AFE BF E J e

Operating Instructions Edition: AD
simovert
masterdrives
Active Front End (AFE)
AFE Rectifier / Regenerative Feedback Unit AC-DC
Siemens Drives & PLCs
Modular design for construction types E to J 400 V/92...590 A
06.2005 Contents
Contents
1 DEFINITIONS AND WARNINGS ..................................................................... 1-1
2 DESCRIPTION ................................................................................................. 2-1
3 INITIAL START-UP .......................................................................................... 3-1
4 TRANSPORT, STORAGE, UNPACKING........................................................ 4-1
5 INSTALLATION ............................................................................................... 5-1
5.1 Installing the units ............................................................................................. 5-1
5.2 Mounting dimensions and dimension sheets.................................................... 5-2

5.2.1 AFE basic mains module with CleanPower filter for construction
types E to J ....................................................................................................... 5-2
5.2.2 Mounting dimensions of AFE reactor, construction types E to J ...................... 5-3
5.2.3 AFE inverter, construction types E to G ........................................................... 5-4
5.2.4 AFE inverter (construction type J) .................................................................... 5-8
5.3 Installing the optional boards.......................................................................... 5-13
6 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS .............. 6-1
7 CONNECTING-UP AND WIRING .................................................................... 7-1
7.1 Connection overviews....................................................................................... 7-2

7.1.1 AFE basic mains module and CleanPower filter .............................................. 7-2
7.1.2 AFE Inverter construction types E to G ............................................................ 7-3
7.1.3 AFE Inverter construction type J ...................................................................... 7-4
7.1.4 Overview of core and system components for AFE functionality with example
configuration ..................................................................................................... 7-5
7.2 Power connections ........................................................................................... 7-9

7.2.1 AFE inverter and AFE reactor........................................................................... 7-9
7.2.2 Auxiliary power supply, precharging............................................................... 7-10
7.2.3 Protective conductor connection .................................................................... 7-10
7.3 Control terminals............................................................................................. 7-11

7.3.1 Standard connections of the AFE inverter...................................................... 7-11

Siemens AG 6SE7087-6CX86-2BA1
SIMOVERT MASTERDRIVES AFE Operating Instructions 1
Contents 06.2005
7.4 Connecting up control cables ......................................................................... 7-13
7.5 Terminal assignments..................................................................................... 7-13
7.6 Digital inputs/outputs ...................................................................................... 7-17
7.7 Voltage Sensing Board (VSB) ........................................................................ 7-19
8 BASIC FUNCTION CHECK ............................................................................. 8-1
9 EXPLANATION OF TERMINOLOGY AND FUNCTIONALITY

OF THE AFE .................................................................................................... 9-1
10 FUNCTION DIAGRAMS................................................................................. 10-1
11 PARAMETERIZATION................................................................................... 11-1
11.1 Setting parameters via the PMU..................................................................... 11-2
11.2 "Start-up" parameterization............................................................................. 11-5

11.2.1 Function selection (P052) ............................................................................... 11-6
11.2.2 Factory setting (P052 = 1) (Parameter reset)................................................. 11-6
11.2.3 Initialization (MLFB input) (P052 = 2) ............................................................. 11-7
11.2.4 Download (P052 = 3)...................................................................................... 11-8
11.2.5 Hardware configuration (P052 = 4)................................................................. 11-9
11.2.6 Closed-loop control settings (P052 = 5) ....................................................... 11-10
12 PARAMETER LIST ........................................................................................ 12-1
12.1 General visualization parameters ................................................................... 12-2
12.2 General parameters........................................................................................ 12-4
12.3 Drive data ....................................................................................................... 12-6
12.4 Hardware configuration................................................................................... 12-8
12.5 Closed-loop control......................................................................................... 12-9
12.6 Functions ...................................................................................................... 12-14
12.7 Setpoint channel ........................................................................................... 12-15
12.8 Control and status bit connections ............................................................... 12-17
12.9 Analog inputs/outputs ................................................................................... 12-25
12.10 Interface configuration .................................................................................. 12-27
6SE7087-6CX86-2BA1 Siemens AG
2 Operating Instructions SIMOVERT MASTERDRIVES AFE
06.2005 Contents
12.11 Diagnostic functions...................................................................................... 12-31
12.12 Gating unit .................................................................................................... 12-34
12.13 Factory parameters....................................................................................... 12-34
12.14 Profile parameters ........................................................................................ 12-35
13 CONTROL AND STATUS WORDS............................................................... 13-1
13.1 Control word ................................................................................................... 13-1

13.1.1 Display of control word on PMU seven-segment display ............................... 13-2
13.1.2 Control word 1 (visualization parameter r550 or r967) ................................... 13-3
13.1.3 Control word 2 (visualization parameter r551)................................................ 13-4
13.1.4 Sources for control words 1 and 2.................................................................. 13-5
13.1.5 Description of the control word bits ................................................................ 13-9
13.2 Status word................................................................................................... 13-14

13.2.1 Status word 1 (visualization parameter r552 or r968) .................................. 13-14
13.2.2 Status word 2 (visualization parameter r553) ............................................... 13-16
13.2.3 Description of the status word bits................................................................ 13-18
14 FAULTS AND ALARMS ................................................................................ 14-1
14.1 Faults .............................................................................................................. 14-1
14.2 Alarms............................................................................................................. 14-6
14.3 Fatal errors (FF).............................................................................................. 14-8
15 MAINTENANCE ............................................................................................. 15-1
15.1 Electrical components..................................................................................... 15-2

15.1.1 AFE basic mains module ................................................................................ 15-2
15.1.2 CleanPower filter ............................................................................................ 15-3
15.2 AFE inverter maintenance .............................................................................. 15-4

15.2.1 Replacing the fan............................................................................................ 15-4
15.2.2 Replacing the fan fuses (construction type J only)......................................... 15-5
15.2.3 Replacing the starting capacitor ..................................................................... 15-5
15.2.4 Replacing the capacitor battery ...................................................................... 15-6
15.2.5 Replacing the PMU......................................................................................... 15-7
15.3 Fuses .............................................................................................................. 15-8

15.3.1 Fan fuses for AFE inverters ............................................................................ 15-8
15.3.2 DC fuses ......................................................................................................... 15-8

SIMOVERT MASTERDRIVES AFE Operating Instructions 3
Contents 06.2005
16 FORMING ....................................................................................................... 16-1
17 TECHNICAL DATA ........................................................................................ 17-1
17.1 AFE basic mains module and CleanPower filter ............................................ 17-2
17.2 AFE reactor for construction types E to G ...................................................... 17-5
17.3 AFE reactor for construction type J ................................................................ 17-6
17.4 AFE inverter.................................................................................................... 17-7
18 ENVIRONMENTAL FRIENDLINESS............................................................. 18-1
19 APPENDIX ..................................................................................................... 19-1
4 Operating Instructions SIMOVERT MASTERDRIVES AFE
06.2005 Definitions and Warnings
1 Definitions and Warnings

Qualified personnel For the purpose of this documentation and the product warning labels,
a "Qualified person" is someone who is familiar with the installation,
mounting, start-up, operation and maintenance of the product. He or
she must have the following qualifications:
♦ Trained or authorized to energize, de-energize, ground and tag
circuits and equipment in accordance with established safety
procedures.
♦ Trained or authorized in the proper care and use of protective
equipment in accordance with established safety procedures.
♦ Trained in rendering first aid.
DANGER indicates an imminently hazardous situation which, if not avoided, will

result in death, serious injury and considerable damage to property.
WARNING indicates a potentially hazardous situation which, if not avoided, could

result in death, serious injury and considerable damage to property.
CAUTION used with the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in property damage.
NOTICE NOTICE used without the safety alert symbol indicates a potential
situation which, if not avoided, may result in an undesirable result or
state.
NOTE For the purpose of this documentation, "Note" indicates important

information about the product or about the respective part of the
documentation which is essential to highlight.

SIMOVERT MASTERDRIVES AFE Operating Instructions 1-1
Definitions and Warnings 06.2005
WARNING Hazardous voltages are present in this electrical equipment during

operation.
Non-observance of the warnings can thus result in severe personal
injury or property damage.
Only qualified personnel should work on or around the equipment
This personnel must be thoroughly familiar with all warning and
maintenance procedures contained in this documentation.
The successful and safe operation of this equipment is dependent on
correct transport, proper storage and installation as well as careful
operation and maintenance.
NOTE This documentation does not purport to cover all details on all types of
the product, nor to provide for every possible contingency to be met in
connection with installation, operation or maintenance.
Should further information be desired or should particular problems
arise which are not covered sufficiently for the purchaser's purposes,
the matter should be referred to the local SIEMENS sales office.
The contents of this documentation shall not become part of or modify
any prior or existing agreement, commitment or relationship. The sales
contract contains the entire obligation of SIEMENS AG. The warranty
contained in the contract between the parties is the sole warranty of
SIEMENS AG. Any statements contained herein do not create new
warranties or modify the existing warranty.
1-2 Operating Instructions SIMOVERT MASTERDRIVES AFE
06.2005 Definitions and Warnings
CAUTION Components which can be destroyed by electrostatic discharge (ESD)

The board contains components which can be destroyed by
electrostatic discharge. These components can be easily destroyed if
not carefully handled. If you have to handle electronic boards, please
observe the following:
Electronic boards should only be touched when absolutely necessary.
The human body must be electrically discharged before touching an
electronic board.
Boards must not come into contact with highly insulating materials - e.g.
plastic parts, insulated desktops, articles of clothing manufactured from
man-made fibers.
Boards must only be placed on conductive surfaces.
Boards and components should only be stored and transported in
conductive packaging (e.g. metalized plastic boxes or metal
containers).
If the packing material is not conductive, the boards must be wrapped
with a conductive packaging material, e.g. conductive foam rubber or
household aluminum foil.
The necessary ESD protective measures are clearly shown again in the
following diagram:
♦ a = Conductive floor surface
♦ b = ESD table
♦ c = ESD shoes
♦ d = ESD overall
♦ e = ESD chain
♦ f = Cubicle ground connection
d
b d b d
e e
f f f f f
a c c a c a
Sitting Standing Standing / Sitting
Fig. 1-1 ESD protective measures

Definitions and Warnings 06.2005
Safety and Operating Instructions

for Drive Converters
(in conformity with the low-voltage directive 73/23/EEC)
1. General 4. Installation
In operation, drive converters, depending on their degree The installation and cooling of the appliances shall be in
of protection, may have live, uninsulated, and possibly accordance with the specifications in the pertinent
also moving or rotating parts, as well as hot surfaces. documentation.
In case of inadmissible removal of the required covers, of The drive converters shall be protected against
improper use, wrong installation or maloperation, there is excessive strains. In particular, no components must be
the danger of serious personal injury and damage to bent or isolating distances altered in the course of
property. transportation or handling. No contact shall be made with
For further information, see documentation. electronic components and contacts.
All operations serving transport, installation and Drive converters contain electrostatic sensitive
commissioninng as well as maintenance are to be components which are liable to damage through
carried out by skilled technical personnel (Observe improper use. Electric components must not be
IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and mechanically damaged or destroyed (potential health
IEC 60664 or DIN VDE0110 and national accident risks).
prevention rules!). 5. Electrical connection
For the purposes of these basic safety instructions, When working on live drive converters, the applicable
"skilled technical personnel" means persons who are national accident prevention rules (e.g. BGV A2) must be
familiar with the installation, mounting, commissioning complied with.
and operation of the product and have the qualifications
needed for the performance of their functions. The electrical installation shall be carried out in
accordance with the relevant requirements (e.g. cross-
2. Intended use sectional areas of conductors, fusing, PE connection).
Drive converters are components designed for inclusion For further information, see documentation.
in electrical installations or machinery. Instructions for the installation in accordance with EMC
In case of installation in machinery, commissioning of the requirements, like screening, earthing, location of filters
drive converter (i.e. the starting of normal operation) is and wiring, are contained in the drive converter
prohibited until the machinery has been proved to documentation. They must always be complied with, also
conform to the provisions of the directive 98/37/EG for drive converters bearing a CE marking. Observance
(Machinery Safety Directive - MSD). Account is to be of the limit values required by EMC law is the
taken of EN 60204. responsibility of the manufacturer of the installation or
machine.
Commissioning (i.e. the starting of normal opertion) is
admissible only where conformity with the EMC directive 6. Operation
(89/336/EEC) has been established. Installations which include drive converters shall be
The drive converters meet the requirements of the low- equipped with additional control and protective devices in
voltage directive 73/23/EEC. accordance with the relevant applicable safety
They are subject to the harmonized standards of the requirements, e.g. Act respecting technical equipment,
series EN 50178 / DIN VDE 0160 in conjunction with accident prevention rules etc. Changes to the drive
EN 60439-1 / DIN VDE 0660 part 500 and EN 60146 / converters by means of the operating software are
VDE 0558. admissible.
The technical data as well as information concerning the After disconnection of the drive converter from the
supply conditions shall be taken from the rating plate and voltage supply, live appliance parts and power terminals
from the documentation and shall be strictly observed. must not be touched immediately because of possibly
energized capacitors. In this respect, the corresponding
3. Transport, storage signs and markings on the drive converter must be
respected.
The instructions for transport, storage and proper use
shall be complied with. During operation, all covers and doors shall be kept
closed.
The climatic conditions shall be in conformity with EN
50178. 7. Maintenance and servicing
The manufacturer's documentation shall be followed.
Keep these safety instructions in a safe place!
06.2005 Description
2 Description
The AFE (Active Front End) rectifier/regenerative feedback units
belonging to the SIMOVERT MASTERDRIVES AFE series are power
electronics devices that are available as cabinet units, as chassis units
and as compact units.
The mounting variant (modular mains connection) described in the
following section for construction types E to J is available only in the
400 V line voltage range.
The units can be operated on a 3-phase mains with or without an
earthed neutral point.
♦ 400 V mains voltage range:
3AC 380 V (− 20 %) to 460 V (+ 5 %)
The core component of the AFE rectifier/regenerative feedback unit
consists of a voltage source converter with the CUSA control unit and it
generates a controlled DC voltage, the so-called DC link voltage, from a
3-phase mains.
This DC link voltage is kept constant almost independently of the mains
voltage (also in the event of regenerative feedback). The prerequisite
for this is that the DC voltage setpoint is within the operating range
defined below.
DC link voltage Minimum: 1.53 times the rms value of the connected mains voltage.
operating range Explanation: the DC link voltage of the AFE inverter must
at least be greater than the peak rectified value of the
applied mains voltage to ensure that the power system is
no longer controlled via the freewheeling diodes of the
IGBT switches.
Maximum: for the 400 V mains voltage range: 740 V DC

Description 06.2005
Operating principle On the 3-phase end, a mains angle-oriented high-speed vector control
is subordinate to the DC link voltage control and impresses an almost
sinusoidal current on the network so as to minimize system
perturbations with the aid of the subsequently connected Clean Power
filter.
The vector control also enables setting of the power factor cos phi, and
thus reactive power compensation, but the operating current
requirement has priority.
The VSB module (Voltage Sensing Board), functions as the network
angle sensor, similarly to the principle of an encoder.
For safety reasons, an AFE rectifier/regenerative feedback unit must be
connected to the mains via a main contactor; see Fig. 2-1. For this
reason, an external 24 V power supply is always required to feed the
VSB board and the AFE inverter.
6
VSB CUSA
Precharging contactor
RV
Line supply
connection
C / L+
L1, L2, L3
U2
DC units
V2
connection
W2
Main contactor
D/L-
CF
PE
Precharging and main contactor CleanPower filter AFE reactor AFE inverter with CUSA
and fuses
Fig. 2-1 Basic circuit
06.2005 Description
Configuration Both one and several inverters can be connected to the output.
The maximum connected power of the inverters may amount to 4 times
the rated power of the AFE inverter. The sum of active power extracted
from the network must not exceed the rated power of the AFE, and this
must be ensured by configuration of the system.
The AFE is suitable for coupling several inverters to a common DC
busbar. This allows energy to be transferred between motoring and
generating drives, thus providing a power-saving feature.
In voltage step-up mode, dips in the mains voltage can be
compensated without changing the level of the DC link voltage. This
can be achieved up to 65 % of rated line voltage without additional
components on condition that the power balance defined by Equation 1
can be maintained.
3 ⋅ Vline ⋅ Imax = Vd ⋅ Id
Equation 1:
To bridge line voltage dips below 65 % of rated line voltage, the
auxiliary power supply must be supported by an external UPS or similar
to prevent the contactors from dropping out.
Operation and The unit can be controlled and operated via

control options ♦ the parameterization unit (PMU)
♦ an optional operator control panel (OP1S)
♦ the terminal strip
♦ a serial interface
In combination with automation systems, the AFE rectifier/regenerative
feedback unit is controlled via optional interfaces and technology
boards.

01.2004 Initial Start-Up
3 Initial Start-Up
After removing the packaging, check that the unit is See section
Unpack and check the intact and undamaged. Only intact units may be started "Transport,
units up. Please also check that all the necessary option Storage,
boards are present and correct. Unpacking"
See section
Fit the main
Retrofit any optional boards which have not yet been "Installation"
components of the unit
installed, if necessary. Then install the units taking into and "Installation
and install options that
account the requirements at the point of installation and in Conformance
have not already been
the EMC instructions. with EMC
fitted
Regulations"
Beginning with the PE conductor, connect the power

See chapters
cables and the power wiring of the AFE chokes. It is
Wire the main "Connecting and
advisable to not yet connect the DC link module.
components of the unit wiring" and
Use only the included cable harnesses for further
and connect the PE "Installation in
internal wiring of the main conponents. In this step, do
conductor and the conformance
not yet connect the control and communication cables.
power cables with EMC
Exception: OP1S if the unit is to be parametrized via
Regulations"
OP1S.
Form the DC link If the unit's DC link was de-energized for more than a See section
capacitors, if necessary year, the DC link capacitors must be formed again. . "Forming"
Note: under no circumstances must the main contactor

-K1 and the precharging contactor -K4 be connected in
this phase; therefore, check the unit before connecting
Connect the 230 V AC the mains voltage.
See chapter
auxiliary voltage or the After checking the cabling for correct connection and
entitled
111"Basic
24 V DC and the mains secure attachment, connect the mains voltage or the
function check"
voltage auxiliary power supply. After the electronics power
supply has been started, the unit initializes itself. The
action can take several seconds. The drive status is
subsequently shown on the PMU.
If the PMU does not show status °009 after completion
If necessary, carry out
of the unit initialization, or if the unit has already been See section
parameter reset to
parameterized before, you should carry out a parameter "Parameterization"
factory setting
reset to factory setting.

Initial Start-Up 01.2004
WARNING It must be ensured that no danger for

persons and equipment can occur by
energizing the power and the unit. See chapter
Carry out the basic entitled "Basic
You are advised to only connect the
function check function check"
invertors after completing the basic
function checks of the AFE rectifier/
regenerative feedback unit.
Further start-up and parameterization according to

your specific requirements siehe "Ans
06.2005 Transport, Storage, Unpacking
4 Transport, Storage, Unpacking

The units and components are packed in the manufacturing plant
corresponding to that specified when ordered. A packing label is
located on the outside of the packaging. Please observe the
instructions on the packaging for transport, storage and professional
handling.
Transport Vibrations and jolts must be avoided during transport. If the unit is
damaged, you must inform your shipping company immediately.
Storage The units and components must be stored in clean, dry rooms.
Temperatures between -25 °C (-13 °F) and +70 °C (158 °F) are
permissible. Temperature fluctuations must not be more than 30 K per
hour.
NOTE If the storage period of one year is exceeded, the unit must be newly
formed.
Unpacking The packaging comprises board and corrugated paper. It can be

disposed of corresponding to the appropriate local regulations for the
disposal of board products. The units and components can be installed
and commissioned after they have been unpacked and checked to
ensure that everything is complete and that they are not damaged.
Scope of delivery Line-side components and their combination:

type E 1. AFE reactor 6SE7031-0ES87-1FG1
for 92 A AFE inverters
2. CleanPower filter 6SE7031-0EB87-1FC5

3. AFE basic mains module 6SE7031-2ED83-2NB1

(with cable harness),

Transport, Storage, Unpacking 06.2005

type F 1. AFE reactor 6SE703_-_ES87-1FG1
1-2: for 124 A AFE inverters
2. CleanPower filter 6SE703_-_EC87-1FC5


6SE7031-2ED83-2NB1

type G 1. AFE reactor 6SE703_-_ES87-1FG1
2. CleanPower filter 6SE703_-_ED87-1FC5

6SE703_-_EE87-1FC5

6SE7033-2ED83-2NB1
for AFE inverters from 210 A to 315 A
06.2005 Transport, Storage, Unpacking
Scope of delivery Line-side components:

type J 1. AFE reactor 6SE7036-0ES87-1FG1
2. CleanPower filter 6SE7036-0EE87-1FC5,
These can be combined as standard with both the

510 A AFE inverter: 6SE7035-1EJ80,
and the
560 A AFE inverter: 6SE7036-0EJ80.
Also possible as an application, combination with 590 A with 1.5 times
overload.
Fig. 4-1 shows diagrams and photographs of the electrical components

contained in the modules. The AFE function can therefore be
implemented very quickly when these components are combined with
the appropriate supply and fusing elements.

Transport, Storage, Unpacking 06.2005
E box: options
cable
harness
-K4 -R1..R3 VSB
6 CUSA control/control section
-K1 6
L1 -L2
AFE Cg
Basic mains
module -R7..R9 Ud
AFE reactor
-C4..C5
CleanPower
filter
AFE inverter
AFE basic mains module: 6SE703_-_E_83-2NB1 AFE inverter: 6SE703_-_E_80

CleanPower filter: 6SE703_-_EE87-1FC5 6SE703_-_EJ80
AFE reactor: 6SE703_-_ES87-1FG1
Weights: see chapter "Technical Data"

Dimensions: WxHxD see chapter "Technical Data"
Fig. 4-1 Overview
These are the core components of the AFE function. They are available only from Siemens
A&D.
You will also need other peripheral system components such as main switch, fuses, power
supply, etc., but these are available anywhere in the world and can be ordered to suit your own
requirements. You can find our recommendations with respect to peripheral system
components in the technical data and in the sections dealing with electrical connections.
04.2006 Installation
5 Installation
5.1 Installing the units
WARNING Safe converter operation requires that the equipment is mounted and
commissioned by qualified personnel taking into account the warning
information provided in these Operating Instructions.
The general and domestic installation and safety regulations for work
on electrical power equipment (e.g. VDE) must be observed as well as
the professional handling of tools and the use of personal protective
equipment.
Death, severe bodily injury or significant material damage could result if
these instructions are not followed.
NOTE MASTERDRIVES components are designed in accordance with degree

of protection IP20 or IBXXB in accordance with EN 60529 and as open-
type devices to UL 50, thus providing protection against electrical
shocks. In order to also ensure protection against mechanical and
climatic stresses the components have to be operated in
housings/cabinets/rooms that are designed according to the
requirements of’ EN 60529 and classified as enclosure type to UL 50.
Clearances When you position the AFE inverter, make sure that the DC link
connection is on the upper side of the unit and the AFE reactor
connection is on the bottom side of the unit.
The AFE basic mains module and the CleanPower filter must always be
mounted vertically (never sideways).
To ensure a free flow of cooling air when components are installed in a
control cabinet, they must be mounted at a distance of 350 mm from
the base (for air inlet) and 350 mm from the reflective cabinet ceiling
(for air outlet).
The cabinet ventilation system must be dimensioned according to the
level of heat loss. Further information can be found in the technical
data.
Requirements at the ♦ Foreign particles

point of installation The units must be protected against the ingress of foreign particles
as otherwise their function and operational safety cannot be
ensured.
♦ Dust, gases, vapors
Equipment rooms must be dry and dust-free. Ambient and cooling
air must not contain any electrically conductive gases, vapors and
dusts which could diminish the functionality. If necessary, filters
should be used or other corrective measures taken.
♦ Ambient climate
The built-in units must only be operated in an ambient climate
conforming to DIN IEC 721-3-3 Class 3K3. Derating will be required
with cooling air temperatures of more than 40 °C (104 °F) and
installation altitudes above 1000 m to ensure adequate cooling of
the AFE inverter.

Installation 04.2006
5.2 Mounting dimensions and dimension sheets

5.2.1 AFE basic mains module with CleanPower filter for construction
types E to J
CleanPower filter with basic mains module 45-315kW

*) Reactor CPF 30-45 kW rotated by 90°
Display CPF 45 kW / 92 A
AFE variant shown: 315kW (590A)

M: 2:5
Mounting dimensions
Fastening with 4x M8 bolts
M 2:5
Displayed without cover
VSB
X70
-K1
TYPSCHILD
Fig. 5-1 Example of construction type J: Mounting dimension AFE basic mains
module with CleanPower filter
NOTE The dimensions of construction type G differ only with respect to

reactor and main contactor (see Appendix).
Mounting Screws: 4 x M8 screws

Round hole at top, slot guide at bottom.
5.2.2 Mounting dimensions of AFE reactor, construction types E to J

a1 a1 a2
d2
h1 h3
d2
h2
d1 d1
n1 n2
l b
Fig. 5-2 Dimension drawings of AFE reactors
Current Voltage l b n1 n2 h1 h2 h3 a1 a2 d1 d2
[A] [V] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
510...590 480 540 276 320 235 500 --- *) --- *) 175 191 M12 M12
370 480 480 276 400 227 380 95 200 160 185 M12 M12
315 480 480 276 400 220 380 95 200 160 185 M12 M12
260 480 420 204 316 170 384 87 228 140 153 M10 M12
186...210 480 420 204 316 170 384 87 228 140 153 M10 M12
146 480 355 193 264 155 335 78 195 120 136 M10 M8
124 480 355 178 264 140 340 82 190 120 106 M10 M8
92 480 300 177 240 145 267 62 166 100 106 M10 M8
*) The connecting lugs on this type of AFE reactor are at the top right and left, therefore
no dimensions h2 and h3!
Table 5-1 Fixing dimensions of reactors
Fig. 5-3 AFE reactor 6SE7036-0ES87-1FG1

5.2.3 AFE inverter, construction types E to G

Mounting surface
Cutouts for
H
M8 screw
h
Dimen- Type
sions
[mm] E F G
a 45 45 119
b 180 270 270
c 25 25 25
B 270 360 508
H 1050 1050 1450
c
a b a h 1025 1025 1375

350
B
Side view Front view
Fig. 5-4 Mounting dimension, construction types E, F and G
Partition measures Door/roof openings

An underpressure is created in the openings of the cabinet doors due to
the flow of air. This is dependent on the volumetric flow and the
hydraulic cross-section of the openings.
The flow causes a build-up (over) pressure in the roof or in the top
cover.
As a result of the difference in pressure between the overpressure at
the top and the underpressure at the bottom of the cabinet, a flow of air
is created inside the unit, a so-called arcing short-circuit. This can be
stronger or weaker depending on the volumetric flow and the door/roof
opening cross-section.
As a result of the flow inside the unit, air which is already pre-heated
enters the heat sinks which causes an excessively high component
temperature rise. In addition, a different, more unfavourable operating
point is set for the fan.
If the units are operated with an arcing short-circuit, this will result in the
failure of the units or in their destruction!
An arcing short-circuit must be prevented by the provision of
partitions.
The switch cabinets adjacent to the inverter cabinets must also be
taken into consideration in this case.
Partitions should be executed up to the cabinet frame and should be
designed in such a way that the discharged air flow is taken around the
cabinet beams and not pressed into them.
Partitions are necessary with all types of protection higher than IP20.
Opening cross The necessary opening cross sections are 0.26 m2.
sections The indicated opening cross-section is made up of several holes. In
order to keep the pressure loss here to a minimum, the cross-sectional
surface has to be at least 280 mm2 per hole (e.g. 7 mm x 40 mm).
The opening and hole cross-sections ensure functioning even with high
types of protection.
These are implemented by using wire-lattices (wire fabric DIN 4189-
St-vzk-1x0.28) in front of the openings or the filters indicated in the
following. If finer filters are used, the filter surface and thus the opening
cross-section (upwards) have to be adapted accordingly.
If filters are used, the intervals for their replacement must be
observed!

Filters The following filter mat is approved for use:

FIBROIDELASTOV made by DELBAG-Luftfilter GMBH
Technical filter data in accordance with DIN 24185:

Design FIBROID ELASTOV 10
Filter class EU 2
Volumetric flow V (m3/h) x m2 2500 - 10000
Initial pressure difference ∆pA Pa 9 - 46
End pressure difference ∆pE Pa 300
Average degree of separation % 72
Dust storage capability g/m2 -
Fire behaviour (DIN 53438) F1/K1
Heat resistance max. °C 80
Humidity resistance (rel. humidity) % 100
Dimensions: 1000 x 1500 x 10 mm

Order No.: 16 065 81
Manufacturer:
DELBAG-Luftfilter GMBH
Holzhauser Strasse 159
D-13509 Berlin 27
Telephone: (030) 4381-0
Fax: (030) 4381-222
Initial pressure difference ∆ pA [Pa]
100
80
60
40
20
0
0 2000 4000 6000 8000 10000
Volumetric flow V [(m³/h) x m²]
Fig. 5-5 Data sheet of the filter mat
Water cooling The units with water cooling (MLFB Annex: -1AC0) are suitable for
installing in an enclosed cabinet (IP54). The mains filter connection
module is identical for water and air cooling. The components not
mounted on the heat sink, such as the electronics and the DC link
capacitors are cooled by heat transfer at the heat sink fins. To enable
this heat transfer to take place, air circulation inside the unit is
necessary.
Therefore, when installing the chassis unit in a cabinet, you must make
sure that the air being discharged from the fan can flow into the inside
of the chassis. The partitions to be provided in units with air cooling
are a disturbing factor in this case! They should not be mounted.
For an application in the types of protection > IP40, a distance of at

least 90 mm must be observed between the top of the units and the top
of the cabinet.
The units do not require external cooling air.

Additional losses cannot be dissipated!
1-inch internal threads are envisaged for the water connection. The
connecting nipples should be made of stainless steel or thick-walled
aluminium. Ideally, the connection should have flat seals. If the
connecting pieces enclosed with the units are used, these should be
sealed with Loctite 542 or with teflon tape.
Cooling water infeed (blue) and return (red) must be connected
according to the color scheme! The color markings can be found next to
the 1-inch water connection below the heat sink.
Built-in components If components are built into a cabinet roof section (DC bus, DC 24 V
in the roof section supply), these should be placed in the center if possible so that the air
leaving the fans can reach the openings in the roof cover unobstructed.

5.2.4 AFE inverter (construction type J)

Mounting surface Cutouts for M8 / M10 screw
H h
Dimen-
Type
Elongated holes sions
[mm] J
9 x 12 construction type J
for M8 screws H 1400
h 1345
b b 45
550
213
483
708
Side view
800
Front view
Fig. 5-6 Mounting dimension, construction type J
NOTE You can find a full set of dimension sheets for AFE inverters of type J in
the appendix.
These are identical to the dimension sheets for standard SIMOVERT
MASTERDRIVES VC inverters!
Air cooling Door/roof openings

Explanation of "arcing short-circuit":
An underpressure is created in the openings of the cabinet doors due to
the flow of air. This is dependent on the volumetric flow and the
hydraulic cross-section of the openings.
The flow causes a build-up (over) pressure in the roof or in the top
cover.
As a result of the difference in pressure between the overpressure at
the top and the underpressure at the bottom of the cabinet, a flow of air
is created inside the unit, a so-called arcing short-circuit. This can be
stronger or weaker depending on the volumetric flow and the door/roof
opening cross-section.
Due to the air flow inside the AFE inverter, preheated air starts to enter
the heatsink which causes the equipment to overheat. In addition, a
different, more unfavorable operating point is set for the fan.
If the units are operated with an arcing short-circuit, this will result in the
failure of the units or in their destruction!
An arcing short-circuit must be prevented by the provision of
partitions.
The control cabinets or similar equipment mounted adjacent to the AFE

inverter cabinets etc. must also be taken into account.
Fig. 5-8 below shows the required partitioning. The partitioning must
reach up to the cabinet frame. It must be constructed such that the exit
air flow is not pushed into the crossbeams and uprights of the cabinet,
but directed around them.
Partitions are necessary with all types of protection higher than
IP20.
The required opening cross-sections are specified in the table.

The indicated opening cross-section is made up of several holes. In
order to keep the pressure loss here to a minimum, the cross-sectional
surface has to be at least 280 mm2 per hole (e.g. 7 mm x 40 mm).
The opening and hole cross-sections ensure functioning even with high
types of protection.
These are implemented by using wire-lattices (wire fabric DIN 4189-
St-vzk-1x0.28) in front of the openings or the filters indicated in the
following. If finer filters are used, the filter surface and thus the opening
cross-section (upwards) have to be adapted accordingly.
If filters are used, the intervals for their replacement must be
observed!

Filters The following filter mat is approved for use:

FIBROIDELASTOV made by DELBAG-Luftfilter GMBH
Technical filter data in accordance with DIN 24185:

Design FIBROID ELASTOV 10
Filter class EU 2
Volumetric flow V (m3/h) x m2 2500 - 10000
Initial pressure difference ∆pA Pa 9 - 46
End pressure difference ∆pE Pa 300
Average degree of separation % 72
Dust storage capability g/m2 -
Fire behavior (DIN 53438) F1/K1
Heat resistance max. °C 80
Humidity resistance (rel. humidity) % 100
Dimensions: 1000 x 1500 x 10 mm

Order No.: 16 065 81
Manufacturer:
DELBAG-Luftfilter GMBH
Holzhauser Straße 159
D-13509 Berlin 27
Telephone: (030) 4381-0
Fax: (030) 4381-222
Initial pressure difference ∆ pA [Pa]
100
80
60
40
20
0
0 2000 4000 6000 8000 10000
Volumetric flow V [(m³/h) x m²]
Fig. 5-7 Data sheet of the filter mat
Fan, flow rate, MLFB 6SE7035-1TJ80

opening cross- 6SE7036-0TJ80
sections
Fan 2 x RH28M
Minimum flow rate [m3/s] 0.46
Min. opening cross-section in cabinet
doors [m2] 0.26
Degree of protection IP00 to IP42
Min. opening cross-section in top
plate [m2] 0.26
Degree of protection < IP20
Min. opening cross-section in top
cover [m2] 0.26
Degree of protection IP22 to IP42
Table 5-2 Fan, flow rate, opening cross-sections
Opening crss-sections in Direct partition

top plate at top (also between fan box and
possible at the front and/ cabinet frame from all
or at the side 4 sides
Cabinet frame
Partition on the left

and right of and
behind adjacent
cabinets
Opening cross-
sections in the doors
(with dirt filters
maybe behind them)
Fig. 5-8 Partitioning

Water cooling Inverters with water cooling (item number suffix: -1AA0) are suitable for
mounting in enclosed cabinets (IP54). The components not mounted on
the heat sink, such as the electronics and the DC link capacitors, are
cooled by heat transfer at the heat sink fins. To enable this heat
transfer to take place, air circulation inside the unit is necessary.
Therefore, when installing the chassis unit in a cabinet, you must make
sure that the air being discharged from the fan can flow into the inside
of the chassis. The partitions to be provided in units with air cooling
are a disturbing factor in this case! They should not be mounted.
For an application in the types of protection > IP40, a distance of at

least 90 mm must be observed between the top of the units and the top
of the cabinet.
The units do not require external cooling air.

Additional losses cannot be dissipated!
1-inch internal threads are envisaged for the water connection. The
connecting nipples should be made of stainless steel or thick-walled
aluminum. Ideally, the connection should have flat seals. If the
connecting pieces enclosed with the units are used, these should be
sealed with Loctite 542 or with teflon tape.
Cooling water infeed (blue) and return (red) must be connected
according to the color scheme! The color markings can be found next to
the 1-inch water connection below the heat sink.
Built-in components If components are built into a cabinet roof section (DC bus, DC 24 V
in the roof section supply), these should be placed in the center if possible so that the air
leaving the fans can reach the openings in the roof cover unobstructed.
Implementation of In order to ensure fault-free operation of the equipment (in terms of

24 V DC auxiliary electromagnetic compatibility), it is advisable to provide each chassis
supply unit with its own 24 V DC auxiliary supply with isolating transformer.
5.3 Installing the optional boards
WARNING The boards may only be replaced by qualified personnel.

It is not permitted to withdraw or insert the boards under voltage.
The electronics box of the unit contains up to three slots in which you
can insert optional boards.
The LBA (Local Bus Adapter) can hold either the adapter board (ADB)
or optional boards.
An ADB (Adapter Board) can accommodate up to two optional boards.
Slot 1
Slot 3
Slot 2
Fig. 5-9 Location of slots for chassis units
NOTE Slot 2 can be used for technology boards (T100, T300, TSY).
Slots 2 and 3 can also be used for communication boards SCB1 and
SCB2.
WARNING The unit has hazardous voltage levels up to 5 minutes after it has been
powered down due to the DC link capacitors. The unit must not be
opened until at least after this delay time.
CAUTION The optional boards contain components which could be damaged by

electrostatic discharge. These components can be very easily
destroyed if not handled with caution. You must observe the ESD
cautionary measures when handling these boards.

Disconnecting the Disconnect the unit from the incoming power supply. Remove the 24 V
unit from the supply voltage supply for the electronics.
Open the front panel.
Preparing Remove the adapter board from the electronics box as follows:
installation ♦ Undo the two fixing screws on the handles above and below the
adapter board.
♦ Pull the adapter board out of the electronics box using the handles.
♦ Place the adapter board on a grounded working surface.
Installing the Insert the optional board from the right onto the 64-pole system
optional board connector on the adapter board. The view shows the installed state.
Screw the optional board tight at the fixing points in the front section of
the optional board using the two screws attached.
NOTE The optional board must be pressed tightly onto the plug connector, it is
not sufficient to simply tighten the screws!
Re-installing the unit Re-install the adapter board in the electronics box as follows:
♦ Insert the adapter board into mounting position 2 or 3.
NOTE Mounting position 3 cannot be used until at least one adapter board has
been installed at mounting position 2. Boards should first be installed in
mounting position 2, before mounting position 3 is used.
♦ Secure the adapter board at the handles with the fixing screws.
Re-connect the previously removed connections.
Check that all the connecting cables and the shield sit properly and are
in the correct position.
01.2004 Installation in Conformance with EMC Regulations
6 Installation in Conformance with EMC

Regulations
The following contains a summary of general information and
guidelines which will make it easier for you to comply with EMC and CE
regulations.
♦ Pay attention to a good conductive connection between the housing
of the mains connection module and the AFE inverters and the
mounting surface. The use of mounting surfaces with good
conducting properties (e.g. galvanized steel plate) is recommended.
If the mounting surface is insulated (e.g. by paint), use contact
washers or serrated washers.
♦ All of the metal cabinet parts must be connected through the largest
possible surface area and must provide good conductivity.
If necessary, use contact washers or serrated washers.
♦ Connect the cabinet doors to the cabinet frame using grounding
strips which must be kept as short as possible.
♦ All signal cables must be shielded. Separate the signal cables
according to signal groups.
Do not route cables with digital signals unshielded next to cables
with analog signals. If you use a common signal cable for both, the
individual signals must be shielded from each other.
♦ Power cables must be routed separately away from signal cables
(at least 20 cm apart). Provide partitions between signal cables and
power cables. The partitions must be grounded.
♦ Connect the reserve cables/conductors to ground at both ends to
achieve an additional shielding effect.
♦ Lay the cables close to grounded plates as this will reduce the
injection of undesired signals.
♦ Use cables with braided shields. Cables with foil shields have a
shielding effect which is worse by a factor of five.
♦ Contactor operating coils that are connected to the same supply
network as the inverter or that are located in close proximity of the
inverter must be connected to overvoltage limiters (e.g. RC circuits,
varistors).
You will find further information in the brochure "Installation Instructions
for EMC-correct Installation of Drives"
(Order No.: 6SE7087-6CX87-8CE0).

04.2006 Connecting-Up and Wiring
7 Connecting-Up and Wiring
WARNING SIMOVERT MASTERDRIVES converters are operated at high

voltages.
The equipment must always be disconnected from the supply before
any work is carried out!
Only qualified personnel should be allowed to work on this equipment!
Non-observance of the safety instructions can result in death, severe
personal injury or substantial property damage.
Owing to the DC link capacitors, the equipment may remain at a
hazardous voltage for up to 5 minutes after disconnection of the power
supply. For this reason, wait for at least 5 minutes before commencing
work on the converter or DC link terminals.
Voltage may be present at the power and control terminals even when
the motor is stopped.
When working on the open converter, remember that live parts are
exposed.
The user is responsible for ensuring that all equipment is installed and
connected up in accordance with the approved codes of practice of the
country concerned and any other regional or local codes that may
apply. Special attention must be paid to proper conductor sizing, fusing,
grounding, isolation and disconnection measures and to overcurrent
protection.

Connecting-Up and Wiring 04.2006
7.1 Connection overviews

7.1.1 AFE basic mains module and CleanPower filter
AFE reactor connection

L1 L2 L3
Clean-Power-Filter
Components:
- L1 Line reactor
- C4, C5 Filter capacitor
- R7, R8 Damping resistors
- Cg Basic RI suppression
board
AFE basic mains module

Components:
- K1 Line contactor
- K4 Precharging contactor
- R1...R3 Precharging resistors
- VSB Line shaft encoder
X3 connector terminal
24 V DC power supply
(X3 connector on VSB board)
X70 connector terminal

Power supply 1AC 230 V L1/N
and control precharging
(For connector assignment -X70 see
circuit diagrams in the Annex)
Mains connection Signal cable for
3AC 380 ... 460 V CU board of AFE inverter
(protection by customer) (cable harness 6SY7000-0AE62)
Fig. 7-1 Connection overview of AFE basic mains module with CleanPower filter
7.1.2 AFE Inverter construction types E to G

DC connection
For motor-end inverter
Electronics box
for boards
CUSA
-X101, -X102
X9 connector
and for precharging 230 V 1 AC
Fan connection 230 V 1 AC

–X18 1/5
3AC connection PE/GND

for AFE reactor
Fig. 7-2 Overview of connections on AFE inverter, construction types E to G
To AFE reactor To AFE basic mains module 230 V AC

6SE703_-_ES87-1FG1 via cable harness 6SY7000-0AE62 P24 / M To AFE basic mains
module -X70/1
Precharging
X101
U2/T1 V2/T2 W2/T3 X102 -X9
Fan CUSA
X18.1
C/L+ D/L- X18.5
Motor-end L1 / N
inverter 230 V 1AC
Fig. 7-3 Connection overview of AFE inverter (schematic)

7.1.3 AFE Inverter construction type J
DC connection
For motor-end inverter
Electronics box
for boards (CUSA)
X9 connector
and for precharging 230 V AC 1AC
Fan connection 230 V 1 AC

F101 / F102 fuse
PE/GND 3AC connection

for AFE reactor
Fig. 7-4 Connection overview of AFE inverter, construction type J
To AFE reactor To AFE basic mains module 230 V AC

6SE7036-0ES87-1FG1 via cable harness 6SY7000-0AE62 P24 / M To AFE basic mains
module -X70/1
Precharging
X101
U2/T1 V2/T2 W2/T3 X102 -X9
Fan CUSA
F101
C/L+ D/L- F102
Motor-end L1 / N
inverter 230 V 1AC
Fig. 7-5 Connection overview of AFE inverter (schematic)
7.1.4 Overview of core and system components for AFE functionality

with example configuration
Control transformer
AC230 V 50/60Hz
1 kVA
-T10
-G10
DC
E box: Options
24 V / 6 A
Control CUSA / control

-X9 section
AFE basic mains
module -X70
Cable harness 6
-K4 -R1...R3 VSB
6
-Q1 AFE reactor

-K1
Udc
Uline -L1 -L2
Cg -X2
3AC 50/60 Hz
-R7...R9
Main fuses -C4...C5
Type: Combined fuse or line
protection CleanPower-Filter -U1: AFE inverter
Fig. 7-6 Connection overview of complete AFE function

(core and system components)
If you wish to achieve full AFE functionality, you must add the system
components to the complement of core components. Table 7-1 and
Table 7-2 lists the key system components as recommended by
Siemens.

AFE inverter order number / Input Mains fuse 3AC Mains fuse 3AC
rating current Utilization category gR Utilization category gL
or
6SE7033-7EG80 / 250 kW 400 V 370 A 3NE1 332-0 400 A 3NA3 260 400 A
6SE7033-2EG80 / 214 kW 400 V 315 A 3NE1 331-0 350 A 3NA3 252 315 A
6SE7032-6EG80 / 177 kW 400 V 260 A 3NE1 230-0 310 A 3NA3 252 315 A
6SE7032-1EG80 / 143 kW 400 V 210 A 3NE1 227-0 250 A 3NA3 144 250 A
6SE7031-8EF80 / 125 kW 400 V 186 A 3NE1 227-0 250 A 3NA3 144 250 A
6SE7031-5EF80 / 100 kW 400 V 146 A 3NE1 225-0 200 A 3NA3 140 200 A
6SE7031-2EF80 / 85 kW 400 V 124 A 3NE1 224-0 160 A 3NA3 036 160 A
6SE7031-0EE80 / 63 kW 400 V 92 A 3NE1 021-0 100 A 3NA3 032 125 A
Mains switch or No-load fuse-disconnector
for
370…260 A 3KL57 30-1AB00 400 A 3NP43 70 - 0CA01 400 A
210…124 A 3KL55 30-1AB00 250 A 3NP42 70 - 0CA01 250 A
92 A 3KL52 30-1AB00 125 A 3NP40 70 - 0CA01 160 A
24 V power supply 6 A 24 V power supply 10 A
Unregulated or Regulated (SITOP)
6SY7000-0AC66 6EP1-334-2AA00
for 230 V control transf .1 kVA

370…124 A 230 V control transf . 0.63 kVA
92 A 6SY7000-0AC68
6SY7000-0AC67
Table 7-1 Recommended system components construction types E to G
AFE inverter order number / Input Mains fuse 3AC Mains fuse 3AC
rating current Utilization category gR Utilization category gL
or
6SE7035-1EJ80 / 340 kW 400 V 510 A 3NE1435-0 560 A 3NA3372 630 A
6SE7036-0EJ80 / 380 kW 400 V 560 A 3NE1436-0 630 A 3NA3372 630 A
Mains switch or No-load fuse-disconnector
3KL61 30-1AB00 630 A 3NP54 60 - 0CA00 630 A
24 V power supply 6 A 24 V power supply 10 A
Unregulated or Regulated (SITOP)
6SY7000-0AC66 6EP1-334-2AA00
230 V control transf. 1 kVA
6SY7000-0AC68
Table 7-2 Recommended system components construction type J
NOTE Owing to the effects of electromagnetic interference, the use of a

control transformer to generate the 230 V supply is generally
recommended; the fans for AFE inverters can be supplied directly.
The control transformer must be protected by a 6 A fuse.
The 24 V power supply can be either regulated or unregulated. This

power supply must be protected by a 4 A fuse. It can also be fed in
directly from the plant.
It is best to use combination fuses (type 3NE1....) for the line-side
mains fuses, although miniature circuit-breakers are also allowed.
The example configuration (Fig. 7-7) for construction type J shows a
switch-disconnector and an EMC filter as a typical configuration for AFE
functionality. In this case, the 230 V supply is taken directly from the
mains.
The same example can also be applied to construction types E to G.
Only difference: The fan connection goes directly to terminals X18.1
and X18.5 on the inverter.

3PE AC380-460V 50/60Hz
AC230V 50/60Hz
04.2006
Operating Instructions SIMOVERT MASTERDRIVES AFE

< 12 >: Power connection
< 12 >
3 AC
PE 1
PE
L3
L2
L1
Typical circuit for AFE chassis unit, construction type J

-U1
-F101
5
-F102
< 7 >: Mains switch < 7 > -Q1 -G10
<8> M
-F1...3
< 8 >: Fuses
6
-U1
1P24 1M
-X9:5 -X9:4
1 2 3
< 22 >: Precharging contactor < 22 > -X9: 1
-K4 -U1 -X70
2
4
6
2
< 20 >: Main contactor -K1 < 20 > -X9: 2

1
5
3
3
5
1
A2
< 23 >: Precharging resistors < 23 >
-R1 -R2 -R3 -X300:
-K4
-A30
A1
< 9 >: CleanPower filter <9> -L1
VSB3 -X308:
1P 24
VSB2
1M
VSB1
1...26
A2
VSB1
VSB2
VSB3
-K1
< 21 >: AFE reactor -L2 < 21 >
A1
-X1: -X2: -X3: -X101: -X100: -X108:
3
2
1
4
7
5
1
7
8
6
9
27
28
30
31
19
3
1
-X102:
8
7
6
-U1
< 57 >: AFE inverter < 57 >
Fig. 7-7
-X2: U2 V2 W2 -A52
M I
V a
H _S
V b
P24V _O K
M
D O 23
DI 4
D O 22
D O 21
-10....+10V
-10....+10V
P 24
M
M
T1 T2 T3 -U1-A10
< 1 >: Line angle
B AS E /R E S V
-F41... < 15 >
< 2 >: Digital inputs <2> <4>
-F44
< 3 >: Analog output <1> <3>
M < 25 > <2>
<4>
R+
< 4 >: Digital outputs
T+
Connecting-Up and Wiring
R-
T-
M 24 AU X
M
P 24 AU X
0...10V
R S 485
R S 485
R S 485
R S 485
R S 485
< 25 >: Serial interface
DO 3
DO 4
DI 1
DI 5
DI 2
DI 3
RS485
CUSA
M
< 15 > Factory setting VSB
29
32
33
34
14
15
17
13
18
16
20
C /L+
1
2
3
4
5
D /L -
PE
-X100: -X101: -X102:
O N /O F F1
-U1-X1:
< 13 >: DC link
Power connection < 13 >
Q U IT
DC output
7-8
7.2 Power connections
NOTE The connection cross-sections are determined for copper cables at

40 °C (104 °F) ambient temperature (according to DIN VDE 0298 Part
4 / 02.88 Group 5).
7.2.1 AFE inverter and AFE reactor

The supply terminals are marked as follows:
Motor-end inverter: C/L+ D/L-
AFE reactor connection: U2/T1 V2/T2 W2/T3
PE conductor connection: PE1 PE2
Mains voltage 380 V to 460 V

Order numbers Rated output Rated input Reactor Output end DC
current connection to
AFE inverter -X2 DC link connection
AFE reactor AFE-Inverter 3 ph. AC Rated output
mains end Cross section current Cross section
Position 1 Position 2 VDE Max. VDE Max.
6SE70... 6SE70... [A] [mm2] [A] [mm2]
36-0ES87-1FG1 35-1EJ80 340 kW / 400 V 510 2x185 2x300 570 2X185 4x300
36-0ES87-1FG1 36-0EJ80 380 kW / 400 V 560 2x240 4x300 630 2x240 4x300
33-7ES87-1FG1 33-7EJ80 250 kW / 400 V 370 2x120 2x150 425 2x120 2x150
33-2ES87-1FG1 33-2EJ80 214 kW / 400 V 315 2x95 2x150 360 2x120 2x150
32-6ES87-1FG1 32-6EJ80 177 kW / 400 V 260 2x70 2x150 300 2x95 2x150
32-1ES87-1FG1 32-1EJ80 143 kW / 400 V 210 2x50 2x150 240 2x70 2x150
32-1ES87-1FG1 31-8EF80 125 kW / 400 V 186 2x50 2x70 215 2x70 2x70
31-5ES87-1FG1 31-5EF80 100 kW / 400 V 146 1x70 2x70 165 2x50 2x70
31-2ES87-1FG1 31-2EF80 85 kW / 400 V 124 1x50 2x70 140 1x70 2x70
31-0ES87-1FG1 31-0EE80 63 kW / 400 V 92 1x35 2x70 105 1x50 2x70
Table 7-3 Conductor cross-sections AFE inverter, construction types E to J
NOTE The mechanical construction must provide the earth connection for the
AFE reactor (baseplate connection). The terminal links must be
protected against accidental contact.

7.2.2 Auxiliary power supply, precharging

X9 - external The 5-pole terminal strip is used for connecting up a 24 V voltage
DC 24 V supply, supply and for connecting a precharging contactor.
precharging The connections for the contactor control are floating.
contactor control
The position of the terminal strip can be seen from the connection
overviews.
Terminal Designation Meaning Range
5 Precharge contr. Precharging contactor control AC 230 V
5
4 4 Precharge contr. Precharging contactor control 1 kVA
3 3 n.c. Not connected
2
2 0V Reference potential 0V
1
1 +24 V (in) 24 V voltage supply DC24 V ≤ 3.5 A
Connectable cross-section: 2.5 mm2 (AWG 12)
Table 7-4 Connection of external DC 24 V aux. voltage supply and precharging
contactor control
Fan supply AFE inverters of construction type J (compare above) require a supply
cable cross-section of 2.5 mm2 (AWG 12). Connection to
F101 and F102 (fan fuses).
7.2.3 Protective conductor connection

For AFE basic mains module, directly via the mounting surface and via
PE screw.
For AFE inverter via PE1 and PE2 and contact via the mounting
surface.
NOTE It is important to ensure that the basic mains module and the AFE
inverter are earthed at the same potential, use equipotential bonding if
necessary.
7.3 Control terminals

7.3.1 Standard connections of the AFE inverter
The basic version of the converter features the following control
terminals on the CUSA board:
♦ Control terminal strips X100, X101 and X102 on CUSA electronics
board
♦ Connection for OP1S operator control panel
♦ One serial interface (USS bus, RS485)
♦ Serial interfaces RS485 and RS232 (SCom1) on PMU X300
CAUTION The CUSA board contains components which can be destroyed by

electrostatic discharge. These components can be very easily
destroyed if not handled with caution.
See also ESD precautions outlined in Section "Definitions and
warnings".
Connectors for The connectors for the control terminal strip are included in the scope
control terminal of supply and ready connected to the cable harness of the AFE basic
strip mains module (cf. Fig. 7-1).
Cables with cross-sections from 0.14 mm2 to 1.5 mm2 (AWG: 26 to
16), or 1 mm2 (AWG: 18) can be connected using stranded wire with
lugs to the connectors (recommended: 0.5 mm2 (AWG: 20)). The
connectors can be identified by the pin numbers (Table 7-5), connector
positions on the board are shown in Fig. 7-8.
Two screen clamps and four cable ties are required from the loose
components supplied to connect the control cables.
Connector X9 is needed to control the pre-charging operation and to
connect an external power supply (see Fig. 7-8).
Connector Label
X100 eight-pin, coded 1 2 3 CU 6 7 8
X101 eight-pin, coded 13 14 15 CU 18 19 20
X102 ten-pin 25 26 27 28 CU 31 32 33 34
Table 7-5

PMU
-X100
-X101
-X102
Fig. 7-8 View of CUSA
X100
RS485P Micro
1 A
RS485N
controller
Serial interface 2 2 B
USS (RS485)
non-floating 3 C
PMU X300
4 D
Reference potential
5 serial
RS485
interface 1
6 USS
Pre-assigned
RS232
for converter
RS485
Control of 7
main contactor
8
X101 9 8 7 6 5 4 3 2 1
13
P5V
RS232 RxD
RS485P
RS485N
RS232 TxD
P24 n.c.
14
M
15
M
16 5V
24V In B
Digital
inputs: 17 5V
24V In
I ≤ 12 mA A
18 5V
24V In
Pre-assigned 19 5V In
for converter: 24V
24 V monitoring 20 5V In
24V ≥1
X102
+5V
AUX
Pre-assigned 25
for special AI 1 Switch for USS bus terminator
AUX
applications 26 D
C
Pre-assigned A
27
for converter: D
Voltage sensing 28
P24
Digital output 3
29
I ≤ 20 mA Out
Pre-assigned 30 AI 2
for converter: D
Voltage sensing 31 A
Digital output 4 P24
32
I ≤ 20 mA
Analog output: 33 Out
8 bits + sign AO
I ≤ 5 mA 34 D
0...+10 V
A
list
Fig. 7-9 View of standard terminals
7.4 Connecting up control cables
NOTE Generally, control lines that are connected to the AFE inverter must be
shielded to achieve maximum possible interference immunity. The
shield must be grounded at both ends.
To avoid noise coupling, control wires which are directly connected to
the chassis should be separated from power wiring by a minimum
distance of 20 cm.
Control and power cables must cross each other at an angle of 90°.
7.5 Terminal assignments

X100 control The terminals on the control terminal strip are as follows:
terminal strip
Terminal Name Function

1 Transmit and receive line -RS485, differential input
/ output, positive (RS485/T+)
2 Transmit and receive line -RS485, differential input
/ output, negative (RS485/T-)
3 Transmit output RS485 Standard,
differential output, positive (RS485T+)
4 Transmit output RS485 Standard,
differential output, negative (RS485T-)
5 *) M RS485 Reference potential RS485
6 Digital output 2, must be connected to VSB
7 Digital output 2, must be connected to VSB
8 **) Digital output 2, (changeover) NC contact
Possible cross-section: 1.5 mm2 (AWG 16)

In the assembled state, terminal 1 is at the top.
*) An identical interface to the type on connector -X100 is available on connector -X300
on the parameterizing unit. Only one of these two interfaces may be used, see
Section "Interfaces".
Digital output 1 is available on -X9:4,5 (must be connected to precharging circuit /
VSB)
**) Load capability of digital outputs:
AC 60 V, 60 VA, cos ϕ = 1
AC 60 V, 16 VA, cos ϕ = 0.4
DC 60 V, 24 W
Table 7-6 Control terminal strip X100

terminal strip
Terminal Name Function Range

13 P24 AUX Aux. voltage supply DC 24 V / 150 mA
14 M24 AUX Reference potential 0V
15 Reference potential for
digital inputs 1 to 5 with
ext. signal voltage
16 Digital input 1 Signal sensitivity of

digital inputs:
17 Digital input 2 • H = 24 V
(13 V to 33 V)
18 Digital input 3 • Imax = 15.7 mA
• L=0V
19 *) Digital input 4 (− 0.6 V to 3 V)
20 Digital input 5

In the assembled state, terminal 1 is at the top.
*) Must be used to monitor the ext. 24 V supply P576.1 = 1004;
P576.2 = 1004).
terminal strip
Terminal Name Function Range

25 Cannot be Analog input 3 0 V to 5 V
used
26 Cannot be Analog input 4 0 V to 5 V
used
27 Assigned Analog input 1 0 V to ± 10 V
28 Assigned Reference potential for
analog inputs 1, 3
29 Digital output 3 Imax = 20 mA
30 Assigned Analog input 2 0 V to ± 10 V
31 Assigned Reference potential for
analog inputs 2, 4
32 Digital output 4 Imax = 20 mA
33 *) Reference potential for
analog output 1,
digital output 3,
digital output 4
34 *) Analog output 1 0 V to 10 V
Rating
≤ 5 mA equals > 2 kΩ

*) NOTE:
To increase the noise immunity of the signals, an isolating amplifier should be
connected between the analog output and measuring unit for cables > 4 m.

X300 serial interface A serial connection to an automation unit or PC can be made via
connector X300 on the PMU. The unit can therefore be controlled and
operated from the central control station or control room.
Pin Name Function Range
1 n.c. Not assigned
2 RS232 RxD Receive data via RS232 RS232
3 RS485 P Data via RS485 RS485
4 RTS Request to send, for direction
5 1 reversal with interface converters
5 M5V Reference potential for P5V 0V
6 P5V 5 V aux. voltage supply +5 V, Imax = 200 mA
9 6 7 RS232 TxD Transmit data via RS232 RS232
8 RS485 N Data via RS485 RS485
9 Reference potential for RS232 or
RS485 interface
(with RF suppression for EMC)
Table 7-9 Serial interface X300
7.6 Digital inputs/outputs

Digital inputs Four parameterizable digital inputs (24 V) are available on the
control terminal strip (-X101) of the CUSA board. These inputs can be
used to input commands, external faults/alarms and for returning status
data to the AFE inverter's control word.
Connection: See Section "Connecting up control cables".
Parameterization: See Section "Control and status words".
Factory setting (valid for standby operation):
Digital Command Control Parameter
input HIGH LOW word bit
1 ON OFF1 0 P554.2 = 1001
(standby)
2 ON OFF2 (electrical) 1 P555.2 = 1002
(standby)
3 7 P565.2 = 1003
Acknowledge (standby)
5 Standby setting Basic setting 30 P590 = 1005
Table 7-10 Digital inputs
Digital outputs Digital outputs 1 and 2 on the AFE inverter are pre-wired for the
precharging and main contactors. For safety reasons, they cannot be
wired up for other purposes.
Two further digital outputs are available for optional functions.
Factory setting:
Digital Connector Pin Signal Status Para-
output HIGH LOW word bit meter
3 -X102 29 Fault 3 603.1
= 1003
4 -X102 32 Operation 2 602.1
= 1004
Table 7-11 Digital outputs
NOTE Faults, alarms and starting lockout (HIGH active) are displayed as
LOW active via the terminal strip (digital outputs). See Section
"Status word".

Basic converter The USS protocol (universal serial interface) is implemented on the
interface SCom1 basic converter interface SCom1.
The following documentation is available depending on the particular
application of the SCom1 basic converter interface:
♦ Connection of a PC / PG with DriveMonitor software for start-
up/servicing/operation:
The documentation is provided on DriveMonitor CD in files
BEDANLTG.TXT (ASCII format) and BEDANLTG.WRI (WRITE
format).
♦ Connection of higher-level PLCs with USS protocol:
SIMOVERT MASTERDRIVES
Application of serial interfaces with USS protocol
Order No.: 6SE7087-6CX87-4KB0
Additional general comments regarding connection and
parameterization:
Connection: See Section "Control terminals"
NOTE A communication link can be made either via the terminal strip on the
CU -X100 (RS485 Standard) or the interface connection on the PMU
-X300 (9-pin SUB D connector / RS232 or RS485 (V24)).
Only one of the above possible connections may be used!
A four-wire connection can be implemented when the SCom2 is

connected via the terminal strip (-X100) on the CUSA board.
Switchover between two-wire and four-wire connection is automatic.
NOTE The bus terminations (150 Ω in total) must be set for the last bus station
(slave). For positioning of jumpers on S1, see Fig. 7-9.
SCom1: Close jumpers S1.1 and S1.2 of DIP-FIX S1 on the CUSA.
Dual-port Ram The dual-port RAM is the internal interface on the CUSA (-X107) for
(DPR for SCB, TSY, connection of option boards via the LBA (Local Bus Adapter, option) of
CB, TB) the electronics box.
Available option boards:
♦ TSY (Tachometer and Synchronization Board)
♦ TB (Technology Board)
♦ SCB (Serial Communication Board)
♦ CB (Communication Board)
For further information about connecting option boards and
parameterizing the interface, see also the operating instructions for the
relevant boards.
For additional information, see Section "Control and status words".
7.7 Voltage Sensing Board (VSB)

Line voltage sensing The supply voltage is sensed using the analog board VSB (Voltage
Sensing Board) via the two analog inputs on control board CUSA.
Furthermore, the 24 V power supply is monitored on this board and a
relay provided to control the main contactor.
The VSB is an integral component of the AFE basic mains module.
NOTE Connect the 24 V power supply to -X3 terminals 2 and 3.

The remaining signals are carried via the supplied cable harness.
M
N15 Vsa Vsb OK MI HS P15 P24
10 9 8 7 6 5 4 3 2 1
X3 X4 X5
X1 X2
7 4 1 3 1
Fig. 7-10 View of option board VSB

Connector
assignments
VSB X3
-15-V output 10 CUSA Do not connect
Line voltage component Vsa 9 X102:27 Analog input 1
Line voltage component Vsb 8 X102:30 Analog input 2
Ext. 24 V monitor (OK) 7 X101:19 Digital input 4
Ref. ground for Vsa, Vsb 6 X102:28/31 Ref. AI 1 and 2
Main contactor control 5 X100:7 NO contact BO2
+15 V output 4 CUSA Do not connect
Input for 24 V ext. 3 External 24 V power supply
24 V ground 2 External M24 power supply
24 V ground 1 X100:6 Reference BO2
X2
Line
Main contactor 1 AC 230 V
Not assigned 2
Coil
Main contactor 3 1 kVA
X1
Line voltage 1 Phase L1
Not assigned 2
Not assigned 3
Not assigned 5
Not assigned 6
X4
Disabled for AFE 1
Disabled for AFE 2
Earthing point / screen earth X5
06.2005 Basic Function Check
8 Basic Function Check
WARNING It imperative to observe the procedure described here for initial

commissioning of the equipment.
Control transformer
AC230 V 50/60Hz
1 kVA
-T10
-G10
DC
E box: Options
24 V / 6 A
-X9 CUSA control/control section

AFE basic mains
module -X70 cable
harness 6
-K4 -R1...R3 VSB
6
-Q1 AFE reactor

-K1
Vd
Vmains L1 -L2
Cg -X2
3AC 50/60 Hz
-R7...R9
Main fuses -C4...C5
Type: Combined fuse or line
protection CleanPower filter -U1: AFE inverter
Please check: Starting state: 1. Main switch (or no-load fuse-disconnector)

-Q1 is open
2. Mains is connected to the main switch-Q1 in clockwise
phase sequence (L1, L2, L3)
3. Control cabling (cable harness, precharging, power
supply, fan supply) is complete;
Cable harness securely attached (cf. Chapter 7 "Typical
circuit")
4. Power cabling
AFE reactor, phase assignment check
Connection to AFE inverter and CleanPower filter
(cf. Chapter 7 "Typical circuit")
5. DC link connection not yet connected to motor inverter
6. No further control cables are connected, no
communication

Basic Function Check 06.2005
Preliminary check ♦ Main contactor -K1 and precharging contactor -K4 must be open
♦ Main switch must be open
♦ Mains voltage must be applied to the main switch
♦ Ensure clockwise rotating field
♦ Control panel (PMU) must still be dark
♦ Control transformer -T10 must be wired
♦ Fuses must be connected
Activating main ♦ Control transformer -T10 supplies 230 V AC

switch -Q1 • to the fan of the AFE inverter
• to the DC power supply -G10
• to the switching contact for the precharging contactor
X9: 4: 230 V,
X9: 5 to the -X70.1 of the CleanPower filter
♦ 24 V power supply -G10 to the AFE inverter
-X9: 1 (P24) 2:(M24) and to VSB -X3: pins 3 and 2 (ground)
♦ On the AFE inverter, the control panel (PMU) lights up, initialization
has been completed after several seconds and the status message:
0009 = READY FOR ON appears on the PMU.
If the READY FOR ON message does not appear, check all contacts,
fuses and voltages once again and replace CUSA if necessary.
Parameter reset P052 = 1

Reset is run
P052 automatically returns to 0.
Disabling control of P561 = 0

the AFE inverter
CAUTION If this is not observed, the fuse may blow or the Clean Power filter
may be subjected to increased stress!
06.2005 Basic Function Check
Checking actual Issue the ON command via PMU (by default, ON command P554
value acquisition already set on PMU)
and precharging ♦ Reaction: Precharging begins with picking up of the contactor -K4,
and the DC link voltage (see display parameter r006)
rises within approximately 1 second to the final value,
approximately 1.35 times the mains voltage. The main
contactor -K1 is connected once the final value has been
reached.
♦ Contacts: cf. section entitled "Control connections"
Main contactor ON command from CUSA X100 terminal
6 (M24)-7 signal from normally-open CUSA binary output
2
This command is forwarded to the mains angle
acquisition circuit
VSB: connector X3: terminal 5 signal
X3: terminal 1 M24
Output to potential-free contact VSB:
X2 terminal 1: 230 V AC
X2 terminal 3: to coil of main contactor -K1
♦ Reaction: Once the main contactor -K1 has picked up, the
precharging contactor -K4 opens after approx. 500 ms.
♦ Status: 0011 "Ready to Run"
The AFE inverter is now in the "Ready to Run " state and
the following actual values must be correctly displayed:
r032: Mains frequency tolerance ± 2 %
r030: Mains voltage, currently applied
RMS value tolerance ± 2 %
If the fault F004 occurs, check the mains direction of rotation, check
the main contactor's contacts and check the mains voltage.
If alarm A039 or F007 occurs, please check the 24 V power supply of
the VSB board (connector -X3 pin 2 and 3).

Basic Function Check 06.2005
Enabling control → After successful precharging and actual value check

P561 = 1
♦ Reaction: The AFE inverter pulse is audibly and evenly
The DC link voltage (r006) goes to the value P071 x
P125, and is stable with slight fluctuations ± approx.
1 %.
The current consumption of the AFE inverter (r004)
should be no greater than 20% of the rated current of
the unit (cf. P072).
♦ Fault: Replace CUSA or VSB in the event of clear deviations
in the current consumption.
The basic function check of the AFE rectifier/regenerative

feedback unit has been completed and the unit is operable.
Commissioning can now take place depending on project planning.
01.2004 Explanation of Terminology and Functionality of the AFE
9 Explanation of Terminology and

Functionality of the AFE
Operating modes of ♦ Operating modes are set via P164 "Operating mode"
the AFE ♦ See Section "Function diagrams"
rectifier/regenerative
feedback unit ♦ Applications:
• Supplying the voltage-source DC link of SIMOVERT
MASTERDRIVES series 6SE70 converters.
• Reactive power compensation
• Regenerative feedback from a DC voltage source to the supply
system
♦ Operating modes:
• Operating mode "cos(phi) control " (P164 = 1, factory setting):
The sinusoidal line current is controlled with an adjustable
cos(phi) (P120). For a cos(phi) of 1, only active power is taken
from or regenerated to the line. A cos(phi) of + 0.8 results in a
distribution of the line current into 80 % active current and 60 %
reactive current (inductive, as cos(phi) is positive). The sign
serves only to distinguish between inductive and capacitive
reactive power. In this mode, therefore, a change in the active
power automatically changes the reactive power. A higher-level
closed-loop DC link voltage controller controls the DC link
voltage to the setpoint (r447). The output of this closed-loop DC
link voltage controller is the setpoint for the active current.
• Operating mode "Reactive power compensation" (P164 = 0):
The reactive power can be input as either capacitive or inductive
(P122) (± 140 % of AFE rated apparent power) and is
independent of the active power. A higher-level DC link voltage
controller controls the DC link voltage to the setpoint (r447). The
output of this DC link voltage controller is the setpoint for the
active current. If the "sum“ (square-root of the sum of the
squares of the absolute values) of the active and reactive power
is greater than the maximum apparent power of the AFE, the
reactive power is limited (= Line current management).
• Operating mode "Current control" (P164 = 2):
The active line current can be externally specified via a setpoint
node (P486). The DC link voltage is not controlled and is given
by an external voltage source (e.g. master Master AFE).
♦ Operating mode: "regenerative partial load" (P164 = 3):
In this operating mode, active power is fed back into the mains as from
Ud > Udset.

Explanation of Terminology and Functionality of the AFE 01.2004
Indexed parameters These parameters are divided into various "indices" (i001, i002, etc.). A
separate parameter value can be assigned to each index.
The meaning of the "indices" of the relevant parameter (parameter
number) can be found in Section "Parameter List".
Example:
Index 1
P683 i001 = 0 Bus address of serial interface SCom1 (CU)
Index 2
i002 = 2 Bus address of serial interface on the SCB board
Data sets "Indexed" parameters are divided according to data sets (indexed).
♦ GRD/RES (basic or reserve setting):
These data sets make it possible, e.g. to switch from manual to
automatic mode.
♦ RDS (reserve data set) 1 or 2:
Two reserve data sets can be parameterized, e.g. for alternating
operation of different converter types on one AFE.
The data sets are selected via the "control word" and read out in r012
and r152, see Section "Function Diagrams".
Line frequency
r032
Analog input 1 r032 Line frequency 10
01.2004
Vsa Θ Phase angle
Fig. 10-1
Line synchronization Θ Phase angle
Analog input 2
Siemens AG
Vsb
V(supply)
r030
P081 Line filter
Line filter L pre-control K
Gating unit
I(active,act)
r264
Control factor
Phase current 1 Current controller r764
Vd correction
Current transformation and
Phase current 3 voltage limiting
P
I(reactive,act) r263 r255
I(active,set) I(reactive,set)
6SE7087-6CX86-2BA1
r256 r004 r180
Vd(act) Firing angle limit
Src I setpoint I setpoint Kp
P486 P487
Kp
I(max,mot)
Block diagram of the AFE control

RES
0 0000 BAS P160
r490 P164
P587 I(active,set) I(reactive,set)
SST1 2002 to 2016 r263 r255
CB/TB 3002 to 3016
1
SIMOVERT MASTERDRIVES AFE Operating Instructions

SCB 1 with SCI (Slave 1) 4101 to 4103 X I(reactive,set)
SCB 1 with SCI (Slave 2) 4201 to 4203 calculation
SCB1/SCB2 (peer-to-peer) 4501 to 4505 0
SCB 2 (USS) 4502 to 4516
Function Diagrams
0: Vd control
1: Current control Operating mode P164
Reactive power P122
P125 Src Vd setpoint Vd setpoint Kp cos(phi) P120
Vd(set) P443 P444 Kp Kp dyn Ti Line filter C P080
P161
factor r126 Kp P129.x P130.x P131.x I(max,gen)
RES Imax(set) Vn P071
0 0000 BAS r174 In P072
2 x P071 Vd(set)
1001 r447 Kp Ti Fn P078
r139
In
i²t calculation
SST1 2002 to 2016 P072
Vd(set)
CB/TB 3002 to 3016
X limitation +
SCB 1 with SCI (Slave 1) 4101 to 4103 –
SCB 1 with SCI (Slave 2) 4201 to 4203 r004
SCB1/SCB2 (peer-to-peer) 4501 to 4505 PI controller Output current
2 x r030
SCB 2 (USS) 4502 to 4516 r303
Vd(act)
10-1
Function Diagrams

CU-AA act. values
P655
10-2
CU-AA gain CU-AA offset
Fig. 10-2
+10 V
... ... P656 P657
... 3 to the terminal
# strip
...
Parameter values [%]
2 Voff = x Gain [V]
20 ms ( ) + Offset [V]
I
100 %
Function Diagrams
Content of parameter 001 1

0 0
Smoothing
-10 V
Analog output
Fields which can be switched over RESV
have a shaded background. BASIC
Fig. 10-3
Src basic/reserve
Control word bit 30
i.002 P590
Switchover, basic/reserve setting (Basic/Resv) i.001
RESV
Parameters involved: BASIC 1
P443, P444, P486, P487, P554 to P589
0
Src RDS bit 0

Src basic/reserve
Control word bit 18
Basic/reserve changeover
P578.x Control word bit 30
Switchover of reserve data set (RDS) i.002 P590
i.002 i.001
i.001
Parameters involved: RESV
P120, P121, P122, P124, P129, P130, P131, P160, RDS 2 BASIC 1
P161, P164, P173, P326, P366, P408, P517, P518 1 1
0
0
r152 Active RDS
Operating Instructions SIMOVERT MASTERDRIVES AFE

01.2004
06.2005 Parameterization
11 Parameterization
The functions stored in the converters are adjusted to suit specific
applications by means of parameters. Every parameter is uniquely
identified by its name and number. In addition to a parameter name and
number, many parameters also have a parameter index. Using these
indices, it is possible to store several values for a parameter under one
parameter number.
Parameter numbers consist of a letter and a three-digit number. Upper
case letters P, U, H and L are the codes for settable parameters and
lower case letters r, n, d and c the codes for non-settable visualization
parameters.
Examples DC link voltage r006 = 541 Parameter name: DC link voltage

Parameter number: r006
Parameter index: No index
Parameter value: 541 V
Src ON/OFF1 P554.2 = 20 Parameter name: Src ON/OFF1
Parameter number: P554
Parameter index: 2
Parameter value: 20
Parameters can be entered via

♦ the PMU parameterizing unit integrated in the converter front panel,
♦ the control terminal strip of the closed-loop control module CUSA
(see Section "Control terminals"),
♦ easily via the optional OP1S operator panel,
♦ the serial interfaces RS485 and RS232 at -X300 on the PMU or
♦ on a PC with the DriveMonitor service program (Version 5.3 or
higher).
The parameters stored in the converters can be altered only under
particular conditions. The following conditions must be fulfilled before
parameter settings can be changed:
♦ The relevant parameter must be a settable parameter (identifiable
by upper case code letters in parameter number).
♦ Parameterization authorization must be set
(P053 = 6 for parameterization via PMU or OP1S).
♦ Changes to parameter settings must be permitted by the current
converter status (initial parameter settings must be set with the
converter switched off).

Parameterization 06.2005
11.1 Setting parameters via the PMU

The parameterization unit (PMU) is provided for direct
parameterization, operation and visualization of the converter/inverter.
It is an integral component of basic units and features a four-digit,
seven-segment display and several keys.
Raise key
Seven-segment display for:
Drive statuses
Reversing key Alarms and

faults
ON key
Toggle key Parameter numbers
OFF key
Parameter indices
Lower key
X300 Parameter values
Fig. 11-1 PMU parameterization unit
Key Meaning Function

ON key • Switch on device (standard)
• With active fault: Return to fault display
• Command is executed when key is released
OFF key • Switch off device with OFF1 or OFF2 depending on
parameterization (P554 to P557). Command is executed when
key is released.
Reversing key • No function
Toggle key • For switching between parameter number and parameter value
in the sequence indicated (command becomes effective when
the key is released).
• If fault display is active: For acknowledging the fault
Raise key Increase the display value:
• Press and release: Increase value by one increment
• Hold down: Value is increased rapidly
Lower key Reduce the display value:
• Press and release: Decrease value by one increment
• Hold down: Value is decreased rapidly
Hold toggle key • Press and hold P, then press second key. The command is
and depress raise executed when key is released (e.g. quick toggle).
or lower key
Table 11-1 Control elements on the PMU
Toggle key Since the seven-segment display on the PMU has only four digits, the 3
(P key) descriptive elements of a parameter, i.e.
♦ parameter number,
♦ parameter index (for an indexed parameter) and
♦ parameter value
cannot be displayed simultaneously. It is therefore necessary to switch
between the 3 elements. The toggle key is provided for this purpose.
After the desired level has been selected, the parameter number can
be adjusted with the Raise or Lower key.
Using the toggle key, you can switch Parameter number
• from the parameter number to the
P
parameter index P
• from the parameter index to the
parameter value
Parameter Parameter
• from the parameter value to the index value
parameter number
P
If the parameter is not indexed, the
toggle key switches directly from the
parameter number to the parameter
value.
NOTE If you change the value of a parameter, the new value normally
becomes operative immediately. However, in the case of confirmation
parameters (identified by an asterisk " * " in the Parameter List), the
new value does not take effect until you switch from the parameter
value to the parameter number.
Changes to parameter settings made via the PMU are always stored in
the non-volatile EEPROM after confirmation by the toggle key.

Example The following example shows the sequence of operator inputs via the
PMU required to select operating mode "Reactive power
compensation".
Set P052 to 5: Closed-loop control settings

∇ ∇ ∇
Ê P Ì Ê Ì Ê ... Ì Ê P Ì
P052 0000 0001 0005 P052
Increase number to P164: Select operating mode

∇ ∇
Ê ... Ì
P052 P164
Set P164 to 0: Reactive power compensation
Ê P Ì Ê ∇ Ì Ê P Ì
P164 1 0 P164
Return to P052: Function selection
Ê ∇ ... ∇ Ì
P164 P052
Set P052 to 0: Return to previous operating state
Ê P Ì Ê ∇ ... ∇ Ì Ê P Ì
P052 0005 0000 P052
11.2 "Start-up" parameterization
P050 = Select language:

0 = Deutsch, 1 = English, 2 = Espanol, 3 = Fracais, 4 = Italiano
P051 = 3 Access level "Expert Mode"
Option boards? Possible option boards: SCB, CB, TB, TSY

no yes
P052 = 4 Select "Hardware Configuration"
P090 = Define and parameterize option boards:

P091 = Option boards: 0: None
other para- 1: CB
meters depend- 2: TB
ing on option 3: SCB
4: TSY
(right-hand slot P090, centre slot P091)
P052 = 5 Menu selection "Closed-loop control settings":

If fault "Fxxx" appears, see Section "Fault and alarm messages"
P071 = Input rated supply voltage in V
P078 = Input line frequency in Hz
P164 = Operating 0: Reactive power compensation mode

mode: 1: cos(phi) mode
2: Current control
3: Regenerative partial load
P052 = 0 Select function "Return"
End

11.2.1 Function selection (P052)

Start-up functions are selected via parameter P052. These provide
start-up variants specially adapted to start-up mode.
Precondition Access stage 2 (P051 = 2) must be enabled and the AFE infeed must
not be set to OPERATION (014).
The following functions are available:
♦ Return from function selection (P052 = 0)
♦ Factory setting (P052 = 1)
♦ Initialization (P052 = 2)
♦ Download (P052 = 3)
♦ Hardware configuration (P052 = 4)
♦ Closed-loop control setting (P052 = 5)
♦ Forming (P052 = 20)
The "Factory setting" and "Forming" functions are reset automatically
on completion, i.e. P052 = 0 (return)!
All other functions must be reset manually.
11.2.2 Factory setting (P052 = 1) (Parameter reset)

Function This function resets all parameters (see Section "Parameter List") to
their factory values (supplied defaults). Please note the setting of P077!
Condition The "Factory setting" function can be selected in operating states
CONTROL SETTINGS (005), FAULT (007), STARTING LOCKOUT
(008) or READY FOR ON (009).
Result This function sets some converter data according to the device type
(dependent on MLFB / P070).
P052 = 1 Select factory setting (Parameter reset)
P The numbers of the newly set parameters are displayed

consecutively:
♦ All parameters set to factory values acc. to Parameter List
(even board configuration P090/P091)
♦ Device data (derived from MLFB of converter (P070))
P071 Rated supply voltage
P072 AFE current (n)
P078 Line frequency (n)
♦ Open-loop/closed-loop control parameters
P173 Imax (maximum current)
When the parameter have been set to their factory values, status
display STARTING LOCKOUT (008) or READY FOR ON (009)
appears.
11.2.3 Initialization (MLFB input) (P052 = 2)

Function This function is used to alter the order number (device type) of the
converter.
Condition "Initialization" can be selected in operating states CONTROL
SETTINGS (005), FAULT (007), STARTING LOCKOUT (008) or
READY FOR ON (009).
Result When the order number is changed, only some parameters are reset
to their factory values (shipped status of converter) as a function of the
new order number. The process data connection remains unchanged.

(to change P070)
P052 = 2 Select Initialization
P070 = Specify MLFB

(= Order No. of the AFE inverter, see rating plate)
When the CU board is changed, the appropriate MLFB for the
converter must be entered. When setting parameters via PMU,
enter the corresponding code number (PWE) according to the
table below.
Rated voltage 3 AC 380 V (-20 %) to 460 V (+5 %)

Order number Type power Rated current PWE
6SE70.. [kW] [A]
32-1EG80 110 210 103
32-6EG80 132 260 109
33-2EG80 160 315 113
33-7EG80 200 370 117
35-1EJ80 250 510 120
36-0EJ80 315 560 123
37-0EJ80 400 656 126
31-0EE80 45 92 75
31-2EF80 55 124 83
31-5EF80 75 146 91
31-8EF80 90 186 99

P052 = 0 Select "Return"
P The operating display appears and, if the MLFB has been

altered, the following parameters are set to new values:
Converter and motor data (as derived from converter MLFB
(P070) ) and open-loop and closed-loop control parameters
("Automatic parameterization" on all data sets analogous to
selection of "Factory setting" function).
The process data connections (e.g. analog inputs/outputs)
remain unchanged.
On completion of initialization, status display STARTING LOCKOUT
(008) or READY FOR ON (009) appears.
11.2.4 Download (P052 = 3)

Function This function is used to read and alter parameters by means of a PC
connected to the SCom1 basic converter interface.
Condition Parameters can be "downloaded" in the FAULT (007), STARTING
LOCKOUT (008) or READY FOR ON (009) states.
P052 = 3 Select "Download"
P The operating display (021) appears.

Using a PC connected to basic converter interface SST1 and an
appropriate application program (e.g. DriveMonitor), it is now
possible to read and alter all parameters irrespective of the
selected control mode, etc.
After Return, the STARTING LOCKOUT (008) or READY FOR ON

(009) display appears.
11.2.5 Hardware configuration (P052 = 4)

Function The purpose of this function is to define option boards (SCB, TSY, CB,
TB) installed in the electronics box of the converter.
Condition The "Hardware configuration" function can be selected in the FAULT
(007), STARTING LOCKOUT (008) or READY FOR ON (009) states.
The LBA bus link (Local Bus Adapter) is required additionally to install
option boards in the electronics box. See Section "Interfaces".
Result All parameters which can be written in the "Hardware configuration"
state ("H", see right-hand column in "Parameter List") can be altered.
P052 = 4 Select "Hardware configuration"

(to be able to alter the following parameters)
P090 = Board in slot 2 ( RIGHT in electronics box)

P091 = Board in slot 3 ( CENTRE in electronics box!)
Parameter values for P090/P091:

0: No option board
1: CB Communication Board
2: TB Technology Board (P090 only)
3: SCB Serial Communication Board
4: TSY Digital Tacho and Synchronization Board
Slot in electronics box Boards

Left Slot 1 (CU) CUSA
Centre Slot 3 (options) CB / SCB1 / SCB2 / (TSY, not with TB)
Right Slot 2 (options) CB / SCB1 / SCB2 / TSY / TB
NOTE • Only one of each option board type may be inserted in the
electronics box at one time.
• Technology boards (e.g. T300) must always be inserted in slot 2.
The TSY board may not be inserted at the same time as a TB.
• If only one option board is in use, it must always be inserted in slot 2.
♦ Other parameters depending on option boards

(see relevant Operating Instructions or Parameter List).
♦ Make selection between:

P052 = 5 Select "Closed-loop control settings"

(see Section "Closed-loop control settings")
P The operating display (r000) appears. At the same time,

parameters and internal quantities are set to new values
depending on the function selection.
The hardware is initialized.
If one of the fault messages F050/F070/F080 appears, see Section
"Fault and alarm messages".
On completion of the selected function, operating display STARTING
LOCKOUT (008) or READY FOR ON (009) appears.
11.2.6 Closed-loop control settings (P052 = 5)

Function This function is used to alter the closed-loop control settings (AFE
data).
Condition The "Closed-loop control settings" can be made in the FAULT (007),
STARTING LOCKOUT (008) or READY FOR ON (009).
Result All parameters which can be written in the "Closed-loop control
settings" state ("A", see right-hand column in Parameter List) can be
altered by this function.
"Closed-loop control settings" is terminated by resetting the status
(P052 = 0) with calculation of internal quantities.
P052 = 5 Select "Closed-loop control settings"

(in case parameters which require Export Mode need to be
altered)
Change selected parameters which can be altered in the "Closed-loop
control settings" state.
P The operating display (r000) appears. At the same time,

parameters and internal quantities are set to new values
depending on the function selection.
On completion of the selected function, operating display STARTING
LOCKOUT (008) or READY FOR ON (009) appears.
01.2004 Parameter List
12 Parameter List
General Visualization Parameters to 49 Analog Input/Output from 650
General Parameters from 50 Interface Configuration from 680
Drive Data from 70 Diagnostic Functions from 720
Hardware Configuration from 89 Gating Unit from 760
Motor Data from 100 Factory Parameters from 780
Control from 150 Special Parameters from 800
Functions from 330 Profile Parameters from 900
Setpoint Channel from 410 Tech Board Parameters from 1000
Control and Status Bit Connections from 550
Key to parameter list

Example:
PNU Parameter Name in OP1 Range # of Indices read: _/_
[Unit] Factory write: _/_
*:conf-P Description Value Texts Settings
P999 "Parameter Name in OP1” −300.00 to 300.00 2 25)/ BR4)
*1) "Description” [Hz] i001=50.00 25)/ BR4)
3E7Hex RDS(2) parameter6) i002=50.00
or:
Type=I2; 2) PKW: 1Hex=0.01 Hz; PZD Gr.: 03) ←7)
1) Confirmation parameter: Does not become active until confirmation (press P key)
2) Parameter type
O2 Unsigned 16-bit value
I2 Signed 16-bit value
L2 Nibble-coded quantity
V2 Bit-coded quantity
3) Normalization group for PZD
PZD group PZD normalization
0 as PKW normalization
61000Hex = P072 I(n,AFE)
71000Hex = P071 V(n,supply)
Abbreviations: PZD Process Data
PKW Parameter Characteristic Value
4) Operating states:
U MLFB Input (initialization)
H Hardware Configuration
A Control Settings
B Ready (including Fault)
R Run
5) Minimum access level which is needed to read or write a parameter.
1 Operation via PMU/OP
2 Standard Mode
3 Expert Mode
6) Abbreviations for indexed parameters
RDS(2) Reserve data set parameter with 2 indices, switched over via control word 2, bit 18
B/R Parameter with switchover option for basic and reserve setting in control word 2, bit 30
7) Parameter value is set to a default after initialization. Default settings are determined by the converter MLFB.

Parameter List 01.2004
12.1 General visualization parameters

r000 Operation Display − 1 /UHABR
Displays the operating status, fault and alarm messages
See Section “Operator control" for a description
r001 Operating status − 2 /UHABR
Visualization parameter indicating the current operating state
1Hex of the AFE
Description
0 = AFE MLFB input MLFB Input
1 = AFE initialization Init. MLFB
2 = Hardware initialization H/W Init
3 = Closed-loop control initialization System Init
4 = Hardware settings (H) H/W Setting
5 = Closed-loop control settings (A) System Set.
7 = Fault Fault
8 = Starting lockout ON locked
9 = Ready for ON Rdy ON
10 = DC-link precharging Precharging
11 = Ready to run Rdy Run
14 = Run Operation
18 = Forming Capacitor
21 = Downloading parameter settings .... forming
Analog output: 100 % with code number (PWE) = 16384 Download
Type = O2; PKW: 1HEX=1 PZD Gr.: 0
r004 Output Amps − 2 / BR
AFE output current (fundamental r.m.s.) [A]
4Hex Note: The displayed value corresponds to the current at
the inverter (CT). The line current at the AFE input
deviates from this value by the current component
which flows through the filter capacitor.
Analog output: 100 % with code number (PWE) = 4 * P072
Type=O2; PKW: 1HEX=0.1 A PZD Gr.: 6
r006 DC Bus Volts − 2 / BR
Actual DC-link voltage value [V]
6Hex Display quantity for the PMU and OP.
Analog output: 100 % with code number (PWE) = 4*P071
Type=I2; PKW: 1HEX=1 V PZD Gr.: 7
r010 AFE utilization − 2 / BR
Thermal AFE utilization as a result of an I2t calculation of the [%]
AHex output current.
Loading the AFE with maximum current for
• 30 seconds activates an alarm (P622) and for
• 60 seconds to a reduction in the load current to 91 % of
AFE rated current.
Analog output: 100 % with code number (PWE) = 16384 %
Type=O2; PKW: 1HEX=1 % PZD Group: 0

r012 Base/Reserve − 2 / BR
Basic/reserve settings of the process data connections for
CHex setpoints and control word bits
Parameter values:
0: Basic setting Basic
1: Reserve setting Reserve
Analog output: 100 % with code number (PWE) = 16384
Type=O2; PKW: 1HEX=1 PZD Gr.: 0
r013 Operat. hours 3 2 / BR
Display of hours run with enabled inverter (in Run operating
DHex state).
Indices:
i001 = Days: Days (0...9999) d
i002 = Hrs.: Hours (0...24) h
i003 = Sec.: Seconds (0...3600) s
r030 Line volts − 2 / BR
Actual line voltage (fundamental r.m.s.) [V]
1EHex Analog output: 100 % with code number (PWE) = 4 * P071
Type=O2; PKW: 1HEX=1 V PZD Gr.: 7
r032 Line frequency − 2 / BR
Actual frequency of line voltage [Hz]
20Hex Analog output: 100 % with code number (PWE) = 163.84 Hz
Type=O2; PKW: 1HEX=0.01 Hz PZD Gr.: 0

12.2 General parameters

P050 Language 0 to 5 − 2 /UHABR
* Plain text display language on the optional OP operator panel 0 2 /UHABR
32Hex and in the DriveMonitor PC program
Parameter values:
0: German
1: English Deutsch
2: Spanish English
3: French Espanol
4: Italian Francais
Type=O2; PKW: 1HEX=1 PZD Gr.: - Italiano
P051 Access Level 1 to 3 − 1 /UHABR
* Access level setting; the higher the access level, the more 2 1 /UHABR
33Hex parameters can be accessed for reading and writing.
Parameter values:
1: Operation via PMU/ OP Operation
2: Standard mode Standard
3: Expert mode Expert
Type=O2; PKW: 1HEX=1 PZD Gr.: -
P052 Function Select 0 to 20 − 2 /UHABR
* Selection of various commissioning steps and special 0 2 /UHAB
34Hex functions.
Parameter values:
0 = Return to the previously active drive status from one of Return
the functions described below.
1 = Parameter Reset: All parameters are reset to their Par. Reset
original settings (factory settings). According to the
Profibus profile for variable speed drives this function is
also accessible via parameter P970. On completion of
this function, the parameter is automatically reset to 0.
2 = Enable MLFB setting mode (switch to MLFB Input Set MLFB
operating status). The function can be deselected only
by resetting the parameter to 0 (Return).
3 = Download/upread (switch to Download operating status). Download
The function can be deselected only by resetting the
parameter to 0 (Return).
4 = Hardware configuration (switch to Hardware Settings H/W Setting
operating status). The function can be deselected only
by resetting the parameter to 0 (Return).
5 = Closed-loop control settings (switch to Closed-Loop Drive Setting
Control Settings operating status to parameterize plant
data). The parameter must be reset to 0 (Return) to exit
the function without modifying parameters internally.
20 = Forming Capacitor
forming

P053 Parameter access 0 to 31 − 1 /UHABR
* Release of interfaces for parameterization. 6 1 /UHABR
35Hex
This parameter can always be written at any time from any
interface.
Parameter values:
0: None
1: COM BOARD (CB)
2: BASE KEYPAD (PMU)
4: BASE SERIAL (SST1) (SST1 and OP)
8: Serial I/O (SCB with USS) (SCB)
16: TECH BOARD (TB)
Setting instructions:
• Every interface is numerically coded.
• Entering the number or the product of several different
numbers assigned to different interfaces releases the
relevant interface(s) for utilization as a parameterizing
interface.
Example:
A factory setting of 6 indicates that interfaces BASE
KEYPAD (PMU) and BASE SERIAL (SST1) are released
as parameterizing interfaces.
Type=O2; PKW: 1HEX=1.0 PZD Gr.: -
P054 OP Backlight 0 to 1 − 3 / BR
Backlighting for operator panel 0 3 / BR
36Hex Parameter values:
0 = Panel is always backlit
1 = Panel is only backlit when in use

12.3 Drive data

P070 MLFB(6SE70..) 0 to 255 − 3 /U BR
* MLFB (order number) of basic unit 0 3 /U
46Hex For parameter values, see Section "Initialization"
P071 Line volts 90 to 1320 − 2 / ABR
47Hex Line supply voltage for AFE (r.m.s. of line-to-line voltage) [V] ← 2/ A
This parameter specifies the incoming AC supply voltage.
It is used to calculate the setpoint DC link voltage (P125) and
the thresholds for fault messages "Line supply overvoltage",
"Line supply undervoltage" (P074) and "DC link undervoltage".
P072 AFE current(n) 4.0 to 6540.0 − 2 /U ABR
48Hex AFE rated output current [A] ← 4 /U
P074 Undervoltage threshold 6 to 100 − 2 / BR
4AHex Response threshold for shutdown on line undervoltage. The [%] 65 2 / BR
line supply voltage (P071) is the reference quantity.
Note: P155: Maximum power failure time
Type=O2; PKW: 1HEX=1 % PZD Gr.: −
P077 FactSettingType 0 to 4 − 3 /U BR
* Selective factory setting 0 3 /U
4DHex This parameter can be changed in the "MLFB Input" state
(P052). If no MLFB has yet been entered, the selected factory
setting type becomes effective immediately an MLFB number
is entered and "MLFB Input" deselected (P052=0).
It is possible to activate a specific factory setting by selecting
"Par. Reset" (P052 = 1 or P970 = 0). This action does not,
however, change the setting in P077.
Parameter values:
0: Current factory setting remains valid.
1: AFE with OP: ⇒not currently implemented
2: AFE cabinet unit with terminal strip:
This setting initializes the following parameters to values
other than zero:
P554, P566, P603
3: Current factory setting remains valid.
3: AFE cabinet unit with OP: ⇒not currently implemented
Type:O2; PKW: 1HEX=1 PZD Gr.: -
P078 Line frequency 50 to 60 − 2 / ABR
Frequency of incoming AC supply [Hz] 50 2/ A
4EHex
Type=O2; PKW: 1HEX=1 Hz PZD Gr.: −
P080 Line filter C/mF 0.000 to 10.000 − 3 / BR
Capacitance of the filter capacitors of one phase of the AFE 0.000 3 / BR
50Hex line filter in mF for a "star circuit configuration". If the line filter
capacitors are connected in a “delta configuration”, then 300%
of the value must be parameterized.
Type=O2; PKW: 1HEX=0.001 PZD Gr.: 0

P081 Line filter L/mH 0.000 to 20.000 − 3 / BR
Inductance L of AFE filter reactor in mH. ← 3 / BR
51Hex
r082 Line filter L/% − 3 / BR
Inductance L of AFE filter reactor in % (calculated from P081). [%]
52Hex Analog output: 100 % with code number (PWE) = 1638.4 %
Type=O2; PKW: 1HEX=0.1 % PZD Gr.: 0
P083 R precharging 0.0 to 1000.0 − 3 / BR
Precharging resistance in ohms. [ohms] 0.0 3/ B
53Hex
Type=O2; PKW: 1HEX=0.1 Ohm PZD Gr.: 0
r089 Board Position 1 − 3 / H BR
Board in slot 1 (left) in electronics box
0 = None (formal setting only) None
6 = CUSA board for AFE AFE

12.4 Hardware configuration

P090 Board Position 2 0 to 4 − 3 / H BR
* PCB in slot #2 (right) of the electronics box 0 3/H
5AHex Parameter values:
0 = No option board None
1 = Communication Board (CB) CB
2 = Technology Board (TB) TB
3 = Serial Communication Board (SCB) SCB
4 = Digital Tacho and Synchronization Board (TSY) TSY
Setting instruction:
The following are the only permissible board/slot
combinations:
Slot 3 (P091) Slot 2 (P090)
- CB
- TB
- SCB
- TSY
SCB CB
CB TB
SCB TB
CB SCB
CB TSY
TSY CB
SCB TSY
TSY SCB
P091 Board Position 3 0 to 4 − 3 / H BR
* Board in slot 3 (centre) in electronics box 0 3/H
5BHex For description, see P090 (board position 2).
12.5 Closed-loop control

P120 CosPhi set −1.000 to 1.000 2 3 / BR
Power factor cos(PHI) setpoint. i001=1.000 3 / BR
78Hex Parameter values: 0.800 ... 1.000 ⇒ inductive i002=1.000
-0.800 ... -1.000 ⇒ capacitive
RDS(2) parameter
Type=I2; PKW: 1HEX=0.001 PZD Gr.: 4000HEX=4
P122 React. pow.(set) −140.0 to 140.0 2 3 / BR
Reactive power setpoint for “reactive power compensation” [%] i001=0.0 3 / BR
7AHex mode (P164 = 0). i002=0.0
Parameter values: Reactive power setpoint < 0 ⇒ inductive
Reactive power setpoint > 0 ⇒ capacitive
RDS(2) parameter
Type=I2; PKW: 1HEX=0.1 % PZD Gr.: 4000HEX = 400%
r123 Reactive power/kVAr [kVAr] − 3 / BR
Reactive power setpoint in kVAr calculated from P122 (for the
7BHex line supply voltage P071) for “reactive power compensation”
mode (P164 = 0)
Analog output: 100 % with code number (PWE) = 1638.4 kVA
Type=I2; PKW: 1HEX=0.1 kVA PZD Gr.: 0
P124 Sm.react.pow. 0 to 900 2 3 / BR
Smoothing time constant for reactive power setpoint specified [ms] i001=50 3 / BR
7CHex in P122. i002=50
RDS(2) parameter
Type=O2; PKW: 1HEX=1 ms PZD Gr.: 0
P125 Vd(set) factor 1.42 to 1.90 − 3 / BR
Factor for the fixed setpoint of the DC link voltage. The line 1.58 3 / BR
7DHex supply voltage (P071) is the reference quantity.
Visualization parameters:
r126: Vd fixed setpoint
r447: Vd setpoint of setpoint node (P443)
r139: Vd setpoint
Type=O2; PKW: 1HEX=0.01 PZD Gr.: −
r126 Vd (set, par) − 3 / BR
Fixed setpoint for the DC link voltage setpoint V (calculated [V]
7EHex from P125)
Note: Settable via P125 Vd(set) factor
Analog output: 100 % with code number (PWE) = 4 x P071
P129 Vd reg. Kp 0.0 to 31.9 2 3/ BR
Gain of DC-link voltage (Vd) controller i001=2.0 3/ BR
81Hex RDS(2) parameter i002=2.0
P130 Vd reg. Kp dyn 0.0 to 31.9 2 3 / BR
Dynamic gain of DC-link voltage (Vd) controller i001=10.0 3 / BR


P131 Vd regulator Ti 0.5 to 100.0 2 3 / BR
Integration time constant of the DC-link voltage (Vd) controller [ms] i001=20.0 3 / BR
Type=O2; PKW: 1HEX=0.1 ms PZD Gr.: 0
r139 Ud (set) − 3 / BR
Setpoint of DC-link voltage in V [V]
8BHex
Note: The Vd setpoint (r139) can be higher than the set
Vd setpoint (r447). For a high line supply voltage
and/or a high capacitive reactive current, the DC
link voltage is automatically increased so that a
minimum modulation reserve is maintained.
r150 Control status − 3 / BR
Status word of the closed-loop control
Bit00 = 1: Initialization of closed-loop control complete
Bit01 = 1: Ext. 24V power supply faulted
Bit02 = Reserved
Bit03 = 1: Precharging completed
Bit04 = 1: Active current >= 0 (motoring, rectifier operation)
Bit05 = 1: Reactive current >= 0 (capacitive)
Bit06 = 1: Active current at limit
Bit07 = 1: Reactive current at limit
Bit08 = 1: Absolute current value at limit (r174)
Bit09 = 1: Smoothed line supply voltage < 80 % of P071
Bit10 = 1: Smoothed line supply voltage > 105 or 110 % of
P071
Bit11 = 1: Control factor at limit
Bit12 = 1 Ud2t integrator increasing
Bit13 = 1 DC link voltage < 90% of setpoint
Bit14 = 1 DC link voltage > 110% of setpoint
Bit15 = 1 Smoothed line supply voltage < P074
Coding of bits on the PMU:

15 13 11 9
14 12 10 8
7 5 3 1
6 4 2 0
Type=V2; PKW: 1HEX=1 PZD Gr.: 0

r152 Active RDS − 2 / ABR
Active reserve data set of the AFE
98Hex Analog output: 100 % with code number (PWE) = 16384

P155 max. t. pow.fail 0 to 3000 − 3 / BR
Maximum time until the power failure fault (F009) or line supply [ms] 100 3 / BR
9BHex undervoltage fault (F004) is output.
If the unsmoothed line supply voltage falls below the threshold
parameterized in P074, the inverter firing pulses are inhibited.
The main contactor remains closed. If the line supply voltage
does not increase above the minimum threshold (P074) within
the maximum time for a power failure, the power failure fault
F009 is output and the main contactor is opened (de-
energized).
If the smoothed line supply voltage falls below the threshold
parameterized in P074, fault message F004 "line supply
undervoltage" is output.
Type=O2; PKW: 1HEX=1 s ZD-Gr.: 0
P160 I start(mot,max) 0.0 to 150.0 2 3 / ABR
Maximum current limit for motor operation. [%] i001=150.0 3/ A
A0Hex The line current is limited by this parameter. i002=150.0
RDS(2) parameter
Type=I2; PKW: 1HEX=0.1 % PZD: 4000HEX = 400 %
P161 I start(gen,max) −150.0 to 0.0 2 3 / ABR
Maximum regenerative current limit. [%] i001=-150.0 3/ A
A1Hex The regenerative feedback current is limited to the value set i002=-150.0
here..0
RDS(2) parameter
P164 Operating mode 0 to 2 2 3 / ABR
Selection of the operating mode i001=1 3/ A
A4Hex Parameter values: i002=1
0: Operating mode “reactive power compensation”
The setpoint for the reactive power can be set via P122.
1: Operating mode "cos(PHI)"
The setpoint for the cos(PHI) can be set via P120.
2: Operating mode "closed-loop current control"
The source of the current setpoint must be entered via
P486.
3: Regenerative partial load
RDS(2) parameter
Type=O2; PKW: 1HEX=1 PZD Gr.: −


P173 Imax 1 to 30000 2 3 / BR
Maximum current (fundamental r.m.s.) [A] i001=← 3 / BR
ADHex Setpoint for current limitation (Imax controller) to protect the i002=←
AFE.
Maximum 1.36 x conv.current(n) (P072).
Visualization parameters: r174: Actually applied maximum
current setpoint (taking derating
into account)
Note: The maximum current set here must always be so
high so that the AFE can handle the power
demanded by the drive. If the drive demands more
current than the maximum current set here, the AFE
shuts down with the “overload” fault (F013).
RDS(2) parameter
Type=O2; PKW: 1HEX=1 A PZD Gr.: 6
r174 Imax(set) − 3 / BR
Maximum current (setpoint applied) [A]
AEHex Setpoint applied for current limiting (Imax controller); takes into
account the effect of the I²t calculation
Note: P173 (parameterized maximum current setpoint)
Type=O2; PKW: 1HEX=1 A PZD Gr.: 6
r179 Output Amps (rms) − 3 / BR
Output current (fundamental rms) (fast actual value for [A]
B3Hex automation purposes)
r255 I (reactive,set) − 3 / BR
Reactive current component setpoint. [A]
FFHex Limited by the maximum current (r174) and the active current
setpoint (r263).
Type=I2; PKW: 1HEX=0.1 A PZD Gr.: 6
r256 I (reactive,act) − 3 / BR
Actual value of reactive current component [A]
100Hex Analog output: 100 % with code number (PWE) = 4 x P072
r263 I (active,set) − 3 / BR
Setpoint of active current component. [A]
107Hex Limited by the maximum current (r174).
r264 I (active,act) − 3 / BR
Actual value of active current component [A]
108Hex Analog output: 100 % with code number (PWE) = 4 x P072

r303 Vd(act) − 3 / BR
Actual unsmoothed DC-link voltage value [V]
12FHex Analog output: 100 % with code number (PWE) = 4 x P071
Type=I2; PKW: 1HEX=1 V PZD Gr.: 7
P308 Sampling Time 0.8 to 4.0 − 3 / ABR
Basic sampling time T0. [ms] 1.5 3/ A
134Hex Setting instructions:
• When the sampling time is reduced, the available
computing time should be checked via parameter r725 in
the "Run" state. At least 5 % of the available computing
time should always be left in reserve to avoid any delayed
(slow) execution of operator inputs.
• If fault F042 "Computing time" occurs, the sampling time
setting must be increased again.
Type=O2; PKW: 1HEX=0.1 ms PZD Gr.: −
P325 MC switch-on del 0.0 to 30.0 − 3 / BR
Delay time for closing (energizing) the main contactor. [s] 0.0 3/ B
145Hex By delaying energization of the main contactor, it is possible to
charge the DC link up to the line voltage peak value via the
precharging resistors. This measure will be necessary if the
external DC-link capacitance connected to the AFE is
significantly higher than that of the AFE.
Type=O2; PKW: 1HEX=0.1 s PZD Gr.: −
P326 Max.pre-chrg. t. 0.1 to 30.0 2 3 / BR
Maximum precharging time [s] i001=3.0 3/ B
146Hex If the DC link is not successfully precharged within this period, i002=3.0
fault message Precharging (F002) or, if the line voltage is too
low, fault message Line Voltage (F004) is activated.
RDS(2) parameter
Type=O2; PKW: 1HEX=0.1 s PZD Gr.: 0
P329 MCInvEnableDel 0.08 to 5.00 − 4 / BR
Delay between activation of the main contactor and enabling [s] 0.40 4 / BR
149Hex of the inverter.
By increasing this time, it is possible to ensure that the DC link
is charged up completely to the peak value of the mains
voltage. This is necessary if the external DC link capacity
connected to the AFE is considerably greater than that of the
AFE. The set time should always be at least 100 ms greater
than the time that the main contactor needs to close the
contacts.
Type=O2; PKW: 1HEX=0.o1 s PZD-Gr.: −

12.6 Functions
P366 Auto Restart 0 to 2 2 3 / BR
Automatic restart (WEA) after power failure i001=0 3 / BR
16EHex Parameter values: i002=0
0 = Inhibited
1 = Power failure acknowledgement only after power
recovery
2 = AFE is restarted after power recovery
CAUTION: External safety devices must be provided to
ensure that the AFE does not start accidentally
when P366 = 2!
RDS(2) parameter
P387 Vd minimum 5 to 140 − 3 / BR
Response threshold for shutdown [%] 100 3 / BR
183Hex DC-link undervoltage in closed-loop current control mode
(P164 = 2). The line supply voltage is the reference quantity
(P071).
Type=O2; PKW: 1HEX=1 % PZD Gr.: −
P408 Forming time 1.0 to 600.0 2 2 / ABR
DC link forming time [min] i001=10.0 2 / AB
198Hex This parameter defines the forming period for the DC link when i002=10.0
P052=20.
RDS parameter
Type=O2; PKW: 1HEX=0.1 min PZD Gr.: 0
P409 Line contac. del. 0.0 to 6.5 − 3 / BR
Delay time for commencement of precharging process. [s] 0.0 3/ B
199Hex This parameter can be used to implement a time-graded
sequence for starting up a number of drive units.
Type=O2; PKW: 1HEX=0.1 s PZD Gr.: −
12.7 Setpoint channel

P443 Src. Ud (set) 0 to 4545 2 3 / BR

* Source for the DC-link voltage setpoint. i001=1001 3 / BR
1BBHex i002=1001
Parameter values:
1001: Fixed setpoint
Other values: Acc. to process data connections of setpoint
channel.
B/R parameter
Type=L2; PKW format(HEX)=param.value PZD Gr.: 0
P444 Vd (set) Kp 0.0 to 300.0 2 3 / BR
Gain for the DC-link voltage setpoint. [%] i001=100.0 3 / BR
1BCHex B/R parameter i002=100.0
r447 Vd (set,source) − 3 / BR
Setpoint of DC-link voltage from setpoint nodes. [V]
1BFHex The Vd setpoint is always limited to sensible values so as to
prevent shutdown on faults as a result of impermissibly high
setpoints.
Minimum value: Peak value of line voltage = 1.42 x r030
Maximum value: 2x rated line voltage = 2 x P071
P486 Src.curr.setp. 0 to 4545 2 3 / BR
* Source for the setpoint of the active (line) current i001=0 3 / BR
1E6Hex The parameterized active current setpoint is effective only in i002=0
"Closed-loop current control" (P164 = 2) or "Slave AFE"
modes (CW2, bit 27).
Parameter values acc. to process data connections of setpoint
channel.
B/R parameter
Type=L2; PKW format(HEX)=param. value PZD Gr.: 0
P487 Curr.setp. Kp −300.0 to 300.0 2 3 / BR
Gain for the setpoint of the active (line) current in "Closed-loop [%] i001=100.0 3 / BR
1E7Hex current control" (P164 = 2) or "Slave AFE" modes (CW2, bit i002=100.0
27).
B/R parameter
r490 Curr.setp. − 3 / BR
Active (line) current setpoint in "Closed-loop current control" [A]
1EAHex (P164 = 2) or "Slave AFE" modes (CW2, bit 27).


P517 SetActValDev.Ud 0.00 to 100.00 2 3 / BR

Setpoint/actual value deviation in DC-link voltage Vd [%] i001=2.00 3/ B
205Hex In the case of a large deviation between Vd setpoint and i002=2.00
actual value, message "Setpoint actual value deviation" (status
word 1, bits 8 (r552) is activated.
Cf. P518 Minimum time of setpoint/actual value deviation
Ref. quantity: Vd(set) (r126)
RDS(2) parameter
P518 Deviation Time 0.0 to 10.00 2 3 / BR
Minimum time for setpoint/actual value deviation [s] i001=0.10 3/ B
206Hex When there is a deviation between the setpoint/actual value i002=0.10
(P517), the message "Setpoint/actual value deviation" (status
word 1 bit 8 (r552)) is output when the time in P518 runs out.
RDS(2) parameter
Type=O2; PKW: 1HEX=0.01 s PZD Gr.: 0
12.8 Control and status bit connections

r550 Control Word 1 − 2 / BR
Display of control word 1, bits 0 to 15 (see Section "Control
226Hex word").
Display of control word 2, bits16 to 31 (see Section "Control
227Hex word").
r552 Status Word 1 − 2 / BR
Display of status word 1, bits 0 to 15 (see Section "Control
228Hex word").
Display of status word 2, bits 16 to 31 (see Section "Control
229Hex word").
P554 Src ON/OFF1 0 to 5001 2 2 / BR
* Source for ON/OFF1 command (control word 1, bit 0) i001=1010 2 / BR
22AHex See Section "Control word" for details i002=1001
Parameter values: 0: OFF1
1: Illegal setting
1001: Digital input 1 CUSA
1010: ON/OFF keys PMU
2001: SST1, word 1,bit 0
Other values: See permissible settings in Section "Control
word"
(process data connections of control word)
Note: A value of 4101 or 4201 is recommended in
conjunction with the inputs of the serial IO system.
B/R parameter
Type=L2; PKW: PKW format(HEX)=param. value PZD Gr.: 0
P555 Src1 OFF2(coast) 1 to 5001 2 2 / BR
* Source 1 of the OFF2 control command (control word 1, bit 1) i001=1 2 / BR
22BHex See Section "Control word" for details i002=1002
Parameter values: 0: Illegal setting
1: Operating condition
word"
B/R parameter
P556 Src2 OFF2 (coast) 1 to 5001 2 2 / BR
22CHex See P555 for description i002=1
B/R parameter


P557 Src3 OFF2 (coast) 1 to 5001 2 2 / BR
22DHex See P555 for description i002=1
B/R parameter
Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: 0
P561 Src InvRelease 0 to 5001 2 3 / BR
* Source for the inverter enable command (control word 1, bit 3) i001=1 3 / BR
231Hex See Section "Control word" for details i002=1
Parameter values: 0: Disable inverter
1: Automatically when delay timers run
down
word"
B/R parameter
P565 Src1 Fault Reset 0 to 5001 2 2 / BR
* Source 1 of "Acknowledge" control command (control word 1, i001=0 2 / BR
235Hex bit 7) i002=1003
See Section "Control word" for details
Parameter values: 0: No source selected
1: Illegal setting
1003: Digital input 3 on CUSA
word"
Note: The "Acknowledge" control command is edge-triggered.
B/R parameter
236Hex bit 7) i002=0
See P565 for description
B/R parameter
237Hex bit 7) i002=2001
See P565 for description
B/R parameter
P568 Src Jog1 ON 0 to 5001 2 2 / BR
* Source for the Inching 1 setpoint (control word 1, bit 8) i001=0 2 / BR
Parameter values: 0: No inching
1: Illegal setting
2001: SST1, word 1 bit 8
word"
B/R parameter

P569 Src Jog2 ON 0 to 5001 2 2 / BR
* Source for the Inching 2 setpoint (control word 1, bit 8) i001=0 2 / BR
Parameter values: 0: No inching
1: Illegal setting
2001: SST1, word 1, bit 8
word"
B/R parameter
P572 Src.regen.enable 0 to 5001 2 2 / BR
* Source for control command "Regenerative feedback enabled" i001=1 2 / BR
23CHex (control word 1, bit 12) i002=1
Parameter values: 0: Regenerative feedback disabled
1: Regenerative feedback enabled
2001: SST1, word 1, bit 8
word"
B/R parameter
P575 Src No Ext Fault1 1 to 5001 2 2 / BR
* Source for control command "External fault 1" (control word 1, i001=1 2 / BR
23FHex bit 15) i002=1
An L signal causes the drive to shut down on faults.
1: No fault
1001: CUSA digital input 1
word"
B/R parameter
P576 Src. ext. 24V ok 0 to 5001 2 3 / BR
* Source for the bit for monitoring the external 24 V power i001=1004 3 / BR
240Hex supply. i002=1004
This bit is connected to digital input 4 on the CUSA at the
factory.
Parameter values: 0: Ext. 24V not o.k.
1: Ext. 24V o.k.
word"
B/R parameter
Type=L2;PKW format(HEX)=param.value PZD Gr.: 0


P578 Src. RDS bit 0 0 to 5001 2 3 / BR
* Source for bit 0 for selection of reserve data set (RDS) i001=0 3 / BR
242Hex (control word 2, bit 18) i002=0
Parameter values: 0: RDS bit 0 has a value of 0
1: RDS bit 0 has a value of 1
word"
Note: The reserve data set cannot be altered in Run
mode. Any change to the bit setting will not take
effect until the "Ready" state is reached.
B/R parameter
P586 Src No ExtFault2 1 to 5001 2 2 / BR
* Source for control command "External fault 2" (control word 2, i001=1 2 / BR
24AHex bit 26) i002=1
An L signal causes the device to shut down on faults if:
• the DC link has been precharged (operating state > 10) and
• the 200 ms delay timer after precharging has run down
1: No fault
word"
B/R parameter
Type=L2;PKW format(HEX)=param.value PZD Gr.: 0
P587 Src.slave AFE 0 to 5001 2 3 / BR
* Source for "Master/slave AFE" switchover (control word 2, bit i001=0 3 / BR
24BHex 27) i002=0
Parameter values: 0: Master AFE (int. current setpoint)
1: Slave AFE (ext. current setpoint)
word"
B/R parameter
P588 Src No Ext Warn1 1 to 5001 2 3 / BR
* Source for control command "External alarm 1" (control word 2, i001=1 3 / BR
24CHex bit 28) i002=1
1: No alarm
word"
B/R parameter

P589 Src No Ext Warn2 1 to 5001 2 3 / BR
* Source for control command "External alarm 2" (control word 2, i001=1 3 / BR
24DHex bit 29) i002=1
1: No alarm
word"
B/R parameter
P590 Src Base/Reserve 0 to 5001 − 3 / BR
* Source for basic / reserve setting switchover command (control 1005 3 / BR
24EHex word 2, bit 30)
Parameter values: 0: Basic setting
1: Reserve setting
word"
P600 Dst Ready for ON 0 to 5002 3 3 / BR
* Destination of the status bit 'Ready for ON' (status word 1, bit i001=0 3 / BR
258Hex 0) i002=0
Power is ON, the drive can be switched on. i003=0
Parameter values:
Depending on the selected index, all settings specified in
Section "Status word" (process data connections of status
word) may be parameterized.
Indices: i001: GG: Select a terminal on the basic unit
i002: SCI: Select a terminal on SCI1/2
i003: TSY: Select a terminal on TSY
P601 Dst Rdy for Oper 0 to 5002 3 3 / BR
* Destination of status bit "Ready to Run" (status word 1, bit 1) i001=0 3 / BR
259Hex The DC link is charged, the pulses can be enabled. i002=0
Parameter values, indices as for P600 i003=0
P602 Dst Operation 0 to 5002 3 2 / BR
* Destination of status bit "Run" (status word 1, bit 2) i001=0 2 / BR
25AHex The device is running. i002=0
P603 Dst Fault 0 to 5002 3 2 / BR
* Destination of status bit "Fault" (status word 1, bit 3) i001=0 2 / BR
25BHex Note: The active status (bit has H level) is output via the i002=0
terminal in inverted form (broken-wire proof). i003=0
Parameter values, indices as for P600


P604 Dst NO OFF2 0 to 5002 3 3 / BR
* Destination of the status bit 'No OFF2 command' (status word i001=0 3 / BR
25CHex 1, bit 4) i002=0
P606 Dst ON blocked 0 to 5002 3 3 / BR
* Destination of the status bit "Starting lockout active" (status i001=0 3 / BR
25EHex word 1, bit 6) i002=0
Note: The active status (bit has H level) is output via the i003=0
terminal in inverted form (broken-wire proof).
P607 Dst Warning 0 to 5002 3 2 / BR
* Destination of the status bit "Alarm" (status word 1, bit 7) i001=0 2 / BR
25FHex Note: The active status (bit has H level) is output via the i002=0
P608 Trg Bit Deviat. 0 to 5002 3 3 / BR
* Destination of the status bit "DC-link voltage setpoint = Actual i001=0 3 / BR
260Hex DC-link voltage' (status word 1, bit 8) - cf. P517; see Section i002=0
"Status word" for details i003=0
P611 Dst Low Voltage 0 to 5002 3 3 / BR
* Destination of the status bit "Low voltage' (status word 1, bit 11) i001=0 3 / BR
263Hex Note: The active status (bit has H level) is output via the i002=0
P612 Dst Contactor 0 to 5002 3 3 / BR
* Destination of the status bit "Energize main contactor' i001=1002 3 / BR
264Hex (status word 1, bit 12); H level: Energize contactor! i002=0
CAUTION: For safety reasons, this status bit is always i003=0
connected to digital output 2 on the CUSA board
on the AFE. It is not possible or permissible to
connect the bit in any other way as it protects the
AFE against damage by preventing the main
contactor from closing before the DC link has
been charged.
P614 Dst.Gen.Mot. 0 to 5002 3 3 / BR
* Destination of the status bit "Generator/motor operation" (status i001=0 3 / BR
266Hex word 1, bit 14) i002=0
Meaning: L: Motor-mode operation (rectifier) i003=0
H: Generator-mode operation (regen. feedback)

P618 DstCurrLimAct. 0 to 5002 3 3 / BR
* Destination of the status bit "Current limit active' i001=0 3 / BR
26AHex (status word 2, Bit 18) i002=0
P619 Dst Ext Fault 1 0 to 5002 3 3 / BR
* Destination of the status bit "External fault 1 active' i001=0 3 / BR
26BHex (status word 2, bit 19) i002=0
P620 Dst Ext Fault 2 0 to 5002 3 3 / BR
* Destination of the status bit "External fault 2 active' i001=0 3 / BR
26CHex (status word 2, bit 20) i002=0
Notes: • The active status (bit has H level) is output via i003=0
the terminal in inverted form (broken-wire
proof).
• The device accepts the fault after 200 ms
provided that an ON command is active.
P621 Dst Ext Warning 0 to 5002 3 3 / BR
* Destination of the status bit "External alarm active' i001=0 3 / BR
26DHex (status word 2, bit 21) i002=0
P622 Dst.warn.i2tAFE 0 to 5002 3 3 / BR
* Destination of the status bit "Inverter overload alarm" i001=0 3 / BR
26EHex (status word 2, bit 22); cf. r010 (AFE utilization) i002=0
Type=L2; PKW: PKW format(HEX)=param.value PZD Gr.: -
P623 DstFltOvertmpAFE 0 to 5002 3 3 / BR
* Destination of the status bit "Inverter overtemperature fault" i001=0 3 / BR
26FHex (status word 2, bit 23) i002=0


P624 DstWarOvertmpAFE 0 to 5002 3 3 / BR
* Destination of the status bit "Inverter overtemperature alarm" i001=0 3 / BR
270Hex (status word 2, bit 24) i002=0
P629 DstPrechrgContEn 0 to 5002 3 3 / BR
* Destination of the status bit “Precharging contactor energized” i001=1001 3 / BR
Caution: For safety reasons, this status bit on the AFE is i003=0
always connection to digital output 1 on the PEU.
P631 Dst Pre-Charging 0 to 5002 3 3 / BR
* Destination connection for the status bit "Precharging active" i001=0 3 / BR
12.9 Analog inputs/outputs

P655 CUA AnaOut ActVal 0 to 999 − 2 / BR
* Actual value output via the analog output of the CUSA 303 2 / BR
28FHex Setting instruction: Enter the number of the parameter whose
value is to be displayed.
P656 CUSA AnalogOutGain −320.00 to − 2 / BR
Gain factor of the analog output on the CUSA, see Section 320.00 10.00 2 / BR
290Hex "Analog outputs" [V]
Parameter values:
P656 = calculated output voltage when parameter value is set to
100 %
The calculation formula for the output voltage is as follows:
PWE
Vout = ⋅ P656 + P657
100 %
Note: The output voltage at the analog output can be
maximum ± 10 V.
Type=I2; PKW: 1HEX=0.01 V PZD Gr.: 0
P657 CUSA AnalogOutOffs −100.00 to − 2 / BR
Offset of the analog output on the CU, cf. P656 100.00 0.00 2 / BR
291Hex Type=I2; PKW: 1HEX=0.01 V PZD Gr.: 0 [V]
P660 SCI AnalogInConf 0 to 2 6 3 / BR

Configuration of the analog inputs on the SCI1 boards, defining i001=0 3 / BR
294Hex the type of input signals: i002=0
Parameter values Terminals Terminals i003=0
X428/3, 6, 9 X428/5, 8, 11 i004=0
0: − 10 V ... + 10 V −20 mA ... + 20 mA −10 V...+10 V i005=0
1: 0 V ... + 10 V 0 mA ... + 20 mA 0 V...+10 V i006=0
2: 4 mA ... + 20 mA 4 mA...20 mA
Notes:
• Only one signal can be processed per input. A choice of
voltage or current signals can be evaluated.
• Voltage and current signals must be connected to different
terminals.
• Settings 1 and 2 allow only unipolar signals to be used, i.e.
the internal process quantities are also unipolar.
• When setting 2 is selected, an input current of < 2 mA
causes a shutdown on faults (open-wire monitoring).
• Offset adjustment of the analog inputs is parameterized via
parameter P662.
Indices: i001: Sl11 Slave 1, analog input 1
i002: Sl12 Slave 1, analog input 2
Precondition: The associated SCB board must be logged on
via P090 or P091.


P661 SCI AnaInSmooth 0 to 15 6 3 / BR
Smoothing time constant of analog inputs on SCI boards i001=2 3 / BR
295Hex Formula: T=2 ms x 2P661 i002=2
i003=2
Indices: See P660
i004=2
i005=2
Type=O2; PKW: 1HEX=1.0 PZD Gr.: - i006=2
P662 SCI AnalogInOffs −20.00 to 20.00 6 3 / BR
Zero offset of analog inputs on SCI boards [V] i001=0.00 3 / BR
296Hex See SCI Operator's Guide for setting instructions i002=0.00
Indices: See P660 i003=0.00
i004=0.00
i005=0.00
Type=I2; PKW: 1HEX=0.01 V PZD: 4000HEX=160 V i006=0.00
P664 SCI AnaOutActVal 0 to 1999 6 3 / BR
* Output of actual values via analog outputs on SCI boards i001=0 3 / BR
298Hex Setting instruction: Enter the number of the parameter whose i002=0
value is to be output. See SCI Operator's Guide for details. i003=0
i004=0
Indices: i001: Sl11 Slave 1, analog output 1
i005=0
i002: Sl12 Slave 1, analog output 2
i003: Sl13 Slave 1, analog output 3 i006=0
Precondition: The associated SCB board must be logged on
via P090 or P091.
P665 SCI AnaOut Gain −320.00 to 6 3 / BR
Gain for analog outputs via the SCI slaves 320.00 i001=10.00 3 / BR
299Hex Setting instruction: See SCI Operator's Guide i002=10.00
i003=10.00
Indices: See P664
i004=10.00
i005=10.00
Type=I2; PKW: 1HEX=0.01 PZD: 4000HEX=160 i006=10.00
P666 SCI AnaOut Offs −100.00 to 6 3 / BR
Offset of analog outputs on SCI boards 100.00 i001=0.00 3 / BR
29AHex Setting instruction: See SCI Operator's Guide [V] i002=0.00
i003=0.00
Indices: See P664
i004=0.00
i005=0.00
Type=I2; PKW: 1HEX=0.01 V PZD: 4000HEX=160 V i006=0.00
12.10 Interface configuration

P680 SCom1 Act Value 0 to 999 16 3 / BR
* Output of actual values via serial interface SST1 i001=968 3 / BR
2A8Hex Defines which parameter must be transferred at which telegram i002=0
position. i003=0
Notes: • Status word 1 (r968) should be assigned to i004=0
word 1. i005=0
• In the case of double word parameters (type I4), i006=0
the associated parameter number must be i007=0
entered in two consecutive words or else only the i008=0
most significant word will be transferred. i009=0
• The length (number of words) of the process data i010=0
section in the telegram is set via P685, index i001. i011=0
i012=0
Indices: i001 = W01: Word 01 of (process data section)
i013=0
of the telegram
i014=0
i002 = W02: Word 02 of (process data section)
i015=0
of the telegram
i016=0
...
of the telegram
P682 SCB Protocol 0 to 5 − 3 / H BR
The SCB board can be operated as a 0 3/H
2AAHex • master for the SCI boards or as a
• communications board (see SCB Operator's Guide).
Parameter values: 0 = Master for SCI boards
1 = 4-wire USS SCI module
2 = 2-wire USS 4-wire USS
3 = Peer to Peer 2-wire USS
4 = Not assigned Peer-2-Peer
5 = Not assigned Option 1
Precondition: The associated SCB board must be logged on Option 2
via P090 or P091
P683 SCom/SCB BusAddr 0 to 31 2 3 / BR
* Bus address of serial interfaces (see Section "Serial interfaces") i001=0 3 / BR
2ABHex Indices: i001 = SST1: Bus address of serial interface 1 (CUSA) i002=0
i002 = SCB: Bus address of SCB if P682 = 1, 2
P684 SCom/SCB Baud 1 to 13 2 3 / BR
* Baud rate of serial interfaces i001=6 3 / BR
2ACHex Parameter values: 1: 300 baud 8: 38400 baud i002=6
2: 600 baud 9: 57600 baud
3: 1200 baud 10: 76800 baud
4: 2400 baud 11: 93750 baud
5: 4800 baud 12: 115200 baud
6: 9600 baud 13: 187500 baud
7: 19200 baud
Indices: i001 = SST1: Baud rate of ser. interface 1 (CUSA)
i002 = SCB: Baud rate of SCB if P682 = 1, 2, 3


P685 SCom/SCB PCV 0 to 127 2 3 / BR
* Number of words (16-bit) in PKW section in the net data block of i001=127 3 / BR
2ADHex the telegram (see Section "Serial interfaces") i002=127
Parameter values: 0: No PKW section
3, 4: PKW section is 3 (ident.,
ind,value), 4 words long
127: Variable PKW length for transmission
of parameter description and texts.
Indices: i001 = SST1: Serial interface 1 (CUSA)
i002 = SCB: SCB if P682 = 1, 2
P686 SCom/SCB # PrDat 0 to 16 2 3 / BR
Number of words (16-bit) of process data section in the net data
* i001=2 3 / BR
2AEHex block of the telegram (see Section "Serial interfaces"). i002=2
i002 = SCB: SCB if P682 = 1, 2, 3
P687 SCom/SCB TlgOFF 0 to 6500 2 3 / BR
* Telegram failure time for CUSA and SCB [ms] i001=0 3 / BR
Shutdown on faults occurs if no correct telegram is received
2AFHex i002=0
within the specified time.
• Value 0: No monitoring and no fault shutdown; parameterize
for sporadic (acyclic) telegrams (e.g. OP on SST1).
• If a TB is installed in slot 2 and an SCB in slot 3, then the
setting in i002 is irrelevant.
i002 = SCB: SCB
Type=O2; PKW: 1HEX=1.0 ms PZD: 4000HEX=1638.4 ms
P689 SCB Peer2PeerExt 0 to 1 5 3 / BR
Direct transfer of peer-to-peer receive data of the SCB. i001=0 3 / BR
2B1Hex Identification of words in received peer-to-peer telegram which i002=0
must be transferred on directly. i003=0
Param. values: 0: No immediate transfer (to CUSA only) i004=0
1: Direct transfer (incl. transfer to CUSA) i005=0
Indices: i001 = W01: Word 01 of (process data section
of telegram)
i002 = W02: Word 02 of (process data section
of telegram)
...
i005 = W05: Word 05 of (process data section
of telegram)
Precondition: P682 = 3 (peer-to-peer protocol)

P690 SCB Act Values 0 to 999 16 3 / BR
* Output of actual values via the serial interface of the SCB board i001=0 3 / BR
2B2Hex Defines which parameter must be transferred at which telegram i002=0
position. i003=0
word 1. i005=0
i007=0
the associated parameter number must be
i008=0
entered in two consecutive words or else only the
i009=0
most significant word will be transferred.
i010=0
• The length (number of words) of the process data
i011=0
section in the telegram is set via P685, index i002. i012=0
Indices: i001 = W01: Word 01 of (process data section) i013=0
of the telegram i014=0
i002 = W02: Word 02 of (process data section) i015=0
of the telegram i016=0
...
of the telegram
CAUTION: When P682 = 3 (peer-to-peer protocol), a
maximum of 5 words can be transferred (i001 to
i005).
P694 CB/TB Act Values 0 to 999 16 3 / BR
* Output of actual values via CB or TB i001=968 3 / BR
2B6Hex Defines which parameter must be transferred at which telegram i002=0
position. i003=0
word 1. i005=0
i007=0
the associated parameter number must be
i008=0
entered in two consecutive words or else only the
i009=0
most significant word will be transferred.
i010=0
Indices: i001= W01: Word 01 of (process data section)
i011=0
of the telegram
i012=0
i002= W02: Word 02 of (process data section) i013=0
of the telegram
i014=0
...
i015=0
i016= W16: Word 16 of (process data section) i016=0
of the telegram
P695 CB/TB TlgOFFTime 0 to 6500 − 3 / BR
* Telegram failure time for CB and TB [ms] 10 3 / BR
2B7Hex Shutdown on faults occurs if no correct telegram is received
within the specified time.
Value 0: No monitoring and no fault shutdown;
parameterize for sporadic (acyclic) telegrams.
Type=O2; PKW: 1HEX=1.0 ms PZD: 4000HEX=1638.4 ms


P696 CB Parameter 1 0 to 65535 − 3 / H BR
Communication Board parameter 1 0 3/H
2B8Hex Refer to documentation of installed COM BOARD
• This parameter is relevant only if a Communication Board is
configured and parameterized (P090 or P091 = 1)
• The validity of the setting is monitored by the board.
• If the value is not accepted by the COM BOARD, fault 80
with fault value 5 is displayed.
2B9Hex See P696
2BAHex See P696
2BBHex See P696
2BCHex See P696
2BDHex See P696
2BEHex See P696
2BFHex See P696
2C0Hex See P696
2C1Hex See P696
P706 CB Parameter 11 0 to 65535 5 3 / H BR
Communication Board parameter 11 i001=0 3/H
2C3Hex Indices: i001 - i005 i002=0
See P696 i003=0
i004=0
Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0 i005=0
12.11 Diagnostic functions

r720 SW Version 3 3 /U BR
Software version of the PCBs in positions 1 to 3 of the
2D0Hex electronics box
Indices: i001: SPl1: Software version of board in
slot 1
i002: SPl2: Software version of board in
slot 2
i003: SPl3: Software version of board in
slot 3
Note: The TSY board has no software version.
The equivalent identifier is always 0.0.
r721 SW Generat.Date 3 3 /U BR
Date of creation of the CUSA software
2D1Hex Indices: i001: Year: Year
i002: Mon.: Month
i003: Day: Day
r722 SW ID 3 3 /U BR
Expanded software version code of the PCBs in positions 1 to 3
2D2Hex of the electronics box
Indices: i001: SPl1: Software code of board in slot 1
i002: SPl2: Software code of board in slot 2
i003: SPl3: Software code of board in slot 3
Note: The TSY board has no software code.
The equivalent code is always 0.0.
r723 PCB Code 3 3 /U BR
Identification code of boards in slots 1, 2 and 3 of the electronics
2D3Hex box.
Indices: i001: SPl1: PCB code of board in slot 1
i002: SPl2: PCB code of board in slot 2
i003: SPl3: PCB code of board in slot 3
PCB codes: CU: 100 - 109
CB: 140 - 149
TB: 130 - 139
SCB: 120 - 129
TSY: 110 - 119


r725 CalcTimeHeadroom − 3 / BR
Available CPU computation time reserve on CUSA as % of total [%]
2D5Hex computing power. Relevant parameters are sampling time
(P308) and pulse frequency (P761).
r730 SCB Diagnosis 24 3 / H BR
SCB diagnostic information
All values displayed in hexadecimal notation
2DAHex
Displayed numbers overflow at FF Hex.
The meaning of individual indices depends of the selected SCB
protocol (P682).
Indices:
i001: flTC Number of error-free telegrams
i002: Terr Number of errored telegrams
i003: Voff USS: Number of byte frame errors
SCI boards: Number of slave power outages
i004: Toff USS: Number of overrun errors
SCI boards: Number of fiber optic link interrupts
i005: PnoS USS: Parity error
SCI boards: Number of missing response
telegrams
i006: STxL USS: STX error
SCI boards: Number of search telegrams for
slave acceptance
i007: ETX ETX-error
i008: BcCCUSS: Block check error
SCI boards: Number of configuration telegrams
i009: L/KL USS/Peer to Peer: Incorrect telegram length
SCI boards: Highest terminal numbers
required acc. to PZD
connection (P554 to P631)
i010: T/An USS: Timeout
SCI boards: Analog inputs/outputs required
acc. to PZD connection
of setpoint channel and actual value
output via SCI (P664).
i011: Res1 Reserved
i012: Res2 Reserved
i013: Warn SCB-DPR alarm word
i014: Sl1? Setting indicating whether slave 1 is needed and, if
yes, of what type
0: No slave needed
1: SCI1
2: SCI2
i015: Sl2? Setting indicating whether slave 2 is needed and, if
yes, of what type
0: No slave needed
1: SCI1
2: SCI2
i016: IniF SCI boards: Initialization error
Type=L2; PKW: 1HEX=1.0 PZD Gr.: 0

r731 CB/TB Diagnosis 32 3 / H BR
For detailed information please refer to the operating manuals of
2DBHex the relevant Com board (CB) or Tech board (TB).
Type=L2; PKW: 1HEX=1.0 PZD Gr.: 0
r748 Trip Time 24 2 / BR
Times of fault events (reading of hours run counter (r013) at the
2ECHex time a fault occurred)
Indices: Day Hours
Seconds
Latest fault (1) i001=S1-d i002=S1-h
i003=S1-s
Last acknowledged fault (2) i004=S2-d i005=S2-h
i006=S2-s
2nd last acknowledged fault (3) i007=S3-d i008=S3-h
i009=S3-s
... ... ... ...
Oldest stored fault (8) i022=S8-d i023=S8-h
i024=S8-s
Description of faults in: r947 Fault number
r949 Fault value
r951 Fault number list
P952 Number of faults

12.12 Gating unit

r764 Modulation Depth − 3 / BR
Control factor of closed-loop control for gating unit. [%]
2FCHex Analog output: 100 % with code number (PWE) = 400 %
Type=O2; PKW: 1HEX=0.1 % PZD: 4000HEX=400 %
12.13 Factory parameters

P789 RAM Access Value 0 to 65535 − 3 / BR
Content of a memory location on the CUSA board 0 4 / BR
315Hex Type=L2; PKW format(HEX)=param.value PZD Gr.: 0
P799 Special Access 0 to 65535 − 3 / BR
* Parameter for special access 0 3 / BR
31FHex Type=O2; PKW: 1HEX=1.0 PZD Gr.: 0
12.14 Profile parameters

P918 CB Bus Address 0 to 200 − 3 / H BR
Protocol-dependent bus address for communication boards: see 3 3/H
396Hex board documentation
Note: The validity of the bus address is monitored by the
Com Board. If its value is not accepted by COM
BOARD, fault F080 with fault value 5 is displayed
Precondition: P090 = 1 or P091 = 1 (Communication board
logged on)
P927 Parameter Access 0 to 31 − 3 / BR
* Enabling of interfaces for parameterization 6 3 / BR
39FHex See P053 for description.
P928 Src Base/Reserve 0 to 5001 − 3 / BR
* Source for basic/reserve setting switchover command (control 1005 3 / BR
3A0Hex word 2, bit 30); this parameter is identical to P590.
See P590 for description.


r947 Fault Memory 64 2 / BR
Display of faults which caused the last 8 fault events (r748); up
3B3Hex to 8 faults can be stored for each event. Each fault has its own
fault number (see list of faults, Section 7). For plain text
information associated with fault numbers: See r951.
Indices:
Fault 1 Fault 2 ...
Fault 8
Latest fault (1) i001=S1-1 i002=S1-2 ...
i008=S1-8
Last acknowledged fault (2) i009=S2-1 i010=S2-2 ...
i016=S2-8
2nd last acknowledged fault (3) i017=S3-1 i018=S3-2 ...
i024=S3-8
...
Oldest fault stored (8) i057=S8-1 i058=S8-2 ...
i064=S8-8
Notes: A value of "0" means "No fault".
In the event of a power failure, only the current and last
acknowledged fault are stored. Indices 17 to 64 are then
reset to 0. See P952 for the number of stored fault events.
Example of a fault:
Last acknowledged fault (2)
Index r947 r949 Index r748
9 35 0 4 62
10 37 2 5 1
11 0 0 6 7
12
13
14
15
16
Fault time (r748): after 62 days, 1 hour, 7 sec

operating hours
Faults occurrences (r947):
Fault value (r949):
35 No further details
37 2
r949 Fault Value 64 3 / BR
Fault value of faults, facilitates troubleshooting for a variety of
3B5Hex parameters.
The fault values are stored in the same indices as the
associated fault numbers (r947) - see example in r947.
r951 Fault Texts 116 2 / BR
List of fault texts; every fault text is stored under the same index
3B7Hex as its fault number.
Example (cf. r947): Fault 35 is stored in r947, i009.
This is (r951, i035): 'Ext.fault1'.

P952 # of Faults 0 to 8 − 2 / BR
* Number of faults 0 2 / BR
3B8Hex Contains the number of fault events stored in the fault memory
(max. 8).
If the parameter is set to "0", the entire contents of the diagnostic
memory (r748 - fault time, r947 - fault number, r949 - fault value)
are erased.
r953 Warning Param1 − 3 / BR
Alarm parameter 1
3B9Hex If one of the alarms numbered from 1 to 16 occurs, the
corresponding bar in the 7-segment display lights up.
16 14 12 10
15 13 11 9
8 6 4 2
7 5 3 1
Type=V2; PKW: 1HEX=1.0 PZD Gr.: 0

Alarm parameter 2
3BAHex If one of the alarms numbered from 17 to 32 occurs, the
32 30 28 26
31 29 27 25
24 22 20 18
23 21 19 17

Alarm parameter 3
3BBHex If one of the alarms numbered from 33 to 48 occurs, the
48 46 44 42
47 45 43 41
40 38 36 34
39 37 35 33

Alarm parameter 4
3BCHex If one of the alarms numbered from 49 to 64 occurs, the
64 62 60 58
63 61 59 57
56 54 52 50
55 53 51 49

Alarm parameter 5
3BDHex If one of the alarms numbered from 65 to 80 occurs, the
80 78 76 74
79 77 75 73
72 70 68 66
71 69 67 65


Alarm parameter 6 (CB alarms)
3BEHex If one of the alarms numbered from 81 to 96 occurs, the
96 94 92 90
95 93 91 89
88 86 84 82
87 85 83 81

Alarm parameter 6 (TB alarms 1)
3BFHex If one of the alarms numbered from 97 to 112 occurs, the
112 110 108 106
111 109 107 105
104 102 100 98
103 101 99 97

Alarm parameter 6 (TB alarms 2)
3C0Hex If one of the alarms numbered from 113 to 128 occurs, the
128 126 124 122
127 125 123 121
120 118 116 114
119 117 115 113

r964 Drive ID − 3 / BR
Drive identification
3C4Hex Character string of the "Text" type. The first 2 characters contain
the Ident number for drive identification on the Profibus. The
remaining 24 characters contain the model name for displaying
the drive model on visualization systems.
Parameter values:
2 Byte: Ident number: 8022Hex
24 Byte: Model name (drive type): "MASTERDRIVES FC"
Note: This parameter cannot be selected on the PMU;
the value cannot be displayed on the OP.
Type=VS; PKW: 1HEX=1.0 PZD Gr.: -
r965 Profile # − 3 / BR
Profibus-specific parameter
3C5Hex Note: This parameter cannot be selected on the PMU;
the value cannot be displayed on the OP.
Type=OS; PKW: 1HEX=1.0 PZD Gr.: 0
Visualization parameter for control word 1 (bits 0 - 15)
3C7Hex Identical to r550 (control word 1)
Visualization parameter for status word 1 (bits 0 - 15)
3C8Hex Identical to r552 (status word 1)

P970 Factory Settings 0 to 1 − 3/ B
* Parameter reset to factory settings 1 3/ B
3CAHex Parameter values:
0: Parameter reset: All parameters are reset to their original
values (factory settings). This parameter is then
automatically reset to "1".
1: No parameter reset
Note: The same function can be selected with P052 = 1.
P971 EEPROM Saving 0 to 1 − 3 / BR
* Transfer to the EEPROM of parameter values stored in the RAM 0 3 / BR
3CBHex (to protect data when power is disconnected/fails) when the
value of parameter changes from 0 to 1.
The parameter must be set to 0 manually.
Parameter values:
0: Change parameters
1: Save parameters
r980 Par # List Pt1 116 3 / BR
List of available parameter numbers, part 1
3D4Hex The parameter numbers are listed in ascending sequence.
The first 0 to appear in the list indicates that no further
parameters are available.
Indices:
The value range of the index extends from 1 to 116.
Index 116 has the special function of referring to the parameter
number which contains the next part of the complete list. A value
of 0 stored in index 116 indicates that there are no further parts
of the complete list.
3D5Hex See r980.
3D6Hex See r980.
3D7Hex See r980.
3D8Hex See r980.
3D9Hex See r980.


3DAHex See r980.
3DBHex See r980.
3DCHex See r980.
r989 Par # List Pt10 116 3 / BR
3DDHex See r980.
r990 Par # List chg1 116 3 / BR
List of altered parameters, part 1
3DEHex The parameter numbers are listed in ascending sequence.
The first 0 to appear in the list indicates that no further
parameters are available.
Indices:
The value range of the index extends from 1 to 116.
Index 116 has the special function of referring to the parameter
number which contains the next part of the complete list. A value
of 0 stored in index 116 indicates that there are no further parts
of the complete list.
3DFHex See r990.
3E0Hex See r990.
01.2004 Control and Status Words
13 Control and Status Words
13.1 Control word

Operating states can be read in visualization parameter r001: e.g.
READY FOR ON: r001 = 009
The functional sequences are described in the order in which they
occur.
Introduction and An individual source can be parameterized for every control command
example of (fixed values, digital inputs, PMU, PZD part of the telegram from the
application automation devices).
The selection parameters for the sources are, with the exception of
P590 and P591, indexed 2x as follows:
Index i001: Basic setting (GRD)
Index i002: Reserve setting (RES)
One parameter is available to "connect up“ the source(s) for the control
commands.
Example of source The basic setting for the ON command (control word bit 0, control word
connection 1) must be "connected up“ to digital input 1 of the CU (terminal
-X101:16):
Control word 1 table shows that the factory setting of parameter P554.1
is 1010 for the basic setting of the ON command source.
Table A for the possible sources of the ON command specifies that
1010 is the "PMU operator control panel“ source.
Look for the parameter value for the required source in Tables X and A.
The result for digital input 1 (BE1) on the CU can be found in Table X, it
is 1001.
This parameter value must now be entered in parameter P554.1.
Command Parameter Possible sources Parameter value Required source connection

ON/OFF1 (GRD) P554.1 Tab. X,A 1001 BE1 terminal -X101:16
A HIGH signal at terminal -X101:16 switches on the converter while a

LOW signal switches it off.

Control and Status Words 01.2004
NOTES ♦ Multiple connections are permitted!

♦ The control word commands "OFF2“ (bit 1), "OFF3“ (bit 2) and
"Acknowledge“ (bit 7) are always simultaneously effective from 3
sources (can be parameterized)!
♦ "Acknowledge“ (bit 7) is always additionally effective from the PMU!
♦ If the "ON“ command (bit 0) is connected to a serial interface
(SCom, CB/TB, SCB-SCom), then an "OFF2" or "OFF3" command
must also be parameterized on the terminal strip. Otherwise, the
converter cannot be switched off via a defined command in the
event of a communications failure!
13.1.1 Display of control word on PMU seven-segment display
15 13 11 9 31 29 27 25
14 12 10 8 30 28 26 24
7 5 3 1 23 21 19 17
6 4 2 0 22 20 18 16
Control word 1 Control word 2
13.1.2 Control word 1 (visualization parameter r550 or r967)

The factory setting applies only when P077 = 0.
Designation High / Low values Parameter No. Fact. setting Possible
Bit No. (meaning) (1 = High, 0 = Low) GRD (RES) GRD (RES) sources
(P077 = 0) see 8.1.4
ON / OFF1 (stop) ON OFF1
1 0 P554.1 (2) 1010 (1001) Tab. X,A
0
OFF2 (electrical) ON OFF2
P555.1 (2) 0001 (1002) Tab. X,B
1 1 0 & P556.1 (2) 0001 (0001) Tab. X,B

P557.1 (2) 0001 (0001) Tab. X,B
Reserved
2
Inverter enable Enabled Inhibited
1 0 P561.1 (2) 0001 (0001) Tab. X,F
3
Reserved
4
Reserved
5
Reserved
6
Acknowledge ON
P565.1 (2) 0000 (1003) Tab. X,C
1
7 P566.1 (2) 0000 (0000) Tab. X,C
0 P567.1 (2) 2001 (2001) Tab. X,C
1010 (fixed)
Inching 1 1) Inching 1 ON Inching 1 OFF
1 0 P568.1 (2) 0000 (0000) Tab. X,C
8
Inching 2 1) Inching 2 ON Inching 2 OFF
1 0 P569.1 (2) 0000 (0000) Tab. X,C
9
PZD control by PLC Control No control
SCom1/2
10 1 0 ≥1 CB / TB
SCB 2
Reserved
11
Reserved
12
Reserved
13
Reserved
14
External fault 1 No fault External fault 1
1 0 P575.1 (2) 0001 (0001) Tab. X,D
15
1) There is no inching setpoint 1 or inching setpoint 2 on the AFE

13.1.3 Control word 2 (visualization parameter r551)

The factory setting applies only when P077 = 0.
Designation High / Low values Parameter No. Fact. setting Possible
Bit No. (meaning) (1 = High, 0 = Low) GRD (RES) GRD (RES) sources
(P077 = 0) see 8.1.4
Ext. 24 V Ext. 24 V ok Ext. 24 V not ok
16 3) 1 0 P576.1 (2) 1004 (1004) Tab. X,I
17 Reserved
Reserve data set RDS 2 RDS 1
18 4) 1 0 P578.1 (2) 0000 (0000) Tab. X,I
19 Reserved
20 Reserved
21 Reserved
22 Reserved
23 Reserved
24 Reserved
25 Reserved
External fault 2 No fault External fault 2
26 1 0 P586.1 (2) 0001 (0001) Tab. X,G

Slave AFE Slave AFE Master AFE
27 1 0 P587.1 (2) 0000 (0000) Tab. X,I

External alarm 1 No alarm External alarm 1
28 1 0 P588.1 (2) 0001 (0001) Tab. X,G

External alarm 2 No alarm External alarm 2
29 1 0 P589.1 (2) 0001 (0001) Tab. X,G

Basic / reserve Reserve setting Basic setting
30 1 0 P590 1005 Tab. X,I
31 5) Reserved
3) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the
setpoint channel
4) On MASTERDRIVES CUVC, this bit corresponds to bit 0 for the data set of the motor
5) The AFE always uses a main contactor without check-back
13.1.4 Sources for control words 1 and 2

Table X (external terminals)
1001 BE1 terminal -X101:16
1004 Assigned
4101 SCI, slave1, terminal 01
5001 TSY, terminal 1

Table A
0000 Constant value 0
1010 PMU operator panel
2001 SCom1 word 1
3001 CB/TB word 1
4501 SCB1/2 peer-to-peer, SCB2 USS, word 1
4502 SCB1/2 peer-to-peer, word 2
Table B
2001 SCom1 word 1
3001 CB/TB word 1
Table C
2001 SCom1 word 1
3001 CB/TB word 1
Table D
2001 SCom1 word 1
3001 CB/TB word 1
Table E
2001 SCom1 word 1
3001 CB/TB word 1
Table F
2001 SCom1 word 1
3001 CB/TB word 1
Table G
2004 SCom1 word 4
3004 CB/TB word 4
Table H
0001 No MC checkback

Table I
2004 SCom1 word 4
3004 CB/TB word 4
13.1.5 Description of the control word bits
Bit 0: ON / OFF1 command (↑ "ON") / (L "OFF1")
Condition Positive edge change from L to H (L → H) in READY FOR ON (009)

state.
Result ♦ PRECHARGING (010)
The precharging contactor is closed.
The DC link is precharged, the main contactor then closed and the
precharging contactor opened.
♦ READY TO RUN (011)
♦ RUN (014).
Bit 1: OFF2 command (L "OFF2") (electrical)
Condition LOW signal

Result ♦ The inverter pulses are inhibited and the main contactor opened.
♦ STARTING LOCKOUT (008) until the command is withdrawn.
NOTE The OFF2 command is simultaneously effective from three sources

(P555, P556 and P557)!
Bit 2: Reserved
Bit 3: Inverter enable command (H "Inverter enable") / (L "Inverter inhibit")
Condition HIGH signal and READY TO RUN (011)

Result ♦ RUN (014)
The inverter pulses are enabled.
Result ♦ In RUN (014):
Change to READY TO RUN (011) display, inverter pulses are
inhibited.
Bit 4: Reserved
Bit 5: Reserved
Bit 6: Reserved

Bit 7: Acknowledge command (↑ "Acknowledge")
Condition Positive edge change from L to H (L → H) in FAULT (007) state.

Result ♦ Reset all current faults after they have been transferred to the
diagnostics memory.
♦ STARTING LOCKOUT (008) if no further faults are active.
♦ FAULT (007) if other faults are still active.
NOTE The acknowledge command is simultaneously effective from three

sources (P565, P566 and P567) and always from the PMU!
Bit 8: Inching 1 ON command (↑ "Inching 1 ON") / (L "Inching 1 OFF")
Condition Positive edge change from L to H (L → H) in the READY FOR ON state

(009).
Result ♦ An ON command is automatically issued (refer to control word bit 0).
Result ♦ An OFF1 command is automatically issued (refer to control word
bit 0).
Bit 9: Inching 2 ON command (↑ "Inching 2 ON") / (L "Inching 2 OFF")
Condition Positive edge change from L to H (L → H) in the READY FOR ON state

(009).
Result ♦ An ON command is automatically issued (refer to control word bit 0).
Result ♦ An OFF1 command is automatically issued (refer to control word
bit 0).
Bit 10: Control via PLC command (H "Control via PLC")
Condition HIGH signal; The process data PZD (control word, setpoints) sent via
the SCom1 interface of the CU, the CB/TB interface (option) and the
SCom/SCB interface (option) are evaluated only in the case of an
accepted command.
Result ♦ When several interfaces are in operation, only the process data of
the interfaces sending an H signal are evaluated.
♦ With an L signal, the last values remain in the appropriate dual-port
RAM of the interface.
NOTE An H signal is displayed in visualization parameter r550 "Control

word 1" if one of the interfaces sends an H signal!
Bit 11: Reserved
Bit 12: Regenerative feedback enable command (H "Regenerative feedback enable")
Condition HIGH signal

Result ♦ Regenerative feedback operation is enabled.
Bit 13: Reserved
Bit 14: Reserved
Bit 15: External fault 1 command (L "External fault 1")

Result ♦ FAULT (007) and fault message (F035).
The inverter pulses are inhibited and the main contactor opened.
See Section "Fault and alarm messages"
Bit 16: Monitoring of external 24 V voltage supply (L "24V not o.k." /

H "24V o.k.")

Result ♦ Alarm A039 in operating states STARTING LOCKOUT (008) and
READY FOR ON (009).
♦ Fault F007 in operating states PRECHARGING (010), READY TO
RUN (011) and RUN (014).
Bit 17: Reserved
Bit 18: Reserve data set RDS bit 0 command (L "RDS1" / H "RDS2")
Condition READY FOR ON (009), PRECHARGING (010) or READY TO RUN

(011)
A HIGH signal activates RDS2, and a LOW signal RDS1.
Result ♦ The parameter settings of the appropriate reserve data set in the
setpoint channel and closed-loop/open-loop control are activated.
See Section "Function diagrams".
Bit 19: Reserved
Bit 20: Reserved

Bit 21: Reserved
Bit 22: Reserved
Bit 23: Reserved
Bit 24: Reserved
Bit 25: Reserved
Bit 26: External fault 2 command (L "External fault 2")
Condition LOW signal; Command is not activated until converter switches to

READY TO RUN (011) and elapse of a 200 ms timer.
Result ♦ FAULT (007) and fault message (F036).
The inverter pulses are inhibited and the main contactor (if installed)
opened.
See Section "Fault and alarm messages".
Bit 27: Slave/master drive command (H "Slave AFE") / (L "Master drive")
Slave AFE ♦ The closed-loop control operates with an external line active current
setpoint.
The DC link voltage is specified by the master AFE.
Master AFE ♦ The closed-loop control operates with an internal line active current
setpoint (= output of DC link voltage controller). The DC link voltage
is maintained constantly at the set value.
Bit 28: External alarm 1 command (L "External alarm 1")

Result ♦ The converter continues to operate in its current status. An alarm
message (A015) is output.
Bit 29: External alarm 2 command (L "External alarm 2")

Result ♦ The converter continues to operate in its current status. An alarm
message (A016) is output.
Bit 30: Select reserve/basic setting (H "Reserve setting") / (L "Basic setting")
Condition HIGH signal

Result ♦ The parameter values for the reserve setting for the control word
itself, the setpoint channel and closed-loop control are activated.
Result ♦ The parameter values for the basic setting for the control word itself,
the setpoint channel and closed-loop control are activated.
Bit 31: Reserved

13.2 Status word

Introduction and Status words are process data as defined by the explanation in Section
example of "Process data".
application A "destination" at which the bit status can be identified (digital outputs
of CUSA, SCI 1/2 terminals, TSY terminals) can be parameterized for
each bit in a status word.
One parameter is available for "wiring up" the destination for each
status bit.
As shown below, the selection parameters have three indices:
Index i001 Selection of a terminal on the CUSA / PEU board
(basic unit)
Index i002 Selection of a terminal on the SCI 1/2 board (option)
Index i003 Selection of a terminal on the TSY board (option)
Example of wiring to The message "motor operation" (status word 1, bit 14) must be "wired
a destination up" to digital output 3 (BA3) on the CUSA (terminal X102:29/33) as a
high-active signal:
♦ "Wiring" of a status bit to a digital output on the CUSA is
parameterized via index i001.
♦ The table for status word 1 indicates that the message "Motor
operation" is assigned to parameter P614.
♦ Look for the parameter value for the desired destination in the same
table. The result is 1003 for digital output 3 on the CU.
This parameter value must now be set in parameter P614.1.
Bit # Meaning Parameter Parameter value Desired destination connection
Bit 14 Motor operation P614.1 1003 BA3 terminal -X102:29/33
When a High signal is applied to terminal -X102:29/33, the AFE

operates in generator mode and, in the case of a Low signal, in motor
mode.
If a value assigned to a terminal (digital output BA) is allocated to a
destination once in a selection parameter, then it will not be available in
the same index of any other selection parameter as a terminal is only
suitable for the output of one status bit.
NOTE Faults, alarms and starting lockout (HIGH active) are displayed as
LOW active via the terminal strip (digital outputs).
This also applies to any option boards!
See Section "Digital outputs".
13.2.1 Status word 1 (visualization parameter r552 or r968)
PMU display 15 13 11 9
14 12 10 8
"Status word 1" 7 5 3 1
6 4 2 0
Bit # Value 1 = High Select Value Destination

0 = Low destin.
Bit 0 1 Ready for ON P600.x
0 Not ready for ON x=1 0000 No destination
Bit 1 1 Ready to RUN P601.x 1001 Assigned (precharging)
0 Not ready to RUN 1002 Assigned (main contactor)
Bit 2 1 Run P602.x 1003 BA3, -X102:29/33
0 Inv. pulses inhibited 1004 BA4, -X102:32/33
Bit 3 1 Fault P603.x
0 No fault 0000 No destination
Bit 4 1 No OFF2 P604.x 4101 SCI 1/2, slave 1, BA1
0 OFF2 4102 SCI 1/2, slave 1, BA2
Bit 5 Reserved 4103 SCI 1/2, slave 1, BA3
Bit 6 1 Starting lockout P606.x 4104 SCI 1/2, slave 1, BA4
0 No starting lockout 4105 SCI 1/2, slave 1, BA5
Bit 7 1 Alarm P607.x 4106 SCI 1/2, slave 1, BA6
0 No alarm 4107 SCI 1/2, slave 1, BA7
Bit 8 1 No setp./act.v. deviation P608.x 4108 SCI 1/2, slave 1, BA8
0 Setp./act. val. deviation 4109 SCI 2 only, slave 1, BA9
Bit 9 1 PZD control requested always 1 4110 SCI 2 only, slave 1, BA10
0 (not permitted) x=2 4111 SCI 2 only, slave 1, BA11
Bit 10 Reserved 4112 SCI 2 only, slave 1, BA12
Bit 11 1 "Undervoltage" fault P611.x 4201 SCI 1/2, slave 2, BA1
0 No "Undervolts." fault 4202 SCI 1/2, slave 2, BA2
Bit 12 1 MC energized P612.x 4203 SCI 1/2, slave 2, BA3
0 MC not energized 4204 SCI 1/2, slave 2, BA4
Bit 14 1) 1 Generator operation P614.x 4206 SCI 1/2, slave 2, BA6
0 Motor operation 4207 SCI 1/2, slave 2, BA7
4209 SCI 2 only, slave 2, BA9
x=3 0000 No destination

5001 TSY, BA1
5002 TSY, BA2
1) This bit corresponds to bit "CW/CCW rotation" on the MASTERDRIVES CUVC

13.2.2 Status word 2 (visualization parameter r553)
PMU display 31 29 27 25
30 28 26 24
"Status word 2" 23 21 19 17
22 20 18 16
Bit # Value 1 = High Select Value Destination

0 = Low destin.
Bit 16 Reserved x=1 0000 No destination
Bit 17 Reserved 1001 Assigned
Bit 18 2) 1 Current limit active P618.x 1002 Assigned
0 Current limit not active 1003 BA3, -X102:29/33
Bit 19 1 External fault 1 P619.x 1004 BA4, -X102:32/33
0 No external fault 1
Bit 20 1 External fault 2 P620.x 0000 No destination
0 No external fault 2 4101 SCI 1/2, slave 1, BA1
Bit 21 1 External alarm P621.x 4102 SCI 1/2, slave 1, BA2
0 No external alarm 4103 SCI 1/2, slave 1, BA3
Bit 22 1 AFE i2t alarm P622.x 4104 SCI 1/2, slave 1, BA4
0 No AFE i2t alarm 4105 SCI 1/2, slave 1, BA5
Bit 23 1 AFE overtemp. fault P623.x 4106 SCI 1/2, slave 1, BA6
0 No AFE overtemp. fault 4107 SCI 1/2, slave 1, BA7
Bit 24 1 AFE overtemp. alarm P624.x 4108 SCI 1/2, slave 1, BA8
0 No AFE overtemp. alarm 4109 SCI 2 only, slave 1, BA9
Bit 25 Reserved x=2 4110 SCI 2 only, slave 1, BA10
Bit 29 3) 1 PC contactor energized P629.x 4202 SCI 1/2, slave 2, BA2
0 PC cntact. not energized 4203 SCI 1/2, slave 2, BA3
Bit 31 1 Precharging active P631.x 4205 SCI 1/2, slave 2, BA5
0 Precharging not active 4206 SCI 1/2, slave 2, BA6
4207 SCI 1/2, Slave 2, BA7
4208 SCI 1/2, Slave 2, BA8
4209 SCI 2 only, Slave 2, BA9
x=3 0000 No destination

5001 TSY, BA1
5002 TSY, BA2
2) This bit corresponds to "Overspeed" bit on the MASTERDRIVES CUVC

3) This bit corresponds to "Bypassing contactor energized" bit on the MASTERDRIVES
CUVC

13.2.3 Description of the status word bits

Bit 0: "Ready for ON" signal (H)
HIGH signal STARTING LOCKOUT (008) or READY FOR ON (009) state

Meaning ♦ The power supply, open-loop control and closed-loop control are all
operative.
♦ The inverter pulses are inhibited.
Bit 1: "Ready to Run" signal (H)
HIGH signal PRECHARGING (010) or READY TO RUN (011) state

operative.
♦ The converter is switched on.
♦ Precharging has been completed.
♦ The AFE inverter pulses are disabled and Ud control is disabled.
Bit 2: "Run" signal (H)
HIGH signal RUN state (014)

Meaning ♦ The converter is in operation.
♦ The AFE inverter pulses are enabled.
♦ Ud control is in operation.
Bit 3: "Fault" signal (H)
HIGH signal FAULT state (007)

Meaning ♦ A fault (fault type irrelevant) has occurred.
Output at terminal strip (CUSA, TSY, SCI1/2) with L signal.
Bit 4: "OFF2" signal (L)
LOW signal OFF2 command is active

Meaning ♦ An OFF2 command (control word bit 1) has been issued.
Bit 5: Reserved
Bit 6: "Starting lockout" signal (H)
HIGH signal STARTING LOCKOUT state (008)

operative.
♦ The signal is continuously applied as long as an OFF2 command via
control word bit 1 or an ON command via control word bit 0 is active
(edge evaluation).
Output at terminal strip (CUSA, SCB1) with L signal.
Bit 7: "Alarm" signal" (H)
HIGH signal Alarm (Axxx)

Meaning ♦ An alarm (type irrelevant) has occurred.
♦ This signal remains active until the cause has been eliminated.
Bit 8: "Setpoint/actual value deviation" signal (L)
LOW signal "Setpoint/actual value deviation" alarm (A034)

Meaning ♦ There is currently a deviation between the Vd setpoint and Vd actual
value which is greater than the setting in P517 (set/act.val.dev. Vd)
and active for longer than P518 (set/act.val.dev.time).
♦ The bit is reset to an H signal as soon as the deviation decreases to
below the setting in parameter P517.
Bit 9: "PZD control requested" signal (H)
HIGH signal This signal is always active.
Bit 10: Reserved
Bit 11: "Undervoltage fault" signal (H)
HIGH signal "Undervoltage in DC link" fault (F008)

Meaning ♦ The DC link voltage has dropped below the permissible limit value.
See Section "Fault and alarm messages"
Output at terminal strip (CUSA, TSY, SCI1/2) with L signal.
Bit 12: "MC energized" signal (H)
HIGH signal The main contactor is energized.
WARNING On the AFE, this status bit is always connected to digital output 2 on
the CUSA. A different wiring is not possible and is also not allowed
because the AFE inverter might be destroyed if the main contactor is
activated before the DC link has been precharged.

Bit 13: Reserved
Bit 14: "Motor operation" signal (L)
LOW signal AFE operates in rectifier mode (active current >= 0)
Bit 15: Reserved
Bit 16: Reserved
Bit 17: Reserved
Bit 18: "Current limit active" signal (L)
LOW signal AFE operates at the present current limit setting

Meaning ♦ If the AFE output current is limited, the DC-link voltage can no
longer be regulated to the selected setpoint.
Bit 19: "External fault 1" signal (H)
HIGH signal " External fault 1"

Meaning ♦ An "External fault 1" is active in control word bit 1.
Bit 20: "External fault 2" signal (H)
HIGH signal " External fault 2"

Meaning ♦ An "External fault 2" is active in control word bit 26.
Bit 21: "External alarm" signal (H)
HIGH signal "External alarm"

Meaning ♦ An "External alarm 1" is active in control word bit 28 or an "External
alarm 2" in control word bit 29.
Bit 22: "AFE i2t alarm" signal (H)
HIGH signal "AFE i2t alarm" (A025)

Meaning ♦ If the converter continues to operate under the current load
conditions, the AFE will be thermally overloaded.
Bit 23: "AFE overtemperature fault" signal (H)
HIGH signal "Inverter temperature too high" fault (F023)

Meaning ♦ The inverter temperature limit value has been exceeded.
Bit 24: "AFE overtemperature alarm" signal (H)
HIGH signal "Inverter temperature too high" alarm (A022)

Meaning ♦ Alarm-tripping temperature threshold of inverter has been exceeded.
Output at terminal strip (CUSA, SCB1) with L signal
Bit 25: Reserved
Bit 26: Reserved
Bit 27: Reserved
Bit 28: Reserved
Bit 29: "PC energized" signal (H)
HIGH signal The precharging contactor is energized.
WARNING The status bit is always connected to terminal -X9 on the AFE. A
different wiring is not possible and is also not allowed because the AFE
inverter might be destroyed if the main contactor is activated before the
DC link has been precharged.
Bit 30: Reserved
Bit 31: "Precharging active" signal (H)
HIGH signal PRECHARGING state (010)

Meaning ♦ The DC link is precharged as soon as an ON command is issued.

06.2005 Faults and Alarms
14 Faults and Alarms
14.1 Faults
General information about faults
The available information for each fault event comprises the following
parameters:
Parameter r947 Fault number
r949 Fault value
r951 Fault texts
P952 Number of faults
r748 Fault time
If a fault message is not acknowledged before the electronics supply
voltage is disconnected, then the same fault message will be active
again when the supply is next turned on. The drive cannot be started
until the message has been acknowledged (exception: Automatic
restart function is selected, see P366).
Fault messages
No. Description of fault Remedial measures
F002 Precharging Check the line voltage,
The DC-link voltage failed to reach the minimum limit (≈ compare with P071 Line voltage
P071 line supply voltage) during precharging. Check the maximum precharging time (P326);
The maximum precharging time (P326) has been
exceeded.
F003 Line overvoltage Check the line voltage,
The voltage at the input terminals is higher than the compare with P071 Line voltage
response threshold (110 % or 120 % of P071 in inverter
disabled or Run states).
The voltage at the input terminals is higher than the
maximum voltage limit + 5 % (E.g.: 460 V + 5 % = 483 V)
and DC-link voltage is higher than the maximum
continuous permissible value.
Line voltage Max. contin. perm. Vd Max. contin. perm. Vd
range at III >90% P072 at III ≤ 90% P072
380 V to 460 V 740 V 760 V
500 V to 575 V 922 V 947 V
660 V to 690 V 1100 V 1130 V
F004 Line undervoltage Check the line voltage

The voltage at the input terminals is less than the Check P074
response threshold (50 % of P071 during precharging and
Compare with P071 Line voltage
P074 in operation). The line supply undervoltage fault is
also activated if Vsupply < 80 % of P071 and if F013 Check the line phase sequence
occurs.
If the fault occurs immediately after the drive is started up
(for the first time), then the phase sequence may be
incorrect. The line must always be connected in a CW
phase sequence.

Faults and Alarms 06.2005
Fault messages
F006 DC-link overvoltage Regenerative feedback power of the connected converter
is greater than that of the AFE.
The drive has been shut down due to an excessive DC-
Check the following parameters:
link voltage.
Line voltage range I Shutdown threshold • P572 Source regeneration enable
380 V to 460 V I approx. 820 V • P161 Max. generator current limit of AFE
500 V to 575 V I approx. 1020 V • P173 Maximum current
660 V to 690 V I approx. 1220 V
F007 Electrical off Check the external voltage supply
Failure of the electronic voltage supply -G10 in the mains Check the wiring (hardware and software) for the ext.
connection module (external 24 V) 24 V monitoring function (software FS: 576 = 1004 =
digital input 4).
F008 DC-link undervoltage Check
The DC-link voltage has dropped below the minimum limit • the main contactor control in cases where the fault
value (≈ line supply voltage) occurs immediately after precharging
• P160 Maximum motor current limit
• P173 Maximum current
F009 Supply failure Check
The line voltage has remained below the undervoltage • the line voltage and line frequency
threshold (P074) for longer than the maximum line failure Compare with
period (P155). • the threshold in Undervoltage threshold P074
The line failure fault is also activated if the line voltage • the maximum Line failure time P155
frequency drops below 40 Hz or exceeds 70 Hz. • the Line voltage P071
F011 Overcurrent Check
The drive has been shut down as a result of overcurrent. • the main contactor control in cases where the fault
The trip threshold has been exceeded. occurs immediately after precharging
• the AFE output for short circuit or earth fault
F013 Overload Check
The maximum current parameterized in P173 has been • the maximum current P173 IMaximum current
exceeded by more than 10% or the load in regenerative
feedback mode was so high that the DC-link voltage has • the AFE load
reached its maximum value.
F023 Inverter temp. Measure inlet or ambient air temperature. Apply reduction
curves when theta >40 ºC.
The inverter temperature has exceeded its maximum
See section "Technical Data" in Operator's Guide
limit.
r949 = 1 Inverter temperature limit is exceeded Check
r949 = 2 Sensor 1: Break in sensor lead or sensor • whether fan -E1 is connected and/or rotating in the
defective correct direction.
r949 = 18 Sensor 2: Break in sensor lead or sensor • the air inlet and outlet openings for dirt/blockage.
defective • the temperature sensor connected to -X30
r949 = 34 Sensor 3: Break in sensor lead or sensor

defective
r949 = 50 Sensor 4: Break in sensor lead or sensor
defective
F024 Overload precharging resistor Check
Precharging resistor protection has responded during DC- • for high-resistance short circuit or earth fault during
link forming and automatic restart (WEA). forming or WEA
Fault F024 occurs when IΙI > 1 % P072 for longer than • whether line voltage < 80 % during WEA
1.5 × P326.
Fault messages
F025 UCE Ph. L1 Check
A UCE shutdown has occurred in phase L1 • phase L1 for short circuit or earth fault
(-X2:U2 - including motor).
• the contacts on the CU.
(-X2:V2 - including motor).
(-X2:W2 - including motor).
F029 Meas. val. sensing Defect in the measured value sensing circuit
A fault has occurred in the measured value sensing Defect in the power section (valve is not blocking)
circuit.
• (r949 = 1) Offset cannot be adjusted in phase L1.
• (r949 = 2) Offset cannot be adjusted in phase L2.
• (r949 = 3) Offset cannot be adjusted in phases L1 and
L3.
F030 DC link short-circuit Check the DC link
A short-circuit in the DC link has been detected: Check the load connected to the DC link
• (r949 = 1) During pre-charging of the DC link, a short-
circuit has been detected.
• (r949 = 2) A DC link short-circuit has been detected
during forming.
• (r949 = 3) A DC link short-circuit has been detected
during operation.
F035 Ext. fault 1 Check
• whether an external fault has occurred
Parameterizable external fault input 1 has been activated
• whether the lead to the appropriate digital input is
interrupted
• P575 Src No Ext Fault1
See section "Digital inputs" in Operator's Guide
F036 Ext. fault 2 Check
• whether an external fault has occurred
Parameterizable external fault input 2 has been activated
• whether the lead to the appropriate digital input is
interrupted
• P586 Src No Ext Fault2
F039 DC link ground fault Check:
An earth fault has been detected during DC-link Maximum connected inverter power greater than
4 x AFE inverter power?
precharging
If No: Check the DC link
If Yes: Contact your local SIEMENS AG branch
F040 AS internal Replace the CUSA (-A10) board
Incorrect operating status
F041 EEprom fault Replace the CUSA (-A10) board
A fault occurred as values were been saved to the
EEPROM
F042 Comp. time Reduce the computation time load, increase P308
Computation time problems Sampling time,
check r725 Available computation time.

Fault messages
F045 Opt.brd.HW Replace the CUSA board
A hardware fault occurred as an option board was being
Check the connection between the subrack and option
accessed
boards
F046 Par.con. Switch the device off and on again.
Replace the CUSA (-A10) board.
F047 Int.comp.time Replace the CUSA (-A10) board.
F048 Interf. pulse freq Switch the device off and the on again.
Fault during power OFF or pulse inhibit Replace the CUSA (-A10) board if the fault occurs again.
F049 SW release • Replace the language EPROM
The SW versions of the EPROMs on the CU are different.
The fault occurs as a result of the comparison of the
language EPROM and CU software.
F050 TSY init. Check whether
TSY board initialization error • the TSY is correctly inserted
• the parameter is set correctly for the installed board
• P090 Board Position 2 • P091 Board position 3
• r723 PCB Code • 724 PCB Code
F060 MLFB missing Enter the appropriate MLFB in parameter P070 MLFB
This fault is set if the MLFB = 0 (0.0 kW) when the device (6SE70..) after acknowledgement in INITIALIZATION.
exits the INITIALIZATION state. MLFB = order number. (MLFB can be entered only if the appropriate access
levels are set in the two access parameters.)
F062 Multiparal. • Check ImPI and the communications card and if
Fault in connection with the multiparallel circuit has been required, replace
detected • Check configuration and connections of the
multiparallel circuit
• Check parameter settings (P070 "MLFB(6SE70..)")
• Replace the CUSA (-A10).
• Replace the ImPI
F065 INT1 telegram • Check the connection CU -X100:1 to 5 or check
connection PMU -X300.
No telegram has been received on interface 1
(SCom1/USS protocol) within the telegram failure period. • Check P687.01"SCom/SCB TlgOFF"
• Replace the CUSA (-A10).
F070 SCB init. r949 = 1 or 2
• Check the contacts on the SCB and whether the board
SCB board initialization error
slot matches the appropriate parameter setting.
• r723 PCB Code , • r724 PCB Code and
• P090 Board Position 2, • P091 Board Position 3
r949 = 5 Error in initialization data
• Check parameters P682 and P684
r949 = 6 Timeout during initialization and
r949 = 10 Error in configuration channel
• Check parameters P090, P091, P682 and P684
F072 SCB heartb. • Replace the SCB
SCB is no longer processing the monitoring counter • Check the connection between the subrack and option
(heartbeat counter). board
F073 Aninput1 SL1 Check connection from signal source to SCI1
Amps at analog input 1, slave1, have dropped below 4mA (slave 1) -X428:4, 5.
Fault messages
Amps at analog input 1, slave2, have dropped below 4mA (slave1) -X428:4, 5.
Amps at analog input 2, slave2, have dropped below 4mA (slave 2) -X428:7,8.
F079 SCB telegram • Check the connections of the SCB1(2).
A telegram has not been received from the SCB (USS, • Check P687.01"SCom/SCB TlgOFF".
peer-to-peer, SCI) within the telegram failure time. • Replace the SCB1(2).
• Replace the CU (-A10).
F080 TB/CB init. r949 = 1 TB/CB not inserted or TB/CB board code
Board initialization error at the DPR interface incorrect
r949 = 2 TB is not compatible
r949 = 3 CB is not compatible
r949 = 5 Error in initialization data
Check contacts on the T300 / CB board and whether the
board slot matches the appropriate parameter setting;
• P090 Board Position 2, • P091 Board Position 3
• r723 PCB Code, • r724 PCB Code
r949 = 6 Timeout during initialization
r949 = 10 Error in configuration channel
Check the CB initialization parameters;
• P918 CB Bus Address,
• 696 to P705 CB Parameters 1 to 10
F081 TB/CB heartb. • Replace the TB or CB
TB or CB is no longer processing the monitoring counter • Check the connection between the subrack and option
board
F082 TB/CB Tlgr. • Check the connections of the CB/TB.
No new process data have been received from the TB or • Check P695 "CB/TB TlgOFFTime".
CB within the telegram failure time. • Replace the CB.
• Replace the TB.
F091 Form.interrupt • Depending on the fault
Forming of the DC link has been interrupted. • Line voltage too low or incorrect line voltage (P071)
r949 = 1 Abortion due to another fault parameterized
r949 = 2 Abortion because Vd too low
• OFF command
r949 = 3 Abortion by OFF command
r949 = 4 Abortion because no ON command within 20 s • No ON command
of forming function selection
F255 Fault in NOVRAM Switch the device off and then on again.
Replace the CU if the fault occurs again.
Table 14-1 Fault numbers, causes and their counter-measures

14.2 Alarms
An alarm message is periodically displayed on the PMU by A=alarm
and a 3-digit number. An alarm cannot be acknowledged. It is
automatically deleted once the cause has been removed. Several
alarms can be active simultaneously, in which case they are displayed
one after another.
If the AFE inverter is operated with the OP1S control panel, the warning
is displayed in the bottom line of the operation display. The red LED
also flashes (refer to the OP1S Operating Instructions).
Alarm messages
Alarm Param- Description Remedial measures
No. No.
Bit No.
A001 P953 Comp. time Check r725 Available computation time.
CU board comp. time utilization too high Increase P308 Sampling time
0
A015 P953 Ext. alarm 1 External alarm is active. Check whether the lead to
Parameterizable, external alarm input 1 the appropriate digital input is interrupted.
14
has been activated Check parameter P588 Src No Ext Warn1
A016 P953 Ext. alarm 2 External alarm is active. Check whether the lead to
Parameterizable, external alarm input 2 the appropriate digital input is interrupted.
15
has been activated Check parameter P589 Src No Ext Warn2.
A017 P954 Power supply of the power section Check the power supply of the power section.
An UCE error is detected during pulse disable. The
0
power supply of the power section is interrupted.
A020 P954 Overcurrent Check the driven load for an overload condition.
An overcurrent has been detected. • Are the dynamic requirements too high?
3
A021 P954 Overvoltage Check the line voltage.
A DC-link overvoltage condition has been detected. • Are the dynamic requirements too high?
4
A022 P954 Inv.temp. Check r011 AFE temperature.
The alarm activation threshold has been exceeded. Measure inlet or ambient air temperature. Apply
5 reduction curves when theta >40 ºC.
See section "Technical Data" in Operator's Guide
Check
• whether fan -E1 is connected and/or rotating in
the correct direction.
• the air inlet and outlet openings for dirt/blockage.
• the temperature sensor connected to -X30
A025 P954 I2t- inv. Check whether the rated output current or peak
The inverter will be thermally overloaded if it current (operating class II) is (was) too high.
8
continues to operate under the current load Check r010 AFE Utilization
conditions.
Alarm messages
No. No.
Bit No.
A039 P955 Electrical off Check
The electronics voltage supply is not o.k. • the ext. 24 V voltage supply -G1
6
• the digital input and signal lead for monitoring of
the ext. 24 V voltage supply
A040 P955 Supply voltage Check
The voltage at the input terminals is outside the
7 • the line voltage
rated range (< 80 % or > 110 % of P071) in
operation • P071 Line voltage
A046 P955 Current unbalance Check

The output currents show an unbalance of
13 • the line connections
> 25 % I(conv-rated)
• the line voltages in the individual phases
A047 P955 Reactive current limited Check the
The reactive current of the AFE is limited. • line voltage (r030)
14
• maximum current (P173)
• motor-mode current limit (P160)
• generator-mode current limit (P161)
A048 P955 Vd2t integrator Check the
15 The monitoring function of the maximum • line voltage (r030)
continuous DC link voltage (using the Vd2t- • DC-link voltage (r006)
integrator) has reached 50 % of the final value. If
the high DC link voltage is caused by a high
capacitive reactive current, then this might be
limited (A047). If the high DC link voltage is caused
by a high line voltage (r030), the line overvoltage
fault (F003) message will be activated eventually
(depending on the amplitude of Vd).
A049 P956 No slave P660 SCI AnalogInConf
0 On the ser. I/O (SCB1 with SCI1/2), no slave is • Check slave.
connected or fiber optic is interrupted or no supply • Check fiber optic.
to slaves.
A050 P956 Slave incorrect Check P660 SCI AnalogInConf
1 On the ser. I/O, the slaves connected do not
correspond to the parameter setting (slave number
or slave type).
A051 P956 Peer bdrate Match baud rates of SCB boards involved in the
2 Baud rate for peer connection is too high or link P684 SCom/SCB Baud
different.
A052 P956 Peer PZD-L Reduce the number of words
3 PZD length set too high for peer connection (>5). P686 SCom/SCB # PrDat..
A053 P956 Peer Lng f. Match word lengths of sender and receiver
4 The PZD lengths of the sender and receiver in the P686 SCom/SCB # PrDat
peer connection do not match.
A057 P956 TB-Param Replace TB configuration (software).
8 Alarm occurs if a TB is logged on and connected,
but it does not respond to parameter jobs from the
PMU, SCom1 or SCom2 within 6 s.

Alarm messages
No. No.
Bit No.
A065 P957 WEA active
CAUTION
0 The WEA option (P366) restarts the drive. No time
monitor is activated when the DC link is The WEA function can place
precharging. operating personnel at risk.
Check whether you really need
The automatic restart process can be aborted with
to use WEA.
an OFF command.
Change P366 WEA if
necessary.
A081.. r958 CB alarm

A096 0...15 See Operator's Guide for CB board
A097.. r959 TB alarm 1

A112 0...15 See Operator's Guide for TB board
A113.. r960 TB alarm 2

A128 0...15 See Operator's Guide for TB board
Table 14-2 Alarm numbers, causes and their counter-measures
14.3 Fatal errors (FF)

Fatal errors are serious hardware or software errors which no longer
permit normal operation of the unit. They only appear on the PMU in
the form "FF<No>". The software is re-booted by actuating any key on
the PMU.
FFxx Fault message Switch device off and on again. Call service
department if fatal fault is displayed again
FF01 Time sector overflow Increase sampling time (P308) or reduce pulse
A non-removable time sector overflow has been identified frequency (P761)
in the higher priority time sectors.
Replace the CUSA
FF03 Access error option board Replace the CUSA
A fatal fault has occurred as external option boards (CB,
TB, SCB, TSY ..) were being accessed
Replace the LBY
Replace the option board
FF06 Stack overflow Increase sampling time (P308) or reduce pulse
Stack overflow. frequency (P761)
Replace the CUSA
FFxx Any other fatal fault. Replace the CUSA
Table 14-3 Fatal errors
04.2006 Maintenance
15 Maintenance
WARNING SIMOVERT MASTERDRIVES units are operated at high voltages.

All work carried out on or with the equipment must conform to all the
national electrical codes (BGV A2 in Germany).
Maintenance and service work may only be executed by qualified
personnel.
Only spare parts authorized by the manufacturer may be used.
The prescribed maintenance intervals and also the instructions for
repair and replacement must be complied with.
Hazardous voltages are still present in the drive units up to 5 minutes
after the converter has been powered down due to the DC link
capacitors. Thus, the unit or the DC link terminals must not be worked
on until at least after this delay time.
The power terminals and control terminals can still be at hazardous
voltage levels even when the motor is stationary.
If it is absolutely necessary that the drive converter be worked on when
powered-up:
♦ Never touch any live parts.
♦ Only use the appropriate measuring and test equipment and
protective clothing.
♦ Always stand on an ungrounded, isolated and ESD-compatible pad.
If these warnings are not observed, this can result in death, severe
bodily injury or significant material damage.

Maintenance 04.2006
15.1 Electrical components

15.1.1 AFE basic mains module
Position Equipment designation Brief description

1 -A52 VSB module Line angle and voltage sensing
6SE7090-0XX84-1GA1
2 -K1 Main contactor Main contactor 230 V, 50/60 Hz
3RT1476-6AP36 (for 370 ... 590 A)
3RT1466-6AP36 (for 210 ... 315 A)
3RT1456-6AP36 (for 146 ... 186 A)
3RT1446-1AL20 (for 92 ... 124 A)
3 -K1 -Z1 Varistor Main contactor accessory
4 -K4 Contactor Precharging contactor 230 V, 50/60 Hz
3RT1035-1AL20 (for 510 ... 590 A)
3RT1025-1AL20 (for 210 ... 370 A)
3RT1016-1AP01 (for 92 ... 186 A)
5 -Z4 Varistor for contactor 230 V, 50/60 Hz
6 -R1...R3 Resistor Precharging resistors 5 Ohm
5Ω 6SY7000-0AF51 (for 210...370 A)
10 Ω 6SX7010-0AC80 (for 92...186 A)
7 Cable harness Signal exchange with AFE inverter
6SY7000-0AE62
Table 15-1 Components of the AFE basic mains module
04.2006 Maintenance
15.1.2 CleanPower filter
Position Equipment designation Brief description

1 -L1 Commutating reactor Reactor 4EU3652-6UA000A (510 ... 590 A)
Reactor 4EU3652-3UB000A (370 A)
Reactor 4EU3052-8UA000A (315 A)
Reactor 4EP4000-8US00 (92 A)
2 -C4, -C5 Capacitor Filter capacitor 6SY7000-0AF56 (510 ... 590 A)
Filter capacitor 6SY7000-0AF55 (370 A)
-C4 Filter capacitor 6SY7000-0AF56 (210 ... 260 A)
Filter capacitor 6SY7000-0AF55 (146 ... 186 A)
3 -R7.1 ... R9.1 Resistor Filter res. 6SY7000-0AF67 (510..590 A)
-R7.2 ... R9.2
-R7 ... R9 Filter res. 6SY7000-0AF67 (370 A)
Filter res. 6SY7000-0AF66 (260 ... 315 A)
Filter res. 6SY7000-0AF65 (186 … 210 A)
Filter res. 6SY7000-0AF64 (124 … 146 A)
Filter res. 6SY7000-0AF63 (92 A)
4 -Cg Board Basic RI suppression 6SX7010-0FB10
(not required for IT system)
5 Cable harness Measurement tap line voltage
(only as of 146 A CleanPower filter) 6SY7000-0AE61
Table 15-2 Components of the CleanPower filter without AFE reactor

Maintenance 04.2006
15.2 AFE inverter maintenance

15.2.1 Replacing the fan
The fan is designed for an operating time of L10 ≥ 35 000 hours at an

ambient temperature of Tu = 40 °C. It should be replaced in good time
to maintain the availability of the unit.
Construction type G The fan assembly consists of:

♦ the fan housing
♦ one fan
The fan assembly is installed between the capacitor battery and the
motor connection.
Replacement ♦ Withdraw connector X20.
♦ Remove the cable ties.
♦ Undo the 2 M6x12 Torx screws.
♦ Remove the fan assembly by pulling it out forwards.
♦ Install the new fan assembly by following the same steps in the
reverse order.
Before commissioning the new fan, check it for freedom of movement
and correct air flow direction.
The air must be expelled upwards out of the device.
Construction type J The fan assembly consists of:

♦ the fan housing
♦ one or two fans
♦ the starting capacitors
The fan assembly is fitted at the top of the chassis.
♦ Withdraw connector X20.
♦ Undo the two M8 screws in the fan assembly.
♦ Pull the fan assembly out forwards (if necessary, lower it slightly
when you pull it out) and store it in a safe place.
CAUTION The fan assembly weighs about 30 kg!
04.2006 Maintenance
♦ Disconnect the cable connections and terminals on the fan.

♦ Remove the fan support plate from the fan assembly and detach the
fan from the support plate.
♦ Install the new fan assembly in reverse sequence.
Prior to start-up, check that the fan can run freely and check for correct
direction of air flow.
The air must be blown upwards out of the unit.
Torx M6x12 Torx M6x12
Fan Fan housing
Fig. 15-1 Fan assembly
15.2.2 Replacing the fan fuses (construction type J only)

The fuses are located in a fuse holder which is mounted on a DIN rail at
the bottom left of the unit. You must open this holder to replace the
fuses.
15.2.3 Replacing the starting capacitor

The starting capacitor is
♦ on or inside the fan assembly.
♦ Withdraw the plug connections on the starting capacitor
(construction type J).
♦ next to the fan terminal (construction type G).
♦ Unscrew the starting capacitor.
♦ Install the new starting capacitor in reverse sequence (4.5 Nm).

Maintenance 04.2006
15.2.4 Replacing the capacitor battery

The unit is an assembly which consists of the DC link capacitors, the
capacitor support and the DC link bus module.
Construction type G ♦ Remove the terminal for the balancing resistor (cable eye M6).
♦ Undo the mechanical mounting.
♦ Swing the capacitor battery out forwards and lift the unit at an angle
of 45 ° out of the converter.
Construction type J The capacitor battery comprises three assemblies. Each assembly
contains a capacitor support and a DC link bus module.
♦ Undo the plug-in connections
♦ Undo the mechanical fastening (three screws: Two left, one right)
Swing the capacitor sideways until it reaches the limit stop, lift the unit
slightly and pull it forwards out of the converter.
CAUTION The capacitor battery weighs up to 30 kg!
04.2006 Maintenance
15.2.5 Replacing the PMU
♦ Remove the grounding cable on the side.

♦ Press the spring catches on the adapter section carefully together,
remove the PMU with adapter from the electronics box.
♦ Withdraw connector X108 on the CUx board.
♦ Using a screwdriver, carefully lever the PMU forwards out of the
adapter section.
♦ Install the new PMU in the reverse sequence.
Adapter section
PMU
Snap catches
E-box
Fig. 15-2 PMU with adapter section on the electronics box

Maintenance 04.2006
15.3 Fuses
15.3.1 Fan fuses for AFE inverters
Line voltage 3AC 380 V to 460 V

Order No. Fan Fuse
6SE70.. (F101 / F102)
35-1TJ80 FNQ-R-5
36-0TJ80 FNQ-R-5
Order No. Fan Fuse
6SE70.. (F1 / F2)
31-1EE80 FNQ-R-2
31-1EE80-1AA0
31-2EF80 FNQ-R-2
31-2EF80-1AA0
31-5EF80 FNQ-R-2
31-5EF80-1AA0
31-8EF80 FNQ-R-2
31-8EF80-1AA0
32-1EG80 FNQ-R-5
32-1EG80-1AA0
32-6EG80 FNQ-R-5
32-6EG80-1AA0
33-2EG80 FNQ-R-5
33-2EG80-1AA0
33-7EG80 FNQ-R-5
33-7EG80-1AA0
Manufacturer: FNQ-R- Bussmann
15.3.2 DC fuses
Order No. Fuse
6SE70... gR (SITOR) North-America
[A] Type [A] Type [V]
Line voltage 3AC 380 V to 460 V
31-0EE80 160 3NE3224 250 170M3716 660
31-2EF80 250 3NE3227 350 170M3718 660
31-5EF80 250 3NE3227 350 170M3718 660
31-8EF80 315 3NE3230-0B 450 170M3720 660
32-1EG80 450 3NE3233 550 170M6709 660
32-6EG80 450 3NE3233 550 170M6709 660
33-2EG80 500 3NE3334-0B 630 170M6710 660
33-7EG80 500 3NE3334-0B 630 170M6710 660
35-1EJ80 450 2x3NE3233 550 2x170M6709 660
36-0EJ80 550 2x3NE3335 630 2x170M6710 660
06.2005 Forming
16 Forming
For units in the 400 V and 690 V voltage classes (cf. 9th digit of the
MLFB, letter E or H), the DC link capacitors must be formed again after
an idle period of more than 2 years.
For units in the 500 V voltage class (cf. 9th digit of the MLFB, letter F),
the DC link capacitors must be formed again after an idle period of
more than 1 year.
If this is not carried out, the unit can be damaged when the line voltage
is powered up.
If the unit was started-up within one year after having been
manufactured, the DC link capacitors do not have to be re-formed. The
date of manufacture of the unit can be read from the serial number.
How the serial (Example: A-J60147512345)
number is made up
Digit Example Meaning
1 and 2 A- Place of manufacture
3 M 2000
N 2001
P 2002
R 2003
S 2004
T 2005
U 2006
V 2007
4 1 to 9 January to September
O October
N November
D December
5 to 14 Not relevant for forming
Forming time
6
in hours
5
3 0V
50 90
V
V /6
2
400
Off-circuit idle
1
time in years
1 2 3 4 5
Fig. 16-1 Forming time depending on the idle time of the AFE inverter

Forming 06.2005
P408 Set forming time (60.0 to 600.0 minutes)
P052 = 20 Select "Form DC link"
The operating display appears:

P key
The AFE must be switched on within 20 s or else a shutdown on
faults (F091) will occur (fault value 4).
Switch on AFE
NOTE:
While forming is in progress, the SIMOVERT MASTERDRIVES
MC/VC must not be switched on!
- The DC link forming operation is carried out

(forming period as set in P408).
- During the forming period set in P408, the pre-charging
contactor is energized and de-energized in such a way that
the DC link capacitor is charged up to the line voltage
peak value.
- The current limit set in P160 is not effective with respect to
the forming operation!
On completion of the function, operating display "Ready" (009)
End
appears.
06.2005 Technical Data
17 Technical Data
CleanPower filter
Fig. 17-1 AFE basic mains module mounted on CleanPower filter (type of
construction G)
Fig. 17-2 AFE reactor for AFE inverters 510...590 A / 400 V

Technical Data 06.2005
17.1 AFE basic mains module and CleanPower filter

EU low-voltage directive EN 50178
73/23/EEC and RL93/68/EEC
EU machine directive 89/392/EEC EN 60204-1
UL conformity Only use components conforming to UL
Type of cooling Air cooling
Permissible ambient and cooling-
medium temperature
• during operation 0° C to +50° C (32° F to 114° F)
• during storage, transport -25° C to +70° C (-13° F to 158° F)
Installation height See operating manual for MASTERDRIVES inverters,
construction type J and construction types E to G
Permissible humidity rating Relative humidity ≤ 95 %
during transport and storage ≤ 85 %
during operation (moisture condensation not permissible)
Climatic class Class 3K3 to DIN IEC 721-3-3 (during operation)
Pollution degree Pollution degree 2 to IEC 664-1 (DIN VDE 0110, Part 1).
Moisture condensation during operation is not permissible
Overvoltage category Category III to IEC 664-1 (DIN VDE 0110, Part 2)
Degree of protection to EN 60529 IP00
Radio interference suppression to EN 61800-3
Standard No radio interference suppression
Options Radio interference suppression filter for Class A1 to EN 55011
Mechanical specifications
• Vibrations to DIN IEC 68-2-6
During stationary use:
Constant amplitude
- of deflection 0.075 mm in the frequency range 10 Hz to 58 Hz
- of acceleration 9.8 m/s2 in the frequency range > 58 Hz to 500 Hz
During transport:
- of acceleration 9.8 m/s2 in the frequency range > 9 Hz to 500 Hz
• Shocks to DIN IEC 68-2-27 / 08.89
30 g, 16 ms half-sine shock
Mechanical environmental Class 3M4 to DIN IEC 721-1:1991
conditions
Table 17-1 General technical data
Supply system type TN-C; 3/PEN

Mains voltage 3AC 400 V
Mains frequency 50 Hz / 60 Hz
Rated operating voltage 3 AC 380 (-20 %) V to 3AC 460 (+5 %) V)
Rated current 92 A, 124 A, 146 A, 186 A, 210 A, 260 A, 315 A, 370 A, 510...590 A
Power loss CleanPower filter Approx. 200 Watt (construction types
E and F)
Approx. 300 Watt (construction type G)
Approx. 500 Watt (construction type J)
AFE basic mains module Negligible
AFE reactor See below
Control voltage / auxiliary supply DC24, 1 AC 230 V
Incoming fuse See operating manual for AFE chassis units
Short-circuit strength Depends on incoming fuse
Protection class to EN50178 I
Protective measures Cover with large surface against direct contact,
in case of indirect contact automatic disconnection by overcurrent
protective device in the TN system
Table 17-2 Electrical technical data

Dimensions CleanPower filter

210 A ... 590 A: 502x700x377 BxHxT mm
124 A ...186 A: 439x700x377 BxHxT mm
92 A: 243x700x377 BxHxT mm
210 A … 590 A: 354x260x290 BxHxT mm
146 A … 186 A: 290x260x235 BxHxT mm
92 A ... 124 A: 235x260x211 BxHxT mm
Weight CleanPower filter
510 A … 590 A: 78 kg
370 A: 70 kg
315 A: 65 kg
260 A: 55 kg
210 A: 50 kg
186 A: 49 kg
124 A … 146 A: 47 kg
92 A: 26 kg
370 A … 590 A 16 kg
210 A … 315 A 14 kg
146 A ... 186 A 8 kg
92 A ... 124 A 6 kg
Surface Housing sendzimized
Tank Mounting plate special housing
Table 17-3 Mechanical technical data
The machine control is manufactured in accordance with DIN EN

60439-1, also taking into account DIN EN 60204-1. In the delivery
state, the protection against indirect contact for the machine control is
afforded by automatic disconnection in the TN system. If protection
against indirect contact with the equipment is to be afforded by a
different system, the circuit configuration must be adapted accordingly.
DIN EN 60204-1 specifies that only electricians and/or other personnel
with proper training in handling electrical circuitry may have access to
the internal components of the electrical system.
The electronic and associated electrical components are installed
according to the recommendations of the relevant component
manufacturers. The characteristics specified in Section 3 apply only on
condition that the low-voltage switchgear combination is used in
accordance with these recommendations and those of the switchgear
combination manufacturer.
Implementation of the requirements of Council Directive 98/37/EEC
– Machinery Directive – is guaranteed when the machine is in the pre-
commissioned state.
17.2 AFE reactor for construction types E to G

MLFB 6SE703x-xES87-1FG1
Rated voltage 480 V
Rated frequency 50/60 Hz
Degree of protection / Temperature IP00 / T40/F
class
x-x 1-0 1-2 1-5
Rated current 94 A 128 A 155 A
Power loss 400 Watt 550 Watt 650 Watt
Dimensions (max.) [mm] [mm] [mm]
• Width 300 355 355
• Height 267 330 327
• Depth 177 178 193
Weight approx. 50 kg 70 kg 75 kg
Table 17-4 Technical data for AFE reactor construction types E and F
MLFB 6SE703x-xES87-1FG1
Rated voltage 480 V
class
x-x 2-1 2-6 3-2 3-7
Rated current 215 A 265 A 330 A 374 A
Power loss 900 Watt 1150 Watt 1200 Watt 1250 Watt
Dimensions (max.) [mm] [mm] [mm] [mm]
• Width 420 420 480 480
• Height 384 384 380 380
• Depth 204 204 276 276
Weight approx. 90 kg 105 kg 160 kg 165 kg
Table 17-5 Technical data for AFE reactor construction type G

17.3 AFE reactor for construction type J

MLFB 6SE7036-0ES87-1FG1
Rated voltage 480 V
class
Rated current 620 A
Power loss (at 620 A) 2500 Watt
Dimensions (max.) [mm]
• Width 540
• Height 500
• Depth 382
Weight approx. 230 kg
Table 17-6 Technical data for AFE reactor construction type J
17.4 AFE inverter

EU low-voltage directive EN 50178
73/23/EEC and RL93/68/EEC
EU directive EMC 89/336/EEC EN 61800-3
EU machine directive 89/392/EEC EN 60204-1
Approval UL: E 145 153
CSA: LR 21 927
Type of cooling Air cooling with built-in fan
Permissible ambient and cooling-
medium temperature
• during operation 0° C to +40° C (32° F to 104° F)
(up to 50 °C, see Fig. "Derating curves")
• during storage -25° C to +70° C (-13° F to 158° F)
• during transport -25° C to +70° C (-13° F to 158° F)
Installation height ≤ 1000 m above sea level (100 % load capability)
> 1000 m to 3500 m above sea level
(for load capability. see Fig. "Derating curves")
Permissible humidity rating Relative humidity ≤ 95 % during transport and storage
≤ 85 % during operation (moisture
condensation not permissible)
Climatic class Class 3K3 to DIN IEC 721-3-3 (during operation)
Pollution degree Pollution degree 2 to IEC 664-1 (DIN VDE 0110. Part 1).
Moisture condensation during operation is not permissible
Overvoltage category Category III to IEC 664-1 (DIN VDE 0110, Part 2)
Degree of protection EN 60529
IP00
Class of protection Class 1 to IEC 536 (DIN VDE 0106, Part 1)
Shock protection to EN 60204-1 and DIN VDE 0106 Part 100 (BGV A2)
Radio interference suppression to EN 61800-3
• Standard No radio interference suppression
• Options Radio interference suppression filter for Class A1 to EN 55011
Interference immunity Industrial to EN 61800-3
Paint finish For interior installation
Mechanical specifications
• Vibrations to DIN IEC 68-2-6
During stationary use:
Constant amplitude
- of acceleration 9.8 m/s² in the frequency range > 58 Hz to 500 Hz
During transport:
- of acceleration 9.8 m/s² in the frequency range > 9 Hz to 500 Hz
• Shocks to DIN IEC 68-2-27 / 08.89
30 g, 16 ms half-sine shock
Table 17-7 AFE inverter, general data

Permissible rated output voltage in %

acc. to VDE 0110 / IEC 664-1
(not necessary acc. to UL / CSA)
100
75
50
0 1000 2000 3000 4000
Installation altitude above sea level in m

Permissible rated current in %
100
Temp Derating
[°C] factor K2
75
50 0.76
45 0.879
50
40 1.0
25 35 1.125 *
* See the
30 1.25 * following
0 Note
25 1.375 *
0 10 20 30 40 50
Cooling-medium temp. in °C
Permissible rated current in %
100
Altitude Derating
[m] factor K1
90
1000 1.0
80 2000 0.9
3000 0.845
70
4000 0.8
60
0 1000 2000 3000 4000
Installation altitude above sea level in m
Fig. 17-3 Derating curves
The derating of the permissible rated current for installation altitudes of

over 1000 m and at ambient temperatures below 40 °C is calculated as
follows:
Total derating = Deratingaltitude x Deratingambient temperature
K = K1 x K2
NOTE It must be borne in mind that total derating must not be greater than 1!
Example: Altitude: 3000 m K1 = 0.845

Ambient temperature: 35 °C K2 = 1.125
→ Total derating = 0.845 x 1.125 = 0.95
Designation Value
Order No. 6SE70... 35-1EJ80 36-0EJ80 33-7EG80 33-2EG80 32-6EG80 32-1EG80
Rated voltage [V]
• Input 3 AC 380 (-20 %) to 460 (+5 %)
• Output DC to 740
Rated frequency [Hz] 50 / 60
Rated current [A]
• Input 3 AC 510 560 370 315 260 210
• Output DC 570 630 425 360 300 240
Rated output [kVA] 330...400 360...440
Auxiliary current supply [V] DC 24 (20 - 30)
• Max. aux. curr. requirement [A] 4.0 2.5
Standard version at 20 V
Auxiliary current supply fan [V] 1 AC or 2 AC 230
• Aux. curr. requirem. at 50 Hz [A] 2.2 0.95
Pulse frequency [kHz] 3 3 3 3 3 3
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Losses, cooling, power factor
Power factor AFE inv. cosϕ < 0.99
Efficiency η (rated operation) ≥ 0.98 ≥ 0.97 ≥ 0.97
Power loss [kW] 5.8 6.8 4.05 3.47 2.75 2.18
Cooling-air requirement [m³/s] 0.46 0.46 0.41 0.41 0.31 0.31
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level IP00[dB(A)] 79 77 82 82 80 80
Type of construction J J G G G G
Dimensions [mm]
• Width 800 800 508 508 508 508
• Height 1400 1400 1450 1450 1450 1450
• Depth 565 565 465 465 465 465
Weight approx. [kg] 250 250 155 155 155 155
Table 17-8 Air-cooled AFE inverters, construction types G and J

Bezeichnung Value
Order No. 6SE70... 31-0EE80 31-2EF80 31-5EF80 31-8EF80
Rated voltage [V]
• Input 3 AC 380 (-20 %) to 460 (+5 %)
• Output DC to 740
Rated frequency [Hz] 50 / 60
Rated current [A]
• Input 3 AC 92 124 146 186
• Output DC 105 140 165 215
Rated output [kVA] 58...70 78...95 90...110 115...135
Auxiliary current supply [V] DC 24 (20 - 30)
Auxiliary current supply fan [V] 1 AC or 2 AC 230
Pulse frequency [kHz] 3 3 3 3
Load class II to EN 60 146-1-1
Base load current [A] 0.91 x rated output current
Base load duration [s] 240
Overload current [A] 1.36 x rated output current
Overload duration [s] 60
Losses, cooling, power factor
Power factor AFE inv. cosϕ < 0.99
Efficiency η (rated operation) ≥ 0.97 ≥ 0.97 ≥ 0.97
Power loss [kW] 1.05 1.35 1.56 1.70
Cooling-air requirement [m³/s] 0.10 0.14 0.14 0.14
Sound pressure levels, types of construction, dimensions, weights
Sound pressure level IP00 [dB(A)] 69 69 69 69
Dimensions E F F F
Abmessungen [mm]
• Width 270 360 360 360
• Höhe 1050 1050 1050 1050
• Depth 350 350 350 350
Weight approx. [kg] 55 65 65 65
Table 17-9 Air-cooled AFE inverters, construction types E and F
01.2004 Environmental Friendliness
18 Environmental Friendliness
Environmental The number of components has been significantly reduced over earlier
aspects during converter series by the use of highly integrated components and the
development modular design of the complete series. Thus, the energy requirement
during production has been reduced.
Special significance was placed on the reduction of the volume, weight
and variety of metal and plastic components.
Plastic components ABS: PMU board PC: Covers

used LOGO PP: Insulating plates
LDPE: Capacitor ring bus retrofit
PA6.6: Fuse holder, mounting strip, PS: Fan housing
capacitor holder, cable holder, UP: Clamping section
terminal blocks, terminal strip, fastening bolts,
supports, PMU adapter, covers, tensioning washer
cable holders
Halogen-containing flame retardants were, for all essential

components, replaced by environmentally-friendly flame retardants.
Environmental compatibility was an important criterion when selecting
the supplied components.
Environmental Purchased components are generally supplied in recyclable packaging.

aspects during Surface finishes and coatings were eliminated with the exception of the
production galvanized sheet steel side panels.
ASIC devices and SMD devices were used on the boards.
The production is emission-free.
Environmental The unit can be broken down into recyclable mechanical components
aspects for disposal as a result of easily releasable screw and snap connections.
The plastic components are to DIN 54840 and have a recycling symbol.
After the service life has expired, the product must be disposed of in
accordance with the applicable national regulations.

06.2005 Appendix
19 Appendix
Appendix to Order number: 6SE708x-xCX86-2BA1
operating manual x-x stands for language code
e.g. 0-0 for German
SIMOVERT MASTERDRIVES
Active Front End (AFE)
AFE rectifier/regenerative feedback unit AC-DC
Chassis unit construction types E to G and J

400 V / 92 A to 370 A and 510 A to 590 A
with modular mains connection
Contents ♦ Circuit diagram for CleanPower filter

♦ Circuit diagram for AFE basic mains module
♦ Dimension sheet for AFE inverter construction types E to G and J
♦ Dimension sheet CleanPower filter mounted with AFE basic mains
module

1 2 3 4 5 6 7 8
SIEMENS
SCHALTUNGSUNTERLAGEN / Diagram and charts
Modular line connection

for AFE inverter
Version date 28.04.2005
SIEMENS AG
AUTOMATION & DRIVES Documentation label A5E00200986B-A3
SYSTEMS ENGINEERING
SYSTEMS ENGINEERING PLANT CHEMNITZ
=INHALT/1
Datum 28.04.2005 = DECKBLATT
SIMOVERT-MASTERDRIVES AFE SIEMENS AG Cover sheet +
Bearb. Ahrent
Modular line connection A&D SE WKC
Gepr. Fries MCPM Bl. 1
A5E00200986 B-A3
Änderung Datum Name Norm Urspr. Ers.f. Ers.d. 1 Bl.
1 2 3 4 5 6 7 8
Contents Column X: an automatically generated page was revised manually WUP1204D / 28. Mai.1993
Enclosure Location Page Name of page Additional field on page Date Responsible X
COVER SHEET 1 Cover sheet 28.04.2005 Ahrent
CONTENTS 1 Contents 28.04.2005 KS2
CPF 1 CleanPower filter 92A - 590A / 400V 6SE703.-.E.87-1FC5 28.04.2005 Ahrent
NBM...47A 1 Basic mains module 10,2A - 47A / 400V 6SE7024-7EC83-2NB1 28.04.2005 Ahrent
NBM...72A 1 Basic mains module 59A - 72A / 400V 6SE7027-2ED83-2NB1 28.04.2005 Ahrent
NBM...590A 1 Basic mains module 92A - 590A / 400V 6SE703.-.ED83-2NB1 28.04.2005 Ahrent
=COVER SHEET/1
Datum
Bearb.
Gepr.
KS2
Fries MCPM
SIMOVERT-MASTERDRIVES AFE
Modular line connection
SIEMENS AG
A&D SE WKC
Contents
= INHALT
+
=CPF/1
Bl. 1
A5E00200986 B-A3
1 2 3 4 5 6 7 8
To AFE reactor Measured-value connection

to basic mains mo dule
Cable assembly
FKBL1-VSB1
6SY7000-0AE61
-X3-CPF
3) 3) 3)
1 1 1 1 1 1
7
-R7.1 -R8.1 -R9.1 -R7.2 -R8.2 -R9.2
W1/2
U1/2
V1/2
6
2 2 2 2 2 2
4
-L1 U2 V2 W2 2)
3
U1 V1 W1 RE
2
RE RE
-C4
W1/1
U1/1
V1/1
1
1 2 3
-Cg 1 2 3
1)
-C5
1 2 3
PE 4 5
PE PE
from basic mains m odule
1) -C5 connected in parallel to -C4 MLFB-No.: 92A : 6SE7031-0EB87-1FC5

available from 160 kW 124A : 6SE7031-2EC87-1FC5
146A : 6SE7031-5EC87-1FC5
2) Discharge resis tors 186A : 6SE7031-8EC87-1FC5
(inserted in connection terminal -C4 or -C5) 210A : 6SE7032-1ED87-1FC5
260A : 6SE7032-6ED87-1FC5
3) -R7.1 connected in parallel to -R7.2 315A : 6SE7033-2ED87-1FC5
available
-R8.1 connected in parallel to -R8.2 370A : 6SE7033-7ED87-1FC5
-R9.1 connected in parallel to -R9.2 from 315 kW 510..590A : 6SE7036-0ED87-1FC5
=CONTENTS/1 =NBM...47A/1
Datum 01.12.2003 = CPF
SIMOVERT-MASTERDRIVES AFE SIEMENS AG CleanPower filter 6SE703.-.E.87-1FC5 +
A379A75719 19.04.05 Ahr. Bearb. Ahrent
Modular line connection A&D SE WKC 92A - 590A / 400V
A279A39719 Gepr. Fries MCPM Bl. 1
A5E00200986 B-A3
1 2 3 4 5 6 7 8
To AFE reactor AFE inverter connection
L1 L2 L3 -X101/102
Cable assembly
FKBL2-VSB3
6SY7000-0AE62
-X11 -A1
U1/1 V1/1 W1/1
VSB -X3
15 V output 10
-X1 Line voltage component Vsa 9

L3 Line voltage component Vsb 8
7 Line voltage Ext. 24 V monitoring o.k. 7
6 Not assigned Reference ground for Vsa, Vsb 6
24 VDC power
L2 5 Not assigned Main contactor con trol 5
supply connection
2 2 2 4 Line voltage 15 V output 4
-R1 -R2 -R3 3 Not assigned External 24 V input 3 P24 External 24 VDC
1 1 1 L1 2 Not assigned 24 V ground 2 M
1 Line voltage 24 V ground 1
-X2
-X4
3
2 Disabled for
Main contactor 1 AFE devices
2
switch-in
1 3 5 1 3 5
-K1 -K4 1 Grounding point
1.4 1.5
-X5 Shield ground
2 4 6 2 4 6 1
Connection:
-X70 230 V AC
3 control voltage
L1
2
N
1
X9/7 *) P24
M24
ME
-X10 A1 1 A1
-K1 -K1.1 -K4 -K4.1
Main contactor A2 2 Precharging A2
U1/L1 V1/L2 W1/L3
*) From AFE inverter
PE L1 L2 L3
-X1 to -X4 plug-type terminal; -X5 M4 bolts on VSB
-X10, -X11 modular terminal
1.1 1 2 1.2 1 2
3PE AC380-460V
1.1 3 4 1.3 3 4 -X70 modular terminal
50/60Hz 1.1
5 6
1.3
5 6
From customer's supply connection

=CPF/1 =NBM...72A/1
Datum 01.12.2003 = NBM...47A
SIMOVERT-MASTERDRIVES AFE SIEMENS AG Basic mains module 6SE7024-7EC83-2NB1 +
A379A75 719 19.04.05 Ahr. Bearb. Ahrent
Modular line connection A&D SE WKC 10.2A - 47A / 4 00V
A279A39 719 Gepr. Fries MCPM Bl. 1
A5E00200986 B-A3 1
Änderung Datum Name Norm Urspr. Ers.f. Ers.d. Bl.
1 2 3 4 5 6 7 8
To AFE reactor AFE inverter connection
L1 L2 L3 -X101/102
Cable assembly
FKBL2-VSB3
6SY7000-0AE62
1) -A1
U1/1 V1/1 W1/1
VSB -X3
15 V output 10
6 Not assigned Reference ground for Vsa, Vsb 6 24 VDC power
L2 5 Not assigned Main contactor control 5 supply connection
-X2
-X4
3
2 Disabled for
Main contactor 1 AFE devices
2
switch-in
1 3 5 1 3 5 Grounding point
-K1 -K4 1
-X5 Shield ground
1.4 1.5
2 4 6 2 4 6 1
Connection:
-X70 230 V AC
control voltage
3
L1
2
N
1 *)
X9/7 P24
M24
ME
1) A1 1 A1
U1/L1 V1/L2 W1/L3

-K1 -K1.1 -K4 -K4.1
Main contactor A2 2 Precharging A2 *) From AFE inverter
1) Connections at conta ctor -K1

PE L1 L2 L3
-X1 to -X4 plug-type terminal; -X5 M4 bolts on VSB
1 2 1 2 -X70 modular terminal
3PE AC380-460V 1.1 1.2
1.1 3 4 1.3 3 4
50/60Hz 1.1 5 6 1.3 5 6
From customer's supply con nection
=NBM...47A/1 =NBM...590A/1
Datum 01.12.2003 = NBM...72A
SIMOVERT-MASTERDRIVES AFE SIEMENS AG Basic mains module 6SE7027-2ED83-2NB1 +
A379A75 719 19.04.05 Ahr. Bearb. Ahrent
Modular line connection A&D SE WKC 59A - 72A / 400V 1
A279A39 719 Gepr. Fries MCPM Bl.
A5E00200986 B-A3
1 2 3 4 5 6 7 8
to CleanPower filter Measured-value connection

from CleanPower filter AFE inverter connection
L1 L2 L3 -X3 -X101/102
Cable assembly Cable assembly
FKBL1-VSB1 FKBL2-VSB3
6SY7000-0AE62
6SY7000-0AE61
1) -A1
U1/1 V1/1 W1/1
VSB -X3
15 V output 10

6 Not assigned Reference ground for Vsa, Vsb 6 24 VDC power
L2 5 Not assigned Main contactor control 5 supply connection
-X2
3
-X4
2 Disabled for
AFE devices
1
2
Main contactor
1 3 5 1 3 5
switch-in
-K1 -K4 1 Grounding point
-X5 Shield ground
1.4 1.5
2 4 6 2 4 6 1
Connection
-X70 230 V AC
3 control voltage
L1
2
N
1
Precharging_L1
2) AFE inverter
A1 1 A1 1 X9/5
1) -K1 -K1.1 -K4 -K4.1
Main contactor A2 2 Precharging A2 2
U1/L1 V1/L2 W1/L3
1) Connections at contactor -K1

PE L1 L2 L3
2) Contactor suppressor circuit for NBM 92 to 124 A

3PE AC380-460V
1.1 1 2 1.2 1 2
50/60Hz -X1 to -X4 plug-type terminal; -X5 M4 bolts on VSB
1.1 3
4
1.3 3
4
1.2 5
6
1.3 5
6 -X70 modular terminal
From customer's supply connection
=NBM...72A/1
Datum 01.12.2003 = NBM...590A
SIMOVERT-MASTERDRIVES AFE SIEMENS AG Basic mains module 6SE703.-.ED83-2NB1
A379A75719 19.04.05 Ahr. Bearb. Ahrent +
Modular line connection A&D SE WKC 92A - 590A / 400V

A279A39719 Gepr. Fries MCPM Bl. 1
A5E00200986 B-A3
*) Reactor CPF 30-45 kW rotated by 90°
Display CPF 45 kW / 92 A
M: 2:5
TYPSCHILD
VSB
-K1
X70
Displayed without cover
Mounting dimensions
CleanPower filter with basic mains module 45-315kW
Fastening with 4x M8 bolts
AFE variant shown: 315kW (590A)
Siemens Drives & PLCs M 2:5

The following editions have been published so far: Edition Internal Item Number
AB A5E00243916
AC A5E00243916
AD A5E00243916
Version AD consists of the following chapters:

Chapter Changes Pages Version
date
1 Definitions and Warnings reviewed edition 4 06.2005
2 Description reviewed edition 3 06.2005
3 Initial Start-Up first edition 2 01.2004
4 Transport, Storage, Unpacking reviewed edition 4 06.2005
5 Installation reviewed edition 14 04.2006
6 Installation in Conformance with EMC first edition 1 01.2004
Regulations
7 Connecting-Up and Wiring reviewed edition 20 04.2006
8 Basic Function Check reviewed edition 4 06.2005
9 Explanation of Terminology and Functionality of first edition 2 01.2004
the AFE
10 Function Diagrams first edition 2 01.2004
11 Parameterization reviewed edition 10 06.2005
12 Parameter List first edition 40 01.2004
13 Control and Status Words first edition 21 01.2004
14 Faults and Alarms reviewed edition 8 06.2005
15 Maintenance reviewed edition 8 04.2006
16 Forming reviewed edition 2 06.2005
17 Technical Data reviewed edition 10 06.2005
18 Environmental Friendliness first edition 1 01.2004
19 Appendix reviewed edition 15 06.2005
We reserve the right to make changes to functions, technical data, standards, drawings and
parameters.
The reproduction, transmission or use of this document or its contents is

not permitted without express written authority. Offenders will be liable
for damages. All rights, including rights created by patent grant or
registration of a utility model or design, are reserved.
We have checked the contents of this document to ensure that they
coincide with the described hardware and software. However,
differences cannot be completely excluded, so that we do not accept any
guarantee for complete conformance. However, the information in this
document is regularly checked and necessary corrections will be
included in subsequent editions. We are grateful for any
recommendations for improvement. SIMOVERT® Registered Trade Mark

Siemens AG
Automation and Drives
Motion Control Systems
P.O. Box 3180, D – 91050 Erlangen © Siemens AG 2006
Subject to change without prior notice
Germany Order No.: 6SE7087-6CX86-2BA1

www.siemens.com/motioncontrol Printed in Germany

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Operating Instructions Edition: AD

1 DEFINITIONS AND WARNINGS ..................................................................... 1-1

2 DESCRIPTION ................................................................................................. 2-1

3 INITIAL START-UP .......................................................................................... 3-1

4 TRANSPORT, STORAGE, UNPACKING........................................................ 4-1

5 INSTALLATION ............................................................................................... 5-1

5.1 Installing the units ............................................................................................. 5-1

5.2 Mounting dimensions and dimension sheets.................................................... 5-2

5.3 Installing the optional boards.......................................................................... 5-13

6 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS .............. 6-1

7 CONNECTING-UP AND WIRING .................................................................... 7-1

7.1 Connection overviews....................................................................................... 7-2

7.2 Power connections ........................................................................................... 7-9

7.3 Control terminals............................................................................................. 7-11

Siemens Drives & PLCs

7.4 Connecting up control cables ......................................................................... 7-13

7.5 Terminal assignments..................................................................................... 7-13

7.6 Digital inputs/outputs ...................................................................................... 7-17

7.7 Voltage Sensing Board (VSB) ........................................................................ 7-19

8 BASIC FUNCTION CHECK ............................................................................. 8-1

9 EXPLANATION OF TERMINOLOGY AND FUNCTIONALITY

10 FUNCTION DIAGRAMS................................................................................. 10-1

11.1 Setting parameters via the PMU..................................................................... 11-2

11.2 "Start-up" parameterization............................................................................. 11-5

12 PARAMETER LIST ........................................................................................ 12-1

12.1 General visualization parameters ................................................................... 12-2

12.2 General parameters........................................................................................ 12-4

12.3 Drive data ....................................................................................................... 12-6

12.4 Hardware configuration................................................................................... 12-8

12.5 Closed-loop control......................................................................................... 12-9

12.6 Functions ...................................................................................................... 12-14

12.7 Setpoint channel ........................................................................................... 12-15

12.8 Control and status bit connections ............................................................... 12-17

12.9 Analog inputs/outputs ................................................................................... 12-25

12.10 Interface configuration .................................................................................. 12-27

12.11 Diagnostic functions...................................................................................... 12-31

12.12 Gating unit .................................................................................................... 12-34

12.13 Factory parameters....................................................................................... 12-34

12.14 Profile parameters ........................................................................................ 12-35

13 CONTROL AND STATUS WORDS............................................................... 13-1

13.1 Control word ................................................................................................... 13-1

13.2 Status word................................................................................................... 13-14

14 FAULTS AND ALARMS ................................................................................ 14-1

14.1 Faults .............................................................................................................. 14-1

14.2 Alarms............................................................................................................. 14-6

14.3 Fatal errors (FF).............................................................................................. 14-8

15 MAINTENANCE ............................................................................................. 15-1

15.1 Electrical components..................................................................................... 15-2

15.2 AFE inverter maintenance .............................................................................. 15-4

15.3 Fuses .............................................................................................................. 15-8

Siemens Drives & PLCs

16 FORMING ....................................................................................................... 16-1

17 TECHNICAL DATA ........................................................................................ 17-1

17.2 AFE reactor for construction types E to G ...................................................... 17-5

17.3 AFE reactor for construction type J ................................................................ 17-6

17.4 AFE inverter.................................................................................................... 17-7

18 ENVIRONMENTAL FRIENDLINESS............................................................. 18-1

19 APPENDIX ..................................................................................................... 19-1

1 Definitions and Warnings