Abb Drive Library Export
Abb Drive Library Export
Abb Drive Library Export
ABB general purpose drive, ACS310 is easy to select and The compact design and uniform dimensions make cabinet
easy to use. It is enough for most basic applications with no mounting of the drive straightforward, thereby providing
high overload demands. ACS310 is suitable for wide range of a fast and space saving installation. The ACS310 drives have
variable torque applications and simple machines. an embedded Modbus interface for system monitoring that
saves the cost of external fieldbus devices and enables to
The drive’s dedicated pump and fan features lower operating integrate the drives easily with PLC. When combined with
costs, boost energy efficiency and reduces CO2 emissions. preprogrammed application macros, an intuitive user interface
Included amongs these features are built-in PID controllers and several assistant screens, installation time is further
and PFC (pump and fan control) that varies the drive’s reduced while speeding up parameter setting and drive
performance in response to changes in pressure, flow or other commissioning.
external data.
The ACS310 drives meet the needs of OEMs, logistical and
Among the pre-programmed protection functions is pump technical distributors as well as the requirements of end
cleaning. This prevents pump and pipe clogging by initiating users with pumping and ventilation applications. The drives
a sequence of forward and reverse runs of the pump to clean are supported by one of the most extensive global sales and
the impeller. service networks with presence in over 100 countries.
ACS310 drives are simple and easy with all essentials included for applications with no high overload demand.
Compact design with flexible mounting options saves space and installation time. Short menus and preprogrammed
macros makes commissioning fast and easy. The drives powerful set of pump and fan features reduce
mechanical stress and thus maintenance costs. Within pumping applications, energy savings of up to 50% can be
achieved compared to direct-on-line motor-driven systems that use mechanical flow control methods. Wherever your
machine is located, the local ABB will be there to support you and your clients.
Remote monitoring
Optional SREA-01 module enables
remote monitoring and access to
drive’s parameters and process via web
browser. It enables sending log files,
alarms and events by E-mail and SMS.
Additionally SREA-01 offers Modbus
TCP connectivity to ACS310.
FlashDrop tool
FlashDrop is a powerful palm sized drive
configuration tool that copies a pre-defined
drive parameter set into a drive in 2 seconds
without a power connection to the drive.
The ACS310 drive is specifically designed to meet the variable is continuously monitored and pumping restarts when the
torque loads demanded by centrifugal fans and pumps. The pressure falls below the minimum level.
result is maximum application uptime, reduced maintenance
cost and higher energy savings. Level control is used to adjust the filling or emptying of storage
tanks. Storage tanks may be located within processes such as
Irrigation systems, whether agricultural, horticultural or those pulp and paper for supplying process fluids like wastewater.
used on golf courses, have a common demand for a reliable The drive has signal supervision for level control and a pipe
and efficient flow of water. cleaning feature, thereby preventing solids from building up on
pumps impellers or the tank walls.
The built-in real-time clock provides true time and date stamps
that control the start and stop times of watering based on the Storage tanks are often mounted in narrow locations, with
daily demand profile. Soft pipe filling provides a pump with limited space for components like AC drives. The compact size
soft-start, enabling a smooth build-up of flow in pipes while and various mounting methods of the ACS310 drives enables
increasing the life time of the pipe work and pumping system. easy installation and space savings in new installations and
retrofits.
A booster pump system is designed to boost supplied water
pressure to a predetermined level in water and wastewater Wood drying kilns have a high demand for powerful and
plants. The ACS310 drive features pump and fan control (PFC) efficient ventilation to dry out the wood. In wood kilns
for use where several parallel pumps are operated together and centrifugal fans and AC drives are used to control the air flow
the required flow rate is variable. demand. To increase the kilns´ capacity, multiple fans may be
controlled via one drive by using the pump and fan control
PID control is available to allow the process to accurately (PFC) feature. At the start of the drying process, the relative
maintain a pressure setpoint by adjusting the control outputs, humidity is high thus there is a demand for higher air flow
thus allowing for precise control within difficult processes. rates. As the wood dries out the auxiliary fans may shut-down,
A sleep & boost function detects slow rotation and runs the thereby saving energy and reducing maintenance.
pump to boost pressure prior to shutdown. The pressure
It is very easy to select the right drive. Select your drive’s ordering code from
3 the rating table based on your motor’s
This is how you build up your own ordering code using the nominal power rating.
type designation key. Type designation
ACS310-01X-02A4-2
ACS310-01X-04A7-2
ACS310-01X-06A7-2
ACS310-01x-07A5-2
ACS310-03X-01A3-4
ACS310-03X-02A1-4
ACS310-03X-02A6-4
PN PN I2N
1)
ILD
2) ACS310-03X-25A4-4
ACS310-03X-34A1-4
kW hp A
1-phase AC supply, 200 to 240 V
A
Page 8 ACS310-03X-41A8-4
ACS310-03X-48A4-4
0.37 0.5 2.4 2.3
0.75 1.0 4.7 4.5
1.1 1.5 6.7 6.5
1.5 2.0 7.5 7.2
2.2 3.0 9.8 9.4
Choose your options (on pages 16 to 23) and add the
3-phase AC supply, 200 to 240 V
0.37
0.55
0.5
0.75
2.6
3.9
2.4
3.5
4 option codes to drive’s ordering code.
0.75 1.0 5.2 4.7 Remember to use a “+” mark before each option code.
1.1 1.5 7.4 6.7
1.5 2.0 8.3 7.5
Control panel
2.2 3.0 10.8 9.8
3.0 4.0 14.6 13.3 J400 Assistant control panel ACS-CP-A
4.0 5.0 19.4 17.6
5.5 7.5 26.8 24.4 J404 Basic control panel ACS-CP-C
7.5 10.0 34.1 31.0
11.0 15.0 50.8 46.2
3-phase AC supply, 380 to 480 V
0.37 0.5 1.3 1.2 Pages 16 to 23
0.55 0.75 2.1 1.9
0.75 1.0 2.6 2.4
1.1 1.5 3.6 3.3
1.5 2.0 4.5 4.1
2.2 3.0 6.2 5.6
3.0 4.0 8.0 7.3
4.0 5.0 9.7 8.8
5.5 7.5 13.8 12.5
7.5 10.0 17.2 15.6
11.0 15.0 25.4 23.1
15.0 20.0 34.1 31
18.5 25.0 41.8 38
22.0 30.0 48.4 44
Page 8
3 4
Type designation:
Product series
Constructions
Voltage
Options
Fuses
Standard fuses can be used with ACS310 drives for branch
circuit protection. Use the following table for selecting the
correct input fuse for each drive.
Selection table
Type designation Frame IEC fuses UL fuses
size Fuse Fuse
1) 1)
type type
max [A] max [A]
1-phase AC supply, 200 to 240 V
ACS310-01X-02A4-2 R0 10 gG 10 UL class T
ACS310-01X-04A7-2 R1 16 gG 20 UL class T
ACS310-01X-06A7-2 R1 16 gG 25 UL class T
ACS310-01X-07A5-2 R2 20 gG 30 UL class T
ACS310-01X-09A8-2 R2 25 gG 35 UL class T
3-phase AC supply, 200 to 240 V
ACS310-03X-02A6-2 R0 10 gG 10 UL class T
ACS310-03X-03A9-2 R0 10 gG 10 UL class T
ACS310-03X-05A2-2 R1 10 gG 15 UL class T
ACS310-03X-07A4-2 R1 16 gG 15 UL class T
ACS310-03X-08A3-2 R1 16 gG 15 UL class T
ACS310-03X-10A8-2 R2 16 gG 20 UL class T
ACS310-03X-14A6-2 R2 25 gG 30 UL class T
ACS310-03X-19A4-2 R2 25 gG 35 UL class T
ACS310-03X-26A8-2 R3 63 gG 60 UL class T
ACS310-03X-34A1-2 R4 80 gG 80 UL class T
ACS310-03X-50A8-2 R4 100 gG 100 UL class T
3-phase AC supply, 380 to 480 V
ACS310-03X-01A3-4 R0 10 gG 10 UL class T
ACS310-03X-02A1-4 R0 10 gG 10 UL class T
ACS310-03X-02A6-4 R1 10 gG 10 UL class T
ACS310-03X-03A6-4 R1 10 gG 10 UL class T
ACS310-03X-04A5-4 R1 16 gG 15 UL class T
ACS310-03X-06A2-4 R1 16 gG 15 UL class T
ACS310-03X-08A0-4 R1 16 gG 20 UL class T
ACS310-03X-09A7-4 R1 20 gG 25 UL class T
ACS310-03X-13A8-4 R3 25 gG 30 UL class T
ACS310-03X-17A2-4 R3 35 gG 35 UL class T
ACS310-03X-25A4-4 R3 50 gG 50 UL class T
ACS310-03X-34A1-4 R4 80 gG 80 UL class T
ACS310-03X-41A8-4 R4 100 gG 100 UL class T
ACS310-03X-48A4-4 R4 100 gG 100 UL class T
The rated fuse currents given in the table are the maximums for the
mentioned fuse types.
Application macros
Application macros are preprogrammed parameter sets. While In addition to the standard macros, the user can create three
starting up the drive, the user typically selects one of the user macros. The user macro allows the user to save the
macros that is best suited for the application. The diagram parameter settings for later use.
below gives an overview of ACS310 control connections
and shows the default I/O connections for the ABB standard The diagram below gives an overview of ACS310 control
macro. connections. Please refer to the ACS310 user’s manual for
more detailed information.
−− ABB standard macro
−− 3-wire macro
−− Alternative macro
−− Motor potentiometer
−− Hand/auto macro
−− PID control macro
−− PFC control macro
−− SPFC control macro
−− Modbus application macro Typical I/O connections
8
Control panel ACS310: X1
(RJ-45)
Ramp Const. Fwd/ Start/ 9 +24 V
Screen 1 SCR pair sel Speed 1 Rev Stop 10 GND
S1 Analog output
11 DCOM
Analog input 1 2 AI1 AO
AI1
AI2
0 to 10 V 0 to 20 mA 12 DI1
3 GND mA GND
Reference voltage 13 DI2
4 +10 V V
+10 V DC, max 10 mA 14 DI3
Analog input 2 5 AI2 15 DI4
6 GND 16 DI5
PROGRAMMABLE RELAY
9 +24 V
Aux. voltage output AND DIGITAL OUTPUTS
+24 V DC, max. 200 mA 10 GND DI configuration NPN connected (sink)
ROCOM
11 DCOM
RONC Relay output
12 DI1 250 V AC/30 V DC/6 A
PROGRAMMABLE RONO
+ 24 V ACS310: X1
13 DI2
DIGITAL INPUTS 9 +24 V
DOSRC
14 DI3
Digital/frequency output, Const. Fwd/ Start/ 10 GND
DOOUT PNP transistor type
15 DI4 11 DCOM
speed 1 Rev Stop
DOGND 30 V DC, max. 100 mA
DI5 can also be used 16 DI5 12 DI1
as a frequency input 13 DI2
23 SHIELD
6 14 DI3
Output relay
Modbus RTU 24 B J701 15 DI4
module MREL-01
(EIA-485)
25 A 16 DI5
0V
26 GND_A
EMC EMC filter grounding screw
PE PE
L1 U1 U2
M
L2 V1 V2
3~
L3 W1 W2
AC motor
3-phase Input EMC Output
power supply, choke filter choke
200 to
480 V AC
One of the ACS310’s integrated pump and fan features is Pump and fan control parameters
soft pump and fan control (SPFC), which is used for pump Parameters can be found in parameter group 81. First change
and fan alternation applications where lower pressure Short menu to to Long from parameter 1611 in group 16. This
peaks are desirable when a new auxiliary motor is shows the full parameter group list including group 81.
connected on-line.The following example explains how
ACS310 can operate up to 4 to 5 pumps or fans in parallel Frequency limits to start and stop auxiliary motors
based on the capacity demand. In this example, we use Parameter 8109 START FREQ 1 is set to 50 Hz, which is
three parallel pumps to maintain the water pressure in the also the default value. Since we have in this example also
pipelines. another auxiliary motor, parameter 8110 START FREQ 2
is set to 50 Hz for the second auxiliary motor.
The drive controls the motor of pump 1, varying the motor To stop an axiliary motor we set parameters 8112 LOW
speed to control the pump capacity. This motor is the FREQ 1 and 8113 LOW FREQ 2 to 25 Hz.
speed regulated motor. When the demand exceeds that of the
first motor’s, the drive automaticly starts an auxiliary pump.
The speed of the first pump is adjusted so that the actual
value follows the process reference.
Parameter settings
Before starting the configuration, ensure that the drive has
been installed properly and that the electrical connections are
complete. Connection example can be found from ACS310
User’s manual.
Startup data
The correct motor parameters are set within parameter group
99. Then select SPFC control macro using parameter 9902.
This software macro updates the defined list of parameter
values to their default values.
Interlocks
Interlock detects if any of the pumps are unavailable and
starts the next available pump, when used. Set parameter
8120 INTERLOCKS to take input from DI3 in this example
(depends of the number of interlocks and how thay are
connected).
*)
To be ordered as separate item
1)
The ACS310 is compatible with ACS-CP-C basic control panel Rev M or later.
The ACS310 is compatible with ACS-CP-A assistant control panel Rev E or later.
2)
User interface
Panel cover
The purpose of the panel cover is to protect the drive’s
connection surfaces.The ACS310 drive is delivered with a
panel cover as standard. In addition, there are two alternative
control panels available as options.
NEMA 1 kit
The NEMA 1 kit includes a connection box for finger protection,
conduit tube installation, and a hood for protection against
dirt and dust.
Terminal cover
(included as standard)
Terminal cover
The terminal cover is for protection of the I/O connections.
Clamping plates
The clamping plates are used for protection against electrical
disturbances. The clamping plates with the clamps are
included in the drive package as standard.
MREL-01 connector
Modbus TCP to Modbus RTU gateway
Additionally SREA-01 Ethernet adapter offers Modbus TCP
to Modbus RTU gateway functionality which enables Modbus FlashDrop connection
TCP connectivity to ACS310. Please refer to SREA-01 user’s EMC filter
LEDs
guide for more detailed information. ground-
ing screw
(EMC) Fieldbus connection
Extension module
Modbus EIA-485
Varistor Analog I/O
MREL-01 ground-
Relay output
ACS310 has one relay output as standard. The optional ing screw
Digital output
(VAR)
MREL-01 module offers three additional relay outputs. The Digital inputs
outputs can be configured for different functions by setting
selected parameters.
Startup wizards
Startup wizards make the setting of parameters easy. Simply
launch the wizard, select an appropriate assistant eg, for
setting analog outputs, and all parameters related to this
function are shown together with help pictures.
DrivePM
DrivePM (Drive parameter manager) is a tool to create, edit
and copy parameter sets for FlashDrop. For each parameter/
group the user has a possibility to hide it, which means
that the drive user does not see the parameter/group at all.
DrivePM version 1.2 is compatible with ACS310 drives.
DrivePM requirements
−− Windows 2000/XP/Vista/Windows 7
− − Serial port from a PC
FlashDrop tool
1)
Values at 50 Hz/230 V and at 50 Hz/400 V power supplies
Type Frame Filter Cable length 1) Cable length1) Type Frame Filter type Cable length 1)
designation size type with external EMC without external designation size with LRFI filter
ACS310- filter EMC filter ACS310- C2
C1 C2 C3 C3 C4 [m]
[m] [m] [m] [m] [m] Low leakage current filters, 3-phase AC supply, 400 V
1)
Internal EMC filter must be connected with the EMC screw in the drive.
When the filter is not connected the C4 maximum cable lengths are allowed
to be used.
ABB’s Programmable Logic Controller AC500-eCo can be AC500-eCo belongs to the AC500 PLC platform. AC500 is
used for controlling and monitoring the system, for a scalable and modular platform which can be combined
applications that require complex control logic and when and flexibly expanded to suit either decentralized or
several drives are connected together through Modbus centralized configurations.
link.
Automation Builder, the programming tool for AC500, is
Easy commissioning and fast startup based on IEC 61131-3 standard. Automation Builder is
Additionally SREA-01 Ethernet adapter offers Modbus TCP used for the entire AC500 PLC platform. Automation
to Modbus RTU gateway functionality which enables Modbus Builder easily allows to change the CPU in an existing
TCP connectivity to ACS310. Please refer to SREA-01 user’s configuration to fit the CPU type to the performance
guide for more detailed information. need of the application.
Compact design saves installation space Ready-made communication and control blocks for
− − The compact size of the PLC and drive provides AC500-eCo and AC500 PLC range are available,
flexibility when integrating into existing or new system supporting a wide range of ABB’s low voltage AC drives.
designs.
− − AC500-eCo is an economical, entry level PLC for Benefits
stand-alone solutions and equipment control. It saves −− Control of a motor in minutes
space due to onboard digital and analog I/O. AC500-eCo is − − Cost-efficient system expansion, since the same
easy to program and provides six programming languages. application program can be used for the entire AC500
PLC platform
Flexible system expansion −− Fast commissioning with ready-made Modbus macro.
When the system requirements expand, ABB’s wide product
range provides a flexible and cost-efficient way to meet the
system’s growing needs.
Control panels
The CP600-eCo and CP600 HMI control panels offer a wide range of features and
functionalities for maximum operability. ABB control panels are distinguished by
their robustness and easy usability, providing all the relevant information from pro-
duction plants and machines at a single touch. For more information, please visit
www.abb.com/plc.
AC motors
ABB’s low voltage AC motors are designed to save energy, reduce operating costs
and enable demanding motor applications to perform reliably and without unsche-
duled downtime. General performance motors combine convenience and easy
handling seamlessly with ABB’s engineering expertise. Process performance motors
provide the most comprehensive, versatile set of motors for the process industries
and heavy-duty applications. For more information, please visit
http://new.abb.com/motors-generators
The future of your drives depends on the service Your choice, your business efficiency
you choose. ABB Drive Care agreement lets you focus on your core
Whatever you choose, it should be a well-informed decision. business. A selection of predefined service options matching
No guesswork. We have the expertise and experience to your needs provides optimal, more reliable performance,
help you find and implement the right service for your drive extended drive lifetime and improved cost control. So you can
equipment. You can start by asking yourself these two critical reduce the risk of unplanned downtime and find it easier to
questions: budget for maintenance.
−− Why should my drive be serviced? We can help you more by knowing where you are!
− − What would my optimal service options be? Register your drive at www.abb.com/drivereg for extended
warranty options and other benefits.
From here, you have our guidance and full support along the
course you take, throughout the entire lifetime of your drives.
Your service needs depend on your operation, life cycle of your equipment and business priorities. We have identified
our customers’ four most common needs and defined service options to satisfy them. What is your choice to keep your
drives at peak performance?
24
Operational Performance
efficiency improvement
You’re in control of every life cycle phase of your drives. Now it’s easy for you to see the exact service and
At the heart of drive services is a four-phase product life maintenance available for your drives.
cycle management model. This model defines the services
recommended and available throughout drives lifespan.
Full range of life cycle Full range of life cycle Limited range of life cycle Replacement and
services is available. services is available. services is available. end-of-life services
are available.
Product enhancements Spare parts availability
may be available through is limited to available
upgrade and retrofit stock.
solutions.
For more information please contact your local ABB © Copyright 2016 ABB. All rights reserved.