Manual EF494T en
Manual EF494T en
Manual EF494T en
DIESEL TRACTOR
EF494T
en Original instructions
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SAFETY
Never attempt to operate or service this machine until you have first read and
understood all of the applicable Safety Instructions that are set forth in this
Manual.
The failure to comply with all relevant Safety Instructions could result in bodily
injury.
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TO THE OWNER
This instruction manual describes how to maintain your tractor in good condition and how to
operate it safely and correctly. Please read this manual carefully before using the tractor. Keep
this manual close to your tractor, after you have read through it. If you lose or damage this
manual, ask your YANMAR dealer for a new manual right away.
IMPROVEMENT
Sometimes parts are changed to improve or upgrade the features of the tractor, or for other
reasons. Therefore, the parts shown in this manual may not apply to your tractor.
Note:
All data are subject to change without prior warning. Some illustrations and photographs
may show optional accessories.
A Roll-over Protective Structure (ROPS) is optional.
SYMBOLS USED
1. Safety-alert Symbol
This is the safety-alert symbol. When you see
this symbol on your tractor or in this manual, be
alert to the possibility of personal injury and
carefully read the messages that follow.
2. Signal Words
The signal words "DANGER" "WARNING"
"CAUTION" are used with the safety-alert symbol.
(1) "DANGER" indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
(2) "WARNING" indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
(3) "CAUTION" indicates a potentially hazardous
situation which, if not avoided, could result in
minor or moderate injury.
3. Service instructions
(1) This stop symbol indicates important proper
operation or service messages in this manual.
When you see this symbol, carefully read the
messages that follow.
IMPORTANT
(2) “NOTE” describes precautions to take while
working.
NOTE
4. Measurements
TABLE OF CONTENTS
SAFETY INSTRUCTIONS 1
PART NAMES 19
PRE-OPERATION CHECKS 30
1. Pre-operation checks 30
2. Breaking in the engine (first 50 hours) 34
3. Starting and stopping engine 34
4. Raising or lowering implement 36
5. Adjusting lowering speed for implement 36
6. Starting and stopping 37
7. Traveling on the load 38
8. Traveling on the slope 39
9. Power steering 39
10. Driving in and out of Fields 40
11. Setting an adequate speed 40
12. Turning in a field 41
13. Position control 41
14. Using differential lock 41
15. Loading and unloading 42
16. Adjusting wheel tread 42
17. Hydraulic output 44
18. Using 3-point link 45
19. Adjusting top link 46
20. Mounting general farm implements 47
21. Notes on using service implement 48
22. Using PTO shift lever 49
23. Using drawbar hitch 49
24. Safety frame (ROPS) 50
AFTER OPERATION 51
1. After operation 51
2. Opening the bonnet and side covers 51
3. Checking and supplying fuel 52
4. Care for long period of storage 53
TROUBLESHOOTING 72
1. Engine parts 72
2. Clutch, brake and related parts 73
3. Hydraulic system 73
4. Electric system 73
SPECIFICATIONS 74
IMPLEMENT CAPACITIES 75
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SAFETY INSTRUCTIONS
DANGER
Read these instructions carefully.
Important instructions are given for the safe operation
and servicing of the tractor.
Failure to follow these instructions is likely to result in an
accident involving death or serious injury.
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BEFORE OPERATING
Do not operate the tractor when tired, sick, sleepy,
drunk, feeling overworked, taking medicine, pregnant,
suffering from mental disease or if other improper
conditions are present. These conditions impair a
person’s skill and judgment. When you begin feeling
tired while operating the tractor, take a 10-minute break
to stretch, walk about, lie down or snack. Do not
continue if you still feel tired after taking a break.
Make sure
(1) The tractor and implements are in good condition
and properly adjusted.
(2) To check for loosened bolts, adequate lubricants,
damaged or under-inflated tires, safety shields and
devices, steering and braking linkages, hydraulic
leaks, etc. Refer to this manual for more detailed
information.
(3) That implements are properly attached and hooked
up. Check that the PTO U-joint yoke and locking
devices are securely latched on their shafts.
(4) That the tractor’s PTO speed matches the
implement’s specifications.
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STARTING
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DURING OPERATION
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Do not pull carts etc. from the top link or the top link
hinge, rear axle, or any point above the drawbar. Doing
so could cause the tractor to tip over backward. Only
attach items to be pulled to the drawbar.
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TRANSPORTING
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TOWING
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Storage
Whenever the tractor will not be used for a few months,
do the following:
(1) Drain the fuel tank.
(2) Lower any implement still attached.
(3) Set the parking brake and block the wheels.
(4) Remove the battery and store it in a cool, dry place,
out of the reach of children.
CAUTION
ALWAYS BE ENVIRONMENTALLY RESPONSIBLE
Follow the guidelines of the governmental agency for
the proper disposal of hazardous materials such as
engine oil, diesel fuel, engine coolant and, machine
fluid, grease.
NEVER dispose of hazardous materials
irresponsibly by dumping them into a sewer, on the
ground, or into groundwater or waterways.
Failure to follow these procedures may seriously
harm the environment.
Comply with legal regulations and guidelines for
disposal of: empty containers for fuel, cooling water
(coolant), oil, grease; fuel/oil filters; batteries;
machine itself; machine accessories; and packaging
materials.
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(B)
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FUSE BOX
(1) The alternator fuse (60A) and main fuse (60A) are of
slow blow type. When any of these has been blown,
contact your local YANMAR dealer.
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WARNING
You must carefully note the length of the bolts when you
install Yanmar recommended implements and
equipment behind the transmission case.
Aluminum cases
Reference
The bolt length “B” in the case must be 2.0 times the
diameter of “A”.
D: Transmission case
CAUTION
Do not try to adjust engine speed adjuster screw (A)
located on engine fuel injection pump. Any accident
or failure resulting from adjusting the screw would
not be covered by Yanmar's guarantee.
Do not try to unseal and adjust engine fuel injection
pump (B). Any accident or failure resulting from
adjusting the pump would not be covered by
Yanmar's guarantee.
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WARNING
Do not move the tractor if the wheel mounting bolts
or nuts are loose. If the tractor is driven with loose
nuts or bolts, there is a possibility that an accident
will occur.
Make daily and periodic wheel inspections to check
for loose nuts and bolts on the wheels. If they are
loose, retighten them to the specified torque.
IMPORTANT
The first 50 hours of handling and maintenance greatly
affect the service life and performance of a new tractor.
In particular, pay special attention to the following points
during this period of time.
IMPORTANT
When the tractor gets stuck in a muddy portion in field,
do not tie a piece of lumber, log or pipe to the front or
rear wheels to drive out of the muddy portion.
It may break transmission and/or rear axle inner parts or
cases.
Put a ladder bridge under the wheels and then drive out.
Or use strong rope or chain to pull it out of the muddy
portion slowly by the other tractor or so.
Note:
These photos show rear tire with cage
wheel.
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PART NAMES
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(1) Light switch, Horn switch, Flasher switch (10) Accelerator lever
(2) Reverser lever (11) Main shift lever
(3) Clutch pedal (12) Brake pedal
(4) Parking brake lever (13) Accelerator pedal
(5) Operator's seat adjusting pin
(6) Range shift lever (14) Differential lock pedal
(7) Front wheel drive lever (15) Position control lever
(8) Seat belt (16) Hydraulic stop slow return valve
(9) Main switch (17) PTO shift lever
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WARNING
When the tractor is not in use, never fail to remove the
key and store it at a safe location. Do not allow a child to
access the key.
(A) START
(B) ON
(C) OFF
Accelerator lever
Accelerator pedal
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Reverser lever
(A) Reverser lever
(B) F: Forward
(C) N: Neutral
(D) R: Reverse
CAUTION
When shifting between forward and reverse, depress
clutch pedal and brake pedal to stop the tractor
completely and put the lever to desired direction.
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CAUTION
Strictly maintain the PTO speed as specified by the
implement. Otherwise, the implement can be damaged,
leading to an accident.
Brake pedal
DANGER
For traveling on road, link the both pedals with the
connector. One sided braking can cause the tractor to
make an abrupt turn or topple.
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Clutch pedal
(A) Clutch pedal
WARNING
Never fail to turn off the differential lock to make a turn.
Otherwise, you cannot make an intended turn and an
accident may result.
2WD/4WD lever
(A) Front wheel drive lever
(B) ON: Four-wheel drive
(C) OFF: Two-wheel drive
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Hydraulic system
Position control lever
(A) Position control lever
(B) Raise
(C) Lower
(D) Stopper
(A) Upper
(B) Upper stopper
(C) Position control lever
(D) Knob
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ELECTRIC SYSTEM
Turn signal switch
Turn signal functions when key switch turns on.
Turn the turn signal switch anticlockwise to blink right
side turn signal lamp and turn clockwise to blink left side
lamp.
CAUTION
When there is an oncoming vehicle in night time, be
sure to switch to low beam position. If keep on high
beam, it may cause traffic accident.
Horn button
Horn functions when key switch turns on.
Push horn button to blow horn.
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INSTRUMENT PANEL
(A) Tachometer
Fuel gauge
(A) Red region
Water temperature
(A) Red region
Charge lamp
The charge lamp goes off when the engine increases its speed
above 1500 rpm and the battery starts to be charged. Note that
charging will not take place at an engine speed below 1000 rpm.
Hour meter
Indicates the operating hour of the tractor. Multiply the figure in
white frame by 6 to indicate the operating time in minutes.
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Others
Driver's seat adjustment pin
The driver's seat should be adjusted to suit your physical
shape.
Seat belt
WARNING
Always fasten seat belt while operating the tractor
with the ROPS.
Do not use the seat belt if the tractor does not have
the Roll-over Protective Structure (ROPS).
(A) Buckle
(B) Tongue
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PRE-OPERATION CHECKS
1. Pre-operation checks
DANGER
Never lubricate or supply fuel oil while the engine is
warm.
WARNING
To check or service your machine, fix it on the flat ground,
out of traffic of other vehicles or people. Otherwise, the
tractor can collapse and cause an unexpected accident.
CAUTION
Never fail to stop the engine before checks or
maintenance. Otherwise, you may be trapped in the
machine and seriously injured.
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WARNING
Before starting the engine, sit in the driver's seat
and make sure the levers and controls are within
the reach for safe operation. Negligence will
cause a serious injury.
Do not start the engine in a closed room. Start the
engine outdoor where the good ventilation is
available. If you are forced to start the engine in a
confined room, make sure the ventilation is
proper. Gas oxidation can lead to death.
WARNING
Before and after operation, never fail to check and
service the machine. Particular check will be
required at the clutch, brake pedals and controls,
and steering devices. Negligence can cause a
serious injury to the operator and/or damage to
the machine.
Engage the parking brake during the warm-up
operation. Otherwise the tractor may abruptly start
to run.
NOTE:
In cold season, pay a special attention to the warm-up
for adequate operation of the hydraulic system.
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Starting
CAUTION
Do not start the engine if the position control lever is not
in the LOW position. The implement may abruptly raise
causing a damage or injury to the human and machine.
(1) Set the fuel filter and water separator to "O" to open
the fuel cock.
(2) Put the main and range shift levers, reverse lever
and PTO shift lever in the N position.
(3) Set the position control lever in LOW.
IMPORTANT
* The engine cannot be started without putting both the
main and PTO shift levers in the N position.
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NOTE:
The starter motor consumes plenty of current from
the battery. Do not keep it running for more than 10
seconds. If it fails to start the engine, allow one
minute before retry. Then, execute steps (6) - (7).
Stopping
(1) Reduce engine R.P.M. with the accelerator lever.
(2) Turn the main switch to OFF.
IMPORTANT
Stopping a hot engine suddenly can damage the engine
because of overheating. Keep engine running unloaded
at 1200 - 1500 RPM for about 2 minutes, to prevent
damage.
WARNING
Never crawl beneath or step in the implement. Severe
injury may result.
NOTE:
Do not operate the position control lever when the
hydraulic slow return valve is closed. Hydraulic parts
may be damaged.
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WARNING
Make a slow start after calling attention of the people
in the vicinity. Do not make an abrupt start. Human
injury can result.
For traveling, never fail to link the left and right brake
pedals with the connector.
When you leave the tractor, park it on the safe flat
location; never fail to put on the parking brake, put
the reverse lever and range shift lever in N (neutral);
and lay down the implement on the ground. Block
the wheels. Otherwise, the tractor may move without
intention of the operator, causing a serious accident.
CAUTION
Never keep your foot on the clutch pedal while traveling
or working. Otherwise, an accident may result.
NOTE:
Operate the main shift lever and the range shift lever or
reverse lever after the machine stops completely.
Starting
(1) Check that the left and right brake pedals are tied
together with the connector.
(2) Set the engine speed around 1500 rpm with the
accelerator lever.
(3) Move the position control lever to Upward to lift the
implement to a maximum height.
(4) Depress the clutch pedal and place the main and
range shift levers in the wanted position.
(5) Put the reverse lever in the position of F or R.
(6) Slowly release the clutch pedal. The tractor starts to
run.
Stopping and parking
(1) Return the accelerator lever to LOW to slow down
the speed.
(2) Depress the clutch and brake pedals to stop the
tractor, and set the main shift lever in position N.
(3) Put the main shift lever, reverse lever and PTO shift
lever in N (neutral).
(4) Make sure the left and right brake pedals are
connected with the connector. Depress the brake
pedal and put on the parking brake.
(5) Lay down the implement, if any, on the ground by
putting the position control lever in LOW.
(A) Position control lever
(6) Turn the main switch to OFF to stop the engine.
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WARNING
To travel on the road or cross a farm ridge, never fail
to link the left and right brake pedals. One-sided
braking effect will roll over the tractor or result in a
sharp turn.
Follow the traffic regulations and rules when running
on the road. Wear the helmet.
Do not carry other persons except a driver.
CAUTION
Remove implements are better when traveling on
the road, or an accident may result.
Put the PTO shift lever in N and link the right and left
pedals together.
For traveling on the road or to lock the hydraulic
device in the upper position, adjust the upper
stopper and move the position control lever to the
stopper.
NOTE:
When traveling, keep open the hydraulic stop slow
return valve and put the position control lever in the
RAISE position, and the set the stopper.
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WARNING
Do not change speeds on the slope. Travel slowly
on the slope. Use the engine brake on down-slope.
9. Power steering
CAUTION
The steering wheel is easily rotated when the tractor is
running.
Pay a special attention in operating the steering wheel
when traveling on the road. Power steering is effective
only while the engine is running. The steering wheel will
be slightly heavier at a low engine speed.
IMPORTANT
Turning hard the steering wheel will cause the relief
valve to sound a blowing sound. Do not operate the
tractor with this sound continuously for an extended
period. It damages the hydraulic components.
Do not operate the steering wheel while the tractor is
stationary except for an unavoidable case.
Otherwise the tires or rims are damaged.
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WARNING
Always connect the left and right brake pedals with
the connector. Otherwise, one-sided braking can
cause a roll over.
When approaching the field or when crossing a
ditch, use a gangplank of sufficient strength to enter
the field. Lower any implement to reduce the center
of gravity.
Climb a slope backwards, in reverse. Drive down a
slope forward, in low gear.
Before starting to climb a hill, lower any implement.
After the rear wheels are on the ridge (A), you can
lift the implement.
(A) Ridge
Driving Speed
Shift
F/R Main shift Range shift km/h
position
1 1 1 1.63
2 2 1 2.26
3 3 1 3.30
4 1 2 4.00
Forward 5 2 2 5.57
6 3 2 8.14
7 1 3 14.18
8 2 3 19.72
9 3 3 28.80
1 1 1 1.68
2 2 1 2.33
3 3 1 3.41
4 1 2 4.13
Reverse 5 2 2 5.74
6 3 2 8.39
7 1 3 14.62
8 2 3 20.33
9 3 3 29.70
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WARNING
Disconnect the differential lock before turning.
Otherwise, an intended turn will not be possible and an
accident may result.
Refer to the relevant section for operating the differential
lock.
WARNING
Disengage the differential lock before making a turn.
Otherwise, intended turn is not possible and an
accident will result.
Do not use differential lock while traveling on the
road. Otherwise, stable drive is not assured,
incurring an accident.
IMPORTANT
Set the differential lock after reducing the engine
speed.
If difficult to unlock the differential system, try to
depress the clutch pedal or lightly depress the brake
pedal.
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DANGER
While loading or unloading tractor to or from the truck,
never try to change the course on the gangplank. Use
the slowest speed. Do not use the clutch. Otherwise,
loss of control can result in injury or damage to the
tractor.
WARNING
Park the truck on the flat ground where less traffic is
expected. Stop the engine and lock the parking
brake. Block the wheels of the truck. Use the
gangplank of sufficient strength. Fix or tie the
gangplank on the truck.
Reverse shift for loading, forward shift for unloading
Fasten the tractor firmly with the rope. If the tractor
falls off the truck, it may be damaged or injure
someone.
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DANGER
Do not drive the tractor if the wheel mounting bolts
or nuts are loose. If the tractor is driven with loose
nuts or bolts, there is a possibility that an accident
will occur.
Make daily and periodic wheel inspections to check
for loose nuts and bolts on the wheels. If they are
loose, retighten them to the specified torque.
When wheel tread width was changed, check the
bolts and nut tightening after the first 10 hours and
again after the 50 hours. If the bolts are loose,
retighten them. After that, check every 100 hours
operation.
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CAUTION
Never fail to stop the engine before trying to detach the
hydraulic plug or pipes. Otherwise, you may be injured
by high pressure oil.
NOTE:
3-point rear hitch implement cannot be controlled
by position control lever while stop slow-return
valve is closed.
(1) Remove the plug (A). Insert and tighten the screw
plug (B) to switch inner hydraulic oil flow.
(2) Remove plugs (D) on the right side of hydraulic
housing. Put the filter adapter (C) to the return port
(IN). Connect the hydraulic valve of implement.
NOTE:
Rear hitch implement can be controlled by position
control lever.
Keep plug (D) for future reuse.
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(2) Fix the check chain on the chain bracket and the
lower link mounting holes (rearmost). Foremost
holes are used for coupling the lift link.
(3) Couple the lift link with the lift arm and the lower link.
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(4) Install the top link at the top link hinge hole.
Chose (A) or (B) or (C) depending on the implement.
(A) Hook
(B) Lock nut
(C) Top link
IMPORTANT
Install the top link lock nut (B) on the implement side. If
the lock nut were to be mistakenly installed on the
opposite side, it will cause the top link to be damaged.
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(2) Align the center of the tractor with the center of the
implement on the flat ground.
(3) Fix the left lower link on the implement, then fix the
right lower link. If the right lower link pinhole is out of
position, turn the lift link to bring the hole in the
position.
(4) Fix the standard top link on the top link hinge using
the ball socket lock pin. Next, loosen the top link lock
nut and turn the turnbuckle. Lock the implement with
the lock pin.
(5) Loosen the lock nut of the top link and turn the
turnbuckle for adjustment. Fix the implement in the
top link mounting position with a pin.
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IMPORTANT
Remove the drawbar if the drawbar interferes with an
implement.
WARNING
When moving the tractor to mount an implement, never allow a
person or persons between the tractor and the implement.
Mount or dismantle an implement on a flat ground using a safe
method. Use the lighting during nighttime works.
When a heavy implement is mounted on the tractor, apply a
counterbalance to maintain a balanced condition.
Before leaving the tractor for mounting an implement, never fail
to engage the parking brake and stop the engine. Make sure the
PTO shift lever is in N.
For traction work, always use the draw bar. Do not attach to
other parts of the tractor.
Use a wider wheel span for a traction work or works on the
slope.
Do not operate the low speed machines at a higher speed than
the rated. Maintain the rated PTO speed.
When drawing a trailer, interlock the trailer brake with the tractor
brake. Do not change the shift on the slope.
Mounting an implement machine results in a considerable overall
length; be careful not to hit farmers or constructions in the
vicinity.
WARNING
Running the PTO speed below or above the rated operating speed of
the implement may cause damage to the tractor or the implement.
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CAUTION
USE the specified PTO Speed. If not, the implement
can be damaged and cause an injury to people in
vicinity.
PTO speed
PTO shift PTO speed (rpm)
1 568
2 769
(Engine speed is : 2800rpm)
23. Using drawbar hitch
DANGER
Traction should always be done with the drawbar hitch.
Traction at the top link or rear axle causes the tractor to
roll over.
CAUTION
Avoid injury!
Use only the drawbar that was provided with the
machine. Do not install or use a floating-type drawbar
or any other type drawbar.
If a longer drawbar hitch were installed, there is a
possibility that the attached section might be
damaged and the implement could become
disconnected.
Hitch towed loads only to the drawbar to avoid
rearward upset.
IMPORTANT
Avoid damage!
Maximum static vertical load on drawbar should not
exceed the maximum recommendations. Drive slowly
with heavy loads.
Strain is greatly increased by speed and rough
ground. Do not exceed maximum vertical load 374kg
on drawbar.
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WARNING
Always fasten the seat belt while operating the tractor
with Roll-over Protective Structure up.
Do not use the seat belt if the foldable Roll-Over
Protective Structure (ROPS) is in the folded position or
the tractor does not have the ROPS.
Do not modify the safety frame. Safety factor can be
lost.
Damaged frame should be replaced as a complete set.
Partial repair may lead loss of safety level.
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AFTER OPERATION
1. After operation
DANGER
To cover the tractor for storage, allow at least 10
minutes of cooling time after the engine has been
stopped. Otherwise, a fire may start.
Wash the tractor with water, wipe off, and lubricate the
moving parts and sliding parts. Fill grease to the grease
nipples.
CAUTION
Never fail to stop the engine before stating checks
and maintenance. You may be pulled into the
machine and be injured.
Wait until the muffler and the engine get cool before
starting checks and maintenance.
NOTE:
Be careful not to spray water on electrical parts. Water
infiltration can cause a trouble in the electrical system.
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Mounting
(1) Clamp the cover lower hooks (x 2).
(2) Fix the cover top with the locking knob.
DANGER
Never smoke during re-fueling.
Never use a bare lamp/light during re-fueling.
After adding fuel, be sure to fasten the fuel cap and
clean off the fuel spill.
Never refuel while the engine is running or still hot
after stopping. A fire can result.
Set the main key switch to ON. If the fuel gauge reads in
the red region, open the fuel cap and add the fuel.
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WARNING
For stowage over a long period of time, remove the
battery from the tractor and remove the main key.
Otherwise, an accident may occur.
CAUTION
Lock the clutch pedal for stowage over a long period of
time. Otherwise, an accident may occur.
If the tractor is not to be used over a lengthy period of
time, take the following maintenance:
NOTE:
The battery is subject to self-discharge. Fully charge it
up at least once a month.
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WARNING
Check or maintenance should be done with the tractor
fixed on the flat ground, free from normal traffic. Pay
attention not to topple the tractor. Put blocks to the
wheels.
CAUTION
Do the periodic check and inspection every year.
Replace the fuel pipes and power steering hoses
every 2 years. Otherwise, an accident or machine
damage may result.
IMPORTANT
Only use the Yanmar genuine parts.
Otherwise, service accidents can result.
We recommend the use of the Yanmar lubricants
that are available from your local Yanmar dealer.
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1. Check intervals
x: Checks required
CHECK ITEMS 50 h 100h 150h 200h 250h 300h 350h 400h 450h 500h 550h 600h
Engine lubrication oil Replace Replace Replace Replace Replace Replace Replace
Radiator interior Clean the interior of radiator when replacing cooling water
Cooling water Check before every work / Replacing every year
Front axle oil Replace x x x x Replace x x x x x Replace
Radiator screen x x x x x x x x x x x x
Clean cooling fan,
radiator
x x x x x x x x x x x x
Battery liquid level Check before every work
Battery liquid gravity x x x x x x
Fuel piping, connections x x x x x x x x x x x x
Rubber hoses
(Power steering)
x x x x x x x x x x x x
Radiator hoses Replace hoses every two years
Hydraulic rubber hoses Replace hoses every two years
Fuel pipe, electric wires Replace pipes and wires every two years
Electric wiring,
connections
x x x x x x x x x x x x
Greasing x x x x x x x x x x x x
Greasing, propeller shaft Apply
Fastening of steering
wheel fix nut
x x x x x x
Important nuts and bolts x x x x x x x
Cooling fan belt x x x x x x x
Engine breather pipe x x x x x x x x x x x x
Engine crank case x
Clearance of exhaust
valve
x
Fuel injection valve x
Generator, start motor x x x x
Hydraulic system x x x x
Fixing bolts of tires x x x x x x x
Break-in period is 50 hours. If not reached, take up 1 year instead.
Items marked "Replace" should be replaced every two years even before suggested time intervals.
Replace the power steering hoses every 2 years.
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4. Replacing oil
DANGER
Never add oil while the engine is warm or running.
A fire may occur.
CAUTION
Never add oil just after stopping the engine. You may be
burned.
Engine oil
Check
Draw out the oil gauge on the right side of the engine and
wipe off oil with a cloth. Reinsert and remove it again to
see if the oil level is within the upper and lower marks.
NOTE:
Check the oil level before the engine starts or when the
engine is cool.
Replacing oil
Remove remaining oil through the drain plug on the lower
part of the engine. Add the new oil through the oil supply
port. Select a proper type of engine oil and replace it
periodically considering the temperature and operating
conditions.
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Transmission oil
Check
Draw out the oil gauge on the rear part of the transmission
and check the oil level. The level should be between the
upper and lower limits. If insufficient, add the new oil to the
normal level. Also check for leaks.
Replacing oil
Remove the remaining oil through the drain plugs on the
bottom of the transmission case. Removal is easy if the
transmission case is warm. Add the new oil through the
supply port on the rear part.
Equivalent to TF-500A
SUPPLIER BRAND NAME
Mobil Mobil Fluid 425, 424
Castrol Agricastrol MP, CASTROL UTF
Shell Tellus Oil 32 or 37, Donax TD
Ford ESN-M-2C-134A
Esso Torque Fluid 56
John Deere J20B, J14A
BP Tractran UTH
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Replacing oil
Remove oil through center drain plug on the lower part of
the front axle and drain plugs on the bottom of the right and
left gear cases. Add oil through the right port.
Replacing oil
(1) Remove engine oil and turn the cartridge anticlockwise
with a filter wrench.
(2) Apply a slight coating of oil on the rubber ring on the
bottom of the new cartridge. Mount the cartridge with a
filter wrench.
(3) After replacing the engine oil, run the engine until the
engine lubricating oil lamp goes off.
(4) When the engine lubricating oil lamp goes off, again
check the oil level with the gauge. If insufficient, add the
oil.
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Replacement
(1) Remove the transmission oil and remove the cartridge
by turning it anticlockwise.
(2) Apply a slight coating of oil on the rubber ring on the
bottom of the new cartridge. Mount the cartridge
securely.
(3) After replacing the transmission oil, idle the engine and
check the oil level with an oil gauge. If insufficient, add
the oil.
6. Engine coolant
DANGER
Never open the radiator cap when the engine is hot. Hot
steam and boiled water may blow out and you may suffer
severe burns.
Check
Open the bonnet and check water level in the sub-tank
whether water is between “FULL” and “LOW” marks. If
water is insufficient, remove sub-tank cap and add clean
water.
Be sure to close the sub-tank cap firmly.
[A] Sub-tank
[B] Sub-tank cap
[C] Upper limit (FULL)
[D] Lower limit (LOW)
Replacing coolant
(1) Remove the coolant drain plug and drain cooling
water. It is easier for draining to open radiator cap.
(2) Clean the inside of radiator with tap water until dust
or rust does not come out.
It is suggested to use radiator detergent. Fill radiator
with water and detergent and run the engine in idle
speed for more than 15 minutes. Drain the water.
IMPORTANT
The mixing ratio of anticorrosive varies depend on
manufacturer. Follow the instruction of its manufacturer.
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7. Fuel line
Fuel filter
Replacing
(1) Close fuel cock on water separator.
(2) Remove the cartridge by turning anticlockwise.
(3) Apply a little oil on the rubber ring on the new
cartridge. Mount the cartridge by hand first and tight it
with filter wrench.
(4) Open the cock and bleed the air from the fuel.
Water separator
[A] Cover
[B] Water separator
(2) Fuel cock
(4) Drain cock
(b) Close
(1) Turn fuel cock (2) to (b) to close the fuel cock.
(2) Turn retaining ring (5) to remove ring and detach
water separator bowl.
(3) Clean strainer (3), inside of bowl.
(4) Reinstall strainer, bowl and retaining ring.
(5) Turn fuel cock to (a) to open the fuel cock.
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IMPORTANT
When the inner element (B) is dirty, replace it. It cannot
be cleaned.
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9. Checking battery
DANGER
Never use a fire while checking the battery or the
battery cap is removed. Otherwise, a fire or gas
explosion may result.
Do not come in contact with the battery fluid. If the
fluid attaches on your body or cloth, immediately
wash out with water. Otherwise, you may be burnt.
CAUTION
To mount the battery, start with the positive lead (+). For
removal, start at the negative lead (-). Otherwise, a short
circuit will burn you.
Check battery
Check the level of battery electrolyte whether it is
between upper and lower limit line.
If the level is lower than the lower limit, add distilled water
as high as the upper limit.
(A) Battery
(B) Upper limit
(C) Lower limit
NOTE:
Excessive battery fluid may overflow during
recharging, damaging the metallic parts of the tractor.
Add distilled water only. Adding battery electrolyte,
such dilute sulphuric acid, may shorten the battery
life.
Quick charge is not recommended.
When replacing the battery, use the specified battery.
IMPORTANT
Make sure the tractor is level when checking the level
of electrolyte.
Installation
(1) Connect positive cable and negative cable.
(2) Tighten fixing nut.
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CAUTION
Aged or damaged pipes are subject to fuel leak which
will cause a fire. Check for a leak and replace the pipe
with new one.
NOTE:
Bleed the air after the fuel pipe has been replaced.
WARNING
Check before starting day's work that the cables are
not short circuit to other parts or insulator is not
damaged, or contacts are not loosened.
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12. Greasing
Before initiating day's work, check the greasing condition
at each point. Grease up after a work on a muddy field.
As a general rule, grease up various points at intervals
of 50 hours.
(A) (E)
(D)
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1. Front end
(A) Band
(B) Bolt
(C) Collar
(D) Front shaft cover
(8) Fix the front shaft cover (D) to front axle support
with bolt (B) and collar (C).
※Be sure to install collar (C). If not, the front shaft
cover may be broken in a short time.
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2. Rear end
(1) Remove the bolt (B) and collar (C) from rear shaft
cover (H).
(2) Slide the rear shaft cover (H) backward as the right
picture shows.
(7) Fix the rear shaft cover (H) with bolt (B) and collar
(C).
※ Be sure to install the collar (C). If not, the rear
shaft cover may be broken in a short time.
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WARNING
Check if the brake is effective or not one-sided. An
accident can result.
Left brake
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WARNING
Check a play for the steering wheel. It should be within a
tolerable range. Otherwise, an accident may occur.
(A) Play
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CAUTION
Wait until the engine is sufficiently cooled down.
Otherwise, you may be burned.
(A) Alternator
(B) Alternator fastening bolts
(C) Fan belt
(A) Front
(B) Tie rod
(C) Lock nut
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TROUBLESHOOTING
In case of abnormality of machine, stop the engine and locate a problem by referring to the following table.
1. Engine parts
PROBLEM POSSIBLE CAUSE RESPONSE
Won't start by main switch Shift lever in N? Set each shift levers in N. Under this condition,
turn the main switch to START.
Is battery liquid at normal level? Add the battery liquid to the normal level. Charge
Battery nor discharged? the battery.
Check the battery terminals for Clean and fasten the terminals. Apply grease
looseness or rust. coating to avoid rusting.
Main fuse blown Replace the fuse with new one.
Switch trouble Have it repaired by the service representative.
Starter trouble Have it repaired by the service representative.
Self-starter running but the No fuel Add the fuel and remove air.
engine fails to start
Air in the fuel Remove air from the fuel.
Fuel cock in the C position Put the fuel cock in the 0 position.
Engine runs irregularly Air in the fuel supply system Bleed air.
Water mixed in the fuel Remove water and replace with light oil
Jet nozzle clogged Replace or repair the nozzle.
Clogged fuel filter
Clean or replace the filter element.
Engine overheating Lack of cooling water Add cooling water.
Adjust the tension of belt or replace the belt with
Loosened or damaged fan belt
new one.
Clogged radiator fins Clean the radiator fins.
Running out of engine oil Add engine oil.
Overloaded Reduce the load.
Low engine power Clogged air cleaner Check the air cleaner.
Burnt nozzle Have it repaired by the service representative.
Low compression Have it repaired by the service representative.
Valve clearance incorrectly
Have it repaired by the service representative.
adjusted
Incorrect timing of fuel jet Have it repaired by the service representative.
Oil pressure lamp lighting Lack of engine oil Add engine oil to the normal level.
Low engine oil viscosity Use the oil with adequate viscosity.
Damaged pressure switch Replace the switch.
Damaged oil pump Have it repaired by the service representative.
Charge lamp lighting Damaged alternator Have it repaired by the service representative.
Loosened or damaged fan belt Adjust the tension of the belt or replace the belt.
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SPECIFICATIONS
MODEL EF494T
Drive type 4-wheel Drive
Overall length (mm) 3,230
Overall width (mm) 1,605
Overall height (mm) 2,355
Dimensions Wheelbase (mm) 1,830
Front (mm) 1,300, 1,466
Tread
Rear (mm) 1,270, 1,344
Ground clearance (mm) 375
Weight (kg) 1,540
Model 4TNV88
Type 4-cycle, water-cooled diesel
Output (SAE Gross) (HP/rpm) 49/2,800
Number of cylinders 4
Engine Bore x Stroke (mm) 88 x 90
Displacement (cc) 2,189
Air cleaner Dry, dual element
Fuel tank capacity (liter) 40
Battery 12V-52AH
Steering Hydrostatic
Clutch Dry, single
Brake Mechanical, wet disc
Type Collar shift
Gear shift (Forward x Reverse) F9 x R9
Transmission Forward speed (km/hr) 1.6-28.8
Reverses speed (km/hr) 1.7-29.7
Max. speed, forward (km/hr) 30.8
Front 8-18-6
Tire
Rear 13.6-26-8
Type Transmission PTO
Rear PTO PTO shaft SAE1-3/8 inch (35mm), 6 spline
Speed (rpm) 568, 769 at rated engine speed
Type Position control
Hydraulic
Hitch 3 point hitch, category SAE #1
Draw bar hitch Clevis type
NOTE:
All technical data, measurement and weight are approximate, and the manufacturer has the right to make
alteration without prior notice.
TRACTOR MASS AND TIRE SPECIFICATION
FRONT AXLE REAR AXLE
TIRE SIZE Maximum Technically Maximum Technically
(Number of plies) working load of permissible mass working load of permissible mass
tires on each axle tires on each axle
F: 8-18(6), R: 13.6-26(8) kg 650 980 1,580 1,675
IMPORTANT
Set up the implement so that the front wheel load and the rear wheel load are not greater than the
smaller of the following: the permissible load capacity of the tires or the technically permissible
mass on each axle.
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IMPLEMENT CAPACITIES
The Yanmar tractor has been carefully tested in the configuration equipped with implements sold or
approved by Yanmar and has proved to perform property. Do not use any implement that has not been sold
or recommended by Yanmar, or that fails to satisfy the specified values given below. Using with implements
that are not approved by Yanmar could result in malfunction, failure, and damage to the tractor and/or
implement, and increase the possibility of injury to the operator or other people. The Yanmar warranty does
not cover any malfunction or failure that results from use of an unapproved implement.
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