling the core, and refilling the transformer
with new fluid.
11.5.2 Safetv--Testing the dielectric fluid, filtering the
fluid, removal of some fluid and then returning or
replacing it, replacing gaskets, and some repairs
shall be performed so as to minimize PCB exposure.
11.5.3 Reclassification--When necessary, PCB transformers
shall be reclassified to PCB-contaminated transformers
by draining and refilling them with non-PCB dielectric
fluid and testing and finding them to contain less
than 500 -ppm PCB after at least three (3)months of
inservice use.

11.5.3.1 Until the test requirements are met, the

marking, handling, transporting, storage,
and disposal of all transformers shall be
as for PCB transformers.
11.5.3.2 The manufacturer's nameplate designating
the transformer as containing PCB material
or the TVA PCB label shall not be altered
until sufficient proof is obtained by
laboratory analysis that the dielectric
fluid in the transformer contains less than
500-ppm PCB (see Section 6.2.5). A copy of
the report must be kept on site until
disposal of the transformer.
11.5.4 Removal From Service--When a PCB -transformer or other
PCB equipment is removed from service (for repairs,
etc.), the plant superintendent is to notify NCO
personnel as required by 6.2.5 of this procedure.
11.5.5 Service Restrictions--There are no service restrictions
for PCB-contaminated transformers o'ther than normal
safety precautions and those restrictions for the
disposal of the dielectric fluid.

0
 Appendix vII1
Standard Practice Page 21
SQA126
10/28/81
0 1>6 Disposal

11.6.1 Power Stores--Disposal of PCB liquid and PCB-

contaminated waste shall be arranged by repre-
sentatives of Power Stores. PCB-contaminated
transformers, after draining dielectric fluid,
will be disposed of in a sanitary landfill or
sold for scrap.

11.6.2 Transformer Disposal--Transformers containing PCB

material (containing 500 ppm or greater of PCB)
to
be disposed of shall be drained, refilled with
kerosene, xylene, or toluene, and redrained after
18 hours. Disposal shall be in a chemical waste
landfill.
11.6.3 Miscellaneous PCB Waste--All PCB-soaked software,
contaminated hardware, containers, and all other
materials or items containing or contaminated with
PCB's shall be :ollected in labeled 5-gallon, 24-
8
gauge or 55-gallon, 1 -gauge steel drums or placed
in drums as filler material.

11.7 Labels

11.7.1 Form--Labels shall be made of materials equivalent

to
•W--. Brady Company, B-120 fiberglass and B-946
out-
door film, sized 6 inches by 6 inches, and printed
as shown in Attachnment 1.

11.7.2 Locations Used--Fiberglass labels with grommetted

mounting holes may be used for labeling transformers,
vehicles, pole structures, storage areas, and security
fences while self-adhesive labels may be used for
labeling capacitors, drums, equipment, and storage
areas.
11.7.3 Obtainin Labels--Labels for use at the nuclear plants
may be obtained from the nuclear plants' Power Stores
storerooms.

11.8 Safety
11.8.1 Protective Clothin&--If contact with PCB's is required,
suitable protective clothing, including aprons
and
neoprene gloves, shall be used. To protect the eyes,
safety glasses with side shields or a full-face shield
.shall be worn.
 Appendix V11-7
Standard Practice Page 22
SQA126
10/28/81

11.8.2 Eve Contact--If liquid PCB's contact the eyes, the

eyes shall be irrigated immediately with large
quantities of running water for approximately 15
minutes and Lhcn examined by a physician.

11.8.3 Cuts, Abrasions, etc.--In the event PCB's seep into an

open cut or abrasion, irritation will result. The
irritation can be reduced by applying medicinal washes
or mild detergerits £ollowed by the application of cold
cream.

11.8.4 Contact With Hands--If hands should come in contact with

PCBrs despite above precautions, they should be cleaned
before eating, drinking, smoking, or using the toilet.
Waterless hand cleaner and wipe towels used for this
purpose shall be disposed of in the same manner as
other PCB-contaminated materials.
11.8.5 Breathing Vapors--Personnel should avoid breathing
vapor or fumes from heated PCB's.
12.0 COMPLIANCE AND TECHNICAL ASSISTANCE
12.1 Solid Waste Services--The plant superintendent shall develop
and issue plant instructions for implementing and carrying out
the requirements of these procedures. The Compliance Section,
C&TB shall provide any assistance as requested by the plant
superintendent in the preparation of solid waste management
services' requisitions, and maintain and provide information
on solid waste storage equipment or systems and collection
systems available to the-plants.
12.2 Landfill Assistance--The Compliance Section, C&TB shall
assist the plant superintendent in locating and constructing
an onsite demolition waste landfill, if needed.
12.3 Compliance--All disposal, operations shall be coordinated with
Ehe Compliance Section, C&TB. These operations shall be
monitored for compliance with applicable regulations by the
Compliance Section, C&TB.
12.4 Updates and Corrections--The Compliance Section, C&TB shall
review all new or proposed solid waste legislation and
regulations and revise the division procedure as required.

T
hoer nuperintendent
Atta chments
General Revision

4-P-1
 Appendiix VIII
Standard Practice Page 16
SQA126
* 10/28/81

properly disposed of in accordance with Federal or

State regulations. In some instances, it may be
more economical to bury the entire unit or section
without stripping the asbestos. In making the de-
cision as to whether to strip the asbestos or to
bury the whole piece of equipment, a thorough
economic analysis should be made considering the
following factors:
(1) Labor cost for stripping the equipment;

(2) Cost for burying the equipment versus the

cost of burying the asbestos alone;

(3) Revenue from the sale of salvaged metals;

(4) Employee health protection costs; and

(5) Cost of dedicating as a permanent disposal
area the extra land required for burying
•[the whole piece of equipment. Any onsite
area used for disposal of any asbestos waste
,Imust be marked as a disposal area and cannot
be used for any other purpose.

10.3 Collection--Each container (plastic bag, box, bulk storage

container, etc.) shall have an asbestos warning label or tag
with the following information:

ASBESTOS

CAUTION
Breathing Asbestos is Hazardous to Your Health.

Keep Container Closed and Avoid Breathihg Dust.

10.4 Transportation--Asbestos waste must be properly collected,
contained, and labeled prior to transporting. The containers
must be then handled carefully to prevent rupture.
10.5 Disposal--All asbestos waste shall be disposed of in a local,
state-approved sanitary landfill.
10.6 Onsite Landfill Operation--The disposal site for asbestos
shall be operated and maintained in accordance with the
following procedures.
10.6.1 Approval--All onsite disposal areas must be approved
by the Compliance Section, C&TB.

- -- ,.
 Appendix VIII
Standard Practice Page 17
..., SQA 126
10/28/81

10.6.2 Daily Covering--At the end of each day or at least

every 24 hours during which asbestos waste is being
disposed, the waste shall be covered with 6 inches of
nonasbestos-containing material. Covering of con-
tained asbestos waste shall be done in such a manner
as to prevent rupture of the disposal container or
plastic bags.

10.6.3 Previous Sites--Filled, completed, abandoned, or

previously used sites shall be covered with 24
inches of soil and maintained to prevent erosion.

10.6.4 Site Marking--All sites, active or inactive, shall

be posLed and permanently marked or identified by a
20-by-14-inch sign reading:

CAUTION
ASBESTOS WASTE DISPOSAL SITE
AVOID CREATING DUST
BREATHING ASBESTOS IS HAZARDOUS TO YOUR HEALTH
The marker shall be constructed and labeled in accord-
ance with TVA Hazard Control Standard No. 302.
10.6.5 Accessibility to Site--The disposal area shall be made
inaccessible to the general public.

11.0 PCB WASTE PROCEDURES

11.1 Marking--Each PCB transformer, power factor capacitor, PCB

waste container, or temporary PCB storage area operated by
NUC PR at all TVA nuclear plants shall be marked using the
label described ill SecLion 11.7 of this procedure.

11.2 Handling

11.2.1 General--All PCB liquids being transferred, removed,

and processed because of transformer installation,
repair, or disposal shall be handled as instructed in
Attachment 1 of the plant appendices in DPM No. N75A4.

11.2.2 Intact Large Capacitors--Intact large capacitors

removed for-K'sp'os*a1'-ia~l be dated at the time of
removal from service and transferred within 30 days to
Power Stores, Muscle Shoals for storage or disposal.

..Lý
 ..
ppendix VII!
Standard Practice ?age 18
SQAI26
10/28/81

11.2.3 PCB Spill Materials--Failed or leaking large capacitors,

packs, and liquid-soaked soil and waste resulting from
rupture or spill shall be placed in sealable steel
drums (17C with open head) which are dated when filled
and transferred within 30 days to Power Stores, Muscle
Shoals for storage or disposal.

11.2.4 Labeled Drums Storage--Labeled drums of PCB solid

waste and PCB-contaminated liquid waste (50 to 500
ppm PCB) and intact large capacitors shall be placed
in a secure location at the facility where they can
be removed from use and easily inspected.

11.2.5 Transfer to Power Stores--The accumulated inventory

of PCB solid waste and PCB-contaminated liquid waste
shall be transferred within 30 days to Power Stores,
Muscle Shoals.

11.2.6 Large Quantities of Small PCB Capacitors--When large

quanLities (i.e., 100 uaiLs or more) oi small PCB
capacitors (contained in small appliances and
fluorescent light ballasts) are generated, they should
be handled and disposed of in accordance with the
provisions contained in this procedure pertaining to
large capacitors.

11.2.7 PCB Shipments--The Compliance Section, C&TB shall be

regularly notified by the plant superintendent of all
shipments of PCB material or equipment from all TVA
nuclear plants. The C&TB shall also be notified of
all leaking equipment or containers and/or spills at
all TVA nuclear plants.

11.3 Transporting
11.3.1 Vehicle Marking--Each vehicle loaded with PCB trans-
f-omer(s) or drum(s) containing PCB waste, or a
combination of the two, shall be marked with the
label described in Section 11.7 of this procedure.
11.3.2 Label Locations--Labels shall be attached to the
front and to each door of the vehicle, and to the
material being transported if not already labeled.

11.3.3 Spills--Any spills or leaks shall be reported to the

shitt engineer as required by DPM No. N75A4.

'z
 Appendix VII:
Standard Practice Page 13
SQAI26
10/23/81

8.4 Waste Oil--All onsite storage facilities (tanks, drums, etc.)

shall be protected to prevent spills or leaks. Provision for
containment shall be in conformance with DPM No. N75A4. The
plant superintendent shall determine the storage capacity
required based upon Lhe disposal method utilized and freque:cy
of disposal. Waste oil may be sold to a waste oil collector/
processor. TVA has a contract with a collector to buy waste
oil. A copy of the prcseuL conLract and other information
may be obtained from the Compliance Section, C&TB.

8.5 -Oily Waste

8.5.1 Oily Waste Storage--Permanent storage containers

will probably not be required. Most storage con-
tainers will probably be 55-gallon drum category
or smaller. Adequate spill precautions shall be
taken in accordance with DPM No. N75A4.

8.5.2 Disposal by Contractor--This method will probably

require more permanent storage facilities and more
extensive spill protection measures. The contractor
may charge an additional fee for collecting and dis-
posing of oily waste. Information on contractors is
available from the Compliance Section, C&TB.

9.0 DEMOLITION AND CONSTRUCTION WASTES

9.1 Storage

9.1.1 Recoverable Portion--The recoverable resources portion

of demolition and construction, if salvaged, shall be
stored in an area established for such materials and
separated by type (metals, lumber, batteries, bricks,
rubber products, etc.).

9.1.2 Lumber Scaven.ing--If scrap lumber is offered to the

general public for scavenging, it shall be stored in
an area that is easily accessible to the public and
that will not interfere with plant operations or
personal safety.

9.1.3 Mixed Wastes--Every effort shall be made to keep

commercial, asbestos, and hazardous waste from being
mixed with demolition and construction wastes.

9.1.4 Lumber Storage Area--Scrap lumber storage areas shall

be thoroughly cleaned every three (3) months and all
residue disposed of in a satisfactory manner. All
other areas shall be thoroughly cleaned when scrap
material is sold at least once a year.
 Appendix viii
Standard Practice Page 14
SQA126
10/28/81 :

9.1.5 Litter Control--A litter-control program shall be

initiated for all salvage material storage areas.
Areas should be mowed on a regular basis or some
other means of growth control may be used. Graveled
areas would be desirable but not mandatory.

9.1.6 Nonsalvageable Waste--Nonsalvageable material (bricks,

FF-okeii blocks, diLt, nonasbesLos insulation, wood,
etc.) shou'ld be removed either directly to the dis-
posal site if onsite disposal is used or stored in
bulk (30-40 cubic yard) roll-off storage containers
if offsite disposal is used.

9.1.7 Contaminated Wastes--Any material containing or

contaminated with asbestos, PCB's, or hazardous
waste shall be stored in accordance with provisions
contained in this procedure for the appropriate
waste.

. 9.2 Collection--All demolition and construction waste should be

removed from the site of generation for disposal as soon as
the vehicle/container is filled.
* .

9.3 Disposal

9.3.1 Landfill Disposal--Demolition and construction waste

s3 be disposed of in an approved demolition waste
landfill.

9.3.2 Contaminated Waste--Any demolition and/or construction

waste containing commercial waste shall be disposed of
in an approved sanitary landfill.

9.3.3 Salvage Area Residue--Residue from salvage storage

areas and operations shall be disposed of in an
approved demolition waste landfill or in an approved
sanitary landfill.
9.3.4 Wood Waste--Wood waste may be disposed of by open
burning, buried in a demolition waste landfill, or
made available to the general public for scavenging.
Open-burning operations may require an open-burning
permit.

9.3.5 Compliance Monitoring--All disposal operations con-

ducted on site shall be coordinated with the
Compliance Section, C&TB. These operations shall
be monitored for compliance with applicable regula-
tions by the Compliance Section, C&TB.

4
0
'
-- * :.
p• -': '• . .
..
 Appendix VI::
Standard Practice Page 15
SQA126
10/28/81

9.3.6 Landfill Location--The Compliance Section, C&TB shall

assist the plant superintendent in locating and con-
structing an onsite demolition waste landfill, if
needed.

9.3.7 Landfill Closing--Upon completion of an onsite land-

fill, it shall be covered with at least two (2) feet
of compacted soil, contoured, mulched, and seeded
with grasses as appropriate to control soil erosion
and provide an environmentally acceptable appearance.
If n site has not been filled within one month of the
date it was started, all material placed within that
period shall be covered with an intermediate cover
of at least 12 inches of compacted soil and at each
30-day interval thereafter if additional material has
been placed in the landfill.

10.0 ASBESTOS WASTE PROCEDURES

10.1 Notification Requirements--Notification of intention to
renovate shall be provided to the Compliance Section, C&B
I.
as required in Section 6.2.6 of this procedure.

10.2 Removal and Handling

10.2.1 Wetting--Friable asbestos material used to insulate

or ireproof pipes, ducts, boilers, tanks, reactors,
turbines, or structural members shall be adequately
wetted during stripping or cutting.

10.2.2 Handling--Asbestos units shall not be dropped or

thrown to the ground, but shall.be carefully lowered
to ground level (this includes bags of asbestos
wastes).
10.2.3 Ventilation--In lieu of the wetting requirement
7 Tng removal)
uri above, a local exhaust ventilation
and collection system may he used to prevent emissions
to the outside air. Such local exhaust ventilation
systems shall be designcd and operated to capture the
asbestos particulate matter produced by the stripping
of friable asbestos material. There shall be no
visible emissions to the outside air from such local
exhaust ventilation and collection systems.

10.2.4 Economic Evaluation--Where economically practical,

asbes-os and asbsLeos-containing material shall be'
removed from any pipe, duct, boiler, tank, reactor,
turbine, or structure which is taken out of service.
The ferrous metal material shall be collected for
recycling and the waste asbestos material shall be
 Appendix V7I7
Standard Practice Page 9
SQA 126
~10/23/81

a PCB transformer
6.2.5 PCB Equipment Reclassification--When
or other PCB equipment is removed from service or
reclassified as PCB contaminated, the plant super-
intendent shall notify the NMB and the C&TB. The
notification shall contain:

(1) Serial number of the transformer

(2) Electrical size

(3) Location and function

(4) Liquid capacity
(5) Date removed from service
(6) If retrofilled, filled with what type of fluid

(7) If reclassified, a copy of the test results

(8) Replacement (if not existing) serial number,

type of dielectric fluid, fluid capacity,
... -- electrical size, and date put into service.

6.2.6 Renovaton Involving Asbestos--If asbestos is

involved, notification of intention of renovation
shall be provided to the Compliance Section, C&TB
at least 30 days prior to commencement of any planned
renovation or as early as possible prior to commence-
ment of any emergency renovation. The Compliance
Section, C&TB shall prepare and submit notification
of the plant's intentions to the State at least 10
days prior to commencement of any work (if given
sufficient notice). The notice shall include:
(1) Approximate amount of friable asbestos to
be removed;
(2) Facility name;
(3) Scheduled starting and completion dates;

(4) Nature of planned renovation (i.e., scheduled

outage, emergency outage, turbine repair,
etc.);

(5) Procedures to meet State requirements and TVA

Hazard ConLrol Manual (G19, DPM No. N78S2)
requirements; and

(6) Waste disposal site.

1.• - ... ." " '

..... . ' .£ • v ..
 Appendix VII
Standard Practice Page 10
SQA126
10/28/81

6.2.7 Open Burning--All open burning operations shall be

conducted and reported as specified in SQA120.
6.2.8 Reports to Regulatory Agencies--The Compliance
7&TB shall prepare any compliance reports
SecTioii,
for submittal to regulatory agencies, coordinating
with the Policy and Compliance Staff of the Office
of Natural Resources, the Nuclear Regulation and
Safety Staff of the Office of Power, and the Office
of Health and Safety, as required.
6.2.9 Record Keeping--All audit and/or compliance reports
may be destroyed after a period of 24 months from the
date of issue. All other general correspondence shall
remain on file for a period of three (3) years, after
which it may be destroyed. This includes both plant
and central office files. All records of spill events
shall be kept for the life of the plant.
6.2.10 Commercial Solid Waste Inspections--Using the forn shown
in Attachment 2 the plant superintendent shall submit
written reports of quarterly inspections of solid
commercial waste.
7.0 CLEARING WASTE PROCEDURES

7.1 Alternatives to Burning--Clearing waste such as small trees or

brush that have no commercial value may be cut, piled, and
burned on site as specified in SQA120 after considering the
following alternatives:
(1) Chip, stockpile, and compost for future use as a mulch
(landscaping) or soil conditioner;
(2) Scavenging by public for firewood; and
(3) Onsite burial-demolition waste landfill or unclassified
fill.
7.2 Timber--Trees of commercial value, if in sufficient quantity
to warrant sale, should be sold as timber; otherwise, it
should be disposed of as a commercial solid waste (see Section
8.0).
7.3 Stumps and Residue From Burning--Stumps from all size trees
and residue from burning shall be disposed of by burial.

0
 Appendix ViIi
Standard Practice Page 11 -
SQA126
10/28/81

7.4 Open Burning--All open-burning operations shall be conducted

in accordance with the requirements of SQA120.

7.5 Non-Burnable Wastes--There shall be no burning of commercial,

hazardous, or PCB wastes.

8.0 COH1ERCIAL SOLID WASTE PROCEDURES

8.1 Storage

8.1.1 Vectors and Spillage--All commercial solid wastes

shall be stored in such a manner that they do not
constitute a fire, health, or safety hazard or provide
food or harborage for vectors and shall be contained
to prevent spillage.

8.1.2 Food Wastes--All commercial solid waste containing

food wastes shall be securely stored in covered or
closed containers which are nonabsorbent, leakproof,
durable, easily cleanable, and designed for safe
handling.

8.1.3 Containers--Containers shall be of adequate size and

numbers to contain all commercial solid waste
generated between collections.
8.1.4 Container Cleanliness--All containers shall be
maintained in a clean condition so that they do not
constitute a nuisance and so that they retard the
harborage, feeding, or breeding of vectors.

8.1.5 Manually Emptied Containers--Reusable waste containers

which are emptied manually shall not exceed 75 pounds
(34.05 kg) or a capacity of 35 gallons, and shall
contain plastic garbage can liners.
8.1.6 Collection Vehicles--Because of the potential fire
hazard (fuel tanks, tires, etc.), collection vehicles
shall not be used as storage containers (i.e., use of
truck-mounted packer body rather than use of a
stationary compactor).

8.1.7 Compaction Equipment--The compaction equipment used

for the storage of solid waste shall be constructed,
operated, and maintained in such a manner as to
minimize health and safety hazards to personnel and
the public.

*
 Appendix VIII
Standard Practice Page 12
SQA 126
10/28/81

8.1.8 Litter Control--Areas around all storage containers

and equipment shall be kept clean and litter
controlled.
8.1.9 Drains--All drains in storage containers and equipment
s-hll be kept closed. All containers shall be kept
closed or covered at all times except when in use
(filling or emptying).
8.1.10 Mixing Wastes--Commercial solid waste shall
not be
mixed wit other solid waste such as industrial
wastes or construction or demolition wastes.

8.2 Collection
8.2.1 Fency--All commercial solid waste shall be collected
or isposal at a minimum of once every seven (7) days.
' 8.2.2 -enging--Scavenging
of material from storage and
collection equipment shall be prohibited at all times
to avoid injury.
8.2.3 Collection Vehicle Drains--All collection vehicles
* -•
shall have all drains in the packer body closed so
as
to prevent leakage or spillage of any liquids con-
tained in the collected waste upon plant or public
roads.

8.2.4 Vehicles--All vehicles used *for the collection and

transportation of solid waste shall be enclosed or
adequate provision shall be made for suitable cover
(tarps, nets, etc.) so that there can be no spillage
while in transit.
8.3 Disposal
8.3.] Unsalvageable Commercial Waste--The unsalvageable
portion of commercial solid waste shall be disposed
of in an approved sanitary landfill.
8.3.2 Salvageable Commercial Waste--The recoverable
resource portion of commercial solid waste may be
recovered for sale, extended use at the plant or
other plants, or temporarily made available to
schools for teaching purposes.
8.3.3 Open Burning--Commercial solid
waste shall not be
disposed of by open burning or as a fuel in fire
barrels.
 Appendix VIII
Standard Practice Page 5
SQA126
10/28/81

4.27 Disposal--The discharge, deposit, injection, dumping, spilling,

leaking, or placing of any solid waste, PCB waste, or hazardous
wasL-e inLo or on anly land or water so that such solid waste or
hazardous waste, or any constituent thereof, may enter the en-
vironment or be emitted into the air or discharged into any
waters, including ground waters.

4.28 Open Burning--The burning of any material in such a manner

that products of combustion resulting from the burning are
emitted directly into the ambient air without passing through
an adequate stack, duct, or chimney.

4.29 Transport Vehicle--A motor vehicle or rail car used for the
transportation of cargo by any mode. Each cargo-carrying
body (e.g., trailer, railroad freight car) is a separate
transport vehicle.

4.30 Vectors--Carriers, usually arthropods, that are capable of

transmitting a pathogen from one organism to another.

4.31 Friable Asbestos Material--Any material that contains more

Dhan one-percent asbestos by weight and that can be crumbled,
pulverized, or reduced to powder (when dry) by hand pressure.

4.32 Adequately Wetted--Sufficiently mixed or coated with water or,

an aqueous solution to prevent dust emissions.
4.33 Renovation--The removing or stripping of friable asbestos
material-used to insulate or fireproof any pipe, duct, boiler,
tank, reactor, turbine, furnace, or structural member.
4.34 Removing--Taking out friable asbestos materials used to
insulate or fireproof any pipe, duct, boiler, tank, reactor,
turbine, furnace, or structural member from any building,
structure, facility, or installation.
4.35 Stripping--Taking off friable asbestos materials used for
insulation or fireproofing from any pipe, duct, boiler, taak,
reactor, turbine, furnace, or structural member.

4.36 PCB Article--Any manufactured item, other than a PCB container,

whose surface has been in direct contact with a PCB chemical
substance or a PCB mixture; includes capacitors, transformers,
electric motors, pumps, and pipes.
4.37 PCB Container--Any package, can, bottle, bag, barrel, drum,
tank, or other device used to contain a PCR chemical sub-
stance, PCB mixture, or PCB article and whose surface has
been in direct contact with a PCB chemical substance or PCB
mixture.

,0
 Appendix vuiI
Standard Practice Page 6
SQA126
10/28/81

4.38 PCE Equipment--Any manufactured item, other than a PCB ccn-

tainer or a PCB article container, which contains a PCB
article or other PCB equipment; includes microwave ovens,
electronic equipment, and fluorescent light ballasts and
fixtures.
4.39 PCE Mixture--Any mixture which contains 0.05 percent (on a
dry weight basis) or greater of a PCB chemical substance and
any mixture which contains less than 0.5 percent PCB chemical
substance because of any dilution of a mixture containing more
than 0.05 percent PCB chemical substance. This definition
includes, but is not limited to, dielectric chemicals, rags,
soil paints, debris, sludge, slurries, dredge spoils, and
materials contaminated as a result of spills.

4.40 PCB Transformer--Any transformer that contains 500-ppm PCB

or
greater.
4.41 PCB-Contaminated Transformer--Anv transformer that contains
50 ppm or greater of P -but less than 500 ppm. Transformers
filled with mineral oil dielectric fluid are assumed to be
PCB-contaminated transformers until proven otherwise.
4.42 Totally Enclosed Manner--Any manner that.will ensure that any
exposure of humail beings or the environment to any concentra-
tion of PCB's will be insignificant; that is, not measurable
or detectable by any scientifically acceptable analytical
method.

4.43 Capacitor--A device for accumulating and holding a charge

of
electricity and consisting of conducting surfaces separated
by a dielectric. Types of capacitors are as follows:

4.43.1 Small Capacitor--A capacitor which contains less

than 1.36 kg(3 lbs.) of dielectric fluid.
4.43.2 Lar, igh-Volta e Cacapacitor which
coniiains 1.36 kg(Y3 bs.) omore of dielectric
fluid and which operates at 2,000 volts ac or above.
4.43.3 arge , Low-Voltage Capaciotor--A capacitor which
contains 1.3b kg (3 lbs.) or more of dielectric fluid

and which operates below 2,000 volts ac.

5.0 RESPONSIBILITIES

5.1 Director of Nuclear Power--Is responsible for the overall manage-

ment of the division's power generation and maintenance programs
such that solid waste produced by these activities are managed
in a manner fully compatible with all Federal and State solid
waste management laws and regulations.

's.
 Page 7 VTII
Appendix
Standard Practice
SQA126
10/28/81

5.2 Assistant Director (Operations)--Is responsible for the overall

management of all division programs and activities such that
all solid waste generated at these facilities will be managed
in both an economical and environmentally acceptable manner
that complies with Federal and State laws and regulations.

5.3 Assistant Director (Maintenance and Engineering Services)--Is

responisible for overall mralagemeIIL o1 compiiance services
to
ensure the adequacy of the division's solid waste management
activities relative to Federal and State solid waste manage-
ment laws and regulations. Provides technical assistance
and
advice to other division branches, generating plants, and
other facilities in the development and maintenance of solid
waste management programs. Reviews proposed Federal and
State
regulations and comments as appropriate. flaintains liaison
and technical exchanges of information with other TVA divisions
and Federal and State health and environmental agencies engaged
in solid waste management activities. Responsible for economic
evaluation of all NUC PR solid waste management systems.
Reviews
all solid waste management procedures and revisions formulated
by the plant superintendent. Reviews bids and assists in
prepara-
tion of contracts by the Office of Power (Power Stores) for
PCB,
hazardous waste, and commercial solid waste disposal services
(transport and disposal). Reviews procedures formulated by
the
NCO Nuclear Maintenance Branch (NIB) for compliance with these
procedures and EPA's regulations and shall review all new
or
proposed solid waste legislation and regulations and revise
this division procedure as required.

5.4 Plant Superintendent--Is responsible for the day-to-day manage-

ment of the plant such that all solid waste generated by
plant
activities will be managed in a manner that meets applicable
Federal and State solid waste management requirements. Issues
instructions to supervisors for the managenent of solid waste
generated by all activities at the plant thzat will ensure
con-
tinuing compliance. Receives advice and technical assistance
from the NCO Controls and Test Branch (C&UR) personnel in
planning and implementing plant solid waste management systems.

5.5 Plant Shift Engineer--Is designated as the Spill Prevention

and Containment Supervisor and is responsible for plant opera-
tion to minimize.the amount of hazardous or PCB substances
spilled at the plant site. His duties will include control
of access to the keys for entrance gates to areas storing
or
handling hazardous or PCB substances. lie is also responsible
for spill notification as specified in the Spill Prevention
Control and Countermeasure Plan for Oil and Hazardous Sub-
stances All Nuclear Plants (DPH No. NZSAh).

'0:--~
 Standard Practice Appendix
Page 8 vili

SQA126
10/28/81

6.0 GENERAL SOLID WASTE PROCEDURES

6.1 Contract Information

6.1.1 Contracts for disposal of PCB or hazardous wastes
shall be arranged by representatives of Power Stores
and reviewed by the NCO Compliance Section, C&TB.

6.1.2 Oil waste contract information is available from the

Compliance Section, C&TB.
6.1.3 Lists of EPA/State-approved disposal sites for all
types of wastes shall be kept by the Compliance
Section, C&TB.
6.1.4 All requisitions for solid waste management services
shall be initiated by the plant superintendent and
reviewed by the Compliance Section, C&TB.
6.2 Reports and Iispections
6.2.1 Waste Oil--An annual report of the quantity of waste
oil disposed of and the disposal method utilized shall
be submitted to the Chief, C&TB.
6.2.2 Plant PCB Inventory Report--Each NUC PR plant super-
intendent shall submit a yearly report to the C&TB
indicating the total number of PCB transformers and
capacitors remaining in service and the quantity
of fluid contained.
6.2.3 Power Service Shops PCB Reports--PSS shall maintain
records of all PCB transformers or capacitors
or disposed of and submit a quarterly report onrepaired
re-
pairs or disposals of PCB equipment to the C&TB. The
reports shall include (1) quantities of PCB liquid
transported to or from NUC PR facilities and (2)any
difficulties (spills, accidents, etc.) encountered.
6.2.4 PCB Storage Inspections--All PCB materials stored
inside or outside and all PCB transformers shall be
inspected at least once every .90 days. An inspection
log shall be kept for all stored PCB materials
PCB transformers (see Attachment 3) containing and for
date,
location, identification, and condition. Any leaks
discovered shall immediately be reported to the C&TB.

0
 APPENDIX IX

. .f.
 Appendix IX
TENNESSEE VALLEY AUTHORITY Page 1
SEQUOYAH NUCLEAR PLANT HCI-nI,10
Hazard Control Instruction 10/16/81

ASKAREL

References: SQA126
SQMl2 - "Disposal of Askarel," Westinghouse Bulletin I.B.
45-063-99B - "Instructions for Inerteen Insulating Fluid"
DPM-NS1E2

1. Askarel is supplied by electrical apparatus manufacturers under the

following trademarks:

Chlorextol - Allis-Chalmers Manufacturing Company

Inerteen - Westinghouse Electric Corporation
Noflamol - Wagner Electric Corporation
Phranol - General Electric Company
Saf-T-Kuhl - Kuhlman Electric Company

This liquid will be found throughout the plant as a nonflammable

. "' substitute for insulating oil in all of the indoor transformers.

* Askarel is an inert mixture and thus is immune to the natural

biological processes that normally attack and degrade such materials
in the environment. They can then be comsumed by fish and other
forms of life. Then when these lower forms of life are eaten by
* people their body accumulates this material which is though to
be harmful to various organs.

* 2. Each supervisor is responsible for the safe handling and disposal

of askarel and should ensure that all necessary personnel are made
aware of its harmful effects.

3. Each employee is responsible for informing his supervisor of any

potential hazards observed during the handling or disposal of
askarel.

4. Askarel is not normally toxic but some may find. it slightly irritating
to the skin during prolonged use. For this reason contaminations
should be avoided and protective :gloves or aprons should be worn
during prolonged use. Breathing of vapors or fumes should be avoided.
Exposed skin should be washed thoroughly with soap and water.

5. Contaminations shall be cleaned using rags and then washed with soap
and water. Spills shall be cleaned with rags and followed by
flushing with large quantities of water. The contaminated rags
should be disposed of as described below.
S6. Askarel shall not be discharged into streams, sewers, or
water
systems, nor shall its vapors be allowed to enter the
atmosphere in an uncontrolled manner. In the event of an
 APPENDIX X

- mi
w.
 Appendix X
TEN1,EESSEE ,,\ 1`.EYAUT.I[Oi.*TTY " -
SEQ UOYAII
'1 L'CLEAR -126
iLA'T
Y-i
alizard Cor1 .Lro) I LrucL ioW

PROCEDURES FOR THE CLA.ANUP OF PCh SPILLS AND CTII.L OF .-

"'TA"" "nA
IO , .

The following precautions shall bc Jnmp-iLc:1J0.,d i h c[Jincaiy; l". !...

until such time that sample analysis verifies the extent of PCZ conzn.n-, •-
1
As cleanup progresses and contamination levels ife reduced, tiee safectyv :
may authorize relaxation or selective c:iminaLi ju uf kta.;.c 1'rcdui.u2~.

(1) The area of possible PCB contamination shall be marked by o:

0l"g-'n-
barriers. Locations within the zoned-off areas shall be rest:ct,- to
cleanup crews and'others specifically authorized by the ianigem~L:
representative serving as the cleanup coordinator, t.he s.a"fety sa,:
supervisor or the duty shift engineer.

(2) Cleanup personnel and others permitted within the zoned-otff airLa z
use the following personal protective equipment:

(a) Ultra-Twin respirators with aplrupri:itc cartriidges sh;!li 1'.,n.e.

The safety staff shall be contacted if questions arise conccrr.ir:
* cartridges or usage. RespiraLor carLridges sh,!i be crangeu *ziice
per shift.
: (b) Protective gloves, shoe cover:;, and coveralls-.haii be
5 oCra.
Selection shall be coordinated with Llo sa[ety staff.

(3) All employees involved in the cleanup opt2-.-,tion or other ,.,:.. •.ct.'Lies
presenting any appreciable exposure hazard shall be logged o,- an e:x-)0aure
sheet with the durationof exposure recorded.

(4) The zoned-off PCB contaminated areas shall be treated in a mp.-nn,..r si::tilkr
to C-zones. Entrance to and exit from these areas shall be -Lia:idled i.;.
the following manner:

(a) Employees shall put on all protective equipmeil h": ui:tiL ecu.-g th0
zoned areas (no outer street clothing shall be worn uxiie:-:
. , ..
t: cvýe-
ealls).

(b) Before exiting the zone, employees shall remove all protccix2
clothing and deposit it in Lhe appropjriatel,, l--beled xLair•.
(5) Solvents and cleaning agents used sh-;ll be approved by the saFeCv ý:u1f
and any indicated precauLions impiemciLcted.

(6) During the cleanup procedure employees shlull follow tnese •ILC.cJLU;

(a) Skin contact with any potentially conLaminated •ir ..c. e

;.).
avoided. If skin contact occurs, Lhe safety staffs si1oula b2

0 consulted for guidance.

":..•
.;,•
,.. - .: . , . . . . ..-:'•
 1w.sq

51;

""I.
PCB Interim Measures Report Form Plant:
( ) Quarterly Inspection ( ) Weekly Inspection Attachment 3 Transformer ID:
Exposure Risk to Food and Feed (_) Yes (_) No Manufacturer and Serial No.

Location: Unit No. Elevation

Column Bay

VISUAL INSPECTION REPORT MAINTENANCE AND SERVICE HISTORY

Date Iosp. Type Date Serv.
Ins,. BV Leak L~ocation of Leak on Transfiirmer flp~rrlntinn nf Rpnn!r.
erv v
Location of Leakon_____________It ____ __ _ _ _ _ _ _ _ _ _ _ _ _

Jr

S - Stain Dry, Discoloration

SL - Small Leak Any PCB Dielectric Fluid on External Surface of Transformer (No Servicing ýequlred)
" HL - Moderate Leak Any PCB Dielectric Fluid Running Off External Surface of Transformer (Servicing Required)
ft.- Rupture Any Serious Leak Requiring Shutdown of Transformer
N .- V
CO

•.;,.•;
, i ,,
 APPENDIX XI

7. ..
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 Appendix I
Hazard Control Instruction Page 2
HCI-HM10
10/16/81
incident resulting in a spill or release, the notifications
and instructions as noted on Attachment A, or the placard
on the equipment, shall be followed. A placard similar to
Attachment A shall be placed on each piece of equipment
containing askarel to caution that this equipment contains
polychlorinated biphenyls (PCBs).
7. Hot apparatus containing askarel should not be opened except in a
well-ventilated area.
8. Askarel exerts a strong solvent action on most varnishes, gums,
rubber, and paints. Therefore, all-metal hose or pipe shall be
used when handling askarel.
9. The disposal, storage, handling, and accounting procedures specified
in SQA126 shall be complied with for all PCB (askarel) wastes.

First Aid
Ch mical Burns--Dilute the contaminating substance immediately with
• large amounts of water. This can be done by emergency shower, hose,
buckets or other means.

Eye Burns--Wash the eye immediately with clean water. This can be done
by an eyewash
washed, medicalor personnel
other means of clean water. After the eye has been
shall be consulted.

Power lfant uperintendent

•.•eneral Revision

0
 Appendix IX 1/a4e.
3
11/24/78

ATTACIDIENT A

Black Ye llow
. /

4A
~CAUTION

- CONTAONS

A toxic environmental contaminant requiring

special handling and disposal in accordance
with
U.S. Environmental Protection Agency Regulations
40 CFR 761. For Disposal Information contact
P.

-
the nearest U.S. E.P.A. Office.
In case of accident or spill, call toll free the
U.S. Coast Guard National Response
Center:.
V' 800-424-a 802 .
Also Contact Opcrations Duty Specialist
Tel. No. (615) 755-2495

* ~". *. * - .:*. -
- -, ~
 APPENDIX XII

~--
 C.,, Ad-,- t~J~/-. CZ~A- '~ - ~- -
AppenC.X 4_,.L
Page 2.Of 3

~~A.-1. ~Ce-.
ea~A~- t'(~ ~ -7/ 6,,Z

PCR

-~ ~ ~ ~ .A2ý I~L.

- ~
.2, 'A

Ihazard Controi. linstrucLi on AvDendix X

LL.'i 2

(b) Eye contact with PCB's should be avoided. If yc- Co.!Z:icL

the eyes shall be immediately washed wiLh large quantities
af
water.
(c) Employees shall wash their hands before eating,
dr..n,,.: -... .
or using toilet facilities. Food, dr'iek, or :rouokig
i....,Lur.',
shall not be permited in the zoned areas.

(6) All PCB contaminated materials shall be stored

and lIbel. ,l :.c... .4.;
with SQA126. All such materials shazL- be placed
in the des ....- t.:
areas.

__ _ , ".. ., ............
."- 7 .1"

. ".4
 APPENDIX XIII

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 Appendix XIII

LIST OF PERSONNEL IN GENERAL AREA

FROM TIME OF ACCIDENT UNTIL 2 HOURS AFTERWARD

J. M. Alexander Ernie Hill A. W. Mansfield

Coleman Amrstrong, III Joe Hope John Marsh
Joel Armstrong James A. Howard C. C. Mason
William E. Armstrong, Jr. i Kenneth L. Huskey Fred Massengale
Ogden Ballentine Hugh Irvin James Massengale
Tony Barfield G. W. Johnson Martha Massengale
Bob Barnes Lyndia Johnson R. D. Mayfield
Leslie Bell John Jones Steve McMcMahan
Billy Benefield J. E. Killian Herbert A. Morris
Vicki Bogan Fred Knight L. X. Morrison
Mark Brock Tom Kontovich John Ogle
L. T. Carr P. C. Lawrence Bill Payne
John Carroll Rocco Lepere W. G. Payne
Irvin L. Childers Fred Lewis Hippie Phillips
Barry Childs John Lewis H. W. Price
Johnny Churchwell Harold S. Link Kabah Raheen
Cheryl Clayton Elmer D. Mangrum Glenn R. Raines
Calvin Coleman James M. Reagan, Jr.
Franklin L. Cook R. X. Rector
Edward Cooley B. C. Ritchie
Bill Cottle Robert Roberson
Ed Craigge Jim Robinson
Doug Craven Charles L. Rogers
John Creighton Norman S. Rogers
R. E. Crews C. E. Rosenthal
Danny Cross Joe Skineer
Jonnie Daniel H. T. Sliger
Richard Daverson Tom Sliger
John E. Dodd James Smith
Jim Doty Perry Smith
Joseph Downs Rex Smith
R. J. Dwyer C. E. Sowers
Mark Eisenbise Carroll Sivley
Vince Eldridge Bill Sparks
R. L. Ellison Arvel E. Stafford
John Ettien Wanda K. Strunk
Hugh Fairfax Donald W. Thomas
R. W. Farner Gary Thompson
Ralph G. Fine Jerry Travis
Lawrence K. Flake R. E. Vandergriff
Orysifa Gann Charles Wadley
John R. Gass Walt Watson
P. H. Gass Cot ton Weller
Pete Gilmartin F. L. White
Jim Goodlet Marvin.E. Wilkey
Billy Joe Green Janet Williams
David G. Hamby R. C. Worley
William P. Hayes Dewey Wright
Bob Herrod J. L. Wright
 APPENDIX XIV

- .~k..

0 ~- 2.-. .
 Appendix XIV

Sampling, Analysis, and Results for PCB

Contaminated Areas

The attached data summarizes the dates, types, locations and results of
analysis associated with the evaluation of PCB contaminated areas and
their cleanup.

Legend

W -
wipe sample
A -
airborne sample
TBS -
turbine building station sump
TDI -
temporary D.I. building
CE -
cleanup evaluation
Den -
area east of the unit 1 neutral transformer underneath the
generator
ND - none detectable
NA - results not yet available
 Appencax xii
Page 2 of 3

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 ApDendix Xil
,p Page 3 of 3

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 Appendix XIV

PCB Sampling
Elevation 706

Date Sample Type

Collected and Number Location
Concentractio
2-4-82 4
W1 Hanger support E of xfmr, 6' below (CE) 2
20yg/ft
W24 North wall E end-abv suspended scaffolding 2
<5 (2) ,ug/ft
W3 4 North wall W end- " it 2
<5 (2)/pg/ft
W44 South wall E end- i" 2
<5 (2),ag/ft
W54 South wall W end- " of
<5 N'D
4
W6 Bottom of gen X end-abv suspended scaffolding
<5 ZD
W74 Bottom of gen,middle section abv susp scaf
<5 1D
W84 Bottom of gen, West end-abv susp scaffolding
<5 NI
W94 Overhead pipe middle E end-abv susp scaf 2
<5 (2)'g/ft
WI0 4 Conduit East end 2
5ji &g/ft
W11 4 4 East wall - from T-4 D line
<5 (4)a g/ft 2
W12 4 Nwall - " " 2
<5 (2)ag/ft
W13 4 S wall- " " 44 g/ft 2
W14 4 Overhead pipes North wall 22ýa g/f t2
W15 4 Overhead pipes East wall 5,ag/ft 2

W164 Overhead pipes South wall <5 (2) /ýg/f t2

W17 4 Void

W18 4 2
Hori piping 1' abv xfmr <10'> <5 (2)/ug/ft
W19 4 Hori pipe .3' South of transformer
<3'>
W204 5' N of xfmr on cement wall <1'> 1Op g/f t2
W214 Steel support 3' E of T-3 D line > t2
<2230 <5 %'Dg/f
W22 4 Piping (1-24-568) 12' E of xfmr <4230 > 2
6 lag/f t
W23 4 Piping sys (1-24-562) 35' SE of ,xfr<3830 > 2
51/g/ft
W24 4 Vert pipe 5' high 10' SE of xfmr <3530 > 2
8,'g/ft

4 *--

27
 ~"W~~

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are

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Neiv/rd/ yrounding 74/

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 Appenaix Xiv

PCB Sampling
Elevation 706

Date Sample Type

Collected and Number Location Concentration
1-22-82 W7 2
Cement wall E. of transformer (cleaned) 4.7,.g/ft

W8 2
Pipe just S. of transformer (cleaned) 110P g/ft

W9 2
Pipe just N. of transformer (cleaned) 22,pg/ft
2
Wi0 Cement wall NW of transformer 560,/ug/ft

WiI 1-24-552 H2 seal oil at air drain valve 751 :g/ft2

W12 2
From drain near the transformer 370,000/i.g/ft
2
WI3 2' W of T-8-D line 13/i.g/f t

W14 2
2' E of dress out clothing rack 17 pg/ft
2
W15 12' W of T-9-D line, 2' from boundry 6.5/ig/ft

W16 2
8' S of W15 location 7.8ýu.g/f t

Wi7 2
20' W of T-9-D line, 2' from boundry <10Ag/ft

Wi8 2
8' S of W17 location <10 /Ig/ft

W26 2
15' NW of T-3-D line, 4' from boundry <10,/.g/f t

W27 2
8' N of T-3-D line, 4' from boundry 20 ýUg/ft

W28 2
25' NW of T-3-D line, 4' from boundry 61pg/ft
23 2
1-23-82 W 706-1 On neutral bus cover 12 ?g/ft

W 706-223 2
Outside pipe S. of transformer 310/gft
2
W 706-323 On angle iron 5' above floor at T-6-D line 47,i g/ft

W 706-423 2
At T-3-D line on transformer pad 13,000/5g/ft
2
W 706-523 On middle pipeat T-3-D line in front of xfmr 39/5g/f.t

W 706-623 2
5' high on concrete support E. of T-3-D line 280,u.g/ft
W 706-723 2
Valve 1-24-888.at T-3-D line 87 ?g/ft
2
W 706-823 4' high on S side of column at T-3 -D line <10/g/ft
2
W 706-923 At T-8-C line <10,Ag/ft

:Wi
 Appendix XIV

PCB Sampling
Elevation 706

Date Sample Type

Collected and Number Location Concentration
28
1-28-82 W 706-1 On floor by H 2 0 fountain (CE) <10 (5)ý,.glft 2

W 706-228 On back and sides of cable trays near ftn. (CE) <10 (2) ,u.g/it 2

W 706-328 On the small overhead piping W of the xfmr (CE) <10 (6)?g/ft2

W 706-428 On the piping insulation N of the S column (CE) <10 (4) iglfr 2
1
W 706-528 On the sides and bottom of the 3 bus ducts (CE) <10 (3) g/ft 2

W 706-628 On the floor between the two columns (CE) 22/',g/ft 2

W 706-728 On the floor W of the N column (CE) 12/'g/ft 2

1-29-82 W 706-1 2 9 t706, Piping on E wall of the den (abv scaf)(CE)<10 (2)gI/ft2

W'706_229 +706, Cement wall on E side of den " (CE)<10 (2) vg/ft 2
W 706-329 +706, Cement wall on S side of den " (CE)<10 (4)/a.gfft 2

W.706-429 t706, Bottom of generator (abv scaf) (CE) <10 (2))sL.gfft2

W 706-529 +706, F stl on ceiling of den (abv scaf) (CE) <10 (2)/.g/ft2

1-30-82 Krl S. side (inside) the S bus duct (CE) 6 1:g/ft2

W2 N. side (inside) the S. bus duct (CE) <5 (2.5) Fg/ft 2

W3 S. side (inside) the middle bus duct (CE) <5 (1.7) /g/ft 2

W4 N. side (inside) the middle bus duct (CE) <5 (1.3) pg/ft 2
W5 S. side (inside) the N. bus duct (CE) <5 (2.8)/Ift2
W6 N. side (inside) the N. bus duct (CE) <5 (<l)/,g/ft 2
W10 N. of S. column on floor, SW of xfmr. (CE) <5 (2.6),ag/ft 2
WI1 Between N and S column on floor, SW of xfmr (CE)29 7ug/ft 2
30
W12 W of N col on floor, W of transformer (CE) <5 (3.2)/,.g/ft 2
W13 3 0 t706, Side of cable tray, W end of scaf (CE) ND
30
W14 t706, Steel beam 6' E of W end of scaf (CE) ND
30
W15 +706, Vertical conduit 15'E of W end of scaf(CE)hD
30
W16 +706, Void

nA-
 Appendix XIV

PCB Sampling
Elevation 706

Date Sample Typ e

Collected and Number Location Concentrarion
30
1-30-82 W17 +706, Steel support 5' W of col T-3-D line (CE) jfl
30
W18 +706, Steel support 5'E of T-3-D line
(CE) IND
30
W19 f706, Cement wall 8' E of T-3-D line (CE) 2
<5 (2)?.g/fr
30
W20 +706, X-member (steel) 15'E of T-3-D line(CE) <5 (4),P.g/ft 2
W2130 Instrument panel 1-L-40B, 15'W of
T-3-D line(CE)M
30
W22 Steel 3'W of T-3-D line, 5' high (CE) 21p.g/fr 2
30
W23 S. side of T-3-D line, 5' high (CE)
<5 (13),pg/f:2
W2430 Cement wall 2' E of transformer, 5' high (CE) <5 (3)fg/ft2
30
W25 Pipe insulation 5'N of transformer, 6' high(CE) 7 'g/ft 2
1
30
W26 D. Busch air unit, 6'NW of xfmr, 2.5' high (CE) <5 (2.7) Akg/ft 2
30
W27 Cement column due W of transformer (CE) l.1/ig/ft 2
30
W28 Pipe insulation just abv DB air unit (CE) 2

W2930 Horizontal conduit 1' abv flr, 7' NW of xfmr(CE)6 ,g/ft2

1
W3030 S. side of phone booth N of xfmr. (CE) 3?g/ft 2
W31 30 Shutter unit 20' NW of the transformer
(CE) M)
W3230 Horizontal pipe over phone booth, 20' from 2
L.4 /g/ft
xfmr (CE)
W3330 S. side of col 3' E of transformer
(CE) 8
ygfft2
30
W34 Horizontal pipe 7.5' h, 6'SE of xfmr (CE) .
38,pg/ft 2
W3530 Vertical pipe-5' h, 10'SE of xfmr .(CE) 41 g/ft 2
30
W36 Vertical pipe 5' h, 20'SE of xfmr (CE) 3.7,ig/ft 2
W3730 Cement wall, 25'SE of xfmr (CE) 4.5,4g/ft 2
W3830 Piping system 1-24-562, 35'SE of xfmr (CE) 84?g/ft 2

tli.tz

.. .
 Appendix XIV

PCB Sampling
Elevation 706

Date Sample Type

Collected and Number Location ;Concentration

1-30-82 W14' Cement wall 15' NW of T-6-D line (CE) .g/ft 2

WI5' Steel upright by cable trays E of stairs (CE) t6p g/ft 2

2
W16' Horizontal pipe 15' N of T-6-D line, 7.5' h (CEUIN01g/ft

* . .- *.~..

__ * * *

* *-***~~~..~p 5 * ~
 Appendix XIV

PCB Sampling
Elevation 706

Date Sample Type

Collected and Number Location Concentration
1-30-82 W39 30 Cement wall beside sample #38 (CE) 18 g/f 2
W40 30
Cement wall in back of den, E side (CE) 2
1.9P g/f
W41 3 0 Vertical pipe 25' SE xmfr back of den (CE)
681 vg/ft 2
W42 3 0 Piping system 1-24-568, 12'E of xfmr (CE)
23,pg/ft 2

W43 30 Top of hori.pipe, 9'h, 7' from.back of den(CE) 7vg/ft 2

W44 3 0 Top of conduit, 2'W of sample #43 (CE) 3.4/pg/ft 2
W45 30
I0'S of sample #43, top of hori pipe (CE)
16/ag/ft 2
W46 3 0 Top of hori pipe, 9' h, 7'SE of xfmr (CE)
l1lg/ft 2
W47 3 0 Hori pipe, 7.5' h, 20'S of xfmr (CE)
<5 (3.4),g..g/ft 2
W48 3 0 Cement wall facing E, 25'SE of xfmr (CE) 17 1,g/ft 2
W49 3 0 Telescoping ladder 7' SW of xfmr (CFE) 28,,g/ft 2

W50 3 0 Conduit 7.5' h, NE corner of den (CE) <5 (ND)

W51 30
E cement wall in NE corner of den(CE) <5 (3.3),ug/ft2
2-1-82 Wi' 5' N of xfmr on cement wall (CE) 450/.g/fgft 2
W2' 10' W of xfmr on cement wall (CE) <5 (3)/ag/ft 2
W3' Hori pipe 3'S of xfmr, 8' high (CE) 16,000tg/ft 2
W4' Hor! pipe 10'S of #3 (CE) 2
6,,
1 g/ft
W5' Hori pipe 20' S of xfmr, 8' high (CE) .18ug/ft2
W6' Hori pipe 20' SW of xfmr, 8' high (CE)
N/A
W7' Vert pipe 20' SW of xfmr, 2' high (CE) <5 (4)ýug/ft 2
W8' Cement wall 7' NE of T-6-D line (CE) 7/ag/ft 2
W9' Beside phone on T-6-D line (CE) 10/ug/ft 2
W10' Hori piping 1' directly abv xfmr (CE) 65,000agl/ft 2
Wil' Cement wall 12'W of T-6-D line (CE) 8/0/ft 2
.W12' Side of DB air unit between T-6-D 2
'T-7-D(CE) 10/g/ft
W..
.pe
131.... insulation I.5 NW of T-6-r Line (CE) 2.gf
 PCB Sampling
Elevation 706

Date Sample Type

Collected and Number Location Concentrat-
2/1/82 W14' Cement wall 15' NW of T-6-D line (CE) 8 mg/ft 2

Steel upright by cable trays E of stairs (CE) 6 mg/fr 2

WI6' Horizontal pipe 15' N of T-6-D line, 7.5' h (CE)10 mg/ft 2

-W-

OW
 *1 \enaix I
*9 ~-

4:
1
-esovcc ii..~
6.6..5 *

-
I
e5so DC f&N-6
7.5 r I
_lie
S .

•J ,. I rlf - S

1
-
h-

Ir-vglr,)~t dQuAA

i' " . ., ..-

'.•

, L.
ii •*. S
| " o€ S. S

1.' 77_
0-1L W.4 ,k
~V .H. e "' °
"
, .,,L*%
•"
° - '...,1
K , "'

*1~
--- 1
7t
,:, L..•.", . ,"
*..
* ¶

; , •; .
:•,.
.. *•.
- _•-.Žr'wsw
I-"1- - Water it#"
~ +"
.. h : 4• S.

A: A,~

--.
.4... . S

IL
i L•
tr-v
Eml I I I I I I •
• °4"
. .*
--- 4

11r
I I

**-
0 10

-~-/I
_i•-.-.-I
-- /

I. .....
T
.1.
i•
I
- i
lml f *5

." e
-~~1C.1
~5
- I~*
*
* 1.'1b
a ~-:I!' ;'
'/IN , ,
--
I
" , t., * .4' ~*
k. ) -- •'I

.1 N

'6,B -~ -POW ERHOC73EIIA

'
.. .. * .. *.. SE fi#/J . -
 Appendix XIV

PCB Sampling
Elevation 701

Date Sample Type

Collected and Number Location Concentration

1-22-82 W21 6' W of S stairs in RR bay, 2' from boundry

<10* g/f: 2
W22 8' S of boundry, 3' W of tracks in RR bay <10 VZ/=-2

W23 3' W of boundry on W side of staging area <10"Vg/f= 2

W24 3' N of boundry, 3'-W of tracks in RR bay
2
W25 10' SW of T-7-C line in RR bay, 8' N of boundry <10 ,g/fc
31
1-31-82 W8 On herculite (fork lift trucks) in staging area <5 (3.4),ag/ft2
31 2
W9 1' W of hydraulic lift in RR bay 10,000xg/ft
31 2
12 ,gi/ft
WI- On herculite over tracks in RR bay

I. W11 3 1 In front of fire truck in RR bay

2
<5 (4.)g/fg/ft
!.- 2
W1231 9'Mg/ft
Beside phone booth in RR bay

'4 ..- . -
 AI I
*01ýo 480-14/r(bd 1-r-

-_

ZAf

'99
tII
1/7~/7 L

6 ~LL-

* ~ ~ ~ ~ 8 IF'r/rurdyT

A/.
2

ed 9

2k

rr...-. G-9kv I*
ur,;/%64

- tIA H -
 89~ bOl/dolu-
- bd
Commrnon bq . L~ppe\ Kix 1

I. L
1 .1

r2 A

. . tet
• 41'i
LI lz -

V.
1 ,i, CHEMICALL
S T ORAoe/ A , Co.-
NO. I

ID

,n rii/ .L-.,, J
-,OL_

Pae -Li1(A J
I
SSeel
.o '.
.. ', ... ta"0.c 4 _ I

CL•

-ii ,rPTI IA

.1.~~ Weodr/Qordg Ty
I
I
f

4K 'H, elehlA

slSir
No..9)

IC
AI
--1v E Ie9ak.v -7*'

Z5
;7;F,,•,,
.... • •;, .... .• ,..., 7.. - _-
 Appendix XIV

PCB Sampling
Elevation 706

Date Sample Type

Coll•ected and Number Location Concentration
2
1-20--82 Wi Half-way between T-7-D and T-6-D line, 3'W 220pg/ft
2
W2 T6 half-way between D and C lines 450p.g/ft
2
W3 15' E of T-5-C line 300/cg/ft
2
W4 15' E of T-4-C line- 400/Ag/ft
W5 2
5' W of T-3-D line 470, g/ft
2
W6 E side of phone booth N of transformer I100, jg/ft
WII1 On pipe 6' above floor, 15' S of transformer
2
700Oxg/ft
2
Wi2 On ladder 8' from transformer 6, 400,000/?.g/ft
3
Al 8' from transformer, 5' high .069 mg/m
3
A4 On cart 5' E of transformer .1i mg/mn
3
A5 On ladder 5' high, 15' SW of transformer .052 mg/mr
1-21-*82 2
W3 On the unit 2 neutral transformer 3.2 /fg/ft
2
W4 On column 12' N of unit 2 neutral transformer 1.6p g/ft
3
On ladder 8' SE of the transformer .094 mg/m
3
A2 On cart 5' W of the transformer .053 mg/Mr
3
A3 Same location as Al .093 mg/m

A4 Same location as A2 .107 mg/m 33

-

3
1-22- 82 A3 On scaffold underneath the generator .028 mg/mr
3
A4 At the drinking fountain .013 mg/m
2
W2 On plastic at the hydraulic lift 1600.p.g/ft

W3 On cement floor at the end of the plastic 2000 pg/ft2

2
W4 .1-.24-562 piping, S of transformer (cleaned) 2200 ,g/ft
2
W5 Cement wall SE of transformer (cleaned) 14 ?g/ft
W6 Cement wall N of transformer (cleaned) 2
33 ,Pg/ft

- -.

- 4-
 ~~~Ab
-.
7______

D=is

__________
6

I - - Open
0I
-1-------

Ti.

-MM - im l - 1 6 f2*

I vent Qni
7h3-

712
 CAr- -

vAwnl

* :I~LLj

____ I -~~---~~i

i-i- _ - -; 1*

- '

Aeu u
 182

I -.

I 1

I --

I - 11L~ ~4 ~ D~iviiper>s

_______ I _____________________

_ ____ ~1~
'I
_________ II-
 Appendix XIV

PCB Sampling
Elevation 662

Date Sample Type

Collected and Number Location Concentration
1-22-82 A6 On scaffolding at column T-3-D line .085 =g/= 3

W1 2
5' NE of T-3-D line at boundry 33,000 =Z/=-

W2 2' SW of T-3-D line at boundry 1,200 =g/ft 2

W3 10' S of T-3-D line at boundry 65,gg/ft 2

Wi 82
2-2-82 Wall (cement) 8' SE of T-3-D line < 5(3)/,,g/ft 2
Wi 92
Floor 8' S of T-3-D line
200 Zg/f,
2
W20 Floor P' S of T-3-D line (in H 2 0) 44,000/ 2
W2 12 Corner of wall 4' SE of T-3-D line 2
130 g/ft
2
W22 Cement pad 1' E of T-3-D line 1,600 2
gtg/ft
2
W23 X-member 3' E of T-3-D line 60 g/f 22
2
W24 Cement wall 4' E of T-3-D line 2
2 Floor 10' E of T-3-D line
W25 gift228,000
2
W26 Floor 5' NE of T-3-D line 2
7,800 ,•gft
W2 72 E side of the column on the cement pad 16,000 j~g/ft 2
2
W28 Base of cement wall 10'E of T-3-D line (in H20) 13,000,P&/gft 2

W2 92 On herculite by barrels at 706 drain 64/Pg/ft2

W302 Off cement (in H20) at barrels by 706 drain 45/ gff 2

Rý
 ý-/u'uure w~ter
n- equip

Lhrr-e•
J7 d
e al' 4 -L
LIX ~

p,- .- •- r- -

L_ona==a"a -,
- , ýfl
J- '

-Emarr

_,.0 40 50
30 -4,0 I ~
V-- \ - ý -~-~
-4- Ii -~
-,,
: a I I
 A)VW I Amend.ix D71.,

-I I 7 Lfuture W6~er~
CO
A? 2,7 eqUip

IV

A
A

7H d.'r

Fri~t

A-(A

p-1,
T5

ID a - -IF

T3

300

IE
.10 ?020 4,0
*~ - '~ Scale in, f~ct I-0 GEL POWERHOLJ5F-'ý-,-
P ER- S
i mirr-F ýto 'xý-'--
 Appenaix XIV

PCB Sampling
Elevation 685

Date Sample Type

Collected and Number Location Concentration
1-20-82 W10 S. side of column T-3-D line 50, 000O 2g/f
A2 At T-3-D line 3
.22 mg/m
A7 15' from T-3-D line on generator 3
.28 mg/m
Stator Cooling System

1-22-82 A5 8' W of column T-3-D line, 6' high 3

.187 mg/m
W1 20' NW of T-3-D line at boundry 2
12 Pg/ft
W2 5' E of T-4-C line at boundry 2
86?g/ft
W3 12' S of T-3-D line at boundry 2
800/?g/ft
1-28-82 W 685-328 Electric board on W wall, T-3-D line 2
<10 (6),u.g/fr
W 685-428 III, II ,t ii It
2
<10 (3)/Ag/f-
2-2-82 W12
On stator water supply unit 5' high
2.5 ND
2
W2 10' SW of T-3-D line on the floor 3
200 /g/ft
2
W3 Hori piping S. of T-3-D line 3
24 Ag/ft
2
W4 Cement wall E. of T-3-D line, 3' off floor 3
190 ,(g/ft
2
W5 On floor 6' SW of T-3-D line (in water) 3
4,000 ,.q g/ft
2
W6 Grating 1' SW of T-3-D line
52,000 /mgl/ft 3
2
W7 S side of column T-3-D, 1' from floor 3
180/Wg/ft
2
W8 Cement support B of 7-3-D line, 5' abv floor 3
19 ýiLJg/ft
W9 2 3
Overhead hori pipe S. of T-3-D line --
3,600 /g/ft
Wi02 3
Cement wall E. of T-3-D line, 6' from floor
950 V g/ft
2
WI1 Horizontal pipe E of T-3-D line 3
8 ,500.S/Og/ft
WI22 X-member E of T-3-D line 3
3 8 1Pg/ft
2
W13 Grating E of T-3-D line 3
28,000 /,ggft

'i-."'.7-.
 Appendix XIV

PCB Sampling
Elevation 685

Date Sample Type

Collected and Number Location Concentration
Wi 42 2
2-2-82 Top of air unit E of T-3-D line 540/ug/f
2
W15 2
Floor 15' NE of T-3-D line 55/glft
2
W16 2
Switchbox on E side of column T-3-D line 261 ,Ag/ft

Wi 72 Trench drain 13' NE-of T-3-D line 41 /g/f 2

r'.f.t ........
*. *.** ~

-~ ,~'-r.r -.. a4,,.s . * .. , - . *

4
#1 " I
~tjjuei iuu~
0 1.-
dparor
lq o!I wwswr
m I *1~
-If
It
II
LI

Dct~l-

I' C/ 14-
tI

-,!i 6'.+. ,C+. , , •

q---.
h , - -~ ,..--~--,. -.--.-~. I 1~
U I
- -
'I

---1 ~T7
I 6
A

t
*

I. :1 *rI
, C •., 1 -.

I
I
1' -~. ~ I I
J *~ ~. '9 i
I-. .4. i

'I ji
*., W. .-.
r.' -
9
:/it
....
I I, l
!:
WIit8~ , -'K - I
• .__I
- -A* 1.4. q

I> Vfr
_
.I.

N
- '~- ~8

4 .* ,
1,, "
to

i .1
-
- -I..di .......,--

2f~!4IQ a
i

P:
~L4~ !=
..
* -4 . , - " t : ,

4 *
A

A
~@1 II
/ -
-E.99I 125 .Do . , ... ,4" ..

<1
• .,
.. . 4.3..
'.• 1;-

.6 *ate, ba
72u
., , iJ ell
* .11 '-'I
.tl, .v.t 'AI
~Fz * . 4L 4; 4L

tv Sal,

-Th
" oolti

I,.-
I -

- I.
f

N . . I
 4/fl/f
i I Ill
ilk
AI

0~ ~E,6X62~.

~o
X v

19

LJi
----
•- 1-r- - -

I \
'"oi
-\
Mo.

"c. -.

i'41 * 2 _b• £il\W

/ Fkx/re.•g#•
+5.

*. --...g .,

yr+ .. r I ..
,Y;go
--

'

.1.. ri ' #mev ,tC•,8i•rms . I% .

',I * F

• -l
... 4
t.
2
.5 I-.,]
4
* ~-* I
E(D
-~
d.5I.

w --
I
J
;i .~i'
-
-- -~-~-
~OvA~rb
* **

VOV~' 1 ~ 4 *
1. ~

I -
0
t~4

'--_ .'& I f 2

.. ool e r 7
• .-,-.

,, Owe~'

I . R r .t _//,.2,7/5,' zp r'w r PI oOt

IS, / ,F,,,e.
h..-A.t /ý- .
 Appendix XIV

PCB Sampling
Elevation 732 (contd)

Date Sample Type

Collected and Number Location Concentra.±on
23
1-23-82 W 732-1 W. end of exciter housing 2
<10"g/ft
W 732-223 E. end of exciter housing 2
<10 'pg/ft
W 732-323 W. end of exciter on fins 1.5' off floor <10 ?g/ft2
W 732-423 At S. boundry on floor at handrail 2
<10ng/ft
W 732-523 Front of dressing area on floor at S. boundry 2
<10 /Ig/ft
W 732-623 On floor at S. boundry between E and F line
<10,ug/ft 2

W 732-723 At T-3-D line at N. boundry

W 732-823 Between E and F line, N. boundry 2

<10 ý/g/ft

- ~. *".4
 9h'Aý /b.~ 7

=~~~1

Laiipe-34
~I ~4Iv
S I
i
I.
- - 1

-. ki~ Ej ~PG VERHOUSE,

 Appendix XIV

PCB Sampling
Miscellaneous Locations

Date Saiple Type

Collected and Number Location Concentraticn
1-22-82 O-crane On steel support by stairs on crane elevation <10 P-.gift 2

1-25-82 W-123 MSA 401 cas # 02.15 2

<104 g/ft
W-223 2
MSA 401 tank # 02.62 <10lO'g/ft
23
W-3 MSA 401 tank # 02.30
<10 g/ft 2
W-423
MSA 401 case It02.79 2
<10 'ag/ft
1-24-82 W-TBS-1 2
N. wall of TBS, 2" above water level 880 ;ig/ft
W-TBS-2 2
S. wall of TBS, 4' above water level 30,000.jg/ft
W-TBS-3 2
E. wall of TBS, 4' above water level 39,000 . g/ft

W-TBS-4 2
W. wall of TBS, 4' above water level 12,000g/ft
5
1-25-82 W-TBS-1 2 2
W. wall of the TBS after cleaning (H2 0 lasing) 380 .Lg/ft
25
W-TBS-2 2
E. wall of the TBS after, cleaning (B2 0 lasing) 1600Fg/ft
25
W-TBS-3 2
N. wall of the TBS after cleaning (H20 lasing) 390,g/ft
25
W-TBS-4 2
S. wall of the TBS after cleaning (M20 lasing) 700 gg/ft
W-TDI-125 2
South drain in the TDI building 3jjg/ft
25
W-TDI-2 2
Middle drain in the TDI building 441,g/ft
25
W-TDI-3 North drain in the TDI building lp g/ft 2
2
1-26-82 WI-26 12.Aig/ft
662, Rail around TBS

W2-26 2
662, Floor by TBS 87 pg/ft
W3-26 2
662, Floor beside TBS 98 #.g/ft
1-26-82 Wl-27 2
662, N. wall of TBS after ist stearing <5 Img/ft
W2-27 2
662, W. wall of TBS after 120 lasing 7 ,u.g/ft
2
W3-27 662, S. wall of TBS after ls t stearing <5 AMg/ft

W4-27 2
662, E. wall of TBS after H2 0 lasing 14 Ag/ft
2
W5-27 662, N. wall of TBS after H 2 0 lasing 13 *g/ft

W6-27 2
662, S. wall of TBS after B2 0 lasing <5 tLg/ft

--r.
 Appendix XIV

PCB Sampling
Elevation 732

Date Sample Type

Collected and Number Location Concentration
1-20-82 2
W7 S. side, E. end of generator 700,,g/ft
2
W8 S. side, middle of generator 480 pg/ft

W9 S. side, W. end of generator 1700#ig/ft 2

3
A3 On cart near generator name plate, S. side .027 mg/mr
3
A6 S. side of generator near the name plate .052 mg/Mr

1-21-82 2
Wi N. side of unit 2 generator near name plate 10I'g/ft
2
W2 S. side of unit 2 generator near name plate 4.4 kg/ft
2
W5 On the same location as sample 1-20, W9 10 g/ft
(after cleaning)
2
W6 W. corner of exciter (after cleaning) 12 yg/ft
2
W7 On the exciter magnet <10/ag/ft
2
W8 On the same location as sample 1-20, W7 <10 Ug/ft
(after cleaning)
W9 End belt on E. end of the generator 1600 ?g/ft 2
3
A5 E. end of the exciter .153 mg/mr
3
A6 W. end of the exciter .026 mg/mr
3
1-22-82 Al Turbine end of the generator .025 mg/mi
3
A2 Exciter end of the generator .088 mg/mr
2
Wi 15' S of the W end of the exciter at boundry <10,g/ft
2
W2 15' S of the W end of the generator at houndry <10 'Pg/ft
2
W3 25' E of the W end of the gen, 8' frou boundry <I10 g/ft
2
W4 W end of the MSR at the boundry <10g/ft
2
W5 Middle of the MSR at the boundry <10 /g/ft
2
W7 E end of the gen on the bell, already cleaned <10. g/ft
2
W8 W end of the LPT on the housing <10 l"g/ft

.7... i • •.
*~ -
 Appendix XIV

PCB Sampling
Miscellaneous Locations (contd)

Date Sample Type

Collected and Number Location Concentration
28
1-28-82 W 662-1 TBS wall after flushing with fire hose 2
<10 (4)gAA/ ft
W 662-228 TBS wall after flushing with fire hose 2
17P g/ft
30
1-30-82 WBarrel-1 Outside of PCB waste barrel (CE) 2
17/g/ft
30 2
WBarrel-2 " I . " (CE) <5 (l.8),,ýg/ft

30
WBarrel-3 " " " (CE)
30
WBarrel-4 (CE) 2
<5 (1.2),ug/ft
WBarrel-530 "t " " " (CE)
WBarrel-6 3 0 ND
"I "t" " " (CE)
-i WBarrel-7 3 0 ND
" " " (CE)
WBarrel-8 3 0 ND
a.
2
"t " " (CE) <5 (l.8)?-g/ft
WBarrel-93 0
2
(CE) 7 pg/ft
WBarrel-103 0
2
(CE) 8 1 ug/ft
30
W7 Inside shipped bus link (CE) 2
<5 (3.6)/Ag/ft
W830 2
Outside of shipped bus link (CE) a/ft
<5 (<l)
30
W9 2
Inside shipped bus link (CE) <5 (2.4),Pg/fr
1-31-82 W131 Inside of black hose used as drain extension 2
<5 (3.9)g/ft
31
W2 Outside of black hose used as drain extension 2
<5 (3.4) s•g/ft
31
W3 Outside of wooden crate cntng PCB waste (CE) <5 (2.0) /,g/ft2
31 2
W4 #'I "
"t " "(CE) 76,ug/ft
31 2
W5 ""~I-It t" (CE) 7 pg/ft
AI
2
W631 "" " (CE) <5 (3.4) /g/ft
31 2
W7 II It " " " (CE) 11, g/ft
2-1-82 WS' 2
Raincoat worn by V. Taylor in TBS 660t&g/ft

*1
APPENDIX XVI

2
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.If

APPENDIX XVII

7.... . .
'• A: :

DAY 1
TDAM
2 FRI
3 SAT SUN MGM TtE
7 WED
9 T"
1 ., FRI
10 SAT-
'1 SWR#
12 .UE R Fs SAT HOI TT2
1314 Is 10 2i2. 19
7 20 21
DATEJJ20 211 22 123 124 1_96-2827 1 29 2030 31 1 2Z 3 4 6 7 a a
ORIGINAL SCHEDULE
TEST KASN. AM UNIT STATION SEICE T.ANSIOM,.
F TRANGPV~RS
RE~OWECT

,INSPET LOCATE .1PAIR

COOLIND
PANS
Itnp=C 21Ev w=S ,TEWT 21KV SIMREPAIR 4 RETET.,
I III
I I it•, • I

•RE:N DEN. !•. hirAfiN IIPRAW

IIL7La ~INSTw nn1 r
PAMR8 I& IN1
w"If
LINWK LfNK LIN"a1
INSPECrT R#R=
1C.T. , CLEANUP AREA , WAE RAIRS . AM
*VIRZHO I 'WIRE
CT so
INSP•CT
NAH AC.T.9
SINU9T , REPETI
r•"

CUTOU IEOEIVE P.U M

AAM C FAB & INSTALL o
SE-M- PLAS -1
FIRM
ACTUAL SCHEDULE
5
7&:TI i.E;ý I M."T )'AI;I Ai2 MICT CTATIuL!

ZIwK'ET ML.EhlE'
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 Appendix XVI

CHLORIDE TEST RESULTS

Cl )
AREA (mgIdm2 DPM N75M3
DATE CRITERIA NOTE
Exciter Windings (Gen End) 2.6 1-27 1.0 1
Exciter Windings (Armature) 0.62
1-29 1.0 1
Exciter Housing 0.63
Excitation BD #1 Outside 5.3 1-31 1.0 2
1-27 1.0 1
Excitation BD V1 Inside 0.27
Excitation BD Pi Inside 0.39 1-31 1.0 1
Neutral Cubical 0.12 1-31 1.0 1
1-28 1.0 2
Neutral CT 0.21
1-28 1.0 2
Generator CT Leads 1.9
1-27 1.0 1
Generator CT Main AOT3 0.29
1-29 1.0 2
Generator CT Main AOT6 0.21
1-29 1.0 2
Generator PT 0.26
1-27 1.0 1
I-L-40 Panel 0.35
1-28 1.0 1
0-L-31 Panel 0.52
0.50 1-28 1.0 1
1-L-279 Panel
1-29 0.08 1
2-L-279 Panel 2.0
1-29 0.08 1, 3
* Unit BD 1 B Side 0.12
1-28 1.0 1
Unit BD 1 B Top 0.25
1-29 1.0 1
Unit BD 2 B Top 0.16
1-28 1.0 1
Lighting BD 0 2 0.56
1-27 1.0 1
* Local Control Station 0.62
0.11 1-27 1.0 1
Unit 1 Seal Oil Cooler
1-29 1.0 2
Generator TC Studs (Old) 4.4
1-28 1.0 1, 3
Generator TC Studs (New) 4.8 1-28 1.0 3
Generator TC Studs (Cleaned) 1.45
Generator TC Panel
1-31 1.0 2, 3
0.28 1-31 1.0 2
S.S. Inst. Lines (Near Trans) 1.5
1-27 0.08 2
S.S. Inst. Lines (Unit 2) 0.90 1-28 0.08 1
S.S. Piping (Near Trans) 0.14 1-27 0.08 2
S.S. Inst. Lines (Near Trans) 0.33 2-2
Generator TC Studs 0.08 2, 3
0.33 2-2 1.0 2
S.S. Piping East of T-3D 0.175 2-25 0.08
S.S. Piping North of 2
Metering PT 0.518 2-25
S.S. Electrical Line T-3D 0.08
0.240 2-25 0.08
S.S. Line Near Value 1-6-550 0.048 2-25 0.08
S.S. Line Above I-L-40B 0.162 2-25 0.08
S.S. Line Around Corner from
Neutral Grnd Trans 0.048 2-25 0.08
S.S. Line Off Exciter Cooler
at 1-24_314 0.318 2-25 0.08
S.S. Above Neutral Grnd
Trans 0.024 2-25 0.08

1 - Not cleaned when sample was taken.

2- Cleaned
3 -'High reading appears to be from background contamination.
•.'•.,......... ............... ..-.. i:
-••.,.•-,..,•..J ,,..,,.", .•j. .:j.• j... . , -..vd ..- ._. . . . . . . .... ,..'.. .- • -.. ..- ,.:•-' -, "
 APPEM~IX XXI

!~r~-~' -.
 Appendix XXI

Tennessee Valley Authority

Sequoyah Nuclear Plant
Unit #I

Report by R. E. Wilson, Westinghouse, Atlanta PGSD.

Reported to Ray Pogue, Westinghouse Engineer, Chattanooga PGSD.

1. Generator 3 Phase 60 HZ 1800 RPM, Stator Volts -24,000

Exciter Volts -525
Serial 1S-77P-760: KVA-1, 356, 200: Stator Amp. 32, 625;
Power Facot - 0.90;
Liquid Cooled Stator Winding: Rotor Amp. -8778

Unit was placed in commercial service - May 1, 1981.

2. Purpose of trip was to inspect the generator and exciter for damages and
supervise repair.

Condition of Equipmentas found:

ISOLATED PHASE BUS@TRANSFORMER

Failure @ disconnect link between Phase A & Phase C. Length of disconnect
bus air gap is 18 1/2 inches with aluminum barrier between .phases. Closest
point to ground aluminum barrier was 8 1/2" to Phase A flange.

Bus top inspection cover and bottom inspection cover (at point of failure)
blew off bending and fracturing welds but showed no sign of arc or burning.
Inside flanges, A & C Phases, at 12 to 6 o'clock melted lips having bolt holes
and damaged porcelain support insulators where closest to failure. The alumint
barrier had melted except for the outside end and half of bottom. The lower
quarter of the bus enclosure had burned away at closest point of failure.

FAILURE @ GENERATOR
Isophase B flashed to main lead enclosure melting aluminum but not completely
through. Isophase Bus, Phase B,1900 Section, had a hole burned in aluminum
metal and some flex ........

Continued on Page 2

†*:?.
 Appendix XXI
TVA Sequayah 2-1-82
Page: 2

joints burned. This section of aluminum bus was returned to- Cincinnatti for repair.
All other sections of the bus appears in good condition.

Neutral Lead Enclosure

A hole was burned in the right end (facing exciter) of enclosure and adjacent C.T.
conduit. CT wiring was burned inside conduit mounted to foundation wall.

Grounding Transformer
Was completely destroyed blowing open from the side of the case.

Resistor bank and enclosed bus to neutral enclosure appeared intact but covered with
carbon and PCB.

Generator
Exciter End - End Turn Inspection
a. A number of diamond spacers cord ties broken.
b. About one half of the end turn phase blocks (Z Blocks) loose.
c. Movement of several end turn core blocks.
d. Much lubricating oil was present.
e. Black and grey grease at end turn blocks.

Turbine End
a. A few bottom coil cord ties were broken.
b. Two bottom coils of outer binder tape were broken at end of coronox
paint about 1 o'clock position.
c. One loose phase block at 11 o'clock.
d. Two top coil diamond spacers had come out and were laying in the
bottom of the generator. One diamond spacer had come out half its
length.
e. Some movement at core blocks.
f. Several thermocouple leads were found broken at the water header. This
problem existed before this incident.

Excitation System
Appeared in good condition.

4b. Mr. Paul Vaughan of Westinghouse STGTOD made a generator crawl through inspection,
also.

Work done as follows:

Loose phase blocks were tightened with dacron felt and YQ epoxy resin.
Loose diamond spacers were reinstalled with dacron felt and YR epoxy resin.
Broken binder tape was painted over with YQ epoxy resin.
A thorough tightening is recommended during the scheduled fall outage when the rotor
is to be removed.

A 2500 V-DC test of each stator phase for 1 minute revealed resistance to ground
to be 14 megohms, 14.5 megohms and 15 megohms on Phase Tl, T2 and T3, respectively.
A 52 KV-AC potential was applied between each stator phase and ground for 1 minute
O with no evidence of breakdown.

Oil was wiped from baffles as accessible.

I--
 Appendix XXI
TVA SeauoVah 2-1-82
Page3
C.

The customer conducted and recorded the excitation system tests. The system was
meggered at 500 V-DC and had i000+ megohms to the shaft.

Each diode was checked for a short and the resistor value checked on each fuse.
No problem was found.

A 130V-AC pole drop test on exciter field poles revealed all drops to be within
6 to 7.5 V-AC except one at 2.5 V-AC. This coil should be replaced at next
scheduled outage.

One current limiting resistor was grounded and was to be replaced by borrowed resistor
from TVA Watts Bar Plant.

All work and supervision was done by TVA except for generator stator winding repair.

4c. Material used from Atlanta stock:

2 Rolls Dacron Felt, 0.125" x 2"' 41475 BD

2 Rolls Glass Twine 41324AB40T

1 Coil Repair Kit 304P595 G01

4 Qt. 53841YR Epoxy

4 Pt. 53841YQ Epoxy

1 Gallon 32230 CPOOY Paint

5 Gallons 51500 CPO0A Thinner

R. E. Wilson
Atlanta PGSD

•• -,-.,,%
APPENDIX XX.
3ATE VEOtTKJ
21/ FRI ISAT I IEV
NON
2. ~ OfIN
~~ IR [10T I 1311111112
"I ON TUE I VE I MI FiJA 13 I' 16171
le IVE
1 Isi1"MI""IiI
TU e
• •, • • • TUiI WE TMJ FR
I II SA I Wi II

e.•OND CLEANUP
MRsT
mj
mm
7
(ACTUAL)

; II1kTE RKOIIUXRED FOR

9• AIR SUMii
I
RMIN2I
HD HIT JP -DWJO LH

LImD P"I VImH 01KW. PIWO

SKTUP W• t .LOAD V LOCATIE HAT ON1
'L FM
g!" Nle j IN Fq•TIo PAllr,
• cols;•l•'• ' ' i•#MTVI.Ln[ rumps~t
2 HTWMIT TANT ruV MA1INT

I CLEMKWIN
LVD= INI
• " ~LflIE Pc~lE3
•LIIJ PLW, TS UAL
I~Qp4J~bL LDZD
'TO Merl OL I
UNLUMrmr•u"F0
SMALL 'WV 4
LMT1
WHO
row

itiwINE MMOCLAi (ACTUAL)

KLEYPHC K7U -

SmOM"M
-,CL M SELTO I T I mI
CIJArM&P~Tom I 9 01
SELATItm m
~~EAI(V W. 066 FANMICATE AM R"M MAX FRONELEY 7M6 TO MU'Y a82
DR4

OAHNF, W-Y. " W

IHI."ImIITT$NT 11Jm0INK EDODPl AMCLNIU

P, C,0 LAPM O W1ATE. /08

 APPENDIX XVIII

-. 4-..-
I
1
DAY
$A
IT 2~ 3R 4~J SN
6i
FR O
a 5
1910
R, FR '[A
STM~~I SUED
12j TU UM TI*U FRI 'BATe
t~le1~ BR MON
~~
1 n 1 BM 4i a1 Is 202

OiRdoNAL SCHEDULE

I IEfDIAdRIm
R
I I
. IUa TEST
I .
WII•~R
. . ...
a.& J

LIMCS I lOUSiNG l tiTAL. C.T.I

I
I
I 3 REWAIR

II II II
* 0.51MW 113116
ITO* mt
•i
i CLVA" • - , I -, L • li i• 4 II • I
MAW-
rUTALZR - MM
vImTET
T•E I TMWA
MICLTEMI mis IiM ' T4, *T, T

TII
M O*
0.11MW AMA.5 INStALL I~UT.. I
I I CLU" AMA INVALL Hm %
I•JMCM ' XI'UV * CUICUI
MSTAIN I CUICLE
wsav

ACTUAL SCHEDULM %I" 1lig TALL

kwiV&Z c I-Ia?. lftri A ,sL

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LJUI WIL

ftdZ3
ACTU- U•4aA • DAE

I -ESTKAED EURAL B9US V4ORK_( I __/0

,Th

APPEN~DIX XIX
t)RifNAL StimULE
CELWP OENERATOA #As" -

FAVIOW LTER S TATOR

UMOTALL -WTALL
9E.LCEH Fe I*e11OT. & EX=ITER .HI POT. ovu
1, cTmn EvvwrlWm mWN&i PUM
@OEMI
* PILATES "in BSMLL PILL
MFHOAL ' I. U.Lio uud TEST ,,
I
.I
,VDEMU INPWCT 6 Cll
N VAGRl ------ I
NMI---
i It1 , A•_ tI 1 *
SEARING I SEAIND IMEMIqNG I

ACTUAL sCHmLE-

TtWWli FLUA f*Z-A

OLII.-Get. Umd 0--fra oat 6

MiLLY MLAI"A,ITr&'.&
V! m vx i x

W-11~

Poll tWZjiIC) 6 W.AilUýaI Iftj

I..inAJ44
I1*iI.AW =4AT~ F U1

ICL5)I InAtCaI OTAT~jgqim-tA

£STZ
AcncIAL ATED MSaEO Y RK DATE.y0e
 APPENDlIX XV

.'-.. ..

-
a
* -
 Appendix XV

Procedure For Packaging PCB

Contaminated Waste In Preparation
Frjr T::ansit

1. All PCB waste (liquid or solid) shall be sealed in containers zrior

to transport. Sealable steel drums shall be used for all li-_i
waste. If solid waste will not fit into a seala±le steel dr=,
plywood boxes lined with plastic shall be used. Any solid u-te
will be wiped clean of excess liquid prior to being packed.

2. Each sealed steel drum shall be wiped clean prior to transpor-.ng

it from the PCB contaminated area to the staging area (area •ped
off in south end of turbine building, elevation 702).. The s%-"ng
area floor shall be protected by herculite. Lined plywood b=ms
will not be cleaned unless deemed necessary by the results of lipe
samples.

3. Representative wipe samples shall be taken of the exterior of a•r---ms

prior to transport. Twenty percent of the total number of d_--rms
.! per shipment shall have wipe samples taken. The exterior of -- h
lined plywood box shall be checked for PCB contamination via wime
samples.
IL
4. The minimum acceptable limit of PCB contamination on the exte--ior
Csurfaces of shipping containers
square foot) as determined by theshall be 10.tg/ft (microgra'm per
wipe samples. If this level- is
*i not acceptable to any party involved in the transport, a mut:cally
* acceptable level shall be furnished in writing by the objectli
party. Chemical goggles and coveralls shall be worn by emplcoees
handling the drums while loading and unloading the transport truck.

5. A final inspection shall be conducted of the exterior of each

container prior to transport to identify and repair any leakfzg
containers. A swipe test according to item 2 shaUl be perfo-.- on
leaking drums following repairs and cleaning.

6. Each shipping container and the transport vehicle shall be layewled

in accordance with SQ126 (attached).'

7. During the unloading of the transport vehicle at its termina&tin

point, a visual inspection of each shipping container shall Be
conducted to ensure no damage in transport.

CC. Mason

VMT:LAS
1/29/82"

F,. ] .. M. :L
. . - ..o .• -, .
-