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Parts Manual

Models
TL1055
TL1255
S/N TBM00100 & After
S/N TBN00100 & After

31200257

Revised
May 12, 2017
EFFECTIVITY PAGE

November 9, 2006 - A - Original Issue Of Manual


February 23, 2007 - B - Revised Manual
June 29, 2007 - C - Revised Manual
November 5, 2007 - D - Revised Manual
April 25, 2008 - E - Revised Manual
October 24, 2008 - F - Revised Manual
February 6, 2009 - G - Revised Manual
October 12, 2009 - H - Revised Manual
December 30, 2009 - I - Revised Manual
March 30, 2010 - J - Revised Manual
March 17, 2011 - K - Revised Manual
June 13, 2011 - L - Revised Manual
August 15, 2011 - M - Revised Manual
September 6, 2011 - N - Revised Manual
February 21, 2012 - O - Revised Manual
June 29, 2012 - P - Revised Manual
November 12, 2013 - Q - Revised Manual
December 7, 2016 - R - Revised Manual
May 12, 2017 - S - Revised Manual

31200257 TL1055, TL1255 i


EFFECTIVITY PAGE

ii TL1055, TL1255 31200257


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Axle & Wheel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-3 Outrigger Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Bearings, Pads, Spacers & Shims, (First Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-5 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-7 Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2-9 Quick Coupler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
2-10 Hydraulic Quick Coupler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-4 Side Tilt Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-5 Fork Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-6 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-8 Dual Fork Positioning Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-9 100 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-10 180 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-11 Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 CAT Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-3 CAT Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-4 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-5 Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-6 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4-7 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4-8 ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4-9 ZF Transmission - Converter & Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40

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FIGURE NO. TITLE PAGE NO.

4-10 ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42


4-11 ZF Transmission - Forward Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
4-12 ZF Transmission - Reverse Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
4-13 ZF Transmission - 1st Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
4-14 ZF Transmission - 2nd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
4-15 ZF Transmission - 3rd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
4-16 ZF Transmission - 4th Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54
4-17 ZF Transmission - Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56
4-18 ZF Transmission - Control Unit & Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58
4-19 ZF Transmission - Gearshift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60
4-20 ZF Transmission - Oil Pump, Filter & Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-62
4-21 ZF Transmission - Transfer Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64

SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Front Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-6 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-7 Rear Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-8 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-9 Rear Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-10 Rear Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-11 Drive Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5-12 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-3 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-4 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-5 Heating Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-6 Open Cab Heater Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
6-7 Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
6-8 Air Conditioning Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44

SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Boom Joystick with Adjustable Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Hydraulic Controller - Outrigger & Sway/Aux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

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FIGURE NO. TITLE PAGE NO.

7-4 Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8


7-5 Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-3 Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-4 Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-5 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-6 Sway/Auxiliary Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
8-7 Outrigger Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
8-8 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
8-9 Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
8-10 Tilt & Tilt Compensating Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
8-11 Auxiliary Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46
8-12 Boom Hydraulics Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-54
8-13 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-56
8-14 Outrigger Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-62

SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-5 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46
9-6 Stabilizer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
9-7 Outrigger Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-58
9-8 Dual Fork Positioning Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-62
9-9 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-64
9-10 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-70
9-11 Variable Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-76
9-12 Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-78
9-13 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-84
9-14 Hydraulic Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-88
9-15 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-90
9-16 Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-92
9-17 Decompression Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-96
9-18 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-98
9-19 180 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-100
9-20 Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-102
9-21 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-104

31200257 TL1055, TL1255 v


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Battery & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Battery Disconnect Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-3 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10-4 Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
10-5 Dash Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
10-6 Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
10-7 Transmission Relay Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
10-8 Enclosed Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
10-9 VEC Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
10-10 A/C Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
10-11 Auxiliary Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
10-12 Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60

SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

SECTION 12 –
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12-1 Work Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12-2 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
12-3 Pintle Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
12-4 Counterweight with Pintle Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
12-5 8 IN Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-18
12-6 Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22
12-7 Pressure Reducer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24
12-8 Block Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
12-9 Boom Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
12-10 Skylight Wiper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-30
12-11 Road Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-32
12-12 Top Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-36
12-13 Front Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
12-14 Cold Weather Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-40
12-15 Arctic Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-42
12-16 Beacon Light Mount with AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-44
12-17 Boom Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-48
12-18 Work Light Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-50
12-19 Work Light Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-52
12-20 Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-56

vi TL1055, TL1255 31200257


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 13 –
MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

31200257 TL1055, TL1255 vii


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

viii TL1055, TL1255 31200257


SMCS CODES - TELEHANDLER

1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE


1351 RADIATOR & OIL COOLER 3013 AXLE ARRANGEMENT
1353 RADIATOR 3020 DRIVE & STEERING AXLE
1354 EXPANSION TANK 3061 TRANSMISSION GEARS
1360 FAN GUARD 3063 TRANSMISSION SHAFT
1374 HYDRAULIC OIL COOLER 3064 TRANSMISSION CASE
1375 TORQUE CONVERTER / TRANSMISSION OIL 3065 TRANSMISSION CONTROL
COOLER
3066 TRANSMISSION OIL PUMP
1380 COOLANT HOSE / LINES
3067 TRANSMISSION OIL FILTER
1381 RADIATOR AND GUARD
3068 TRANSMISSION OIL FILTER BASE
1382 RADIATOR CAP
3075 TRANSMISSION OUTPUT GEARS
1384 ENGINE COOLANT HEATER
3080 TRANSMISSION OIL
1386 HYDRAULIC FAN MOTOR
3081 TRANSMISSION OIL LEVEL
1387 HYDRAULIC FAN PUMP
3082 TRANSMISSION MOUNT
1395 ENGINE COOLANT

3100 TORQUE CONVERTER, TORQUE DIVIDER,


1400 ELECTRICAL SYSTEM RETARDER
1401 BATTERY 3101 TORQUE CONVERTER
1402 BATTERY CABLE 3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE
PUMP
1408 WIRING HARNESS
3133 TORQUE CONVERTER RELIEF VALVE
1416 START SWITCH
3139 MODULATING VALVE
1417 FUSE / CIRCUIT BREAKER PANEL
3141 TORQUE CONVERTER SPEED SENSOR
1428 BACKUP LIGHT(S)
1429 LIGHT(S)
3030 POWER SHIFT / HYDROSTATIC TRANSMISSION
1430 DIRECTIONAL LIGHT
3063 TRANSMISSION SHAFT
1431 BEACON LIGHT(S)
3064 TRANSMISSION CASE
1432 STOP /LIGHT / TAILLIGHT
3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL)
1434 CAB LIGHT
3066 POWER SHIFT TRANSMISSION OIL PUMP
1434 FLOODLIGHT
3067 HYDROSTATIC TRANSMISSION OIL FILTER
3073 HYDROSTATIC MAIN CONTROL VALVE
OTHER ENGINE COMPONENTS
3151 TRANSMISSION GOVERNOR
1801 ENGINE SOUND SUPPRESSION
3154 TRANSMISSION LINES/HOSES
1802 REFRIGERANT COMPRESSOR
3155 TRANSMISSION CLUTCH
1805 REFRIGERANT CONDENSER
3157 TRANSMISSION SELECTOR VALVE
1807 AIR CONDITIONER COMPRESSOR DRIVE
3159 TRANSFER GEARS
1808 AIR CONDITIONER LINES
3160 TRANSMISSION PLANETARY
1810 RADIATOR & REFRIGERANT CONDENSER
3167 TRANSMISSION HYDRAULIC CONTROL
1812 HEATER / HOSE LINES
3168 TRANSMISSION ELECTRONIC CONTROL
1813 RADIATOR HOSE
3174 SHIFT SOLENOID
3175 TRANSMISSION SPEED SENSOR

ix
SMCS CODES - TELEHANDLER
3181 TRANSMISSION NEUTRALIZER CONTROL VALVE 3269 PINION HOUSING
3182 TRANSMISSION LUBRICATION RELIEF VALVE 3274 CONSTANT VELOCITY UNIVERSAL JOINT
3184 TRANSMISSION OIL COOLER BYPASS VALVE 3275 DRIVE LINE BRAKE
3186 TRANSMISSION PLANET CARRIER 3276 DRIVE LINE BRAKE DISC
3187 TRANSMISSION CARRIER THRUST DISC/PLATE 3278 DRIVE AXLE
3190 TRANSMISSION CLUTCH PLATE 3281 BEVEL GEAR CASE
3191 TRANSMISSION NEUTRALIZER 3282 AXLE
3194 TRANSMISSION TEMPERATURE SENSOR 3283 DIFFERENTIAL CASE
3202 TRANSMISSION FLOW CONTROL VALVE 3284 DIFFERENTIAL CARRIER
3203 DRIVE PUMP
3204 CHARGE PUMP 4000 DRIVE TRAIN
3205 SERVO CONTROL VALVE 4004 BRAKE & AXLE
3206 MANIFOLD/METERING VALVE 4005 STEERING & BRAKING SYSTEM
3207 SERVO CYLINDER
3210 HIGH PRESSURE RELIEF VALVE 4050 FINAL DRIVE
3213 CHARGE & MAIN RELIEF VALVE 4051 FINAL DRIVE & WHEEL
3214 SYNCHRONIZING VALVE 4052 FINAL DRIVE SEAL
3215 POWER UNIT CONTROL LINKAGE 4053 DRIVE AXLE HUB/GEAR ASSEMBLY
3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE 4054 FINAL DRIVE HUB
3219 TRANSMISSION PILOT OVERSPEED VALVE 4055 FINAL DRIVE GEARS
3220 TRAVEL SPEED CONTROL VALVE 4056 FINAL DRIVE - DRIVE SHAFT
3221 HYDROSTATIC POWER CASE 4057 FINAL DRIVE PINION FLANGE
3222 PUMP HEAD 4059 FINAL DRIVE CASE/BORE
3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE 4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING
GEAR
3225 TRAVEL ELECTRONIC CONTROL
4091 FINAL DRIVE PINION
3226 DOWNSHIFT INHIBITOR
4092 PLANETARY FINAL DRIVE CARRIER
4093 FINAL DRIVE PLANETARY CARRIER THRUST
3250 DRIVE LINE/DRIVE AXLE
SURFACE
3251 UNIVERSAL JOINT
4094 FINAL DRIVE PINION & FLANGE
3252 FLEXIBLE COUPLING
3253 DRIVE SHAFT
4200 WHEEL & TIRE
3254 DRIVE LINE PINION
4201 WHEEL
3256 BEVEL GEAR/SHAFT
4202 RIM & TIRE
3257 BEVEL GEAR SHAFT BEARING
4203 TIRE
3258 DIFFERENTIAL
4208 WHEEL ASSEMBLY
3259 AXLE SHAFT
4209 WHEEL RIM
3260 AXLE HOUSING ASSEMBLY
4210 WHEEL STUD/BOLT/NUT
3263 LIMITED SLIP DIFFERENTIAL
4220 MUD GUARD
3267 DRIVE SHAFT SUPPORT
4233 STEER TIRE, PNEUMATIC
3268 AXLE HOUSING SUPPORT/TRUNNION

x
SMCS CODES - TELEHANDLER
4250 BRAKING SYSTEM 5000 IMPLEMENT CONTROLS
4251 SERVICE BRAKE 5001 IMPLEMENT CONTROL LOCK
4255 BRAKE DISC 5002 HYDRAULIC & FUEL TANK
4256 BRAKE CALIPER, HEAD ASSEMBLY 5004 RIDE CONTROL SYSTEM
4257 BRAKE LINES 5005 AUXILIARY HYDRAULIC CIRCUIT
4258 BRAKE MASTER CYLINDER
4262 BRAKE ACTUATOR 5050 HYDRAULIC SYSTEM
4265 SERVICE BRAKE CONTROL VALVE 5051 HYDRAULIC CONTROL VALVE
4267 PARKING BRAKE 5056 HYDRAULIC TANK
4269 SERVICE BRAKE CONTROL 5057 HYDRAULIC HOSES/LINES
4273 FRICTION PADS 5059 PILOT CONTROL VALVE
4282 PARKING/SECONDARY BRAKE CONTROL VALVE 505C PISTON CYLINDER
4284 PARKING BRAKE CONTROL 5063 IMPLEMENT CONTROL
4291 BRAKE HYDRAULIC RESERVOIR 5068 HYDRAULIC OIL FILTER
5069 MAIN SYSTEM RELIEF VALVE
4300 STEERING SYSTEM 506P IMPLEMENT PRIORITY VALVE
4301 STEERING GEAR 5070 PISTON PUMP
4303 STEERING CYLINDER 5071 HYDRAULIC OIL COOLER BYPASS VALVE
4307 STEERING VALVE 5072 PILOT SYSTEM RELIEF VALVE
4309 STEERING WHEEL 5084 IMPLEMENT PUMP
430S STEERING SENSOR 5086 COMPENSATOR VALVE
4310 STEERING COLUMN 5093 HYDRAULIC FILTER BYPASS VALVE
4312 STEERING METERING PUMP 5095 HYDRAULIC OIL
4313 STEERING AXLE 509T HYDRAULIC OIL TEMPERATURE SENSOR
4314 KINGPIN
4318 TIE ROD 5100 LIFT, TILT, TIP & OTHER CONTROLS
4321 STEERING KNUCKLE 5102 LIFT/HOIST CYLINDER
4322 STEERING RELIEF VALVE 5103 LIFT CYLINDER TRUNNION
4329 TIE ROD END 5104 TILT CYLINDER
4338 ADJUSTABLE STEERING COLUMN 5106 TIP CYLINDER
4349 STEERING SELECTOR & PRESSURE CONTROL 5116 ATTACHMENT CYLINDER
VALVE
5130 LOCK VALVE
5141 HITCH LIFT CYLINDER
4350 HYDROSTATIC DRIVE
5144 FRAME LEVEL VALVE
4351 HYDRAULIC PROPEL/DRIVE MOTOR
5486 EXTENSION CYLINDER
4352 DRIVE CONTROL VALVE
4267 HYDROSTATIC DRIVE PARKING BRAKE
4354 BRAKE RELEASE PUMP
4355 HYDROSTATIC DRIVE GEAR REDUCER
4356 BRAKE & SHIFT VALVE

xi
SMCS CODES - TELEHANDLER
5700 IMPLEMENT ELECTRONIC CONTROLS 7165 CAB/CANOPY SCREEN
5701 IMPLEMENT ELECTRONIC CONTROL MODULE 7170 RADIATOR GRILLE
(PREPROGRAMMED)
7177 ROPS ROLL BAR
5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL
7192 WHEEL CHOCK
5705 JOYSTICK
5734 HYDRAULIC SYSTEM WIRING HARNESS
7200 SUSPENSION
5735 FRAME LEVEL CONTROL
7221 OUTRIGGER

5800 OTHER CONTROLS


7250 BODY
5804 SIDESHIFT CYLINDER
7251 HOOD
5811 LOAD CONTROL VALVE
7252 FENDER
5816 COMPENSATING CYLINDER
7253 PLATFORM/DECK
5823 FORK LEVEL CYLINDER
7257 BATTERY BOX/SUPPORT
7261 PLATFORM SOUND SUPPRESSION
6400 MATERIAL HANDLING ATTACHMENTS
7262 FIREWALL
6402 STANDARD CARRIAGE
7263 ENGINE ENCLOSURE
6404 LIFT CHAIN
7264 ROPS MOUNT REAR SUPPORT
6405 LIFT FORK
7265 FLOORPLATE
6408 ROTATING CARRIAGE
7266 ROPS MOUNT
6409 WIDE CARRIAGE
7267 BODY PANEL
6416 BALE CLAMP
726A ACCESS PANEL
6425 SIDESHIFT CARRIAGE
726M FLOORMAT
6459 LIFTING HOOK
7272 RADIATOR ENCLOSURE/SHROUD
6460 TELESCOPING BOOM
7273 COMPARTMENT DOOR
6461 MAN BASKET
7276 MACHINE ENCLOSURE

7050 FRAME
7300 OPERATOR STATION
7051 MAIN FRAME
7301 CAB
7056 COUNTERWEIGHT
7302 CANOPY
7059 FUEL TANK, SEAT & FRAME
7304 CAB HEATER
7078 FRAME LEVEL CYLINDER
7305 WINDSHIELD WIPER
7306 WINDSHIELD WASHER
7100 HITCH
7307 SEAT/ARM CUSHION
7105 FIXED DRAWBAR
7308 CAB DOOR
7116 HITCH/TOW PIN
7309 HEATER & AIR CONDITIONER
7310 WINDOW GLASS
7150 GUARD
7312 SEAT ASSEMBLY
7151 CRANKCASE GUARD
7314 DASH
7154 ENGINE GUARD
7316 CAB AIR FAN
7155 RADIATOR GUARD
7319 MIRROR
7159 OVERHEAD GUARD

xii
SMCS CODES - TELEHANDLER
731S SEAT AIR COMPRESSOR 7481 FUEL LEVEL GAUGE
7320 AIR CONDITIONER 7483 LOW FUEL LEVEL INDICATOR
7321 SEAT FRAME 7485 ENGINE LOW OIL PRESSURE INDICATOR
7322 AIR CONDITIONER RECEIVER/DRYER 7486 PARKING BRAKE INDICATOR LIGHT
7323 ROPS/FOPS CANOPY 7488 HYDRAULIC OIL TEMPERATURE GAUGE
7324 SUSPENSION SEAT 7490 ELECTRONIC MONITORING SYSTEM/PANEL
7325 ROPS/FOPS CAB 7493 GROUND SPEED SENSOR
7327 SEAT BELT 7496 ALTERNATOR INDICATOR
7329 CAB LINER/SOUND SUPPRESSION
7330 CANOPY SOUND SUPPRESSION 7500 MAINTENANCE
7332 ELECTRIC SWITCH (MANUAL) 7501 FIRST SERVICE INTERVAL
7338 RADIO 7502 SECOND SERVICCE INTERVAL
7340 WINDSHIELD 7503 THIRD SERVICE INTERVAL
7342 CAB AIR FILTER 7504 FOURTH SERVICE INTERVAL
7507 LIFT ARM SUPPORT
7400 PROTECTION DEVICES, ALARMS & INDICATORS 751B BATTERY CHARGER
7402 WARNING HORN 7524 250 SERVICE HOUR MAINTENANCE
7405 INSTRUCTION/WARNING PLATE/FILM 7525 500 SERVICE HOUR MAINTENANCE
7406 BACK-UP ALARM 7526 1000 SERVICE HOUR MAINTENANCE
7407 ACTION ALARM 7527 2000 SERVICE HOUR MAINTENANCE
7420 LOW COOLANT TEMPERATURE ALARM 7534 750 SERVICE HOUR MAINTENANCE
7421 LOW ENGINE OIL PRESSURE SHUTOFF 7542 SOS
7431 WARNING/INDICATOR LIGHT
7550 COMMON SUBJECTS
7450 GAUGES & INDICATORS 7551 BEARINGS
7451 INSTRUMENT PANEL/CONTROL PANEL 7552 GEARS
7452 AIR FILTER INDICATOR 7553 FASTENERS, CONNECTORS & HARDWARE
7453 ENGINE COOLANT TEMPERATURE GAUGE 7554 HOSES & LINES
7455 ENGINE OIL PRESSURE GAUGE 7555 SEALS & GASKETS
7459 TRANSMISSION GEAR/SHIFT INDICATOR 7556 WIRE
7462 TACHOMETER 7557 INFORMATION/IDENTIFICATION PLATES &
TRANSFERS
7463 SPEEDOMETER
7558 WEAR SLEEVES
7464 ODOMETER
7559 PAINTED SURFACES
7467 AMMETER
755R RETAINER SYSTEM
7470 COOLANT LEVEL GAUGE
7560 COMPARTMENT FLUID LEVEL
7475 OIL FILTER INDICATOR
7561 DUO-CONE SEAL
7477 TRANSMISSION/TORQUE CONVERTER
TEMPERATURE GAUGE 7562 HYDRAULIC CYLINDERS
7478 SERVICE METER 7569 TROUBLESHOOTING PROCEDURE
7479 SIGHT GAUGE 756P MAINTENANCE PARTS
7480 ELECTRIC HOUR METER 7570 PRODUCT UPDATE PROGRAM

xiii
SMCS CODES - TELEHANDLER
7571 SOS ENGINE PRODUCT INFORMATION 7771 SOS "URGENT" REPORTS
7573 SOS TRANSMISSION PRODUCT INFORMATION 7851 FUEL FILTER INDICATOR
7574 SOS DRIVE TRAIN PRODUCT INFORMATION 7856 STABILITY INDICATOR
7575 SOS HYDRAULIC PRODUCT INFORMATION 7858 ANGLE INDICATOR
7576 SOS OTHER PRODUCT INFORMATION 7859 ENGINE OIL TEMPERATURE GAUGE
7577 SOS FLUID INFORMATION 7942 PERSONALITY MODULE - UPDATE ELECTRONIC
COMPONENTS
7578 SOS FILTER INFORMATION
7950 MISCELLANEOUS
7579 FLUID
79M4 OTHER ADJUSTMENTS
7581 PAINTING & LUBRICATION
7588 PRE-DELIVERY INSPECTION
7589 PRE-DELIVERY WARRANTY
7590 DELIVERY
7591 FIRST REVISIT
7592 SECOND REVISIT
7593 USER ACCEPTANCE/FIELD FOLLOW
7594 CONTRACT FIELD FOLLOW RECORDS
7595 GENERAL OVERHAUL (NO FAILURE)

7600 MACHINE ELECTRONIC CONTROLS & DATA


MANAGEMENT SYSTEMS
7606 PRODUCT LINK SYSTEM
7610 PROGRAMMABLE CONTROL
7620 SOFTWARE
7630 INTERLOCK ELECTRONIC CONTROL MODULE
7631 MACHINE SECURITY SYSTEM
7700 SERVICE CLAIM CATEGORIES
7714 ROLL OVER PROTECTION STRUCTURE
DECERTIFIED
7715 ROLL OVER PROTECTION STRUCTURE
RECERTIFIED
7729 HEUI ACTUATION (OIL)
7730 REPAIR PROCEDURE (RP) PROGRAM
7750 DEFECTIVE PARTS STOCK
7751 PRODUCT IMPROVEMENT PROGRAM (PIP)
7752 PARTS STOCK CLAIM
7754 REMANUFACTURED COMPONENT
7755 PRODUCT SUPPORT PROGRAM (PSP)
7756 SERVICE ENGINEERING REQUESTED WORK
7760 INFORMATION RECORD ONLY
7762 DELIVERY DATE/SERVICE FEE
7770 SOS GENERAL INFORMATION

xiv
SECTION 1
FRAME & ATTACHING PARTS

31200257 TL1055, TL1255


TL1055 Before S/N TBM01320 excluding TBM01298
FRAME & ATTACHING PARTS TL1255 Before S/N TBN00801 excluding TBN00785

Figure 1-1 Frame Shrouding & Trim

20
16
1 21
2 6

105
106

104
606 105
602 101
102 102
603 103
604 107
605 25
1 15
12 15 23
4
5
15
8 10
19
3 15 13
15

303 27

17
503 15
7
502
502 506
501 507
509
510

508
504
502 505
202
203
26 507
3 506
201 28 29
510

15
10
PAP7090

1-2 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

FRAME
MOUNT
WELDMENT
CAB
WALL

CAB
MOUNT
WELDMENT
SHOWN WITH
WORK LIGHT
FRAME
UPPER CAB MOUNT MOUNT
WELDMENT

LOWER CAB MOUNT

31200257 TL1055, TL1255 1-3


TL1055 Before S/N TBM01320 excluding TBM01298
FRAME & ATTACHING PARTS TL1255 Before S/N TBN00801 excluding TBN00785

Figure 1-1 Frame Shrouding & Trim


Item Part Number Qty. Description Rev.
299-1305 1 COVER INSTALLATIONS, (includes items 1 thru 29) F
1 AR LOCTITE® 242TM
2 298-1537 1 ENGINE COVER, (includes items 101 thru 107) H
3 297-7031 8 HEX HD CAPSCREW, 3/8-16X1, GR5
4 297-7032 1 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
5 297-7035 6 HEX HD CAPSCREW, 3/8-16X2-3/4, GR5
6 8T-4138 2 HEX HD CAPSCREW, M6X20
7 298-7244 Ref ROUND TUBE CLAMP, (no longer available, use 353-6855 for replacement)
353-6855 5 ROUND TUBE CLAMP
8 298-0531 2 OFFSET HINGE
10 298-0555 8 HEX LOCKNUT, 3/8-16
12 298-0569 8 BUTTON HD CAPSCREW, 3/8-16X5/8
13 299-0318 2 GAS SPRING
15 298-7365 36 FLAT WASHER, 3/8
16 298-7373 2 FLAT WASHER, 5/16
17 297-7030 5 HEX HD CAPSCREW, 3/8-16X7/8, GR5
19 298-1609 6 TINNERMAN NUT
20 299-0334 1 MIRROR
21 298-8641 1 MIRROR BRACKET
23 299-0319 1 ENGINE COVER WELDMENT
25 300-6128 1 COVER MOUNT BRACKET
26 300-6126 1 COVER PLATE
27 298-8421 1 FRONT COVER
28 298-1360 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
29 300-6129 1 LATCH CATCH BRACKET
101 303-4836 1 LATCH, (includes items 102 & 103)
5P-8500 1 KEY
102 298-7363 6 LOCKWASHER
103 208-8469 4 LOCKNUT
104 305-5511 1 PLEATED SCREEN
105 304-2618 1 ADHESIVE KIT, (includes 3 tubes and applicator)
106 305-5510 1 8 PIECE SCREEN KIT
107 526-4080 AR BULB SEAL
201 303-4989 1 COUNTERWEIGHT, (no pintle hook)
308-7035 1 COUNTERWEIGHT, (with pintle hook)
202 298-7923 4 HEX HD CAPSCREW, 1-8X8-1/2, GR8
203 298-7875 4 SPECIAL WASHER
301 NSS 1 FRAME WELDMENT
302 Ref CAB ASSY, (see Figure 6-1 for details)
303 Ref HYDRAULIC TANK, (see Figure 9-12 for details)
304 298-8665 4 MOUNT, CENTER BONDED
305 298-7030 4 MOUNT, CENTER BONDED
306 297-7086 2 HEX HD CAPSCREW, 1-8X6-1/2, GR8, (torque to 680-720 lb-ft)
307 303-4744 4 HEX HD CAPSCREW, 3/4-10X3-3/4, (torque to 280-305 lb-ft)
308 298-8054 2 HEX NUT, 1-8
309 298-8052 4 HEX NUT, 3/4-10
310 298-8398 2 FLAT WASHER
311 298-8399 2 FLAT WASHER
312 298-1740 4 TAIL WASHER

1-4 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)


Item Part Number Qty. Description Rev.
313 298-7976 4 HARDENED WASHER, 3/4

299-1283 Ref CAB FENDER INSTALLATION, (no longer available, order 465-7801 for B
replacement or items 401 thru 404 for service)
465-7801 1 THERMOFORMED FENDER ASSY, (includes items 401 thru 404) A
401 297-7029 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5
402 298-7391 4 WASHER, 7/16
403 457-5875 1 THERMOFORMED FENDER
404 462-0605 1 FENDER PLATE
501 Ref ENGINE POD WELDMENT, (see Figure 1-2 for details)
502 299-0387 7.3 ft TRIM-LOCK
503 298-7248 1 FOAM GASKET SEAL
504 304-3825 1 OIL PAN COVER PLATE
505 297-7038 6 HEX HD CAPSCREW, 1/2-13X7/8
506 298-7380 6 LOCKWASHER, 3/8
507 303-4789 6 HARDENED WASHER, 3/8
508 331-2456 1 SKID PLATE
509 331-2457 3 SKID PLATE CLAMP
510 303-4743 6 HEX HEAD CAPSCREW, 3/8-16X1-1/4
601 Ref CHASSIS HARNESS, (see Figure 10-4 for details)
602 298-7293 1 BACK-UP ALARM
603 297-7011 2 HEX HD CAPSCREW, 1/4-20X3/4
604 298-7363 2 FLAT WASHER, 1/4
605 298-7900 2 HEX LOCKNUT, 1/4-20
606 299-1353 2 STABILITY SENSOR ASSY
701 297-7016 3 HEX HD CAPSCREW, 5/16-18X3/4, GR5
702 298-7379 3 LOCKWASHER, 0.31
703 298-6870 1 HORN
704 298-0550 2 HEX NUT, 5/16-18
705 297-7010 4 HEX HD CAPSCREW, 1/4-20X5/8
706 298-7372 4 WASHER, 1/4
707 6V-8185 4 HEX NUT, 1/4-20
708 298-8450 2 INCLINOMETER SWITCH
315-3423 1 LH MIRROR INSTALLATION, (includes items 801 thru 811) B
801 315-3422 1 MIRROR BRACKET
802 317-0088 1 MIRROR MOUNT ARM ASSY
803 317-0089 1 MIRROR HEAD
804 317-0090 AR DOUBLE SIDED TAPE
805 315-3424 1 BOLT, 1/2-13
806 298-7375 1 WASHER, 1/2
807 303-4799 1 LOCKWASHER, 1/2
808 8T-4970 2 HEX HD CAPSCREW, M6X1X14 mm, GR8.8
809 3B-4504 2 LOCKWASHER, M6
810 298-8050 1 HEX NUT, 1/2-13
811 298-1755 1 SPACER

31200257 TL1055, TL1255 1-5


TL1055 S/N TBM01320 & After including TBM01298
FRAME & ATTACHING PARTS TL1255 S/N TBN00801 & After including TBN00785

Figure 1-1 Frame Shrouding & Trim

1-6 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

31200257 TL1055, TL1255 1-7


TL1055 S/N TBM01320 & After including TBM01298
FRAME & ATTACHING PARTS TL1255 S/N TBN00801 & After including TBN00785

Figure 1-1 Frame Shrouding & Trim


Item Part Number Qty. Description Rev.
383-7331 Ref HOOD INSTALLATION, (not available to order, see items 1 thru 23 for service) B
1 0S-1616 8 HEX HD CAPSCREW, 1/4-20X1-1/8, GR5
2 297-7031 16 HEX HD CAPSCREW, 3/8-16X1, GR5
3 298-1360 2 WHIZ-LOCK SCREW, 3/8-16X1-1/4
4 4 WHIZ-LOCK SCREW, 3/8-16X1-1/2
5 298-7365 16 WASHER, 3/8
6 298-7374 2 WIDE WASHER, 3/8
7 298-7378 8 LOCK WASHER, 1/4
8 298-8049 2 NUT, 3/8-16
9 298-1609 6 TINNERMAN NUT
10 Ref BAND CLAMP, (not shown), (see Figure 4-6 for details)
11 364-5679 1 LATCH MOUNT BRACKET
12 364-5678 1 LATCH CATCH BRACKET
13 Ref AIR FILTER INTAKE ADAPTER, (not shown), (see Figure 4-6 for details)
14 Ref FOAM SEAL, (not shown), (see Figure 4-6 for details)
15 364-5674 1 ENGINE COVER, (includes items 101 thru 110) L
16 364-5698 1 RH MIRROR, (includes items 201 thru 206)
17 1 FRONT COVER
18 1 HOOD HINGE SUPPORT PLATE
19 2 ENGINE HOOD SHIM
21 384-3145 1 HOOD HINGE MOUNT PLATE
22 1 FRONT GAS STRUT BRACKET
23 1 REAR GAS STRUT BRACKET
101 303-4836 1 COMPRESSION LATCH
102 8T-4205 4 WASHER, 6 mm
103 208-8469 4 HEX LOCK NUT, 6X1 mm
104 298-7365 8 WASHER, 3/8
105 298-0570 8 BUTTON HD SCREW
106 364-5685 2 GAS SPRING
107 364-5686 1 FRONT ENGINE COVER HINGE
108 364-5687 1 REAR ENGINE COVER HINGE
109 364-5688 1 ENGINE COVER SUPPORT BAR
110 462-2520 1 BULB SEAL
201 0S-1616 2 HEX HD CAPSCREW, 1/4-20X1/8, GR5
202 298-0549 2 HEX LOCK NUT, 1/4-20, GR2
203 298-0565 2 PLUG
204 298-7372 4 WASHER, 1/4
205 309-2991 1 MIRROR
206 364-5697 1 MIRROR BRACKET

299-6707 Ref CAB INSTALLATION, (not available to order, see items 304 thru 313 for service) D
304 298-8665 4 CAB MOUNT ISOLATOR
305 298-7030 4 CENTER BONDED MOUNT
306 297-7086 2 HEX HD CAPSCREW, 1-8X6-1/2, GR8, (torque to 680-720 lb-ft)
307 303-4744 4 HEX HD CAPSCREW, 3/4-10X3-3/4, GR8, (torque to 280-305 lb-ft)
308 298-8054 2 HEX NUT, 1-8
309 298-8052 4 HEX NUT, 3/4-10
310 466-9002 2 TAIL WASHER
311 298-8399 2 WASHER

1-8 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)


Item Part Number Qty. Description Rev.
312 298-1740 4 TAIL WASHER
313 298-1631 4 HARD WASHER, 3/4
350 NSS 1 FRAME WELDMENT
351 Ref HYDRAULIC TANK, (see Figure 9-12 for details)
352 Ref CAB WELDMENT, (see Figure 6-2 for details)
504 298-7342 2 SCREW
514 494-3687 180 in TRIM-LOCK
551 384-0204 1 FILTER COVER PLATE
525 360-6618 1 ENGINE DRAIN COVER
526 360-6619 1 COOLER HOSES COVER
601 303-4989 1 COUNTERWEIGHT, (without pintle hitch)
304-2660 1 COUNTERWEIGHT, (with pintle hitch)
702 298-7293 1 BACK-UP ALARM
703 297-7011 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
704 298-7363 2 WASHER, 1/4
705 298-7900 2 LOCK NUT, 1/4-20
706 299-1353 1 PROXIMITY SENSOR
803 434-3568 1 HORN
815 367-4967 1 MOLDED RESISTOR
939 299-0354 1 TILT ANGLE GAUGE
1009 8 HEX HD CAPSCREW, 7/8-9X2-1/2, GR8, (torque to 530-565 lb-ft)
1015 298-7395 8 WASHER, 7/8
1111 298-7923 4 HEX HD CAPSCREW, 1/8X8-1/2, GR8
1117 298-7875 4 SPECIAL WASHER
1201 Ref HEX HD CAPSCREW, (see Figure 8-14 for details)
1301 398-9075 1 ENGINE POD

299-1283 Ref CAB FENDER INSTALLATION, (no longer available, order 465-7801 for B
replacement or items 1401 thru 1404 for service)
465-7801 1 THERMOFORMED FENDER ASSY, (includes items 1401 thru 1404) A
1401 297-7029 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5
1402 298-7391 4 WASHER, 7/16
1403 457-5875 1 THERMOFORMED FENDER
1404 462-0605 1 FENDER PLATE

31200257 TL1055, TL1255 1-9


FRAME & ATTACHING PARTS

Figure 1-2 Axle & Wheel Mounting

23
201
21

9 11 11 13
201 12

10
201
6 8 101
5

7
201
6 8 4
24

7
201

103 5

2 16 8
201

1 3 7 6
15 201
18
14 19 20
201 17 201 8
7
201 6

1
102

22 PAP9110

1-10 TL1055, TL1255 31200257


FRAME & ATTACHING PARTS

Figure 1-2 Axle & Wheel Mounting


Item Part Number Qty. Description Rev.
299-6706 1 DRIVETRAIN INSTALLATION, (includes items 1 thru 24) J
1 Ref FRONT DRIVESHAFT, (see Figure 5-11 for details)
2 Ref REAR DRIVESHAFT, (see Figure 5-11 for details)
3 Ref SWAY CYLINDER, (see Figure 9-5 for details)
4 Ref STABILIZER CYLINDER, (see Figure 9-6 for details)
5 203-6126 2 SPERICAL BEARING
6 298-0562 4 CYLINDER PIN
7 0S-1573 4 HEX HD CAPSCREW, 1/2-13X4, GR5
8 298-1580 4 LOCKNUT, 1/2-13
9 297-7084 8 HEX HD CAPSCREW, 3/4-10X2, GR8
10 297-7053 2 HEX HD CAPSCREW, 3/4-10X4, GR5, (torque to 240-255 lb-ft)
11 298-7394 12 HARDENED WASHER, 3/4
12 305-2035 4 HEX NUT, 3/4-10
13 303-4813 2 BACKING PLATE
14 297-7085 16 HEX HD CAPSCREW, 7/8-9X5-1/2, GR8, (torque to 530-565 lb-ft)
15 298-7395 16 HARDENED WASHER, 7/8
16 297-7037 2 HEX HD CAPSCREW, 7/16-14X2, GR5
17 298-0556 2 LOCKNUT, 7/16-14
18 298-7366 4 FLAT WASHER, 7/16
19 5V-2538 NLA STRAP, (no longer available, use 432-3927 for replacement)
20 5V-2973 NLA STRAP BOLT, (torque to 55-60 lb-ft), (must replace when removed, do not re-
torque), (no longer available, use 432-3927 for replacement)
21 298-1612 2 LUBE FITTING, STRAIGHT, 1/8
22 298-1744 40 LUG NUT, (torque to 350-400 lb-ft)
23 297-7054 2 HEX HD CAPSCREW, GR5
24 298-0510 4 FITTING PLUG, 1/8
101 299-0270 1 ENGINE POD WELDMENT
102 Ref FRONT AXLE, (see Figure 5-1 for details)
103 Ref REAR AXLE, (see Figure 5-1 for details)
201 AR LOCTITE® 242TM
300 432-3927 20 KIT, STRAP, DANA 1480, (not shown), (includes items 301 & 302)
301 NSS 20 STRAP, (not shown)
302 NSS 40 STRAP BOLT, 0.375-24X0.75, GR9, (not shown)

31200257 TL1055, TL1255 1-11


FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Mounting

13

12

14
1

7
1
6
7

3 2

10

13 1
4

1 11

PAL0040

1-12 TL1055, TL1255 31200257


FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Mounting


Item Part Number Qty. Description Rev.
1 298-1612 4 LUBE FITTING, STRAIGHT, 1/8
2 Ref OUTRIGGER CYLINDER & VALVE, (see Figure 9-7 for details)
3 297-7039 4 HEX HD CAPSCREW, 1/2-13X1, GR5
4 298-8431 2 SHOE PIN
5 298-7375 4 WASHER, 1/2
6 298-8430 2 ARM PIN
7 298-6891 4 BUSHING
8 299-0277 2 ARM WELDMENT
9 299-0278 2 OUTRIGGER SHOE
10 298-6849 2 KEEPER
11 297-7036 2 HEX HD CAPSCREW, 3/8-16X4-1/4, GR5
12 298-8429 2 OUTRIGGER CYLINDER PIN
13 3K-6060 4 HEX LOCKNUT, 3/8-16
14 298-0574 2 SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8

31200257 TL1055, TL1255 1-13


FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-14 TL1055, TL1255 31200257


SECTION 2
BOOM

31200257 TL1055, TL1255


BOOM

Figure 2-1 First Boom Section

TL1055

29

31
30
28

13 14
8 2
9

14
11 10
12 13
8
25

11 21
4
7
3 26

12

17

16 11
5 22 12
20
23
24 10
19
27 13
6 14
18
15 PAP5090

2-2 TL1055, TL1255 31200257


BOOM

Figure 2-1 First Boom Section


Item Part Number Qty. Description Rev.
1 354-3994 1 FIRST BOOM SECTION, (TL1055)
2 298-0488 2 LUBE FITTING, STRAIGHT, 1/8
3 298-1577 1 HEX LOCKNUT, 3/4-10
4 298-8027 1 SOCKET HD CAPSCREW, 3/4-10X6, GR8
5 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
6 303-4799 2 LOCKWASHER, 1/2
7 Ref CROWD CYLINDER, (see Figure 9-2 for details)
8 298-6887 2 SPECIAL WASHER
9 298-6896 2 SPRING
10 303-4933 3 CHAIN CLEVIS, BL 866
11 298-7106 3 CHAIN PIN
12 298-7312 6 RETAINING RING
13 298-8061 3 HEX NUT, 7/8-14
14 298-8065 3 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
15 300-6124 1 CROWD CYLINDER SUPPORT
16 297-7044 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 76-86 lb-ft)
17 Ref RETRACT CHAIN, (see Figure 2-3, item 42 for details)
18 6V-8188 2 HEX NUT, 1/2-13
19 297-7083 4 HEX HD CAPSCREW, 3/4-10X1-3/4, GR8.8
20 298-7394 4 HARDENED WASHER, 3/4
21 298-6863 2 BUSHING
22 298-8746 1 CABLE ADJUSTING BLOCK
23 298-6894 1 SPRING
24 298-6885 1 STOP BAR
25 Ref EXTEND CHAIN, (see Figure 2-5, item 2 for details)
26 298-0563 1 BOOM PIVOT PIN
27 298-7367 2 WASHER, 1/2
28 297-7029 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5
29 331-3812 1 BOOM END COVER
30 298-7374 4 FLAT WASHER, 3/8
31 298-7380 4 LOCKWASHER, 3/8

31200257 TL1055, TL1255 2-3


BOOM

Figure 2-1 First Boom Section

TL1255

28

30
29
27

16 17
15 19
14

11 17
24 23 16
15
21
23 12
2
4
3 25

24

22

8 23
11
18 24
20
14 5

26 13 6
16
9 17
10
7 PAL0472

2-4 TL1055, TL1255 31200257


BOOM

Figure 2-1 First Boom Section


Item Part Number Qty. Description Rev.
1 354-5640 1 FIRST BOOM SECTION, (TL1255)
2 298-8027 1 SOCKET HD CAPSCREW, 3/4-10X6, GR8
3 298-1577 1 HEX LOCKNUT, 3/4-10
4 Ref CROWD CYLINDER, (see Figure 9-2 for details)
5 298-7394 4 HARDENED WASHER, 3/4
6 297-7083 4 HEX HD CAPSCREW, 3/4-10X1-3/4
7 300-6124 1 CROWD CYLINDER SUPPORT
8 297-7044 2 HEX HD CAPSCREW, 1/2-13X2-1/4, (torque to 76-86 lb-ft)
9 303-4799 2 LOCKWASHER, 1/2
10 6V-8188 2 HEX NUT, 1/2-13
11 303-4937 3 CLEVIS, BL 1066
12 298-6863 2 BUSHING
13 300-6127 1 SPRING STOP
14 298-8437 3 SPRING
15 298-8373 2 SPECIAL WASHER
16 298-0560 3 HEX NUT, 1-1/4-7
17 253-9036 3 HEAVY HEX JAM NUT, 1-1/4-7, (torque to 100 lb-ft)
18 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
19 298-0488 2 LUBE FITTING, STRAIGHT, 1/8
20 300-6119 1 CHAIN ADJ BLOCK
21 Ref EXTEND CHAIN, (see Figure 2-5, item 18 for details)
22 Ref RETRACT CHAIN, (see Figure 2-3, item 12 for details)
23 298-8278 3 CHAIN PIN
24 298-7313 6 RETAINING RING
25 298-0563 1 BOOM PIVOT PIN
26 298-7367 2 WASHER, 1/2
27 297-7029 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5
28 331-3813 1 BOOM END COVER
29 298-7374 4 FLAT WASHER, 3/8
30 298-7380 4 LOCKWASHER, 3/8

31200257 TL1055, TL1255 2-5


BOOM

Figure 2-2 Bearings, Pads, Spacers & Shims, (First Boom Section)

TL1055

10 9
9 2

6
5

3
12
6
9 5
11

1
13

14
15

16

17

PAP8080
8

2-6 TL1055, TL1255 31200257


BOOM

Figure 2-2 Bearings, Pads, Spacers & Shims, (First Boom Section)
Item Part Number Qty. Description Rev.
1 Ref FIRST BOOM SECTION, (TL1055), (see Figure 2-1 for details)
2 303-4799 2 LOCKWASHER, 1/2
3 298-6841 2 WEAR PAD
4 298-6879 2 WEAR PAD SUPPORT
5 298-1644 6 SPACER, 0.0598
6 298-1636 6 SHIM, 0.0598, (as required)
7 297-7041 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 76-86 lb-ft)
8 297-7074 6 HEX HD CAPSCREW, 1/2-20X2-1/2, GR5, (torque to 76-86 lb-ft)
9 303-4789 14 HARDENED WASHER
10 297-7059 4 HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft), (as required)
297-7060 AR HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft)
11 298-6839 4 WEAR PAD
12 305-5455 8 HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft)
13 364-1063 2 WEAR PAD
14 298-1686 2 SPACER, 0.0598
15 298-1687 2 SHIM, 0.0598, (as required)
16 298-6875 2 WEAR PAD SUPPORT
17 298-7392 6 HARDENED WASHER

31200257 TL1055, TL1255 2-7


BOOM

Figure 2-2 Bearings, Pads, Spacers & Shims, (First Boom Section)

TL1255

16

11 12
15
12

10
9
8
14
10
12 9
17

1
13

5
4

3 PAP8090
6

2-8 TL1055, TL1255 31200257


BOOM

Figure 2-2 Bearings, Pads, Spacers & Shims, (First Boom Section)
Item Part Number Qty. Description Rev.
1 Ref FIRST BOOM SECTION, (TL1255), (see Figure 2-1 for details)
2 300-6121 2 SUPPORT WEAR PAD
3 298-1629 6 HARDENED WASHER, 1/2
4 298-1687 2 SHIM, 0.0598, (as required)
5 298-1686 2 SPACER, 0.0598
6 298-1688 6 HEX HD CAPSCREW, 1/2-20X2-1/4, (torque to 76-86 lb-ft)
7 298-6879 2 WEAR PAD SUPPORT
8 298-6841 2 WEAR PAD
9 298-1644 6 SPACER, 0.0598
10 298-1636 6 SHIM, 0.0598, (as required)
11 297-7058 4 HEX HD CAPSCREW, 3/8-24X1-1/4, (torque to 32-37 lb-ft)
12 298-1628 14 HARDENED WASHER, 3/8
13 364-1063 2 WEAR PAD
14 297-7041 8 HEX HD CAPSCREW, 3/8-24X5/8, (torque to 32-37 lb-ft)
15 303-4799 2 LOCKWASHER, 1/2
16 297-7039 2 HEX HD CAPSCREW, 1/2-13X1/4, (torque to 76-86 lb-ft)
17 298-6839 4 WEAR PAD

31200257 TL1055, TL1255 2-9


BOOM

Figure 2-3 Second Boom Section

TL1055

40
39

19
8 22

20 1
20 8
7
21 11 16
17
15

36
32
33
37

31
19
34 22
12
35 34 8 21
20
41 20 8
38 35 17 7
24 37
44 16
30 36 18
23 25
4 15
28 27 3
1 2
26 14 6 5
43 29
13 8
7
9 8
42 10

40
PAP9000

2-10 TL1055, TL1255 31200257


BOOM

Figure 2-3 Second Boom Section


Item Part Number Qty. Description Rev.
1 300-6136 1 SECOND BOOM SECTION, (TL1055) E
2 298-7380 3 LOCKWASHER, 3/8
3 298-7374 3 FLAT WASHER, 3/8
4 297-7030 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
5 466-3693 1 HOSE GUIDE BRACKET
6 297-7046 1 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5
7 303-4799 5 LOCKWASHER, 1/2
8 298-1650 8 WASHER, 0.106, (as required)
298-1651 AR WASHER, 0.0359
298-1649 AR WASHER, 0.0478
298-1648 AR WASHER, 0.060
9 298-6864 1 HOSE SHEAVE
10 300-6100 1 HOSE SHEAVE PIN
11 298-6888 1 CHAIN SHEAVE PIN
12 303-4934 1 CLEVIS
13 297-7083 4 HEX HD CAPSCREW, 3/4-10X1-3/4, GR8.8
14 298-7394 4 HARDENED WASHER, 3/4
15 298-0488 2 LUBE FITTING, STRAIGHT, 1/8
16 297-7039 4 HEX HD CAPSCREW, 1/2-13X1, GR5
17 298-6920 2 PIN KEEPER
18 298-6889 2 CHAIN SHEAVE PIN
19 299-0492 2 CHAIN ROLLER ASSY, (includes items 20 thru 22)
20 299-0358 2 SEAL
21 298-6904 1 BUSHING
22 NSS 1 ROLLER
23 303-4930 1 CHAIN CLEVIS
24 298-7109 1 CHAIN PIN
25 298-7318 2 RETAINING RING
26 298-8060 1 HEX NUT, 3/4-16
27 298-6884 1 CABLE ADJUSTING BLOCK
28 298-6895 1 SPRING
29 298-6886 1 STOP BAR
30 Ref THIRD BOOM SECTION, (see Figure 2-5 for details)
31 303-4933 1 CHAIN CLEVIS, BL 866
32 298-6887 1 SPECIAL WASHER
33 298-6896 1 SPRING
34 298-7106 2 CHAIN PIN
35 298-7312 4 RETAINING RING
36 298-8065 2 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
37 298-8061 2 HEX NUT, 7/8-14
38 Ref LEAF CHAIN, (see Figure 2-7, item 2 for details)
39 Ref LEAF CHAIN, (see Figure 2-5, item 2 for details)
40 Ref CLEVIS, (see Figure 2-1, item 10 for details)
41 Ref LEAF CHAIN, (see Figure 2-5, item 8 for details)
42 299-0394 1 RETRACT CHAIN BL, 666
43 298-8064 1 HEX JAM NUT, 3/4-16, (torque to 100 lb-ft)
44 AR ANTI-SIEZE

31200257 TL1055, TL1255 2-11


BOOM

Figure 2-3 Second Boom Section

TL1255

41

43
5
17 6
8
1
8
17 15
7 3
24 4
2

31
29
28

30

9 19
26 14 17 22

26 7 8
42 8 17
25 27 27 3 15
39 30 4
35 44 31 22
13 40
2
16
23 20 1 32
19 10 33
18 21 34
11 17
38
36 17 15
37
12

41

PAP7070

2-12 TL1055, TL1255 31200257


BOOM

Figure 2-3 Second Boom Section


Item Part Number Qty. Description Rev.
1 300-6133 1 SECOND BOOM SECTION, (TL1255) P
2 298-0488 2 LUBE FITTING, STRAIGHT, 1/8
3 298-6920 2 KEEPER
4 297-7039 4 HEX HD CAPSCREW, 1/2-13X1
5 299-0261 3 EXTEND CHAIN ROLLER ASSY, (includes items 6 thru 8)
6 299-0551 3 EXTEND ROLLER CHAIN
7 299-0550 3 BUSHING
8 298-7032 6 SEAL
9 303-4937 1 CLEVIS, BL 1066
10 298-7394 4 HARDENED WASHER, 3/4
11 297-7083 4 HEX HD CAPSCREW, 3/4-10X1-3/4, GR8.8
12 298-8661 1 LEAF CHAIN, BL 1066
13 303-4933 1 CLEVIS, BL 866
14 298-8384 Ref CLEVIS, BL 1066, (no longer available, use 303-4936 for replacement)
303-4936 2 CLEVIS, BL 1066
15 303-4799 5 LOCKWASHER, 1/2
16 297-7030 3 HEX HD CAPSCREW, 3/8-16X7/8
17 298-1650 8 WASHER, 0.106, (as required)
298-1651 AR WASHER, 0.0359
298-1649 AR WASHER, 0.0478
298-1648 AR WASHER, 0.060
18 298-8061 1 HEX NUT, 7/8-14
19 298-8065 1 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
20 300-6120 1 CHAIN BLOCK, (Before S/N TBN00653)
354-7631 1 CHAIN BLOCK, (S/N TBN00653 & After)
21 298-6885 1 SPRING STOP, (Before S/N TBN00653)
354-6066 1 SPRING STOP, (S/N TBN00653 & After)
22 298-8388 1 CHAIN SHEAVE PIN
23 298-6894 1 SPRING
24 399-6651 1 SHEAVE PIN
25 Ref LEAF CHAIN, (see Figure 2-7, item 12 for details)
26 298-8278 2 CHAIN PIN
27 298-7313 4 RETAINING RING
28 298-8437 1 SPRING
29 298-8373 1 SPECIAL WASHER
30 298-0560 3 HEX NUT, 1-1/4-7
31 253-9036 2 HEAVY HEX JAM NUT, 1-1/4-7, (torque to 100 lb-ft)
32 298-7374 3 FLAT WASHER, 3/8
33 298-7380 3 LOCKWASHER, 3/8
34 466-3693 1 HOSE GUIDE BRACKET WELD
35 Ref THIRD BOOM SECTION, (see Figure 2-5 for details)
36 298-6864 1 HOSE SHEAVE
37 300-6100 1 HOSE SHEAVE PIN
38 297-7046 1 HEX HD CAPSCREW, 1/2-13X3-1/4
39 298-7106 1 CHAIN PIN
40 298-7312 2 RETAINING RING
41 Ref CLEVIS, (see Figure 2-1, item 11 for details)
42 Ref LEAF CHAIN, (see Figure 2-5, item 19 for details)
43 Ref LEAF CHAIN, (see Figure 2-5, item 18 for details)

31200257 TL1055, TL1255 2-13


BOOM

Figure 2-3 Second Boom Section (Continued)


Item Part Number Qty. Description Rev.
44 AR ANTI-SEIZE

2-14 TL1055, TL1255 31200257


BOOM

Figure 2-3 Second Boom Section (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 2-15


BOOM

Figure 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section)

TL1055

24

25
10 26
13 11
27
12 12

21

16
17
1
20 4

29 5

31 6
28
2
30 22
2 7 3
2 1 14
33 7 11 10
32 13
8
12
3 9
3
19
18
12

17
16

15
PAP9020

2-16 TL1055, TL1255 31200257


BOOM

Figure 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section)
Item Part Number Qty. Description Rev.
1 Ref SECOND BOOM SECTION, (TL1055), (see Figure 2-3 for details)
2 298-1629 12 HARDENED WASHER
3 298-1615 6 LUBE FITTING, 90 DEGREES, 1/4-28
4 364-1063 2 WEAR PAD
5 298-1686 2 SPACER, 0.0598
6 298-1687 2 SHIM, 0.0598, (as required)
7 297-7068 4 HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft)
8 298-1689 2 HEX HD CAPSCREW, 1/2-20X1-1/2, (hollow), (torque to 45-50 lb-ft)
9 298-6903 2 WEAR PAD
10 298-1644 6 SPACER, 0.0598
11 298-1636 6 SHIM, 0.0598, (as required)
12 298-1628 20 HARDENED WASHER
13 297-7056 10 HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft)
14 298-1690 2 HEX HD CAPSCREW, (hollow), 3/8-24X3/4, (torque to 15-17 lb-ft), (as required)
298-1721 AR HEX HD CAPSCREW, (hollow), 3/8-24X7/8, (torque to 15-17 lb-ft)
15 298-6905 2 WEAR PAD
16 298-1661 4 SHIM, 0.0598, (as required)
17 298-1834 4 SPACER, 0.0598
18 297-7061 2 HEX HD CAPSCREW, 3/8-24X2, GR5, (torque to 32-37 lb-ft)
19 298-1693 2 HEX HD CAPSCREW, (hollow), 3/8-24X2, (torque to 15-17 lb-ft), (as required)
298-1722 AR HEX HD CAPSCREW, (hollow), 3/8-24X2-1/4, (torque to 15-17 lb-ft)
20 298-6841 2 WEAR PAD
21 298-6878 2 WEAR PAD SUPPORT
22 297-7052 2 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
24 297-7041 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 76-86 lb-ft)
25 303-4799 2 LOCKWASHER, 1/2
26 297-7062 4 HEX HD CAPSCREW, 3/8-24X2-1/4, (torque to 32-37 lb-ft)
27 298-6839 4 WEAR PAD
28 298-7394 2 HARDENED WASHER, 3/4
29 364-1062 2 WEAR PAD
30 298-1664 2 SHIM, 0.0598, (as required)
31 298-1665 2 SPACER, 0.0598
32 297-7070 6 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft)
4K-7502 AR HEX HD CAPSCREW, 1/2-20X1-3/8, GR5, (torque to 76-86 lb-ft)
33 298-6876 1 WEAR PAD SUPPORT, (Before S/N TBM01169)
355-9533 1 WEAR PAD SUPPORT, (S/N TBM01169 & After)

31200257 TL1055, TL1255 2-17


BOOM

Figure 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section)

TL1255

4
17
31 8

16
32
24 24

25
26 1
3
18
19
13
14 20
11
22
12 21
15 28
22 6
10 22 1
31
17
27 28 32 29
23
21 24

21
9
5
24
26

25

30

PAP5020

2-18 TL1055, TL1255 31200257


BOOM

Figure 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section)
Item Part Number Qty. Description Rev.
1 Ref SECOND BOOM SECTION, (TL1255), (see Figure 2-3 for details)
2 298-8322 2 WEAR PAD SUPPORT, (Before S/N TBN00653)
354-6065 2 WEAR PAD SUPPORT, (S/N TBN00653 thru S/N TBN00768)
367-6771 2 WEAR PAD SUPPORT, (S/N TBN00769 & After)
3 298-8387 2 WEAR PAD
4 303-4799 2 LOCKWASHER, 1/2
5 298-8419 2 HEX HD CAPSCREW, 3/8-24X2-1/2, (hollow), (torque to 15-17 lb-ft)
6 298-1690 2 HEX HD CAPSCREW, 3/8-24X3/4, (hollow), (torque to 15-17 lb-ft)
7 298-0575 2 SOCKET HD CAPSCREW, 1/2-13X2, (Before S/N TBN00653)
5S-2256 2 SOCKET HD CAPSCREW, 1/2-13X1.75, (S/N TBN00653 thru S/N TBN00768)
298-8025 2 SOCKET HD CAPSCREW, 3/8-24X2-1/2, (torque to 76-86 lb-ft),
(S/N TBN00769 & After)
8 298-1617 4 SOCKET HD CAPSCREW, 3/8-24X2-3/4, (torque to 32-37 lb-ft), (as required)
298-8026 4 SOCKET HD CAPSCREW, 3/8-24X3, (torque to 32-37 lb-ft)
9 297-7063 4 HEX HD CAPSCREW, 3/8-24X2-1/2, (torque to 32-37 lb-ft)
10 355-9533 1 WEAR PAD SUPPORT
11 298-7394 2 HARDENED WASHER, 3/4
12 297-7052 2 HEX HD CPSCREW, 3/4-10X1-1/4
13 364-1062 2 WEAR PAD
14 298-1665 4 SPACER, 0.0598
15 298-1664 2 SHIM, 0.0598, (as required)
16 298-6839 4 WEAR PAD
17 298-1644 6 SPACER, 0.0598
18 364-1063 2 WEAR PAD
19 298-1686 2 SPACER, 0.0598
20 298-1687 2 SHIM, 0.0598, (as required)
21 298-1615 6 LUBE FITTING, 90 DEGREES, 1/4-28
22 298-1629 12 HARDENED WASHER, 1/2
23 298-1689 2 HEX HD CAPSCREW, 1/2-20X1-1/2, (hollow), (torque to 45-50 lb-ft)
24 298-1628 20 HARDENED WASHER, 3/8
25 298-1661 4 SHIM, 0.0598, (as required)
26 298-1834 4 SPACER, 0.0598
27 297-7069 6 HEX HD CAPSCREW, 1/2-20X1-1/4, (torque to 76-86 lb-ft)
297-7072 AR HEX HD CAPSCREW, 1/2-20X2, GR5, (torque to 76-86 lb-ft)
28 297-7067 4 HEX HD CAPSCREW, 1/2-20X7/8, (torque to 76-86 lb-ft)
29 298-6903 2 WEAR PAD
30 298-6905 2 WEAR PAD
31 298-1636 6 SHIM, 0.0598, (as required)
32 297-7055 10 HEX HD CAPSCREW, 3/8-24X5/8, (torque to 32-37 lb-ft)

31200257 TL1055, TL1255 2-19


BOOM

Figure 2-5 Third Boom Section

TL1055

7
6

4
5 3
14
2
20 12
19 21
17
22
18 16 25 1
24
16
23
23

16 11
23 16
22 15
25 20
13 24 19
23
17
10 18
1 21
8

9 PAL0560

2-20 TL1055, TL1255 31200257


BOOM

Figure 2-5 Third Boom Section


Item Part Number Qty. Description Rev.
1 300-6137 1 THIRD BOOM SECTION, (TL1055), (Before S/N TBM01169) F
354-5219 1 THIRD BOOM SECTION, (TL1055), (S/N TBM01169 & After) E
2 299-0393 2 EXTEND CHAIN, BL 866
3 303-4934 2 CLEVIS, BL 866
4 298-7106 2 CHAIN PIN
5 298-7312 4 RETAINING RING
6 298-8061 2 HEX NUT, 7/8-14
7 298-8065 2 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
8 299-0394 1 RETRACT CHAIN, BL 666
9 Ref CLEVIS, (see Figure 2-3, item 23 for details)
10 Ref FOURTH BOOM SECTION, (see Figure 2-7 for details)
11 Ref CLEVIS, (see Figure 2-3, item 12 for details)
12 Ref LEAF CHAIN, (see Figure 2-7, item 2 for details)
13 Ref CLEVIS, (see Figure 2-7, item 4 for details)
14 Ref CLEVIS, (see Figure 2-3, item 31 for details)
15 Ref LEAF CHAIN, (see Figure 2-3, item 42 for details)
16 298-1650 4 WASHER, 0.106, (as required)
298-1651 AR WASHER, 0.0359
298-1649 AR WASHER, 0.0478
298-1648 AR WASHER, 0.060
17 298-6889 2 CHAIN SHEAVE PIN
18 298-6920 2 PIN KEEPER
19 297-7039 4 HEX HD CAPSCREW, 1/2-13X1, GR5
20 303-4799 4 LOCKWASHER, 1/2
21 298-0488 2 LUBE FITTING, STRAIGHT, 1/8
22 299-0492 2 CHAIN ROLLER ASSY, (includes items 23 thru 25)
23 299-0358 4 SEAL
24 298-6904 2 BUSHING
25 NSS 2 ROLLER

31200257 TL1055, TL1255 2-21


BOOM

Figure 2-5 Third Boom Section

TL1255

17
16
15 14 13

27 18

7 28
8 5 22
21
6 26 1
23
25
23
3
3

10
30
3 10
29
9
24 12
11 7
8 4
3
2 5
1
19 6

20

PAP7060

2-22 TL1055, TL1255 31200257


BOOM

Figure 2-5 Third Boom Section


Item Part Number Qty. Description Rev.
1 300-6134 1 THIRD BOOM SECTION, (TL1255), (Before S/N TBN00653) L
354-6064 1 THIRD BOOM SECTION, (TL1255), (S/N TBN00653 & After) E
2 Ref FOURTH BOOM SECTION, (see Figure 2-7 for details)
3 298-1650 4 WASHER, 0.106, (as required)
298-1651 AR WASHER, 0.0359
298-1649 AR WASHER, 0.0478
298-1648 AR WASHER, 0.060
4 298-6889 1 CHAIN SHEAVE PIN
5 298-0488 2 LUBE FITTING, STRAIGHT, 1/8
6 298-6920 2 KEEPER
7 303-4799 4 LOCKWASHER, 1/2
8 297-7039 4 HEX HD CAPSCREW, 1/2-13X1
9 299-0260 1 CHAIN ROLLER ASSY, (includes items 10 thru 12)
10 299-0358 2 SEAL
11 298-6904 1 BUSHING
12 298-8659 1 ROLLER
13 298-8384 Ref CLEVIS, BL 1066, (no longer available, use 303-4936 for replacement)
303-4936 2 CLEVIS, BL 1066
14 298-8278 2 CHAIN PIN
297-7062 4 HEX HD CAPSCREW, 3/8-24X2-1/4, (torque to 32-37 lb-ft)
15 298-7313 4 RETAINING RING
16 298-0560 2 HEX NUT, 1-1/4-7
17 253-9036 2 HEAVY HEX JAM NUT, 1-1/4-7, (torque to 100 lb-ft)
18 298-8661 2 EXTEND CHAIN, BL 1066
19 298-8662 1 RETRACT CHAIN, BL 866
20 Ref CLEVIS, (see Figure 2-3, item 13 for details)
21 299-0261 1 EXTEND CHAIN ROLLER ASSY, (includes items 23, 25 & 26)
22 298-8388 1 CHAIN SHEAVE PIN
23 298-7032 2 SEAL
24 Ref CLEVIS, (see Figure 2-7, item 18 for details)
25 299-0550 1 BUSHING
26 299-0551 1 EXTEND CHAIN ROLLER
27 Ref CLEVIS, (see Figure 2-3, item 9 for details)
28 Ref LEAF CHAIN, (see Figure 2-7, item 12 for details)
29 Ref CLEVIS, (see Figure 2-3, item 14 for details)
30 Ref LEAF CHAIN, (see Figure 2-3, item 12 for details)

31200257 TL1055, TL1255 2-23


BOOM

Figure 2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section)

TL1055

2-24 TL1055, TL1255 31200257


BOOM

Figure 2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section)
Item Part Number Qty. Description Rev.
1 Ref THIRD BOOM SECTION, (TL1055), (see Figure 2-5 for details)
2 298-1629 16 HARDENED WASHER, 3/8
3 298-6839 4 WEAR PAD
4 298-1644 8 SPACER, 0.0598
5 298-1636 6 SHIM, 0.0598, (as required)
6 297-7055 10 HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft)
7 303-4799 2 LOCKWASHER, 1/2
8 298-6841 2 WEAR PAD
9 298-6878 2 WEAR PAD SUPPORT
11 297-7062 4 HEX HD CAPSCREW, 3/8-24X2-1/4, GR5, (torque to 32-37 lb-ft)
12 297-7041 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 76-86 lb-ft)
13 298-1629 18 HARDENED WASHER, 1/2
14 364-1062 6 WEAR PAD
15 298-1664 6 SHIM, 0.0598, (as required)
16 298-1665 6 SPACER, 0.0598
17 297-7066 6 HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 45-50 lb-ft)
18 298-6877 1 WEAR PAD SUPPORT
19 297-7050 2 HEX HD CAPSCREW, 5/8-11X1, GR5, (Before S/N TBM01169)
355-9534 2 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5, (S/N TBM01169 & After)
20 298-7393 2 HARDENED WASHER
21 298-1615 6 LUBE FITTING, 90 DEGREES, 1/4-28
22 297-7069 4 HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft)
23 298-1723 2 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 45-50 lb-ft)
24 298-6903 2 WEAR PAD
25 297-7071 4 HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft)
26 298-1692 2 HEX HD CAPSCREW, 1/2-20X2, (hollow), (torque to 45-50 lb-ft)
27 298-1690 2 HEX HD CAPSCREW, 3/8-24X3/4, (hollow), (torque to 15-17 lb-ft)
28 298-1687 2 SHIM, 0.0598, (as required)

31200257 TL1055, TL1255 2-25


BOOM

Figure 2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section)

TL1255

10 14

13
13
9

1
21
5 7
8 13
8
7
6
12
16
17
26
17

2 18 18
4 19
24
3 23 11
19 13
18
20 7
19 15
23
19
25
24 13
12

24 1

22 23
19

18
17
16

PAP9050

2-26 TL1055, TL1255 31200257


BOOM

Figure 2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section)
Item Part Number Qty. Description Rev.
1 Ref THIRD BOOM SECTION, (TL1255), (see Figure 2-5 for details)
2 298-6877 1 WEAR PAD SUPPORT
3 297-7050 2 HEX HD CAPSCREW, 5/8-11X1
4 298-7393 2 HARDENED WASHER, 5/8
5 300-6122 2 THIRD TOP FRT PAD SUPPORT
6 298-6841 2 WEAR PAD
7 298-1644 8 SPACER, 0.0598
8 298-1636 6 SHIM, 0.0598, (as required)
9 303-4799 2 LOCKWASHER, 1/2
10 297-7043 2 HEX HD CAPSCREW, 1/2-13X2, (torque to 76-86 lb-ft)
11 298-1690 4 HEX HD CAPSCREW, 3/8-24X3/4, (hollow), (torque to 15-17 lb-ft)
12 297-7055 12 HEX HD CAPSCREW, 3/8-24X5/8, (torque to 32-37 lb-ft)
13 298-1628 18 WASHER, 3/8
14 297-7064 4 HEX HD CAPSCREW, 3/8-24X2-3/4, (torque to 32-37 lb-ft)
297-7062 4 HEX HD CAPSCREW, 3/8-24X2-1/4, (torque to 32-37 lb-ft)
15 298-6903 2 WEAR PAD
16 364-1062 4 WEAR PAD
17 298-1665 6 SPACER, 0.0598
18 298-1664 6 SHIM, 0.0598, (as required)
19 298-1629 18 HARDENED WASHER, 1/2
20 297-7067 6 HEX HD CAPSCREW, 1/2-20X7/8, (torque to 76-86 lb-ft), (as required)
297-7068 AR HEX HD CAPSCREW, 1/2-20X 1, (torque to 76-86 lb-ft)
297-7069 AR HEX HD CAPSCREW, 1/2-20X1-1/4, (torque to 76-86 lb-ft)
21 298-6839 4 WEAR PAD
22 298-1692 2 HEX HD CAPSCREW, 1/2-20X2, (hollow), (torque to 45-50 lb-ft)
23 297-7071 4 HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 76-86 lb-ft)
24 298-1615 6 LUBE FITTING, 90 DEGREES, 1/4-28
25 298-8424 2 HEX HD CAPSCREW, 1/2-20X2-1/4, (hollow), (torque to 45-50 lb-ft)
26 364-1067 2 WEAR PAD

31200257 TL1055, TL1255 2-27


BOOM

Figure 2-7 Fourth Boom Section

TL1055

8
7

5 3
6

19
20 21

23
18 9 11
16 4
17
13
15
25 11
27
10 12

14

26

24
PAP4990

22

2-28 TL1055, TL1255 31200257


BOOM

Figure 2-7 Fourth Boom Section


Item Part Number Qty. Description Rev.
1 342-2646 1 FOURTH BOOM SECTION, (TL1055), (Before S/N TBM01169) D, 3
354-5218 1 FOURTH BOOM SECTION, (TL1055), (S/N TBM01169 & After) E
2 299-0393 1 EXTEND CHAIN, BL 866
3 303-4934 1 CLEVIS, BL 866
4 303-4931 1 CLEVIS, BL 866
5 298-7106 1 CHAIN PIN
6 298-7312 2 RETAINING RING, 3/8
7 298-8061 1 HEX NUT, 7/8-14
8 298-8065 1 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
9 300-6111 1 KEEPER PLATE
10 297-7031 2 HEX HD CAPSCREW, 3/8-16X1, GR5
11 298-7380 4 LOCKWASHER, 3/8
12 298-1628 2 HARDENED WASHER, 3/8
13 299-0397 1 BRACKET
14 297-7059 2 HEX HD CAPSCREW, 3/8-24X1-1/2, GR5
15 298-6840 1 WEAR PAD
16 298-8060 1 HEX NUT, 3/4-16
17 298-8064 1 HEX JAM NUT, 3/4-16, (torque to 100 lb-ft)
18 298-7394 2 HARDENED WASHER, 3/4
19 Ref RETRACT CHAIN, BL 866, (see Figure 2-5, item 8 for details)
20 298-7318 2 RETAINING RING, 5/16
21 298-7109 1 CHAIN PIN
22 298-0488 2 LUBE FITTING, STRAIGHT, 1/8
23 297-7087 2 HEX HD CAPSCREW, 1/2-20X1-1/2, GR8
24 298-8451 4 BUSHING
25 AR LOCTITE® 242TM
26 340-4179 1 FLY COVER WELD MENT
27 297-7011 1 HEX HD CAPSCREW, 1/4-20X3/4, GR5

31200257 TL1055, TL1255 2-29


BOOM

Figure 2-7 Fourth Boom Section

TL1255

17
16

14
15 13

12

20
3 6

10 5
19 2 4
11 18
21
7
4

26 25,27 22 8

23

PAP7080

2-30 TL1055, TL1255 31200257


BOOM

Figure 2-7 Fourth Boom Section


Item Part Number Qty. Description Rev.
1 342-2645 1 FOURTH BOOM SECTION, (TL1255), (Before S/N TBN00653) D, 3
354-6067 1 FOURTH BOOM SECTION, (TL1255), (S/N TBN00653 & After) C
2 300-6111 1 KEEPER
3 298-7312 2 RETAINING RING, 3/8
4 298-7380 4 LOCKWASHER, 3/8
5 297-7029 2 HEX HD CAPSCREW, 3/8-16X3/4
6 298-7106 1 CHAIN PIN
7 298-6840 1 WEAR PAD
8 298-1628 2 HARDENED WASHER, 3/8
9 297-7059 2 HEX HD CAPSCREW, 3/8-24X1-1/2
10 298-7395 2 HARDENED WASHER, 7/8
11 298-8065 1 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
12 298-8661 1 EXTEND CHAIN, BL 1066
13 298-8384 Ref CLEVIS, BL 1066, (no longer available, use 303-4936 for replacement)
303-4936 2 CLEVIS, BL 1066
14 298-8278 1 CHAIN PIN
15 298-7313 2 RETAINING RING, 7/16
16 303-4775 1 HEX NUT, 1-1/4
17 253-9036 1 HEAVY HEX JAM NUT, 1-1/4-7, (torque to 100 lb-ft)
18 303-4934 1 CLEVIS, BL 866
19 298-8061 1 HEX NUT, 7/8-14
20 Ref RETRACT CHAIN, BL 866, (see Figure 2-5, item 19 for details)
21 299-0397 1 BRACKET
22 297-7031 2 HEX HD CAPSCREW, 3/8-16X1
23 298-8451 4 BUSHING
25 AR LOCTITE® 242TM
26 340-4179 1 FLY COVER WELDMENT
27 297-7011 1 HEX HD CAPSCREW, 1/4-20X3/4, GR5

31200257 TL1055, TL1255 2-31


BOOM

Figure 2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section)

TL1055

5 6

21
6 3
18
20 10
21

19
1 3

9
12 8
14 7
11
13
16
17
15
17
6

6
22

PAP9060

2-32 TL1055, TL1255 31200257


BOOM

Figure 2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section)
Item Part Number Qty. Description Rev.
1 Ref FOURTH BOOM SECTION, (TL1055), (see Figure 2-7 for details)
2 298-1665 4 SPACER, 0.0598
3 298-1615 4 LUBE FITTING, 90 DEGREES, 1/4-28
4 364-1062 4 WEAR PAD
5 298-1687 4 SHIM, 0.0598, (as required)
6 298-1629 12 HARDENED WASHER, 1/2
7 298-6903 2 WEAR PAD
8 298-1644 2 SPACER, 0.0598
9 298-1636 2 SHIM, 0.0598, (as required)
10 298-1628 4 HARDENED WASHER, 3/8
11 298-1614 2 LUBE FITTING, 45 DEGREES, 1/8
12 298-7978 2 TUBE FITTING
13 298-7979 2 TUBE FITTING
14 298-7264 15 in NYLON TUBING, 1/4
15 298-8756 2 BRACKET
16 298-1691 2 HEX HD CAPSCREW, 1/2-20X1-3/4, (hollow), (torque to 45-50 lb-ft)
17 297-7070 4 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft)
18 298-1690 2 HEX HD CAPSCREW, 3/8-24X3/4, (hollow), (torque to 15-17 lb-ft)
19 297-7055 2 HEX HD CAPSCREW, 3/8-24X5/8, GR5, (torque to 32-37 lb-ft)
20 298-1688 2 HEX HD CAPSCREW, 1/2-20X1-3/4, (hollow), (torque to 45-50 lb-ft)
21 297-7071 4 HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft)
22 298-1664 4 SHIM, 0.0598, (as required)

31200257 TL1055, TL1255 2-33


BOOM

Figure 2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section)

TL1255

3
7
4
5
7 6
15
9 8
5

13
1 6

14
20 12
19 11
22
21
17
16
18
16
7

7 4

10

PAP9070

2-34 TL1055, TL1255 31200257


BOOM

Figure 2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section)
Item Part Number Qty. Description Rev.
1 Ref FOURTH BOOM SECTION, (TL1255), (see Figure 2-7 for details)
2 364-1067 2 WEAR PAD
3 298-1665 4 SPACER, 0.0598
4 298-1664 4 SHIM, 0.0598, (as required)
5 297-7073 4 HEX HD CAPSCREW, 1/2-20X2-1/4, GR5, (torque to 76-86 lb-ft), (as required)
297-7074 AR HEX HD CAPSCREW, 1/2-20X2-1/2, GR5, (torque to 76-86 lb-ft)
297-7075 AR HEX HD CAPSCREW, 1/2-20X2-3/4, GR5, (torque to 76-86 lb-ft)
6 298-1615 4 LUBE FITTING, 90 DEGREES, 1/4-28
7 298-1629 12 HARDENED WASHER, 1/2
8 298-1628 4 HARDENED WASHER, 3/8
9 298-8424 2 HEX HD CAPSCREW, 1/2-20X2-1/4, (hollow), (torque to 45-50 lb-ft)
10 364-1062 2 WEAR PAD
11 298-6903 2 WEAR PAD
12 298-1644 2 SPACER, 0.0598
13 297-7055 2 HEX HD CAPSCREW, 3/8-24X5/8, (torque to 32-37 lb-ft)
297-7056 AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft)
297-7057 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft)
14 298-1636 2 SHIM, 0.0598, (as required)
15 298-1690 2 HEX HD CAPSCREW, 3/8-24X3/4, (hollow), (torque to 15-17 lb-ft)
16 297-7070 4 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft)
17 298-1691 2 HEX HD CAPSCREW, 1/2-20X1-3/4, (hollow), (torque to 45-50 lb-ft)
18 298-8756 2 BRACKET
19 298-7264 15 in NYLON TUBING, 1/4
20 298-7978 2 STRAIGHT BRASS AIR FITTING, 1/8-27
21 298-7979 2 BRASS AIR FITTING, 90 DEGREES, 1/8-27
22 298-1614 2 GREASE FITTING, 45 DEGREES

31200257 TL1055, TL1255 2-35


BOOM

Figure 2-9 Quick Coupler Assembly

7 6
9 101

8
5
102

3
1

8
7
9
3
14
4

11
12
10
13

NOTE:
USE LOCTITE® 242TM ON ALL BOLT THREADS.

PAL1251

2-36 TL1055, TL1255 31200257


BOOM

Figure 2-9 Quick Coupler Assembly


Item Part Number Qty. Description Rev.
304-3176 1 QUICK COUPLER INSTALLATION, (includes items 1 thru 14) C
1 303-4926 1 QUICK ATTACH COUPLER ASSY, (TL1055 Before S/N TBM01239; TL1255
Before S/N TBN00723)
365-9208 1 QUICK ATTACH COUPLER ASSY, (TL1055 S/N TBM01239 & After; TL1255
S/N TBN00723 & After)
2 298-8734 1 HEAD PIN ASSY
3 298-8724 1 PIN ASSY
4 174-2844 1 PIN
5 298-7057 1 PIN WELDMENT
6 298-1612 2 LUBE FITTING, STRAIGHT, 1/8
7 297-7039 2 HEX HD CAPSCREW, 1/2-13X1
8 418-0027 2 HARDENED WASHER, 1/2
9 AR LOCTITE® 242TM
10 300-6103 1 DUST CAP
11 300-6078 1 QUICK DISCONNECT COUPLING, FEMALE
12 295-8469 1 DUST PLUG
13 300-6079 1 QUICK DISCONNECT COUPLING, MALE
14 300-6095 2 FITTING
101 Ref FOURTH BOOM SECTION, (see Figure 2-7 for details)
102 Ref TILT CYLINDER, (see Figure 9-3 for details)

31200257 TL1055, TL1255 2-37


BOOM

Figure 2-10 Hydraulic Quick Coupler Assembly

14

102
105

105
111 19
TL1055 S/N TBM01239 & AFTER
TL1255 S/N TBN00723 & AFTER

2
13

8
12
15 102
105

9
1
4

19

103 101
104

106
108
109

15
106 8 17
107 10 11 18
110 12 20
15 21

16 6
5 202 201 7
PAL1201

2-38 TL1055, TL1255 31200257


BOOM

Figure 2-10 Hydraulic Quick Coupler Assembly


Item Part Number Qty. Description Rev.
304-2595 1 HYDRAULIC QUICK COUPLER ASSEMBLY, (TL1055 Before S/N TBM01239; F
TL1255 Before S/N TBN00723), (includes items 1 thru 21)
365-9209 1 HYDRAULIC QUICK COUPLER ASSEMBLY, (TL1055 S/N TBM01239 & After; B
TL1255 S/N TBN00723 & After), (includes items 1 thru 10 & 12 thru 21)
1 303-4926 1 QUICK COUPLER, (TL1055 Before S/N TBM01239; TL1255 Before S/N
TBN00723)
365-9208 1 QUICK COUPLER, (TL1055 S/N TBM01239 & After; TL1255
S/N TBN00723 & After)
2 298-8734 1 HEAD PIN ASSEMBLY
4 298-7228 1 CYLINDER COVER, (TL1055 Before S/N TBM01239; TL1255 Before
S/N TBN00723)
365-9207 1 CYLINDER COVER, (TL1055 S/N TBM01239 & After; TL1255 S/N
TBN00723 & After)
5 298-7356 2 CONNECTOR
6 308-0608 2 DOWEL PIN
7 298-0407 2 QUICK ATTACH PIN
8 297-7039 2 HEX HD CAPSCREW, 1/2-13X1, GR5
9 298-1358 2 SERRATED HEX HD SCREW, 3/8-16X3/4, (TL1055 Before S/N TBM01239;
TL1255 Before S/N TBN00723)
298-1358 4 SERRATED HEX HD SCREW, 3/8-16X3/4, (TL1055 S/N TBM01239 & After;
TL1255 S/N TBN00723 & After)
10 298-7057 1 WELDMENT PIN
11 465-7068 AR FLEX TRIM SHIELD, (TL1055 Before S/N TBM01239; TL1255 Before S/N
TBN00723)
12 418-0027 2 HARDENED WASHER, 1/2
13 298-1612 2 LUBE FITTING, STRAIGHT, 1/8
14 299-1349 1 QUICK COUPLER VALVE ASSEMBLY, (includes items 101 thru 111) G
15 AR LOCTITE® 242TM
16 236-4442 NLA QUICK COUPLER CYLINDER ASSEMBLY, (includes items 201 thru 202), (no C
longer available, use 460-2116 or items 201 thru 202 for service)
16 460-2116 1 QUICK COUPLER CYLINDER ASSEMBLY, (includes items 201 thru 202) A
17 298-7437 1 CLAMP SET
18 299-6644 1 COVER PLATE
19 298-0413 2 HOSE ASSEMBLY, (TL1055 Before S/N TBM01239; TL1255 Before S/N
TBN00723)
365-9211 2 HOSE ASSEMBLY, (TL1055 S/N TBM01239 & After; TL1255 S/N TBN00723
& After)
20 297-7020 1 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
21 299-6624 AR FLEX TRIM SHIELD
101 226-6494 1 QUICK COUPLER VALVE
102 298-7355 2 CONNECTOR, (TL1055 Before S/N TBM01239; TL1255 Before S/N
TBN00723)
298-0471 1 CONNECTOR, (TL1055 S/N TBM01239 & After; TL1255 S/N TBN00723 &
After)
103 298-0466 2 CONNECTOR
104 298-0414 2 SWIVEL ADAPTER
105 298-0416 2 STRAIGHT THREAD REDUCER/EXPANDER
106 300-6095 2 ELBOW, 90 DEGREES
107 300-6078 1 QUICK DISCONNECT COUPLING, FEMALE
108 300-6079 1 QUICK DISCONNECT COUPLING, MALE
109 300-6103 1 DUST CAP

31200257 TL1055, TL1255 2-39


BOOM

Figure 2-10 Hydraulic Quick Coupler Assembly


Item Part Number Qty. Description Rev.
110 295-8469 1 DUST PLUG

111 309-6353 1 FITTING, 90 DEG LONG ELBOW ORFS/ORB 6-4, (TL1055 S/N TBM01239 &
After; TL1255 S/N TBN00723 & After)
201 Ref QUICK COUPLER CYLINDER, (see Figure 9-16 for details)
202 299-0308 1 CHECK PILOT VALVE
299-0285 1 SEAL KIT

2-40 TL1055, TL1255 31200257


BOOM

Figure 2-10 Hydraulic Quick Coupler Assembly


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 2-41


BOOM

This Page Intentionally Left Blank

2-42 TL1055, TL1255 31200257


SECTION 3
ATTACHMENTS

31200257 TL1055, TL1255


ATTACHMENTS

Figure 3-1 Carriage Assembly

1 3

4
5

101
1 3

4
5

PAP13220

3-2 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-1 Carriage Assembly


Item Part Number Qty. Description Rev.
301-9757 1 50 IN CARRIAGE ASSY, (includes items 1 thru 6) B
301-9758 1 72 IN CARRIAGE ASSY, (includes items 1 thru 6) A
1 303-4741 2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 303-4782 2 LOCKNUT, 5/8
3 303-4957 1 FORK PIN, (50 in carriage)
303-4958 1 FORK PIN, (72 in carriage)
4 303-4988 2 COLLAR
5 NSS 1 CARRIAGE WELDMENT
6 NSS 1 CARRIAGE S/N PLATE
101 Ref FORK, (see Figure 3-2 for details)

31200257 TL1055, TL1255 3-3


ATTACHMENTS

Figure 3-2 Forks

PAL1210

3-4 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-2 Forks


Item Part Number Qty. Description Rev.
301-9752 2 48 IN CUBING FORKS, 2X2, 3,880 lbs A
301-9755 2 48 IN PALLET FORKS, 2.36X4, 10,950 lbs B
301-9753 2 48 IN PALLET FORKS, 2.36X5, 13,700 lbs B
301-9754 2 60 IN LUMBER FORK, 2.36X6, 16,300 lbs B
301-9756 2 60 IN LUMBER FORKS, 1-3/4X7, 10,800 lbs B
301-9754 2 60 IN LUMBER FORKS, 1.75X6, 16,300 lbs A
324-5262 2 60 IN LUMBER FORK, 2X7, 13,700 lbs A
311-2854 2 DUAL TAPER FORKS, 2X6X72, 11,300 lbs B
397-6114 2 90 IN FORK EXTENSION, (not shown), (includes items 101 thru 102) D
101 491-2597 1 PIN, (not shown)
102 491-2599 2 CLIP, (not shown)

N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY
DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S
CAPACITY.
N2 Note Ref PLEASE CONSULT THE LOCAL CATERPILLAR DEALER TO DETERMINE
THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY AND APPLICATION.

31200257 TL1055, TL1255 3-5


ATTACHMENTS

Figure 3-3 Winch Installation

8
9
12 1
8
12
"DOWN/LE FT" 28
14 8
15 10 6
12
A
15 8 4
16 11
"UP/R IGHT" 5

3
7

A
WINC H, VALVE & HOS E AS S Y'S
POR T#3 R E MOVE D FOR C LAR ITY
21
26 19 20 22
AUXIL IARY L INE
3 ? DOWN/LE FT?
POR T#1
AUXIL IARY L INE
1 2 ? UP/R IGHT?

27
22 15
13
17
18
POR T#2
15

NOTE: 1. USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS.


VIE W A - A
(WINC H R E MOVE D FOR C L AR ITY)

PAP4871

3-6 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-3 Winch Installation


Item Part Number Qty. Description Rev.
305-3773 1 WINCH INSTALLATION, (includes all items) E
1 299-0275 1 WINCH BRACKET WELDMENT
3 299-0362 1 HOOK WITH BALL
4 298-7055 1 WIRE ROPE, 7/16
5 298-6832 1 WIRE ROPE CLIP, 7/16
6 Ref WINCH WITH MOTOR, (see Figure 12-5 & Figure 12-6 for details)
7 298-1660 1 CAUTION DECAL
8 298-1630 14 HARDENED WASHER, 5/8
9 297-7081 2 HEX HD CAPSCREW, 5/8-11X2-1/2, GR8
10 297-7082 2 HEX HD CAPSCREW, 5/8-11X3, GR8
11 297-7082 2 HEX HD CAPSCREW, 5/8-11X1-1/2, GR8
12 298-8051 6 HEX NUT, 5/8-11, GR5
13 Ref PRESSURE REDUCER VALVE, (see Figure 12-7 for details)
14 300-6078 1 FEMALE QUICK COUPLING
15 304-2581 2 HYDRAULIC HOSE
16 300-6079 1 MALE QUICK COUPLING
17 298-7373 2 FLAT WASHER, 5/16
18 297-7021 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
19 298-0475 2 FITTING, 90 DEGREES
20 303-4755 1 FITTING, 90 DEGREES
21 298-0497 1 SWIVEL NUT RUN TEE
22 298-0474 2 ELBOW, 90 DEGREES
26 1 HYDRAULIC HOSE
27 1 HYDRAULIC HOSE
28 304-3781 2 HEX HD CAPSCREW, 5/8-11X2.25, GR8
29 A/R LOCTITE® 242TM

31200257 TL1055, TL1255 3-7


ATTACHMENTS

Figure 3-4 Side Tilt Carriage Assembly

FRONT VIEW
OF CARRIAGE

3-8 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-4 Side Tilt Carriage Assembly


Item Part Number Qty. Description Rev.
309-4315 1 50 IN SIDE TILT CARRIAGE ASSEMBLY, (includes items1 thru 29) L
309-4316 1 72 IN SIDE TILT CARRIAGE ASSEMBLY, (includes items 1 thru 29) L
1 297-7033 4 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
2 303-4741 2 HEX HD CAPSCREW, 5/8-11X4, GR5
3 297-7077 3 HEX HD CAPSCREW, 1/2-13X1-1/4, GR8
4 NSS 1 50 IN CARRIAGE
NSS 1 72 IN CARRIAGE
5 303-4782 2 NYLON COLLAR LOCKNUT, 5/8-11
6 303-4957 1 FORK PIN, (50 in carriage)
303-4958 1 FORK PIN, (72 in carriage)
7 309-4322 2 CYLINDER PIN
8 309-4323 2 KEEPER, 1/2
9 298-7392 1 FLAT WASHER, 1/2
10 298-1612 1 LUBE FITTING, STRAIGHT, 1/8
11 303-4988 2 FORK COLLAR
12 309-4311 2 WEAR PAD ASSEMBLY
13 309-4312 AR SHIM
14 375-2016 1 CARRIAGE PIVOT BASE
15 Ref HYDRAULIC CYLINDER, (See Separate Breakdown in HYDRAULIC
COMPONENTS Section)
16 309-4318 1 BEARING
17 339-4396 1 PIN
18 298-7358 2 CONNECTOR, (includes o-ring)
19 313-3349 2 HOSE ASSEMBLY
20 300-6078 1 QUICK DISCONNECT, (female)
21 300-6079 1 QUICK DISCONNECT, (male)
22 NSS 1 S/N PLATE
23 330-8325 2 CONNECTOR
24 298-0507 2 ELBOW, 90 DEGREES, (includes o-ring)
25 339-4397 2 TILT BEARING SPACER SLEEVE
26 AR LOCTITE® 242TM
27 375-0099 6 FLAT HD SOCKET SCREW, 3/8-16 X 1.25 LG
28 374-7352 1 BEARING RETAINER SHIM
29 374-7353 1 BEARING RETAINER PLATE

31200257 TL1055, TL1255 3-9


ATTACHMENTS

Figure 3-5 Fork Clamp Installation

PAL3210

3-10 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-5 Fork Clamp Installation


Item Part Number Qty. Description Rev.
310-6250 1 FORK CLAMP INSTALLATION, (includes all items) A
1 310-6251 4 FORK CLAMP
2 1B-0623 4 HEX HD CAPSCREW, 5/8-18X1-1/2

31200257 TL1055, TL1255 3-11


ATTACHMENTS

Figure 3-6 Fork Mounted Platform

101
102
1
107
110
109
111
11
4 114
17
2 10
112
113
3
105

103
106

108

104
106

101
1 201
110 214
111 209
11 4
17
203 2 218
210
212
3
10

103
211 306

108

104
106 PAL3232

3-12 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-6 Fork Mounted Platform


Item Part Number Qty. Description Rev.
314-9439 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (no longer available, D
order 343-9736, 343-9737 or 343-9738 for replacement or see items 1 thru 17
for service)
343-9736 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME) C
(includes items 1, 4, 10, 11 & 17)
343-9737 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ISO), C
(includes items 1, 4, 10, 11 & 17)
343-9738 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME - FRENCH), C
(includes items 1, 4, 10, 11 & 17)
1 NSS 1 FORK MOUNTED PLATFORM, (Before S/N 2009005-1), B
(no longer available, order 343-9736, 343-9737 or 343-9738 for replacement
or items 101 thru 114 for service)
NSS 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), J
(includes items 2, 3, 101, 103, 104, 106, 108, 110, 111, 201 thru 218 & 306)
2 338-9997 1 MANUAL DECAL
3 335-8059 3 LANYARD ATTACH DECAL
4 338-9998 1 MANUAL DECAL, (ASME)
328-7293 1 MANUAL DECAL, (ISO)
328-7292 1 MANUAL DECAL, (ASME - FRENCH)
10 338-9999 1 MANUAL DECAL, (ASME)
328-7290 1 MANUAL DECAL, (ISO)
328-7288 1 MANUAL DECAL, (ASME - FRENCH)
11 339-0000 1 MANUAL DECAL, (ASME)
328-7291 1 MANUAL DECAL, (ISO)
328-7289 1 MANUAL DECAL, (ASME - FRENCH)
17 NSS 1 S/N PLATE
101 304-2566 1 MANUAL STORAGE BOX
102 4 RIVNUT, 1/4-20, (Before S/N 2009005-1)
103 335-8066 2 HINGE
104 336-2804 1 LATCH
105 335-8078 21 PLUG, (Before S/N 2009005-1)
106 335-8080 20 RIVET, (Before S/N 2009005-1)
335-8080 4 RIVET, (S/N 2009005-1 & After)
107 298-7372 4 WASHER, 1/4
108 335-8098 1 GATE
109 4 WHIZ-LOCK SCREW, 1/4-20X0.5
110 339-0003 1 WORK PLATFORM GATE, (Before S/N 2009005-1)
340-8975 1 WORK PLATFORM GATE, (S/N 2009005-1 & After)
111 339-0004 1 PLATFORM BASE, (Before S/N 2009005-1)
340-8974 1 PLATFORM BASE, (S/N 2009005-1 & After)
112 327-6271 2 SUPPORT PIN
113 2 SAFETY SNAP PIN WITH LANYARD
114 2 LYNCH PIN WITH LANYARD, 3/16
201 297-7010 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5
203 340-8977 2 LANYARD CABLE, 6 IN
209 298-0548 4 HEX NUT, 1/4-20, GR2
210 340-8978 2 PIN
211 335-8077 10 PLUG
212 466-8177 4 RING
214 298-7363 8 WASHER, 1/4

31200257 TL1055, TL1255 3-13


ATTACHMENTS

Figure 3-6 Fork Mounted Platform (Continued)


Item Part Number Qty. Description Rev.
218 340-8979 2 HITCH PIN
306 335-8065 16 FASTENER, (S/N 2009005-1 & After)

3-14 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-6 Fork Mounted Platform (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 3-15


ATTACHMENTS

Figure 3-7 Fork Mounted Hook

7
4

PAL3450

3-16 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-7 Fork Mounted Hook


Item Part Number Qty. Description Rev.
321-0556 1 FORK MOUNTED HOOK, (includes all items) D
1 NSS 1 FORK MOUNTED HOOK WELDMENT
2 327-6335 1 HOOK
3 327-6317 2 COTTER PIN
4 327-6271 2 PIN WELDMENT
5 327-6272 1 SPRING BUSHING
6 327-6318 1 CHAIN SHACKLE
7 NSS 1 S/N PLATE

31200257 TL1055, TL1255 3-17


ATTACHMENTS

Figure 3-8 Dual Fork Positioning Carriage

17

18

20

16 16

24 18
21
19 15
17
13 14
22 16

23 13
10

1 10
2

6
7
9 9

8 8 3

11 7
2

10 10 9
8 1

5
4
12
7
8
9
7 PAL6300

3-18 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-8 Dual Fork Positioning Carriage


Item Part Number Qty. Description Rev.
397-6838 1 50 IN (1270 mm) FORK POSITIONING CARRIAGE, (includes all items) A
1 417-9861 4 HEX HD CAPSCREW, M12X35
2 417-9862 2 PLATE
3 417-9863 2 PIN
4 417-9864 2 COTTER PIN
5 Ref 50 IN (1270 mm) FORK POSITIONING CARRIAGE CYLINDER,
(see Figure 9-8 for details)
6 417-9865 1 SHAFT
7 417-9866 4 ADAPTER, 90 DEGREES
8 417-9867 2 HOSE ASSY
9 417-9868 2 HOSE ASSY
10 417-9869 2 HOSE ASSY
11 417-9870 2 ADAPTER, 90 DEGREES
12 NSS 1 WELDMENT
13 417-9871 2 ADAPTER, 90 DEGREES
14 300-6078 1 FEMALE QUICK DISCONNECT
15 300-6079 1 MALE QUICK DISCONNECT
16 417-9872 6 PLUG
17 417-9873 4 STRAIGHT ADAPTER
18 417-9874 2 CARTRIDGE
19 417-9875 1 CARTRIDGE
20 417-9876 1 VALVE
21 417-9877 2 CARTRIDGE
22 417-9878 1 CARTRIDGE
23 417-9879 1 CARTRIDGE
24 417-9880 3 SOCKET HD CAPSCREW, M6X75

31200257 TL1055, TL1255 3-19


ATTACHMENTS

Figure 3-9 100 Degree Swing Carriage

3-20 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-9 100 Degree Swing Carriage


Item Part Number Qty. Description Rev.
318-9222 1 100 DEGREE SWING CARRIAGE, (includes all items) D
1 NSS 1 SWING CARRIAGE
2 NSS 1 SWING WELDMENT
3 375-4995 1 FORK PIN
4 327-6320 2 FORK PIN RETAINER
5 327-6329 4 LOCKWASHER, 1/2
6 327-6321 4 HEX HD CAPSCREW, 1/2X1-1/4
7 375-4994 1 SWING POST
8 327-6327 2 LUBE FITTING, 1/8
9 375-4998 2 BEARING
10 375-4997 2 THRUST WASHER
11 327-6326 1 CASTLE NUT
12 327-6323 1 COTTER PIN
13 375-4974 5 HEX HD CAPSCREW, 3/4-3
14 375-4987 5 HEX LOCKNUT, 3/4-16
15 Ref CYLINDER, (see Figure 9-18 for details)
16 375-4996 2 SPACER
17 375-4990 4 LOCKING PIN
18 375-4983 4 FLAT WASHER, 3/8
19 327-6330 4 LOCKWASHER, 3/8
20 375-4973 4 HEX HD CAPSCREW, 3/8X1
21 327-6324 2 ELBOW, 90 DEGREES
22 327-6333 2 ELBOW, 90 DEGREES
23 327-6273 2 HOSE ASSY
24 375-5000 2 HOSE ASSY
25 327-6274 2 RUN TEE
26 375-4999 2 HOSE ASSY
27 362-2111 2 CONNECTOR
28 300-6078 1 FEMALE QUICK COUPLER
29 300-6079 1 MALE QUICK COUPLER
30 327-6325 1 HIGH PRESSURE WARNING DECAL
31 362-2106 1 USA DECAL
32 327-6328 2 PINCH POINT DECAL
33 NSS 1 S/N PLATE
34 2 STOP BLOCK
35 4 HEX HD CAPSCREW, 3/4X2-1/4, GR8
4 LOCKWASHER, 3/4

31200257 TL1055, TL1255 3-21


ATTACHMENTS

Figure 3-10 180 Degree Swing Carriage

3-22 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-10 180 Degree Swing Carriage (Continued)

31200257 TL1055, TL1255 3-23


ATTACHMENTS

Figure 3-10 180 Degree Swing Carriage


Item Part Number Qty. Description Rev.
341-3591 1 180 DEGREE SWING CARRIAGE, (includes all items) B
1 NSS 1 BACK FRAME
2 476-3584 2 LOCK PIN
3 476-3701 2 VALVE
4 476-3713 4 HEX HD CAPSCREW, 5/16X3
362-2102 4 LOCK WASHER, 5/16
5 476-3730 3 CHAIN
6 476-3731 2 BEARING
7 476-3832 2 BEARING
8 327-6331 10 GREASE FITTING
9 476-3952 4 BUSHING
10 476-3954 1 PIN
11 476-3955 1 PIN
12 362-2100 2 HEX HD CAPSCREW, 1/2X1.5
327-6329 2 LOCK WASHER, 1/2
13 476-3956 2 PIN
14 NSS 2 PIN SUPPORT
15 NSS 2 PIN
16 NSS 2 COTTER PIN
17 NSS 2 CLEVIS PIN
18 327-6301 6 LOCK NUT, 3/8
19 Ref CYLINDER ASSY, (see Figure 9-20 for details)
20 476-3958 3 PIN
21 476-3959 4 PIN
22 333-0705 4 HEX HD CAPSCREW, 3/8X1.25
327-6330 4 LOCK WASHER, 3/8
23 476-3960 2 HEX HD CAPSCREW, 3/4X2.5
2 HEX NUT, 3/4
24 476-3962 5 WASHER
25 476-3963 6 HEX HD CAPSCREW, 3/8X.75
327-6330 6 LOCK WASHER, 3/8
375-4983 6 FLAT WASHER, 3/8
26 NSS 1 MIDDLE FRAME
27 NSS 1 FRONT FRAME
28 NSS 1 S/N PLATE
29 476-3964 2 HEX HD CAPSCREW, 1/2X3.5
492-2182 2 LOCK NUT, 1/2
30 474-9182 2 BUSHING
31 476-3967 1 PIN
32 NSS 1 PIN
33 476-3969 3 CLAMP
34 476-3970 3 CLAMP
102 4 ADAPTER, 90 DEGREES
103 1 HOSE ASSY, 1/4X20.5
104 1 HOSE ASSY, 1/4X63
105 2 HOSE ASSY, 1/4X73
106 1 HOSE ASSY, 1/4X57
107 6 ADAPTER, 90 DEGREES
108 2 ADAPTER, 90 DEGREES

3-24 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-10 180 Degree Swing Carriage (Continued)


Item Part Number Qty. Description Rev.
109 476-3701 2 VALVE
110 327-6333 2 ELBOW, 90 DEGREES
111 1 HOSE ASSY, 3/8X93
112 362-2111 2 STRAIGHT FITTING
113 NSS 1 DUST PLUG
114 300-6078 1 FEMALE QUICK COUPLER
115 1 HOSE ASSY, 1/4X15
116 NSS 1 DUST CAP
117 300-6079 1 MALE QUICK COUPLER
118 1 HOSE ASSY, 3/8X64

31200257 TL1055, TL1255 3-25


ATTACHMENTS

Figure 3-11 Side Shift Carriage

3-26 TL1055, TL1255 31200257


ATTACHMENTS

Figure 3-11 Side Shift Carriage


Item Part Number Qty. Description Rev.
314-8479 1 48 IN SIDE SHIFT CARRIAGE, (includes items 1 thru 29) C
1 300-6079 1 MALE QUICK COUPLER
2 300-6078 1 FEMALE QUICK COUPLER
3 362-2111 2 CONNECTOR
4 362-2119 2 HOSE ASSY
5 362-2104 2 BULKHEAD STRAIGHT CONNECTOR
6 362-2118 1 HOSE ASSY
7 362-2117 1 HOSE ASSY
8 327-6333 2 ELBOW, 90 DEGREES
9 Ref CYLINDER, (see Figure 9-20 for details)
10 327-6287 1 PIN
11 362-2122 1 PIN
12 362-2108 2 HEX HD CAPSCREW, 0.3X1
13 362-2116 1 RIGHT PIN RETAINER
14 362-2114 1 LEFT PIN RETAINER
15 362-2100 6 HEX HD CAPSCREW, 0.5X1.5
16 362-2115 1 SIDE SHIFT PIN
17 327-6277 1 FORK PIN
18 NSS 1 S/N PLATE
19 NSS 1 REAR FRAME
20 NSS 1 FRONT FRAME
21 327-6305 1 HOSE CLAMP
22 362-2101 1 HEX HD CAPSCREW, 0.31X1.75
23 327-6325 1 HIGH PRESSURE WARNING DECAL
24 362-2106 1 USA DECAL
25 327-6328 2 PINCH POINT DANGER DECAL
26 362-2107 2 GREASE ZERK
27 362-2103 2 FLAT WASHER, 0.31
28 362-2102 3 LOCK WASHER, 0.31
29 327-6329 6 LOCK WASHER, 0.5

31200257 TL1055, TL1255 3-27


ATTACHMENTS

This Page Intentionally Left Blank

3-28 TL1055, TL1255 31200257


SECTION 4
ENGINE & ATTACHING PARTS

31200257 TL1055, TL1255


TL1055 Before S/N TBM01320 excluding TBM01298
ENGINE & ATTACHING PARTS TL1255 Before S/N TBN00801 excluding TBN00785

Figure 4-1 Engine Assembly

203
211
232
257

267
203
213
204 269
220 280
203 216
226 217
273 228
223 291
287 292

204
215
271
297

253

204
215
219
270 255
256

117
221 214
231 222 228
246 102
293 203 290
249 115
294 272 250
295 102 105 116
296 248 110 107

101 101
211 103
233
276

204
502
501

503 PAP36500

4-2 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly (Continued)

203
256
281
282
283
284

6
5
VIEW OF ENGINE HARNESS

107
203
230
241
260
277
101 278
404 279
407 285

401
414
410
413
204
242

254

111
2
101
108
101
104
106
203 316
302 317
305
311
314

303
312

PAP36510

31200257 TL1055, TL1255 4-3


TL1055 Before S/N TBM01320 excluding TBM01298
ENGINE & ATTACHING PARTS TL1255 Before S/N TBN00801 excluding TBN00785

Figure 4-1 Engine Assembly


Item Part Number Qty. Description Rev.
2 304-3174 1 ZF TRANSMISSION ASSY, (includes items 101 thru 117) J
5 Ref RADIATOR ASSY, (see Figure 4-5 for details)
6 Ref CAT ENGINE, (see Figure 4-2 for details)
101 AR LOCTITE® 242TM
102 AR LOCTITE® 567TM
103 8T-4136 4 HEX HD CAPSCREW, M10X25, (torque to 26-29 lb-ft)
104 303-8559 6 HEX HD CAPSCREW, M16X45, (torque to 125-140 lb-ft)
105 297-7098 12 HEX HD CAPSCREW, M10X35, (torque to 53-58 lb-ft)
106 298-7368 6 PLAIN WASHER, 5/8
107 8T-4121 12 WASHER, 10 mm
108 Ref ZF AUTOMATIC TRANSMISSION, (see Figure 4-8 for details)
109 298-8410 Ref CONNECTOR, (includes o-ring), (not used with 1001147072)
110 298-8412 Ref TRANSMISSION TEMPERATURE SENSOR, (no longer available; use
1001147072)
1 TRANSMISSION TEMPERATURE SENSOR
111 299-0271 1 TRANSMISSION MOUNT BRACKET WELDMENT
115 331-2385 1 OIL DRAIN VALVE
116 341-2966 1 DRAIN HOSE
117 303-8599 1 FUEL LINE CLAMP
203 AR LOCTITE® 242TM
204 AR LOCTITE® 567TM
211 8T-4136 3 HEX HD CAPSCREW, M10X25
213 297-7107 4 HEX HD CAPSCREW, M12X35
214 298-1358 1 SCREW, 3/8-16X3/4
215 303-8599 4 FUEL LINE CLAMP
216 298-0532 AR FUEL HOSE, 5/16
217 298-7980 2 HOSE CLAMP
219 340-3225 AR FUEL LINE HOSE
220 303-4769 1 FITTING, 1/8MP-1/4MJ, (TL1055 Before S/N TBM00938; TL1255 Before
S/N TBN00482)
221 Ref FITTING, 1/8 PT-1/4 JIC BULKHEAD, (TL1055 Before S/N TBM00938; TL1255
Before S/N TBN00482), (see Figure 10-1 for details)
222 Ref FITTING, TEE 1/8 FPT, (TL1055 Before S/N TBM00938; TL1255 Before
S/N TBN00482), (see Figure 10-1 for details)
223 303-4953 1 HOSE ASSY, (TL1055 Before S/N TBM00938; TL1255 Before S/N TBN00482)
226 298-0555 2 HEX LOCKNUT, 3/8-16
228 298-7365 10 PLAIN WASHER, 3/8
230 8T-4121 2 WASHER, 10 mm
231 298-7387 1 SPRING LOCKWASHER, 8 mm
232 298-7388 6 SPRING LOCKWASHER, 10 mm
233 298-7389 3 SPRING LOCKWASHER, 12 mm
241 298-1666 1 SUPPORT CLAMP
242 303-4827 1 ENGINE TEMPERATURE SENSOR, (TL1055 Before S/N TBM00938;
TL1255 Before S/N TBN00482)
246 Ref OIL PRESSURE SENDER, (TL1055 Before S/N TBM00938; TL1255 Before
S/N TBN00482), (see Figure 10-1 for details)
248 Ref POSITIVE BATTERY CABLE, (see Figure 10-1 for details)
249 Ref OIL PRESSURE SWITCH, (TL1055 Before S/N TBM00938; TL1255 Before
S/N TBN00482), (see Figure 10-1 for details)
250 Ref NEGATIVE BATTERY CABLE, (see Figure 10-1 for details)

4-4 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly (Continued)


Item Part Number Qty. Description Rev.
253 298-8732 1 RH ENGINE MOUNT
254 298-8733 1 LH ENGINE MOUNT
255 Ref POWER DISTRUBUTION BOX, (see Figure 10-1 for details)
256 Ref ENGINE HARNESS, (see Figure 10-3 for details)
257 303-4862 1 TURBO INTAKE MOUNTING BRACKET
260 298-0427 1 SUPPORT CLAMP BAR
267 Ref HUMP HOSE, (see Figure 4-6 for details)
269 303-4858 1 PRIMARY FILTER MOUNT
270 307-9602 1 FEMALE ELBOW QUICK CONNECTOR
271 307-9603 2 FEMALE STRAIGHT QUICK CONNECTOR
272 Ref OPTIONAL NEGATIVE BATTERY CABLE, (see Figure 10-1 for details)
273 303-4861 Ref FUEL FILTER, (no longer available for service, order 318-8064), (TL1055
Before S/N TBM01009; TL1255 Before S/N TBN00512)
271-5076 Ref FILTER ELEMENT, (no longer available, order 318-8064), (TL1055 Before
S/N TBM01009; TL1255 Before S/N TBN00512)
330-6720 1 FUEL FILTER ASSY, (TL1055 S/N TBM01009 & After; TL1255 S/N TBN00512
& After)
318-8064 1 FILTER/BOWL KIT, (if 271-5076 is required it must first be replaced with the
318-8064 Filter/Bowl Kit. After that, you can order the 308-7298 Filter Element
to replace your old filters)
308-7298 1 FUEL FILTER ELEMENT
276 Ref GROUND CABLE, (see Figure 10-1 for details)
277 297-7018 1 HEX HD CAPSCREW, 5/16-18X1-1/4
278 6V-8189 1 HEX NUT, 5/16-18
279 298-7379 1 LOCKWASHER, 5/16
280 303-4799 2 LOCKWASHER, 1/2
281 304-4554 2 ROUND SCREW, #6-32X5/8
282 304-4555 2 PLAIN WASHER, #6
283 304-3796 2 LOCKWASHER, #6
284 4B-2041 2 HEX NUT, #6-32
285 Ref SUPPORT CLAMP, (see Figure 10-1 for details)
287 297-7033 2 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
290 Ref VEC POWER HARNESS, (see Figure 10-1 for details)
291 298-0532 AR FUEL HOSE, 5/16
292 298-7980 2 HOSE CLAMP
293 8T-7547 1 HEX HD CAPSCREW, M8X30, 8.8
294 5C-7261 1 HEX NUT, M8X1.25
295 8T-4224 3 WASHER, 8 mm
296 353-4858 1 STARTER TERMINAL, 90 DEGREES
297 341-2965 1 FUEL LINE HOSE
302 297-7048 4 HEX HD CAPSCREW, 1/2-13X3-3/4
303 298-0559 4 HEX LOCKNUT, 1/2-13
305 298-7375 4 PLAIN WASHER, 1/2
311 298-8379 4 ENGINE MOUNT SHIM
312 298-8380 4 ENGINE MOUNT WASHER
314 298-8435 4 RUBBER ENGINE MOUNT
316 303-4842 2 ENGINE MOUNT SPACER
317 303-4843 2 ENGINE MOUNT WASHER
401 298-7890 1 O-RING, (located between pump & transmission)
404 8T-4956 4 HEX HD CAPSCREW, M12X35

31200257 TL1055, TL1255 4-5


TL1055 Before S/N TBM01320 excluding TBM01298
ENGINE & ATTACHING PARTS TL1255 Before S/N TBN00801 excluding TBN00785

Figure 4-1 Engine Assembly (Continued)


Item Part Number Qty. Description Rev.
407 298-7391 4 WASHER, 7/16
410 298-1655 1 O-RING, (between valve & pump assy)
413 Ref HYDRAULIC MANIFOLD, (see Figure 9-14 for details)
414 Ref HYDRAULIC PUMP ASSY, (see Figure 9-10 for details)

310-8508 1 OIL DRAIN INSTALLATION, (includes items 501 thru 503) A


501 303-8599 1 CLAMP
502 310-8507 1 OIL DRAIN VALVE
503 341-1835 AR HOSE

4-6 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 4-7


TL1055 S/N TBM01320 & After including TBM01298
ENGINE & ATTACHING PARTS TL1255 S/N TBN00801 & After including TBN00785

Figure 4-1 Engine Assembly

421

241
417
201
211
237

247

221
232
261 202
203
210
215
214 221 4
238
236 233
262

503
507
508
512
520

PAP7051

4-8 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly (Continued)

316
301
303
309

311
315
240
312
314
203
215
102
107 239
108 101
103
105

104
106 105
112
109
111

PAP13230

31200257 TL1055, TL1255 4-9


TL1055 S/N TBM01320 & After including TBM01298
ENGINE & ATTACHING PARTS TL1255 S/N TBN00801 & After including TBN00785

Figure 4-1 Engine Assembly


Item Part Number Qty. Description Rev.
2 Ref CAT ENGINE, (see Figure 4-2 for details)
4 Ref TRANSMISSION ASSY, (see items 101 thru 112 for service)
101 AR LOCTITE® 242TM
102 AR LOCTITE® 567TM
103 8T-4136 4 HEX HD CAPSCREW, M10X25, GR 8.8
104 8T-4196 12 HEX HD CAPSCREW, M10X35, GR 10.9
105 8T-4121 16 WASHER, 10mm
106 303-8599 1 GEAR CLAMP, 1.25
107 298-8410 1 ADAPTER, STRAIGHT, (includes o-ring)
108 1 OIL TEMPERATURE SWITCH
109 331-2385 1 OIL DRAIN VALVE
110 Ref TRANSMISSION HARNESS, (not shown), (see Figure 10-6 for details)
111 Ref ZF TRANSMISSION, (see Figure 4-8 for details)
112 341-2966 1 DRAIN HOSE
201 297-7016 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
202 8T-5005 2 HEX HD CAPSCREW, M10X70, GR8.8
203 8T-4956 8 HEX HD CAPSCREW, M12X35, GR8.8
210 344-5675 2 HEX NUT, M10X1.5
211 298-7364 4 WASHER, 5/16
214 8T-4121 2 WASHER, 10mm
215 8T-4223 8 WASHER, 12mm
221 303-8599 4 GEAR CLAMP, 1.25
232 307-9602 1 FEMALE QUICK CONNECTOR, STRAIGHT
233 307-9603 1 FEMALE QUICK CONNECTOR, 90 DEGREES
236 361-2868 1 FUEL/WATER SEPARATOR MOUNT
237 Ref VEC MODULE CONTROL, (see Figure 10-1 for details)
238 360-6614 1 ENGINE MOUNT SUPPORT
239 360-6613 1 ENGINE MOUNT SUPPORT
240 360-6612 1 RH ENGINE MOUNT SUPPORT
245 Ref BATTERY & CABLES, (not shown), (see Figure 10-1 for details)
247 360-6610 1 LH ENGINE MOUNT SUPPORT
261 340-3225 1 FUEL HOSE
262 281-8751 1 FUEL HOSE
263 5P-1507 1 FUEL HOSE, (not shown)
301 AR LOCTITE® 242TM
303 8T-4956 4 HEX HD CAPSCREW, M12X35, GR8.8
309 298-7391 4 WASHER, 7/16
311 298-7890 1 O-RING
312 298-1655 1 O-RING
314 Ref HYDRAULIC MANIFOLD, (see Figure 9-14 for details)
315 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
316 298-0427 1 SUPPORT CLAMP BAR
417 Ref AIR CLEANER INSTALLATION, (see Figure 4-6 for details)
421 Ref RADIATOR, (see Figure 4-5 for details)
418 Ref BATTERY & CABLES, (not shown), (see Figure 10-1 for details)
503 309-6238 4 HEX HD CAPSCREW, 7/9-9*5 LG
507 4 WASHER, HARDENED, THICK 7/8
508 4 HEX NUT, 0.875-9 NC HEAVY
512 423-0609 4 WASHER, REBOND

4-10 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly (Continued)


Item Part Number Qty. Description Rev.
520 364-5699 4 MOUNT, LORDCB-2204-5

31200257 TL1055, TL1255 4-11


TL1055 Before S/N TBM01320 excluding TBM01298
ENGINE & ATTACHING PARTS TL1255 Before S/N TBN00801 excluding TBN00785

Figure 4-2 CAT Engine

PAL2450

4-12 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 ENGINE & ATTACHING PARTS

Figure 4-2 CAT Engine


Item Part Number Qty. Description Rev.
292-5307 1 CAT ENGINE, C4.4, 126HP, (TL1055), (includes all items) D
298-5894 1 SHORT BLOCK
292-5304 1 CAT ENGINE, C4.4, 141HP, (TL1255), (includes all items) D
298-4523 1 SHORT BLOCK
299-8229 1 FUEL FILTER
130-1161 1 DIPSTICK
124-7702 1 DIPSTICK TUBE
7W-2326 1 OIL FILTER
268-3633 1 STARTER MOTOR
339-7766 1 ALTERNATOR, (85 amp), (TL1055 Before S/N TBM00366; TL1255 Before
S/N TBN00206)
346-9824 1 ALTERNATOR, (100 amp), (TL1055 S/N TBM00366 & After; TL1255
S/N TBN00206 & After)
281-8745 1 THERMOSTAT
285-2040 1 FAN BELT
114-2474 1 FAN

31200257 TL1055, TL1255 4-13


TL1055 S/N TBM01320 thru TBM01512 including TBM01298
TL1255 S/N TBN00801 thru TBN00982 including TBN00785
ENGINE & ATTACHING PARTS

Figure 4-2 CAT Engine

PAL5780

4-14 TL1055, TL1255 31200257


TL1055 S/N TBM01320 thru TBM01512 including TBM01298
TL1255 S/N TBN00801 thru TBN00982 including TBN00785
ENGINE & ATTACHING PARTS

Figure 4-2 CAT Engine


Item Part Number Qty. Description Rev.
344-4821 1 CAT ENGINE, C4.4, 126HP, (TL1055), (includes all items) B
344-4825 1 CAT ENGINE, C4.4, 141HP, (TL1255), (includes all items) B
359-0737 1 SHORT BLOCK
299-8229 1 FUEL FILTER
335-2204 1 DIPSTICK
335-2214 1 DIPSTICK TUBE
7W-2326 1 OIL FILTER
364-4131 1 STARTER MOTOR
346-9824 1 ALTERNATOR
109-4204 1 FAN

31200257 TL1055, TL1255 4-15


TL1055 S/N TBM01513 & After
ENGINE & ATTACHING PARTS TL1255 S/N TBN00983 & After

Figure 4-3 CAT Engine

ART_31200257-4-3

4-16 TL1055, TL1255 31200257


TL1055 S/N TBM01513 & After
TL1255 S/N TBN00983 & After ENGINE & ATTACHING PARTS

Figure 4-3 CAT Engine


Item Part Number Qty. Description Rev.
386-1198 1 CAT ENGINE, 126HP, Tier 3 (TL1055) A
386-1199 1 CAT ENGINE, 141HP, Tier 3 (TL1255) A

31200257 TL1055, TL1255 4-17


ENGINE & ATTACHING PARTS

Figure 4-4 Fuel Tank & Lines

NOTE:
USE LOCTITE® 30512TM #1 GASKET
SEALANT, ON ALL
PIPE THREADS; EXCEPT FILLER
CAP, OR AS NOTED

4-18 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-4 Fuel Tank & Lines


Item Part Number Qty. Description Rev.
299-1340 1 FUEL TANK ASSY, (TL1055 Before S/N TBM01621; TL1255 Before G
S/N TBN01078), (includes items 1 thru 9)
307-9601 1 FUEL TANK ASSY, (TL1055 S/N TBM01621 & After; TL1255 S/N TBN01078 & B
After), (includes items 1 thru 9, 202 & 211)
1 298-1540 1 FILLER NECK TANK ADAPTER
2 142-8828 1 LOCKING DIESEL FUEL CAP
3 AR LOCTITE® 30512TM
4 298-7243 1 FUEL SENDER COVER
6 298-7251 1 FUEL TANK, (TL1055 Before S/N TBM01621; TL1255 Before D
S/N TBN01078), (includes items 201 thru 203)
437-2650 1 FUEL TANK, (TL1055 S/N TBM01621 & After; TL1255 S/N TBN01078 & A
After)
7 298-7254 1 FUEL SENDER HARNESS
8 298-8042 5 SLOTTED ROUND HD SCREW, 10-32X7/16
9 310-7936 1 FUEL SENDER
201 365-2816 2 ELBOW, (TL1055 Before S/N TBM01621; TL1255 Before S/N TBN01078)
202 304-3810 1 HOSE BARB, (TL1055 Before S/N TBM01621; TL1255 Before
S/N TBN01078)
307-9605 1 HOSE BARB, (TL1055 S/N TBM01621 & After; TL1255 S/N TBN01078 &
After)
203 304-2652 1 HOSE BARB, (TL1055 Before S/N TBM01621; TL1255 Before
S/N TBN01078)
204 303-4805 1 HEX SOCKET PIPE PLUG, 1/2
211 1 FITTING, HOSE BARB, (TL1055 S/N TBM01621 & After;
TL1255 S/N TBN01078 & After)
301 297-7031 3 HEX HD CAPSCREW, 3/8-16X1, GR5
302 298-7365 3 FLAT WASHER, 3/8
303 299-0400 Ref FUEL TANK HOLD DOWN, (no longer available, replace with quantity 3 of
457-7672)
457-7672 3 FUEL TANK HOLD DOWN
401 298-7980 2 HOSE CLAMP
402 Ref FUEL LINE, 5/16 ID, (see Figure 4-1 for details)

31200257 TL1055, TL1255 4-19


TL1055 Before S/N TBM01320 excluding TBM01298
ENGINE & ATTACHING PARTS TL1255 Before S/N TBN00801 excluding TBN00785

Figure 4-5 Radiator Assembly

19
18
10
23
22
11
106
22
10 104
28
202 103
23
10 204
203
205 204
33
201
20
34 104
34 29
103
7
19
23
104
3 103
27
19
108

19 21
12
23 104
22 34 102
1 23
20 23 19
301 34 22 101
105
29 104

23
25
23 26 109
22
107
16
304 8 110 21
302 303
30
24
104 36 10 11 10
101 105
32
2

10

11

10

K1
PAP4921

4-20 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 ENGINE & ATTACHING PARTS

Figure 4-5 Radiator Assembly


Item Part Number Qty. Description Rev.
305-3782 1 RADIATOR/COOLER ASSY, (includes items 1 thru 36) R
1 304-2590 1 COOLANT RECOVERY TANK
299-0914 1 CAP
2 303-4847 1 COOLING TUBE, (right)
3 330-9013 Ref ELBOW, 90 DEGREES, (no longer available, see 1001100664 for
replacement)
7 303-4849 1 RADIATOR HOSE, (upper)
8 303-4848 1 RADIATOR HOSE, (lower)
10 298-7889 7 BAND CLAMP
11 298-8400 3 HOSE COUPLING, 2 IN
12 298-1696 1 BAND CLAMP
16 304-2574 1 RADIATOR/COOLER ASSY, (includes items 101 thru 110) F
18 298-8281 AR SEAL BULB
19 297-7016 8 HEX HD CAPSCREW, 5/16-18X3/4
20 299-0309 3 DRAIN LINE CLAMP
21 298-0467 2 STRAIGHT CONNECTOR
22 298-0552 6 HEX LOCKNUT, 5/16-18
23 298-7373 12 WIDE WASHER, 5/16
24 299-0353 2 MOUNTING PAD
25 299-0373 1 SHOCK MOUNT
26 298-8374 1 FAN SHROUD MOUNT PLATE
27 304-3824 1 TANK SUPPORT PLATE
28 304-3826 1 BAFFLE C
29 298-0532 AR HOSE ASSY
30 298-6833 AR GASKA-TAPE
31 AR LOCTITE® 242TM
32 298-0555 2 HEX LOCKNUT, 3/8-16
33 331-7317 Ref CHARGE AIR PIPE, (no longer available, see 1001100664 for replacement)
34 298-7884 4 BAND CLAMP
36 3P-8517 2 FLAT WASHER, REBOUND
101 297-7028 6 HEX HD CAPSCREW, 3/8-16X1/2
102 297-7031 1 HEX HD CAPSCREW, 3/8-16X1
103 298-0555 9 HEX LOCKNUT, 3/8-16
104 298-7365 16 NARROW WASHER, 3/8
105 298-7380 6 LOCKWASHER, 3/8
106 299-0548 1 HOOD SEAL BAFFLE
107 299-0552 1 RADIATOR COOLER, (includes items 201 thru 203) F
108 298-8663 1 CHARGE AIR COOLER
109 299-0564 1 HYDRAULIC OIL COOLER
110 303-4852 1 SHROUD ASSY
201 299-0912 1 RADIATOR CAP, 10 PSI
202 NSS AR OVERFLOW HOSE
203 298-7297 1 DRAIN COCK

331-0795 1 FAN GUARD INSTALLATION, (includes items 301 thru 304) A


301 298-8603 1 FAN GUARD
302 297-7030 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
303 298-7374 3 WASHER, 3/8
304 298-7374 3 LOCKWASHER, 3/8

31200257 TL1055, TL1255 4-21


TL1055 Before S/N TBM01320 excluding TBM01298
ENGINE & ATTACHING PARTS TL1255 Before S/N TBN00801 excluding TBN00785

Figure 4-5 Radiator Assembly (Continued)


Item Part Number Qty. Description Rev.

K1 364-8079 1 CAC TUBE & ELBOW KIT, (includes item 3, 33 and one of item 34)

4-22 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 ENGINE & ATTACHING PARTS

Figure 4-5 Radiator Assembly (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 4-23


TL1055 S/N TBM01320 & After including TBM01298
ENGINE & ATTACHING PARTS TL1255 S/N TBN00801 & After including TBN00785

Figure 4-5 Radiator Assembly

11

10
419 404
427
12 5 7
1
103

223 8
235
223
107
108
106

228
252 105

448

253 222

102
19
301
18
104
101
2
223 424
255
249 6 6
223 4 14
228 223
224
9
6 444
254
222 17
4
235

223

251

222

PAP4910

4-24 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 ENGINE & ATTACHING PARTS

Figure 4-5 Radiator Assembly


Item Part Number Qty. Description Rev.
383-7326 Ref RADIATOR/COOLER INSTALLATION, (not available to order, see items B
1 thru 19 for service)
1 297-7016 5 HEX HD CAPSCREW, 5/16-18X3/4, GR8
2 297-7045 2 HEX HD CAPSCREW, 1/2-13X2.5, GR8
4 6V-8188 4 HEX NUT, 1/2-13, GR2
5 298-7364 5 WASHER, 5/16
6 098-0241 6 WASHER
7 298-7841 1 WHIZ-LOCK NUT, 5/16-18
8 299-0373 1 SHOCK MOUNT
9 364-5690 2 ISOLATOR MOUNT
10 383-8115 1 TOP AIR DAM PLATE
11 383-8116 1 BOTTOM AIR DAM PLATE
12 368-0509 1 RADIATOR/COOLER ASSY, (includes items 101 thru 115) D
14 368-0511 1 RADIATOR MOUNT BRACKET
17 298-7375 2 WASHER, 1/2
18 367-4055 2 SHIM SPACER, 14 GA
19 367-4056 2 SHIM SPACER, 3/16
101 509-1080 1 HYDRAULIC/TRANSMISSION OIL COOLER
102 370-8961 1 RADIATOR
103 419-1640 1 CHARGE AIR COOLER
104 419-1641 1 SHROUD
105 299-3308 2 MOUNTING ANGLE
106 287-4790 1 SIGHT GAUGE
107 370-8963 1 RADIATOR CAP, 15 PSI
108 287-4796 76 in HOSE ASSY
109 370-8964 1 PETCOCK, 1/4, (not shown)
110 370-8965 AR RUBBER FOAM, (not shown)
111 370-8966 AR LOCKING RUBBER SEAL, (not shown)
112 457-1432 1 ADAPTER, STRAIGHT, (includes o-ring)
113 298-0468 1 ADAPTER, STRAIGHT, (includes o-ring)
114 303-4759 1 ADAPTER, 90 DEGREES, (includes o-ring)
115 303-4761 1 ADAPTER, 45 DEGREES, (includes o-ring)
222 268-5608 3 T-BOLT CLAMP
223 457-9914 6 T-BOLT CLAMP
224 457-9915 1 T-BOLT CLAMP
228 298-7884 2 BAND CLAMP
235 458-0050 2 HOSE ASSY
249 390-6784 1 REDUCER, 2X2.5
251 361-2861 1 LOWER RADIATOR HOSE ASSY
252 361-2863 1 UPPER RADIATOR HOSE ASSY
253 383-7346 1 PIPE ASSY
254 383-7347 1 PIPE ASSY
255 383-7348 1 REDUCER, 2.5X3
301 364-5689 1 FAN GUARD
404 298-7342 4 SCREW, 5/16-18X3/4
419 494-3680 1 BULB SEAL
424 360-6617 1 FOAM GASKET SEAL
427 368-0510 1 ISOLATOR MOUNT
444 367-4087 1 FOAM GASKET SEAL

31200257 TL1055, TL1255 4-25


TL1055 S/N TBM01320 & After including TBM01298
ENGINE & ATTACHING PARTS TL1255 S/N TBN00801 & After including TBN00785

Figure 4-5 Radiator Assembly (Continued)


Item Part Number Qty. Description Rev.
448 5P-5931 1 FOAM GASKET SEAL

4-26 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 ENGINE & ATTACHING PARTS

Figure 4-5 Radiator Assembly (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 4-27


Before S/N TBM01320 excluding TBM01298
ENGINE & ATTACHING PARTS

Figure 4-6 Air Cleaner Installation

TL1055

103 1
3
4
102
6
2
203 10
201
101
202

7
204
13 8

8
12 1
3
11 5

1
5 3

344
336
343
367 335

317

368

317
PAL1291
366

4-28 TL1055, TL1255 31200257


Before S/N TBM01320 excluding TBM01298
ENGINE & ATTACHING PARTS

Figure 4-6 Air Cleaner Installation


Item Part Number Qty. Description Rev.
299-1326 1 9 IN AIR CLEANER INSTALLATION, (includes items 1 thru 13) C
1 AR LOCTITE® 242TM, (apply to item 3)
2 297-7018 4 HEX HD CAPSCREW, 5/16-18X1-1/4
3 297-7029 6 HEX HD CAPSCREW, 3/8-18X3/4
4 298-0553 4 HEX NUT, 5/16-18
5 298-7365 4 NARROW WASHER, 3/8
6 298-7373 4 WIDE WASHER, 5/16
7 298-7220 1 AIR INTAKE ELBOW, 90 DEGREES
8 216-2211 2 BAND CLAMP, (torque to 30 lb-in)
10 298-8375 1 AIR CLEANER SUPPORT BRACKET
11 298-8406 1 AIR INTAKE TUBE
12 298-8425 1 AIR INTAKE BRACKET
13 299-1344 1 9 IN AIR CLEANER ASSY, (includes items 101 thru 103) D
101 299-7099 1 SERVICE INDICATOR
102 299-0352 1 AIR INLET HOOD, (includes clamp)
103 298-8729 1 9 IN AIR CLEANER, (includes items 201 thru 204) B, 2
201 206-5234 1 MAIN FILTER, (outer)
202 206-5235 1 SAFETY FILTER, (inner)
203 298-8728 1 COVER
299-0842 1 VACUATOR
204 298-0435 2 MOUNTING BAND
317 298-7981 2 GEAR CLAMP, 3.25 DIA
335 298-0530 1 CLAMP
336 303-4734 1 HUMP HOSE
343 298-1696 1 BAND CLAMP
344 216-2211 1 BAND CLAMP
366 303-4855 1 AIR INTAKE ELBOW, 90 DEGREES
367 303-4856 1 AIR INTAKE TUBE
368 303-4857 1 FLEX HOSE

31200257 TL1055, TL1255 4-29


Before S/N TBN00801 excluding TBN00785
ENGINE & ATTACHING PARTS

Figure 4-6 Air Cleaner Installation

TL1255

103
1
2
4
102
9
3
5
203

201 101
202 104 13

7 12

6
11 1
2
10 4

1
4 2

344
336

343
367 335

317

368

317
PAL1321
366

4-30 TL1055, TL1255 31200257


Before S/N TBN00801 excluding TBN00785
ENGINE & ATTACHING PARTS

Figure 4-6 Air Cleaner Installation


Item Part Number Qty. Description Rev.
305-3774 1 11 IN AIR CLEANER INSTALLATION, (includes items 1 thru 13) D
1 AR LOCTITE® 242TM, (apply to item 3)
2 297-7029 6 HEX HD CAPSCREW, 3/8-16X3/4
3 297-7103 4 HEX HD CAPSCREW, M10X20
4 298-7365 6 NARROW WASHER, 3/8
5 8T-4121 4 WASHER, 10 mm
6 216-2211 1 BAND CLAMP, (torque to 30 lb-in)
7 304-3173 1 11 IN AIR CLEANER ASSY, (includes items 101 thru 104)
9 303-4832 1 AIR CLEANER BRACKET
10 298-8406 1 AIR INTAKE TUBE
11 298-8425 1 AIR INTAKE BRACKET
12 303-4833 1 REDUCER ELBOW, 90 DEGREES
13 304-3809 1 BAND CLAMP, (torque to 30 lb-in)
101 299-7099 1 SERVICE INDICATOR
102 303-4928 1 AIR INLET HOOD
103 303-4830 1 11 IN AIR CLEANER, (includes items 201 thru 203)
104 303-4764 1 NIPPLE FITTING
201 131-8822 1 MAIN FILTER
202 131-8821 1 SAFETY FILTER
203 305-2093 1 COVER
299-0842 1 VACUATOR
317 298-7981 2 GEAR CLAMP, 3.25 DIA.
335 298-0530 1 CLAMP
336 303-4734 1 HUMP HOSE
343 298-1696 1 BAND CLAMP
344 216-2211 1 BAND CLAMP V
366 303-4855 1 AIR INTAKE ELBOW, 90 DEGREES
367 303-4856 1 AIR INTAKE TUBE
368 303-4857 1 FLEX HOSE

31200257 TL1055, TL1255 4-31


TL1055 S/N TBM01320 & After including TBM01298
ENGINE & ATTACHING PARTS TL1255 S/N TBN00801 & After including TBN00785

Figure 4-6 Air Cleaner Installation

201

421

420

5
422
204

202
501 500
203
502
102
103

3
101

303

311

313 PAL5360

4-32 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 ENGINE & ATTACHING PARTS

Figure 4-6 Air Cleaner Installation


Item Part Number Qty. Description Rev.
360-6608 1 AIR CLEANER ASSY, (includes items 2 thru 5) D
2 360-6609 1 BRACKET
3 360-6607 Ref AIR CLEANER INSTALLATION, (not available to order, see items 101 thru 103 A
for service)
5 4 RIPP BOLT, 8X30 mm
101 360-6606 1 AIR CLEANER, 11 IN, (includes items 201 thru 204) D
102 1 RESTRICTION INDICATOR
103 1 ELBOW, 90 DEGREES
201 1 COVER ASSY
202 299-6634 1 PRIMARY ELEMENT
203 299-6633 1 SAFETY ELEMENT
204 1 VACUATOR VALVE
303 1 T-BOLT CLAMP
311 360-6611 1 AIR INTAKE PIPE
313 464-1269 1 T-BOLT CLAMP
420 364-5676 1 AIR FILTER INTAKE ADAPTER
421 364-5675 1 FOAM SEAL
422 299-0557 1 BAND CLAMP
500 8T-4205 1 WASHER, 6 mm
501 1 AIR FILTER SUPPLY
502 5C-9553 1 HEX HD CAPSCREW, 6X16 mm, GR8.8

31200257 TL1055, TL1255 4-33


TL1055 Before S/N TBM01320 excluding TBM01298
ENGINE & ATTACHING PARTS TL1255 Before S/N TBN00801 excluding TBN00785

Figure 4-7 Exhaust Installation

111 111
110 111 128 128 128
161
131 132 161 132
128 188 189
165 188 110 189
128 131
128 128
132 128
189 132 165
189 128
134 132
106 113 158 112 189
134 133 159 186
106
TL1055 S/N TBM00820 & AFTER 113
134 164 133
TL1255 S/N TBN00418 & AFTER 128

163

102

145

102
162
109
128

2 135
3
4

147

3
1 3
202 5
201 3

PAL1384

4-34 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 ENGINE & ATTACHING PARTS

Figure 4-7 Exhaust Installation


Item Part Number Qty. Description Rev.
304-3172 1 MUFFLER INSTALLATION, (includes items 1 thru 5) B
1 298-8411 1 EXHAUST MUFFLER TUBE
2 298-7066 1 TAILPIPE
3 298-0530 4 EXHAUST CLAMP
4 299-0392 1 MUFFLER
5 325-1346 1 TURBO EXHAUST PIPE COVER
102 298-1758 2 FLEX PIPE CLAMP, 3 IN
106 299-0304 1 ELBOW FLANGE GASKET
109 297-7032 2 HEX HD CAPSCREW, 3/8-16X1-1/4
110 8T-4189 1 HEX HD CAPSCREW, M8X20
111 8T-4136 2 HEX HD CAPSCREW, M10X25
112 8T-4196 2 HEX HD CAPSCREW, M10X35, (TL1055 Before S/N TBM00820; TL1255
Before S/N TBN00418)
113 297-7107 2 HEX HD CAPSCREW, M12X35
128 298-7365 14 NARROW WASHER, 3/8
131 298-7387 2 SPRING LOCKWASHER, 8 mm
132 298-7388 4 SPRING LOCKWASHER, 10 mm
133 298-7389 2 SPRING LOCKWASHER, 12 mm
134 298-7396 6 HEX FLANGE BOLT, 10X30 mm, (TL1055 Before S/N TBM00820; TL1255
Before S/N TBN00418)
298-7396 3 HEX FLANGE BOLT, 10X30 mm, (TL1055 S/N TBM00820 & After; TL1255
S/N TBN00418 & After)
135 298-0530 1 EXHAUST CLAMP
145 298-8145 1 FLEX TUBE
147 298-8408 1 EXHAUST MOUNT BRACKET
158 302-0581 1 TURBO EXHAUST OUTLET ADAPTOR, (TL1055 Before S/N TBM00820;
TL1255 Before S/N TBN00418)
159 299-0303 1 TURBO EXHAUST OUTLET ELBOW, (TL1055 Before S/N TBM00820;
TL1255 Before S/N TBN00418)
161 309-8028 1 EXHAUST HEAT SHIELD
162 309-8031 1 LOWER EXHAUST TUBE
163 309-8026 1 TURBO EXHAUST TUBE, (TL1055 Before S/N TBM00844; TL1255 Before
S/N TBN00444)
333-2298 1 TURBO EXHAUST TUBE, (TL1055 S/N TBM00844 & After; TL1255 S/N
TBN00444 & After)
164 309-8025 1 TURBO MOUNTING BRACKET WELDMENT, (TL1055 Before S/N TBM00820;
TL1255 Before S/N TBN00418)
165 309-8027 1 MAIN EXHAUST HEAT SHIELD, (TL1055 Before S/N TBM00820; TL1255
Before S/N TBN00418)
333-0725 1 MAIN EXHAUST HEAT SHIELD, (TL1055 S/N TBM00820 & After; TL1255
S/N TBN00418)
186 330-8962 3 HEX FLANGE BOLT, 10X25 mm, (TL1055 Before S/N TBM00820; TL1255
Before S/N TBN00418)
188 8T-4186 2 HEX HD CAPSCREW, 8.8 FULL THD, M10X40
189 8T-4133 4 HEX NUT, M10X1.50
325-1345 1 MUFFLER COVER INSTALLATION, (includes items 201 & 202) A
201 325-1351 1 MUFFLER COVER
202 325-1352 2 WORM CLAMP

31200257 TL1055, TL1255 4-35


TL1055 S/N TBM01320 & After including TBM01298
ENGINE & ATTACHING PARTS TL1255 S/N TBN00801 & After including TBN00785

Figure 4-7 Exhaust Installation

34
65
5
65
17

60 31

25

50
101

104

201 103

104
105

104

104
104

104
102
PAL5680

4-36 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 ENGINE & ATTACHING PARTS

Figure 4-7 Exhaust Installation


Item Part Number Qty. Description Rev.
5 8T-4136 3 HEX HD CAPSCREW, M10X25, GR8.8
17 298-7388 3 LOCKWASHER, 10 mm
25 298-0530 1 CLAMP
31 299-0304 1 EXHAUST JOINT
34 378-9712 1 TURBO EXHAUST TUBE WITH FLANGE
50 367-4054 1 EXHAUST PIPE
60 360-6615 1 FLEX TUBE
65 298-1758 2 FLEX TUBE CLAMP
101 298-7066 1 TAIL PIPE
102 325-1346 1 EXHAUST TURBO PIPE COVER
103 368-0508 1 EXHAUST PIPE
104 298-0530 4 EXHAUST CLAMP
105 444-9684 1 MUFFLER CLAMP
201 388-0335 1 MUFFLER, (TL1055), (includes items 101 thru 105), (if equipped) B
299-0392 1 MUFFLER, (TL1255), (if equipped)
299-1265 1 PURI MUFFLER, (if equipped)

31200257 TL1055, TL1255 4-37


ENGINE & ATTACHING PARTS

Figure 4-8 ZF Transmission

13 1

14
12 2
12

3
4

11

10

5
6
7
8
K1
15
PAL1542

4-38 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-8 ZF Transmission


Item Part Number Qty. Description Rev.
298-8658 Ref ZF TRANSMISSION, (TL1055 Before S/N TBM01271; TL1255 Before S/N E
TBN00760), (no longer available, order 371-7333 for service), (includes all
items)
371-7333 1 ZF TRANSMISSION, (TL1055 S/N TBM01271 & After; TL1255 S/N TBN00760 C
& After), (includes all items)
1 Ref TORQUE CONVERTER & INPUT, (see Figure 4-9 for details)
2 Ref GEARBOX HOUSING, (see Figure 4-10 for details)
3 Ref FORWARD GEAR GROUP, (see Figure 4-11 for details)
4 Ref REVERSE GEAR GROUP, (see Figure 4-12 for details)
5 Ref 1ST SHAFT GROUP, (see Figure 4-13 for details)
6 Ref 2ND SHAFT GROUP, (see Figure 4-14 for details)
7 Ref 3RD SHAFT GROUP, (see Figure 4-15 for details)
8 Ref 4TH SHAFT GROUP, (see Figure 4-16 for details)
9 Ref POWER TAKE-OFF, (see Figure 4-17 for details)
10 Ref CONTROL UNIT & PRESSURE REGULATOR, (see Figure 4-18 for details)
11 Ref GEARSHIFT SYSTEM, (see Figure 4-19 for details)
12 Ref OIL PUMP, FILTER & DIPSTICK, (see Figure 4-20 for details)
13 Ref TRANSFER BOX, (see Figure 4-21 for details)
14 12 HEX HD CAPSCREW, 14X55 mm
15 2 HEX HD CAPSCREW, 14X150 mm
16 298-7235 1 PIN, (not shown)

K1 299-0479 1 SEAL KIT, (includes all seals required for rebuild)

31200257 TL1055, TL1255 4-39


ENGINE & ATTACHING PARTS

Figure 4-9 ZF Transmission - Converter & Input

4-40 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-9 ZF Transmission - Converter & Input


Item Part Number Qty. Description Rev.
1 298-7410 4 HEX HD CAPSCREW, 10X16 mm
2 298-7411 8 WASHER
3 299-0899 2 DIAPHRAGM
4 299-0918 1 CONVERTER
5 299-0638 1 STATOR SHAFT
6 299-0592 1 BEARING BUSHING
7 299-0637 1 TURBINE SHAFT
8 298-7347 2 CAPSCREW, 8X16 mm
9 NSS 2 SHACKLE
10 299-0836 1 RETAINING RING
11 299-0639 1 PISTON RING
12 299-0593 1 BALL BEARING

31200257 TL1055, TL1255 4-41


ENGINE & ATTACHING PARTS

Figure 4-10 ZF Transmission - Gearbox Housing

4-42 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-10 ZF Transmission - Gearbox Housing


Item Part Number Qty. Description Rev.
1 298-7257 1 PIPE
2 298-7347 11 HEX HD CAPSCREW, 8X16 mm
3 298-7881 8 O-RING
4 298-7256 1 PIPE
5 298-7258 1 PIPE
6 298-7239 7 PLUG
7 7 O-RING
8 NSS 1 ORIFICE
9 NSS 1 HOUSING
10 298-7237 1 BRACKET
11 298-7419 6 HEX HD CAPSCREW, 10X50 mm
12 303-8561 1 PLUG
13 298-7235 4 PIN
14 298-7877 31 HEX HD CAPSCREW, 10X30 mm
15 298-7349 5 HEX HD CAPSCREW
16 299-7091 1 SCREEN SHEET
17 299-7090 1 SCREEN SHEET
18 NSS 3 CAPSCREW, 8X12 mm
19 298-7259 1 SUCTION TUBE
20 298-7346 2 O-RING
21 298-7260 1 PIPE
22 NSS 1 HOUSING
24 361-9159 1 HOUSING
25 NSS 6 CAPSCREW, 10X30 mm
26 299-0896 1 BREATHER
27 298-7236 4 GROOVED STUD, 3X5
28 NSS 1 TYPE PLATE
29 299-0469 1 SHAFT SEAL
30 298-7261 2 O-RING

31200257 TL1055, TL1255 4-43


ENGINE & ATTACHING PARTS

Figure 4-11 ZF Transmission - Forward Gear Group

4-44 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-11 ZF Transmission - Forward Gear Group


Item Part Number Qty. Description Rev.
1 299-0643 2 PISTON RING
2 299-0598 1 ROLLER BEARING
3 299-0640 1 COUPLING
4 299-0841 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
355-5572 1 PISTON, (die casted)
355-5575 1 O-RING, 52X3
355-5576 1 O-RING, 115X3
5 299-0594 7 CUP SPRING
6 299-0599 1 SUPPORT SHIM
7 299-0600 1 ROLLER BEARING
8 299-0602 1 ROLLER BEARING
9 299-0641 11 FRICTION DISC
10 299-0642 11 STATIC DISC
11 298-7412 1 END SHIM
12 298-0439 AR SNAP RING, 4.0
298-0440 AR SNAP RING, 3.5
298-0441 AR SNAP RING, 3.0
298-0442 AR SNAP RING, 2.5
298-0443 AR SNAP RING, 2.0
304-2632 AR SNAP RING, 3.25
304-2633 AR SNAP RING, 3.75
304-2634 AR SNAP RING, 2.25
304-2635 AR SNAP RING, 2.75
13 299-0605 1 DISC CARRIER
14 298-0444 AR RETAINING RING, 3.20
298-0445 AR RETAINING RING, 3.10
298-0446 AR RETAINING RING, 3.00
298-0447 AR RETAINING RING, 2.90
298-0448 AR RETAINING RING, 2.80
298-0449 AR RETAINING RING, 2.70
298-0450 AR RETAINING RING, 2.60
303-8562 AR RETAINING RING, 2.50
303-8563 AR RETAINING RING, 2.40
304-2597 AR RETAINING RING, 2.30
304-2598 AR RETAINING RING, 2.20
304-2599 AR RETAINING RING, 2.10
15 299-0604 1 ROLLER BEARING

31200257 TL1055, TL1255 4-45


ENGINE & ATTACHING PARTS

Figure 4-12 ZF Transmission - Reverse Gear Group

4-46 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-12 ZF Transmission - Reverse Gear Group


Item Part Number Qty. Description Rev.
1 299-0643 2 PISTON RING
2 299-0598 1 ROLLER BEARING
3 299-0644 1 COUPLING
4 299-0841 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
355-5572 1 PISTON, (die casted)
355-5575 1 O-RING, 52X3
355-5576 1 O-RING, 115X3
5 299-0594 7 CUP SPRING
6 299-0599 1 SUPPORT SHIM
7 299-0600 1 ROLLER BEARING
8 299-0641 11 FRICTION DISC
9 299-0642 11 STATIC DISC
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
298-0440 AR SNAP RING, 3.5
298-0441 AR SNAP RING, 3.0
298-0442 AR SNAP RING, 2.5
298-0443 AR SNAP RING, 2.0
304-2632 AR SNAP RING, 3.25
304-2633 AR SNAP RING, 3.75
304-2634 AR SNAP RING, 2.25
304-2635 AR SNAP RING, 2.75
12 299-0605 1 DISC CARRIER
13 299-0602 1 ROLLER BEARING
14 298-0444 AR RETAINING RING, 3.20
298-0445 AR RETAINING RING, 3.10
298-0446 AR RETAINING RING, 3.00
298-0447 AR RETAINING RING, 2.90
298-0448 AR RETAINING RING, 2.80
298-0449 AR RETAINING RING, 2.70
298-0450 AR RETAINING RING, 2.60
303-8562 AR RETAINING RING, 2.50
303-8563 AR RETAINING RING, 2.40
304-2597 AR RETAINING RING, 2.30
304-2598 AR RETAINING RING, 2.20
304-2599 AR RETAINING RING, 2.10
15 299-0604 1 ROLLER BEARING

31200257 TL1055, TL1255 4-47


ENGINE & ATTACHING PARTS

Figure 4-13 ZF Transmission - 1st Shaft Group

4-48 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-13 ZF Transmission - 1st Shaft Group


Item Part Number Qty. Description Rev.
1 299-0643 2 PISTON RING
2 299-0596 1 ROLLER BEARING
3 298-7238 1 COUPLING
4 299-0841 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
355-5572 1 PISTON, (die casted)
355-5575 1 O-RING, 52X3
355-5576 1 O-RING, 115X3
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
7 298-7233 2 RETAINING RING
8 299-0641 12 FRICTION DISC
9 299-0642 12 STATIC DISC
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
298-0440 AR SNAP RING, 3.5
298-0441 AR SNAP RING, 3.0
298-0442 AR SNAP RING, 2.5
298-0443 AR SNAP RING, 2.0
304-2632 AR SNAP RING, 3.25
304-2633 AR SNAP RING, 3.75
304-2634 AR SNAP RING, 2.25
304-2635 AR SNAP RING, 2.75
12 299-6620 2 ROLLER CAGE
13 299-0595 1 DISC CARRIER
14 304-2621 1 ROLLER BEARING, (inner ring)
304-2622 1 ROLLER BEARING, (outer ring)

31200257 TL1055, TL1255 4-49


ENGINE & ATTACHING PARTS

Figure 4-14 ZF Transmission - 2nd Shaft Group

4-50 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-14 ZF Transmission - 2nd Shaft Group


Item Part Number Qty. Description Rev.
1 299-0643 2 PISTON RING
2 299-0598 1 ROLLER BEARING
3 299-0645 1 COUPLING
4 299-0841 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
355-5572 1 PISTON, (die casted)
355-5575 1 O-RING, 52X3
355-5576 1 O-RING, 115X3
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
7 298-7233 2 RETAINING RING
8 299-0641 8 FRICTION DISC
9 299-0642 8 STATIC DISC
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
298-0440 AR SNAP RING, 3.5
298-0441 AR SNAP RING, 3.0
298-0442 AR SNAP RING, 2.5
298-0443 AR SNAP RING, 2.0
304-2632 AR SNAP RING, 3.25
304-2633 AR SNAP RING, 3.75
304-2634 AR SNAP RING, 2.25
304-2635 AR SNAP RING, 2.75
12 299-6620 2 ROLLER CAGE
13 299-0597 1 DISC CARRIER
14 304-2621 1 ROLLER BEARING, (inner ring)
304-2622 1 ROLLER BEARING, (outer ring)

31200257 TL1055, TL1255 4-51


ENGINE & ATTACHING PARTS

Figure 4-15 ZF Transmission - 3rd Shaft Group

4-52 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-15 ZF Transmission - 3rd Shaft Group


Item Part Number Qty. Description Rev.
1 1 ROLLER BEARING ASSY
321-5023 1 BEARING OUTER RING
321-5024 1 BEARING INNER RING
2 1 ROLLER BEARING ASSY
321-5021 1 RING
321-5022 1 ROLLER CAGE
3 299-0601 1 DISC CARRIER
4 298-0439 AR SNAP RING, 4.0
298-0440 AR SNAP RING, 3.5
298-0441 AR SNAP RING, 3.0
298-0442 AR SNAP RING, 2.5
298-0443 AR SNAP RING, 2.0
304-2632 AR SNAP RING, 3.25
304-2633 AR SNAP RING, 3.75
304-2634 AR SNAP RING, 2.25
304-2635 AR SNAP RING, 2.75
5 298-7412 1 END SHIM
6 299-0641 8 FRICTION DISC
7 299-0642 8 STATIC DISC
8 299-0835 2 RETAINING RING
9 298-7413 1 WASHER
10 299-0647 7 CUP SPRING
11 299-0841 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
355-5572 1 PISTON, (die casted)
355-5575 1 O-RING, 52X3
355-5576 1 O-RING, 115X3
12 299-0646 1 COUPLING
13 299-0650 1 ROLLER BEARING
14 299-0643 2 PISTON BEARING

31200257 TL1055, TL1255 4-53


ENGINE & ATTACHING PARTS

Figure 4-16 ZF Transmission - 4th Shaft Group

4-54 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-16 ZF Transmission - 4th Shaft Group


Item Part Number Qty. Description Rev.
1 299-0643 2 PISTON RING
2 299-0598 1 ROLLER BEARING
3 299-0651 1 COUPLING
4 299-0841 Ref PISTON, (rubber bonded piston no longer available, replace with the following
three parts)
355-5572 1 PISTON, (die casted)
355-5575 1 O-RING, 52X3
355-5576 1 O-RING, 115X3
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
7 298-7233 2 RETAINING RING
8 299-0641 8 FRICTION DISC
9 299-0642 8 STATIC DISC
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
298-0440 AR SNAP RING, 3.5
298-0441 AR SNAP RING, 3.0
298-0442 AR SNAP RING, 2.5
298-0443 AR SNAP RING, 2.0
304-2632 AR SNAP RING, 3.25
304-2633 AR SNAP RING, 3.75
304-2634 AR SNAP RING, 2.25
304-2635 AR SNAP RING, 2.75
12 299-6620 2 ROLLER CAGE
13 299-0603 1 DISC CARRIER
14 299-0604 1 ROLLER BEARING

31200257 TL1055, TL1255 4-55


ENGINE & ATTACHING PARTS

Figure 4-17 ZF Transmission - Power Take-Off

4-56 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-17 ZF Transmission - Power Take-Off


Item Part Number Qty. Description Rev.
1 299-0468 1 SHAFT SEAL
2 331-0104 1 HOUSING
3 298-7235 2 CYLINDRICAL PIN
4 298-7414 15 HEX HD CAPSCREW, 10X80 mm
5 298-7877 21 HEX HD CAPSCREW, 10X30 mm
6 299-0655 1 GASKET
7 299-0650 2 ROLLER BEARING
8 299-0652 1 SHAFT
9 299-0653 1 PISTON RING
10 299-0596 2 ROLLER BEARING
11 299-0654 1 SHAFT

31200257 TL1055, TL1255 4-57


ENGINE & ATTACHING PARTS

Figure 4-18 ZF Transmission - Control Unit & Pressure Regulator

Y6

Y4

Y5

Y3

4-58 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-18 ZF Transmission - Control Unit & Pressure Regulator


Item Part Number Qty. Description Rev.
1 299-0658 1 VALVE
2 Ref HOUSING, (see Figure 4-10 for details)
3 299-0840 3 SOLENOID VALVE
4 NSS 4 CAPSCREW, 6X12 mm
5 NSS 4 BRACKET
6 299-0660 1 COMPRESSED SPRING
7 299-0659 1 PISTON
8 299-0656 1 GASKET
9 299-6635 1 PLATE
10 298-7415 46 HEX HD CAPSCREW
11 299-7092 1 INTERMEDIATE SHEET
12 299-0657 1 COMPRESSED SPRING
13 299-0897 1 BALL
14 Ref VALVE HOUSING, (see Figure 4-19 for details)
15 16 WASHER
16 298-7416 16 HEX HD CAPSCREW, 8X60 mm
17 299-0839 1 SOLENOID VALVE

31200257 TL1055, TL1255 4-59


ENGINE & ATTACHING PARTS

Figure 4-19 ZF Transmission - Gearshift System

Y1

Y2

4-60 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-19 ZF Transmission - Gearshift System


Item Part Number Qty. Description Rev.
1 298-0456 2 HEX HD CAPSCREW, 6X25 mm
2 298-7351 6 WASHER
3 298-7354 4 HEX HD CAPSCREW, 6X55 mm
4 299-0919 1 COVER
5 299-0662 1 GASKET
6 298-7417 1 SPACER
7 299-0606 1 VALVE ASSY, (includes items 8 thru 11)
8 NSS 2 SNAP RING
9 NSS 2 SPRING SLEEVE
10 NSS 2 COMPRESSED SPRING
11 NSS 1 PISTON
12 299-0663 1 PISTON
13 298-0451 AR WASHER, 2.0
298-0452 AR WASHER, 1.0
298-0453 AR WASHER, 0.5
298-0454 AR WASHER, 0.3
298-0455 AR WASHER, 0.2
14 298-7241 1 COMPRESSED SPRING
15 298-7240 1 COMPRESSED SPRING
16 299-6636 1 SLEEVE
17 299-0661 1 CONTROL PISTON
18 299-0839 2 SOLENOID VALVE
19 NSS 2 HEX HD CAPSCREW, 6X12 mm
20 NSS 2 BRACKET
21 298-7239 2 PLUG, 10 mm
22 2 O-RING
23 NSS 2 PLUG, 24 mm
24 304-2605 2 O-RING
25 298-7234 2 COMPRESSED SPRING
26 299-0898 2 BALL
27 348-2862 1 VALVE HOUSING
28 299-6621 1 ORIFICE

31200257 TL1055, TL1255 4-61


ENGINE & ATTACHING PARTS

Figure 4-20 ZF Transmission - Oil Pump, Filter & Dipstick

4-62 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-20 ZF Transmission - Oil Pump, Filter & Dipstick


Item Part Number Qty. Description Rev.
1 298-7239 2 PLUG, 10X1 mm
2 2 O-RING
3 298-7419 1 HEX HD CAPSCREW, 10X50 mm
4 298-7877 1 HEX HD CAPSCREW, 10X30 mm
5 298-7418 4 CAPSCREW, 12X80 mm
6 299-0920 1 PUMP
418-6344 1 O-RING, (located between two halves of oil pump)
7 298-7261 3 O-RING
8 298-7352 1 O-RING
9 299-0900 1 FILTER
10 299-0359 1 DIPSTICK
11 335-3833 1 DIPSTICK TUBE
12 298-7347 2 CAPSCREW, 8X16 mm
13 298-7346 1 O-RING
14 Ref O-RING, (in between oil pump and implement pump), (see Figure 4-1 for details)
15 344-7016 1 O-RING, (located between oil pump and transmission)

31200257 TL1055, TL1255 4-63


ENGINE & ATTACHING PARTS

Figure 4-21 ZF Transmission - Transfer Box

4-64 TL1055, TL1255 31200257


ENGINE & ATTACHING PARTS

Figure 4-21 ZF Transmission - Transfer Box


Item Part Number Qty. Description Rev.
315-2005 Ref TRANSFER BOX, (TL1055 Before S/N TBM01271; TL1255 Before
S/N TBN00760), (no longer available, order 375-4580 for service), (includes
items 1 thru 23)
375-4580 1 TRANSFER BOX, (TL1055 S/N TBM01271 & After; TL1255 S/N TBN00760 &
After), (includes all items)
1 298-7345 4 HEX HD CAPSCREW, (two per side)
2 361-9156 2 TAB WASHER, (one per side)
3 298-7350 2 WASHER, (one per side)
4 303-8568 2 FLANGE, (one per side)
5 299-7086 2 SCREEN SHEET, (one per side)
6 299-0470 3 SHAFT SEAL
7 298-7235 2 CYLINDRICAL PIN
8 433-4168 19 HEX HD CAPSCREW, 10X50 mm, (TL1055 Before S/N TBM01271; TL1255
Before S/N TBN00760)
433-4168 22 HEX HD CAPSCREW, 10X50 mm, (TL1055 S/N TBM01271 & After;
TL1255 S/N TBN00760 & After)
9 303-8561 2 PLUG
10 298-7236 4 STUD, 3X5
11 NSS 1 PLATE
12 299-0591 1 BREATHER
13 1 HEX HD CAPSCREW, 10X30 mm
14 361-9157 Ref HOUSING, (TL1055 Before S/N TBM01271; TL1255 Before S/N
TBN00760), (no longer available; order both 433-4166 & 433-4165 housings,
item 24 and quantity 22 of item 8)
433-4166 1 HOUSING, (TL1055 S/N TBM01271 & After; TL1255 S/N TBN00760 &
After)
15 299-0650 4 ROLLER BEARING
16 305-5424 1 OUTPUT SHAFT
17 4 TAPERED ROLLER BEARING
311-9612 1 CUP
311-9613 1 CONE
18 305-5425 1 IDLER GEAR
19 304-2617 1 IDLER GEAR
20 1 INPUT SHAFT
314-7795 1 INPUT GEAR
314-7798 1 SEAL
21 361-9158 Ref HOUSING, (TL1055 Before S/N TBM01271; TL1255 Before S/N
TBN00760), (no longer available; order both 433-4165 & 433-4166 housings,
item 24 and quantity 22 of item 8)
433-4165 1 HOUSING, (TL1055 S/N TBM01271 & After; TL1255 S/N TBN00760 &
After)
22 304-2615 1 HEX NUT, 16 mm
23 304-2614 1 SLEEVE
24 433-4167 1 HEX BOLT, 10X65 mm, (TL1055 S/N TBM01271 & After; TL1255
S/N TBN00760 & After)

31200257 TL1055, TL1255 4-65


ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-66 TL1055, TL1255 31200257


SECTION 5
DRIVE TRAIN

31200257 TL1055, TL1255


DRIVE TRAIN

Figure 5-1 Front Axle Assembly

5-2 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-1 Front Axle Assembly


Item Part Number Qty. Description Rev.
299-1306 1 FRONT AXLE ASSY, (includes items 1 thru 202) C, 3
1 299-0567 1 FRONT AXLE, (includes items 101 thru 104) C
3 298-8237 1 RETAINING PLATE
4 298-0498 2 SWIVEL NUT BRANCH TEE, -06
5 298-1393 2 HOSE ASSY
6 298-1610 4 CONNECTOR, (includes o-ring)
7 298-7432 2 HEX HD CAPSCREW, 1-8UNCX10, (torque to 545-595 lb-ft)
8 298-1632 2 HARDENED FLAT WASHER, 1
9 298-0463 2 CONNECTOR, (includes o-ring)
298-1596 1 O-RING
12 298-7878 4 HEX HD CAPSCREW, M20X2.5X65, (torque to 290-340 lb-ft)
13 298-7852 4 HARDENED WASHER, 7/8
15 298-1612 1 LUBE FITTING, STRAIGHT 1/8
16 298-0507 1 ELBOW, 90 DEGREES, (swivel nut)
323-2084 1 SWAY PIVOT BEARING ASSY, (Includes items 17 & 18)
17 299-0272 1 SWAY PIVOT WELDMENT
18 298-7280 1 SPHERICAL BEARING
101 Ref FRONT AXLE - CENTRAL HOUSING & STEERING,
(see Figure 5-2 for details)
102 Ref FRONT AXLE - DIFFERENTIAL, (see Figure 5-3 for details)
103 Ref FRONT AXLE - HUB REDUCTION, (see Figure 5-4 for details)
104 Ref FRONT AXLE - BRAKES, (see Figure 5-5 for details)
201 AR LOCTITE® 242TM
202 AR LOCTITE® 545TM

331-0806 1 HOIST LUGS INSTALLATION, (includes items 301 thru 308 & items D
301 to 310 on Figure 5-6)
301 298-7432 8 HEX HD CAPSCREW
AR LOCTITE® 242TM
302 298-7852 2 WASHER, 7/8
303 298-7878 2 HEX HD SCREW, 20X65 mm
304 298-1612 1 LUBE FITTING, STRAIGHT, 1/8
305 298-1632 8 WASHER
306 298-8237 4 RETAINER PLATE
307 331-0807 1 AXLE HOIST LUG
308 1 SWAY PIVOT BEARING LIFT LUG BRACKET

31200257 TL1055, TL1255 5-3


DRIVE TRAIN

Figure 5-2 Front Axle - Central Housing & Steering

5-4 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-2 Front Axle - Central Housing & Steering


Item Part Number Qty. Description Rev.
1 305-2113 2 PLUG
2 304-4560 4 O-RING
3 298-7872 4 CYLINDER BOLT
4 305-2049 2 INTERMEDIATE COVER
5 305-2112 3 PLUG
6 305-2077 1 HOUSING
7 299-7134 1 VENT
8 299-0821 1 CIRCLIP
9 299-7161 1 PLUG
10 305-2111 3 MAGNETIC PLUG
11 305-2078 2 SUPPORT ASSY, (includes items 12 thru 16)
12 299-0801 2 SUPPORT
13 299-0221 2 THRUST BUSHING
14 299-0800 4 REDUCTION BUSHING
15 298-1857 2 GREASE FITTING
16 299-7103 2 PLUG
17 305-2079 2 O-RING
18 305-2080 2 DUST EXCLUDER
21 299-7093 2 ARTICULATED TIE ROD
357-7672 2 TIE ROD NUT, M27X1.5
22 298-7871 2 O-RING
23 298-7872 5 CYLINDER BOLT
24 305-2050 1 CYLINDER
304-4561 1 SEAL KIT
25 305-5427 3 BOLT
26 305-5428 1 PLUG
27 299-7170 1 PLUG

31200257 TL1055, TL1255 5-5


DRIVE TRAIN

Figure 5-3 Front Axle - Differential

5-6 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-3 Front Axle - Differential


Item Part Number Qty. Description Rev.
1 305-2052 2 HEX BOLT
2 305-2053 2 LOCKING PLATE
3 305-2051 2 RING NUT
4 8C-8075 2 TAPER ROLLER BEARING
5 298-1865 20 BOLT
6 305-2054 1 DIFFERENTIAL CARRIER
7 305-5413 1 BEVEL GEAR SET
8 298-1873 1 SHIM
298-1874 1 SHIM
298-1875 1 SHIM
9 299-0230 10 DISC
10 299-0233 8 DISC
11 299-0231 2 DISC
12 299-0982 2 DIFFERENTIAL SIDE GEAR
13 298-7859 4 FRICTION WASHER
14 299-0822 4 DIFFERENTIAL PINION
15 299-0232 2 PIN
16 298-1876 16 BOLT
17 299-0825 1 TAPER ROLLER BEARING
18 298-7863 1 SHIM
298-7864 1 SHIM
298-7865 1 SHIM
298-7866 1 SHIM
19 298-1866 1 SHIM
298-1867 1 SHIM
298-1868 1 SHIM
298-1869 1 SHIM
298-1870 1 SHIM
20 298-1871 1 SPACER
21 299-0826 1 TAPER ROLLER BEARING
22 299-0488 1 SEAL
23 299-7162 1 COVER PLATE
24 299-7163 1 FLANGE
25 298-7862 1 O-RING
26 298-7861 1 NUT

31200257 TL1055, TL1255 5-7


DRIVE TRAIN

Figure 5-4 Front Axle - Hub Reduction

27 30

7
6
1
5
32
4 8
34
28 38 39
10 40
35
11
12 29 41
28
15 17
18 31
16
19
20 33
3
36 42
14 37
21
11

2
13 22
23 26
6 7

K1
K2
K3
K4
K5
24
25

PAP9470

5-8 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-4 Front Axle - Hub Reduction


Item Part Number Qty. Description Rev.
1 305-5414 2 AXLE CASE
2 298-8300 4 COUNTERSUNK BOLT
3 305-5429 40 BOLT
4 305-2055 2 BOLT
5 298-1853 2 NUT
6 298-1865 24 BOLT
7 298-1857 4 GREASE FITTING
8 305-2081 2 PIVOT PIN
10 298-1860 2 SHIM
298-1861 2 SHIM
298-1862 2 SHIM
11 303-8572 2 DUST SEAL
12 305-2082 2 BUSHING
13 305-2083 2 PIVOT PIN, (includes items 11 & 14)
14 299-0223 2 BEARING
15 299-0827 2 CIRCLIP
16 299-0236 2 REDUCTION BUSHING, (includes items 17 thru 20)
17 299-0821 2 CIRCLIP
18 299-0235 2 BALL BEARING
19 299-0520 2 SEAL
20 298-1877 2 O-RING
21 498-0998 2 JOINT & SHAFT ASSY, (verify if this is stamped with a /1 or /2)
360-2846 1 YOKE SHAFT, HUB SIDE, (only serviceable on the /2 assembly, no
replacement available for the /1 assembly)
360-2847 1 YOKE SHAFT, DIFFERENTIAL SIDE, (only serviceable on the /2 assembly,
no replacement available for the /1 assembly)
360-2848 1 CENTER BODY, (only serviceable on the /2 assembly, no replacement
available for the /1 assembly)
360-2845 2 CROSS KIT, (only serviceable on the /1 assembly), (includes circlips)
474-3115 2 CROSS KIT, (only serviceable on the /2 assembly), (includes circlips)
22 465-0259 2 SEAL
23 299-0227 2 THRUST BUSHING
24 Kit 4 STEERING ADJUST BOLT
25 Kit 4 NUT
26 Kit 2 STEERING CASE
27 477-1735 2 SEAL
28 299-0828 4 TAPER ROLLER BEARING
29 299-7168 2 WHEEL HUB
30 298-7274 20 WHEEL STUD
31 298-8297 2 O-RING
32 299-0243 2 CIRCLIP
33 298-8296 16 STUD
34 299-0245 2 RING GEAR SUPPORT
35 299-7169 2 LOCKING PLATE
36 298-8295 16 NUT
37 399-1141 2 RING GEAR
38 299-0246 8 CIRCLIP
39 299-0247 8 PLANET GEAR
40 299-0248 8 BEARING

31200257 TL1055, TL1255 5-9


DRIVE TRAIN

Figure 5-4 Front Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.
41 305-2085 2 PLANET GEAR CARRIER
42 299-7170 2 PLUG

K1 305-5430 1 PLANET CARRIER KIT, (includes items 38 thru 41)


K2 399-1141 1 RING GEAR SUPPORT, (includes items 32, 34 & 37)
K3 299-7094 1 POSITION KIT, (left), (includes one each of items 23 & 26)
K4 299-7095 1 POSITION KIT, (right), (includes one each of items 23 & 26)
K5 305-5426 4 STEERING ADJUST BOLT KIT, (includes items 24 & 25)

5-10 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-4 Front Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 5-11


DRIVE TRAIN

Figure 5-5 Front Axle - Brakes

5-12 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-5 Front Axle - Brakes


Item Part Number Qty. Description Rev.
1 305-2065 2 INTERMEDIATE BRAKE DISC
2 305-5440 6 ADJUSTING BOLT
3 305-5439 6 SPRING
4 298-7870 4 LOCKWASHER
5 298-7867 4 NUT
6 305-5415 4 BOLT
7 299-0812 6 BRAKE DISC
8 502-6130 6 INTERMEDIATE BRAKE DISC
9 299-0811 2 REDUCTION BUSHING
10 305-2066 2 INTERMEDIATE BRAKE DISC
11 305-2067 2 RING
12 305-5442 2 PINION
13 305-5443 2 O-RING
14 305-2068 2 LOCKING PLATE
15 305-5441 2 HEXAGON BOLT
16 299-0237 1 BELLEVILLE WASHER
17 305-2057 2 O-RING
18 305-5444 2 ROLL PIN
19 305-2056 2 PISTON
20 305-2060 4 BACK-UP RING
21 305-2061 4 SEAL
22 299-7103 4 PLUG
23 298-7873 4 BLEEDING BOLT
24 305-2058 2 INTERMEDIATE COVER
25 305-2059 4 CYLINDER BOLT
26 304-4560 2 O-RING
27 305-2062 2 PISTON
28 305-2063 2 O-RING
29 305-2064 2 BACK-UP RING

31200257 TL1055, TL1255 5-13


DRIVE TRAIN

Figure 5-6 Rear Axle Assembly

1
1
18
18
55 17
17
4
4 12
12
202
202 201
201
6
6
9
9 202
202 13
13
202
202
9
9
202
202 15
15
202
202
16
16
202
202

103
103 6
6
202
202

102
102
101
101 104
104

3
3
8
8

302
302 77
201
201
303
303
307
307

304
304
308
308
310

309
309

305
305

301
301
306
306

305
305

301
301

PAL2562
PAP4950

5-14 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-6 Rear Axle Assembly


Item Part Number Qty. Description Rev.
299-1307 1 REAR AXLE ASSY, (includes items 1 thru 202) E, 5
1 299-0259 1 REAR AXLE, (includes items 101 thru 104), (TL1055 Before S/N TBM00691;
TL1255 Before S/N TBN00365)
331-3991 1 REAR AXLE, (includes items 101 thru 104), (TL1055 S/N TBM00691 & After;
TL1255 S/N TBN00365 & After)
3 298-8237 1 RETAINING PLATE
4 298-0498 1 SWIVEL NUT BRANCH TEE, -06
5 298-1393 1 HOSE ASSY, (TL1055 Before S/N TBM00691; TL1255 Before S/N
TBN00365)
331-4369 1 HOSE ASSY, (TL1055 S/N TBM00691 & After; TL1255 S/N TBN00365 &
After)
6 298-1610 2 CONNECTOR, (includes o-ring)
7 298-7432 2 HEX HD CAPSCREW, 1-8UNCX10, (torque to 545-595 lb-ft)
8 298-1632 2 HARDENED FLAT WASHER, 1
9 298-0463 2 CONNECTOR, (includes o-ring)
298-1596 1 O-RING
12 298-7878 4 HEX HD CAPSCREW, M20X2.5X65, (torque to 290-340 lb-ft)
13 298-7852 4 HARDENED WASHER, 7/8
15 298-1612 1 LUBE FITTING, STRAIGHT 1/8
16 298-0507 1 ELBOW, 90 DEGREES, (swivel nut)

323-2084 1 SWAY PIVOT BEARING ASSY, (includes items 17 & 18)


17 299-0272 1 SWAY PIVOT WELDMENT
18 298-7280 1 SPHERICAL BEARING
101 Ref REAR AXLE - CENTRAL HOUSING & STEERING,
(see Figure 5-7 for details)
102 Ref REAR AXLE - DIFFERENTIAL, (see Figure 5-8 for details)
103 Ref REAR AXLE - HUB REDUCTION, (see Figure 5-9 for details)
104 Ref REAR AXLE - BRAKES, (see Figure 5-10 for details)
201 AR LOCTITE® 242TM
202 AR LOCTITE® 545TM

331-0806 1 HOIST LUGS INSTALLATION, (includes items 301 to 310 & items 301 thru 308 D
on Figure 5-1)
301 298-7432 8 HEX HEAD CAPSCREW
AR LOCTITE® 242TM
302 298-7852 2 WASHER, 7/8
303 298-7878 2 HEX HD CAPSCREW, 20X65 mm
304 298-1612 2 LUBE FITTING, STRAIGHT, 1/8
305 298-1632 8 WASHER
306 298-8237 2 RETAINER PLATE
307 331-0807 1 AXLE HOIST
308 1 SWAY PIVOT BEARING LIFT LUG BRACKET
309 1 RETAINING BASE PLATE
310 1 LIFTING LUG

31200257 TL1055, TL1255 5-15


DRIVE TRAIN

Figure 5-7 Rear Axle - Central Housing & Steering

5-16 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-7 Rear Axle - Central Housing & Steering


Item Part Number Qty. Description Rev.
1 305-2113 2 PLUG, (TL1055 Before S/N TBM00691; TL1255 Before S/N TBN00365)
2 304-4560 4 O-RING
3 298-7872 4 CYLINDER BOLT
4 305-2049 2 INTERMEDIATE COVER, (Before Axle S/N KITA737006)
371-2518 2 INTERMEDIATE COVER, (Axle S/N KITA737006 & After)
5 305-2112 3 PLUG
6 305-2077 1 HOUSING
7 299-7134 1 VENT
8 299-0821 1 CIRCLIP
9 299-7161 1 PLUG
10 305-2111 3 MAGNETIC PLUG
11 305-2078 2 SUPPORT ASSY, (includes items 12 thru 16)
12 299-0801 2 SUPPORT
13 299-0221 2 THRUST BUSHING
14 299-0800 4 REDUCTION BUSHING
15 298-1857 2 GREASE FITTING
16 299-7103 2 PLUG
17 305-2079 2 O-RING
18 305-2080 2 DUST EXCLUDER
21 299-7093 2 ARTICULATED TIE ROD, (TL1055 Before S/N TBM00691; TL1255 Before
S/N TBN00365)
493-5897 2 ARTICULATED TIE ROD, (TL1055 S/N TBM00691 & After; TL1255 S/N
TBN00365 & After)
357-7672 2 TIE ROD NUT, M27X1.5
22 298-7871 2 O-RING
23 298-7872 5 CYLINDER BOLT
24 305-2050 1 CYLINDER
304-4561 1 SEAL KIT
25 305-5427 3 BOLT
26 305-5428 1 PLUG
27 299-7170 1 PLUG

31200257 TL1055, TL1255 5-17


DRIVE TRAIN

Figure 5-8 Rear Axle - Differential

5-18 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-8 Rear Axle - Differential


Item Part Number Qty. Description Rev.
1 305-2052 2 HEXAGON BOLT
2 305-2053 2 LOCKING PLATE, (Before Axle S/N KITA737006)
371-2519 2 LOCKING PLATE, (Axle S/N KITA737006 & After)
3 305-2051 2 RING NUT
4 8C-8075 2 TAPER ROLLER BEARING
5 298-1865 20 BOLT
6 305-2069 1 DIFFERENTIAL CARRIER
7 299-0232 2 PIN
8 8C-7291 2 FRICTION WASHER
9 473-1858 2 DIFFERENTIAL SIDE GEAR
10 299-0822 4 DIFFERENTIAL PINION
11 298-7859 4 FRICTION WASHER
12 298-8301 15 BOLT
13 299-0825 1 TAPER ROLLER BEARING
14 298-7863 1 SHIM
298-7864 1 SHIM
298-7865 1 SHIM
298-7866 1 SHIM
15 371-2499 1 SPACER, 5.000 mm, (as required), (Before Axle S/N KITA723448 must
replace items 15, 16 and 24 together as they are not interchangeable with
prior design)
371-2500 1 SPACER, 5.025 mm, (as required)
371-2501 1 SPACER, 5.050 mm, (as required)
371-2502 1 SPACER, 5.075 mm, (as required)
16 371-2503 1 SPACER, (Before Axle S/N KITA723448 must replace items 15, 16 and 24
together as they are not interchangeable with prior design)
17 299-0826 1 TAPER ROLLER BEARING
18 299-0488 1 SEAL
19 299-7162 1 COVER PLATE
20 299-7163 1 FLANGE
21 298-7862 1 O-RING
22 298-7861 1 NUT
23 305-5416 1 BEVEL GEAR SET
24 371-2489 1 SPACER, 60.5X50X11.8 mm, (as required)
371-2490 1 SPACER, 60.5X50X11.9 mm, (as required)
371-2491 1 SPACER, 60.5X50X12.0 mm, (as required)
371-2492 1 SPACER, 60.5X50X12.1 mm, (as required)
371-2493 1 SPACER, 60.5X50X12.2 mm, (as required)
371-2494 1 SPACER, 60.5X50X12.3 mm, (as required)
371-2495 1 SPACER, 60.5X50X12.4 mm, (as required)
371-2496 1 SPACER, 60.5X50X12.5 mm, (as required)
371-2497 1 SPACER, 60.5X50X12.6 mm, (as required)
371-2498 1 SPACER, 60.5X50X12.7 mm, (as required)

31200257 TL1055, TL1255 5-19


DRIVE TRAIN

Figure 5-9 Rear Axle - Hub Reduction

27 30

7
6
1
5
32
4 8
34
28 38 39
10 40
35
11
12 29 41
28
15 17
18 31
16
19
20 33
3
36 42
14 37
21
11

2
13 22
23 26
6 7

K1
K2
K3
K4
K5
24
25

PAP9470

5-20 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-9 Rear Axle - Hub Reduction


Item Part Number Qty. Description Rev.
1 305-5417 2 AXLE CASE, (Before Axle S/N KITA737006)
385-8768 2 AXLE CASE, (Axle S/N KITA737006 thru Axle S/N KITA742695)
385-8769 2 AXLE CASE, (Axle S/N KITA742695 & After)
2 298-8300 4 COUNTERSUNK BOLT
3 305-5429 40 BOLT, (TL1055 Before S/N TBM00691; TL1255 Before S/N TBN00365)
371-2488 40 BOLT, (TL1055 S/N TBM00691 & After; TL1255 S/N TBN00365 & After)
4 305-2055 2 BOLT
5 298-1853 2 NUT
6 298-1865 24 BOLT
7 298-1857 4 GREASE FITTING
8 305-2081 2 PIVOT PIN
10 298-1860 2 SHIM
298-1861 2 SHIM
298-1862 2 SHIM
11 303-8572 4 DUST SEAL
12 305-2082 2 BUSHING
13 305-2083 2 PIVOT PIN, (includes items 11 & 14)
14 299-0223 2 BEARING
15 299-0827 2 CIRCLIP
16 299-0236 2 REDUCTION BUSHING, (includes items 17 thru 20)
17 299-0821 2 CIRCLIP
18 299-0235 2 BALL BEARING
19 299-0520 2 SEAL
20 298-1877 2 O-RING
21 498-0998 2 JOINT & SHAFT ASSY, (TL1055 Before S/N TBM00691; TL1255 Before
S/N TBN00365), (verify if this is stamped with a /1 or /2)
476-1886 2 JOINT & SHAFT ASSY, (TL1055 S/N TBM00691 & After; TL1255
S/N TBN00365 & After)
360-2846 1 YOKE SHAFT, (hub side), (TL1055 Before S/N TBM00691; TL1255 Before
S/N TBN00365), (only serviceable on the /2 assembly, no replacement available
for the /1 assembly)
360-2847 1 YOKE SHAFT, (differential side), (TL1055 Before S/N TBM00691; TL1255
Before S/N TBN00365), (only serviceable on the /2 assembly, no replacement
available for the /1 assembly)
360-2848 1 CENTER BODY, (TL1055 Before S/N TBM00691; TL1255 Before S/N
TBN00365), (only serviceable on the /2 assembly, no replacement available for
the /1 assembly)
360-2845 2 CROSS KIT, (TL1055 Before S/N TBM00691; TL1255 Before
S/N TBN00365), (only serviceable on the /1 assembly), (includes circlips)
474-3115 2 CROSS KIT, (TL1055 S/N TBM00691 & After; TL1255 S/N TBN00365 &
After), (only serviceable for the applicable axle s/n or on the /2 assembly),
(includes circlips)
22 465-0259 2 SEAL
23 299-0227 2 THRUST BUSHING
24 298-1863 4 STEERING ADJUST BOLT, (TL1055 Before S/N TBM00691; TL1255 Before
S/N TBN00365)
371-2487 4 STEERING ADJUST BOLT, (TL1055 S/N TBM00691 & After; TL1255
S/N TBN00365 & After)
25 298-7868 4 NUT
26 Kit 2 STEERING CASE
27 477-1735 2 SEAL

31200257 TL1055, TL1255 5-21


DRIVE TRAIN

Figure 5-9 Rear Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.
28 299-0828 4 TAPER ROLLER BEARING
29 299-7168 2 WHEEL HUB
30 298-7274 20 WHEEL STUD
31 298-8297 2 O-RING
32 299-0243 2 CIRCLIP
33 298-8296 16 STUD
34 299-0245 2 RING GEAR SUPPORT
35 299-7169 2 LOCKING PLATE
36 298-8295 16 NUT
37 399-1141 2 RING GEAR, (TL1055 Before S/N TBM00691; TL1255 Before S/N TBN00365)
350-2527 2 RING GEAR, (TL1055 S/N TBM00691 & After; TL1255 S/N TBN00365 &
After)
38 299-0246 6 CIRCLIP
39 299-0247 6 PLANET GEAR
40 299-0248 6 BEARING
41 305-5419 2 PLANET GEAR CARRIER
42 299-7170 2 PLUG

K1 299-0810 1 PLANET CARRIER KIT, (includes items 38 thru 41)


K2 399-1141 1 RING GEAR SUPPORT, (includes items 32, 34 & 37)
K3 299-7094 1 POSITION KIT, (right), (includes one each of items 23 & 26)
K4 299-7095 1 POSITION KIT, (left), (includes one each of items 23 & 26)
K5 305-5426 4 STEERING ADJUST BOLT KIT, (includes items 24 & 25)

5-22 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-9 Rear Axle - Hub Reduction (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 5-23


TL1055 Before S/N TBM00691
DRIVE TRAIN TL1255 Before S/N TBN00365

Figure 5-10 Rear Axle - Brakes

5-24 TL1055, TL1255 31200257


TL1055 Before S/N TBM00691
TL1255 Before S/N TBN00365 DRIVE TRAIN

Figure 5-10 Rear Axle - Brakes


Item Part Number Qty. Description Rev.
1 305-2070 2 INTERMEDIATE COVER
2 298-7873 2 BLEEDING BOLT
3 299-7103 2 PLUG
4 305-2059 4 CYLINDER BOLT
5 305-2060 2 BACK-UP RING
6 305-2061 2 SEAL
7 305-2071 2 PISTON
8 305-2063 2 O-RING
9 305-2064 2 BACK-UP RING
10 305-2072 2 INTERMEDIATE BRAKE DISC
11 305-5420 6 ADJUSTING BOLT
12 305-5439 6 SPRING
13 305-5421 6 WASHER
14 305-5422 6 NUT
15 299-0812 6 BRAKE DISC
16 502-6130 6 INTERMEDIATE BRAKE DISC
17 299-0811 2 REDUCTION BUSHING
18 305-2066 2 INTERMEDIATE BRAKE DISC
19 304-4560 2 O-RING

31200257 TL1055, TL1255 5-25


TL1055 S/N TBM00691 & After
DRIVE TRAIN TL1255 S/N TBN00365 & After

Figure 5-10 Rear Axle - Brakes

5-26 TL1055, TL1255 31200257


TL1055 S/N TBM00691 & After
TL1255 S/N TBN00365 & After DRIVE TRAIN

Figure 5-10 Rear Axle - Brakes


Item Part Number Qty. Description Rev.
1 349-8602 2 SPACER
2 299-0812 6 BRAKE DISC
3 502-6130 6 INTERMEDIATE BRAKE DISC
4 299-0811 2 REDUCTION BUSHING
5 349-8601 6 ADJUSTING BOLT
6 299-0241 6 SPRING
7 298-1881 6 ADJUSTING BOLT
8 299-0240 6 SPRING
9 349-8600 2 PISTON
10 349-8595 2 BACK-UP RING
11 349-8596 2 O-RING
12 298-1878 2 BOLT
13 298-1878 2 SEAL WASHER
14 298-7873 2 BLEEDING BOLT
15 299-7103 2 PLUG
16 349-8599 2 O-RING
17 349-8597 2 BACK-UP RING
18 350-2524 2 PILOT BOLT

31200257 TL1055, TL1255 5-27


DRIVE TRAIN

Figure 5-11 Drive Shaft

1
5
105
2

8 4 3
104
7

9
7 10
109
6 110

9
10 11

111
112

PAL3041

5-28 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-11 Drive Shaft


Item Part Number Qty. Description Rev.
1 Ref REAR AXLE ASSY, (see Figure 5-6 for details)
2 5V-2973 NLA STRAP BOLT, (torque to 55-60 lb-ft), (must replace when removed, do not
re-torque), (no longer available, use 432-3927 for replacement)
3 5V-2538 NLA STRAP, (no longer available, use 432-3927 for replacement)
4 299-0561 1 DRIVESHAFT, (TL1055 Before S/N TBM01320 excluding TBM01298; TL1255
Before S/N TBN00801 excluding TBN00785), (includes item 5)
5 299-0666 2 UNIVERSAL JOINT KIT
6 297-7037 2 HEX HD CAPSCREW, 7/16-14X2, GR5
7 298-7366 4 FLAT WASHER, 7/16
8 298-0556 2 LOCKNUT, 7/16-14
9 298-8150 2 DRIVESHAFT, (TL1055 Before S/N TBM01320 excluding TBM01298; TL1255
Before S/N TBN00801 excluding TBN00785), (includes item 10)
10 298-8173 4 UNIVERSAL JOINT KIT
11 Ref TRANSMISSION, (see Figure 4-8 for details)
104 299-0561 1 DRIVESHAFT, (TL1055 S/N TBM01320 & After including TBM01298; TL1255
S/N TBN00801 & After including TBN00785), (includes item 105)
105 299-0666 2 UNIVERSAL JOINT KIT
109 464-9546 1 DRIVESHAFT, (TL1055 S/N TBM01320 & After including TBM01298; TL1255
S/N TBN00801 & After including TBN00785), (includes item 110)
110 298-8173 2 UNIVERSAL JOINT KIT
111 1 DRIVESHAFT, (TL1055 S/N TBM01320 & After including TBM01298; TL1255
S/N TBN00801 & After including TBN00785), (includes item 112)
112 303-8584 2 UNIVERSAL JOINT KIT
200 432-3927 20 KIT, STRAP, DANA 1480, (not shown), (includes items 201 & 202)
201 NSS 20 STRAP, (not shown)
202 NSS 40 STRAP BOLT, 0.375-24X0.75, GR9, (not shown)

31200257 TL1055, TL1255 5-29


DRIVE TRAIN

Figure 5-12 Tires & Rims

TL1055

5-30 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-12 Tires & Rims


Item Part Number Qty. Description Rev.
4520481CP 1 TIRE SET, 14.00-24 BIAS, G-2 B
91355034CP 2 RH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, (includes items 1, 3 & 9) D
91355035CP 2 LH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, (includes items 1, 3 & 9) D

4520518CP 1 TIRE SET, 17.50-25 BIAS, G-2 C


91565028CP 2 RH TIRE & WHEEL ASSY, 17.50-25 BIAS, L-2, (includes items 2, 6 & 10) G
91565029CP 2 LH TIRE & WHEEL ASSY, 17.50-25 BIAS, L-2, (includes items 2, 6 & 10) G

1001152430CP 1 TIRE SET, 17.50-25, 16 PLY A


1001152415CP 2 RH TIRE & WHEEL ASSY, 17.50-25, 16 PLY, (includes items 2, 10 & 54) A
1001152416CP 2 LH TIRE & WHEEL ASSY, 17.50-25, 16 PLY, (includes items 2, 10 & 54) A

4520485 1 TIRE SET, 14.00-24 BIAS, ROCK TRED, G-3 A


91545010 4 TIRE & WHEEL ASSY, 14.00-24 BIAS, ROCK TRED, G-3, F
(includes items 1, 5 & 9)

4520521 1 TIRE SET, 17.50-25 BIAS, ROCK TRED, G-3 A


4520515 4 TIRE & WHEEL ASSY, 17.50-25 BIAS, ROCK TRED, G-3, B
(includes items 2, 6 & 10)

4520523 1 TIRE SET, 17.50-25 RADIAL, E-2/L-2 A


91565038 4 TIRE & WHEEL ASSY, 17.50-25 RADIAL, E-2/L-2, (includes items 2, 7 & 10) F

4520489 1 TIRE SET, 14.00-24 RADIAL, L-2/G-2 A


91415072 4 TIRE & WHEEL ASSY, 14.00-24 RADIAL, L-2/G-2, (includes items 1, 8 & 9) D

4520519CP 1 TIRE SET, 17.50-25 BIAS, FOAM FILLED, L-2 B


91565039CP 2 LH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, L-2, E
(includes items 2, 4 & 10)
91565040CP 2 RH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, L-2, E
(includes items 2, 4 & 10)

4520482CP 1 TIRE SET, 14.00-24 BIAS, FOAM FILLED, G-2 C


91355037CP 2 RH TIRE & WHEEL ASSY, 14.00-24 BIAS, FOAM FILLED, G-2, F
(includes items 1, 3 & 9)
91355038CP 2 LH TIRE & WHEEL ASSY, 14.00-24 BIAS, FOAM FILLED, G-2, F
(includes items 1, 3 & 9)

4520524 1 TIRE SET, 17.50-25 RADIAL, FOAM FILLED, E-2/L-2 A


91565041 4 TIRE & WHEEL ASSY, 17.50-25 RADIAL, FOAM FILLED, E-2/L-2, E
(includes items 2, 7 & 10)

4520490 1 TIRE SET, 14.00-24 RADIAL, FOAM FILLED, L-2/G-2 A


91365076 4 TIRE & WHEEL ASSY, 14.00-24 RADIAL, FOAM FILLED, L-2/G-2, E
(includes items 1, 8 & 9)

4520486 1 TIRE SET, 14.00-24 BIAS, ROCK TRED, FOAM FILLED, G-3 A
91545008 4 TIRE & WHEEL ASSY, 14.00-24 BIAS, ROCK TRED, FOAM FILLED, G-3, E
(includes items 1, 5 & 9)

31200257 TL1055, TL1255 5-31


DRIVE TRAIN

Figure 5-12 Tires & Rims (Continued)


Item Part Number Qty. Description Rev.
4520494 1 TIRE SET, 17.50-25 BIAS, ROCK TRED, FOAM FILLED, L-3 A
4520493 4 TIRE & WHEEL ASSY, 17.50-25 BIAS, ROCK TRED, FOAM FILLED, L-3, B
(includes items 2, 6 & 10)

1001121109CP 1 TIRE SET, 400/75-28, 16 PLY B


1001121103CP 4 TIRE & RIM ASSY, 400/75-28, 16 PLY, (includes items 9, 52 & 53) B

1001125410CP 1 TIRE SET, 400/75-28, 16 PLY, FOAM FILLED B


1001121105CP 4 TIRE & RIM ASSY, 400/75-28, 16 PLY, FOAM FILLED, 570lb, C
(includes items 9, 52 & 53)
1 91473206CP 1 WHEEL, 24-9.00, 0.219 OFFSET
2 91563250CP 1 WHEEL, 25-13.00, 1.687 OFFSET
3 91043084 1 TIRE, 14.00-24TG BIAS, G-2
4 4520314 1 TIRE, 17.50-25 BIAS, L-3
5 91543002 1 TIRE, 14.00-24TG BIAS, G-3
6 4520527 1 TIRE, 17.50-25 LOADER, L-2
7 8780047 1 TIRE, 17.50-25 RADIAL, E-2/L-2
8 91363215 1 TIRE, 14.00-24TG RADIAL, L-2/G-2
9 298-7311 1 VALVE STEM
10 299-0380 1 VALVE STEM
52 1001099976CP 1 WHEEL, 28X11, 0.219 OFFSET, (if equipped with Firestone 370/75-28)
53 1001120179 1 TIRE, 400/75-28, 16 PLY
54 8780039 1 TIRE, 17.50-25, 16 PLY LOADER L2

1001107821 1 TIRE SET, 14X24, SOLID, (includes items 101 & 102) 1
101 1001105782CP 2 RH TIRE & WHEEL ASSY, 14-24, SOLID B
102 1001105781CP 2 LH TIRE & WHEEL ASSY, 14-24, SOLID B
201 298-1744 10 WHEEL NUT

5-32 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-12 Tires & Rims (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 5-33


DRIVE TRAIN

Figure 5-12 Tires & Rims

TL1255

5-34 TL1055, TL1255 31200257


DRIVE TRAIN

Figure 5-12 Tires & Rims


Item Part Number Qty. Description Rev.
4520518CP 1 TIRE SET, 17.50-25 BIAS, G-2 C
91565028CP 2 RH TIRE & WHEEL ASSY, 17.50-25 BIAS, G-2, (includes items 2, 6 & 10) G
91565029CP 2 LH TIRE & WHEEL ASSY, 17.50-25 BIAS, G-2, (includes items 2, 6 & 10) G

1001152430CP 1 TIRE SET, 17.50-25, 16 PLY A


1001152415CP 2 RH TIRE & WHEEL ASSY, 17.50-25, 16 PLY, (includes items 2, 10 & 54) A
1001152416CP 2 LH TIRE & WHEEL ASSY, 17.50-25, 16 PLY, (includes items 2, 10 & 54) A

4520521 1 TIRE SET, 17.50-25 BIAS, ROCK TRED, G-3 A


4520515 4 TIRE & WHEEL ASSY, 17.50-25 BIAS, ROCK TRED, G-3, B
(includes items 2, 6 & 10)

4520523 1 TIRE SET, 17.50-25 RADIAL, E-2/L-2 A


91565038 4 TIRE & WHEEL ASSY, 17.50-25 RADIAL, E-2/L-2, (includes items 2, 7 & 10) F

4520519CP 1 TIRE SET, 17.50-25 BIAS, FOAM FILLED, L-2 B


91565039CP 2 LH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, L-2, E
(includes items 2, 4 & 10)
91565040CP 2 RH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, L-2, E
(includes items 2, 4 & 10)

4520524 1 TIRE SET, 17.50-25 RADIAL, FOAM FILLED, E-2/L-2 A


91565041 4 TIRE & WHEEL ASSY, 17.50-25 RADIAL, FOAM FILLED, E-2/L-2, E
(includes items 2, 7 & 10)

4520494 1 TIRE SET, 17.50-25 BIAS, ROCK TRED, FOAM FILLED, L-3 A
4520493 4 TIRE & WHEEL ASSY, 17.50-25 BIAS, ROCK TRED, FOAM FILLED, L-3, B
(includes items 2, 6 & 10)

1001121109CP 1 TIRE SET, 400/75-28, 16 PLY B


1001121103CP 4 TIRE & RIM ASSY, 400/75-28, 16 PLY, (includes items 11, 52 & 53) B

1001125410CP 1 TIRE SET, 400/75-28, 16 PLY, FOAM FILLED B


1001121105CP 4 TIRE & RIM ASSY, 400/75-28, 16 PLY, FOAM FILLED, 464 lb, B
(includes items 11, 52 & 53)
2 91563250CP 1 WHEEL, 25-13.00, 1.687 OFFSET
4 4520314 1 TIRE, 17.50-25 BIAS, L-3
6 4520527 1 TIRE, 17.50-25 LOADER, L-2
7 8780047 1 TIRE, 17.50-25 RADIAL, E-2/L-2
10 299-0380 1 VALVE STEM
11 298-7311 1 VALVE STEM
52 1001120178CP 1 WHEEL, 28X12, 0.75 OFFSET, (if equipped with Firestone 400/75-28)
53 1001120179 1 TIRE, 400/75-28, 16PLY
54 8780039 1 TIRE, 17.50-25, 16 PLY LOADER L2

1001107821 1 TIRE SET, 14X24, SOLID, (includes items 101 & 102) 1
101 1001105782CP 2 RH TIRE & WHEEL ASSY, 14-24, SOLID B
102 1001105781CP 2 LH TIRE & WHEEL ASSY, 14-24, SOLID B
201 298-1744 10 WHEEL NUT

31200257 TL1055, TL1255 5-35


DRIVE TRAIN

This Page Intentionally Left Blank

5-36 TL1055, TL1255 31200257


SECTION 6
CAB

31200257 TL1055, TL1255


TL1055 Before S/N TBM01320 excluding TBM01298
CAB TL1255 Before S/N TBN00801 excluding TBN00785

Figure 6-1 Cab Assembly

ENCLOSED
CAB ONLY

VIEW A-A

PAP36530
SIDE VIEW OF CAB

6-2 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 CAB

Figure 6-1 Cab Assembly


Item Part Number Qty. Descriptions Rev.
Ref OPEN CAB ASSY, (includes items 1 thru 43 & 140 thru 188)
Ref ENCLOSED CAB ASSY, (includes items 1 thru 50, 140 thru 185 & 219)
1 297-7008 17 SOCKET BUTTON HD CAPSCREW, 1/4-20X5/8
2 297-7010 8 HEX HD CAPSCREW, 1/4-20X5/8, GR5
3 297-7012 11 HEX HD CAPSCREW, 1/4-20X1, GR5
4 297-7017 8 HEX HD CAPSCREW, 5/16-18X1, GR5
5 297-7021 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
7 298-1359 2 SCREW, 3/8-16X1
8 298-0549 8 HEX LOCKNUT, 1/4-20
9 298-0552 5 HEX LOCKNUT, 5/16-18
10 298-7363 29 FLAT WASHER, 1/4
11 298-7364 16 FLAT WASHER, 5/16
12 298-1770 6 SELF-TAPPING SCREW, #6X1/2
13 298-7373 2 FLAT WASHER, 5/16
14 6V-7978 16 FLAT HD CAPSCREW, #10-24X1
15 298-7880 16 TINNERMAN NUT, #10-24
16 298-8761 1 DASH BRACE
17 298-1738 1 DASH CLAMP
18 297-7018 1 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5
20 298-8608 1 DASH PANEL, (open cab)
298-8609 1 DASH PANEL, (enclosed cab), (TL1055 Before S/N TBM01168; TL255
Before S/N TBN00653)
350-2519 1 DASH PANEL, (enclosed cab), (TL1055 S/N TBM01168 & After; TL255 S/N
TBN00653 & After)
21 Ref STEERING COMPONENTS, (see Figure 7-3 for details)
22 Ref BRAKE PEDAL ASSY, (see Figure 7-4 for details)
23 Ref CAB, (see Figure 6-2 for details)
24 Ref ACCELERATOR PEDAL ASSY, (see Figure 7-5 for details)
25 344-7160 1 RH CONSOLE
26 Ref HYDRAULIC CONTROLLER, (see Figure 7-2 for details)
27 298-8402 1 LOWER RH CONSOLE
28 Ref SUSPENSION SEAT, (see Figure 6-3 for details)
29 300-6123 2 CONTROLLER BRACKET
30 298-7036 1 MANUAL STORAGE BOX
31 AR LOCTITE® 242TM
32 299-0395 2 LOAD CHART BRACKET
33 298-7384 1 STAR WASHER, 5/16
34 344-7161 1 ACCESS COVER PLATE
35 91563191 1 RH INSTRUMENT PANEL (if equipped with 80363067 Potentiometer)
35 469-8719 1 RH INSTRUMENT PANEL (if equipped with 455-5318 Potentiometer)
36 298-8432 1 RH CONSOLE COVER
37 Ref INSTRUMENT PANEL, (see Figure 6-4 for details)
38 298-7049 1 BLANK DASH PANEL
39 Ref DASH HARNESS, (not shown), (see Figure 10-5 for details)
40 Ref TRANSMISSION HARNESS, (not shown), (see Figure 10-6 for details)
41 297-7009 2 BOLT, 1/4-20NCX1
42 298-6833 2.7 ft WEATHER STRIP TAPE
43 298-1539 1 FLOORMAT

31200257 TL1055, TL1255 6-3


TL1055 Before S/N TBM01320 excluding TBM01298
CAB TL1255 Before S/N TBN00801 excluding TBN00785

Figure 6-1 Cab Assembly (Continued)


Item Part Number Qty. Descriptions Rev.
44 298-7102 3 RECTANGULAR VENT, (TL1055 Before S/N TBM01168; TL255 Before
S/N TBN00653)
350-2507 1 RECTANGULAR VENT, (enclosed cab), (TL1055 S/N TBM01168 & After;
TL255 S/N TBN00653 & After)
47 349-6874 1 WASHER FLUID BOTTLE
48 494-0253 108 in WASHER FLUID HOSE
49 298-7283 1 WIPER SWITCH
50 Ref HEATING COMPONENTS, (see Figure 6-5 for details)
51 Ref BOOM JOYSTICK WITH ADJ TILT, (see Figure 8-5 for details)
52 297-7101 2 FLAT HD SOCKET SCREW, 1/4-20X1/2
53 344-7162 1 CONTROL PANEL, (Sway/Aux)
140 299-0369 AR TRIM-LOCK
158 350-2523 1 SEAT RISER PANEL, (TL1055 S/N TBM01168 thru TBM01319 excluding
TBM1298; TL1255 S/N TBN00653 thru TBN00800 excluding TBN00785)
159 298-7378 4 LOCKWASHER, 1/4, (TL1055 S/N TBM01168 thru TBM01319 excluding
TBM1298; TL1255 S/N TBN00653 thru TBN00800 excluding TBN00785)
180 332-3846 1 CUP HOLDER, (TL1055 S/N TBM00200 & After; TL255 S/N TBN00148 &
After)
181 332-3847 1 CUP HOLDER MOUNT, (TL1055 S/N TBM00200 & After; TL255
S/N TBN00148 & After)
182 333-2416 2 FLAT HD SOCKET SCREW, #10-24X1, (TL1055 S/N TBM00200 & After;
TL255 S/N TBN00148 & After)
183 298-7362 2 FLAT WASHER, #10, (TL1055 S/N TBM00200 & After; TL255 S/N TBN00148
& After)
184 298-7377 2 SPRING LOCKWASHER, #10, (TL1055 S/N TBM00200 & After; TL255
S/N TBN00148 & After)
185 4B-2047 2 NUT, #10-24, (TL1055 S/N TBM00200 & After; TL255 S/N TBN00148 & After)
188 350-2526 1 SEAT RISER PANEL, (TL1055 S/N TBM01168 & After; TL255 S/N TBN00653
& After)
219 350-2525 1 RETURN AIR VENT, (TL1055 S/N TBM01168 & After; TL255 S/N TBN00653 &
After)

K1 308-6650 1 CAB ENCLOSURE KIT, (includes items 3, 10 & 47 thru 49) B, 2


Ref CAB ENCLOSURE, (see Figure 6-2 for details)

6-4 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 CAB

Figure 6-1 Cab Assembly (Continued)


Item Part Number Qty. Descriptions Rev.

31200257 TL1055, TL1255 6-5


TL1055 S/N TBM01320 & After including TBM01298
CAB TL1255 S/N TBN00801 & After including TBN00785

Figure 6-1 Cab Assembly

VIEW A-A
VIEW A-A
ENCLOSEDCAB
ENCLOSED CABONLY
ONLY

6-6 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 CAB

Figure 6-1 Cab Assembly


Item Part Number Qty. Description Rev.
1 AR ®
LOCTITE 242 TM

2 297-7008 17 BUTTON HD SCREW, 1/4-20X5/8, (open cab)


297-7008 19 BUTTON HD SCREW, 1/4-20X5/8, (enclosed cab)
3 297-7009 2 BUTTON HD SCREW, 1/4-20X1
4 297-7010 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (open cab)
297-7010 8 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (enclosed cab)
5 297-7012 1 HEX HD CAPSCREW, 14-20X1, GR5, (open cab)
297-7012 14 HEX HD CAPSCREW, 14-20X1, GR5, (enclosed cab)
7 297-7017 9 HEX HD CAPSCREW, 5/16-18X1, GR5
8 297-7018 1 HEX HD CAPSCREW, 5/16-18X1/4, GR5
9 297-7021 1 HEX HD CAPSCREW, 5/16-18X1 1/4, GR5
10 297-7031 5 HEX HD CAPSCREW, 3/8-16X1, GR5
11 333-2416 2 FLAT HD SOCKET SCREW, #10-24X1
12 298-1359 2 SCREW, 3/8-16X1
18 4B-2047 2 HEX NUT, #10-24, GR2
19 298-0549 4 HEX LOCK NUT, 1/4-20, GR2
20 298-0552 5 HEX LOCK NUT, 5/16-18, GR2
21 298-7362 2 WASHER, #10
22 298-7363 22 WASHER, 1/4, (open cab)
298-7363 28 WASHER, 1/4, (enclosed cab)
23 298-7364 17 WASHER, 5/16
24 298-7365 5 WASHER, 3/8
25 298-7373 2 WIDE WASHER, 5/16
26 298-7377 2 LOCK WASHER, #10
27 303-4749 3 WHIZ-LOCK SCREW, 1/4-20X3/4
28 298-7384 1 STAR WASHER, 5/16
29 298-7879 16 FLAT HEAD CAP SCREW, #10-24X1, (open cab)
6V-7978 16 PAN HEAD SCREW, #10X3/4, (enclosed cab)
30 298-7880 16 TINNERMAN NUT, #10-24
31 298-6833 AR GASKA-TAPE
32 299-0369 AR TRIM-LOCK
34 299-0395 2 LOAD CHART BRACKET
36 299-0400 Ref FUEL TANK HOLD DOWN, (no longer available, use qty 3 of 457-7672 for
replacement)
457-7672 3 FUEL TANK HOLD DOWN
37 298-8761 1 DASH BRACE
38 298-1738 1 DASH CLAMP
39 298-7036 1 MANUAL STORAGE BOX
40 298-7049 1 DASH PANEL
41 298-1770 4 SELF-TAPPING SCREW, #6X1/2, (open cab)
298-1770 10 SELF-TAPPING SCREW, #6X1/2, (enclosed cab)
42 298-8608 1 DASH PANEL, (open cab)
350-2519 1 DASH PANEL, (enclosed cab)
43 300-6123 2 CONTROLLER BACKET
44 344-7161 1 ACCESS COVER PLATE
46 Ref OPEN CAB, (see Figure 6-2 for details)
Ref ENCLOSED CAB, (see Figure 6-2 for details)
47 298-8402 1 LOWER RH CONSLE
48 469-8179 1 RH INSTRUMENT DASH PANEL

31200257 TL1055, TL1255 6-7


TL1055 S/N TBM01320 & After including TBM01298
CAB TL1255 S/N TBN00801 & After including TBN00785

Figure 6-1 Cab Assembly (Continued)


Item Part Number Qty. Description Rev.
49 Ref HYDRAULIC CONTROLLER, (see Figure 7-2 for details)
50 298-8432 1 RH CONSOLE COVER PLATE
54 Ref STEERING CONTROL ASSY, (see Figure 7-3 for details)
55 Ref SUSPENSION SEAT, (see Figure 6-3 for details)
64 298-1539 1 FLOORMAT
66 Ref ACCELERATOR PEDAL ASSY, (see Figure 7-5 for details)
67 Ref BRAKE PEDAL ASSY, (see Figure 7-4 for details)
68 Ref FUEL TANK ASSY, (see Figure 4-4 for details)
69 418-3398 1 LH CAB MIRROR, (includes items 401 thru 404) C
70 Ref DASH HARNESS, (not shown), (see Figure 10-5 for details)
71 332-3846 1 CUP HOLDER TRAY
72 332-3847 1 CUP HOLDER MOUNT
73 Ref TRANSMISSION RELAY HARNESS, (not shown), (see Figure 10-7 for details)
74 Ref DASH INSTRUMENT PANEL, (see Figure 6-4 for details)
75 344-7160 1 RH CONSOLE
76 476-2944 1 ACCESS PANEL
77 344-7161 1 FRONT VENT COVER PANEL
79 350-2526 1 SEAT RISER SIDE PANEL, (open cab)
350-2525 1 RETURN AIR VENT, (enclosed cab)
80 299-0370 51 in TRIM-LOCK
84 331-3887 1 CONDUIT, (enclosed cab), (not shown)
85 384-0206 2 PLUG, (open cab)
86 298-1643 2 FENDER WASHER, 11/32 ID X 1-1/4 OD, (open cab)
113 297-7100 4 FLAT HD SOCKET SCREW, #10-24X0.75
122 298-0547 4 HEX LOCK NUT, 10-24, GR2
134 464-3037 1 STAR WASHER, 1/4
147 494-0253 132 in WASHER FLUID HOSE
153 298-6843 1 RUBBER GROMMET
158 298-7013 1 FAN BASE PLATE
162 298-8590 1 DEFROST FAN
205 349-6874 1 WASHER FLUID TANK
301 Ref BOOM JOYSTICK WITH ADJ TILT, (see Figure 7-1 for details)
401 8T-4138 2 HEX HD CAPSCREW, 6X20 mm, GR8.8
402 441-6962 1 RECTANGULAR MIRROR
403 3B-4504 2 LOCK WASHER, 6 mm
404 418-3397 1 MIRROR ARM

6-8 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 CAB

Figure 6-1 Cab Assembly (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 6-9


TL1055 Before S/N TBM01320
CAB TL1255 Before S/N TBN00801

Figure 6-2 Cab

6-10 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320
TL1255 Before S/N TBN00801 CAB

Figure 6-2 Cab (Continued)

NOTE:
APPLY LOCTITE® 242TM TO ALL HARDWARE
NOT USING LOCKWASHER

31200257 TL1055, TL1255 6-11


TL1055 Before S/N TBM01320
CAB TL1255 Before S/N TBN00801

Figure 6-2 Cab


Item Part Number Qty. Description Rev.
300-6130 1 OPEN CAB, (includes items 1 thru 14 & 77) O
298-1419 1 ENCLOSED CAB, (includes items 1 thru 77)
308-6651 1 CAB ENCLOSURE, (includes items 15, 21 thru 23, 28, 29, 68 thru 74)
1 303-8618 1 RH WINDOW WITH BORDER
2 320-0534 AR URETHANE
3 304-2656 AR ACTIVATOR
4 481-7835 13 SETTING BLOCK
5 NSS 1 S/N PLATE
6 303-8619 1 REAR WINDOW
7 303-8585 10 PLUG, 5/16
8 7R-0211 1 ROPS WARNING DECAL
9 NSS 14 RIVNUT, 1/4-20
10 304-3181 1 PLUG, (open cab)
303-8592 2 SCREW, 1/4-28X3/4, (enclosed cab)
11 300-6118 1 SEAT RISER WELDMENT, (TL1055 Before S/N TBM01168; TL1255
Before S/N TBN00653)
350-2521 1 SEAT RISER WELDMENT, (TL1055 S/N TBM01168 & After; TL1255
S/N TBN00653 & After)
12 304-2636 4 HEX BOLT, 0.38-16X1, GR5, (TL1055 Before S/N TBM01168; TL1255
Before S/N TBN00653)
297-7031 4 HEX HD CAPSCREW, 3/8-16X1, GR5, (TL1055 S/N TBM01168 & After;
TL1255 S/N TBN00653 & After)
13 304-2648 4 FLAT WASHER, 3/8, (TL1055 Before S/N TBM01168; TL1255
Before S/N TBN00653)
298-7365 4 FLAT WASHER, 3/8, (TL1055 S/N TBM01168 & After; TL1255
S/N TBN00653 & After)
14 304-2637 4 LOCKWASHER, 25/64, (TL1055 Before S/N TBM01168; TL1255
Before S/N TBN00653)
298-7380 4 LOCKWASHER, 3/8, (TL1055 S/N TBM01168 & After; TL1255
S/N TBN00653 & After)
15 303-8625 1 FRONT WINDOW
16 303-8628 2 PLUG, 1-1/4
17 AR TRIPOLYMER SEALANT
18 303-8624 1 SKY LIGHT WINDOW
19 303-8627 1 HEADLINER
20 303-8627 3 RIVNUT, 1/8
21 303-8632 1 EXIT HAMMER WITH CABLE
22 303-8631 1 EMERGENCY EXIT DECAL
23 303-4978 1 LH SIDE REAR WINDOW
24 303-8626 1 FOAM, LH SIDE PANEL
25 303-8634 1 HEX BOLT, 3/8-16X6-1/2
26 303-8590 2 HEX BOLT, 3/8-16X4-1/2
27 303-8635 3 HEX NUT, 3/8-16
28 304-2638 1 LOWER DOOR ASSY, (includes items 36 thru 58)
29 304-2639 1 UPPER DOOR ASSY, (includes items 60 thru 67)
30 303-8597 1 DOOR STRAP
31 303-8613 1 HEX BOLT, 3/8-16X7/8
32 303-8629 2 WASHER
33 303-8582 1 STRIKER
34 303-8633 1 DOOR HOLD-OPEN, FEMALE

6-12 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320
TL1255 Before S/N TBN00801 CAB

Figure 6-2 Cab (Continued)


Item Part Number Qty. Description Rev.
35 303-8615 1 SPACER, (enclosed cab)
36 303-8581 19 ft BULB SEAL
37 304-2300 2 FLAT HD SCREW, 1/4-20X1-1/4
38 303-8642 1 GRAB HANDLE
39 303-8578 3 SCREW, M6X1X12
40 303-8638 1 PLASTIC DOOR COVER
41 303-8587 6 WHIZ-LOCK SCREW, #10-24X.5
42 303-8588 1 INSIDE HANDLE ASSY, LH
43 303-8641 1 RELEASE LEVER, RH WINDOW/LH DOOR
44 303-8643 1 SOCKET HD SCREW, #8-32X1.12
45 303-8644 1 NUT, #8-32
46 303-8640 6 LOCKNUT, #10-24
47 303-8646 1 SLAM LATCH STIFFENER
48 303-8645 1 SLAM LATCH, LH
49 331-6125 2 RIVNUT, 1/4-20
50 303-8647 1 LOWER DOOR DRIVE BAR WELDMENT
51 304-2649 4 HEX SCREW, 1/4-20X3/4
53 303-8583 1 CAM LATCH, RH
54 303-8636 1 EXTERIOR RELEASE DOOR ROD
55 303-8586 3 ROD END RETAINER CLIP
56 303-8637 1 INTERIOR RELEASE DOOR ROD
57 303-8639 1 FOAM, LOWER DOOR
58 304-2640 0.66 ft VINYL TAPE
59 303-8589 1 WIPER DRIVE ARM
60 304-2301 2 HEX BOLT, 5/16-18X5/8
61 303-8614 2 WASHER
63 303-8667 1 DOOR HOLD OPEN, MALE
64 303-8648 1 UPPER DOOR GLASS
65 305-2094 1 UPPER DOOR WELDMENT
66 AR LOCTITE® 242TM
67 AR SEALANT
68 1 WIPER BLADE, 2 IN
69 339-9567 1 WET ARM KIT
70 336-7169 1 WIPER ARM
71 336-7171 1 WET ARM ADAPTER
72 336-7168 1 ADAPTER KIT
73 304-3799 1 WIPER MOTOR, 12V
74 303-8611 1 WIPER PIVOT SHAFT, 2 IN
75 363-7725 1 PADDLE LATCH, LH, (includes item 76)
76 5P-8500 1 KEY
77 NSS 1 S/N PLATE

31200257 TL1055, TL1255 6-13


TL1055 S/N TBM01320 & After
CAB TL1255 S/N TBN00801 & After

Figure 6-2 Cab

11
13
104
134
135

110

5
4 21
11 3
13 11
5

11
20 13
145 126 7 106
147 130
1
7
22
112 136
133
127
11
2 14
13
105 140

202
15
5 16
206 19

205 23

203 6 131
201 119
204 116 143
138 8 120
125 139 109
10
208 25
208 141
207

142
24

PAP3770

6-14 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After
TL1255 S/N TBN00801 & After CAB

Figure 6-2 Cab (Continued)

401

11
13
406

402

403
404

405

314
305
310
316
313
315 323

312
304 311
307
310
308
303 309 318
306

305

319
320
321 317
302
301

303 322

PAP3760

31200257 TL1055, TL1255 6-15


TL1055 S/N TBM01320 & After
CAB TL1255 S/N TBN00801 & After

Figure 6-2 Cab


Item Part Number Qty. Description Rev.
383-7340 1 OPEN CAB, (includes items 1 thru 25) G
383-7341 1 ENCLOSED CAB, (includes all items) G
1 320-0520 6 PLUG
2 303-8585 7 PLUG, 5/16
3 303-8619 1 REAR WINDOW
4 303-8618 1 RH SIDE WINDOW
5 303-8585 10 PLUG, 5/16
6 304-3181 1 HOLE PLUG, (open cab)
7 481-7835 13 BLOCK
8 331-6125 18 RIVNUT
10 7R-0211 1 ROPS WARNING DECAL
11 320-0534 AR URETHANE
13 304-3815 AR ACTIVATOR
14 350-2521 1 SEAT RISER WELDMENT
15 304-2636 4 HEX BOLT
16 304-2648 4 WASHER
19 304-2637 4 LOCKWASHER
20 417-5017 1 VINYL GRIP
21 417-5018 1 PLUG
22 AR SEALANT
23 417-5019 1 RIVNUT
24 303-4749 1 BOLT
25 476-2944 1 ACCESS PANEL
104 303-8624 1 WINDOW SKY LIGHT
105 303-8625 1 FRONT WINDOW
106 303-4978 1 WINDOW
109 303-8626 1 LH SIDE PANEL FOAM
110 303-8627 1 HEAD LINER
112 303-8628 2 HOLE PLUG
116 303-8592 2 SCREW, (enclosed cab)
119 303-8582 1 STRIKER BOLT
120 303-8613 1 HEX BOLT
125 303-8629 2 WASHER
126 303-8630 3 RIVET
127 303-8631 1 EMERGENCY EXIT DECAL
130 303-8632 1 EMERGENCY EXIT HAMMER
131 303-8597 1 STRAP
133 AR SEAM SEAL
134 AR BLACK URETHANE
135 304-3815 AR ACTIVATOR
136 303-8633 1 DOOR HOLD OPEN
138 303-8615 1 SPACER
139 303-8590 2 BOLT
140 303-8634 1 BOLT
141 303-8635 3 NUT
142 1 LOWER DOOR ASSY, (includes items 301 thru 323)
1 LOWER DOOR WELDMENT, (includes hinges)
143 1 UPPER DOOR ASSY, (includes items 401 thru 406)
145 481-7835 15 BLOCK

6-16 TL1055, TL1255 31200257


TL1055 S/N TBM00938 & After
TL1255 S/N TBN00482 & After CAB

Figure 6-2 Cab (Continued)


Item Part Number Qty. Description Rev.
147 4 BLOCK
201 303-8589 1 WIPER ARM
202 336-7171 1 ADAPTER
203 339-9567 1 ARM ADAPTER
204 336-7169 1 WIPER ARM
205 1 WIPER BLADE
206 336-7168 1 ADAPTER KIT
207 303-8611 1 SHAFT & PIVOT ASSEMBLY
208 304-3799 1 WIPER MOTOR, 12V
301 304-2300 2 FLAT HD SCREW, 1/4-20X1-1/4
302 303-8642 1 GRAB HANDLE
303 303-8578 3 SCREW, M6X1X12
304 303-8638 1 PLASTIC DOOR COVER
305 303-8587 6 WHIZ-LOCK SCREW, #10-24X0.5
306 303-8588 1 INSIDE HANDLE ASY, LH
307 303-8641 1 RELEASE LEVER, RH WINDOW & LH DOOR
308 303-8643 1 SOCKET HD SCREW, #8-32X1.12
309 303-8644 1 NUT, #8-32
310 303-8640 6 LOCKNUT, #10-24
311 303-8646 1 SLAM LATCH STIFFENER
312 303-8645 1 SLAM LATCH, LH
313 476-5201 2 RIVNUT, 1/4-20
314 303-8647 1 LOWER DOOR DRIVE BAR WELDMENT
315 304-2649 4 HEX SCREW, 1/4-20X3/4
316 330-8272 1 PADDLE LATCH, LH, (includes item 323)
317 303-8581 8 ft BULB SEAL
318 303-8583 1 CAM LATCH, RH
319 303-8636 1 ETERIOR RELEASE DOOR ROD
320 303-8586 3 ROD END RETAINER CLIP
321 303-8637 1 INTER RELEASE DOOR ROD
322 303-8639 1 FOAM, LOWER DOOR
323 303-8598 1 DOOR KEY
401 303-8581 11 ft BULB SEAL
402 304-2301 2 HEX BOLT, 5/16-18X5/8
403 303-8614 2 WASHER
404 303-8649 1 SLAM LATCH
405 303-8667 1 DOOR HOLD-OPEN, MALE
406 303-8648 1 UPPER GLASS

31200257 TL1055, TL1255 6-17


CAB

Figure 6-3 Suspension Seat

6-18 TL1055, TL1255 31200257


CAB

Figure 6-3 Suspension Seat


Item Part Number Qty. Description Rev.
298-8722 1 SUSPENSION SEAT, (includes all items) F
1 299-0927 1 ARMREST ASSY RH KIT, (includes items 2 & 3)
2 NSS 1 ARMREST, MOLDED KIT
3 NSS 1 ARMREST STOP ASSY
4 304-2626 1 BACK CUSHION KIT
5 299-0925 1 BACK PANEL KIT
6 299-0928 1 SEAT BELT KIT
298-8669 1 SEAT BELT, 3 IN., (California Only), (not included with 298-8722)
7 299-6637 1 TETHER KIT
8 299-0924 1 SEAT CUSHION KIT
9 299-0922 1 KNOB KIT
10 299-0921 1 SLIDE KIT
101 298-0552 4 HEX LOCK NUT, 5/16-18
102 298-7364 4 PLAIN WASHER, 5/16

31200257 TL1055, TL1255 6-19


TL1055 Before S/N TBM00938
CAB TL1255 Before S/N TBN00482

Figure 6-4 Instrument Panel

9
9
10
10

1
1

2
2
15
15

4
5 4
6 5
6

3
3
16
16

7
7
8
8

BEEDE GAUGE
BEEDE GAUGE
WAIT HR
HR MTR
MTR
(RED,
(RED, 18
18 GA
GA GXL)
GXL) WAIT TO
TO START
START
11 22 TRANS
TRANS TMP
TMP WRN
WRN
B+
B+ (RED,
(RED, 18
18 GA
GA GXL)
GXL) + --
+

G
G ENG
ENG STOP
STOP
44 33 (RED,
(RED, 18
18 GA
GA GXL)
GXL)

ENG
ENG WARN
WARN
(RED,
(RED, 18
18 GA
GA GXL)
GXL)

(BLK, 18 GA
(BLK, 18 GAGXL)
GXL)
GXL)
GXL)

GXL)

GXL)
GXL)

GXL)

GXL)
GXL)
GXL)
GAGXL)
GAGXL)

GAGXL)

GAGXL)
GAGXL)

GAGXL)

GAGXL)
GXL)
GAGXL)
GAGXL)

GAGXL)
18GA
18GA

18GA

18GA
18GA

18GA

18GA
18GA
(BLK,1818GA

18GA

11
11
BLU,18
BLU,18

BLU,18

BLU,18
(ORG,18

(ORG,18

(WHT,18
(RED,18

(VIO,18

12
12
(DBLU,
(DBLU,

(DBLU,

(DBLU,
(ORG,

(ORG,

(WHT,
(RED,
(BLK,

(VIO,

PAP4860
PAL1760
13
13
(D
(D

(D

(D

14
14
11 22 33 44 55 66 77 88 99 10
10 11
11 12
12

6-20 TL1055, TL1255 31200257


TL1055 Before S/N TBM00938
TL1255 Before S/N TBN00482 CAB

Figure 6-4 Instrument Panel


Item Part Number Qty. Description Rev.
298-1538 1 INSTRUMENT PANEL, (includes all items) L
1 NSS 1 SPACER PANEL
2 320-8390 1 4-IN-1 GAUGE
3 299-0363 1 HOURMETER
4 304-2613 1 HORN SWITCH, (includes actuator)
5 303-8662 1 PARK BRAKE SWITCH, (includes actuator)
6 298-8147 1 STEER SELECT SWITCH, (includes actuator)
7 163-2660 1 IGNITION SWITCH
8 5P-8500 1 IGNITION KEY
9 NSS 4 BULB HOUSING
10 305-5448 4 BULB, #74
11 344-7163 1 CONNECT
12 304-2647 1 LOCK
13 303-4969 1 CONTACT, #6
14 8T-8737 1 PLUG
15 305-2073 1 LARGE GAUGE BRACKET
16 305-2074 1 SMALL GAUGE BRACKET

31200257 TL1055, TL1255 6-21


TL1055 S/N TBM00938 & After
CAB TL1255 S/N TBN00482 & After

Figure 6-4 Instrument Panel

6-22 TL1055, TL1255 31200257


TL1055 S/N TBM00938 & After
TL1255 S/N TBN00482 & After CAB

Figure 6-4 Instrument Panel


Item Part Number Qty. Description Rev.
333-1338 1 INSTRUMENT PANEL, (includes items 1 thru 7) M
1 NSS 6 BULB HOUSING
2 298-8147 1 STEER SELECT SWITCH
3 303-8662 1 PARK BRAKE SWITCH
4 304-2613 1 HORN SWITCH
5 334-0787 1 3-IN-1 GAUGE
6 334-0789 1 INSTRUMENT PANEL HARNESS, (includes items 101 thru 120) C
7 334-0788 1 DASH PANEL
101 102-8806 1 8 PIN RECEPTACLE
102 102-8806 1 WEDGE LOCK
103 303-4969 7 TERMINAL
104 8T-8737 1 PLUG
105 NSS 1 CONNECTOR
106 155-2276 1 WEDGE LOCK
107 356-2911 3 CONTACT
108 NSS 1 CONNECTOR
109 NSS 1 DOUBLE LOCK PLATE
110 NSS 1 SOCKET
111 NSS 1 WIRE SEAL
112 NSS 1 PLUG
113 472-7937 4 BULB BASE
114 472-7938 8 TERMINAL
115 305-5448 4 BULB
116 1 DIODE
117 8T-8730 3 TERMINAL
118 305-5450 1 WEDGE LOCK
119 334-5870 1 CONNECTOR
120 8T-8737 1 PLUG
286 163-2660 1 IGNITION SWITCH
287 5P-8500 1 KEY

31200257 TL1055, TL1255 6-23


TL1055 Before S/N TBM01168
CAB TL1255 Before S/N TBN00653

Figure 6-5 Heating Components

6-24 TL1055, TL1255 31200257


TL1055 Before S/N TBM01168
TL1255 Before S/N TBN00653 CAB

Figure 6-5 Heating Components


Item Part Number Qty. Description Rev.
1 298-0547 4 HEX LOCKNUT, #10-24
2 297-7100 4 SOCKET FLAT HD CAPSCREW, #10-24X3/4
3 298-6843 1 RUBBER GROMMET
4 298-7013 1 FAN BASE PLATE
5 298-8590 1 DEFROSTER FAN, (includes item 6)
6 298-6847 1 FAN MOTOR
7 299-6646 2 KNOB
8 455-5322 Ref POTENTIOMETER, 8K OHM, (no longer available, use Kit K1 for replacement)
455-5318 1 POTENTIOMETER, 10K OHM
9 299-0335 1 POTENTIOMETER HARNESS
10 298-7319 1 TUBING CLIP
11 297-7099 2 SOCKET FLAT HD CAPSCREW, #6-32X5/8
12 4B-2041 2 HEX NUT, #6-32
14 298-7285 1 BLOWER SWITCH
15 298-8589 2 VENT REDUCER
16 299-0333 2 AIR DIFFUSER VENT
17 298-7102 3 RECTANGULAR VENT
18 298-1770 4 SELF-TAPPING SCREW, #6X1/2
19 494-0254 5.5 ft VENT HOSE, 3 IN
20 298-7931 14 HOSE CLAMP
21 298-7077 2 3-WAY CONNECTOR
22 494-0256 14.5 ft VENT HOSE, 2-1/2 IN
23 298-7977 6 HOSE CLAMP
24 5P-0767 20 ft HEATER HOSE, 5/8 IN
25 299-0337 1 HEATER CONTROL VALVE
26 298-7834 1 CLAMP SET
27 299-0949 1 COVER PLATE
28 297-7023 1 HEX HD CAPSCREW, 5/16-18X2-1/4, GR5
29 353-5231 1 HEATER UNIT
30 297-7010 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5
31 298-7363 4 FLAT WASHER, 1/4
32 Ref ENCLOSED CAB HARNESS, (see Figure 10-8 for details)
33 AR LOCTITE® 242TM
304-2565 1 HEATER ENGINE PARTS, (includes items 24 & 34 thru 39) F
34 298-1633 1 LOOP CLAMP
35 299-0328 1 COOLANT RESTRICTOR ORIFICE
36 303-8599 2 GEAR CLAMP
38 318-4732 1 BRASS ELBOW
39 AR CAT WICKING SEALANT
40 325-1066 1 VEC OPTIONS BOX, (TL1055 Before S/N TBM00435; TL1255 Before D
S/N TBN00436)
328-6710 8 5-PIN MICRO RELAY
113-8490 2 MINI FUSE, 10 AMP
113-8491 2 MINI FUSE, 15 AMP
113-8492 3 MINI FUSE, 20 AMP
113-8493 1 MINI FUSE, 25 AMP
325-1066 NLA VEC OPTIONS BOX, (no longer available, use 375-3920 for replacement) D
375-3920 1 VEC OPTIONS BOX D
328-6707 1 COVER

31200257 TL1055, TL1255 6-25


TL1055 Before S/N TBM01168
CAB TL1255 Before S/N TBN00653

Figure 6-5 Heating Components (Continued)


Item Part Number Qty. Description Rev.
328-6711 1 LABEL
328-6710 8 5-PIN MICRO RELAY
141-2759 1 MINI FUSE, 5 AMP
113-8490 2 MINI FUSE, 10 AMP
113-8491 1 MINI FUSE, 15 AMP
113-8492 3 MINI FUSE, 20 AMP
113-8493 1 MINI FUSE, 25 AMP
41 297-7013 4 HEX HD CAPSCREW, 1/4-20X1-1/2
42 298-7371 4 FLAT WASHER, 1/4
43 Ref VEC OPTIONS HARNESS, (see Figure 10-9 for details)
44 437-7751 AR TIE WRAP
45 6V-8185 2 NUT, 1/4-20
46 455-5319 1 HANDLE KNOB
47 455-5320 1 HANDLE KNOB
125 299-0341 1 SHROUD
133 298-7282 2 MALE PIN TERMINAL
136 299-0346 2 CABLE SEAL

K1 455-5322 1 THERMOSTAT POTENTIOMETER REPLACEMENT KIT,


(includes items 8, 46 & 47)

6-26 TL1055, TL1255 31200257


TL1055 Before S/N TBM01168
TL1255 Before S/N TBN00653 CAB

Figure 6-5 Heating Components (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 6-27


TL1055 S/N TBM01168 & After
CAB TL1255 S/N TBN00653 & After

Figure 6-5 Heating Components

6-28 TL1055, TL1255 31200257


TL1055 S/N TBM01168 & After
TL1255 S/N TBN00653 & After CAB

Figure 6-5 Heating Components


Item Part Number Qty. Description Rev.
1 AR ®
LOCTITE 242 TM

3 297-7010 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5


5 297-7100 4 FLAT HD SOCKET SCREW, 10-24X3/4
8 297-7023 1 HEX HD CAPSCREW, 5/16-18X2-1/4, GR5
10 297-7099 2 FLAT HD CAPSCREW
15 4B-2041 2 HEX NUT, 6-32
18 298-7363 4 FLAT WASHER, 1/4
23 494-0254 AR FLEXIBLE DUCT, 3 IN
24 494-0256 AR FLEXIBLE DUCT, 2-1/2 IN
25 299-0949 1 COVER PLATE
26 298-7834 1 CLAMP HALVES
30 455-5322 Ref POTENTIOMETER, 8K OHM, (no longer available, use Kit K1 for replacement)
455-5318 1 POTENTIOMETER, 10K OHM
299-0335 1 POTENTIOMETER HARNESS
31 299-6646 1 KNOB
32 350-2506 3 VENT, ROUND
33 299-0337 1 HEATER CONTROL VALVE
35 298-7285 1 HEATER SWITCH
36 5P-0767 AR HEATER HOSE
37 421-3800 13 WORM DRIVE CLAMP
44 298-7977 6 WORM DRIVE CLAMP
46 298-6843 1 RUBBER GROMMET
49 298-7013 1 FAN BASE PLATE
52 299-0341 1 WEATHER PACK CONNECTOR
54 350-2517 2 3-WAY CONDUIT
55 350-2518 2 CONDUIT
56 298-8590 1 DEFROST FAN
59 298-1770 12 SELF-TAPPING SCREW, #6
60 350-2507 3 DEFROST VENT
73 298-7282 2 MALE PIN TERMINAL
87 299-0346 2 WEATHER PACK CABLE SEAL
88 298-7931 3 HOSE CLAMP
89 455-5319 1 HANDLE KNOB
90 455-5320 1 HANDLE KNOB
102 298-7319 1 CLIP
104 298-0547 4 HEX LOCKNUT, 10-24
116 350-2515 3 DEFROST BASE VENT
120 358-3006 AR FLEXIBLE DUCT, 2-1/2 IN

304-2565 1 HEATER ENGINE PARTS, (includes items 36 & 201 thru 208) F
201 303-8599 2 GEAR CLAMP
203 299-0328 1 COOLANT RESTRICTOR ORIFICE
206 AR CAT WICKING SEALANT
207 298-1633 1 LOOP CLAMP
208 318-4732 1 BRASS ELBOW

305-3772 1 ELECTRICAL OPTIONS ASSY, (includes items 301 thru 306) F


301 325-1066 Ref VEC OPTIONS BOX, (no longer available, use 375-3920 for replacement)
375-3920 1 VEC OPTIONS BOX

31200257 TL1055, TL1255 6-29


TL1055 S/N TBM01168 & After
CAB TL1255 S/N TBN00653 & After

Figure 6-5 Heating Components (Continued)


Item Part Number Qty. Description Rev.
328-6707 1 COVER
328-6711 1 LABEL
328-6710 8 5-PIN MICRO RELAY
141-2759 1 MINI FUSE, 5 AMP
113-8490 2 MINI FUSE, 10 AMP
113-8491 1 MINI FUSE, 15 AMP
113-8492 2 MINI FUSE, 20 AMP
113-8493 1 MINI FUSE, 25 AMP
302 Ref VEC OPTIONS HARNESS, (see Figure 10-9 for details)
303 297-7013 4 HEX HD CAPSCREW, 1/4-20X1-1/5, GR5
304 298-7371 4 FLAT WASHER, 1/4
305 300-6101 2 TIE WRAP
306 6V-8185 4 HEX NUT, 1/4-20
401 353-5231 1 HEATER UNIT, 3 SPEED

K1 455-5322 1 THERMOSTAT POTENTIOMETER REPLACEMENT KIT,


(includes items 30, 89 & 90)

6-30 TL1055, TL1255 31200257


TL1055 S/N TBM01168 & After
TL1255 S/N TBN00653 & After CAB

Figure 6-5 Heating Components (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 6-31


TL1055 Before S/N TBM01320 excluding TBM01298
CAB TL1255 Before S/N TBN00801 excluding TBN00785

Figure 6-6 Open Cab Heater Option

SOME PARTS REMOVED FOR


CLARITY

6-32 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 CAB

Figure 6-6 Open Cab Heater Option


Item Part Number Qty. Description Rev.
304-2578 1 OPEN CAB HEATER ASSY, C
(not available to order, see items 1 thru 23 for service)
1 297-7008 4 BUTTON HD CAPSCREW, 1/4-20X5/8
2 297-7023 1 HEX HD CAPSCREW, 5/16-18X2-1/4
3 297-7099 2 FLAT HD SOCKET SCREW, #6-32X.62
4 4B-2041 2 HEX NUT, #6-32
5 298-7363 4 PLAIN WASHER, 1/4
6 298-7378 4 LOCKWASHER, 1/4
7 299-0949 1 COVER PLATE
8 298-7834 1 CLAMP SET
10 299-6646 2 KNOB
11 299-0337 1 HEATER CONTROL VALVE
12 298-7285 1 BLOWER SWITCH
13 5P-0767 25 ft HEATER HOSE, 5/8
14 298-7931 7 HOSE CLAMP
15 298-7977 6 HOSE CLAMP
16 353-5231 1 HEATER UNIT
17 298-7077 1 3-WAY CONNECTOR
18 298-1770 2 SELF-TAPPING SCREW, #6X1/2
19 298-7102 1 RECTANGULAR VENT
20 Ref ENCLOSED CAB HARNESS, (see Figure 10-8 for details)
21 494-0256 4 ft VENT HOSE, 2.5 IN
22 455-5318 Ref POTENTIOMETER ASSY, (not available to order, see items 201 & 202 for C
service)
23 298-7319 1 TUBING CLIP

304-2565 1 ENGINE HEATER PARTS, (includes items 13 & 101 thru 108) F
101 303-8599 2 GEAR CLAMP
102 303-8600 1 REDUCER BUSHING
103 299-0328 1 COOLANT RESTRICTOR ORIFICE
106 AR CAT WISKING SEALANT
107 298-1633 1 LOOP CLAMP
108 318-4732 1 BRASS ELBOW
201 455-5322 Ref POTENTIOMETER, 8K OHM, (no longer available, use Kit K1 for replacement)
455-5318 1 POTENTIOMETER, 10K OHM
202 299-0335 1 POTENTIOMETER WIRE HARNESS
321 455-5319 1 HANDLE KNOB
322 455-5320 1 HANDLE KNOB

K1 455-5322 1 THERMOSTAT POTENTIOMETER REPLACEMENT KIT,


(includes items 201, 321 & 322)

31200257 TL1055, TL1255 6-33


TL1055 S/N TBM01320 & After including TBM01298
CAB TL1255 S/N TBN00801 & After including TBN00785

Figure 6-6 Open Cab Heater Option

NOTE
VIEW OF HEATER HOSE
CONNECTIONS AT ENGINE
(APPLY ITEM 201 TO ALL PIPE
FITTING)

6-34 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 CAB

Figure 6-6 Open Cab Heater Option


Item Part Number Qty. Description Rev.
367-7192 Ref OPEN CAB HEATER ASSY, (not available to order, see items 1 thru 34 for C
service)
1 297-7008 4 BUTTON HD SCREW, 1/4-20X5/8
2 297-7023 1 HEX HD CAPSCREW, 5/16-18X2 1/4, GR5
3 297-7099 2 FLAT HD SOCKET SCREW, #6-32X0.62
4 4B-2041 2 HEX NUT, #6-32, GR2
5 298-7363 4 WASHER, 1/4
6 298-7378 4 LOCK WASHER, 1/4
7 299-0949 1 TWIN CLAMP COVER PLATE
8 298-7834 1 CLAMP SET
10 299-6646 2 KNOB
11 299-0337 1 HEATER CONTROL VALVE
12 298-7285 1 BLOWER SWITCH
13 5P-0767 AR HEATER HOSE, 5/8
14 421-3800 7 HOSE CLAMP
15 298-7977 6 HOSE CLAMP
16 353-5231 1 SEALED MOTOR HEATER UNIT
17 350-2517 1 CONNECTOR, THREE WAY
18 298-1770 8 SELF-TAPPING SCREW, #6X1/2
19 350-2507 1 DEFROST VENT
20 Ref ENCLOSED CAB HARNESS, (see Figure 10-8 for details)
21 494-0256 AR VENT HOSE, 2.5 IN
22 455-5318 Ref POTENTIOMETER ASSY, (not available to order, see items 101 & 102 for C
service)
23 298-7319 1 TUBING CLIP
24 350-2506 1 ROUND VENT
26 350-2515 1 DEFROST BASE VENT
27 350-2518 1 CONNECTOR
28 350-2525 1 RETURN AIR VENT
29 358-3006 AR VENT HOSE
30 494-0254 AR VENT HOSE
32 1 HOSE CLAMP
33 455-5319 1 HANDLE KNOB
34 455-5320 1 HANDLE KNOB
101 299-0335 1 POTENTIOMETER WIRE HARNESS
102 455-5322 Ref POTENTIOMETER, 8K OHM, (no longer available, use Kit K1 for replacement)
455-5318 1 POTENTIOMETER, 10K OHM

Ref ENGINE HEATER PARTS, (not available to order, see items 201 thru 205 for C
service)
201 AR LOCTITE® 567TM
202 1 REDUCER BUSHING
203 303-8599 2 GEAR CLAMP
204 464-1335 2 REDUCER BUSHING
205 1 ELBOW, 90 DEGREES

K1 455-5322 1 THERMOSTAT POTENTIOMETER REPLACEMENT KIT,


(includes items 33, 34 & 102)

31200257 TL1055, TL1255 6-35


TL1055 Before S/N TBM01320 excluding TBM01298
CAB TL1255 Before S/N TBN00801 excluding TBN00785

Figure 6-7 Air Conditioning

4
7
10

3 123

2 6
18 21
9 15
124
3
27
22
12 24
11 19
14 29 13 20
5 33
17
19 16 28
23
22
1 25
30
8 32
6 33
34

201
202
203
204

103
108

117
101 118
102 119
109 105
106 101
115 107 102
105 116
106

122 121
110
102
105 114
106
102 K1
105 102 K2
106 105 K3
123 106 PAP4981

6-36 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 CAB

Figure 6-7 Air Conditioning


Item Part Number Qty. Description Rev.
299-1310 1 ENCLOSED CAB AIR CONDITIONING ASSY, (includes items 1 thru 34) J
1 Ref ENCLOSED CAB ASSY, (see Figure 6-1 for details)
2 466-9228 1 TERMINAL, 1/4 MALE SPADE
3 Ref A/C WIRE HARNESS, (see Figure 10-10 for details)
4 Ref CONDENSOR, (see Figure 6-8 for details)
5 Ref EVAPORATOR/HEATER UNIT, (see Figure 6-8 for details)
6 350-2530 1 HOSE ASSY
7 350-2531 1 HOSE ASSY
8 350-2532 1 HOSE ASSY
9 299-0312 1 RELAY
10 437-7751 5 WIRE TIE
11 298-7846 1 HALF CLAMP SET
12 7X-0266 1 HEX HD CAPSCREW, 1/4-20X3, GR5
13 8T-9043 2 HEX HD CAPSCREW, 5/16-18X7/8, GR5
14 297-7027 1 HEX HD CAPSCREW, 5-16-18X4, GR5
15 298-7999 2 HEX HD CAPSCREW, 3/8-16X5/8, GR5
16 421-3802 2 LOCKNUT, 5/16-18
17 298-7373 4 WASHER, 5/16
18 298-7374 2 WASHER, 3/8
19 298-7378 2 LOCKWASHER, 1/4
20 298-7379 2 LOCKWASHER, 5/16
21 298-7380 2 LOCKWASHER, 3/8
22 298-1770 10 SELF-TAPPING SCREW, #6X1/2
23 303-4911 AR TAPE, 1/16X1/2
24 350-2507 2 DEFROST VENT
25 350-2509 1 SUCTION VENT
26 358-3006 AR VENT HOSE, 2/5
27 350-2513 1 TUBE ASSY
28 350-2514 1 BRACKET
29 350-2516 1 TUBE ASSY
30 349-6875 1 A/C SUCTION VENT FILTER
31 350-2522 1 A/C TEMPERATURE CONTROL DECAL, (not illustrated)
32 297-7012 1 HEX HD CAPSCREW, 1/4-20X1, GR5
33 298-7372 2 WASHER, 1/4
34 421-3801 4 PANEL RETAINER CLIP

342-2108 1 AIR CONDITIONING ASSY, ENGINE PARTS, (includes items 101 thru 124) C
101 AR LOCTITE® 242TM
102 298-0555 8 HEX LOCKNUT, 3/8-16
103 364-8078 Ref A/C DRIVE PULLEY, (no longer available, order Kit K3 for replacement)
355-5429 1 A/C DRIVE PULLEY
105 298-0573 8 SOCKET HD CAPSCREW, 3/8-16X1-1/2
106 298-7365 14 FLAT WASHER, 3/8
107 298-7374 2 FLAT WASHER, 3/8
108 355-5431 1 A/C PULLEY MECHANICAL ADAPTER
109 305-2023 1 ADJUSTMENT BRACKET
110 444-7272 1 A/C COMPRESSOR BRACKET
114 298-1633 2 P-CLAMP, 1-3/4 IN ID
115 314-2893 1 A/C REFRIGERANT DECAL

31200257 TL1055, TL1255 6-37


TL1055 Before S/N TBM01320 excluding TBM01298
CAB TL1255 Before S/N TBN00801 excluding TBN00785

Figure 6-7 Air Conditioning (Continued)


Item Part Number Qty. Description Rev.
116 003-6271 2 DOUBLE P-CLAMP, 1 IN
117 297-7018 1 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5
118 6V-8189 1 NUT, 5/16-18, GR8
119 298-7379 2 LOCKWASHER, 5/16-18
121 322-9668 1 FRONT ADJUSTMENT BRACKET
122 325-1433 1 A/C BELT SHIELD
123 349-6876 1 COMPRESSOR
124 355-5428 1 A/C CLUTCH BELT
125 318-9245 2 O-RING, #6, (not illustrated)
126 318-9246 2 O-RING, #8, (not illustrated)
127 318-9247 2 O-RING, #10, (not illustrated)

331-0796 1 FAN GUARD INSTALLATION, (includes items 201 thru 204)


201 298-8646 1 FAN GUARD
202 297-7030 3 HEX HD CAPSCREW, 3/8-16X7/8
203 298-7374 3 WASHER, 3/8
204 298-7380 3 WASHER, 3/8

K1 318-9230 1 HOSE KIT, (includes items 6 thru 8)


K2 318-9232 1 COMPRESSOR KIT, (includes items 123 thru 127)
K3 364-8078 1 AC DRIVE PULLEY KIT, (includes items 103 & 108)

6-38 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 CAB

Figure 6-7 Air Conditioning (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 6-39


TL1055 S/N TBM01320 & After including TBM01298
CAB TL1255 S/N TBN00801 & After including TBN00785

Figure 6-7 Air Conditioning

4
6
10

3
2 7
18 21
9 15
3
27
22
12 24
11 19
13 20
14 33 29
5 17 28
19 16
23
22
1 25
30
8 32
6 33
26 34

201

111
112
121 109 101 116
106 102
101 103
102 104
110 101
103
102
103
118
104

120 113
114
105
117
119
101 115
102
103 109
110

108
103
107
FRONT OF MACHINE BACK OF MACHINE K1 PAP8041

6-40 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 CAB

Figure 6-7 Air Conditioning


Item Part Number Qty. Description Rev.
1 Ref ENCLOSED CAB ASSY, (see Figure 6-1 for details)
2 466-9228 1 TERMINAL, 1/4 MALE SPADE
3 Ref A/C WIRE HARNESS, (see Figure 10-10 for details)
4 Ref CONDENSOR, (see Figure 6-8 for details)
5 Ref EVAPORATOR/HEATER UNIT, (see Figure 6-8 for details)
6 350-2530 1 HOSE ASSY
7 350-2531 1 HOSE ASSY
8 350-2532 1 HOSE ASSY
9 299-0312 1 RELAY
10 437-7751 5 WIRE TIE
11 298-7846 1 HALF CLAMP SET
12 7X-0266 2 HEX HD CAPSCREW, 1/4-20X3, GR5
13 8T-9043 2 HEX HD CAPSCREW, 5/16-18X7/8, GR5
14 297-7027 1 HEX HD CAPSCREW, 5-16-18X4, GR5
15 298-7999 2 HEX HD CAPSCREW, 3/8-16X5/8, GR5
16 421-3802 2 LOCKNUT, 5/16-18
17 298-7373 4 WASHER, 5/16
18 298-7374 2 WASHER, 3/8
19 298-7378 3 LOCKWASHER, 1/4
20 298-7379 2 LOCKWASHER, 5/16
21 298-7380 2 LOCKWASHER, 3/8
22 298-1770 10 SELF-TAPPING SCREW, #6X1/2
23 303-4911 AR TAPE, 1/16X1/2
24 350-2507 2 DEFROST VENT
25 350-2509 1 SUCTION VENT
26 358-3006 AR VENT HOSE, 2/5
27 350-2513 1 TUBE ASSY
28 350-2514 1 BRACKET
29 350-2516 1 TUBE ASSY
30 349-6875 1 A/C SUCTION VENT FILTER
31 350-2522 1 A/C TEMPERATURE CONTROL DECAL, (not illustrated)
32 297-7012 1 HEX HD CAPSCREW, 1/4-20X1, GR5
33 298-7372 3 WASHER, 1/4
34 421-3801 4 PANEL RETAINER CLIP

364-5672 Ref AIR CONDITIONING ASSY, ENGINE PARTS, (not available to order, see items C
101 thru 121 for service)
101 298-0555 7 HEX LOCK NUT, 3/8-16, GR2
102 298-0573 6 SOCKET HD CAPSCREW, 3/8-16X1.5
103 298-7365 12 WASHER, 3/8
104 298-7374 2 WASHER, 3/8
105 314-2893 1 AC REFRIGERANT DECAL
106 421-2913 1 PLASTIC AC BELT GUARD COVER
107 309-6403 1 HEX HD CAPSCREW, 3/8-16X5, GR5
108 364-5673 1 AC COMPRESSOR BRACKET
109 364-5683 1 ADJUSTMENT BRACKET
110 364-5682 1 FRONT ADJUSTMENT BRACKET
111 364-5681 1 AC CLUTCH BELT
112 355-5429 1 AC DRIVE PULLEY

31200257 TL1055, TL1255 6-41


TL1055 S/N TBM01320 & After including TBM01298
CAB TL1255 S/N TBN00801 & After including TBN00785

Figure 6-7 Air Conditioning (Continued)


Item Part Number Qty. Description Rev.
113 329-2475 2 SCREW, 3/8-16X7/8
114 003-6271 2 CLAMP
115 349-6876 1 AC COMPRESSOR CLUTCH
116 355-5430 1 AC PULLEY ADAPTER
117 303-4795 1 WHIZ-LOCK NUT, 3/8-16
118 297-7011 3 HEX HD CAPSCREW, 1/4-20X3/4, GR5
119 298-0549 3 LOCKNUT, 1/4-20
120 298-7363 3 FLAT WASHER, 1/4
121 421-2912 1 AC COVER, SUPPORT
201 364-5695 1 FAN GUARD

K1 318-9230 1 HOSE KIT, (includes items 6 thru 8)

6-42 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 CAB

Figure 6-7 Air Conditioning (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 6-43


CAB

Figure 6-8 Air Conditioning Components

PAP36490

6-44 TL1055, TL1255 31200257


CAB

Figure 6-8 Air Conditioning Components


Item Part Number Qty. Description Rev.
1 421-3804 NLA EVAPORATOR/HEATER UNIT, (no longer available, use 1001142350 for B
replacement or items 101 thru 121)
1 421-3804 1 EVAPORATOR/HEATER UNIT, (includes items 101 thru 121) C
299-7178 1 POWER HEAD ONLY, (includes items 101 thru 105, 109 and 110)
2 350-2528 1 CONDENSOR, (includes items 201 thru 225) A
101 355-4764 1 CASE TOP
102 355-4765 1 CASE BOTTOM
103 355-4772 Ref BLOWER MOTOR, (TL1055 Before S/N TBM01168; TL1255 Before
TBN00653), (no longer available; for initial replacement order Kit K1)
355-4771 1 BLOWER MOTOR, (TL1055 S/N TBM01168 & After; TL1255 S/N TBN00653 &
After)
104 299-0972 1 BLOWER WHEEL
105 475-9848 1 HEATER/COOLER COIL
106 299-7182 1 VALVE
107 475-9849 1 BULB CLAMP
108 318-9246 1 O-RING, #8
109 NSS 1 COVER, BLOWER UNIT
110 2 LEG
111 299-7179 1 THERMOSTAT
112 318-9233 2 HEATER HOSE
113 NSS 2 HEATER SPLICE
114 475-9854 4 WORM GEAR CLAMP
115 355-4767 1 AIR RESTRICTER, (not illustrated)
116 298-8317 1 METRO SWITCH, (not illustrated)
117 318-9234 1 12 VOLT RELAY, (not illustrated)
118 358-3071 3 ft DRAIN HOSE, 3/8, (not illustrated)
119 355-4769 1 DRAIN ELBOW, 3/8, (not illustrated)
120 355-4770 1 DRAIN TEE, 3/8, (not illustrated)
121 298-7278 1 PRESSURE SWITCH, (not illustrated)
201 318-9237 1 CASE TOP
202 476-0115 1 CASE BOTTOM
203 318-9238 1 OVERHEAD CONDENSER COIL
204 476-0116 2 MOUNTING BRACKET
205 298-8313 1 TUBE ASSY
206 299-7180 1 DRIER
207 476-0164 1 DRIER MOUNT
208 318-9245 1 O-RING
209 476-0165 1 HOSE CLAMP
210 318-9239 1 TUBE ASSY
211 318-9240 1 TUBE ASSY
212 476-0264 4 HOSE CLAMP
213 476-0265 3 CUSHION CLAMP
214 476-0266 1 HOLE PLUG
215 299-7184 2 CONDENSER FAN
216 318-9241 1 HARNESS PIGTAIL
217 318-9246 1 O-RING, #8
218 493-4131 2 ft CLOSED CELL FOAM
219 318-9242 4 WELL NUT, (not illustrated)
220 8 NYLON INSERT NUT, 1/4-20, (not illustrated)

31200257 TL1055, TL1255 6-45


CAB

Figure 6-8 Air Conditioning Components (Continued)


Item Part Number Qty. Description Rev.
221 318-9243 1 RELAY, (not illustrated)
222 4 HEX HD CAPSCREW, 3/8-16X3, (not illustrated)
223 318-9244 1 HARNESS, (not illustrated)
224 4 FLAT WASHER, 3/8, (not illustrated)
225 4 LOCKWASHER, 3/8, (not illustrated)
301 356-3236 1 WHITE MOTOR GASKET, (not illustrated)
302 Kit 2 BLACK FOAM, (not illustrated)
303 356-3238 1 RESISTOR, (not illustrated)
304 Kit 1 BOLT, (not illustrated)
305 Kit 1 NUT, (not illustrated)
306 Kit 1 CORK TAPE, (not illustrated)
307 Kit 2 CORK TAPE, (not illustrated)

K1 355-4772 1 BLOWER MOTOR KIT, (includes items 103 & 301 thru 307)

6-46 TL1055, TL1255 31200257


CAB

Figure 6-8 Air Conditioning Components (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 6-47


CAB

This Page Intentionally Left Blank

6-48 TL1055, TL1255 31200257


SECTION 7
CONTROLS

31200257 TL1055, TL1255


CONTROLS

Figure 7-1 Boom Joystick with Adjustable Tilt

20

21 2
3

18
18
2&4
4
1&3
19
9 3 2
6
4 1

11 13
7
12

10 8

15 16

14

17

K1
PAL2001

7-2 TL1055, TL1255 31200257


CONTROLS

Figure 7-1 Boom Joystick with Adjustable Tilt


Item Part Number Qty. Description Rev.
298-8645 1 BOOM JOYSTICK WITH ADJ. TILT, (includes items 1 thru 19)
1 299-0970 1 GRIP ASSY
2 299-0966 1 BENT LEVER KIT, (includes items 3 & 4)
3 NSS 1 SPRING PIN
4 NSS 1 HEX NUT
5 299-0954 1 BOOT
6 299-0953 1 CARDON KIT, (includes item 7)
7 NSS AR SHIM
8 298-7082 1 RETAINING PLATE
9 299-0967 1 UPPER BODY, (includes item 10)
10 NSS 1 LOWER BODY
11 Kit 1 O-RING
12 Kit 2 DOWEL PIN
13 Kit 1 O-RING
14 Kit 1 SCREW ASSY
15 Kit 1 O-RING
16 299-0960 4 PLUNGER & GUIDE KIT
17 299-0986 4 REGULATING UNIT
18 299-0209 1 SPRING, (ports 1 & 3), (pack of two)
299-0210 1 SPRING, (ports 2 & 4), (pack of two)
19 299-0834 1 GROMMET WITH CABLE TIE KIT
20 Ref RH INSTRUMENT PANEL, (see Figure 6-1 for details)
21 298-7286 1 RHEOSTAT SWITCH, (TL1055 Before S/N TBM00680; TL1255 Before
S/N TBN00362)
328-7822 1 RHEOSTAT SWITCH, (TL1055 S/N TBM00680 thru TBM00894; TL1255
S/N TBN00362 thru TBN00435)
334-9480 1 RHEOSTAT SWITCH, (TL1055 S/N TBM00895 & After; TL1255
S/N TBN00436 & After)

K1 299-0498 AR SEAL KIT, (includes items 11 thru 15)

31200257 TL1055, TL1255 7-3


CONTROLS

Figure 7-2 Hydraulic Controller - Outrigger & Sway/Aux

4 3

7
6

8
7

10
9
1

10

PAL2020

7-4 TL1055, TL1255 31200257


CONTROLS

Figure 7-2 Hydraulic Controller - Outrigger & Sway/Aux


Item Part Number Qty. Description Rev.
299-0558 2 HYDRAULIC CONTROLLER - OUTRIGGER & SWAY/AUX, (includes all items) A
1 299-0559 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
2 299-0917 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
3 299-7144 2 GRIP
4 299-0976 2 RUBBER BOOT
5 299-0915 2 LEVER OPERATION KIT
6 299-0960 4 PLUNGER KIT
7 299-0916 4 REGULATING UNIT KIT
8 299-0210 2 RETURN SPRING
9 299-0635 2 O-RING
10 299-0636 1 BOLT & NUT KIT

31200257 TL1055, TL1255 7-5


CONTROLS

Figure 7-3 Steering Column & Attaching Parts

102

103
2
101

202 201

203

401

2
301
303
6
5 302

PAP13250

7-6 TL1055, TL1255 31200257


CONTROLS

Figure 7-3 Steering Column & Attaching Parts


Item Part Number Qty. Description Rev.
299-1324 1 STEERING CONTROL ASSY, (includes 1 thru 6) A
1 298-0487 4 ELBOW, 45 DEGREES, (includes o-ring)
2 298-8637 1 STEERING COLUMN
319-7692 1 STEERING WHEEL NUT, (torque to 29-34 lb-ft)
3 298-8745 1 STEERING CONTROL VALVE
303-8610 1 STEERING CONTROL VALVE SEAL KIT
4 298-0471 1 ADAPTOR, 90 DEGREES, (includes o-ring)
5 298-7380 2 LOCKWASHER
6 297-7029 2 HEX HD CAPSCREW, 3/8-16X3/4, GR 5
101 299-0560 1 STEERING WHEEL, (includes items 102 & 103)
102 299-0913 1 CENTER CAP
103 299-6632 1 SPINNER KNOB
201 299-0562 1 F-N-R SHIFTER, (includes items 5 & 6) B
202 NSS 2 HEX HD CAPSCREW, (torque to 30-35 lb-ft)
203 NSS 1 CLAMP SET
301 297-7031 2 HEX HD CAPSCREW, 3/8-16X1, GR5
302 298-7365 2 FLAT WASHER, 3/8
303 AR LOCTITE® 242TM
401 Ref SHIFTER DECAL, (see Figure 11-1 for details)

31200257 TL1055, TL1255 7-7


CONTROLS

Figure 7-4 Brake Pedal Assembly

13

17
1

13
17 17

11

15
10

16 14

4 7
19

6
5

3
119
104
141

PAL5210

7-8 TL1055, TL1255 31200257


CONTROLS

Figure 7-4 Brake Pedal Assembly


Item Part Number Qty. Description Rev.
305-6011 1 POWER BRAKE ASSY, (includes items 1 thru 19) F
1 Ref POWER BRAKE VALVE, (see Figure 9-13 for details)
2 305-2026 1 BRAKE BRACKET
3 305-2025 1 BRAKE PEDAL
4 299-0208 1 PIVOT PIN
5 297-7031 1 HEX HD CAPSCREW, 3/8-16X1, GR5
6 298-7380 1 LOCKWASHER, 3/8
7 303-4745 4 HEX HD CAPSCREW, M10X30, GR8.8
8 298-7388 4 SPRING LOCKWASHER, 10 mm
10 357-4399 1 CONNECTOR
11 300-6104 1 CONNECTOR
13 298-0507 2 ELBOW, 90 DEGREES, (swivel nut)
14 300-6099 1 FITTING REDUCER
15 298-8280 2 ACTUATOR
16 298-8244 1 TIE BAR
17 298-1610 3 CONNECTOR
19 AR MOLY PASTE
104 297-7016 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
119 298-7364 8 FLAT WASHER, 5/16
141 AR LOCTITE® 242TM

31200257 TL1055, TL1255 7-9


CONTROLS

Figure 7-5 Accelerator Pedal

2
17

5
4
17
6

11

10
12

13
14
15
16

PAL2501

7-10 TL1055, TL1255 31200257


CONTROLS

Figure 7-5 Accelerator Pedal


Item Part Number Qty. Description Rev.
1 298-8378 1 ACCELERATOR BRACKET
2 297-7017 3 HEX HD CAPSCREW, 5/16-18X1, GR5
3 298-7364 3 FLAT WASHER, 5/16
4 297-7012 2 HEX HD CAPSCREW, 1/4-20X1, GR5
5 298-7363 2 FLAT WASHER, 1/4
6 Ref ENGINE HARNESS, (see Figure 10-3 for details)
10 298-0433 1 ACCELERATOR PEDAL, (includes items 11 thru 16) C
11 305-2101 1 SENSOR KIT, (includes screws)
12 NSS 1 MOUNTING BRACKET
13 364-9559 1 PEDAL KIT, (includes items 14 & 16)
14 NSS 1 PEDAL SPRING
15 304-4558 1 PEDAL ARM
16 NSS 1 PEDAL PIN
17 AR LOCTITE® 242TM

31200257 TL1055, TL1255 7-11


CONTROLS

This Page Intentionally Left Blank

7-12 TL1055, TL1255 31200257


SECTION 8
HYDRAULIC CIRCUITS

31200257 TL1055, TL1255


TL1055 Before S/N TBM00895
HYDRAULIC CIRCUITS TL1255 Before S/N TBN00436

Figure 8-1 Supply Circuit

35
59 46
51
35 52
59 49
45 47
47
TO 52
TRANSMISSION 48 44
51 43
52
36 14
12 37
FROM 47
TRANSMISSION
48 56
34 34 33
56 33 38 54
19 57
18
32
38 54
29
11

15
40
5
57
TO
HYDRAULIC
CONTROLLER 1
21
3

32 9
17
42 18
38
19 8 10
18 20 4
41 11
58 39
54

6 5
19 29
39

55 40 11
27
26
25
24
23
22
21
PAL2861

8-2 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit


Item Part Number Qty. Description Rev.
1 298-0489 1 ELBOW, 90 DEGREES, (includes o-ring)
3 Ref COMBINATION VALVE, (see Figure 8-6, item 16 for details)
4 298-1556 1 TUBE ASSY
5 Ref HOSE ASSY, (see Figure 8-5, item 16 for details)
6 298-7356 1 CONNECTOR, (includes o-ring)
8 298-0492 1 RUN TEE, (includes o-ring)
9 328-5225 1 HOSE ASSY
10 298-0496 1 SWIVEL NUT RUN TEE, 3/8 TUBE
11 298-1493 1 HOSE ASSY
12 298-0465 1 CONNECTOR, (includes o-ring)
14 298-0508 1 ELBOW, 90 DEGREES, (swivel nut)
15 298-1519 1 HOSE ASSY
17 Ref STEERING CONTROL ASSY, (see Figure 7-3 for details)
18 298-1517 1 HOSE ASSY
19 298-1516 1 HOSE ASSY
20 Ref POWER BRAKE VALVE, (see Figure 7-4 for details)
21 298-1525 1 HOSE ASSY
22 297-7042 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
23 303-4799 4 LOCKWASHER, 1/2
24 464-3094 2 FLANGE HALF
25 298-7856 1 O-RING
26 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
27 Ref HYDRAULIC MANIFOLD, (see Figure 9-14 for details)
29 298-0470 2 CONNECTOR, (includes o-ring)
32 298-1496 1 HOSE ASSY
33 298-7434 2 CLAMP SET
34 299-0946 2 COVER PLATE
35 297-7021 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
36 312-8675 1 TUBE ASSY
37 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
38 298-1492 1 HOSE ASSY
39 298-0489 2 ELBOW, 90 DEGREES, (includes o-ring)
40 298-1498 1 HOSE ASSY
41 303-4760 1 ELBOW, 45 DEGREES, (includes o-ring)
42 303-4754 1 CONNECTOR, (includes o-ring)
43 303-4869 1 HOSE ASSY
44 303-4868 1 HOSE ASSY
45 298-8456 1 TUBE ASSY
46 298-8455 1 TUBE ASSY
47 298-0467 4 CONNECTOR, (includes item 16)
48 303-4867 2 HOSE ASSY
49 Ref RADIATOR, (see Figure 4-5 for details)
51 299-0949 2 COVER PLATE
52 303-4796 2 CLAMP
54 298-7357 3 CONNECTOR, (includes o-ring)
55 298-6848 1 TEST PORT COUPLING
56 297-7013 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
57 298-1518 1 HOSE ASSY
58 298-0473 1 ELBOW, 90 DEGREES, (includes o-ring)

31200257 TL1055, TL1255 8-3


TL1055 Before S/N TBM00895
HYDRAULIC CIRCUITS TL1255 Before S/N TBN00436

Figure 8-1 Supply Circuit (Continued)


Item Part Number Qty. Description Rev.
59 AR ®
LOCTITE 242 TM

8-4 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 8-5


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit

503
502 511
509
508
503
502 916
512 921
505
TO 517 508 518 114 37
TRANSMISSION
108
509 519
508 109 25 203

FROM 505
TRANSMISSION 28 56
517 111
58 401 115 2
848 17 850
860
109
404
401
849
106
310

409
1107
850
TO
HYDRAULIC
CONTROLLER
1106

404
825
860
401
848
604
603 860 826
605 310
606
701

848 602
606

409 310
703
601 704
405
406
408
407
1106
PAL4850

8-6 TL1055, TL1255 31200257


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit


Item Part Number Qty. Description Rev.
2 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
17 334-9471 1 PRESSURE TUBE ASSY
25 Ref SWAY VALVE, (see Figure 8-6 for details)
28 297-7013 4 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
37 298-7358 1 FITTING, STRAIGHT
56 299-0946 2 COVER PLATE
58 298-7434 2 CLAMP SET
106 298-0470 2 CONNECTOR, (includes o-ring)
108 298-0473 1 FITTING, 90 DEGREES, (includes o-ring)
109 309-6346 2 FITTING, 45 DEGREES, (includes o-ring)
111 298-0507 1 FITTING, 90 DEGREES, (includes o-ring)
114 298-0496 1 FITTING, TEE, (includes o-ring)
115 298-0475 1 FITTING, 90 DEGREES, (includes o-ring)
203 334-9478 1 HOSE ASSY
310 298-1493 1 HOSE ASSY
401 298-1492 1 HOSE ASSY
404 298-1496 1 HOSE ASSY
405 298-7856 1 O-RING
406 464-3094 2 FLANGE HALF
407 297-7042 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
408 303-4799 4 LOCKWASHER, 1/2
409 298-1498 1 HOSE ASSY
502 AR LOCTITE® 242TM
503 297-7021 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
505 298-0467 2 FITTING, STRAIGHT, (includes o-ring)
508 303-4796 2 CLAMP SET
509 299-0949 2 COVER PLATE
511 298-8455 1 TUBE ASSY
512 298-8456 1 TUBE ASSY
517 303-4867 1 HOSE ASSY
518 303-4868 1 HOSE ASSY
519 303-4869 1 HOSE ASSY
601 Ref HYDRAULIC MANIFOLD, (see Figure 9-14 for details)
602 298-0470 1 FITTING, STRAIGHT, (includes o-ring)
603 298-0473 1 FITTING, 90 DEGREES, (includes o-ring)
604 303-4754 1 FITTING, 90 DEGREES, (includes o-ring)
605 303-4760 1 FITTING, 45 DEGREES, (includes o-ring)
606 298-0489 2 FITTING, 90 DEGREES, (long), (includes o-ring)
701 298-7357 1 FITTING, STRAIGHT, (includes o-ring)
703 298-6848 1 TEST PORT COUPLING
704 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
825 Ref STEERING CONTROL ASSY, (see Figure 7-3 for details)
826 Ref POWER BRAKE VALVE, (see Figure 7-4 for details)
848 298-1516 1 HOSE ASSY
849 298-1519 1 HOSE ASSY
850 298-1518 1 HOSE ASSY
860 298-1517 1 HOSE ASSY
916 Ref RADIATOR ASSY, (see Figure 4-5 for details)
921 2 FITTING, STRAIGHT, (includes o-ring)

31200257 TL1055, TL1255 8-7


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)


Item Part Number Qty. Description Rev.
1106 298-1525 1 HOSE ASSY
1107 Ref HOSE ASSY, (see Figure 8-5, item 16 for details)

8-8 TL1055, TL1255 31200257


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 8-9


TL1055 S/N TBM01320 & After including TBM01298
HYDRAULIC CIRCUITS TL1255 S/N TBN00801 & After including TBN00785

Figure 8-1 Supply Circuit

233
221

305
904
304
242
232 223

202
236
237
213

209 229
239 210
231
234 243
213
238
232 241
242
661
709
TO BOOM JOYSTICK 715
55 36
105 662

680
812
515
401 404

405 405 706


311 709
315
403 102
402 307
312 306 103 2 25
27
682 314 313 105
302
308 2 25 27
310 50 654
662

104
661

682
680

667 PAP9410

8-10 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit


Item Part Number Qty. Description Rev.
2 297-7013 4 HEX HD CAPSCREW, 1/4-20X1 1/2, GR5
25 299-0946 2 COVER PLATE
27 298-7434 2 CLAMP
36 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
50 1 TUBE ASSY
55 Ref HYDRAULIC TANK, (see Figure 9-12 for details)
101 AR LOCTITE® 242TM
102 274-3266 2 CLAMP
103 1 SUCTION HOSE
104 396-9551 1 HOSE ASSY
105 396-9552 1 HOSE ASSY
202 309-6321 2 HEX HD CAPSCREW, 1/4-20X2 1/2, GR5
209 464-6357 1 HEX HD CAPSCREW, 5/16-18X2 1/2, GR5
210 7X-0290 2 HEX HD CAPSCREW, 3/8-16X3 1/2, GR5
213 303-4758 2 FITTING, 90 DEGREES, (includes o-ring)
221 Ref RADIATOR, (see Figure 4-5 for details)
223 367-4057 1 PIPE ASSY
229 309-6351 1 FITTING, 45 DEGREES, (includes o-ring)
231 298-7365 2 WASHER, 3/8
232 430-5174 1 HOSE ASSY
233 430-5175 1 HOSE ASSY
234 298-7380 2 LOCKWASHER, 3/8
236 464-2028 1 COVER PLATE
237 464-2029 1 CLAMP
238 1 CLAMP
239 207-4499 1 COVER PLATE
241 368-0512 1 THERMAL BYPASS VALVE
242 1 HOSE ASSY
243 1 HOSE ASSY
302 297-7042 4 HEX HD CAPSCREW, 1/2-13X1 1/2, GR5
304 303-4757 1 FITTING, 90 DEGREES, (includes o-ring)
305 6V-8776 1 FITTING, TEE, (includes o-ring)
306 473-7576 1 O-RING
307 299-0472 4 SOCKET HD CAPSCREW, 3/8-16X3
308 303-4799 4 LOCKWASHER, 1/2
310 464-3094 2 FLANGE
311 298-7890 1 O-RING
312 298-1655 1 O-RING
313 361-2839 1 FITTING, 45 DEGREES, (includes o-ring)
314 Ref HYDRAULIC MANIFOLD, (see Figure 9-14 for details)
315 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
401 298-0473 1 FITTING, 90 DEGREES, (includes o-ring)
402 309-6347 1 FITTING, 45 DEGREES, (includes o-ring)
403 148-8355 1 FITTING, 45 DEGREES, (includes o-ring)
404 303-4760 1 FITTING, 45 DEGREES, (includes o-ring)
405 298-0489 1 FITTING, 90 DEGREES, (includes o-ring)
515 396-9557 1 HOSE ASSY
654 Ref STEERING CONTROL ASSY, (see Figure 7-3 for details)
661 298-1518 1 HOSE ASSY

31200257 TL1055, TL1255 8-11


TL1055 S/N TBM01320 & After including TBM01298
HYDRAULIC CIRCUITS TL1255 S/N TBN00801 & After including TBN00785

Figure 8-1 Supply Circuit (Continued)


Item Part Number Qty. Description Rev.
662 298-1519 1 HOSE ASSY
667 Ref POWER BRAKE VALVE ASSY, (see Figure 7-4 for details)
680 396-9561 1 HOSE ASSY
682 396-9563 1 HOSE ASSY
706 298-0470 1 FITTING, STRAIGHT, (includes o-ring)
709 309-6346 2 FITTING, 45 DEGREES, (includes o-ring)
715 298-0475 1 FITTING, 90 DEGREES, (includes o-ring)
812 396-9559 NLA HOSE ASSY, (no longer available, use 486-3554 for replacement)
812 486-3554 1 HOSE ASSY
904 Ref ZF TRANSMISSION, (see Figure 4-8 for details)

8-12 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 8-13


TL1055 Before S/N TBM00895
HYDRAULIC CIRCUITS TL1255 Before S/N TBN00436

Figure 8-2 Dump Circuit

44

45 1

33
9
43 42
7
2 10
47 31
49 18
23 46 11
32 35 4
3 49
12 16
50 6 FROM
17 STABILIZER
29 30 41 21 CYLINDER
35 48
28 50
40 15 14
38
37
36
11
22

20
34
FROM
BOOM
JOYSTICK

24
28
25
27

26 PAL2871

8-14 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit


Item Part Number Qty. Description Rev.
1 Ref OIL COOLER, (see Figure 4-5, item 10 for details)
2 298-1505 1 HOSE ASSY
3 298-7834 1 CLAMP
4 298-0470 1 CONNECTOR, (includes o-ring)
6 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
7 298-0473 1 ELBOW, 90 DEGREES, (includes o-ring)
9 328-5221 1 HOSE ASSY
10 Ref COMBINATION VALVE, (see Figure 8-6 item 16 for details)
11 298-0496 2 SWIVEL NUT RUN TEE, 3/8 TUBE
12 298-7356 1 CONNECTOR, (includes o-ring)
14 297-7013 2 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
15 299-0946 1 COVER PLATE
16 298-7433 1 CLAMP
17 298-1491 1 HOSE ASSY
18 298-0462 1 CONNECTOR, (includes o-ring)
20 Ref HYDRAULIC MANIFOLD, (see Figure 9-14 for details)
21 298-1501 1 HOSE ASSY
22 Ref HYDRAULIC TANK ASSY, (see Figure 9-12 for details)
23 297-7021 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
24 Ref HOSE ASSY, (see Figure 8-5, item 9 for details)
25 298-1515 1 HOSE ASSY
26 Ref POWER BRAKE VALVE, (see Figure 7-4 for details)
27 Ref STEERING CONTROL ASSY, (see Figure 7-3 for details)
28 298-1520 1 HOSE ASSY
29 298-1551 1 TUBE ASSY
30 299-0258 1 CHECK VALVE
31 298-1507 1 HOSE ASSY
32 299-0949 1 COVER PLATE
33 298-1506 1 HOSE ASSY
34 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
35 298-7982 2 CLAMP SET
36 303-4760 2 ELBOW, 45 DEGREES, (includes o-ring)
37 328-5224 1 HOSE ASSY
38 298-0475 1 ELBOW, 90 DEGREES, (includes o-ring)
40 298-1494 1 HOSE ASSY
41 298-0499 1 SWIVEL NUT BRANCH TEE
42 298-0495 1 TEE FITTING
43 298-0509 1 SWIVEL NUT ELBOW
44 298-8586 2 HOSE GUARD
45 298-7309 1 ELBOW, 45 DEGREES, (swivel nut), (includes o-ring)
46 298-0523 1 ELBOW, 90 DEGREES
47 298-0508 1 SWIVEL NUT ELBOW
48 298-0524 1 REDUCER FITTING
49 297-7089 4 HEX HD CAPSCREW, M6X45
50 298-7984 4 RAIL NUT, M6

31200257 TL1055, TL1255 8-15


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit

1109 18 67

67

55 114 310 202


19 39
45
923
44 116
411 108
20

32 27 25
59 41
66
920
2
308
106
113 305
551 921 FROM
STABILIZER
922 310 CYLINDER
603 304 306
802 307
602
705

701
804

FROM
BOOM
JOYSTICK

1005
551

525 547

526 PAL4861

8-16 TL1055, TL1255 31200257


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit


Item Part Number Qty. Description Rev.
1 Ref HYDRAULIC TANK ASSY, (see Figure 9-12 for details)
2 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-9 for details)
18 298-1505 1 HYDRAULIC HOSE
19 298-1506 1 HYDRAULIC HOSE
20 298-1507 1 HYDRAULIC HOSE
25 Ref SWAY VALVE, (see Figure 8-6 for details)
27 299-0258 1 CHECK VALVE
32 297-7021 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
39 298-0473 1 FITTING, 90 DEGREES, (includes o-ring)
41 298-0495 1 FITTING, TEE, (includes o-ring)
44 298-0509 1 FITTING, 90 DEGREES, (includes o-ring)
45 298-0523 1 FITTING, 90 DEGREES, (includes o-ring)
55 298-7309 1 FITTING, 45 DEGREES
59 299-0949 1 COVER PLATE
66 298-7834 1 CLAMP SET
67 298-8586 1 HOSE GUARD
106 298-0470 1 FITTING, STRAIGHT, (includes o-ring)
108 298-0473 1 FITTING, 90 DEGREES, (includes o-ring)
113 298-0509 1 FITTING, 90 DEGREES, (includes o-ring)
114 298-0496 1 FITTING, TEE, (includes o-ring)
116 298-0489 1 FITTING, 90 DEGREES, (long), (includes o-ring)
202 334-9477 1 HOSE ASSY
304 298-1491 1 HOSE ASSY
305 298-7433 1 CLAMP SET
306 299-0946 1 COVER PLATE
307 297-7013 2 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
308 298-0462 1 FITTING, STRAIGHT, (includes o-ring)
310 298-1501 1 HOSE ASSY
411 298-0508 1 ELBOW, 90 DEGREES, (swivel nut)
525 Ref STEERING CONTROL ASSY, (see Figure 7-3 for details)
526 Ref POWER BRAKE VALVE, (see Figure 7-4 for details)
547 298-1515 1 HOSE ASSY
551 298-1520 1 HOSE ASSY
602 328-5224 1 HOSE ASSY
603 298-1494 1 HOSE ASSY
701 Ref HYDRAULIC MANIFOLD, (see Figure 9-14 for details)
705 303-4760 1 FITTING, 45 DEGREES, (includes o-ring)
802 298-0475 1 FITTING, 90 DEGREES, (includes o-ring)
804 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
920 297-7089 4 HEX HD CAPSCREW, 6X45 mm
921 298-7982 2 CLAMP SET
922 298-7984 4 RAIL NUT, 6 mm
923 298-1551 1 TUBE ASSY
1005 Ref HOSE ASSY, (see Figure 8-5, item 9 for details)
1109 Ref OIL COOLER, (see Figure 4-5, item 109 for details)

31200257 TL1055, TL1255 8-17


TL1055 S/N TBM01320 & After including TBM01298
HYDRAULIC CIRCUITS TL1255 S/N TBN00801 & After including TBN00785

Figure 8-2 Dump Circuit

701

45 803
802 801
40 805
46
22 807
47
28

808

45
40 28
46
47
5
455
106

604 436 208

602
107 314

514
515
314
TO
HYDRAULIC
PUMP

913

1081

1017 1054

1067 PAP9481

8-18 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit


Item Part Number Qty. Description Rev.
5 1 ADAPTER, 90 DEGREES, (includes o-ring)
22 1 RUN TEE, (includes o-ring)
28 360-6620 2 FITTING, STRAIGHT, (includes o-ring)
40 298-1579 8 LOCKNUT, 3/8-16
45 367-3289 2 FITTING, 90 DEGREES, (includes o-ring)
46 367-3290 4 CLAMP
47 122-6906 2 HOSE
106 396-9553 1 HOSE ASSY
107 396-9554 1 HOSE ASSY
208 298-0473 1 ADAPTER, 90 DEGREES, (includes o-ring)
314 396-9556 1 HOSE ASSY
436 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
455 Ref HYDRAULIC TANK, (see Figure 9-12 for details)
514 Ref HYDRAULIC MANIFOLD, (see Figure 9-14 for details)
515 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
602 298-0475 1 ADAPTER, 90 DEGREES, (includes o-ring)
604 303-4760 1 ADAPTER, 45 DEGREES, (includes o-ring)
701 Ref RADIATOR, (see Figure 4-5 for details)
801 303-4762 1 RUN TEE, (includes o-ring)
802 368-0506 1 ADAPTER, STRAIGHT, (includes o-ring)
803 461-9733 1 CHECK VALVE
805 1 PIPE ASSY
807 375-2539 1 HOSE ASSY
808 375-2540 1 HOSE ASSY
913 396-9560 NLA HOSE ASSY, (no longer available, use 486-3555 for replacement)
913 486-3555 1 HOSE ASSY
1017 396-9564 1 HOSE ASSY
1054 Ref STEERING CONTROLLER, (see Figure 7-3 for details)
1067 Ref BRAKE ASSY, (see Figure 7-4 for details)
1081 396-9562 1 HOSE ASSY

31200257 TL1055, TL1255 8-19


HYDRAULIC CIRCUITS

Figure 8-3 Steer Select

16 15 TO REAR
12 STEERING CYLINDER

14 12
15 16
15
14 13 16
16 15

2
2

2
11
9
16 7
16 15 12 17 1
6
15 14

10 TO STEERING PAL2880
CONTROL UNIT

12 15
16
TO FRONT
STEERING CYLINDER

8-20 TL1055, TL1255 31200257


HYDRAULIC CIRCUITS

Figure 8-3 Steer Select


Item Part Number Qty. Description Rev.
1 Ref STEER SELECT VALVE, (see Figure 9-15 for details)
2 Ref ELBOW, 90 DEGREES, (swivel nut), (see Figure 9-15 for details)
6 Ref CONNECTOR, (includes o-ring), (see Figure 9-15 for details)
7 298-7364 4 FLAT WASHER, 5/16
9 298-7379 4 LOCKWASHER, 5/16
10 298-1371 2 HOSE ASSY
11 297-7016 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
12 298-7927 4 CLAMP SET
13 328-5220 2 HOSE ASSY
14 298-7834 3 CLAMP
15 299-0949 7 COVER PLATE
16 297-7021 7 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
17 328-5218 2 HOSE ASSY

31200257 TL1055, TL1255 8-21


HYDRAULIC CIRCUITS

Figure 8-4 Service/Park Brake

11
12 9

11
13
7

10
6

3
1
4

PAL2891

8-22 TL1055, TL1255 31200257


HYDRAULIC CIRCUITS

Figure 8-4 Service/Park Brake


Item Part Number Qty. Description Rev.
1 298-1514 1 HOSE ASSY
2 298-1513 1 HOSE ASSY
3 Ref POWER BRAKE VALVE, (see Figure 9-13 for details)
4 Ref FITTING, (see Figure 7-4, items 2 & 3 for details)
6 Ref FRONT AXLE ASSY, (see Figure 5-1 for details)
7 Ref REAR AXLE ASSY, (see Figure 5-6 for details)
8 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
9 Ref HYDRAULIC MANIFOLD, (see Figure 9-14 for details)
10 298-1495 1 HOSE ASSY, (TL1055 Before S/N TBM01298; TL1255 Before S/N TBN00785)
396-9555 1 HOSE ASSY, (TL1055 S/N TBM01298 & After; TL1255 S/N TBN00785 &
After)
11 298-7266 4 MINI-CHECK, (includes o-ring)
12 298-0489 1 ELBOW, 90 DEGREES, (long)
13 299-0472 4 SOCKET HD CAPSCREW, 3/8-16X3

31200257 TL1055, TL1255 8-23


HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick

1
2
5 13
TO TANK
3 9 11
8
FROM TO 10
SWAY SWAY
JOYSTICK JOYSTICK

6 6 21
16
4 5
4

19

10 21
10 8
7 10
19
9
8
18 16

FROM
17
HYDRAULIC
MANIFOLD PAL2901

8-24 TL1055, TL1255 31200257


HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick


Item Part Number Qty. Description Rev.
1 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
2 297-7012 4 HEX HD CAPSCREW, 1/4-20X1, GR5
3 298-7363 4 FLAT WASHER, 1/4
4 298-7356 4 CONNECTOR, (includes o-ring)
5 AR LOCTITE® 242TM
6 298-7358 2 CONNECTOR, (includes o-ring)
7 298-0494 2 UNION TEE, 3/8 TUBE
8 298-1523 2 HOSE ASSY
9 298-1527 1 HOSE ASSY
10 298-1522 2 HOSE ASSY
11 298-0471 4 ELBOW, 90 DEGREES, (includes o-ring), (TL1055 Before S/N TBM00895;
TL1255 Before S/N TBN00436)
148-8368 4 ELBOW, 90 DEGREES, (includes o-ring), (TL1055 S/N TBM00895 & After;
TL1255 S/N TBN00436 After)
13 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
16 298-1526 1 HOSE ASSY
17 Ref HOSE ASSY, (see Figure 8-1, item 21 for details)
18 298-0496 1 SWIVEL NUT RUN TEE, 3/8 TUBE
19 298-1524 2 HOSE ASSY
21 Ref HOSE ASSY, (see Figure 8-6, item 21 for details)

31200257 TL1055, TL1255 8-25


TL1055 Before S/N TBM00895
HYDRAULIC CIRCUITS TL1255 Before S/N TBN00436

Figure 8-6 Sway/Auxiliary Controller

20

29

12
18 24
26
21 25
E
LV 26
FROM VA
O M N 20
OUTRIGGER FR SSIO 9
CONTROLLER E
M PR 9
CO 22
DE
23
27
14 28
TO
2 OUTRIGGER
13 CONTROLLER

1 11 19
2
4 6
7

16
10
17

12
7
18
19
15

10
TO K 15
N
TA
OM
FR OM CK
BO STI
Y
JO PAL2791

8-26 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC CIRCUITS

Figure 8-6 Sway/Auxiliary Controller


Item Part Number Qty. Description Rev.
1 Ref SWAY/AUX CONTROLLER, (see Figure 7-2 for details)
2 Ref HOSE ASSY, (see Figure 8-7 for details)
4 298-0493 1 BRANCH TEE, (includes o-ring)
6 298-0498 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE
7 298-1529 1 HOSE ASSY
9 298-0471 4 ELBOW, 90 DEGREES, (includes o-ring)
10 298-1528 1 HOSE ASSY
11 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
12 298-7356 6 CONNECTOR, (includes o-ring)
13 298-0496 1 SWIVEL NUT RUN TEE, 3/8 TUBE
14 Ref HOSE ASSY, (see Figure 8-11, item 47 for details)
15 298-1521 2 HOSE ASSY
16 Ref CONTROLLER BRACKET, (see Figure 6-1 for details)
17 298-7358 1 CONNECTOR, (includes o-ring)
18 298-1532 1 HOSE ASSY
19 298-1533 1 HOSE ASSY
20 298-1502 2 HOSE ASSY
21 Ref FRAME, (see Figure 1-2 for details)
22 297-7026 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5
23 299-0563 1 COMBINATION VALVE, (includes items 24 thru 26)
24 299-0611 3 SOLENOID, (SV1, SV2 & SV3)
272-6538 3 SEAL KIT
25 299-0614 2 SOLENOID, (SV4 & SV5)
272-6538 2 SEAL KIT
26 299-0903 5 COIL
27 298-7379 2 LOCKWASHER, 5/16
28 298-8048 2 HEX NUT, 5/16-18
29 148-8368 2 ELBOW, 90 DEGREES, (includes o-ring)

31200257 TL1055, TL1255 8-27


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-6 Sway/Auxiliary Controller

301
38
401
107 403
36
301
523 107 402
403
VE
VAL
FROM O M N
OUTRIGGER FR SSIO 33
CONTROLLER E
PR 25
OM 107 201
C
DE 52
64
601
753
TO 524
OUTRIGGER
527 CONTROLLER

517 107
753
2
512 506
522

516
521
526

505
522
523
524
520

TO K
521
N 520
TA
OM
FR OM CK
BO STI
Y
JO PAL4890

8-28 TL1055, TL1255 31200257


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-6 Sway/Auxiliary Controller


Item Part Number Qty. Description Rev.
2 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-9 for details)
25 299-0563 1 SWAY VALVE, (includes items 401 thru 403)
33 297-7025 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5
36 298-7356 2 FITTING, STRAIGHT, (includes o-ring)
38 148-8368 2 FITTING, 90 DEGREES, (includes o-ring)
52 298-7379 2 LOCKWASHER, 5/16
64 298-8048 2 HEX NUT, 5/16-18
107 148-8368 4 FITTING, 90 DEGREES, (includes o-ring)
201 Ref FRAME, (see Figure 1-1 for details)
301 298-1502 2 HOSE ASSY
401 299-0611 3 SOLENOID, (SV1, SV2 & SV3)
272-6538 3 SEAL KIT
402 299-0614 2 SOLENOID, (SV4 & SV5)
272-6538 2 SEAL KIT
403 299-0903 5 COIL
505 298-7356 4 FITTING, STRAIGHT, (includes o-ring)
506 298-0498 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE
512 298-0493 1 BRANCH TEE, (includes o-ring)
516 Ref CONTROLER BRACKET, (see Figure 6-1 for details)
517 Ref SWAY/AUX CONTROLLER, (see Figure 7-2 for details)
520 298-1521 2 HOSE ASSY
521 298-1528 1 HOSE ASSY
522 298-1529 1 HOSE ASSY
523 298-1532 1 HOSE ASSY
524 298-1533 1 HOSE ASSY
526 298-7358 1 FITTING, STRAIGHT, (includes o-ring)
527 298-0496 1 SWIVEL NUT RUN TEE, 3/8 TUBE
601 Ref HOSE ASSY, (see Figure 8-11, item 301 for details)
753 Ref HOSE ASSY, (see Figure 8-7 for details)

31200257 TL1055, TL1255 8-29


TL1055 S/N TBM01320 & After including TBM01298
HYDRAULIC CIRCUITS TL1255 S/N TBN00801 & After including TBN00785

Figure 8-6 Sway/Auxiliary Controller

22
307

307
VE
AL
FROM
OM O NV
OUTRIGGER FR SSI
CONTROLLER R E 21
MP 307
CO
DE

202
201 TO
27 OUTRIGGER
CONTROLLER
17 307
201
102
12 6
24

16
23
2 26
7
5 9
24
22
21
20

TO K 23
N 20
TA PAP13260
OM
FR O M K
BO STIC
Y
JO

8-30 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 HYDRAULIC CIRCUITS

Figure 8-6 Sway/Auxiliary Controller


Item Part Number Qty. Description Rev.
2 297-7017 7 HEX HD CAPSCREW, 0.312-18X1, GR5
5 298-7356 4 ADAPTER, STRAIGHT, (includes o-ring)
6 298-0498 1 RUN TEE, (includes o-ring)
7 298-0553 4 HEX NUT, 5/16-16
8 298-7362 2 FLAT WASHER, #10, (not shown)
9 298-7364 7 FLATWASHER, 5/16
11 298-7972 2 CLAMP, (not shown)
12 298-0493 1 BRANCH TEE, (includes o-ring)
13 298-1770 2 SELF-TAPPING SCREW, #6X1/2, (not shown)
16 Ref RH BRACKET PLATE, (see Figure 6-1 for details)
17 Ref SWAY/AUX CONTROLLER, (see Figure 7-2 for details)
20 298-1521 2 HOSE ASSY
21 298-1528 1 HOSE ASSY
22 298-1529 1 HOSE ASSY
23 298-1532 1 HOSE ASSY
24 298-1533 1 HOSE ASSY
26 298-7358 1 ADAPTER, STRAIGHT, (includes o-ring)
27 298-0496 1 RUN TEE, (includes o-ring)
102 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
201 Ref HOSE ASSY, (see Figure 8-7 for details)
202 Ref HOSE ASSY, (see Figure 8-11 for details)
307 148-8368 4 ADAPTER, 90 DEGREES, (includes o-ring)

31200257 TL1055, TL1255 8-31


HYDRAULIC CIRCUITS

Figure 8-7 Outrigger Controller

3 5

TO 8
SWAY
CONTROLLER
FROM
SWAY 6
CONTROLLER
10
12

PAL2910

8-32 TL1055, TL1255 31200257


HYDRAULIC CIRCUITS

Figure 8-7 Outrigger Controller


Item Part Number Qty. Description Rev.
1 Ref OUTRIGGER CONTROLLER, (see Figure 7-2 for details)
2 298-1510 2 HOSE ASSY
3 298-0471 4 ELBOW, 90 DEGREES, (includes o-ring), (TL1055 Before S/N TBM00895;
TL1255 Before S/N TBN00436)
148-8368 4 ELBOW, 90 DEGREES, (includes o-ring), (TL1055 S/N TBM00895 & After;
TL1255 S/N TBN00436 & After)
5 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
6 298-1511 2 HOSE ASSY
7 298-1521 2 HOSE ASSY
8 298-0489 1 ELBOW, 90 DEGREES, (long), (includes o-ring)
9 Ref CONTROLLER BRACKET, (see Figure 6-1 for details)
10 298-7356 4 CONNECTOR, (includes o-ring)
12 298-0473 1 ELBOW, 90 DEGREES, (includes o-ring)

31200257 TL1055, TL1255 8-33


TL1055 Before S/N TBM00895
HYDRAULIC CIRCUITS TL1255 Before S/N TBN00436

Figure 8-8 Lift Cylinder

10

13
14
15
16
19
9

11 19 3
7
17 2
6 18

5
PAP5070

8-34 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC CIRCUITS

Figure 8-8 Lift Cylinder


Item Part Number Qty. Description Rev.
1 Ref LIFT CYLINDER, (see Figure 9-1 for details)
2 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
3 298-0468 2 CONNECTOR, (includes o-ring)
5 298-1544 1 HYDRAULIC TUBE
6 298-1545 1 HYDRAULIC TUBE
7 298-7433 4 CLAMP
8 330-6533 4 HOSE ASSY
9 297-7013 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
10 298-0476 4 FITTING, 90 DEGREES, (includes o-ring)
11 299-0946 2 COVER PLATE
13 Ref COVER FASTENER, (see Figure 8-9 for details)
14 297-7010 2 HEX HD CAPSCREW, 1/4-20X5/8, GR5
15 298-7363 4 FLAT WASHER, 1/4
16 300-6087 1 HYDRAULIC BRACKET, TOP
17 300-6088 1 HYDRAULIC BRACKET, BOTTOM
18 298-0549 2 LOCKNUT, 1/4-20
19 303-4911 AR NEOPRENE TAPE, 1/16X1/2

31200257 TL1055, TL1255 8-35


TL1055 S/N TBM00895 & After
HYDRAULIC CIRCUITS TL1255 S/N TBN00436 & After

Figure 8-8 Lift Cylinder

301

207

206

68
40

69

71
74
30 4
56

70 110
57

105

57

3
2
57

PAP5060

8-36 TL1055, TL1255 31200257


TL1055 S/N TBM00895 & After
TL1255 S/N TBN00436 & After HYDRAULIC CIRCUITS

Figure 8-8 Lift Cylinder


Item Part Number Qty. Description Rev.
2 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
3 334-9466 1 HYDRAULIC TUBE
4 334-9467 1 HYDRAULIC TUBE
30 7X-0266 4 HEX HD CAPSCREW, 1/4-20X3, GR5
40 298-7372 2 FLAT WASHER, 1/4
56 299-0946 2 COVER PLATE
57 298-7433 4 CLAMP
68 297-7010 2 HEX HD CAPSCREW, 1/4-20X5/8, GR5
69 Ref THUMB SCREW, (see Figure 8-9 for details)
70 334-9476 1 BRACKET
71 334-9473 1 BRACKET
74 303-4911 AR NEOPRENE TAPE
105 298-0468 1 CONNECTOR, (includes o-ring)
110 360-3566 1 CONNECTOR, (includes o-ring)
206 330-6533 4 HOSE ASSY
207 298-0476 4 FITTING, 90 DEGREES, (includes o-ring)
301 Ref LIFT CYLINDER, (see Figure 9-1 for details)

31200257 TL1055, TL1255 8-37


TL1055 Before S/N TBM00895
HYDRAULIC CIRCUITS TL1255 Before S/N TBN00436

Figure 8-9 Crowd Cylinder

7
4

7
4

1
2

14
15

14

16
17
14 11
18

6 19
12
21 20
8

8 13
5

10

PAL2931

8-38 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC CIRCUITS

Figure 8-9 Crowd Cylinder


Item Part Number Qty. Description Rev.
1 Ref CROWD CYLINDER, (see Figure 9-2 for details)
2 148-8339 2 CONNECTOR, (includes o-ring)
4 298-0378 2 HOSE ASSY
5 298-1543 1 HYDRAULIC TUBE
6 298-1542 1 HYDRAULIC TUBE
7 298-1635 2 CUSHION CLAMP
8 298-0468 2 CONNECTOR, (includes o-ring)
10 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
11 297-7013 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
12 299-0946 2 COVER PLATE
13 298-7433 2 CLAMP
14 300-6089 2 COVER FASTENER
15 300-6081 1 MAIN VALVE COVER
16 297-7010 2 HEX HD CAPSCREW, 1/4-20X5/8, GR5
17 298-7363 4 FLAT WASHER, 1/4
18 300-6087 1 HYDRAULIC BRACKET, TOP
19 300-6088 1 HYDRAULIC BRACKET, BOTTOM
20 298-0549 2 LOCKNUT, 1/4-20
21 303-4911 AR NEOPRENE TAPE, 1/16X1/2

31200257 TL1055, TL1255 8-39


TL1055 S/N TBM00895 & After
HYDRAULIC CIRCUITS TL1255 S/N TBN00436 & After

Figure 8-9 Crowd Cylinder

230

333

230
333

274

219

274

69

40
69 73

40

68
40
71
70 74
5 28
56

110
57
6

2
PAL4820

8-40 TL1055, TL1255 31200257


TL1055 S/N TBM00895 & After
TL1255 S/N TBN00436 & After HYDRAULIC CIRCUITS

Figure 8-9 Crowd Cylinder


Item Part Number Qty. Description Rev.
2 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-9 for details)
5 334-9464 1 TUBE ASSY
6 334-9465 1 TUBE ASSY
28 297-7013 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
40 298-7372 4 FLAT WASHER, 1/4
56 299-0946 2 COVER PLATE
57 298-7433 2 CLAMP
68 297-7010 2 HEX HD CAPSCREW, 1/4-20X5/8, GR5
69 331-6124 2 THUMB SCREW
70 334-9476 1 BRACKET
71 334-9473 1 BRACKET
73 334-9474 1 CONTROL VALVE COVER
74 303-4911 AR NEOPRENE TAPE
110 360-3566 2 CONNECTOR, (includes o-ring)
219 Ref CROWD CYLINDER, (see Figure 9-2 for details)
230 298-1635 2 CUSHION CLAMP
274 148-8339 2 FITTING, STRAIGHT, (includes o-ring)
333 298-0378 2 HOSE ASSY

31200257 TL1055, TL1255 8-41


TL1055 Before S/N TBM00680
HYDRAULIC CIRCUITS TL1255 Before S/N TBN00362

Figure 8-10 Tilt & Tilt Compensating Cylinders

6
5
14
6

15

7
14
8
4 16
28
28 13
17 29
12
2 30 11
9 10
29
2
1 19
17 28

2726
25
19
20

22 25
21

24

PAL2940

8-42 TL1055, TL1255 31200257


TL1055 Before S/N TBM00680
TL1255 Before S/N TBN00362 HYDRAULIC CIRCUITS

Figure 8-10 Tilt & Tilt Compensating Cylinders


Item Part Number Qty. Description Rev.
1 Ref TILT CYLINDER, (see Figure 9-3 for details)
2 300-6096 2 ELBOW, 90 DEGREES, (includes o-ring)
4 298-0381 1 HOSE ASSY
5 Ref BOOM HYDRAULICS ASSY, (see Figure 8-12 for details)
6 298-0380 2 HOSE ASSY
7 298-0505 2 BULKHEAD FITTING, 90 DEGREES
8 330-7727 2 HOSE TAKE-UP WELDMENT
9 298-8057 2 HEAVY HEX JAM NUT, 1/2-13
10 298-8050 2 HEX NUT, 1/2-13
11 298-6856 2 SPRING RETAINER
12 298-6859 2 COMPRESSION SPRING
13 298-1612 2 LUBE FITTING, STRAIGHT, 1/8
14 298-0379 NLA HOSE ASSY, (no longer available, use 467-4414 for replacement)
14 467-4414 2 HOSE ASSY
15 298-1639 6 HYDRA-ZORB CLAMP
16 Ref COMP CYLINDER, (see Figure 9-4 for details)
17 298-0464 1 CONNECTOR, (includes o-ring)
19 328-5222 NLA HOSE ASSY, (no longer available, use 486-3551 for replacement)
19 486-3551 2 HOSE ASSY
20 298-1554 1 HYDRAULIC TUBE
21 298-1555 1 HYDRAULIC TUBE
22 298-0465 2 CONNECTOR, (includes o-ring)
24 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
25 298-7438 1 CLAMP
26 299-6644 1 COVER PLATE
27 297-7019 1 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
28 298-1597 4 MALE CONNECTOR, 3/16X1/8 TUBE
29 298-7300 2 HOSE ASSY
30 298-0382 1 HOSE ASSY

31200257 TL1055, TL1255 8-43


TL1055 S/N TBM00680 & After
HYDRAULIC CIRCUITS TL1255 S/N TBN00362 & After

Figure 8-10 Tilt & Tilt Compensating Cylinders

535
407
534
535

471

473
534
425
536 305
303
204 303

441 302 304


528
442
412 417
495 205
304
209
209
528

31 60 208
15

409
61
104 16

2 PAL4880

8-44 TL1055, TL1255 31200257


TL1055 S/N TBM00680 & After
TL1255 S/N TBN00362 & After HYDRAULIC CIRCUITS

Figure 8-10 Tilt & Tilt Compensating Cylinders


Item Part Number Qty. Description Rev.
2 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-9 for details)
15 328-5213 1 TUBE ASSY, (TL1055 S/N TBM00680 thru TBM00894; TL1255 S/N TBN00362
thru TBN00435)
334-9468 1 TUBE ASSY, (TL1055 S/N TBM00895 & After; TL1255 S/N TBN00436 & After)
16 328-5214 1 TUBE ASSY, (TL1055 S/N TBM00680 thru TBM00894; TL1255 S/N TBN00362
thru TBN00435)
334-9469 1 TUBE ASSY, (TL1055 S/N TBM00895 & After; TL1255 S/N TBN00436 & After)
31 297-7019 1 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
60 299-6644 1 COVER PLATE
61 298-7438 1 CLAMP SET
104 298-0465 2 FITTING, STRAIGHT, (includes o-ring)
204 298-0464 1 FITTING, STRAIGHT, (includes o-ring)
205 328-5222 NLA HOSE ASSY, (no longer available, use 486-3551 for replacement)
205 486-3551 2 HOSE ASSY
208 298-0475 1 FITTING, 90 DEGREES, (includes o-ring)
209 298-0508 2 FITTING, 90 DEGREES, (includes o-ring)
302 Ref COMP CYLINDER, (see Figure 9-4 for details)
303 298-1597 2 FITTING, STRAIGHT, (includes o-ring)
304 298-7300 2 HOSE ASSY
305 298-1612 2 LUBE FITTING, STRAIGHT, 1/8
407 Ref BOOM HYDRAULICS ASSY, (see Figure 8-12 for details)
409 Ref TILT CYLINDER, (see Figure 9-3 for details)
412 298-0382 1 HOSE ASSY, (TL1055 S/N TBM00680 thru TBM01371; TL1255 S/N
TBN00362 thru TBN00853)
396-3665 NLA HOSE ASSY, (TL1055 S/N TBM01372 & After; TL1255 S/N TBN00854 &
After), (no longer available, use 1001162539 for replacement)
1 HOSE ASSY
417 298-8050 2 HEAVY HEX NUT, 1/2-13
425 330-7727 2 HOSE TENSION ROD
441 298-6859 2 COMPRESSION SPRING
442 298-6856 2 SPRING RETAINER
471 298-1639 6 CUSHION CLAMP
473 298-0505 2 BULKHEAD FITTING, 90 DEGREES
495 298-8057 2 HEAVY HEX JAM NUT, 1/2-13
528 300-6096 2 FITTING, 90 DEGREES, (includes o-ring)
534 298-0379 NLA HOSE ASSY, (no longer available, use 467-4414 for replacement)
534 467-4414 2 HOSE ASSY
535 298-0380 2 HOSE ASSY
536 298-0381 1 HOSE ASSY, (TL1055 S/N TBM00680 thru TBM01371; TL1255 S/N
TBN00362 thru TBN00853)
396-3664 NLA HOSE ASSY, (TL1055 S/N TBM01372 & After; TL1255 S/N TBN00854 &
After), (no longer available, use 1001162538 for replacement)
1 HOSE ASSY

31200257 TL1055, TL1255 8-45


TL1055 Before S/N TBM00895
HYDRAULIC CIRCUITS TL1255 Before S/N TBN00436

Figure 8-11 Auxiliary Function

38 18
57 38
34 64
35 9
25 46

9 44
13 43
68
13 18 4
9 38 38
25 64
34
38
5
57 69 6 7
71 70 38
3
8
9
10
69
1

2
11

21
67 14
12
67 56
55
58 15
59 14
65
66 12
52
54 53 16 15
63 17
60 17 19 20
63 22
27 23
60 51 24
28
49 26 29
33 30
27 31
32
48

72 74
47 73
30 28
AY 31
T/SWCK 29
TIL STI 42
TO JOY
23
40
37 36
PAL2953

8-46 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Function


Item Part Number Qty. Description Rev.
1 471-6791 1 HOSE CARRIER
2 298-0380 2 HOSE ASSY
3 303-4799 1 LOCKWASHER, 1/2
4 297-7046 1 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5
5 300-6100 1 HOSE SHEAVE PIN
6 298-6864 1 HOSE SHEAVE
7 297-7030 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
8 298-7380 3 LOCKWASHER, 3/8
9 298-7374 19 FLAT WASHER, 3/8
10 466-3695 1 AUX HOSE GUIDE BRACKET WELD
11 298-1639 6 HYDRA ZORB CLAMP
12 298-0379 NLA HOSE ASSY, (no longer available, use 467-4414 for replacement)
12 467-4414 2 HOSE ASSY
13 298-6828 4 TIE WRAP
14 298-0505 2 BULKHEAD FITTING, 90 DEGREES
15 298-0497 2 SWIVEL NUT RUN TEE, 1/2 TUBE
16 328-5215 1 TUBE ASSY
17 298-7438 1 CLAMP
18 298-0503 4 BULKHEAD UNION, 3/4-16X1/2 TUBE
19 299-6644 1 COVER PLATE
20 305-2110 1 HEX HD CAPSCREW, 5/16-18X1-3/8
21 298-0386 1 TUBE ASSY
22 298-1509 NLA HOSE ASSY, (no longer available, use 486-3550 for replacement)
22 486-3550 1 HOSE ASSY
23 298-7988 4 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
24 298-7363 2 FLAT WASHER, 1/4
25 298-7365 8 FLAT WASHER, 3/8
26 298-8207 1 DECOMPRESSION SHUTTLE VALVE
27 298-0473 2 ELBOW, 90 DEGREES, (includes item 45)
28 298-7356 2 CONNECTOR, (includes item 45)
29 298-1531 1 HOSE ASSY
30 298-1585 4 LOCK WASHER, 1/4
31 298-8047 4 HEX NUT, 1/4-20
32 298-8383 1 BRACKET PLATE
33 298-1508 NLA HOSE ASSY, (no longer available, use 486-3549 for replacement)
33 486-3549 1 HOSE ASSY
34 298-1582 8 HEX LOCKNUT, 3/8-16
35 331-8189 2 HOSE ASSY
36 298-8204 1 DECOMPRESSION COVER PLATE
37 148-8368 1 ELBOW, 90 DEGREES, (includes o-ring)
38 AR LOCTITE® 242TM
40 Ref HEX HD CAPSCREW, (see Figure 6-2, item 12 for details)
42 Ref DECOMPRESSION VALVE, (see Figure 9-17 for details)
43 298-0387 1 TUBE ASSY
44 298-0388 1 TUBE ASSY
46 Ref BOOM HYDRAULICS ASSY, (see Figure 8-12 for details)
47 298-1530 1 HOSE ASSY
48 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
49 298-0465 2 CONNECTOR, (includes o-ring)

31200257 TL1055, TL1255 8-47


TL1055 Before S/N TBM00895
HYDRAULIC CIRCUITS TL1255 Before S/N TBN00436

Figure 8-11 Auxiliary Function (Continued)


Item Part Number Qty. Description Rev.
51 328-5216 1 TUBE ASSY
52 298-6856 2 SPRING RETAINER
53 298-8050 2 HEX NUT, 1/2-13
54 298-8057 2 JAM NUT, 1/2-13
55 298-6859 2 COMPRESSION SPRING
56 330-7727 2 HOSE TAKE-UP WELDMENT
57 303-4783 8 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4
58 300-6103 1 DUST CAP
59 300-6079 1 MALE QUICK CONNECT
60 298-0503 2 BULKHEAD FITTING, (includes o-ring)
63 300-6095 2 ELBOW, 90 DEGREES
64 AR LOCTITE® 545TM
65 300-6078 1 FEMALE QUICK CONNECT
66 295-8469 1 DUST PLUG
67 298-0384 2 HOSE ASSY
68 298-1657 6 HYDRA-ZORB CLAMP
69 298-1650 2 THRUST WASHER
298-1648 AR THRUST WASHER
298-1649 AR THRUST WASHER
298-1651 AR THRUST WASHER
70 298-0488 1 LUBE FITTING, STRAIGHT
71 298-0385 1 TUBE ASSY
72 298-7362 2 FLAT WASHER, #10
73 298-7972 2 SUPPORT CLAMP
74 298-1770 2 SELF-TAPPING SCREW, #6X1/2

8-48 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Function (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 8-49


TL1055 S/N TBM00895 & After
HYDRAULIC CIRCUITS TL1255 S/N TBN00436 & After

Figure 8-11 Auxiliary Function

501 501
504 502
515 503
602 601 506
505
516 506
528 529
518
501
506 502
505 503
516 431
515 501 432
504 414 412 422

423
411
424
421
414
521

410
402

420 533
408
401
420 403
710 404
713 408 42
711 42
712
60 401
61
407 406 405
714 24
442 14
714 39 31
442 13 29 23
51
26 48
104 36
201
302
104 39
63 33
65
35 34

908 913
301 911

AY 305 306
/ SW K 304 302
LT IC 309
TI ST
TO JOY

801 303
307 308 PAP5000

8-50 TL1055, TL1255 31200257


TL1055 S/N TBM00895 & After
TL1255 S/N TBN00436 & After HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Function


Item Part Number Qty. Description Rev.
2 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-9 for details)
13 334-9462 1 TUBE ASSY
14 334-9463 1 TUBE ASSY
23 298-1508 NLA HOSE ASSY, (no longer available, use 486-3549 for replacement)
23 486-3549 1 HOSE ASSY
24 298-1509 NLA HOSE ASSY, (no longer available, use 486-3550 for replacement)
24 486-3550 1 HOSE ASSY
26 298-8207 1 DECOMPRESSION SHUTTLE VALVE
29 298-7988 2 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
31 297-7019 1 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
33 297-7017 2 HEX HD CAP SCREW, 5/16-18 * 1 LG
34 298-7379 2 WASHER, 5/16 DIA ZINC PLT LOCK
35 298-8048 2 NUT, 5/16-18 HEX
36 298-7356 1 FITTING, STRAIGHT
39 298-0473 2 FITTING, 90 DEGREES, (includes o-ring)
42 298-0497 2 FITTING, TEE
48 298-7363 2 FLAT WASHER, 1/4
51 298-7378 2 LOCKWASHER, 1/4
60 299-6644 1 COVER PLATE
61 298-7438 1 CLAMP SET
63 298-8047 2 NUT, 1/4-20
65 298-8383 1 BRACKET
104 298-0465 2 FITTING, STRAIGHT
201 Ref FRAME, (see Figure 1-1 for details)

299-1322 1 DECOMPRESSION VALVE ASSY, (includes items 301 thru 309) A, 1


301 298-1530 1 HOSE ASSY
302 298-1531 1 HOSE ASSY
303 298-7988 2 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
304 298-8047 2 HEX NUT, 1/4-20
305 298-1585 2 LOCKWASHER, 1/4
306 298-7356 1 FITTING, STRAIGHT, (includes o-ring)
307 148-8368 1 FITTING, 90 DEGREES, (includes o-ring)
308 298-8204 1 COVER PLATE
309 Ref DECOMPRESSION VALVE, (see Figure 9-17 for details)

299-1315 Ref AUXILIARY HYDRAULICS ASSY, (includes items 401 thru 445) K
401 298-0379 NLA HOSE ASSY, (no longer available, use 467-4414 for replacement)
401 467-4414 2 HOSE ASSY
402 298-1639 6 CUSHION CLAMP
403 330-7727 2 TENSION ROD
404 298-6859 2 COMPRESSION SPRING
405 298-6856 2 SPRING RETAINER
406 298-8050 2 HEAVY HEX NUT, 1/2-13, GR5
407 298-8057 2 HEAVY HEX JAM NUT, 1/2-13, GR5
408 298-0505 2 BULKHEAD FITTING, 90 DEGREES
410 298-0380 2 HOSE ASSY
411 300-6100 1 HOSE SHEAVE PIN
412 298-6864 1 HOSE SHEAVE

31200257 TL1055, TL1255 8-51


TL1055 S/N TBM00895 & After
HYDRAULIC CIRCUITS TL1255 S/N TBN00436 & After

Figure 8-11 Auxiliary Function (Continued)


Item Part Number Qty. Description Rev.
414 298-1648 2 SHIM WASHER
298-1649 AR SHIM WASHER
298-1650 AR SHIM WASHER
298-1651 AR SHIM WASHER
420 298-0384 2 HOSE ASSY
421 466-3695 1 HOSE GUIDE
422 297-7030 3 HEX HD CAPSCREW, 3/8-16X7/8, GR5
423 298-7380 3 LOCKWASHER, 3/8
424 298-7374 3 FLAT WASHER, 3/8
431 297-7046 1 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5
432 303-4799 1 LOCKWASHER, 1/2
442 298-0503 2 BULKHEAD, (includes o-ring)
445 298-0488 1 FITTING, GREASE
501 AR LOCTITE® 242TM
502 AR LOCTITE® 545TM
503 298-0503 4 BULKHEAD FITTING, (includes o-ring)
504 303-4783 8 BUTTON HD CAPSCREW, 3/8-16X1-1/4
505 298-7365 8 FLAT WASHER, 3/8
506 298-7374 16 FLAT WASHER, 3/8
515 298-1582 8 HEAVY HEX LOCKNUT, 3/8-16
516 298-6828 4 TIE WRAP
518 298-1657 6 CUSHION CLAMP
521 471-6791 1 HOSE CARRIER
528 298-0387 1 TUBE ASSY
529 298-0388 1 TUBE ASSY
532 298-0385 1 TUBE ASSY
533 298-0386 1 TUBE ASSY

330-7726 Ref BOOM HYDRAULICS SUB-ASSY INSTALLATION, (includes items 601 & 602) B
601 Ref BOOM HYDRAULICS ASSY, (see Figure 8-12 for details)
602 331-8189 2 HOSE ASSY
710 300-6103 1 DUST CAP
711 300-6078 1 FEMALE QUICK DISCONNECT
712 295-8469 1 DUST PLUG
713 300-6079 1 MALE QUICK DISCONNECT
714 300-6095 2 FITTING
801 Ref HEX HD CAPSCREW, (see Figure 6-2, item 12 for details)
908 298-7362 2 FLAT WASHER, #10
911 298-7972 2 SUPPORT CLAMP
913 298-1770 2 SELF-TAPPING SCREW, #6X1/2

8-52 TL1055, TL1255 31200257


TL1055 S/N TBM00895 & After
TL1255 S/N TBN00436 & After HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Function (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 8-53


HYDRAULIC CIRCUITS

Figure 8-12 Boom Hydraulics Assembly

16
5

1 18
33 13 4
33 5
22 34
2 17

12 15
2 10 11
33 13
3 19 33
8 9
14 13 34
33 21
7
6 34
3
2
5
4 21
13
33
8 34
27 14
26 2
22
1
33
24 25

A
21

26
21
23
A

28 28
29 29
30 30
31 31
32 32
33 33

PAP9081

NOTE:
COAT ALL BUSHINGS, SHEAVES AND ROTATING PIN BORES
WITH MYSTIK TETRIMOLY GREASE (14404793) PRIOR TO
INSTALLATION OF THE PIN.

8-54 TL1055, TL1255 31200257


HYDRAULIC CIRCUITS

Figure 8-12 Boom Hydraulics Assembly


Item Part Number Qty. Description Rev.
1 BOOM HYDRAULIC SUB ASSEMBLY, (includes all items except 4, 5, 6, 15 thru H
18, 23 and 24)
1 303-4783 8 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4
2 298-7374 16 LOCKWASHER, 3/8
3 298-1582 8 HEX LOCKNUT, 3/8-16
4 297-7032 6 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
5 298-7380 10 LOCKWASHER, 3/8
6 298-6880 1 GUIDE BRACKET, (TL1055 Before S/N TBM01169; TL1255 Before
S/N TBN00653)
354-5223 1 GUIDE BRACKET, (TL1055 S/N TBM01169 & After; TL1255 S/N TBN00653 &
After)
7 303-4822 1 HYDRAULICS CARRIER
8 331-8189 2 HOSE ASSY
9 298-7380 2 LOCKWASHER, 3/8
10 8T-7008 2 HEX HD CAPSCREW, 3/8-16X3, GR5
11 298-1657 6 TUBE CLAMP
12 298-0390 1 TUBE ASSY
13 298-0503 4 BULKHEAD UNION, 3/4-16X1/2 TUBE
14 298-6828 4 TIE WRAP
15 Ref HOSE ASSY, (see Figure 8-10, item 6 for details)
16 297-7033 4 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
17 298-6881 1 BRACKET
18 298-0554 4 HEX NUT, 3/8-16
19 298-0389 1 TUBE ASSY
21 298-0385 2 TUBE ASSY
22 298-7365 8 FLAT WASHER, 3/8
23 299-0961 2 HEX LOCKNUT, 1/2-20
24 297-7087 2 HEX HD CAPSCREW, 1/2-20X1-1/2, GR8
25 303-4823 1 HYDRAULICS CARRIER
26 471-6791 1 HOSE CARRIER
27 298-6840 1 WEAR PAD
28 298-7437 6 CLAMP SET
29 299-6644 3 COVER PLATE
30 298-7836 3 STACK BOLT
31 298-7837 3 SAFETY CLIP
32 305-2110 3 HEX HD CAPSCREW
33 AR LOCTITE® 242TM
34 AR LOCTITE® 545TM

31200257 TL1055, TL1255 8-55


TL1055 Before S/N TBM00895
HYDRAULIC CIRCUITS TL1255 Before S/N TBN00436

Figure 8-13 Sway Cylinder

9
8
2 3

3 5 6 7 12
11

PAL2971

8-56 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC CIRCUITS

Figure 8-13 Sway Cylinder


Item Part Number Qty. Description Rev.
1 Ref SWAY CYLINDER, (see Figure 9-5 for details)
2 298-1487 NLA HOSE ASSY, (no longer available, use 486-3547 for replacement)
2 486-3547 2 HOSE ASSY
3 298-7358 2 CONNECTOR, (includes o-ring)
5 297-7019 3 HEX HD CAPSCREW, 5/16-18X1-3/8
6 299-6644 3 COVER PLATE
7 298-7438 3 CLAMP
8 298-1553 1 HYDRAULIC TUBE
9 298-0465 2 CONNECTOR, (includes o-ring)
11 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
12 298-1552 1 HYDRAULIC TUBE

31200257 TL1055, TL1255 8-57


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-13 Sway Cylinder

12

11
104
37
22

201
31 60
37
31 60

61 2

61
31 60

22

61
201

PAL4840

8-58 TL1055, TL1255 31200257


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-13 Sway Cylinder


Item Part Number Qty. Description Rev.
2 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-9 for details)
11 334-9470 1 TUBE ASSY
12 334-9472 1 TUBE ASSY
22 298-1487 NLA HOSE ASSY, (no longer available, use 486-3547 for replacement)
22 486-3547 2 HOSE ASSY
31 297-7019 3 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
37 298-7358 2 FITTING, ADAPTER, (includes o-ring)
60 299-6644 3 COVER PLATE
61 298-7438 3 CLAMP SET
104 298-0465 2 FITTING, STRAIGHT, (includes o-ring)
201 Ref SWAY CYLINDER, (see Figure 9-5 for details)

31200257 TL1055, TL1255 8-59


TL1055 S/N TBM01320 & After including TBM01298
HYDRAULIC CIRCUITS TL1255 S/N TBN00801 & After including TBN00785

Figure 8-13 Sway Cylinder

101
107

28
29

11
61

6
51 30
204

52

PAP9490

8-60 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 HYDRAULIC CIRCUITS

Figure 8-13 Sway Cylinder


Item Part Number Qty. Description Rev.
6 297-7019 3 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
11 298-7358 2 ADAPTER, CONNECTOR, (includes o-ring)
28 299-6644 3 COVER PLATE
29 298-7438 3 TWIN CLAMP SET
30 Ref STACKING BOLT, (see Figure 8-14 for details)
51 464-3939 1 TUBE ASSY
52 464-3940 1 TUBE ASSY
61 298-1487 NLA HOSE ASSY, (no longer available, use 486-3547 for replacement)
61 486-3547 2 HOSE ASSY
101 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
107 148-8368 2 ADAPTER, 90 DEGREES, (includes o-ring)
204 Ref SWAY CYLINDER, (see Figure 9-5 for details)

31200257 TL1055, TL1255 8-61


TL1055 Before S/N TBM00895
HYDRAULIC CIRCUITS TL1255 Before S/N TBN00436

Figure 8-14 Outrigger Cylinders

7
8

9
9

65
6 5

5 11
6 5
5

1 3 4 5
5
12 5 3
4

2
13
2
2
2

1
PAL2980

8-62 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC CIRCUITS

Figure 8-14 Outrigger Cylinders


Item Part Number Qty. Description Rev.
1 Ref OUTRIGGER CYLINDER, (see Figure 9-7 for details)
2 298-1499 NLA HOSE ASSY, (no longer available, use 486-3548 for replacement)
2 486-3548 4 HOSE ASSY
3 297-7019 5 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
4 299-6644 8 COVER PLATE
5 298-7438 8 CLAMP
6 298-7836 3 STACK BOLT
7 298-1546 1 TUBE ASSY
8 298-1547 1 TUBE ASSY
9 298-0465 4 CONNECTOR, (includes o-ring)
11 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
12 298-1548 1 TUBE ASSY
13 298-1549 1 TUBE ASSY

31200257 TL1055, TL1255 8-63


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-14 Outrigger Cylinders

9
10

104
104
62 61
62 61

2
62 61 61
61

201 31 60 61
61
61
8 60 31

21 21

201

PAL4800

8-64 TL1055, TL1255 31200257


TL1055 S/N TBM00895 thru TBM01319 excluding TBM01298
TL1255 S/N TBN00436 thru TBN00800 excluding TBN00785
HYDRAULIC CIRCUITS

Figure 8-14 Outrigger Cylinders


Item Part Number Qty. Description Rev.
2 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
7 334-9458 1 TUBE ASSY
8 334-9459 1 TUBE ASSY
9 334-9460 1 TUBE ASSY
10 334-9461 1 TUBE ASSY
21 298-1499 NLA HOSE ASSY, (no longer available, use 486-3548 for replacement)
21 486-3548 4 HOSE ASSY
31 297-7019 5 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
60 299-6644 8 COVER PLATE
61 298-7438 8 CLAMP
62 298-7836 3 STACK BOLT
104 298-0465 4 CONNECTOR, (includes o-ring)
201 Ref OUTRIGGER CYLINDER, (see Figure 9-7 for details)

31200257 TL1055, TL1255 8-65


TL1055 S/N TBM01320 & After including TBM01298
HYDRAULIC CIRCUITS TL1255 S/N TBN00801 & After including TBN00785

Figure 8-14 Outrigger Cylinders

101

107

28
29
54 38

53
37

6
30
57
57

206

206
PAP9490

8-66 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 HYDRAULIC CIRCUITS

Figure 8-14 Outrigger Cylinders


Item Part Number Qty. Description Rev.
6 297-7019 5 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
28 299-6644 4 COVER PLATE
29 298-7438 5 TWIN CLAMP SET
30 298-7836 3 STACKING BOLT
37 334-9458 1 TUBE ASSY
38 1 TUBE ASSY
53 464-3944 1 TUBE ASSY
54 464-3945 1 TUBE ASSY
57 298-1499 NLA HOSE ASSY, (no longer available, use 486-3548 for replacement)
57 486-3548 4 HOSE ASSY
101 Ref MAIN CONTROL VALVE, (see Figure 9-9 for details)
107 148-8368 4 ADAPTER, 90 DEGREES, (includes o-ring)
206 Ref OUTRIGGER CYLINDER, (see Figure 9-7 for details)

31200257 TL1055, TL1255 8-67


HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-68 TL1055, TL1255 31200257


SECTION 9
HYDRAULIC COMPONENTS

31200257 TL1055, TL1255


TL1055 S/N TBM00100 thru TBM00604
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

TL1055
NOTE: CHECK CYLINDER PART NUMBER
PRIOR TO ORDERING 3
REPLACEMENT PARTS

23 4
1

25

24

26 6
9
27
10

7
8

1 11 12
13

16
17
16
18 19

14
15

20
21

22

23

24
28

26
K1 27

PAL0761

9-2 TL1055, TL1255 31200257


TL1055 S/N TBM00100 thru TBM00604
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
298-8462 Ref LIFT CYLINDER, (TL1055), (check cylinder part number prior to ordering E
replacement parts), (no longer available, use 391-2076 or items 1 thru 24 for
service)
1 299-0688 1 BARREL, (includes two of item 23)
2 299-0690 1 VALVE BLOCK ASSY
3 298-7421 6 SOCKET HD CAPSCREW, 3/8-16X3-3/4, (Loctite® & torque to 28-30 lb-ft)
4 299-0787 1 CARTRIDGE VALVE, (torque to 45-50 lb-ft)
5 335-5265 2 O-RING
6 298-7422 1 LOCKNUT, (2125-2175 lb-ft)
7 299-0686 1 PISTON ASSY, (includes items 8 thru 11)
8 299-0765 1 PISTON
9 Kit 2 WEAR RING
10 Kit 1 PISTON SEAL
11 Kit 1 O-RING
12 298-7420 1 SPACER
13 298-1663 1 SELF-TAPPING CAPSCREW
14 299-0689 1 HEAD ASSY, (includes items 15 thru 20), (torque to 550-600 lb-ft)
15 299-0767 1 HEAD
16 Kit 2 WEAR RING
17 Kit 1 STEP SEAL
18 Kit 1 U-CUP
19 Kit 1 U-CUP
20 Kit 1 CANNED WIPER
21 298-7407 1 O-RING
22 299-0687 1 SHAFT ASSY, (includes two of item 23)
23 299-0766 4 BUSHING
24 298-1676 4 GREASE FITTING
25 298-8390 1 LOWER LIFT CYLINDER PIN
26 299-0313 2 ROD KEEPER
27 297-7084 2 HEX HD CAPSCREW, 3/4-10X2, GR8
28 337-7992 1 UPPER LIFT CYLINDER PIN

K1 299-0481 1 SEAL KIT, (includes items 9, 10, 11 & 16 thru 20)

31200257 TL1055, TL1255 9-3


TL1055 S/N TBM00605 thru TBM00823
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

NOTE: CHECK CYLINDER PART NUMBER TL1055


PRIOR TO ORDERING
REPLACEMENT PARTS
12
17 15
16
18

17
105
19

14
112

20
113 13

11
9
5
6
9
2
22 23 1
8
3
8
4
7

21
17

17

106

14
112
K1
113 PY1162

9-4 TL1055, TL1255 31200257


TL1055 S/N TBM00605 thru TBM00823
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
325-0045 Ref LIFT CYLINDER, (TL1055), (check cylinder part number prior to ordering B
replacement parts), (no longer available, use 391-2076 or items 1 thru 23 for
service)
1 Kit 1 O-RING
2 Kit 1 O-RING
3 Kit 1 SEAL
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 SEAL
7 Kit 1 WIPER
8 Kit 2 WEAR RING
9 Kit 2 WEAR RING
11 341-7108 1 LOCKNUT
12 341-7123 6 CAPSCREW
13 341-4076 1 SELF-TAPPING SCREW
14 341-7121 4 LUBE FITTING
15 341-4087 2 PORT PLUG
16 341-8109 4 PORT PLUG
17 341-7117 4 BUSHING
18 341-7127 1 VALVE BLOCK
19 299-0787 1 COUNTERBALANCE VALVE
20 Ref TUBE ASSY, (no longer available, replace with both 341-8111 head and
341-8112 tube assy)
21 341-8108 1 ROD ASSY
22 Ref HEAD, (no longer available, replace with both 341-8111 head and 341-8112
tube assy)
23 341-7125 1 PISTON
105 298-8390 2 CYLINDER PIN
106 337-7992 2 CYLINDER PIN
112 299-0313 4 ROD KEEPER
113 297-7084 4 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 380 lb-ft)

K1 341-8110 1 SEAL KIT, (includes items 1 thru 9)

31200257 TL1055, TL1255 9-5


TL1055 S/N TBM00824 thru TBM01380
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

NOTE: CHECK CYLINDER PART NUMBER TL1055


PRIOR TO ORDERING
REPLACEMENT PARTS

12
17 15
16
18

17
105
19

14
112

20
113 13

11
9
5
6
9
2
22 23 1
8
3
8
4
7

21
17

17

106

14
112
K1
113 PY1162

9-6 TL1055, TL1255 31200257


TL1055 S/N TBM00824 thru TBM01380
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
331-3805 Ref LIFT CYLINDER, (TL1055), (check cylinder part number prior to ordering A
replacement parts), (no longer available, use 391-2076 for replacement or
items 1 thru 23 for service)
1 Kit 1 O-RING
2 Kit 1 O-RING
3 Kit 1 SEAL
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 SEAL
7 Kit 1 WIPER
8 Kit 2 WEAR RING
9 Kit 2 WEAR RING
11 341-7108 1 LOCKNUT
12 341-7123 6 CAPSCREW
13 341-4076 1 SELF-TAPPING SCREW
14 341-7121 4 LUBE FITTING
15 341-4087 2 PORT PLUG
16 341-8109 2 PORT PLUG
17 341-7117 4 BUSHING
18 341-7127 1 VALVE BLOCK
19 299-0787 1 COUNTERBALANCE VALVE
20 341-8112 1 TUBE ASSY
21 341-8108 1 ROD ASSY
22 341-8111 1 HEAD
23 341-7125 1 PISTON
105 298-8390 2 CYLINDER PIN
106 337-7992 2 CYLINDER PIN
112 299-0313 4 ROD KEEPER
113 297-7084 4 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 380 lb-ft)

K1 341-8110 1 SEAL KIT, (includes items 1 thru 9)

31200257 TL1055, TL1255 9-7


TL1055 S/N TBM01381 & After
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

NOTE: CHECK CYLINDER PART NUMBER TL1055


PRIOR TO ORDERING
REPLACEMENT PARTS
1
8 6 3

4
8 4

202
9 3
206
2

12
207 11
10

22
24
22 16
14

23
15
20
17
15
19
18
21 5
13

K1
7

8
203

206 8 2

PAP2720
207

9-8 TL1055, TL1255 31200257


TL1055 S/N TBM01381 & After
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
391-2076 2 LIFT CYLINDER, (TL1055), (check cylinder part number prior to ordering G
replacement parts), (includes items 1 thru 24), (included item quantities are per
single cylinder)
1 A/R LOCTITE® 242TM
2 3B-8488 4 LUBE FITTING, STRAIGHT, 1/8
3 250-1477 2 HEX SOCKET PLUG
4 470-4776 4 HEX SOCKET PLUG
5 1 ANTI-SEIZE LUBE
6 3B-7614 6 HEX HD CAPSCREW, 3/8-16 X 4, LG
7 470-4797 1 ROD ASSY
8 418-6277 4 ALUM BRONZE BEARING
9 470-4778 1 VALVE BLOCK ASSY
10 396-1284 1 LOCKNUT, (torque to 2682 lb-ft)
11 470-4779 1 SELF-TAPPING SCREW
12 391-2077 1 TUBE ASSY
13 391-2078 1 HEAD, (torque to 120 lb-ft)
14 391-2079 1 PISTON
15 Kit 2 WEAR RING
16 Kit 1 O-RING
17 Kit 1 SEAL BUFFER
18 Kit 1 ROD WIPER RING
19 Kit 1 ROD SEAL
20 Kit 1 O-RING
21 Kit 1 O-RING
22 Kit 2 WEAR RING
23 Kit 1 HEAD SEAL
24 Kit 1 PISTON SEAL
202 298-8390 2 CYLINDER PIN
203 337-7992 2 LIFT CYLINDER PIN
206 299-0313 4 ROD KEEPER
207 297-7084 4 HEX HD CAPSCREW

K1 391-2080 1 SEAL KIT, (includes items 15 to 24)

31200257 TL1055, TL1255 9-9


TL1255 S/N TBN00100 thru TBN00313
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

NOTE: CHECK CYLINDER PART NUMBER TL1255


PRIOR TO ORDERING
REPLACEMENT PARTS 3

23 4
1
25

24

26 6
27 9
10
9

7
8

1 11 12
13

16
17
16
18 19

14
15

20
21

22

23

28 24
K1
26
27

PAL0771

9-10 TL1055, TL1255 31200257


TL1255 S/N TBN00100 thru TBN00313
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
298-8436 Ref LIFT CYLINDER, (TL1255), (check cylinder part number prior to ordering E
replacement parts), (no longer available, use 418-6273 or items 1 thru 24 for
service)
1 299-0769 1 BARREL, (includes two of item 23)
2 299-0690 1 VALVE BLOCK ASSY
3 298-7421 6 SOCKET HD CAPSCREW, 3/8-16X3-3/4, (Loctite® & torque to 28-30 lb-ft)
4 299-0787 1 CARTRIDGE VALVE, (torque to 45-50 lb-ft)
5 335-5265 2 O-RING
6 298-7423 1 LOCKNUT, (2850-2900 lb-ft)
7 299-0768 1 PISTON ASSY, (includes items 8 thru 11)
8 299-0772 1 PISTON
9 Kit 2 WEAR RING
10 Kit 1 PISTON SEAL
11 Kit 1 O-RING
12 298-7420 1 SPACER
13 298-1663 1 SELF-TAPPING CAPSCREW
14 299-0770 1 HEAD ASSY, (includes items 15 thru 20), (torque to 550-600 lb-ft)
15 299-0773 1 HEAD
16 Kit 2 WEAR RING
17 Kit 1 STEP SEAL
18 Kit 1 U-CUP
19 Kit 1 U-CUP
20 Kit 1 CANNED WIPER
21 298-7407 1 O-RING
22 299-0771 1 SHAFT ASSY, (includes two of item 23)
23 299-0766 4 BUSHING
24 298-1676 4 GREASE FITTING
25 298-8390 1 LOWER LIFT CYLINDER PIN
26 299-0313 2 ROD KEEPER
27 297-7084 2 HEX HD CAPSCREW, 3/4-10X2, GR8
28 337-7992 1 UPPER LIFT CYLINDER PIN

K1 299-0482 1 SEAL KIT, (includes items 9, 10, 11 & 16 thru 20)

31200257 TL1055, TL1255 9-11


TL1255 S/N TBN00314 thru TBN00863
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

NOTE: CHECK CYLINDER PART NUMBER


PRIOR TO ORDERING TL1255
REPLACEMENT PARTS
12
17 15
16
18

17 19

202

206 14

207 13
20

11
9
3
9
6 23 1
2
22
8
4
8
5
7

21
17

17
203

14
206
K1

207 PY1142

9-12 TL1055, TL1255 31200257


TL1255 S/N TBN00314 thru TBN00863
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
325-0041 Ref LIFT CYLINDER, (TL1255 S/N TBN00314 thru TBN00432), (check cylinder B
part number prior to ordering replacement parts), (no longer available, use
418-6273 or items 1 thru 23 for service)
331-3803 Ref LIFT CYLINDER, (TL1255 S/N TBN00433 thru TBN00863 excluding D
TBN00847 thru TBN00849, TBN00854, TBN00857 and TBN00858), (check
cylinder part number prior to ordering replacement parts), (no longer
available, use 418-6273 for replacement or items 1 thru 23 for service)
1 Kit 1 O-RING
2 Kit 1 O-RING
3 Kit 1 SEAL
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 SEAL
7 Kit 1 WIPER
8 Kit 2 WEAR RING
9 Kit 2 WEAR RING
11 341-7108 1 LOCKNUT
12 341-7123 6 CAPSCREW
13 341-4076 1 SELF-TAPPING SCREW
14 341-7121 4 LUBE FITTING
15 341-7120 2 PORT PLUG
16 341-7119 2 PORT PLUG
17 341-7117 4 BUSHING
18 341-7127 1 VALVE BLOCK
19 299-0787 1 COUNTERBALANCE VALVE
20 Ref TUBE ASSY, (TL1255 S/N TBN00314 thru TBN00432), (no longer available,
replace with both 341-7129 head and 341-7130 tube assy)
341-7130 1 TUBE ASSY, (TL1255 S/N TBN00433 thru TBN00863 excluding TBN00847
thru TBN00849, TBN00854, TBN00857 and TBN00858)
21 341-7116 1 ROD ASSY
22 Ref HEAD, (TL1255 S/N TBN00314 thru TBN00432), (no longer available,
replace with both 341-7129 head and 341-7130 tube assy)
341-7129 1 HEAD, (TL1255 S/N TBN00433 thru TBN00863 excluding TBN00847 thru
TBN00849, TBN00854, TBN00857 and TBN00858)
23 341-7115 1 PISTON
202 298-8390 2 CYLINDER PIN
203 337-7992 2 CYLINDER PIN
206 299-0313 4 ROD KEEPER
207 297-7084 4 HEX HD CAPSCREW, 3/4-10X2, GR8

K1 341-7128 1 SEAL KIT, (includes items 1 thru 9)

31200257 TL1055, TL1255 9-13


TL1255 S/N TBN00864 & After
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

TL1255
1
6 12 4
11 3

4 4
11
4
202 3

206
2

14
207 7

13

105
109
105
101 10 102
108
110
103
101
104
5
9
107
106

8
K1

11
203

206 11 2
PAP2710

207

9-14 TL1055, TL1255 31200257


TL1255 S/N TBN00864 & After
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder


Item Part Number Qty. Description Rev.
460-5777 2 LIFT CYLINDER, (TL1255), (includes items 1 thru 110), (included item quanti- G
ties are per single cylinder)
1 A/R LOCTITE® 242TM
2 3B-8488 4 LUBE FITTING, STRAIGHT, 1/8
3 250-1477 2 HEX SOCKET PLUG
4 470-4776 4 HEX SOCKET PLUG
5 1 ANTI-SEIZE LUBE
6 3B-7614 6 HEX HD CAPSCREW, 3/8-16 X 4, LG
7 418-9269 1 TUBE ASSY
8 470-4797 1 ROD ASSY
9 1 HEAD, (torque to 120 lb-ft)
10 470-4777 1 PISTON
11 418-6277 4 ALUM BRONZE BEARING
12 470-4778 1 VALVE BLOCK ASSY
13 396-1284 1 LOCKNUT, (torque to 2682 lb-ft)
14 470-4779 1 SELF-TAPPING SCREW
101 Kit 2 WEAR RING
102 Kit 1 O-RING
103 Kit 1 SEAL BUFFER
104 Kit 1 O-RING
105 Kit 2 WEAR RING
106 Kit 1 ROD WIPER RING
107 Kit 1 ROD SEAL
108 Kit 1 HEAD SEAL
109 Kit 1 PISTON SEAL
110 Kit 1 O-RING
202 298-8390 2 CYLINDER PIN
203 337-7992 2 LIFT CYLINDER PIN
206 299-0313 4 ROD KEEPER
207 297-7084 4 HEX HD CAPSCREW

K1 460-5781 1 SEAL KIT, (includes items 101 thru 110)

31200257 TL1055, TL1255 9-15


TL1055 S/N TBM00100 thru TBM00631
HYDRAULIC COMPONENTS TL1255 S/N TBN00100 thru TBN00335

Figure 9-2 Crowd Cylinder

4 7
22 8
23 1 7

5
6

10

1
11

14
15
14
16 17
18

12
13

19
20

21

K1
24
23
PAL0781

9-16 TL1055, TL1255 31200257


TL1055 S/N TBM00100 thru TBM00631
TL1255 S/N TBN00100 thru TBN00335 HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder


Item Part Number Qty. Description Rev.
298-8459 Ref CROWD CYLINDER, (no longer available, use 418-6275 or items 1 thru 21 for J
service)
1 299-0629 1 BARREL
2 418-6279 1 CARTRIDGE VALVE, (large), (torque to 110 lb-ft)
299-0528 1 SEAL KIT
3 418-6278 1 CARTRIDGE VALVE, (small), (torque to 35 lb-ft)
299-0285 1 SEAL KIT
4 298-1646 1 LOCKNUT, (torque to 1325-1375 lb-ft)
5 299-0626 1 PISTON ASSY, (includes items 6 thru 9)
6 299-0627 1 PISTON
7 Kit 2 WEAR RING
8 Kit 1 CAP SEAL
9 Kit 1 O-RING
10 298-7408 1 SPACER
11 298-1663 1 SELF-TAPPING CAPSCREW
12 299-0625 1 HEAD ASSY, (includes items 13 thru 19), (torque to 500-550 lb-ft)
13 NSS 1 HEAD
14 Kit 2 WEAR RING
15 Kit 1 STEP SEAL
16 Kit 1 U-CUP
17 Kit 1 U-CUP
18 Kit 1 O-RING
19 Kit 1 WIPER
20 298-7407 1 O-RING
21 299-0628 1 SHAFT ASSY
22 298-6873 1 PIN
23 298-7314 4 RETAINING RING
24 298-6874 1 PIN

K1 299-0477 1 SEAL KIT, (includes items 7, 8, 9 & 14 thru 19)

31200257 TL1055, TL1255 9-17


TL1055 S/N TBM00632 thru TBM01365
HYDRAULIC COMPONENTS TL1255 S/N TBN00336 thru TBN00846

Figure 9-2 Crowd Cylinder

NOTE: CHECK CYLINDER PART NUMBER


PRIOR TO ORDERING
REPLACEMENT PARTS

14
15 17

18

114
15
116
16

19

12
10
7
1 10
22 3

23
5
13
2

21
9
6
9
4
8

20

K1 115
116 PY1174

9-18 TL1055, TL1255 31200257


TL1055 S/N TBM00632 thru TBM01365
TL1255 S/N TBN00336 thru TBN00846 HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder


Item Part Number Qty. Description Rev.
325-0042 Ref CROWD CYLINDER, (TL1055 S/N TBM00632 thru TBM00809; TL1255 B
S/N TBN00336 thru TBN00413), (check cylinder part number prior to
ordering replacement parts), (no longer available, use 418-6275 or items 1
thru 23 for service)
331-3806 Ref CROWD CYLINDER, (TL1055 S/N TBM00810 thru TBM01365; TL1255 S/N B
TBN00414 thru TBN00846), (check cylinder part number prior to ordering
replacement parts), (no longer available, use 418-6275 for replacement or
items 1 thru 23 for service)
1 Kit 1 O-RING
2 Kit 1 O-RING
3 Kit 1 O-RING
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 SEAL
7 Kit 1 SEAL
8 Kit 1 WIPER
9 Kit 2 WEAR RING
10 Kit 2 WEAR RING
12 341-7058 1 LOCKNUT, (torque to 1400-1700 lb-ft)
13 341-4076 1 SELF-TAPPING SCREW
14 341-4087 1 PORT PLUG
15 341-7057 3 PORT PLUG
16 385-8780 2 PORT PLUG
17 418-6278 1 COUNTERBALANCE VALVE, (torque to 33 lb-ft)
299-0285 SEAL KIT
18 418-6279 1 COUNTERBALANCE VALVE, (torque to 110 lb-ft)
299-0528 1 SEAL KIT
19 Ref TUBE ASSY, (TL1055 S/N TBM00632 thru TBM00809; TL1255 S/N
TBN00336 thru TBN00413), (no longer available, replace with both 341-7060
head and 341-7061 tube assy)
341-7061 1 TUBE ASSY, (TL1055 S/N TBM00810 thru TBM01365; TL1255 S/N
TBN00414 thru TBN00846)
20 341-7056 1 ROD ASSY
21 Ref HEAD, (TL1055 S/N TBM00632 thru TBM00809; TL1255 S/N TBN00336
thru TBN00413), (no longer available, replace with both 341-7060 head and
341-7061 tube assy)
341-7060 1 HEAD, (TL1055 S/N TBM00810 thru TBM01365; TL1255 S/N TBN00414
thru TBN00846)
22 341-7055 1 PISTON
23 341-7054 1 SPACER
114 298-6873 1 CYLINDER PIN
115 298-8457 1 CYLINDER PIN
116 298-7314 4 RETAINING RING

K1 341-7059 1 SEAL KIT, (includes items 1 thru 10)

31200257 TL1055, TL1255 9-19


TL1055 S/N TBM01366 & After
HYDRAULIC COMPONENTS TL1255 S/N TBN00847 & After

Figure 9-2 Crowd Cylinder

NOTE: CHECK CYLINDER PART NUMBER


PRIOR TO ORDERING
REPLACEMENT PARTS

1
1

10

11 7

106
110
109 106 103
104 2
5 6
101
105
111 8
102
105
108
107

K1

PAP3640

9-20 TL1055, TL1255 31200257


TL1055 S/N TBM01366 & After
TL1255 S/N TBN00847 & After HYDRAULIC COMPONENTS

Figure 9-2 Crowd Cylinder


Item Part Number Qty. Description Rev.
460-5778 1 CROWD CYLINDER, (check cylinder part number prior to ordering F
replacement parts), (includes items 1 thru 111)
1 250-1477 2 O-RING
2 1 ANTI-SEIZE LUBE
3 418-9270 1 CYLINDER BARREL WELD
4 470-6154 1 CYLINDER WELD ROD
5 1 CYLINDER HEAD
6 470-6155 1 PISTON
7 396-1285 1 TOP LOCK NUT, 3/4-12
8 418-6280 1 SPACER TUBE
9 418-6279 1 COUNTERBALANCE VALVE
10 418-6278 1 COUNTERBALANCE VALVE
11 470-4779 1 SELF-TAPPING SCREW, #8-32
101 Kit 1 O-RING
102 Kit 1 BUFFER SEAL
103 Kit 1 O-RING SEAL
104 Kit 1 O-RING SEAL
105 Kit 2 WEAR RING
106 Kit 2 WEAR RING
107 Kit 1 ROD WIPER RING
108 Kit 1 ROD SEAL
109 Kit 1 HEAD SEAL
110 Kit 1 PISTON SEAL
111 Kit 1 O-RING SEAL

K1 460-5782 1 SEAL KIT, (includes items 101 thru 111)

31200257 TL1055, TL1255 9-21


TL1055 S/N TBM00100 thru TBM00631
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

TL1055

2
20

3
22 6
23
7
21
6

4
5

12
13
12
14 15
9
16

10
11

17
18

19
20

K1
21
PAL0791

9-22 TL1055, TL1255 31200257


TL1055 S/N TBM00100 thru TBM00631
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
298-8460 Ref TILT CYLINDER, (TL1055), (no longer available, use 342-2650 or items 1 thru D
21 for service)
1 299-0682 1 CARTRIDGE VALVE, (torque to 44 lb-ft)
2 305-2075 1 BARREL, (includes two of item 21)
3 298-1646 1 LOCKNUT, (torque to 2050-2100 lb-ft)
4 299-0678 1 PISTON ASSY, (includes items 5 thru 8)
5 299-0680 1 PISTON
6 Kit 2 WEAR RING
7 Kit 1 CAP SEAL
8 Kit 1 O-RING
9 298-1663 1 SELF-TAPPING CAPSCREW
10 299-0677 1 HEAD ASSY, (includes items 11 thru 17), (torque to 550-600 lb-ft)
11 299-0681 1 HEAD
12 Kit 2 WEAR RING
13 Kit 1 STEP SEAL
14 Kit 1 U-CUP
15 Kit 1 U-CUP
16 Kit 1 O-RING
17 Kit 1 WIPER
18 298-7409 1 O-RING
19 299-0683 1 SHAFT ASSY, (includes one of item 21)
20 298-1682 3 GREASE FITTING
21 305-2119 3 BUSHING
22 298-8405 1 PIN
23 298-7315 2 RETAINING RING, 2-1/2

K1 335-3866 1 SEAL KIT, (includes items 6, 7, 8 & 12 thru 17)

31200257 TL1055, TL1255 9-23


TL1055 S/N TBM00632 thru TBM01391
HYDRAULIC COMPONENTS excluding TBM01372 thru TBM01376

Figure 9-3 Tilt Cylinder

TL1055
13
13 17
14

16
301
17

204
189 301

18

11

9
4
9

21 1

12
5
2

20
8
6
8
3
7

19

17

K1

13
PAP9531

9-24 TL1055, TL1255 31200257


TL1055 S/N TBM00632 thru TBM01391
excluding TBM01372 thru TBM01376 HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
325-0043 Ref TILT CYLINDER, (TL1055 S/N TBM00632 thru TBM00809), (no longer B
available, use 342-2650 or items 1 thru 21 for service)
331-3807 Ref TILT CYLINDER, (TL1055 S/N TBM00810 thru TBM01080 excluding B
TBM01074), (no longer available; use 342-2650 or items 1 thru 21 for service)
342-2650 1 TILT CYLINDER, (TL1055 S/N TBM01081 thru TBM01391 including D
TBM01074 excluding TBM01372 thru TBM01376), (includes items 1 thru 21),
1 Kit 1 O-RING
2 Kit 1 O-RING
3 Kit 1 SEAL
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 SEAL
7 Kit 1 WIPER
8 Kit 2 WEAR RING
9 Kit 2 WEAR RING
11 341-7108 1 LOCKNUT
12 341-4076 1 SELF-TAPPING SCREW
13 430-4723 3 LUBE FITTING
14 341-4087 1 PORT PLUG
16 299-0682 1 COUNTERBALANCE VALVE, (Before S/N TBM01081)
299-0499 1 SEAL KIT
354-5048 1 COUNTERBALANCE VALVE, (S/N TBM01081 thru TBM01391)
299-0499 1 SEAL KIT
17 305-2119 3 BUSHING
18 Ref TUBE ASSY, (S/N TBM00632 thru TBM00809), (no longer available, replace
with both 341-8116 head and 341-8117 tube assy)
341-8117 1 TUBE ASSY, (S/N TBM00810 thru TBM01391)
19 341-8114 1 ROD ASSY
20 Ref HEAD, (S/N TBM00632 thru TBM00809), (no longer available, replace with
both 341-8116 head and 341-8117 tube assy)
341-8116 1 HEAD, (S/N TBM00810 thru TBM01391)
21 341-8113 1 PISTON
189 298-7315 2 RETAINING RING
204 298-8405 1 CYLINDER PIN
301 464-5101 2 SHIM, 2.5X3.875X0.075-1, (as required)
464-5102 AR SHIM, 2.5X3.875X0.134

K1 341-8115 1 SEAL KIT, (includes items 1 thru 9)

31200257 TL1055, TL1255 9-25


TL1055 S/N TBM01377 & After
HYDRAULIC COMPONENTS including TBM01372 thru TBM01376

Figure 9-3 Tilt Cylinder

TL1055

8
6

12

20

9
20
2

18 13

3
15

16 21
14

10 19

17

7
K1

11
PAP8070

9-26 TL1055, TL1255 31200257


TL1055 S/N TBM01377 & After
including TBM01372 thru TBM01376 HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
396-3663 1 TILT CYLINDER, (TL1055), (includes items 1 thru 21) E
1 417-5764 1 BARREL
2 417-5776 1 LOCKING COLLAR
3 417-5755 1 PISTON
4 417-5756 1 GLAND
5 417-5760 1 ROD
6 417-5761 1 PLUG
7 417-5762 1 BUSHING
8 417-5763 2 BEARING
9 315-4278 4 SET SCREW, 3/8-16X3/4
10 417-5005 1 TAPPING SCREW
11 315-4253 1 LUBE FITTING
12 430-6554 1 COUNTERBALANCE VALVE
13 Kit 1 O-RING
14 Kit 1 O-RING
15 Kit 2 BACK-UP RING
16 Kit 1 RING
17 Kit 1 SEAL
18 Kit 1 T-SEAL
19 Kit 1 ROD WIPER
20 Kit 2 WEARBAND
21 Kit 2 WEARBAND

K1 417-5758 1 SEAL KIT, (includes items 13 thru 21)

31200257 TL1055, TL1255 9-27


TL1255 S/N TBN00100 thru TBN00335
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

TL1255

2
20

3
22 6
23
7
21
6

4
5

12
13
12
14 15
16

10
11

17
18

19
20

K1 21

PAL0801

9-28 TL1055, TL1255 31200257


TL1255 S/N TBN00100 thru TBN00335
HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
298-8415 Ref TILT CYLINDER, (TL1255), (no longer available, use 342-2649 or items 1 thru H
21 for service)
1 299-0682 1 CARTRIDGE VALVE, (torque to 44 lb-ft)
2 299-0685 1 BARREL, (includes two of item 21)
3 298-1646 1 LOCKNUT, (torque to 2250-2300 lb-ft)
4 299-0631 1 PISTON ASSY, (includes items 5 thru 8)
5 299-0632 1 PISTON
6 Kit 2 WEAR RING
7 Kit 1 CAP SEAL
8 Kit 1 O-RING
9 298-1663 1 SELF-TAPPING CAPSCREW
10 299-0630 1 HEAD ASSY, (includes items 11 thru 17), (torque to 550-600 lb-ft)
11 299-0675 1 HEAD
12 Kit 2 WEAR RING
13 Kit 1 STEP SEAL
14 Kit 1 U-CUP
15 Kit 1 U-CUP
16 Kit 1 O-RING
17 Kit 1 WIPER
18 298-7409 1 O-RING
19 299-0683 1 SHAFT ASSY, (includes one of item 21)
20 298-1682 3 GREASE FITTING
21 305-2119 3 BUSHING
22 298-8405 1 PIN
23 298-7315 2 RETAINING RING, 2-1/2

K1 299-0478 1 SEAL KIT, (includes items 6, 7, 8 & 12 thru 17)

31200257 TL1055, TL1255 9-29


TL1255 S/N TBN00336 thru TBN00853 including
HYDRAULIC COMPONENTS TBN00866 thru TBN00871, TBN00873 & TBN00874

Figure 9-3 Tilt Cylinder

TL1255

16 13 17
13 14
300

300 18
17

200

185 11
9
3
9
21

5 12
2

20
8
6
8
4
7
13

19

K1

17 PAP9550

9-30 TL1055, TL1255 31200257


TL1255 S/N TBN00336 thru TBN00853 including
TBN00866 thru TBN00871, TBN00873 & TBN00874 HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
325-0039 Ref TILT CYLINDER, (TL1255 S/NTBN00336 thru TBN00413 excluding B
TBN00383 thru TBN00385), (no longer available, use 342-2649 or items 1 thru
21 for service)
331-3804 Ref TILT CYLINDER, (TL1255 S/N TBN00414 thru TBN00583 including A
TBN00383 thru TBN00385), (no longer available, use 342-2649 or items 1 thru
21 for service)
342-2649 1 TILT CYLINDER, (TL1255 S/N TBN00584 thru TBN00853 including D
TBN00866 thru TBN00871, TBN00873 & TBN00874), (includes items 1 thru
21)
1 Kit 1 O-RING
2 Kit 1 O-RING
3 Kit 1 SEAL
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 SEAL
7 Kit 1 WIPER
8 Kit 2 WEAR RING
9 Kit 2 WEAR RING
11 341-7108 1 LOCKNUT
12 341-4076 1 SELF-TAPPING SCREW
13 430-4723 3 LUBE FITTING
14 341-4087 1 PORT PLUG
16 299-0682 1 COUNTERBALANCE VALVE, (Before S/N TBN00584)
299-0499 1 SEAL KIT
354-5048 1 COUNTERBALANCE VALVE, (S/N TBN00584 thru S/N TBN00853)
299-0499 1 SEAL KIT
17 305-2119 3 BUSHING
18 Ref TUBE ASSY, (S/N TBN00336 thru TBN00413), (no longer available, replace
with both 341-7114 head and 341-7132 tube assy)
341-7132 1 TUBE ASSY, (S/N TBN00414 thru S/N TBN00853)
19 341-7131 1 ROD ASSY
20 Ref HEAD, (S/N TBN00336 thru TBN00413), (no longer available, replace with
both 341-7114 head and 341-7132 tube assy)
341-7114 1 HEAD, (S/N TBN00414 thru S/N TBN00853)
21 341-7111 1 PISTON
185 298-7315 2 RETAINING RING
200 298-8405 1 CYLINDER PIN
300 464-5101 2 SHIM, 2.5X3.875X0.075-1, (as required)
464-5102 AR SHIM, 2.5X3.875X0.134

K1 341-7112 1 SEAL KIT, (includes items 1 thru 9)

31200257 TL1055, TL1255 9-31


TL1255 S/N TBN00854 & After excluding TBN00866
HYDRAULIC COMPONENTS thru TBN00871, TBN00873 & TBN00874

Figure 9-3 Tilt Cylinder

TL1255

8
6

12

20

9
20
2

18 13

3
15

16 21
14

10 19

17

7
K1 PAL6120

11

9-32 TL1055, TL1255 31200257


TL1255 S/N TBN00854 & After excluding TBN00866
thru TBN00871, TBN00873 & TBN00874 HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder


Item Part Number Qty. Description Rev.
396-3662 1 TILT CYLINDER, (TL1255), (includes items 1 thru 21) E
1 417-5759 1 BARREL
2 417-5776 1 LOCKING COLLAR
3 417-5750 1 PISTON
4 417-5751 1 GLAND
5 417-5760 1 ROD
6 417-5761 1 PLUG
7 417-5762 1 BUSHING
8 417-5763 2 BEARING
9 315-4278 4 SET SCREW, 3/8-16X3/4
10 417-5005 1 TAPPING SCREW
11 315-4253 1 LUBE FITTING
12 430-6554 1 COUNTERBALANCE VALVE
13 Kit 1 O-RING
14 Kit 1 O-RING
15 Kit 2 BACK-UP RING
16 Kit 1 RING
17 Kit 1 SEAL
18 Kit 1 T-SEAL
19 Kit 1 ROD WIPER
20 Kit 2 WEARBAND
21 Kit 2 WEARBAND

K1 417-5753 1 SEAL KIT, (includes items 13 thru 21)

31200257 TL1055, TL1255 9-33


TL1055 S/N TBM00100 thru TBM00556
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

NOTE: CHECK CYLINDER PART NUMBER


PRIOR TO ORDERING
REPLACEMENT PARTS TL1055

2
5
19
22 6
21
26 5

23 3
24 4

11
12
11
13 14

15

9
10

16
17

18

19

20
25
K1
23
24
PAL0812

9-34 TL1055, TL1255 31200257


TL1055 S/N TBM00100 thru TBM00556
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
298-8461 Ref COMPENSATING CYLINDER, (TL1055), (check cylinder part number prior C
to ordering replacement parts), (no longer available, use 396-3661 or items 1
thru 22 for service)
1 299-0679 1 BARREL, (includes two of item 19)
2 298-1646 1 LOCKNUT, (torque to 2050-2100 lb-ft)
3 299-0678 1 PISTON ASSY, (includes items 4 thru 7)
4 299-0680 1 PISTON
5 Kit 2 WEAR RING
6 Kit 1 CAP SEAL
7 Kit 1 O-RING
8 298-1663 1 SELF-TAPPING CAPSCREW
9 299-0677 1 HEAD ASSY, (includes items 10 thru 16), (torque to 550-600 lb-ft)
10 299-0681 1 HEAD
11 Kit 2 WEAR RING
12 Kit 1 STEP SEAL
13 Kit 1 U-CUP
14 Kit 1 U-CUP
15 Kit 1 O-RING
16 Kit 1 WIPER
17 298-7409 1 O-RING
18 299-0676 1 SHAFT ASSY, (includes one of item 19)
19 299-0859 3 BUSHING
20 298-1682 1 GREASE FITTING
21 298-1767 2 GREASE FITTING, 45 DEGREES
22 305-2046 1 SPACER
23 299-0313 2 ROD KEEPER
24 297-7084 2 HEX HD CAPSCREW, 3/4-10X2, GR8
25 298-8404 1 UPPER COMP CYLINDER PIN
26 298-8391 1 LOWER COMP CYLINDER PIN

K1 335-3866 1 SEAL KIT, (includes items 5, 6, 7 & 11 thru 16)

31200257 TL1055, TL1255 9-35


TL1055 S/N TBM00557 thru TBM01376
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

NOTE: CHECK CYLINDER PART NUMBER TL1055


PRIOR TO ORDERING
REPLACEMENT PARTS

15

15
13 16

108

112 11
113
9

19 1

12
5

18
8
6
8
3
7

17

15 13

107
K1
112
113 PY1191

9-36 TL1055, TL1255 31200257


TL1055 S/N TBM00557 thru TBM01376
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
325-0044 Ref COMPENSATING CYLINDER, (TL1055 S/N TBM00557 thru TBM00841 B
excluding TBM00839), (check cylinder part number prior to ordering
replacement parts), (no longer available, use 396-3661 or items 1 thru 19 for
service)
331-3808 1 COMPENSATING CYLINDER, (TL1055 S/N TBM00842 thru TBM01376 A
including TBM00839), (check cylinder part number prior to ordering
replacement parts), (no longer available, use 396-3661 or items 1 thru 19 for
service)
1 Kit 1 O-RIING
2 Kit 1 O-RIING
3 Kit 1 SEAL
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 SEAL
7 Kit 1 WIPER
8 Kit 2 WEAR RING
9 Kit 2 WEAR RING
11 341-7108 1 LOCKNUT
12 341-4076 1 SELF-TAPPING SCREW
13 430-4723 3 LUBE FITTING
15 305-2119 3 BUSHING
16 Ref TUBE ASSY, (S/N TBM00557 thru S/N TBM00841 excluding TBM00839),
(no longer available, replace with both 341-8116 head and 341-8119 tube
assy)
341-8119 1 TUBE ASSY, (S/N TBM00842 thru TBM01376 including TBM00839)
17 341-8118 1 ROD ASSY
18 Ref HEAD, (S/N TBM00557 thru S/N TBM00841 excluding TBM00839), (no
longer available, replace with both 341-8116 head and 341-8119 tube assy)
341-8116 1 HEAD, (S/N TBM00842 thru TBM01376 including TBM00839)
19 341-8113 1 PISTON
107 456-3209 1 UPPER COMP CYLINDER PIN
108 298-8391 1 LOWER COMP CYLINDER PIN
112 299-0313 2 ROD KEEPER
113 297-7084 2 HEX HD CAPSCREW, 3/4-10X2, GR8

K1 341-8115 1 SEAL KIT, (includes items 1 thru 9)

31200257 TL1055, TL1255 9-37


TL1055 S/N TBM01377 & After
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

TL1055

113
A
A

115

17 6 1
SECTION A-A 7 A
A
8 3 18 16 4 5 19 15 12 10
2

11 13
112
14

114

9 107

108
K1

PAP3480

9-38 TL1055, TL1255 31200257


TL1055 S/N TBM01377 & After
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
396-3661 1 COMPENSATING CYLINDER, (TL1055), (includes items 1 thru 19) D
1 417-5746 3 BEARING
2 417-5754 1 TUBE WELDMENT
3 417-5776 1 LOCKING COLLAR
4 417-5755 1 PISTON
5 417-5756 1 HEAD GLAND
6 417-5757 1 ROD WELDMENT
7 417-5777 2 TUBE ADAPTER
8 315-4278 4 SET SCREW
9 417-5005 1 SELF-TAPPING SCREW
10 315-4253 1 LUBE FITTING
11 Kit 1 O-RING
12 Kit 1 O-RING
13 Kit 2 BACK-UP RING
14 Kit 1 POLY-PAK SEAL
15 Kit 1 SEAL
16 Kit 1 CAP SEAL
17 Kit 1 ROD WIPER
18 Kit 2 WEARBAND
19 Kit 2 PRECISION WEARBAND
107 456-3209 1 UPPER COMP CYLINDER PIN
108 298-8391 1 LOWER COMP CYLINDER PIN
112 299-0313 1 ROD KEEPER
113 297-7084 1 HEX HD CAPSCREW
114 459-9202 1 ROD KEEPER
115 390-5248 1 HEX HD CAPSCREW

K1 417-5758 1 SEAL KIT, (includes items 11 thru 19)

31200257 TL1055, TL1255 9-39


TL1255 S/N TBN00100 thru TBN00278
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

NOTE: CHECK CYLINDER PART NUMBER


PRIOR TO ORDERING TL1255
REPLACEMENT PARTS

2
5
19
22 6
21
26 5

23 3
24 4

1 8

11
12
11
13 14

15

9
10

16
17

18

19

20
25
K1
23
24
PAL0822

9-40 TL1055, TL1255 31200257


TL1255 S/N TBN00100 thru TBN00278
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
298-8416 Ref COMPENSATING CYLINDER, (TL1255), (check cylinder part number prior D
to ordering replacement parts), (no longer available, use 396-3660 or items 1
thru 22 for service)
1 299-0634 1 BARREL, (includes two of item 19)
2 298-1646 1 LOCKNUT, (torque to 2250-2300 lb-ft)
3 299-0631 1 PISTON ASSY, (includes items 4 thru 7)
4 299-0632 1 PISTON
5 Kit 2 WEAR RING
6 Kit 1 CAP SEAL
7 Kit 1 O-RING
8 298-1663 1 SELF-TAPPING CAPSCREW
9 299-0630 1 HEAD ASSY, (includes items 10 thru 16), (torque to 600 lb-ft)
10 299-0675 1 HEAD
11 Kit 2 WEAR RING
12 Kit 1 STEP SEAL
13 Kit 1 U-CUP
14 Kit 1 U-CUP
15 Kit 1 O-RING
16 Kit 1 WIPER
17 298-7409 1 O-RING
18 299-0633 1 SHAFT ASSY, (includes one of item 19)
19 299-0859 3 BUSHING
20 298-1682 1 GREASE FITTING
21 298-1767 2 GREASE FITTING, 45 DEGREES
22 305-2046 1 SPACER
23 299-0313 2 ROD KEEPER
24 297-7084 2 HEX HD CAPSCREW, 3/4-10X2, GR8
25 298-8404 1 UPPER COMP CYLINDER PIN
26 298-8391 1 LOWER COMP CYLINDER PIN

K1 299-0478 1 SEAL KIT, (includes items 5, 6, 7 & 11 thru 16)

31200257 TL1055, TL1255 9-41


TL1255 S/N TBN00279 thru TBN00864
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

NOTE: CHECK CYLINDER PART NUMBER TL1255


PRIOR TO ORDERING
REPLACEMENT PARTS
15

15
12

107

13
16

112
11

9
3
113 9

19
1

5
2

18
8
6
8
4
7
13

17

108

15
112

K1
113 PY1131

9-42 TL1055, TL1255 31200257


TL1255 S/N TBN00279 thru TBN00864
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
325-0040 Ref COMPENSATING CYLINDER, (TL1255 S/N TBN00279 thru TBN00424), B
(check cylinder part number prior to ordering replacement parts), (no
longer available, use 396-3660 or items 1 thru 19 for service)
331-3802 1 COMPENSATING CYLINDER, (TL1255 S/N TBN00425 thru TBN00864 A
including TBN00916 thru TBN00918), (check cylinder part number prior to
ordering replacement parts), (includes items 1 thru 19)
1 Kit 1 O-RING
2 Kit 1 O-RING
3 Kit 1 SEAL
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 SEAL
7 Kit 1 WIPER
8 Kit 2 WEAR RING
9 Kit 2 WEAR RING
11 341-7108 1 LOCKNUT
12 341-4076 1 SELF-TAPPING SCREW
13 430-4723 3 LUBE FITTING
15 305-2119 3 BUSHING
16 Ref TUBE ASSY, (S/N TBN00279 thru TBN00424), (no longer available, replace
with both 341-7114 head and 341-7113 tube assy)
341-7113 1 TUBE ASSY, (S/N TBN00425 thru TBN00864 including TBN00916 thru
TBN00918)
17 341-7107 1 ROD ASSY
18 Ref HEAD, (S/N TBN00279 thru TBN00424), (no longer available, replace with
both 341-7114 head and 341-7113 tube assy)
341-7114 1 HEAD, (S/N TBN00425 thru TBN00864 including TBN00916 thru
TBN00918)
19 341-7111 1 PISTON
107 298-8391 1 LOWER COMP CYLINDER PIN
108 298-8404 1 UPPER COMP CYLINDER PIN
112 299-0313 2 ROD KEEPER
113 297-7084 2 HEX HD CAPSCREW, 3/4-10X2, GR8

K1 341-7112 1 SEAL KIT, (includes items 1 thru 9)

31200257 TL1055, TL1255 9-43


TL1255 S/N TBN00865 & After
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

TL1255

115
A 113

17 6 10 1
SECTION A-A 7 A 8 3 18 16 4 5
2 19 15 12

114
11 13
14 112

9 107

108

K1 PAP3501

9-44 TL1055, TL1255 31200257


TL1255 S/N TBN00865 & After
HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder


Item Part Number Qty. Description Rev.
396-3660 1 COMPENSATING CYLINDER, (TL1255), (includes items 1 thru 19) D
1 417-5746 3 BEARING
2 417-5748 1 TUBE WELDMENT
3 417-5776 1 LOCKING COLLAR
4 417-5750 1 PISTON
5 417-5751 1 HEAD GLAND
6 417-5752 1 ROD WELDMENT
7 417-5777 2 TUBE ADAPTER
8 315-4278 4 SET SCREW
9 417-5005 1 SELF-TAPPING SCREW
10 315-4253 1 LUBE FITTING
11 Kit 1 O-RING
12 Kit 1 O-RING
13 Kit 2 BACK-UP RING
14 Kit 1 POLY-PAK SEAL
15 Kit 1 SEAL
16 Kit 1 CAP SEAL
17 Kit 1 ROD WIPER
18 Kit 2 WEARBAND
19 Kit 2 PRECISION WEARBAND
107 456-3209 1 UPPER COMP CYLINDER PIN
108 298-8391 1 LOWER COMP CYLINDER PIN
112 459-9202 1 ROD KEEPER
113 390-5248 1 HEX HD CAPSCREW
114 299-0313 1 ROD KEEPER
115 297-7084 1 HEX HD CAPSCREW

K1 417-5753 1 SEAL KIT, (includes items 11 thru 19)

31200257 TL1055, TL1255 9-45


TL1055 S/N TBM00100 thru TBM00509
HYDRAULIC COMPONENTS TL1255 S/N TBN00100 thru TBN00262

Figure 9-5 Sway Cylinder

NOTE: CHECK CYLINDER PART NUMBER


22 PRIOR TO ORDERING
REPLACEMENT PARTS

23 24
21

3
6

7
20
6

4
5

8
9

12
13
12
2 14 15
16

10
11

17
18 21

19

20
K1
24

25

PAL0831

9-46 TL1055, TL1255 31200257


TL1055 S/N TBM00100 thru TBM00509
TL1255 S/N TBN00100 thru TBN00262 HYDRAULIC COMPONENTS

Figure 9-5 Sway Cylinder


Item Part Number Qty. Description Rev.
298-8656 Ref SWAY CYLINDER, (check cylinder part number prior to ordering G
replacement parts), (no longer available, use 380-8344 or items 1 thru 19 for
service)
1 299-0931 1 DUAL P.O. CHECK VALVE ASSY, (torque to 15 lb-ft)
2 299-0673 1 BARREL
3 298-1653 1 LOCKNUT, (torque to 750-800 lb-ft)
4 299-0668 1 PISTON ASSY, (includes items 5 thru 8)
5 299-0672 1 PISTON
6 Kit 2 WEAR RING
7 Kit 1 CAP SEAL
8 Kit 1 O-RING
9 298-1663 1 SELF-TAPPING SCREW
10 299-0667 1 HEAD ASSY, (includes items 11 thru 17), (torque to 300-325 lb-ft)
11 299-0218 1 HEAD
12 Kit 2 WEAR RING
13 Kit 1 STEP SEAL
14 Kit 1 U-CUP
15 Kit 1 U-CUP
16 Kit 1 O-RING
17 Kit 1 WIPER
18 298-1852 1 O-RING
19 299-0674 1 SHAFT ASSY
20 298-1580 2 HEX LOCKNUT, 1/2-13
21 297-7049 2 HEX HD CAPSCREW, 1/2-13X5, GR5
22 298-1612 1 GREASE FITTING
23 305-6037 1 SPHERICAL BEARING
24 305-6036 2 CYLINDER PIN
25 Ref SPHERICAL BEARING, (see Figure 5-1 for details)

K1 299-0480 1 SEAL KIT, (includes items 6, 7, 8 & 12 thru 17)

31200257 TL1055, TL1255 9-47


TL1055 S/N TBM00510 thru TBM01285
HYDRAULIC COMPONENTS TL1255 S/N TBN00263 thru TBN00774

Figure 9-5 Sway Cylinder

NOTE: CHECK CYLINDER PART NUMBER


PRIOR TO ORDERING
REPLACEMENT PARTS

15

124
106
107 121

13

12
108

105 16

11

8
5
8
18 3

2
1

19
9
7
9
4 107
6 106

17

124 108

K1
105
PAP9120

9-48 TL1055, TL1255 31200257


TL1055 S/N TBM00510 thru TBM01285
TL1255 S/N TBN00263 thru TBN00774 HYDRAULIC COMPONENTS

Figure 9-5 Sway Cylinder


Item Part Number Qty. Description Rev.
325-0037 Ref SWAY CYLINDER, (TL1055 S/N TBM00510 thru TBM00837 excluding B
TBM00817 thru TBM00820; TL1255 S/N TBN00263 thru TBN00434
excluding TBN00416 & TBN00417), (check cylinder part number prior to
ordering replacement parts), (no longer available, use 380-8344 or items 1
thru 19 for service)
331-3801 Ref SWAY CYLINDER, (TL1055 S/N TBM00838 thru TBM01285 including B
TBM00817 thru TBM00820, TBM01289, TBM01290, TBM01296; TL1255
S/N TBN00435 thru TBN00774 including TBN00416, TBN00417 &
TBN00776), (check cylinder part number prior to ordering replacement
parts), (no longer available, order 380-8344for replacement or items 1 thru 19
for service)
1 Kit 1 O-RING
2 Kit 1 SEAL
3 Kit 1 O-RING
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 WIPER
7 Kit 1 SEAL
8 Kit 2 WEAR RING
9 Kit 2 WEAR RING
11 341-4085 1 LOCKNUT
12 341-4076 1 SELF-TAPPING SCREW
13 341-4087 3 PORT PLUG
15 299-0931 1 PO CHECK VALVE
16 Ref TUBE ASSY, (TL1055 S/N TBM00510 thru TBM00837 excluding TBM00817
thru TBM00820; TL1255 S/N TBN00263 thru TBN00434 excluding
TBN00416 & TBN00417), (no longer available, replace with both 341-7049
head and 341-7050 tube assy)
341-7050 1 TUBE ASSY, (TL1055 S/N TBM00838 thru TBM01285 including TBM00817
thru TBM00820, TBM01289, TBM01290, TBM01296; TL1255 S/N
TBN00435 thru TBN00774 including TBN00416, TBN00417 & TBN00776)
17 341-7047 1 ROD ASSY
18 341-7046 1 PISTON
19 Ref HEAD, (TL1055 S/N TBM00510 thru TBM00837 excluding TBM00817 thru
TBM00820; TL1255 S/N TBN00263 thru TBN00434 excluding TBN00416 &
TBN00417), (no longer available, replace with both 341-7049 head and
341-7050 tube assy)
341-7049 1 HEAD, (TL1055 S/N TBM00838 thru TBM01285 including TBM00817 thru
TBM00820, TBM01289, TBM01290, TBM01296; TL1255 S/N TBN00435
thru TBN00774 including TBN00416, TBN00417 & TBN00776)
105 298-7280 2 SPHERICAL BEARING
106 298-0562 2 CYLINDER PIN
107 297-7049 2 HEX HD CAPSCREW, 1/2-13X5, GR5
108 298-1580 2 LOCKNUT, 1/2-13
121 298-1612 1 GREASE FITTING
124 298-0510 2 PIPE PLUG FITTING

K1 341-7048 1 SEAL KIT, (includes items 1 thru 9)

31200257 TL1055, TL1255 9-49


TL1055 S/N TBM01286 & After
HYDRAULIC COMPONENTS TL1255 S/N TBN00775 & After

Figure 9-5 Sway Cylinder

10
117

106

108
116 2 7 3 9
113

111

A
SECTION A-A 8 19 16 4 11 1 5 18 14 12 17 6
15

13
K1
PAP7011

9-50 TL1055, TL1255 31200257


TL1055 S/N TBM01286 & After
TL1255 S/N TBN00775 & After HYDRAULIC COMPONENTS

Figure 9-5 Sway Cylinder


Item Part Number Qty. Description Rev.
380-8344 1 SWAY CYLINDER, (includes items 1 thru 19) D
1 417-4997 1 TUBE WELDMENT
2 417-4998 1 ORIFICE PLUG, 0.052
3 417-4999 1 ORIFICE PLUG, 0.040
4 417-5000 1 PISTON
5 417-5001 1 HEAD GLAND
6 417-5002 1 ROD WELDMENT
7 417-5003 1 PLUG
8 417-5004 1 LOCKNUT, 1-1/4-12
9 417-5005 1 TAPPING SCREW, #8-32X1/4
10 299-0931 1 DUAL P.O. CHECK VALVE
11 Kit 1 O-RING
12 Kit 1 O-RING
13 Kit 1 POLY-PAK SEAL
14 Kit 1 U-CUP
15 Kit 1 BUFFER SEAL
16 Kit 1 T-SEAL
17 Kit 1 ROD WIPER
18 Kit 1 PRECISION WEARBAND
19 Kit 2 PRECISION WEARBAND
106 298-7280 1 SELF ALIGN BEARING
108 0S-1573 2 HEX HD CAPSCREW, 1/2-13X4, GR5
111 298-0510 2 ADAPTER, PLUG
113 298-0562 2 CYLINDER PIN
116 298-1580 2 LOCKNUT, 1/2-13
117 298-1612 1 GREASE FITTING, STRAIGHT

K1 417-5006 1 SEAL KIT, (includes items 11 thru 19)

31200257 TL1055, TL1255 9-51


TL1055 S/N TBM00100 thru TBM00546
HYDRAULIC COMPONENTS TL1255 S/N TBN00100 thru TBN00313

Figure 9-6 Stabilizer Cylinder

23

24
25
22

2
3

4 7

21 8
1 7

5
6
10
9
1

13
14
13
15 16
17

11
12

18 23
19

20

21

K1 25

26
PAL0841

9-52 TL1055, TL1255 31200257


TL1055 S/N TBM00100 thru TBM00546
TL1255 S/N TBN00100 thru TBN00313 HYDRAULIC COMPONENTS

Figure 9-6 Stabilizer Cylinder


Item Part Number Qty. Description Rev.
298-8657 Ref STABILIZER CYLINDER, (no longer available, use 380-8345 or items 1 thru 20 J
for service)
1 299-0670 1 BARREL
2 299-0671 2 SOLENOID CARTRIDGE, (Integrated Hydraulics), (torque to 22 lb-ft),
(torque nut to 2.5 lb-ft)
299-0612 2 SOLENOID CARTRIDGE, (Hydraforce), (torque to 22 lb-ft), (torque nut to 2.5
lb-ft)
3 299-0930 2 SOLENOID COIL, (Integrated Hydraulics)
299-0902 2 SOLENOID COIL, (Hydraforce)
4 298-1653 1 LOCKNUT, (torque to 775-825 lb-ft)
5 299-0668 1 PISTON ASSY, (includes items 6 thru 9)
6 299-0672 1 PISTON
7 Kit 2 WEAR RING
8 Kit 1 CAP SEAL
9 Kit 1 O-RING
10 298-1663 1 SELF-TAPPING CAPSCREW
11 299-0667 1 HEAD ASSY, (includes items 12 thru 18), (torque to 300-325 lb-ft)
12 299-0218 1 HEAD
13 Kit 2 WEAR RING
14 Kit 1 STEP SEAL
15 Kit 1 U-CUP
16 Kit 1 U-CUP
17 Kit 1 O-RING
18 Kit 1 WIPER
19 298-1852 1 O-RING
20 299-0669 1 SHAFT ASSY
21 298-1580 2 HEX LOCKNUT, 1/2-13
22 297-7049 2 HEX HD CAPSCREW, 1/2-13X5, GR5
23 298-1612 1 GREASE FITTING
24 305-6037 1 SPHERICAL BEARING
25 305-6036 2 CYLINDER PIN
26 Ref SPHERICAL BEARING, (see Figure 5-6 for details)

K1 299-0480 1 SEAL KIT, (includes items 7, 8, 9 & 13 thru 18)

31200257 TL1055, TL1255 9-53


TL1055 S/N TBM00547 thru TBM01285
HYDRAULIC COMPONENTS TL1255 S/N TBN00314 thru TBN00774

Figure 9-6 Stabilizer Cylinder

NOTE: CHECK CYLINDER PART NUMBER


PRIOR TO ORDERING
REPLACEMENT PARTS

23

24 111
25
22

14
13
20
15

11
8

21 5
16 8

18

12
3
16

9
7
9
4 2
1

19

6 22

17

21

25

PAP9130 K1 26

9-54 TL1055, TL1255 31200257


TL1055 S/N TBM00547 thru TBM01285
TL1255 S/N TBN00314 thru TBN00774 HYDRAULIC COMPONENTS

Figure 9-6 Stabilizer Cylinder


Item Part Number Qty. Description Rev.
325-0038 Ref STABILIZER CYLINDER, (TL1055 S/N TBM00547 thru TBM00834; TL1255 B
S/N TBN00314 thru TBN00429), (check cylinder part number prior to
ordering replacement parts), (no longer available, use 380-8345 or items 1
thru 20 for service)
331-3809 Ref STABILIZER CYLINDER, (TL1055 S/N TBM00835 thru TBM01285 including B
TBM01295 thru TBM01299; TL1255 S/N TBN00430 thru TBN00774 including
TBN00780, TBN00781, TBN00783 & TBN00784), (check cylinder part
number prior to ordering replacement parts), (no longer available, order
380-8345 for replacement or items 1 thru 20 for service)
1 Kit 1 O-RING
2 Kit 1 SEAL
3 Kit 1 O-RING
4 Kit 1 SEAL
5 Kit 1 SEAL
6 Kit 1 WIPER
7 Kit 1 SEAL
8 Kit 2 WEAR RING
9 Kit 2 WEAR RING
11 341-4085 1 LOCKNUT
12 341-4076 1 SELF-TAPPING SCREW
13 341-4077 3 PORT PLUG
14 341-7057 1 PORT PLUG
15 299-0671 2 SOLENOID VALVE
299-0930 2 COIL
16 Ref TUBE ASSY, (TL1055 S/N TBM00547 thru TBM00834; TL1255
S/N TBN00314 thru TBN00429), (no longer available, replace with both
341-7049 head and 341-7053 tube assy)
341-7053 1 TUBE ASSY, (TL1055 S/N TBM00835 & After; TL1255 S/N TBN00430 &
After)
17 341-7052 1 ROD ASSY
18 341-7046 1 PISTON
19 Ref HEAD, (TL1055 S/N TBM00547 thru TBM00834; TL1255 S/N TBN00314
thru TBN00429), (no longer available, replace with both 341-7049 head and
341-7053 tube assy)
341-7049 1 HEAD, (TL1055 S/N TBM00835 & After; TL1255 S/N TBN00430 & After)
20 341-7051 2 PIPE PLUG
21 298-1580 2 HEX LOCKNUT, 1/2-13
22 297-7049 2 HEX HD CAPSCREW, 1/2-13X5, GR5
23 298-1612 1 GREASE FITTING
24 203-6126 2 SPHERICAL BEARING
25 298-0562 2 CYLINDER PIN
26 Ref SPHERICAL BEARING, (see Figure 5-6 for details)

K1 341-7048 1 SEAL KIT, (includes items 1 thru 9)

31200257 TL1055, TL1255 9-55


TL1055 S/N TBM01286 & After
HYDRAULIC COMPONENTS TL1255 S/N TBN00775 & After

Figure 9-6 Stabilizer Cylinder

NOTE: CHECK CYLINDER PART NUMBER


PRIOR TO ORDERING
REPLACEMENT PARTS
9

SECTION C-C 6
2
8

16
7 10 4 17 14 11
3
SECTION A-A 18 15 1 13 5

K1 12

PAP3570

9-56 TL1055, TL1255 31200257


TL1055 S/N TBM01286 & After
TL1255 S/N TBN00775 & After HYDRAULIC COMPONENTS

Figure 9-6 Stabilizer Cylinder


Item Part Number Qty. Description Rev.
380-8345 1 STABILIZER CYLINDER, (check cylinder part number prior to ordering D
replacement parts), (includes items 1 thru 18)
1 417-5007 1 TUBE WELDMENT
2 417-5008 2 ORIFICE PLUG
3 417-5000 1 PISTON
4 417-5001 1 HEAD GLAND
5 417-5009 1 ROD WELDMENT
6 417-5003 2 HEX PLUG
7 417-5004 1 LOCKNUT
8 417-5005 1 SELF-TAPPING SCREW
9 417-5010 2 SOLENOID VALVE, (torque to 20-22 lb-ft)
10 Kit 1 O-RING
11 Kit 1 O-RING
12 Kit 1 POLY-PAK SEAL
13 Kit 1 U-CUP
14 Kit 1 BUFFER SEAL
15 Kit 1 CAP SEAL
16 Kit 1 ROD WIPER
17 Kit 1 PRECISION WEARBAND
18 Kit 2 PRECISION WEARBAND

K1 417-5006 1 SEAL KIT, (includes items 10 thru 18)

31200257 TL1055, TL1255 9-57


TL1055 S/N Before TBM01285
HYDRAULIC COMPONENTS TL1255 S/N Before TBN00775

Figure 9-7 Outrigger Cylinder Assembly

26
24
25
27

21
22
22
23 19
28

17 20
20

1
2

3
4
18
5
6
4

7
2

9 8
10
11

12

29
13
14
15

16
17

K1

18 PAL0851

9-58 TL1055, TL1255 31200257


TL1055 S/N Before TBM01285
TL1255 S/N Before TBN00775 HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder Assembly


Item Part Number Qty. Description Rev.
299-1323 Ref OUTRIGGER CYLINDER ASSY, (not available to order, see items 1 to 28 for B
service)
1 298-6909 1 OUTRIGGER CYLINDER, (not longer available, use 380-8343 for
replacement or items 1 thru 21 for service), (included item quantities are per
single cylinder)
2 305-2106 1 BARREL, (includes item 18)
3 305-5459 1 LOCKNUT, (torque to 1300-1350 lb-ft)
4 Kit 2 WEAR RING
5 Kit 1 PISTON SEAL
6 305-2088 1 PISTON
7 Kit 1 O-RING
8 Kit 1 O-RING
9 Kit 1 BACK-UP RING
10 305-5431 1 CAPSCREW
11 305-2089 1 HEAD
12 Kit 1 WEAR RING
13 Kit 1 STEP SEAL
14 Kit 1 U-CUP
15 Kit 1 CANNED WIPER
16 305-2087 1 SHAFT ASSY, (includes item 18)
17 305-5460 2 GREASE FITTING
18 305-2090 2 BUSHING
19 298-6906 1 OUTRIGGER CYLINDER VALVE, (includes items 20 thru 23)
20 298-1645 2 O-RING
21 298-6844 1 THERMAL RELIEF VALVE
22 299-7116 2 VALVE SEAL KIT
23 299-0852 1 CHECK CARTRIDGE
24 298-7358 2 CONNECTOR, (includes item 25)
25 305-6020 2 O-RING
26 298-8002 3 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5, (torque to 30-35 lb-ft)
27 298-7380 3 LOCKWASHER, 3/8
28 299-0396 1 ORIFICE, (C2 port)

K1 315-1126 2 SEAL KIT, (includes items 4, 5, 7, 8, 9, 12, 13, 14 & 15)

31200257 TL1055, TL1255 9-59


TL1055 S/N TBM01286 & After
HYDRAULIC COMPONENTS TL1255 S/N TBN00776 & After

Figure 9-7 Outrigger Cylinder Assembly

11

12
22 8
1
10 B
A
9

2
B 19
SECTION B-B
A 6
7 21 4 13 5 20 16 18 SECTION A-A
17 3 14 15

K1
PAP2620

9-60 TL1055, TL1255 31200257


TL1055 S/N TBM01286 & After
TL1255 S/N TBN00776 & After HYDRAULIC COMPONENTS

Figure 9-7 Outrigger Cylinder Assembly


Item Part Number Qty. Description Rev.
299-1323 Ref OUTRIGGER CYLINDER ASSY, (not available to order, see items 1 to 22 for B
service)
1 380-8343 2 OUTRIGGER CYLINDER, (includes items 2 thru 21), (included item quantities C
are per single cylinder)
2 315-4248 4 BUSHING
3 417-6008 1 TUBE WELDMENT
4 417-6009 1 PISTON, (torque to 2350-2600 lb-ft)
5 417-6015 1 HEAD GLAND, (torque to 300-400 lb-ft)
6 417-6022 1 ROD WELDMENT
7 315-4278 1 SET SCREW, 3/8-16x3/4, (torque to 16-18 lb-ft)
8 417-5005 1 TAPPING SCREW
9 469-4504 1 LUBE FITTING
10 469-4505 1 LUBE FITTING, 90 DEGREES
11 417-6024 1 PO CHECK VALVE, (torque to 30-35 lb-ft)
12 417-6025 1 PO CHECK VALVE WITH THERMAL RELIEF, (torque to 30-35 lb-ft)
13 Kit 1 O-RING
14 Kit 1 O-RING
15 Kit 1 O-RING
16 Kit 1 BACK-UP RING
17 Kit 1 PAC SEAL
18 Kit 1 SEAL
19 Kit 1 ROD WIPER
20 Kit 2 WEARBAND
21 Kit 2 WEARBAND
22 2 ADAPTOR, (Includes o-ring)

K1 417-6026 2 SEAL KIT, (includes items 13 thru 21)

31200257 TL1055, TL1255 9-61


HYDRAULIC COMPONENTS

Figure 9-8 Dual Fork Positioning Carriage Cylinder

9
10
4
11
5
6
12 7
8

13

K1
PAL6200

9-62 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-8 Dual Fork Positioning Carriage Cylinder


Item Part Number Qty. Description Rev.
475-9070 2 50 IN (1270 mm) DUAL FORK POSITIONING CARRIAGE CYLINDER, A
(includes all items)
1 417-9882 1 COTTER PIN
2 417-9883 1 RETAINER
3 417-9884 1 ROD
4 417-9885 1 GLAND
5 Kit 1 WIPER
6 Kit 1 SEAL
7 Kit 1 BU RING
8 Kit 1 O-RING
9 Kit 1 O-RING
10 Kit 1 SEAL
11 417-9886 1 PISTON
12 417-9887 1 HEX NUT
13 417-9888 1 BARREL

K1 417-9889 1 SEAL KIT, (includes items 5 thru 10)

31200257 TL1055, TL1255 9-63


TL1055 Before S/N TBM00895
HYDRAULIC COMPONENTS TL1255 Before S/N TBN00436

Figure 9-9 Main Control Valve

16 20
41 53
18 49
35 42 50
46 51
43 39
44 40
45 18 21
17 42
13 52 54
27 55 53 42
15 38 12
35 TIL 18
30 T
36 13
38 35
13
39 7 41 48
16
AU
13 X 25
37
12
SW 32
30 AY
36 13 3 16
18
35 44
13 45
7 15 16
47 46
25 17
37 27
32
3

K1
K2
K3
K4
17
27 33
15
35 31

17
27 33
15 16 34 O/R
14 18 13
12 18
17
27 12 28 O/R
16 29 30 36 13
15
14 18 13 35
13
31 7 15 16
11
12 8 CR 25 17
OW 19
16 9 D 37 27
10 13
26 14 32
13
13 3
31 7 15 16
11
LIF 25
10 T 19 24 17
13 23 27
14
4 56 13 32
5 7 15 16 3
25
1 24 17
23 27
2
57
7 22
58 3 3
6
59
PAL2642

9-64 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC COMPONENTS

Figure 9-9 Main Control Valve


Item Part Number Qty. Description Rev.
298-1364 1 MAIN CONTROL VALVE WITH AUX, 7 SECTION, (includes items 1 thru 55) C
1 299-0932 1 INLET SECTION ASSY, (includes items 2, 4, 5, 6; one of 3 & 7)
2 NSS 1 SPOOL
3 299-6638 8 SOCKET HD PLUG, (includes o-ring), (torque to 50 lb-ft)
4 299-0775 1 RELIEF VALVE ASSY, (torque to 50 lb-ft)
5 299-0774 1 SPRING
6 299-0939 1 SHUTTLE PLUG & SEAT ASSY, (torque to 10 lb-ft)
7 NSS 8 BALL
8 299-0934 1 SECTION ASSY, (LIFT), (includes items 9, 10, 11, 22, 26; one of 3, 7, 12, 18,
19, 20, 23, 24, 25, 31; two of 14, 15, 16, 17; four of 13 & 27)
9 NSS 1 SPOOL
10 346-9431 2 PRESSURE REGULATOR ASSY, (torque to 50 lb-ft)
11 299-0830 2 PRIMARY SHUTTLE VALVE, (torque to 10 lb-ft)
12 299-0845 7 SOLENOID COUPLING
13 114-3906 28 SPRING RETAINER
14 299-0778 4 SPRING
15 298-7894 12 HEX NUT, (torque to 8 lb-ft)
16 298-7893 14 O-RING
17 197-3578 12 ACTUATOR HOUSING
18 299-0843 8 RELIEF VALVE ASSY, (includes Seal Kit), (torque to 50 lb-ft)
299-0490 6 SEAL KIT
19 299-0846 2 SOLENOID COUPLING
20 299-0933 1 END COVER ASSY, (includes item 21)
21 299-7105 1 SOCKET HD PLUG, (includes o-ring), (torque to 12 lb-ft)
22 NSS 1 SPOOL
23 299-0776 2 COMPENSATOR SPRING
24 299-7104 2 COMPENSATOR SPRING
25 299-7108 7 SHUTTLE PLUG ASSY, (includes item 7), (torque to 10 lb-ft)
26 299-0940 1 PLUG ASSY, (torque to 3 lb-ft)
27 298-7424 24 SOCKET HD CAPSCREW, (torque to 6 lb-ft)
28 299-0935 1 SECTION ASSY, (CROWD), (includes one of 3, 7, 10, 11, 12, 18, 19, 23, 24,
25, 29, 31, 32; two of 14, 15, 16, 17; four of 13 & 27)
29 NSS 1 SPOOL
30 299-0833 5 PRIMARY SHUTTLE VALVE, (torque to 10 lb-ft)
31 299-7109 4 PLUG ASSY, (includes Seal Kit), (torque to 50 lb-ft)
299-0490 3 SEAL KIT
32 NSS 6 SPOOL
33 299-0936 2 SECTION ASSY, (OUTRIGGER), (includes one of 3, 7, 12, 18, 25, 30, 31, 32,
34, 36, 37; two of 15, 16, 17, 35; four of 13 & 27)
34 NSS 2 SPOOL
35 299-0779 10 SPRING
36 299-0847 5 SOLENOID COUPLING
37 299-0829 5 COMPENSATOR SPRING
38 299-0937 2 SECTION ASSY, (SWAY & AUX), (includes one of 3, 7, 12, 25, 30, 32, 36, 37,
39; two of 15, 16, 17, 35; four of 13 & 27)
39 NSS 3 SPOOL
40 299-0938 1 SECTION ASSY, (TILT), (includes items 41, 43, 44, 45, 46, 47, 48; one of 3, 7,
12, 25, 30, 32, 36, 37, 39; two of 16, 18, 35, 42; four of 13)
41 298-7426 2 HEX NUT, 5/16-18, (slotted), (torque to 8 lb-ft)

31200257 TL1055, TL1255 9-65


TL1055 Before S/N TBM00895
HYDRAULIC COMPONENTS TL1255 Before S/N TBN00436

Figure 9-9 Main Control Valve (Continued)


Item Part Number Qty. Description Rev.
42 Kit 6 O-RING
43 299-0831 1 SOLENOID HOUSING
44 298-7427 5 SOCKET HD CAPSCREW, (torque to 6 lb-ft)
45 298-7425 5 WASHER
46 299-0780 2 SOLENOID VALVE, (torque to 9 lb-ft)
47 299-0952 1 SOLENOID HOUSING
48 Kit 2 O-RING
49 Kit 3 STUD, 7 SECTION
50 Kit 3 FLAT WASHER
51 Kit 3 HEX NUT, (torque to 30 lb-ft)
52 Kit 24 ROUND SHIM
53 Kit 16 O-RING
54 Kit 8 O-RING
55 Kit 8 O-RING
56 297-7034 3 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
57 298-7365 3 FLAT WASHER, 3/8
58 298-7380 3 LOCKWASHER, 3/8
59 298-0554 3 HEX NUT, 3/8-16

K1 299-0484 AR SEAL KIT, (includes one of 54, 55; two of 53; three of 52)
K2 299-0329 AR TILT SECTION SEAL KIT, (includes items 42 & 48)
K3 299-0483 AR INLET SECTION SEAL KIT
K4 299-0782 AR STUD KIT, 7 SECTION, (includes three of items 49, 50 & 51)

9-66 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 HYDRAULIC COMPONENTS

Figure 9-9 Main Control Valve (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 9-67


TL1055 S/N TBM00895 & After
HYDRAULIC COMPONENTS TL1255 S/N TBN00436 & After

Figure 9-9 Main Control Valve

29

PAP8000

9-68 TL1055, TL1255 31200257


TL1055 S/N TBM00895 & After
TL1255 S/N TBN00436 & After HYDRAULIC COMPONENTS

Figure 9-9 Main Control Valve


Item Part Number Qty. Description Rev.
335-0646 1 MAIN CONTROL VALVE ASSY, 7 SECTION, (includes items 1 thru 29) D
1 336-3679 1 INLET SECTION ASSY, (includes items 21, 28 and all items required to
replace the Inlet Section Assembly)
2 336-3680 1 SPOOL SECTION ASSY, (LIFT), (includes items 18, 22 and all other seals
required to replace one Lift Section Assembly)
3 336-3681 1 SPOOL SECTION ASSY, (CROWD), (includes items 18, 22 and all other
seals required to replace one Crowd Section Assembly)
4 336-3682 2 SPOOL SECTION ASSY, (OUTRIGGER), (includes items 18, 22 and all other
seals required to replace one Outrigger Section Assembly)
5 336-3683 1 SPOOL SECTION ASSY, (SWAY), (includes items 17, 22 and all other seals
required to replace one Sway Section Assembly)
6 336-3684 1 SPOOL SECTION ASSY, (AUX), (includes items 18, 22 and all other seals
required to replace one Aux Section Assembly)
7 336-3685 1 SPOOL SECTION ASSY, (TILT), (includes items 14 thru 16, 23, 26 and all
other seals required to replace one Tilt Section Assembly)
8 336-3686 1 OUTLET SECTION ASSY, (includes all items required to replace one Outlet
Section Assembly)
9 336-3687 5 SHUT-OFF PLUG ASSY
10 336-3688 3 RELIEF VALVE, FULL FLOW
11 336-3689 3 RELIEF VALVE, 280
12 336-3690 2 RELIEF VALVE, 185
13 336-3691 1 DRAIN REGULATOR ASSY
14 336-3692 2 CARTRIDGE VALVE SOLENOID
15 336-3695 4 HEX HD CAPSCREW, METRIC
16 336-3696 2 END MECHANISM KIT, (includes all components and seals required to
replace one End Mechanism)
17 336-3697 2 END MECHANISM PO KIT, (includes all components and seals required to
replace one End Mechanism PO)
18 336-3698 10 SPOOL END GROUP, (includes all components and seals required to replace
one Spool End)
19 336-3699 3 TIE ROD, METRIC
20 336-3700 6 TIE ROD NUT, METRIC
21 336-3701 1 INLET SEAL KIT
22 336-3702 1 PO SECTION SEAL KIT
23 336-3703 1 EH SECTION SEAL KIT
24 336-3704 1 DRAIN REGULATOR SEAL KIT
25 336-3705 1 SHUT-OFF PLUG/FULL FLOW RV SEAL KIT
26 336-3707 1 PPRV SEAL KIT
27 336-3709 1 O-RING
28 1 SPECIAL NUT
29 1 RELIEF VALVE, 250
134 297-7034 4 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
146 298-0554 4 HEX NUT, 3/8-16
149 298-7365 8 FLAT WASHER, 3/8
153 298-7380 4 LOCKWASHER, 3/8

31200257 TL1055, TL1255 9-69


TL1055 Before S/N TBM01298
HYDRAULIC COMPONENTS TL1255 Before S/N TBN00785

Figure 9-10 Hydraulic Pump

1 4 12
11
10
9
15
3
7 14

6
5

13

20

18

16

27
19
17 26
24

22
21

PAL0930
23 25

9-70 TL1055, TL1255 31200257


TL1055 Before S/N TBM01298
TL1255 Before S/N TBN00785 HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Pump


Item Part Number Qty. Description Rev.
298-8671 1 HYDRAULIC PUMP, (includes all items) D
1 299-0615 1 PILOT VALVE, (includes items 2, 3 & 4)
2 298-7406 4 SOCKET SCREW, M6X30, GR10.9
3 298-7399 3 O-RING
4 NSS 1 PLUG
5 299-0838 1 SAFETY RING
6 299-0475 1 SHAFT SEAL
7 NSS 1 PLUG
8 299-0618 1 PUMP HOUSING
9 299-0617 1 PISTON ROD
10 299-0616 1 CONTROL PISTON
11 298-7402 1 O-RING
12 299-0620 1 SCREW PLUG
13 298-7403 1 O-RING
14 299-0621 1 TAPERED ROLLER BEARING
15 299-0619 1 DRIVE SHAFT
16 298-7255 1 SPRING
17 299-7088 1 CRADLE SHELL, RH
18 299-7089 1 CRADLE SHELL, LH
19 299-6626 1 SWASH PLATE
20 299-0323 1 ROTARY GROUP
21 298-7400 1 SHIM
22 299-0622 1 TAPERED ROLLER BEARING
23 299-0623 1 DOWEL PIN
24 298-7401 1 O-RING
25 299-6625 1 PORT PLATE
26 298-7404 4 SOCKET SCREW, M14X35, GR10.9
27 298-7405 2 COUNTERSUNK SCREW, M5X16

31200257 TL1055, TL1255 9-71


TL1055 S/N TBM01298 & After
HYDRAULIC COMPONENTS TL1255 S/N TBN00785 & After

Figure 9-10 Hydraulic Pump

37
36

33
34

35

27
2 37
36
6

3
49
5
4
50

18
16
17
22 15

11 25
23 48
20 21 12
19 13 14 47
12 46
45
13
13
12 40
24 13 41
14 42
30 43
12 44

26
38
28
7
29
8
9 K1
K2
K3

31 32 PAP2530

9-72 TL1055, TL1255 31200257


TL1055 S/N TBM01298 & After
TL1255 S/N TBN00785 & After HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Pump


Item Part Number Qty. Description Rev.
361-2500 NLA HYDRAULIC PUMP, (no longer available, use 499-0289 for replacement or items D
1 thru 50 for service)
1 476-2471 1 FRONT BEARING KIT
2 1 SWATCH PLATE BEARING KIT
3 392-1301 1 SPRING
4 260-3416 1 SWASH PLATE
5 392-1425 1 RETAINER SHAFT
6 392-1428 1 RETAING RING
7 1 LH VALVE PLATE
8 392-1429 1 CHECK VALVE POPPET
9 392-1302 1 SPRING
11 392-1303 2 SET SCREW
12 5E-8775 4 PLUG
13 077-3100 8 O-RING
14 392-1536 2 SPOOL
15 392-1999 1 SPRING GUIDE, LS
16 248-1257 1 OUTER SPRING, LS
17 248-1259 1 INNER SPRING, LS
18 2 ADJUSTING PLUG, LS
19 392-2000 1 SPRING GUIDE, PC
20 248-1260 1 OUTER SPRING, PC
21 248-1261 1 INNER SPRING, PC
22 1 ADJUSTING PLUG, PC
23 392-0697 2 O-RING
24 234-4173 8 SEAL RING
25 392-0696 4 SCREW
26 476-2469 1 REAR BEARING KIT
27 263-5514 1 SHAFT
28 1 RADIAL END CAP
29 392-0695 4 SCREW
30 231-7260 1 SLOTTED PIN
31 392-2001 1 LIFTING BRACKET
32 149-4311 1 SCREW
33 351-6033 1 RETAINING RING
34 317-5891 2 LIP SEAL
35 392-2002 1 HOUSING
36 9S-8006 2 PLUG
37 077-3234 4 O-RING
38 351-6018 2 END CAP SEAL
40 1 CYLINDER BLOCK
41 1 SPRING SEAT
42 1 SPRING
43 1 SPRING SEAT
44 1 RETAINING RING
45 165-9762 3 HOLD DOWN PIN
46 392-2004 1 SLIPPER RETAINER GUIDE
47 392-2005 1 SLIPPER RETAINER
48 392-2006 9 PISTON ASSY
49 1 SERVO PISTON ASSY

31200257 TL1055, TL1255 9-73


TL1055 S/N TBM01298 & After
HYDRAULIC COMPONENTS TL1255 S/N TBN00785 & After

Figure 9-10 Hydraulic Pump (Continued)


Item Part Number Qty. Description Rev.
50 6 PISTON RING
K1 475-7219 1 CONTROL KIT, (includes items 11 thru 25)
K2 1 CYLINDER BLOCK KIT, (includes items 40 thru 48)
K3 476-0279 1 OVERHAUL SEAL KIT

9-74 TL1055, TL1255 31200257


TL1055 S/N TBM01298 & After
TL1255 S/N TBN00785 & After HYDRAULIC COMPONENTS

Figure 9-10 Hydraulic Pump (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 9-75


HYDRAULIC COMPONENTS

Figure 9-11 Variable Displacement Pump

12

11

9
1

13
7

10

2
14

ART_1001170639-B

9-76 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-11 Variable Displacement Pump


Item Part Number Qty. Description Rev.
499-0289 Ref VARIABLE DISPLACEMENT PUMP B
1 475-7129 1 SWASHPLATE
2 1 PLATE, VALVE
3 392-0697 4 O-RING
4 234-4173 4 RING, SEAL
5 263-5514 1 SHAFT
6 317-5891 1 SEAL, LIP
7 476-0273 1 CYLINDER
8 165-9762 3 PIN, HOLD DOWN
9 476-0278 9 PISTON
10 476-2469 1 KIT, REAR BEARING
11 498-1507 1 KIT, SWASHPLATE BEARING (includes qty 2 bearings and retainer)
12 476-2471 1 KIT, FRONT BEARING
13 475-7219 1 KIT, CONTROL

14 476-0279 1 KIT, OVERHAUL SEAL (includes items 3, 4 & 6)

31200257 TL1055, TL1255 9-77


TL1055 Before S/N TBM00776
HYDRAULIC COMPONENTS TL1255 Before S/N TBN00388

Figure 9-12 Hydraulic Tank Assembly

164

170

1
6
169

7 8

2
20
11
3

21
5
10 18
210 9
212 23
22
211
209
19
PAL0861

9-78 TL1055, TL1255 31200257


TL1055 Before S/N TBM00776
TL1255 Before S/N TBN00388 HYDRAULIC COMPONENTS

Figure 9-12 Hydraulic Tank Assembly


Item Part Number Qty. Description Rev.
299-1321 Ref HYDRAULIC TANK ASSY, (not available to order, see items 1 thru 23 for B
service)
1 298-8660 1 HYDRAULIC TANK
2 298-8668 1 FLUID LEVEL GAUGE
3 298-1417 1 HYDRAULIC FILTER
4 298-8417 1 FILLER CAP
5 298-1611 1 ELBOW, 45 DEGREES
6 305-2032 1 ELBOW, 90 DEGREES
7 130-2387 1 UNION, (includes o-ring)
303-8604 2 O-RING
8 298-0486 1 ELBOW, 90 DEGREES, (includes o-ring)
303-8603 1 O-RING
9 298-0473 3 ELBOW, 90 DEGREES, (includes o-ring)
305-6020 1 O-RING
10 298-0474 1 ELBOW, 90 DEGREES, (includes o-ring)
298-1596 1 O-RING
11 298-0513 1 ELBOW, 45 DEGREES, (includes o-ring)
303-8602 1 O-RING
18 298-1463 1 HOSE ASSY
19 305-2031 1 HEX CAP, 3/4 TUBE
20 148-8408 1 HEX HD PLUG, (includes o-ring)
303-8603 1 O-RING
21 298-8454 1 TANK FILTER
22 298-7317 1 MAGNETIC PLUG, (includes o-ring)
303-8603 1 O-RING
23 298-0496 1 SWIVEL NUT RUN TEE
164 299-0310 1 FILTER/BREATHER
169 298-1512 1 HOSE ASSY
170 298-1695 1 BULKHEAD FITTING
209 297-7042 3 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
210 298-7367 6 FLAT WASHER, 1/2
211 303-4799 3 LOCKWASHER, 1/2
212 6V-8188 3 HEX NUT, 1/2-13

31200257 TL1055, TL1255 9-79


TL1055 S/N TBM00776 thru TBM01319
excluding TBM01298
HYDRAULIC COMPONENTS
TL1255 S/N TBN00388 thru TBM00800 excluding TBN0785

Figure 9-12 Hydraulic Tank Assembly

264

270
135
154 150
147

1
6
269

7
3

4 8

20
11
2 24

21
10
147
150 9
154 23 18 5
135
PAL4830
22

9-80 TL1055, TL1255 31200257


TL1055 S/N TBM00776 thru TBM01319
excluding TBM01298
HYDRAULIC COMPONENTS
TL1255 S/N TBN00388 thru TBM00800 excluding TBN0785

Figure 9-12 Hydraulic Tank Assembly


Item Part Number Qty. Description Rev.
299-1321 1 HYDRAULIC TANK ASSY, (includes items 1 thru 24) F, 8
1 331-7335 1 HYDRAULIC TANK
2 298-8668 1 FLUID LEVEL GAUGE
3 298-1417 1 HYDRAULIC FILTER
4 298-8588 1 FILLER CAP
5 298-1611 1 ELBOW, 45 DEGREES
6 305-2032 1 FITTING, 90 DEGREES
7 130-2387 1 FITTING, ADAPTER
8 298-0486 1 FITTING, 90 DEGREES, (includes o-ring)
9 298-0473 3 FITTING, 90 DEGREES, (includes o-ring)
10 298-0474 1 FITTING, 90 DEGREES, (includes o-ring)
11 331-2385 1 OIL DRAIN VALVE
18 281-8751 1 DRAIN HOSE
20 148-8408 1 FITTING, PLUG
21 298-8454 1 TANK FILTER
22 298-7317 1 MAGNETIC PLUG
23 298-0496 1 FITTING, TEE
24 303-8599 1 CLAMP
135 297-7042 3 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
147 6V-8188 3 HEX NUT, 1/2-13
150 298-7367 6 FLAT WASHER, 1/2
154 303-4799 3 LOCKWASHER, 1/2
264 299-0310 1 FILTER/BREATHER
269 298-1512 1 HOSE ASSY
270 298-1695 1 BULKHEAD FITTING

31200257 TL1055, TL1255 9-81


TL1055 S/N TBM01320 & After including TBM01298
HYDRAULIC COMPONENTS TL1255 S/N TBN00801 & After including TBN00785

Figure 9-12 Hydraulic Tank Assembly

124 125
134 133
135
223 208
219
3
10 120
135
121
134

123
116 7
133 2
134
1
5
6 4
9
8
216
223
219 207 PAP9550

9-82 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 HYDRAULIC COMPONENTS

Figure 9-12 Hydraulic Tank Assembly


Item Part Number Qty. Description Rev.
Ref HYDRAULIC TANK ASSEMBLY, (no longer available, use 378-9707 for A
replacement or items 1 thru 10 for service)
378-9707 1 HYDRAULIC TANK ASSEMBLY, (includes items 1 thru 10) B
1 298-7358 1 CONNECTOR, (includes o-ring)
2 298-0463 1 CONNECTOR, (includes o-ring)
3 323-5621 1 CONNECTOR, (includes o-ring)
4 298-0489 2 ELBOW, 90 DEGREES, (includes o-ring)
5 298-0497 1 RUN TEE, (includes o-ring)
6 148-8408 2 PLUG
7 298-8588 1 BREATHER CAP
8 383-7350 1 HYDRAULIC TANK, (includes items 116 thru 135) E
9 298-0496 1 RUN TEE, (includes o-ring)
10 305-2032 1 ELBOW, 90 DEGREES
116 298-8668 1 SIGHT GAUGE
120 1 PIPE PLUG, 2 IN
121 424-1854 2 HEX HD PLUG
123 1 DIE CAST RING
124 499-7671 1 FILTER
125 5 FLANGE HD CAPSCREW, 5/16-18X1/2
133 AR LOCTITE® 242TM
134 AR LUBRICANT
135 AR LOCTITE® 565TM
207 297-7042 1 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
208 2 HEX HD CAPSCREW, 1/2-13X7/8, GR8
216 6V-8188 1 HEX NUT, 1/2-13
219 298-7367 4 WASHER, 1/2
223 303-4799 3 LOCKWASHER, 1/2

31200257 TL1055, TL1255 9-83


HYDRAULIC COMPONENTS

Figure 9-13 Brake Valve

21 22
20
19
18 17
16
23

14 24
13
49
25
15
26 14
15
17 27
28
30
31 32 33
16
22 29

50 48
47
46 32
51
41 34
35
45 43 40
39
44 38
37
36

1
2
3
4

6
5
8
7 9
11
10 12 52
PAL5170

9-84 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-13 Brake Valve


Item Part Number Qty. Description Rev.
305-2027 Ref BRAKE VALVE, (TL1055 Before S/N TBM01111; TL1255 Before S/N E
TBN00604), (no longer available, order 344-0924 for replacement or see all item
1 thru 51 for service)
344-0924 1 BRAKE VALVE, (TL1055 S/N TBM01111 & After; TL1255 S/N TBN00604 & A
After), (includes items 1 thru 52)
1 304-3213 1 SCREW
2 299-0192 2 PIN
3 317-0601 2 SPRING
4 299-7131 2 WIPER
5 317-0602 1 COVER
6 299-7130 2 WIPER
7 317-0603 1 COVER
8 299-0191 2 QUAD RING
9 317-0604 2 PISTON
10 317-0605 2 PISTON RING
11 317-0606 2 PIN, (TL1055 Before S/N TBM01111; TL1255 Before S/N TBN00604)
385-8773 2 PIN, (TL1055 S/N TBM01111 & After; TL1255 S/N TBN00604 & After)
12 304-3211 2 SPRING
13 298-8175 1 BALL
14 304-3212 4 PLUG
15 298-1796 4 O-RING
16 298-1797 2 O-RING
17 299-0985 2 BACK-UP RING
18 304-3214 1 DUMP PISTON
19 304-3215 1 DUMP SPOOL
20 317-0607 1 SPRING
21 304-3216 1 PLUG
22 298-8303 2 O-RING
23 317-0608 1 INLET SEAT
24 317-0609 1 O-RING
25 317-0610 1 RETAINER
26 317-0611 1 SPRING
27 299-0194 1 PISTON
28 299-0193 1 SEAT
29 317-0612 1 BALL
30 317-0613 1 SPRING
31 317-0614 1 SPRING
32 298-8302 3 O-RING
33 317-0615 1 PLUG
34 317-0616 2 NEEDLE ROLLER
35 317-0617 2 MAKE-UP CHECK
36 304-3209 2 PLUG
37 298-1794 2 O-RING
38 317-0618 2 SPRING
39 317-0619 2 SPRING GUIDE
40 317-0620 2 SPRING
41 317-0621 2 ORIFICE
43 317-0622 2 SPRING
44 317-0623 1 PLUG

31200257 TL1055, TL1255 9-85


HYDRAULIC COMPONENTS

Figure 9-13 Brake Valve (Continued)


Item Part Number Qty. Description Rev.
45 317-0624 1 O-RING
46 317-0625 1 PLUG
47 317-0626 1 O-RING
48 317-0627 1 ORIFICE
49 317-0630 1 ORIFICE, (TL1055 Before S/N TBM01111; TL1255 Before S/N TBN00604)
385-8775 1 ORIFICE, (TL1055 S/N TBM01111 & After; TL1255 S/N TBN00604 & After)
50 NSS 1 HOUSING
51 NSS 2 SPOOL
52 385-8774 2 POPPET

9-86 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-13 Brake Valve (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 9-87


HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Manifold

3
6

6
7

8
4
1
5
2

2 3

PAL0913

ART_91563190-E

9-88 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Manifold


Item Part Number Qty. Description Rev.
298-8672 Ref HYDRAULIC MANIFOLD, (includes all items) E
1 299-0783 1 PRESSURE REDUCING VALVE
2 299-0784 1 CHECK VALVE
3 1 CARTRIDGE VALVE
4 299-0613 1 SHUTTLE VALVE
5 299-0785 1 PRESSURE REDUCING VALVE
6 1 COIL

31200257 TL1055, TL1255 9-89


HYDRAULIC COMPONENTS

Figure 9-15 Steer Select Valve

3
4
5
6

2
1

PAP4960

9-90 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-15 Steer Select Valve


Item Part Number Qty. Description Rev.
298-1361 1 STEERING SELECT VALVE, (includes all items) C
1 305-2102 1 STEERING MANIFOLD
2 305-2103 1 COVER PLATE
3 304-2657 1 DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6)
4 303-8658 2 COIL
5 305-5433 2 NUT
6 303-8565 1 SEAL KIT
7 118-4728 4 ELBOW, 90 DEGREES, (includes o-ring)
8 9M-4584 2 CONNECTOR, (includes o-ring)

31200257 TL1055, TL1255 9-91


HYDRAULIC COMPONENTS

Figure 9-16 Quick Coupler Cylinder

11

13
14

12

10
8

K1
PAL2841

9-92 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-16 Quick Coupler Cylinder


Item Part Number Qty. Description Rev.
216-2406 NLA QUICK COUPLER CYLINDER, (check cylinder part number prior to ordering C
replacement parts), (no longer available, use 460-2115 for replacement or items
1 thru 14 for service)
1 315-3678 1 CASE ASSEMBLY
6 239-2957 2 ROD ASSEMBLY
8 315-3679 2 HEAD ASSEMBLY
9 Kit 2 WIPER RING
10 Kit 2 SEAL
11 Kit 2 PISTON SEAL
12 Kit 2 O-RING
13 Kit 2 O-RING
14 Kit 2 BACK-UP RING

K1 305-6015 1 SEAL KIT, (includes items 9 thru 14)

31200257 TL1055, TL1255 9-93


HYDRAULIC COMPONENTS

Figure 9-16 Quick Coupler Cylinder

9 8

6
5

4
7
3
2

11 2
3

4
10
5
6
8

9
12

ART_1001145390-A

9-94 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-16 Quick Coupler Cylinder


Item Part Number Qty. Description Rev.
460-2115 Ref COUPLER LOCKING CYLINDER A
1 422-0893 1 BODY
2 422-0894 2 PISTON
3 Kit 2 PISTON
4 422-0895 2 ROD
5 Kit 2 O-RING
6 Kit 2 RING, BACKUP
7 Kit 2 SEAL, ROD
8 422-0896 2 GLAND
9 Kit 2 WIPER
10 236-4441 1 VALVE, CHECK
11 299-0285 1 SEAL, CHECK VALVE

12 422-0897 1 KIT, SEAL (INCLUDES ITEMS 3, 5, 6, 7 & 9)

31200257 TL1055, TL1255 9-95


HYDRAULIC COMPONENTS

Figure 9-17 Decompression Valve

2
3
4 1

PAL5300

9-96 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-17 Decompression Valve


Item Part Number Qty. Description Rev.
298-8206 1 DECOMPRESSION VALVE, (includes all items) A
1 299-7145 1 VALVE BODY
2 299-7146 1 VALVE, (includes items 3 & 4)
3 299-0514 1 SEAL KIT
4 299-7147 1 PUSH BUTTON

31200257 TL1055, TL1255 9-97


HYDRAULIC COMPONENTS

Figure 9-18 Swing Carriage Cylinder

4
10

5
13

14
11
16

6
12
15
17

18

K1 PAL6190

9-98 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-18 Swing Carriage Cylinder


Item Part Number Qty. Description Rev.
375-5001 2 SWING CARRIAGE CYLINDER, (includes all items)
1 450-5971 2 COUNTERBALANCE CARTRIDGE VALVE
2 327-6331 2 GREASE FITTING
3 327-6316 1 BARREL, (valve block included)
4 327-6307 1 HEX NUT, (torque to 311-338 Nm)
5 327-6313 2 PISTON
6 327-6310 1 GLAND
7 327-6309 1 ROD
8 327-6312 2 BUSHING
9 Kit 1 O-RING
10 Kit 1 PISTON RING
11 Kit 1 O-RING
12 327-6308 1 WASHER
13 Kit 1 O-RING
14 Kit 1 BACK-UP RING
15 Kit 1 SEAL
16 Kit 1 O-RING
17 Kit 1 ROD WIPER
18 327-6311 1 BUSHING

K1 327-6314 1 SEAL KIT, (includes items 9, 10, 11 & 13 thru 17)

31200257 TL1055, TL1255 9-99


HYDRAULIC COMPONENTS

Figure 9-19 180 Degree Swing Carriage Cylinder

102

115

101

102

103
104
105
106
110 107

108
109

111
112
113

114
102

115

K1

PAP13200

9-100 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-19 180 Degree Swing Carriage Cylinder


Item Part Number Qty. Description Rev.
476-3957 1 180 DEGREE SWING CARRIAGE CYLINDER, (includes items 101 thru 115) A
101 476-3981 1 BARREL ASSY
102 327-6331 3 GREASE FITTING
103 327-6307 1 HEX NUT
104 Kit 1 PISTON RING
105 Kit 1 O-RING
106 476-3982 1 PISTON
107 Kit 1 O-RING
108 Kit 1 O-RING
109 Kit 1 BACK-UP WASHER
110 Kit 1 RETAINER RING
111 476-3983 1 GLAND
112 Kit 1 POLY-PAK SEAL, TYPE B
113 Kit 1 ROD WIPER
114 476-3984 1 ROD ASSY
115 476-3985 2 BUSHING

K1 476-5140 1 SEAL KIT, (includes items 104, 105, 107 thru 110, 112 & 113)

31200257 TL1055, TL1255 9-101


HYDRAULIC COMPONENTS

Figure 9-20 Side Shift Carriage Cylinder

9-102 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-20 Side Shift Carriage Cylinder


Item Part Number Qty. Description Rev.
362-2120 1 SIDE SHIFT CYLINDER ASSY, (includes items 1 thru 17)
1 362-2121 1 BARREL
2 327-6312 2 BUSHING
3 327-6307 1 HEX NUT
4 Kit 1 PISTON RING
5 Kit 1 O-RING
6 327-6313 1 PISTON
7 Kit 1 O-RING
8 327-6308 1 WASHER
9 Kit 1 O-RING
10 Kit 1 BACK-UP RING
11 Kit 1 O-RING
12 327-6310 1 CYLINDER GLAND
13 Kit 1 POLY-PAK SEAL
14 Kit 1 ROD WASHER
15 327-6309 1 PISTON ROD
16 327-6311 1 BUSHING
17 327-6331 1 GREASE ZERK

K1 327-6314 1 SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)

31200257 TL1055, TL1255 9-103


HYDRAULIC COMPONENTS

Figure 9-21 Side Tilt Carriage Cylinder

ART_1001090134-C

9-104 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-21 Side Tilt Carriage Cylinder


Item Part Number Qty. Description Rev.
309-4317 NLA SIDE TILT CARRIAGE CYLINDER, (includes all items) (no longer available, see C
466-8312 for replacement)
1 462-0922 1 BARREL
2 462-0923 1 ROD
3 462-0924 1 PISTON
3 462-0925 1 SEAL KIT
4 462-0926 1 ROD BEARING
4 1 SEAL KIT
5 462-0928 1 HEX NUT
6 305-5431 1 CAPSCREW
7 462-0929 2 CHECK VALVE
7 2900770 1 SEAL KIT
8 305-5460 2 GREASE FITTING
101 309-4322 2 PIN
102 309-4323 2 KEEPER
103 297-7077 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR8
104 462-0927 1 SEAL KIT, (includes item 4)

31200257 TL1055, TL1255 9-105


HYDRAULIC COMPONENTS

Figure 9-21 Side Tilt Carriage Cylinder

10

5
8 7
4 7
12
12

8
1
11

10 17
18
14
19
14
20

6
21
9

13

15
16
5
15
3 4

10
101 2

11

10

ART_1001163414-A

9-106 TL1055, TL1255 31200257


HYDRAULIC COMPONENTS

Figure 9-21 Side Tilt Carriage Cylinder


Item Part Number Qty. Description Rev.
466-8312 Ref SIDE TILT CARRIAGE CYLINDER, (includes all items) A
1 477-1410 1 BARREL
2 477-1413 1 ROD
3 477-1415 1 SCREWED PISTON HEAD, 90MM
4 461-3100 2 GREASE NIPPLE
5 476-0031 2 GREASER PROTECTOR
6 477-1417 1 GLAND
7 476-0104 2 BLANKING SCREW
8 477-1419 2 P/O CHECK VALVE
9 456-0493 1 INTERNAL SNAP RING
10 477-1420 4 INTERNAL SNAP RING
11 477-1421 2 SPHERICAL BEARING
12 458-0536 2 BLANKING SCREW
13 477-1422 1 LOCKING RING
14 Kit 2 ROD BEARING RING
15 Kit 2 PISTON BEARING RING
16 Kit 1 PISTON SEAL
17 Kit 1 O RING
18 Kit 1 BACK UP RING
19 Kit 1 ROD SEAL
20 Kit 1 O RING
21 Kit 1 WIPER SEAL
101 477-1495 1 SEAL KIT, (includes items 14 thru 21)

31200257 TL1055, TL1255 9-107


HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-108 TL1055, TL1255 31200257


SECTION 10
ELECTRICAL

31200257 TL1055, TL1255


TL1055 Before S/N TBM01320 excluding TBM01298
ELECTRICAL TL1255 Before S/N TBN00801 excluding TBN00785

Figure 10-1 Battery & Cables

38

38

233
234
50 235 234
236 235
108 236
237
110 48
CONNECT POSITIVE
BATTERY CABLE TO
106 ENGINE STARTER

72 76

107
CONNECT NEGATIVE
GROUND EYELET ON
WALL OF CAB

CONNECT NEGATIVE BATTERY CABLE 230


TO ENGINE STARTER BOLT

55 7
5
27

29

21 25

49
46 27

7
51

22 37

85

56 8

28
39

PAL2783

10-2 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 ELECTRICAL

Figure 10-1 Battery & Cables (Continued)

410

50

410

72 409

410

48 408
410
403

405
CONNECT POSITIVE
BATTERY CABLE TO
237 ENGINE STARTER
CONNECT NEGATIVE
GROUND EYELET ON 233
WALL OF CAB USING
EXISTING HARDWARE

55
410
410

CONNECT NEGATIVE 404 402


BATTERY CABLE TO
ENGINE STARTER BOLT 407

401 302
406
303
304 230
318

PAL4751

31200257 TL1055, TL1255 10-3


TL1055 Before S/N TBM01320 excluding TBM01298
ELECTRICAL TL1255 Before S/N TBN00801 excluding TBN00785

Figure 10-1 Battery & Cables


Item Part Number Qty. Description Rev.
5 AR DIELECTRIC GREASE
7 297-7012 6 HEX HD CAPSCREW, 1/4-20X1
8 297-7031 2 HEX HD CAPSCREW, 3/8-16X1
21 298-0516 1 FITTING, 1/8MP-1/4MJ, (TL1055 Before S/N TBM00938; TL1255 Before S/N
TBN00482)
22 5P-3741 1 TEE FITTING, 1/8, (TL1055 Before S/N TBM00938; TL1255 Before S/N
TBN00482)
25 298-0549 6 HEX LOCKNUT, 1/4-20
27 298-7363 8 PLAIN WASHER, 1/4
28 298-7365 2 PLAIN WASHER, 3/8
29 298-7370 4 WASHER SPACER
37 299-0326 2 STARTER RELAY
38 298-7853 4 TERMINAL NUT
39 298-7380 2 LOCKWASHER, 3/8
46 299-0390 1 OIL PRESSURE SENDER, (TL1055 Before S/N TBM00938; TL1255 Before
S/N TBN00482)
48 303-4838 1 POSITIVE BATTERY CABLE
341-1345 POSITIVE BATTERY CABLE, (if equipped with arctic package)
49 298-8413 1 OIL PRESSURE SWITCH, (TL1055 Before S/N TBM00938; TL1255 Before
S/N TBN00482)
50 303-4839 1 NEGATIVE BATTERY CABLE
51 304-3827 1 BRACKET WELDMENT
55 303-4835 1 POWER DISTRIBUTION BOX F
328-6707 1 COVER
328-6708 1 LABEL
328-6710 4 5 PIN MICRO RELAY
141-2759 1 MINI FUSE, 5 AMP
113-8490 5 MINI FUSE, 10 AMP
113-8491 4 MINI FUSE, 15 AMP
113-8493 2 MINI FUSE, 25 AMP
328-6709 4 CIRCUIT BREAKER, 20 AMP
56 Ref ENGINE HARNESS, (see Figure 10-3 for details)
72 303-4840 1 OPTIONAL NEGATIVE BATTERY CABLE
76 303-4913 1 GROUND CABLE
85 303-4792 1 SUPPORT CLAMP
106 298-7841 2 WHIZ-LOCK NUT, 5/16-18
107 298-6850 2 BATTERY HOLD DOWN BOLT
108 175-4390 1 BATTERY, 12 V, 1000 CCA, TOP STUD, 3/8-16 UNC THREAD, BCI GROUP 31 C
110 298-6925 1 BATTERY HOLD DOWN BRACKET
230 375-3910 Ref VEC POWER/GROUND HARNESS, (no longer available, order 375-3910 for
replacement or see items 233 thru 237)
375-3910 1 VEC POWER/GROUND HARNESS, (includes items 233 thru 237)
233 299-0904 1 CONNECTOR, BLACK
234 2 TERMINAL
235 173-8919 2 SEAL, (see Figure 10-3 for details)
236 299-6628 2 CONNECTOR LOCK
237 299-0905 1 CONNECTOR, GREY
302 297-7032 3 HEX HD CAPSCREW, 3/8-16X1 1/4, GR5
303 297-7032 3 HEX NUT, 3/8-16, GR8

10-4 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 ELECTRICAL

Figure 10-1 Battery & Cables (Continued)


Item Part Number Qty. Description Rev.
304 298-7365 6 WASHER, 3/8
318 AR LOCTITE® 242TM

331-4664 Ref ARCTIC DUAL BATTERY INSTALLATION, (not available to order, see items 401 A
thru 407 for service)
401 298-7841 2 WHIZ-LOCK NUT, 5/16-18
402 331-4487 1 BATTERY HEATER
403 331-4489 1 DUAL BATTERY HOLD DOWN BRACKET
404 331-4651 1 DUAL BATTERY INSULATION
405 115-2422 2 BATTERY, EV 12A, 1375 CCA
406 331-7310 2 BATTERY HOLD DOWN BOLT
407 331-4667 1 DUAL BATTERY MOUNT
408 331-4661 1 BATTERY JUMPER CABLE, (positive)
409 298-0404 1 BATTERY JUMPER CABLE, (negative)
410 298-7853 6 BATTERY TERMINAL NUT

31200257 TL1055, TL1255 10-5


TL1055 S/N TBM01320 & After including TBM01298
ELECTRICAL TL1255 S/N TBN00801 & After including TBN00785

Figure 10-1 Battery & Cables

10-6 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 ELECTRICAL

Figure 10-1 Battery & Cables (Continued)

31200257 TL1055, TL1255 10-7


TL1055 S/N TBM01320 & After including TBM01298
ELECTRICAL TL1255 S/N TBN00801 & After including TBN00785

Figure 10-1 Battery & Cables


Item Part Number Qty. Description Rev.
1 297-7016 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5
4 5C-9553 6 HEX HD CAPSCREW, M6X16, GR8.8
5 8T-4136 1 HEX HD CAPSCREW, M10X25, GR8.8
6 398-2428 1 WHIZ-LOCK SCREW, 5/16-18x1-1/4
7 329-2475 1 SCREW, 3/8-16X7/8
8 5C-2874 1 HEX NUT, M5X 0.8
9 5C-2890 2 HEX NUT, M6X 1
11 298-7364 4 WASHER, 5/16
12 298-7374 1 WASHER, 3/8
13 8T-4205 6 WASHER, 6 mm
16 303-4787 2 WASHER
17 298-7388 1 LOCKWASHER, 10 mm
18 1 RELAY, 100 AMP
19 1 FUSE HOLDER
20 304-2604 1 WASHER
26 298-7841 1 WHIZ-LOCK NUT, 5/16-18
27 299-0326 1 STARTER RELAY
37 360-0048 1 VEC MODULE CONTROL
42 344-2646 1 ENGINE HARNESS
44 360-0051 1 ENGINE BLOCK GROUND CABLE
45 360-0052 1 NEGATIVE BATTERY CABLE
46 360-0053 1 GROUND CABLE
56 486-3402 1 FUSE, 60 AMP
57 370-1095 1 POSITIVE BATTERY CABLE
58 370-1096 1 NEGATIVE BATTERY CABLE
59 310-9975 1 AMBIENT TEMPERATURE SENSOR
64 1 FUSE RELAY CABLE
66 393-1425 1 VEC POWER HARNESS
67 393-1424 1 BATTERY TO VEC HARNESS
106 298-0553 2 HEX NUT, 5/16-18
115 298-6850 2 BATTERY HOLD DOWN BOLT
116 298-6925 1 BATTERY HOLD DOWN BRACKET
118 175-4390 1 BATTERY, 12V
130 6V-8801 2 HEX NUT, 3/8-16, GR8
134 298-7380 2 LOCK WASHER, 3/8

201 Ref ARCTIC BATTERIES INSTALLATION, (not available to order, see items A
401 thru 406 for service)
202 1 STARTER MOTOR, 12V, 4.2 KW
203 418-6392 Ref ARCTIC TILT RECIRCULATION INSTALLATION, (not available to order, B
see items 301 thru 308 for service)
205 1 OIL PAN HEATER
206 416-6934 1 START AID POSITIVE CABLE
207 359-9986 1 START AID NEGATIVE CABLE
208 464-2103 2 3 WAY EXT. CORD, (not shown)
209 2 STARTER ADAPTER PLATE
210 8T-4196 2 HEX HD CAPSCREW, M10X1.5X35, GR8.8
211 8T-4133 2 HEX NUT, M10X1.5
212 464-2105 1 IMMERSION HYDRAULIC HEATER

10-8 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 ELECTRICAL

Figure 10-1 Battery & Cables (Continued)


Item Part Number Qty. Description Rev.
301 298-0475 2 ADAPTER, 90 DEGREES, (includes o-ring)
302 298-0497 2 RUN TEE, (includes o-ring)
303 331-4672 2 ADAPTER, STRAIGHT, (includes o-ring)
304 300-6103 1 DUST CAP
305 295-8469 1 DUST PLUG
306 300-6078 1 FEMALE QUICK DISCONNECT COUPLING
307 300-6079 1 MALE QUICK DISCONNECT COUPLING
308 331-4658 2 HOSE ASSY
401 115-2422 2 BATTERY, EV12A, 1375 CCA
402 311-0679 2 BATTERY HEATER
403 464-3096 2 BATTERY BASE INSULATE
404 298-6925 1 BATTERY HOLD DOWN BRACKET
405 331-7310 2 HOLD DOWN STUD
406 298-0553 2 HEX NUT, 5/16-18

31200257 TL1055, TL1255 10-9


TL1055 Before S/N TBM01298
ELECTRICAL TL1255 Before S/N TBN00785

Figure 10-2 Battery Disconnect Installation

10

6 1

4
8

7 2
9

PAL2740

10-10 TL1055, TL1255 31200257


TL1055 Before S/N TBM01298
TL1255 Before S/N TBN00785 ELECTRICAL

Figure 10-2 Battery Disconnect Installation


Item Part Number Qty. Description Rev.
304-2593 1 BATTERY DISCONNECT INSTALLATION, (includes all items) A
1 303-4749 2 SCREW, 1/4-20X3/4
2 303-4750 1 SCREW, 3/8-16X1-1/8
3 303-4751 1 SCREW, 3/8-16X1-1/2
4 298-0549 2 HEX LOCKNUT, 1/4-20
5 298-7363 2 PLAIN WASHER, 1/4
6 303-4828 1 BATTERY DISCONNECT SWITCH
304-4563 1 REPLACEMENT KEY
7 303-4894 1 BATTERY DISCONNECT MOUNT
8 303-4895 1 BATTERY DISCONNECT BAR
9 303-4896 1 BATTERY CABLE SPACER
10 303-4897 1 THREAD CAP, 3/8X3/4

31200257 TL1055, TL1255 10-11


TL1055 S/N TBM01298 & After
ELECTRICAL TL1255 S/N TBN00785 & After

Figure 10-2 Battery Disconnect Installation

7
2

4
9

K1
PAP7031

10-12 TL1055, TL1255 31200257


TL1055 S/N TBM01298 & After
TL1255 S/N TBN00785 & After ELECTRICAL

Figure 10-2 Battery Disconnect Installation


Item Part Number Qty. Description Rev.
Ref BATTERY DISCONNECT INSTALLATION, (TL1055 Before S/N TBM01536; A
TL1255 Before S/N TBN00999), (no longer available, order K1 for replacement)
383-7332 1 BATTERY DISCONNECT INSTALLATION, (TL1055 S/N TBM01536 & After; B
TL1255 S/N TBN00999 & After), (includes items 2 thru 9)
2 396-8710 2 SCREW, 5/16-18X1 1-1/4 LG
4 298-0552 2 HEX LOCKNUT, 5/16-18
6 7N-0718 1 BATTERY DISCONNECT SWITCH
8H-5306 1 REPLACEMENT KEY
7 398-2396 1 BATTERY DISCONNECT MOUNT
8 398-2397 1 BATTERY DISCONNECT BAR
9 298-7364 2 WASHER, 5/16

K1 1 BATTERY DISCONNECT KIT, (includes items 2 thru 9) A

31200257 TL1055, TL1255 10-13


TL1055 Before S/N TBM00935
ELECTRICAL TL1255 Before S/N TBN00481

Figure 10-3 Engine Harness

CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
1 ENG GND TRANS SOL Y1
1
2
ECU GND/050
ECU GND/050
18 GXL
18 GXL
2 TIE WRAP
3
4
ECU GND/050
PLUGGED
18 GXL
--
3 MOLDED DIODE

5
6
PLUGGED
PLUGGED
--
--
4
7
8
ECU BAT/022
ECU BAT/022
18 GXL
18 GXL
5 28
9 ECU GND/050 18 GXL
"F" DIODE INSTALLATION
10 ECU GND/050 18 GXL SPLICE
11 PLUGGED -- AREA TYPICAL (8) PLACES
12 PLUGGED --
13 PLUGGED --
14 PLUGGED --
15 ECU BAT/022 18 GXL
16
17
ECU BAT/022
PLUGGED
18 GXL
--
F
18 PLUGGED --
19 PLUGGED -- "G"
SPLICE
20 CAN H/904 18 GXL AREA
21 CAN L/905 18 GXL
22 SHIELD /020 -- CONN WIRE GA "C"
POS WIRE DESIGNATION TYPE "D"
23 PLUGGED -- SPLICE
A (CAN H/904) 18 GXL SPLICE
24 AREA
PLUGGED -- AREA
B (CAN L/905) 18 GXL
25 PLUGGED --
C SHIELD /020 --
26 PLUGGED --
27
28
PLUGGED -- E B
PLUGGED --
29 PLUGGED -- 6 "B4" SPLICE AREA

7
30 PLUGGED --
GLOW PLUG PWR 6 GA SXL
31 PLUGGED --
(M6 RING TERMINAL) CONN
WIRE DESIGNATION WIRE GA

8
32 PLUGGED --
14
POS & TYPE

33 THR RTN/914 18 GXL 1 PK BRK SOL 16 GXL

9
2 ENG GND 16 GXL
15
34 PLUGGED --
35 PLUGGED --
36
37
PLUGGED
PLUGGED
--
-- 10 16
38
39
PLUGGED
PLUGGED
--
--
27
40 ECU IGN/012 18 GXL C
41 THR SUP/911 18 GXL
42 PLUGGED --
43 PLUGGED --
44 PLUGGED --
45 IVS 18 GXL
46 PLUGGED -- L CSA RLY PWR 6 GA SXL
(M8 RING TERMINAL)
47 PLUGGED --
48 PLUGGED --
ST RLY PWR 10 GA SXL
49 PLUGGED --
(M8 RING TERMINAL)
50 PLUGGED --
51 PLUGGED --
52 PLUGGED --
ALT PWR 4 GA SXL
53 PLUGGED --
(M8 RING TERMINAL)
54 THR SGN/915 18 GXL
55 PLUGGED -- STRT SOL 10 GA SXL
56 PLUGGED -- (M6 FORK TERMINAL)
57 COLD START AID 18 GXL
58 PLUGGED -- COLD START AID 18 GA GXL
59 ENG WARN LT 18 GXL (1/4" FEMALE INSUL SPADE)
60 ENG STOP LT 18 GXL
61 PLUGGED -- ECU IGN/012 18 GA GXL
62 PLUGGED -- (1/4" FEMALE INSUL SPADE)
63 WAIT TO START LT 18 GXL M
64 PLUGGED --

11 CSA RLY PWR 2 6 GA SXL


(#10 RING TERMINAL)

12 25
13 GLOW PLUG PWR 6 GA SXL
(#10 RING TERMINAL) 26
29
H
P
30
31
G
WIRE DESIGNATION
N
CONN WIRE GA
POS & TYPE
ST RLY 16 GA GXL
A GAGE PWR 16 GXL
(1/4" FEMALE INSUL SPADE)
B HR MTR 16 GXL OIL PSI 16 GA GXL
(#10 RING TERMINAL) ENG GND 16 GA GXL
(1/4" FEMALE INSUL SPADE)
STRT SOL 10 GA SXL
(#10 RING TERMINAL)

ST RLY PWR 10 GA SXL


(#10 RING TERMINAL)

ALT EXC 16 GA GXL


(M5 RING TERMINAL)

K
CLT TMP 16 GA GXL
J
(#10 RING TERMINAL)
ALT PWR 4 GA GXL
(M6 RING TERMINAL)
PAL1972

10-14 TL1055, TL1255 31200257


TL1055 Before S/N TBM00935
TL1255 Before S/N TBN00481 ELECTRICAL

Figure 10-3 Engine Harness (Continued)

23 20
24 21
22
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE

A TRANS SOL Y4 16 GXL A TRANS SOL Y2 16 GXL A TRANS TMP SW 16 GXL


B ENG GND 16 GXL B ENG GND 16 GXL
D B ENG GND 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

23 A B
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
1
2
ECU IGN/012
ECU BAT/022
12 GXL
12 GXL

24
A TRANS SOL Y1 16 GXL
CONN WIRE GA 3 ECU GND/050 12 GXL
POS WIRE DESIGNATION & TYPE B ENG GND 16 GXL
4 ENG GND 12 GXL
A TRANS SOL Y5 16 GXL
5
A B
CLT TMP 16 GXL
A B A B

B ENG GND 16 GXL


A B

6 PK BRK SOL 16 GXL


7 ENG WARN LT 18 GXL
CONN WIRE GA
WIRE DESIGNATION
23
A B
POS & TYPE
8 ENG STOP LT 18 GXL
A TRANS SOL Y3 16 GXL 9 ALT EXC 16 GXL

24 B ENG GND 16 GXL 10


CONN WIRE GA
POS WIRE DESIGNATION & TYPE
A B
THR SUP/911 18 GXL
A PK BRK SOL 16 GXL 11 THR SGN/915 18 GXL
12
16
B ENG GND 16 GXL THR RTN/914 18 GXL
13 ST RLY 16 GXL

17
14 HR MTR 16 GXL
"B2" "B3"
15 OIL PSI 16 GXL
SPLICE
AREA
SPLICE
AREA 18 16
17
GAGE PWR
TRANS TMP SW
16 GXL
16 GXL

19 A
18
19
IVS
TRANS SOL Y1
18 GXL
16 GXL
20 WAIT TO START LT 18 GXL

HD36-24-29SE
21 TRANS SOL Y2 16 GXL
22 TRANS SOL Y3 16 GXL
23 PLUGGED --
"A" SPLICE AREA 24 PLUGGED --
"A" SPLICE AREA 25 TRANS SOL Y4 16 GXL
"B1" SPLICE AREA
26 TRANS SOL Y5 16 GXL
27 CAN H/904 18 GXL
PK BRK SOL
28 CAN H/905 18 GXL
PK BRK SOL TO D 16 GA 29 SHIELD /020 --
PK BRK SOL TO A 16 GA
PK BRK SOL TO C 16 GA

"F" SPLICE AREA


DIODE
(I = 6A, V = 400V)
RRM
F
904
CAN H/904 TO F 18 GA
ALT EXC TO K 16 GA ALT EXC TO A 16 GA CAN H/904 TO A 18 GA
CAN H/904 TO E 18 GA

905
CAN L/905 TO F 18 GA
CAN L/905 TO A 18 GA
CAN L/905 TO E 18 GA
"B" SPLICE AREA
020
SPLICES NOTED ON SHEET 1 AS B1, B2, B3 & B4 SHIELD/020 TO F
SHIELD/020 TO A
SHIELD/020 TO E
ECU GND TO D 16 GA

B2 ECU GND TO D 16 GA
AFTER ULTRASONICALLY WELDING AND HEAT-SHRINKING THE CAN H/904 AND CAN L/905
ECU GND TO D 16 GA
WIRES, COVER THE CAN H, CAN L AND SHIELDS TOGETHER WITH A PIECE OF BRAIDED
SHIELD LOOM. APPLY HEAT SHRINK OVER BRAIDED SHIELD LOOM MAKING SURE THE HEAT
ENG GND SHRINK EXTENDS APPROXIMATELY 1 INCH PAST THE ENDS OF THE BRAIDED SHIELD LOOM.
ECU GND TO D 16 GA

ECU GND TO D 16 GA
ENG GND TO A 12 GA B1 B3
ECU GND TO D 16 GA

ECU GND TO D 16 GA
"G" SPLICE AREA
ECU GND TO C 16 GA
B4
ECU GND TO N 16 GA

ECU GND/050 TO F 18 GA

050 ECU GND/050 TO F 18 GA

"C" SPLICE AREA ECU GND/050 TO A 12 GA ECU GND/050 TO F 18 GA

ECU GND/050 TO F 18 GA

ECU GND/050 TO F 18 GA
012
ECU IGN/012 TO F 18 GA
ECU IGN/012 TO A 12 GA
ECU IGN/012 TO M 18 GA

"H" SPLICE AREA


"D" SPLICE AREA
015
THR RTN/914 TO A 18 GA
RTN TO F 18 GA
ECU BAT/022 TO F 18 GA AMB SNSR RTN TO P 18 GA
022
ECU BAT/022 TO F 18 GA
ECU BAT/022 TO A 12 GA
ECU BAT/022 TO F 18 GA

ECU BAT/022 TO F 18 GA
PAL1981

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END REMARKS
DESIGNATION COLOR/STRIPE GAUGE A B C D E F G H J K L M N P UNCLASSIFIED
ECU IGN/012 RED 12/18 DEUTSCH HD36 DELPHI ASSY 1/4 FEMALE SPADE SPLICE AT C ECU IGNITION POWER
ECU BAT/022 RED 12/16 DEUTSCH HD36 DELPHI ASSY 4X SPLICE AT D ECU BATTERY
ECU GND/050 BLACK 12/18 DEUTSCH HD36 DELPHI ASSY 5X SPLICE AT G ECU GROUND
ENG GND BLACK 12/16 DEUTSCH HD36 DEUTSCH DT PACKARD ASSY 7X 1/4 FEMALE SPADE SPLICE AT B1,B2,B3,B4 ENGINE GROUND
CLT TMP DK BLUE 16 DEUTSCH HD36 #10 RING GAUGE COOLANT TEMP SENSOR
PK BRK SOL VIOLET 16 DEUTSCH HD36 DEUTSCH DT PACKARD ASSY SPLICE AT A PARK BRAKE VALVE
ENG WARN LT VIOLET 18 DEUTSCH HD36 DELPHI ASSY ENGINE WARN LIGHT
ENG STOP LT ORANGE 18 DEUTSCH HD36 DELPHI ASSY ENGINE STOP LIGHT
ALT EXC RED 16 DEUTSCH HD36 M5 RING DIODE SPLICE AT A ALTERNATOR EXCITATION
THR SUP/911 BROWN 18 DEUTSCH HD36 DELPHI ASSY THROTTLE POWER
THR RTN/914 YELLOW 18 DEUTSCH HD36 DELPHI ASSY THROTTLE PEDAL SIGNAL
THR SGN/915 DK GREEN 18 DEUTSCH HD36 DELPHI ASSY THROTTLE GROUND
ST RLY ORANGE 16 DEUTSCH HD36 1/4 FEMALE SPADE START RELAY SIGNAL
HR MTR ORANGE 16 DEUTSCH HD36 PACKARD ASSY HOURMETER
OIL PSI DK BLUE 16 DEUTSCH HD36 #10 RING GAUGE OIL PRESSURE SENSOR
GAGE PWR RED 16 DEUTSCH HD36 PACKARD ASSY HOURMETER OIL PRESS SWITCH
TRANS TMP SW DK BLUE 16 DEUTSCH HD36 PACKARD ASSY TRANSMISSION TEMP SWITCH
IVS VIOLET 18 DEUTSCH HD36 DELPHI ASSY IDLE VALIDATION SWITCH
TRANS SOL Y1 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y1
WAIT TO START LT WHITE 18 DEUTSCH HD36 DELPHI ASSY COLD START AID WAIT LIGHT
TRANS SOL Y2 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y2
TRANS SOL Y3 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y3
TRANS SOL Y4 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y4
TRANS SOL Y5 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y5
CAN H/904 YELLOW 18 DEUTSCH HD36 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS (HIGH)
CAN L/905 GREEN 18 DEUTSCH HD36 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS (LOW)
SHIELD/020 N/A N/A DEUTSCH HD36 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS SHIELD
COLD START AID GRAY 18 DELPHI ASSY 1/4 FEMALE SPADE COLD START AID SIGNAL
ST RLY PWR RED 10 M8 RING #10 RING START RELAY POWER
STRT SOL ORANGE 10 M6 FORK #10 RING START SOLENOID SIGNAL
CSA RLY PWR RED 6 M8 RING M5 RING FUSE BLOCK COLD START AID RELAY POWER
CSA RLY PWR2 RED 6 (SEE DETAIL E) FUSE BLOCK COLD START AID RELAY POWER
GLOW PLUG PWR ORANGE 6 M6 RING #10 RING GLOW PLUG POWER
ALT PWR RED 4 M6 RING M8 RING ALTERNATOR POWER
A T SENSOR SUP ORANGE 18 CAT ASSY SENSOR SUPPLY +5 VDC
A T SENSOR RTN BLACK 18 CAT ASSY SENSOR RETURN
A T SIGNAL WHITE 18 CAT ASSY AMBIENT AIR TEMP SIGNAL

31200257 TL1055, TL1255 10-15


TL1055 Before S/N TBM00935
ELECTRICAL TL1255 Before S/N TBN00481

Figure 10-3 Engine Harness


Item Part Number Qty. Description Rev.
303-4837 1 ENGINE HARNESS, (includes all items) H
1 305-2095 42 PLUG
2 305-2096 1 COVER
3 305-2097 1 LOCK
4 9X-1056 22 CONTACT
5 368-3140 1 SEAL
6 305-5503 1 LOCK
7 356-2911 2 CONTACT
8 8T-8737 1 PLUG
9 1 TERMINAL
10 305-5506 1 LOCK
11 362-6360 1 CONNECTOR
12 196-2412 1 TERMINAL
13 299-0346 1 SEAL
14 304-2606 1 CONNECTOR
15 305-5449 1 LOCK
16 298-7269 27 CONTACT
17 362-4933 1 CONNECTOR
18 305-5437 4 CONTACT
19 305-5438 3 PLUG
20 362-6743 1 CONNECTOR
21 1 TERMINAL
22 100-6674 1 SEAL
23 6 CONNECTOR
24 303-8672 6 TERMINAL
25 303-4952 1 FUSE
26 331-0103 1 FUSE HOLDER
27 1 CONNECTOR
28 303-4997 8 MOLDED DIODE
29 155-2260 1 CONNECTOR
30 267-9572 1 CONNECTOR
31 9X-3402 1 CONNECTOR

10-16 TL1055, TL1255 31200257


TL1055 Before S/N TBM00935
TL1255 Before S/N TBN00481 ELECTRICAL

Figure 10-3 Engine Harness (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 10-17


TL1055 S/N TBM00935 thru TBM1319 excluding TBM01298
TL1255 S/N TBN00481 thru TBN00800 excluding TBN00785
ELECTRICAL

Figure 10-3 Engine Harness

CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
1 ENG GND TRANS SOL Y1
1
2
ECU GND/050
ECU GND/050
18 GXL
18 GXL
2 TIE WRAP
3
4
ECU GND/050
PLUGGED
18 GXL
--
3 MOLDED DIODE

5
6
PLUGGED
PLUGGED
--
--
4
7
8
ECU BAT/022
ECU BAT/022
18 GXL
18 GXL
5
9 ECU GND/050 18 GXL
"F" DIODE INSTALLATION
10 ECU GND/050 18 GXL SPLICE
11 PLUGGED -- AREA TYPICAL (8) PLACES
12 PLUGGED --
13 PLUGGED --
14 PLUGGED --
15 ECU BAT/022 18 GXL
16
17
ECU BAT/022
PLUGGED
18 GXL
--
F
18 PLUGGED --
19 PLUGGED -- "G"
SPLICE
20 CAN H/904 18 GXL AREA
21 CAN L/905 18 GXL
22 SHIELD /020 -- "C"
"D"
23 PLUGGED -- SPLICE
SPLICE
24 AREA
PLUGGED -- AREA
25 PLUGGED --
26 PLUGGED --
27
28
PLUGGED -- CONN
POS WIRE DESIGNATION WIRE GA
TYPE
E B
PLUGGED -- A (CAN H/904) 18 GXL "B4" SPLICE AREA
29 PLUGGED -- B (CAN L/905) 18 GXL
30 PLUGGED -- C SHIELD /020 -- GLOW PLUG PWR 6 GA SXL
31 PLUGGED --
(M6 RING TERMINAL) CONN
WIRE DESIGNATION WIRE GA

6
32 PLUGGED --
14
POS & TYPE

33 THR RTN/914 18 GXL 1 PK BRK SOL 16 GXL

7
2 ENG GND 16 GXL
15
34 PLUGGED --
35 PLUGGED --
36
37
PLUGGED
PLUGGED
--
-- 8 16
38
39
PLUGGED
PLUGGED
--
--
9
40
41
ECU IGN/012
THR SUP/911
18 GXL
18 GXL
10 C
42 AMB SNR PWR +5V 18 GXL
43 PLUGGED --
44 PLUGGED --
45 IVS 18 GXL
46 PLUGGED -- L CSA RLY PWR 6 GA SXL
(M8 RING TERMINAL)
47 PLUGGED --
48 PLUGGED --
ST RLY PWR 10 GA SXL
49 PLUGGED --
(M8 RING TERMINAL)
50 PLUGGED --
51 PLUGGED --
52 PLUGGED --
ALT PWR 4 GA SXL
53 PLUGGED --
(M8 RING TERMINAL)
54 THR SGN/915 18 GXL
55 PLUGGED -- STRT SOL 10 GA SXL
56 AMB SNR SIG 18 GXL (M6 FORK TERMINAL)
57 COLD START AID 18 GXL
58 PLUGGED -- COLD START AID 18 GA GXL
59 ENG WARN LT 18 GXL (1/4" FEMALE INSUL SPADE)
60 ENG STOP LT 18 GXL
61 PLUGGED -- ECU IGN/012 18 GA GXL
62 PLUGGED -- (1/4" FEMALE INSUL SPADE)
63 WAIT TO START LT 18 GXL M
64 PLUGGED --

CSA RLY PWR 2 6 GA SXL


(#10 RING TERMINAL)

11 25
12 GLOW PLUG PWR 6 GA SXL
(#10 RING TERMINAL) 26
16

P
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

A
B
AMB SNR PWR +5 V
AMB SNR RTN
18 GXL
18 GXL N ST RLY 16 GA GXL
C AMB SNR SIG 18 GXL (1/4" FEMALE INSUL SPADE)

ENG GND 16 GA GXL


(1/4" FEMALE INSUL SPADE)
STRT SOL 10 GA SXL
(#10 RING TERMINAL)

ST RLY PWR 10 GA SXL


(#10 RING TERMINAL)

ALT EXC 16 GA GXL


(M5 RING TERMINAL)

K
PAL4970
ALT PWR 4 GA GXL
(M6 RING TERMINAL)

10-18 TL1055, TL1255 31200257


TL1055 S/N TBM00935 thru TBM1319 excluding TBM01298
TL1255 S/N TBN00481 thru TBN00800 excluding TBN00785
ELECTRICAL

Figure 10-3 Engine Harness (Continued)

23 20
24 21
22
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE

A TRANS SOL Y4 16 GXL A TRANS SOL Y2 16 GXL A TRANS TMP SW 16 GXL


B ENG GND 16 GXL B ENG GND 16 GXL
D B ENG GND 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

23 A B
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
1
2
ECU IGN/012
ECU BAT/022
12 GXL
12 GXL

24
A TRANS SOL Y1 16 GXL
CONN WIRE GA 3 ECU GND/050 12 GXL
POS WIRE DESIGNATION & TYPE B ENG GND 16 GXL
4 ENG GND 12 GXL
A TRANS SOL Y5 16 GXL
5
A B
PLUGGED 16 GXL
A B A B

B ENG GND 16 GXL


A B

6 PK BRK SOL 16 GXL


7 ENG WARN LT 18 GXL
CONN WIRE GA
WIRE DESIGNATION
23
A B
POS & TYPE
8 ENG STOP LT 18 GXL
A TRANS SOL Y3 16 GXL 9 ALT EXC 16 GXL

24 B ENG GND 16 GXL 10


CONN WIRE GA
POS WIRE DESIGNATION & TYPE
A B
THR SUP/911 18 GXL
A PK BRK SOL 16 GXL 11 THR SGN/915 18 GXL
12
16
B ENG GND 16 GXL THR RTN/914 18 GXL
13 ST RLY 16 GXL

17
14 YEL CAN H/904 *
"B2" "B3"
15 GRN CAN L/905 *
SPLICE
AREA
SPLICE
AREA 18 16
17
BRN/BLK SHIELD /020
TRANS TMP SW
*
16 GXL

19 A
18
19
IVS
TRANS SOL Y1
18 GXL
16 GXL
20 WAIT TO START LT 18 GXL

HD36-24-29SE
21 TRANS SOL Y2 16 GXL
22 TRANS SOL Y3 16 GXL
23 PLUGGED --
"A" SPLICE AREA 24 PLUGGED --
"A" SPLICE AREA 25 TRANS SOL Y4 16 GXL
"B1" SPLICE AREA
26 TRANS SOL Y5 16 GXL
27 PLUGGED --
PK BRK SOL
28 PLUGGED --
PK BRK SOL TO D 16 GA 29 PLUGGED --
PK BRK SOL TO A 16 GA
PK BRK SOL TO C 16 GA

"F" SPLICE AREA


DIODE
(I = 6A, V = 400V)
RRM
F
904
CAN H/904 TO F 18 GA
ALT EXC TO K 16 GA ALT EXC TO A 16 GA CAN H/904 TO A 18 GA
CAN H/904 TO E 18 GA

905
CAN L/905 TO F 18 GA
CAN L/905 TO A 18 GA
CAN L/905 TO E 18 GA
"B" SPLICE AREA
020
SPLICES NOTED ON SHEET 1 AS B1, B2, B3 & B4 SHIELD/020 TO F
SHIELD/020 TO A
SHIELD/020 TO E
ECU GND TO D 16 GA

B2 ECU GND TO D 16 GA
AFTER ULTRASONICALLY WELDING AND HEAT-SHRINKING THE CAN H/904 AND CAN L/905
ECU GND TO D 16 GA
WIRES, COVER THE CAN H, CAN L AND SHIELDS TOGETHER WITH A PIECE OF BRAIDED
SHIELD LOOM. APPLY HEAT SHRINK OVER BRAIDED SHIELD LOOM MAKING SURE THE HEAT
ENG GND SHRINK EXTENDS APPROXIMATELY 1 INCH PAST THE ENDS OF THE BRAIDED SHIELD LOOM.
ECU GND TO D 16 GA

ECU GND TO D 16 GA
ENG GND TO A 12 GA B1 B3
ECU GND TO D 16 GA

ECU GND TO D 16 GA
"G" SPLICE AREA
ECU GND TO C 16 GA
B4
ECU GND TO N 16 GA

ECU GND/050 TO F 18 GA

050 ECU GND/050 TO F 18 GA

"C" SPLICE AREA ECU GND/050 TO A 12 GA ECU GND/050 TO F 18 GA

ECU GND/050 TO F 18 GA

ECU GND/050 TO F 18 GA
012
ECU IGN/012 TO F 18 GA
ECU IGN/012 TO A 12 GA
ECU IGN/012 TO M 18 GA

"H" SPLICE AREA


"D" SPLICE AREA
015
THR RTN/914 TO A 18 GA
RTN TO F 18 GA
ECU BAT/022 TO F 18 GA AMB SNSR RTN TO P 18 GA
022
ECU BAT/022 TO F 18 GA
ECU BAT/022 TO A 12 GA
ECU BAT/022 TO F 18 GA

ECU BAT/022 TO F 18 GA
PAL5050

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END REMARKS
DESIGNATION COLOR/STRIPE GAUGE A B C D E F G H J K L M N P UNCLASSIFIED
ECU IGN/012 RED 12/18 DEUTSCH HD36 DELPHI ASSY 1/4 FEMALE SPADE SPLICE AT C ECU IGNITION POWER
ECU BAT/022 RED 12/16 DEUTSCH HD36 DELPHI ASSY 4X SPLICE AT D ECU BATTERY
ECU GND/050 BLACK 12/18 DEUTSCH HD36 DELPHI ASSY 5X SPLICE AT G ECU GROUND
ENG GND BLACK 12/16 DEUTSCH HD36 DEUTSCH DT PACKARD ASSY 7X 1/4 FEMALE SPADE SPLICE AT B1,B2,B3,B4 ENGINE GROUND

PK BRK SOL VIOLET 16 DEUTSCH HD36 DEUTSCH DT PACKARD ASSY SPLICE AT A PARK BRAKE VALVE
ENG WARN LT VIOLET 18 DEUTSCH HD36 DELPHI ASSY ENGINE WARN LIGHT
ENG STOP LT ORANGE 18 DEUTSCH HD36 DELPHI ASSY ENGINE STOP LIGHT
ALT EXC RED 16 DEUTSCH HD36 M5 RING DIODE SPLICE AT A ALTERNATOR EXCITATION
THR SUP/911 BROWN 18 DEUTSCH HD36 DELPHI ASSY THROTTLE POWER
THR RTN/914 YELLOW 18 DEUTSCH HD36 DELPHI ASSY THROTTLE PEDAL SIGNAL
THR SGN/915 DK GREEN 18 DEUTSCH HD36 DELPHI ASSY THROTTLE GROUND
ST RLY ORANGE 16 DEUTSCH HD36 1/4 FEMALE SPADE START RELAY SIGNAL

TRANS TMP SW DK BLUE 16 DEUTSCH HD36 PACKARD ASSY TRANSMISSION TEMP SWITCH
IVS VIOLET 18 DEUTSCH HD36 DELPHI ASSY IDLE VALIDATION SWITCH
TRANS SOL Y1 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y1
WAIT TO START LT WHITE 18 DEUTSCH HD36 DELPHI ASSY COLD START AID WAIT LIGHT
TRANS SOL Y2 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y2
TRANS SOL Y3 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y3
TRANS SOL Y4 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y4
TRANS SOL Y5 BROWN 16 DEUTSCH HD36 PACKARD ASSY TRANS SOL Y5
CAN H/904 YELLOW 18 DEUTSCH HD36 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS (HIGH)
CAN L/905 GREEN 18 DEUTSCH HD36 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS (LOW)
SHIELD/020 N/A N/A DEUTSCH HD36 DEUTSCH DT DELPHI ASSY SPLICE AT F CAN-BUSS SHIELD
COLD START AID GRAY 18 DELPHI ASSY 1/4 FEMALE SPADE COLD START AID SIGNAL
ST RLY PWR RED 10 M8 RING #10 RING START RELAY POWER
STRT SOL ORANGE 10 M6 FORK #10 RING START SOLENOID SIGNAL
CSA RLY PWR RED 6 M8 RING M5 RING FUSE BLOCK COLD START AID RELAY POWER
CSA RLY PWR2 RED 6 (SEE DETAIL E) FUSE BLOCK COLD START AID RELAY POWER
GLOW PLUG PWR ORANGE 6 M6 RING #10 RING GLOW PLUG POWER
ALT PWR RED 4 M6 RING M8 RING ALTERNATOR POWER
A T SENSOR SUP ORANGE 18 CAT ASSY SENSOR SUPPLY +5 VDC
A T SENSOR RTN BLACK 18 CAT ASSY SENSOR RETURN
A T SIGNAL WHITE 18 CAT ASSY AMBIENT AIR TEMP SIGNAL

31200257 TL1055, TL1255 10-19


TL1055 S/N TBM00935 thru TBM1319 excluding TBM01298
TL1255 S/N TBN00481 thru TBN00800 excluding TBN00785
ELECTRICAL

Figure 10-3 Engine Harness


Item Part Number Qty. Description Rev.
333-3517 1 ENGINE HARNESS, (includes all items) E
1 305-2095 1 PLUG
2 305-2096 1 COVER
3 305-2097 1 LOCK
4 9X-1056 23 CONTACT
5 368-3140 1 SEAL
6 305-5503 1 LOCK
7 356-2911 2 CONTACT
8 8T-8737 1 PLUG
9 1 TERMINAL
10 305-5506 1 LOCK
11 1 CONNECTOR
12 155-2276 1 TERMINAL
14 304-2606 1 CONNECTOR
15 305-5449 1 LOCK
16 298-7269 27 CONTACT
17 362-4933 1 CONNECTOR
18 305-5437 4 CONTACT
19 305-5438 3 PLUG
20 362-6743 1 CONNECTOR
21 1 TERMINAL
22 100-6674 1 SEAL
23 1 CONNECTOR
24 303-8672 4 TERMINAL
25 303-4952 1 FUSE
26 331-0103 1 FUSE HOLDER

10-20 TL1055, TL1255 31200257


TL1055 S/N TBM00935 thru TBM1319 excluding TBM01298
TL1255 S/N TBN00481 thru TBN00800 excluding TBN00785
ELECTRICAL

Figure 10-3 Engine Harness (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 10-21


TL1055 S/N TBM01320 & After including TBM01298
ELECTRICAL TL1255 S/N TBN00801 & After including TBN00785

Figure 10-3 Engine Harness

CONN WIRE GA
WIRE DESIGNATION
POS TYPE
1 TRANS SOL Y1 16 GXL
2 REVERSE SOL 16 GXL
3 TRANS SOL Y3 16 GXL
4 TRANS SOL 16 GXL
5 TRANS SOL Y5 16 GXL 1
6 TRANS SOL Y6 16 GXL
7 PLUGGED 16 GXL 2
8 PRK BRK SOL 16 GXL
9 PLUGGED 16 GXL 3
10 TRANS TMP SW 16 GXL
11 ENG GND 16 GXL A 4
12 ENG GND 16 GXL
5

2 CONN
WIRE DESIGNATION WIRE GA

10
POS & TYPE

1 ECU IGN/012 12 GXL


CONN WIRE GA
POS WIRE DESIGNATION TYPE 2 PLUGGED ---
2 11 A
B
AMB SNR PWR +5 V 18 GXL 3 PLUGGED ---
AMB SNR RTN 18 GXL 4 ENG GND 12 GXL
13 12 2 C AMB SNR SIG 18 GXL 5 PLUGGED --
6
14 D 6 7
PK BRK SOL
ENG WARN LT
16 GXL
18 GXL
8 ENG STOP LT 18 GXL
7 P
9
10
ALT EXC 16 GXL
THR SUP/911 18 GXL
C 11 THR SGN/915 18 GXL
CONN
POS
WIRE DESIGNATION WIRE GA
& TYPE 12 THR RTN/914 18 GXL
STRT SOL 10 GA SXL 13 ST RLY 16 GXL
1 PK BRK SOL 16 GXL
(#10 FORK TERMINAL) 14 YEL CAN H/904 *
2 ENG GND 16 GXL
15 GRN CAN L/905 *
N CONN
WIRE DESIGNATION WIRE GA 16 BRN/BLK SHIELD /020 *
85 POS TYPE
17 TRANS TMP SW 16 GXL
85 ENG GND 16 GXL
86 18 IVS 18 GXL
86 ST RLY 16 GXL
19 TRANS SOL Y1 16 GXL
20 WAIT TO START LT 18 GXL
GLOW PLUG PWR
(5/16" RING TERMINAL)
6 GA SXL
8 21
22
REVERSE SOL
TRANS SOL Y3
16 GXL
16 GXL

9 23
24
ON-IDLE
PLUGGED
18 GXL
--
M ECU IGN/012 18 GA GXL
25 TRANS SOL 16 GXL
(#10 RING TERMINAL)
26 TRANS SOL Y5 16 GXL
COLD START AID 18 GA GXL 27 PLUGGED --
(#10 RING TERMINAL) 28 TRANS SOL Y6 16 GXL
29 PLUGGED --

CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 ECU GND/050 18 GXL


2 ECU GND/050 18 GXL
3 ECU GND/050 18 GXL
4 PLUGGED --
5
6
PLUGGED
PLUGGED
--
--
22
7
8
ECU BAT/022
ECU BAT/022
18 GXL
18 GXL
23 5
9
10
ECU GND/050
ECU GND/050
18 GXL
18 GXL
24 18
11
12
PLUGGED
PLUGGED
--
--
25 19
13
14
PLUGGED
PLUGGED
--
--
26 20
15 ECU BAT/022 18 GXL
16
17
ECU BAT/022
PLUGGED
18 GXL
--
F
18 PLUGGED --
19 PLUGGED --
20 YEL CAN H/904 *
21 GRN CAN L/905 *
22 BRN/BLK SHIELD /020 *
23 PLUGGED -- CONN
POS WIRE DESIGNATION WIRE GA
TYPE
E
24 PLUGGED -- A YEL (CAN H/904) *
25
26
PLUGGED -- B GRN (CAN L/905) * B
PLUGGED -- C BRN/BLK SHIELD /020 *
27 PLUGGED --
28 PLUGGED --
GLOW PLUG PWR 6 GA SXL
29 PLUGGED --
(M6 RING TERMINAL)
30 PLUGGED --
31 PLUGGED -- CONN WIRE GA
POS WIRE DESIGNATION & TYPE
32 PLUGGED --
33 1 ECU BAT 1 12 GXL
RTN 18 GXL
34 2 ECU BAT/022 12 GXL
PLUGGED --
35
36
ON-IDLE
PLUGGED
18 GXL
-- G 15
37
38
PLUGGED
PLUGGED
--
--
16
39
40
PLUGGED
ECU IGN/012
--
18 GXL
ALT EXC 16 GA GXL
(M5 RING TERMINAL)
17
41 THR SUP/911 18 GXL
42
43
AMB SNR PWR +5V
PLUGGED
18 GXL
--
K
44 PLUGGED --
45 IVS 18 GXL
46 PLUGGED --
47 ALT PWR 4 GA GXL
PLUGGED --
48 (M6 RING TERMINAL)
PLUGGED --
49 PLUGGED -- ALT PWR 4 GA SXL
50 PLUGGED -- (M8 RING TERMINAL)
51 PLUGGED --
52 PLUGGED -- ECU BAT 1 12 GA GXL
53 PLUGGED -- (M8 RING TERMINAL)
54 THR SGN/915 18 GXL
55 PLUGGED -- H STRT SOL 10 GA SXL
56 AMB SNR SIG 18 GXL ECU GND/050 12 GA GXL
(M6 FORK TERMINAL)
57 COLD START AID 18 GXL (3/8 RING TERMINAL)
58 PLUGGED --
59 ENG WARN LT 18 GXL
60 ENG STOP LT 18 GXL
61 PLUGGED --
62 PLUGGED --
63 WAIT TO START LT 18 GXL
64 PLUGGED --
PAP9090

10-22 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 ELECTRICAL

Figure 10-3 Engine Harness


Item Part Number Qty. Description Rev.
344-2646 1 ENGINE HARNESS, (includes all items) F
1 362-4933 1 CONNECTOR
2 298-7269 36 CONTACT
3 305-5437 2 CONTACT
4 305-5438 3 PLUG
5 8T-8737 3 PLUG
6 1 CONNECTOR
7 155-2276 1 WEDGE LOCK
8 1 CONNECTOR
9 390-0057 2 FEMALE FASTON
10 299-0908 1 PLUG CONNECTOR
11 299-7106 1 CONNECTOR LOCK
12 2 PLUG
13 304-2606 1 CONNECTOR
14 305-5449 1 CONNECTOR LOCK
15 362-6358 1 CONNECTOR
16 507-1889 2 TERMINAL
17 299-0944 1 COVER
18 305-6035 1 CONNECTOR
19 305-5503 1 CONNECTOR LOCK
20 356-2911 3 CONTACT
22 305-2095 1 PLUG
23 305-2096 1 COVER
24 305-2097 1 LOCK
25 9X-1056 21 CONTACT
26 368-3140 40 PLUG

31200257 TL1055, TL1255 10-23


TL1055 Before S/N TBM00895
ELECTRICAL TL1255 Before S/N TBN00436

Figure 10-4 Chassis Harness

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A TILT DN 16 GXL
B FUL/STAB GND 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A QC PWR 16 GXL
B QC PWR 16 GXL CONN
WIRE DESIGNATION
WIRE GA

14
POS & TYPE

C AUX ELEC GND 16 GXL A TILT UP 16 GXL


D QC GND 16 GXL B FUL/STAB GND 16 GXL
E QC GND 16 GXL
F PLUGGED --
CONN WIRE GA
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE POS WIRE DESIGNATION & TYPE

A STAB/TILT PWR 16 GXL A STEER/SWAY PWR 16 GXL


B STAB/TILT PWR 16 GXL B STEER/SWAY PWR 16 GXL
C STAB VLV 16 GXL C SWAY ENABLE 16 GXL
E
12 13 F
D FUL/STAB GND 16 GXL D STR/SWAY GND 16 GXL AB AB

O
Q
CONN
POS

A
WIRE DESIGNATION
REVERSE
WIRE GA
& TYPE

16 GXL 11 V
B LT GND 16 GXL

10
A B

CONN WIRE GA

9 WIRE DESIGNATION
POS & TYPE
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
A DASH GND 16 GXL
A REVERSE 16 GXL B 16 GXL
ALT EXC
B

17
STOP LT 16 GXL AB C SP ACCY PWR 16 GXL
C WORK LT 16 GXL D AUX RLYS PWR 16 GXL
CONN WIRE GA
D LT GND 16 GXL POS WIRE DESIGNATION & TYPE
E 12 GXL
OPT GND 1
A FUL LVL 16 GXL F KEY ACC 16 GXL
B FUL/STAB GND 16 GXL
R G TRAN/BRK PWR 16 GXL

M H OPT GND 2 12 GXL

SP-3 16 GA GXL CONN WIRE GA


POS WIRE DESIGNATION & TYPE

SP-2 16 GA GXL L A
B
SP CAB GND 1
SP CAB GND 2
16 GXL

21
16 GXL
SP-1 16 GA GXL
C SP GND 1 12 GXL
SP BAT PWR 12 GA GXL D SP GND 2 16 GXL
E AUX ELEC GND 16 GXL
SP ACCY PWR 16 GA GXL
F LT GND 16 GXL
SP GND 1 12 GA GXL G STR/SWAY GND 16 GXL
H FUL/STAB GND 16 GXL
W SP GND 2
AC CLUTCH 16 GA GXL
16 GA GXL
K
CONN WIRE GA CONN WIRE GA
WIRE DESIGNATION WIRE DESIGNATION

20
POS & TYPE POS & TYPE

1 SWAY LT 16 GXL 1 SWAY RT 16 GXL


2 STR/SWAY GND 16 GXL 2 STR/SWAY GND 16 GXL
A B A B CONN WIRE GA CONN WIRE GA
WIRE DESIGNATION POS WIRE DESIGNATION & TYPE

16
POS & TYPE

A ECU BAT/022 12 GXL A ECU GND/050 12 GXL


N CONN WIRE GA CONN WIRE GA
B
C
GAGE PWR
OPT PWR 1
16 GXL
12 GXL
B
C
KEY BAT PWR
STAB/TILT PWR
16 GXL
16 GXL
POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE
D ECU IGN/012 12 GXL D OPT PWR 4 12 GXL
1 SWAY LOCK 16 GXL 1 SWAY LOCK 16 GXL E STEER/SWAY PWR
E SP BAT PWR 16 GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
2 STR/SWAY GND 16 GXL 2 STR/SWAY GND 16 GXL F
G
KEY IGN
OPT PWR 2
12 GXL
16 GXL
12 GXL I J F
G
HORN PWR
OPT PWR 3
16 GXL
12 GXL
A STAB VLV 16 GXL H SHIFTER GND H ENG GND 12 GXL

15
16 GXL
B FUL/STAB GND 16 GXL
CONN
POS

1
WIRE DESIGNATION
SWAY LOCK
WIRE GA
& TYPE

16 GXL
19
18
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
2 STR/SWAY GND 16 GXL
A STAB VLV 16 GXL
B FUL/STAB GND 16 GXL

CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 KEY BAT PWR 16 GXL


2 KEY IGN 16 GXL
3 KEY ACC 16 GXL
4 KEY START 16 GXL
5 DASH GND 16 GXL
6 GAGE PWR 16 GXL
7 HORN PWR 16 GXL
8 STEER/SWAY PWR 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE CONN WIRE GA 9 STR AW 16 GXL
STR GND POS WIRE DESIGNATION & TYPE
STR AW A STR CRB 16 GXL 10 STR CAB 16 GXL
A STR AW 16 GXL
B STR/SWAY GND 16 GXL 11 HORN 16 GXL
B STR/SWAY GND 16 GXL
TIE WRAP 12 FUL LVL 16 GXL
13 TRANS TMP SW 16 GXL
MOLDED DIODE 14 ST RLY 16 GXL
JULIAN P/N
08HA0004 S 15
16
SHIFT PWR 1
PK BRK SOL
16 GXL
16 GXL
17 HR MTR 16 GXL
AB AB 18 OIL PSI 16 GXL
19 CLT TMP 16 GXL

TYPICAL DIODE INSTALLATION


(6) PLACES
1 20
21
WAIT TO START LT
ENG WARN LT
18 GXL
18 GXL
22 ENG STOP LT 18 GXL
23 TRAN/BRK PWR 16 GXL

8 24
25
PLUGGED
PLUGGED
--
--
A 26
27
PLUGGED
PLUGGED
--
--
HD36

28 PLUGGED --
-24-31

29 CAN H/904 18 GXL


PT

30 CAN L/905 18 GXL


31 SHIELD /020 --

2 CONN
POS

1
WIRE DESIGNATION
TRANS SOL Y1
WIRE GA
& TYPE

16 GXL
2 TRANS SOL Y2 16 GXL
3 TRANS SOL Y3 16 GXL
4 TRANS SOL Y4 16 GXL

B
HD36-24-31ST

5 TRANS SOL Y5 16 GXL


6 PLUGGED --
7 KEY START 16 GXL
CONN WIRE GA 8 SHIFT PWR 1 16 GXL
WIRE DESIGNATION
3
POS & TYPE

1 SWAY ENABLE 16 GXL 9 PK BRK SOL 16 GXL


2 PLUGGED -- 10 REVERSE 16 GXL
3 PLUS 15 16 GXL 11 TRAN/BRK PWR 16 GXL
4 STR/SWAY GND 16 GXL 12 SHIFTER GND 16 GXL
13 THR SUP/911 18 GXL
14
C 15
THR SGN/915 18 GXL
HD36

THR RTN/914 18 GXL


-24-19

16 SP BAT PWR 16 GXL


17
SE

SP ACCY PWR 16 GXL

6
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE 18 SP CAB GND 1 16 GXL

T
CONN
1 ECU IGN/012 12 GXL POS WIRE DESIGNATION WIRE GA
& TYPE 19 SP CAB GND 2 16 GXL
2
3
ECU BAT/022
ECU GND/050
12 GXL
12 GXL H 7 1
2
KEY ACC
AUX RLYS PWR
16 GXL
16 GXL
20
21
SP-1
SP-2
16 GXL
16 GXL
4
5
ENG GND
CLT TMP
12 GXL
16 GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
D 3
4
STOP LT
WORK LT
16 GXL
16 GXL
22
23
SP-3
TRANS TMP SW
16 GXL
16 GXL
6 PK BRK SOL 16 GXL 1 SWAY ENABLE 16 GXL 5 PLUGGED -- 24 AC CLUTCH 16 GXL
7 ENG WARN LT 18 GXL 2 MINUS 15 16 GXL HORN 16 GA GXL 6 PLUGGED -- 25 STAB/TILT PWR 16 GXL
8 ENG STOP LT 18 GXL 3 PLUGGED -- (1/4" FEMALE SPADE) 7 QC PWR 16 GXL 26 TILT UP 16 GXL
9 ALT EXC 16 GXL 4 STR/SWAY GND 16 GXL 8 OPT PWR 1 12 GXL 27 TILT DN 16 GXL
10 THR SUP/911 18 GXL 9 QC PWR 16 GXL 28 SP BAT PWR 16 GXL
11 THR SGN/915 18 GXL 10 OPT PWR 2 12 GXL 29 IVS 18 GXL
12 THR RTN/914 18 GXL 11 QC GND 16 GXL 30 ENG GND 18 GXL
13 ST RLY 16 GXL 12 OPT PWR 3 12 GXL 31 PLUGGED --
14 HR MTR 16 GXL 13 QC GND 16 GXL
15 OIL PSI 16 GXL 14 OPT PWR 4 12 GXL
16 GAGE PWR 16 GXL 15 PLUGGED --
17
18
19
TRANS TMP SW
IVS
TRANS SOL Y1
16 GXL
18 GXL
16 GXL
CONN
POS

1 (30)
WIRE DESIGNATION
STEER/SWAY PWR
WIRE GA
& TYPE

16 GXL
A B
4 16
17
18
OPT GND 1
PLUGGED
OPT GND 2
12 GXL
--
12 GXL
20 WAIT TO START LT 18 GXL 2 (85) STR/SWAY GND 16 GXL CONN WIRE GA 19 PLUGGED --
WIRE DESIGNATION
G
POS & TYPE
21 TRANS SOL Y2 16 GXL 3 (87A) PLUGGED -- A WORK LT 16 GXL
22 TRANS SOL Y3 16 GXL 4 (87) SWAY LT 16 GXL B LT GND 16 GXL
23 PLUGGED --
24
25
PLUGGED
TRANS SOL Y4
--
16 GXL
5 (86) PLUS 15 16 GXL
U
26 TRANS SOL Y5 16 GXL CONN WIRE GA
27 18 GXL POS WIRE DESIGNATION & TYPE
CAN H/904
28 CAN L/905 18 GXL 1 (30) STEER/SWAY PWR 16 GXL
29 SHIELD /020 --
5 2 (85)
3 (87A)
4 (87)
STR/SWAY GND
PLUGGED
SWAY RT
16 GXL
--
16 GXL PAP3540
5 (86) MINUS 15 16 GXL

10-24 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 ELECTRICAL

Figure 10-4 Chassis Harness


Item Part Number Qty. Description Rev.
300-6085 1 CHASSIS HARNESS, (includes all items) D
1 305-5423 1 CONNECTOR
303-4969 25 CONTACT
8T-8737 6 PLUG
2 356-2912 1 CONNECTOR
298-7269 29 CONTACT
8T-8737 2 PLUG
3 305-2039 1 CONNECTOR
432-9229 1 NUT
303-4982 1 LOCK WASHER
298-7269 8 CONTACT
305-5437 6 CONTACT
8T-8737 5 PLUG
1 CONNECTOR CAP
4 299-0340 1 CONNECTOR
299-0349 2 TERMINAL
299-0346 1 SEAL
305-2041 1 DUST CAP
5 299-0312 2 RELAY
334-5868 2 CONNECTOR
196-2413 8 TERMINAL
305-5507 2 PLUG
6 305-5447 2 CONNECTOR
305-5450 2 CONNECTOR LOCK
298-7269 6 CONTACT
8T-8737 2 PLUG
7 362-4934 1 CONNECTOR
432-9229 1 NUT
303-4982 1 LOCKWASHER
303-4969 22 TERMINAL
303-4971 4 TERMINAL
305-5438 2 SEAL
8T-8737 1 SEAL
8 303-8664 2 CONNECTOR
303-8665 4 TERMINAL
9 305-2115 1 CONNECTOR
299-0349 3 TERMINAL
128-5016 3 SEAL
10 362-6360 1 CONNECTOR
477-3345 1 LOCK
196-2412 3 TERMINAL
7R-2750 3 SEAL
11 305-2115 1 CONNECTOR
299-0349 4 TERMINAL
128-5016 4 SEAL
12 305-2115 1 CONNECTOR
299-0349 4 TERMINAL
128-5016 4 SEAL
13 305-2038 1 CONNECTOR

31200257 TL1055, TL1255 10-25


TL1055 Before S/N TBM00895
ELECTRICAL TL1255 Before S/N TBN00436

Figure 10-4 Chassis Harness (Continued)


Item Part Number Qty. Description Rev.
303-4969 5 TERMINAL
8T-8737 1 PLUG
305-2043 1 CAP
14 303-8664 2 CONNECTOR
303-8665 4 TERMINAL
15 299-0340 1 CONNECTOR
299-0349 4 TERMINAL
128-5016 4 SEAL
16 304-2606 5 CONNECTOR
305-5449 5 LOCK
298-7269 10 TERMINAL
17 299-0340 1 CONNECTOR
299-0349 2 TERMINAL
128-5016 2 SEAL
18 299-0959 1 CONNECTOR
299-6629 1 LOCK
196-2412 3 TERMINAL
267-9572 5 TERMINAL
128-5016 5 SEAL
299-0348 3 SEAL
19 299-0958 1 CONNECTOR
299-6629 1 LOCK
196-2412 4 TERMINAL
267-9572 4 TERMINAL
128-5016 4 SEAL
299-0348 4 SEAL
20 299-0957 1 CONNECTOR
299-6629 1 LOCK
196-2412 7 TERMINAL
267-9572 1 TERMINAL
128-5016 1 SEAL
299-0348 7 SEAL
21 299-0956 1 CONNECTOR
299-6629 1 LOCK
196-2412 6 TERMINAL
267-9572 2 TERMINAL
128-5016 2 SEAL
299-0348 6 SEAL

10-26 TL1055, TL1255 31200257


TL1055 Before S/N TBM00895
TL1255 Before S/N TBN00436 ELECTRICAL

Figure 10-4 Chassis Harness (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 10-27


TL1055 S/N TBM00895 thru TBM00937
ELECTRICAL TL1255 S/N TBN00436 thru TBN00481

Figure 10-4 Chassis Harness

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 TILT DN 16 GXL
2 FUL/STAB GND 16 GXL

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A QC PWR 16 GXL
B QC PWR 16 GXL CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
C AUX ELEC GND 16 GXL
D
E
QC GND
QC GND
16 GXL
16 GXL
E 1
2
TILT UP
FUL/STAB GND
16 GXL
16 GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
F PLUGGED --

5
A STAB/TILT PWR 16 GXL
B STAB/TILT PWR 16 GXL Q F
C STAB VLV 16 GXL
D FUL/STAB GND 16 GXL CONN

A
POS WIRE DESIGNATION
STEER/SWAY PWR
WIRE GA
& TYPE

16 GXL 26
O
27
B STEER/SWAY PWR 16 GXL
C SWAY ENABLE 16 GXL

39 V 2
D STR/SWAY GND 16 GXL

40 12 3 45
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE

13 12 43
41 A REVERSE 16 GXL

13
36
B LT GND 16 GXL

42 44
36
A B

P
12
13 11 13
36
CONN
POS

A
WIRE DESIGNATION
REVERSE
WIRE GA
& TYPE

16 GXL
12 29 CONN
POS

A
WIRE DESIGNATION
DASH GND
WIRE GA
& TYPE

16 GXL

37
B
C
D
STOP LT
WORK LT
LT GND
16 GXL
16 GXL
16 GXL
CONN
POS WIRE DESIGNATION
A FUL LVL
WIRE GA
& TYPE

16 GXL
AB

13 30 B
C
D
ALT EXC
SP ACCY PWR
16 GXL
16 GXL

31
B FUL/STAB GND 16 GXL AUX RLYS PWR 16 GXL

38
E OPT GND 1 12 GXL
R F KEY ACC 16 GXL

32
G
M TRAN/BRK PWR 16 GXL
H OPT GND 2 12 GXL

28
SP-3 16 GA GXL

5
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

SP-2 16 GA GXL
L A
B
SP CAB GND 1
SP CAB GND 2
16 GXL

26
SP-1 16 GA GXL 16 GXL
C SP GND 1 12 GXL
SP BAT PWR 12 GA GXL D SP GND 2

45
16 GXL

27
E AUX ELEC GND 16 GXL
SP ACCY PWR 16 GA GXL
F LT GND 16 GXL
SP GND 1 12 GA GXL G STR/SWAY GND 16 GXL
H FUL/STAB GND 16 GXL
SP GND 2 16 GA GXL
K
11 CONN
WIRE DESIGNATION WIRE GA
W CONN
WIRE DESIGNATION WIRE GA
AC CLUTCH 16 GA GXL
13
12 29
POS & TYPE POS & TYPE

1 SWAY LT 16 GXL 1 SWAY RT 16 GXL


2 STR/SWAY GND 16 GXL 2 STR/SWAY GND 16 GXL

13 30
A B A B CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A ECU BAT/022 12 GXL


B GAGE PWR 16 GXL

31
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

C OPT PWR 1 12 GXL


N
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
A ECU GND/050 12 GXL
D ECU IGN/012 12 GXL B KEY BAT PWR
1 SWAY LOCK 16 GXL 1 SWAY LOCK 16 GXL 16 GXL

32
E SP BAT PWR 12 GXL
CONN
WIRE DESIGNATION
WIRE GA
2 STR/SWAY GND 16 GXL 2 STR/SWAY GND 16 GXL F KEY IGN 16 GXL
I J C
D
STAB/TILT PWR
OPT PWR 4
16 GXL
12 GXL
POS & TYPE
G OPT PWR 2 12 GXL E STEER/SWAY PWR 16 GXL

33
A STAB VLV 16 GXL H SHIFTER GND 16 GXL F HORN PWR 16 GXL
B FUL/STAB GND 16 GXL

13
G OPT PWR 3 12 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE H ENG GND 12 GXL
1 SWAY LOCK 16 GXL
2 STR/SWAY GND 16 GXL
29 13
30 29
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A STAB VLV 16 GXL


B FUL/STAB GND 16 GXL

31 30
32 31
35 32
34

CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 KEY BAT PWR 16 GXL


2 KEY IGN 16 GXL
3 KEY ACC 16 GXL
4 KEY START 16 GXL
5 DASH GND 16 GXL
6 GAGE PWR 16 GXL
7 HORN PWR 16 GXL
8 STEER/SWAY PWR 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE 9 STR AW 16 GXL
A STR CRB 16 GXL A STR AW 16 GXL 10 STR CAB 16 GXL
B STR/SWAY GND 16 GXL B STR/SWAY GND 16 GXL 11 HORN 16 GXL
12 FUL LVL 16 GXL
13 TRANS TMP SW 16 GXL
14 ST RLY 16 GXL
S 15
16
SHIFT PWR 1
PK BRK SOL
16 GXL
16 GXL
17 HR MTR 16 GXL

1
18

24
AB AB OIL PSI 16 GXL
19 CLT TMP 16 GXL

45 25 2
20
21
22
WAIT TO START LT
ENG WARN LT
ENG STOP LT
18 GXL
18 GXL
18 GXL
CONN
POS

1
WIRE DESIGNATION
TRANS SOL Y1
WIRE GA
& TYPE

16 GXL
23

3
TRAN/BRK PWR 16 GXL 2 TRANS SOL Y2 16 GXL
24 PLUGGED -- 3 TRANS SOL Y3 16 GXL
25 PLUGGED --
A 26 PLUGGED --
4
5
TRANS SOL Y4
TRANS SOL Y5
16 GXL
16 GXL
27 PLUGGED -- 6 PLUGGED --
28 PLUGGED --
HD36

7 KEY START 16 GXL


29
-24-31

CAN H/904 18 GXL 8 SHIFT PWR 1 16 GXL


30 CAN L/905 18 GXL
PT

9 PK BRK SOL 16 GXL


31 SHIELD /020 -- 10 REVERSE 16 GXL
11 TRAN/BRK PWR 16 GXL

3
12 SHIFTER GND 16 GXL
13 THR SUP/911 18 GXL
B 14 THR SGN/915 18 GXL

4 15
16
THR RTN/914
SP BAT PWR
18 GXL
16 GXL
HD36-24-31ST

5
17 SP ACCY PWR 16 GXL
18 SP CAB GND 1 16 GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
19 SP CAB GND 2 16 GXL

3
1 20 SP-1 16 GXL
SWAY ENABLE 16 GXL
2 21 SP-2 16 GXL
PLUGGED --
3 22 SP-3 16 GXL
PLUS 15 16 GXL
4 STR/SWAY GND 16 GXL
5 23
24
25
TRANS TMP SW
AC CLUTCH
16 GXL
16 GXL

19
STAB/TILT PWR 16 GXL
26 TILT UP 16 GXL
HD36

27 TILT DN 16 GXL
C
-24-19

20
28

3
SP BAT PWR 16 GXL
SE

WIRE DESIGNATION 29
T
CONN
POS
WIRE GA
& TYPE IVS 18 GXL
1 ECU IGN/012 12 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE 30 ENG GND 18 GXL

5
2 1 KEY ACC 16 GXL 31 PLUGGED --
H
ECU BAT/022 12 GXL
3 ECU GND/050 12 GXL 2 AUX RLYS PWR 16 GXL
4 ENG GND 12 GXL D 3 STOP LT 16 GXL

6
CONN WIRE GA

2
5 CLT TMP 16 GXL POS WIRE DESIGNATION & TYPE 4 WORK LT 16 GXL
6 PK BRK SOL 16 GXL 1 SWAY ENABLE 16 GXL 5 PLUGGED --
HORN 16 GA GXL

7
7 ENG WARN LT 18 GXL 2 MINUS 15 16 GXL 6 PLUGGED --

3
8 ENG STOP LT 18 GXL 3 PLUGGED -- (1/4" FEMALE SPADE) 7 QC PWR 1 16 GXL
9 ALT EXC 16 GXL 4 STR/SWAY GND 16 GXL 8 OPT PWR 1 12 GXL
10
11
12
THR SUP/911
THR SGN/915
18 GXL
18 GXL
7 8 9
10
11
QC PWR 2
OPT PWR 2
QC GND 5
16 GXL
12 GXL
16 GXL

9
THR RTN/914 18 GXL

8
13 ST RLY 16 GXL 12 OPT PWR 3 12 GXL
14 HR MTR 16 GXL 13 QC GND 7 16 GXL

10
15 OIL PSI 16 GXL 14 OPT PWR 4 12 GXL
16
17
GAGE PWR
TRANS TMP SW
16 GXL
16 GXL 21 15
16
17
PLUGGED
OPT GND 1
--
12 GXL

22
18 IVS 18 GXL CONN
WIRE DESIGNATION WIRE GA PLUGGED --
POS & TYPE
19 TRANS SOL Y1 16 GXL 1 (30) STEER/SWAY PWR
A B CONN
WIRE DESIGNATION
WIRE GA 18 OPT GND 2 12 GXL
16 GXL POS & TYPE

20 WAIT TO START LT 18 GXL A 19 PLUGGED --


2 (85) STR/SWAY GND 16 GXL WORK LT 16 GXL

23 G
21 TRANS SOL Y2 16 GXL 3 (87A) PLUGGED -- B LT GND 16 GXL
22 TRANS SOL Y3 16 GXL 4 (87) SWAY LT 16 GXL
23 PLUGGED -- 5 (86) PLUS 15 16 GXL
U
24
25
26
PLUGGED
TRANS SOL Y4
TRANS SOL Y5
--
16 GXL
16 GXL 15 11
12
CONN
WIRE DESIGNATION WIRE GA

16
27 CAN H/904 18 GXL POS & TYPE

28 CAN L/905 18 GXL 1 (30) STEER/SWAY PWR 16 GXL


2 (85) STR/SWAY GND 16 GXL

13
29 SHIELD /020 --

17
3 (87A) PLUGGED --
4 (87) SWAY RT 16 GXL

14
5 (86) MINUS 15 16 GXL

PAL4980
18

10-28 TL1055, TL1255 31200257


TL1055 S/N TBM00895 thru TBM00937
TL1255 S/N TBN00436 thru TBN00481 ELECTRICAL

Figure 10-4 Chassis Harness


Item Part Number Qty. Description Rev.
334-9475 1 CHASSIS HARNESS, (includes all items) C
1 305-5423 1 CONNECTOR
2 303-4969 30 TERMINAL
3 8T-8737 16 PLUG
4 356-2912 1 CONNECTOR
5 298-7269 73 CONTACT
6 305-2039 1 CONNECTOR
7 432-9229 2 NUT
8 303-4982 2 LOCKWASHER
9 305-5437 16 CONTACT
10 1 CAP
11 299-0340 2 CONNECTOR
12 299-0349 22 TERMINAL
13 299-0346 22 SEAL
14 305-2041 1 DUST CAP
15 299-0312 2 RELAY
16 334-5868 2 CONNECTOR ASSY
17 196-2413 8 TERMINAL
18 305-5507 2 PLUG
19 305-5447 2 CONNECTOR
20 305-5450 2 CONNECTOR LOCK
21 362-4934 1 CONNECTOR
22 303-4971 1 CONTACT
23 305-5438 1 PLUG
24 303-8664 2 CONNECTOR
25 303-8665 2 TERMINAL
26 304-2606 7 CONNECTOR
27 305-5449 7 CONNECTOR LOCK
28 299-0956 1 CONNECTOR, (green)
29 299-6629 4 CONNECTOR LOCK
30 196-2412 25 TERMINAL
31 267-9572 9 TERMINAL
32 299-0348 4 SEAL
33 299-0957 1 CONNECTOR, (blue)
34 299-0958 1 CONNECTOR, (gray)
35 299-0959 1 CONNECTOR, (black)
36 305-2115 3 CONNECTOR
37 299-0343 1 CONNECTOR
38 299-0350 1 DUST CAP PLUG
39 362-6360 1 CONNECTOR
40 477-3345 1 SECONDARY LOCK
41 196-2412 1 TERMINAL
42 7R-2750 1 SEAL
43 305-2043 1 CONNECTOR CAP
44 305-2038 1 CONNECTOR
45 303-4997 6 MOLDED DIODE

31200257 TL1055, TL1255 10-29


TL1055 S/N TBM00938 & After
ELECTRICAL TL1255 S/N TBN00482 & After

Figure 10-4 Chassis Harness

QUICK CONNECT AUX ELECTRIC


CONN WIRE GA
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
POS WIRE DESIGNATION & TYPE CONN
WIRE DESIGNATION WIRE GA
POS & TYPE

A QC PWR 1 16 GXL A MAST 16 GXL 1 TILT DN 16 GXL


B QC PWR 2 16 GXL B SIDE SHIFT 16 GXL 2 FUL/STAB GND 16 GXL
C AUX ELEC GND 16 GXL C AUX ELEC GND 16 GXL
D QC GND 5 16 GXL D SWING 16 GXL
E QC GND 7 16 GXL E EXTRA 16 GXL
F PLUGGED -- F PLUGGED --

CONN WIRE GA
WIRE DESIGNATION

13
POS & TYPE

CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
E 1
2
TILT UP
FUL/STAB GND
16 GXL
16 GXL
A STAB/TILT PWR 16 GXL
B
C
D
STAB/TILT PWR
STAB VLV
FUL/STAB GND
16 GXL
16 GXL
16 GXL
12 Q X F
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A STEER/SWAY PWR 16 GXL


B STEER/SWAY PWR 16 GXL
C SWAY ENABLE 16 GXL

11
D STR/SWAY GND 16 GXL
14
O V
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A REVERSE 16 GXL
B LT GND 14 GXL

10
A B

P 9
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A DASH GND 16 GXL


B ALT EXC 16 GXL
C SP ACCY PWR 16 GXL
D AUX RLYS PWR 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
E OPT GND 1 12 GXL
16 GXL
CONN
WIRE DESIGNATION
WIRE GA F KEY ACC 16 GXL
A REVERSE POS & TYPE
G

17
14 GXL A
AB TRAN/BRK PWR 16 GXL
B STOP LT FUL LVL 16 GXL
H OPT GND 2 12 GXL
C WORK LT 14 GXL B FUL/STAB GND 16 GXL
D LT GND 14 GXL

R
M
SP-3 16 GA GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
SP-2 16 GA GXL
L A SP CAB GND 1 16 GXL

22
SP-1 16 GA GXL B SP CAB GND 2 16 GXL
C SP GND 1 12 GXL
SP BAT PWR 12 GA GXL D AC CLUTCH GND / 3/8 RING 16 GXL
SP ACCY PWR 16 GA GXL E AUX ELEC GND 16 GXL
F LT GND 14 GXL
SP GND 1 12 GA GXL G STR/SWAY GND 16 GXL
H FUL/STAB GND 16 GXL

W
CONN
POS
A
WIRE DESIGNATION
AC CLUTCH PWR
WIRE GA
& TYPE
16 GXL
K
AC CLUTCH GND / 3/8 RING 16 GXL

A B A B CONN
18 WIRE GA CONN
21 WIRE GA
POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE
CONN WIRE GA
WIRE DESIGNATION
N POS

1 SWAY LT
& TYPE

16 GXL CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
A
B
ECU BAT/022
GAGE PWR
12 GXL
16 GXL
A
B
ECU GND/050
KEY BAT PWR
12 GXL
16 GXL
2 STR/SWAY GND 16 GXL
16 1
2
SWAY RT
STR/SWAY GND
16 GXL
16 GXL
C
D
OPT PWR 1
ECU IGN/012
12 GXL
12 GXL
C
D
STAB/TILT PWR
OPT PWR 4
16 GXL
12 GXL
E
F
SP BAT PWR
KEY IGN
12 GXL
J E
F
STEER/SWAY PWR
HORN PWR
16 GXL
16 GXL
CONN
POS

A
WIRE DESIGNATION
STAB VLV
WIRE GA
& TYPE

16 GXL
G
H
OPT PWR 2
SHIFTER GND
16 GXL
12 GXL
16 GXL
I G
H
OPT PWR 3
ENG GND
12 GXL
12 GXL
B FUL/STAB GND 16 GXL

15 CONN
WIRE DESIGNATION WIRE GA

19 20
POS & TYPE
CONN WIRE GA
1 SWAY LOCK 16 GXL POS WIRE DESIGNATION & TYPE

2 STR/SWAY GND 16 GXL 1 SWAY LOCK 16 GXL


CONN WIRE GA
POS WIRE DESIGNATION & TYPE
2 STR/SWAY GND 16 GXL
A STAB VLV 16 GXL
B FUL/STAB GND 16 GXL

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 SWAY LOCK 16 GXL


2 STR/SWAY GND 16 GXL

CONN
POS WIRE DESIGNATION WIRE GA
& TYPE

1 KEY BAT PWR 16 GXL


2 KEY IGN 16 GXL
3 KEY ACC 16 GXL
4 KEY START 16 GXL
5 DASH GND 16 GXL
6 GAGE PWR 16 GXL
7 HORN PWR 16 GXL
8 STEER/SWAY PWR 16 GXL
CONN WIRE GA CONN WIRE GA
POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE 9 STR AW 16 GXL
A STR CRB 16 GXL A STR AW 16 GXL 10 STR CAB 16 GXL
B STR/SWAY GND 16 GXL B STR/SWAY GND 16 GXL 11 HORN 16 GXL
12 FUL LVL 16 GXL
13 TRANS TMP SW 16 GXL
14 ST RLY 16 GXL
STR GND STR AW
S 15
16
SHIFT PWR 1
PK BRK SOL
16 GXL
16 GXL
TIE WRAP 17 PLUGGED --
MOLDED DIODE AB AB 18 PLUGGED --
19 PLUGGED --
JULIAN P/N
08HA0004 1 20
21
WAIT TO START LT
ENG WARN LT
18 GXL
18 GXL
22 ENG STOP LT 18 GXL
23 TRAN/BRK PWR 16 GXL
24 PLUGGED --
TYPICAL DIODE INSTALLATION
(6) PLACES
8 A
25
26
PLUGGED
PLUGGED
--
--
27 PLUGGED -- CONN
WIRE DESIGNATION WIRE GA
HD36

POS & TYPE


28 PLUGGED --
1
-24-31

TRANS SOL Y1 16 GXL


29 YEL CAN H/904 *
2
PT

TRANS SOL Y2 16 GXL


30 GRN CAN L/905 *
3 TRANS SOL Y3 16 GXL

2 31 BRN/BLK SHIELD /020 *


4
5
6
TRANS SOL Y4
TRANS SOL Y5
16 GXL
16 GXL
TRANS SOL Y6 16 GXL
7 KEY START 16 GXL
8 SHIFT PWR 1 16 GXL
9 PK BRK SOL 16 GXL
B
HD36-24-31ST

10 REVERSE 16 GXL
11 TRAN/BRK PWR 16 GXL
12 SHIFTER GND 16 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE 13 THR SUP/911 18 GXL
1
2
3
SWAY ENABLE
PLUGGED
PLUS 15
16 GXL
--
16 GXL
3 14
15
16
THR SGN/915
THR RTN/914
SP BAT PWR
18 GXL
18 GXL
16 GXL
4 STR/SWAY GND 16 GXL 17 SP ACCY PWR 16 GXL
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
18 SP CAB GND 1 16 GXL
1 KEY ACC 16 GXL 19 SP CAB GND 2 16 GXL
HD36

2 AUX RLYS PWR 16 GXL 20 SP-1 16 GXL


-24-19

3 STOP LT 14 GXL 21 SP-2 16 GXL


SE

22 SP-3 16 GXL
CONN
POS

1
WIRE DESIGNATION
ECU IGN/012
WIRE GA
& TYPE

12 GXL 7 6 C
4
5
WORK LT
EXTRA
14 GXL
16 GXL 23
24
TRANS TMP SW
AC CLUTCH
16 GXL
16 GXL
2
3
ECU BAT/022
ECU GND/050
12 GXL
12 GXL H T 6
7
SWING
QC PWR 1
16 GXL
16 GXL 25
26
STAB/TILT PWR
TILT UP
16 GXL
16 GXL
4
5
ENG GND
PLUGGED
12 GXL
--
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
D 8
9
OPT PWR 1
QC PWR 2
12 GXL
16 GXL 27
28
TILT DN
SP BAT PWR
16 GXL
16 GXL
10 OPT PWR 2 12 GXL
6 PK BRK SOL 16 GXL 1 SWAY ENABLE 16 GXL 29 IVS 18 GXL
HORN 16 GA GXL 11 QC GND 5 16 GXL
7 ENG WARN LT 18 GXL 2 MINUS 15 16 GXL 30 ON IDLE 18 GXL
(1/4" FEMALE SPADE) 12 OPT PWR 3 12 GXL
8 ENG STOP LT 18 GXL 3 PLUGGED -- 31 IVR 18 GXL
13 QC GND 7 16 GXL
9 ALT EXC 16 GXL 4 STR/SWAY GND 16 GXL
14 OPT PWR 4 12 GXL
10 THR SUP/911 18 GXL 15 AUX ELEC GND 16 GXL
11 THR SGN/915 18 GXL 16 OPT GND 1 12 GXL
12 THR RTN/914 18 GXL 17 SIDE SHIFT 16 GXL
13 ST RLY 16 GXL 18 OPT GND 2 12 GXL
14 YEL CAN H/904 * 19 MAST 16 GXL
15 GRN CAN L/905 *
16 BRN/BLK SHIELD /020 *
17 TRANS TMP SW 16 GXL CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE

18 IVS 18 GXL CONN


WIRE DESIGNATION WIRE GA
A WORK LT 14 GXL
POS & TYPE
19 TRANS SOL Y1 16 GXL A B
B

4
1 (30) STEER/SWAY PWR 16 GXL LT GND 14 GXL
20 WAIT TO START LT 18 GXL 2 (85) STR/SWAY GND 16 GXL
21
22
TRANS SOL Y2
TRANS SOL Y3
16 GXL
16 GXL
3 (87A)
4 (87)
PLUGGED
SWAY LT
--
16 GXL
G
23 ON IDLE 18 GXL 5 (86) PLUS 15 16 GXL
24
25
IVR
TRANS SOL Y4
18 GXL
16 GXL U
26 TRANS SOL Y5 16 GXL CONN WIRE GA
WIRE DESIGNATION
27 PLUGGED -- POS

1 (30) STEER/SWAY PWR


& TYPE

16 GXL
28 TRANS SOL Y6 16 GXL
29 PLUGGED --
5 2 (85)
3 (87A)
4 (87)
STR/SWAY GND
PLUGGED
SWAY RT
16 GXL
--
16 GXL
5 (86) MINUS 15 16 GXL
PAP3470

10-30 TL1055, TL1255 31200257


TL1055 S/N TBM00938 & After
TL1255 S/N TBN00482 & After ELECTRICAL

Figure 10-4 Chassis Harness


Item Part Number Qty. Description Rev.
375-3912 1 CHASSIS HARNESS, (includes all items) A
1 305-5423 1 CONNECTOR
303-4969 20 CONTACT
8T-8737 11 PLUG
2 356-2912 1 CONNECOTR
298-7269 31 CONTACT
3 305-2039 1 CONNECTOR
432-9229 1 NUT
303-4982 1 LOCK WASHER
298-7269 11 CONTACT
305-5437 6 CONTACT
9W-0852 2 CONTACT
1 CONNECTOR CAP
4 299-0340 1 CONNECTOR
299-0349 2 TERMINAL
299-0346 1 SEAL
305-2041 1 DUST CAP
5 299-0312 2 RELAY
334-5868 2 CONNECTOR
196-2413 8 TERMINAL
305-5507 2 PLUG
6 305-5447 2 CONNECTOR
305-5450 2 CONNECTOR LOCK
298-7269 6 CONTACT
298-7270 2 PLUG
7 305-5445 1 CONNECTOR
432-9229 1 NUT
303-4982 1 LOCK WASHER
303-4969 19 TERMINAL
303-4971 4 TERMINAL
305-5438 9 PLUG
8T-8737 14 PLUG
8 303-8664 2 CONNECTOR
303-8665 4 TERMINAL
9 305-2115 1 CONNECTOR
299-0349 1 TERMINAL
128-5016 3 SEAL
267-9572 3 TERMINAL
7R-2750 1 SEAL
10 362-6360 1 CONNECTOR
477-3345 1 LOCK
196-2412 1 TERMINAL
7R-2750 1 SEAL
267-9572 1 TERMINAL
128-5016 1 SEAL
11 305-2115 1 CONNECTOR
299-0349 4 TERMINAL
128-5016 4 SEAL
12 305-2115 1 CONNECTOR

31200257 TL1055, TL1255 10-31


TL1055 S/N TBM00938 & After
ELECTRICAL TL1255 S/N TBN00482 & After

Figure 10-4 Chassis Harness (Continued)


Item Part Number Qty. Description Rev.
299-0349 4 TERMINAL
128-5016 4 SEAL
13 305-2038 2 CONNECTOR
303-4969 10 TERMINAL
8T-8737 2 PLUG
305-2043 2 CAP
14 304-2606 2 CONNECTOR
305-5449 2 LOCK
298-7269 4 TERMINAL
15 299-0340 1 CONNECTOR
299-0349 4 TERMINAL
128-5016 4 SEAL
16 304-2606 2 CONNECTOR
305-5449 2 LOCK
298-7269 4 TERMINAL
17 299-0340 1 CONNECTOR
299-0349 4 TERMINAL
128-5016 4 SEAL
18 299-0339 1 CONNECTOR
298-7282 2 TERMINAL
299-0346 2 SEAL
19 299-0959 1 CONNECTOR
299-6629 1 LOCK
196-2412 3 TERMINAL
267-9572 5 TERMINAL
128-5016 5 SEAL
299-0348 3 SEAL
20 299-0958 1 CONNECTOR
299-6629 1 LOCK
196-2412 4 TERMINAL
267-9572 3 TERMINAL
128-5016 3 SEAL
299-0348 4 SEAL
21 299-0957 1 CONNECTOR
299-6629 1 LOCK
196-2412 6 TERMINAL
267-9572 2 TERMINAL
128-5016 1 SEAL
299-0348 6 SEAL
7R-2750 1 SEAL
22 299-0956 1 CONNECTOR
299-6629 1 LOCK
196-2412 6 TERMINAL
267-9572 2 TERMINAL
128-5016 2 SEAL
299-0348 6 SEAL

10-32 TL1055, TL1255 31200257


TL1055 S/N TBM00938 & After
TL1255 S/N TBN00482 & After ELECTRICAL

Figure 10-4 Chassis Harness (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 10-33


TL1055 Before S/N TBM00938
ELECTRICAL TL1255 Before S/N TBN00482

Figure 10-5 Dash Harness

CONN WIRE GA CONN WIRE GA CONN WIRE GA


POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE

1 OPEN -- 1 PK BRK SOL 16 GXL 1 STR CRB 16 GXL


2 HORN PWR 16 GXL 2 TRAN/BRK PWR 16 GXL 2 STEER/SWAY PWR 16 GXL
3 HORN 16 GXL 3 OPEN -- 3 STR AW 16 GXL
4 OPEN -- 4 OPEN -- 4 OPEN --
5 OPEN -- 5 SHIFT PWR 1 16 GXL 5 OPEN --
6 OPEN -- 6 ST RLY 16 GXL 6 OPEN --
7 OPEN -- 7 DASH GND 16 GXL 7 DASH GND 16 GXL
8 OPEN -- 8 OPEN -- 8 OPEN --

B C D
A A A

B B B

3 2 1 8 3 2 1 8 3 2 1 8

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 KEY BAT PWR 16 GXL


2 KEY IGN 16 GXL
3 KEY ACC 16 GXL CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
4 KEY START 16 GXL 1 FUL LVL 16 GXL
5 DASH GND 16 GXL 2 OIL PSI 16 GXL
6 GAGE PWR 16 GXL 3 DASH GND 16 GXL
7 HORN PWR 16 GXL 4 CLT TMP 16 GXL
8 STEER/SWAY PWR 16 GXL
5 GAGE PWR 16 GXL
9 STR AW 16 GXL
6 ENG STOP LT 18 GXL
10 STR CRB 16 GXL
11
12
HORN
FUL LVL
16 GXL
16 GXL
3 7
8
TRANS TMP SW
HR MTR
16 GXL
16 GXL
9 ENG WARN LT 18 GXL
13 TRANS TMP SW 16 GXL 10 WAIT TO START LT 18 GXL
14
15
ST RLY
SHIFT PWR 1
16 GXL
16 GXL
A F 11 PLUGGED --
12 PLUGGED --
16 PK BRK SOL 16 GXL
17 HR MTR 16 GXL
18 OIL PSI 16 GXL
19 CLT TMP 16 GXL
20 WAIT TO START LT 18 GXL
21 ENG WARN LT 18 GXL
22 ENG STOP LT 18 GXL
23 TRAN/BRK PWR 16 GXL
24 PLUGGED --
25 PLUGGED --
26
27
PLUGGED
PLUGGED
--
-- 1 E
28 PLUGGED --
29 CAN H/904 18 GXL
30 CAN L/905 18 GXL #10 RINGS
31 SHIELD /020 --
(4 PLACES)

G CONN
WIRE DESIGNATION WIRE GA

KEY START 16 GA GXL


4 POS

A
B
CAN H/904
CAN L/905
& TYPE

18 GXL
18 GXL
KEY BAT PWR 16 GA GXL C SHIELD /020 --

KEY ACC 16 GA GXL

KEY IGN 16 GA GXL

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END REMARKS
DESIGNATION COLOR/STRIPE GAUGE
A B C D E F G
CLT TMP DK BLUE 16 DEUTSCH HD DEUTSCH DT COOLANT TEMP
DASH GND BLACK 16 DEUTSCH HD CARLINGSWITCH CARLINGSWITCH DEUTSCH DT DASH GROUND
ENT STOP LT ORANGE 18 DEUTSCH HD DEUTSCH DT ENGINE STOP LIGHT
FUL LVL DK BLUE 16 DEUTSCH HD DEUTSCH DT FUEL LEVEL
GAGE PWR RED 16 DEUTSCH HD DEUTSCH DT GAGE POWER
HORN VIOLET 16 DEUTSCH HD CARLINGSWITCH HORN
HORN PWR RED 16 DEUTSCH HD CARLINGSWITCH HORN POWER
HR MTR ORANGE 16 DEUTSCH HD DEUTSCH DT HOUR METER
KEY ACC VIOLET 16 DEUTSCH HD #10 RINGS KEY ACCESSORY
KEY BAT PWR RED 16 DEUTSCH HD #10 RINGS KEY BATTERY POWER
KEY IGN VIOLET 16 DEUTSCH HD #10 RINGS KEY IGNITION
KEY START VIOLET 16 DEUTSCH HD #10 RINGS KEY START
OIL PSI DK BLUE 16 DEUTSCH HD DEUTSCH DT OIL PSI
ENG WARN LT VIOLET 18 DEUTSCH HD DEUTSCH DT ENGINE WARN LIGHT
WAIT TO START LT WHITE 18 DEUTSCH HD DEUTSCH DT COLD STAR AID WAIT LIGHT
PK BRK SOL VIOLET 16 DEUTSCH HD CARLINGSWITCH PARK BRAKE SOLENOID
SHIFT PWR 1 BROWN 16 DEUTSCH HD CARLINGSWITCH SHIFT POWER 1
ST RLY ORANGE 16 DEUTSCH HD CARLINGSWITCH START RELAY
STEER/SWAY PWR ORANGE 16 DEUTSCH HD CARLINGSWITCH STEER POWER
STR AW VIOLET 16 DEUTSCH HD CARLINGSWITCH ALL-WHEEL STEER
STR CRB VIOLET 16 DEUTSCH HD CARLINGSWITCH CRAB STEER
TRAN/BRK PWR ORANGE 16 DEUTSCH HD CARLINGSWITCH TRANS/BRAKE POWER
TRANS TMP SW DK BLUE 16 DEUTSCH HD DEUTSCH DT TRANSMISSION TEMP SWITCH
CAN H/904 YELLOW 18 DEUTSCH HD DEUTSCH DT CAN BUS HIGH
CAN L/905 GREEN 18 DEUTSCH HD DEUTSCH DT CAN BUS LOW
SHIELD /020 -- -- DEUTSCH HD DEUTSCH DT CAN BUS SHIELD

PAP3380

10-34 TL1055, TL1255 31200257


TL1055 Before S/N TBM00938
TL1255 Before S/N TBN00482 ELECTRICAL

Figure 10-5 Dash Harness


Item Part Number Qty. Description Rev.
298-0415 1 DASH HARNESS, (includes all items) C
1 344-7164 1 CONNECTOR
298-7269 25 TERMINAL
8T-8737 6 PLUG
432-9229 1 NUT
303-4982 1 WASHER
2 344-7165 3 TERMINAL
3 299-0908 1 CONNECTOR
299-7106 1 LOCK
298-7269 10 TERMINAL
8T-8737 2 PLUG
4 305-6035 1 CONNECTOR
305-5503 1 LOCK
356-2911 2 CONTACTS

31200257 TL1055, TL1255 10-35


TL1055 S/N TBM00938 & After
ELECTRICAL TL1255 S/N TBN00482 & After

Figure 10-5 Dash Harness

HORN PARK BRAKE SWITCH STEER MODE SWITCH


CONN WIRE GA CONN WIRE GA CONN WIRE GA
POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE POS WIRE DESIGNATION & TYPE

1 OPEN -- 1 PK BRK SOL 16 GXL 1 STR CRB 16 GXL


2 HORN PWR 16 GXL 2 TRAN/BRK PWR 16 GXL 2 STEER/SWAY PWR 16 GXL
3 HORN 16 GXL 3 OPEN -- 3 STR AW 16 GXL
4 OPEN -- 4 OPEN -- 4 OPEN --
5 OPEN -- 5 SHIFT PWR 1 16 GXL 5 OPEN --
6 OPEN -- 6 ST RLY 16 GXL 6 OPEN --
7 OPEN -- 7 DASH GND 16 GXL 7 DASH GND 16 GXL
8 OPEN -- 8 OPEN -- 8 OPEN --

B C D
A A A

B B B

3 2 1 8 3 2 1 8 3 2 1 8

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 KEY BAT PWR 16 GXL


2 KEY IGN 16 GXL
3 KEY ACC 16 GXL
4 KEY START 16 GXL DASH CONNECTOR
5 DASH GND 16 GXL CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
6 GAGE PWR 16 GXL 1 FUL LVL 16 GXL
7 HORN PWR 16 GXL 2 DASH GND 16 GXL
8 STEER/SWAY PWR 16 GXL
3 GAGE PWR 16 GXL
9 STR AW 16 GXL
10
11
STR CRB
HORN
16 GXL
16 GXL
3 4
5
ENG STOP LT
TRANS TMP SW
18 GXL
16 GXL
6 ENG WARN LT 18 GXL
12 FUL LVL 16 GXL
7 WAIT TO START LT 18 GXL
13 TRANS TMP SW 16 GXL PLUGGED
8 --
14
15
ST RLY
SHIFT PWR 1
16 GXL
16 GXL
A F
16 PK BRK SOL 16 GXL
17 PLUGGED
18 PLUGGED
19 PLUGGED
20 WAIT TO START LT 18 GXL
21 ENG WARN LT 18 GXL
22 ENG STOP LT 18 GXL
23 TRAN/BRK PWR 16 GXL CONN
WIRE DESIGNATION WIRE GA
POS & TYPE
24 PLUGGED --
25
26
PLUGGED
PLUGGED
--
-- 1 A
B
CAN H/904
CAN L/905
18 GXL
18 GXL
27 PLUGGED -- C SHIELD /020 --
28 PLUGGED --
18 GXL
29
30
CAN H/904
CAN L/905 18 GXL E
31 SHIELD /020 --
#10 RINGS
(4 PLACES) 5
G
KEY START 16 GA GXL
6
KEY BAT PWR 16 GA GXL

KEY IGN
KEY ACC 16 GA GXL

16 GA GXL
4

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END REMARKS
DESIGNATION COLOR/STRIPE GAUGE
A B C D E F G

DASH GND BLACK 16 DEUTSCH HD CARLINGSWITCH CARLINGSWITCH DEUTSCH DT DASH GROUND


ENT STOP LT ORANGE 18 DEUTSCH HD DEUTSCH DT ENGINE STOP LIGHT
FUL LVL DK BLUE 16 DEUTSCH HD DEUTSCH DT FUEL LEVEL
GAGE PWR RED 16 DEUTSCH HD DEUTSCH DT GAGE POWER
HORN VIOLET 16 DEUTSCH HD CARLINGSWITCH HORN
HORN PWR RED 16 DEUTSCH HD CARLINGSWITCH HORN POWER

KEY ACC VIOLET 16 DEUTSCH HD #10 RINGS KEY ACCESSORY


KEY BAT PWR RED 16 DEUTSCH HD #10 RINGS KEY BATTERY POWER
KEY IGN VIOLET 16 DEUTSCH HD #10 RINGS KEY IGNITION
KEY START VIOLET 16 DEUTSCH HD #10 RINGS KEY START

ENG WARN LT VIOLET 18 DEUTSCH HD DEUTSCH DT ENGINE WARN LIGHT


WAIT TO START LT WHITE 18 DEUTSCH HD DEUTSCH DT COLD STAR AID WAIT LIGHT
PK BRK SOL VIOLET 16 DEUTSCH HD CARLINGSWITCH PARK BRAKE SOLENOID
SHIFT PWR 1 BROWN 16 DEUTSCH HD CARLINGSWITCH SHIFT POWER 1
ST RLY ORANGE 16 DEUTSCH HD CARLINGSWITCH START RELAY
STEER/SWAY PWR ORANGE 16 DEUTSCH HD CARLINGSWITCH STEER POWER
STR AW VIOLET 16 DEUTSCH HD CARLINGSWITCH ALL-WHEEL STEER
STR CRB VIOLET 16 DEUTSCH HD CARLINGSWITCH CRAB STEER
TRAN/BRK PWR ORANGE 16 DEUTSCH HD CARLINGSWITCH TRANS/BRAKE POWER
TRANS TMP SW DK BLUE 16 DEUTSCH HD DEUTSCH DT TRANSMISSION TEMP SWITCH
CAN H/904 YELLOW 18 DEUTSCH HD DEUTSCH DT CAN BUS HIGH
CAN L/905 GREEN 18 DEUTSCH HD DEUTSCH DT CAN BUS LOW
SHIELD /020 -- -- DEUTSCH HD DEUTSCH DT CAN BUS SHIELD

PAP3390

10-36 TL1055, TL1255 31200257


TL1055 S/N TBM00938 & After
TL1255 S/N TBN00482 & After ELECTRICAL

Figure 10-5 Dash Harness


Item Part Number Qty. Description Rev.
333-1336 1 DASH HARNESS, (includes all items) B
1 344-7164 1 CONNECTOR
298-7269 22 TERMINAL
8T-8737 9 PLUG
432-9229 1 NUT
303-4982 1 WASHER
2 344-7165 3 TERMINAL
3 472-6512 1 CONNECTOR
155-2259 1 LOCK
298-7269 7 TERMINAL
8T-8737 1 PLUG
4 305-6035 1 CONNECTOR
305-5503 1 LOCK
356-2911 2 CONTACTS
5 323-7238 1 CONNECTOR
6 472-6514 1 CONNECTOR
305-5503 1 LOCK

31200257 TL1055, TL1255 10-37


TL1055 Before S/N TBM01320 excluding TBM01298
ELECTRICAL TL1255 Before S/N TBN00801 excluding TBN00785

Figure 10-6 Transmission Harness

SP3 "GND-9" TO Y1 16 AWG


16 AWG "GND-9" TO X5
"GND-9" TO Y2 16 AWG

8 3
SP4 4
"GND-11" TO Y4 16 AWG

Y5
16 AWG "GND-11" TO X5
"GND-11" TO Y5 16 AWG

Y4
3
4

Y6
3
8 4
1
2
8 3
4
X5

Y2
SP3 SP4 5
6
7

X29
8 3
4

Y1
3
4

Y3
8

Y4 PAL1050
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
A TRANS-D VIL/DGN 16 AWG GXL X5
B GND-11 BLACK 16 AWG GXL SP4

GND POWER
MOLDED
TWO POSITION
Y5 Y1 TIE WRAP
CONNECTOR
CONN WIRE
COLOR GAUGE TYPE TO CONN WIRE
POS DESIGNATION COLOR GAUGE TYPE TO
POS DESIGNATION
A TRANS-E VIL/BLU 16 AWG GXL X5 DIODE
A TRANS-A VIL/WHT 16 AWG GXL X5
B GND-11 BLACK 16 AWG GXL SP4 INSTALLATION
B GND-9 BLACK 16 AWG GXL SP3 (TYP) 6-PLCS

Y6 X5
CONN WIRE
Y2 CONN WIRE
COLOR GAUGE TYPE TO
COLOR GAUGE TYPE TO CONN WIRE POS DESIGNATION
POS DESIGNATION COLOR GAUGE TYPE TO 1 TRANS-A VIL/WHT 16 AWG GXL Y1
POS DESIGNATION
A BRK SOL BLU/TAN 16 AWG GXL X5
A TRANS-B VIL/TAN 16 AWG GXL X5 2 TRANS-B VIL/TAN 16 AWG GXL Y2
B GND-12 BLACK 16 AWG GXL X5
B GND-9 BLACK 16 AWG GXL SP3 3 TRANS-C VIL/GRY 16 AWG GXL Y3
4 TRANS-D VIL/DGN 16 AWG GXL Y4
5 TRANS-E VIL/BLU 16 AWG GXL Y5
6 BRK SOL BLU/TAN 16 AWG GXL Y6
7 TR LT SW BLU/WHT 16 AWG GXL X29
X29 Y3 8 GND-9 BLACK 16 AWG GXL SP3
CONN WIRE 9 GND-10 BLACK 16 AWG GXL Y3
COLOR GAUGE TYPE TO CONN WIRE
POS DESIGNATION COLOR GAUGE TYPE TO 10 GND-11 BLACK 16 AWG GXL SP4
POS DESIGNATION
A TR LT SW BLU/WHT 16 AWG GXL X5
A TRANS-C VIL/GRY 16 AWG GXL X5 11 GND-12 BLACK 16 AWG GXL Y6
B GND-13 BLACK 16 AWG GXL X5
B GND-10 BLACK 16 AWG GXL X5 12 GND-13 BLACK 16 AWG GXL X29

10-38 TL1055, TL1255 31200257


TL1055 Before S/N TBM01320 excluding TBM01298
TL1255 Before S/N TBN00801 excluding TBN00785 ELECTRICAL

Figure 10-6 Transmission Harness


Item Part Number Qty. Description Rev.
303-4752 1 TRANSMISSION HARNESS, (includes all items) A
1 344-7163 1 CONNECTOR
2 304-2647 1 CONNECTOR LOCK
3 5 CONNECTOR
4 303-8672 5 TERMINAL
5 362-6743 1 CONNECTOR
6 1 TERMINAL
7 100-6674 1 SEAL
8 303-4997 6 MOLDED DIODE

31200257 TL1055, TL1255 10-39


TL1055 S/N TBM01320 & After including TBM01298
ELECTRICAL TL1255 S/N TBN00801 & After including TBN00785

Figure 10-6 Transmission Harness

10-40 TL1055, TL1255 31200257


TL1055 S/N TBM01320 & After including TBM01298
TL1255 S/N TBN00801 & After including TBN00785 ELECTRICAL

Figure 10-6 Transmission Harness


Item Part Number Qty. Description Rev.
384-3126 1 TRANSMISSION HARNESS, (includes all items) C
1 102-8801 1 FEMALE RECEPTACLE, (includes rear seal)
304-2647 1 SECONDARY WEDGE LOCK
9 TERMINAL
3 PLUG
2 6 CONNECTOR
2 TERMINAL
3 303-4997 6 MOLDED DIODE
4 362-6743 1 CONNECTOR
478-7674 1 WEDGE LOCK

31200257 TL1055, TL1255 10-41


TL1055 Before S/N TBM00680
ELECTRICAL TL1255 Before S/N TBN00362

Figure 10-7 Transmission Relay Harness

A B

4 4
A B C D E F

3
H

PAL6250

10-42 TL1055, TL1255 31200257


TL1055 Before S/N TBM00680
TL1255 Before S/N TBN00362 ELECTRICAL

Figure 10-7 Transmission Relay Harness


Item Part Number Qty. Description Rev.
298-0417 1 TRANSMISSION RELAY HARNESS, (includes all items) D
1 331-9918 1 CONNECTOR
303-4969 28 TERMINAL
8T-8737 3 PLUG
432-9229 1 NUT
303-4982 1 WASHER
2 334-5870 1 CONNECTOR, (includes wedge lock & seal)
305-5450 1 WEDGE LOCK
8T-8730 4 TERMINAL
3 334-5872 1 CONNECTOR, (includes wedge lock & seal)
334-4101 1 WEDGE LOCK
8T-8730 4 TERMINAL
8T-8737 2 PLUG
4 456-1572 2 CONNECTOR, (includes relay)
299-0312 1 RELAY
196-2413 4 TERMINAL
212-8375 1 PLUG
5 334-5874 1 CONNECTOR, (includes wedge lock & seal)
299-7107 1 WEDGE LOCK
8T-8730 8 TERMINAL
472-7064 1 BOOT
6 362-6742 1 CONNECTOR
305-5502 4 TERMINAL
2 PLUG

31200257 TL1055, TL1255 10-43


TL1055 S/N TBM00680 & After
ELECTRICAL TL1255 S/N TBN00362 & After

Figure 10-7 Transmission Relay Harness

CONN WIRE GA
POS WIRE DESIGNATION TYPE

A THR SGN/915 18 GXL


D
A B C D E F
B THR RTN/914 18 GXL
C THR SUP/911 18 GXL
D IVS 18 GXL
E ON-IDLE 18 GXL 8
F IVR 18 GXL

CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 TRANS SOL Y1 16 GXL


2 TRANS SOL Y3 16 GXL
I G 3 TRANS SOL Y5 16 GXL
4 TRANS SOL 16 GXL
5 SHIFT PWR 1 16 GXL
CONN WIRE GA
6 KEY START 16 GXL
POS
WIRE DESIGNATION & TYPE
7 REVERSE SOL 16 GXL
1 STD JOY PWR 16 GXL 8 PRK BRK SOL 16 GXL
2 STABTILT/PWR 16 GXL
7 5
WIRE GA
CONN POS WIRE DESIGNATION & TYPE

1 (30) TRANS/BRK PWR 16 GXL


2 (85) SHIFTER GND 16 GXL
A 3 (87A) PLUGGED --
4 (87) REVERSE 16 GXL
5 (86) REVERSE SOL 16 GXL

B 1
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

1 TI LT UP 16 GXL
2 STD JOY PWR 16 GXL
3 STD JOY PWR 16 GXL 6 CONN POS WIRE DESIGNATION WIRE GA
& TYPE

4 TILT DN 16 GXL 1 (30) SHIFTER GND 16 GXL


5 PLUGGED --
2 2 (85) SHIFTER GND 16 GXL
6 PLUGGED -- 3 (87A) PLUGGED --
C
4 (87) TRANSTMP SW 16 GXL
5 (86) KEY START 16 GXL
H

SP-3 16 GA GXL
SP-2 16 GA GXL
CONN
POS WIRE DESIGNATION WIRE GA
CONN WIRE GA
& TYPE SP-1 16 GA GXL
POS
WIRE DESIGNATION & TYPE
1 TRANS SOL Y1 16 GXL SP BAT PWR 12 GA GXL
1 STAB/TILT PWR 16 GXL
2 REVERSE SOL 16 GXL SP ACCY PWR 16 GA GXL
SP GND 1 16 GA GXL 2 SHIFTER GND 16 GXL
3 TRANS SOL Y3 16 GXL
SP GND 2 16 GA GXL 3 TILT UP 16 GXL
4 TRANS SOL 16 GXL AC CLUTCH 16 GA GXL
4 TILT DN 16 GXL
5 TRANS SOL Y5 16 GXL
6 TRANS SOL Y6 16 GXL
7 KEY START 16 GXL
8 SHIFT PWR 1 16 GXL
9 PRK BRK SOL 16 GXL
10 REVERSE 16 GXL
11 TRAN/BRK PWR 16 GXL
12 SHIFTER GND 16 GXL
13 THR SUP/911 18 GXL F 4
14 THR SGN/915 18 GXL
15 THRRTN/914 18 GXL
16 SP BAT PWR 16 GXL
17 SPACCY PWR 16 GXL
18 REGEN FORCE SW 16 GXL
19 REGEN INH SW 16 GXL
20 REGEN DIS LAMP 16 GXL
21 DPF SOOT LAMP 16 GXL
22 HEST L AMP 16 GXL
23 TRANSTMP SW 16 GXL
24 AC CLUTCH 16 GXL
25 STAB/TILT PWR 16 GXL
26 TILT UP 16 GXL
27 TILT DN 16 GXL
28 REGEN PWR 16 GXL
29 IVS 18 GXL
30 ON-IDLE 18 GXL
31 IVR 18 GXL
PAP3681

10-44 TL1055, TL1255 31200257


TL1055 S/N TBM00680 & After
TL1255 S/N TBN00362 & After ELECTRICAL

Figure 10-7 Transmission Relay Harness


Item Part Number Qty. Description Rev.
328-7823 1 TRANSMISSION RELAY HARNESS, (includes all items) I
1 299-0312 2 RELAY
334-5868 2 CONNECTOR
196-2413 4 TERMINAL
305-5507 1 PLUG
2 334-5870 1 CONNECTOR KIT, (includes rear seal)
305-5450 1 WEDGE LOCK
8T-8730 4 SOCKET TERMINAL
3 362-6742 1 CONNECTOR
305-5502 6 TERMINAL
4 331-9918 1 CONNECTOR
303-4969 31 TERMINAL
180-9214 1 NUT
128-4249 1 LOCKWASHER
5 334-5874 1 CONNECTOR KIT, (includes rear seal)
155-2259 1 WEDGE LOCK
8T-8730 8 CONTACT
472-7064 1 BOOT
6 334-5872 1 CONNECTOR KIT, (includes locking seal)
305-5467 1 WEDGE LOCK
8T-8730 4 CONTACT
8T-8737 2 PLUG
7 334-5871 1 RELAY
305-5449 1 WEDGE LOCK
8T-8730 2 SOCKET TERMINAL
8 NSS 1 CONNECTOR, (not used)

31200257 TL1055, TL1255 10-45


ELECTRICAL

Figure 10-8 Enclosed Cab Harness

HEATER PWR
HEATER MED
HEATER LOW

WIPER PARK
WIPER PWR
HEATER HI

WIPER LO

WIPER HI
WASHER
C
I CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE A HEATER GND 18 GXL
A D FAN PWR 16 GXL B HTR CNTRL A 18 GXL
B D FAN GND 16 GXL A B C HEATER PWR 18 GXL

I C

C
B
2

A
A B
5
3 6
4

4
7
1 8
9
WIPER LO
10
WIPER HI D 11
WIPER PARK
H

D
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
A D FAN PWR 16 GXL
B HEATER PWR 12 GXL
C WIPER PWR 12 GXL
D HEATER GND 12 GXL
E D FAN GND 16 GXL
F PLUGGED --

12
13
E

E
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
1 EMPTY --
2 EMPTY --
WASHER G 3 EMPTY --
4 EMPTY --
5 EMPTY --
6 EMPTY --
7 HEATER GND 18 GXL
8 HTR CNTRL B 18 GXL
9 EMPTY --
10 HEATER PWR 18 GXL

F 4
CONN
POS
1
WIRE DESIGNATION WIRE GA
& TYPE 8
HEATER HI 16 GXL
2 HEATER MED 16 GXL F 14 PAL2150
3 HEATER LOW 16 GXL
4 HEATER GND 16 GXL

10-46 TL1055, TL1255 31200257


ELECTRICAL

Figure 10-8 Enclosed Cab Harness


Item Part Number Qty. Description Rev.
298-8426 1 ENCLOSED CAB HARNESS, (includes all items) B
1 299-0910 1 CONNECTOR
2 299-0340 1 CONNECTOR
3 299-0349 1 TERMINAL
4 299-0346 4 SEAL
5 357-6165 1 CONNECTOR
6 456-5420 1 TERMINAL
7 299-0345 1 SHROUD
8 298-7282 2 TERMINAL
9 1 TERMINAL
10 299-0348 1 SEAL
11 299-0350 1 DUST CAP PLUG
12 512-0352 1 CONNECTOR
13 299-6630 1 TERMINAL
14 299-0343 1 CONNECTOR

31200257 TL1055, TL1255 10-47


ELECTRICAL

Figure 10-9 VEC Options Harness

11

PAP2900

10-48 TL1055, TL1255 31200257


ELECTRICAL

Figure 10-9 VEC Options Harness


Item Part Number Qty. Description Rev.
303-4834 Ref VEC OPTIONS HARNESS, (TL1055 Before S/N TBM01320; TL1255 Before D
S/N TBN00802), (no longer available, order 359-8938 for replacement or see
items 1 thru 11 for service)
375-3914 1 VEC OPTIONS HARNESS, (TL1055 S/N TBM01320 & After; TL1255 S/N B
TBN00802 & After), (no longer available, order 359-8938 for replacement or see
items 1 thru 11 for service)
1 1 CONNECTOR
299-6629 1 CONNECTOR LOCK
196-2412 3 TERMINAL
128-5016 3 TERMINAL SEAL
267-9572 5 TERMINAL
128-4123 5 TERMINAL SEAL
2 299-0958 1 CONNECTOR
299-6629 1 CONNECTOR LOCK
196-2412 3 TERMINAL
7R-2751 2 DUST CAP PLUG
128-5016 3 TERMINAL SEAL
267-9572 3 TERMINAL
128-4123 3 TERMINAL SEAL
3 299-0957 1 CONNECTOR
299-6629 1 CONNECTOR LOCK
196-2412 5 TERMINAL
128-5016 5 TERMINAL SEAL
267-9572 3 TERMINAL
128-4123 1 TERMINAL SEAL
512-1102 2 TERMINAL SEAL
4 299-0956 1 CONNECTOR
299-6629 1 CONNECTOR LOCK
196-2412 3 TERMINAL
128-5016 3 TERMINAL SEAL
267-9572 5 TERMINAL
128-4123 2 TERMINAL SEAL
512-1102 3 TERMINAL SEAL
5 1 CONNECTOR
512-0349 2 TERMINAL
3 TERMINAL
128-5016 2 TERMINAL SEAL
128-4123 3 TERMINAL SEAL
7R-2751 1 DUST CAP PLUG
6 6R-0144 1 CONNECTOR
2 TERMINAL
128-4123 2 TERMINAL SEAL
7 334-5874 1 CONNECTOR, (includes rear seal)
155-2259 1 WEDGE LOCK
8T-8730 1 SOCKET TERMINAL
456-1539 7 TERMINAL
8 305-5466 1 CONNECTOR
303-4969 6 TERMINAL
7T-0093 6 TERMINAL

31200257 TL1055, TL1255 10-49


ELECTRICAL

Figure 10-9 VEC Options Harness (Continued)


Item Part Number Qty. Description Rev.
8T-8737 5 PLUG
9W-0852 2 TERMINAL
460-2707 1 PLUG CONNECTOR, (includes rear seal)
299-7106 1 WEDGE LOCK
8T-8730 9 SOCKET TERMINAL
8T-8737 3 PLUG
10 6R-0144 1 CONNECTOR
512-0349 2 TERMINAL
128-5016 2 TERMINAL SEAL
11 334-5871 1 CONNECTOR, (includes rear seal)
305-5449 1 WEDGE LOCK
8T-8730 2 SOCKET TERMINAL
299-7106 1 WEDGE LOCK
8T-8730 9 SOCKET TERMINAL

10-50 TL1055, TL1255 31200257


ELECTRICAL

Figure 10-9 VEC Options Harness (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 10-51


FOR SERVICE ONLY
ELECTRICAL

Figure 10-9 VEC Options Harness

10-52 TL1055, TL1255 31200257


FOR SERVICE ONLY
ELECTRICAL

Figure 10-9 VEC Options Harness


Item Part Number Qty. Description Rev.
359-8938 1 VEC BOX HARNESS, (includes all items) E
1 305-5466 1 CONNECTOR
303-4969 10 CONTACT
7T-0093 8 CONTACT
8T-8737 1 PLUG
2 334-5874 1 CONNECTOR
299-7107 1 WEDGE LOCK
8T-8730 8 TERMINAL
3 6R-0144 1 CONNECTOR
2 TERMINAL
128-4123 2 SEAL
4 1 CONNECTOR
512-0349 2 TERMINAL
3 TERMINAL
128-5016 2 SEAL
128-4123 3 SEAL
7R-2751 1 PLUG
5 299-0956 1 GREEN CONNECTOR
299-6629 1 CONNECTOR LOCK
196-2412 3 TERMINAL
7R-2751 1 PLUG
128-5016 3 SEAL
267-9572 5 TERMINAL
128-4123 5 SEAL
6 299-0957 1 BLUE CONNECTOR
299-6629 1 CONNECTOR LOCK
196-2412 4 TERMINAL
7R-2751 1 PLUG
128-5016 4 SEAL
267-9572 4 TERMINAL
128-4123 4 SEAL
7 299-0312 1 RELAY
456-1572 1 CONNECTOR
196-2413 4 TERMINAL
212-8375 1 PLUG
8 1 BLACK CONNECTOR
299-6629 1 CONNECTOR LOCK
196-2412 3 TERMINAL
7R-2751 1 PLUG
128-5016 3 SEAL
267-9572 5 TERMINAL
128-4123 5 SEAL
9 299-0958 1 GRAY CONNECTOR
299-6629 1 CONNECTOR LOCK
196-2412 4 TERMINAL
7R-2751 1 PLUG
128-5016 4 SEAL
267-9572 3 TERMINAL
128-4123 3 SEAL

31200257 TL1055, TL1255 10-53


FOR SERVICE ONLY
ELECTRICAL

Figure 10-9 VEC Options Harness (Continued)


Item Part Number Qty. Description Rev.
10 334-5871 1 CONNECTOR
8T-8730 2 TERMINAL
11 304-2612 1 HOUSING
344-7165 7 TERMINAL
12 6R-0144 1 CONNECTOR
512-0349 2 TERMINAL
128-5016 2 SEAL
13 460-2707 1 CONNECTOR
299-7106 1 WEDGE LOCK
8T-8730 9 TERMINAL
8T-8737 3 PLUG

10-54 TL1055, TL1255 31200257


FOR SERVICE ONLY
ELECTRICAL

Figure 10-9 VEC Options Harness (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 10-55


ELECTRICAL

Figure 10-10 A/C Harness

WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END
DESIGNATION COLOR/STRIPE GAGE G REMARKS
A B C D E F
25A OPT ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY 25 AMP OPTION
25A OPT GND BLACK 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PACKARD ASSY PACKARD ASSY RING 3/8” SCREW 25 AMP OPTION GROUND
AC SW YELLOW 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE 1/4 FEMALE SPADE AC SWITCH
AC CLUTCH WHITE 16 1/4 FEMALE SPADE PACKARD ASSY AC CLUTCH
FAN SW C GREEN 16 1/4 FEMALE SPADE 2X AC SWITCH TO FAN C
. . . . .

PRS SW VIOLET 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PRESSURE SWITCH
RLY 87 ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY RELAY 87

1
G
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A AC CLUTCH PWR 16 GXL


B AC CLUTCH GND
RING 3/8” SCREW 16 GXL

CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
2
A 25A OPT 16 GXL
B 25A OPT GND 16 GXL
FAN SW C 16 GA GXL

2 AC SW 16 GA GXL

E A
25A OPT GND 16 GA GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

A RLY 87 16 GXL
B 25A OPT GND 16 GXL FAN SW C 16 GA GXL

AC SW 16 GA GXL

C 25A OPT 16 GA GXL

25A OPT GND 16 GA GXL


PRS SW 16 GA GXL
RLY 87 16 GA GXL AC SW 16 GA GXL

B PAL6260

AC CLUTCH 16 GA GXL

PRS SW 16 GA GXL

10-56 TL1055, TL1255 31200257


ELECTRICAL

Figure 10-10 A/C Harness


Item Part Number Qty. Description Rev.
298-8453 1 A/C HARNESS, (includes all items) D
1 299-0339 1 CONNECTOR
2 TERMINAL
299-0346 1 SEAL
2 122-4382 2 CONNECTOR
2 TERMINAL
1 SEAL

31200257 TL1055, TL1255 10-57


ELECTRICAL

Figure 10-11 Auxiliary Electrics

10-58 TL1055, TL1255 31200257


ELECTRICAL

Figure 10-11 Auxiliary Electrics


Item Part Number Qty. Description Rev.
299-1316 1 AUX ELECTRICS BOOM ASSY, (includes items 1 thru 37) G
1 467-6792 3 CUSHION CLAMP
2 298-6859 1 COMPRESSION SPRING
3 298-6856 1 SPRING RETAINER
4 6V-8188 1 HEX NUT, 1/2-13
5 298-0558 1 HEAVY HEX JAM NUT, 1/2-13
7 300-6112 1 DISCONNECT PLATE
8 297-7031 2 HEX HD CAPSCREW, 3/8-16X1, GR5
9 298-7380 2 LOCKWASHER, 0.38
13 298-6893 1 TUBE ASSY
14 298-6914 1 AUX BOOM WIRE HARNESS
15 298-6913 1 TUBE ASSY
16 299-0399 1 HOSE TAKE-UP WELDMENT
17 299-0384 1 CABLE TAKE-UP WELDMENT
18 297-7015 2 HEX HD CAPSCREW, 5/16-18X5/8, GR5
19 298-7379 2 LOCKWASHER, 5/16
20 298-1695 2 BULK HD FITTING
21 323-6653 1 MALE CONNECTOR, 3/4X1/2 TUBE
22 299-0386 3 CORD CONNECTOR
23 298-7305 3 TIE WRAP
31 298-7436 3 TUBE CLAMP, 3/4
32 298-7836 3 STACK BOLT
33 297-7021 3 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
34 299-0949 3 COVER PLATE
35 298-7837 3 SAFETY CLIP
36 298-0434 1 Q.C. VALVE HARNESS
37 AR LOCTITE® 242TM, (use on all bolt threads), (not illustrated)
38 467-6793 1 HOSE ASSEMBLY
39 467-6795 1 HARNESS

299-1313 1 AUX ELECTRICS CAB ASSY, (includes item 102) F


102 298-7221 1 SWITCH

31200257 TL1055, TL1255 10-59


ELECTRICAL

Figure 10-12 Cab Work Light Harness

5 1
4

2
3

PY1770

10-60 TL1055, TL1255 31200257


ELECTRICAL

Figure 10-12 Cab Work Light Harness


Item Part Number Qty. Description Rev.
328-1548 2 CAB WORK LIGHT HARNESS, (includes all items), (included item quantities are B
per single harness)
1 303-4969 2 TERMINAL
2 8T-8730 2 TERMINAL
3 334-5871 1 TERMINAL
4 323-7236 1 TERMINAL
5 2 WIRE, 16 GA, BLACK

31200257 TL1055, TL1255 10-61


ELECTRICAL

This Page Intentionally Left Blank

10-62 TL1055, TL1255 31200257


SECTION 11
DECALS

31200257 TL1055, TL1255


DECALS

Figure 11-1 Cab & Frame Decals

23 13
24

14

C G

42
H

3 51 49 B
A
H

F 201 A B

31 20 20

30

33

32

28 OPEN CAB PAP4881


ENCLOSED CAB

11-2 TL1055, TL1255 31200257


DECALS

Figure 11-1 Cab & Frame Decals (Continued)

101

7
43 17
44 39 18 19
34 VIEW C - C

VIEW OF DASH

48

16
VIEW F - F VIEW G - G

50 8

16

PAP4891
VIEW A - A VIEW H - H VIEW B - B

31200257 TL1055, TL1255 11-3


DECALS

Figure 11-1 Cab & Frame Decals


Item Part Number Qty. Description Rev.
315-2015 Ref DECAL INSTALLATION, (TL1055), ENGLISH, (not available to order, see items C
3 thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
313-9343 Ref DECAL INSTALLATION, (TL1055), (ISO), (not available to order, see items 3 C
thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
315-2015 Ref DECAL INSTALLATION, (TL1055), FRENCH, (not available to order, see items 3 C
thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
305-3771 Ref DECAL INSTALLATION, (TL1255), ENGLISH, (not available to order, see items C
3 thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
314-2288 Ref DECAL INSTALLATION, (TL1255), (ISO), (not available to order, see items 3 C
thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
314-2354 Ref DECAL INSTALLATION, (TL1255), FRENCH, (not available to order, see items 3 C
thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
3 NSS 1 S/N NAMEPLATE
7 354-8873 1 LOAD CHART BOOKLET, (TL1055), ENGLISH UNIT B
354-5526 1 COVER, STANDARD CARRIAGE, (TL1055), ENGLISH UNIT
354-5527 STANDARD CARRIAGE, SIDE-TILT, (TL1055), ENGLISH UNIT
354-8583 1 SIDE-TILT, SIDE SWING 100 DEGREE, (TL1055), ENGLISH UNIT
354-8584 1 SIDE-SWING 100 DEGREE, SIDE-SHIFT, (TL1055), ENGLISH UNIT
354-5528 1 SIDE-SHIFT, MATERIAL HANDLING ARM, (TL1055), ENGLISH UNIT
354-5529 1 MATERIAL HANDLING ARM, STANDARD BUCKETS, (TL1055),
ENGLISH UNIT
354-5530 1 STANDARD BUCKETS, MULTI PURPOSE, (TL1055), ENGLISH UNIT
354-5531 1 MULTI PURPOSE, LIFTING HOOK, (TL1055), ENGLISH UNIT
354-5532 1 LIFTING HOOK, REAR COVER, (TL1055), ENGLISH UNIT
354-8875 1 LOAD CHART BOOKLET, (TL1055), METRIC UNIT G
354-5533 1 COVER, STANDARD CARRIAGE, (TL1055), METRIC UNIT
354-5534 1 STANDARD CARRIAGE, SIDE-TILT, (TL1055), METRIC UNIT
354-5535 1 SIDE-TILT, SIDE-SWING 100 DEGREE, (TL1055), METRIC UNIT
354-5536 1 SIDE-SWING 100 DEGREE, SIDE-SHIFT, (TL1055), METRIC UNIT
354-5537 1 SIDE-SHIFT, MATERIAL HANDLING ARM, (TL1055), METRIC UNIT
354-5537 1 MATERIAL HANDLING ARM, STANDARD BUCKETS, (TL1055),
METRIC UNIT
354-5523 1 STANDARD BUCKETS, MULTI PURPOSE, (TL1055), METRIC UNIT
354-5524 1 MULTI PURPOSE, LIFTING HOOK, (TL1055), METRIC UNIT
354-5525 1 LIFTING HOOK, REAR COVER, (TL1055), METRIC UNIT
354-6273 1 LOAD CHART BOOKLET, (TL1255), ENGLISH UNIT A
354-6293 1 COVER, STANDARD CARRIAGE, (TL1255), ENGLISH UNIT
354-6294 1 STANDARD CARRIAGE, SIDE-TILT, (TL1255), ENGLISH UNIT
354-6295 1 SIDE-TILT, SIDE-SWING 100 DEGREE, (TL1255), ENGLISH UNIT
354-6296 1 SIDE-SWING 100 DEGREE, SIDE-SHIFT, (TL1255), ENGLISH UNIT
354-6297 1 SIDE-SHIFT, MATERIAL HANDLING ARM, (TL1255), ENGLISH UNIT
354-6298 1 MATERIAL HANDLING ARM, STANDARD BUCKETS, (TL1255),
ENGLISH UNIT
354-6299 1 STANDARD BUCKETS, MULTI PURPOSE, (TL1255), ENGLISH UNIT
354-6300 1 MULTI PURPOSE, LIFTING HOOK, (TL1255), ENGLISH UNIT
354-6301 1 LIFTING HOOK, REAR COVER, (TL1255), ENGLISH UNIT
354-6291 1 LOAD CHART BOOKLET, (TL1255), METRIC UNIT A
354-6334 1 COVER, STANDARD CARRIAGE, (TL1255), METRIC UNIT
354-6341 1 STANDARD CARRIAGE, SIDE-TILT, (TL1255), METRIC UNIT
354-6349 1 SIDE-TILT, SIDE-SWING 100 DEGREE, (TL1255), METRIC UNIT

11-4 TL1055, TL1255 31200257


DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item Part Number Qty. Description Rev.
354-6355 1 SIDE-SWING 100 DEGREE, SIDE SHIFT, (TL1255), METRIC UNIT
354-6362 1 SIDE-SHIFT, MATERIAL HANDLING ARM, (TL1255), METRIC UNIT
354-6279 1 MATERIAL HANDLING ARM, STANDARD BUCKETS, (TL1255),
METRIC UNIT
354-6280 1 STANDARD BUCKETS, MULTI PURPOSE, (TL1255), METRIC UNIT
354-6281 1 MULTI PURPOSE, LIFTING HOOK, (TL1255), METRIC UNIT
354-6282 1 LIFTING HOOK, REAR COVER, (TL1255), METRIC UNIT
354-8874 Ref CAPACITY CHART BOOKLET, (TL1055), ENGLISH UNIT, (no longer E
available, order 397-5560 for replacement)
354-8585 1 COVER, BOOM HEAD WINCH, (TL1055), ENGLISH UNIT
354-8586 1 BOOM HEAD WINCH, SIDE SWING 180 DEGREE, (TL1055),
ENGLISH UNIT
355-0149 1 SIDE SWING 180 DEGREE, MATERIAL HANDLING ARM, (TL1055),
ENGLISH UNIT
354-8587 1 MATERIAL HANDLING ARM, REAR COVER, (TL1055), ENGLISH UNIT
397-5560 1 CAPACITY CHART BOOKLET, (TL1055), ENGLISH UNIT A
397-5561 1 COVER, BOOM HEAD WINCH, (TL1055), ENGLISH UNIT
354-8586 1 BOOM HEAD WINCH, SIDE SWING 180 DEGREE, (TL1055),
ENGLISH UNIT
355-0149 1 SIDE SWING 180 DEGREE, MATERIAL HANDLING ARM, (TL1055),
ENGLISH UNIT
397-5562 1 MATERIAL HANDLING ARM, FORK POSITIONING CARRIAGE, (TL1055),
ENGLISH UNIT
397-5563 1 FORK POSITIONING CARRIAGE, COVER, (TL1055), ENGLISH UNIT
354-8876 Ref CAPACITY CHART BOOKLET, (TL1055), METRIC UNIT, (no longer available, F
order 397-5568 for replacement)
354-8588 1 COVER, BOOM HEAD WINCH, (TL1055), METRIC UNIT
354-8589 1 BOOM HEAD WINCH, SIDE SWING 180 DEGREE, (TL1055),
METRIC UNIT
354-8590 1 SIDE SWING 180 DEGREE, MATERIAL HANDLING ARM, (TL1055),
METRIC UNIT
354-8591 1 MATERIAL HANDLING ARM, REAR COVER, (TL1055), METRIC UNIT
397-5568 1 CAPACITY CHART BOOKLET, (TL1055), METRIC UNIT A
397-5569 1 COVER, BOOM HEAD WINCH, (TL1055), METRIC UNIT
354-8589 1 BOOM HEAD WINCH, SIDE SWING 180 DEGREE, (TL1055),
METRIC UNIT
354-8590 1 SIDE SWING 180 DEGREE, MATERIAL HANDLING ARM, (TL1055),
METRIC UNIT
397-5570 1 MATERIAL HANDLING ARM, FORK POSITIONING CARRIAGE, (TL1055),
METRIC UNIT
397-5571 1 FORK POSITIONING CARRIAGE, COVER, (TL1055), METRIC UNIT
354-6274 Ref CAPACITY CHART BOOKLET, (TL1255), ENGLISH UNIT, (no longer F
available, order 397-5564 for replacement)
354-6304 1 COVER, BOOM HEAD WINCH, (TL1255), ENGLISH UNIT
354-6311 1 BOOM HEAD WINCH, SIDE SWING 180 DEGREE, (TL1255),
ENGLISH UNIT
354-6316 1 SIDE SWING 180 DEGREE, SIDE-TILT, (TL1255), ENGLISH UNIT
354-6323 1 SIDE-TILT, MATERIAL HANDLING ARM, (TL1255), ENGLISH UNIT
395-0103 1 MATERIAL HANDLING ARM, COVER, (TL1255), ENGLISH UNIT
397-5564 1 CAPACITY CHART BOOKLET, (TL1255), ENGLISH UNIT A
397-5565 1 COVER, BOOM HEAD WINCH, (TL1255), ENGLISH UNIT

31200257 TL1055, TL1255 11-5


DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item Part Number Qty. Description Rev.
354-6311 1 BOOM HEAD WINCH, SIDE SWING 180 DEGREE, (TL1255), ENGLISH
UNIT
354-6316 1 SIDE SWING 180 DEGREE, SIDE-TILT, (TL1255), ENGLISH UNIT
354-6323 1 SIDE-TILT, MATERIAL HANDLING ARM, (TL1255), ENGLISH UNIT
397-5566 1 MATERIAL HANDLING ARM, FORK POSITIONING CARRIAGE, (TL1255),
ENGLISH UNIT
397-5567 1 FORK POSITIONING CARRIAGE, COVER, (TL1255), ENGLISH UNIT
354-6292 Ref CAPACITY CHART BOOKLET, (TL1255), METRIC UNIT, (no longer available, F
order 397-5648 for replacement)
354-6285 1 COVER, BOOM HEAD WINCH, (TL1255), METRIC UNIT
354-6286 1 BOOM HEAD WINCH, SIDE SWING 180 DEGREE, (TL1255),
METRIC UNIT
354-6287 1 SIDE SWING 180 DEGREE, SIDE-TILT, (TL1255), METRIC UNIT
354-6288 1 SIDE-TILT, MATERIAL HANDLING ARM, (TL1255), METRIC UNIT
395-0105 1 MATERIAL HANDLING ARM, COVER, (TL1255), METRIC UNIT
397-5648 1 CAPACITY CHART BOOKLET, (TL1255), METRIC UNIT A
397-5578 1 COVER, BOOM HEAD WINCH, (TL1255), METRIC UNIT
354-6286 1 BOOM HEAD WINCH, SIDE SWING 180 DEGREE, (TL1255),
METRIC UNIT
354-6287 1 SIDE SWING 180 DEGREE, SIDE-TILT, (TL1255), METRIC UNIT
354-6288 1 SIDE-TILT, MATERIAL HANDLING ARM, (TL1255), METRIC UNIT
397-5579 1 MATERIAL HANDLING ARM, FORK POSITIONING CARRIAGE, (TL1255),
METRIC UNIT
397-5580 1 FORK POSITIONING CARRIAGE, COVER, (TL1255), METRIC UNIT
8 303-4906 1 CAT REAR PANEL DECAL
13 298-8438 1 OIL LEVEL DECAL
14 303-4962 1 HYDRAULIC OIL DECAL
16 303-4963 4 TIE DOWN DECAL
17 303-4946 1 TIP OVER DECAL, ENGLISH
314-5324 1 TIP OVER DECAL, (ISO)
314-2338 1 TIP OVER DECAL, FRENCH
18 303-4941 1 ELECTROCUTION HAZARD DECAL, ENGLISH
314-5321 1 ELECTROCUTION HAZARD DECAL, (ISO)
314-2339 1 ELECTROCUTION HAZARD DECAL, FRENCH
19 303-4949 1 CRUSH HAZARD WARNING DECAL, ENGLISH
314-5315 1 CRUSH HAZARD WARNING DECAL, (ISO)
314-2340 1 CRUSH HAZARD WARNING DECAL, FRENCH
20 303-4948 1 NO RIDERS DECAL, ENGLISH
314-5316 1 NO RIDERS DECAL,(ISO)
314-2341 1 NO RIDERS DECAL, FRENCH
23 303-4939 1 BATTERY DECAL, ENGLISH
314-5318 1 BATTERY DECAL, (ISO)
314-2343 1 BATTERY DECAL, FRENCH
24 303-4942 1 ROTATING PARTS DECAL, ENGLISH
314-5322 1 ROTATING PARTS DECAL, (ISO)
314-2344 1 ROTATING PARTS DECAL, FRENCH
27 305-3791 1 DASH DECAL KIT, RH, (includes items 28 thru 33), ENGLISH
314-5317 1 DASH DECAL KIT, RH, (includes items 28 thru 33), (ISO)
314-2350 1 DASH DECAL KIT, RH, (includes items 28 thru 33), FRENCH
28 303-4950 1 TIP OVER DECAL, ENGLISH

11-6 TL1055, TL1255 31200257


DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item Part Number Qty. Description Rev.
314-5320 1 TIP OVER DECAL, (ISO)
314-2345 1 TIP OVER DECAL, FRENCH
30 303-4945 1 RUN OVER DECAL, ENGLISH
314-5327 1 RUN OVER DECAL, (ISO)
314-2346 1 RUN OVER DECAL, FRENCH
31 303-4944 1 READ MANUAL DECAL, ENGLISH
314-5323 1 READ MANUAL DECAL, (ISO)
314-2347 1 READ MANUAL DECAL, FRENCH
32 303-4947 1 MACHINE ROLL DECAL, ENGLISH
314-5325 1 MACHINE ROLL DECAL, (ISO)
314-2348 1 MACHINE ROLL DECAL, FRENCH
33 298-1844 1 BOOM OPERATION DECAL
34 303-4909 1 CAT IGNITION SWITCH DECAL
39 299-0354 1 TILT ANGLE GAUGE
42 303-4819 1 CAT LOGO DECAL
43 373-2716 1 LUBRICATION CHART DECAL
44 373-2715 1 MAINTENANCE CHART DECAL
48 330-4923 1 ETHER START WARNING DECAL, ENGLISH
323-5615 1 ETHER START WARNING DECAL, ISO & FRENCH
50 335-8056 1 MANUAL DECAL
51 421-2306 1 PATENT TELEHANDLERS DECAL
52 350-2522 1 A/C TEMPERATURE CONTROL DECAL, (not illustrated)
101 298-1694 1 SHIFTER DECAL
201 298-1833 1 AUX HYDRAULIC DECAL

31200257 TL1055, TL1255 11-7


DECALS

Figure 11-2 Boom Decals

D 1 E E
49
29
A

29
A

29 9

29

36 12 38 45
37 46
10
9
8
7
6
5
4
0 1 2 3

VIEW D - D
47
VIEW OF BOOM
ANGLE INDICATOR

29

29 29

VIEW E - E
22

PAL2371
VIEW A - A

11-8 TL1055, TL1255 31200257


DECALS

Figure 11-2 Boom Decals


Item Part Number Qty. Description Rev.
315-2015 Ref DECAL INSTALLATION, (TL1055), ENGLISH, (not available to order, see items C
3 thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
313-9343 Ref DECAL INSTALLATION, (TL1055), (ISO), (not available to order, see items 3 C
thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
315-2015 Ref DECAL INSTALLATION, (TL1055), FRENCH, (not available to order, see items 3 C
thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
305-3771 Ref DECAL INSTALLATION, (TL1255), ENGLISH, (not available to order, see items C
3 thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
314-2288 Ref DECAL INSTALLATION, (TL1255), (ISO), (not available to order, see items 3 C
thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
314-2354 Ref DECAL INSTALLATION, (TL1255), FRENCH, (not available to order, see items 3 C
thru 51 on Figure 11-1 and all items on Figure 11-2 for service)
1 303-4887 1 LH CAT, (TL1055), BOOM DECAL
304-4549 1 LH CAT, (TL1255), BOOM DECAL
2 303-4888 1 RH CAT, (TL1055), BOOM DECAL
303-4889 1 RH CAT, (TL1255), BOOM DECAL
9 303-4910 1 BOOM EXTEND DECAL
12 298-0576 1 BOOM ANGLE DECAL
22 303-4940 1 CARRY PERSONNEL DECAL, ENGLISH
314-5319 1 CARRY PERSONNEL DECAL, (ISO)
314-2342 1 CARRY PERSONNEL DECAL, FRENCH
29 303-4943 7 PINCH POINT DECAL, ENGLISH
314-5326 7 PINCH POINT DECAL, (ISO)
314-2349 7 PINCH POINT DECAL, FRENCH
36 298-8743 1 PENDULUM, (TL1055 Before S/N TBM00627; TL1255 Before S/N
TBN00334)
320-7883 1 PENDULUM, (TL1055 S/N TBM00627 & After; TL1255 S/N TBN00334 &
After)
37 298-7901 1 HEX NUT, (TL1055 Before S/N TBM00627; TL1255 Before S/N TBN00334)
38 298-7902 1 WASHER, (TL1055 Before S/N TBM00627; TL1255 Before S/N TBN00334)
45 320-7882 1 SPACER SLEEVE, (TL1055 S/N TBM00627 & After; TL1255 S/N TBN00334
& After)
46 298-7365 1 WASHER, 3/8, (TL1055 S/N TBM00627 & After; TL1255 S/N TBN00334 &
After)
47 309-6301 1 HEX LOCKNUT, 3/8-16, (TL1055 S/N TBM00627 & After; TL1255 S/N
TBN00334 & After)
49 298-0460 2 GOOSENECK DECAL, 10, (TL1055)
298-0461 2 GOOSENECK DECAL, 12, (TL1255)

31200257 TL1055, TL1255 11-9


DECALS

This Page Intentionally Left Blank

11-10 TL1055, TL1255 31200257


SECTION 12
OPTIONS

31200257 TL1055, TL1255


TL1055 Before S/N TBM00332
OPTIONS TL1255 Before S/N TBN00202

Figure 12-1 Work Light Package

5
18
19 A
38
39 1
4 17
15
B
A

29
A CAB LTS
30
B CAB LT GND 17 31

A
17

VEC OPTIONS BOX

12

1 STOP LT
2 S/W LT PWR
3 BCN PWR
4 DOME LT
5 DOME/BCN GND
6 CAB LT PWR
7 CAB LT GND
8 WORK LT

A DOME LT 32
DOME/BCN GND 33
3 34
17 16 35
19 36
37

28 29
30 30
27 2 31 31 16
7 19 STOP LT
13
14 A BCN LT
B DOME/BCN GND
S/W LT PWR
VIEW A-A

41
26
43

40

STOPLIGHT SWITCH
MOUNTING ON BRAKE
ASSEMBLY

PAL3070
RH INSTRUMENT PANEL

12-2 TL1055, TL1255 31200257


TL1055 Before S/N TBM00332
TL1255 Before S/N TBN00202 OPTIONS

Figure 12-1 Work Light Package (Continued)

20
21
22
23
24
25

101
102
103
104
CHASSIS HARNESS 105

A REVERSE
B STOP LT
C WORK LT
D LT GND

1
6

29 42
30
31 8
42 9
10
A WORK LT
B LT GND

PAL3060

31200257 TL1055, TL1255 12-3


TL1055 Before S/N TBM00332
OPTIONS TL1255 Before S/N TBN00202

Figure 12-1 Work Light Package


Item Part Number Qty. Description Rev.
1 WORK LIGHT PACKAGE, (includes items 1 thru 43) E
1 299-0338 3 UTILITY FLOOD LIGHT
299-0849 3 BULB
2 298-0528 1 INTERIOR LIGHT
3 298-6911 1 INTERIOR LIGHT BRACKET
4 298-1773 2 WORK LIGHT MOUNTING BOLT
5 297-7011 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
6 298-8377 1 FLOOD LIGHT BRACKET
7 298-7376 3 LOCKWASHER, #8
8 297-7045 2 HEX HD CAPSCREW, 1/2-13X2-1/2, GR5
9 6V-8188 2 HEX NUT, 1/2-13
10 298-7367 2 LOCKWASHER, 1/2
11 AR LOCTITE® 242TM, (use on all bolt threads)
12 298-8428 1 LIGHT HARNESS
13 298-0571 1 ROUND HD MACHINE SCREW, #8-32X3/8
14 298-0545 3 HEX NUT, #8-32
15 298-1755 2 SPACER
16 299-0850 2 RUBBER GROMMET
17 298-8744 4 ECONOMY WIRING DUCT
18 298-7378 2 LOCKWASHER, 1/4
19 AR SILICONE SEALANT
20 298-6857 1 TAIL LIGHT HOUSING
21 298-6858 1 TAIL LIGHT BRACKET
22 344-7167 1 TAIL LIGHT ASSY, (includes items 101 thru 105) B
23 297-7052 1 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
24 298-7369 1 FLAT WASHER, 3/4
25 298-7383 1 LOCKWASHER, 3/4
26 298-6866 1 STOPLIGHT SWITCH
27 298-8045 2 SELF-TAPPING SCREW, #8-32X3/8
28 299-0339 1 WEATHERPACK SHROUD
29 299-0341 4 WEATHERPACK SHROUD
30 298-7282 9 MALE PIN TERMINAL
31 299-0347 9 CABLE SEAL
32 299-0398 1 ROTATING BEACON
298-6910 1 BULB
33 298-8248 1 BEACON BRACKET
34 299-0360 1 RUBBER GROMMET
35 298-8039 3 ROUND HD MACHINE SCREW, #10-24X3/4
36 298-7377 3 LOCKWASHER, #10
37 4B-2047 3 HEX NUT, #10-24
38 4B-2047 2 FLAT WASHER, 1/4
39 6V-8185 2 HEX NUT, 1/4-20
40 298-7279 1 WORK LIGHTS MODE SWITCH
41 298-8766 1 BEACON MODE SWITCH
42 437-7751 7 STRAP, TIE WRAP
43 298-8614 1 STOPLIGHT SWITCH MOUNTING TAB
101 298-6860 1 TAIL LIGHT
102 299-0343 1 WEATHER PACK
103 298-7282 4 PIN TERMINAL

12-4 TL1055, TL1255 31200257


TL1055 Before S/N TBM00332
TL1255 Before S/N TBN00202 OPTIONS

Figure 12-1 Work Light Package (Continued)


Item Part Number Qty. Description Rev.
104 298-7252 AR WIRE
105 299-0320 1 RING TERMINAL

31200257 TL1055, TL1255 12-5


TL1055 S/N TBM00332 & After
OPTIONS TL1255 S/N TBN00202 & After

Figure 12-1 Work Light Package

301
1 302
7 6
23 303
305
304 306
11
201 15
202 15
203
204 15
205
15
307
308
4 309
14 13 310
23 311

101 8
102
103 21
16 17 22
20

29

10

24
8
B
1
4
6
12
14
2
18 5
CONNECT TO 7
CURRENT OPTION
VEC HARNESS 3 28
VIEW OF R.H. CONSOLE

VIEW B-B
PAP13210

12-6 TL1055, TL1255 31200257


TL1055 S/N TBM00332 & After
TL1255 S/N TBN00202 & After OPTIONS

Figure 12-1 Work Light Package (Continued)

BEACON WORK LIGHT


SWITCH SWITCH

X3 X2

1
2
3

7
8

2
3

7
8
4

6
EMPTY

EMPTY
BEACON

WORK LT PWR

EMPTY
EMPTY

EMPTY
EMPTY
EMPTY

EMPTY

CAB LT GND
WORK LT
CAB LT GND

CAB LT PWR
CAB LT
BCN PWR
X7
BEACON 1 BEACON
2 BCN GND

X5
1 CAB LT CAB LT 1
REAR CAB CAB LT GND CAB LT GND
2 2
WORK LIGHT
FRONT CAB
X6 WORK LIGHTS
CAB LT 1
CAB LT GND 2

X4

STOP LT 1 PLUG
1
S/W LT PWR 2 WORK LT PWR
2
BCN PWR 3 BCN PWR
3
CURRENT DOME LT PLUG
OPTION VEC 4 4
HARNESS DOME BCN GND 5 BCN GND
5
CAB LT PWR 6 CAB LT PWR
6
CAB LT GND 7 CAB LT GND
7
WORK LT 8 WORK LT
8

X1 X1

18

10 X3
X1
1 WORK LT WORK LT 1
REAR WORK LT GND LT GND
2 2
LIGHT
BOOM WORK
LIGHTS
WORK LT 1
LT GND 2

X4
WORK LT
LT GND
PLUG
PLUG

X2
C
A

D
B
REVERSE

WORK LT
LT GND
STOP LT

CURRENT PAL3570
CHASSIS/BOOM HARNESS

31200257 TL1055, TL1255 12-7


TL1055 S/N TBM00332 & After
OPTIONS TL1255 S/N TBN00202 & After

Figure 12-1 Work Light Package


Item Part Number Qty. Description Rev.
375-3905 NLA WORK LIGHT PACKAGE, (no longer available, use 479-1078 for replacement or C
items 1 thru 29 for service)
1 303-4735 5 HEX HD CAPSCREW, 1/4-20X7/8, GR5
2 8T-8919 2 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5
3 304-2569 1 BOOM LIGHT MOUNTING BRACKET
4 6V-8185 5 HEX NUT, 1/4-20
5 6V-8188 2 HEX NUT, 1/2-13
6 298-7363 8 FLAT WASHER, 1/4
7 298-7367 8 FLAT WASHER, 1/2
8 315-2027 3 UTILITY FLOOD LIGHT, (includes items 101 thru 103) B
299-0849 3 BULB
10 Ref BOOM WORK LIGHTS HARNESS, (see Figure 12-17 for details)
11 303-4924 2 FLOOD LIGHT ASSEMBLY, (includes items 201 thru 205) B
12 461-9724 3 CLAMP, 3/8
13 303-4925 1 BEACON/FLOODLIGHT INSTALLATION, (includes items 301 thru 311) E
14 298-7378 5 LOCKWASHER, 1/4
15 385-2632 7.3 ft WIRING DUCT
16 304-4551 1 WORK LIGHTS SWITCH
17 304-4552 1 BEACON SWITCH
18 Ref WORK LIGHTS CAB HARNESS, (see Figure 12-18 for details)
20 303-4923 1 BACK-UP LIGHT MOUNTING BRACKET
21 297-7052 1 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
22 298-7369 1 WASHER, 3/4
23 AR SILICON SEALANT
24 317-5987 1 CLIP
28 303-4799 2 LOCKWASHER, 1/2
29 461-9724 3 SUPPORT CLAMP
101 303-4969 2 PIN TERMINAL
102 323-7236 1 2 POSITION TERMINAL
103 299-0338 1 UTILITY FLOOD LIGHT A
299-0849 2 BULB
201 303-4969 2 PIN TERMINAL
202 323-7236 1 2 POSITION TERMINAL
203 299-0338 1 UTILITY FLOOD LIGHT A
299-0849 1 BULB
204 298-1755 1 SPACER
205 298-1773 1 WORK LIGHT MOUNTING BOLT
301 304-2571 1 BEACON BRACKET
302 303-4969 4 PIN TERMINAL
303 323-7236 2 2 POSITION TERMINAL
304 320-8435 1 UTILITY FLOOD LIGHT A
299-0849 1 BULB
305 299-0398 1 ROTATING BEACON
298-6910 1 BULB
306 303-4927 1 GROMMET
307 332-1348 3 INDENTED HEX HEAD MACHINE SCREW, #10-24X3/4
308 4B-2047 3 NUT, #10-24, GR2
309 5W-8686 3 WASHER, #10
310 298-7377 3 LOCKWASHER, #10

12-8 TL1055, TL1255 31200257


TL1055 S/N TBM00332 & After
TL1255 S/N TBN00202 & After OPTIONS

Figure 12-1 Work Light Package (Continued)


Item Part Number Qty. Description Rev.
311 500-9273 2.3 ft INSULATE, 0.25 EXPANSION TUBING

31200257 TL1055, TL1255 12-9


OPTIONS

Figure 12-1 Work Light Package

205 11
203
204
201
205
202
18 35
36 41 204
42
11
34 201 203
202

15
4 14 6 15
16
23 6
37 1
38 23
39 17
40

12
29

12
29 8
101
21 102
103
22 8
101
102
20 103
10
1 2 7
23 24
6 2 3
7
8
101 7 28
102 5
103 14 6
4

ART_1001162757-B

12-10 TL1055, TL1255 31200257


OPTIONS

Figure 12-1 Work Light Package


Item Part Number Qty. Description Rev.
479-1078 Ref WORK LIGHT PACKAGE, (not available to order; see items 1 thru 42 for service) B
1 303-4735 5 HEX HD CAPSCREW, 1/4-20X7/8, GR5
2 8T-8919 2 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5
3 304-2569 1 BOOM LIGHT MOUNTING BRACKET
4 6V-8185 5 HEX NUT, 1/4-20
5 6V-8188 2 HEX NUT, 1/2-13
6 298-7363 8 FLAT WASHER, 1/4
7 298-7367 8 FLAT WASHER, 1/2
8 315-2027 3 UTILITY FLOOD LIGHT, (includes items 101 thru 103) B
8 299-0849 3 BULB
10 Ref BOOM WORK LIGHTS HARNESS, (See BOOM WORK LIGHT HARNESS for
details)
11 303-4924 2 FLOOD LIGHT ASSEMBLY, (includes items 201 thru 205) B
12 461-9724 3 CLAMP
14 298-7378 5 LOCKWASHER, 1/4
15 493-8931 7.3 ft WIRING DUCT
16 304-4551 1 WORK LIGHTS SWITCH
17 304-4552 1 BEACON SWITCH
18 Ref WORK LIGHTS CAB HARNESS, (See WORK LIGHT CAB HARNESS for
details)
20 303-4923 1 BACKUP LIGHT MOUNTING BRACKET
21 297-7052 1 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
22 298-7369 1 WASHER, 3/4
23 14404173 AR SILICON SEALANT
24 317-5987 1 CLIP
28 303-4799 2 LOCKWASHER, 1/2
29 461-9724 3 SUPPORT CLAMP
34 477-3368 1 BRACKET, WORKLIGHT
35 477-3344 1 LIGHT, BEACON
36 320-8435 1 LIGHT, WORK
37 303-4927 1 GROMMET
38 303-4969 2 PIN, DEUTSCH #16/#18
39 323-7236 1 CONNECTOR, 2 POS RECEPTACLE (DT)
40 500-9273 1.2 ft INSULATE, 1/4" 1.2
41 362-6360 1 CONNECTOR, METRI-PAK 280 (2 POS)
42 477-3345 1 CONNECTOR, LOCK (METRI-PACK 280, 2 POS)
101 303-4969 2 PIN TERMINAL
102 323-7236 1 2 POSITION TERMINAL
103 299-0338 1 UTILITY FLOOD LIGHT A
103 299-0849 2 BULB
201 303-4969 2 PIN TERMINAL
202 323-7236 1 2 POSITION TERMINAL
203 299-0338 1 UTILITY FLOOD LIGHT A
203 299-0849 1 BULB
204 298-1755 1 SPACER
205 298-1773 1 WORK LIGHT MOUNTING BOLT

31200257 TL1055, TL1255 12-11


OPTIONS

Figure 12-2 Fender Installation

1
2

1
2 1
3

1
3

4
6 7 6 5
8 8 8 12
11

9 9 9
10 10 10

PAL0990
FENDER INSTALLATION BRACKET INSTALLATION

12-12 TL1055, TL1255 31200257


OPTIONS

Figure 12-2 Fender Installation


Item Part Number Qty. Description Rev.
502-1864 1 FENDER INSTALLATION, (includes all items) A
1 298-8604 4 ROTOMOLD FENDER
2 299-0282 2 RH FENDER BRACKET
3 299-0283 2 LH FENDER BRACKET
4 305-6033 16 FENDER STUD, (torque to 94-104 lb-ft)
5 298-1849 16 HEX NUT, M12X1.25
6 297-7026 16 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
7 297-7024 8 HEX HD CAPSCREW, 5/16-18X3, GR5
8 298-7364 24 WASHER, 5/16
9 298-7373 24 FLAT WASHER, 5/16
10 3E-9860 24 LOCKNUT, 5/16-18
11 298-0565 8 PLUG
12 298-7904 16 LOCKWASHER, 5/16

31200257 TL1055, TL1255 12-13


OPTIONS

Figure 12-3 Pintle Hook Installation

1
2
3
4

PAL2170

12-14 TL1055, TL1255 31200257


OPTIONS

Figure 12-3 Pintle Hook Installation


Item Part Number Qty. Description Rev.
304-2660 1 PINTLE HOOK INSTALLATION, (includes all items) B
1 Ref COUNTERWEIGHT, (see Figure 1-1 for details)
2 299-0361 1 PINTLE HOOK
3 298-7922 4 HEX HD CAPSCREW, 1/2-13X3/4
4 303-4799 4 LOCKWASHER, 1/2

31200257 TL1055, TL1255 12-15


OPTIONS

Figure 12-4 Counterweight with Pintle Hitch

1
2

ART_1001097095-C

12-16 TL1055, TL1255 31200257


OPTIONS

Figure 12-4 Counterweight with Pintle Hitch


Item Part Number Qty. Description Rev.
461-1210 1 COUNTERWEIGHT WITH PINTLE HITCH C
1 AR COMPOUND, LOCKING
2 298-7922 4 BOLT, 1/2-13X1 3/4 GRADE 8
3 303-4799 4 WASHER, LOCK 1/2
4 299-0361 1 HOOK
5 308-7035 1 COUNTERWEIGHT

31200257 TL1055, TL1255 12-17


OPTIONS

Figure 12-5 8 IN Winch

12-18 TL1055, TL1255 31200257


OPTIONS

Figure 12-5 8 IN Winch


Item Part Number Qty. Description Rev.
350-0994 Ref WINCH, 8 IN DRUM, (no longer available, use 350-0994 on Figure 12-18 for B
replacement), (includes all items on this page and on Figure 12-5)
1 304-2302 1 GEAR CASE
2 NSS 1 LOCK SET A
3 304-3182 1 LOCK SET B
4 304-4577 1 CABLE DRUM, 8 IN
5 Kit 1 BRAKE DRUM
6 304-2304 1 GEAR CASE COVER
7 304-4578 1 CABLE DRUM SHAFT, 8 IN
8 304-2305 1 WORM SHAFT, (includes item 10)
9 NSS 1 WORM GEAR
10 NSS 1 WORM
11 304-4575 6 CABLE DRUM SHAFT KEY
12 NSS 1 LOCK SEAT A BUSHING
13 304-2307 2 BUSHING
14 304-2308 4 STUD BOLT, 1/2X1-1/2
15 304-2309 2 COLLAR
16 Kit 1 BRAKE PLATE
17 Kit 1 BRAKE HOUSING
18 Kit 1 BRAKE DRUM
19 Kit 1 ADJUSTING BOLT
20 Kit 1 ADJUSTING NUT
21 Kit 1 SPRING SEAT
22 Kit 1 ROLLER
23 Kit 2 BRAKE LINING
24 Kit 1 BRAKE PLATE A
25 Kit 2 BRAKE PLATE B
26 Kit 1 FIXING PLATE
27 NSS 1 OIL FILL PLUG
28 NSS 1 BEARING SHIM
29 303-8650 2 BEARING HUB GASKET
30 304-2320 1 GEAR CASE GASKET
31 Kit 1 O-RING
32 304-2322 2 WASHER
33 304-2323 1 BUSHING
34 Kit 2 SEAL
35 304-2324 2 WORM SHAFT KEY
36 NSS 1 WORM SHAFT KEY
37 Kit 1 SPRING
38 Kit 1 BRAKE DRUM SPRING
39 NSS 1 MOTOR MOUNT ADAPTER
40 304-3812 1 COUPLER, WINCH SHAFT
42 303-8651 2 BEARING
43 Kit 2 V.C. TYPE LOCK RING
44 304-2328 1 OIL LEVEL PLUG
45 304-2329 1 OIL DRAIN PLUG
46 NSS 1 COUPLER SPACER
47 303-8652 2 BEARING HUB
48 303-8653 2 OIL SEAL

31200257 TL1055, TL1255 12-19


OPTIONS

Figure 12-5 8 IN Winch (Continued)


Item Part Number Qty. Description Rev.
49 Kit 8 CAPSCREW, 3/8X1-1/2
50 Kit 8 LOCK WASHER
51 NSS 1 GREASE FITTING
52 Kit 5 NUT
53 304-3184 1 HEX HD CAPSCREW, 3/8X1
54 NSS 1 LOCK WASHER
55 NSS 1 HEX HD CAPSCREW, 3/8X1
56 Kit 1 BRAKE COVER GASKET
57 304-2334 2 OIL SEAL
58 NSS 1 LOCK SEAT GASKET

K1 320-4875 1 BRAKE LINING ASSY, (includes items 5, 16 thru 26, 31, 34, 37, 38, 43, 49, 50,
52 & 56)

12-20 TL1055, TL1255 31200257


OPTIONS

Figure 12-5 8 IN Winch (Continued)


Item Part Number Qty. Description Rev.

31200257 TL1055, TL1255 12-21


OPTIONS

Figure 12-6 Winch Motor

12-22 TL1055, TL1255 31200257


OPTIONS

Figure 12-6 Winch Motor


Item Part Number Qty. Description Rev.
303-8656 1 WINCH MOTOR, (includes all items)
1 Kit 1 DUST SEAL
2 Kit 1 SPLIT WIRE RING
3 Kit 1 METAL BACK-UP SHIM
4 Kit 1 HIGH PRESSURE SEAL
5 Kit 1 METAL BACK-UP SHIM
6 Kit 1 TEFLON BACK-UP SHIM
7 Kit 1 SHAFT SEAL
8 Kit 1 BODY SEAL KIT
9 Kit 1 SEAL CARRIER
10 Kit 1 THRUST WASHER
11 304-3194 1 THRUST BEARING
12 304-3195 1 DRIVE LINK
13 304-3196 1 MID MOUNT WEAR PLATE
14 304-3197 1 ROTOR KIT
15 304-3198 1 DRIVE LINK PIN
16 304-3199 1 END COVER
17 304-3200 1 BOLT SET
18 304-3201 1 HOUSING
19 304-3202 1 COOLING PLUG
20 304-3203 1 SHAFT, (includes item 21)
21 304-3204 1 KEY

K1 304-3190 1 SEAL KIT, (includes items 1 thru 10)


K2 304-3191 1 SEAL KIT, (includes items 1 thru 8)
K3 304-2268 1 SEAL KIT, (includes items 9 & 10)

31200257 TL1055, TL1255 12-23


OPTIONS

Figure 12-7 Pressure Reducer Valve

K1 PAL1221

12-24 TL1055, TL1255 31200257


OPTIONS

Figure 12-7 Pressure Reducer Valve


Item Part Number Qty. Description Rev.
298-7099 1 PRESSURE REDUCER VALVE, 1360 PSI, (includes all items)
1 304-3189 1 PRESSURE REDUCING CARTRIDGE
2 304-3188 1 CHECK CARTRIDGE
3 Kit 1 O-RING
4 Kit 1 O-RING
5 Kit 1 O-RING

K1 304-3187 1 SEAL KIT, (includes items 3, 4 & 5)

31200257 TL1055, TL1255 12-25


OPTIONS

Figure 12-8 Block Heater Installation

1
101

3 102
4
5

103

2
PAL1261

12-26 TL1055, TL1255 31200257


OPTIONS

Figure 12-8 Block Heater Installation


Item Part Number Qty. Description Rev.
310-9976 Ref BLOCK HEATER INSTALLATION, (TL1055 Before S/N TBM001169; TL1255 F
Before S/N TBN00653), (not available to order, see items 1 thru 5 for service)
1 335-6708 1 BLOCK HEATER
2 310-9975 1 AMBIENT TEMP SENSOR ASSY
3 329-2475 1 SCREW, 3/8-16X7/8
4 298-0555 1 LOCKNUT, 3/8-16, GR2
5 298-7365 1 WASHER, 3/8

353-9608 Ref BLOCK HEATER INSTALLATION, (TL1055 S/N TBM001169 & After; TL1255 A
S/N TBN00653 & After), (not available to order, see items 101 thru 103 for
service)
101 335-6708 1 BLOCK HEATER
102 310-9978 1 LOCKNUT, 3/4-16
103 106-0735 1 AMBIENT TEMP SENSOR ASSY

31200257 TL1055, TL1255 12-27


TL1055 Before S/N TBM00332
OPTIONS TL1255 Before S/N TBN00202

Figure 12-9 Boom Lights Installation

6 6

VIEW A-A
A

4
5
12

2 3
5

1 1
4 4
5 5
7 7

8
TIE WRAP WIRE HARNESS 1
TO EXISTING HARD LINE 4
TUBING AS REQUIRED 5
7
IF REQUIRED, ROUTE
HARNESS THRU CLAMP
(ITEM 10)
BOOM HARNESS ROUTING PAL3281

12-28 TL1055, TL1255 31200257


TL1055 Before S/N TBM00332
TL1255 Before S/N TBN00202 OPTIONS

Figure 12-9 Boom Lights Installation


Item Part Number Qty. Description Rev.
315-2025 1 BOOM LIGHTS INSTALLATION, (Includes items 1 thru 8, 10 thru 12) A
1 303-4735 3 HEX HD CAPSCREW, 1/4-20X7/8, GR5
2 297-7033 2 HEX HD CAPSCREW, 3/8-16X1.5, GR5
3 315-2026 1 BOOM LIGHT MOUNTING BRACKET
4 298-8049 5 HEX NUT, 3/8-16, GR5
5 298-7365 10 FLAT WASHER, 1/4
6 315-2027 2 UTILITY FLOOD LIGHT
303-4969 2 TERMINAL
323-7236 1 TERMINAL, RECEPTACLE
299-0338 1 FLOOD LIGHT A, 1
299-0849 1 BULB
7 298-7971 3 CLAMP, 1/2
8 315-2024 1 BOOM WORK LIGHTS HARNESS
299-0343 1 CONNECTOR
1 TERMINAL
299-0348 1 SEAL
299-0350 1 PLUG
304-2606 2 CONNECTOR
305-5449 2 LOCK
12 315-2028 1 BOOM LIGHTS JUMPER WIRE
299-0343 1 CONNECTOR
1 TERMINAL
7R-2750 1 SEAL
299-0350 1 PLUG
305-2115 2 CONNECTOR
299-0349 2 TERMINAL
299-0346 2 SEAL

31200257 TL1055, TL1255 12-29


OPTIONS

Figure 12-10 Skylight Wiper Assembly

1
103
101
104

107
109
105 108
102
102
1
106
107

2
3

4
5

PAP13241

12-30 TL1055, TL1255 31200257


OPTIONS

Figure 12-10 Skylight Wiper Assembly


Item Part Number Qty. Description Rev.
314-8489 1 SKYLIGHT WIPER ASSY, (TL1055 Before S/N TBM01518; TL1255 Before D
S/N TBN00985), (includes items 1 thru 5)
417-4883 1 SKYLIGHT WIPER ASSY, (TL1055 S/N TBM01518 & After; TL1255 S/N A
TBN00985 & After), (includes items 1 thru 4)
1 AR LOCTITE® 242TM
2 343-7820 1 SKYLIGHT WIPER MOTOR ASSY, (includes items 101 thru 109) C
3 AR SEALANT
4 385-2632 53 in WIRING DUCT
5 314-7754 1 WIPER MOTOR JUMPER HARNESS
304-2606 1 CONNECTOR
305-5449 1 LOCK
101 339-0837 1 FLAT WASHER, 1/4
102 339-1711 2 FLAT WASHER, 1/4
103 339-1712 1 NUT, #10-24
104 320-0525 1 WIPER ARM
105 320-0529 1 WIPER BLADE
106 339-1713 1 HEX BOLT, #10-24X3/4
107 339-1714 1 WIPER COVER
108 343-7819 1 WIPER MOTOR
109 325-1068 1 HARNESS

31200257 TL1055, TL1255 12-31


OPTIONS

Figure 12-11 Road Lights Installation

24

9 25
9
4 4
8 8
10 23 10
14 14
16 16

VIEW A-A

1 4
4 8
8 10
A
10 14
16 16

2
5
9
1
USE EXISTING HARDWARE
TO MOUNT CLAMP ON
FAR SIDE OF FRAME.
ROUTE HARNESS THRU
THIS CLAMP

4
8
4 4 10
8 8 13
10 10 16
16 16
27 26
3
9

28
29
4
8
10
16
PAL3240

TAIL LIGHT VIEW

12-32 TL1055, TL1255 31200257


OPTIONS

Figure 12-11 Road Lights Installation (Continued)

19
12

15
7
20 11
21

INSTRUMENT PANEL

CONNECT TO CURRENT
CHASSIS/BOOM HARNESS
17
CONNECT TO WORK LIGHT
BOOM HARNESS

18 USE BRAKE VALVE


MOUNTING SCREW TO
ATTACH TAB

6
33

PAL3411

31200257 TL1055, TL1255 12-33


OPTIONS

Figure 12-11 Road Lights Installation (Continued)

CURRENT
CHASSIS/BOOM HARNESS TL10/TL12
REVERSE

WORK LT
STOP LT

LT GND

X6 X7
C

C
A

A
D

D
B

B
REVERSE
PLUG

PLUG
PLUG
WORK LT

WORK LT
LT GND

LT GND

20 X2
X4 LOW
TAIL GND2 1
1 GND1 LO BEAM 2
PARK LT HI BEAM HIGH
2 3
BACK REVERSE PARK LT LEFT HEAD
3 4
LEFT TAIL LT TURN LT TURN LIGHT
4 5
LIGHT STOP LT PLUG SIDE
5 6
TURN PLUG
6

TURN
STOP
LO BEAM
RT TURN
LT TURN

HI BEAM
STOP LT

PARK LT
GND1
GND2

X1
LOW
1
2
3

7
8
4

TAIL GND2 1
GND1 LO BEAM
1
X1 2
GND1

HIGH
GND2

PARK LT HI BEAM
LO BEAM
RT TURN

HI BEAM
LT TURN
STOP LT

PARK LT

2 3
BACK REVERSE PARK LT RIGHT HEAD
3 4
RIGHT TAIL RT TURN RT TURN LIGHT
4 5
LIGHT STOP LT PLUG SIDE
5 6
TURN
6 PLUG
X5
15A BAT PWR 1
FLASH PWR
X3 TURN
STOP PLUG NC
2
X5 HI BEAM 3
HIGH HD

PLUG 4
NC

LO BEAM 5
LOW HD

PARK LT 6
SIDE LT
HEADLIGHT/TURN
PLUG 7
NC
SIGNAL SWITCH
15A OPT 2 8
LIGHT PWR

21 LT TURN
RT TURN
9
10
LEFT

RIGHT

FLASHER OUT 11
TURN PWR

PLUG 12
NC

EMPTY
FLASHER PWR L X
L
EMPTY P FLASHER FLASHER
FLASHER OUT X
EMPTY

X3 FLASHER
15A OPT 2 1
BRAKE PEDAL STOP LT FLASHER PWR 2
SWITCH 15A BAT PWR 15A BAT PWR 3
EMPTY 4
FLASHER OUT
X8 EMPTY
5
HAZARD SWITCH
6
LT TURN 7
RT TURN 8
EMPTY 9
GND1 10

X6
15A
FUSE

CURRENT 15A OPT 2 A 15A OPT 2


OPTION HARNESS 15A OPT 2 GND B GND2
X4 X7

15A BAT PWR SP BAT PWR "SP BAT PWR" WIRE


X2
GND1 "SP CAB GND 1" WIRE

X9 PAL3421

12-34 TL1055, TL1255 31200257


OPTIONS

Figure 12-11 Road Lights Installation


Item Part Number Qty. Description Rev.
375-3907 Ref ROAD LIGHTS INSTALLATION, (not available to order; see items 1 thru 35 for 1, C
service)
1 298-7971 1 CLAMP, 1/2
2 297-7044 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 75 lb-ft)
3 463-0618 1 HEX HD CAPSCREW, 3/4-10X2-3/4, GR5, (torque to 80 lb-ft)
4 4B-2047 27 HEX NUT, 10-24
5 298-0559 2 HEX LOCKNUT, 1/2-13
6 463-0619 2 TAP SCREW
7 303-4973 1 FASTON TERMINAL
8 298-7362 30 FLAT WASHER, #10
9 298-7375 6 FLAT WASHER, 1/2
10 298-7377 27 LOCKWASHER, #10
11 303-4979 1 CONNECT TERMINAL, MALE
12 303-4980 1 TURN SIGNAL SELECTOR
13 324-9529 2 REFLECTOR, RED
14 324-9530 4 REFLECTOR, YELLOW
15 298-7289 1 VARIABLE LOAD FLASHER
16 324-9531 27 SOCKET BUTTON HD CAPSCREW, #10-24X3/4
17 298-6866 1 STOPLIGHT SWITCH
18 298-8614 1 MOUNTING TAB
19 304-2594 1 SWITCH
20 375-3916 1 ROAD LIGHTS FRAME HARNESS
21 303-4918 1 ROAD LIGHTS CAB HARNESS
23 315-5795 1 FRONT ROAD LIGHTS BRACKET
24 315-5797 1 FRONT ROAD LIGHTS, RH, (torque to 50 lb-ft)
346-2985 1 CONNECTOR
305-5467 1 LOCK CONNECTOR
25 315-5798 1 FRONT ROAD LIGHTS, LH, (torque to 50 lb-ft)
346-2985 1 CONNECTOR
305-5467 1 CONNECTOR LOCK
26 315-5799 1 TAIL LIGHT, RH
346-2985 1 CONNECTOR
305-5467 1 CONNECTOR LOCK
27 315-5800 1 TAIL LIGHT, LH
346-2985 1 CONNECTOR
305-5467 1 CONNECTOR LOCK
28 315-5802 1 TAIL LIGHT BRACKET
29 315-5806 2 TAIL LIGHT COVER
33 461-9724 2 SUPPORT CLAMP
35 4B-5276 1 FLAT WASHER, 3/4

31200257 TL1055, TL1255 12-35


OPTIONS

Figure 12-12 Top Cab Glass Shield

11

1
2
4
5

3
7
3 9
6 10
8

PAP11510

12-36 TL1055, TL1255 31200257


OPTIONS

Figure 12-12 Top Cab Glass Shield


Item Part Number Qty. Description Rev.
328-1546 1 TOP CAB GLASS SHIELD, (includes all items) B
1 297-7031 2 HEX HD CAPSCREW, 3/8-16X1
2 6V-8801 2 HEX NUT, 3/8-16, GR8
3 303-4961 4 SHIM
4 298-7365 4 WASHER, 3/8
5 298-7380 2 LOCKWASHER, 3/8
6 303-4799 2 LOCKWASHER, 1/2
7 AR SILICONE SEALANT
8 298-8050 2 HEX NUT, 1/2-13
9 298-1755 2 SPACER
10 315-3424 2 BOLT, 1/2-13 HOLLOW
11 328-1545 1 SHIELD

31200257 TL1055, TL1255 12-37


OPTIONS

Figure 12-13 Front Cab Glass Shield

1
1 6
7
3 10
5

PAP11520

12-38 TL1055, TL1255 31200257


OPTIONS

Figure 12-13 Front Cab Glass Shield


Item Part Number Qty. Description Rev.
328-1547 1 FRONT CAB GLASS SHIELD, (includes all items) B
1 303-4961 4 SHIM
2 317-0090 1 TAPE
3 303-4799 2 LOCKWASHER, 1/2
4 298-7840 4 WHIZ-LOCK SCREW, 5/16-18X.625
5 298-8050 2 HEX NUT, 1/2-13
6 298-1755 2 SPACER
7 315-3424 2 BOLT, 1/2-13 HOLLOW
8 328-1544 1 SHIELD
10 AR SILICONE SEALANT

31200257 TL1055, TL1255 12-39


TL1055 Before S/N TBM00702
OPTIONS TL1255 Before S/N TBN00367

Figure 12-14 Cold Weather Package

POWER CORD FROM


ENGINE BLOCK HEATER

5
6 1 4 3 2
ATTACH TO
ENGINE POD 7 8
FRAME PLUG END CONNECTS TO PLUG FROM ENGINE BLOCK HEATER
(NOT SHOWN OPERATOR SUPPLIED 120V
FOR CLARITY) POWER SOURCE
PLUG FROM BATTERY HEATER

PAL3400

12-40 TL1055, TL1255 31200257


TL1055 Before S/N TBM00702
TL1255 Before S/N TBN00367 OPTIONS

Figure 12-14 Cold Weather Package


Item Part Number Qty. Description Rev.
311-0680 1 COLD WEATHER PACKAGE, (includes items 1 thru 6) A
1 464-2103 1 3-WAY EXTENSION CORD
2 345-1922 1 BATTERY HEATER DECAL
3 344-7176 1 ENGINE BLOCK HEATER DECAL
4 344-7179 1 HEATER CORD DECAL
5 346-2986 AR 11 IN WIRE TIE
6 335-8093 6 CABLE TIE MOUNT TERMINAL
107 346-4742 2 HOLD DOWN STUD, 11-1/2, (not shown)
115 311-0684 1 BATTERY INSULATE, (not shown)

311-0685 1 BATTERY HEATER INSTALLATION, (includes item 201) A


201 311-0679 1 BATTERY HEATER, (not shown)
301 Ref BLOCK HEATER INSTALLATION, (not shown), (see Figure 12-8 for details)

31200257 TL1055, TL1255 12-41


TL1055 S/N TBM00702 & After
OPTIONS TL1255 S/N TBN00367 & After

Figure 12-15 Arctic Package

107

102

5
6
101

103
105
104
106

2
1
3
4

PAL5320

12-42 TL1055, TL1255 31200257


TL1055 S/N TBM00702 & After
TL1255 S/N TBN00367 & After OPTIONS

Figure 12-15 Arctic Package


Item Part Number Qty. Description Rev.
331-4684 Ref ARTIC PACKAGE, (includes items 1 thru 6) A
1 1 STARTER MOTOR, 12V, 4.2kW
2 331-4665 1 HEATER, SILICONE LAMINATE
3 1 OIL PAN HEATER
4 464-2103 2 EXTENSION CORD, 3 WAY
5 331-4660 1 TILT RECIRCULATION INSTALLATION, (includes items 101 thru 107) B
6 331-4658 2 HOSE
101 298-0475 2 ADAPTER, 90 DEGREES
102 331-4672 2 ADAPTER
103 300-6103 1 DUST CAP
104 300-6078 1 QUICK DISCONNECT COUPLING, FEMALE
105 300-6079 1 QUICK DISCONNECT COUPLING, MALE
106 295-8469 1 DUST PLUG
107 298-0497 2 ADAPTER
201 Ref BLOCK HEATER INSTALLATION, (not shown), (see Figure 12-8 for details)

31200257 TL1055, TL1255 12-43


OPTIONS

Figure 12-16 Beacon Light Mount with AC

PAP36520

12-44 TL1055, TL1255 31200257


OPTIONS

Figure 12-16 Beacon Light Mount with AC


Item Part Number Qty. Description Rev.
323-0971 NLA BEACON LIGHT MOUNT WITH AC, (no longer available, use 375-3909 for B
replacement or items 1 thru 5 for service)
1 332-1348 3 INDENTED MACHINE HD CAPSCREW, #10-24X3/4
2 4B-2047 3 HEX NUT, #10-24
3 5W-8686 3 WASHER, #10
4 298-7377 3 LOCKWASHER, #10
5 323-0972 1 BEACON MOUNT PLATE

31200257 TL1055, TL1255 12-45


OPTIONS

Figure 12-16 Beacon Light Mount with AC

13
15 20

1
3 4

10 19
11 7 13
5 13
8 20
20 17

6 12

9 1
2 16

ART_1001114492-B

12-46 TL1055, TL1255 31200257


OPTIONS

Figure 12-16 Beacon Light Mount with AC


Item Part Number Qty. Description Rev.
375-3909 Ref BEACON LIGHT, (includes items 1 thru 20) B
1 AR LOCTITE® 242TM
2 303-4735 2 HEX HD CAPSCREW, 1/4-20X7/8, GR5
3 332-1348 3 INDENTED HEX HEAD MACHINE SCREW, #10-24X3/4
4 304-2571 1 BEACON BRACKET
5 4B-2047 3 NUT, #10-24, GR2
6 6V-8185 2 HEX NUT, 1/4-20
7 4460508 2 TERMINAL
8 303-4972 1 2 POSITION TERMINAL
9 298-7363 2 FLAT WASHER, 1/4
10 5W-8686 3 WASHER, #10
11 298-7377 3 LOCKWASHER, #10
12 298-7378 2 LOCKWASHER, 1/4
13 14404173 AR SILICONE SEALANT
15 299-0398 1 ROTATING BEACON
16 304-4552 1 BEACON SWITCH
17 Ref CAB WORK LIGHT HARNESS, (see Separate Breakdown in this Section)
19 303-4927 1 GROMMET
20 493-8931 6 ft WIRING DUCT

31200257 TL1055, TL1255 12-47


OPTIONS

Figure 12-17 Boom Work Light Harness

X3
X3
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 WORK LT YEL 14 AWG GXL SP3
2 LT GND BLK 14 AWG GXL SP4
2

X1
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
A PLUG - - - -
B PLUG - - - -
C WORK LT YEL 14 AWG GXL SP1
D LT GND BLK 14 AWG GXL SP2

X1

X2 X4
TERM WIRE TERM WIRE
COLOR GAUGE TYPE TO COLOR GAUGE TYPE TO
# DESIGNATION # DESIGNATION
1 WORK LT YEL 14 AWG GXL SP1 1 WORK LT YEL 14 AWG GXL SP3
2 LT GND BLK 14 AWG GXL SP2 2 LT GND BLK 14 AWG GXL SP4

2 2

X2 X4

PAP2790

12-48 TL1055, TL1255 31200257


OPTIONS

Figure 12-17 Boom Work Light Harness


Item Part Number Qty. Description Rev.
303-4914 Ref BOOM WORK LIGHT HARNESS, (TL1055 Before S/N TBM01387; TL1255 B
Before S/N TBN00873), (no longer available, order 375-3913 for service)
375-3913 1 BOOM WORK LIGHT HARNESS, (TL1055 S/N TBM01387 & After; TL1255 A
S/N TBN00873 & After), (includes all items)
1 299-0343 1 CONNECTOR
2 TERMINAL
512-1102 2 SEAL
7R-2751 2 PLUG
2 334-5871 3 PLUG CONNECTOR, (includes rear seal)
305-5449 1 WEDGE LOCK
456-1539 2 TERMINAL

31200257 TL1055, TL1255 12-49


OPTIONS

Figure 12-18 Work Light Cab Harness

X1 1
TERM WIRE
# DESIGNATION
COLOR GAUGE TYPE TO
2
1
2
PLUG
WORK LT PWR
-
ORN
-
16 AWG
-
GXL
-
X2
3
3 BCN PWR ORN 16 AWG GXL X3
X1 4
4 PLUG - - - -
5 BCN GND BLK 16 AWG GXL X7
6 CAB LT PWR ORN 16 AWG GXL X2
7 CAB LT GND BLK 16 AWG GXL SP2 X2
8 WORK LT YEL 16 AWG GXL X2 TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 EMPTY - - - -
2 CAB LT PWR ORN 16 AWG GXL X1
3 CAB LT YEL 16 AWG GXL SP1
4 EMPTY - - - -
5 WORK LT PWR ORN 16 AWG GXL X1
6 WORK LT YEL 16 AWG GXL X1
7 CAB LT GND BLK 16 AWG GXL SP2
8 EMPTY - - - -
5
X2 6

X3
TERM WIRE
COLOR GAUGE TYPE TO
X3 # DESIGNATION
1 EMPTY - - - -

5 2
3
BCN PWR
BEACON
ORN
YEL
16 AWG
16 AWG
GXL
GXL
X1
X7
6 4 EMPTY - - - -
5 EMPTY - - - -
6 EMPTY - - - -
7 CAB LT GND BLK 16 AWG GXL SP2
8 EMPTY - - - -

7
8
9
X4
X4 TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 CAB LT YEL 16 AWG GXL SP1
2 CAB LT GND BLK 16 AWG GXL SP2

7
8
9
X5
X5 TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 CAB LT YEL 16 AWG GXL SP3
2 CAB LT GND BLK 16 AWG GXL SP4

7
7 8
8 9
9
X7 X7
X6 X6
TERM
#
WIRE
DESIGNATION
COLOR GAUGE TYPE TO
TERM WIRE 1 BEACON YEL 16 AWG GXL X3
COLOR GAUGE TYPE TO
# DESIGNATION 2 BCN GND BLK 16 AWG GXL X1
1 CAB LT YEL 16 AWG GXL SP3 PY1980
2 CAB LT GND BLK 16 AWG GXL SP4

12-50 TL1055, TL1255 31200257


OPTIONS

Figure 12-18 Work Light Cab Harness


Item Part Number Qty. Description Rev.
303-4915 Ref CAB WORK LIGHT HARNESS, (TL1055 Before S/N TBM01320; TL1255 D
Before S/N TBN00801), (no longer available, use 375-3915 for replacement or 1
thru 9 for service)
375-3915 1 CAB WORK LIGHT HARNESS, (TL1055 S/N TBM01380 & After; TL1255 B
S/N TBN00801 & After), (no longer available, use 473-4517 for replacement or
items 1 thru 9 for service)
1 102-8806 1 HOUSING
2 155-2259 6 WEDGE LOCK
3 303-4969 6 TERMINAL
4 8T-8737 2 PLUG
5 304-2612 2 HOUSING
6 473-4470 8 TERMINAL
7 304-2606 4 HOUSING
8 305-5449 8 WEDGE LOCK
9 8T-8730 8 TERMINAL

31200257 TL1055, TL1255 12-51


OPTIONS

Figure 12-19 Work Light Cab Harness

10
11
12

6 8
7 9

10
11
1
12
2
3
4
5

10
11
12

ART_1001158896-B

12-52 TL1055, TL1255 31200257


OPTIONS

Figure 12-19 Work Light Cab Harness


Item Part Number Qty. Description Rev.
473-4517 NLA CAB WORKLIGHT HARNESS, (no longer available, see items 1 through 12 for B
service or 1001224062 for replacement)
1 346-2984 1 CONNECTOR
2 155-2259 1 LOCK
3 298-7269 4 CONTACT
4 456-1539 2 TERMINAL
5 8T-8737 2 TERMINAL, SEALING PLUG
6 304-2612 1 HOUSING
7 473-4470 5 TERMINAL
8 304-2612 1 HOUSING
9 473-4470 3 TERMINAL
10 304-2606 3 CONNECTOR
11 305-5449 1 WEDGE LOCK
12 2 TERMINAL

31200257 TL1055, TL1255 12-53


OPTIONS

Figure 12-19 Work Light Cab Harness

8
9
(X4)

6
7
(X3)
4
5
16 (X2)
17
18
19
(X8) 10
11
(X5)
1 14
2 15
(X7)
3
(X1)
12
13
(X6)

20
21
22
23
(X9)

ART_1001224062-A

12-54 TL1055, TL1255 31200257


OPTIONS

Figure 12-19 Work Light Cab Harness


Item Part Number Qty. Description Rev.
Ref CAB WORK LIGHT HARNESS A
1 334-5875 1 CONNECTOR
2 9W-0852 6 TERMINAL
3 8T-8737 2 PLUG
4 456-1549 1 CONNECTOR
5 473-4470 5 TERMINAL
6 456-1549 1 CONNECTOR
7 473-4470 3 TERMINAL
8 334-5871 1 CONNECTOR
9 9W-0844 2 TERMINAL
10 334-5871 1 CONNECTOR
11 9W-0844 2 TERMINAL
12 334-5871 1 CONNECTOR
13 9W-0844 2 TERMINAL
14 128-5016 1 SEAL
15 196-2412 2 TERMINAL
16 456-1566 1 CONNECTOR
17 299-0312 4 RELAY
18 196-2413 1 TERMINAL
19 212-8375 1 PLUG
20 456-1566 1 CONNECTOR
21 299-0312 1 RELAY
22 196-2413 4 TERMINAL
23 212-8375 1 PLUG

31200257 TL1055, TL1255 12-55


OPTIONS

Figure 12-20 Winch

6
5

3 1
11 10 9 8 7 2

33 38 31 43
34 35 37 39 40
36 41
42

16
14

15 13 12
19
18 17
20

26
25

31
27 32
24
30
21 23 28
22 29

PAP2630

12-56 TL1055, TL1255 31200257


OPTIONS

Figure 12-20 Winch


Item Part Number Qty. Description Rev.
350-0994 1 WINCH WITH MOTOR, (includes all items) A
1 475-4181 1 MOTOR ADAPTER
2 5 PAPER MAT
3 1 COUPLING SHAFT
4 475-4182 2 BEARING HOUSING
5 1 WORM
6 475-4183 1 GEAR HOUSING
7 2 FRICTION PLATE
8 1 OVERRUNNING CLUTCH
9 1 FRICTION DISK
10 1 BRAKE
11 475-4184 1 BRAKE SHELL
12 2 PAPER MAT
13 475-4185 1 END CAP
14 1 WORM GEAR
15 1 PAPER MAT2
16 475-4186 1 CENTER BRACKET
17 475-4188 1 WINCH DRUM
18 475-4196 1 WORM GEAR SHAFT
19 475-5460 1 END BRACKET
20 475-5461 1 LEFT END CAP
21 475-5462 4 END CAP BOLT
22 475-5463 4 END CAP WASHER
23 475-5464 3 SELF LUBRICATING BEARING
24 475-5465 4 THRUST WASHER
25 475-7134 1 SHAFT BOLT
26 4 DRUM SHAFT KEY
27 1 CENTER BRACKET SEAL
28 18 SPRING WASHER
29 6 CENTER BRACKET BOLT
30 2 DRUM SHAFT KEY
31 475-5421 10 GEAR COVER WASHER
32 475-5422 4 GEAR COVER BOLT
33 1 WORM SHAFT KEY1
34 2 WORM SHAFT SEAL
35 475-5423 3 GEAR HOUSING BOLT
36 475-5424 3 GEAR HOUSING WASHER
37 475-5425 2 TAPERED ROLLER BEARING
38 3 MOTOR COUPLER SCREW
39 475-5426 8 MOTOR ADAPTER BOLT
40 1 MOTOR COUPLER KEY
41 475-5427 2 MOTOR BOLT
42 475-5428 2 MOTOR WASHER
43 475-5430 1 MOTOR

31200257 TL1055, TL1255 12-57


OPTIONS

This Page Intentionally Left Blank

12-58 TL1055, TL1255 31200257


SECTION 13
MAINTENANCE PARTS LIST
MAINTENANCE PARTS LIST

Part Number Description Qty./Machine


Boom
TL1055 Before S/N TBM01372; TL1255 Before S/N TBN00854
309-6301 Tilt Cylinder Hose, (see Figure 8-10) 1
298-0382 Tilt Cylinder Hose, (see Figure 8-10) 1
TL1055 S/N TBM01372 & After; TL1255 S/N TBN00854 & After
396-3664 Tilt Cylinder Hose, (see Figure 8-10) 1
396-3665 Tilt Cylinder Hose, (see Figure 8-10) 1
331-8189 Boom Hose, (see Figure 8-12) 2
299-0394 Extend/Retract Chain, (TL1055), (see Section 2) 4
298-8661 Extend/Retract Chain, (TL1255), (see Section 2) 4
299-0394 Retract Chain, Third Section, (TL1055), (see Figure 2-5) 1
298-8662 Retract Chain, Third Section, (TL1255), (see Figure 2-5) 1
298-6841 Wear Pad, (TL1055), (see Section 2) 6
298-6841 Wear Pad, (TL1255), (see Section 2) 4
298-6839 Wear Pad, (see Section 2) 12
364-1063 Wear Pad, (see Section 2) 4
364-1062 Wear Pad, (TL1055), (see Section 2) 12
364-1062 Wear Pad, (TL1255), (see Section 2) 8
298-6903 Wear Pad, (see Section 2) 6
298-6905 Wear Pad, (see Section 2) 2
364-1067 Wear Pad, (TL1255), (see Section 2) 4
298-1687 Shim, 0.0598, (see Section 2) AR
298-1636 Shim, 0.0598, (see Section 2) AR
298-1661 Shim, 0.0598, (see Section 2) AR
298-1664 Shim, 0.0598, (see Section 2) AR
298-1686 Spacer, 0.0598, (see Section 2) 4
298-1644 Spacer, 0.0598, (see Section 2) 22
298-1834 Spacer, 0.0598, (see Section 2) 4
298-1665 Spacer, 0.0598, (see Section 2) 12
298-6840 Wear Pad, Boom Hydraulics, (see Section 2) 1
298-6840 Wear Pad, Boom Hydraulics, (see Figure 8-12) 1
298-8724 Quick Switch Pin, (see Figure 2-9) 1
174-2844 Quick Release Pin, (see Figure 2-9) 1

Engine
318-8064 Primary Fuel Filter, (see Figure 4-1) 1
299-8229 Secondary Fuel Filter, (see Figure 4-2) 1
7W-2326 Oil Filter, (see Figure 4-2) 1
206-5234 Air Filter Element, (TL1055), (see Figure 4-6), (Before S/N TBM01320 excluding 1
TBM01298)
131-8822 Air Filter Element, (TL1255), (see Figure 4-6), (Before S/N TBN00801 excluding 1
TBN00785)
299-6634 Air Filter Element, (TL1055 & TL1255), (see Figure 4-6), (TL1055 S/N TBM01320 & 1
After including TBM01298; TL1255 S/N TBN00801 & After including TBN00785)
206-5235 Safety Filter Element, (TL1055), (see Figure 4-6), (Before S/N TBM01320 excluding 1
TBM01298)

31200257 TL1055, TL1255 13-1


MAINTENANCE PARTS LIST

Part Number Description Qty./Machine


131-8821 Safety Filter Element, (TL1255), (see Figure 4-6), (Before S/N TBN00801 excluding 1
TBN00785)
299-6633 Safety Filter Element, (TL1055 & TL1255), (see Figure 4-6), (TL1055 S/N TBM01320 & 1
After including TBM01298)
142-8828 Locking Diesel Fuel Cap, (see Figure 4-4) 1
114-2474 Fan, (TL1055 Before S/N TBM01320 excluding TBM01298; TL1255 Before S/N 1
TBN00801 excluding TBN00785), (see Figure 4-2)
109-4204 Fan, (TL1055 S/N TBM01320 & After including TBM01298; TL1255 S/N TBN00801 & 1
After including TBN00785), (see Figure 4-2)
285-2040 Fan Belt, (see Figure 4-2) 1
130-1161 Dipstick, (TL1055 Before S/N TBM01320 excluding TBM01298; TL1255 Before S/N 1
TBN00801 excluding TBN00785), (see Figure 4-2)
335-2204 Dipstick, (TL1055 S/N TBM01320 & after including TBM01298; TL1255 S/N TBN00801 1
& After including TBN00785), (see Figure 4-2)

Drive Train
299-0562 F-N-R Shifter, (see Figure 7-3) 1
299-0900 Transmission Filter, (see Figure 4-20) 1
465-0259 Wheel End Seal, (see Section 5) 4
299-0227 Wheel End Bushing, (see Section 5) 4
477-1735 Wheel Hub Seal, (see Section 5) 2
299-0666 Universal Joint Kit, (see Figure 5-11) 1
298-8173 Universal Joint Kit, (see Figure 5-11) 4

Hydraulics
298-8645 Boom Joystick Assy, (see Figure 7-1) 1
299-0970 Boom Joystick Handle Assy, (see Figure 7-1) 1
299-0481 Lift Cylinder Seal Kit, (TL1055), (Before S/N TBM00605), (see Figure 9-1) 1
341-8110 Lift Cylinder Seal Kit, (TL1055), (S/N TBM00605 thru TBM01380), (see Figure 9-1) 1
391-2080 Lift Cylinder Seal Kit, (TL1055), (S/N TBM01381 & After), (see Figure 9-1) 1
299-0482 Lift Cylinder Seal Kit, (TL1255), (Before S/N TBN00308), (see Figure 9-1) 1
341-7128 Lift Cylinder Seal Kit, (TL1255), (S/N TBN00308 thru TBN00846), (see Figure 9-1) 1
460-5781 Lift Cylinder Seal Kit, (TL1255), (S/N TBN00847 & After), (see Figure 9-1) 1
299-0477 Crowd Cylinder Seal Kit, (TL1055 Before S/N TBM00632; TL1255 Before S/N 1
TBN00336), (see Figure 9-2)
341-7059 Crowd Cylinder Seal Kit, (TL1055 S/N TBM00632 thru S/N TBM01383; TL1255 S/N 1
TBN00336 thru S/N TBN00846), (see Figure 9-2)
460-5782 Crowd Cylinder Seal Kit, (TL1055 S/N TBM01366 & After; TL1255 S/N TBN00847 & 1
After), (see Figure 9-2)
335-3866 Tilt Cylinder Seal Kit, (TL1055), (Before S/N TBM00632), (see Figure 9-3) 1
341-8115 Tilt Cylinder Seal Kit, (TL1055), (S/N TL1055 S/N TBM00632 thru TBM01376), 1
(see Figure 9-3)
417-5758 Tilt Cylinder Seal Kit, (TL1055), (S/N TBM01377 & After), (see Figure 9-3) 1
299-0478 Tilt Cylinder Seal Kit, (TL1255), (Before S/N TBN00336), (see Figure 9-3) 1
341-7112 Tilt Cylinder Seal Kit, (TL1255), (S/N TBN00336 thru S/N TBN00874), (see Figure 9-3) 1
417-5753 Tilt Cylinder Seal Kit, (TL1255), (S/N TBN00875 & After), (see Figure 9-3) 1
335-3866 Compensating Cylinder Seal Kit, (TL1055), (Before S/N TBM00557), (see Figure 9-4) 1

13-2 TL1055, TL1255 31200257


MAINTENANCE PARTS LIST

Part Number Description Qty./Machine


341-8115 Compensating Cylinder Seal Kit, (TL1055), (S/N TBM00557 thru TBM01377), 1
(see Figure 9-4)
417-5758 Compensating Cylinder Seal Kit, (TL1055), (S/N TBM01378 & After), (see Figure 9-4) 1
299-0478 Compensating Cylinder Seal Kit, (TL1255), (Before S/N TBN00279), (see Figure 9-4) 1
341-7112 Compensating Cylinder Seal Kit, (TL1255), (S/N TBN00279 thru TBN00864 including 1
TBN00268, TBN00269 & TBN00271), (see Figure 9-4)
417-5753 Compensating Cylinder Seal Kit, (TL1255), (S/N TBN00865 & After excluding 1
TBN00916 thru TBN00918), (see Figure 9-4)
299-0480 Sway Cylinder Seal Kit, (TL1055 Before S/N TBM00510; TL1255 Before S/N 1
TBN00267), (see Figure 9-5)
341-7048 Sway Cylinder Seal Kit, (TL1055 S/N TBM00510 thru TBM01285; TL1255 S/N 1
TBN00263 thru TBN01285), (see Figure 9-5)
417-5006 Sway Cylinder Seal Kit, (TL1055 S/N TBM01286 & After excluding 1
TBM01289,TBM01290 & TBM01296; TL1255 S/N TBN00775 & After excluding
TBN00776), (see Figure 9-5)
299-0480 Stabilizer Cylinder Seal Kit, (TL1055 Before S/N TBM00547; TL1255 Before S/N 1
TBN00314), (see Figure 9-6)
341-7048 Stabilizer Cylinder Seal Kit, (TL1055 S/N TBM00547 thru TBM01285 including 1
TBM01295 thru TBM01299; TL1255 S/N TBN00314 thru TBN00774 including
TBN00780, TBN00781, TBN00783 & TBN00784), (see Figure 9-6)
417-5006 Stabilizer Cylinder Seal Kit, (TL1055 S/N TBM01286 & After excluding TBM01295 thru 1
TBM01299, TL1255 S/N TBN00775 & After excluding
TBN00780,TBN00781,TBN00783 & TBN00784), (see Figure 9-6)
315-1126 Outrigger Cylinder Seal Kit, (TL1055 Before S/N TBM01286; TL1255 Before S/N 2
TBN00776), (see Figure 9-7)
417-6026 Outrigger Cylinder Seal Kit, (TL1055 S/N TBM01286 & After; TL1255 S/N TBN00776 & 2
After), (see Figure 9-7)
298-1417 Hydraulic Filter Element, (see Figure 9-12), (TL1055 Before S/N TBM01320 excluding 1
TBM01298; TL1255 Before S/N TBN00801 excluding TBN00785)
499-7671 Hydraulic Filter Element, (see Figure 9-12), (TL1055 S/N TBM01320 & After including 1
TBM01298; TL1255 S/N TBN00801 & After including TBN00785)
298-8454 Tank Filter, (see Figure 9-12), (TL1055 Before S/N TBM01320 excluding TBM01298; 1
TL1255 Before S/N TBN00801 excluding TBN00785)
299-0310 Breather, (see Figure 9-12), (TL1055 Before S/N TBM01320 excluding TBM01298; 1
TL1255 Before S/N TBN00801 excluding TBN00785)
298-8668 Fluid Level Gauge, (see Figure 9-12), (TL1055 Before S/N TBM01320 excluding 1
TBM01298; TL1255 Before S/N TBN00801 excluding TBN00785)

Electrical
303-4827 Engine Temp Sensor, (see Figure 4-1) 1
Transmission Temp Switch, (see Figure 4-1) 1
298-8413 Oil Pressure Switch, (see Figure 10-1) 1
299-0390 Oil Pressure Sender, (see Figure 10-1) 1
441-1141 Fuel Level Sender, (see Figure 4-4) 1
299-0326 Starter Relay, (see Figure 10-1) 1
298-7293 Back-up Alarm, (see Figure 1-1) 1
163-2660 Ignition Switch, (see Figure 6-4) 1
339-7766 Alternator, (TL1055 Before S/N TBM00336; TL1255 Before S/N TBN00206), 1
(see Figure 4-2)

31200257 TL1055, TL1255 13-3


MAINTENANCE PARTS LIST

Part Number Description Qty./Machine


346-9824 Alternator, (TL1055 S/N TBM00336 thru TBM01319 excluding TBM01298; TL1255 S/N 1
TBN00206 thru TBN00800 excluding TBN00785), (see Figure 4-2)
346-9824 Alternator, (TL1055 S/N TBM01320 & After including TBM01298; TL1255 S/N 1
TBN00801 & After including TBN00785), (see Figure 4-2)
268-3633 Starter, (TL1055 S/N TBM00336 thru TBM01319 excluding TBM01298; TL1255 S/N 1
TBN00206 thru TBN00800 excluding TBN00785), (see Figure 4-2)
364-4131 Starter, (TL1055 S/N TBM01320 & After including TBM01298; TL1255 S/N TBN00801 1
& After including TBN00785), (see Figure 4-2)
298-6870 Horn, (TL1055 Before S/N TBM01320 excluding TBM01298; TL1255 Before S/N 1
TBN00801 including TBN00785), (see Figure 1-1)
434-3568 Horn, (TL1055 S/N TBM01320 & After including TBM01298; TL1255 S/N TBN00801 & 1
After including TBN00785), (see Figure 1-1)

Miscellaneous
5P-8500 Key 1
304-4563 Battery Disconnect Key 1
31200249 Operation & Maintenance Manual 1
31200293 Service Manual 1
31200257 Parts Manual 1

Special Tools
336-1959 Gauge, T17, Dana Axle 1

13-4 TL1055, TL1255 31200257


SECTION 14 PART NUMBER INDEX

PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
003-6271 ............... 6-38, 6-42 165-9762............... 9-73, 9-77 6-42, 12-4 9-55
077-3100 ........................ 9-73 173-8919........................ 10-4 297-7012 6-3, 6-7, 6-37, 6-41, 297-7050............... 2-25, 2-27
077-3234 ........................ 9-73 174-2844........................ 2-37 7-11, 8-25, 10-4 297-7052..... 2-17, 2-19, 12-4,
098-0241 ........................ 4-25 175-4390............... 10-4, 10-8 297-7013 6-26, 6-30, 8-3, 8-7, 12-8, 12-11
0S-1573................. 1-11, 9-51 180-9214...................... 10-45 8-11, 8-15, 8-17, 297-7053........................ 1-11
0S-1616............................ 1-8 196-241210-16, 10-25, 10-26, 8-35, 8-39, 8-41 297-7054........................ 1-11
1001099976CP .............. 5-32 10-29, 10-31, 297-7015 ...................... 10-59 297-7055..... 2-19, 2-25, 2-27,
1001105781CP ..... 5-32, 5-35 10-32, 10-49, 297-7016 ...... 1-5, 4-10, 4-21, 2-33, 2-35
1001105782CP ..... 5-32, 5-35 10-53, 12-55 4-25, 7-9, 8-21, 297-7056............... 2-17, 2-35
1001107821 .......... 5-32, 5-35 196-241310-25, 10-29, 10-31, 10-8 297-7057........................ 2-35
1001120178CP .............. 5-35 10-43, 10-45, 297-7017 6-3, 6-7, 7-11, 8-31, 297-7058.......................... 2-9
1001120179 .......... 5-32, 5-35 10-53, 12-55 8-51 297-7059........ 2-7, 2-29, 2-31
1001121103CP ..... 5-32, 5-35 197-3578........................ 9-65 297-7018 . 4-5, 4-29, 6-3, 6-7, 297-7060.......................... 2-7
1001121105CP ..... 5-32, 5-35 1B-0623 ......................... 3-11 6-38 297-7061........................ 2-17
1001121109CP ..... 5-32, 5-35 203-6126............... 1-11, 9-55 297-7019 .... 8-43, 8-45, 8-51, 297-7062..... 2-17, 2-23, 2-25,
1001125410CP ..... 5-32, 5-35 206-5234........................ 4-29 8-57, 8-59, 8-61, 2-27
1001152415CP ..... 5-31, 5-35 206-5235........................ 4-29 8-63, 8-65, 8-67 297-7063........................ 2-19
1001152416CP ..... 5-31, 5-35 207-4499........................ 8-11 297-7020 ........................ 2-39 297-7064........................ 2-27
1001152430CP ..... 5-31, 5-35 208-8469................... 1-4, 1-8 297-7021 ... 3-7, 6-3, 6-7, 8-3, 297-7066........................ 2-25
100-6674 10-16, 10-20, 10-39 212-8375 10-43, 10-53, 12-55 8-7, 8-15, 8-17, 297-7067............... 2-19, 2-27
102-8801 ...................... 10-41 216-2211............... 4-29, 4-31 8-21, 10-59 297-7068............... 2-17, 2-27
102-8806 ............. 6-23, 12-51 216-2406........................ 9-93 297-7023 .... 6-25, 6-29, 6-33, 297-7069...... 2-19, 2-25, 2-27
106-0735 ...................... 12-27 226-6494........................ 2-39 6-35 297-7070...... 2-17, 2-33, 2-35
113-8490 .....6-25, 6-26, 6-30, 231-7260........................ 9-73 297-7024 ...................... 12-13 297-7071...... 2-25, 2-27, 2-33
10-4 234-4173............... 9-73, 9-77 297-7025 ........................ 8-29 297-7072........................ 2-19
113-8491 .....6-25, 6-26, 6-30, 236-4441........................ 9-95 297-7026 .............8-27, 12-13 297-7073........................ 2-35
10-4 236-4442........................ 2-39 297-7027 ...............6-37, 6-41 297-7074................. 2-7, 2-35
113-8492 ......6-25, 6-26, 6-30 239-2957........................ 9-93 297-7028 ........................ 4-21 297-7075........................ 2-35
113-8493 .....6-25, 6-26, 6-30, 248-1257........................ 9-73 297-7029 ... 1-5, 1-9, 2-3, 2-5, 297-7077............... 3-9, 9-105
10-4 248-1259........................ 9-73 2-31, 4-29, 4-31, 297-7081.......................... 3-7
114-3906 ........................ 9-65 248-1260........................ 9-73 7-7 297-7082.......................... 3-7
115-2422 ............... 10-5, 10-9 248-1261........................ 9-73 297-7030 ...... 1-4, 2-11, 2-13, 297-7083.2-3, 2-5, 2-11, 2-13
118-4728 ........................ 9-91 250-1477........ 9-9, 9-15, 9-21 4-21, 6-38, 8-47, 297-7084..1-11, 9-3, 9-5, 9-7,
122-4382 ...................... 10-57 253-90362-5, 2-13, 2-23, 2-31 8-52 9-9, 9-11, 9-13,
122-6906 ........................ 8-19 260-3416........................ 9-73 297-7031 1-4, 1-8, 2-29, 2-31, 9-15, 9-35, 9-37,
124-7702 ........................ 4-13 263-5514............... 9-73, 9-77 4-19, 4-21, 6-7, 9-39, 9-41, 9-43,
128-4123 ........... 10-49, 10-53 267-957210-16, 10-26, 10-29, 6-12, 7-7, 7-9, 9-45
128-4249 ...................... 10-45 10-31, 10-32, 10-4, 10-59, 297-7085........................ 1-11
128-501610-25, 10-26, 10-31, 10-49, 10-53 12-37 297-7086................... 1-4, 1-8
10-32, 10-49, 268-5608........................ 4-25 297-70321-4, 4-35, 8-55, 10-4 297-7087............... 2-29, 8-55
10-50, 10-53, 271-5076.......................... 4-5 297-70333-9, 4-5, 8-55, 12-29 297-7089............... 8-15, 8-17
10-54, 12-55 272-6538............... 8-27, 8-29 297-7034 ...............9-66, 9-69 297-7098.......................... 4-4
130-2387 ............... 9-79, 9-81 274-3266........................ 8-11 297-7035 .......................... 1-4 297-7099..... 6-25, 6-29, 6-33,
131-8821 ........................ 4-31 281-8745........................ 4-13 297-7036 ........................ 1-13 6-35
131-8822 ........................ 4-31 281-8751............... 4-10, 9-81 297-7037 ...............1-11, 5-29 297-7100........ 6-8, 6-25, 6-29
141-2759 ......6-26, 6-30, 10-4 287-4790........................ 4-25 297-7038 .......................... 1-5 297-7101.......................... 6-4
14404173 .......... 12-11, 12-47 287-4796........................ 4-25 297-7039 ...... 1-13, 2-9, 2-11, 297-7103........................ 4-31
148-8339 ............... 8-39, 8-41 2900770 ....................... 9-105 2-13, 2-21, 2-23, 297-7107................. 4-4, 4-35
148-8355 ........................ 8-11 292-5304........................ 4-13 2-37, 2-39 298-0378............... 8-39, 8-41
148-8368 .....8-25, 8-27, 8-29, 292-5307........................ 4-13 297-7041 2-7, 2-9, 2-17, 2-25 298-0379..... 8-43, 8-45, 8-47,
8-31, 8-33, 8-47, 295-8469..... 2-37, 2-40, 8-48, 297-7042 8-3, 8-7, 8-11, 9-79, 8-51
8-51, 8-61, 8-67 8-52, 10-9, 9-81, 9-83 298-0380..... 8-43, 8-45, 8-47,
148-8408 ......9-79, 9-81, 9-83 12-43 297-7043 ........................ 2-27 8-51
149-4311 ........................ 9-73 297-7008. 6-3, 6-7, 6-33, 6-35 297-7044 ....... 2-3, 2-5, 12-35 298-0381............... 8-43, 8-45
155-225910-37, 10-45, 10-49, 297-7009................... 6-3, 6-7 297-7045 ...............4-25, 12-4 298-0382............... 8-43, 8-45
12-51, 12-53 297-7010.. 1-5, 3-13, 6-3, 6-7, 297-7046 .... 2-11, 2-13, 8-47, 298-0384............... 8-48, 8-52
155-2260 ...................... 10-16 6-25, 6-29, 8-35, 8-52 298-0385...... 8-48, 8-52, 8-55
155-2276 ..6-23, 10-20, 10-23 8-37, 8-39, 8-41 297-7048 .......................... 4-5 298-0386............... 8-47, 8-52
163-2660 ............... 6-21, 6-23 297-7011 1-5, 1-9, 2-29, 2-31, 297-7049 .... 9-47, 9-49, 9-53, 298-0387............... 8-47, 8-52

31200257 TL1055, TL1255 14-1


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
298-0388 ............... 8-47, 8-52 8-17, 8-19, 8-45, 298-0560 ........2-5, 2-13, 2-23 298-1530............... 8-47, 8-51
298-0389 ........................ 8-55 10-9, 12-43 298-0562 .....1-11, 9-49, 9-51, 298-1531............... 8-47, 8-51
298-0390 ........................ 8-55 298-0476 .............. 8-35, 8-37 9-55 298-1532...... 8-27, 8-29, 8-31
298-0404 ........................ 10-5 298-0486 .............. 9-79, 9-81 298-0563 ................... 2-3, 2-5 298-1533...... 8-27, 8-29, 8-31
298-0407 ........................ 2-39 298-0487 ..........................7-7 298-0565 ............... 1-8, 12-13 298-1537.......................... 1-4
298-0413 ........................ 2-39 298-0488 2-3, 2-5, 2-11, 2-13, 298-0569 .......................... 1-4 298-1538........................ 6-21
298-0414 ........................ 2-39 2-21, 2-23, 2-29, 298-0570 .......................... 1-8 298-1539................... 6-3, 6-8
298-0415 ...................... 10-35 8-48, 8-52 298-0571 ........................ 12-4 298-1540........................ 4-19
298-0416 ........................ 2-39 298-0489 8-3, 8-7, 8-11, 8-17, 298-0573 ............... 6-37, 6-41 298-1542........................ 8-39
298-0417 ...................... 10-43 8-23, 8-33, 9-83 298-0574 ........................ 1-13 298-1543........................ 8-39
298-0427 ................. 4-5, 4-10 298-0492 ..........................8-3 298-0575 ........................ 2-19 298-1544........................ 8-35
298-0433 ........................ 7-11 298-0493 ..... 8-27, 8-29, 8-31 298-0576 ........................ 11-9 298-1545........................ 8-35
298-0434 ...................... 10-59 298-0494 ........................8-25 298-1358 ................. 2-39, 4-4 298-1546........................ 8-63
298-0435 ........................ 4-29 298-0495 .............. 8-15, 8-17 298-1359 ................... 6-3, 6-7 298-1547........................ 8-63
298-0439 .....4-45, 4-47, 4-49, 298-0496 8-3, 8-7, 8-15, 8-17, 298-1360 ................... 1-4, 1-8 298-1548........................ 8-63
4-51, 4-53, 4-55 8-25, 8-27, 8-29, 298-1361 ........................ 9-91 298-1549........................ 8-63
298-0440 .....4-45, 4-47, 4-49, 8-31, 9-79, 9-81, 298-1364 ........................ 9-65 298-1551............... 8-15, 8-17
4-51, 4-53, 4-55 9-83 298-1371 ........................ 8-21 298-1552........................ 8-57
298-0441 .....4-45, 4-47, 4-49, 298-0497 ...... 3-7, 8-47, 8-51, 298-1393 ................. 5-3, 5-15 298-1553........................ 8-57
4-51, 4-53, 4-55 9-83, 10-9, 298-1417 ............... 9-79, 9-81 298-1554........................ 8-43
298-0442 .....4-45, 4-47, 4-49, 12-43 298-1419 ........................ 6-12 298-1555........................ 8-43
4-51, 4-53, 4-55 298-0498 ...... 5-3, 5-15, 8-27, 298-1463 ........................ 9-79 298-1556.......................... 8-3
298-0443 .....4-45, 4-47, 4-49, 8-29, 8-31 298-1487 ......8-57, 8-59, 8-61 298-1577................... 2-3, 2-5
4-51, 4-53, 4-55 298-0499 ........................8-15 298-1491 ............... 8-15, 8-17 298-1579........................ 8-19
298-0444 ............... 4-45, 4-47 298-0503 .... 8-47, 8-48, 8-52, 298-1492 ................... 8-3, 8-7 298-1580..... 1-11, 9-47, 9-49,
298-0445 ............... 4-45, 4-47 8-55 298-1493 ................... 8-3, 8-7 9-51, 9-53, 9-55
298-0446 ............... 4-45, 4-47 298-0505 .... 8-43, 8-45, 8-47, 298-1494 ............... 8-15, 8-17 298-1582...... 8-47, 8-52, 8-55
298-0447 ............... 4-45, 4-47 8-51 298-1495 ........................ 8-23 298-1585............... 8-47, 8-51
298-0448 ............... 4-45, 4-47 298-0507 . 3-9, 5-3, 5-15, 7-9, 298-1496 ................... 8-3, 8-7 298-1596........ 5-3, 5-15, 9-79
298-0449 ............... 4-45, 4-47 8-7 298-1498 ................... 8-3, 8-7 298-1597............... 8-43, 8-45
298-0450 ............... 4-45, 4-47 298-05088-3, 8-15, 8-17, 8-45 298-1499 ......8-63, 8-65, 8-67 298-1609................... 1-4, 1-8
298-0451 ........................ 4-61 298-0509 .............. 8-15, 8-17 298-1501 ............... 8-15, 8-17 298-1610.......... 5-3, 5-15, 7-9
298-0452 ........................ 4-61 298-0510 ..... 1-11, 9-49, 9-51 298-1502 ............... 8-27, 8-29 298-1611............... 9-79, 9-81
298-0453 ........................ 4-61 298-0513 ........................9-79 298-1505 ............... 8-15, 8-17 298-1612..... 1-11, 1-13, 2-37,
298-0454 ........................ 4-61 298-0516 ........................10-4 298-1506 ............... 8-15, 8-17 2-39, 3-9, 5-3,
298-0455 ........................ 4-61 298-0523 .............. 8-15, 8-17 298-1507 ............... 8-15, 8-17 5-15, 8-43, 8-45,
298-0456 ........................ 4-61 298-0524 ........................8-15 298-1508 ............... 8-47, 8-51 9-47, 9-49, 9-51,
298-0460 ........................ 11-9 298-0528 ........................12-4 298-1509 ............... 8-47, 8-51 9-53, 9-55
298-0461 ........................ 11-9 298-0530 .... 4-29, 4-31, 4-35, 298-1510 ........................ 8-33 298-1614............... 2-33, 2-35
298-0462 ............... 8-15, 8-17 4-37 298-1511 ........................ 8-33 298-1615..... 2-17, 2-19, 2-25,
298-0463 ........5-3, 5-15, 9-83 298-0531 ..........................1-4 298-1512 ............... 9-79, 9-81 2-27, 2-33, 2-35
298-0464 ............... 8-43, 8-45 298-0532 ......... 4-4, 4-5, 4-21 298-1513 ........................ 8-23 298-1617........................ 2-19
298-0465 ....... 8-3, 8-43, 8-45, 298-0545 ........................12-4 298-1514 ........................ 8-23 298-1628....... 2-9, 2-17, 2-19,
8-47, 8-51, 8-57, 298-0547 ....... 6-8, 6-25, 6-29 298-1515 ............... 8-15, 8-17 2-27, 2-29, 2-31,
8-59, 8-63, 8-65 298-0548 ........................3-13 298-1516 ................... 8-3, 8-7 2-33, 2-35
298-0466 ........................ 2-39 298-0549 . 1-8, 6-3, 6-7, 6-42, 298-1517 ................... 8-3, 8-7 298-1629....... 2-9, 2-17, 2-19,
298-0467 .......... 4-21, 8-3, 8-7 8-35, 8-39, 10-4, 298-1518 ..........8-3, 8-7, 8-11 2-25, 2-27, 2-33,
298-0468 .....4-25, 8-35, 8-37, 10-11 298-1519 ..........8-3, 8-7, 8-12 2-35
8-39 298-0550 ..........................1-5 298-1520 ............... 8-15, 8-17 298-1630.......................... 3-7
298-0470 8-3, 8-7, 8-12, 8-15, 298-0552 4-21, 6-3, 6-7, 6-19, 298-1521 .....8-27, 8-29, 8-31, 298-1631.......................... 1-9
8-17 10-13 8-33 298-1632................. 5-3, 5-15
298-0471 ....... 2-39, 7-7, 8-25, 298-0553 .... 4-29, 8-31, 10-8, 298-1522 ........................ 8-25 298-1633..... 6-25, 6-29, 6-33,
8-27, 8-33 10-9 298-1523 ........................ 8-25 6-37
298-0473 8-3, 8-7, 8-11, 8-15, 298-0554 ..... 8-55, 9-66, 9-69 298-1524 ........................ 8-25 298-1635............... 8-39, 8-41
8-17, 8-19, 8-33, 298-0555 1-4, 4-4, 4-21, 6-37, 298-1525 ................... 8-3, 8-8 298-1636 2-7, 2-9, 2-17, 2-19,
8-47, 8-51, 9-79, 6-41, 12-27 298-1526 ........................ 8-25 2-25, 2-27, 2-33,
9-81 298-0556 .............. 1-11, 5-29 298-1527 ........................ 8-25 2-35
298-0474 ........3-7, 9-79, 9-81 298-0558 ......................10-59 298-1528 ......8-27, 8-29, 8-31 298-1639..... 8-43, 8-45, 8-47,
298-0475 3-7, 8-7, 8-12, 8-15, 298-0559 .............. 4-5, 12-35 298-1529 ......8-27, 8-29, 8-31 8-51

14-2 TL1055, TL1255 31200257


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
298-1643 .......................... 6-8 298-1773.... 12-4, 12-8, 12-11 298-6875 .......................... 2-7 298-7243........................ 4-19
298-1644 2-7, 2-9, 2-17, 2-19, 298-1794........................ 9-85 298-6876 ........................ 2-17 298-7244.......................... 1-4
2-25, 2-27, 2-33, 298-1796........................ 9-85 298-6877 ...............2-25, 2-27 298-7248.......................... 1-5
2-35 298-1797........................ 9-85 298-6878 ...............2-17, 2-25 298-7251........................ 4-19
298-1645 ........................ 9-59 298-1833........................ 11-7 298-6879 ...................2-7, 2-9 298-7252........................ 12-5
298-1646 .....9-17, 9-23, 9-29, 298-1834............... 2-17, 2-19 298-6880 ........................ 8-55 298-7254........................ 4-19
9-35, 9-41 298-1844........................ 11-7 298-6881 ........................ 8-55 298-7255........................ 9-71
298-1648 .....2-11, 2-13, 2-21, 298-1849...................... 12-13 298-6884 ........................ 2-11 298-7256........................ 4-43
2-23, 8-48, 8-52 298-1852............... 9-47, 9-53 298-6885 .................2-3, 2-13 298-7257........................ 4-43
298-1649 .....2-11, 2-13, 2-21, 298-1853................. 5-9, 5-21 298-6886 ........................ 2-11 298-7258........................ 4-43
2-23, 8-48, 8-52 298-1857. 5-5, 5-9, 5-17, 5-21 298-6887 .................2-3, 2-11 298-7259........................ 4-43
298-1650 .....2-11, 2-13, 2-21, 298-1860................. 5-9, 5-21 298-6888 ........................ 2-11 298-7260........................ 4-43
2-23, 8-48, 8-52 298-1861................. 5-9, 5-21 298-6889 ..... 2-11, 2-21, 2-23 298-7261............... 4-43, 4-63
298-1651 .....2-11, 2-13, 2-21, 298-1862................. 5-9, 5-21 298-6891 ........................ 1-13 298-7264............... 2-33, 2-35
2-23, 8-48, 8-52 298-1863........................ 5-21 298-6893 ...................... 10-59 298-7266........................ 8-23
298-1653 ............... 9-47, 9-53 298-1865. 5-7, 5-9, 5-19, 5-21 298-6894 .................2-3, 2-13 298-726910-16, 10-20, 10-23,
298-1655 ........4-6, 4-10, 8-11 298-1866.......................... 5-7 298-6895 ........................ 2-11 10-25, 10-26,
298-1657 ......8-48, 8-52, 8-55 298-1867.......................... 5-7 298-6896 .................2-3, 2-11 10-29, 10-31,
298-1660 .......................... 3-7 298-1868.......................... 5-7 298-6903 .... 2-17, 2-19, 2-25, 10-32, 10-35,
298-1661 ............... 2-17, 2-19 298-1869.......................... 5-7 2-27, 2-33, 2-35 10-37, 12-53
298-1663 .......9-3, 9-11, 9-17, 298-1870.......................... 5-7 298-6904 ..... 2-11, 2-21, 2-23 298-7270...................... 10-31
9-23, 9-29, 9-35, 298-1871.......................... 5-7 298-6905 ...............2-17, 2-19 298-7274................. 5-9, 5-22
9-41, 9-47, 9-53 298-1873.......................... 5-7 298-6906 ........................ 9-59 298-7278........................ 6-45
298-1664 .....2-17, 2-19, 2-25, 298-1874.......................... 5-7 298-6909 ........................ 9-59 298-7279........................ 12-4
2-27, 2-33, 2-35 298-1875.......................... 5-7 298-6910 ...............12-4, 12-8 298-72805-3, 5-15, 9-49, 9-51
298-1665 .....2-17, 2-19, 2-25, 298-1876.......................... 5-7 298-6911 ........................ 12-4 298-7282... 6-26, 6-29, 10-32,
2-27, 2-33, 2-35 298-1877................. 5-9, 5-21 298-6913 ...................... 10-59 10-47, 12-4
298-1666 .......................... 4-4 298-1878........................ 5-27 298-6914 ...................... 10-59 298-7283.......................... 6-4
298-1676 ................. 9-3, 9-11 298-1881........................ 5-27 298-6920 .... 2-11, 2-13, 2-21, 298-7285..... 6-25, 6-29, 6-33,
298-1682 .....9-23, 9-29, 9-35, 298-4523........................ 4-13 2-23 6-35
9-41 298-5894........................ 4-13 298-6925 ..... 10-4, 10-8, 10-9 298-7286.......................... 7-3
298-1686 2-7, 2-9, 2-17, 2-19 298-6828...... 8-47, 8-52, 8-55 298-7013 ....... 6-8, 6-25, 6-29 298-7289...................... 12-35
298-1687 2-7, 2-9, 2-17, 2-19, 298-6832.......................... 3-7 298-7030 ...................1-4, 1-8 298-7293................... 1-5, 1-9
2-25, 2-33 298-6833.......... 4-21, 6-3, 6-7 298-7032 ...............2-13, 2-23 298-7297........................ 4-21
298-1688 ................. 2-9, 2-33 298-6839 2-7, 2-9, 2-17, 2-19, 298-7036 ...................6-3, 6-7 298-7300............... 8-43, 8-45
298-1689 ............... 2-17, 2-19 2-25, 2-27 298-7049 ...................6-3, 6-7 298-7305...................... 10-59
298-1690 .....2-17, 2-19, 2-25, 298-6840...... 2-29, 2-31, 8-55 298-7055 .......................... 3-7 298-7309............... 8-15, 8-17
2-27, 2-33, 2-35 298-6841 2-7, 2-9, 2-17, 2-25, 298-7057 ...............2-37, 2-39 298-7311............... 5-32, 5-35
298-1691 ............... 2-33, 2-35 2-27 298-7066 ...............4-35, 4-37 298-7312....... 2-3, 2-11, 2-13,
298-1692 ............... 2-25, 2-27 298-6843........ 6-8, 6-25, 6-29 298-7077 ...............6-25, 6-33 2-21, 2-29, 2-31
298-1693 ........................ 2-17 298-6844........................ 9-59 298-7082 .......................... 7-3 298-73132-5, 2-13, 2-23, 2-31
298-1694 ........................ 11-7 298-6847........................ 6-25 298-7099 ...................... 12-25 298-7314............... 9-17, 9-19
298-1695 ....9-79, 9-81, 10-59 298-6848................... 8-3, 8-7 298-7102 ....... 6-4, 6-25, 6-33 298-7315..... 9-23, 9-25, 9-29,
298-1696 ......4-21, 4-29, 4-31 298-6849........................ 1-13 298-7106 ...... 2-3, 2-11, 2-13, 9-31
298-1721 ........................ 2-17 298-6850............... 10-4, 10-8 2-21, 2-29, 2-31 298-7317............... 9-79, 9-81
298-1722 ........................ 2-17 298-6856..... 8-43, 8-45, 8-48, 298-7109 ...............2-11, 2-29 298-7318............... 2-11, 2-29
298-1723 ........................ 2-25 8-51, 10-59 298-7220 ........................ 4-29 298-7319..... 6-25, 6-29, 6-33,
298-1738 ................... 6-3, 6-7 298-6857........................ 12-4 298-7221 ...................... 10-59 6-35
298-1740 ................... 1-4, 1-9 298-6858........................ 12-4 298-7228 ........................ 2-39 298-7342................. 1-9, 4-25
298-1744 ......1-11, 5-32, 5-35 298-6859..... 8-43, 8-45, 8-48, 298-7233 ..... 4-49, 4-51, 4-55 298-7345........................ 4-65
298-1755 .......1-5, 12-4, 12-8, 8-51, 10-59 298-7234 ........................ 4-61 298-7346............... 4-43, 4-63
12-11, 12-37, 298-6860........................ 12-4 298-7235 .... 4-39, 4-43, 4-57, 298-7347...... 4-41, 4-43, 4-63
12-39 298-6863................... 2-3, 2-5 4-65 298-7348...... 4-49, 4-51, 4-55
298-1758 ............... 4-35, 4-37 298-6864..... 2-11, 2-13, 8-47, 298-7236 ...............4-43, 4-65 298-7349........................ 4-43
298-1767 ............... 9-35, 9-41 8-51 298-7237 ........................ 4-43 298-7350........................ 4-65
298-1770 6-3, 6-7, 6-25, 6-29, 298-6866............. 12-4, 12-35 298-7238 ........................ 4-49 298-7351........................ 4-61
6-33, 6-35, 6-37, 298-6870.......................... 1-5 298-7239 ..... 4-43, 4-61, 4-63 298-7352........................ 4-63
6-41, 8-31, 8-48, 298-6873............... 9-17, 9-19 298-7240 ........................ 4-61 298-7354........................ 4-61
8-52 298-6874........................ 9-17 298-7241 ........................ 4-61 298-7355........................ 2-39

31200257 TL1055, TL1255 14-3


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
298-7356 ....... 2-39, 8-3, 8-15, 298-7379 1-5, 4-5, 6-37, 6-38, 298-7433 .....8-15, 8-17, 8-35, 298-7978............... 2-33, 2-35
8-25, 8-27, 8-29, 6-41, 8-21, 8-27, 8-37, 8-39, 8-41 298-7979............... 2-33, 2-35
8-31, 8-33, 8-47, 8-29, 8-51, 298-7434 ..........8-3, 8-7, 8-11 298-7980.......... 4-4, 4-5, 4-19
8-51 10-59 298-7436 ...................... 10-59 298-7981............... 4-29, 4-31
298-7357 ................... 8-3, 8-7 298-7380 . 1-5, 2-3, 2-5, 2-11, 298-7437 ............... 2-39, 8-55 298-7982............... 8-15, 8-17
298-7358 3-9, 8-7, 8-25, 8-27, 2-13, 2-29, 2-31, 298-7438 .....8-43, 8-45, 8-47, 298-7984............... 8-15, 8-17
8-29, 8-31, 8-57, 4-21, 6-12, 6-37, 8-51, 8-57, 8-59, 298-7988............... 8-47, 8-51
8-59, 8-61, 9-59, 6-38, 6-41, 7-7, 8-61, 8-63, 8-65, 298-7999............... 6-37, 6-41
9-83 7-9, 8-11, 8-47, 8-67 298-8002........................ 9-59
298-7362 6-4, 6-7, 8-31, 8-48, 8-52, 8-55, 9-59, 298-7834 .....6-25, 6-29, 6-33, 298-8025........................ 2-19
8-52, 12-35 9-66, 9-69, 10-4, 6-35, 8-15, 8-17, 298-8026........................ 2-19
298-7363 ..1-4, 1-5, 1-9, 3-13, 10-8, 10-59, 8-21 298-8027................... 2-3, 2-5
6-3, 6-7, 6-25, 12-37 298-7836 .....8-55, 8-63, 8-65, 298-8039........................ 12-4
6-29, 6-33, 6-35, 298-7383 ........................12-4 8-67, 10-59 298-8042........................ 4-19
6-42, 7-11, 8-25, 298-7384 .................. 6-3, 6-7 298-7837 ............. 8-55, 10-59 298-8045........................ 12-4
8-35, 8-39, 8-47, 298-7387 ................ 4-4, 4-35 298-7840 ...................... 12-39 298-8047............... 8-47, 8-51
8-51, 10-4, 298-7388 4-4, 4-35, 4-37, 7-9, 298-7841 .....4-25, 10-4, 10-5, 298-8048...... 8-27, 8-29, 8-51
10-11, 12-8, 10-8 10-8 298-8049............... 1-8, 12-29
12-11, 12-47 298-7389 ................ 4-4, 4-35 298-7846 ............... 6-37, 6-41 298-8050....... 1-5, 8-43, 8-45,
298-7364 4-10, 4-25, 6-3, 6-7, 298-7391 .. 1-5, 1-9, 4-6, 4-10 298-7852 ................. 5-3, 5-15 8-48, 8-51,
6-19, 7-9, 7-11, 298-7392 .................. 2-7, 3-9 298-7853 ............... 10-4, 10-5 12-37, 12-39
8-21, 8-31, 10-8, 298-7393 .............. 2-25, 2-27 298-7856 ................... 8-3, 8-7 298-8051.......................... 3-7
10-13, 12-13 298-7394 1-11, 2-3, 2-5, 2-11, 298-7859 ................. 5-7, 5-19 298-8052................... 1-4, 1-8
298-7365 ..1-4, 1-8, 4-4, 4-19, 2-13, 2-17, 2-19, 298-7861 ................. 5-7, 5-19 298-8054................... 1-4, 1-8
4-21, 4-29, 4-31, 2-29 298-7862 ................. 5-7, 5-19 298-8057..... 8-43, 8-45, 8-48,
4-35, 6-7, 6-12, 298-7395 ....... 1-9, 1-11, 2-31 298-7863 ................. 5-7, 5-19 8-51
6-37, 6-41, 7-7, 298-7396 ........................4-35 298-7864 ................. 5-7, 5-19 298-8060............... 2-11, 2-29
8-11, 8-47, 8-52, 298-7399 ........................9-71 298-7865 ................. 5-7, 5-19 298-8061....... 2-3, 2-11, 2-13,
8-55, 9-66, 9-69, 298-7400 ........................9-71 298-7866 ................. 5-7, 5-19 2-21, 2-29, 2-31
10-4, 10-5, 11-9, 298-7401 ........................9-71 298-7867 ........................ 5-13 298-8064............... 2-11, 2-29
12-27, 12-29, 298-7402 ........................9-71 298-7868 ........................ 5-21 298-8065....... 2-3, 2-11, 2-13,
12-37 298-7403 ........................9-71 298-7870 ........................ 5-13 2-21, 2-29, 2-31
298-7366 ............... 1-11, 5-29 298-7404 ........................9-71 298-7871 ................. 5-5, 5-17 298-8145........................ 4-35
298-7367 2-3, 2-5, 9-79, 9-81, 298-7405 ........................9-71 298-7872 ................. 5-5, 5-17 298-8147............... 6-21, 6-23
9-83, 12-4, 12-8, 298-7406 ........................9-71 298-7873 ......5-13, 5-25, 5-27 298-8150........................ 5-29
12-11 298-7407 ....... 9-3, 9-11, 9-17 298-7875 ................... 1-4, 1-9 298-8173........................ 5-29
298-7368 .......................... 4-4 298-7408 ........................9-17 298-7877 ......4-43, 4-57, 4-63 298-8175........................ 9-85
298-7369 .... 12-4, 12-8, 12-11 298-7409 .... 9-23, 9-29, 9-35, 298-7878 ................. 5-3, 5-15 298-8204............... 8-47, 8-51
298-7370 ........................ 10-4 9-41 298-7879 .......................... 6-7 298-8206........................ 9-97
298-7371 ............... 6-26, 6-30 298-7410 ........................4-41 298-7880 ................... 6-3, 6-7 298-8207............... 8-47, 8-51
298-7372 1-5, 1-8, 3-13, 6-37, 298-7411 ........................4-41 298-7881 ........................ 4-43 298-8237................. 5-3, 5-15
6-41, 8-37, 8-41 298-7412 .... 4-45, 4-47, 4-49, 298-7884 ............... 4-21, 4-25 298-8244.......................... 7-9
298-7373 1-4, 3-7, 4-21, 4-29, 4-51, 4-53, 4-55 298-7889 ........................ 4-21 298-8248........................ 12-4
6-3, 6-7, 6-37, 298-7413 ........................4-53 298-7890 ........4-5, 4-10, 8-11 298-82782-5, 2-13, 2-23, 2-31
6-41, 12-13 298-7414 ........................4-57 298-7893 ........................ 9-65 298-8280.......................... 7-9
298-7374 ..1-8, 2-3, 2-5, 2-11, 298-7415 ........................4-59 298-7894 ........................ 9-65 298-8281........................ 4-21
2-13, 4-21, 6-37, 298-7416 ........................4-59 298-7900 ................... 1-5, 1-9 298-8295................. 5-9, 5-22
6-38, 6-41, 8-47, 298-7417 ........................4-61 298-7901 ........................ 11-9 298-8296................. 5-9, 5-22
8-52, 8-55, 10-8 298-7418 ........................4-63 298-7902 ........................ 11-9 298-8297................. 5-9, 5-22
298-7375 1-5, 1-13, 4-5, 4-25, 298-7419 .............. 4-43, 4-63 298-7904 ...................... 12-13 298-8300................. 5-9, 5-21
12-35 298-7420 ................ 9-3, 9-11 298-7922 ........... 12-15, 12-17 298-8301........................ 5-19
298-7376 ........................ 12-4 298-7421 ................ 9-3, 9-11 298-7923 ................... 1-4, 1-9 298-8302........................ 9-85
298-7377 6-4, 6-7, 12-4, 12-8, 298-7422 ..........................9-3 298-7927 ........................ 8-21 298-8303........................ 9-85
12-35, 12-45, 298-7423 ........................9-11 298-7931 ......6-25, 6-29, 6-33 298-8313........................ 6-45
12-47 298-7424 ........................9-65 298-7971 ........... 12-29, 12-35 298-8317........................ 6-45
298-7378 1-8, 6-4, 6-33, 6-35, 298-7425 ........................9-66 298-7972 ......8-31, 8-48, 8-52 298-8322........................ 2-19
6-37, 6-41, 8-51, 298-7426 ........................9-65 298-7976 .......................... 1-5 298-8373................. 2-5, 2-13
12-4, 12-8, 298-7427 ........................9-66 298-7977 .....6-25, 6-29, 6-33, 298-8374........................ 4-21
12-11, 12-47 298-7432 ................ 5-3, 5-15 6-35 298-8375........................ 4-29

14-4 TL1055, TL1255 31200257


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
298-8377 ........................ 12-4 298-8608................... 6-3, 6-7 299-0258 ...............8-15, 8-17 10-31, 10-32,
298-8378 ........................ 7-11 298-8609.......................... 6-3 299-0259 ........................ 5-15 10-47, 12-29
298-8379 .......................... 4-5 298-8614............. 12-4, 12-35 299-0260 ........................ 2-23 299-0350 10-29, 10-47, 12-29
298-8380 .......................... 4-5 298-8637.......................... 7-7 299-0261 ...............2-13, 2-23 299-0352........................ 4-29
298-8383 ............... 8-47, 8-51 298-8641.......................... 1-4 299-0270 ........................ 1-11 299-0353........................ 4-21
298-8384 ......2-13, 2-23, 2-31 298-8645.......................... 7-3 299-0271 .......................... 4-4 299-0354................. 1-9, 11-7
298-8387 ........................ 2-19 298-8646........................ 6-38 299-0272 .................5-3, 5-15 299-0358...... 2-11, 2-21, 2-23
298-8388 ............... 2-13, 2-23 298-8656........................ 9-47 299-0275 .......................... 3-7 299-0359........................ 4-63
298-8390 ... 9-3, 9-5, 9-7, 9-9, 298-8657........................ 9-53 299-0277 ........................ 1-13 299-0360........................ 12-4
9-11, 9-13, 9-15 298-8658........................ 4-39 299-0278 ........................ 1-13 299-0361........... 12-15, 12-17
298-8391 .....9-35, 9-37, 9-39, 298-8659........................ 2-23 299-0282 ...................... 12-13 299-0362.......................... 3-7
9-41, 9-43, 9-45 298-8660........................ 9-79 299-0283 ...................... 12-13 299-0363........................ 6-21
298-8398 .......................... 1-4 298-8661...... 2-13, 2-23, 2-31 299-0285 .... 2-40, 9-17, 9-19, 299-0369................... 6-4, 6-7
298-8399 ................... 1-4, 1-8 298-8662........................ 2-23 9-95 299-0370.......................... 6-8
298-8400 ........................ 4-21 298-8663........................ 4-21 299-0303 ........................ 4-35 299-0373............... 4-21, 4-25
298-8402 ................... 6-3, 6-7 298-8665................... 1-4, 1-8 299-0304 ...............4-35, 4-37 299-0380............... 5-32, 5-35
298-8404 ......9-35, 9-41, 9-43 298-8668...... 9-79, 9-81, 9-83 299-0308 ........................ 2-40 299-0384...................... 10-59
298-8405 .....9-23, 9-25, 9-29, 298-8669........................ 6-19 299-0309 ........................ 4-21 299-0386...................... 10-59
9-31 298-8671........................ 9-71 299-0310 ...............9-79, 9-81 299-0387.......................... 1-5
298-8406 ............... 4-29, 4-31 298-8672........................ 9-89 299-0312 .. 6-37, 6-41, 10-25, 299-0390........................ 10-4
298-8408 ........................ 4-35 298-8722........................ 6-19 10-29, 10-31, 299-0392............... 4-35, 4-37
298-8410 ................. 4-4, 4-10 298-8724........................ 2-37 10-43, 10-45, 299-0393............... 2-21, 2-29
298-8411 ........................ 4-35 298-8728........................ 4-29 10-53, 12-55 299-0394............... 2-11, 2-21
298-8412 .......................... 4-4 298-8729........................ 4-29 299-0313 ... 9-3, 9-5, 9-7, 9-9, 299-0395................... 6-3, 6-7
298-8413 ........................ 10-4 298-8732.......................... 4-5 9-11, 9-13, 9-15, 299-0396........................ 9-59
298-8415 ........................ 9-29 298-8733.......................... 4-5 9-35, 9-37, 9-39, 299-0397............... 2-29, 2-31
298-8416 ........................ 9-41 298-8734............... 2-37, 2-39 9-41, 9-43, 9-45 299-0398.... 12-4, 12-8, 12-47
298-8417 ........................ 9-79 298-8743........................ 11-9 299-0318 .......................... 1-4 299-0399...................... 10-59
298-8419 ........................ 2-19 298-8744........................ 12-4 299-0319 .......................... 1-4 299-0400................. 4-19, 6-7
298-8421 .......................... 1-4 298-8745.......................... 7-7 299-0320 ........................ 12-5 299-0468........................ 4-57
298-8424 ............... 2-27, 2-35 298-8746.......................... 2-3 299-0323 ........................ 9-71 299-0469........................ 4-43
298-8425 ............... 4-29, 4-31 298-8756............... 2-33, 2-35 299-0326 ...............10-4, 10-8 299-0470........................ 4-65
298-8426 ...................... 10-47 298-8761................... 6-3, 6-7 299-0328 ..... 6-25, 6-29, 6-33 299-0472............... 8-11, 8-23
298-8428 ........................ 12-4 298-8766........................ 12-4 299-0329 ........................ 9-66 299-0475........................ 9-71
298-8429 ........................ 1-13 299-0191........................ 9-85 299-0333 ........................ 6-25 299-0477........................ 9-17
298-8430 ........................ 1-13 299-0192........................ 9-85 299-0334 .......................... 1-4 299-0478............... 9-29, 9-41
298-8431 ........................ 1-13 299-0193........................ 9-85 299-0335 .... 6-25, 6-29, 6-33, 299-0479........................ 4-39
298-8432 ................... 6-3, 6-8 299-0194........................ 9-85 6-35 299-0480............... 9-47, 9-53
298-8435 .......................... 4-5 299-0208.......................... 7-9 299-0337 .... 6-25, 6-29, 6-33, 299-0481.......................... 9-3
298-8436 ........................ 9-11 299-0209.......................... 7-3 6-35 299-0482........................ 9-11
298-8437 ................. 2-5, 2-13 299-0210................... 7-3, 7-5 299-0338 .. 12-4, 12-8, 12-11, 299-0483........................ 9-66
298-8438 ........................ 11-6 299-0218............... 9-47, 9-53 12-29 299-0484........................ 9-66
298-8450 .......................... 1-5 299-0221................. 5-5, 5-17 299-0339 . 10-32, 10-57, 12-4 299-0488................. 5-7, 5-19
298-8451 ............... 2-29, 2-31 299-0223................. 5-9, 5-21 299-034010-25, 10-26, 10-29, 299-0490........................ 9-65
298-8453 ...................... 10-57 299-0227................. 5-9, 5-21 10-31, 10-32, 299-0492............... 2-11, 2-21
298-8454 ............... 9-79, 9-81 299-0230.......................... 5-7 10-47 299-0498.......................... 7-3
298-8455 ................... 8-3, 8-7 299-0231.......................... 5-7 299-0341 ..... 6-26, 6-29, 12-4 299-0499............... 9-25, 9-31
298-8456 ................... 8-3, 8-7 299-0232................. 5-7, 5-19 299-0343 10-29, 10-47, 12-4, 299-0514........................ 9-97
298-8457 ........................ 9-19 299-0233.......................... 5-7 12-29, 12-49 299-0520................. 5-9, 5-21
298-8459 ........................ 9-17 299-0235................. 5-9, 5-21 299-0345 ...................... 10-47 299-0528............... 9-17, 9-19
298-8460 ........................ 9-23 299-0236................. 5-9, 5-21 299-0346 .. 6-26, 6-29, 10-16, 299-0548........................ 4-21
298-8461 ........................ 9-35 299-0237........................ 5-13 10-25, 10-29, 299-0550............... 2-13, 2-23
298-8462 .......................... 9-3 299-0240........................ 5-27 10-31, 10-32, 299-0551............... 2-13, 2-23
298-8586 ............... 8-15, 8-17 299-0241........................ 5-27 10-47, 10-57, 299-0552........................ 4-21
298-8588 ............... 9-81, 9-83 299-0243................. 5-9, 5-22 12-29 299-0557........................ 4-33
298-8589 ........................ 6-25 299-0245................. 5-9, 5-22 299-0347 ........................ 12-4 299-0558.......................... 7-5
298-8590 ........6-8, 6-25, 6-29 299-0246................. 5-9, 5-22 299-034810-26, 10-29, 10-32, 299-0559.......................... 7-5
298-8603 ........................ 4-21 299-0247................. 5-9, 5-22 10-47, 12-29 299-0560.......................... 7-7
298-8604 ...................... 12-13 299-0248................. 5-9, 5-22 299-034910-25, 10-26, 10-29, 299-0561........................ 5-29

31200257 TL1055, TL1255 14-5


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
299-0562 .......................... 7-7 299-0646 ........................4-53 299-0785 ........................ 9-89 299-0927........................ 6-19
299-0563 ............... 8-27, 8-29 299-0647 ........................4-53 299-0787 . 9-3, 9-5, 9-7, 9-11, 299-0928........................ 6-19
299-0564 ........................ 4-21 299-0650 ..... 4-53, 4-57, 4-65 9-13 299-0930............... 9-53, 9-55
299-0567 .......................... 5-3 299-0651 ........................4-55 299-0800 ................. 5-5, 5-17 299-0931...... 9-47, 9-49, 9-51
299-0591 ........................ 4-65 299-0652 ........................4-57 299-0801 ................. 5-5, 5-17 299-0932........................ 9-65
299-0592 ........................ 4-41 299-0653 ........................4-57 299-0810 ........................ 5-22 299-0933........................ 9-65
299-0593 ........................ 4-41 299-0654 ........................4-57 299-0811 ......5-13, 5-25, 5-27 299-0934........................ 9-65
299-0594 .....4-45, 4-47, 4-49, 299-0655 ........................4-57 299-0812 ......5-13, 5-25, 5-27 299-0935........................ 9-65
4-51, 4-55 299-0656 ........................4-59 299-0821 5-5, 5-9, 5-17, 5-21 299-0936........................ 9-65
299-0595 ........................ 4-49 299-0657 ........................4-59 299-0822 ................. 5-7, 5-19 299-0937........................ 9-65
299-0596 ............... 4-49, 4-57 299-0658 ........................4-59 299-0825 ................. 5-7, 5-19 299-0938........................ 9-65
299-0597 ........................ 4-51 299-0659 ........................4-59 299-0826 ................. 5-7, 5-19 299-0939........................ 9-65
299-0598 .....4-45, 4-47, 4-51, 299-0660 ........................4-59 299-0827 ................. 5-9, 5-21 299-0940........................ 9-65
4-55 299-0661 ........................4-61 299-0828 ................. 5-9, 5-22 299-0944...................... 10-23
299-0599 ............... 4-45, 4-47 299-0662 ........................4-61 299-0829 ........................ 9-65 299-0946 8-3, 8-7, 8-11, 8-15,
299-0600 ............... 4-45, 4-47 299-0663 ........................4-61 299-0830 ........................ 9-65 8-17, 8-35, 8-37,
299-0601 ........................ 4-53 299-0666 ........................5-29 299-0831 ........................ 9-66 8-39, 8-41
299-0602 ............... 4-45, 4-47 299-0667 .............. 9-47, 9-53 299-0833 ........................ 9-65 299-0949..... 6-25, 6-29, 6-33,
299-0603 ........................ 4-55 299-0668 .............. 9-47, 9-53 299-0834 .......................... 7-3 6-35, 8-3, 8-7,
299-0604 ...... 4-45, 4-47, 4-55 299-0669 ........................9-53 299-0835 ........................ 4-53 8-15, 8-17, 8-21,
299-0605 ............... 4-45, 4-47 299-0670 ........................9-53 299-0836 ........................ 4-41 10-59
299-0606 ........................ 4-61 299-0671 .............. 9-53, 9-55 299-0838 ........................ 9-71 299-0952........................ 9-66
299-0611 ............... 8-27, 8-29 299-0672 .............. 9-47, 9-53 299-0839 ............... 4-59, 4-61 299-0953.......................... 7-3
299-0612 ........................ 9-53 299-0673 ........................9-47 299-0840 ........................ 4-59 299-0954.......................... 7-3
299-0613 ........................ 9-89 299-0674 ........................9-47 299-0841 .....4-45, 4-47, 4-49, 299-095610-26, 10-29, 10-32,
299-0614 ............... 8-27, 8-29 299-0675 .............. 9-29, 9-41 4-51, 4-53, 4-55 10-49, 10-53
299-0615 ........................ 9-71 299-0676 ........................9-35 299-0842 ............... 4-29, 4-31 299-095710-26, 10-29, 10-32,
299-0616 ........................ 9-71 299-0677 .............. 9-23, 9-35 299-0843 ........................ 9-65 10-49, 10-53
299-0617 ........................ 9-71 299-0678 .............. 9-23, 9-35 299-0845 ........................ 9-65 299-095810-26, 10-29, 10-32,
299-0618 ........................ 9-71 299-0679 ........................9-35 299-0846 ........................ 9-65 10-49, 10-53
299-0619 ........................ 9-71 299-0680 .............. 9-23, 9-35 299-0847 ........................ 9-65 299-0959 10-26, 10-29, 10-32
299-0620 ........................ 9-71 299-0681 .............. 9-23, 9-35 299-0849 ...12-4, 12-8, 12-11, 299-0960................... 7-3, 7-5
299-0621 ........................ 9-71 299-0682 .... 9-23, 9-25, 9-29, 12-29 299-0961........................ 8-55
299-0622 ........................ 9-71 9-31 299-0850 ........................ 12-4 299-0966.......................... 7-3
299-0623 ........................ 9-71 299-0683 .............. 9-23, 9-29 299-0852 ........................ 9-59 299-0967.......................... 7-3
299-0625 ........................ 9-17 299-0685 ........................9-29 299-0859 ............... 9-35, 9-41 299-0970.......................... 7-3
299-0626 ........................ 9-17 299-0686 ..........................9-3 299-0896 ........................ 4-43 299-0972........................ 6-45
299-0627 ........................ 9-17 299-0687 ..........................9-3 299-0897 ........................ 4-59 299-0976.......................... 7-5
299-0628 ........................ 9-17 299-0688 ..........................9-3 299-0898 ........................ 4-61 299-0982.......................... 5-7
299-0629 ........................ 9-17 299-0689 ..........................9-3 299-0899 ........................ 4-41 299-0985........................ 9-85
299-0630 ............... 9-29, 9-41 299-0690 ................ 9-3, 9-11 299-0900 ........................ 4-63 299-0986.......................... 7-3
299-0631 ............... 9-29, 9-41 299-0765 ..........................9-3 299-0902 ........................ 9-53 299-1265........................ 4-37
299-0632 ............... 9-29, 9-41 299-0766 ................ 9-3, 9-11 299-0903 ............... 8-27, 8-29 299-1283................... 1-5, 1-9
299-0633 ........................ 9-41 299-0767 ..........................9-3 299-0904 ........................ 10-4 299-1305.......................... 1-4
299-0634 ........................ 9-41 299-0768 ........................9-11 299-0905 ........................ 10-4 299-1306.......................... 5-3
299-0635 .......................... 7-5 299-0769 ........................9-11 299-0908 ........... 10-23, 10-35 299-1307........................ 5-15
299-0636 .......................... 7-5 299-0770 ........................9-11 299-0910 ...................... 10-47 299-1310........................ 6-37
299-0637 ........................ 4-41 299-0771 ........................9-11 299-0912 ........................ 4-21 299-1313...................... 10-59
299-0638 ........................ 4-41 299-0772 ........................9-11 299-0913 .......................... 7-7 299-1315........................ 8-51
299-0639 ........................ 4-41 299-0773 ........................9-11 299-0914 ........................ 4-21 299-1316...................... 10-59
299-0640 ........................ 4-45 299-0774 ........................9-65 299-0915 .......................... 7-5 299-1321............... 9-79, 9-81
299-0641 .....4-45, 4-47, 4-49, 299-0775 ........................9-65 299-0916 .......................... 7-5 299-1322........................ 8-51
4-51, 4-53, 4-55 299-0776 ........................9-65 299-0918 ........................ 4-41 299-1323............... 9-59, 9-61
299-0642 .....4-45, 4-47, 4-49, 299-0778 ........................9-65 299-0919 ........................ 4-61 299-1324.......................... 7-7
4-51, 4-53, 4-55 299-0779 ........................9-65 299-0920 ........................ 4-63 299-1326........................ 4-29
299-0643 .....4-45, 4-47, 4-49, 299-0780 ........................9-66 299-0921 ........................ 6-19 299-1340........................ 4-19
4-51, 4-53, 4-55 299-0782 ........................9-66 299-0922 ........................ 6-19 299-1344........................ 4-29
299-0644 ........................ 4-47 299-0783 ........................9-89 299-0924 ........................ 6-19 299-1349........................ 2-39
299-0645 ........................ 4-51 299-0784 ........................9-89 299-0925 ........................ 6-19 299-1353................... 1-5, 1-9

14-6 TL1055, TL1255 31200257


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
299-3308 ........................ 4-25 299-7179........................ 6-45 303-4743 .......................... 1-5 303-4855............... 4-29, 4-31
299-6620 ......4-49, 4-51, 4-55 299-7180........................ 6-45 303-4744 ...................1-4, 1-8 303-4856............... 4-29, 4-31
299-6621 ........................ 4-61 299-7182........................ 6-45 303-4745 .......................... 7-9 303-4857............... 4-29, 4-31
299-6624 ........................ 2-39 299-7184........................ 6-45 303-4749 ..... 6-7, 6-16, 10-11 303-4858.......................... 4-5
299-6625 ........................ 9-71 299-8229........................ 4-15 303-4750 ...................... 10-11 303-4861.......................... 4-5
299-6626 ........................ 9-71 300-6078 2-37, 2-39, 3-7, 3-9, 303-4751 ...................... 10-11 303-4862.......................... 4-5
299-6628 ........................ 10-4 3-19, 3-21, 3-25, 303-4752 ...................... 10-39 303-4867................... 8-3, 8-7
299-662910-26, 10-29, 10-32, 3-27, 8-48, 8-52, 303-4754 ...................8-3, 8-7 303-4868................... 8-3, 8-7
10-49, 10-53 10-9, 12-43 303-4755 .......................... 3-7 303-4869................... 8-3, 8-7
299-6630 ...................... 10-47 300-6079 2-37, 2-39, 3-7, 3-9, 303-4757 ........................ 8-11 303-4887........................ 11-9
299-6632 .......................... 7-7 3-19, 3-21, 3-25, 303-4758 ........................ 8-11 303-4888........................ 11-9
299-6633 ........................ 4-33 3-27, 8-48, 8-52, 303-4759 ........................ 4-25 303-4889........................ 11-9
299-6634 ........................ 4-33 10-9, 12-43 303-4760 8-3, 8-7, 8-11, 8-15, 303-4894...................... 10-11
299-6635 ........................ 4-59 300-6081........................ 8-39 8-17, 8-19 303-4895...................... 10-11
299-6636 ........................ 4-61 300-6085...................... 10-25 303-4761 ........................ 4-25 303-4896...................... 10-11
299-6637 ........................ 6-19 300-6087............... 8-35, 8-39 303-4762 ........................ 8-19 303-4897...................... 10-11
299-6638 ........................ 9-65 300-6088............... 8-35, 8-39 303-4764 ........................ 4-31 303-4906........................ 11-6
299-6644 .....2-39, 8-43, 8-45, 300-6089........................ 8-39 303-4769 .......................... 4-4 303-4909........................ 11-7
8-47, 8-51, 8-55, 300-6095..... 2-37, 2-39, 8-48, 303-4775 ........................ 2-31 303-4910........................ 11-9
8-57, 8-59, 8-61, 8-52 303-4782 ...................3-3, 3-9 303-4911..... 6-37, 6-41, 8-35,
8-63, 8-65, 8-67 300-6096............... 8-43, 8-45 303-4783 ..... 8-48, 8-52, 8-55 8-37, 8-39, 8-41
299-6646 .....6-25, 6-29, 6-33, 300-6099.......................... 7-9 303-4787 ........................ 10-8 303-4913........................ 10-4
6-35 300-6100..... 2-11, 2-13, 8-47, 303-4789 ...................1-5, 2-7 303-4914...................... 12-49
299-6706 ........................ 1-11 8-51 303-4792 ........................ 10-4 303-4915...................... 12-51
299-6707 .......................... 1-8 300-6101........................ 6-30 303-4795 ........................ 6-42 303-4918...................... 12-35
299-7086 ........................ 4-65 300-6103..... 2-37, 2-39, 8-48, 303-4796 ...................8-3, 8-7 303-4923............. 12-8, 12-11
299-7088 ........................ 9-71 8-52, 10-9, 303-4799 ... 1-5, 2-3, 2-5, 2-7, 303-4924............. 12-8, 12-11
299-7089 ........................ 9-71 12-43 2-9, 2-11, 2-13, 303-4925........................ 12-8
299-7090 ........................ 4-43 300-6104.......................... 7-9 2-17, 2-19, 2-21, 303-4926............... 2-37, 2-39
299-7091 ........................ 4-43 300-6111............... 2-29, 2-31 2-23, 2-25, 2-27, 303-4927.. 12-8, 12-11, 12-47
299-7092 ........................ 4-59 300-6112...................... 10-59 4-5, 8-3, 8-7, 303-4928........................ 4-31
299-7093 ................. 5-5, 5-17 300-6118........................ 6-12 8-11, 8-47, 8-52, 303-4930........................ 2-11
299-7094 ............... 5-10, 5-22 300-6119.......................... 2-5 9-79, 9-81, 9-83, 303-4931........................ 2-29
299-7095 ............... 5-10, 5-22 300-6120........................ 2-13 12-8, 12-11, 303-4933........ 2-3, 2-11, 2-13
299-7099 ............... 4-29, 4-31 300-6121.......................... 2-9 12-15, 12-17, 303-4934..... 2-11, 2-21, 2-29,
299-7103 .......5-5, 5-13, 5-17, 300-6122........................ 2-27 12-37, 12-39 2-31
5-25, 5-27 300-6123................... 6-3, 6-7 303-4805 ........................ 4-19 303-4936...... 2-13, 2-23, 2-31
299-7104 ........................ 9-65 300-6124................... 2-3, 2-5 303-4813 ........................ 1-11 303-4937................. 2-5, 2-13
299-7105 ........................ 9-65 300-6126.......................... 1-4 303-4819 ........................ 11-7 303-4939........................ 11-6
299-710610-23, 10-35, 10-50, 300-6127.......................... 2-5 303-4822 ........................ 8-55 303-4940........................ 11-9
10-54 300-6128.......................... 1-4 303-4823 ........................ 8-55 303-4941........................ 11-6
299-7107 ........... 10-43, 10-53 300-6129.......................... 1-4 303-4827 .......................... 4-4 303-4942........................ 11-6
299-7108 ........................ 9-65 300-6130........................ 6-12 303-4828 ...................... 10-11 303-4943........................ 11-9
299-7109 ........................ 9-65 300-6133........................ 2-13 303-4830 ........................ 4-31 303-4944........................ 11-7
299-7116 ........................ 9-59 300-6134........................ 2-23 303-4832 ........................ 4-31 303-4945........................ 11-7
299-7130 ........................ 9-85 300-6136........................ 2-11 303-4833 ........................ 4-31 303-4946........................ 11-6
299-7131 ........................ 9-85 300-6137........................ 2-21 303-4834 ...................... 10-49 303-4947........................ 11-7
299-7134 ................. 5-5, 5-17 301-9752.......................... 3-5 303-4835 ........................ 10-4 303-4948........................ 11-6
299-7144 .......................... 7-5 301-9753.......................... 3-5 303-4836 ...................1-4, 1-8 303-4949........................ 11-6
299-7145 ........................ 9-97 301-9754.......................... 3-5 303-4837 ...................... 10-16 303-4950........................ 11-6
299-7146 ........................ 9-97 301-9755.......................... 3-5 303-4838 ........................ 10-4 303-4952........... 10-16, 10-20
299-7147 ........................ 9-97 301-9756.......................... 3-5 303-4839 ........................ 10-4 303-4953.......................... 4-4
299-7161 ................. 5-5, 5-17 301-9757.......................... 3-3 303-4840 ........................ 10-4 303-4957................... 3-3, 3-9
299-7162 ................. 5-7, 5-19 301-9758.......................... 3-3 303-4842 .......................... 4-5 303-4958................... 3-3, 3-9
299-7163 ................. 5-7, 5-19 302-0581........................ 4-35 303-4843 .......................... 4-5 303-4961........... 12-37, 12-39
299-7168 ................. 5-9, 5-22 303-4734............... 4-29, 4-31 303-4847 ........................ 4-21 303-4962........................ 11-6
299-7169 ................. 5-9, 5-22 303-4735. 12-8, 12-11, 12-29, 303-4848 ........................ 4-21 303-4963........................ 11-6
299-71705-5, 5-10, 5-17, 5-22 12-47 303-4849 ........................ 4-21 303-4969... 6-21, 6-23, 10-25,
299-7178 ........................ 6-45 303-4741................... 3-3, 3-9 303-4852 ........................ 4-21 10-26, 10-29,

31200257 TL1055, TL1255 14-7


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
10-31, 10-32, 303-8629 .............. 6-12, 6-16 304-2594 ...................... 12-35 304-3200...................... 12-23
10-43, 10-45, 303-8630 ........................6-16 304-2595 ........................ 2-39 304-3201...................... 12-23
10-49, 10-53, 303-8631 .............. 6-12, 6-16 304-2597 ............... 4-45, 4-47 304-3202...................... 12-23
10-61, 12-8, 303-8632 .............. 6-12, 6-16 304-2598 ............... 4-45, 4-47 304-3203...................... 12-23
12-11, 12-29, 303-8633 .............. 6-12, 6-16 304-2599 ............... 4-45, 4-47 304-3204...................... 12-23
12-51 303-8634 .............. 6-12, 6-16 304-2604 ........................ 10-8 304-3209........................ 9-85
303-4971 10-25, 10-29, 10-31 303-8635 .............. 6-12, 6-16 304-2605 ........................ 4-61 304-3211........................ 9-85
303-4972 ...................... 12-47 303-8636 .............. 6-13, 6-17 304-260610-16, 10-20, 10-23, 304-3212........................ 9-85
303-4973 ...................... 12-35 303-8637 .............. 6-13, 6-17 10-26, 10-29, 304-3213........................ 9-85
303-4978 ............... 6-12, 6-16 303-8638 .............. 6-13, 6-17 10-32, 12-29, 304-3214........................ 9-85
303-4979 ...................... 12-35 303-8639 .............. 6-13, 6-17 12-31, 12-51, 304-3215........................ 9-85
303-4980 ...................... 12-35 303-8640 .............. 6-13, 6-17 12-53 304-3216........................ 9-85
303-498210-25, 10-29, 10-31, 303-8641 .............. 6-13, 6-17 304-2612 10-54, 12-51, 12-53 304-3781.......................... 3-7
10-35, 10-37, 303-8642 .............. 6-13, 6-17 304-2613 ............... 6-21, 6-23 304-3796.......................... 4-5
10-43 303-8643 .............. 6-13, 6-17 304-2614 ........................ 4-65 304-3799............... 6-13, 6-17
303-4988 ................... 3-3, 3-9 303-8644 .............. 6-13, 6-17 304-2615 ........................ 4-65 304-3809........................ 4-31
303-4989 ................... 1-4, 1-9 303-8645 .............. 6-13, 6-17 304-2617 ........................ 4-65 304-3810........................ 4-19
303-499710-16, 10-29, 10-39, 303-8646 .............. 6-13, 6-17 304-2618 .......................... 1-4 304-3812...................... 12-19
10-41 303-8647 .............. 6-13, 6-17 304-2621 ............... 4-49, 4-51 304-3815........................ 6-16
303-8559 .......................... 4-4 303-8648 .............. 6-13, 6-17 304-2622 ............... 4-49, 4-51 304-3824........................ 4-21
303-8561 ............... 4-43, 4-65 303-8649 ........................6-17 304-2626 ........................ 6-19 304-3825.......................... 1-5
303-8562 ............... 4-45, 4-47 303-8650 ......................12-19 304-2632 .....4-45, 4-47, 4-49, 304-3826........................ 4-21
303-8563 ............... 4-45, 4-47 303-8651 ......................12-19 4-51, 4-53, 4-55 304-3827........................ 10-4
303-8565 ........................ 9-91 303-8652 ......................12-19 304-2633 .....4-45, 4-47, 4-49, 304-4549........................ 11-9
303-8568 ........................ 4-65 303-8653 ......................12-19 4-51, 4-53, 4-55 304-4551............. 12-8, 12-11
303-8572 ................. 5-9, 5-21 303-8656 ......................12-23 304-2634 .....4-45, 4-47, 4-49, 304-4552.. 12-8, 12-11, 12-47
303-8578 ............... 6-13, 6-17 303-8658 ........................9-91 4-51, 4-53, 4-55 304-4554.......................... 4-5
303-8581 ............... 6-13, 6-17 303-8662 .............. 6-21, 6-23 304-2635 .....4-45, 4-47, 4-49, 304-4555.......................... 4-5
303-8582 ............... 6-12, 6-16 303-866410-25, 10-26, 10-29, 4-51, 4-53, 4-55 304-4558........................ 7-11
303-8583 ............... 6-13, 6-17 10-31 304-2636 ............... 6-12, 6-16 304-45605-5, 5-13, 5-17, 5-25
303-8584 ........................ 5-29 303-866510-25, 10-26, 10-29, 304-2637 ............... 6-12, 6-16 304-4561................. 5-5, 5-17
303-8585 ............... 6-12, 6-16 10-31 304-2638 ........................ 6-12 304-4563...................... 10-11
303-8586 ............... 6-13, 6-17 303-8667 .............. 6-13, 6-17 304-2639 ........................ 6-12 304-4575...................... 12-19
303-8587 ............... 6-13, 6-17 303-8672 10-16, 10-20, 10-39 304-2640 ........................ 6-13 304-4577...................... 12-19
303-8588 ............... 6-13, 6-17 304-2268 ......................12-23 304-2647 ..6-21, 10-39, 10-41 304-4578...................... 12-19
303-8589 ............... 6-13, 6-17 304-2300 .............. 6-13, 6-17 304-2648 ............... 6-12, 6-16 305-2023........................ 6-37
303-8590 ............... 6-12, 6-16 304-2301 .............. 6-13, 6-17 304-2649 ............... 6-13, 6-17 305-2025.......................... 7-9
303-8592 ............... 6-12, 6-16 304-2302 ......................12-19 304-2652 ........................ 4-19 305-2026.......................... 7-9
303-8597 ............... 6-12, 6-16 304-2304 ......................12-19 304-2656 ........................ 6-12 305-2027........................ 9-85
303-8598 ........................ 6-17 304-2305 ......................12-19 304-2657 ........................ 9-91 305-2031........................ 9-79
303-8599 4-4, 4-6, 4-10, 6-25, 304-2307 ......................12-19 304-2660 ............... 1-9, 12-15 305-2032...... 9-79, 9-81, 9-83
6-29, 6-33, 6-35, 304-2308 ......................12-19 304-3172 ........................ 4-35 305-2035........................ 1-11
9-81 304-2309 ......................12-19 304-3173 ........................ 4-31 305-2038 10-25, 10-29, 10-32
303-8600 ........................ 6-33 304-2320 ......................12-19 304-3174 .......................... 4-4 305-2039 10-25, 10-29, 10-31
303-8602 ........................ 9-79 304-2322 ......................12-19 304-3176 ........................ 2-37 305-2041 10-25, 10-29, 10-31
303-8603 ........................ 9-79 304-2323 ......................12-19 304-3181 ............... 6-12, 6-16 305-2043 10-26, 10-29, 10-32
303-8604 ........................ 9-79 304-2324 ......................12-19 304-3182 ...................... 12-19 305-2046............... 9-35, 9-41
303-8610 .......................... 7-7 304-2328 ......................12-19 304-3184 ...................... 12-20 305-2049................. 5-5, 5-17
303-8611 ............... 6-13, 6-17 304-2329 ......................12-19 304-3187 ...................... 12-25 305-2050................. 5-5, 5-17
303-8613 ............... 6-12, 6-16 304-2334 ......................12-20 304-3188 ...................... 12-25 305-2051................. 5-7, 5-19
303-8614 ............... 6-13, 6-17 304-2565 ..... 6-25, 6-29, 6-33 304-3189 ...................... 12-25 305-2052................. 5-7, 5-19
303-8615 ............... 6-13, 6-16 304-2566 ........................3-13 304-3190 ...................... 12-23 305-2053................. 5-7, 5-19
303-8618 ............... 6-12, 6-16 304-2569 ............ 12-8, 12-11 304-3191 ...................... 12-23 305-2054.......................... 5-7
303-8619 ............... 6-12, 6-16 304-2571 ............ 12-8, 12-47 304-3194 ...................... 12-23 305-2055................. 5-9, 5-21
303-8624 ............... 6-12, 6-16 304-2574 ........................4-21 304-3195 ...................... 12-23 305-2056........................ 5-13
303-8625 ............... 6-12, 6-16 304-2578 ........................6-33 304-3196 ...................... 12-23 305-2057........................ 5-13
303-8626 ............... 6-12, 6-16 304-2581 ..........................3-7 304-3197 ...................... 12-23 305-2058........................ 5-13
303-8627 ............... 6-12, 6-16 304-2590 ........................4-21 304-3198 ...................... 12-23 305-2059............... 5-13, 5-25
303-8628 ............... 6-12, 6-16 304-2593 ......................10-11 304-3199 ...................... 12-23 305-2060............... 5-13, 5-25

14-8 TL1055, TL1255 31200257


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
305-2061 ............... 5-13, 5-25 305-5423 10-25, 10-29, 10-31 308-6650 .......................... 6-4 314-5315........................ 11-6
305-2062 ........................ 5-13 305-5424........................ 4-65 308-6651 ........................ 6-12 314-5316........................ 11-6
305-2063 ............... 5-13, 5-25 305-5425........................ 4-65 308-7035 ...............1-4, 12-17 314-5317........................ 11-6
305-2064 ............... 5-13, 5-25 305-5426............... 5-10, 5-22 308-7298 .......................... 4-5 314-5318........................ 11-6
305-2065 ........................ 5-13 305-5427................. 5-5, 5-17 309-2991 .......................... 1-8 314-5319........................ 11-9
305-2066 ............... 5-13, 5-25 305-5428................. 5-5, 5-17 309-4311 .......................... 3-9 314-5320........................ 11-7
305-2067 ........................ 5-13 305-5429................. 5-9, 5-21 309-4312 .......................... 3-9 314-5321........................ 11-6
305-2068 ........................ 5-13 305-5430........................ 5-10 309-4315 .......................... 3-9 314-5322........................ 11-6
305-2069 ........................ 5-19 305-5431............. 9-59, 9-105 309-4316 .......................... 3-9 314-5323........................ 11-7
305-2070 ........................ 5-25 305-5433........................ 9-91 309-4317 ...................... 9-105 314-5324........................ 11-6
305-2071 ........................ 5-25 305-543710-16, 10-20, 10-23, 309-4318 .......................... 3-9 314-5325........................ 11-7
305-2072 ........................ 5-25 10-25, 10-29, 309-4322 ...............3-9, 9-105 314-5326........................ 11-9
305-2073 ........................ 6-21 10-31 309-4323 ...............3-9, 9-105 314-5327........................ 11-7
305-2074 ........................ 6-21 305-543810-16, 10-20, 10-23, 309-6238 ........................ 4-10 314-7754...................... 12-31
305-2075 ........................ 9-23 10-25, 10-29, 309-6301 ........................ 11-9 314-7795........................ 4-65
305-2077 ................. 5-5, 5-17 10-31 309-6321 ........................ 8-11 314-7798........................ 4-65
305-2078 ................. 5-5, 5-17 305-5439............... 5-13, 5-25 309-6346 .................8-7, 8-12 314-8479........................ 3-27
305-2079 ................. 5-5, 5-17 305-5440........................ 5-13 309-6347 ........................ 8-11 314-8489...................... 12-31
305-2080 ................. 5-5, 5-17 305-5441........................ 5-13 309-6351 ........................ 8-11 314-9439........................ 3-13
305-2081 ................. 5-9, 5-21 305-5442........................ 5-13 309-6353 ........................ 2-40 315-1126........................ 9-59
305-2082 ................. 5-9, 5-21 305-5443........................ 5-13 309-6403 ........................ 6-41 315-2005........................ 4-65
305-2083 ................. 5-9, 5-21 305-5444........................ 5-13 309-8025 ........................ 4-35 315-2015............... 11-4, 11-9
305-2085 ........................ 5-10 305-5445...................... 10-31 309-8026 ........................ 4-35 315-2024...................... 12-29
305-2087 ........................ 9-59 305-5447 10-25, 10-29, 10-31 309-8027 ........................ 4-35 315-2025...................... 12-29
305-2088 ........................ 9-59 305-5448............... 6-21, 6-23 309-8028 ........................ 4-35 315-2026...................... 12-29
305-2089 ........................ 9-59 305-544910-16, 10-20, 10-23, 309-8031 ........................ 4-35 315-2027.. 12-8, 12-11, 12-29
305-2090 ........................ 9-59 10-26, 10-29, 310-6250 ........................ 3-11 315-2028...................... 12-29
305-2093 ........................ 4-31 10-32, 10-45, 310-6251 ........................ 3-11 315-3422.......................... 1-5
305-2094 ........................ 6-13 10-50, 12-29, 310-7936 ........................ 4-19 315-3423.......................... 1-5
305-2095 10-16, 10-20, 10-23 12-31, 12-49, 310-8507 .......................... 4-6 315-3424.... 1-5, 12-37, 12-39
305-2096 10-16, 10-20, 10-23 12-51, 12-53 310-8508 .......................... 4-6 315-3678........................ 9-93
305-2097 10-16, 10-20, 10-23 305-5450. 6-23, 10-25, 10-29, 310-9975 .............10-8, 12-27 315-3679........................ 9-93
305-2101 ........................ 7-11 10-31, 10-43, 310-9976 ...................... 12-27 315-4248........................ 9-61
305-2102 ........................ 9-91 10-45 310-9978 ...................... 12-27 315-4253..... 9-27, 9-33, 9-39,
305-2103 ........................ 9-91 305-5455.......................... 2-7 311-0679 .............10-9, 12-41 9-45
305-2106 ........................ 9-59 305-5459........................ 9-59 311-0680 ...................... 12-41 315-4278..... 9-27, 9-33, 9-39,
305-2110 ............... 8-47, 8-55 305-5460............. 9-59, 9-105 311-0684 ...................... 12-41 9-45, 9-61
305-2111 ................. 5-5, 5-17 305-5466........... 10-49, 10-53 311-0685 ...................... 12-41 315-5795...................... 12-35
305-2112 ................. 5-5, 5-17 305-5467........... 10-45, 12-35 311-9612 ........................ 4-65 315-5797...................... 12-35
305-2113 ................. 5-5, 5-17 305-5502........... 10-43, 10-45 311-9613 ........................ 4-65 315-5798...................... 12-35
305-211510-25, 10-29, 10-31, 305-550310-16, 10-20, 10-23, 312-8675 .......................... 8-3 315-5799...................... 12-35
12-29 10-35, 10-37 313-3349 .......................... 3-9 315-5800...................... 12-35
305-2119 .....9-23, 9-25, 9-29, 305-5506........... 10-16, 10-20 313-9343 ...............11-4, 11-9 315-5802...................... 12-35
9-31, 9-37, 9-43 305-550710-25, 10-29, 10-31, 314-2288 ...............11-4, 11-9 315-5806...................... 12-35
305-3771 ............... 11-4, 11-9 10-45 314-2338 ........................ 11-6 317-0088.......................... 1-5
305-3772 ........................ 6-29 305-5510.......................... 1-4 314-2339 ........................ 11-6 317-0089.......................... 1-5
305-3773 .......................... 3-7 305-5511.......................... 1-4 314-2340 ........................ 11-6 317-0090............... 1-5, 12-39
305-3774 ........................ 4-31 305-6011.......................... 7-9 314-2341 ........................ 11-6 317-0601........................ 9-85
305-3782 ........................ 4-21 305-6015........................ 9-93 314-2342 ........................ 11-9 317-0602........................ 9-85
305-3791 ........................ 11-6 305-6020............... 9-59, 9-79 314-2343 ........................ 11-6 317-0603........................ 9-85
305-5413 .......................... 5-7 305-6033...................... 12-13 314-2344 ........................ 11-6 317-0604........................ 9-85
305-5414 .......................... 5-9 305-6035 10-23, 10-35, 10-37 314-2345 ........................ 11-7 317-0605........................ 9-85
305-5415 ........................ 5-13 305-6036............... 9-47, 9-53 314-2346 ........................ 11-7 317-0606........................ 9-85
305-5416 ........................ 5-19 305-6037............... 9-47, 9-53 314-2347 ........................ 11-7 317-0607........................ 9-85
305-5417 ........................ 5-21 307-9601........................ 4-19 314-2348 ........................ 11-7 317-0608........................ 9-85
305-5419 ........................ 5-22 307-9602................. 4-5, 4-10 314-2349 ........................ 11-9 317-0609........................ 9-85
305-5420 ........................ 5-25 307-9603................. 4-5, 4-10 314-2350 ........................ 11-6 317-0610........................ 9-85
305-5421 ........................ 5-25 307-9605........................ 4-19 314-2354 ...............11-4, 11-9 317-0611........................ 9-85
305-5422 ........................ 5-25 308-0608........................ 2-39 314-2893 ...............6-37, 6-41 317-0612........................ 9-85

31200257 TL1055, TL1255 14-9


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
317-0613 ........................ 9-85 12-29 328-1548 ...................... 10-61 331-4487........................ 10-5
317-0614 ........................ 9-85 323-7238 ......................10-37 328-5213 ........................ 8-45 331-4489........................ 10-5
317-0615 ........................ 9-85 324-5262 ..........................3-5 328-5214 ........................ 8-45 331-4651........................ 10-5
317-0616 ........................ 9-85 324-9529 ......................12-35 328-5215 ........................ 8-47 331-4658............. 10-9, 12-43
317-0617 ........................ 9-85 324-9530 ......................12-35 328-5216 ........................ 8-48 331-4660...................... 12-43
317-0618 ........................ 9-85 324-9531 ......................12-35 328-5218 ........................ 8-21 331-4661........................ 10-5
317-0619 ........................ 9-85 325-0037 ........................9-49 328-5220 ........................ 8-21 331-4664........................ 10-5
317-0620 ........................ 9-85 325-0038 ........................9-55 328-5221 ........................ 8-15 331-4665...................... 12-43
317-0621 ........................ 9-85 325-0039 ........................9-31 328-5222 ............... 8-43, 8-45 331-4667........................ 10-5
317-0622 ........................ 9-85 325-0040 ........................9-43 328-5224 ............... 8-15, 8-17 331-4672............. 10-9, 12-43
317-0623 ........................ 9-85 325-0041 ........................9-13 328-5225 .......................... 8-3 331-4684...................... 12-43
317-0624 ........................ 9-86 325-0042 ........................9-19 328-6707 ......6-25, 6-30, 10-4 331-6124........................ 8-41
317-0625 ........................ 9-86 325-0043 ........................9-25 328-6708 ........................ 10-4 331-6125............... 6-13, 6-16
317-0626 ........................ 9-86 325-0044 ........................9-37 328-6709 ........................ 10-4 331-7310............... 10-5, 10-9
317-0627 ........................ 9-86 325-0045 ..........................9-5 328-6710 .....6-25, 6-26, 6-30, 331-7317........................ 4-21
317-0630 ........................ 9-86 325-1066 .............. 6-25, 6-29 10-4 331-7335........................ 9-81
317-5891 ............... 9-73, 9-77 325-1068 ......................12-31 328-6711 ............... 6-26, 6-30 331-8189...... 8-47, 8-52, 8-55
317-5987 ............. 12-8, 12-11 325-1345 ........................4-35 328-7288 ........................ 3-13 331-9918........... 10-43, 10-45
318-4732 ...... 6-25, 6-29, 6-33 325-1346 .............. 4-35, 4-37 328-7289 ........................ 3-13 332-1348.. 12-8, 12-45, 12-47
318-8064 .......................... 4-5 325-1351 ........................4-35 328-7290 ........................ 3-13 332-3846................... 6-4, 6-8
318-9222 ........................ 3-21 325-1352 ........................4-35 328-7291 ........................ 3-13 332-3847................... 6-4, 6-8
318-9230 ............... 6-38, 6-42 325-1433 ........................6-38 328-7292 ........................ 3-13 333-0705........................ 3-24
318-9232 ........................ 6-38 327-6271 .............. 3-13, 3-17 328-7293 ........................ 3-13 333-0725........................ 4-35
318-9233 ........................ 6-45 327-6272 ........................3-17 328-7822 .......................... 7-3 333-1336...................... 10-37
318-9234 ........................ 6-45 327-6273 ........................3-21 328-7823 ...................... 10-45 333-1338........................ 6-23
318-9237 ........................ 6-45 327-6274 ........................3-21 329-2475 ....6-42, 10-8, 12-27 333-2298........................ 4-35
318-9238 ........................ 6-45 327-6277 ........................3-27 330-4923 ........................ 11-7 333-2416................... 6-4, 6-7
318-9239 ........................ 6-45 327-6287 ........................3-27 330-6533 ............... 8-35, 8-37 333-3517...................... 10-20
318-9240 ........................ 6-45 327-6301 ........................3-24 330-6720 .......................... 4-5 334-0787........................ 6-23
318-9241 ........................ 6-45 327-6305 ........................3-27 330-7726 ........................ 8-52 334-0788........................ 6-23
318-9242 ........................ 6-45 327-6307 . 9-99, 9-101, 9-103 330-7727 .....8-43, 8-45, 8-48, 334-0789........................ 6-23
318-9243 ........................ 6-46 327-6308 ............ 9-99, 9-103 8-51 334-4101...................... 10-43
318-9244 ........................ 6-46 327-6309 ............ 9-99, 9-103 330-8272 ........................ 6-17 334-586810-25, 10-29, 10-31,
318-9245 ............... 6-38, 6-45 327-6310 ............ 9-99, 9-103 330-8325 .......................... 3-9 10-45
318-9246 ............... 6-38, 6-45 327-6311 ............ 9-99, 9-103 330-8962 ........................ 4-35 334-5870.. 6-23, 10-43, 10-45
318-9247 ........................ 6-38 327-6312 ............ 9-99, 9-103 330-9013 ........................ 4-21 334-587110-45, 10-50, 10-54,
319-7692 .......................... 7-7 327-6313 ............ 9-99, 9-103 331-0103 ........... 10-16, 10-20 10-61, 12-49,
320-0520 ........................ 6-16 327-6314 ............ 9-99, 9-103 331-0104 ........................ 4-57 12-55
320-0525 ...................... 12-31 327-6316 ........................9-99 331-0795 ........................ 4-21 334-5872........... 10-43, 10-45
320-0529 ...................... 12-31 327-6317 ........................3-17 331-0796 ........................ 6-38 334-587410-43, 10-45, 10-49,
320-0534 ............... 6-12, 6-16 327-6318 ........................3-17 331-0806 ................. 5-3, 5-15 10-53
320-4875 ...................... 12-20 327-6320 ........................3-21 331-0807 ................. 5-3, 5-15 334-5875...................... 12-55
320-7882 ........................ 11-9 327-6321 ........................3-21 331-2385 ........4-4, 4-10, 9-81 334-9458............... 8-65, 8-67
320-7883 ........................ 11-9 327-6323 ........................3-21 331-2456 .......................... 1-5 334-9459........................ 8-65
320-8390 ........................ 6-21 327-6324 ........................3-21 331-2457 .......................... 1-5 334-9460........................ 8-65
320-8435 ............. 12-8, 12-11 327-6325 .............. 3-21, 3-27 331-3801 ........................ 9-49 334-9461........................ 8-65
321-0556 ........................ 3-17 327-6326 ........................3-21 331-3802 ........................ 9-43 334-9462........................ 8-51
321-5021 ........................ 4-53 327-6327 ........................3-21 331-3803 ........................ 9-13 334-9463........................ 8-51
321-5022 ........................ 4-53 327-6328 .............. 3-21, 3-27 331-3804 ........................ 9-31 334-9464........................ 8-41
321-5023 ........................ 4-53 327-6329 ..... 3-21, 3-24, 3-27 331-3805 .......................... 9-7 334-9465........................ 8-41
321-5024 ........................ 4-53 327-6330 .............. 3-21, 3-24 331-3806 ........................ 9-19 334-9466........................ 8-37
322-9668 ........................ 6-38 327-6331 .. 3-24, 9-99, 9-101, 331-3807 ........................ 9-25 334-9467........................ 8-37
323-0971 ...................... 12-45 9-103 331-3808 ........................ 9-37 334-9468........................ 8-45
323-0972 ...................... 12-45 327-6333 ..... 3-21, 3-25, 3-27 331-3809 ........................ 9-55 334-9469........................ 8-45
323-2084 ................. 5-3, 5-15 327-6335 ........................3-17 331-3812 .......................... 2-3 334-9470........................ 8-59
323-5615 ........................ 11-7 328-1544 ......................12-39 331-3813 .......................... 2-5 334-9471.......................... 8-7
323-5621 ........................ 9-83 328-1545 ......................12-37 331-3887 .......................... 6-8 334-9472........................ 8-59
323-6653 ...................... 10-59 328-1546 ......................12-37 331-3991 ........................ 5-15 334-9473............... 8-37, 8-41
323-7236 . 10-61, 12-8, 12-11, 328-1547 ......................12-39 331-4369 ........................ 5-15 334-9474........................ 8-41

14-10 TL1055, TL1255 31200257


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
334-9475 ...................... 10-29 339-0837...................... 12-31 341-7128 ........................ 9-13 350-2506............... 6-29, 6-35
334-9476 ............... 8-37, 8-41 339-1711...................... 12-31 341-7129 ........................ 9-13 350-2507....... 6-4, 6-29, 6-35,
334-9477 ........................ 8-17 339-1712...................... 12-31 341-7130 ........................ 9-13 6-37, 6-41
334-9478 .......................... 8-7 339-1713...................... 12-31 341-7131 ........................ 9-31 350-2509............... 6-37, 6-41
334-9480 .......................... 7-3 339-1714...................... 12-31 341-7132 ........................ 9-31 350-2513............... 6-37, 6-41
335-0646 ........................ 9-69 339-4396.......................... 3-9 341-8108 ...................9-5, 9-7 350-2514............... 6-37, 6-41
335-2214 ........................ 4-15 339-4397.......................... 3-9 341-8109 ...................9-5, 9-7 350-2515............... 6-29, 6-35
335-3833 ........................ 4-63 339-9567............... 6-13, 6-17 341-8110 ...................9-5, 9-7 350-2516............... 6-37, 6-41
335-3866 ............... 9-23, 9-35 340-3225................. 4-4, 4-10 341-8111 .......................... 9-7 350-2517............... 6-29, 6-35
335-5265 ................. 9-3, 9-11 340-4179............... 2-29, 2-31 341-8112 .......................... 9-7 350-2518............... 6-29, 6-35
335-6708 ...................... 12-27 340-8974........................ 3-13 341-8113 ...............9-25, 9-37 350-2519................... 6-3, 6-7
335-8056 ........................ 11-7 340-8975........................ 3-13 341-8114 ........................ 9-25 350-2521............... 6-12, 6-16
335-8059 ........................ 3-13 340-8977........................ 3-13 341-8115 ...............9-25, 9-37 350-2522...... 6-37, 6-41, 11-7
335-8065 ........................ 3-14 340-8978........................ 3-13 341-8116 ...............9-25, 9-37 350-2523.......................... 6-4
335-8066 ........................ 3-13 340-8979........................ 3-14 341-8117 ........................ 9-25 350-2524........................ 5-27
335-8077 ........................ 3-13 341-1345........................ 10-4 341-8118 ........................ 9-37 350-2525.......... 6-4, 6-8, 6-35
335-8078 ........................ 3-13 341-1835.......................... 4-6 341-8119 ........................ 9-37 350-2526................... 6-4, 6-8
335-8080 ........................ 3-13 341-2965.......................... 4-5 342-2108 ........................ 6-37 350-2527........................ 5-22
335-8093 ...................... 12-41 341-2966................. 4-4, 4-10 342-2645 ........................ 2-31 350-2528........................ 6-45
335-8098 ........................ 3-13 341-3591........................ 3-24 342-2646 ........................ 2-29 350-2530............... 6-37, 6-41
336-2804 ........................ 3-13 341-4076 9-5, 9-7, 9-13, 9-19, 342-2649 ........................ 9-31 350-2531............... 6-37, 6-41
336-3679 ........................ 9-69 9-25, 9-31, 9-37, 342-2650 ........................ 9-25 350-2532............... 6-37, 6-41
336-3680 ........................ 9-69 9-43, 9-49, 9-55 343-7819 ...................... 12-31 351-6018........................ 9-73
336-3681 ........................ 9-69 341-4077........................ 9-55 343-7820 ...................... 12-31 351-6033........................ 9-73
336-3682 ........................ 9-69 341-4085............... 9-49, 9-55 343-9737 ........................ 3-13 353-4858.......................... 4-5
336-3683 ........................ 9-69 341-4087 9-5, 9-7, 9-19, 9-25, 343-9738 ........................ 3-13 353-5231..... 6-25, 6-30, 6-33,
336-3684 ........................ 9-69 9-31, 9-49 344-0924 ........................ 9-85 6-35
336-3685 ........................ 9-69 341-7046............... 9-49, 9-55 344-2646 .............10-8, 10-23 353-6855.......................... 1-4
336-3686 ........................ 9-69 341-7047........................ 9-49 344-4821 ........................ 4-15 353-9608...................... 12-27
336-3687 ........................ 9-69 341-7048............... 9-49, 9-55 344-4825 ........................ 4-15 354-3994.......................... 2-3
336-3688 ........................ 9-69 341-7049............... 9-49, 9-55 344-5675 ........................ 4-10 354-5048............... 9-25, 9-31
336-3689 ........................ 9-69 341-7050........................ 9-49 344-7016 ........................ 4-63 354-5218........................ 2-29
336-3690 ........................ 9-69 341-7051........................ 9-55 344-7160 ...................6-3, 6-8 354-5219........................ 2-21
336-3691 ........................ 9-69 341-7052........................ 9-55 344-7161 ........... 6-3, 6-7, 6-8 354-5223........................ 8-55
336-3692 ........................ 9-69 341-7053........................ 9-55 344-7162 .......................... 6-4 354-5523........................ 11-4
336-3695 ........................ 9-69 341-7054........................ 9-19 344-7163 .............6-21, 10-39 354-5524........................ 11-4
336-3696 ........................ 9-69 341-7055........................ 9-19 344-7164 ...........10-35, 10-37 354-5525........................ 11-4
336-3697 ........................ 9-69 341-7056........................ 9-19 344-7165 10-35, 10-37, 10-54 354-5526........................ 11-4
336-3698 ........................ 9-69 341-7057............... 9-19, 9-55 344-7167 ........................ 12-4 354-5527........................ 11-4
336-3699 ........................ 9-69 341-7058........................ 9-19 344-7176 ...................... 12-41 354-5528........................ 11-4
336-3700 ........................ 9-69 341-7059........................ 9-19 344-7179 ...................... 12-41 354-5529........................ 11-4
336-3701 ........................ 9-69 341-7060........................ 9-19 345-1922 ...................... 12-41 354-5530........................ 11-4
336-3702 ........................ 9-69 341-7061........................ 9-19 346-2984 ...................... 12-53 354-5531........................ 11-4
336-3703 ........................ 9-69 341-7107........................ 9-43 346-2985 ...................... 12-35 354-5532........................ 11-4
336-3704 ........................ 9-69 341-7108 9-5, 9-7, 9-13, 9-25, 346-2986 ...................... 12-41 354-5533........................ 11-4
336-3705 ........................ 9-69 9-31, 9-37, 9-43 346-4742 ...................... 12-41 354-5534........................ 11-4
336-3707 ........................ 9-69 341-7111............... 9-31, 9-43 346-9431 ........................ 9-65 354-5535........................ 11-4
336-3709 ........................ 9-69 341-7112............... 9-31, 9-43 348-2862 ........................ 4-61 354-5536........................ 11-4
336-7168 ............... 6-13, 6-17 341-7113........................ 9-43 349-6874 ...................6-4, 6-8 354-5537........................ 11-4
336-7169 ............... 6-13, 6-17 341-7114............... 9-31, 9-43 349-6875 ...............6-37, 6-41 354-5640.......................... 2-5
336-7171 ............... 6-13, 6-17 341-7115........................ 9-13 349-6876 ...............6-38, 6-42 354-6064........................ 2-23
337-7992 ... 9-3, 9-5, 9-7, 9-9, 341-7116........................ 9-13 349-8595 ........................ 5-27 354-6065........................ 2-19
9-11, 9-13, 9-15 341-7117.......... 9-5, 9-7, 9-13 349-8596 ........................ 5-27 354-6066........................ 2-13
338-9997 ........................ 3-13 341-7119........................ 9-13 349-8597 ........................ 5-27 354-6067........................ 2-31
338-9998 ........................ 3-13 341-7120........................ 9-13 349-8599 ........................ 5-27 354-6273........................ 11-4
338-9999 ........................ 3-13 341-7121.......... 9-5, 9-7, 9-13 349-8600 ........................ 5-27 354-6274........................ 11-5
339-0000 ........................ 3-13 341-7123.......... 9-5, 9-7, 9-13 349-8601 ........................ 5-27 354-6279........................ 11-5
339-0003 ........................ 3-13 341-7125................... 9-5, 9-7 349-8602 ........................ 5-27 354-6280........................ 11-5
339-0004 ........................ 3-13 341-7127.......... 9-5, 9-7, 9-13 350-0994 ...........12-19, 12-57 354-6281........................ 11-5

31200257 TL1055, TL1255 14-11


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
354-6282 ........................ 11-5 356-2911 6-23, 10-16, 10-20, 362-2117 ........................ 3-27 368-0509........................ 4-25
354-6285 ........................ 11-6 10-23, 10-35, 362-2118 ........................ 3-27 368-0510........................ 4-25
354-6286 ........................ 11-6 10-37 362-2119 ........................ 3-27 368-0511........................ 4-25
354-6287 ........................ 11-6 356-2912 10-25, 10-29, 10-31 362-2120 ...................... 9-103 368-0512........................ 8-11
354-6288 ........................ 11-6 356-3236 ........................6-46 362-2121 ...................... 9-103 368-3140 10-16, 10-20, 10-23
354-6291 ........................ 11-4 356-3238 ........................6-46 362-2122 ........................ 3-27 370-1095........................ 10-8
354-6292 ........................ 11-6 357-4399 ..........................7-9 362-4933 10-16, 10-20, 10-23 370-1096........................ 10-8
354-6293 ........................ 11-4 357-6165 ......................10-47 362-4934 ........... 10-25, 10-29 370-8961........................ 4-25
354-6294 ........................ 11-4 357-7672 ................ 5-5, 5-17 362-6358 ...................... 10-23 370-8963........................ 4-25
354-6295 ........................ 11-4 358-3006 .... 6-29, 6-35, 6-37, 362-636010-16, 10-25, 10-29, 370-8964........................ 4-25
354-6296 ........................ 11-4 6-41 10-31, 12-11 370-8965........................ 4-25
354-6297 ........................ 11-4 358-3071 ........................6-45 362-6742 ........... 10-43, 10-45 370-8966........................ 4-25
354-6298 ........................ 11-4 359-0737 ........................4-15 362-674310-16, 10-20, 10-39, 371-2487........................ 5-21
354-6299 ........................ 11-4 359-8938 ......................10-53 10-41 371-2488........................ 5-21
354-6300 ........................ 11-4 359-9986 ........................10-8 363-7725 ........................ 6-13 371-2489........................ 5-19
354-6301 ........................ 11-4 360-0048 ........................10-8 364-1062 .....2-17, 2-19, 2-25, 371-2490........................ 5-19
354-6304 ........................ 11-5 360-0051 ........................10-8 2-27, 2-33, 2-35 371-2491........................ 5-19
354-6311 ............... 11-5, 11-6 360-0052 ........................10-8 364-1063 2-7, 2-9, 2-17, 2-19 371-2492........................ 5-19
354-6316 ............... 11-5, 11-6 360-0053 ........................10-8 364-1067 ............... 2-27, 2-35 371-2493........................ 5-19
354-6323 ............... 11-5, 11-6 360-2845 ................ 5-9, 5-21 364-5672 ........................ 6-41 371-2494........................ 5-19
354-6334 ........................ 11-4 360-2846 ................ 5-9, 5-21 364-5673 ........................ 6-41 371-2495........................ 5-19
354-6341 ........................ 11-4 360-2847 ................ 5-9, 5-21 364-5674 .......................... 1-8 371-2496........................ 5-19
354-6349 ........................ 11-4 360-2848 ................ 5-9, 5-21 364-5675 ........................ 4-33 371-2497........................ 5-19
354-6355 ........................ 11-5 360-3566 .............. 8-37, 8-41 364-5676 ........................ 4-33 371-2498........................ 5-19
354-6362 ........................ 11-5 360-6606 ........................4-33 364-5678 .......................... 1-8 371-2499........................ 5-19
354-7631 ........................ 2-13 360-6607 ........................4-33 364-5679 .......................... 1-8 371-2500........................ 5-19
354-8583 ........................ 11-4 360-6608 ........................4-33 364-5681 ........................ 6-41 371-2501........................ 5-19
354-8584 ........................ 11-4 360-6609 ........................4-33 364-5682 ........................ 6-41 371-2502........................ 5-19
354-8585 ........................ 11-5 360-6610 ........................4-10 364-5683 ........................ 6-41 371-2503........................ 5-19
354-8586 ........................ 11-5 360-6611 ........................4-33 364-5685 .......................... 1-8 371-2518........................ 5-17
354-8587 ........................ 11-5 360-6612 ........................4-10 364-5686 .......................... 1-8 371-2519........................ 5-19
354-8588 ........................ 11-5 360-6613 ........................4-10 364-5687 .......................... 1-8 371-7333........................ 4-39
354-8589 ........................ 11-5 360-6614 ........................4-10 364-5688 .......................... 1-8 373-2715........................ 11-7
354-8590 ........................ 11-5 360-6615 ........................4-37 364-5689 ........................ 4-25 373-2716........................ 11-7
354-8591 ........................ 11-5 360-6617 ........................4-25 364-5690 ........................ 4-25 374-7352.......................... 3-9
354-8873 ........................ 11-4 360-6618 ..........................1-9 364-5695 ........................ 6-42 374-7353.......................... 3-9
354-8874 ........................ 11-5 360-6619 ..........................1-9 364-5697 .......................... 1-8 375-0099.......................... 3-9
354-8875 ........................ 11-4 360-6620 ........................8-19 364-5698 .......................... 1-8 375-2016.......................... 3-9
354-8876 ........................ 11-5 361-2500 ........................9-73 364-5699 ........................ 4-11 375-2539........................ 8-19
355-0149 ........................ 11-5 361-2839 ........................8-11 364-8078 ............... 6-37, 6-38 375-2540........................ 8-19
355-4764 ........................ 6-45 361-2861 ........................4-25 364-8079 ........................ 4-22 375-3905........................ 12-8
355-4765 ........................ 6-45 361-2863 ........................4-25 364-9559 ........................ 7-11 375-3907...................... 12-35
355-4767 ........................ 6-45 361-2868 ........................4-10 365-2816 ........................ 4-19 375-3909...................... 12-47
355-4769 ........................ 6-45 361-9156 ........................4-65 365-9207 ........................ 2-39 375-3910........................ 10-4
355-4770 ........................ 6-45 361-9157 ........................4-65 365-9208 ............... 2-37, 2-39 375-3912...................... 10-31
355-4771 ........................ 6-45 361-9158 ........................4-65 365-9209 ........................ 2-39 375-3913...................... 12-49
355-4772 ............... 6-45, 6-46 361-9159 ........................4-43 365-9211 ........................ 2-39 375-3914...................... 10-49
355-5428 ........................ 6-38 362-2100 .............. 3-24, 3-27 367-3289 ........................ 8-19 375-3915...................... 12-51
355-5429 ............... 6-37, 6-41 362-2101 ........................3-27 367-3290 ........................ 8-19 375-3916...................... 12-35
355-5430 ........................ 6-42 362-2102 .............. 3-24, 3-27 367-4054 ........................ 4-37 375-3920............... 6-25, 6-29
355-5431 ........................ 6-37 362-2103 ........................3-27 367-4055 ........................ 4-25 375-4580........................ 4-65
355-5572 .....4-45, 4-47, 4-49, 362-2104 ........................3-27 367-4056 ........................ 4-25 375-4973........................ 3-21
4-51, 4-53, 4-55 362-2106 .............. 3-21, 3-27 367-4057 ........................ 8-11 375-4974........................ 3-21
355-5575 .....4-45, 4-47, 4-49, 362-2107 ........................3-27 367-4087 ........................ 4-25 375-4983............... 3-21, 3-24
4-51, 4-53, 4-55 362-2108 ........................3-27 367-4967 .......................... 1-9 375-4987........................ 3-21
355-5576 .....4-45, 4-47, 4-49, 362-2111 ..... 3-21, 3-25, 3-27 367-6771 ........................ 2-19 375-4990........................ 3-21
4-51, 4-53, 4-55 362-2114 ........................3-27 367-7192 ........................ 6-35 375-4994........................ 3-21
355-9533 ............... 2-17, 2-19 362-2115 ........................3-27 368-0506 ........................ 8-19 375-4995........................ 3-21
355-9534 ........................ 2-25 362-2116 ........................3-27 368-0508 ........................ 4-37 375-4996........................ 3-21

14-12 TL1055, TL1255 31200257


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
375-4997 ........................ 3-21 392-2006........................ 9-73 417-4997 ........................ 9-51 417-9874........................ 3-19
375-4998 ........................ 3-21 393-1424........................ 10-8 417-4998 ........................ 9-51 417-9875........................ 3-19
375-4999 ........................ 3-21 393-1425........................ 10-8 417-4999 ........................ 9-51 417-9876........................ 3-19
375-5000 ........................ 3-21 395-0103........................ 11-5 417-5000 ...............9-51, 9-57 417-9877........................ 3-19
375-5001 ........................ 9-99 395-0105........................ 11-6 417-5001 ...............9-51, 9-57 417-9878........................ 3-19
378-9707 ........................ 9-83 396-1284................. 9-9, 9-15 417-5002 ........................ 9-51 417-9879........................ 3-19
378-9712 ........................ 4-37 396-1285........................ 9-21 417-5003 ...............9-51, 9-57 417-9880........................ 3-19
380-8343 ........................ 9-61 396-3660........................ 9-45 417-5004 ...............9-51, 9-57 417-9882........................ 9-63
380-8344 ........................ 9-51 396-3661........................ 9-39 417-5005 .... 9-27, 9-33, 9-39, 417-9883........................ 9-63
380-8345 ........................ 9-57 396-3662........................ 9-33 9-45, 9-51, 9-57, 417-9884........................ 9-63
383-7326 ........................ 4-25 396-3663........................ 9-27 9-61 417-9885........................ 9-63
383-7331 .......................... 1-8 396-3664........................ 8-45 417-5006 ...............9-51, 9-57 417-9886........................ 9-63
383-7332 ...................... 10-13 396-3665........................ 8-45 417-5007 ........................ 9-57 417-9887........................ 9-63
383-7340 ........................ 6-16 396-8710...................... 10-13 417-5008 ........................ 9-57 417-9888........................ 9-63
383-7341 ........................ 6-16 396-9551........................ 8-11 417-5009 ........................ 9-57 417-9889........................ 9-63
383-7346 ........................ 4-25 396-9552........................ 8-11 417-5010 ........................ 9-57 418-0027............... 2-37, 2-39
383-7347 ........................ 4-25 396-9553........................ 8-19 417-5017 ........................ 6-16 418-3397.......................... 6-8
383-7348 ........................ 4-25 396-9554........................ 8-19 417-5018 ........................ 6-16 418-3398.......................... 6-8
383-7350 ........................ 9-83 396-9555........................ 8-23 417-5019 ........................ 6-16 418-6277................. 9-9, 9-15
383-8115 ........................ 4-25 396-9556........................ 8-19 417-5746 ...............9-39, 9-45 418-6278...... 9-17, 9-19, 9-21
383-8116 ........................ 4-25 396-9557........................ 8-11 417-5748 ........................ 9-45 418-6279...... 9-17, 9-19, 9-21
384-0204 .......................... 1-9 396-9559........................ 8-12 417-5750 ...............9-33, 9-45 418-6280........................ 9-21
384-0206 .......................... 6-8 396-9560........................ 8-19 417-5751 ...............9-33, 9-45 418-6344........................ 4-63
384-3126 ...................... 10-41 396-9561........................ 8-12 417-5752 ........................ 9-45 418-6392........................ 10-8
384-3145 .......................... 1-8 396-9562........................ 8-19 417-5753 ...............9-33, 9-45 418-9269........................ 9-15
385-2632 ............. 12-8, 12-31 396-9563........................ 8-12 417-5754 ........................ 9-39 418-9270........................ 9-21
385-8768 ........................ 5-21 396-9564........................ 8-19 417-5755 ...............9-27, 9-39 419-1640........................ 4-25
385-8769 ........................ 5-21 397-5560........................ 11-5 417-5756 ...............9-27, 9-39 419-1641........................ 4-25
385-8773 ........................ 9-85 397-5561........................ 11-5 417-5757 ........................ 9-39 421-2306........................ 11-7
385-8774 ........................ 9-86 397-5562........................ 11-5 417-5758 ...............9-27, 9-39 421-2912........................ 6-42
385-8775 ........................ 9-86 397-5563........................ 11-5 417-5759 ........................ 9-33 421-2913........................ 6-41
385-8780 ........................ 9-19 397-5564........................ 11-5 417-5760 ...............9-27, 9-33 421-3800............... 6-29, 6-35
386-1198 ........................ 4-17 397-5565........................ 11-5 417-5761 ...............9-27, 9-33 421-3801............... 6-37, 6-41
386-1199 ........................ 4-17 397-5566........................ 11-6 417-5762 ...............9-27, 9-33 421-3802............... 6-37, 6-41
388-0335 ........................ 4-37 397-5567........................ 11-6 417-5763 ...............9-27, 9-33 421-3804........................ 6-45
390-0057 ...................... 10-23 397-5568........................ 11-5 417-5764 ........................ 9-27 422-0893........................ 9-95
390-5248 ............... 9-39, 9-45 397-5569........................ 11-5 417-5776 .... 9-27, 9-33, 9-39, 422-0894........................ 9-95
390-6784 ........................ 4-25 397-5570........................ 11-5 9-45 422-0895........................ 9-95
391-2076 .......................... 9-9 397-5571........................ 11-5 417-5777 ...............9-39, 9-45 422-0896........................ 9-95
391-2077 .......................... 9-9 397-5578........................ 11-6 417-6008 ........................ 9-61 422-0897........................ 9-95
391-2078 .......................... 9-9 397-5579........................ 11-6 417-6009 ........................ 9-61 423-0609........................ 4-10
391-2079 .......................... 9-9 397-5580........................ 11-6 417-6015 ........................ 9-61 424-1854........................ 9-83
391-2080 .......................... 9-9 397-5648........................ 11-6 417-6022 ........................ 9-61 430-4723..... 9-25, 9-31, 9-37,
392-0695 ........................ 9-73 397-6114.......................... 3-5 417-6024 ........................ 9-61 9-43
392-0696 ........................ 9-73 397-6838........................ 3-19 417-6025 ........................ 9-61 430-5174........................ 8-11
392-0697 ............... 9-73, 9-77 398-2396...................... 10-13 417-6026 ........................ 9-61 430-5175........................ 8-11
392-1301 ........................ 9-73 398-2397...................... 10-13 417-9861 ........................ 3-19 430-6554............... 9-27, 9-33
392-1302 ........................ 9-73 398-2428........................ 10-8 417-9862 ........................ 3-19 432-3927............... 1-11, 5-29
392-1303 ........................ 9-73 398-9075.......................... 1-9 417-9863 ........................ 3-19 432-922910-25, 10-29, 10-31,
392-1425 ........................ 9-73 399-1141........ 5-9, 5-10, 5-22 417-9864 ........................ 3-19 10-35, 10-37,
392-1428 ........................ 9-73 399-6651........................ 2-13 417-9865 ........................ 3-19 10-43
392-1429 ........................ 9-73 3B-4504 .................... 1-5, 6-8 417-9866 ........................ 3-19 433-4165........................ 4-65
392-1536 ........................ 9-73 3B-7614 .................. 9-9, 9-15 417-9867 ........................ 3-19 433-4166........................ 4-65
392-1999 ........................ 9-73 3B-8488 .................. 9-9, 9-15 417-9868 ........................ 3-19 433-4167........................ 4-65
392-2000 ........................ 9-73 3E-9860 ....................... 12-13 417-9869 ........................ 3-19 433-4168........................ 4-65
392-2001 ........................ 9-73 3K-6060 ......................... 1-13 417-9870 ........................ 3-19 434-3568.......................... 1-9
392-2002 ........................ 9-73 3P-8517 ......................... 4-21 417-9871 ........................ 3-19 437-2650........................ 4-19
392-2004 ........................ 9-73 416-6934........................ 10-8 417-9872 ........................ 3-19 437-7751..... 6-26, 6-37, 6-41,
392-2005 ........................ 9-73 417-4883...................... 12-31 417-9873 ........................ 3-19 12-4

31200257 TL1055, TL1255 14-13


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
441-6962 .......................... 6-8 462-0925 ......................9-105 473-7576 ........................ 8-11 476-3957...................... 9-101
444-7272 ........................ 6-37 462-0926 ......................9-105 474-3115 ................. 5-9, 5-21 476-3958........................ 3-24
444-9684 ........................ 4-37 462-0927 ......................9-105 474-9182 ........................ 3-24 476-3959........................ 3-24
4460508 ....................... 12-47 462-0928 ......................9-105 475-4181 ...................... 12-57 476-3960........................ 3-24
450-5971 ........................ 9-99 462-0929 ......................9-105 475-4182 ...................... 12-57 476-3962........................ 3-24
4520314 ................ 5-32, 5-35 462-2520 ..........................1-8 475-4183 ...................... 12-57 476-3963........................ 3-24
4520481CP .................... 5-31 463-0618 ......................12-35 475-4184 ...................... 12-57 476-3964........................ 3-24
4520482CP .................... 5-31 463-0619 ......................12-35 475-4185 ...................... 12-57 476-3967........................ 3-24
4520485 ......................... 5-31 464-1269 ........................4-33 475-4186 ...................... 12-57 476-3969........................ 3-24
4520486 ......................... 5-31 464-1335 ........................6-35 475-4188 ...................... 12-57 476-3970........................ 3-24
4520489 ......................... 5-31 464-2028 ........................8-11 475-4196 ...................... 12-57 476-3981...................... 9-101
4520490 ......................... 5-31 464-2029 ........................8-11 475-5421 ...................... 12-57 476-3982...................... 9-101
4520493 ................ 5-32, 5-35 464-2103 . 10-8, 12-41, 12-43 475-5422 ...................... 12-57 476-3983...................... 9-101
4520494 ................ 5-32, 5-35 464-2105 ........................10-8 475-5423 ...................... 12-57 476-3984...................... 9-101
4520515 ................ 5-31, 5-35 464-3037 ..........................6-8 475-5424 ...................... 12-57 476-3985...................... 9-101
4520518CP ........... 5-31, 5-35 464-3094 ......... 8-3, 8-7, 8-11 475-5425 ...................... 12-57 476-5140...................... 9-101
4520519CP ........... 5-31, 5-35 464-3096 ........................10-9 475-5426 ...................... 12-57 476-5201........................ 6-17
4520521 ................ 5-31, 5-35 464-3939 ........................8-61 475-5427 ...................... 12-57 477-1410...................... 9-107
4520523 ................ 5-31, 5-35 464-3940 ........................8-61 475-5428 ...................... 12-57 477-1413...................... 9-107
4520524 ................ 5-31, 5-35 464-3944 ........................8-67 475-5430 ...................... 12-57 477-1415...................... 9-107
4520527 ................ 5-32, 5-35 464-3945 ........................8-67 475-5460 ...................... 12-57 477-1417...................... 9-107
455-5318 .....6-25, 6-29, 6-33, 464-5101 .............. 9-25, 9-31 475-5461 ...................... 12-57 477-1419...................... 9-107
6-35 464-5102 .............. 9-25, 9-31 475-5462 ...................... 12-57 477-1420...................... 9-107
455-5319 .....6-26, 6-29, 6-33, 464-6357 ........................8-11 475-5463 ...................... 12-57 477-1421...................... 9-107
6-35 464-9546 ........................5-29 475-5464 ...................... 12-57 477-1422...................... 9-107
455-5320 .....6-26, 6-29, 6-33, 465-0259 ........................5-21 475-5465 ...................... 12-57 477-1495...................... 9-107
6-35 465-7068 ........................2-39 475-7129 ........................ 9-77 477-1735........................ 5-21
455-5322 .....6-25, 6-26, 6-29, 465-7801 .................. 1-5, 1-9 475-7134 ...................... 12-57 477-3344...................... 12-11
6-30, 6-33, 6-35 466-3693 .............. 2-11, 2-13 475-7219 ............... 9-74, 9-77 477-334510-25, 10-29, 10-31,
456-0493 ...................... 9-107 466-3695 .............. 8-47, 8-52 475-9070 ........................ 9-63 12-11
456-1539 10-49, 12-49, 12-53 466-8177 ........................3-13 475-9848 ........................ 6-45 477-3368...................... 12-11
456-1549 ...................... 12-55 466-8312 ......................9-107 475-9849 ........................ 6-45 478-7674...................... 10-41
456-1566 ...................... 12-55 466-9002 ..........................1-8 475-9854 ........................ 6-45 479-1078...................... 12-11
456-1572 ........... 10-43, 10-53 466-9228 .............. 6-37, 6-41 476-0031 ...................... 9-107 481-7835............... 6-12, 6-16
456-3209 ...... 9-37, 9-39, 9-45 467-4414 .... 8-43, 8-45, 8-47, 476-0104 ...................... 9-107 486-3402........................ 10-8
456-5420 ...................... 10-47 8-51 476-0115 ........................ 6-45 486-3547...... 8-57, 8-59, 8-61
457-1432 ........................ 4-25 467-6792 ......................10-59 476-0116 ........................ 6-45 486-3548...... 8-63, 8-65, 8-67
457-5875 ................... 1-5, 1-9 467-6793 ......................10-59 476-0164 ........................ 6-45 486-3549............... 8-47, 8-51
457-7672 ................. 4-19, 6-7 467-6795 ......................10-59 476-0165 ........................ 6-45 486-3550............... 8-47, 8-51
457-9914 ........................ 4-25 469-4504 ........................9-61 476-0264 ........................ 6-45 486-3551............... 8-43, 8-45
457-9915 ........................ 4-25 469-4505 ........................9-61 476-0265 ........................ 6-45 486-3554........................ 8-12
458-0050 ........................ 4-25 469-8179 ..........................6-7 476-0266 ........................ 6-45 486-3555........................ 8-19
458-0536 ...................... 9-107 469-8719 ..........................6-3 476-0273 ........................ 9-77 491-2597.......................... 3-5
459-9202 ............... 9-39, 9-45 470-4776 ................ 9-9, 9-15 476-0278 ........................ 9-77 491-2599.......................... 3-5
460-2115 ........................ 9-95 470-4777 ........................9-15 476-0279 ............... 9-74, 9-77 492-2182........................ 3-24
460-2116 ........................ 2-39 470-4778 ................ 9-9, 9-15 476-1886 ........................ 5-21 493-4131........................ 6-45
460-2707 ........... 10-50, 10-54 470-4779 ....... 9-9, 9-15, 9-21 476-2469 ............... 9-73, 9-77 493-5897........................ 5-17
460-5777 ........................ 9-15 470-4797 ................ 9-9, 9-15 476-2471 ............... 9-73, 9-77 493-8931........... 12-11, 12-47
460-5778 ........................ 9-21 470-6154 ........................9-21 476-2944 ................. 6-8, 6-16 494-0253................... 6-4, 6-8
460-5781 ........................ 9-15 470-6155 ........................9-21 476-3584 ........................ 3-24 494-0254...... 6-25, 6-29, 6-35
460-5782 ........................ 9-21 471-6791 ..... 8-47, 8-52, 8-55 476-3701 ............... 3-24, 3-25 494-0256..... 6-25, 6-29, 6-33,
461-1210 ...................... 12-17 472-6512 ......................10-37 476-3713 ........................ 3-24 6-35
461-3100 ...................... 9-107 472-6514 ......................10-37 476-3730 ........................ 3-24 494-3680........................ 4-25
461-9724 .. 12-8, 12-11, 12-35 472-7064 .......... 10-43, 10-45 476-3731 ........................ 3-24 494-3687.......................... 1-9
461-9733 ........................ 8-19 472-7937 ........................6-23 476-3832 ........................ 3-24 498-0998................. 5-9, 5-21
462-0605 ................... 1-5, 1-9 472-7938 ........................6-23 476-3952 ........................ 3-24 498-1507........................ 9-77
462-0922 ...................... 9-105 473-1858 ........................5-19 476-3954 ........................ 3-24 499-0289........................ 9-77
462-0923 ...................... 9-105 473-4470 12-51, 12-53, 12-55 476-3955 ........................ 3-24 499-7671........................ 9-83
462-0924 ...................... 9-105 473-4517 ......................12-53 476-3956 ........................ 3-24 4B-20414-5, 6-25, 6-29, 6-33,

14-14 TL1055, TL1255 31200257


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
6-35 8T-41364-4, 4-10, 4-35, 4-37,
4B-2047. 6-4, 6-7, 12-4, 12-8, 10-8
12-35, 12-45, 8T-4138 .................... 1-4, 6-8
12-47 8T-4186 ......................... 4-35
4B-5276........................ 12-35 8T-4189 ......................... 4-35
4K-7502.......................... 2-17 8T-4196 ....... 4-10, 4-35, 10-8
500-9273 ............. 12-9, 12-11 8T-4205 ......... 1-8, 4-33, 10-8
502-1864 ...................... 12-13 8T-4223 ......................... 4-10
502-6130 ......5-13, 5-25, 5-27 8T-4224 ........................... 4-5
507-1889 ...................... 10-23 8T-4956 .................. 4-5, 4-10
509-1080 ........................ 4-25 8T-4970 ........................... 1-5
512-034910-49, 10-50, 10-53, 8T-5005 ......................... 4-10
10-54 8T-7008 ......................... 8-55
512-0352 ...................... 10-47 8T-7547 ........................... 4-5
512-1102 ........... 10-49, 12-49 8T-8730 .. 6-23, 10-43, 10-45,
526-4080 .......................... 1-4 10-49, 10-50,
5C-2874 ......................... 10-8 10-53, 10-54,
5C-2890 ......................... 10-8 10-61, 12-51
5C-7261 ........................... 4-5 8T-8737 .... 6-21, 6-23, 10-16,
5C-9553 ................4-33, 10-8 10-20, 10-23,
5E-8775.......................... 9-73 10-25, 10-26,
5P-07676-25, 6-29, 6-33, 6-35 10-29, 10-31,
5P-1507.......................... 4-10 10-32, 10-35,
5P-3741.......................... 10-4 10-37, 10-43,
5P-5931.......................... 4-26 10-45, 10-50,
5P-8500 1-4, 6-13, 6-21, 6-23 10-53, 10-54,
5S-2256.......................... 2-19 12-51, 12-53,
5V-2538................. 1-11, 5-29 12-55
5V-2973................. 1-11, 5-29 8T-8919 .............. 12-8, 12-11
5W-8686...12-8, 12-45, 12-47 8T-9043 ................ 6-37, 6-41
6R-0144 10-49, 10-50, 10-53, 91043084 ....................... 5-32
10-54 91355034CP.................. 5-31
6V-7978..................... 6-3, 6-7 91355035CP.................. 5-31
6V-81851-5, 6-26, 6-30, 12-4, 91355037CP.................. 5-31
12-8, 12-11, 91355038CP.................. 5-31
12-47 91363215 ....................... 5-32
6V-8188. 2-3, 2-5, 4-25, 9-79, 91365076 ....................... 5-31
9-81, 9-83, 91415072 ....................... 5-31
10-59, 12-4, 91473206CP.................. 5-32
12-8, 12-11 91543002 ....................... 5-32
6V-8189................... 4-5, 6-38 91545008 ....................... 5-31
6V-8776.......................... 8-11 91545010 ....................... 5-31
6V-8801............... 10-8, 12-37 91563191 ......................... 6-3
7N-0718 ....................... 10-13 91563250CP......... 5-32, 5-35
7R-0211 ................6-12, 6-16 91565028CP......... 5-31, 5-35
7R-2750 10-25, 10-29, 10-31, 91565029CP......... 5-31, 5-35
10-32, 12-29 91565038 .............. 5-31, 5-35
7R-2751 .10-49, 10-53, 12-49 91565039CP......... 5-31, 5-35
7T-0093 ............. 10-49, 10-53 91565040CP......... 5-31, 5-35
7W-2326................4-13, 4-15 91565041 .............. 5-31, 5-35
7X-0266........6-37, 6-41, 8-37 9M-4584......................... 9-91
7X-0290.......................... 8-11 9S-8006 ......................... 9-73
8780039 ................5-32, 5-35 9W-0844 ...................... 12-55
8780047 ................5-32, 5-35 9W-0852 10-31, 10-50, 12-55
8C-7291 ......................... 5-19 9X-1056 . 10-16, 10-20, 10-23
8C-8075 ..................5-7, 5-19 9X-3402 ....................... 10-16
8H-5306 ....................... 10-13
8T-4121 ..........4-4, 4-10, 4-31
8T-4133 ................. 4-35, 10-8

31200257 TL1055, TL1255 14-15


PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page

14-16 TL1055, TL1255 31200257


31200257

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