Group Name: Sheng Jian Engineering & Construction Area: Bucket Elevator-127 Date: Pure Risk

Activity No Task Sequence Hazard Type Hazard Description Potential Harm Likelihood Consequences RFN

Fall Hazards resulted from Slip and Trip movement

(e.g. loose flooring,soft ground, pot holes, cracks in
concrete, cables and pipes laying on the ground, Injury resulted from Fall -
1 Working overall Overall Workspace condition 3 5 15
grinding media spill, poor slip resistance/condition of Body injuries, sprain
floor surface, stairs, etc)

Apply LOTO, shut off equipment

Rotating parts
2 before any dismantling / Rotating Parts Crushing, amputation, 5 5 25
installation job start

-Fall from ladders, scaffolds or high place

Install scaffolding by competant
3 Fall Hazard -Struck by falling objects Severe body injury, dead 4 5 20
personal

-Fall from ladders, scaffolds or high place

4 Working on scaffolding Fall Hazard -Struck by falling objects Severe body injury, dead 4 5 20

Personal injury, Serius

5 Arrange bucket by using forklift Running over Hit by forklift head injuries, foot injuries, 3 5 15
body injuries, dead
 Arrange item by lifting casing The object fall down from the hoist due to damaged Serius head injuries, foot
6 Falling object 3 5 15
cover chain injuries, body injuries, dead

Fire from oxy cutting went inside the hose and

7 Cutting opening Explosion & fire Severe body injury, dead 3 5 15
into the cylinder causing big fire and explosion

Direct contact with damaged wire, wire not Electric shocked, Burns,
8 grinding Electrical hazards 3 5 15
insulated Dead

The object fall down from the chain block due to Serius head injuries, foot
9 dismantle casing cover Falling object 3 5 15
damaged chain injuries, body injuries, dead

-Hot sparks or molten slag trapped in footwear or

Fire hazards, body get
clothing..
10 Cutting chute / opening Burn hazard burns and property 3 2 6
-Direct contact with the molten/ hot materials damage
from welding activities

Dismantle bucket
elevator

Rotating parts will crush the hand while rotating

11 Dismantle bucket Rotating Parts cause by kinetic energy Crushing, amputation, 5 5 25
 Rotating parts will crush the hand while rotating
12 Dismantle belt Rotating Parts cause by kinetic energy Crushing, amputation, 5 5 25

13 Dismantle roller drum squeeze Hand will be squeeze by roller drum during lifting Hand injuries 3 2 6

Dismantle bucket elevator motor & Hand will be squeeze by roller motor/driving unit
14 squeeze Hand injuries 3 2 6
driving unit during lifting

The object fall down from the chain block due to Serius head injuries, foot
15 Dismantle casing cover Falling object 3 5 15
damaged chain injuries, body injuries, dead

The object fall down from the hoist due to damaged Serius head injuries, foot
16 Shift item by lifting casing cover Falling object 3 5 15
chain injuries, body injuries, dead

Personal injury, Serius

17 Shift item by using forklift Running over Hit by forklift head injuries, foot injuries, 3 5 15
body injuries, dead
 The object fall down from the chain block due to Serius head injuries, foot
18 Dismantle screw conveyor Falling object 3 5 15
damaged chain injuries, body injuries, dead

-Hot sparks or molten slag trapped in footwear or

Fire hazards, body get
clothing..
19 Cutting chute / opening Burn hazard burns and property 3 2 6
-Direct contact with the molten/ hot materials damage
from welding activities

Personal injury, Serius

1 Shift item by using forklift Running over Hit by forklift head injuries, foot injuries, 3 5 15
body injuries, dead

The object fall down from the chain block due to Serius head injuries, foot
2 installation of casing segment Falling object 3 5 15
damaged chain injuries, body injuries, dead

Drilling using impact drill and Direct contact with damaged wire, wire not Electric shocked, Body
3
install anchor bolt
Electrical hazards 3 5 15
insulated. injuries

Installation of drum shaft,bearing &

4 squeeze Hand will be squeeze by drum shaft Hand injuries 3 2 6
accessories

Rotating parts will crush the hand while rotating

5 Install belt Rotating Parts cause by kinetic energy Crushing, amputation, 5 5 25

Installation of bucket
elevator
Installation of bucket 6 install motor and tension wheel squeeze Hand will be squeeze by drum shaft Hand injuries 3 2 6
elevator

Rotating parts will crush the hand while rotating

7 Install bucket Rotating Parts cause by kinetic energy Crushing, amputation, 5 5 25

a. Hand injury a. Hand injury while grinding

Modification chute for in and b. Burn hazard b. Burn hazard Hand injury, burn ,get
8 3 5 15
outlet. d. Electrical hazard c. Electrical hazard electric shock

The object fall down from the chain block due to Serius head injuries, foot
9 installation of casing cover Falling object 3 5 15
damaged chain injuries, body injuries, dead

a. Slip Trip and fall Obstructed equipment of rubbish may cause trip and
10 house keeping Body injury 2 3 6
fall

Rotating parts
11 Test run / remove loto Rotating Parts Crushing, amputation, 5 5 25
 Control Measure Current Risk

Prevention Monitoring Mitigation Likelihood Severity RFN

Clear walkway,staircase from cables and stone etc, post

slip/trip hazard signage, paint or put barricade at
potential hazard area.
Barricade & signage Wear PPE 1 3 3

To conduct JSA and apply permit for LOTO (work can

only be done when all LOTO procedure are follow), To Wear PPE 1 3 3
verify no residual energy on the equipment.
a. All scaffolding materials should be inspected and approved
b. Inspection of all scaffolding structure should be carried out
after each deconstruction of all scaffoldings by a qualified
scaffolding inspector.
c. Ensure the area is barricaded to prevent any unauthorized
personnel entry.
d. All scaffoldings shall be erected by qualified and competent
person under the supervision of a scaffolding supervisor.
e. Inspection of scaffolding shall be done by a qualified
scaffolding inspector.
f. Scaffoldings must be fitted with toe board to prevent the fall
of materials and tools. All tools and materials shall be properly
secured in the scaff platform. Inspection Wear PPE 1 3 3
g. All personnel entering in the scaffolding must be physically
fir for the job and shall not be afraid of heights.
h. Personnel must wear full safety harnesses while working at
heights.
i. Weekly inspections should be carried out.
j. Scaffolding tag should be available on all scaffoldings.

a. Provide the safety harness for workers who working

at height.
b.Erect scaffolding by competant person while working
at height Barricade & signage Wear PPE 1 3 3
c. Wear the safety helmet and safety shoes all the time
in working place

a. safety training
b. only driver with forklift license can operate lifting vehicle
Barricade & signage Wear PPE 1 3 3
Develop SOP for overhead crane, Ensure rope and hook are
in good condition, Make sure lifting gear is in current
certification and showing no signs of damage, Check all
brakes, stops and motion limits before lifting load, Place all
signage and or barricading before commencing lift, Safety
switches and interlocks are operational, Prohibit any person to Wear PPE 1 3 3
stand under a suspended load, Lift the load using the centre
of the gravity where it has been designed to take the weight.

To make sure oxy ace cutting tools are equipped with

flashback arrestor. To inspect the connection. To standby fire
extinguisher at site. Inspection of tools Wear PPE 1 3 3

Ensure all live wire are insulated, Inspect the tools before use
it, Place 'Do not operate' tag if damaged, Keep the power
cord away from the grinding wheel and the material being Inspection of tools Wear PPE 1 3 3
ground, Employee to wear PPE (safety gloves, safety boots)

Ensure wire rope and chain block are in good condition, Make
sure lifting gear showing no signs of damage, Check lifting
limits before lifting load, Place all signage and or barricading
before commencing lifting, Prohibit any person to stand under
Barricade & signage Wear PPE 1 3 3
a suspended load, Lift the load using the centre of the gravity
and bolted with eye bolt where it has been designed to take
the weight.

a. Use hot work PPE such as leather glove, face shield, fire
extinguisher, fire blanket and etc
b. Before cutting make sure fire blanket is the equipment,
cable and etc.
Standby Fire Extinguisher Wear personal protective equipment 1 3 3
c. Fire extinguisher needs to keep nearby.

a. Mechanical locking to be done by using c

channel support frame to be bolted together with
the belt at left side to prevent kinetic rotating
while installation as per job method of statement.
b. To have good communication between
supervisor and workers by using walkie talkie 1
from top section 1 from bottom section and
another 1 for supervisor to supervise.
c. Chain block, wire rope and lifting accessories communication Use walkie talkie, Wear PPE 1 3 3
need to inspect before start using it. ensure the
lifting capacity enough for the lifting before start
using it then wire rope are tie at the lifting lug
which bolted on the belt and bring up the belt
slowly. While lifting make sure do in in safe way,
don’t rush.
a. Mechanical locking to be done by using c
channel support frame to be bolted together with
the belt at left side to prevent kinetic rotating
while installation as per job method of statement.
b. To have good communication between
supervisor and workers by using walkie talkie 1
from top section 1 from bottom section and
another 1 for supervisor to supervise.
c. Chain block, wire rope and lifting accessories communication Use walkie talkie, Wear PPE 1 3 3
need to inspect before start using it. ensure the
lifting capacity enough for the lifting before start
using it then wire rope are tie at the lifting lug
which bolted on the belt and bring up the belt
slowly. While lifting make sure do in in safe way,
don’t rush.

a. Use proper glove and safety google.

b. While lifting make sure do it in safe way, don’t rush.
c. Ensure the lifting equipment in good condition. Wear PPE 1 3 3
d. Always be alert and safe when working.

a. Use proper glove and safety google.

b. While lifting make sure do it in safe way, don’t rush.
c. Ensure the lifting equipment in good condition. Wear PPE 1 3 3
d. Always be alert and safe when working.

Ensure wire rope and chain block are in good condition, Make
sure lifting gear showing no signs of damage, Check lifting
limits before lifting load, Place all signage and or barricading
before commencing lifting, Prohibit any person to stand under
Barricade & signage Wear PPE 1 3 3
a suspended load, Lift the load using the centre of the gravity
and bolted with eye bolt where it has been designed to take
the weight.

Develop SOP for overhead crane, Ensure rope and hook are
in good condition, Make sure lifting gear is in current
certification and showing no signs of damage, Check all
brakes, stops and motion limits before lifting load, Place all
signage and or barricading before commencing lift, Safety
switches and interlocks are operational, Prohibit any person to Wear PPE 1 3 3
stand under a suspended load, Lift the load using the centre
of the gravity where it has been designed to take the weight.

a. safety training
b. only driver with forklift license can operate lifting vehicle

Barricade & signage Wear PPE 1 3 3

Ensure wire rope and chain block are in good condition, Make
sure lifting gear showing no signs of damage, Check lifting
limits before lifting load, Place all signage and or barricading
before commencing lifting, Prohibit any person to stand under
Barricade & signage Wear PPE 1 3 3
a suspended load, Lift the load using the centre of the gravity
and bolted with eye bolt where it has been designed to take
the weight.

a. Use hot work PPE such as leather glove, face shield, fire
extinguisher, fire blanket and etc
b. Before cutting make sure fire blanket is the equipment,
cable and etc.
Standby Fire Extinguisher Wear personal protective equipment 1 3 3
c. Fire extinguisher needs to keep nearby.

a. safety training
b. only driver with forklift license can operate lifting vehicle
Barricade & signage Wear PPE 1 3 3

Ensure wire rope and chain block are in good condition, Make
sure lifting gear showing no signs of damage, Check lifting
limits before lifting load, Place all signage and or barricading Barricade & signage Wear PPE 1 3 3
before commencing lifting, Prohibit any person to stand under
a suspended load, Lift the load using the centre of the gravity
and bolted with eye bolt where it has been designed to take
the weight.
a. Wear face shield before start using it.
b. De-energize power when changing bits or blades
c. Rest if hand feel tired. Wear PPE 1 3 3
d. Ensure the equipment is inspect before use.

a. Use proper glove and safety google.

b. While lifting make sure do it in safe way, don’t rush. Wear PPE 1 3 3
c. Ensure the lifting equipment in good condition.
d. Always be alert and safe when working.

a. Mechanical locking to be done by using c

channel support frame to be bolted together with
the belt at left side to prevent kinetic rotating
while installation as per job method of statement.
b. To have good communication between
supervisor and workers by using walkie talkie 1
from top section 1 from bottom section and
another 1 for supervisor to supervise.
c. Chain block, wire rope and lifting accessories communication Use walkie talkie, Wear PPE 1 3 3
need to inspect before start using it. ensure the
lifting capacity enough for the lifting before start
using it then wire rope are tie at the lifting lug
which bolted on the belt and bring up the belt
slowly. While lifting make sure do in in safe way,
don’t rush.
a. Use proper glove and safety google.
b. While lifting make sure do it in safe way, don’t rush. Wear PPE 1 3 3
c. Ensure the lifting equipment in good condition.
d. Always be alert and safe when working.

a. Mechanical locking to be done by using c channel support

frame to be bolted together with the belt to prevent kinetic
rotating while installation
b. Chain block, wire rope and lifting accessories need to
inspect before start using it. ensure the lifting capacity enough
for the lifting before start using it then wire rope are tie at the
lifting lug which bolted on the belt and bring down the belt
slowly and install the bucket one by one. While lifting make communication Use walkie talkie, Wear PPE 1 3 3
sure do in in safe way, don’t rush.
c. To have good communication between supervisor and
workers by using walkie talkie 1 from top section 1 from
bottom section and another 1 for supervisor to supervise.
d. Always be alert when working
e. Always check the tool before using

a. Wear face shield while using grinder and oxygen cutter

b. Wear proper glove while welding and cutting work.
c. De- energize power when changing bits and blades
Wear PPE 1 3 3
d. Use hot work PPE
e. Ensure all the equipment is cover and stand by fire
watcher.

Ensure wire rope and chain block are in good condition, Make
sure lifting gear showing no signs of damage, Check lifting
limits before lifting load, Place all signage and or barricading Barricade & signage Wear PPE 1 3 3
before commencing lifting, Prohibit any person to stand under
a suspended load, Lift the load using the centre of the gravity
and bolted with eye bolt where it has been designed to take
the weight.

a. clear and remove all the rubbish or unused material after

Wear PPE 1 3 3
completion of the work.

a. Ensure the bucket is safe to run to have good

communication between supervisor, imerys and
workers.
b. Ensure no one is in the bucket elevator while test run communication Wear PPE 1 3 3
 Recommended Control Measures to reduce risk Residual Risk

Prevention Monitoring Mitigation Likelihood Severity RFN

0
0

0
0

0
0

0
0

0
Risk Matrix

Likelihood
Descriptor Level Definition
Rare Level 1 The event may occur only in exceptional
circumstances
Unlikely Level 2 The event has not been known to occur after many
years
Possible Level 3 The event might be occur at sometime in future

Likely Level 4 The event has a good chance of occuring and is

not unsual
Very Likely Level 5 The event is expected to occur in most
circumstances

Consequence
Descriptor Level Definition
Insignificant Level 1 No Injury
Minor Level 2 Minor or first aid (usually reversible) injury or
illness requiring on site treatment without lost time

Moderate Level 3 Injury/ill health requiring off site treatment

without lost time -Non LTA
Major Level 4 Severe injury or illness with lost time off work or
major property damage -LTA
Severe Level 5 May cause death(s) or loss of facility

Risk Matrix
Likelihood Consequence
Insignificant Minor Moderate Major Severe
Very Likely MEDIUM (5) MEDIUM (10) HIGH15 HIGH.20 HIGH.25 High 15 to 25
Likely LOW (4) MEDIUM (8) MEDIUM.12 HIGH.16 HIGH.20 Medium 5 to 12
Possible LOW (3) MEDIUM (6) MEDIUM.9 MEDIUM.12 HIGH15 Low 1 to 4
Unlikely LOW (2) LOW (4) MEDIUM.6 MEDIUM.8 MEDIUM.10
Rare LOW (1) LOW (2) LOW.3 LOW.4 MEDIUM.5

Key
Extreme: Notify Workplace Manager and/or Management OHS Nominee
immediately. Stop Action/task/process immediately. Corrective actions
should be taken immediately.
High: Notify Workplace Manager and/or Management OHS Nominee
immediately.
Medium: Corrective actions employee,
Notify Nominated should be taken
HSR within
/ OHS48 hours of notification
Committee.
Nominated employee, OHS Representative / OHS Committee is to follow
up that corrective action is taken within 7 days.
Low: Notify Nominated employee, HSR / OHS Committee.
Nominated employee, HSR / OHS Committee is to follow up that
corrective action is taken within a reasonable time.

Risk Controls
Elimination Completely remove the hazard e.g. removal of hazardous substance from
Substitution the workplace.
Change a work practice, substance or piece of equipment to provide a
safer environment e.g. substitute old office chairs to ergonomic chairs to
reduce the risk of ergonomic injuries.
Engineering Modify the design of the workplace or plant and/or environmental
conditions e.g. the use of a fume extraction system to remove fumes
generated by hazardous substance use in labs.
Administrative Developing procedures and systems to control the interaction between
people and hazards e.g. reducing the amount of time of exposure to
noise by requiring people to be remote from equipment during operation,
providing manual handling training to persons so they are better able to
identify/report/control/avoid hazards in the workplace.

Personal Protective Implementing PPE to prevent physical contact between a person and a
Equipment (PPE) hazard e.g. Correct footwear, gloves etc.
 HSE RISK SITUATIONS

1 Heeling / tipping equipment

2 Electric Arc
3 Drag fine / sediment / solids / particulate solids to the watercourse
4 Pipes achievement (water, gas, etc.)
5 Rich or oxygen deficient atmosphere
6 Trampling people / animals
7 Strike against
8 Collision
9 Impairment of water potability
10 Natural resource consumption (water) above the given volume
11 Contact with liquids and combustible gases and flammable
12 Contact with energized surface
13 Contact with cutting or piercing surfaces
14 Contact with hot surfaces or very cold
15 Foreign body "in the eye"
16 Shedding material (ore, coal, grain, pellets, etc.)
17 Atmospheric discharges
18 Disposal / improper disposal of waste
19 Improper disposal of effluent (polluted water, sewage, etc.)
20 Landslide in excavations, piles, embankments, cuttings, embankments, excavations, etc.
21 Energy release (mechanical, electrical, pneumatic, hydraulic and residual)
22 Inadequate materials available (suppressed timber, sleepers, rails, planks, etc.)
23 Black smoke emission
24 Emission of particulates (dust)
25 Noise Emission / Vibration
26 Engulfment (being absorbed by, sucked by)
27 Tangle caused by networks or other objects
28 Erosion
29 Intense physical exertion
30 Space and restricted movement
31 Explosion
32 Exposure to biological agents (fungi, viruses, etc.)
33 Exposure to fluids under pressure
34 Exposure to metal fumes
35 Exposure to bad weather (fog / rain, winds)
36 Exposure to moving or rotating parts
37 Exposure to dust / particulate
38 Exposure to noise / vibration
39 Exposure to moisture
40 Exposure to vapor / mist
41 Exposure to pressure variation (diving)
42 Fatigue / sleepiness / fatigue
43 Lack of order and cleanliness / presence of obstacles
44 Explosive atmosphere formation
45 Lighting / inadequate visibility (deficient or excessive)
46 Fire
47 Leachate infiltration into the soil
48 Sparks release, particles, dust, sparks, etc.
49 Bumpy or slippery
50 Inadequate position or posture
51 Pinch point (materials, object, equipment, etc.)
52 Presence of animals / insects
53 Static presence
54 Projecting parts or fragments
55 Load drop / material / structure
56 Fall of people (even level, different level, water)
57 Fall of vehicles / eqptos in water / mar
58 Non-ionizing radiation
59 Radioactivity
60 Disruption / whipping caused by fluids under pressure (air, water, oil)
61 Disruption / structure wear
62 Dam breaking / dykes
63 Delete / improper pruning vegetation
64 Inadequate temperature in the environment (excessive heat or cold)
65 Overflow / effluent leak
66 Overflowing silos (inputs and products)
67 Leakage / spillage of pulps or rejects
68 Leakage / spillage of oil / grease / fuel / chemicals
69 Water leak
70 Gas leak (flammable / toxic / polluting)
71 Leaks of radioactive sources
72 Excessive vibration
 HEALTH
Contact/exposure to chemicals
Exposure to Metallic fumes
Exposure to non-ionizing radiation sources (solar radiation,
magnetic fields, etc.)
Exposure to - Vapors / mist / fog
Exposure to biological agents
Exposure to high temperatures
Exposure to low temperatures
Exposure to high or low light
Exposure to powder/particulate
Exposure to abnormal pressures
Exposure to noise
Exposure to humidity
Exposure to Vibration (full body or localized)
Exposure to others
Mental/cognitive overcharging
Dynamic muscle overload
Static muscle overload
Ergonomic risk
 SAFETY
Physical Aggression Explosion
Drowning Exposure to high temperatures

Animal attack (venomous, wild, insects etc.) Exposure to low temperatures

Hit by - Others Exposure to abnormal pressures
Hit by falling pieces/structures/equipment/tools Implosion
Stroke by lightning Fire
Hit by projection materials (tools, parts, fragments, sparks) Toxic substance release
Running over - Vehicles or motorized equipment Release of other substances
Running over - Rail Vehicles or equipments Emergency aircraft landing
Hit against - Structure and equipment Pressing of the body or body parts
Collision/Rollover/Overturning Aircraft fall
Collapse of structures/Equipment/Buildings Person falling from different level
Contact with - moving or rotating parts of structures, machinery o Fall of vehicle/equipment from slope
Contact with energized surface Fall/Slide/Stumble (same level)
Collapsing of slopes, cuttings, embankments and similar Mental/cognitive overcharging
Contact/exposure to material/substance in extreme temperatures Dynamic muscle overload
Contact/exposure to chemicals Static muscle overload
Contacts with sharp/piercing/abrasive surfaces Burying/Engulfment
Entrapment