SM 30awh PDF
SM 30awh PDF
SM 30awh PDF
30AWH004XB/30AWH006XB/30AWH008XB/30AWH012XB/30AWH015XB
30AWH004NX/30AWH006NX/30AWH008NX/30AWH012NX/30AWH015NX
SERVICE MANUAL
2 30AW
3 30AW
4 30AW
30AWH A B C D E F G H L
004 908 821 326 350 87 356 466 40 60
006 908 821 326 350 87 356 466 40 60
008 908 821 326 350 87 356 466 40 60
012 908 1363 326 350 174 640 750 44 69
015 908 1363 326 350 174 640 750 44 69
5 30AW
Indicates prohibited items. Indicates mandatory items. Indicates cautions (including danger/warnings).
Explanation of indications
General notes
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t#FGPSFBOZSFQBJSTPSNBJOUFOBODFJTDBSSJFEPVUBOBTTFTTNFOUPGUIF manuals.
potential risks must be undertaken, and appropriate measures taken to t.PEJöDBUJPOTPSFSSPSTJOUIFFMFDUSJDBMPSSFGSJHFSBOUPSXBUFS
ensure the safety of all personnel. connections.
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own. t6TFPGUIFVOJUVOEFSDPOEJUJPOPUIFSUIBOUIPTFJOEJDBUFE
LIABILITY All of the packaging materials used for your new appliance are
The manufacturer declines any liability and invalidate the unit warranty compatible with the environment and can be recycled.
for damage resulting from:
Units handling
Inspect equipment for damage due to improper transportation or handling: file an immediate claim with the shipping company.
When lifting the unit, absolutely do not use hooks inserted in the side handles, use special equipment (e.g. lifting devices, trolleys, etc.).
Do not step or put anything on the unit. It may cause an injury or damage the unit.
Do not place containers filled with liquids or other objects onto the unit.
This appliance must not be used by persons (and children) with reduced physical, emotional or mental faculties or by persons with no experience or
knowledge if they are not under the control of a person responsible for their safety, or if not instructed to the use of this appliance. Make sure that children do
not play with the appliance.
6 30AW
2.2 R-410A
This heat pump adopts the new HFC refrigerant (R410A) which does not t"TGPSPUIFS)'$
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destroy ozone layer. recommended by the compressor manufacturer.
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Be sure that servicing equipment and replacement components are t0JMTBCTPSCNPJTUVSFSBQJEMZ%POPUFYQPTFPJMUPBUNPTQIFSF
designed to operate with R-410A. t/FWFSPQFOTZTUFNUPBUNPTQIFSFXIJMFJUJTVOEFSWBDVVN
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flow out with the cylinder in a vertical position with the valve at the nitrogen.
top. t%POPUWFOU3"JOUPUIFBUNPTQIFSF
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commercial type metering device in the manifold hose in order to
vaporize the liquid refrigerant before it enters in the unit.
7 30AW
DANGER CAUTION
Electrical shock can cause severe personal injury or death. These t$POOFDUUIFDPOOFDUJOHDBCMFDPSSFDUMZ*GUIFDPOOFDUJOHDBCMFJT
operations are carried out by qualified personnel only. connected in a wrong way, electric parts may be damaged.
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WARNING must only be replaced by the technical support in order to prevent any
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risk.
electromagnetic compatibility (2004/108/EC) and pressure equipment t6TFUIFTQFDJöFEDBCMFTGPSXJSJOHBOEDPOOFDUUIFNöSNMZUPUIF
(EEC/97/23) Directives. terminals.
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out by qualified personnel only. WARNING
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the main supply circuit. electric shock.
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XBUFSQJQFT
MJHIUOJOH
t&OTVSFUIBUBQSPQFSMZTJ[FEBOEDPOOFDUFEHSPVOEXJSFJTJOQMBDF rods or ground wires for telephone cables.
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SFRVJSFEUIFBWBJMBCMFQPXFSNVTUCFBEFRVBUFUPPQFSBUFBOZPUIFS DANGER:
possible appliances connected to the same line.
Do not modify this unit by removing any of the safety guards or by by-
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passing any of the safety interlock switches.
conformance with the unit power input indicated in the rating plate of
the unit.
Contact the qualified service if one of the following events takes place:
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tIPUPSEBNBHFEQPXFSTVQQMZDBCMF
installed closed to the unit
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disconnection under the conditions provided for by overvoltage class
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III.
18
60
Outlet water temperature [°C]
16
Outlet water temperature [°C]
14 50
12
40
10
8
30
6
4 20
0 10
-5 0 5 10 15 20 25 30 35 40 45 50 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35
NOTE: For the 30AWH 004_ and 30AWH006_ units use a minimum External Air Temperature of +5 °C. (- -30AWH006_ ,-.-30AWH004_)
8 30AW
CAUTION:
ELECTRICAL CONNECTIONS t*OTUBMMUIFVOJUJOBMPDBUJPOXIFSFUIFEJTDIBSHFBJSJTOPUCMPDLFE
t8IFOBOVOJUJTJOTUBMMFEJOBMPDBUJPOUIBUJTFYQPTFEUPBTUSPOH
wind like a coast or on a high storey of a building, ensure normal fan
operation by using a duct or a wind shield.
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CONTROL WIRING (OPTIONAL) strong wind such as the upper stairs or rooftop of a building, apply
windproof measures referring to the following:
Examples:
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POWER WIRING right angle to any seasonal wind direction.
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pump, install the unit so that the discharge port is set at right angle to
the wind direction.
FILLING THE SYSTEM t*OTUBMMBUJPOJOUIFGPMMPXJOHQMBDFTNBZSFTVMUJOQSPEVDUGBVMUT
FLUSHING WATWER AN AIR Do not install the unit in such places below.
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t"MPDBUJPOGVMMPGTVMQIVSJDHBT
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as from audio equipment, welders, and medical equipment.
CHEECKING FOR WATWER LEAKS
50
0
/ Strong wind
9 30AW
or more
200
or more
150
150 300
or more or more
t5IFIFJHIUPGUIFPCTUBDMFTIPVMECFMPXFSUIBOUIFIFJHIUPGUIFPVUEPPSVOJU
150
or more
500
or more
1000
1000
1000
or more
10 30AW
or more
150
200
or more
or more
1000
1000
300 300
or more or more
Open the upper side and both right and left sides.
The height of obstacle at both front and rear side, should be lower than the height of the outdoor unit.
11 30AW
430
15 mm or less
365
400
t 4FUUIFPVUNBSHJOPGUIFBODIPSCPMUUPNNPSMFTT
Before installation, check strength and horizontality of the base so that If the unit is installed in a very windy place, protect the fan with a wind
abnormal sound does not generate. protection screen and check that it works correctly.
According to the dimensions and clearances, fix the base firmly with the
anchor bolts (Anchor bolt, nut: M10 x 2 pairs).
12 30AW
/
0
/
0
/ Entering water (1” GAS – M)
1
0 Leaving water (1” GAS – M)
1
1 Drain water (1/2 ” GAS – F)
30 AWH
Nominal water flow Std l/s 0,20 0,28 0,33 0,58 0,69
Min l 14 21 28 42 49
Water loop content
for 30AWH_H units Max l 65 65 65 95 95
004-006-008 012-015
13 30AW
30 AWH
4
Unit 004 006 008 012 015
Nominal water flow Std l/s 0,20 0,28 0,33 0,58 0,69
3
3 Min l 14 21 28 42 49
Water loop content
for 30AWH__X, According to
30AWH__NX Max l
expansion vessel installed
Max water loop
Max kPa 300 300 300 300 300
pressure
Filling water
Min kPa 120 120 120 120 120
4 4 pressure
Max elevation 30AW
Max m 20 20 20 20 20
upper
14 30AW
4
9
7 8
3
1
5
1. TIVUPòWBMWFT 6. air flushing valve (in the highest parts of the circuit)
2. line filter for water (10 mesh/cm^2) 7. 3-way valve
3. pressure gauges 8. sanitary water accumulation tank
4. filling valve 9. inside system
5. system drain valve (at the lowest points of the circuit)
11 6
3 3
1 2
10
4
9
7 8
1
5
1. TIVUPòWBMWFT 6. air flushing valve (in the highest parts of the circuit)
2. line filter for water (10 mesh/cm^2) 7. 3-way valve
3. pressure gauges 8. sanitary water accumulation tank
4. filling valve 9. inside system
5. system drain valve (at the lowest points of the circuit) 10. water circulation pump
11. expansion vessel
TO PREVENT THE WATER CIRCUIT FREEZING DURING DEFROST OPERATION OR CONTINUOUS COMPRESSOR FREQUENCY
MODULATIONS, BE SURE OF THE MINIMUM RECOMMENDED VOLUME IN THE WATER LOOP
15 30AW
55
AVAILABLE STATIC PRESSURE [kPa]
55 50
50 45
45 40
40 35
35 30
30 25
25 20
20 15
15
10
10
5
5
0
0 0 0,1 0,2 0,3 0,4 0,5 0,6
0,0 0,1 0,2 0,3 0,4 0,5
A
WATER FLOW RATE (l/s) WATER FLOW RATE (l/s)
30AWH008H
30AWH008H
30AWH012H - 30AWH015H
30AWH012H
60 90
AVAILABLE STATIC PRESSURE [kPa]
55
WATER CIRCUIT PRESSURE DROP(kPa)
65
60 50
55
45
50
40
45
35
40
30
35
25
30
25
20
20 15
15 10
10 5
5
0
0 0 0,1 0,2 0,3 0,4 0,5 0,6
0,0 0,1 0,2 0,3 0,4 0,5
A
WATER FLOW RATE (l/s) WATER FLOW RATE (l/s)
40 60
35
50
30
40
25
20
30
15
20
10
5 10
0
0 0,1 0,2 0,3 0,4 0,5 0,6 0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9
WATER FLOW RATE (l/s) WATER FLOW RATE (l/s)
16 30AW
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temperature is more than 6°C select a higher pump speed An
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unit water IN-OUT pipes and select pump speed to match the unit
nominal water flow (see unit available static pressure curves).
Pumps have a manual speed selector (3 speed settings) which allow for
adjustment of speed to match the requirements of the system.
Anti-seizing pump
The 30AWH__H units are equipped with protection against the seizing - Disconnect the power
of the pump motor shaft. To allow this function, do not empty the - Remove the front panel
system or disconnect the power during long periods of inactivity. - Unscrew the shaft-protection plug on the back of the pump
In any case, if the pump rotor shaft seizes after a long period of - Insert a screwdriver in the slot and turn the rotor shaft
inactivity, the user must do the following to unblock it: - Remount the protection plug
- Reconnect the power
17 30AW
Water temperature and expansion coefficient (ε) Water temperature and expansion coefficient (ε)
Hot water temperature (°C) Expansion rate (ε) Hot water temperature (°C) Expansion rate (ε)
0 0.0002 50 0.0121
4 0.0000 55 0.0145
5 0.0000 60 0.0171
10 0.0003 65 0.0198
15 0.0008 70 0.0229
20 0.0017 75 0.0258
25 0.0029 80 0.0292
30 0.0043 85 0.0324
35 0.0050 90 0.0961
40 0.0078 95 0.0967
45 0.0100 - -
Example: Maximum hot water temperature 55°C, initial water charge 0.2MPa and system volume 200 litres. The calculated Vessel capacity is:
0.0145 s 200
11.6
(0.2 0.1)
1
(0.3 0.1)
18 30AW
% Inhibited
Ethylene 10% 20% 30% 40%
Glycol
Freezing temperature (*) -4 °C -9 °C -15 °C -23 °C
Capacity 0,996 0,991 0,983 0,974
Correction
Absorbed power 0,990 0,978 0,964 1,008
Factors
Loss of head 1,003 1,010 1,020 1,033
(*) Note: Temperature values are indicative.
Always refer to the temperatures indicated for the specific product used
19 30AW
Refrigerant Circuit
N° Component N° Component
0 4-way valve 9 TR sensor
1 TS sensor 10 Liquid tank
2 Check joint 11 Pulse Motor Valve
3 Accumulator 12 Distributor
4 Muffler 13 TE sensor
5 TD sensor 13* TL sensor (only 015)
6 DC twin rotary compressor 14 Propellor fan
7 BPHE 15 TO sensor
8 Muffler 16 Heat exchanger
20 30AW
WARNING
30AWH
Unit 004_ 006_ 008_ 012_ 015_
Power supply V- ph - Hz 230 - 1 -50
Allowable Voltage Range V 207 ÷ 253
Maximum power drawn kW 2 2.3 2,7 5.1 5.1
Maximum current drawn A 7,2 11 14 23 20
Type gL type
Power Fuses
Current A 10 - B type 15 - B type 15 - B type 25 - D type 25 - D type
Power supply cables mm2 H07RN-F 3 x 2.5mm2
Maximum Pump Current
A 2
External circulation
Use cables H03VV-F 4x0.75 mm2 to connect the control to wire NUI
and H03VV-F 6x0.75 mm2 to connect the control to wire SUI
40
30
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57) or higher, with synthetic rubber insulation with Neoprene coating,
according to EN 60335-2-40 codes. /
/ Earth line
0 0 Power cable
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#UZQFPS%UZQFJOBDDPSEJOH
with the version) must be used for the power supply line of this heat
pump. The unit can be controlled and set via:
t*ODPSSFDUJODPNQMFUFXJSJOHNJHIUDBVTFBOFMFDUSJDBMöSFPSTNPLF t6TFS$PNGPSU*OUFSGBDFXJSFDPOUSPM"8$4 0QUJPOBM
21 30AW
Alarm Input
CWG Y
C W G 23
Y24 1 2 3 6 7 8 21 22
2 3 6 7 33AW-RC1
ECO Remote control
HTG/CLG
ON/OFF
+ 12 V
SUI ALARM
N N 18 10 11 12 4 5 16 13 14 15
N N L 4 19 9
3 Ways External
valve heat source Limitation
/ defrost frequency
External
temperature Alarm + defrost / Sanitary Input
probe Dehumidifier
Alarm /
Electric heater / Ambient
Additional Water temperature
pump reached
Alarm Input
CWG Y 23 24 1 2 3 6 7 8 21 22
33AW-RC1
ECO Remote control
HTG/CLG
ON/OFF
+ 12 V
SUI ALARM
N N 18 10 11 12 4 5 16 13 14 15
3 Ways External
valve heat source Limitation
/ defrost frequency
External
temperature Alarm + defrost / Sanitary Input
probe Dehumidifier
Alarm /
Electric heater / Ambient
Additional Water temperature External Water
pump reached pump
22 30AW
CWGY 23 2415
13 14 1 2 3 6 7 8 21 22
33AW-RC1
Remote control
HTG/CLG
ON/OFF
1
N N
2 L3 10
4 20
5 12
6 7
4 19
8 9 10
13 11
14 12
15
Alarm and
defrost status
7 8
23 30AW
Load
TFC, floor or
radiators
Water collector
Check valve
BNCJFOUIVNJEJUZ63
24 30AW
25 30AW
30AWH__NX
33AW-CSI
Description PIN Signal Limits Installation
Menu Code
Input (contact switch quality
Sanitary Water Request 7-8 N.A. N.A.
>25mA@12V)
3-way valve 1-2-3 Output 230Vac 1 ph ~ 230V, 2A N.A.
Water Circulator 1-4 Output 230Vac 1 ph ~ 230V, 2A N.A.
Input (contact switch quality
Alarm 5-6 N.A. 147
>25mA@12V)
Input (contact switch quality
Defrost 9 - 10 N.A. 106
>25mA@12V)
BUS RS485 11 - 12
26 30AW
External
heat source Space heating
LWT 55°C
Sanitary hot
water Mid temp radiator
LWT 45°C
60°C
33AW-CS1
INTERFACE
Humidifier
55°C
Sanitary hot
water Mid temp radiator
60°C 45°C
33AW-CS1
INTERFACE
35°C
27 30AW
HEATING COOLING
EWT-LWT 30-35°C 40-45°C 23-18°C 12-7°C
OAT 7/6°C 7/6°C 35°C 35°C
Capacity COP Capacity COP LWA Capacity EER Capacity EER LWA
kW W/W kW W/W [dB(A)] kW W/W kW W/W [dB(A)]
28 30AW
29 30AW
30 30AW
31 30AW
32 30AW
33 30AW
34 30AW
35 30AW
36 30AW
37 30AW
38 30AW
39 30AW
40 30AW
41 30AW
42 30AW
43 30AW
44 30AW
45 30AW
46 30AW
47 30AW
48 30AW
49 30AW
50 30AW
51 30AW
52 30AW
53 30AW
54 30AW
30AWH012_
30AWH015_
30AWH004_
30AWH006_
30AWH008_
55 30AW
USER INTERFACES
Control is based on the GMC platform developed by Carrier. For the the requests coming from Inverter control tuning chiller unit fan, PMV,
30AWH AquaSnap PLUS inverter chiller / heat pump a new GMC board compressor.
has been developed as well as new algorithms have been implemented. The chiller unit control continuously sends back signals to the Inverter
The GMC control elaborates the request from the user interface and control.
translates it into a message for the chiller unit control. It continuously
analyzes the water, indoor ambient conditions and the customer
requests sending updated signals to the chiller unit control.
The chiller unit control takes care of the system reliability and satisfies
56 30AW
When a unit is powered up, depending on its Auto Start configuration, it will start up with its last operating parameters, or
OFF Mode.
The EEPROM is available for saving the operating environment of the control in the event of a power-reset condition. If not
configured for auto start, at the power up the system will remain in OFF Mode.
Fail Mode
5IJTBMHPSJUINQSPUFDUTUIFSPPNGSPNGSFF[JOHXIFOJO0ò.PEFBOEJGTFMFDUFECZUIF6TFS )0.&"/5*'3&&;&FOBCMFE
AF: Anti-
that can also select the Antifreeze Temperature. An hysteresis of - 0°C /+2°C should be applied. Freeze
NUI Code 2
CHILLER
UNIT: OFF
Disable
WP: OFF after
35 sec. if
HOME was ON
START ANTIFREEZE NUI: OFF
enable
57 30AW
Heating Mode
Depending by the system configuration and when the operating mode is Heat, the system could operate as follows:
With Confort NUI (CS1).
With SUI (RC!) / Dry inputs
Off Mode
If the Operating Mode is OFF then:
- All outputs must be de-energized except those turn on by protections.
- Send Forced OFF Message to the unit
- Water pump is de-energized AFTER 30 SEC.
- Antifreeze and all protections algorithms will be always operative
- Sanitary Hot Water management in OFF mode is based on code 153 (1: always active 2: active only in HTG or CLG
mode)
In case of User Interface is Simple User Interface (dry contacts). The code 100 must be 0 or 1 & code 101 must be 0.
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JO
Cooling mode and in SHW demand. Every time the compressor turns on a timer restarts to count the Compressor Run
Time (CRT).
8IFOUIFESZDPOUBDU0òTJHOBMJTSFDFJWFE
UIFi$POUSPMMFE0ò$ZDMFwGFBUVSFSFBETUIF$PNQSFTTPS3VO5JNF
- If CRT < 18 minutes the compressor frequency is progressively reduced from the current to the
minimum value until CRT >18 minutes.
*G$35NJOVUFTUIFVOJUJTUVSOFE0ò
58 30AW
59 30AW
TH WP HP
Threshold A [(EWT or LWT < (DELTA SP + 4°C))] ON OFF OFF
Threshold B [(EWT or LWT < (DELTA SP + 3°C))] ON ON OFF
Threshold C [(EWT or LWT < (DELTA SP + 2°C )] OFF ON ON
Threshold D [(EWT and LWT > (DELTA SP + 5°C)] OFF OFF OFF
COOLING
0 °C ≤ OAT ≤ 46 °C
4 °C ≤ LWT ≤ 18 °C
60 30AW
61 30AW
OAT < T set in CODE 148 T set in CODE 148 < OAT < T set in CODE 148
A B C
0=Always ON ON
1=ON/OFF based
EHS OUTPUT
on room T OFF ON OFF ON OFF ON OFF OFF
CODE 154
2=ON/OFF based
on WSP ON OFF ON OFF
When LWT is below the water set-point minus the auxiliary hysteresis (code 152) starts the EHS timer (A). When the set delay
(code 151) is passed (B) the External Heat Source turns ON and the HP is regulated at the max frequency. The EHS turns
OFF when the LWT reached the water temperature set point (C) (EHS timer is set to 0). The additional water pump will be
activated depending by main water pump (always ON if main water pump is ON) and by the code 156 (ON or OFF as per SHW
activation).
62 30AW
SUI Alarm:
When any diagnostic is active and in case SUI is connected, SUI Alarm LED shall blink as just the same way as Onboard LED. In
absence of diagnostics SUI Alarm LED shall remain OFF.
Output test
This test will be used by the Installer to test and/or to force ON the outputs, setting the code 104 on the NUI: NUI Code 104
63 30AW
TD[oC]
c
Frequency holding
d
Frequency slow-up
(Based on command)
e
As command
a b c d e
30AWH004 117 112 108 105 98
30AWH006 117 112 108 105 98
30AWH008 117 107 103 100 93
30AWH012 111 106 100 95 90
30AWH015 111 109 106 103 96
[A]
l1 value [A]
Frequency down COOL HEAT
30AWH004 6.3 6.3
Hold
30AWH006 8.5 10.8
Hold 30AWH008 10.1 12
Normal operation 30AWH012 23 23
30AWH015 20 20
64 30AW
FAN TAP W1 W2 W3 W4 W5 W6 W7 W8 W9 WA WB WC WD WE WF WG
30AWH004 0 200 280 320 350 380 420 460 500 530 560 580 600 600 600 600
30AWH006 0 200 250 300 350 400 450 500 550 580 600 600 600 600 600 600
30AWH008 200 240 280 310 350 380 420 450 490 520 580 630 680 680 680 -
30AWH012
250 260 270 280 330 380 430 480 530 590 650 700 730 750 - -
Higher fan
30AWH012
OFF OFF 250 260 310 360 410 460 510 570 630 380 710 730 - -
Lower fan
30AWH015
200 240 240 260 320 380 480 540 640 740 780 780 780 780 - -
Higher fan
30AWH015
0 0 200 280 360 400 500 560 660 760 820 820 820 820 - -
Lower fan
004-006 sizes.
The blowing air volume is controlled as follow:
1. When strong wind blows at outdoor side, the operation of heat pump continues with the fan motor stopped.
2. Whether the fan is locked or not detected, and the operation of heat pump stops and an alarm is displayed if the fan is
locked.
3. According to each operation mode, by the conditions of outdoor temperature (TO) and compressor revolution, the
speed of outdoor fan shown in the table is selected
TO ≤ 5,5 °C W2 W4 W3 W6 W5 W8
TO ≤ 0 °C W2 W2 W2 W3 W3 W5
TO ≤ 0 °C W1 W1 W1 W2 W2 W3
During TO ≤ 38 °C W3 W4 WC WD WD WE
ECO
mode TO ≤ 38 °C W3 W4 W3 W4 WC WD
When To is abnormal WE WG WE WG WE WG
008 size
1. The outdoor fan is controlled by TE, TD, and TO sensors and also revolution frequency of the operation. The outdoor is
controlled by every 1 tap of DC fan control (15 taps).
2. Only during 60 seconds after the operation has started, the fan is fixed with the maximum fan tap which corresponds to
the zone in the following table. After then the fan is controlled by TE sensor temperature.
3. Considering a case that TE sensor has come out of the holder, the fan is controlled so that revolution frequency of the
fan increases regardless of TE if temperature of TD sensor has risen.
65 30AW
TE(oC)
MAX
46
+30 rpm/20 sec.
37
Hold zone
34
-30 rpm/20 sec.
20
MIN
TO TO < 5C 5 <= TO < 10C 10 <= TO < 15C 15 <= TO < 20C 20 <= TO < 25C 25 <= TO TO error
MIN W1 W2 W3 W4 W5 WA W1
MAX W6 W8 WA WC WE WE WE
015 size
1. The outdoor fan is controlled by TL sensor, TO sensor and the operation frequency. The outdoor fan is controlled by
every 1 tap of DC fan control (14 taps).
2. Only for 60 seconds after the operation has started, the maximum fan tap corresponding to the zone in the following
table is fixed and then the fan is controlled by temperature of TL sensor.
20 Hz 20 Hz 45 Hz
Temp. range or lower to 45HZ or higher
MIN MAX MIN MAX MIN MAX
38 °C ≤ TO W6 WC W8 WC WA WD
29 °C ≤ TO < 38°C W5 WB W7 WC W9 WC
15 °C ≤ TO < 29°C W4 W8 W6 WA W8 WC
5 °C ≤ TO < 15°C W3 W6 W5 W8 W7 WA
0 °C ≤ TO < 5°C W2 W4 W4 W6 W5 W8
- 4 °C ≤ TO < 0°C W2 W3 W3 W5 W4 W6
TO< - 4°C W1 W2 W1 W4 W2 W6
TO error W1 WC W1 WC W2 WD
66 30AW
When To is abnormal WB WC WE
008 size
1. The outdoor fan is controlled by TE sensor, TO sensor and the operation frequency. (From Min. W1 to Max. are controlled
according to the following table.)
2. During 3 minutes after start-up, the fan is fixed with the maximum fan tap corresponding to zone in the following table.
After then the fan is controlled by temperature of TE sensor.
3. If status, TE > 24°C continues for 5 minutes, the operation stops. This status is same to the usual Thermo-OFF which has
no alarm display, and the fan restarts after 2 minutes and 30 seconds. This intermittent operation is not abnormal
TO ≤ - 5°C WE WF WF
TO error WE WF WF
012 size
1. This control function lowers the fan tap according to the TE sensor value when the outdoor temperature is high.
2. When a status TE > 20C is detected continuously for 5 minutes, the operation may stop. Thisstatus does not output an error
code and is assumed as usual status of thermo-OFF. The fan restarts after approx. 2 minutes 30 seconds and this intermittent
operation is not an issue.
3. This control function does not work for 30 minutes after activation, 1 minute after defrosting and during defrost operation
Control for fan tap by outdoor temperature in normal operation.
10 °C ≤ TO W7 W8 W9
5 °C ≤ TO < 10°C W9 WA WB
-3 °C ≤ TO < 5°C WB WB WC
-10 °C ≤ TO < -3°C WC WC WC
TO ≤ - 10°C WD WD WD
TO error WD WD WD
67 30AW
NOTIFICATION
JOUFSNJUUFOUQPXFSPONJOVUFTPO NJOVUFTPò
68 30AW
TO[oC]
T+8
I1 x a%
T+7
T+5
I1 x b%
T+4
T+2
I1 x c%
T+1
T
I1 x d%
T-1
As I1
T a b c d
30AWH004
30AWH006
30AWH008 39°C
30AWH012
30AWH015
69 30AW
A zone Defrost operation is performed in this zone when TE0-TE ≥ 3**** continued for T seconds**
B zone Defrost operation is performed in this zone when TE0-TE ≥ 3**** continued for T seconds**
C zone Defrost operation is performed when this zone continued for T seconds**
D zone Defrost operation is performed when this zone continued for T seconds**
* The minimum TE value between 10 and 15 minutes of compressor run time is stored inside the memory as TE0. TE0 is
calculated after each compressor restart in heating operation.
** 120 sec for sizes 004 , 006, 012
*** 2,5 for 004 and 006 sizes
****2,5 for 008 size
The defrost operation is immediately finished if TE sensor temperature has become ε °C or more, or it also is also finished
when defrost operation has continued for τ minutes.
For 004, 006 and 008 sizes, defrost operation is also finished if TE is kept at+5°C or higher for 80seconds.
For 012 and 015 sizes, defrost operation is also finished if -7 ≤ TE < 12 has continued for 60 seconds.
After defrost operation has finished, the compressor and the outdoor fan start heating operation after stopped for approx.
50 seconds.
70 30AW
LED
indication
71 30AW
(Legend)
Present error Latest error
SW803 SW803 D800 (Yellow)
D801 (Yellow)
4
D802 (Yellow)
3
2
ON
ON
D804 (Yellow)
1
D805 (Green)
Display 1) Display 2)
(Initial display) (SW800 operation) Error contents
Normal
Discharge temp. sensor (TD) error
Heat exchanger temp. sensor (TE) error
Heat exchanger temp. sensor (TL) error
Outside temp. sensor (TO) error
Suction temp. sensor (TS) error
Heat sink temp. sensor (TH) error
Heat exchanger sensor (TE, TS) miswiring
EEPROM error
Compressor break down
Compressor lock
Current detection circuit error
Case thermostat operation
Model unset
Communication error between MCU
Other error (Compressor disorder, etc.)
Discharge temp. error
Power supply error
Heat sink overheat error
Gas leak detection
4-way valve reverse error
High pressure protective operation
Fan system error
Driving element short-circuit
Position detection circuit erro
72 30AW
(Legend)
D800 (Yellow) D803 (Yellow)
D801 (Yellow) D804 (Yellow) : Go off, : Go on
D802 (Yellow) D805 (Green)
4
3
3
2
2
SW803 SW803 SW803
ON
ON
ON
ON
ON
1
4
TH TA TC TCJ
3
SW803 SW803 SW803 SW803
2
4
ON
ON
ON
1
1
3
3
LED
2
2
display
ON
ON
ON
ON
1
73 30AW
74 30AW
75 30AW
Flow
Switch (J17) Water
Sanitary Frequency
Eco/Anti Input (J20 Limit Input
freeze All Versions
Pin4) (J16 Pin5)
Switch Only H and X Version
(J20 Pin3)
76 30AW
YES
YES
YES
77 30AW
Are the connections of NUI and GMC board NO Check and correct the connections
correct?
YES
Are all cables and connectors correctly NO Check cabling between NUI and GMC
fitted? board
YES
YES
YES
78 30AW
NO NO
Flow switch is Connect flow switch
Pump rotates? connected to board? connector to board
YES YES
Perform air vent
YES
YES
Replace pump
Chattering noise comes from YES
flow switch?
NO
Flow shortage
12 meters or longer water Fit buffer tank and
pipe to a branch, or 5 or the second pump
less branches
NO
TR sensor characteristic is correct? Replace TR sensor
YES
NO
F l ow swi tch i s normal ? A ttach or repl ace f l ow switch
YES
79 30AW
YES
YES
Are the connections of inverter board and NO Check and correct the connections
GMC board correct? (See Wiring Diagrams)
YES
Are all cables and connectors correctly NO Check cabling between inverter board
fitted? and GMC board
YES
YES
YES
80 30AW
YES
YES
NO
Is the power supply (line) voltage correct? Correct the power supply voltage
YES
YES
Does the error code ‘Code 12 (o18??)’ YES
YES appear when connector 3P is removed
Does relay RY01 operate?
from the compressor?
NO
YES
Has the AC fuse fused? Replace PC
board
NO
Replace PC board NO
Is compressor normal?
YES
Check/Replace PC board
defective Replace defective
compressor - a rare short
circuit may have occurred
81 30AW
YES
YES
YES
YES
YES
82 30AW
YES
YES
YES
83 30AW
NO
I s the power suppl y vol tage correct? C orrect power supply voltage
YES
YES
YES YES
Check TE and TS Sensors, replace
Does the electronic expansion NO if defective
valve operate normally? Check expansion valve, replace if
defective
YES
Is the protective control, such Are the connections of Check and correct the
as discharge temperature
NO cables and connectors
NO cabling & connections
release, normal? correct?
YES YES
NO
Is the refrigerant charge correct? Check and correct the
refrigerant charge
YES
YES Delete the cause of
Does and overload condition exist? overload
NO
Replace the TD sensor
Are the resistance characteristics of the TD NO
sensor normal?
YES
Check Inverter board,
replace if defective
84 30AW
YES
Delete the cause of
Does and overload condition exist? YES overload
NO
Is the current detected by the current sensor NO Check and correct circuit
normal? cables
YES
Check P.C. boards, if
defective replace.
85 30AW
YES
YES
Check P.C. Board - if Are the connectors NO
defect, replace correctly located? Ensure connectors are
located correctly
NO YES
YES
* As shown below, perform
measurement within 20 seconds Is a DC Voltage of 7V
of power ON supplied to the CDB? Are NO Replace inverter board /
See DIODE data at the end of cables between Pin 2 and Ensure cabling is correct
session Pin 5 on CN800 normal?
S5277G** YES
Black 3 +
Is case thermocouple NO Connect thermocouple
White 2 (CN500) connected? CN500
1
Inter - terminal block
YES
** S5277G or equivalent (G or Does case thermocouple NO Normal Fan Motor
J type) (Diode with rated operate?
voltage of 400V or more is
acceptable).
YES
NO Are the LEDs on receiver or
main board flashing?
YES
Check receiver board, Check & Correct refrigerant
replace if defect charge
86 30AW
TR, TA sensor
20
15
Resistenc e [kΩ ] 10
0
0 10 20 30 40 50 60 70
Temperature [°C]
TE,TO,TS
sensor
200 20
150 15
Resistence [k Ω ] Resistence [k Ω ]
T<10°C T >10°C
100 10
50 5
0 0
-30 -20 -10 0 10 20 30 40 50 60 70 80 90
Temperature [°C]
TD
sensor
200 20
150 15
Resistence [k Ω ] Resistence [k Ω ]
T<50°C T>50°C
100 10
50 5
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Temperature [°C]
87 30AW
LWT,EWT 100 2
sensors 90 1.8
80 1.6
70 1.4
60 1.2
Resistence [k Ω] Resistence [kΩ ]
50 1
T<50°C T>50°C
40 0.8
30 0.6
20 0.4
10 0.2
0 0
-35 -15 5 25 45 65 85 105 125
Temperature [°C]
Only 015 size
TR, TA, TE, TS,TO
40
sensors
35
30
25
Resistence [k Ω] 20
15
10
0
0 20 40 60 80 100 120
Temperature [°C]
160
140
120
100
Resistence [k Ω]
80
60
40
20
0
0 20 40 60 80 100 120
Temperature [°C]
88 30AW
4 6 8 12 15
HP size: 4-6-8 kW V1 V2 V3
Pump: NYL 63-15 Main 246.1±20 177.4±20 108.8±10 Ω
Aux 137.8±10 137.8±10 137.8±10 Ω
T ref [°C] 23 23 23 °C
HP size: 12-15 kW V1 V2 V3
Pump: SXM 25-60 Main 144.7±15 107.3±10 70.9±7 Ω
Aux 72.8±7 72.8±7 72.8±7 Ω
T ref [°C] 23 23 23 °C
89 30AW
90 30AW
#FGPSFJOTUBMMJOHUIFSFNPUFDPOUSPMMFS
UVSOPòBMMQPXFSUPUIFVOJUUIBU
will supply power to the remote controller. Electrical shock can cause
personal injury or death.
- Open the remote controller rear mounting base to expose mounting
holes. The base can be removed to simplify mounting (snap apart
carefully at hinge to separate mounting base from remainder of the
remote controller).
- Route the remote controller wires through the large hole in the
mounting base. Level mounting base against wall (for aesthetic value
only).
- Mark the wall through the 2 mounting holes. Drill two 5 mm mounting
holes in wall where marked.
- Secure mounting base correctly to wall with 2 screws and anchors
provided, (additional anchoring holes available for more secure
mounting if needed) making sure all wires extend through hole in
mounting base.
- Adjust length and routing of each wire to reach the proper terminal in
the connector block on the mounting base. (Strip only 6 mm of
insulation from each wire to prevent adjacent wires from shorting
together when connected).
- Match and connect equipment wires to proper terminals in the
connector block.
- Both power and communication wires must be connected correctly for
proper remote controller operation.
- Push any excess wire into the wall and against mounting base..
91 30AW
92 30AW
93 30AW
t0O0òBOEOJHIUPQUJPO t.BJO4FSWJDFGFBUVSFT
t3PPNTFOTPSBEKVTUNFOU t3FBE)FBU1VNQUFNQFSBUVSFT DPEFUP
Child lock
Compressor ON / Frequency reduction
Room air Sanitary Hot
temperature Water Mode
Back-up EHS
mode
Home anti-freeze
mode
On / Off
Alarm Service
warning mode
Day of the week
and weekly timer
94 30AW
Mode
Up &
Hold down
Zone
Done
Home
Sleep
Away
Day/hour/min
Days Period Start time
For more details refer to specific manuals.
95 30AW
22 ( ) FAULT CODE This code displays the last fault code occurred. - - -
23 ( ) FAULT HISTORY This code displays the recent 4 fault codes stored. - - -
This code is use to define if NUI User Interface is used and how it
is used:
101 USER INTERFACE TYPE 0. Not Used (Input Relay active/SUI) 0 2 0. Not used
1. NUI Installed
2. NUI used as programmer
NUI SOFTWARE
102 ( ) This code displays the NUI Software Release - - -
RELEASE
NUI SOFTWARE
103 ( ) This code displays the NUI Software Version - - -
VERSION
This code is use to force Output ON to test (max 10 minutes):
0. No test
1. Water pump
2. Alarm / Ambient temperature reached
3. External Heat Source / Defrost
104 OUTPUT TEST 4. Alarm + Defrost / Humidity 0 9 0. No test
5. Trace Heater / Additional Water Pump
6. 3 Way valve
7. SUI Alarm
8. Blank
RESET PUMP
105 This code is use to reset the water pump timer to zero. no yes no
RUN-TIME
This code is use to select the output connected at PIN 4 on
EXTERNAL HEAT terminal strip:
106 1 2 1
SOURCE / DEFROST 1. External Heat Source
2. Defrost Output
This code is use to define the humidity threshold limit to enable
107 HUMIDITY LIMIT 20 100
the output for the external de-humidifier system.
96 30AW
MAX COMPRESSOR This code displayes the maximum compressor frequency calcula-
132 ( ) - - -
FREQUENCY ted by GMC control board.
97 30AW
134 ( ) REAL FREQUENCY This code displays the real compressor frequency - - -
COMPRESSOR
135 ( ) This code displays the working on hours of the compressor.. - - -
RUNTIME
136 ( ) CDU CAPACITY This code displays the nominal heat pump capacity [kW]. - - -
This code displays the Entering Water Temperature read by the
137 ( ) EWT SENSOR VALUE - - -
EWT sensor.
This code displays the Leaving Water Temperature read by the
138 ( ) LWT SENSOR VALUE - - -
LWT sensor.
This code displays the refrigerant temperature value read by the
139 ( ) TR SENSOR VALUE - - -
TR sensor.
This code displayes the operating mode requested by the System
Control:
0ò
1. Stand by
2. Cooling
3. Heating
4. N.A.
140 ( ) SYSTEM MODE 5. N.A. - - -
6. Rating Heating
7. Rating Cooling
8. Freeze Protection
9. Defrost
10. High Temperature Protection
11. Timeguard
12. System Fail
This code displays the list of the all fault codes detected by the
141 ( ) DEF MODULE - - -
outdoor unit. If no fault are occurring, no codes will be displayed.
GMC SOFTWARE
142 ( ) This code displays the GMC Software Version - - -
VERSION
GMC SOFTWARE
143 ( ) This code displays the GMC Software Release - - -
RELEASE
WATER PUMP
144 ( ) This code displays the working on hours of the water pump. - - -
RUNTIME
CURRENT WATER SET- This code displays the current water set-point defined by the
145 ( ) - - -
POINT system control.
5IJTDPEFJTVTFUPTFUUIFEJòFSFOU0''MPHJDT
146 DRY CONTACT OFF 1. Standard OFF 1 2 1
$POUSPMMFE0ò$ZDMF POMZJG)1JTDPOUSPMMFECZESZDPOUBDU
98 30AW
This code is use to define the water pump logic when EHS is
activated and OAT < (temperature value set in Code 148):
MAIN WATER PUMP
155 "MXBZT0ò 0 2 1
LOGIC VS EHS STATUS
0O0òEFQFOEJOHCZ&)40O0òTUBUVT
2. Always On
This code is use to select the output connected at PIN 11 on
terminal strip. In case an additional water pump option is active,
this code is use to select its operating logic vs the SHW request (if
OAT > (temperature value set in Code 148)).
TRACE HEATER / ADDI- 0. Trace he
156 0 2 1
TIONAL WP LOGIC "EEJUJPOBMXBUFSQVNQ0O0òEFQFOEJOHCZNBJOXBUFS
pump logic. This it means that in case of SHW activation, the
additional WP will be ON.
"EEJUJPOBMXBUFSQVNQ0O0òEFQFOEJOHCZNBJOXBUFS
pump logic, but always OFF when SHW is activated.
This code is use to define the additional water pump logic, if it
has been installed, when OAT < temperature value set in Code
ADDITIONAL WATER 148:
157 0 2 2
PUMP LOGIC "MXBZT0ò
0O0òEFQFOEJOHCZ&)40O0òTUBUVT
2. Always On
This code is use to define the hysteresis versus the temperature
DELTA AIR
158 SPPN4FU1PJOUUP0òUIF6OJUXIFOUIF4ZTUFN5ZQFJT/6* 0.2°C 1°C 0.3 °C
SET-POINT
installed and used as Thermostat (100 NUI code = 4).
Twelve heating curves and two cooling curves are available by accessing The curves are set to maintain a target indoor temperature of 20°C.
to parameters 112 and 117 respectively of installer configuration table.
99 30AW
100 30AW
Parameters 112 and 117 set to 0 allows to load in the control a custom
climatic curve.
Below figures show which parameter of installer configuration table
need to be set to create customized heating and cooling curves.
1. CODE N°121
2. CODE N°120
3. CODE N°118
4. CODE N°119
5. CODE N° 125
6. CODE N° 124
7. CODE N° 123
8. CODE N° 122
NOTE: In case application requires fixed water set point in necessary to set an horizontal climatic curve by setting NUI code120=121 for Heating Climatic
Curve and 124=125 for Cooling Climatic Curve.
101 30AW
102 30AW
tAttachment
Side cabinet
8. Replace the cabinet removed and attach the GMC assembly
UBLFOPòTDSFXTUPUIFPSJHJOBMQPTJUJPOT
103 30AW
WARNING
'PSNJOVUFBGUFSUIFQPXFSJTUVSOFEPò
EPOPU
disassemble the inverter to prevent an electric shock.
Perform discharging by connecting the discharging
resistance or plug of soldering iron to + , – terminals
of the C10 too 13 electrolytic capacitor (760μF) of
P.C. board.
P.C. Board
Never use a screwdriver or similar device to di-
scharge the electrolytic capacitor components as a Inverter assembly Terminal
T block
electric shock may occur.
Under system fault condition, the electrolytic capa-
citor components may not have discharged. Ensure
these are discharged before proceeding.
REQUIREMENT
As each connector has a lock mechanism, avoid to
remove the connector by holding the lead wire, but
by holding the connector.
Different lock mechanisms of different inverter board connectors
REQUIREMENT
As each connector has a lock mechanism, avoid to
remove the connector by holding the lead wire, but
by holding the connector.
$VUPòUJFMBQXIJDIöYFTWBSJPVTMFBEXJSFTUPUIF
inverter assembly.
5BLFPòUIFTDSFXTöYJOHUIF1$CPBSEBOEUIF
base.
5BLFPòTDSFXTöYJOHUIFIFBUTJOLBOENBJO
control board assembly side, and replace the board
with a new one.
Caution: When mounting a new board, check that
the board is correctly set in the groove of the base P.C. Board
Fixed S
Screws
holder of P.C. board base. Attach the P.C. board so
that the heat sink comes securely contact with the
metal sheet.
t.PVOUUIFJOWFSUFSBTTFNCMZ
Caution:
Mount the inverter assembly to the partition plate so
that hooks of the heat sink cover do not come near
the partition plate but also near the fan side.
t"UUBDIUIFSFNPWFEDPOOFDUPSTBUUIF1$CPBSE
BOEBUUBDIUIFUBLFOPòTDSFXTUPUIFPSJHJOBM Heat sink
positions.
104 30AW
(8) Fan motor 1. Perform the works from 1 to 4 of (1) and (3).
5BLFPòUIFøBOHFOVUöYJOHUIFGBONPUPSBOEUIF Flange nut
propeller. Lose the flange nut by turning clockwise.
(To tighten the flange nut, turn counter-clockwise.) Propeller
3. Remove the propeller fan.
4. Disconnect the connector for fan motor from the
inverter.
5BLFPòUIFöYJOHTDSFXT 451Y
QDT
Expansion vessel
Caution:
Be sure that the propeller fan does not come to
contact with the fan motor lead.
Fan motor
105 30AW
3FNPWFUIFQBSUJUJPOQMBUF
UBLFPòTDSFXTGSPNUIF
CBTFQMBUF 451t
QDT
BOEGSPNUIF
IFBUFYDIBOHFS 451t
QDT
3FNPWF Screws
also the nut fixing the liquid receiver and the parti-
tion plate.
4. Remove the noise-insulator.
5. Remove the terminal covers of the compressor, and
disconnect lead wires of the compressor and the
compressor thermo assembly from the terminal.
Partition plate
6. Remove pipes connected to the compressor with a
burner.
PMV
Noise-insulator
(10) Liquid 1. Perform the works from 1 to 4 of (1) and (2), (3), (4),
receiver (6), (7).
2. Discharge refrigerant gas. Liquid receiver
3. Remove the nut fixing the liquid receiver and the
partition plate.
3FNPWFUIFQBSUJUJPOQMBUF
UBLFPòTDSFXTGSPNUIF
CBTFQMBUF 451t
QDT
BOEGSPNUIF Partition plate
IFBUFYDIBOHFS 451t
QDT
5. Remove pipes connected to the liquid receiver with
a burner.
CAUTION 4 way valve
Ensure flames of burner do not damage other com-
ponents. (If doing so, a malfunction may be caused.)
106 30AW
t"UUBDINFOU
4. Match the positioning extrusion of the coil surely to PMV Coil
the concave part of PMV body, and then fix it.
t"UUBDINFOU
7. Fix the hanging hooks by pushing with hands.
REQUIREMENT
Hanging Hooks
w
Screw
107 30AW
Flow switch
Exiting water
Water Pump
Relief valve
Water Drain
BPHE
108 30AW
IMPORTANT:
After the water heat exchanger replacement repair, Heat exchanger coverr
open the water supply source valve and water
piping source valve to pass water through the hydro Nut
unit, and check that the connection has no water
leakage.
After connecting the refrigerant pipe, check that the
connection has no refrigerant leakage.
(18) TWI 1. Perform works from 1 to 4 of (1) and (2).
sensor 2. Take the sensors out.
TR sensor
TWO
sensor
109 30AW
CAUTION:
The pump connection uses a liquid packing for
water seal. When replacing the pump, use a
packing which was slathered with the liquid gasket.
IMPORTANT:
After the pump replacement repair, open the water
supply source valve and water piping valve to pass
water through the hydro unit, and check that the
pump connection has no water leakage.
30 AWH 012, 30 AWH 015
(1) Common t%FUBDINFOU
procedure 4UPQPQFSBUJPOPGUIFIFBUQVNQ
BOEUVSOPò
switch of the breaker.
3FNPWFUIFGSPOUQBOFM 451t
QDT
Gloves
After unscrewing the screws, remove the front
panel while drawing it downward.
3. Remove the power cable from cord clamp and
terminal.
3FNPWFUIFSPPGQMBUF 451t
QDT
t"UUBDINFOU
.PVOUUIFSPPGQMBUF 451t
QDT
9. Connect the power cable and to terminal, and then
fix them with cord clamp.
REQUIREMENT
Secure the power cables using a tie-wrap or rubber
Front panel
band to ensure they do not come into contact with
the compressor, valves and discharge pipe.
"UUBDIUIFGSPOUQBOFM 451t
QDT
Gloves
Roof plate
t "UUBDINFOU
8. Replace the cabinet removed and attach the taken-
PòTDSFXTUPUIFPSJHJOBMQPTJUJPOT
110 30AW
t %FUBDINFOU
1. Perform the work from 1 to 4 of (1).
2. Remove the screws for the air-outlet cabinet and
UIFQBSUJUJPOQMBUF 451t
QDT
3. Remove the screws for the air-outlet cabinet and
UIFCBTFQMBUF 451t
QDT
4. Remove the screws for the air-outlet cabinet and
UIFöOHVBSE 451t
QDT
5. Remove the screw for the air-outlet cabinet and the
IFBUFYDIBOHFS .t
QD
Fin guard
t "UUBDINFOU
6. Replace the cabinet removed and attach the taken-
PòTDSFXTUPUIFPSJHJOBMQPTJUJPOT Air-outlet cabinet
REQUIREMENT
As each connector has a lock mechanism, avoid to
remove the connector by holding the lead wire, but
by holding the connector.
$VUPòUJFMBQXIJDIöYFTWBSJPVTMFBEXJSFTUPUIF
inverter assembly.
6. Lift up the hook (upper left) with the partition plate
upward just removing.
111 30AW
REQUIREMENT
As each connector has a lock mechanism, avoid to
remove the connector by holding the lead wire, but
by holding the connector.
(6) IPDU P.C. 1. Perform the works from 1 to 4 of (1) ,(3), (4), and (5).
board 2. Remove the screws of the inverter assembly to sepa-
(012) SBUFUIFJOWFSUFSBTTFNCMZ .t
QDT
3. Remove the connectors and the lead wires which
are connected from IPDU P.C. board to the other
parts.
Connector
CN04: Connection with cycle P.C. board (3P)
CN05: Connection with cycle P.C. board (2P)
CN06: Connection with cycle P.C. board (5P)
CN13: Connection with cycle P.C. board (5P)
CN600: Heat sink sensor (2P)
Lead wire
CN01: Connection with power terminal block (Red)
CN02: Connection with power terminal block (White)
CN03: Connection with inverter box (Black)
CN09: Connection with compressor (Red)
CN10: Connection with compressor (White)
CN11: Connection with compressor (Black)
Rectifier diode
+ : Red lead wire
– : White lead wire
ATTENTION:
The rectifier diode has polarity, so be careful to + and
–. If + and – are mistaken, a trouble is caused.
~ : Orange lead wire (Top)
~ : Brown lead wire (Bottom)
REQUIREMENT
As each connector has a lock mechanism, avoid to
remove the connector by holding the lead wire, but
by holding the connector.
112 30AW
(8) Control 1. Perform the works from 1 to 4 of (1) and (2). Control P.C. board Upper fan motor
P.C. Board WARNING Compressor Reactor lead
(015) Never disassemble the inverter for 1 minute after po- case thermo.
XFSTVQQMZIBTCFFOUVSOFEPòCFDBVTFBOFMFDUSJD
shock may be caused.
2. Remove the connectors connected to the control
P.C. board. (Indoor power supply, Temperature
sensor, PMV coil, 4-way valve coil, Compressor case
thermo, Fan motor)
t6OMPDLUIFMPDLPGUIFIPVTJOHQBSUBOEUIFO wer
Lower
remove the connectors. an motor
fan motor Compressor lead
lead
3. Remove the lead wires connected to the control P.C emperature
Temperature Earth
Ear th wire
board. sensor
Compressor lead U: CN200 Red
V: CN201 White
W: CN202 Black
Reactor cord CN05 White CN06 White 4-way valve coil
4. Remove the earth wire from the control P.C. board.
(Trust B tight screw Ø4 × 6, 1 pc.) PMV coil Indoor power supply
5. Remove the fixing screws of the control P.C. board. P.C. board Element fixing screws
(Screw with collar for fixing element Ø3 × 16, 9 pcs. fixing screw (9 positions)
Pan S tight screw for fixing board Ø3 × 20, 1 pc.)
6. Remove the control P.C. board. (Supporter: 5
positions)
NOTE :
Be careful to take out because there is sealing
material for the heat sink.
7. Replace the control P.C. board with a new one.
NOTE :
t#FTVSFOPUUPDPOGVTFGPS$PNQSFTTPSMFBE7
(CN201 White), Reactor lead CN05 and CN06.
t#FTVSFOPUUPDPNFPòPGUIFJOTVMBUJOHTIFFU
Steel braket
113 30AW
NOTE :
Be sure to bundle the removed bundling band with
the bundling band on the market.
Be careful so that the fan motor lead does not come
to contact with the reactor body.
Reactor lead
Bundling band Reactor body
(Compressor lead, Reactor lead)
REQUIREMENT
As each connector has a lock mechanism, avoid to
remove the connector by holding the lead wire, but
by holding the connector. GMC board
114 30AW
Caution:
The same propeller fan and the fan motor are used
at upper and lower sides. Propeller
Be sure that the propeller fan does not come to
contact with the fan motor lead.
(12) Compres-
sor Piping panel
Perform the works from 1 to 4 of (1) and (2), (3), (4),
(7), (8).
1. Discharge refrigerant gas.
3FNPWFUIFQJQJOHQBOFM
UBLFPòUIFöYJOHTDSFXT
451t
QDT
3FNPWFUIFQBSUJUJPOQMBUF
UBLFPòTDSFXTGSPNUIF
CBTFQMBUF 451t
QDT
BOEGSPNUIF
IFBUFYDIBOHFS 451t
QDT
3FNPWF Screws
also the nut fixing the liquid receiver and the parti-
tion plate.
4. Remove the noise-insulator.
5. Remove the terminal covers of the compressor, and Terminal cover
disconnect lead wires of the compressor and the
compressor thermo assembly from the terminal.
6. Remove pipes connected to the compressor with a
burner.
CAUTION
Ensure flames of burner do not damage 4-way valve Check joint
or PMV. (If doing so, a malfunction may be caused.)
5BLFPòUIFöYJOHTDSFXTPGUIFCPUUPNQMBUFBOE
IFBUFYDIBOHFS 451t
QDT
CAUTION
When reconnecting the lead wires to the compressor
terminals after replacement of the compressor, be
sure to caulk the Faston terminal without loosening.
Nuts
115 30AW
Nut
Partition plate
te
t"UUBDINFOU
7. Fix the hanging hooks by pushing with hands.
REQUIREMENT
Check that all the hanging hooks are fixed to the
specified positions.
116 30AW
Automatic purge
valve Entering
water
Water drain
Water Pump
mp Relief valve
Relie e BPHE
BPH
(Only H
versions)
IMPORTANT:
After the expansion vessel replacement repair,
open the water supply source valve and water
piping valve to pass water through the hydro unit,
and check that the expansion vessel connection has
no water leakage.
IInlet water
Automatic
purge valve
Nut
CAUTION:
The relief valve connection uses an O ring for water
TFBM#FDBSFGVMOPUUPTDSBUDIUIF0SJOHPUIFSXJTF
water leakage may occur.
IMPORTANT:
After the relief valve replacement repair, open the
Relief valve
water supply source valve and water piping valve to
pass water through the hydro unit, and check that
the relief valve connection has no water leakage.
(18) Automatic
purge
1. Perform works from 1 to 4 of (1) and (2).
valve
2. Remove the automatic purge valve.
IMPORTANT
After the automatic purge valve replacement repair,
open the water supply source valve and water
piping valve to pass water through the hydro unit,
and check that the air vent valve connection has no
water leakage. ge
Automatic purge
valve
117 30AW
5BLFPòUIFOVUTöYJOHUIFXBUFSIFBUFYDIBOHFSUP
the heat exchanger cover.
5BLFPòUIFTDSFXTöYJOHUIFIFBUFYDIBOHFSDPWFS
UPUIFCBTFQMBUF 451t
QDT
BOEUIF
JOMFUXBUFSQJQF 451t
QDT
IMPORTANT:
After the water heat exchanger replacement repair,
open the water supply source valve and water
piping source valve to pass water through the hydro
unit, and check that the connection has no water Heat exchanger cover
leakage.
After connecting the refrigerant pipe, check that the
connection has no refrigerant leakage.
(21) TWI sensor
1. Perform works from 1 to 4 of (1) and (2).
TWO
2. Take the sensors out.
sensor
(22) Pump Water pump motor Water pump
(Only H
versions)
1. Perform works from 1 to 4 of (1) and (2).
2. Remove the relative connectors
3. Remove the 2 nuts of the heater connection and the
lower side of the pump.
Nuts
4. Remove the pump pulling it out.
CAUTION:
The pump connection uses a liquid packing for
water seal. When replacing the pump, use a
packing which was slathered with the liquid gasket.
IMPORTANT:
After the pump replacement repair, open the water
supply source valve and water piping valve to pass
water through the hydro unit, and check that the
pump connection has no water leakage.
118 30AW
119 30AW
120 30AW
7.50 11.00
10 Extended rating
10.00
6.50 9.00
8.00
5.50 Frequency 7.00 Frequency
Max
6.00 Max
Med
4.50 Med
Min 5.00 Min
4.00
3.50
3.00
2.00
2.50
1.00
121
COP 40-45 °C CAPACITY [kW] 40-45°C
12.00
7.50 11.00
10.00
6.50 9.00
8.00
5.50
7.00
Frequency Frequency
Max 6.00 Max
4.50 Med Med
Min 5.00
Min
4.00
3.50
3.00
2.00
2.50
1.00
Extended rating
30AW
10
14-03-2011 14:47:02
SM_30AW.indd 122
COP 50-55 °C CAPACITY [kW] 50-55°C
5.00 12.00
11.00
4.50 10.00
9.00
4.00
8.00
7.00
3.50 Frequency Frequency
Max 6.00 Max
Med Med
3.00 5.00
Min Min
4.00
2.50
3.00
2.00
2.00
1.00
122
COP 55-60 °C CAPACITY [kW] 55-60°C
5.00 12.00
11.00
4.50 10.00
9.00
4.00
8.00
7.00
3.50 Frequency Frequency
Max 6.00 Max
Med Med
3.00 5.00
Min Min
4.00
2.50
3.00
2.00
2.00
Extended rating
1.00
30AW
14-03-2011 14:47:03
SM_30AW.indd 123
Size 004 Cooling
12.00 7.00
6.00
10.00
5.00
8.00 Frequency Frequency
Max 4.00 Max
Med Med
6.00
Min Min
3.00
4.00
2.00
2.00
1.00
123
COP 23-18 °C CAPACITY [kW] 23-18 °C
24.00 12.00
22.00 11.00
20.00 10.00
18.00 9.00
16.00 8.00
6.00 3.00
4.00 2.00
2.00 1.00
Extended rating
30AW
10
14-03-2011 14:47:05
SM_30AW.indd 124
Size 006 Heating
COP 30-35 °C CAPACITY [kW] 30-35 °C
12.00
7.50 11.00
10.00
6.50
9.00
8.00
5.50 Frequency Frequency
7.00
Max Max
Med 6.00 Med
4.50 Min Min
5.00
4.00
3.50
3.00
2.50 2.00
1.00
124
COP 40-45 °C CAPACITY [kW] 40-45 °C
12.00
7.50 11.00
10.00
6.50
9.00
8.00
5.50 Frequency Frequency
7.00
Max Max
Med 6.00 Med
4.50
Min Min
5.00
4.00
3.50
3.00
2.50 2.00
1.00
30AW
14-03-2011 14:47:06
SM_30AW.indd 125
COP 50-55 °C CAPACITY [kW] 50-55 °C
5.00 12.00
11.00
4.50
10.00
9.00
4.00
8.00
Frequency Frequency
3.50 7.00
Max Max
Med 6.00 Med
3.00 Min Min
5.00
4.00
2.50
3.00
2.00
2.00
1.00
125
COP 55-60 °C CAPACITY [kW] 55-60 °C
5.00 12.00
11.00
4.50
10.00
9.00
4.00
8.00
Frequency Frequency
3.50 7.00
Max Max
Med 6.00 Med
3.00 Min Min
5.00
4.00
2.50
3.00
2.00
2.00
1.00
30AW
14-03-2011 14:47:08
SM_30AW.indd 126
Size 006 Cooling
COP 12-7 °C CAPACITY 12-7 °C
14.00 8.00
12.00 7.00
6.00
10.00
5.00
8.00 Frequency Frequency
Max Max
4.00
Med Med
6.00
Min Min
3.00
4.00
2.00
2.00
1.00
126
COP 23-18 °C CAPACITY 12-7 °C
25.00 12.00
23.00
21.00 10.00
19.00
17.00 8.00
15.00
Frequency
Frequency
13.00 6.00 Max
Max
11.00 Med
Med
Min
9.00 Min
4.00
7.00
5.00
2.00
3.00
1.00
OAT [°C] 0.00 OAT [°C]
-1.00 0 5 10 15 20 25 30 35 40 45 50
0 5 10 15 20 25 30 35 40 45 50
30AW
14-03-2011 14:47:09
SM_30AW.indd 127
Size 008 Heating
7.50 11.00
10.00
6.50
9.00
8.00
5.50 Frequency Frequency
7.00
Max Max
Med 6.00 Med
4.50
Min Min
5.00
4.00
3.50
3.00
2.50 2.00
1.00
127
COP 40-45 °C CAPACITY [kW] 40-45 °C
12.00
7.50 11.00
10.00
6.50 9.00
8.00
5.50 Frequency Frequency
7.00
Max Max
Med 6.00 Med
4.50
Min Min
5.00
4.00
3.50
3.00
2.00
2.50
1.00
30AW
14-03-2011 14:47:11
SM_30AW.indd 128
COP 50-55 °C CAPACITY [kW] 50-55 °C
5.00 12.00
11.00
4.50
10.00
9.00
4.00
8.00
Frequency Frequency
3.50 7.00
Max Max
Med 6.00 Med
3.00 Min 5.00 Min
4.00
2.50
3.00
2.00
2.00
1.00
128
COP 55-60 °C CAPACITY [kW] 55-60 °C
5.00 12.00
11.00
4.50
10.00
9.00
4.00
8.00
Frequency Frequency
3.50 7.00
Max Max
Med 6.00 Med
3.00 Min Min
5.00
4.00
2.50
3.00
2.00
2.00
1.00
30AW
14-03-2011 14:47:12
SM_30AW.indd 129
Size 008 Cooling
12.00 7.00
6.00
10.00
5.00
8.00 Frequency Frequency
Max 4.00 Max
Med Med
6.00
Min Min
3.00
4.00
2.00
2.00 1.00
129
COP 23-18 °C CAPACITY [kW] 23-18 °C
24.00 12.00
22.00 11.00
20.00 10.00
18.00 9.00
16.00 8.00
6.00 3.00
4.00 2.00
2.00 1.00
30AW
14-03-2011 14:47:14
SM_30AW.indd 130
Size 012 Heating
COP 30-35 °C CAPACITY [kW] 30-35 °C
26.00
7.50 24.00
22.00
6.50 20.00
18.00
3.50 8.00
6.00
2.50 4.00
2.00
130
COP 40-45 °C CAPACITY [kW] 40-45 °C
26.00
7.50 24.00
22.00
6.50 20.00
18.00
3.50 8.00
6.00
2.50 4.00
2.00
30AW
14-03-2011 14:47:16
SM_30AW.indd 131
COP 50-55 °C CAPACITY [kW] 50-55 °C
18.00
4.00
16.00
3.50 14.00
12.00
4.00
2.00
2.00
131
COP 55-60 °C CAPACITY [kW] 55-60 °C
4.00 18.00
16.00
3.50
14.00
12.00
3.00 Frequency Frequency
Max 10.00 Max
Med Med
Min 8.00 Min
2.50
6.00
4.00
2.00
2.00
30AW
14-03-2011 14:47:17
SM_30AW.indd 132
Size 012 Cooling
18.00
10.00
16.00
14.00
8.00
12.00
Frequency Frequency
6.00 Max 10.00 Max
Med Med
Min 8.00 Min
4.00
6.00
4.00
2.00
2.00
132
COP 23-18 °C CAPACITY [kW] 23-18 °C
20.00 20.00
18.00 18.00
16.00 16.00
14.00 14.00
12.00 12.00
Frequency Frequency
10.00 Max 10.00 Max
Med Med
8.00 Min 8.00 Min
6.00 6.00
4.00 4.00
2.00 2.00
30AW
14-03-2011 14:47:19
SM_30AW.indd 133
Size 015 Heating
7.50 24.00
22.00
6.50 20.00
18.00
3.50 8.00
6.00
2.50 4.00
2.00
133
COP 40-45 °C CAPACITY [kW] 40-45 °C
26.00
7.50 24.00
22.00
6.50 20.00
18.00
3.50 8.00
6.00
2.50 4.00
2.00
30AW
14-03-2011 14:47:20
SM_30AW.indd 134
COP 50-55 °C CAPACITY [kW] 50-55 °C
4.00 20.00
18.00
3.50 16.00
14.00
6.00
2.00 4.00
2.00
134
COP 55-60 °C CAPACITY [kW] 55-60 °C
4.00 20.00
18.00
3.50 16.00
14.00
6.00
2.00 4.00
2.00
30AW
14-03-2011 14:47:22
SM_30AW.indd 135
Size 015 Cooling
18.00
10.00
16.00
14.00
8.00
12.00
Frequency Frequency
6.00 Max 10.00 Max
Med Med
Min 8.00 Min
4.00
6.00
4.00
2.00
2.00
135
COP 23-18 °C CAPACITY [kW] 23-18 °C
20.00 24.00
18.00 22.00
20.00
16.00
18.00
14.00
16.00
12.00 14.00
Frequency Frequency
10.00 Max 12.00 Max
Med Med
8.00 Min 10.00 Min
8.00
6.00
6.00
4.00
4.00
2.00 2.00
30AW
14-03-2011 14:47:23
Additional Informations 11
11.1 Additional information
136 30AW
137 30AW
The manufacturer reserves the right to change any product specifications without notice.