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    Designof14speedgearbox 170425062133

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    Muket Agmas
    This document provides a sample problem to design a 14 speed gearbox with an output speed range of 125 to 2500 rpm. It involves 4 steps: 1) Calculating the standard step ratio of 1.12 based on the minimum and maximum speeds. 2) Selecting the specific output speeds using multiples of the standard step ratio. 3) Developing the structural formula of 3(1)3(3)2(5) and ray diagram to check design criteria. 4) Illustrating the kinematic arrangement of the gearbox with 16 gears on 4 shafts to provide the 14 speeds.

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    Designof14speedgearbox 170425062133

    Uploaded by

    Muket Agmas
    157 views8 pages
    This document provides a sample problem to design a 14 speed gearbox with an output speed range of 125 to 2500 rpm. It involves 4 steps: 1) Calculating the standard step ratio of 1.12 based on the minimum and maximum speeds. 2) Selecting the specific output speeds using multiples of the standard step ratio. 3) Developing the structural formula of 3(1)3(3)2(5) and ray diagram to check design criteria. 4) Illustrating the kinematic arrangement of the gearbox with 16 gears on 4 shafts to provide the 14 speeds.

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    This document provides a sample problem to design a 14 speed gearbox with an output speed range of 125 to 2500 rpm. It involves 4 steps: 1) Calculating the standard step ratio of 1.12 based on the minimum and maximum speeds. 2) Selecting the specific output speeds using multiples of the standard step ratio. 3) Developing the structural formula of 3(1)3(3)2(5) and ray diagram to check design criteria. 4) Illustrating the kinematic arrangement of the gearbox with 16 gears on 4 shafts to provide the 14 speeds.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    157 views8 pages

    Designof14speedgearbox 170425062133

    Uploaded by

    Muket Agmas
    This document provides a sample problem to design a 14 speed gearbox with an output speed range of 125 to 2500 rpm. It involves 4 steps: 1) Calculating the standard step ratio of 1.12 based on the minimum and maximum speeds. 2) Selecting the specific output speeds using multiples of the standard step ratio. 3) Developing the structural formula of 3(1)3(3)2(5) and ray diagram to check design criteria. 4) Illustrating the kinematic arrangement of the gearbox with 16 gears on 4 shafts to provide the 14 speeds.

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    You are on page 1of 8

    DEPARTMENT OF MECHANICAL ENGINEERING

    Problem on Design of 14 Speed Gear Box

    By
    Mr. B.Balavairavan
    Assistant Professor
    Mechanical Engineering
    Kamaraj College of Engg and Tech
    Virudhunagar
    PSG Design Data Book
    Sample Problem
    A 14 speed gear boxis required to furnish output
    speeds in the range of 125 to 2500 rpm. Draw the
    speed diagram and kinematic arrangement.
    Given:
    n = 14
    Nmin = 125 rpm
    Nmax = 2500 rpm
    Step - 1 “Calculation of Step ratio”
    Nmax
    = Ø n-1
    Nmin

    2500 = Ø 14 -1
    125
    Ø = 1.259
    Referring PSG Data Book P. No : 7.20 the
    calculated step ratio is not a std. value
    • Since Ø is not a std. value, Using multiples of
    std. value the required step ratio is calculated
    1.6 - Cannot be used
    1.25 - Cannot be used
    1.12 - x 1.121.12 = 1.254
    1.06 - x 1.061.06 x 1.06
    = 1.238
    Multiples of 1.12 gives nearest value of 1.258
    As 1.12 is multiplied 1 time, so we skip 1 speed
    Hence std. Ø = 1.12 & R 20 series is selected
    Step - 2 “Selection of Speeds”

    100 112 125 140 160 180 200 224 250 280 315 355 400 450 500

    100 112 125 140 160 180 200 224 250


    560 630 710 800 900
    0 0 0 0 0 0 0 0 0
    The obtained speeds are;
    160,200,250,315,400,500,630,800,
    1000,1250,1600,2000,2500
    The speeds are withing the range hence no need to
    check for deviation
    Step - 3
    “ Structural formula & Ray Diagram ”
    The structural formula for 14 speed gear box is
    3 (1) 3 (3) 2 (5)
    3 (1) 3 (3) 2 (5) Stage - 3
    Stage 1 Stage 2 Stage 3 Nmin 125
    2500 = = 0.4 ≥ 0.25
    Ni/p 315
    2000
    Nmax 400
    1600 = = 1.27 ≤2
    1250 Ni/p 315
    1000 Stage - 2
    Nmin 315
    800 = = 0.39 ≥ 0.25
    630
    Ni/p 800
    Nmax
    500 = 1250 = 1.56 ≤2
    400 Ni/p 800
    315 Stage - 1
    Nmin 800
    250 = = 0.5 ≥ 0.25
    200
    Ni/p 1600
    Nmax
    160 = 1250 = 0.78 ≤2
    125 Ni/p 1600
    Step - 4 “ Kinematic Arrangement ”
    3
    1 5
    Shaft - 1 / Input

    9
    7
    11
    Shaft - 2 / Intermediate
    2 4
    6
    13
    15
    Shaft - 3 / Intermediate
    8 10
    12

    14 Shaft - 4 / Output
    16

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