Displacement Transducers
Displacement Transducers
Displacement Transducers
Displacement
Transducers
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Gefran displacement transducers:
reliability, precision, simple and quick installation
Gefran has designed and produced displacement sensors for over 15 years. Over a million installed
transducers and in-depth knowledge of processes to be measured guarantee top performance and
an excellent quality/price ratio.
- Measurement of absolute position: when the system is switched on, the transducer immediately
gives the real position without having to run mechanical repositioning.
- Life: from 100 million strokes of potentiometric transducers to practically unlimited for
magnetostrictive transducers, thanks to the lack of contact between the transducer
and the cursor.
- High resolution of output signal: from practically infinite for potentiometers to 2µ for
magnetostrictive transducers.
- Easy installation and simple connection to most commercially available instruments and PLCs.
- Ability to simultaneously control multiple cursors with the same transducer and provide shift
speed (MK4/IK4-C in CANopen and MK4/IK2P in Profibus from 1 to 4 cursors.
Analog MK4-A up to a maximum of two cursors. Multicursor in digital model MK4-D Start&Stop).
IK PK
Presentation
02
Potentiometric technology
The main element of the potentiometer consists of 2 linear tracks, with length equal to the maximum
stroke of the displacement to be measured, made of a conductive material.
A mobile cursor with two brushes connected to each other serves as a bridge between the two tracks
and measures the difference in potential between the first track (resistive) and the second track
(conductive).
The cursor may be outside the device (and therefore connectable directly to the moving object whose
displacement is to be measured) or inside. In this case, a rod is used as an actuator of the outside
movement on the potentiometer cursor.
The resistive track must be of high quality to guarantee highly precise measurement: only in this way
can an accurate and repeatable output voltage level correspond to the contact position on the track.
Gefran produces all the resistive tracks for its potentiometric transducers in-house, and therefore
guarantees reliable, precise measurement.
Even if its tracks are developed and produced with the aim of guaranteeing accuracy, Gefran still runs
a series of linearity tests.
The relative simplicity of this technology allows it to be used in compact models. Gefran potentiometers
require no control logic, and are therefore quick and easy to install.
Glossary:
- linearity: the maximum percentage difference (error) between the straight line representing the theoretical output
curve and the actual output curve of the transducer
LT
Magnetostrictive technology
A current pulse is transmitted along the tube from the sensor head; interaction between the current
pulse and the magnetic field generated by the displacement magnet creates torsion that is transmitted
along the wave-guide rod in the form of a mechanical wave. By measuring the time between transmission
of the first signal and detection of torsion on the rod, you can calculate the exact position of the magnet.
There is no direct contact between moving parts, so the transducer is not subject to wear. This also
guarantees greater precision and repeatability.
MK-4
03
GUIDE TO CHOOSING THE
BEST TRANSDUCER
STROKE LENGTH
GEFRAN potentiometric and magnetostrictive transducers measure linear displacement on strokes from
a minimum of 10 mm to a maximum of 4000 mm. It is important to remember that two strokes are
usually specified:
- Mechanical stroke: the actual shift of the transducer cursor;
- Useful electrical stroke: the part of the mechanical stroke on which transducer linearity is guaranteed.
This means that when studying the application, you have to choose a transducer with a useful electrical
stroke greater than or equal to the maximum shift of the moving part.
TYPES OF ACTUATORS
To detect the shift of an object, the transducer has a mobile part that is normally attached to the object
itself.
This mobile part is usually one of two types:
- rod: this is the traditional system used by potentiometers, and consists of a rod inserted in the
transducer body and transmits the shift to the interior of the sensor;
- cursor: this system permits more compact solutions thanks to the use of a cursor attached to the
moving part to be measured.
It is available on some potentiometers (series PK, PME and PMI) and on most magnetostrictives.
Note that the cursor can be guided (slide or ring) or completely free from the transducer (floating cursor).
Presentation
LT PK
MK IK
04
INSTALLATION
The transducer can be installed on three types of supports:
- brackets: the traditional method; requires a free surface for installation and uses two or more brackets
based on the length of the transducer;
- flanges: ideal in applications in which the rod has to pass through a hole and the transducer has to
be attached to the walls of the hole; in this case, you have to pay careful attention to conditions of
use, especially in case of long strokes;
- self-aligning joints: these are used to attach the ends of the transducer directly to the moving parts;
it eliminates other attachment points and allows measurement of unaligned movements; this system
is unsuitable for very long strokes.
PROTECTION LEVEL
Depending on their structure and technology, GEFRAN linear displacement transducers guarantee different
levels of protection against dust and liquids. You can choose within a range of IP40 to IP68, as shown
on the following table:
PS LT67
PC67
PZ67
COMMUNICATION INTERFACE
Potentiometers supply a ratiometric output in voltage. This means that the output voltage range depends
on the voltage use to feed the transducer.
ATTENTION! The potentiometer must NOT be used as a variable resistance.
If you want a 0..10 VDC or 4..20 mA conditioned signal as a potentiometer output, you can connect a
PCIR conditioner to the device output.
Magnetostrictive transducers let you choose the most appropriate output interface for the application:
- analog output in voltage:
0..5 VDC/5..0 VDC, 0..10 VDC/10..0 VDC, ± 5 VDC, ± 10 VDC
- analog output in current:
0..20 mA, 4..20 mA
- digital output:
start/stop (multicursor), PWM (monocursor)
- SSI output:
16, 21, 24, 25 bit in binary or Gray code
- CANopen output:
CiA DP 3.01 rel.4.0 and DS406
- Profibus output:
DPV0 on RS485
05
SHORT STROKES
MODEL LT PC PK
Potentiometric displacement transducers
ACTUATOR
Rod Rod Sliding cursor
Brackets Brackets
INSTALLATION (variable distances between Self-aligning joints (variable distances between
centers) centers)
APPLICATIONS High resolution The best solution for The absence of a rod lets
(0.01 mm) and reliability in mechanical applications and the cursor be used along
measurement and control vehicle development, the axis, eliminating
applications, even under automation and robotics, problems linked to the
harsh conditions. thanks to its sturdiness and “pump” effect so that
Brackets allow installation accuracy. longer strokes can be
in most appropriate reached.
position.
06
SHORT STROKES
IP60 IP60
IP40 (on request: IP65) (on request: IP65)
07
COMPARATORS
ACTUATOR
Rod Rod Rod
with return spring with return spring
APPLICATIONS Compact.
Double support for measurement rod.
Side connection permits through-rod structure, guaranteeing greater overall sturdiness of the
sensor.
Model PY1 has a joint for greater tolerance in movement.
PY2 and PY3 automatically position the head thanks to the return spring, making them the best
solution for precise checks on cams or products leaving an automatic production line.
GEOTECHNICS
SANDERS
CERAMIC MACHINES (thickness and planarity check)
WOODWORKING MACHINES (thickness and planarity check)
08
HIGH IMPERMEABILITY
± 0.1% from 50 to 100 ± 0.1% from 50 to 100 ± 0.1% from 50 to 100 ± 0.1%
± 0.05% from 150 to 1000 ± 0.05% from 150 to 1000 ± 0.05% from 150 to 1000
For pneumatic cylinders. For hydraulic and oil pressure Coaxial rod for installation with The best solution for installation
Pre-wired models or cylinders. self-aligning joints. Low friction, in small spaces.
models with connector. Model with threaded flange lets self-cleaning rod completely in Used especially inside
High protection level and you install transducer without anodized aluminum. pneumatic cylinders.
sturdiness guarantee removing cylinder.
long life.
09
SHORT STROKES
WORK TEMPERATURE W
RANGE -30..+100°C -30..+100°C -30..+100°C -30..+100°C R
O
APPLICATIONS is designed to guarantee a high protection level (IP67) in applications under harsh
conditions and outdoors, where it may be necessar y to work in the direct presence of
dust, dir t, or liquids (not in prolonged immersion).
WORK TEMPERATURE
RANGE -55..+100°C -55..+100°C -55..+100°C -55..+100°C
11
PROFILE Improved internal structure with security set screws
I N DE PE N D E NT ± 0,02% ± 0,02%
L I N E A RIT Y
WORK TEMPERATURE
RANGE -30..+75°C -30..+75°C
MAXIMUM
DISPLACEMENT 10 m/sec 10 m/sec
SPEED
INJECTION PRESSES
PLASTIC AND GLASS BLOWING
MARBLE AND CERAMIC WORKING
METALWORKING
12
Improved internal structure with security set screws PROFILE
max 2 µm max 2 µm Up to 5 µm
13
ROD
WORK TEMPERATURE
RANGE -30..+70°C -30..+70°C -30..+70°C -30..+70°C
MAXIMUM
DISPLACEMENT 10 m/sec 10 m/sec 10 m/sec 10 m/sec
SPEED
1 cursor 1 cursor
(normal+reverse) (PWM)
MEASUREMENT 1 cursor 1 cursor 1 or 2 cursors
TAKEN (star t/stop)
INSTALLATION
Flange Flange Flange Flange
APPLICATIONS Specifically designed for inser tion in Precision of digital signal plus practical SSI or
hydraulic and pneumatic cylinders thanks CANopen interface allows adaptation in existing
to small size of rod and magnet. plants using standard communication systems.
Analog or digital interface for direct link
to PLC or other standard electronics.
Standard flange for quick and simple
installation.
14
ROD
From 1 to 4 cursors
From 1 to 4 cursors 1 cursor (normal+reverse) (displacement+speed)
The Profibus fieldbus The IK4 line’s new mechanical structure offers improved features for in-cylinder
communication inter face use, including a series of new multi-connector models, free rotation of the connector
permits integration in head, and replacement of internal electronics without removal of the transducer.
complex systems with large
communication distances,
guaran-teeing safe and rapid
data transmission.
15
ROD
USEFUL ELECTRICAL
50..4000 mm 50..4000 mm 50..4000 mm
STROKE RANGE
WORK
TEMPERATURE -30..+90°C -30..+90°C -30..+90°C
RANGE
MAXIMUM
DISPLACEMENT
10 m/sec 10 m/sec 10 m/sec
SPEED
1 cursor (normal+reverse)
1 Cursor (displacement+speed) 1 Cursor
2 Cursors (displacement+speed)
MEASUREMENT 1 Cursore
TAKEN
EARTH MOVING
AGRICULTURAL MACHINES
UTILITY VEHICLES
INDUSTRIAL HYDRAULICS
16
ACCESSORIES
Inter face module integrated in female connector High input impedance (>100 MOhm)
(directly connectable to series LT and PK) Standard output 0..10Vcc
Standard output 0..10Vcc (PCIR 101) Linearity error: 0.02% FSO
Standard output 4..20mA (PCIR 102) Thermal drift: 0.01% FSO/°C
High linearity (0.01% FSO) Simultaneous control of two transducers
Lower Zero and Span thermal drift Preset for DIN EN50035 and EN50022 mounting
Settable Zero and Span MOR031 female connector
Accessories
PKIT015: f o r s e r i e s LT SND009: for s er ies LT
SERIE MK4
SERIE IK
17
ACCESSORIES
M12 CONNECTORS
CON031 CON041-CON042
MODEL CON021 CON022 CON023 CON026 CON027 CON028 CON031 CON041 CON035 CON042
M16 M16 M16 M16 M16 M16 M12 M12 M12 M12
6 pin 6 pin 6 pin 90° 8 pin 8 pin 8 pin 90° 5 pin 5 pin 90° 8 pin 8 pin 90°
IP40 IP67 IP67 IP40 IP67 IP67 IP67 IP67 IP67 IP67
MK4 MK4-B MK4-B MK4-B MK4-C MK4-C MK4-C MK4-A MK4-A MK4-H MK4-H
18
APPLICATIONS
Applications
GEOTECHNICS: AUTOMATIVE TEST
use of transducers for MACHINES:
subsidence meters and tuning of suspensions on
strain gauges for prototypes and competition
structural monitoring - models. Test benches.
cylindrical models are Racing cars. Crash tests.
preferred
0°
19
GEFRAN BENELUX SIEI AREG - GERMANY
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B-2250 OLEN D 74376 - Gemmrigheim
Ph. +32 (0) 14248181 Ph. +49 7143 9730
Fax. +32 (0) 14248180 Fax +49 7143 97397
Our Know how, info@gefran.be info@sieiareg.de
Your Solution.
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ELETROELETRÔNICA 7 Pearson Road - Central Park
Avenida Dr. Altino Arantes, Telford - TF2 9TX
Headquarter 377/379 Vila Clementino Ph. +44 (0) 8452 604555
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Ph. +39 03098881
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www.gefran.com
63500 SELIGENSTADT 03-19 Loyang Industrial Estate
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