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Uranium Corporation of India Limited P.O: Jaduguda Mines, Jharkhand - 832102

The document provides the technical specifications for an apron feeder for handling uranium ore. It includes details on the mainframe, hopper, skirt, pan, feed rollers, apron chain, sprocket wheels, and other technical requirements. It specifies the material to be handled, ore size, angle of repose, bulk density, moisture level, maximum height of fall of ore, capacity, bearing and lubrication details, and material of construction for various components. It also includes requirements for a spillage collecting conveyor belt below the apron feeder and notes that the supplier must provide layout drawings, performance reports of similar equipment, safety features, and specifications in a specified format.

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229 views4 pages

Uranium Corporation of India Limited P.O: Jaduguda Mines, Jharkhand - 832102

The document provides the technical specifications for an apron feeder for handling uranium ore. It includes details on the mainframe, hopper, skirt, pan, feed rollers, apron chain, sprocket wheels, and other technical requirements. It specifies the material to be handled, ore size, angle of repose, bulk density, moisture level, maximum height of fall of ore, capacity, bearing and lubrication details, and material of construction for various components. It also includes requirements for a spillage collecting conveyor belt below the apron feeder and notes that the supplier must provide layout drawings, performance reports of similar equipment, safety features, and specifications in a specified format.

Uploaded by

arsaniose
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
You are on page 1/ 4

URANIUM CORPORATION OF INDIA LIMITED

P.O: JADUGUDA MINES, JHARKHAND – 832102

Public Tender no. PUR/2/19/9456/456 Annexure-3


Item : Apron Feeder (Page 1 of 4)
-----------------------------------------------------------------------------------------------------------------------------

TECHNICAL SPECIFICATION

Mainframe, hopper & skirt: These shall be of heavy steel (MS) welded construction to suit the
duty condition. The skier will be provided with replaceable liners at wear points.

Pan: The pans will be made of SAILMA 350. The pans are attached to heavy-duty conveyor
chains.

Feed rollers: The feed rollers mitigate falling impact load through apron and are arranged at
regular intervals to ensure smooth running of Apron. The rollers will be forged type complete
with shaft and ball bearing.

Apron chain: The conveyor chain (Crawler type, Berco/equal make) is high precision link chain
having sufficient strength.

Sprocket wheels: The sprocket wheels are of forged / fabricated steel, with hardened teeth to
give a long life (Berco/equal make).

Start: The apron feeder should be able to start with hopper full with ore

OTHER TECHNICAL DETAILS ARE GIVEN BELOW :

APRON FEEDER
1 Material to be handled Uranium Ore
2 Ore size 100% passing 700 mm
3 Angle of Repose 35 degree
4 Bulk Density 1.8
5 Moisture 10%
6 Method of speed variation By VVF drive (Rating of VVF drive shall be
higher than drive motor)
7 Make of VVF Kirloskar,ABB,Siemens
8 Maximum height of fall of ore 5500 mm
9 Maximum deck speed To be given by party
10 Type of Apron Feeder Extra Heavy duty
11 Size of Feeder 1.5M wide x 10.5 M long
12 Quantity One no.
13 Capacity 350 to 500TPH
14 Type of bearing Spherical roller bearing
15 Make of bearing SKF / FAG / equivalent
16 Lubrication arrangement Manual
17 Material of construction
Main frame MS
Head shaft 42 Cr4 Mo2, IS-1570
Pulley and counter shaft 45 C8, IS-2004
Apron pan (20mm thk. X 1500mm SAILMA-350
wide)
URANIUM CORPORATION OF INDIA LIMITED
P.O: JADUGUDA MINES, JHARKHAND – 832102

Public Tender no. PUR/2/19/9456/456 Annexure-3


Item : Apron Feeder (Page 2 of 4)
-----------------------------------------------------------------------------------------------------------------------------

Apron chain (Berco / equal make) 45C8, IS-1570

Head, tail, counter shaft & Cast steel


Plummer block
Fed roller assembly Forged steel IS:2004, Cl4/ IS:2062
Head chute, skirt board, drive MS
base frame
Head chute liner, skirt board liner 40C8 / SAILHRD

18 Details of conveyor with nylon


cord ( 4 ply)
Drive Through gear box
Motor Rating to be given by party (preferably 1000
rpm)
Type AC squirrel cage induction motor suitable for
440 V, 3 phase, 50 Hz, foot mounted
Gear box Radicon make
Type Heavy duty Bevel helical gear box
Size One Size higher than designed requirement
Conveyor top cover thickness 6 mm
Bottom cover thickness 3 mm
Ply 4 ply

Total thickness 14.3 mm (min.)


19 Type of HS & LS coupling Geared coupling
20 Counter shaft 42 Cr4 Mo2 IS:1570
21 Return rail 45C8 IS:1570 / IS:2062
22 Maximum weight of ore above 200 MT
apron when hopper is full
NOTE:- The layout drawing of ground hopper of existing & proposed is enclosed
here with.

OTHER TECHNICAL REQUIREMENT:


URANIUM CORPORATION OF INDIA LIMITED
P.O: JADUGUDA MINES, JHARKHAND – 832102

Public Tender no. PUR/2/19/9456/456 Annexure-3


Item : Apron Feeder (Page 3 of 4)
-----------------------------------------------------------------------------------------------------------------------------

1. Party shall submit details of spillage collecting chutes & conveyor installed below the
apron feeder. Detail must include size of conveyor (Length, width, thickness etc.), chutes,
plate thickness, cross sectional details of chute, etc. Supply, erection & commissioning
of the above facility will be under the scope of the bidder.
2. Party shall submit detail drawing of head chute, particularly the discharge end of head
chute above apron feeder for onward transfer of ore after the discharge from the apron
feeder to existing conveyor 1 BC-1.
3. Party shall mention the guarantee life of apron feeder.
4. The party shall also enclose details of similar apron feeder supplied, if any, during last 5
years along with their performance report from the users.
5. The design & layout drawing of the proposed belt conveyor below the offered apron feeder
which will feed to existing to 1BC-1 conveyor shall be submitted along with the offer.
6. The apron feeder & conveyor belt shall have facility to start from local & remote. Facility of
speed control shall also be available both in the local & remote mode.
7. The apron feeder shall discharge the content of hopper into the spillage collecting
conveyor belt, which in turn will discharge the material to existing 1BC-1 conveyor.
8. The party shall provide facility of electrical siren before start of the apron feeder. There
shall be interlock of sequential operation of spillage conveyor belt & apron feeder.

Party shall submit details in the following format also


URANIUM CORPORATION OF INDIA LIMITED
P.O: JADUGUDA MINES, JHARKHAND – 832102

Public Tender no. PUR/2/19/9456/456 Annexure-3


Item : Apron Feeder (Page 4 of 4)
-----------------------------------------------------------------------------------------------------------------------------

1 Model No
2 C/C length x width
3 Speed of apron (high & low)
4 Capacity (high & low)
5 Apron pan size / nos
6 Apron chain type/nos
7 Type of tensioning (screw take up)
8 G.A. drawing of Apron feeder to be provided
9 G.A. drawing of Head chute in details from hopper to apron
10 G.A. drawing of dicharge chute in details from apron to conveyor
11 Cleaning provided between the edge of the head chute & centre
of head pulley
12 Fall height from Apron feeder to belt conveyor below
13 Number of carrying Rollers & sketch of the same
14 Number of return Rollers & sketch of the same.
15 Type of coupling & Model no
a H.S
b L.S
16 Type & size of G.B
17 Make G.B
18 Reduction ratio
19 Motor Details
a KW & RPM
b V.V.F rating & other details like make,
starting torque etc.
20 Calculation of motor H.P in Hopper full position
21 Calculation of G.B.
22 Proposed conveyor suitable for Apron feeder discharge
a Conveyor length
b Conveyor width
c Distance
d Details of rubber lining of head pulley / tail pulley
e No of carrier idlers & no of return idlers
f No of impact idlers (carrier as well as return)
g No of self aligning idler
h Troughing angle of belt
i Conveyor belt speed
j Gear box details
k Motor details (kw & rpm)
l Constructional details of conveyor belt
23 Belt safety considered (ZSS, BSS & Pull cord)

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