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Jindal Industries LTD., Hisar: Ust R

The document appears to be a product catalogue for Jindal Industries Ltd. Hissar. It includes: 1. Information about the company's accreditations including ISO and OHSAS certifications. 2. Details of the company's product range including galvanized pipes, black pipes, and line pipes in various sizes. 3. Specifications for galvanized and black pipes conforming to Indian and international standards, including dimensions, tolerances, and testing details. 4. Contact information for Jindal Industries Ltd. Hissar.

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0% found this document useful (0 votes)
143 views

Jindal Industries LTD., Hisar: Ust R

The document appears to be a product catalogue for Jindal Industries Ltd. Hissar. It includes: 1. Information about the company's accreditations including ISO and OHSAS certifications. 2. Details of the company's product range including galvanized pipes, black pipes, and line pipes in various sizes. 3. Specifications for galvanized and black pipes conforming to Indian and international standards, including dimensions, tolerances, and testing details. 4. Contact information for Jindal Industries Ltd. Hissar.

Uploaded by

sathish
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Trust

sparency

Integrity
Tran

Jindal Industries Ltd., Hisar


Jindal Industries Ltd. Hissar

Product Catalogue

Our Resplendence
18001
Jindal Industries Ltd. Hissar

Accredition
Accredition & Inspection Agencies

The Jindal Industries has been awarded the prestigious ISO

9001: 2008 certificate by Moody International certifying the

Quality Management System of the Company. This certificate

is valid for manufacture & supply of ERW black & galvanized

steel pipes. Other Certifications awarded by Moody

International are ISO14001:2004 for Environment & OHSAS

18001: 2007 for Health & Safety.

Inspection Agencies
Product Range
- Galvanised Pipes - ½" to 12" to various national & international standards
- Jindal HISSAR-ACL Pipes - ½" to 2" for concealed piping
- Black Pipes - ½" to 12" to various national & international standards
- Rectangle & Squares - From 25mm x 25mm to 250mm x 250mm
- Line Pipes (API) - From 80mm to 300mm API Pipes 5L, X-65

GRADES EQUIPMENT DETAILS


CONFORMING TO STRINGENT SPECIFICATIONS 1. Slitting Units
a INDIAN STANDARDS 2. ERW pipe mills
i) IS : 1239 – For ordinary use in water, gas & air, lines.
3. Galvanizing lines
ii) IS : 3589 – Grade 330 & 410 for water, gas & sewerage
purposes. 4. Threading machines
iii) IS : 4270 – Steel Tubes for water wells (casing pipes) 5. Hydro testing machines
iv) IS : 1161 – Grade YST210, 240, 310 for structural purposes 6. Eddy current Testing
v) IS : 3601 – Steel tubes for mechanical & general engineering 7. Annealing
vi) IS : 9295 – For Idlers & Conveyors
8. Power Plant
vii) IS : 1978 – Grade YST 210 & 240 for use in oil and natural
gas industries.

B INTERNATIONAL STANDARDS
1. British Applications
i) BS : 1387 – For ordinary use in water gas lines
Concealed piping
ii) BS : 1775 – For mechanical, structural & general engineering
Fire Fighting System
iii) BS : 1139 – Tubes for metal scaffolding
Power Projects
iv) BS : 534 – For water, gas and sewerage
Construction, Scaffolding
v) BS : 6363 – Structural tubes round, square & rectangular shape
Cold Storage
2. American
Water Lines
i) ASTM A 53 – For ordinary use in water, steam, gas & air, lines.
Agriculture and Irrigation
ii) ASTM A 120 – For ordinary use in agriculture & air, lines.
General Engineering Tubes
iii) ASTM A 500 – Structural tubes round, square & rectangular shape
Structural Purposes
iii) API 5L – For oil & gas conveying at high pressure
Oil and Gas Transportation
3. European
i) En : 10224 – For use in water, gas and air flow
ii) En : 10255 – For water, gas & air flow
4. Japanese
I) JIS G : 3452 – For use in water, gas & air flow
5. Sri Lanka
I) SLS 829 : 1988 – For use in water, gas & air flow
Jindal Industries Ltd. Hissar

Galvanized and Black Pipes for Water, Gas and Air


Conforming to IS-1239 (Part-1) 2004 / IS-1161

Nominal Weight Galvanized


& Black Tubes Tolerances
N.B. Series Mean Wall Plain End Screwed & Sockets
Outside Thickness Socketed
Diameter MM SWG kg/m Mtrs/ kg/m Mtrs/ OD in Length a) THICKNESS
(MM) Tone Tone MM MM 1. Galvanized ± 5%
15 Light 21.20 2.00 14 0.95 1056 0.95 1046 2. Black ±8%
Medium 21.40 2.60 12 1.21 826 1.22 820 27.00 37.00 * Better than ISI
Heavy 21.40 3.20 10 1.44 694 1.45 690
20 Light 26.65 2.30 13 1.38 725 1.39 719 b) WEIGHT
Medium 26.90 2.60 12 1.56 641 1.57 637 32.50 39.00
1. Single Tube (Light Series)+ 10% -8%
Heavy 26.90 3.20 10 1.87 535 1.88 532
2. Single Tube(Med.&Heavy Tube)±10%
25 Light 33.50 2.60 12 1.98 505 2.00 500
Medium 33.75 3.20 10 2.41 415 2.43 412 39.50 46.00 3. For quantities per load of 10 tonnes
Heavy 33.75 4.00 8 2.93 341 2.95 339 minimum(Light Series) + 7.5% -5%
32 Light 42.20 2.60 12 2.54 394 2.57 389 4. For quantities per load of 10 tonnes
Medium 42.45 3.20 10 3.10 323 3.13 319 49.00 51.00 minimum (Medium & Heavy)
± 7.5%
Heavy 42.45 4.00 8 3.79 264 3.82 262
40 Light 48.10 2.90 11 3.23 310 3.27 306
Medium 48.35 3.20 10 3.56 281 3.60 278 56.00 51.00 c) LENGTH
Heavy 48.35 4.00 8 4.37 229 4.41 227 1. Normal – 6m ±0.02/0.03 Meter
50 Light 59.90 2.90 11 4.08 245 4.15 241 2. Random length– 4 to 7 Meters
Medium 60.25 3.60 9 5.03 199 5.10 196 68.00 60.00 or as specified by the customer
Heavy 60.25 4.50 7 6.19 162 6.26 160
65 Light 75.60 3.20 10 5.71 175 5.83 172 1. Each Pipe is tested for leak proof test
Medium 75.95 3.60 9 6.42 156 6.54 153 84.00 69.00
2. End Condition :
Heavy 75.95 4.50 7 7.93 126 8.05 124
80 Light 88.30 3.20 10 6.72 149 6.89 145 a) Screwed & Socketed
Medium 88.75 4.00 8 8.36 120 8.53 117 98.00 75.00 b) Screwed without Socket
Heavy 88.75 4.80 6 9.90 101 10.10 99 c) Plain End
100 Light 113.45 3.60 9 9.75 103 10.00 100
Medium 114.05 4.50 7 12.20 82 12.50 80 124.00 87.00
Heavy 114.05 5.40 5 14.50 69 14.80 68
125 Medium 139.65 4.80 6 15.90 63 16.40 61 151.00 96.00
Heavy 139.65 5.40 5 17.90 56 18.40 54
150 Medium 165.20 4.80 6 18.90 53 19.50 51 178.00 96.00
Heavy 165.20 5.40 5 21.30 47 21.90 46

IS: 1161 Steel Tubes for Structural Purposes


IS-3601
Nominal Outside 1. Diameter : - 15mm to 300mm, as agreed
Bore Diameter Class Thickness Weight
2. Thickness : - As agreed
Kg/m
3. Chemical properties : - As per IS-10748, ; S & P below 0.04%
150 168.3 Light 4.5 18.2
4. Mechanical properties
Medium 4.8 19.2
Heavy 1 5.4 21.7
Heavy 2 6.3 25.2 Sl.No. Tube Tensile Yield Strees Elonagtion
Designation Strength
200 219.1 Light 4.8 25.4
Min Map Min Mpa <1” >1”
Medium 5.6 29.5
Heavy 5.9 31.0 1 2 3 4 5 6
i) WT 160 310 160 15 22
250 273.0 Heavy 5.9 38.9
ii) WT 210 330 210 12 20
300 323.9 Heavy 6.3 49.3 iii) WT 240 410 240 10 15
Tolerance : iv) WT 310 450 310 6 10

a) OD i) upto and including 48.3mm : + 0.4/-0.8mm NoteS :-


ii) over 48.3mm : +/-1.0% 1. If tubes in the as welded condition are subjected to annealing,
brazing, welding or similar heating, these properties will deviate in
the heat affected zone.
b) Thickness : +/-10% 2. Welding of WT 310 grade may require special welding technique
3. 1MPa = 0.102 0 kgf/mm2
c) Weight : Single tube +10% / -8% (for light)
(+/ - 10% (for medium & Heavy)

10 Ton wt. (+ /-) 5% (for light)


(+/-) 7.5% (for medium & Heavy)
d) other dimentions also possible
Steel Pipes for Water, Steel Tubes for Water Wells
Gas and Sewerage Purposes (Casing Pipes)
Conforming to IS : 3589/EN-10224 Conforming to IS : 4270
(Grade ERW 330 and 410) (Grade FE 410)

N.B Outside Wall Weight Size Outside Wall Weight


Size Diameter Thickness (Plain End) N.B. Diameter Thickness (Plain End)
MM MM MM Kg/m Mtr/MT mm mm mm Kg/m Mtr/MT
150 168.3 3.2 13.0 77 100 114.3 5.4 14.5 69
4.5 18.2 55 125 141.3 5.4 18.1 55
6.3 25.2 40 7.1 23.5 43
7.1 28.2 35 150 168.3 5.4 21.6 46
200 219.1 3.6 19.1 52
4.5 23.8 42 7.1 28.2 35
5.2 27.4 36 175 193.7 6.4 29.6 34
6.3 33.1 30 8 36.6 27
7.1 37.1 27 200 219.1 6.4 33.6 30
8 41.6 24 8 41.6 24
8.4 43.6 23 225 244.5 7.1 41.6 24
250 273 3.6 23.9 42 9 52.3 19
4 26.5 38 250 273.1 8 52.3 19
4.3 28.5 35
5 33.0 30 10 64.9 15
5.6 36.9 27 300 323.9 8 62.3 16
6.3 41.4 24 10 77.4 13
7.1 46.6 21
8 52.3 19
8.4 54.8 18
9.5 61.7 16 Tolerances IS : 3589
300 323.9 5 39.3 25 a Outside Diameter ± 0.75%
5.6 44.0 23 b Thickness ± 10%
6.4 50.1 20 c Weight ±7.5%
7.1 55.5 18
8.4 65.4 15
9.5 73.7 14

IS - 10748:2004
Chemical Composition Mechanical Properties
Grade Constituent, Percent, Max Grade Tensile Yield %age elongation Internal Diameter
strength strength of Bend
Carbon Manganese Sulphur Phosphorus min min minimum at
Guage
Mpa Mpa Length 5.65 √S0
1) 2) 3) 4) 5) 1) 2) 3) 4) 5)
1 0.10 0.50 0.040 0.040 1 290 170 30 t
2 0.12 0.60 0.040 0.040 2 330 210 28 2t
3 0.16 1.20 0.040 0.040 3 410 240 25 3t
4 0.20 1.30 0.040 0.040 4 430 275 20 3t
5 0.25 1.30 0.040 0.040 5 490 310 15 3t

NoteS :-
1. t = nominal thickness of the test piece.
2. 1 Mpa = 1N/mm 2 = 0.1020 kgf/mm2.
3. Mechanical properties other than those specifed in this table may be as per agreement between the purchaser and the manufacturer for
specific applications.
Jindal Industries Ltd. Hissar

For Concealed / Underground Pipeline


(The only galvanised pipe particularly for buried lines)
Jindal HISSAR ACL Special Triple Coated ERW Pipe comes with 100% corrosion
resistance technology. The corrosion resistance technology & process of Pipe
manufacturing is well established & known to manufacturers across the world. But
what makes JINDAL HISSAR - ACL special is the ability to combine the two functions,
pipe making & coating, with a high degree of success. JINDAL HISSAR - ACL is Triple
Coated by using the three sequential process i.e. Galvanizing, Conversion Coating &
Organic Polymer application. Developed to provide a smooth, attractive, corrosion-
resistant finish, JINDAL HISSAR - ACL have become an ideal choice for interior
application. JINDAL HISSAR - ACL is 100% corrosion resistant and 100% leak proof
or 100% peace of mind

PROTECTIVE COATING
Cross - section of ‘ACL’
a) Galvanizing (Zinc Coating) - With High Grade Purity Zinc

Organic
Polymer Coat b) Conversion Coating (for passivation film) - Conversion coating cover Galvanised
Chromate
Compounding High Grade surface formed due to chemical reaction & this film becomes an integral part of
Galvanized Pipe the superficial layer of zinc coating. This film passivates the highly reactive zinc
surface & retards formation of white rust.

c) Clear Organic Polymer application - Applied as a third coat of final finish on the
exterior surface. This layer acts as barrier & inhibits the corrosion of the
products.

JINDAL HISSAR - ACL for Concealed Piping


Patent 1956/DEL/2006 pending

Advantages of Coatings
Corrosion Resistance
Tubing exhibits strong corrosion resistance towards the following
– Salt (found in water, cement and bricks) Salt Spray Test
Number of Hours to Less Than 5% Red Rust
– Common household chemicals
1500 hrs*
– Fertilizers
– Insecticides
– Bleach
ormance
– Detergents Our perf
2.5 X Ordinary GI Pipe
– Sulfuric acid 600 hrs

– Hydrochloric acid
– Sodium Hydroxide
– Microbiological attack & weathering
* Corrosion not observed after 1500 hrs.
Technical Specifications for JINDAL - ACL Pipes

Conforming to IS:1239(Part-1) - 2004/ASTM-A-53 Specifications

Nominal Weight Galvanized


& Black Tubes
N.B. Series Mean Wall Plain End Screwed &
Outside Thickness Socketed
Diameter MM SWG kg/m Mtrs/ kg/m Mtrs/
(MM) Tone Tone
15 Light 21.20 2.00 14 0.95 1056 0.95 1046
Medium 21.40 2.60 12 1.21 826 1.22 820
Heavy 21.40 3.20 10 1.44 694 1.45 690
20 Light 26.65 2.30 13 1.38 725 1.39 719
Medium 26.90 2.60 12 1.56 641 1.57 637
Heavy 26.90 3.20 10 1.87 535 1.88 532
25 Light 33.50 2.60 12 1.98 505 2.00 500
Medium 33.75 3.20 10 2.41 415 2.43 412
Heavy 33.75 4.00 8 2.93 341 2.95 339
32 Light 42.20 2.60 12 2.54 394 2.57 389
Medium 42.45 3.20 10 3.10 323 3.13 319
Heavy 42.45 4.00 8 3.79 264 3.82 262
40 Light 48.10 2.90 11 3.23 310 3.27 306
Medium 48.35 3.20 10 3.56 281 3.60 278
Heavy 48.35 4.00 8 4.37 229 4.41 227
50 Light 59.90 2.90 11 4.08 245 4.15 241
Medium 60.25 3.60 9 5.03 199 5.10 196
Heavy 60.25 4.50 7 6.19 162 6.26 160

Product Type ERW Welded Product Category Pipes for water


Galvanized Pipe Gas & Air for buried
concealed or
underground pipes

Length 6.00 Mtrs Specification IS:1239(part-1)

Wall Thickness As per specs Steel Grade YST 210


As per order C-0.12% Max,
Mn-0.60 Max,
S & P-0.04Max,
C.E.-0.24 Max

Delivery Condition Galvanised & transparent Usage Recommended for


Polymer coated buried, concealed or
underground pipes
(cold water)

Mechanical Properties
2
UTS Min 330 N/MM
2
Yield Strength Min 210 N/MM

Bend Test As per IS 2329

% Elongation Min 20
Jindal Industries Ltd. Hissar

Manufacturing Process
The process utilises the latest technology and 5. Seam Annealing
modern equipments for producing high quality ERW Whenever required, welding portion and heat
Pipes affected zone is put to normalising with medium
1. Slit Preparations frequency normaliser and then cooled down in
HR Coils are slitted to predetermined widths for air cooling bed.
each size of pipe and thickness. Slitted coil is 6. Sizing & Cutting
uncoiled at the entry of ERW mill and the ends After water quenching, slight reduction is
are sheared and welded one after another to applied to pipes with sizing rolls to give them
make it single endless strip. desired accurate outside diameter.
2. Forming Pipes are cut to required lengths by flying cut off
Slitted coils are initially formed into U shape and disc/saw cutter.
then into a cylindrical shape with open edges 7. Facing and Bevelling
using a series of forming rolls. The pipe ends are faced and bevelled by the end
3. Welding facer.
The open edges are heated to the required All the processes are continuous with auto
temperature through high frequency low voltage arrangements. These plain ended tubes go for
high current and press welded by forge rolls further processing as per the customer need like
making perfect and strong butt weld without galvanizing, threading, black varnishing etc.
filler materials. 8. Packing
4. Debeading Finished pipes are bundled in desired number of
Weld flash on top and inside (if needed) is pieces as per customer's requirement and
trimmed out through carbide tools. packed properly to ensure freshness till delivery.

Manufacturing Process...

UNCOILER SHEAR WELDER STAMPING


ROLL

UNDER GROUND LOO

COOLING EJE
SIZING EDDY CURRENT
UNIT TESTER

CUT OF MACHINE
Quality - a prerequisite
Sr. Machine Purpose
No.
1. Universal Testing Machines For material testing (mechanical
properties).
2. Non Destructive Test
a. Eddy Current Testing Machine For on line flaw detection on welds.
3 Hydro Testing Machine
4. Vickers Micro Hardness Tester For checking micro hardness on weld, heat
affected zone and material
5. Digital Ultrasonic
Thickness Gauge For checking thickness & pipes.
6. Mandrills and Fixtures For welding root bent test.
8. Hydraulic Press For flattening and weld ductility test.
9. Bending Machine For pipe bend test.

SCARFING UNIT

SEAM
GUIDE

FORMING UNIT WELDING SEAM


UNIT ANNEALER

OPER

GALVANIZING
THREADING
BUNDLING PHYSICAL TESTING

DESPATCH

ECTING TABLE CROP.CUTTER FACER HYDROSTATIC WEIGHING MACHINE VARNISHING TENSILE 90° 0°
MARKING WELDING FLATTE- MICRO
& FLATTENING TESTER & VISUAL INSPECTION ROOT BEND NING ANALYSIS
BUNDLING
Jindal Industries Ltd. Hissar

Table -1 Technical Specification of Pipes Confirming to BS=1387: 1987


Mass of Black Tube
N.B. Series Outside Diameter Wall Thickness
(mm) (mm) Plain End Screwed & Socketed
Max Min KG/MTR KG/MTR
15 Light 21.4 21 2 0.947 0.956
Medium 21.7 21.1 2.6 1.21 1.22
Heavy 21.7 21.1 3.2 1.44 1.45
20 Light 26.9 26.4 2.3 1.38 1.39
Medium 27.2 26.6 2.6 1.56 1.57
Heavy 27.2 26.6 3.2 1.87 1.88
25 Light 33.8 33.2 2.6 1.98 2
Medium 34.2 33.4 3.2 2.41 2.43
Heavy 34.2 33.4 4 2.94 2.96
32 Light 42.5 41.9 2.6 2.54 2.57
Medium 42.9 42.1 3.2 3.1 3.13
Heavy 42.9 42.1 4 3.8 3.83
40 Light 48.4 47.8 2.9 3.23 3.27
Medium 48.8 48 3.2 3.57 3.61
Heavy 48.8 48 4 4.38 4.42
50 Light 60.2 59.6 2.9 4.08 4.15
Medium 60.8 59.8 3.6 5.03 5.1
Heavy 60.8 59.8 4.5 6.19 6.26
65 Light 76 75.2 3.2 5.71 5.83
Medium 76.6 75.4 3.6 6.43 6.55
Heavy 76.6 75.4 4.5 7.93 8.05
80 Light 88.7 87.9 3.2 6.72 6.89
Medium 89.5 88.1 4 8.37 8.54
Heavy 89.5 88.1 5 10.3 10.5
100 Light 113.9 113 3.6 9.75 10
Medium 114.9 113.3 4.5 12.2 12.5
Heavy 114.9 113.3 5.4 14.5 14.8
125 Medium 140.6 138.7 5 16.6 17.1
Heavy 140.6 138.7 5.4 17.9 18.4
150 Medium 166.1 164.1 5 19.7 20.3
Heavy 166.1 164.1 5.4 21.3 21.9

CHEMICAL COMPOSITION AND MECHNICAL PROPERTIES AT ROOM TEMPRATION


CHEMICAL COMPOSITION (LADLE) MECHNICAL PROPERTIES AT ROOM TEMPERATURE
C Mn P S Tensile strength,R Yield strength, elongation on gauge length
Max Max Max. Max. Re (Min) Lo=5.65√S0A (min.)
% % % % N/mm2 N/mm2 %
0.2 1.2 0.045 0.045 320 to 460 195 20

TOLERANCES :-

Thickness : -
Light - 8%
Medium / Heavy 10%

Weight- Single Tube - 8% / +10%

Bend For Tubes up to & Including 50MM


Parameter Black
Bending Tubes Shall be bent with the Weld at 90 DEG to the Plane of Bending
Angle 180Deg. 90 Deg. Flattening Test
Bending 6 times 8 Times For Tubes Above 50 mm
Radius OD OD 1. Flatten up to 75% of original Tube OD for Weld Test
2. Flatten up to 60% of original Tube OD for Material other than weld
TECHNICAL SPECIFICATIONS OF PIPES CONFORMING TO ASTM A-53 GR. A&B
NPS Designator DN Designator Outside Diameter Shedule No Wall Thickness Mass of plain end pipe Test Pressure Pieces/bundle
Grade A Grade B
Inch mm inch mm kg/mtr lb/ft Mpa Mpa
½ 15 0.840 21.3 40 0.109 2.77 1.27 0.85 4.8 4.8 120
3/4 20 1.050 26.7 40 0.113 2.87 1.69 1.13 4.8 4.8 84
1 25 1.315 33.4 40 0.133. 3.38 2.50 1.68 4.8 4.8 60
1 1/4 32 1.660 42.2 40 0.140 3.56 3.39 2.27 8.3 9 42
1½ 40 1.900 48.3 40 0.145 3.68 4.05 2.72 8.3 9 36
2 50 2.375 60.3 40 0.154 3.91 5.44 3.66 15.9 17.2 26
2½ 65 2.875 73.0 40 0.203 5.16 8.63 5.80 17.2 17.2 18
3 80 3.500 88.9 40 0.216 5.49 11.29 7.58 15.3 17.2 14
3½ 90 4.000 101.6 40 0.226 5.74 13.57 9.12 14.0 16.3 12
4 100 4.500 114.3 40 0.237 6.02 16.07 10.80 13.1 15.2 10
5 125 5.563 141.3 40 0.258 6.55 21.77 14.63 11.5 13.4 7
6 150 6.625 168.3 40 0.280 7.11 28.26 18.99 10.5 12.3 7
8 200 8.625 219.1 40 0.322 8.18 42.55 28.58 9.2 10.8 -
10 250 10.750 273.0 20 0.250 6.35 41.75 28.06 5.8 6.8 -
10 250 10.750 273.0 40 0.365 9.27 60.29 40.52 8.4 9.9 -
12 300 12.750 323.8 20 0.250 6.35 49.71 33.41 4.9 5.7 -
12 300 12.750 323.8 30 0.330 8.38 65.18 43.81 6.4 7.5 -
12 300 12.750 323.8 STD 0.375 9.52 73.78 49.61 7.3 8.5 -
12 300 12.750 323.8 40 0.406 10.31 79.70 53.57 7.9 9.2 -

Tolerances
Outside Diameter Pipe Size upto & including DN 40 +/-0.4 mm
Pipe Size DN 50 or larger +/- 1%
Thickness -12.5% (max)
Weight +/- 10%
Mechanical Properties
Grade A Grade B
Yield Strength 205 Mpa (Min) 240 Mpa (Min)
Tensile Strength 330 Mpa (Min) 415 Mpa (Min)
Elongation As per ASTM A-53

Chemical Properties (Max %)

Carbon Manganese Phosphorus Sulphur Copper Nickel Chromium Molybdenum Vanadium


Grade A 0.25 0.95 0.05 0.045 0.5 0.4 0.4 0.15 0.08
Grade B 0.3 1.2 0.05 0.045 0.5 0.4 0.4 0.15 0.08

Galvanizing (As per ASTM A-90)


Minimum 0.490 Kg/Mtr (70 microns approx)
Average 0.550 Kg/Mtr (79 microns approx)

TECHNICAL SPECIFICATIONS OF PIPES CONFORMING TO BS EN 10255/DIN EN 10255


Table 2 - Dimensions, Diameter Tolerance and Mass per unit length
Specified Thread Sizea Outside Diameter H M
Outside
Diametera Heavy Series Medium Series
D R Max. Min. Wall Mass per unit Wall Mass per unit
Thickness lenght of bare tube Thickness length of bare tube
T Plain Threaded T Plain Threaded
End & End &
Socketed Socketed
(mm) (mm) (mm) (mm) (kg/m) (kg/m) (mm) (kg/m) (kg/m)
21.3 ½ 21.8 21.0 3.2 1.44 1.45 2.6 1.21 1.22
26.9 3/4 27.3 26.5 3.2 1.87 1.88 2.6 1.56 1.57
33.7 1 34.2 33.3 4.0 2.93 2.95 3.2 2.41 2.43
42.4 1 1/4 42.9 42.0 4.0 3.79 3.82 3.2 3.10 3.13
48.3 1½ 48.8 47.9 4.0 4.37 4.41 3.2 3.56 3.60
60.3 2 60.8 59.7 4.5 6.19 6.26 3.6 5.03 5.10
76.1 2½ 76.6 75.3 4.5 7.93 8.05 3.6 6.42 6.54
88.9 3 89.5 88.0 5.0 10.3 10.5 4.0 8.36 8.53
114.3 4 115.0 113.1 5.4 14.5 14.8 4.5 12.2 12.5
139.7 5 140.8 138.5 5.4 17.9 18.4 5.0 16.6 17.1
165.1 6 166.5 163.9 5.4 21.3 21.9 5.0 19.8 20.4

* Can also supply L, L-1 and L-2.


Jindal Industries Ltd. Hissar

Pipe to API - 5L Specification | IS : 1978


Characteristic Specified Requirements / Tolerances
C% Mn% P% S% Si% V% Nb% Ti%
Max Max Max Max Max
Gr-A 0.22 0.90 0.030 0.030

PSL-I Gr-B 0.26 1.20 0.030 0.030


Gr--X42 0.26 1.30 0.030 0.030
Gr-X46 0.26 1.40 0.030 0.030
to X60
Chemical Properties

Gr-B 0.22 1.20 0.025 0.015 0.45 0.05 0.05 0.04


Gr-X42 0.22 1.30 0.025 0.015 0.45 0.05 0.05 0.04
Gr-X46 0.22 1.30 0.025 0.015 0.45 0.05 0.05 0.04
PSL-2
Gr X52 0.22 1.40 0.025 0.015 0.45
Gr-X56 0.22 1.40 0.025 0.015 0.45
Gr-X60 0.12 1.60 0.025 0.015 0.45
GR PSL-I PSL-2
YS TS YS TS

Min Max Min Max


A 210 335
Physical Properties B 245 415 245 450 415 760
X42 290 415 290 495 415 760
X46 320 435 320 525 435 760
X52 360 460 360 530 460 760
X56 390 490 390 545 490 760
X60 415 520 415 565 520 760
Impact Test PSL-2 Energy values at different temperature, as required
Flattening Test No Opening / Cracks on Weld Upto 50% Pressing of original dia
No opening / Cracks on material Upto 75% pressing of original dia
No Lamination on Full Flattening
Outside Diameter 2” to 6” Body : ± 0.0075D ( ± 0.75%)
Tolerance End : + 1.60 mm, - 0.40 mm
8” to 12” Body : ± 0.0075D
End : ± 0.005D (± 0.5%)
≤ 5.00 mm ± 0.5 mm
Thickness
Tolerance
5.00 mm to 15mm ± 10%
Special PE Pipes + 10% - 5%
Weight
For other pipes + 10%, - 3.50%
Tolerance
Gross Weight (20MT) - 1.75%
Height of Internal Bead Height + 1.50mm Max.
Flash or Weld Bead - Within Thickness Tolerance
≤ 4.0 mm 0.10 t
Internal Trim > 4.0 mm to 8mm 0.40 mm
> 8.00 mm 5% of thickness
TECHNICAL SPECIFICATIONS OF PIPES CONFORMING TO API 5L
Size Outside Diameter Wall Thickness Mass of plain end pipe Standard Test Pressure
Grade Grade Grade Grade Grade Grade Grade
A B X42 X46 X52 X56 X60
mm inch mm inch Kg/Mtr Lb/ft Mpa Mpa Mpa Mpa Mpa Mpa Mpa
3 ½ 88.9 3.500 2.1 0.083 4.50 3.03 5.9 6.8 8.2 9.0 10.2 10.9 11.7
2.8 0.109 5.95 3.95 7.8 9.1 11.0 12.0 13.6 14.6 15.6
3.2 0.125 6.76 4.51 8.9 10.4 12.5 13.7 15.5 16.7 17.9
3.6 0.141 7.57 5.06 10.1 11.7 14.1 15.4 17.4 18.8 20.1
4.0 0.156 8.37 5.58 11.2 13.0 15.7 17.1 19.4 20.7 20.7
4.4 0.172 9.17 6.12 12.3 14.3 17.2 18.8 20.7 20.7 20.7
4.8 0.188 9.95 6.66 13.4 15.6 18.8 20.5 20.7 20.7 20.7
5.5 0.216 11.31 7.58 15.4 17.2 20.7 20.7 20.7 20.7 20.7
4½ 114.3 4.500 2.1 0.083 5.81 3.92 4.6 5.3 6.4 7.0 7.9 8.5 9.1
3.2 0.125 8.77 5.85 7.0 8.1 9.7 10.6 12.1 13.0 13.9
3.6 0.141 9.83 6.57 7.8 9.1 11.0 12.0 13.6 14.6 15.6
4.0 0.156 10.88 7.24 8.7 10.1 12.2 13.3 15.1 16.2 17.4
4.4 0.172 11.92 7.96 9.6 11.1 13.4 14.6 16.6 17.8 19.1
4.8 0.188 12.96 18.67 10.4 12.1 14.6 16.0 18.1 19.5 20.7
5.2 0.203 13.99 9.32 11.3 13.2 15.8 17.3 19.6 20.7 20.7
5.6 0.219 15.01 10.02 12.2 14.2 17.0 18.6 20.7 20.7 20.7
6.0 0.237 16.02 10.80 13.0 15.2 18.3 20.0 20.7 20.7 20.7
6.4 0.250 17.03 11.36 13.9 16.2 19.5 20.7 20.7 20.7 20.7
6 5/8 168.3 6.625 2.1 0.083 8.61 5.80 3.1 3.6 5.4 5.9 6.7 7.2 7.7
2.8 0.109 11.43 7.59 4.1 4.8 7.2 7.9 9.0 9.6 10.3
3.2 0.125 13.03 8.69 4.7 5.5 8.3 9.0 10.2 11.0 11.8
3.6 0.141 14.62 9.77 5.3 6.2 9.3 10.2 11.5 12.4 13.3
4.0 0.156 16.21 10.79 5.9 6.9 10.3 11.3 12.8 13.8 14.8
4.4 0.172 17.78 11.87 6.5 7.6 11.4 12.4 14.1 15.1 16.2
4.8 0.188 19.35 12.94 7.1 8.2 12.4 13.6 15.4 16.5 17.7
5.2 0.203 20.91 13.94 7.7 8.9 13.4 14.7 16.6 17.9 19.2
5.6 0.219 22.47 15.00 8.3 9.6 14.5 15.8 17.9 19.3 20.7
6.4 0.25 25.55 17.04 9.4 11.0 16.5 18.1 20.5 20.7 20.7
7.1 0.28 28.22 18.99 10.5 12.2 18.4 20.1 20.7 20.7 20.7
8 5/8 219.1 8.625 3.2 0.125 17.04 11.36 3.6 4.2 6.4 6.9 7.9 8.5 9.1
4.0 0.156 21.22 14.12 4.5 5.3 7.9 8.7 9.8 10.6 11.3
4.8 0.188 25.37 16.96 5.4 6.3 9.5 10.4 11.8 12.7 13.6
5.2 0.203 27.43 18.28 5.9 6.9 10.3 11.3 12.8 13.7 14.7
5.6 0.219 29.48 19.68 6.3 7.4 11.1 12.2 13.8 14.8 15.9
6.4 0.250 33.57 22.38 7.3 8.4 12.7 13.9 15.7 16.9 18.1
7.0 0.277 36.61 24.72 7.9 9.2 13.9 15.2 17.2 18.5 19.8
7.9 0.312 41.14 27.73 9.0 10.4 15.7 17.1 19.4 20.7 20.7
8.2 0.322 42.65 28.58 9.3 10.8 16.3 17.8 20.2 20.7 20.7
8.7 0.344 45.14 30.45 9.9 11.5 17.3 18.9 20.7 20.7 20.7
9.5 0.375 49.10 33.07 10.8 12.5 18.9 20.6 20.7 20.7 20.7
103/4 273.1 10.750 4.0 0.156 26.54 17.67 3.6 4.2 7.2 7.9 8.9 9.6 10.3
4.8 0.188 31.76 21.23 4.4 5.1 8.7 9.5 10.7 11.5 12.4
5.2 0.203 34.35 22.89 4.7 5.5 9.4 10.3 11.6 12.5 13.4
5.6 0.219 36.94 24.65 5.1 5.9 10.1 11.1 12.5 13.5 14.4
6.4 0.250 42.09 28.06 5.8 6.8 11.6 12.6 14.3 15.4 16.5
7.1 0.279 46.57 31.23 6.5 7.5 12.8 14.0 15.9 17.1 18.3
7.8 0.307 51.03 34.27 7.1 8.3 14.1 15.4 17.4 18.7 20.1
8.7 0.344 56.72 38.27 7.9 9.2 15.7 17.2 19.4 20.7 20.7
9.3 0.365 60.50 40.52 8.5 9.8 16.8 18.4 20.7 20.7 20.7
12 3/4 323.9 12.750 4.4 0.172 34.67 23.13 3.4 3.9 6.7 7.3 8.3 8.9 9.6
4.8 0.188 37.77 25.25 3.7 4.3 7.3 8.0 9.0 9.7 10.4
5.2 0.203 40.87 27.23 4.0 4.6 7.9 8.7 9.8 10.5 11.3
5.6 0.219 43.96 29.34 4.3 5.0 8.5 9.3 10.6 11.3 12.2
6.4 0.250 50.11 33.41 4.9 5.7 9.7 10.6 12.1 13.0 13.9
7.1 0.281 55.47 37.46 5.4 6.3 10.8 11.8 13.4 14.4 15.4
7.9 0.312 61.56 41.48 6.1 7.1 12.0 13.1 14.9 16.0 17.2
8.4 0.330 65.35 43.81 6.4 7.5 12 .8 14.0 15.8 17.0 18.3
8.7 0.344 67.62 45.62 6.7 7.8 13.2 14.5 16.4 17.6 18.9
9.5 0.375 73.65 49.61 7.3 8.5 14.5 15.8 17.9 19.2 20.6
10.3 0.406 79.65 53.57 7.9 9.2 15.7 17.1 19.4 20.7 20.7

2 St
Hydrotesting Pressure (P) = P = D
Where
S is the hoop strees, expressed in megapascals (pounds per square inch), equal to a percentage of the specifed minimum yield strength
of the pipe, as given in Table
t is the specifed wall thickness, expressed in millimeters (inches.)
D is the specifed outside diameter, expressed in millimeters (inches.)
Percentage of specifed minimum yield strength for determination of S

Specifed outside diameter Percentage of specifed minimum yield strength for


Pipe grade
D mm (in) determination of S
Standard test pressure Alternative test pressure
L175 or A25 ≤ 141,3 (5.563) 60a 75a
L175P or A25P ≤ 141,3 (5.563) 60a 75a
L210 or A any 60a 75a
L245 or B any 60a 75a
L290 or X 42 to ≤ 141,3 (5,563) 60b 75c
L830 or X 120 >141,3 (5.563) to ≤ 219,1 (8.625) 75b 75c
>219,1 (8.625) to <508 (20,000) 85b 85c
b
≥ 508 (20.000) 90 90c

a. For D ≤ 88.9mm (3.500 in), it is not necessary that the test pressure exceed 17,0 Mpa (2470 psi), for D>88.9nn (3.500 in) it is not necessary that the lest
pressure exceed 19,0 Mpa (2 760 psi)
b. It is not necessary that the test pressure exceed 20.5 Mpa (2 970 psi)
c. For D ≤ 406, 4 mm (16.000 in), it is not necessary that the test pressure exceed 50,0 Mpa (7 260 psi), for D>406, 4mm (16.000 in),it is not necessary that the test
pressure exceed 25,0 Mpa (3 630 psi)
Weight :- (-) 5% on lot basis & (-) 7.5% on Individual Pole
Straightness : The finished pole shall not out of straightness by more than 1/600 of Ist length
Tolerances : - Thickness Tolerance up to +/- 10%
Length : of any section +/- 40mm overall length of pole +/- 25mm
Jindal Industries Ltd. Hissar

Section / Closed Structural (RHS / SHS) conforming to IS : 4923


(Also as per ASTM A500 & BS : 6363 also be supplied)
Width Depth Thick Area in Weight Moment of Inertia Radius of Gyration Elastic Modulus Plastic Modulus
(B) ((D) cm2 (kg/m)
Iy in cm4 Ix in cm4 Ry Rx Zy Zx Sy Sx
25 25 3.20 2.53 1.98 1.89 1.89 0.86 0.86 1.51 1.51 1.98 1.98
38 38 3.20 4.19 3.29 8.18 8.18 1.40 1.40 4.30 4.30 5.34 5.34
38 38 4.00 5.03 3.95 9.26 9.26 1.36 1.36 4.87 4.87 6.22 6.22
50 50 3.60 6.35 4.98 22.15 22.15 1.87 1.87 8.86 8.86 10.84 10.84
50 50 4.50 7.67 6.02 25.50 25.50 1.82 1.82 10.20 10.20 12.76 12.76
72 72 3.20 8.54 6.71 66.32 66.32 2.79 2.79 18.42 18.42 21.80 21.80
91.5 91.5 4.50 15.14 11.88 187.56 187.56 3.52 3.52 41.00 41.00 48.79 48.79
91.5 91.5 5.40 17.85 14.01 215.66 215.66 3.48 3.48 47.14 47.14 56.76 56.76
50 25 3.20 4.13 3.24 3.80 11.63 0.96 1.68 3.04 4.65 3.73 6.14
60 40 2.90 5.25 4.12 13.11 24.74 1.58 2.17 6.56 8.25 7.73 10.24
66 33 2.90 5.19 4.07 9.12 27.33 1.33 2.29 5.53 8.28 6.49 10.59
66 33 3.60 6.28 4.93 10.52 31.87 1.29 2.25 6.37 9.66 7.65 12.56
66 33 4.50 7.58 5.95 11.93 36.64 1.25 2.20 7.23 11.10 8.94 14.76
96 48 3.20 8.54 6.71 33.28 98.60 1.97 3.40 13.87 20.54 15.91 25.85
96 48 4.00 10.47 8.22 39.32 117.53 1.94 3.35 16.38 24.49 19.14 31.20
96 48 4.80 12.31 9.66 44.55 134.34 1.90 3.30 18.56 27.99 22.07 36.13
80 40 2.90 6.41 5.03 17.11 50.86 1.63 2.82 8.56 12.72 9.88 16.07
80 40 3.20 7.01 5.50 18.41 54.94 1.62 2.80 9.21 13.73 10.71 17.46
80 40 4.00 8.55 6.71 21.48 64.78 1.59 2.75 10.74 16.20 12.77 20.91
100 100 4.00 14.95 11.73 226.34 226.34 3.89 3.89 45.27 45.27 53.30 53.30
100 100 5.00 18.36 14.41 271.08 271.08 3.84 3.84 54.22 54.22 64.59 64.59
100 100 6.00 21.63 16.98 311.45 311.45 3.79 3.79 62.29 62.29 75.09 75.09
122 61 3.60 12.32 9.67 78.82 232.59 2.53 4.34 25.84 38.13 29.42 47.71
132 132 4.80 23.83 18.70 634.36 634.36 5.16 5.16 96.11 96.11 112.68 112.68
132 132 5.40 26.59 20.88 700.07 700.07 5.13 5.13 106.07 106.07 125.01 125.01
132 132 6.00 29.31 23.01 762.93 762.93 5.10 5.10 115.60 115.60 136.97 136.97
220 220 5.00 42.36 33.25 3237.90 3237.90 8.74 8.74 294.35 294.35 339.72 339.72
220 220 6.40 53.62 42.10 4036.81 4036.81 8.68 8.68 366.98 366.98 426.64 426.64
220 220 8.00 66.19 51.96 4894.72 4894.72 8.60 8.60 444.97 444.97 521.67 521.67
250 250 5.00 48.36 37.96 4804.85 4804.85 9.97 9.97 384.39 384.39 442.25 442.25
250 250 6.00 57.63 45.24 5671.78 5671.78 9.92 9.92 453.74 453.74 524.43 524.43
250 250 6.40 61.30 48.12 6010.05 6010.05 9.90 9.90 480.80 480.80 556.72 556.72
250 250 8.00 75.79 59.49 7315.29 7315.29 9.82 9.82 585.22 585.22 682.64 682.64
250 250 6.00 84.67 66.47 8092.76 8092.76 9.78 9.78 647.42 647.42 758.70 758.70
300 150 5.00 43.36 34.03 1770.82 5152.90 6.39 10.90 236.11 343.53 261.72 421.89
300 150 6.00 51.63 40.53 2079.50 6073.18 6.35 10.85 277.27 404.88 309.47 499.61
300 150 6.40 54.90 43.10 2198.92 6431.29 6.33 10.82 293.19 428.75 328.15 530.08
300 150 8.00 67.79 53.21 2654.01 7807.40 6.26 10.73 353.87 520.49 400.49 648.51
300 150 9.00 75.67 59.40 2920.50 8622.32 6.21 10.67 389.40 574.82 443.79 719.72
Some of
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Ghaziabad
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Secunderabad
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HISSAR

Regd. Office & Works


O. P. Jindal Marg, Model Town, Hisar, Haryana (India)
Tel.: +91-1662-220781 (3 lines) Tel/Fax: +91-1662-220604
Marketing Office
603, Bhikaji Cama Bhawan,
11, Bhikaji Cama Place, New Delhi-110066 (India)
Tel.: +91-11-26192862, 26106062, Tel/Fax:+91-11 26192863
INDIA SALES OFFICES
Delhi
15/1, Asaf Ali Road, New Delhi-110002 (India)
Tel.: +91-11-23231030, 23221461, Tel/Fax: +91-11-23231180
24.5 K.M. Stone, Rohtak Road, Mundka,
Delhi-110041 (India) Tel.: +91-11-28341818
Ghaziabad
125 & 133 P.I.E 7th Miles, Giani Border
P.O. Chikamberpur (Ghaziabad) U.P. (India)
Tel.: +91-120-2620764, 4160960
Jaipur
A-7, Dundlodh House, Hawa Sarak,
Civil Lines, Jaipur, Rajasthan Tel : 0141-2210644
Mumbai:
402, Surat Sadan, Surat Street, Majjit Bandar
Mumbai (E) - 400009 Ph: 022-64524557 Fax : 022-24898491
Secunderabad
4-3-104-108/17/203, 2nd Floor , Anjaiah complex, old Bhoiguda,
Ranigunj, Secunderabad 500003 (AP) Tel : 040-27808927, Fax 040-66173927
Bangalore
No. 185, Unit No. F-102, 4th Cross, K.S Garden Lalbagh Road,
Bangalore - 560027, Ph. No. 080-41554473
Ace Creations 9810027273

Mandi Gobindgarh :
Vill, Kumb Out of Octoroi, Amloh Road,
Mandi Gobindgarh (Pb) (India) Tel.: -91 - 1765 - 242908, 242907

Please visit us at our website www.jindalinds.com

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