Hydrogenation of Citral Over Ni and Ni-Sn Catalyst
Hydrogenation of Citral Over Ni and Ni-Sn Catalyst
Hydrogenation of Citral Over Ni and Ni-Sn Catalyst
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Selahattin Yilmaz
Izmir Institute of Technology
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Received 26.03.2007
Liquid phase citral hydrogenation over zeolite-supported monometallic Ni and bimetallic Ni-Sn cat-
alysts was studied. The zeolite support materials were Na-Y, Na-mordenite, and clinoptilolite. Ni and
Sn contents of the monometallic and bimetallic catalysts were 8.1-9.2 wt% and 0.46 wt%, respectively.
The type of the zeolite support affected the activity and selectivity of the catalysts differently. The main
product of the citral hydrogenation reaction was citronellal, for both monometallic (84.5% yield) and
bimetallic (44.5% yield) catalysts. The addition of promoter increased the selectivity to unsaturated
alcohols (geraniol+nerol), i.e. it changed from 0.9% to 6.3% over mordenite and from 0.9% to 2.1%
over Na-Y-supported catalysts. Furthermore, activity of the Ni catalysts decreased while the quantity of
acetal remained almost constant. Intimate contact between active metal, promoter, and support, and a
catalyst with a high concentration of weak acid sites gave high selectivity to geraniol+nerol.
Introduction
Selective hydrogenation of α − β unsaturated aldehydes is a difficult challenge in the organic synthesis of
fine chemicals because the C=C bond is attacked much more easily than the C=O bond when a conventional
heterogeneous catalyst is used. 1
Citral hydrogenation is a complex reaction: there are series and parallel reactions. Products formed
over different catalysts include citronellal, citronellol, geraniol, nerol, 3, 7 dimethyl alcohol, menthol, isop-
ulegol, citral and citronellal acetals, and unidentified products. Unsaturated alcohols (geraniol, nerol, and
citronellol) are desired products. Geraniol and nerol are formed by the selective hydrogenation of the citral
carbonyl group. 2,3 The citral hydrogenation reaction scheme is given in Figure 1.
Many attempts have been made to develop heterogeneous catalysts suitable for this reaction. For this
purpose, noble metals (Pt, Ni, Ru, Rh, and Pd) supported on several synthetic and natural zeolites were used
as heterogeneous catalysts. The performance of the supported noble metals for the selective hydrogenation
of the C=O bond were enhanced by combining them with promoters (Sn, Ge, Fe). 1,4 Supported Ni catalysts
have been investigated extensively 5 and have shown some selectivity to unsaturated alcohols. The addition
of tin has been shown to improve their performance and selectivity. 6,7
∗ Corresponding author
623
Hydrogenation of Citral over Ni and Ni-Sn Catalysts, H. AYKAÇ, S. YILMAZ
Zeolite supports introduce the possibility of metal-support interactions; active metal properties can
be polarized by nearby cations or by metal-support interaction. 8 Recently, zeolite-supported catalysts were
tested in the hydrogenation of citral. 9 Maki-Arvela et al. studied the activity and selectivity of Ni on H
and the NH 4 form of the zeolite Y in citral hydrogenation. 5 These catalysts gave low selectivity to desired
products. Instead, cracking, cyclization, and dehydrogenation reactions took place, because of the acidic
property of the catalyst. In our previous study, Pd-loaded clinoptilolite-rich natural zeolite was used as a
support material. The catalyst was highly selective to citronellal. 10 The addition of Sn has been reported to
increase the selectivity of active metals to unsaturated alcohols; 7,11−13 however, in some studies the addition
of Sn decreased the activity of the catalyst while the selectivity to unsaturated alcohols increased. 13,14
The purpose of the present investigation was to prepare active and selective zeolite-supported monome-
tallic (Ni) and bimetallic (Ni-Sn) catalysts for the selective hydrogenation of citral in order to produce
unsaturated alcohols, namely nerol, geraniol, and citronellol. Catalysts were prepared by impregnation and
co-impregnation methods. The zeolite support materials were Na-Y, Na-mordenite (Mor), and clinoptilolite
(Clino).
O OH
H2 OR
OR
ROH H2
H2
Citral, trans Geraniol Citronellal acetal
ROH
OR
O
H2 H2
OR OH OH OH
ROH
H2
O
OH
Experimental
Preparation of Catalysts
Na-Mor (Süd-Chemie, MOR powder) and Na-Y (Zeolyst, CBV100 powder) were obtained commercially.
Clino-rich natural zeolite chunks (Gördes, Manisa, Turkey) were crushed and sieved to the desired particle
size range (38-150 μm). Clino samples were washed and dried prior to calcination. The zeolites were calcined
at 500 ◦ C under an N 2 flow (100 mL/min) for 5 h in a tubular reactor and then used as catalyst supports.
624
Hydrogenation of Citral over Ni and Ni-Sn Catalysts, H. AYKAÇ, S. YILMAZ
Monometallic Ni catalysts were prepared by the impregnation method. The supports were contacted
with an ethanol solution of 0.01 M Ni(NO 3 )2 .6H 2 O for 16 h with a magnetic stirrer at room temperature.
Then, ethanol was evaporated in a rotary evaporator at 45 ◦ C for 1 h. The impregnated supports were
dried overnight in an oven at 120 ◦ C and then calcined at 500 ◦ C under a dry air flow (100 mL/min) for
5 h. Bimetallic catalysts (Ni-Sn) were prepared by the co-impregnation method. An ethanol solution of
Ni(NO 3 )2 .6H 2 O and SnCl 2 .2H 2 O was used. Ni loading of the catalysts was kept constant as monometallic
catalysts. The Sn/(Sn+Ni) mole ratio was 0.02 for all of the catalysts, which were calcined as monometallic
catalysts.
Catalyst Testing
Citral (mixture of cis- and trans-isomers, Fluka, purity 97%,) hydrogenation experiments were performed in
a stirred semi-batch reactor (model 4574, Parr Instrument Co.). Before the reaction the catalysts (250 mg)
were reduced in situ under a H 2 flow (80-100 mL/min) for 2 h under 4 bar at 400 ◦ C. Then, the reactor
was cooled to reaction temperature. Reactant mixture (200 mL of 0.1 M citral in ethanol) was injected
into the bubbling unit to remove the dissolved oxygen before it was injected into the reactor and contacted
with the catalysts. Citral was hydrogenated at 80 ◦ C under 6 bar H 2 with a stirring rate of 600 rpm. The
liquid samples were withdrawn from the reactor at known time intervals. Preliminary tests showed that the
reaction was kinetically controlled under the condition studied.
Samples taken from the reactor were analyzed with an Agilent Technologies 6890N Network GC
System gas chromatograph equipped with a flame ionization detector and a DB-225 capillary column (J&W,
30 m, 0.53 mm ID). Hydrogenation products of citral were identified by the GC-MS technique (Varian
Saturn 2000). The composition of components in the reaction mixture was determined by the internal
standardization method.
625
Hydrogenation of Citral over Ni and Ni-Sn Catalysts, H. AYKAÇ, S. YILMAZ
Active Metal
∗
Catalyst Supports Si/Al SBET Vp Mean particle
- (m2 /g) (cm3 /g) size (nm)
Na-Y 2.6 886.1 0.463 -
Ni/Na-Y 2.6 785.7 0.404 11.8
Ni-Sn/Na-Y 2.6 704.2 0.360 11.7
Na-Mor 9.0 406 0.217 -
Ni/Na-Mor 9.0 394.8 0.209 14.2
Ni-Sn/Na-Mor 9.0 363.3 0.176 15.9
Clino 5.3 43.3 0.065 -
Ni/Clino 5.3 38.7 0.081 12.1
*Vp : Micropore volume.
Ni content of the catalysts ranged between 8.1 and 9.2 wt%. The bimetallic catalyst Sn/(Ni+Sn) mol
ratio was 0.02, which gave 0.46 wt% Sn.
It was observed that the catalyst had large surface areas, except the Clino-supported catalysts. As
Clino had the lowest pore size among the supports studied, only the surface area of the pores that were
accessible by N 2 molecules were measured. The surface areas and pore volumes decreased as metal loading
increased. This could have been due to the blockage and/or narrowing of some of the pores due to metal
loading. The shape of the adsorption isotherms remained the same as metal loading increased. This also
confirmed that the crystal structure was preserved after loading. Surface area of the catalysts reduced more
when bimetallic catalysts were prepared and reduction of up to 10% was observed. This could have been
due to partial pore blocking and/or pore narrowing.
SEM micrographs of the supports show that the morphologies of the samples were different. Clino,
Na-Mor and Na-Y had large and more distinct crystallites. The size of the crystallites of these supports
ranked as follows: Clino (∼7 μm) > Na-Y (∼400 nm) > Na-Mor (∼150 nm).
XRD patterns of the different supports used and catalysts prepared are given in Figure 2. The
characteristic peaks of each support were observed in XRD patterns of all monometallic and bimetallic
catalysts. This showed that the crystallinity of the support was preserved during catalyst preparation. Ni
peaks were observed at 2 θ of 37.3 ◦ and 43.3 ◦ for all of the catalysts. Since Sn content of the catalysts
was low, the Sn peak could not be observed by XRD. The peak of the nickel-tin alloy (Ni 3 Sn 2 ) was also
observed at 2 θ of 30.3 ◦ and 43.7 ◦ for Na-Y and Na-Mor supported bimetallic catalysts. Mean active metal
particle sizes, calculated using the Scherrer equation by analysis of the nickel peak at 2θ of 43.7 ◦ , are given
in Table 1. These results suggest that at least part of the metal was at the outer surface of the support.
626
Hydrogenation of Citral over Ni and Ni-Sn Catalysts, H. AYKAÇ, S. YILMAZ
Larger particles formed on Na-Mor, as it had the smallest surface area among the catalysts prepared.
a)
Ni-Sn/NaY
Ni/NaY
NaY
5 15 25 35 45
2θ
b)
Ni-Sn/Na-Mor
Ni-Na-Mor
Na-Mor
5 15 25 35 45
2θ
c)
Ni-Sn/Clino
Ni-Clino
Clino
5 15 25 35 45
2θ
Figure 2. XRD patterns of the different supports and catalysts.; a) Na-Y and Na-Y-supported catalysts; b) Na-Mor
and Na-Mor-supported catalysts; c) Clino and Clino-supported catalysts.
Acidity of each catalyst is given in Figure 3. Findings show that the addition of Sn decreased the
number of acid sites in Ni/Na-Mor and Ni/Na-Y. With Na-Mor, the concentration of high strength acid sites
(desorption temperature > 300 ◦ C) were reduced, while with Na-Y the concentration of weak and strong
acid sites were reduced. Using a Cl precursor did not increase the catalysts acidity. Among the monometallic
and bimetallic catalysts, those that were Na-Mor-supported had the highest acidity.
627
Hydrogenation of Citral over Ni and Ni-Sn Catalysts, H. AYKAÇ, S. YILMAZ
H 2 -TPD showed that the temperature at the maximum peaks was 286 and 304 ◦ C for Ni-Sn/Na-Mor
and Ni-Sn/Na-Mor, respectively; however, there was a significant difference in the TPR of these samples. The
reduction of Ni-Sn/Na-Mor started at 120 ◦ C and reached 380 ◦ C, giving a maximum peak at 254 ◦ C, but
reduction of Ni-Sn/Na-Y started at 372 ◦ C, continued up to 514 ◦ C, and exhibited a peak maximum around
496 ◦ C. This shows that there were different metal support interactions and that metal support interaction
was higher over the Na-Y zeolite. The interaction could differ as 2 supports have different surface areas and
morphologies. Such interaction could dramatically change the crystallography and the electronic state of the
metal particles. 15 The lower reduction temperature of Ni-Sn/Na-Mor indicates intimate contact between
the 2 metals in the bimetallic catalyst. As a result, higher selectivity over this catalyst was obtained. In
addition, acid site concentration of Ni-Sn/Na-Mor was higher than that of Ni-Sn/Na-Y. As no cracking or
isomerization reactions were observed, it is suggested that the acid sites were mainly of the Lewis acid-type.
Lewis acid-types have been reported to increase selectivity to unsaturated alcohols. 16
0.05
a) Ni-Na-Mor
0.04
TCD signal (mV)
NiSn-NaMor
0.03
NiSn-Clino
0.02
Ni-NaY
Ni-Clino
0.01
NiSn-NaY
0
100 200 300 400 500 600
Temperature (°C)
0.05
b)
NaMor
0.04
TCD signal (mV)
0.03
Clino
0.02
NaY
0.01
0
100 200 300 400 500 600
Temperature (°C)
Catalyst Testing
The product distribution over Ni/Na-Y is given as an example in Figure 4. The quantity of citral decreased
quite sharply at the beginning of the reaction. Then, the quantity of citral decreased with time until
conversion was almost complete. Citronellal, citronellol, geraniol, isopulegol, acetals (citral+citronellal
acetals), and some unidentified products were formed. The major product was citronellal, which increased
in quantity as the reaction proceeded (84.5% yield). Acetals were converted to citral and citronellal during
628
Hydrogenation of Citral over Ni and Ni-Sn Catalysts, H. AYKAÇ, S. YILMAZ
and after complete conversion of citral. No nerol formation was observed. The quantities of other valuable
products (geraniol and citronellol) were also low.
100
Citronellal
Citronellol
60
40
20
0
0 50 100 150 200 250 300 350
Time, (min )
The results of the reaction runs were analyzed in terms of yield and initial reaction rate:
moles of j produced
Yj = yield of product j =
initial moles of citral
Yields of citronellal (Y cal ) and acetal+unidentified products (Y u+a ) over monometallic catalysts are given
in Figure 5. As can be seen, citronellal was the major product over all the catalysts, and it increased in
quantity over time. This shows that the conjugated bond of citral, not the carbonyl bond, was preferentially
hydrogenated. The maximum yield of citronellal ranged between 73.2% and 84.5% over the monometallic
catalysts. Acetals were formed at the beginning of the reaction. Once citral was almost completely converted,
acetals were converted to citronellal. Citronellal acetal formation was the most abundant over Ni/Na-Mor,
which had the highest concentration of acid sites.
100
cal, Na-Y
cal, Na-Mor
cal, Clino
Ycal and Yu+acet, ( mol %)
u+a, Na-Y
80 u+a, Na-Mor
u+a, Clino
60
40
20
0
0 50 100 150 200 250 300 350
Time, ( min)
Figure 5. Y cal and Y u+a over monometallic catalysts.; cal: citronellal; u+a: unidentified+acetals.
The yield of geraniol+nerol (Y g+n ) and citronellol (Y col ) obtained over these catalysts are given in
Figure 6. Y g+n was low. The highest Y g+n (5.5%) was obtained over Ni-Clino. There was no formation of
629
Hydrogenation of Citral over Ni and Ni-Sn Catalysts, H. AYKAÇ, S. YILMAZ
geraniol. Nerol was mainly formed at the beginning of the reaction and was then converted to citronellol. In
contrast, there was no formation of nerol over Ni/Na-Y or Ni/Na-Mor, but geraniol did form at the beginning
of the reaction and then increased slightly to Y g+n of 0.9%.
Y col increased with reaction time and occurred in the following order: Ni/Clino (9.5%) > Ni/Na-Y
(5.6%) > Ni-Mor (2.3%). These results show that Ni catalysts were more selective to citronellol at longer
reaction times. Progress of the reactions showed that as the reaction continued over time citronellal was
converted to citronellol.
Ni-supported catalysts have been reported to be selective to citronellol. Arvela et al. reported
that Ni/Al 2 O 3 and Ni/SiO 2 gave high selectivity to citronellol (> 70%). 5 Usually less than 2% nerol
and geraniol were formed, but H and NH 4 forms of the Y zeolite-supported Ni gave undesired products.
This was attributed to the presence of strong acid sites. The importance of the Y zeolite form was also
shown in a study by Blackmond et al. 14 Additionally, the preparation method can result in differences in
product distribution. Very high selectivities for citronellol (above 90%) were obtained over a commercial
Ni/Al 2 O 3 catalyst and over a fibrous Ni/SiO 2 catalyst. 4 Yilmaz et al. reported that a Pd/Clino catalyst
gave citronellal with selectivity > 90%. 10
20
g+n, NaY
col, NaY
g+n, Clino
Yg+n and Ycol, (mol %)
15 col, Clino
g+n, Na-Mor
col, Na-Mor
10
0
0 50 100 150 200 250 300 350
Time, (min )
Figure 6. Y g+n and Y col over monometallic catalysts.; col: citronellol; g+n: geraniol+nerol.
The yields of citronellal and acetals over bimetallic Ni-Sn catalysts are shown in Figure 7. The major
product was, again, citronellal. Both catalysts showed similar Y cal ; the highest Y cal was 44.5% over Ni-
Sn/Na-Y and 42.0% over Ni-Sn/Na-Mor. Yields of citronellal over bimetallic catalysts were lower than
those of monometallic catalysts. Significant acetal formation was observed. More acetal was formed over
Ni-Sn/Na-Mor, as was the case with the monometallic catalysts. This catalyst had a higher concentration
of acid sites than Ni-Sn/Na-Y.
Acetalization is an acid-catalyzed reaction. Acetalization could be due to support acidity, solvent
acidity, or to use of a chloride-containing precursor. 17 Additionally, intra-zeolitic protons in zeolite and
oxidized metal species on the catalyst have been reported to produce acetalization. 9 When the influence of
the Lewis acidity effect is considered, findings differ. In one study an increase in Lewis acidity was reported to
be beneficial for inhibiting acetalization, 9 while it was reported to increase acetalization in another study; 18
therefore, more research is needed in this respect. Acetal formation over bimetallic catalysts was similar in
magnitude to that over monometallic catalysts, although the acidity of the bimetallic catalysts was lower
630
Hydrogenation of Citral over Ni and Ni-Sn Catalysts, H. AYKAÇ, S. YILMAZ
compared to their monometallic counter parts. Thus, the acetalization we observed was not primarily due
to the acidity of the catalysts.
50
cal, NaY
u+a, Na-Y
Ycal and Yu+a, ( mol %) cal, Na-Mor
40 u+a, Na-Mor
30
20
10
0
0 50 100 150 200 250 300 350
Time (min)
Figure 7. Y cal and Y u+a over bimetallic catalysts.; cal: citronellal; u+a: unidentified+acetals.
Figure 8 shows Y g+n and Y col obtained over bimetallic catalysts. Loading Sn to Ni catalysts increased
the quantity of geraniol+nerol formed, and the increase was significant over Ni-Sn/Na-Mor; Y g+n ranged
from 0.9% to 6.3% over Ni-Sn/Na-Mor and from 0.9% to 2.1% over Ni-Sn/Na-Y. Formation of citronellol
decreased significantly. This shows that the addition of Sn modified the catalyst in such a way that it
improved carbonyl bond hydrogenation. This is in agreement with published findings that unsaturated
alcohol formation increases with the addition of Sn to monometallic catalysts. 5,7,10−14 The increase in
unsaturated alcohol was attributed to the higher concentration of weak acid sites and lower TPR temperature
of Ni-Sn/Na-Mor (intimate contact) compared to Ni-Sn/Na-Y.
20
g+n, Na-Y
col, Na-Y
Yg+n and Ycol, ( mol %)
g+n, Na-Mor
15 col, Na-Mor
10
0
0 50 100 150 200 250 300 350
Time (min)
Figure 8. Y g+n and Y col obtained over bimetallic catalysts.; col: citronellol; g+n: geraniol+nerol.
Overall conversion (X) and initial reaction rates (–r o ) calculated for the different catalysts are given
in Table 2. Very high conversion was obtained over the monometallic catalysts. Ni/Na-Y showed greater
activity than the other monometallic catalysts, which had similar activity. Addition of Sn significantly
631
Hydrogenation of Citral over Ni and Ni-Sn Catalysts, H. AYKAÇ, S. YILMAZ
decreased the overall activity achieved over Ni-Sn/Na-Y, while it remained almost constant over Ni-Sn/Na-
Mor. This difference could be attributed to different metal support interactions, as was shown by TPD
and TPR results. Ni-Sn/Na-Mor had lower Tmax for H 2 desorption and was reduced with greater ease
than Ni-Sn/Na-Y. These differences and differences in acidity gave the activities and product distributions
obtained.
Table 2. Activity and yield of the different products over Ni and Ni-Sn catalysts.
Initial rates obtained were comparable to those in the literature. In a study by Sordelli et al., 13
addition of tin decreased catalytic activity with a corresponding increase in selectivity to unsaturated
alcohols. It was concluded that the production of unsaturated alcohols needs an initial induction period
during which the conjugated double bond is predominantly attached. Once unsaturated alcohols begin to
form, the conjugated C=C bond hydrogenation rate rapidly decreases with time. This was suggested to be
due to the coverage of active sites by Sn particulates.
Conclusions
Product distribution was affected by the type of support material. Citronellal was the major product. Af-
ter complete conversion of citral, citronellal was converted to citronellol. The Ni catalyst was selective to
citronellal and citronellol. Addition of Sn increased geraniol and nerol formation, and suppressed citronellol
formation. Activity of the catalysts was affected differently by different support types; it significantly de-
creased over Ni-Sn/Na-Y, while it remained constant over Ni-Sn/Na-Mor. This was attributed to differences
in the interaction of Sn with different supports and active metals, as well as the acidity of the catalysts.
Acknowledgments
The financial support provided by İzmir Institute of Technology Research Funds (BAP project, 2002-İYTE-
14) is gratefully acknowledged.
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Hydrogenation of Citral over Ni and Ni-Sn Catalysts, H. AYKAÇ, S. YILMAZ
The printed version contains mistakes in the figures. The correct figures can be found below.
a)
Ni-Sn/NaY
Ni/NaY
NaY
5 15 25 35 45
2θ
b)
Ni-Sn/Na-Mor
Ni/Na-Mor
Na-Mor
5 15 25 35 45
2θ
c)
Ni-Clino
Clino
5 15 25 35 45
2θ
Figure 2. XRD patterns of the different supports and catalysts.; a) Na-Y and Na-Y-supported catalysts; b) Na-Mor
and Na-Mor-supported catalysts; c) Clino and Clino-supported catalysts.
Hydrogenation of Citral over Ni and Ni-Sn Catalysts, H. AYKAÇ, S. YILMAZ
0,05
Ni-NaMor
0,04
a)
NiSn-NaMor
TCD signal, mV
0,03
Ni-Clino
0,02
Ni-NaY
0,01
NiSn-NaY
0
100 200 300 400 500 600
Temperature, C
0,1
NaMor
0,08 b)
TCD signal, mV
0,06
Clino
0,04
NaY
0,02
0
100 200 300 400 500 600
o
Temperature, C