Solar Car Construction - 2!16!16-Ln
Solar Car Construction - 2!16!16-Ln
Solar Car Construction - 2!16!16-Ln
First, we will begin by constructing the base of the car. (The wood blocks will be on the top, and
the screw eyes will be on the bottom where the axle will attach in Step 2.)
Solar Car Construction | Page 2 of 4
The spacers are small pieces of plastic tubing that are used to stabilize the axles.
Slide the black O-rings onto each of the four pulley wheels. Attach the large gear to one of the
rear axles. Then slide each of the four wheels onto each axle. If the gear and wheels do not
slide on with a reasonable effort, use some sandpaper to gently thin the dowel (be careful not to
over-sand the axle or your wheel will fall off).
Solar Car Construction | Page 3 of 4
Insert the small DC motor into the bulldog clip. The bushing and small gear may already be
attached to the DC motor in your kit—if not, attach them as shown. Now attach the motor and
clip to the rear of the solar car such that the small gear on the motor engages with the large
gear on the axle. Notice that there should be some adhesive material on the bottom of the
bulldog clip. If it is no longer sticky, then add some new tape, Velcro, or “tacky” material to keep
the motor in place.
Attach the solar module to the motor as shown. Be sure that your wires and module do not
interfere with the operation of your solar car.
Solar Car Construction | Page 4 of 4
If there is sun outside then we can test the solar cars outdoors. Otherwise, we can test indoors
using a shop light.
Is your car moving forwards or backwards? Did you notice problems with the performance of the
solar car? What do you think happened? How can you improve upon your design?
Figure
1.
This
version
of
the
engineering
design
process
is
from
"Engineering
is
Elementary"
through
the
Museum
of
Science,
Boston.