Itr Steel Strukture

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ITR-3000-01

INSPECTION REPORT FOR STEEL STRUCTURES (1/2) (MAIN FRAME)


Project Title : Block A Gas Development Project
Job Code :
Company : PT. MEDCO E&P Malaka Date :
Contractor : PT. JASA MANDIRI NUSANTARA Report No. :
Sub‐Contractor : Page : 1 of 3
REFERENCES :
Drawing No. : Location :
Revision :
Sheet :
Result Approval
Item of Inspection Remarks
Accepted Rejected - JMN MEP
1. Verify foundations are chipped to exposed
aggregate & shims packs are at correct elevation
for 25 mm grout minimum.
2. Verify anchor bolts are the correct
size/number/type/length, location properly
embedded and threads are protected.
3. Verify column bases are set and shimmed to
correct elevations/positions. After grouting,
washers installed and anchor bolts tightened.
4. Verify steel is properly placed by piece numbers
per erection drawing.
5. Verify structure has been plumbed, aligned,
free of distortion, properly braced and elevation
checked before final bolting or welding.
6. Verify reentrant corners and beam copes have
proper radius and surface finish.
7. Verify bolt tension calibrator.
8. Verifyfrequencyoftestingwiththe tension calibrator, for turn on
the nut.

COMMENT :

Prepared by, Witnessed by, Witnessed/Reviewed by,


Subcontractor PT. JASA MANDIRI NUSANTARA PT. MEDCO E&P MALAKA

N/A

Print name Date Print name Date Print name Date


ITR-3000-01

INSPECTION REPORT FOR STEEL STRUCTURES (1/2) (MAIN FRAME)


Project Title : Block A Gas Development Project
Job Code :
Company : PT. MEDCO E&P Malaka Date :
Contractor : PT.JASA MANDIRINUSANTARA Report No. :
Sub‐Contractor : Page : 2 of 3
REFERENCES :
Drawing No. : Location :
Revision :
Sheet :
Result Approval
Item of Inspection Remarks
Accepted Rejected - JMN MEP

9. Verify mating surfaces are free of paint or other


injurious materials, bolt holes are free from burrs
and sharp edges, and minimum edge distance for
bolt holes is maintained.
10. Verify bolts/nuts/washers are of correct
grade, diameter, and length, nuts to be wax
coated, high strength bolted connection to have a
hardened flat washer installed.
11. Observe bolting crews for correct
implementation of bolting procedure.
12. Verify bolting to be properly tightened and
marked accordingly procedure.
13. Verify completed steel framing is free of
buckles, twists or warpage.
14. No unauthorized reaming or flame cutting of
bolt holes.
15. Verify hand rails properly installed.
16. Verify ladder cages properly installed with
safety gates as required.

COMMENT :

Prepared by, Witnessed by, Witnessed/Reviewed by,


Subcontractor PT. JASA MANDIRI NUSANTARA PT. MEDCO E&P MALAKA

N/A

Print name Date Print name Date Print name Date


ITR-3000-01

INSPECTION REPORT FOR STEEL STRUCTURES (1/3) (MAIN FRAME)


Project Title : Block A Gas Development Project
Job Code :
Company : PT. MEDCO E&P Malaka Date :
Contractor : PT. JASA MANDIRI NUSANTARA Report No. :
Sub‐Contractor : Page : 3 of 3
REFERENCES :
Drawing No. : Location :
Revision :
Sheet :
Result Approval
Item of Inspection Remarks
Accepted Rejected - JMN MEP

17. Verify platforms, toe plate and grating


properly installed and fastened and penetrations
trimmed.
18. Verify roofs and walls properly installed and
fastened.
19. Verify painting and galvanized coatings
repaired as required.
20. Verify that all field welds have been visually
inspected and accepted.
21. Verify that WPS's and welder qualifications
have been submitted and approved.
22. Verify that correct weld consumable was
utilized, is all welding complete and satisfactory?

23. Item is released for fireproofing in accordance


with specification.

COMMENT :

Prepared by, Witnessed by, Witnessed/Reviewed by,


Subcontractor PT. JASA MANDIRI NUSANTARA PT. MEDCO E&P MALAKA

N/A

Print name Date Print name Date Print name Date


ITR-3000-02

INSPECTION REPORT FOR STEEL STRUCTURES (1/2) (FLOOR, LADDER, STAIR, HANDRAIL,
ROOF, WALL)

Project Title : Block A Gas Development Project EPC 3 Phase 2


Job Code : Date :
Company : PT. MEDCO E&P Malaka Report No. :
Contractor : PT. JASA MANDIRI NUSANTARA Page : 1 of 1
Sub‐Contractor :

REFERENCES :
Drawing No. : Location :
Revision :
Sheet :
Result Approval
Item of Inspection Remarks
Accepted Rejected - JMN MEP
FLOOR, STAIR TREAD
Installation completed
Fastener tightening
Opening reinforcement
Correct material
Toe plate
LADDER
Installation completed
Bolt tightening
Cages
Safety gates
HANDRAIL
Installation completed
Removable function test
Smooth finish
Painting touch up
ROOF, WALL
Installation completed
Fastener tightening
Alignment

COMMENT

Prepared by, Witnessed by, Witnessed/Reviewed by,


Subcontractor PT. JASA MANDIRI NUSANTARA PT. MEDCO E&P MALAKA

N/A

Print name Date Print name Date Print name Date


ITR-3000-03

INSPECTION REPORT STEEL STRUCTURE (INCLINATION, ELEVATION)

Company : PT. MEDCO E&P Malaka Date :


Contractor : PT. JASA MANDIRI NUSANTARA Report No. :
Sub‐Contractor : Page : 1 of 2
REFERENCES :

Drawing No. : Location :


Revision :
Sheet :
Erection Tolerances (AISC 303 Code of Structure Practice for Steel Buildings, 7.13)
(1) Irregularity of Column from Center Line at Base: E Requirements Column No.

ESTABLISHED
E COLUMN LINE
E ≤ 6 mm
E
E
WORKING
POINT

(2) Column Plumbness (Applicable to Transverse and


Longitudinal Erection): (A), (B), (C/H)
A ESTABLISHED
COLUMN LINE A
A ≤ 25 mm
B ≤ 25 mm
H B
and
C/H ≤ 1/500
WORKING H/500 ≤ 50 mm
B POINT C/H
C

(3) Height of Lowest or First Story Girder: (D), (F), (G/L)

D
DG D ≤ 5 mm
WORKING
F F ≤ 5 mm F
LINE
and
L
G/L ≤ 1/500
G/L

COMMENT

Prepared by, Witnessed by, Witnessed/Reviewed by,


Subcontractor PT. JASA MANDIRI NUSANTARA PT. MEDCO E&P MALAKA

N/A

Print name Date Print name Date Print name Date


ITR-3000-03

SUBCONT.
LOGO 21‐Sep‐2016

INSPECTION REPORT STEEL STRUCTURE (INCLINATION, ELEVATION)


Project Title : Block A Gas Development Project
Job Code :
Company : PT. MEDCO E&P Malaka Date :
Contractor : PT. JASA MANDIRI NUSANTARA Report No. :
Sub‐Contractor : Page : 2 of 2
REFERENCES :
Drawing No. : Location :
Revision :
Sheet :
Erection Tolerances (AISC 303 Code of Structure Practice for Steel Buildings, 7.13)
(4) Deviation of Column Working Point at any splice
Requirements Column No.
elevation: (A), (B), (H)
COLUMN PLUMBNESS TOLERANCE

A
A A ≤ 25 mm
ESTABLISHED COLUMN LINE
B ≤ 25 mm
H B
B and
WORKING POINT
H ≤ 35 mm
COLUMN PLUMBNESS TOLERANCE H

(5) Elevation and Leveling Column: (B)


B ≤ ±3 mm, for
structures
EL
B supporting
equipment / B
B pipe rack.
B ≤ ±4 mm, for
others.
Where: EL = Design elevation level

COMMENT

Prepared by, Witnessed by, Witnessed/Reviewed by,


Subcontractor PT. JASA MANDIRI NUSANTARA PT. MEDCO E&P MALAKA

N/A

Print name Date Print name Date Print name Date


PAINTING INSPECTION RECORD ITR-3000-04
Project Title : Block A Gas Development Project EPC 3 Phase 2

Job Code :
Company : PT. MEDCO E&P Malaka Date :
Contractor : PT. JASA MANDIRI NUSANTARA Report No. :
Sub‐Contractor : Page : 1 of 1

REFERENCES :
Drawing No. : Location :
Revision :
Sheet :
SKETCH:

Painting System : DFT (micron) Actual Result Dimensional Check Approval


Painting Brand : SAMPLE Standard Tolerance (micron) Accepted Rejected - JMN MEP
Surface Preparation : 1
Primer/DFT : 2
Top/DFT : 3
Total DFT : 4
5
6
7
8
9
Average

COMMENT

Prepared by, Witnessed by, Witnessed/Reviewed by,


Subcontractor PT. JASA MANDIRI NUSANTARA PT. MEDCO E&P MALAKA

N/A

Print name Date Print name Date Print name Date


ITR-3000-05
SUBCONT.
LOGO 21‐Sep‐2016

ITR-3000-005 WELDING INSPECTION RECORD


Project Title : Block A Gas Development Project EPC 3 Phase 2
Job Code :
Company : PT. MEDCO E&P Malaka Date :
Contractor : PT. JASA MANDIRI NUSANTARA Report No. :
Sub‐Contractor : Page : 1 of 1
REFERENCES :
Drawing No. : Location :
Revision :
Sheet :
SKETCH:

WPS/PQR Check : Visual Check : Welding Inspection Check


Process : Dimension Check : - JMN MEP
N
Electrode : NDT :
Parameter :
Welder ID :

COMMENT

Prepared by, Witnessed by, Witnessed/Reviewed by,


Subcontractor PT. JASA MANDIRI NUSANTARA PT. MEDCO E&P MALAKA

N/A

Print name Date Print name Date Print name Date

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