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    03042017-43 M40 Appendix PDF

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    Kunjbihari Parmar
    The document provides a concrete mix design for grade M40 concrete specifying a water cement ratio of 0.36, cement content of 426 kg/m3, coarse aggregate content of 1285 kg/m3, and sand content of 651 kg/m3. It describes the materials used, calculations to determine the mix proportions, and a batch for trial mixing.

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    03042017-43 M40 Appendix PDF

    Uploaded by

    Kunjbihari Parmar
    82 views3 pages
    The document provides a concrete mix design for grade M40 concrete specifying a water cement ratio of 0.36, cement content of 426 kg/m3, coarse aggregate content of 1285 kg/m3, and sand content of 651 kg/m3. It describes the materials used, calculations to determine the mix proportions, and a batch for trial mixing.

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    The document provides a concrete mix design for grade M40 concrete specifying a water cement ratio of 0.36, cement content of 426 kg/m3, coarse aggregate content of 1285 kg/m3, and sand content of 651 kg/m3. It describes the materials used, calculations to determine the mix proportions, and a batch for trial mixing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    82 views3 pages

    03042017-43 M40 Appendix PDF

    Uploaded by

    Kunjbihari Parmar
    The document provides a concrete mix design for grade M40 concrete specifying a water cement ratio of 0.36, cement content of 426 kg/m3, coarse aggregate content of 1285 kg/m3, and sand content of 651 kg/m3. It describes the materials used, calculations to determine the mix proportions, and a batch for trial mixing.

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    © All Rights Reserved
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    of 3

    APPENDIX

    CONCRETE MIX DESIGN


    IS : 10262-2009

    Material Code CO-03042017-43M40

    A. DESIGN STIPULATIONS

    1. Concrete Grade M 40
    2. Characteristic Strength Required at 28 Days at Site 40 Mpa
    3. Maximum Size Of Aggregate 20 mm.
    4. Degree Of Quality Control Good
    5. Degree Of Exposure Moderate
    6. Type of concrete PCC
    7. Desired Slump about 75 mm.
    8. Minimum Cement Content 340 kg/cu.m.
    9. Maximum Water Cement Ratio 0.45
    10. Specifications to be followed MORT&H
    11. Flyash to be used..? No
    13. If admixture is to be used…? Yes
    14. Type of Admixture Super Plasticizer

    B. TEST DATA OF MATERIAL

    Cement Used ACC


    Type of Cement OPC 43
    Specific Gravity Of Cement (Gcem) 3.1
    Specific Gravity Of Sand (Gs) 2.62
    Specific Gravity Of Aggregates (Gm) 2.81
    Water Absorption Of sand 1.3 %
    Water Absorption Of Coarse Aggregates 1.2 %
    Sand Conforms to Grading Zone II
    Brand Sika Plast 3069 NS
    Relative Density Of Admixture 1.23

    C. TARGET MEAN STRENGTH


    ft = fck + K S

    As per MORT&H, the target mean strenngth for this grade is >>>> 52 Mpa

    D. Water Cement Ratio

    Based on experience of large number of concrete designs, the WC ratio selected is : 0.36
    (Ref : as per clause 4.1 of IS:10262-2009)
    E. Water Content

    As per table 2 of IS:10262-2009, the water content for 20 MSA is 186 Kg/cu.m.
    This water content corresponds to a slump of 25-50 mm. For each 25 mm. increase or decrease in slump
    increase or decrease water content by 3 %. Hence for a required smump of 75 mm. the changed
    water content shall be 191.6 kg/cu.m.

    Since, admixture is proposed to be used, reduction in water requirement is to be made


    (Bsed on experience
    Type of admixture : Super Plasticizer % Water reduction : 20
    with this particular
    Corrected water content 153.3 Kg/cu.m. brand being used

    Note :Dosage of admixture is maintained as >>>>> 1 % By weight of cementatious content

    F. Cement Content

    Water cement ratio : 0.36 Water content : 153.3 Kg/cu.m.

    Hence, the cement content will be 153.3 / 0.36 426 kg/cu.m.


    This cement content is more than minimum cement content, hence OK
    The cement content used in the design will be 426 kg/cu.m.

    G. Coarse Aggregates Content

    Sand conforming to grading zone : II

    As per table 3 of IS:10262-09, for this sand zone and maximum aggregate size 20 mm.
    Volume of coarse aggregates per unit volume of total aggregate is 0.62

    Adjustment in CA Content :

    The above CA content specified is for a WCR = 0.50. In this case WCR is >>> 0.36

    For each 0.05 change in WCR, increase CA content by 0.01... Hence for above WCR, the CA Content will be

    0.5 - 0.36 = 0.14 x 0.01 / 0.05 = 0.028

    And the revised CA Content will be 0.65

    Hence, the unit CA content by vol. in the design will be 0.65


    H. Mix Calculations

    The mix calculations per unit volume of concrete shall be as follows -

    a. Volume of concrete : 1 cu.m.

    b. Volumen of cement : 1/1000 x (Mass of Cement / Specific gravity Of Cement)


    426 / 3.1 x 1/1000 0.1374 cu.m.

    c Volume of Flyash : 1/1000 x (Mass of Flyash / Specific gravity Of Flyash)


    NA /

    d. Volume of Admixture 1/1000 x (% Dosage x cementatious content / Relative density of admixture)


    426 x 0.01 / 1.23 x 1/1000
    0.0035 cu.m.

    e. Volume of water 1/1000 x (Mass of Water / Specific gravity Of Water)


    153.3 / 1 x 1/1000 0.1533 cu.m.

    f. Vol.of Total Aggregates = 1 - (b + c + d + e)

    =1 - [ 0.137 + 0.0000 + 0.0035 + 0.1533

    0.7058 cu.m.

    g. Mass of CA = f x Vol of CA per unit Vol of total aggregates x Spc.Gr of CA x 1000


    0.7058 x 0.65 x 2.81 x 1000
    1285 Kg/cu.m.

    h Mass of FA = f x (1- Vol of CA per unit Vol of total aggregates) x Spc.Gr of FA x 1000
    0.7058 0.35 2.620 x 1000
    651 Kg/cu.m.

    I Mix Proportion Batch for Trial 1

    Cemementatious content : 426.0 Kg/cu.m.


    Cement Content : 426.0 Kg/cu.m.
    Flyash Content : 0 Kg/cu.m.
    Water Content : 153.3 Kg/cu.m.
    C.Aggregates Content : 1285.0 Kg/cu.m.
    Sand Content : 651.0 Kg/cu.m.
    Admixture Content : 4.26 Kg/cu.m.

    THEORETICAL DENSITY : 2520 Kg/cu.m.

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