Engine
Engine
Engine
Page
1. Overview… ………………………………………………………… 1
2. System Requirements… ………………………………………… 1
3. Installing the Software…………………………………………… 2
4. Description of the System… …………………………………… 4
4.1 Description of the Program… …………………………………………………… 4
4.2 Authority and Password Management…………………………………………… 4
5. Starting/Quitting the Software… ……………………………… 5
5.1 Starting the Software… …………………………………………………………… 5
5.1.1 Connecting the System Components……………………………………………… 5
5.1.2 Turning on the Devices… …………………………………………………………… 5
5.1.3 Installing the USB Driver… ………………………………………………………… 5
5.1.4 Startup Screen………………………………………………………………………… 7
5.2 Quitting the Software……………………………………………………………… 10
5.3 Troubleshooting… ………………………………………………………………… 10
6. Screen Components……………………………………………… 11
6.1 Basic screen………………………………………………………………………… 11
6.1.1 Standard Tool Bar… …………………………………………………………………12
6.1.2 Operation Tool Bar… …………………………………………………………………13
6.1.3 Function Select Tool Bar… …………………………………………………………15
1. Overview
The YANMAR Engine Diagnostic Service Tool(YEDST)for the TNV series is software to support
troubleshooting and installation/maintenance services for electronic control engines. It runs on personal
computers(PC/AT)running Windows operating system.
2. System Requirements
The following are required to operate the YANMAR Engine Diagnostic Service Tool(YEDST).
PC……PC/AT compatible
・Communication port :USB
・Display resolution :1024 × 768
・OS :Windows 2000 Professional SP1, Windows XP Professional, Windows XP Home,
Windows XP Tablet PC Edition
Communication IF box
・Firmware version :02.15
・DLL version :02.00
・API version :02.02
Cables
・USB cable
・Diagnostic cable
―― 3. Installing the Software
Enter your name and organization. Enter the serial number of your product, and press the Next> button. If
this number is not correct, the program does not operate normally.
3. Installing the Software ――
Choose a folder to install the program, and press the Next> button. The confirmation screen appears.
ECU
Signal converter
USB
CAN
Note PC or Tablet PC
I2 unit
Choose the ¥Setup¥Driver folder under the folder where you installed the application in Chapter 3, and click
Next> .
For Windows XP, the screen as shown below appears. Click Continue Anyway to continue the installation.
The location where the driver file exists is asked. Choose ¥Setup¥Driver under the folder where you installed
the application, and click OK .
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④
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5.3 Troubleshooting
If a communication error occurs and you cannot perform monitoring normally, check the following points, and
restart the program. Note that, if a connector is disconnected or the system power is turned off, the system may
not recover normally even if you restart the program. In this case, turn off the system once. If you cannot do so,
disconnect the diagnostic connector from the service connecter, and then connect them again. This operation
initializes the CPU inside the interface box, and restores the system operation.
① Isn't the cable disconnected? Isn't the cable broken?
② Is the system turned on?
③ Isn't the system in training mode?
④ Isn't the system in disconnect status?
⑤ Is the baud rate correct?
6. Screen Components ―― 11
6. Screen Components
6.1 Basic screen
1)Tool bar
① Standard tool bar:The standard tool bar provides basic operations of ② to ④ . Shortcut keys,[Alt]key
+[Parenthesized character], are available.
② Operation tool bar:This tool bar provides operations available on each screen. Unavailable operations
are displayed dim.
③ Function select tool bar:This tool bar lets you select a basic function. It corresponds to View on the
standard tool bar.
④ View select tool bar:This tool bar lets you select a screen in each function. It corresponds to the
submenu of View on the standard tool bar.
2)View
⑤ Main view:Displays the details of the selected function.
⑥ Additional Information view:Display area specific to screens that show graphs and chronological data.
⑦ Comment view:This view usually displays the current trouble status. On the screen to display trouble
codes, it displays trouble criteria and troubleshooting results.
⑧ Status view:Displays the current communication status.
3)Function buttons
Functions not supported by the standard tool bar(Clear button, etc)are displayed as buttons in the Main
view and Additional Information view.
① Standard Tool Bar ② Operation Tool Bar ④ View Select Tool Bar
⑦ Comment View
⑧ Status View
2)View Menu
File(F) View(V) Operation(O) Tool(T) Help(H)
System Information(I) System Information(I)
Fault Code(F)
Freeze Frame Data(R) Active DTC(A)
Diagnostic Test(D) Logged DTC(L)
Data Logging(L) Stored Data(S)
Historical Data(H) Trend Graph(T)
ECU Identification(E)
System(S) Analog/Pulse etc Input/Output(A)
Digital Input/Bit Status(I)
Digital Output(O)
Active Control Data(D)
Active Control Graph(G)
Active Control Hysteresys Graph(H)
Data Monitor(M)
Stored Data(S)
Trend Graph(T)
Lifetime Data(L)
RPMLoad Profile(R)
Analog Channels(A)
Digital Channels
ECUID Information(E)
Configuration(C)
Calibration(A)
Tuning(T)
3)Operation Menu
File(F) View(V) Operation(O) Tool(T) Help(H)
Refresh(R)
Cont(C)
Start(S)
Stop(P)
Option Set(O)
Trigger Set(T)
Sampling Set(L)
Data Set(D)
Graph Set(G)
Graph Set2(H)
Parameter Set(P)
Filter Set(F)
Clear(C)
Manual Trigger(M)
Connect(C)
Disconnect(D)
4)Tool Menu
File(F) View(V) Operation(O) Tool(T) Help(H)
Tool Bar(T)
Status Bar(S)
System Setting(C)
User Set(U)
Password Change(P)
Option(O)
5)Help Menu
-14-
File(F) View(V) Operation(O) Tool(T) Help(H)
Figure 6-2 Menu Tree of the Standard Tool Bar
6. Screen Components ―― 13
6.1.2 Operation Tool Bar
This tool bar lets you select an operation available on each screen by clicking the corresponding button.
Unavailable operations are displayed dim.
…Screen Print
…File Save
…Refresh
…Cont
…Start
…Stop
…Option Set
…Trigger Set
…Sampling Set
…Data Set
…Graph Set
…Graph Set2
…Connect
…Disconnect
File Save
Refresh
Cont
Start
Stop
Option Set
Trigger Set
Sampling Set
Data Set
Graph Set
Graph Set2
Connect
Disconnect
Menu Submenu
System Information SI
- ○ ○ ○ ○ ○ ○
Fault Code FC
Active DTC ○ ○ ○ ○ ○
Logged DTC ○ ○ ○ ○ ○ ○
Freeze Frame Data FFD Stored Data ○ ○ ○ ○ ○ ○
Trend Graph ○ ○ ○ ○ ○ ○
Diagnostic Test TC Analog/Pulse etc Input/Output ○ ○ ○ ○ ○ ○ ○ ○ ○
Digital Input/Bit Status ○ ○ ○ ○ ○ ○ ○ ○
Digital Output ○ ○ ○ ○ ○ ○ ○ ○
Active Control Data ○ ○ ○ ○ *
Active Control Graph ○ ○ ○ ○ ○ ○
Active Control Hysteresys Graph ○ ○ ○ ○ ○ ○
Data Logging DL Data Monitor ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Stored Data ○ ○ ○ ○ ○ ○
Trend Graph ○ ○ ○ ○ ○ ○ ○ *
Historical Data HD Lifetime Data ○ ○ ○ ○ ○ ○
RPM-Load Profile ○ ○ ○ ○ ○ ○
ECU Identification ECU_I Analog Channels ○ ○ ○ ○ ○
Digital Channels ○ ○ ○ ○ ○
ECUID Information ○ ○ ○ ○ ○ ○
System SYS_I Configuration ○ ○ ○ ○ ○
Calibration ○ ○ ○ ○ ○
Tuning ○ ○ ○ ○ ○
*:Disconnect is not available during active control operation and during data reception for data logging.
6. Screen Components ―― 15
6.1.3 Function Select Tool Bar
This tool bar lets you select a service tool function by clicking the corresponding button. It corresponds to View
on the standard tool bar.
Image Name Abbreviation Description
7. Main Menu
7.1 System Information 【Universal Function】
① ② ③ ④ ⑤ ⑥ ⑦
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⑥ ⑦ ⑧ ⑨ ⑤ ④ ③ ② ①
< Trend graph >:T he graph is displayed with the time(0.1 second/point)on the X axis and with
the alternative value of the rack position(digital encode value of voltage)and the
alternative value of the rack actuator electric current(pulse duty value)on the Y axis.
You can see the deviation of the rack position relative to the electric current value
(duty)
.
① ② ⑨ ③ ④ ⑥ ⑦ ⑧ ⑤ ⑩ ⑪ ⑫
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4)[Data Set]sub-window
This function lets you set data items to be displayed and the display order freely. To use this function, click
the button on the Operation tool bar. You can select and register 10 points of data freely from data
pieces categorized and pre-registered in addition to FFD. For more information on using this function, see
7.3.1- 5).
① ② ③ ④ ⑤
①
②
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① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
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<Procedure>
① Click the ECU exchanges button on the[Configuration]screen.
② Checkmark Copy .
③ Click the Read button.
④ Click the Save button.
⑤ Choose a folder to save the file, enter a file name, and save it.
⑥ Close the program, turn off the ECU, and replace the ECU.
⑦ Turn on the ECU, start the tool program, and display this screen.
⑧ Checkmark Copy .
⑨ Click the Load button to load the file saved in ④ .
⑩ Click the Write button in the lower left part of the sub-window.
⑪ A report file is created after writing.
① ②,
⑧ ③ ④ ⑩ ⑨
<Procedure>
① Click the ECU exchanges button on the[Configuration]screen.
② Checkmark PDM .
③ Click the Load button to load the file that has been received from the PDM and saved(select the
folder where the file is saved, select the file, and open it).
④ Click the Write button in the lower left part of the sub-window.
⑤ A report file is created after writing.
① ② ④ ③
<Procedure>
① Click the ECU exchanges button on the[Configuration]screen.
② Checkmark Manual .
③ Click the Value you want to write. The sub-window to enter data opens.
④ Set the data using the arrow keys(or type it directly),and click the Set button.
⑤ Repeat Steps ③ and ④ .
⑥ When you finish the entry in the above step, click the Write button in the lower left part of the sub-
window.
⑦ A report file is created after writing.
① ② ⑥ ③ ④
<Procedure>
① Click the ECU exchanges button on the[Configuration]screen.
② Checkmark Report .
③ Click the Read button.
④ When the confirmation dialog box opens, click the Y button.
⑤ Specify a report file name and folder name to save.
① ② ③
<Procedure>
① Click the Part exchange button on the[Configuration]screen.
② On the sub-window that opens, checkmark PDM .
③ Click the Load button to load the file that has been received from the PDM and saved(select the
folder where the file is saved, select the file, and open it).
④ Click the Write button in the lower left part of the sub-window.
⑤ A report file is created after writing.
8. Graph Function
The basic functions to display and operate graphs are common to the following screens.
①[FFD]-[Trend Graph], ②[Diagnostic Test]-[Active Control Graph],
③[Data Logging]-[Trend Graph]
④ ③ ① ⑤ ②
9. Print Function
You can print the displayed screen by clicking the button on the Operation tool bar.
Choose the Standard tool bar -[Tool(T)]-[System Setting]. The sub-window opens.
① Set Select(Set Name):You can register/load 4 names.
② Port :Fixed to USB.
③ Priority :The standard value is 6.
④ Physical address :The standard value is DA00h. If your system has several ECU's, you may need to
change 00h.
⑤ Function address :Fixed to DB33h.
⑥ SA :The address of the service tool. Fixed to F0h.
⑦ Data Rate :Baud rate for communication. The standard value is 250 kbps for marine applications
and 500 kbps for land applications.
⑧ CAN :Parameter for the CAN signal. No need to change.
⑨ ISO15765 :Parameter for flow control. No need to change.
⑩ Message timing :Timing parameter for CAN messages. No need to change.
② ① ④ ③⑤ ⑥ ⑧ ⑦ ⑨ ⑩
① ② ③
12. Glossary
BS Block Size Variable related to flow control used in ISO15765.
CAN Controller Area Network Communication standard used for in-vehicle LAN.
CSV Comma Separated Value File format used for PCs.
DA Destination Address ID information in CAN communication data.
D-SUB Connector standard.
DTC Diagnostic Trouble Code Coded information for troubles.
ECU Engine( or Electronic)Control Unit Engine Control Unit is also called ECM.
FFD Freeze Flame Data Related data before and after a trouble.
FMI Failure Mode Identifier Detailed failure information added to DTC.
LID Local Identifier ID information specific to a certain controller.
OC Occurrence Counter Number of DTC occurrences.
PC Personal Computer
PF Protocol Data Unit Format ID information in CAN communication data.
PDM Product Data Management
SA Source Address ID information in CAN communication data.
SAE Society of Automotive Engineers
Sno. Serial Number Manufacturing serial number of engine, pump, and ECU.
SPN Suspect Parameter Number ID commonly used for SAE J1939.
USB Universal Serial Bus Serial communication port used for PCs.
13. Appendix
Appendix:FMI(Failure Mode Identifier)List
FMI Description
0 DATA VALID BUT ABOVE NORMAL OPERATIONAL RANGE
1 DATA VALID BUT BELOW NORMAL OPERATIONAL RANGE
2 DATA ERRATIC,INTERMITTENT OR INCORRECT
3 VOLTAGE ABOVE NORMAL ,OR SHORTED TO HIGH SOURCE
4 VOLTAGE BELOW NORMAL ,OR SHORTED TO LOW SOURCE
5 CURRENT BELOW NORMAL OR OPEN CIRCUIT
6 CURRENT ABOVE NORMAL OR GROUNDED CIRCUIT
7 MECHANICAL SYSTEM NOT RESPONDING OR OUT OF ADJUSTMENT
8 ABNORMAL FREQUENCY OR PULSE WIDTH OR PERIOD
9 ABNORMAL UPDATE RATE
10 ABNORMAL RATE OF CHANGE
11 FAILURE CODE NOT IDENTIFIABLE
12 BAD INTELLIGENT DEVICE OR COMPONENT
13 OUT OF CALIBRATION
14 SPECIAL INSTRUCTIONS
15 NORMAL
62 ―― 14. References
14. References
For information on details of "Probable cause" and "Action" displayed when a trouble occurs, see the separate
manual "Troubleshooting Manual."