Jindal Industries LTD., Hisar: Ust R
Jindal Industries LTD., Hisar: Ust R
sparency
Integrity
Tran
Product Catalogue
Our Resplendence
18001
Jindal Industries Ltd. Hissar
Accredition
Accredition & Inspection Agencies
Inspection Agencies
Product Range
- Galvanised Pipes - ½" to 12" to various national & international standards
- Jindal HISSAR-ACL Pipes - ½" to 2" for concealed piping
- Black Pipes - ½" to 12" to various national & international standards
- Rectangle & Squares - From 25mm x 25mm to 250mm x 250mm
- Line Pipes (API) - From 80mm to 300mm API Pipes 5L, X-65
B INTERNATIONAL STANDARDS
1. British Applications
i) BS : 1387 – For ordinary use in water gas lines
Concealed piping
ii) BS : 1775 – For mechanical, structural & general engineering
Fire Fighting System
iii) BS : 1139 – Tubes for metal scaffolding
Power Projects
iv) BS : 534 – For water, gas and sewerage
Construction, Scaffolding
v) BS : 6363 – Structural tubes round, square & rectangular shape
Cold Storage
2. American
Water Lines
i) ASTM A 53 – For ordinary use in water, steam, gas & air, lines.
Agriculture and Irrigation
ii) ASTM A 120 – For ordinary use in agriculture & air, lines.
General Engineering Tubes
iii) ASTM A 500 – Structural tubes round, square & rectangular shape
Structural Purposes
iii) API 5L – For oil & gas conveying at high pressure
Oil and Gas Transportation
3. European
i) En : 10224 – For use in water, gas and air flow
ii) En : 10255 – For water, gas & air flow
4. Japanese
I) JIS G : 3452 – For use in water, gas & air flow
5. Sri Lanka
I) SLS 829 : 1988 – For use in water, gas & air flow
Jindal Industries Ltd. Hissar
IS - 10748:2004
Chemical Composition Mechanical Properties
Grade Constituent, Percent, Max Grade Tensile Yield %age elongation Internal Diameter
strength strength of Bend
Carbon Manganese Sulphur Phosphorus min min minimum at
Guage
Mpa Mpa Length 5.65 √S0
1) 2) 3) 4) 5) 1) 2) 3) 4) 5)
1 0.10 0.50 0.040 0.040 1 290 170 30 t
2 0.12 0.60 0.040 0.040 2 330 210 28 2t
3 0.16 1.20 0.040 0.040 3 410 240 25 3t
4 0.20 1.30 0.040 0.040 4 430 275 20 3t
5 0.25 1.30 0.040 0.040 5 490 310 15 3t
NoteS :-
1. t = nominal thickness of the test piece.
2. 1 Mpa = 1N/mm 2 = 0.1020 kgf/mm2.
3. Mechanical properties other than those specifed in this table may be as per agreement between the purchaser and the manufacturer for
specific applications.
Jindal Industries Ltd. Hissar
PROTECTIVE COATING
Cross - section of ‘ACL’
a) Galvanizing (Zinc Coating) - With High Grade Purity Zinc
Organic
Polymer Coat b) Conversion Coating (for passivation film) - Conversion coating cover Galvanised
Chromate
Compounding High Grade surface formed due to chemical reaction & this film becomes an integral part of
Galvanized Pipe the superficial layer of zinc coating. This film passivates the highly reactive zinc
surface & retards formation of white rust.
c) Clear Organic Polymer application - Applied as a third coat of final finish on the
exterior surface. This layer acts as barrier & inhibits the corrosion of the
products.
Advantages of Coatings
Corrosion Resistance
Tubing exhibits strong corrosion resistance towards the following
– Salt (found in water, cement and bricks) Salt Spray Test
Number of Hours to Less Than 5% Red Rust
– Common household chemicals
1500 hrs*
– Fertilizers
– Insecticides
– Bleach
ormance
– Detergents Our perf
2.5 X Ordinary GI Pipe
– Sulfuric acid 600 hrs
– Hydrochloric acid
– Sodium Hydroxide
– Microbiological attack & weathering
* Corrosion not observed after 1500 hrs.
Technical Specifications for JINDAL - ACL Pipes
Mechanical Properties
2
UTS Min 330 N/MM
2
Yield Strength Min 210 N/MM
% Elongation Min 20
Jindal Industries Ltd. Hissar
Manufacturing Process
The process utilises the latest technology and 5. Seam Annealing
modern equipments for producing high quality ERW Whenever required, welding portion and heat
Pipes affected zone is put to normalising with medium
1. Slit Preparations frequency normaliser and then cooled down in
HR Coils are slitted to predetermined widths for air cooling bed.
each size of pipe and thickness. Slitted coil is 6. Sizing & Cutting
uncoiled at the entry of ERW mill and the ends After water quenching, slight reduction is
are sheared and welded one after another to applied to pipes with sizing rolls to give them
make it single endless strip. desired accurate outside diameter.
2. Forming Pipes are cut to required lengths by flying cut off
Slitted coils are initially formed into U shape and disc/saw cutter.
then into a cylindrical shape with open edges 7. Facing and Bevelling
using a series of forming rolls. The pipe ends are faced and bevelled by the end
3. Welding facer.
The open edges are heated to the required All the processes are continuous with auto
temperature through high frequency low voltage arrangements. These plain ended tubes go for
high current and press welded by forge rolls further processing as per the customer need like
making perfect and strong butt weld without galvanizing, threading, black varnishing etc.
filler materials. 8. Packing
4. Debeading Finished pipes are bundled in desired number of
Weld flash on top and inside (if needed) is pieces as per customer's requirement and
trimmed out through carbide tools. packed properly to ensure freshness till delivery.
Manufacturing Process...
COOLING EJE
SIZING EDDY CURRENT
UNIT TESTER
CUT OF MACHINE
Quality - a prerequisite
Sr. Machine Purpose
No.
1. Universal Testing Machines For material testing (mechanical
properties).
2. Non Destructive Test
a. Eddy Current Testing Machine For on line flaw detection on welds.
3 Hydro Testing Machine
4. Vickers Micro Hardness Tester For checking micro hardness on weld, heat
affected zone and material
5. Digital Ultrasonic
Thickness Gauge For checking thickness & pipes.
6. Mandrills and Fixtures For welding root bent test.
8. Hydraulic Press For flattening and weld ductility test.
9. Bending Machine For pipe bend test.
SCARFING UNIT
SEAM
GUIDE
OPER
GALVANIZING
THREADING
BUNDLING PHYSICAL TESTING
DESPATCH
ECTING TABLE CROP.CUTTER FACER HYDROSTATIC WEIGHING MACHINE VARNISHING TENSILE 90° 0°
MARKING WELDING FLATTE- MICRO
& FLATTENING TESTER & VISUAL INSPECTION ROOT BEND NING ANALYSIS
BUNDLING
Jindal Industries Ltd. Hissar
TOLERANCES :-
Thickness : -
Light - 8%
Medium / Heavy 10%
Tolerances
Outside Diameter Pipe Size upto & including DN 40 +/-0.4 mm
Pipe Size DN 50 or larger +/- 1%
Thickness -12.5% (max)
Weight +/- 10%
Mechanical Properties
Grade A Grade B
Yield Strength 205 Mpa (Min) 240 Mpa (Min)
Tensile Strength 330 Mpa (Min) 415 Mpa (Min)
Elongation As per ASTM A-53
2 St
Hydrotesting Pressure (P) = P = D
Where
S is the hoop strees, expressed in megapascals (pounds per square inch), equal to a percentage of the specifed minimum yield strength
of the pipe, as given in Table
t is the specifed wall thickness, expressed in millimeters (inches.)
D is the specifed outside diameter, expressed in millimeters (inches.)
Percentage of specifed minimum yield strength for determination of S
a. For D ≤ 88.9mm (3.500 in), it is not necessary that the test pressure exceed 17,0 Mpa (2470 psi), for D>88.9nn (3.500 in) it is not necessary that the lest
pressure exceed 19,0 Mpa (2 760 psi)
b. It is not necessary that the test pressure exceed 20.5 Mpa (2 970 psi)
c. For D ≤ 406, 4 mm (16.000 in), it is not necessary that the test pressure exceed 50,0 Mpa (7 260 psi), for D>406, 4mm (16.000 in),it is not necessary that the test
pressure exceed 25,0 Mpa (3 630 psi)
Weight :- (-) 5% on lot basis & (-) 7.5% on Individual Pole
Straightness : The finished pole shall not out of straightness by more than 1/600 of Ist length
Tolerances : - Thickness Tolerance up to +/- 10%
Length : of any section +/- 40mm overall length of pole +/- 25mm
Jindal Industries Ltd. Hissar
Mandi Gobindgarh
Ghaziabad
Hissar
Delhi
Jaipur
Bhubaneshwar
Indore
Secunderabad
Mumbai
Bangalore
HISSAR
Mandi Gobindgarh :
Vill, Kumb Out of Octoroi, Amloh Road,
Mandi Gobindgarh (Pb) (India) Tel.: -91 - 1765 - 242908, 242907