MOS
MOS
MOS
BY
Mr G S D Madhav
Assistant Professor
Introduction:-
•Structures /Machines
•Numerous Parts / Members
•Connected together
•perform useful functions/withstand applied loads
AIM OF MECHANICS OF SOLIDS:
Cross
head
N N
screw
arms Torsion
S
A Axial
S
base compression
Compression Machine
•Stresses can occur isolated or in combination.
• Is structure strong enough to withstand loads
applied to it ?
• Is it stiff enough to avoid excessive
deformations and deflections?
• Engineering Mechanics----> Statics----->
deals with rigid bodies
• All materials are deformable and mechanics
of solids takes this into account.
• Strength and stiffness of structures is function of
size and shape, certain physical properties of
material.
•Properties of Material:-
• Elasticity
• Plasticity
• Ductility
• Malleability
• Brittleness
• Toughness
• Hardness
INTERNAL FORCE:- STRESS P P
=P/A m n
m n
P= A
• Axial Compression
• Shortens the bar
P P
• Crushing
• Axial tension
• Buckling
•Stretches the bars & tends
to pull it apart
• Rupture
• Resistance offered by the material per unit cross-
sectional area is called STRESS.
= P/A
Unit of Stress:
Pascal = 1 N/m2
kN/m2 , MN/m2 , GN/m2
Permissible stress or allowable stress or working stress = yield stress
or ultimate stress /factor of safety.
1 MPa = 1 N/mm2
• Strain
•It is defined as deformation per unit length
Plastic state
Of material
Stress
Elastic State
Of material
E = modulus of
elasticity
Strain
Modulus of Elasticity: =E
• Stress required to produce a strain of unity.
• i.e. the stress under which the bar would be
stretched to twice its original length . If the
material remains elastic throughout , such
excessive strain.
• Represents slope of stress-strain line OA.
A Value of E is same in
Tension &
stress
E Compression.
O
strain
A
E
O
• Hooke’s δaw:-
Up to elastic limit, Stress is proportional to strain
=E ; where E=Young’s modulus
=P/A and = / L
P/A = E ( / L)
=PL /AE
Example:4 An aluminium bar 1.8 meters long has a
25 mm square c/s over 0.6 meters of its length and
25 mm circular c/s over other 1.2 meters . How
much will the bar elongate under a tensile load
P=17500 N, if E = 75000 Mpa.
17500 N
25 mm sq.sect 25 mm cir..sect
1.2 m
0.6 m
Solution :- = ∑PL/AE
=17500*600 / (252*75000) +
17500*1200/(0.785*252*75000) =0.794 mm
Example: 5 A prismatic steel bar having cross sectional area of A=300
mm2 is subjected to axial load as shown in figure . Find the net increase
in the length of the bar. Assume E = 2 x 10 5 MPa.( Ans = -0.17mm)
20 kN 15 kN 15 kN
C B A
1m 1m 2m
15 A 15
0 B 0
20 C 20 Solution:
= 20000*1000/(300*2x10 5)-15000*2000/(300*2 x10 5)
= 0.33 - 0.5 = -0.17 mm (i.e.contraction)
Example: 6 A rigid bar AB, 9 m long, is supported by two vertical rods at
its end and in a horizontal position under a load P as shown in figure.
Find the position of the load P so that the bar AB remains horizontal.
5m
A = 1000 mm 2 A = 445 mm 2
9m
E = 1 x 10 5 3m E = 2 x 10 5
A B
x
P
5m
9m
3m
P(9-x)/9 P(x)/9
A B
x
P
For the bar to be in horizontal position, Displacements
at A & B should be same,
A = B
(PL/AE)A =(PL/AE)B
{P(9-x)/9}*3 {P(x)/9}*5
=
(0.001*1*105) 0.000445*2*105
(9 - x)*3=x*5*1.1236
27-3x=5.618 x
8.618 x=27
x = 3.13 m
Extension of Bar of Tapering cross Section
from diameter d1 to d2:-
d1 dx d2
P P
X
x
L
= 4PL/( E d1 d2)
Check :-
When d = d1=d2
=PL/ [( /4)* d2E ] = PL /AE (refer -24)
Q. Find extension of tapering circular bar under axial pull for the
following data: d1 = 20mm, d2 = 40mm, L = 600mm, E = 200GPa.
P = 40kN
d1 ``
dx d2
P P
X
x
L
L = 4PL/( E d1 d2)
= 4*40,000*600/(π* 200,000*20*40)
= 0.38mm. Ans.
Extension of Tapering bar of uniform thickness
t, width varies from b1 to b2:-
b2 bx b1
P P
X
x
P/Et ∫ x / L
[ (b1 + k*X)],
= 0.03465mm
Elongation of a Bar of circular tapering section
due to self weight:
=Wx*x/(AxE)
d
A B (from =PL/AE )
x
L
now Wx=1/3* AxX
X
where Wx=Wt.of the bar
so now
L so = X *x/(3E)
L = X *x/(3E)
0 L
0
= /(3E) Xdx= [/3E ] [X2 /2]
= L2/(6E)
Let W=total weight of bar = (1/3)*(/4*d2)L
=12W/ (*d2L)
so,
L = [12W/ (*d2L)]*(L2/6E)
=2WL/ (*d2E)
=WL/[2*(*d2/4)*E]
=WL /2*A*E
Calculate elongation of a Bar of circular tapering
section due to self weight:Take L =10m, d =
100mm, = 7850kg/m3
d
A B
x
L
X L = L2/(6E)
7850*9.81*10000*10000*/
[6*200000*10003]
= 0.006417mm
Extension of Uniform cross section bar subjected
to uniformly varying tension due to self weight
P + dP PX= A x
dx
d = PX dx / A E;
L L
L P = PX dx/AE= A x dx/AE
X 0 0
L
= ( /E) x dx= ( L2/2E)
d 0
d =
850*9.81*100000*100000/
[2*200000*10003 ]
= 1.925mm
Bar of uniform strenght:(i.e.stress is constant at all points of the bar.)
Area = A1
Force = p*(A+dA)
Down ward force of
B C dx B C
dx strip = w*A*dx,
A D
L Force = p*(A*dA)
x comparing force at BC level of strip
of thickness dx
Area = A2
P(A + dA) = Pa + w*A*dx,
where w is density of the material hence
dA/A = wdx/p, Integrating logeA = wx/p + C,
at x = 0, A = A2 and x = L, A = A1, C = A2
Area = A2
A = ewx/p
(where A is cross section area at any
level x of bar of uniform strenght )
Q. A bar of uniform strength has following data. Calculate cross sectional
area at top of the bar.
Area = A1
A2 = 5000mm2 , L = 20m, load at
lower end = 700kN, density of the
material = 8000kg/m 3
B C dx
A D
L
x
p = 700000/5000 = 140MPa
D P
P
= (B/B)/(L/L);
= (B/B)/() L B
So B = B; D-D
New breadth =
B-B
B -B = B - B
L+L
=B(1 - )
D(1-
Sim.,New depth= )
D(1- ) B(1-
)
L(1+)
for isotropic materials = ¼ for steel = 0.3
Volume of bar before deformation V= L * B*D
new length after deformation L1=L + L = L + L = L (1+ )
new breadth B1= B - B = B - B = B(1 - )
new depth D1= D - D = D - D = D(1 - )
new cross-sectional area = A1= B(1- )*D(1- )= A(1- )2
new volume V1= V - V = L(1+ )* A(1- )2
AL(1+ - 2 )
Since is small
change in volume = V =V1-V = AL (1-2 )
and unit volume change = V/ V = {AL (1-2 )}/AL
V/ V = (1-2 )
In case of uniformly varying tension, the elongation
‘’ is just half what it would be if the tension were
equal throughout the length of the bar.
A steel bar having 40mm*40mm*3000mm
Example: 7
dimension is subjected to an axial force of 128 kN.
Taking E=2*105N/mm2 and = 0.3,find out change in
dimensions.
40
128 kN 128 kN
3000 mm 40
Solution:
given b=40 mm,t=40mm,L=3000mm
P=128 kN=128*103 N, E=2*105 mm2, =0.3
L=?, b=?, t=?
t = P/A = 128*103 /40*40= 80 N/mm2
now = t/E=80/(2*105 )=4*10-4
4-50 bar
400 mm
Solution:-
Gross C.S. area of column =0.16 m2
C.S. area of steel = 4*π*0.0252 = 0.00785 m2
Area of concrete =0.16 - 0.00785=0.1521m2
Steel bar and concrete shorten by same amount. So,
s = c => s /Es = c /Ec = > s= cx (Es /Ec)
= 15c
load carried by steel +concrete=300000 N
Ws +Wc= 300000
s As + c Ac = 300000
15 c x 0.00785 + c x0.1521 = 300000
c = 1.11 x 10 6 N/ m2
s =15x c=15 x1.11x 10 6=16.65 x10 6 N/ m2
Ws =16.65x10 6 x0.00785 / 10 3 =130.7 kN
Wc = 1.11x 10 6 x 0.1521/103= 168.83 kN
(error in result is due to less no. of digits
considered in stress calculation.)
we know that,
s /Es= c /E (= = L /L) _____(1) & (2)
c = 1.11 MPa
s =15x c=15 x1.11x 10 6=16.65 MPa
The length of the column is 2m
Change in length
dL = 1.11*2000/[13.333*1000] = 0.1665mm
OR
dL = 16.65*2000/[200000] = 0.1665mm
Example: 10 A Concrete column of C.S. area 400 x 400 mm reinforced
by 4 longitudinal 50 mm diameter round steel bars placed at each corner
of the column. Calculate (1) maximum axial compressive load the
column can support &(ii) loads carried by each material & compressive
stresses produced in each material. Take Also calculate change in length
of the column. Assume the column in 2m long. Permissible stresses in
steel and concrete are 160 and 5MPa respectively. Take Es = 200GPa and
Ec = 14GPa.
400 mm
4-50 bar
400 mm
Solution:-
Gross C.S. area of column =0.16 m2
C.S. area of steel = 4*π*0.0252 = 0.00785 m2
Area of concrete =0.16 - 0.00785=0.1521m2
Steel bar and concrete shorten by same amount. So,
s = c => s /Es = c /Ec = > s= cx (Es /Ec)
= 14.286 c
Solution:-
Gross C.S. area of column =0.16 m2
C.S. area of steel = 4*π*0.0252 = 0.00785 m2
Area of concrete =0.16 - 0.00785=0.1521m2
Steel bar and concrete shorten by same amount. So,
s = c => s /Es = c /Ec = > s= cx (Es /Ec) = cx ( 200/14)
= 14.286c
So s = 14.286c
s = 160 then c = 160/14.286 = 11.2MPa > 5MPa, Not valid
c = 5MPa then s = 14.286*5 = 71.43 MPa <120MPa,Valid
Permissible stresses in each material are
c = 5MPa & s = 71.43 MPa
We know that
s As + c Ac = W
[71.43 x 0.00785 + 5 x0.1521]*10002 / 1000 = 1321.22kN
Load in each materials are
Ws =71.43x0.00785 x1000 =560.7255 kN
Wc = 5x 0.1521x1000 = 760.5kN
we know that,
s /Es= c /E (= = L /L) _____(1) & (2)
c = 5 MPa
s =71.43 MPa
The length of the column is 2m
Change in length
dL = 5*2000/[14000] = 0.7143mm
OR
dL = 71.43*2000/[200000] = 0.7143mm
Example: 11 A copper rod of 40 mm diameter is surrounded tightly by
a cast iron tube of 80 mm diameter, the ends being firmly fastened
together. When it is subjected to a compressive load of 30 kN, what will
be the load shared by each? Also determine the amount by which a
compound bar shortens if it is 2 meter long. Eci=175 GN/m2,Ec= 75
GN/m2 .
Cast iron
40 mm copper 80 mm
Cast iron
2 meter
Area of Copper Rod =Ac = (/4)* 0.042 = 0.0004 m2
Area of Cast Iron =Aci= (/4)* (0.082 - 0.042) = 0.0012 m2
ci /Eci = c /Ec or
175 x 10 9
ci / c = Eci/Ec = 75 x 10 9
= 2.33
ci = 2.33 c
Now,
W = Wci +Wc
30 = (2.33 c ) x 0.012 + c x 0.0004
c = 2987.5 kN/m2
ci = 2.33 x c = 6960.8kN/m2
load shared by copper rod = Wc = c Ac
= 2987.5 x 0.0004
= 3.75 kN
Wci = 30 -3.75 = 26.25 kN
Strain c=c / Ec = L /L
L = (c /Ec) x L = [2987.5/(75 x 10 9)] x 2
= 0.0000796 m
= 0.0796 mm
Decrease in length = 0.0796 mm
Example: 12
For the bar shown in figure, calculate
the reaction produced by the lower
R1 support on the bar. Take E= 2*108
kN/m2.Find also stresses in the bars.
L
1.2 m A1 = 110
mm2
M
2.4 m 55 A2 = 220
kN mm 2
1.2 mm
R2
Solution:-
R1+R2 = 55
L1 =(55-R2)*1.2 / (110*10-6)*2*108 (LM extension)
L2 =R2*2.4 / (220*10-6)*2*108 (MN contraction)
( Given: L1- L2 =1.2 /1000=0.0012)
(55-R2)*1.2 / [(110*10-6)*2*108 ] -R2*2.4 /[ (220*10-6)*2*108 ]
=0.0012
so R2 = 16.5 kN Since R1+R2 = 55 kN,
R1=38.5 kN
Stress in LM = Force/area = 350000 kN/m2
Stress in MN =75000 kN/m2
Direct Shear:-- P
Fork m
Pin Pin n
P/2 P/2
P
• Connection should withstand full load P transferred through
the pin to the fork .
• Pin is primarily in shear which tends to cut it across at section m-n .
• Average shear Stress => =P/(2A) (where A is cross
sectional area of pin)
• Note: Shearing conditions are not as simple as that for direct stresses.
•Dealing with machines and structures an engineer
encounters members subjected to tension, compression
and shear.
•The members should be proportioned in such a
manner that they can safely & economically withstand
loads they have to carry.
Example: 3 Three pieces of wood having 37.5 x 37.5 mm square C.S.
are glued together and to the foundation as shown in figure. If the
horizontal force P=30000 N is applied to it, what is the average shear
stress in each of the glued joints.(ans=4 N/mm2)
100 mm
37.5
30000 N
37.5
Plan 30000 N
Solution:-
P=30000N;glued c.s area=37.5x100mm x2 surfaces
Shear stress = P/c.s area = 4N/mm2
Temperature stresses:-
Material Material
Change in temp. Constrained
Expands/ Shortens No Expansion/
no constraint is contraction
present Temperature
stresses
Induced in material
Constraint
Bar
L
Uniform temp. increased to tº
Expansion =L t
but =PL/AE=P/A *L/E = tp L/E
so tp = *E/L = L t *E / L = tE
tp= compressive , if temp. increases
tp= tensile, if temp. decreases
X dX
P P
D1=100 mm
D2=200 mm
A
B
1.0 m
With rise in temperature compressive force P is
induced which is same at all c/s.
Free expansion = L t = 1000*12*10-6*30
=0.36 mm
Force P induced will prevent a expansion of 0.36 mm
= 4PL/(E*d1*d2) = L t
Or P = (/4)*d1*d2 t E=1130400 N
Now Maximum stress = P/(least c/s area)
=1130400/(.785*1002) = 144MPa
Example: 16 A composite bar made up of aluminum and
steel is held between two supports.The bars are stress
free at 400c. What will be the stresses in the bars when
the temp. drops to 200C, if
(a) the supports are unyielding
(b)the supports come nearer to each other by 0.1 mm.
Take E al =0.7*105 N/mm2 ;al =23.4*10-6 /0C
ES=2.1*105 N/mm2 s =11.7*10-6 /0C
Aal=3 cm2 As=2 cm2
3 cm2
2 cm2
Steel Aluminum
60cm 30cm
Free contraction =Ls s t+ LALAlt
=600*11.7*10-6*(40-20)+300*23.4*
10-6*(40-20)=0.2808 mm.
Since contraction is checked tensile stresses will be set
up. Force being same in both
As s= Aal al
2 s= 3 al ==> s=21.5
cm2 al 3 cm2
Steel
Aluminum
60cm 30cm
contraction of steel bar s = (s/Es)*Ls
=[600/(2.1*105)]* s
contra.of aluminum bar al = (al/Eal)*Lal
=[300/(0.7*105)]* al
(a) When supports are unyielding
s + al = (free contraction)
=[600/(2.1*105)]* s +[300/(0.7*105)]* al
=0.2808 mm
=[600/(2.1*105)]* s +[300/(0.7*105)]* al
=0.2808; but
s=1.5 al
al =32.76 N/mm2(tensile)
s =49.14 N/mm2(tensile)
(b) Supports are yielding
s + al = ( - 0.1mm)
al =21.09 N/mm2(tensile)
Example: 17 A copper bar 30 mm dia. Is completely
enclosed in a steel tube 30mm internal dia. and 50 mm
external dia. A pin 10 mm in dia.,is fitted transversely
to the axis of each bar near each end. To secure the bar
to the tube.Calculate the intensity of shear stress
induced in the pins when the temp of the whole
assembly is raised by 500K
Es=2 * 105 N/mm2 ;s =11*10-6 /0K
Ec=1 * 105 N/mm2 ;c= 17*10-6 /0K
Solution
10Ø Pin
steel 10
copper 30
steel 10
Copper bar Ac =0.785*302=706.9 mm2
steel bar As =0.785*(502- 302)=1257.1 mm2
[s /Es] +[ c/Ec] = (c - s)*t
[s / 2 * 105] +[ c/ 1 * 105] =(17-11)*10-6*50
s +2 c=60-----(1)
Since no external force is present
sAs= cAc
s= cAc/As=[706.9/1257.1]*c
=0.562 c---(2)
substituting in eq.(1)
c=23.42 N/mm2
Hence force in between copper bar &steel tube
=cAc=23.42*706.9=16550N
pin
= [x/E] x (1-2 )
or v =[x/E] x (1-2/m)
v =[x/E] x (1-2/m)
Stress x along the axis and y and z
perpendicular to it.
y
x
z
x= x/E - y/mE - z/mE-----(i) -------(3)
known as DILATATION
For small strains represents the change in
volume /unit volume.
y
z
x x
z
y
x y z
x x/E - x/E - x/E
new C.S=(20-0.003)(10-.0015)=199.94mm2
Example: 20
E=/ -------------(5)
BULK MODULUS (K):--
• When a body is subjected to the identical stress in three
mutually perpendicular directions, the body undergoes uniform changes
in three directions without the distortion of the shape.
• The ratio of change in volume to original volume has been defined
as volumetric strain(v )
K= / v -------------(6)
Where, v = V/V
= Change in volume
Original volume
= Volumetric Strain
MODULUS OF RIGIDITY (N): OR
MODULUS OF TRANSVERSE ELASTICITY OR
SHEARING MODULUS
Up to the elastic limit,
shear stress () shearing strain()
=N
Expresses relation between shear stress and shear strain.
/=N;
where
Modulus of Rigidity = N = / -------------(7)
ELASTIC CONSTANTS
A D
’
Let side of square = b
length of diagonal AC =2 .b
consider unit thickness perpendicular to block.
Equilibrium of piece ABC
the resolved sum of perpendicular to the diagonal =
2*(*b*1)cos 450= 2 .b
if is the tensile stress so produced on the diagonal
(AC*1)=2 .b ’
B C
(2 .b)=2 .b
so
= A D
’
Similarly the intensity of compressive stress on
plane BD is numerically equal to .
“Hence a state of simple shear produces pure
tensile and compressive stresses across planes
inclined at 45 0 to those of pure shear, and
intensities of these direct stresses are each equal to
pure shear stress.”
’
B C
A D
’
SHEAR STRAIN: C’
B B’
B C Total
change in /2 C
corner
angles +/- A D
/2 D’
A D
State of simple B B” C C’’
Shear on Block F
Distortion with
side AD fixed A D
Since B B” C C’’
is extremely small, F
we can assume
BB” = arc with A as centre ,
D
AB as radius. A
So, =BB”/AB=CC”/CD
Elongation of diagonal AC can be nearly taken as FC”.
δinear strain of diagonal = FC”/AC
= CC”cos 4η/CDsec4η
= CC”/2CD = (1/2)
but = /N (we know N= / )
so
= /2N ------(8)
δinear strain ‘’is half the shear strain ‘’.
B B” C C’’
F
A D
RELATION BETWEEN ELASTIC CONSTANTS
(A) RELATION BETWEEN E and K
y
x
z
Let a cube having a side L be subjected to three
mutually perpendicular stresses of intensity
By definition of bulk modulus
K= / v
C
B B” C’’
B C
F
A A D
D
Linear strain of diagonal AC,
= /2 = /2N --------------------------(i)
State of simple shear produces tensile and
compressive stresses along diagonal planes
and
=
Strain of diagonal AC, due to these two
mutually perpendicular direct stresses
E =2N(1+1/m)-------(10)
But E = 3 K (1-2 /m)------(9)
Eliminating E from --(9) & --(10)
= 1/m = (3K - 2N) / (6K +2N)-----(11)
Eliminating m from –(9) & --(10)
E = 9KN / (N+3K) ---------(12)
(C) Relation between E ,K and N:--
E = 2N(1+1/m) -------(10)
E = 3K(1-2/m)
We have 1/m =0.25
so E = 3K(1-0.5) or K=E/1.5 = 2/3(E)
K=2/3 * 2.05* 10 5 =1.365 * 10 5 =N/mm2
now by definition of bulk modulus
K= /v or v = /K
but v = V/V
V/V = /K
V= 50.4 /1.365 * 10 5 * 100 3 =369.23 mm3
Example: 22 A bar 30 mm in diameter was
subjected to tensile load of 54 kN and
measured extension of 300 mm gauge length
was 0.112 mm and change in diameter was
0.00366 mm. Calculate Poisson’s Ratio and the
value of three moduli.
Solution:
Stress = 54 *103/(/4*d2) = 76.43 N/mm2
=Linear strain = L/L=0.112/300
=3.733*10-4
E=stress/strain =76.43/3.733* 10-4
=204741 N/mm2=204.7 kN/mm2
Lateral strain= d/d = 0.00366/30=1.22*10-4
But lateral strain =1/m*
so 1.22*10-4=1/m *3.733*10-4
so 1/m=0.326
E=2N(1+1/m) or N=E/[2*(1+1/m)]
so N=204.7/[2*(1+0.326)]=77.2 kN/mm2
E = 3 K *(1-2 /m)
so K=E/[3*(1-2/m)]=204.7/[3*(1-2*0.326)]
K=196kN/mm2
Example: 23Tensile stresses f1 and f2 act at right
angles to one another on a element of isotropic
elastic material. The strain in the direction of f1
is twice the direction of f2. If E for the material
is 120 kN/mm3, find the ratio of f1:f2. Take
1/m=0.3
f2
1 = 2 2
f1 f1
So ,f1/E –f2/mE =
f 2(f 2 /E –f 1 /mE)
2
f1/E +2f1/mE = 2f2/E +f2/mE
So
(f1/E)(1+2/m) =(f2/E)(2+1/m)
f1(1+2*0.3) =f2(2+0.3)
1.6f1=2.3f2
So f1:f2 = 1:1.4375
A rectangular block 250 mmx100
Example: 24
mmx80mm is subjected to axial loads as
follows.
480 kN (tensile in direction of its length)
900 kN ( tensile on 250mm x 80 mm faces)
1000kN (comp. on 250mm x100mm faces)
taking E=200 GN/m2 and 1/m=0.25 find
(1) Change in volume of the block
(2) Values of N and K for material of the block.
x =480x103/(0.1*0.08)=60 *106N/m2 (tens.)
y=1000x103/(0.25*0.1)=40*106N/m2(comp)
z=900x103/(0.25*0.08)=45*106N/m2(tens.)
x= (60 *106/E)+(0.25* 40*106/E)
- (0.25* 45*106/E)=(58.75* 106/E)
y= -(40 *106/E)-(0.25* 45*106/E)
- (0.25* 60*106/E)=(- 66.25* 106/E)
z= (45 *106/E)-(0.25* 60*106/E)
+ (0.25* 40*106/E)=(40* 106/E)
Volumetric strain = v = x + y + z
v = V/V
so V= v V
=32.5*106*[(0.25*0.10*0.08)/(200*109)]*109
=325 mm3(increase)
Modulus of Rigidity
E = 2N(1+1/m)
so
N=E/[2*(1+1/m)]=200/[2(1+0.25)]=80GN/m2
Bulk Modulus:
E = 3K(1-2/m)
so K=E/[3(1-2/m)]=200/[3(1-2*0.25)=133.33
GN/m2
Example: 25 For a given material E=110GN/m2
and N=42 GN/M2. Find the bulk modulus and
lateral contraction of a round bar of 37.5 mm
diameter and 2.4 m long when stretched by 2.5
mm.
Solution:
E=2N(1+1/m)
110*109=2*42*109(1+1/m)
gives 1/m =0.32
Now E = 3K(1-2/m)
110 x 109=3K(1-2*0.31)
gives K=96.77 GN/m2
Longitudinal strain =
L/L=0.0025/2.4=0.00104
Lateral strain=.00104*1/m=0.00104*0.31
=0.000323
Lateral Contraction=0.000323*37.5=0.0121mm
UNIT-II
Shear Force and Bending Moment
Diagrams
[SFD & BMD]
Shear Force and Bending Moments
Consider a section x-x at a distance 6m from left hand support A
6m
RA = 8.2 kN RB=14.8kN
Imagine the beam is cut into two pieces at section x-x and is separated, as
shown in figure
4m 5kN 5m 1m
A
10kN 8kN B
6m
8.2 kN
9m 14.8 kN
To find the forces experienced by the section, consider any one portion of the
beam. Taking left hand portion
Transverse force experienced = 8.2 – 5 = 3.2 kN (upward)
Moment experienced = 8.2 × 6 – 5 × 2 = 39.2 kN-m (clockwise)
If we consider the right hand portion, we get
Transverse force experienced = 14.8 – 10 – 8 =-3.2 kN = 3.2 kN (downward)
Moment experienced = - 14.8 × 9 +8 × 8 + 10 × 3 = -39.2 kN-m = 39.2 kN-m
(anticlockwise)
5kN 3.2 kN
A
39.2 kN-m
3.2 kN 14.8 kN
3.2 kN 39.2 kN
3.2 kN
F M
F
Shear force at x-x Bending moment at x-x
Moment and Bending moment
F
F
F
F
Convexity
Convexity
x x1
dx L
M M+dM
v
x dx O x1
M M+dM
v
x dx O x1
dv
w
dx It is the relation Between intensity of Load and
shear force
Variation of Shear force and bending moments
5N 10N 8N
A B
C D E
2m 2m 3m 1m
5N 10N 8N
A B
C D E
2m 2m 3m 1m
RA RB
Solution: [Clockwise moment is Positive]
Using the condition: ΣMA = 0
- RB × 8 + 8 × 7 + 10 × 4 + 5 × 2 = 0 RB = 13.25 N
Using the condition: ΣFy = 0
RA + 13.25 = 5 + 10 + 8 RA = 9.75 N
Shear Force Calculation:
0 1 5N 10N 8N 9
2 3 4 5 6 7 8
0 1 2 3 4 5 7 8 9
6
2m 2m 3m 1m
RA = 9.75 N RB=13.25N
9.75N 9.75N
4.75N 4.75N
13.25N 13.25N
5N 10N 8N
A B
C D E
2m 2m 3m 1m
9.75N 9.75N
4.75N 4.75N
13.25N 13.25N
Bending Moment Calculation
BMD
VM-34 5N 10N 8N
A B
C D E
2m 2m 3m 1m
9.75N 9.75N
Example Problem 1
4.75N 4.75N
13.25N 13.25N
29Nm
19.5Nm 13.25Nm
BMD
5N 10N 8N
A B
C D E
2m 2m 3m 1m
9.75N 9.75N
4.75N 4.75N
13.25N 13.25N
29Nm
19.5Nm 13.25Nm
BMD
Example Problem 2
2. Draw SFD and BMD for the double side overhanging
beam subjected to loading as shown below. Locate points
of contraflexure if any.
C A D B E
2m 3m 3m 2m
5kN 10kN 5kN
2kN/m
C A D B E
2m RA 3m 3m RB 2m
Solution:
Calculation of Reactions:
Due to symmetry of the beam, loading and boundary
conditions, reactions at both supports are equal.
.`. RA = RB = ½(5+10+5+2 × 6) = 16 kN
5kN 10kN 5kN
0 1 2 3 4 5 2kN/m 6 7 8 9
2 3 4 5 7 8 9
0 1 6
2m 3m 3m 2m
RA=16kN RB = 16kN
Shear Force Calculation: V0-0 = 0
V1-1 = - 5kN V6-6 = - 5 – 6 = - 11kN
V2-2 = - 5kN V7-7 = - 11 + 16 = 5kN
V3-3 = - 5 + 16 = 11 kN V8-8 = 5 kN
V4-4 = 11 – 2 × 3 = +5 kN V9-9 = 5 – 5 = 0 (Check)
V5-5 = 5 – 10 = - 5kN
5kN 10kN 5kN
2kN/m
C A D B E
2m 3m 3m 2m
11kN
5kN 5kN 5kN
+
+
C A D B E
2m 3m 3m 2m
RA=16kN RB = 16kN
C A D B E
2m 3m 3m 2m
14kNm
BMD
10kNm
10kNm
5kN 10kN 5kN
2kN/m
C A D B E
2m 3m 3m 2m
11kN
+ 5kN 5kN 5kN
+
5kN 5kN
SFD 14kNm 11kN
BMD
10kNm 10kNm
5kN 10kN 5kN
2kN/m
x
C Ax D B E
x
2m 3m 3m x
2m
10kNm 10kNm
Points of contra flexure
10kN/m 2 kN 5kN
A
C B D
4m 1m 2m
10kN/m 2 kN 5kN
A B
RA 4m 1m RB 2m
0 2 3 4 5 7
1 6
RA=22.4kN 4m 1m 2m
RB=24.6kN
A
C B D
RA=22.4kN 4m 1m 2m
RB=24.6kN
22.4kN
5 kN 5 kN
x = 2.24m
17.6kN
19.6kN 19.6kN
SFD
10kN/m 2 kN 5kN
X
A
x X C B D
RA=22.4kN
4m 1m 2m
RB=24.6kN
Max. bending moment will occur at the section where the shear force is
zero. The SFD shows that the section having zero shear force is available
in the portion AC. Let that section be X-X, considered at a distance x
from support A as shown above.
The shear force at that section can be calculated as
Vx-x = 22.4 - 10. x = 0 x = 2.24 m
10kN/m 2 kN 5kN
A
C B D
RA=22.4kN
4m 1m 2m
RB=24.6kN
Calculations of Bending Moments:
MA = M D = 0
MC = 22.4 × 4 – 10 × 4 × 2 = 9.6 kNm
MB = 22.4 × 5 – 10 × 4 × 3 – 2 × 1 = - 10kNm (Considering Left portion
of the section)
Alternatively
MB = -5 × 2 = -10 kNm (Considering Right portion of the section)
Absolute Maximum Bending Moment is at X- X ,
Mmax = 22.4 × 2.24 – 10 × (2.24)2 / 2 = 25.1 kNm
10kN/m 2 kN 5kN
X
A
x = 2.24m X C B D
RA=22.4kN
4m 1m 2m
RB=24.6kN
Mmax = 25.1 kNm
9.6kNm Point of
contra flexure
BMD 10kNm
10kN/m 2 kN 5kN
X
A D
x = 2.24m X C B
RA=22.4kN
4m 1m 2m
RB=24.6kN
22.4kN
5 kN 5 kN
x = 2.24m
17.6kN
19.6kN 19.6kN
SFD
Point of
contra flexure
9.6kNm
BMD 10kNm
10kN/m 2 kN 5kN
X
A
x X C B D
RA=22.4kN
4m 1m 2m
RB=24.6kN
Calculations of Absolute Maximum Bending Moment:
Max. bending moment will occur at the section where the shear force is
zero. The SFD shows that the section having zero shear force is available
in the portion AC. Let that section be X-X, considered at a distance x
from support A as shown above.
The shear force at that section can be calculated as
Vx-x = 22.4 - 10. x = 0 x = 2.24 m
Max. BM at X- X ,
Mmax = 22.4 × 2.24 – 10 × (2.24)2 / 2 = 25.1 kNm
10kN/m 2 kN 5kN
X
A
x = 2.24m X C B D
RA=22.4kN
4m 1m 2m
RB=24.6kN
Mmax = 25.1 kNm
9.6kNm Point of
contra flexure
BMD 10kNm
Let a be the distance of point of contra flexure from support B
Taking moments at the section A-A (Considering left portion)
M A A 5(2 a ) 24.6a 0
A
a = 0.51 m
Mmax = 25.1 kNm
9.6kNm Point of
contra flexure
BMD 10kNm
a
A
Example Problem 4
4. Draw SFD and BMD for the single side overhanging beam
subjected to loading as shown below. Mark salient points on
SFD and BMD.
60kN/m
20kN
20kN/m
A
C B D
3m 2m 2m
60kN/m
20kN
20kN/m
A
C B D
RA 3m 2m RB 2m
1 2 3 4 5 6
0
RB = 144kN
RA = 46kN 3m 2m 2m
RA
1 2 3 4 5 6
RB = 144kN
RA = 46kN 3m 2m 2m
RA
44kN
SFD 84kN
X 60kN/m
20kN
20kN/m
A x C B D
X RB=144kN
RA =46kN 3m 2m 2m
Max. bending moment will occur at the section where the shear force is
zero. The SFD shows that the section having zero shear force is available
in the portion AC. Let that section be X-X, considered at a distance ‘x’
from support A as shown above. The shear force expression at that section
should be equated to zero. i.e.,
Vx-x = 46 – ½ .x. (60/3)x = 0 x = 2.145 m
60kN/m
20kN
20kN/m
A
C B D
RB=144kN
RA =46kN 3m 2m 2m
A
C B D
RB=144kN
RA =46kN 3m 2m 2m
48kNm
65.74kNm
Cubic
parabola Parabola
Point of
BMD Contra flexure Parabola
80kNm
46kN Parabola 60kN
20kN
44kN
SFD 84kN
65.74kNm
Cubic
parabola Parabola
Point of
BMD Contra flexure Parabola
80kNm
X 60kN/m
20kN
20kN/m
A x=2.145m C B D
X RB=144kN
RA =46kN 3m 2m 2m
A
C B D
RB=144kN
RA =46kN 3m 2m 2m
48kNm
65.74kNm 48kNm
Cubic
parabola Parabola
Point of
BMD Contra flexure Parabola
80kNm
Point of contra flexure:
BMD shows that point of contra flexure is existing in the
portion CB. δet ‘a’ be the distance in the portion CB from the
support B at which the bending moment is zero. And that ‘a’
can be calculated as given below.
ΣMx-x = 0
(2 a) 2
144a 20(a 2) 20 0
2
a = 1.095 m
Example Problem 5
5. Draw SFD and BMD for the single side overhanging beam
subjected to loading as shown below. Mark salient points on
SFD and BMD.
40kN
0.5m
30kN/m
20kN/m
0.7m
A
B C D E
2m 1m 1m 2m
40kN
0.5m
30kN/m
20kN/m
0.7m
A
B C D E
2m 1m 1m 2m
40x0.5=20kNm
40kN 30kN/m
20kN/m
A
B C D E
2m 1m 1m 2m
40kN 30kN/m
20kN/m
20kNm
A
B C D E
RA
2m 1m 1m RD 2m
0 1 2 4 5 6 7
3
RD =80kN
RA =30kN
2m 1m 1m 2m
1 2 4 5 6 7
3
RD =80kN
RA =30kN
2m 1m 1m 2m
30kN Parabola
30kN
x = 1.5 m
10kN 10kN
SFD
50kN 50kN
40kN 30kN/m
20kN/m
X 20kNm
A
B C D E
x = 1.5 m X
RA
2m 1m 1m RD 2m
20kNm
30kN Parabola
30kN
x = 1.5 m
10kN 10kN
SFD
50kN 50kN
Parabola 20kNm
10kNm Point of contra flexure
20kNm
6. Draw SFD and BMD for the cantilever beam subjected
to loading as shown below.
40kN
0.5m
300
20kN/m
0.7m
A
3m 1m 1m
40kN
0.5m
300
20kN/m
0.7m
A
3m 1m 1m
40Sin30 = 20kN
0.5m
3m 1m 1m
40Sin30 = 20kN
0.5m
3m 1m 1m
20x0.5 – 34.64x0.7=-14.25kNm
20kN
20kN/m
34.64kN
3m 1m 1m
20kN
20kN/m 14.25kNm
34.64kN HD
A 3m B 1m C 1m D
MD
VD
Calculation of Reactions (Here it is optional):
ΣFx = 0 HD = 34.64 kN
ΣFy = 0 VD = 20 × 3 + 20 = 80 kN
ΣMD = 0 MD - 20 × 3 × 3.5 – 20 × 1 – 14.25 = 244.25kNm
20kN
1 20kN/m 14.25kNm 6
2 3 4 5
34.64kN HD
2 3 4
1 3m 1m 1m 5 6 MD
VD=80kN
60kN 60kN
SFD
80kN 80kN
20kN
20kN/m 14.25kNm
34.64kN
A B
3m 1m C 1m D
MD
34.64kN
A B
3m 1m C 1m D
90kNm
150kNm
BMD
164.25kNm
244.25kNm
W
L/2 L/2
wkN/m
wkN/m
Exercise Problems VM-73
1. Draw SFD and BMD for a single side overhanging beam
subjected to loading as shown below. Mark absolute
maximum bending moment on bending moment diagram and
locate point of contra flexure.
10kN 15kN/m
20kN/m
5kNm
1m 1m 3m 1m 1m 2m
1m 1m 2m 1m 1m
A B
2m 2m 2m 2m
A
B
6m 2m
A
1m 1m 1m B
A B
3m 4m 4m
A 2m 2m 2m B
A B
1m 4m 2m
10. Draw SFD and BMD for the single side overhanging beam
subjected loading as shown below.. Mark salient features like
maximum positive, negative bending moments and shear forces,
inflection points if any.
24kN
0.5m 4kN/m
6kN/m
1m 1m 3m 2m 3m
Key Points:
1. Bending moment
causes beam to
deform.
2. X = longitudinal
axis
3. Y = axis of
symmetry
4. Neutral surface –
does not undergo
a change in length
Key Points:
1. Internal bending moment causes beam to
deform.
2. For this case, top fibers in compression,
bottom in tension.
Key Points:
1. Neutral surface – no change in length.
2. All cross-sections remain plane and perpendicular to
Radius of
curvature
Length
decreases
Length =
constant
linear
Maximum at outer
surface (where y = c)
y
max
c
6.2 Bending Stress – The Flexure Formula
y
max
c
Therefore, it follows that
y
max
c
Sum moments about cut:
y
M ydF y (dA) y max dA
A
A A
c
max This is the
M y dA
2
c moment of
A
inertia, I
The Flexure Formula:
Internal bending
moment, lb-in
max
I Moment of inertia, in4
My
Or in general:
I
Examples:
3. What is the largest internal moment the beam can resist if allow = 2 ksi?
45K
Statics: Example 1 - Pliers
Given: Typical
household pliers as
shown.
Find: Force applied to
wire and force in pin that
connects the two parts of
the pliers.
T is a vector
Two ways of expression
-- Applications:
a. Transmission of torque in shafts,
e.g. in automobiles
Assumptions in Torque Analysis:
a. Every cross section remains plane and undistorted.
b. Shearing strain varies linearly along the axis of the shaft.
3.2 Preliminary Discussion of the Stresses in a Shaft
dF T
Where = distance (torque arm)
Since dF = dA
( dA) T
The stress distribution is Statically
Free-body Diagram
Indeterminate.
-- εust rely on “deformation” to solve the problem.
Since
L
max
c
3.4 Stresses in the Elastic Range
Hooke’s Law G
max
c
G G max
c
G
max G max
Therefore, max (3.6)
c
c1
min max
c2
( dA) T (3.1) max
c (3.6)
max 2
T dA maxdA dA
c c
dA J
2
But
Therefore, T
max J Or, max
Tc
(3.9)
c J
Substituting Eq. (3.9) into Eq. (3.6)
Tc
max (3.10)
J
T
(3.9)
J
These are elastic torsion formulas.
1 4
J c
For a solid cylinder:
2
1
J (c24 c14 )
For a hollow cylinder:
2
F 2( max A0 )cos 45 max A0 2 (3-13)
Eq. (3 13)
Since A Ao 2
A
F max A0 2
max
A A0 2
Mohr’s Circle (Sec. 7.4)
-- Pure Shear Condition
Ductile materials fail Brittle materials are weaker in
in shear (90o fracture) tension (45o fracture)
3.5 Angle of Twist in the Elastic Range
c
max (3.3)
L
max Tc
max sin ce max
G J
Tc
Therefore, max (3.15)
JG
c Tc
Eq. (3.3) = Eq. (3.15) max
L JG
TL
Hence,
JG
For Multiple-Section Shafts:
Ti J i
i J i Gi
Shafts with a Variable Circular Cross Section
Tdx
d
JG
L Tdx
0 JG
3.6 Statically Indeterminate Shafts
P power T
where = angular velocity (radians/s) = 2
= frequency (Hz)
P 2 f T
P
T [N.m/s = watts (W)] (3.21)
2f
P
T (3.21)
2f
Tc
max (3.9)
J
J T
Therefore,
c max
For a Solid Circular Shaft:
1 4 1 3
J c and J /c c
2 2
1/ 3
1 T 2T
c
3
c
2 max
max
3.8 Stress Concentrations in Circular Shafts
Tc
max K
J
3.9 Plastic Deformation sin Circular Shafts
max (3.4)
c
c = radius of the shaft
d
c c
dA = 2 d
dF T (3.1)
Knowing dF = dA
T dF dA (2 d )
c
T 2 2 d (3.26)
0
Where = ()
Tc
max (3.9)
J
TU c
RT
J
1 3
TY c Y (3-29)
2
1 3 2 3 2 3
Y Y c Y Y Y
2 3 3
2 3 1 Y3
T c Y (1 3
) (3.31)
3 4c
4 1 Y3 1 3
T TY (1 3
) TY c Y
3 4c 2
Case IV -- Fully Plastic
4 1 Y3
T TY (1 3
)
3 4c
Y 0:
4 Case IV
TP TY = Plastic Torque (3-33)
3
L Y
Y
L Y
c
Y
Y Y
c
4 1 Y3 T A
T TY (1 )
3 4 3
3.11 Residual Stresses in Circular Shafts
P '
( dA) 0
3.12 Torsion of Noncircular Members
zx 0 zy 0
yx 0 yz 0
xy 0 xz 0
From Theory of Elasticity:
T
max
c1ab 2
TL
c2ab3G
1
c1 c2 (1 0.630b / a ) (for b/a = 5 only) 3.45
3
3.13 Thin-Walled Hollow Shafts
Fx 0 FA - FB = 0 FA A ( t Ax )
A ( t A x ) B ( t B x ) 0
At A B t B
q t cons tan t
dF dA ( tds ) ( t )ds qds
dM o q( 2dA )
T 2qA
TL ds
2
4A G t
T
2tA
UNIT-V
THIN AND THICK CYLINDERS
INTRODUCTION:
σC σC σL σL
1. Hoop Stress (C) 2. Longitudinal Stress (L) 3. Radial Stress (pr)
pr σC
σC pr
THIN CYLINDERS
INTRODUCTION:
A cylinder or spherical shell is considered to be thin when the
metal thickness is small compared to internal diameter.
Circumferential stress
Longitudin
p d
p
t dl
d
σc σc
t dl
d
σc σc
d
Total diametrica l bursting force p dl sin dθ
0
2
p dl cos 0 p d dl
d
2
p projected area of the curved surface.
Resisting force (due to circumfere ntial stress σ c ) 2 σc t dl
Under equillibri um, Resisting force Bursting force
i.e., 2 σ c t dl p d dl
pd
Circumfere ntial stress, σ c ........................(1)
2 t
σc t
dL
Assumed as rectangular
pd
Circumfere ntial stress, σ c ........................(1)
2 t
LONGITUDINAL STRESS (σL):
A
The bursting of the cylinder takes
place along the section AB
P
σL
The force, due to pressure of the fluid, acting at the ends of the
thin cylinder, tends to burst the cylinder as shown in figure
EVALUATION OF LONGITUDINAL STRESS (σL):
σL
π 2
Longitudin al bursting force (on the end of cylinder) p d
4
Area of cross section resisting this force π d t
Let σ L Longitudin al stress of the material of the cylinder.
Resisting force σ L π d t
Under equillibri um, bursting force resisting force
π
i.e., p d 2 σ L π d t
4
pd
Longitudin al stress, σ L ...................( 2)
4 t
σL=(pd)/(4t)
σ C=(pd)/(2t) σ C=(pd)/(2t)
σ L=(pd)/(4t)
A point on the surface of thin cylinder is subjected to biaxial
stress system, (Hoop stress and Longitudinal stress) mutually
perpendicular to each other, as shown in the figure. The strains due
to these stresses i.e., circumferential and longitudinal are obtained
by applying Hooke’s law and Poisson’s theory for elastic materials.
Circumfere ntial strain, C :
σC σL
C μ σ L=(pd)/(4t)
E E
σL σL
2 μ
E E σC=(pd)/(2t) σ C=(pd)/(2
σL
(2 μ)
E
σ L=(pd)/(4t)
d pd
i.e., (2 μ)................................(3)
d 4 t E
C
l pd
i.e., L (1 2 μ)................................(4)
L 4 t E
v
VOLUMETRIC STRAIN,
V
Change in volume = V = final volume – original volume
original volume = V = area of cylindrical shell × length
d2
L
4
final volume = final area of cross section × final length
d d 2 L L
4
4
d 2
( d ) 2 2 d d L L
4
d 2
L ( d ) 2 L 2 L d d d 2 L ( d ) 2 L 2 d d L
change in volume V
4
d 2
L 2 L d d d 2 L
4
d 2 L
V
4
2 L d d d L 2
dv 4
π
2 d L d L d 2
V π 2
d L
4
L d
2
L d
dV
= L+ 2× C
V
pd pd
(1 2 μ) 2 (2 μ)
4 t E 4 t E
dv pd
i.e., (5 4 μ).................(5)
V 4 t E
Maximum Shear stress :
There are two principal stresses at any point,
viz., Circumfere ntial and longitudin al. Both
these stresses are normal and act perpendicu lar
to each other.
σC - σL
Maximum Shear stress,
max
2 σ L=(pd)/(4t)
pd pd
2t 4t σC=(pd)/(2t)
2 σ C=(pd)/(2t)
pd
i.e., max .....................(5)
8t σ L=(pd)/(4t)
Maximum Shear stress :
σC - σL
Maximum Shear stress, max
2
pd pd
2t 4t
2
pd
i.e., max .....................(5)
8t
ILLUSTRATIVE PROBLEMS
PROBLEM 1:
A thin cylindrical shell is 3m long and 1m in internal diameter. It is
subjected to internal pressure of 1.2 MPa. If the thickness of the sheet is
12mm, find the circumferential stress, longitudinal stress, changes in
SOLUTION:
diameter, length and volume . Take E=200 GPa and μ= 0.3.
1. Circumferential stress, σC:
σC= (p×d) / (2×t)
= (1.2×1000) / (2× 12)
2. Longitudinal stress, σL:
= 50 N/mm2 = 50 MPa (Tensile).
σL = (p×d) / (4×t)
= σC/2 = 50/2
2
3. Circumferential strain, c:
(p d) (2 μ)
(4 t)
c
E
(1.2 1000)
(5 4 0.3)
(4 12) 200 10 3
π
4.75 10 1000 2 3000
-4
4
1.11919 106 mm 3 1.11919 10-3 m 3
1.11919 Litres .
A copper tube having 45mm internal diameter and 1.5mm wall
thickness is closed at its ends by plugs which are at 450mm apart. The
tube is subjected to internal pressure of 3 MPa and at the same time
pulled in axial direction with a force of 3 kN. Compute: i) the change
in length between the plugs ii) the change in internal diameter of the
SOLUTION:
tube. Take ECU = A]
100Due
GPa,toand μCUpressure
Fluid = 0.3. of 3 MPa:
= (3 ×45 ) d) 1.5)
(p/ (4× μ ) N/mm2 = 22.50 MPa.
(1 =2 22.50
Long. strain, L
4 t E
22.5 (1 2 0.3) 5
9 10
100 103
Change in length, -5×450 = +0.0405 mm (increase)
L= L × L = 9 × 10
Pd/4t = 22.5
(p d) (2 μ )
Circumfere ntial strain
(4 t)
C
E
22.5 (2 0.3) 4
3.825 10
100 103
Change in diameter, d= c × d = 3.825 × 10-4×45
= + 0.0172 mm (increase)
B] Due to Pull of 3 kN (P=3kN):
Area of cross section of copper tube, Ac = π × d × t
= π × 45 × 1.5 = 212.06 mm2
Longitudinal strain, L = direct stress/E = σ/E = P/(Ac × E)
= 3 × 103/(212.06 × 100 × 103 )
= 1.415 × 10-4
Change in length, L= L× L= 1.415 × 10-4 ×450= +0.0637mm (increase)
Lateral strain, lat= -μ × Longitudinal strain = -μ × L
σC = (p×d)/(2×t)
20 = (0.981×800)/(2×t)
2. Thickness from Shear Stress consideration:
(p d)
(8 t)
max
(0.981 800)
8
(8 t)
t 12.26mm.
3. Thickness from permissible change in diameter consideration
( d=0.2mm):
Steel plates of only particular lengths and width are available. Hence
whenever larger size cylinders (like boilers) are required, a number
of plates are to be connected. This is achieved by using riveting in
circumferential and longitudinal directions as shown in figure. Due to
the holes for rivets, the net area of cross section decreases and hence
the stresses increase.
Circumferential Longitudinal
rivets rivets
JOINT EFFICIENCY
The cylindrical shells like boilers are having two types of joints
namely Longitudinal and Circumferential joints. Due to the holes for
rivets, the net area of cross section decreases and hence the stresses
increase. If the efficiencies of these joints are known, the stresses can
be calculated as follows.
pd
σC .............(1)
2 t L
Longitudinal stress is given by,
p d
σL .............(2)
4t C
(2.88 750)
(5 - 4 0.3) 8.55 10 -4
2 d
120 . d = 1080 mm
4 15 0.3
The maximum diameter of the cylinder in order to satisfy both the
conditions = 1080 mm.
(ii) To find the permissible pressure for an internal diameter of 1.5m:
(d=1.5m=1500mm)
a) Let limiting tensile stress = Circumferential stress = σ c =
120N/mm2.
pd
i. e., σc
2 t L
p 1500
120
2 15 0.7
p 1.68 N/mm 2 .
b) Let limiting tensile stress = Longitudinal stress = σ L = 120N/mm2.
pd
i. e., σ L
4 t C
p 1500
120
4 15 0.3
p 1.44 N/mm 2 .
The maximum permissible pressure = 1.44 N/mm2.
PROBLEMS FOR PRACTICE
PROBLEM 1:
Calculate the circumferential and longitudinal strains for a boiler of
1000mm diameter when it is subjected to an internal pressure of
1MPa. The wall thickness is such that the safe maximum tensile stress
in the boiler material is 35 MPa. Take E=200GPa and μ= 0.25.
(Ans: C=0.0001531, L=0.00004375)
PROBLEM 2:
A water main 1m in diameter contains water at a pressure head of
120m. Find the thickness of the metal if the working stress in the pipe
metal is 30 MPa. Take unit weight of water = 10 kN/m3.
THIN AND THICK
CYLINDERS
-33
PROBLEM 3:
A gravity main 2m in diameter and 15mm in thickness. It is subjected
to an internal fluid pressure of 1.5 MPa. Calculate the hoop and
longitudinal stresses induced in the pipe material. If a factor of safety
4 was used in the design, what is the ultimate tensile stress in the pipe
material?
(Ans: C=100 MPa, L=50 MPa, σU=400 MPa)
PROBLEM 4:
At a point in a thin cylinder subjected to internal fluid pressure, the
value of hoop strain is 600×10-4 (tensile). Compute hoop and
longitudinal stresses. How much is the percentage change in the
volume of the cylinder? Take E=200GPa and μ= 0.2857.
(Ans: C=140 MPa, L=70 MPa, %age change=0.135%.)
THIN AND THICK
CYLINDERS
-34
PROBLEM 5:
A cylindrical tank of 750mm internal diameter and 1.5m long is to be
filled with an oil of specific weight 7.85 kN/m3 under a pressure head
of 365 m. If the longitudinal joint efficiency is 75% and
circumferential joint efficiency is 40%, find the thickness of the tank
required. Also calculate the error of calculation in the quantity of oil
in the tank if the volumetric strain of the tank is neglected. Take
permissible tensile stress as 120 MPa, E=200GPa and μ= 0.3 for the
tank material. (Ans: t=12 mm, error=0.085%.)
THICK CYLINDERS
INTRODUCTION:
The thickness of the cylinder is large compared to that of thin
cylinder.
i. e., in case of thick cylinders, the metal thickness ‘t’ is more
than ‘d/20’, where ‘d’ is the internal diameter of the cylinder.
1. Plane sections of the cylinder normal to its axis remain plane and
normal even under pressure.
2. Longitudinal stress (σL) and longitudinal strain ( L) remain constant
throughout the thickness of the wall.
3. Since longitudinal stress (σL) and longitudinal strain ( L) are
constant, it follows that the difference in the magnitude of hoop
stress and radial stress (pr) at any point on the cylinder wall is a
constant.
4. The material is homogeneous, isotropic and obeys Hooke’s law. (The
stresses are within proportionality limit).
δAεE’S EQUATIONS FOR RADIAδ PRESSURE AND
CIRCUMFERENTIAL STRESS
r1
r2
p p
pr+δpr pr+δpr
pr+δpr External
pressure
Pr
σc r
σc r
in the above figures. Let pr and (pr+ pr) be the intensities of radial
Consider the longitudinal
section XX of the ring as
shown in the fig.
=( -pr× r- r× pr - pr × r) 2L
Bursting force is resisted by the hoop tensile force developing at the
-pr× r - r× pr- pr × r = σ c× r
σ c = - pr – (r × pr )/ r ...…………….(1)
σ σ p
L=
L
μ
Longitudinal
C
μ r
constant Since Pr is compressive
E Estrain isEconstant. Hence we have,
σL μ
L = (σ C p r ) constant
E E
σ c- pr = 2a,
b
Hoop stress, σc pr 2 a 2 a 2 a
r
b
i.e., σ c 2 a ...........................(5)
r
The equations (4) & (η) are known as “δame’s Equations” for radial
pressure and hoop stress at any specified point on the cylinder wall.
σL σ L
r2 r1
p
p
σL σL
L
Consider a transverse section near the end wall as shown in the fig.
Bursting force, P =π×r22×p
PROBLEM 1:
A thick cylindrical pipe of external diameter 300mm and internal
diameter 200mm is subjected to an internal fluid pressure of 20N/mm2
and external pressure of 5 N/mm2. Determine the maximum hoop
stress developed and draw the variation of hoop stress and radial
SOLUTION:
stress across the thickness. Show at least four points for each case.
External diameter = 300mm. External radius, r1=150mm.
Internal diameter = 200mm. Internal radius, r2=100mm.
b
σc a
δame’s equations: r 2
b
For Hoop stress, p r 2 a .........(1)
r
Boundary conditions:
At r =100mm (on the inner face), radial pressure = 20N/mm2
b
20 2
a ..................(3)
100
i.e.,
b
5 a ..................(4)
Similarly, at r =150mm
150 (on
2
the outer face), radial pressure = 5N/mm2
At r =100mm (on2,70,000
the inner face),
Hoop stress, σ c 2
7 34 MPa (Tensile)
100
2,70,000
Radial stress, p r 2
7 20 MPa (Comp)
100
At r =120mm,
2,70,000
Hoop stress, σ c 2
7 25.75 MPa (Tensile)
120
2,70,000
Radial stress, p r 2
7 11.75 MPa (Comp)
120
At r =135mm,
2,70,000
Hoop stress, σ c 2
7 21.81 MPa (Tensile)
135
2,70,000
Radial stress, p r 2
7 7.81 MPa (Comp)
135
At r 150mm,
2,70,000
Hoop stress, σ c 2
7 19 MPa (Tensile)
150
2,70,000
Radial stress, p r 2
7 5 MPa (Comp)
150
(Parabolic) (Parabolic)
Variation of Hoop stress & Radial stress
PROBLEM 2:
Find the thickness of the metal required for a thick cylindrical shell of
internal diameter 160mm to withstand an internal pressure of 8 N/mm2.
The maximum hoop stress in the section is not to exceed 35 N/mm2.
SOLUTION:
Internal radius, r2=80mm.
1,37,600
Lame' s equations are, σc 2
13.5 ............(5)
r
1,37,600
and pr 2
13.5 ............(6)
r
On the outer face, pressure 0.
i.e., p r 0 at r r1.
1,37,600
0 2
13.5
r1
r1 100.96mm.
b
0 a ..................(2)
Similarly, 150
at x2=150mm Pr = 0
22,500
Lame' s equation for Hoop stress, σ r 2
11.2 ............(3)
r
Max hoop stress on the inner face (where x=100mm):
252000
σ max 2
11.2 36.4 MPa.
100
pd
By thin cylinder formula, σ max
2 t
wher e D 200mm, t 50mm and p 14MPa.
14 200
σ max 28MPa.
2 50
36.4 - 28
Percentage error ( ) 100 23.08%.
36.4
PROBLEM 4:
4.365 10 -4
d 0.078mm.
46.83 10-6
l 0.070mm.
iv) Change in volume :
V l d
2
V L D
= 9.198 ×10-4
π 180 2
1500
V 9.198 10-4 ( )
4
35.11103 mm 3 .
PROBLEM 5:
Find the max internal pressure that can be allowed into a thick pipe of
outer diameter of 300mm and inner diameter of 200mm so that tensile
stress in the metal does not exceed 16 MPa if, (i) there is no external
fluid pressure, (ii) there is a fluid pressure of 4.2 MPa.
SOLUTION:
External radius, r1=150mm.
Internal radius, r2=100mm.
Case (i) – When there is no external fluid pressure:
Boundary conditions:
At r=100mm , σc = 16N/mm2
At r=150mm , Pr = 0
b
i.e., 16 2
a ..................(1)
100
b
0 2
a ..................(2)
150
Solving we get, a = 4.92 & b=110.77×103
110.77 103
so that σc 2
4.92 ..................(3)
r
110.77 103
pr 2
4.92 ..................(4)
r
Boundary conditions:
At r=100mm , σc= 16 N/mm2
At r=150mm , pr= 4.2 MPa.
b
i.e., 16 2
a ..................(1)
100
b
4.2 2
a ..................(2)
150
Solving we get, a = 2.01 & b=139.85×103
139.85 103
so that σr 2
2.01 ..................(3)
r
139.85 103
pr 2
2.01 ..................(4)
r
Fluid pressure on the inner face where r 100mm,
139.85 103
pr 2
2.01 11.975 MPa.
100
PROBLEMS FOR PRACTICE
PROBLEM 1:
A pipe of 150mm internal diameter with the metal thickness of 50mm
transmits water under a pressure of 6 MPa. Calculate the maximum
and minimum intensities of circumferential stresses induced.
(Ans: 12.75 MPa, 6.75 MPa)
PROBLEM 2:
Determine maximum and minimum hoop stresses across the section
of a pipe of 400mm internal diameter and 100mm thick when a fluid
under a pressure of 8N/mm2 is admitted. Sketch also the radial
pressure and hoop stress distributions across the thickness.
(Ans: max=20.8 N/mm2, min=12.8 N/mm2)
PROBLEM 3:
A thick cylinder with external diameter 240mm and internal diameter
THIN AND THICK
CYLINDERS
-63
PROBLEM 4:
A thick cylinder of 1m inside diameter and 7m long is subjected to an
internal fluid pressure of 40 MPa. Determine the thickness of the
cylinder if the maximum shear stress in the cylinder is not to exceed
65 MPa. What will be the increase in the volume of the cylinder?
E=200 GPa, μ=0.3. (Ans: t=306.2mm, v=5.47×10-3m3)
PROBLEM 5:
A thick cylinder is subjected to both internal and external pressure.
The internal diameter of the cylinder is 150mm and the external
diameter is 200mm. If the maximum permissible stress in the cylinder
is 20 N/mm2 and external radial pressure is 4 N/mm2, determine the
intensity of internal radial pressure. (Ans: 10.72 N/mm2)