ADB Maintenance-Manual-Fcu PDF

Maintenance manual
Flashing system
Types FCU-3-in-1 and FCU-1-in-1
AM.02.620e Edition: 2.0

© ADB BVBA
This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted,
in any form or by any means, electronic, mechanical, photocopying, recording, nor otherwise,
without ADB BVBAs prior written consent.
This manual could contain technical inaccuracies or typographical errors.
ADB BVBA reserves the right to revise this manual from time to time in the contents thereof
without obligation of ADB BVBA to notify any person of such revision or change.
Details and values given in this manual are average values and have been compiled with care.
They are not binding, however, and ADB BVBA disclaims any liability for damages or detriments
suffered as a result of reliance on the information given herein or the use of products, processes
or equipment to which this manual refers. No warranty is made that the use of the information or
of the products, processes or equipment to which this manual refers will not infringe any third
party’s patents or rights. The information given does not release the buyer from making their own
experiments and tests.
ADB BVBA Address: Leuvensesteenweg 585, B-1930 Zaventem, Belgium

Tel.: +32 2 722 17 11, Fax: +32 2 722 17 64
Email: adb-air@adb-air.com
Internet: www.adb-air.com
Table of contents
1. About this manual

1.1. How to work with the manual ..............................................................................................................5
1.2. Record of changes..............................................................................................................................5
1.3. Icons used in the manual ....................................................................................................................5
1.4. Abbreviations and terms .....................................................................................................................6
2. Safety
2.1. Use......................................................................................................................................................9
2.2. Safety symbols....................................................................................................................................9
2.3. Qualified personnel ........................................................................................................................... 10
2.4. Liability .............................................................................................................................................. 10
2.5. Installation......................................................................................................................................... 10
2.6. Operation .......................................................................................................................................... 11
2.7. Action in the event of an equipment malfunction .............................................................................. 11
2.8. Maintenance and repair .................................................................................................................... 11
2.9. CE certification.................................................................................................................................. 11
3. Description
3.1. Flashing system overview................................................................................................................. 13
3.2. Lay-out of the equipment cabinets .................................................................................................... 14
3.3. Intended use ..................................................................................................................................... 16
3.4. Description ........................................................................................................................................ 16
3.5. Local Master Controller (LMC) description ....................................................................................... 17
3.6. Options.............................................................................................................................................. 18
3.7. Remote control description (option) .................................................................................................. 18
4. Commissioning
4.1. Main commissioning procedure ........................................................................................................ 21
4.2. Configure the FCU PCBs.................................................................................................................. 21
4.3. Configure the flashing system........................................................................................................... 23
4.4. Remote control configuration: multiwire (option)............................................................................... 29
4.5. Remote control configuration: J-Bus (option).................................................................................... 30
4.6. Commissioning records .................................................................................................................... 32
5. Maintenance
5.1. Preventive maintenance schedule .................................................................................................... 37
5.2. Part replacement............................................................................................................................... 38
6. Troubleshooting
6.1. Preliminary checks............................................................................................................................ 55
6.2. Troubleshooting guide....................................................................................................................... 56
A.M.02.620e - Edition 2.0 iii

7. Checks and measurements
7.1. Check fuse breaker and voltage of switch board .............................................................................. 61
7.2. Prepare to check flashing system ..................................................................................................... 61
7.3. Check AC power ............................................................................................................................... 62
7.4. Check equipment cabinet with LMC ................................................................................................. 62
7.5. Check equipment cabinet without LMC ............................................................................................ 63
7.6. Check flashing sequence.................................................................................................................. 64
7.7. Measure power draw ........................................................................................................................ 64
8. Configuration software tool

8.1. Install configuration software tool on a PC........................................................................................ 65
8.2. Start configuration software tool........................................................................................................ 65
8.3. Upload new firmware ........................................................................................................................ 66
8.4. Description of screens and menus.................................................................................................... 68
9. PCB drawings and settings

9.1. FCU - PCB1487 ................................................................................................................................ 75
9.2. Local bus connection board - PCB1498 ........................................................................................... 80
9.3. Local Master Controller (LMC) - PCB1513 ....................................................................................... 81
9.4. Multiwire - PCB1486 ......................................................................................................................... 86
9.5. J-Bus Connection - PCB1502 ........................................................................................................... 92
9.6. Dongle............................................................................................................................................... 95
9.7. Wiring diagrams ................................................................................................................................ 96
10. Technical data

10.1. Technical characteristics ................................................................................................................... 99
10.2. Ambient conditions............................................................................................................................ 99
10.3. Parts list ..........................................................................................................................................100
iv A.M.02.620e - Edition 2.0

About this manual
1 About this manual

The manual shows the information necessary to:
- commission
- carry out maintenance
on the FCU-1 and FCU-3. If in the manual the word equipment is used, this refers to both the
FCU-1 and the FCU -3
1.1 How to work with the manual

1. Familiarize yourself with the structure and content.
2. Carry out the actions completely and in the given sequence.
1.2 Record of changes

Edition Editor Check Date Description
1.0 New
2.0 MR KVE, 07/2010 Complete product update
EWE,
JVH
1.3 Icons used in the manual

For all WARNING symbols, see § 2.2.
CAUTION NOTE
Can cause damage to the Gives further information.
equipment.
Represents applicability to the Represents applicability to the

FCU-1 (FCU-1-in-1). FCU-3 (FCU-3-in-1).
A.M.02.620e - Edition 2.0 5

About this manual
1.4 Abbreviations and terms
Table: 1.1 Terms and abbreviations
Term or abbreviation Description

AC Alternating Current
ALFS-1 Flashing mode: Approach Light System with
Sequenced Flasher heads (ILS Cat- I configuration)
ALFS-2 Flashing mode: Approach Light System with
Sequenced Flasher heads (ILS Cat-II configuration)
AWG American Wire Gauge
Binary notation All data in the digital circuits is treated using “1” and “0”.
Thus, all decimal notations are transcripted into binary
notations.
CPU Central processing unit
DC Direct Current
E²PROM Electronically Erasable Programmable Read-Only
Memory
Equipment Both FCU-1 and FCU-3, if the information is the same
FAA Federal Aviation Administration
Fastener Generic term for an item that holds the equipment
together or that holds the equipment on its mounting
support, e.g. nut, bolt, washer
FCU Flasher Control Unit
FE-LiYCY A type of flexible mulit-core cable
FFL ADB type inset flashing head
Flasher head An elevated or inset flashing light
Flasher unit A combination of flashing electronics and flasher head
Flashing rhythm The rhythm in which the flashing system flashes. The
flashing rhythm consists of two elements: cycle time
and sequence time.
Flashing system A number of flashing units operating as an RTILS or
sequenced flashing system
Hexadecimal notation This is a way to write numbers in base of 16, instead of
the standard 10. In the manual, it is used for bits and
addresses, because it identifies better the active data
address or data lines (16 or 8-bit large).
ICAO International Civil Aviation Organisation
IGBT Isolated Gate Bipolar Transistor
LMC Local Master Controller
Local bus The communication bus, which exchanges data and
control signals between the FCUs and the LMC.
MALSF Flashing mode: Medium-intensity Approach Lighting
System with Sequenced Flasher heads
6 A.M.02.620e - Edition 2.0

About this manual
Term or abbreviation Description

MALSR Flashing mode: Medium-intensity Approach Lighting
System with Runway alignment indicator
Mod bus The communication bus, which communicates with the
customer control system.
MOV Metal-Oxide Varistor
MW Multiwire
ODALS Omni Directional Approach Lighting System
PC Personal Computer
PCB Printed Circuit Board
PCMCIA Personal Computer Memory Card International
Association
PE Protective Earth
PU PolyUrethane
RC circuit Circuit wit a resistance and a capacity
REILS Runway End Identification Lighting System
RTILS Runway Threshold Identification Lighting System
SMPS Switched Mode Power Supply
SSALR Flashing mode: Simplified Short Approach Lighting
System with Runway alignment indicator
SSALS Flashing mode: Simplified Short Approach Lighting
System with Sequenced flasher heads
TWAVBI Type of armoured multiwire underground signalisation
cable
UEL (Unidirectional Elevated Light type (ADB type elevated
flashing head)
WAGO Brand of spring leaf connectors
A.M.02.620e - Edition 2.0 7

About this manual
8 A.M.02.620e - Edition 2.0

Safety
2 Safety
Read all warnings carefully. Failure to do so may result in personal injury, death, or property
damage.
2.1 Use
To use the equipment safely:
Refer to the International Standard IEC 61820, Electrical installation for lighting and
beaconing of aerodromes - Constant current series circuits for aeronautical ground lighting -
System design and installation requirements, and to the International Standard IEC 61821,
Electrical installations for lighting and beaconing of aerodromes - Maintenance of
aeronautical ground lighting circuits for instructions on safety precautions.
Observe all safety regulations. To avoid injuries, always remove power prior to making any
wire connections and touching any live part. Refer to the International Standards IEC 61820
and IEC 61821.
Read and become familiar with the general safety instructions provided in this chapter
before you install, operate, maintain or repair the equipment.
Read and carefully follow the instructions given throughout this manual before installing,
operating, maintaining, or repairing the equipment.
Store this manual within easy reach of personnel installing, operating, maintaining or
repairing the equipment.
Follow all applicable safety procedures required by your company, industry standards, and
government or other regulatory agencies.
Obtain and read Material Safety Data Sheets (MSDS) for all materials used.
2.2 Safety symbols

Become familiar with the safety symbols presented in this chapter. These symbols will alert you
to safety hazards and conditions that may result in personal injury, death, or property and
equipment damage.
WARNING 1: Failure to observe this warning may result in personal injury, death, or
equipment damage.
WARNING 2: Risk of electrical shock. Failure to observe this warning may result in
personal injury, death, or equipment damage.
WARNING 3: Disconnect equipment from line voltage. Failure to observe this

warning may result in personal injury, death, or equipment damage.
WARNING 4: Wear personal protective equipment. Failure to observe may result in

serious injury.
WARNING 5: Do not touch. Failure to observe this warning may result in personal
injury, death, or equipment damage.
A.M.02.620e - Edition 2.0 9

Safety
2.3 Qualified personnel

The term qualified personnel is defined here as individual who thoroughly understand the
equipment and its safe operation, maintenance, and repair. Qualified personnel are physically
capable of performing the required tasks, familiar with all relevant safety rules and regulations
and have been trained to safely install, operate, maintain, and repair the equipment. It is the
responsibility of the company operating the equipment to see that its personnel meet these
requirements.
2.4 Liability
WARNING
Use of the equipment in ways other than described in the catalogue leaflet
and the manual may result in personal injury, death, or property and
equipment damage. Use this equipment only as described in the manual.
ADB BVBA cannot be held responsible for injuries or damages resulting from non-standard,
unintended applications of its equipment. The equipment is designed and intended only for the
purpose described in the manual. Uses not described in the manual are considered unintended
uses an may result in serious personal injury, death or property damage.
Unintended uses may result from taking the following actions:
Making changes to equipment that have not been recommended or described in this
manual or using parts that are not genuine ADB BVBA replacement parts or accessories.
Failing to make sure that auxiliary equipment complies with approval agency requirements,
local codes, and all applicable safety standards if not in contradiction with the general rules.
Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB
BVBA equipment.
Allowing unqualified personnel to perform any task.
2.5 Installation
Read the installation section of all system component manuals before installing your equipment.
A thorough understanding of system components and their requirements will help you install the
equipment safely and efficiently.
WARNING
Failure to follow these safety procedures can result in personal injury or
death.
Allow only qualified personnel to install ADB BVBA and auxiliary equipment. Use only
approved equipment. Using unapproved equipment in an approved system may void
agency approvals and will void the warranty.
Make sure all equipment is rated and approved for the environment in which you are using
it.
Follow all instructions for installing components and accessories.
Install all electrical connections to local code provided they are not in contradiction with the
general rules.
Use only electrical wire of sufficient gauge and insulation to handle the rated current and
voltage demand. All wiring must meet local codes.
Route electrical wiring along a protected path. Make sure they will not be damaged by
moving equipment and animals (e.g. rodents).
Protect components from damage, wear, and harsh environment conditions.
Allow ample room for maintenance, panel accessibility (power products), and cover removal
(power products).
Protect equipment with safety devices as specified by applicable safety regulations.
If safety devices must be removed for installation, install them immediately after the work is
completed and check them for proper functioning.
10 A.M.02.620e - Edition 2.0

Safety
2.6 Operation
Only qualified personnel, physically capable of operating the equipment and with no impairments
in their judgment or reaction times, should operate this equipment.
Read all system component manuals before operating the equipment. A thorough understanding
of system components and their operation will help you operate the equipment safely and
efficiently.
Before starting this equipment, check all safety interlocks and protective devices such as
panels and covers. Make sure all devices are fully functional. Do not operate the equipment
if these devices are not working properly. Do not deactivate or bypass automatic safety
interlocks or locked-out electrical disconnects or pneumatic valves.
Never operate equipment with a known malfunction.
Do not attempt to operate or service electrical equipment if standing water is present.
Use the equipment only in the environments for which it is rated. Do not operate the
equipment in humid, flammable, or explosive environments unless it has been rated for safe
operation in these environments.
Never touch exposed electrical connections on equipment while the power is ON. Make
sure the exposed electrical connections are proven to be dead.
2.7 Action in the event of an equipment malfunction

Do not operate a system that contains malfunctioning components. If a component malfunctions,
turn the system OFF immediately.
1. Disconnect and lock out electrical power.
2. Allow only qualified personnel to make repairs. Repair or replace the malfunctioning
component according to instructions provided in its manual.
2.8 Maintenance and repair

Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. Only
persons who are properly trained and familiar with ADB BVBA equipment are permitted to
service the equipment.
Always use safety devices when working on the equipment.
Follow the recommended maintenance procedures in your equipment manuals.
Do not service or adjust any equipment unless another person trained in first aid and Cardio
Pulmonary Resuscitation (CPR) is present.
Connect all disconnected equipment ground cables and wires after servicing equipment.
Ground all conductive equipment.
Use only approved ADB BVBA replacement parts. Using unapproved parts or making
unapproved modifications to equipment may void agency approvals, impair specified
performance and create safety hazards.
Check interlock systems periodically to ensure their effectiveness.
Do not attempt to service electrical equipment if standing water is present. Use caution
when servicing electrical equipment in a high-humidity environment.
Use tools with insulated handles when working with electrical equipment.
2.9 CE certification
The equipment is CE certified. It means that the product complies with the essential
requirements concerning safety and hygiene. The directives that have been taken into
consideration in the design are available on written request to ADB BVBA.
A.M.02.620e - Edition 2.0 11

Safety
12 A.M.02.620e - Edition 2.0

Description
3 Description
3.1 Flashing system overview

The illustration shows a schematic overview of the components of a flashing system. The design
plan shows the actual lay-out. A flashing system can contain up to 32 flashing heads.
C D B
F F
G H
E
Main items A Flashing head

B FCU-1
C FCU-3
D Local Master Controller (LMC) PCB
E Interface to remote control
F Earthing/Counterpoise system connection
G Power cable (parallel system)
H Local bus
Every flashing system has one LMC. The LMC can be installed in an FCU-1 cabinet or in a FCU-
3 cabinet.
A.M.02.620e - Edition 2.0 13

Description
3.2 Lay-out of the equipment cabinets

3.2.1 FCU-1
A D
B E
G L
M H
F I J K
Main items A FCU PCB

B Door micro switch
C DC power supply module
D Capacitor
E Choke
F Mains filter
G Heater resistance
H Mains socket outlet (option)
I Fused input switch (F1)
J Over-voltage protection modules (MOV)
(option)
K Power input terminals
L Local bus connection board
M Junction box (option)
14 A.M.02.620e - Edition 2.0

Description
3.2.2 FCU-3
A G F C
8
6
E I J K D L B M H N
Main items A FCU PCB left

B FCU PCB middle
C FCU PCB right
D Door micro switch
E DC power supply module
F Capacitor (x3)
G Choke (x3)
H Mains filter (x3)
I Heater resistance
J Mains socket outlet (option)
K Fuses (F1, F2 and F3)
L Over-voltage protection modules (MOV)
(option)
M Power input terminals
N Local bus connection board
A.M.02.620e - Edition 2.0 15

Description
3.2.3 LMC
8
6
4
B C
Main items A Local Master Controller (one per B Multiwire interface (option)
complete flashing system) C J-Bus interface (option)
3.3 Intended use

The equipment is designed to control flashes of UEL or FFL type flasher heads.
The flasher heads operate at an approach or a threshold area in sequenced flashing approach
lighting systems or RTILS (REILS) at airports.
The flasher heads flash in a predefined sequence, interval and repetition rate.
Each flash unit that has a fitting needs a separate FCU PCB.
3.4 Description
Introduction The equipment cabinets in the flashing system exist in two variants:
- FCU-1: one cabinet with one FCU for a single flash unit; single-phase power supply;
- FCU-3: one cabinet with three FCUs for 3 flash units: three-phase power supply.
It is possible to combine these two types of cabinets in one system. Then, FCU-1 cabinets must
have a separate junction box (option) to connect to the three-phase power supply.
It is possible to connect the FCU-3 in a single-phase power supply. Then the number of flash
units is limited to an RTILS.
Each equipment is an autonomous device and recieves an unique sequence number that serves
as a logical address.
The maximum number of equipments in a flashing system that is controlled by one LMC is 32.
16 A.M.02.620e - Edition 2.0

Description
Frangibility The mounting support of the equipment is not frangible, due to the mass of the equipment
cabinet and the electrical cables. Install the equipment outside the safety area of the approach.
This means there is an increase in distance between the equipment and the flasher head. The
equipment compensates for losses in the cable between the flasher head and the equipment,
provided that that you use cables with the correct cable cross sections.
FCU PCB The FCU PCB in every equipment:

- Receives input messages from the LMC and is connected with the separate equipments
through the local bus connection;
- Charges the flash capacitor;
- Monitors the discharge current and misfires through the lamp;
- Enables three lamp brightness levels to be adjusted.
LMC Each equipment operates as a slave and is connected to a LMC. For a description of the LMC,
see § 3.5.
Lightning The equipment cabinets may have an over-voltage protection (option). All metal parts are
protection interconnected and the cabinet includes earthing lugs for an earthing connection. You can add an
optional overvoltage protection for areas with a high risk of lightning.
Local bus The local bus connection board interconnects all the devices of a system as a part of an RS-485
connection board protocol. Inside the equipment cabinets, the equipments are pre-connected at delivery. The
interconnection of all equipment cabinets in a flashing system must be realised with a screened
dual twisted pair connection.
The local bus connection board has a set of gas arrestors that provide over-voltage protection for
the local bus wiring.
3.5 Local Master Controller (LMC) description

The LMC controls a complete flashing system and interfaces to remote controls. The LMC is the
interface between the control system and the flashing system.
The LMC makes it possible to:
- Monitor and configure the whole flashing system from any cabinet in the system with a
configuration software tool and PC, if you purchased this option.
- Measure and control the temperature of each cabinet.
- Receive a signal if the micro switch of the flasher unit or the cabinet door is open. In this
case, the flasher capacitor is also discharged.
- Receive MOV signals.
- Regulate the flashing rate and intensity.
- Control the status of all the connected equipments.
An internal temperature probe is installed on the LMC connector.
Location The LMC is a PCB installed in the cabinet door of any equipment cabinet in the flashing system.
It is recommended to install the LMC in an equipment that you can easily access for
maintenance.
Rotary switch The LMC has a rotary switch that makes it possible to switch between:
- Remote control;
- Local control.
For more information on the rotary switch, see § 9.3.
A.M.02.620e - Edition 2.0 17

Description
External One external temperature probe per flashing system must be installed onto any equipment
temperature cabinet in the system. The LMC reads the data from the external temperature probe and uses the
probe data to control the anti-condensation heating resistors. The temperature probe reads the actual
ambient temperature.
Start-up and At start-up, the LMC reads its local memory to find the system configuration. Then, the LMC
scanning contacts all the FCU PCBs in the flashing system through the local bus. Then, the LMC sends
system configuration data to each equipment to program them for normal operation.
After the start-up sequence, the LMC continues to scan all the FCUs sequentially to ensure
correct operation. If the system has RTIL flashers, they are scanned at a higher rate because it is
required to switch one OFF if the other fails (misfires).
Synchronization The LMC synchronizes all equipments to make sure that they flash in a correct flashing rhythm.
To do this, the LMC sends a message to all equipments at regular intervals.
3.6 Options
Remote control Each equipment can be controlled remotely with Multiwire, J-Bus, or a combination of the above.
between flashing See § 3.7.
system and tower
Over-voltage The equipment can be supplied with an extra over-voltage protection. When an overvoltage is
protection supplied to the individual equipment cabinets, the over-voltage protection activates. An alarm
can be generated through the feedback of the LMC. When the origin of the problem is solved, it is
necessary to replace the MOV cartidge.
Dongle The dongle enables you to connect the equipment directly to a PC. A special configuration
software tool makes it possible to monitor and control the complete flashing system that one
LMC controls.
When the dongle is connected between the system and a PC, the PC takes over the control of
the flashing system. In this case, the dongle collects all the necessary data from the LMC and the
individual equipments. When the dongle is connected, it also provides the synchronization
messages instead of the LMC.
3.7 Remote control description (option)

J-Bus The J-Bus interface uses a single or dual databus(es) to allow remote monitoring of a bigger
quantity of parameters.
- With a single databus, the equipment has only one communication channel.
- With a dual databus, the equipment has two communication channels: Bus A and Bus B.
The communication channels must take different routes to avoid a communication failure if
one cable is interrupted.
Multiwire PCB A multiwire PCB has 2 times 12 terminals. The terminals handle the maximum 8 incoming and
maximum 8 outgoing signals between the equipment and the remote control system.
There is only one multiwire PCB possible per LMC, so also one multiwire PCB per flashing
system.
The multiwire interface provides control and back-indication signals for basic remote control
functions between the equipment and a remote control system.
The terminals of the multiwire PBC handle the incoming and outgoing signals between the
equipment and the remote control system.
Note
The factory settings apply a specific signal to one terminal. If you want to make
changes, this is possible when you commission with the configuration software tool.
It is necessary to configure a specific signal only to one terminal.
18 A.M.02.620e - Edition 2.0

Description
Control signals The control signals feed relay coils. An RC circuit protects the relay coils for transient over-
voltage.
Table: 3.1 Multiwire options
Multiwire 48 VDC remote control 24 VDC remote control

Minimum voltage 40 VDC 21.6 VDC
Maximum voltage 65 VDC 35 VDC
Current consumption Approximately 9 mA at Approximately 16 mA at
48 VDC 24 VDC
The multiwire back-indication signals are provided over dry contact relays. The maximum contact
load is:
- AC - 110 V -0.5 A - 60 VA;
- DC - 110 V -0.5 A - 30 W.
A.M.02.620e - Edition 2.0 19

Description
20 A.M.02.620e - Edition 2.0

Commissioning
4 Commissioning
4.1 Main commissioning procedure

1. Remove the covers. See § 5.2.18.
2. Configure the FCU PCBs. See § 4.2.
3. Configure the flashing system. See § 4.3.
4. Configure the remote control interfaces. See § 4.4 and § 4.5.
5. Install the covers.
6. Test the equipment. See chapter 7.
4.2 Configure the FCU PCBs

4.2.1 Set the communication parameters
1. Set the dip-switches dip-switch bank SW1
of each FCU PCB. This is the factory
setting.
Note
Do not change the setting as ON
indicated in the illustration.
First contact ADB if you want
change this setting.
1 2 3 4 5 6 7 8
4.2.2 Define the equipment address

Each FCU PCB in the system must have its own, unique binary address.
Note
If RTILS (REILS) are present:
- Configure an unique address to both REILS or RTIL units;
- Make sure the REILS or RTILS have the highest binary and physical address.
Physical Binary Physical Binary Physical Binary

equipment address: equipment address: equipment address
order order order
01 100000 09 100100 17 100010
02 010000 10 010100 18 010010
03 110000 11 110100 19 110010
04 001000 12 001100 20 001010
05 101000 13 101100 21 101010
06 011000 14 011100 22 111010
07 111000 15 111100
08 000100 16 000010
A.M.02.620e - Edition 2.0 21

Commissioning
1. Set the first 6 dip-switches of the dip-switch

bank SW2 of each FCU PCB. The
illustration shows an example for the logical
address 03: 110000.
2. Set the addresses in a logical order so that
the first equipment is the one that is the
ON
furthest away from the runway.
Note
First contact ADB if you want
to change this logical order. 1 2 3 4 5 6 7 8
Example for a flashing system with both FCU-1 and FCU-3 units.
Note
The example shows a non-existing set of 10 flasher heads. A normal flashing
system contains 2, 21, 23, 30 or 32 flasher heads. The example only shows the
logical order to number.
A B C D E F
Equipment cabinet Dip-switch SW2 set to:

A: furthest away from the runway Equipment 01 = 100000
Equipment 02 = 010000
B Equipment 04 = 001000
C Equipment 05 = 101000
D Equipment 06 = 011000
E Equipment 09 = 100100
F Equipment 10 = 010100
22 A.M.02.620e - Edition 2.0

Commissioning
4.3 Configure the flashing system

4.3.1 General procedure
1. Set the dip-switch banks of the LMC:
- Manual configuration: see § 4.3.2.
- Configuration with the configuration software tool: see § 4.3.3.
Note
- It is not possible to configure the J-Bus remote control when you use
manual configuration.
- It is not possible to configure the mulitwire functions per terminal when
you use manual configuration.
4.3.2 Manual configuration
General procedure
WARNING
Make sure that all power to the FCU cabinet is OFF before you set the dip-
switches.
1. Enable local control;

2. Enable manual configuration;
3. Set the number of equipments in the system;
4. Set the sequence, timing and RTILs / REILs;
5. Restart the LMC. Use the fused input switch.
Enable local 1. Set the rotary switch of the LMC PCB to 0.

control
Enable manual 1. Set the dip-switch 4 of dip-switch bank

configuration SW4 of the LMC PCB to ON.
ON
1 2 3 4 5 6 7 8
Set number of 1. Set the dip-switches 1 to 6 of dip-switch bank SW5 of the LMC PCB the same as dip-switch
equipments in bank SW2 for the last flasher head in the flashing ystem. See § 4.2.2. This is the number of
system flasher heads in the flashing system.
Set flashing 1. Set the dip-switches of dip-switch bank SW2 of the LMC PCB.
sequence, timing 2. Make sure that the total of the interval times multiplied by the number of flasher heads is
and RTILS or smaller than the flashing sequence time.
REILS
A.M.02.620e - Edition 2.0 23

Commissioning
Table: 4.1 Dip-switch bank SW2 of the LMC PCB
Item Setting Set dip-switch to

Flashing sequence 2 flash cycles / s Dip 4: 0
1 flash cycle / s Dip 4: 1
RTILS / REILS Installed Dip 3: 1
Not installed Dip 3: 0
Interval time between 16 ms Dip 1: 0
flasher heads Dip 2: 0
33 ms Dip 1: 1
Dip 2: 0
66 ms Dip 1: 0
Dip 2: 1
Note
Flashing sequence: the use of 2 flash cycles / s depends on the number of flasher
heads and the chosen interval time. Flashing rhythms lower than those specified by
ICAO can make it impossible to get 2 flashes / s.
Restart LMC 1. Make sure that the all equipment cabinets in the system are switched ON.
2. Switch OFF the equipment that has the LMC. Leave the power off for approximately 10
seconds.
3. Switch ON the equipment that has the LMC. Use the fused input switch. Now the flashing
system reads the dip-switches and adapts to changes you made since the last power cycle
on the equipment that has the LMC.
24 A.M.02.620e - Edition 2.0

Commissioning
4.3.3 Configuration with the configuration software tool
General procedure
WARNING
Make sure that all power to the FCU cabinet is OFF before you set the dip-
switches.
CAUTION
Make sure that the flashing system is not in use when you switch the control
to the dongle/configuration sotware tool. When the control of the system
transfers to the dongle, some problems may occur. This is due to the timing
differences between the synchronization messages of the LMC and the
dongle.
Note
Use the configuration software tool. See chapter 8.
1. Enable local control.
Note
From the moment that the communication is established between the dongle
and the equipment, you can not control the flashing system with local or
remote control.
2. Enable software configuration.

3. Set the number of equipments in the system.
4. Restart the LMC.
5. Define the system layout with the configuration software tool.
6. Define the flashing mode with the configuration software tool.
Enable software 1. Set the dip-switch 4 of the dip-switch bank

configuration SW4 of the LMC PCB to OFF.
ON
1 2 3 4 5 6 7 8
A.M.02.620e - Edition 2.0 25

Commissioning
Set number of 1. Set the dip-switches of the dip-switch bank

flasher heads in SW5 of the LMC PCB.
system - Dip-switches 1 to 6: set the same as
for SW2 for the last flasher head in the
-
flashing system. See § 4.2.2.
Dip-switch 8: ON. Dip-switch 8 allows
ON
the cummunication over the dongle to
the LMC PCB.
1 2 3 4 5 6 7 8
Restart LMC 1. Make sure that the all equipment cabinets in the system are switched ON.
2. Switch OFF the unit that has the LMC. Leave the power off for approximately 10 seconds.
3. Switch ON the unit that has the LMC. Use the fused input switch. Now the flashing system
activates the dip-switch settings
Define flashing Flashing system layout:

system layout - Number of flasher heads;
- Number of equipment cabinets;
- Flashing rhythm and order
CAUTION
Make sure that all flasher heads are connected to the equipments in a logical
order. For example, the first flasher head is the one that is furthest away from
the runway. If the system has RTILs or REILs, those must be closest to the
runway and must have the highest logical address.
Set the number of flasher heads and equipment cabinets
1. Connect the cables. See § 8.2.1.

2. Start the software. See § 8.2.2.
3. Go to the menu Layout.
4. Set the number of flasher heads. Include
the RTILS or REILs, if applicable.
5. Set the number of equipment cabinets
(boxes).
26 A.M.02.620e - Edition 2.0

Commissioning
Set the flashing system layout
1. Set a flashing sequence and a slave number for each flasher head. Preferably work in a
logical order: set the sequence number equal to the slave number and set the the first
flasher head in the flashing system to 1.
2. Set some of the flasher heads to be REILs or RTILs, if applicable. Click the field after the
sequence number.
Note
All flasher heads for the REILS or RTILS flasher heads need an individual
unique sequence number.
Upload the changes
1. Press Program. The software now sends

the changes to the LMC.
2. Check the message windows that appears
on the screen.
- Layout OK” means that the new layout
was sent successfully.
- “Layout Not OK” means that you must
check the layout and the dip-switch
settings again.
A.M.02.620e - Edition 2.0 27

Commissioning
Check if the equipments are on-line
1. Go to section Flasher data.

2. Press Status.
3. Check if the status of the LMC and all
flasher heads is Online.
4. If this is not the case, check the power
supply to all equipment cabinets
- The power supply to all equipment
cabinets;
- The position of the door switches;
- The binary addresses on the FCU
PCBs;
- The local bus communication cables.
Define the flashing

mode
Set the flashing mode
1. Open the configuration software tool.

2. Switch the equipment ON. Use the fused input switch.
3. Select the menu Modes.
4. In the System status window, press the ‘+’ button until the required mode is active.
5. If necessary, modify the available modes. Click a mode field to show the details in the
section Details of mode.
Note
- Normally you do not have to change the individual settings in different

modes.
- For an RTIL or REIL: make sure that these sequence times are set to
equal numbers to make sure they flash simultaneously.
28 A.M.02.620e - Edition 2.0

Commissioning
These flashing modes are available:

- ASLF-1;
- ASLF-2;
- SSALR;
- SSALS;
- MALSR;
- MALSF;
- ODALS;
- Custom: any of the above modes can be changed (user defined).
Only if you need to change the standard setting of a mode:
1. Check and change if necessary the cycle

time for each mode.
2. Define which flashers are included in the
selected mode.
3. Check if the correct number of flashers is
active. The box of an active flasher is black.
4. Check if the correct number of flashers is
inactive. The box of an inactive flasher is
grey.
5. To switch the flasher between active (black)
and inactive (grey), click the flasher name.
6. Check the correct sequence time in ms.
4.4 Remote control configuration: multiwire (option)
Note
Enable remote control
1. Make sure that the multiwire cable is

correctly installed. See § 5.2.7.
2. Set the rotary switch SW3 (A) of the LMC A
PCB to position 9. Now the equipment 0
8
cabinet is remote controlled.

3. Test all remote control functions. For the
6
4
factory settings, see § 9.5.
A.M.02.620e - Edition 2.0 29

Commissioning
Change the input and output signals, if applicable
1. In the configuration software tool open

menu IO.
2. Simulate an error.
3. Check if the remote control receives the
signals.
4. To change the input and output signals of
the multiwire boards, click the terminal
fields. A pop-up window appears. See
also § 9.4.4 and 9.4.5.
5. Carry out the error simulation again, if
applicable.
4.5 Remote control configuration: J-Bus (option)
Note
4.5.1 General procedure

1. Set the binary address of the LMC.
2. Set the slave address.
3. Set a two or four wire communication type.
4. Check the connection.
4.5.2 Set binary address of LMC

1. Set the dip-switches of dip-switch bank SW1 according to the databus connection of the
equipment cabinet. For details see § 9.3.
4.5.3 Set slave address

The slave on the databus must have a unique binary address.
1. Change the settings of the dip-switches of

dip-switch bank SW1 on the LMC PCB.
ON
1 2 3 4 5 6 7 8
4.5.4 Set two/four wire communication

1. Set the straps on the LMC PCB. See § 9.3.
30 A.M.02.620e - Edition 2.0

Commissioning
4.5.5 Check connection

To check the connection, connect from a place where the remote control connection already
works.
1. Remove the multiwire cable. See § 5.2.7.

2. Set the rotary switch SW3 (A) of the LMC
PCB to position 9. Now the equipment A
cabinet is remote controlled. 0
8
3. Check all remote control functions.
4. Open the configuration software tool in
6
4
menu IO.
5. Simulate an error.
6. Check if the remote control receives the
signals.
A.M.02.620e - Edition 2.0 31

Commissioning
4.6 Commissioning records

4.6.1 Use tables
1. Use the tables to record all the necessary information in the commissioning phase.
4.6.2 Commissioning record tables

Table: 4.2 Commissioning record tables - general
Approach Mode name

Cycle time in seconds
Table: 4.3 Commissioning record tables - flasher head 1 to 11

Flasher head 1 2 3 4 5 6 7 8 9 10 11
Equipment
cabinet
SW2 address
REIL/RTIL
FCU-3 / FCU-1
FCU-1 phase
connect
Termination
resistance set
P1/P3 to
P1/P3 to
Timing [ms]
Group
32 A.M.02.620e - Edition 2.0

Commissioning
Flasher head 12 13 15 15 16 17 18 19 20 21 22
Equipment
cabinet
SW2 address
REIL/RTIL
FCU-3 / FCU-1
FCU-1 phase
connect
Termination
resistance set
P1/P3 to
P1/P3 to
Timing [ms]
Group

Flasher head 23 24 25 26 27 28 29 30 31 32
Equipment
cabinet
SW2 address
REIL/RTIL
FCU-3 / FCU-1
FCU-1 phase
connect
Termination
resistance set
P1/P3 to
P1/P3 to
Timing [ms]
Group
A.M.02.620e - Edition 2.0 33

Commissioning
4.6.3 J-bus settings table (option)

Hardware present Bus A
Bus B
Arbiter Arbiter
Local kill Local kill
Default Breakdown mode
Default mode
Default step
Default step REIL
Bus Slave number
Bus A Time-out
Baud rate
Parity
Bus B Time-out
Baud rate
Parity
4.6.4 Multiwire settings table (option)
Back-indication
signals Table: 4.6 Customized back-indication signals
P1 Signal Function
1 Output 1
2 Output 2
3 Output 3
4 Output 4
5 Output 5
6 Output 6
7 Output 7
8 Output 8
9 Common
10 GNDext
11 Vext+
12 PE
34 A.M.02.620e - Edition 2.0

Commissioning
Remote control
signals Table: 4.7 Customized remote control signals
P1 Signal Function
1 Input 1
2 Input 2
3 Input 3
4 Input 4
5 Input 5
6 Input 6
7 Input 7
8 Input 8
9 Common
10 GNDext
11 Vext+
12 PE
A.M.02.620e - Edition 2.0 35

Commissioning
36 A.M.02.620e - Edition 2.0

Maintenance
5 Maintenance
5.1 Preventive maintenance schedule
Table: 5.1 Preventive maintenance schedule
Frequency Check Action

In accordance with ICAO Check all the equipment Replace all damaged parts.
Aerodrome Design Manual cabinets for damage. See § 5.2.
Part 9 Airport Maintenance
Check all the equipment Clean all contaminated parts.
practices or in accordance
cabinets for vermin or dirt.
with local maintenance
regulations. Vacuum clean all the
equipment cabinets.
Check if all the equipment - Remove the broken seal.
cabinets are properly sealed. - Apply a new seal.
A.M.02.620e - Edition 2.0 37

Maintenance
5.2 Part replacement
WARNING
Make sure you have read and understood all safety procedures and standards
related to this equipment. See chapter 2.
WARNING
Make sure you switch OFF the power supply. See § 5.2.2.
CAUTION
While you carry out maintenance, make sure that:
- You do not drop any screws or nuts inside the equipment cabinet. Collect
all loose nuts and screws immediately.
- You can identify all cables you disconnect. Label the cables.
- You have saved the equipment settings as a profile. To do this in the
configuration software tool, see § 8.4.7.
- You install the new parts exactly the same way as the part you removed
the parts.
Note
After every part replacement, examine the flashing system for correct operation.
The procedure show how to replace these parts:

- FCU-3 PCB at the left and the right of the equipment cabinet. See § 5.2.3.
- FCU-1 PCB and FCU-3 PCB in the middle of the equipment cabintet. See § 5.2.4.
- LMC PCB. See § 5.2.5.
- Multiwire PCB. See § 5.2.6.
- Multiwire cable. See § 5.2.7.
- J-Bus PCB. See § 5.2.8.
- Capacitor. See § 5.2.9.
- DC power supply. See § 5.2.10.
- Door micro-switch. See § 5.2.11.
- Local bus connection board. See § 5.2.12.
- Wiring assembly. See § 5.2.13.
- Cable entry kit with bottom. See § 5.2.14.
- Choke. See § 5.2.15.
- Miains filter. See § 5.2.16.
- Overvoltage protection (MOV). See § 5.2.17.
- Covers. See § 5.2.18.
5.2.1 Required tools

- Multimeter.
- Standard electrical and mechanical tool kit;·
- Screwdrivers with protection up to 1000 V;
- Long screwdriver;
- Spanner set (ring or socket spanners);·
- Allen key 8 mm;
- Magnet rod for collecting loose items;
- Angle socket wrench;
- Door key for the equipment cabinet.
38 A.M.02.620e - Edition 2.0

Maintenance
5.2.2 Prepare: switch OFF power supply

1. Switch OFF the main power supply at the
substation.
2. Open the cabinet door.
3. Switch OFF the fused input switches (A).
- FCU-1: fuse holders F1 and F2;
- FCU-3: fuse holders F1, F2 and F3;
5.2.3 FCU-3 PCB at left or right of equipment cabinet

The procedure applies to the left and right PCBs of the FCU-3 cabinet. To replace the middle
FCU board, see § 5.2.4.
Remove base plate
1. Make sure that all power to the equipment

is OFF. See § 5.2.2. B
2. Remove the cover. See § 5.2.18.
3. Disconnect all the connectors on the PCB. A TB
4
Use pliers for the connectors in TB3, if

necessary. TB
3
4. Loosen the fasteners (A). Use an angle

socket wrench for the nuts.
5. Remove the base plate (B).
DS
5
A
6. Disconnect the cables from the two cable P1
P2
retainers (C). TB
2
P3
P5
C P6
P7
Remove PCB from base plate
1. Loosen the nine nuts (A).

2. Loosen the two screws (B). J1
P4
3. Remove the PCB. Use a lever below the

W11
DS
5
W25
DS
4
W28
DS
board, if necessary. 3 TB
2
DS1
TB
4
DS2
SW
2
TB
3
SW
2
DS
5
P1
P2
TB
2
P3
A B P5
P6
P7
A.M.02.620e - Edition 2.0 39

Maintenance
Install - 1
1. Clean the base plate.

2. Apply an equal layer of conductive paste on J1
P4
the cooling plate of the new PCB.
W11
DS
5
W25
DS
4
W28
DS
3. Replace the FCU PCB (B). 3 TB

2
DS1
TB
4
DS2
4. Set the dip-switches and straps the same SW
2
as the settings as those on the removed SW

2
TB
3
FCU PCB.
5. Tighten the two screws (B).
DS
6. Tighten the nine nuts (A). 5
P1
CAUTION P2
TB
2
P3
Tighten the screws (B)

A B P5
before you tighten the nuts P6

P7
(A) to ensure the correct

coupling of the cooling
plate of the board with the
base plate.
Install - 2
1. Install the fasteners (A) and install the base

plate (B). Use an angle socket wrench for B
the nuts.
A TB
4
TB
3
DS
5
A
P1
P2
TB
2
P3
P5
C P6
P7
Install - 3
1. Connect the cables to the connectors:

- Power supply to the DC unit to P7 J1 P4
TB2 TB4
W11
W28
W25
(left-hand FCU PCB only);

P4 DS4
DS5
TB4
- Power supply to P6 (If necessary to DS3 TB3
TB2
identify the connector, measure for
TB3
DS1
DS2
SW2
230 V);
- MOV connection to P3; SW2
- Power distribution from the DC unit to

TB1; P3
TB1
DS5
- Door switch to P2;

- Capacitor terminal connection to TB3 P2 P6
(red wire to +400 and blue/white wire
P1 P2 P7
to PE); TB1 P3
P5 P6
- Coil connection to TB4 (RET and P7

TRIG). The polarity is not important;
- Flasher head connection to TB2;
- Local bus to P4;
2. Install the cover.

3. Close the cabinet door.
4. Check if the FCU PCB works correctly. See chapter 7.
40 A.M.02.620e - Edition 2.0

Maintenance
5.2.4 FCU-1 PCB or FCU-3 middle PCB

The procedure applies to the PCB of the FCU-1 and the middle PCB of the FCU-3.
Remove

is OFF. See § 5.2.2.
P7
P6
P5
3. Disconnect all the connectors on the PCB.
Use pliers for the connectors in TB3, if
P3
necessary.
TB3
TB1
TB4
P2
DS5
4. Loosen the nine nuts (A).
P1
TB2
5. Loosen the two screws (B).
SW2
SW2
W28
6. Remove the PCB. Use a lever under the W25
DS
P4
W11 2
DS5
DS
1
DS3
board, if necessary.
DS4
J1
A
B
Install - 1
1. Clean the base plate.

2. Apply an equal layer of conductive paste on
P7
the cooling plate of the new PCB.
P6
P5
3. Replace the FCU PCB (B).
4. Set the dip-switches and straps to the same
P3
settings as the old FCU PCB.
TB3
TB1
TB4
P2
DS5
5. Tighten the two screws (B).
P1
TB2
6. Tighten the nine nuts (A).

SW2
SW2
W28
W25
DS
P4
W11 2
CAUTION
DS5
DS
1
DS3
DS4
J1
Tighten the screws (B)

before you tighten the nuts A
(A) to ensure the correct B
coupling of the cooling
plate of the board with the
base plate.
A.M.02.620e - Edition 2.0 41

Maintenance
Install - 2

- Power supply to P6 (If necessary to J1 P4
TB2 TB4
W11
W28
W25
identify the connector, measure for
P4 DS4
DS5
TB4
230 V); DS3 TB3
TB2
- AC input supply to the AC/DC supply
TB3
DS1
DS2
SW2
connector on P7. Only for FCU-1.

- Heater connection to P5; SW2
- MOV connection to P3;

- Power distribution from the DC unit to P3
TB1
DS5
TB1;
- Door switch to P2; P2 P6
- Capacitor terminal connection to TB3
P1 P2 P7
(red wire to +400 and blue/white wire TB1 P3

P5 P6
to PE); P7
- Coil connection to TB4 (RET and
TRIG);
- Flasher head connection to TB2;
- Local bus to P4.

4. Check if the FCU PCB works correctly. See chapter 7.
5.2.5 LMC PCB

Save IO profile
Note
Only save the IO profile if you
configured the flashing
system with the configuration
software tool.
1. Switch ON the equipment.

3. Go to menu SAVE.
4. Select Save. The used IO profile is now
saved on your PC.
5. Switch OFF all power to the equipment.
See § 5.2.2.
Replace
1. Disconnect the cables to the LMC PCB.

2. Remove the eight nuts (A). B
3. Replace the LMC PCB (B).
0
8
6
4. Set the dip-switches and straps to the same

settings as the old LMC PCB.
5. Install the eight nuts (A)
42 A.M.02.620e - Edition 2.0

Maintenance
Connect cables

- Power distribution from the DC unit to P8 P7 P6 TB1
TB1;
- MOV connection to P6; SW5 SW4 SW3
0
P9 P8 P7 P6
2
- Door switch to P7;
6 4
SW1 SW1
TB1
- External temperature probe to P8; P5
DS11 DS10
- Multiwire connection to P5 (optional);
J5
DS9 DS8
- Local bus to P2; DS7
P4
DS6
DS5 DS4
J4
- J-Bus connection to P1 (optional). DS3
W20 W19
W18 W17 DS2 DS1

W14
J1
W16 W15 J3
W13
W9
W8
W7
W6
W5
W4
W3
W2
W1
P3 P2
W12
W11
W10
J2 P1
2. When you configured the flashing system

with the configuration software tool, reload
the settings. P5 P3 P2 P1
Restore IO profile
1. Switch ON the equipment.

3. Go to menu SAVE.
4. Restore the IO profile. Select Restore and
browse to the saved profile on your PC.
5. Switch OFF all power to the equipment.
See § 5.2.2.
Configure
5.2.6 Multiwire PCB

The procedure applies to both 24 V DC and 48 V DC type of multiwire PCBs.
Replace

2. Disconnect the cables from the multiwire
PCB (B).
3. Remove the nuts (A). Use a number 5.5
socket wrench.
4. Replace the multiwire PCB (B).
5. Set the straps to the same settings as the
old multiwire PCB.
6. Install the nuts (A). Use a number 5.5
socket wrench.
B
A
A.M.02.620e - Edition 2.0 43

Maintenance
Connect

- Power supply to J1; P3 J1
- LMC to P3;
- Input and output signal connectors to
P1 and P2. P3
J1
2. Check the remote control functions.

3. Configure the flashing system. See § 4.3. W5
W6

P2 P1
10
11
12
10
11
12
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
P2 P1
5.2.7 Multiwire cable

2. Disconnect the flat multiwire cable (A) from 0
8
the connector P5 of the LMV PCB and P3
6
4
of the multiwire PCB.

3. Install the new multiwire cable (A). A
4. Connect the multiwire cable (A) to the
connector P5 of the LMC PCB and P3 of
the multiwire PCB.
6. Check the remote control functions.
5.2.8 J-Bus PCB

CAUTION
When one unit on the databus chain is disconnected, the other units on that
databus are also disconnected.
Replace

2. Disconnect the cables and the ground wire
from the J-Bus PCB (B).
3. Remove the four screws (A). Use a number
5.5 socket wrench.
4. Replace the J-Bus PCB (B).
5. Install the four screws (A). Use a number
5.5 socket wrench.
A
B
44 A.M.02.620e - Edition 2.0

Maintenance
Connect

- LMC to P6; P6
- J-Bus control for Bus A to P1 and P2;

- J-Bus control for Bus B to P3 and P4; P6
- Earth wire to the ground terminal.

3. Check the remote control functions. P3
4. Configure the flashing system. See § 4.3. P1 P2 P3 P4 P4
P1
P2
P5
5.2.9 Capacitor
Prepare
1. Make sure that all power to the equipment is OFF. See § 5.2.2.
2. Wait minimum 1 min. after all power to the equipment is OFF.
Replace
WARNING
Make sure that you connect the wires correctly to the capacitor terminals.
Always connect the red wire to the positive. An incorrect polarity may cause a
risk of serious injury and may damage the equipment.
1. Connect an earth wire between the two

terminals (A) for a few seconds. The
capacitor discharges. D B
2. Remove the bolt (B). Use a size 19 wrench.
3. Remove the capacitor (C).
4. Disconnect the wires from the
terminals (A).
5. Connect the wires to the terminals (A) of
the new capacitor. Connect the red wire to
positive.
6. Install the new capacitor (C).
7. Install the bolt (B). Use a size 19 wrench.
9. Close the cabinet door. D C
A.M.02.620e - Edition 2.0 45

Maintenance
5.2.10 DC power supply
Prepare The DC power supply module receives its input power from the FCU PCB through the connector
P7. In an FCU-3 cabinet, one FCU PCB provides power to the DC power supply.
1. Make sure that the FCU PCB and the fuses F1, F2 and F3 work correctly.
DC power supply
module
Remove

is OFF. See § 5.2.2. D
2. Remove the two screws (B). Use a long
screwdriver.
+15V
3. Remove the DC power supply module (A). +5V
-15V GND
4. Disconnect:
- the input connectors;
- the distribution connectors;
C
- the earth connection.
5. Make sure that the voltage on the AC

distribution connector (C) of the new A
module is 230 V. D
B
Install
1. Connect the input wires PH and N to the

input connector of the new module. D
2. Connect the wires to the DC distribution
connector (D):
+15V
- Brown: +15 V; +5V
-15V GND
- Red: +5 V;
- Black: GND;
- White -15 V.
C
3. Connect the earth connection.
4. Install the new DC power supply
module (A). A
5. Install the two screws (B). Use a long D
screwdriver. B
DC power supply, 1. Make sure that all power to the equipment

fuse is OFF. See § 5.2.2. A
2. Remove the DC power supply module. See
the procedure above.
3. Remove the two screws (A).
4. Remove the cover (B). A
B
5. Remove the fuse (C). The fuse has a clip-
on connection.
6. Install the a new fuse (C). Make sure that C
the type is applicable for the module.
7. Install the cover (B).
8. Install the two screws (A).
46 A.M.02.620e - Edition 2.0

Maintenance
5.2.11 Door micro-switch

3. Remove the door micro switch (B) from the
mounting plate (D). D
4. Disconnect the two wires (C).
5. Install the new door micro switch (B).
6. Adjust the position of the micro switch and C
make sure it operates correctly when you
open and close the cabinet door. B
7. Connect the two wires (C) to the two middle
connectors of the door-switch (B).
A
5.2.12 Local bus connection board

Remove

2. Record how the local bus cables are
connected to the connectors.
3. Disconnect the connectors on the local bus A
connection board (A).
4. Disconnect the earth wire. The earth wire
has a clip-on connection.
5. Remove the connection board (A) from the
rail. Use a lever to unlock the clip- A
holders (B).
Install
1. Install the new connector board. Push the

connector board on the rail.
2. Connect the earth wire. The earth wire has
a clip-on connection.
3. Connect the connectors on the local bus
connection board (A). Connect the cables A
in the same way as in the old connection
board.
A.M.02.620e - Edition 2.0 47

Maintenance
5.2.13 Wiring assembly
FCU-1
Disconnect - 1
1. Make sure that all power to the equipment B

3. Disconnect the cables:
- Power input terminals and protective 0
8
earth terminals (A);
6
4
- FCU PCB (connectors P7, P6 and

P5) (B);
- DC power supply (input wires) (C);
- Multiwire PCB (J1) (D).
4. Remove the cable binders from the

disconnected cables.
C A D
Disconnect - 2
1. Remove the Local bus connection

board (A). See § 5.2.12.
2. Remove the terminal stopper (B). C
3. Remove the two screws (D). B
4. Remove the rail (C).
- Fuses F1 and F2 (7 cables) (E);
- Heater (cut the two soldered
connections) (F);
F D E A
Replace
1. Remove the wiring assembly.

2. Install the new wiring assembly.
48 A.M.02.620e - Edition 2.0

Maintenance
Connect - 1
1. Connect the seven cables of the fuses F1

and F2.
Connect heater cables
1. Slide thermo-retractable insulation sleeves

on the cables;
2. Solder one cable on the connection point
(A) on both sides of the heater;
3. Slide the insulation sleeve over the solder
points.
Connect - 3
1. Install the rail. D F

2. Install the two screws.
3. Install the Local bus connection board (A).
See § 5.2.12.
4. Install the terminal stopper (B). 0
8
5. Connect the cables:

6
- Power input terminals and protective

earth terminals (C);
- FCU PCB (connectors P7, P6 and P5)
(D);
- DC power supply (input wires) (E);
- Multiwire PCB (J1) (F).
6. Bind the cables. Use cable binders. E C A B

A.M.02.620e - Edition 2.0 49

Maintenance
FCU-3
Disconnect - 1
1. Make sure that all power to the equipment BD

- Power input terminals L1, L2 and L3
and protective earth terminals (A);
- FCU 1 PCB (connectors P7, P6 and
0
8
6
4
P5) (B);
- FCU 2 PCB (connectors P6 and
P5) (C);
- FCU 3 PCB (connector P5) (D);
- Local bus connection board (F);
- Multiwire PCB (J1) (G).
C E A F G
3. Remove the cable binders from the
disconnected cables.
Disconnect - 2

2. Remove the rail (B).
- Fuses F1, F2 and F3;
- Over-voltage protection MOV, if
applicable;
- Socket, if applicable;
- Three mains filters;
- Heater (cut the two soldered
connections).
A B
Replace
1. Remove the wiring assembly.

2. Install the new wiring assembly.
50 A.M.02.620e - Edition 2.0

Maintenance
Connect - 1

- Fuses F1, F2 and F3 (A);
- Over-voltage protection MOV (if
present) (B);
- Socket (if present) (C);
- Three mains filters (D).
D C A B
Connect heater cables
1. Slide thermo-retractable insulation sleeves

on the cables;
2. Solder one cable on the connection
point (A) on both sides of the heater;
3. Slide the insulation sleeve over the solder
points.
Connect - 3
1. Install the rail (A). BD

2. Install the two screws (B).
- Power input terminals L1, L2 and L3
and protective earth terminals (A);
- FCU 1 PCB (connectors P7, P6 and
0
8
6
P5) (B);
- FCU 2 PCB (connectors P6 and
P5) (C);
- FCU 3 PCB (connector P5) (D);
- Local bus connection board (F);
- Multiwire PCB (J1) (G).
C E A F G
4. Bind the cables. Use cable binders.
A.M.02.620e - Edition 2.0 51

Maintenance
5.2.14 Cable entry kit with bottom

2. Disconnect:
- the flasher head cable;
D
- the power input cables;
- the local bus cables; C
- the optional LMC cables;
- the optional remote control cables
A
3. Remove the four slotted screws (A).
4. Remove the bottom plate (B). B
5. Install the new bottom plate (C).
6. Cut the glands of the bottom plate into an
applicable size.
7. Put the cables through the glands (D).
8. Connect the cables.
5.2.15 Choke
The FCU-3 has three chokes. The FCU-1one choke.

3. Remove the four screws (A). A
4. Disconnect the cables from the FCU PCB
connector TB4.
5. Remove the choke (B).
6. Install the new choke (B). B
7. Connect the cables to connector TB4 of the
the FCU PCB.
8. Install the four screws (A). A
5.2.16 Mains filter

The FCU-3 has three mains filters. The FCU-1 has one mains filter.

2. Open the cabinet door.
3. Disconnect the three input connectors (PE,
N and P) and the two output connectors (N
and P).
5. Remove the mains filter (B). A
6. Install the new mains filter (B). B
A
8. Connect the three input connectors (PE, N
and P) and the two output connectors (N
and P).
52 A.M.02.620e - Edition 2.0

Maintenance
5.2.17 Overvoltage protection cartridge (MOV)

is OFF.
2. Take out the over-voltage protection
cartridge module (A).
3. Push back the new over-voltage protection
cartridge (A).
5.2.18 Remove covers
Side covers 1. Loosen the screws (A). Turn the screw a

quarter of a turn.
2. Remove the cover (B).
B
Middle cover 1. Loosen the screws (A). Turn the screws a

quarter of a turn.
2. Remove the cover (B).
A
B
A.M.02.620e - Edition 2.0 53

Maintenance
54 A.M.02.620e - Edition 2.0

Troubleshooting
6 Troubleshooting
WARNING
Do not troubleshoot unless you have read and understood all the information
in chapter 2 and you are qualified to work on high-voltage systems.
- Set the equipment to local control.
- Switch OFF the main switch of the equipment.
6.1 Preliminary checks

Before you do any adjustments on the equipment, check if:
- all equipments communicate with the LMC;
- the power supply to the equipment is within the acceptance limits;
- the fused switches are operational;
- all connectors are correctly in place;
- no components show burned marks;
- wires are not interrupted or damaged;
- a cabinet door is open and the door switch is pulled out;
- a brightness step is requested on the LMC. Carry out the applicable action of the list below:
- Carry out a remote control command to the flashing system (remote control);
- Set the rotary switch of the LMC PCB to position 1, 2, or 3;
- Control the flashing system with the configuration program and dongle.
A.M.02.620e - Edition 2.0 55

Troubleshooting
6.2 Troubleshooting guide
Table: 6.1 Troubleshooting guide
Problem Possible cause Possible solution(s)

System does not At the equipment with the LMC: the Adjust the input supply voltage.
flash power supply is not within
- Disconnect all internal
tolerances.
connections.
- Reconnect all internal
connections one by one to find
the cause of the problem.
At the equipment with the LMC: the Replace the fuses.
fuses are not present or not intact.
The LMC is not operational. Examine the power supply to the
LMC.
Replace the LMC. See § 5.2.5.
At the equipment with the LMC: the Examine the cables from and to the
J-Bus (if present) communication remote control system.
does not run.
Examine the activity of the J-Bus
communication on the LEDs of the
LMC PCB.
Examine the configuration of the
LMC with the configuration software
tool.
Examine if the remote control
system interface is operational.
At the equipment with the LMC: the Examine the activity of the local bus
local bus communication does not communication on the LEDs (Rx
run. local bus and Tx local bus) of the
FCU PCB in the equipment cabinet
with the LMC.
Examine the activity of the local bus
communication on the LEDs (Rx
local bus and Tx local bus) of the
FCU PCB in the other equipment
cabinets.
Examine the external cables
between the equipment cabinets.
56 A.M.02.620e - Edition 2.0

Troubleshooting

System does not At the equipment with the LMC: the Examine if the door micro-switches
flash flashing request is not executed. of the equipment and the flasher
head work and are in the correct
position.
Examine if local or remote control is
active.
Examine if 230 V AC is present on
P6 of the FCU PCB.
Examine if the FCU PCB fuse is
intact.
Examine if the activity of the LEDs
DS1 to DS6 of the FCU PCB is
correct.
Examine if 400 V DC is present in
the capacitor terminals.
Replace defective parts found in the
examinations above.
Examine the address settings on
the FCU PCB.
Examine the configuration with the
configuration software tool.
If the equipment is interlocked via
the RTILS mechanism, examine the
other RTILS equipment.
A.M.02.620e - Edition 2.0 57

Troubleshooting

Several units do not At the first equipment that fails: the See problem ‘System does not
flash power supply is not within flash’ and cause ‘The power supply
tolerances. is not within tolerances’.
At the first equipment that fails: the Replace the fuses.
fuses or not present or not intact:
At the first equipment that fails: the Examine the input supply voltage.
equipment is not operational:
Examine the equipment for
damaged parts and replace the
parts if necessary.
At the first equipment that fails: the Examine the activity of the local bus
local bus communication does not communication in the LEDs (Rx
run. local bus and Tx local bus) of the
FCU PCB in the equipment cabinet.
Examine the internal local bus
cables.
Examine the external local bus
cables.
Examine the local bus connection
board PCB..
Examine if any broken parts have
an unwanted effect on the local bus
cables.
At the first failing control unit: the See problem ‘System does not
flashing request is not executed. flash’ and cause ‘The flashing
request is not executed’.
At the first failing control unit: the Adjust the setting of the dip-
dip-switches of dip-switch banks switches.
SW1 and SW2 of the FCU PCB are
not correct.
58 A.M.02.620e - Edition 2.0

Troubleshooting

One unit does not The power supply is not within Adjust the power supply and make
flash tolerances. sure it is within tolerances
The equipment is not operational. See problem ‘Several units do not
flash’ and cause ‘The equipment is
not operational’.
The local bus communication does See problem ‘Several units doe not
not run. flash’ and cause ‘The local bus
communication does not run’.
The flashing request is not See problem ‘System does not
executed. flash’ and cause ‘The flashing
The dip-switches of dip-switch - Replace the FCU PCB.
banks SW1 and SW2 of the FCU See § 5.2.3 or 5.2.4.
PCB of the equipment that fails are - Adjust the settings of the dip-
not correct. switch banks SW1 and SW2.
The door micro-switch does not Replace the door micro-switch.
work correctly. See § 5.2.11.
The lamp switch is not closed Replace the lamp-trigger PCB.
correctly.
The capacitor does not charge at Examine the input voltage.
about 400 V DC.
Examine the capacitor.
Replace the FCU PCB.
See § 5.2.3 or 5.2.4.
Examine if the flasher head is
operational and the lamp life is not
exceeded.
Examine if the connection between
the flasher head and the FCU PCB
has a leak.
With the configuration software tool,
examine if the flasher steps are
defined correctly.
The choke is not correctly Connect the choke to the TRIG and
connected to the FCU PCB. RET terminals on the FCU PCB.
The lamp is out of service. Replace the flasher head.
A.M.02.620e - Edition 2.0 59

Troubleshooting

One unit flashes The local bus communication does Examine the local bus cables.
incorrectly not run.
Examine the termination resistance
(intensity or timing)
of the local bus cables.
The flashing request is not See problem ‘System does not
executed. flash’ and cause ‘The flashing
The configuration (intensity level) is Adjust the configuration with the
not correct. configuration software tool.
The dip-switches of dip-switch Adjust the settings of the dip-switch
banks SW1 and SW2 of the FCU banks SW1 and SW2.
PCB are not correct.
The door micro-switch does not Replace the door micro-switch.
work correctly. See § 5.2.11.
The capacitor does not charge at See problem ‘One unit does not
about 400 V DC. flash’ and cause ‘The capacitor
does not charge at about 400 V DC.
The choke is not correctly Connect the choke to the TRIG and
connected to the equipment board. RET terminals on the FCU PCB.
60 A.M.02.620e - Edition 2.0

Checks and measurements
7 Checks and measurements
7.1 Check fuse breaker and voltage of switch board

1. Make sure that the main switch is OFF.
2. Check the nameplate of the equipment to make sure that the fuse breaker voltage of the
switchboard is compatible with the equipment. Allowed variance by standards:
- IEC: +10 %
- FAA: +-10 %
3. Switch the main switch to ON.

4. Measure the voltage (V) of the switchboard. Use a True RMS current clamp and protection
gloves.
7.2 Prepare to check flashing system

Switch OFF power supply
1. Switch OFF the mains breaker that feeds

the flashing system.
2. Switch OFF the fused input switches (A).
Set rotary switch of LMC to OFF

PCB to the OFF position.
A
0
8
6
A.M.02.620e - Edition 2.0 61

7.3 Check AC power

1. Switch ON the mains breaker that feeds the
flashing system.
2. Check if the mains is present and between
the acceptance limits in al the equipment
cabinets. Use a True RMS multimeter.
3. Check if the voltage (V) in the last
equipment is not below the acceptable
minimum.
Note
Carry out the same test when the
flashing system has the brightness
step 3 active.
7.4 Check equipment cabinet with LMC

Set power to ON

flashing system.
2. Switch ON the fused input switches (A).
3. Pull out the door switch. This simulates

that the door is closed.
WARNING
The door switch is now in
the ON position and the
power in the cabinet is ON.
A
Check if the flasher heads flash at brightness step 1

PCB to the position 1. Brightness step 1 is
now active. A
2. Check the status of theLEDs of the 0
8
equipment cabinet.
- FCU PCB LEDs: see § 9.1.
6
4
- LMC PCB LEDs: see § 9.3.
Note
For the FCU PCB, check the
LEDs through the holes on
the cover.
3. Check if the flasher head(s) of the

equipment cabinet flash(es) correctly.
62 A.M.02.620e - Edition 2.0

Check if the flasher heads flash at brightness steps 2 and 3

PCB to position 2 and 3.
2. Check if the flasher head(s) of the A
equipment cabinet flash(es) with the correct 0
8
intensisty.
6
4
Finish
1. Select brightness step 1. Set the rotary switch SW3 (A) of the LMC PCB to position 1.
7.5 Check equipment cabinet without LMC

Set power to ON
1. Make sure the rotary switch of the LMC is in

position 1, 2 or 3.
equipment cabinet.
3. Switch ON the fused input switches (A).
4. Pull out the door switch. This simulates

that the door is closed.
WARNING
The door switch is now in
the ON position and the A
power in the cabinet is ON.
Check LEDs
1. Check the status of the LEDs of the FCU PCB. see § 9.1.
Note
Check the LEDs through the holes on the cover.
2. Check if the flasher head(s) of the equipment cabinet flash(es) correctly.
Repeat
1. Repeat the procedure for all equipment cabinets.
A.M.02.620e - Edition 2.0 63

7.6 Check flashing sequence

Check at brightness step 1

PCB to position 1.
2. Check if all the flasher heads flash in the A
correct order. 0
8
3. If this is not the case, check the equipment
addresses of the flashing system.
6
4
See § 4.3.
Check at brightness steps 2 and 3

1. Repeat the procedure with the rotary switch of the LMC in positions 2 and 3.
7.7 Measure power draw

Measure power draw on power supply that feeds flashing system
1. Measure the currecnt on all phases. Use a

True RMS current clamp.
2. Check the current:
- For an equal number of units
distributed over the 3 phases, make
sure the current is less than 1 A RMS;
- If there is a loading difference between
the phases, make sure that it is less
than 2.5 A RMS.
64 A.M.02.620e - Edition 2.0

Configuration software tool
8 Configuration software tool

With the configuration software tool, you can perform these actions from a PC.
- Operate the flashing system;
- Configure the equipment
WARNING
When you activate the configuration software tool, you transfer all control of
the equipment to the configruation software tool. In this situation, remote or
local control of the equipment is not possible.
8.1 Install configuration software tool on a PC

8.1.1 Requirements
System requirements:
- PC with Microsoft Windows 2000 or XP operation system;
- At least 50 Mbytes free disk space;
- 1 free serial communication (COM) port, or a virtual serial communication port over a USB
bridge or a PCMCIA card;
- PC user account with either administrator or power user rights.
Configuration software tool package:

- 1 dongle with embedded software;
- 1 installation CD-Rom with a flasher program;
- 2 cables:
- Extension cable (DB9M/DB9M-1,5 m);
- Cable null modem (DB9F/DB9F-1,8 m).
8.1.2 Install software

1. Open Windows Explorer.
2. In Windows Explorer, open the main folder of the installation CD-ROM.
3. Run the setup application file. Follow the instructions of the installation program. The
software is now installed.
4. Copy the system upgrade files (.upl) from the installation CD to the directory where you
installed the software.
8.2 Start configuration software tool

8.2.1 Connect cables
1. Make sure the equipment is switched OFF. 0
8
See § 5.2.2.
6
2. Open the cabinet door. A

3. Connect the extension cable to the C
dongle (B) and to the PC connector of the
cabinet (A). You can connect directly to any
equipment or to an LMC unit.
4. Connect the cable null modem to the
dongle (B) and to the serial communication
port of the PC (C).
A.M.02.620e - Edition 2.0 65

8.2.2 Start software

1. Switch the equipment ON. The equipment also supplies power to the dongle.
2. Click the FCU.exe file in the directory where you installed the software. The configuration
software tool opens.
3. Select the menu Configuration.
4. Select the applicable serial communication port (COM) to which you connected the dongle.
Note
The baud rate and parity settings for the communication between the PC, dongle
and the equipment must be the same. For the dongle, the default baud rate is 38400
and the default parity setting is EVEN.
5. The dongle automatically makes the connection to the equipment.
8.3 Upload new firmware

Configuration 1. Save the installation files of the new
software tool firmware to the PC.
3. Go to menu Configuration > Upload
software.
4. Select Click here to upload. You can now
see the available software versions on
the PC.
5. Select and confirm GKFL (dongle).
The firmware is now uploaded.
Local Master
Controller (LMC)
Upload
1. Save the installation files of the new

firmware to the PC.
software.
the PC.
5. Select and confirm LM (LMC). The
software is now uploads.
6. Wait until the firmware is successfully
oploaded.
66 A.M.02.620e - Edition 2.0

Reset LMC
Note
Only reset the LMC after a
new firmware upgrade, to
store the new factory default
settings.
ON
1. Set the dip-switch SW4.
1 2 3 4 5 6 7 8
Note
SW4/2 forces to initialize the
E²PROM setting to default
factory setting.
2. Switch OFF the equipment cabinet, where

the LMC is installed.
3. Leave the cabinet OFF for approximately 10 seconds.
4. Switch ON the cabinet, where the LMC is installed.
Finish
1. Set the dip-switch SW4.
Note
Make sure SW4/2 is OFF
before any new power cycle
to prevent to restore to the
ON
factory settings.
1 2 3 4 5 6 7 8
Firmware upload 1. Save the firmware upload files of the new

to FCU PCBs software to the PC.
software.
the PC.
5. Select and confirm FCU.
6. Select the specific FCU PCBs, the software
of which you want to upgrade.The software
now uploads.
A.M.02.620e - Edition 2.0 67

8.4 Description of screens and menus

8.4.1 Configuration software tool screen
C
A Menu bar D Active menu view
B Status view
C Communication connection status view
Table: 8.1 Screen structure

Screen item Description
Menu bar The screen item shows the available menu items and the Exit
button.
Status view The screen item shows:
- The present status of the flashing system;
- Error messages;
- the status of the flasher heads.
The screen item allows you to:

- Change the selected brightness step;
- Select the active circuits.
This screen item is always visible.

Communication The screen item shows possible communication errors between the
connection status view dongle and the equipment.
Active menu view The screen item changes when you select a menu item from the
menu bar.
68 A.M.02.620e - Edition 2.0

8.4.2 Control menu

Table: 8.2 Control menu
Item Description
Mode name To change the active flasher mode.
Step number To change the active brightness step for the sequence flashers.
Step number for REILS To change the active brightness step for the REILS units.
Reset bus counters To reset the error counters for bus communication.
Reset counters in all flashers To reset the misfire counters for all flasher heads.
Reset counters in a single To reset the misfire counters for a specific flasher head.
flasher
Note
Reset counters in all flashers or in a single flasher, for example, after you replace a
broken flasher head.
8.4.3 Mode menu

Table: 8.3 Mode menu
Item Description
Operational modes To check or adjust the predefined mode settings.
Details of mode
CAUTION
Be careful when you change the settings. If you change the settings of an
active mode, the changes will become effective immediately.
Note
If you change the cycle time, the number of flashes per second also changes.
A.M.02.620e - Edition 2.0 69

8.4.4 Flasher data menu
Status menu
Table: 8.4 Status menu
Item Description
Individual flasher state The menu shows the on-line status of all flashers in the system.
Active state menu

Table: 8.5 Active state menu
Item Description
Individual active state The menu shows
- The actual state of each flasher head;
- The latest requested step;
- The latest requested mode.
Note
If there is a difference between the actual state and a requested state, the difference
is shown in s.
Misfire state and

counter menu Table: 8.6 Misfire state and counter menu
Item Description
Individual misfire state To set a misfire limit for each flasher in the system.
Note
The limit is based on the number of misfires a flasher head is allowed before an
alarm is sent.
In this menu, you can only change the limit field.
The misfire limit for a REILS or RTILS flashing system must be set to 1 to comply
with FAA-E-2628B and FAA-E-2980.
Flasher counter
limit menu Table: 8.7 Flasher counter menu
Item Description
Individual flash limit To set a lamp life limit for each flasher head in the system.
Note
The limit is based on the number of flashes a flasher head is allowed to produce
before replacement is necessary.
In this menu, you can only change the limit field.
70 A.M.02.620e - Edition 2.0

Flasher
temperature data Table: 8.8 Flasher temperature menu
menu
Item Description
Individual temperature The menu shows:
parameters - The temperature inside the equipment cabinets;
- If the external temperature probe (option) is installed, the
menu also shows temperature outside the cabinets and the
possible difference between the two temperatures.
The menu allows you to set minimum and maximum allowed

temperatures.
Flasher security
menu Table: 8.9 Flasher security menu
Item Description
Security parameters The menu shows the status of all MOV modules and door
switches in the system.
Example: FCU-3 cabinets:

- If the door switch status is open for only one flasher head, the lamp cover may be open.
- If the door switch status is open for all three flasher heads, the equipment cabinet door is
open.
Flasher steps
menu Table: 8.10 Flasher steps menu
Item Description
Steps To configure the intensity level steps (1-3) separately for each
flasher head in the system.
CAUTION
If you change the settings of an active step, the changes will take effect
immediately.
Software version
menu Table: 8.11 Software version menu
Item Description
Master and flasher software The menu shows the firmware and boot versions present in the
version system.
Example: LMC, dongle, and flasher heads.
A.M.02.620e - Edition 2.0 71

Read
communication Table: 8.12 Read communication counters menu
counters menu
Item Description
Read communication The menu shows the status of communication counters for
counters individual flasher heads.
Note
To request the status for a specific flasher head, enter the flasher head number in
the field ‘Request read from flasher’.
Read flasher
counters menu Table: 8.13 Read flasher counters menu
Item Description
Read flash counters The menus shows the status of flash counters for individual
flashers.
Note
To request the status for a specific flasher head, enter the flasher head number in
the field ‘Request read from flasher’.
8.4.5 IO menu
Table: 8.14 IO menu
Item Description
Hardware present Shows the detected hardware modules.
IO Arbiter To set:
- the signal source for remote control;
- a priority for different systems.
If IO Arbiter is set to disabled, remote control is not possible.

Local Kill To disable local control.
Default To set parameters for default mode operation.
These parameters are used during a communication failure
between the unit and remote control.
Bus - To change the J-Bus baudrate and parity settings
separately for Bus A and Bus B;
- To monitor the slave number values.
Only if J-Bus is enabled.

Multiwire To change the back-indication/control functions of each signal
for multiwire 1.
Custom back-indication To define two customized back-indication alarms. You can select
these as back-indication signals in the Multiwire section.
72 A.M.02.620e - Edition 2.0

8.4.6 Timing menu

Table: 8.15 Timing menu
Item Description
Measurement time To define a time window in s, in which the system measures the
time between flashes.
Display the data

1. Set the measurement time (s).
2. Select a step.
3. Press Go.
4. Press Display.
8.4.7 Save menu

Table: 8.16 Save menu
Item Description
Save To save the IO settings parameters as a profile on your PC.
Restore To upload a previously saved IO settings profile to the unit.
8.4.8 Layout menu

This menu allows you to define the layout for all the flashers in the system. The system uses this
layout to determine in which order the units flash during a flashing sequence.
CAUTION
Set the layout in a logical order. It must match the actual order of flashers in
the approach area. For example, the first flasher is the one that is furthest
away from the runway.
Table: 8.17 Layout menu

Item Description
Program To transmit the changes made in this menu to:
- the LMC;
- the rest of the flashing system.
Number of devices To define the number of flashers and boxes (cabinets) in the
system.
If you change these settings, the layout section changes also.
Layout To:
- Show the cabinets and the flasher heads in the system.
- Set a slave number and a sequence number for each
flasher head.
Based hereupon, the flashing system determines the order in

which the flasher heads flash in the flashing sequence.
A.M.02.620e - Edition 2.0 73

8.4.9 Configuration menu
Table: 8.18 Configuration menu
Item Range
Communication port To select the serial communication port the PC uses to connect
to the dongle.
COM port configuration To change the baudrate and parity parameters for the serial
communication port.
Upload software To upload a new software version for a module.
Each module has its own software version that can be changed
when a new release becomes available.
Language selection Shows the available languages for the configuration software
tool. The default language is English.
Upload a software file

1. Save the file to the installation menu of the configuration software tool. The screen shows
the available software versions.
2. Click a file. The upload starts.
74 A.M.02.620e - Edition 2.0

PCB drawings and settings
9 PCB drawings and settings
9.1 FCU - PCB1487

The FCU PCB is a CPU-controlled PCB that receives input messages from the LMC or the
dongle, via the local bus interface. The FCU PCB has no direct connection to the remote control
system of the user.The PCB contains a SMPS to charge the flash energy capacitor and has the
necessary hardware to drive and monitor the flasher head. It counts the number of misfires and
sends error messages back to the LMC. If the number of flashes exceeds the lifetime of the
flasher head, an error is also sent back.
9.1.1 Layout of the Printed Circuit Board (PCB)

The board has a fuse (A) of 2AT or 2AF, 5 x 20 with 1.5 A breaking capability.
J1 P4
TB2
W11
W28
W25
DS5
DS4
DS3
DS1
DS2
SW2
SW1
DS6
P1 P2 P7
TB1 P3
P5 P6
A.M.02.620e - Edition 2.0 75

9.1.2 Connectors
Table: 9.1 FCU PCB connectors
Name Type Description Factory External Notes
wiring wiring
P1 5-pin Stocko To monitor the x Only one temperature
temperature sensor. sensor per flashing system
that is connected to the
LMC.
P2 3-pin Stocko To monitor the door x
contact.
P3 3-pin Stocko To monitor the MOV x
modules.
P4 10-pin flat To connect a local x
cable bus.
P5 3-pin Wago To connect a heater x Only one heater resistance
resistance. per equipment cabinet.
P6 3-pin Wago Mains supply x
P7 3-pin Molex Mains supply for the x Caution:
DC power supply. If the DC power supply is not
connected to this board.
Make sure a dummy plug on
P7 is installed to avoid
accidental contact with the
mains supply.
J1 SUBD9 To connect the x To set parameters for the
dongle (option). SFL.
TB1 6-pin To connect the DC x A return connection from the
Phoenix supply. DC power supply.
TB2 6-pin Connect the flasher x
Phoenix head.
J2, J3 Fast-on To connect the x Caution:
capacitor. Make sure that you connect
the polarity appropriately.
The red wire must go to
the +).
J4, J5 Fast-on Connect the coil. x
Table: 9.2 Wire connections for TB2 for UEL type flasher head
Connection number Connector name on Connector name on Wire colour
on the flasher head the flasher head TB2
1 Trigger: Lamp cathode TRIG Brown
2 +400V: Lamp anode +400V Blue
3 PE PE Yellow/Green
4 Cab+ Cab+ Black
5 Cab- Cab- Black
76 A.M.02.620e - Edition 2.0

Table: 9.3 Wire connections for TB2 for FFL type flasher head
Pin-hole on the Connector name on Wire colour Wire label

flasher head TB2
receptacle
1 Cab- White Blue-6
2 TRIG White Brown
3 +400V Black Red
4 Cab+ Black Orange-3
5 PE Black Green-Yellow54
The illustration shows the connections on TB2 (A

TB2
to E) and the pin-hole numbers on the receptacle
for a FFL type flasher head (F)
- A: Cab-
- B: Cab+ A B C D E
- C: PE
- D: +400 V 3 2 5 4 1
- E: TRIG
9.1.3 Straps
The straps are used to terminate the local bus, where necessary.
To set the resistors, set the straps as follows:
Table: 9.4 FCU straps
Strap Bus use Resistor 680 Ohm Terminating

resistor 150 Ohm
Pull up Pull down
W11 Local bus x
W28 x
W25 x
Table: 9.5 Resistor settings

Resistor [E] Description
150 Terminates the bus.
680 There is always two types of 680 E resistors:
- Pull-up resistor on the positive bus wire;
- Pull-down resistor on the negative wire.
A.M.02.620e - Edition 2.0 77

9.1.4 Dip-switches
T
CAUTION
Restart the equipment after you change the switch settings. The changes only
become effective after you restart the equipment.
CAUTION
Only change the baud rate and parity of the local bus if you experience severe
communication problems between units. In this case, change all the FCU
PCBs to the same baud rate and parity.
Table: 9.6 FCU PCB dip-switch settings

Dip-switch Type Setting Use Remarks
bank
SW2 Dip xxxxxxxx Slave number of the LMC Valid values: 1-32
(local bus). Must be unique (binary code)
for each equipment.
SW1 Dip 1 OFF Internal use
2 OFF
3 OFF
4 OFF
5+ OFF Baud rate local bus 9600
baud
6 OFF
5+ ON Baud rate local bus 19200
baud
6 OFF
5+ OFF Baud rate local bus 38400
baud Factory settings
6 ON
5+ ON Invalid
6 ON
7+ OFF No parity
8 OFF
7 ON Valid (no parity)
8 OFF
7 OFF Local bus Odd parity.
8 ON
7 ON Local bus Even parity Factory settings
8 ON
78 A.M.02.620e - Edition 2.0

9.1.5 LEDs
Table: 9.7 Functions.
LED Indication Status Notes

DS1 FLASH Duration is proportional to the
command selected step.
DS2 RUN One flash per second Higher rate during software upload
DS3 Rx local bus Normally OFF If one of these LEDs is permanently
Lights up momentarily during OFF, there is no traffic on the
transmission or reception. corresponding bus.
DS4 Tx local bus If one of these LEDs is permanently
ON, there may be polarity inversion
on the bus.
DS5 Isolated ON
supply local
bus
DS6 FLASH ON during flash request Hardware flash command to IGBT
Driver
A.M.02.620e - Edition 2.0 79

9.2 Local bus connection board - PCB1498

The local bus connection board is a small PCB that provides the interconnection of the local bus
between the equipment cabinets.
B C
A D
A P1
B P2
C P4
D P3
E Connection to earth
9.2.2 Connectors
Table: 9.8 Local bus connectors
Connector Description
P2 and P4 To distribute the internal distribution of the bus signal. The internal
distribution is fixed on delivery.
P1 and P3 To connect the local bus to the other cabinets in the system.
80 A.M.02.620e - Edition 2.0

9.3 Local Master Controller (LMC) - PCB1513

J5 P4 J4 J1
TB1
P6
W19
W1
DS1
W2
P7
W3
W4
W5
W6
P1
DS10
P8
DS8
W7
DS2
W8
W9
W20
SW1
W10
W11
W12
DS11
DS9
J2
P9
W13
2 W14
J3
W17
DS4
4
SW3
0
8
W15
DS5
DS3
P2
SW4
W18
W16
DS7
DS6
SW5
SW2
P3
P5
A.M.02.620e - Edition 2.0 81

9.3.2 Straps
Table: 9.9 LMC PCB straps
Strap Bus use Rx / Tx Resistor 680 ohms Terminating resistor 150 ohms
Pull up Pull
down
W1 Remote Bus A TX- x
W2 TX+ x
W3 TX x
W4 Rx+ x
W5 Rx- x
W6 Rx x
W7 Remote Bus B x
W8 TX x
W9 TX+ x
W10 TX- x
W11 Rx+ x
W12 Rx x
1
W13 Reserved x
2
W14 + x
W15 Local bus x
W16 + x
W173 Synchro line x
W18 Local bus x
W19 Bus A Between 1 and 2 Wiring of the bus: 2 wires (RS485)
Between 2 and 3 Wiring of the bus: 4 wires (RS422)
W20 Bus B Between 1 and 2 Wiring of the bus: 2 wires (RS485)
Between 2 and 3 Wiring of the bus: 4 wires (RS422)
1) Reserved for future use.
82 A.M.02.620e - Edition 2.0

9.3.3 Rotary and dip-switches

If not specifically noted, all the switches are read only at power-up. If you change a switch
setting, restart the equipment before the changed comes into effect.
CAUTION
SW4/2 clears all the parameters, including the system layout. In this case,
restore the parameters with the configuration software tool, or use the dip-
switches.
Table: 9.10 LMC PCB dip-switch settings.

bank
SW1 Dip xxxxxxxx Slave number of the LMC J- Valid values: 1-16
Bus slave adress. The (binary code).
factory default is set to 1. This switch is only
Another number is also used for the remote
possible. control bus. If
multiwire is used, this
switch is not
applicable.
SW2 Dip 1+ 2 Manual configuration
SW4 /4
OFF OFF 16 ms interval time
ON OFF 33 ms interval time
OFF ON 66 ms interval time
ON ON Invalid
3 ON Declaration of REILS
4 ON 1 cycle per s
OFF 2 cycles per s
SW3 Rotary 0 Flashing system OFF
1 Step 1
2 Step 2
3 Step 3
9 Remote control
A.M.02.620e - Edition 2.0 83


bank
SW4 Dip 1 OFF Enables the rotary switch
SW3 to control the mode
ON Hardware local kill ON No control with SW3
1
2 OFF
3 OFF 2
4 OFF Set the configuration with the

dongle and the configuration
software tool
ON Set the configuration
manually with SW2 and SW5
5+ 6
OFF OFF Baud rate local bus 9600
baud
ON OFF Baud rate local bus 19200
baud
OFF ON Baud rate local bus 38400 Factory settings
baud
ON ON Invalid
7+ 8
OFF OFF No parity
ON OFF Invalid (no parity)
OFF ON Local bus Odd parity
ON ON Local bus Even parity Factory settings
SW5 Dip 1>6 Number of equipments in the Manual configuration
system SW4
7 Not in use
8 OFF To disable the use of the
dongle.
ON To enable the use of the
dongle
1) Initiates the data E²PROM. The LMC stores the system parameters in an E²PROM. At first
power-up or when the system must be completely reconfigured, it is possible to clear the
E²PROM and return to the default factory settings. To do this, put the switch to ON, power
down the LMC and turn it ON again after 5 s. Set the switch back to OFF. If this is not the
case, the E²PROM will be cleared at the next power cycle.
2) Lock to boot. This switch is always OFF in a functioning system. Use this only if there is a
major problem when you upload a new application code.
84 A.M.02.620e - Edition 2.0

9.3.4 LEDs
Table: 9.11 Functions.
LED Function Status Notes

DS1 Isolated supply Bus A ON
DS2 Isolated supply Bus B
DS3 Isolated supply local bus.
DS4 Reserved For future use
DS5 RUN. One flash per s Higher rate during software upload.
DS6 Rx local bus Normally OFF. If one of these LEDs is permanently
Lights up OFF, there is no traffic on the
DS7 Tx local bus
momentarily corresponding bus.
DS8 Rx Bus A during
DS9 Tx Bus A transmission or If one of these LEDs is permanently
reception ON, there may be polarity inversion
DS10 Rx Bus B
on the bus.
DS11 Rx Bus A
A.M.02.620e - Edition 2.0 85

9.4 Multiwire - PCB1486
Note
It is impossible to attribute the same function to more than one terminal.
P3
J1
W6
W5
P2 P1
10
11
12
10
11
12
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
IN OUT
12 PE 12 PE
11 GNDext 11 Vext(48 V DC)
10 Vext(48 V DC) 10 GNDext
9 Common 9 Common
8 Output 8 8 Input 8
86 A.M.02.620e - Edition 2.0

9.4.2 Straps
Table: 9.12 Multiwire PCB straps
Strap Description
W5 Internal voltage for remote control.
W6 Internal voltage for back indication signals.
9.4.3 Connectors
Table: 9.13 Multiwire PCB connectors
Connector Connection to
P1 Back-indication/output signals
The connector type is WAGO 231-312/026-000 cage-clamp connector. This
connector can accept wires of 0.08 to 2.5 mm2 (28 - 12 AWG).
P2 Control/input signals
The connector type is WAGO 231-312/026-000 cage-clamp connector. This
connector can accept wires of 0.08 to 2.5 mm2 (28 - 12 AWG).
P3 Flat cable connection to the LMC.
J1 Power supply to the multiwire interface PCB
9.4.4 Input terminals

The table shows examples of functions you can configure to the input connector P2. Each signal
must have its own wire. In addition, each board must have a separate wire for a common
earthing.
Table: 9.14 Functions for connector P
Function Description
Step 1 If one of the contacts is activated, the equipments switch ON at the
selected step. If nothing is activated, the equipment goes OFF.
Step 2
Note that if more than 1 terminal is activated simultaneously, then the
Step 3 highest step takes precedence.
REILS STEP 1 When activated, this switches the REILS ON at step 1.
REILS STEP 2 Activates the REILS (RTILS) in step 2.
REILS STEP 3 Activates the REILS (RTILS) in step 3.
Reset misfire If there was a latched misfire condition, activate this terminal to clear.
Mode Select Bit 0 It is possible to select one of the first 4 modes via the Multiwire. By default
mode 1 is used.
Mode Select Bit 1
If only the mode select bit 0 is attributed to a terminal, it selects mode 0
(OFF) or 1 (ON). If both functions are attributed to 2 terminals, then modes
2 and 3 can also be selected.
Bit 0 Bit 1
0FF OFF Use mode 1
ON OFF Use mode 2
OFF ON Use mode 3
ON ON Use mode 4
A.M.02.620e - Edition 2.0 87

A B C
A With external power supply

B With internal power supply (polarized contacts positive)
C With internal power supply (polarized contacts negative)
Table: 9.15 Connection P2 wires, per power supply type
Back External power supply Internal power supply Internal power supply
indication (A) (polarized contacts (polarized contacts
positive) (B) negative) (C)
Remarks Remove strap W5, Install strap W5 Remove strap W5
24 V DC (PCB
1593.13.510) 48 V DC
(PCB 1593.13.520)
9.4.5 Output terminals

The table shows an example of functions you can configure to the output connector P1. Each
signal must have its own wire. In addition, each board must have a separate wire for a common
earthing. The functions have two custom contacts, custom 1 and custom 2. You can switch the
custom contacts on or off.
88 A.M.02.620e - Edition 2.0

Table: 9.16 Functions for connector P1
Function Condition Custom 1 Custom 2 Description

REILS DOWN ON/OFF ON/OFF If there is a misfire on 1 of the REIL
FCUs and the other one is switched
OFF automatically, then this terminal
is activated.
Misfire on one Fugitive ON/OFF ON/OFF The terminal contacts are activated
flasher head when the misfire(s) occur(s) and are
released at the next correct flash.
Misfire on at least Fugitive ON/OFF ON/OFF
two flashers
heads
Misfire on two Fugitive ON/OFF ON/OFF
consecutive
flasher heads
Misfire on one Latched ON/OFF ON/OFF The terminal contacts are activated
flasher head when the error occurs. They remain
active until the Reset Misfire contact
Misfire on at least Latched ON/OFF ON/OFF
is activated.
two flashers
heads
Misfire on two Latched ON/OFF ON/OFF
consecutive
flashers heads
Misfire limit Latched ON/OFF ON/OFF This terminal is activated if the
reached number of misfires exceeds the limit
on at least one equipment. To clear
the condition, activate the reset
misfire function.
Flasher head life Latched ON/OFF ON/OFF This terminal is activated if the
limit reached number of flashes exceeds the lamp
life time on at least one equipment.
The condition is cleared by activating
the reset misfire function.
Over temperature ON/OFF ON/OFF When the inside temperature of an
equipment or the LMC exceeds the
programmed maximum temperature,
this terminal goes active. As soon as
the temperature drops under the limit
on all the devices, the terminal goes
inactive again.
Communication ON/OFF ON/OFF If the LMC cannot contact one of the
problems on local equipments this terminal is activated.
bus As soon as the condition is repaired
and the equipment is back on line,
the terminal goes inactive
A.M.02.620e - Edition 2.0 89

Function Condition Custom 1 Custom 2 Description

Security door ON/OFF ON/OFF The security parameters check for
open defects in the protection of the
Control units (MOV) or intrusion
Security (DOOR ON/OFF ON/OFF
(DOOR open). As soon as the
open + MOV
condition is repaired or the door
blown)
closes, the terminal goes inactive
Security (DOOR ON/OFF ON/OFF again.
open)
Security (MOV ON/OFF ON/OFF
blown)
Free ON/OFF ON/OFF This terminal is not in use.
Flasher ON/OFF ON/OFF Contact is closed when the flasher
RUNNING system received a valid step + mode
command.
REILS RUNNING ON/OFF ON/OFF You can switch the REILS ON or
OFF onto custom contact 1 or 2
The back-indication signals may be provided:

- Over dry contact relays;
- Over polarized contacts (positive or negative).
A B C
A With external power supply

B With internal power supply (polarized contacts positive)
C With internal power supply (polarized contacts negative)
Table: 9.17 Connect P1 wires, per power supply type

Back External power supply Internal power supply Internal power supply
indication (A) (polarized contacts (polarized contacts
positive) (B) negative) (C)
Remarks Remove strap W6, Remove strap W6 Install strap W6
Max. 110 V DC, polarity is
not important
90 A.M.02.620e - Edition 2.0

9.4.6 Control signals

The control signals feed relay coils. An RC circuit protects the relay coils for transient over-
voltage.
Table: 9.18 Multiwire options

Multiwire 48 VDC remote control 24 VDC remote control
Minimum voltage 40 VDC 21.6 VDC
Maximum voltage 65 VDC 35 VDC
Current consumption Approximately 9 mA at Approximately 16 mA at
48 VDC 24 VDC
The multiwire back-indication signals are provided over dry contact relays. The maximum contact
load is:
- AC - 110 V -0.5 A - 60 VA;
- DC - 110 V -0.5 A - 30 W.
9.4.7 Multiwire default settings

This section shows the default multiwire
settings. These settings apply to LMC
software version 1.21.
Back-indication You can modify the settings at any time with the configuration software tool.
signals
Table: 9.19 Default back-indication signals
P1 Signal Function
1 Output 1 SFL running - contact closed when running
2 Output 2 RTILS/REILS running - contact closed when running
3 Output 3 REILS DOWN - contact closed in case of alarm
4 Output 4 Misfire on 1 FCU (latched) - contact closed in case of an alarm
5 Output 5 Misfire on 2 consecutive FCUs (latched) - contact closed in case of
an alarm
6 Output 6 Communication error on local bus + Security (Door + MOV) – contact
open in case of an alarm
7 Output 7 Over temperature – contact closed in case of an alarm
8 Output 8 Custom 1
9 Common Common output signals
10 GNDext Earthing multiwire PCB
11 Vext+ Power supply from multiwire PCB (24 V or 48 V)
12 PE Earth connection
A.M.02.620e - Edition 2.0 91

Remote control You can modify the settings with the configuration software tool.
signals
Table: 9.20 Default remote control signals
P1 Signal Function
1 Input 1 SFL ON Step 1
4 Input 4 REILS/RTILS ON step 1
7 Input 7 Reset alarms
8 Input 8 Free
9 Common Common input signals
10 GNDext GND multiwire PCB
11 Vext+ Power supply from multiwire PCB (24 V or 48 V)
12 PE Earth connection
9.5 J-Bus Connection - PCB1502

The PCB provides the connection between the user J-Bus(ses) and the LMC.
The J-Bus interface uses a single or dual databus(es) to allow remote monitoring of a bigger
quantity of parameters.
An equipment is always a slave on the J-Bus. There can be a maximum of 31 equipments on one
bus section with one common bus master.
P6
P1 P2 P3 P4
A B
P5
A Bus A
B Bus B
C Master (in the substation)
D Slave 000001(value set on the dipswitch bank SW1 of the LMC PCB)
92 A.M.02.620e - Edition 2.0


The PCB provides the interconnection of the user J-Bus(ses) with the LMC. The PCB has gas
arrestors for overvoltage protection.
P6
P1 P2 P3 P4
P5
Description:
- P1: Bus A connection to the substation on the master;
- P3: Bus B connection to the substation on the master;
- P5: PE.
9.5.2 Connectors
Table: 9.21 J-Bus connectors
Connector Description
P1 Meant for the connection of Bus A from the previous user on the
system.
P3 Meant for Bus B.
A.M.02.620e - Edition 2.0 93

Table: 9.22 Wiring for connectors P1-P4
Wire Description
1 Tx +
2 Rx +
3 Tx -
4 Rx -
5 0V
6 PE
9.5.3 Slave connections

The figures show the wire connections for the slave side. The connections for the master side
depend on the used hardware.
J-bus type Single J-bus: Bus A P1 Dual J-bus: Bus A P1 and Bus B P3
Two wire
RS485
P1 P1 P3
Tx + Tx + Tx +
1 1 1
2 2 2
Tx - Tx - Tx -
3 3 3
4 4 4
0V 0V 0V
5 5 5
PE 6 PE 6 PE 6
Four wire
RS422
P1 P1 P3
Tx + Tx + Tx +
1 1 1
Rx + Rx + Rx +
2 2 2
Tx - Tx - Tx -
3 3 3
Rx - Rx - Rx -
4 4 4
0V 0V 0V
5 5 5
PE 6 PE 6 PE 6
- Tx+ an Tx- connections: first pair of the cable;

- Rx+ an Rx- connections: second pair of the cable (RS422);
- O V connections: second pair of the cable (RS485) or third pair of the cable (RS422).
94 A.M.02.620e - Edition 2.0

9.6 Dongle
9.6.1 Dip-switches
The dip-switch bank is used to set the communication speed parameters. Set the switches to
10101010 if this is not the case. In the configuration menu of the software, choose the used COM
port on the PC, ‘38400’ bd & ‘EVEN’ parity. This will allow proper communication between FCU/
LMC and the dongle.
9.6.2 LEDs
LED Indication Status Notes
DS1 TxD to PC Normally OFF. Lights up If one of these LEDs is permanently
momentarily during OFF, there is no traffic on the
transmission or corresponding bus.
reception.
DS2 RxD from PC If one of these LEDs is permanently
ON, there may be polarity inversion
on the bus
DS5 Isolated supply for
communication
DS7 RUN One flash per second.
DS8 TxD to flasher Normally OFF. Lights up If one of these LEDs is permanently
system momentarily during OFF, there is no traffic on the
transmission or corresponding bus.
reception.
DS9 RxD from flasher If one of these LEDs is permanently
system ON, there may be polarity inversion
on the bus
A.M.02.620e - Edition 2.0 95

96
9.7
FCU-1
1 2 3 4 5 6 7
CONN.MOLEX NC 6118.25.003
POWER SUPPLY PIN MOLEX NC 6118.25.000
ASTEC LPT 45
PH +15V
+5V DS18S20 HSC100
N +5V
A 1 2 3 A
GND 1K5
GND GND DQ V
DD
-15V
6 x 0.75 mm²
H05V-K 770ITT22117 0,22 mm²
H05V-K 0,75 mm² 770ITT22117 0,22 mm² 1 bundel 770ITT22117 0,22 mm²
H05V-K 0,75 mm²
6 x 0.75 6 x 0.75
mm² mm²
N PE HEAT + - - + - - 5 4 3 2 1 FCC 26P
+5V
+5V
-15V
GND
GND
+15V
FCC P9
10P P3 MW P5 SELECT
P5 P3 TB1 P2 P1
HEATING MOV DOOR
C1
Wiring diagrams
H07V-K 1,5 mm²

RED
FCC
All rights are reserved in the event of the grant of a

patent or the registration of a utility model or design
disclosing the technical contents.
B 10P P2 B
PE - + TB3 P8
BLUE/WHITE SFL TEMP
SFL LOGIC LOCAL
PCB1487 J3 MASTER
+
SYNC
TB4
RET
PCB1485
-
TRIG
J2 P7
-
DOOR
MOBILE
L1 BUS
+
P7 P6 TB2 P4 J1
FCC
-
N PE PH N PE PH DB9
10P P6
-
FCC MOV
Flatcable 10 W
20P P1
Flatcable 10 W J-BUS
TO MW MAINS TO SMPS HEATING FROM SMPS
J1 J4 P4 J5 TB1
PH N N PE PH
+5V
+5V
-15V
GND
GND
+15V
C C
6 x 0.75 mm²
H05V-K
Flatc.conn. 10 F 770ITT22117 0,22 mm² Flatcable 20 W
6116.69.025 12 14 12 14
H05V-K 0,75 mm²

CONN. 20 F
Flatcable 26 W
11 11 6116.69.040
FCC FCC
10P 10P FCC Flatc.conn. 26 F FCC 26P
20P 6116.69.060
LOCAL BUS P3 N
PCB1498 4 mm² SFL - MW
INTERFACE
SFL J-BUS PCB1486 J1
P1 P3 INTERFACE PCB1502 PH
Copying of this data recording medium and/or giving the contents to

WAGO 3P
others and the use or communication of the contents thereof, are forbidden
q q WAGO 12P 5,08 mm
without express authority. Offenders are liable to the payment of damages.

6112.33.112 7.62 mm
D P1 P2 P3 P4 (231-703 D
H05V-K P2 P1 /026-000)
0,75 mm²
1 2
H05V-K H05V-K H07V-K

P' SCHAFFNER P 0,75 mm² 4 AT 0,75 mm² 4 mm²
Remote control Back indication
signals signals
N' N 4 AT
A: E: - -
E
B: F: - -
LOAD LINE
C: G: - -
D: - - H:
RECEPTACLE FINISH : MATERIAL :
230 VAC
PE L N
DRAWN BY : CHECKED BY :
E IF NOT SPECIFIED TOLER.: ALL DIMENSIONS IN: SCALE : JS DT
2 AT
1 2 DO NOT SCALE DRAWING DATE : 29-03-2004
FOLIO : 1
H05V-K
DESCRIPTION :
ID - DRAWING SIZE ED.
0,75 mm²
Input Max.264VAC FLASHER CABINET 1 PHASE
10 mm² Option: full option
Airfield Solutions
Confidential Copyright (C) N.V. ADB S.A.

All rights reserved.
(File CARTTXT 02/98)
1 2 3 4 WIRING DIAGRAM. 3229.13.190 D-
A.M.02.620e - Edition 2.0

FCU-3
A.M.02.620e - Edition 2.0

1 2 3 4 5 6 7
CONN.MOLEX NC 6118.25.003
PIN MOLEX NC 6118.25.000
POWER SUPPLY
ASTEC LPT 45 DS18S20 HSC100
A PH +15V 1 2 3 1K5 A
+5V GND DQ V
N +5V DD
GND
GND
-15V
770ITT22117 0,22 mm² 1 bundel 770ITT22117 0,22 mm²
6 x 0.75 mm² H05V-K 0,75 mm²
H05V-K
H05V-K 0,75 mm²
770ITT22117 0,22 mm²
6 x 0.75 6 x 0.75
mm² mm²
N PE HEAT + - - + - - 5 4 3 2 1 N PE HEAT + - - + - - 5 4 3 2 1 N PE HEAT + - - + - - 5 4 3 2 1 FCC 26P
+5V
+5V
+5V
+5V
+5V
+5V
-15V
-15V
-15V
GND
GND
GND
GND
GND
GND
+15V
+15V
+15V
FCC P9
10P P3 MW P5 SELECT
P5 P3 TB1 P2 P1 P5 P3 TB1 P2 P1 P5 P3 TB1 P2 P1
HEATING MOV DOOR HEATING MOV DOOR HEATING MOV DOOR
C1 H07V-K 1,5 mm²
C2 C3
RED
FCC
All rights are reserved in the event of the grant of a

patent or the registration of a utility model or design
disclosing the technical contents.
B 10P P2 B
PE - + TB3 TB3 TB3 P8
BLUE/WHITE SFL TEMP
SFL LOGIC SFL LOGIC SFL LOGIC LOCAL
PCB1487/2 PCB1487/1 PCB1487/3 J3 MASTER
+
SYNC
TB4 TB4 TB4
RET
PCB1485
TRIG
-
J2 P7
-
DOOR
MOBILE
L1 L2 L3 BUS
+
P7 P6 TB2 P4 J1 P7 P6 TB2 P4 J1 P7 P6 TB2 P4 J1

FCC FCC FCC
-
N PE PH N PE PH DB9 N PE PH N PE PH DB9 N PE PH N PE PH DB9

10P 10P 10P P6
-
FCC MOV
20P P1
Flatcable 10 W Flatcable 10 W Flatcable 10 W J-BUS
Flatcable 10 W
TO MW MAINS TO SMPS HEATING FROM SMPS
J1 J4 P4 J5 TB1
PH N N PE PH
+5V
+5V
-15V
GND
GND
+15V
C C
6 x 0.75 mm²
H05V-K
770ITT22117 0,22 mm² Flatcable 20 W
Flatcable 10 W
12 14
H05V-K 0,75 mm²

CONN. 20 F
Flatcable 26 W
RECEPTACLE 11 6116.69.040
FCC FCC Flatc.conn. 10 F 230 VAC
10P 10P 6116.69.025 FCC Flatc.conn. 26 F FCC 26P
H05V-K 20P 6116.69.060
PE L N
0,75 mm² LOCAL BUS P3 N
INTERFACE PCB1498 2 AT
SFL - MW
SFL J-BUS PCB1486 J1
P1 P3 INTERFACE PCB1502 PH
Copying of this data recording medium and/or giving the contents to

WAGO 3P
others and the use or communication of the contents thereof, are forbidden
q q q WAGO 12P 5,08 mm
without express authority. Offenders are liable to the payment of damages.

H07V-K 6112.33.112 7.62 mm
D 2,5 mm² P1 P2 P3 P4 (231-703 D
P2 P1 /026-000)
4 AT P' SCHAFFNER P
L1 L2 L3 N
N' N
E Remote control Back indication

LOAD LINE signals signals
4 AT SCHAFFNER A: E: -
P' P -
N' N B : update drawing JS/25-03-2004 F: - -
C : PCB1486-J1/Ph -> Fuse/out ECR ... JS/25-05-2005 G: - -
E
LOAD LINE D: - - H:
FINISH : MATERIAL :
4 AT P' SCHAFFNER P
BLUE 4 x 0,75 mm² + 2.5 mm²
BLUE
DRAWN BY : CHECKED BY :
N' N IF NOT SPECIFIED TOLER.: ALL DIMENSIONS IN: SCALE :
E DK/JS PC
E
DO NOT SCALE DRAWING DATE : 25-06-2002
LOAD LINE
FOLIO : 1/1
DESCRIPTION :
ID - DRAWING SIZE ED.
FLASHER CABINET
L1 L2 L3 N Option: full option
Airfield Solutions
Confidential Copyright (C) N.V. ADB S.A.

All rights reserved.
(File CARTTXT 02/98)
1 2 3 4 WIRING DIAGRAM. 3229.13.000 DC
97
98 A.M.02.620e - Edition 2.0

Technical data
10 Technical data
10.1 Technical characteristics
Table: 10.1 Technical characteristics
Item FCU-1 FCU-3

Rated frequencies [Hz] 50 / 60 (± 5 %)
Input voltage range:
Nominal [V] 230 - 240 3P + N
Minimum [V] 195 V 3P + N (or 1P + N)
Minimum power supply [V] A minimum power supply of 190 V is recommended to allow for
10 % voltage fluctuations.
Power consumption [VA] 230- 250 at the highest brightness step, at two flashes per
second, without heating
Current for cable sizing [A] 1.5 (maximum)
Remote control and Multiwire, industrial field bus (J-Bus) or the two combined
monitoring
Dimensions
(width x depth x height) [mm]
(inc. sun roof and base) 420 x 235 x 520 790 x 340 x 650
Weight [kg] 19.4 47
10.2 Ambient conditions
Table: 10.2 Ambient conditions
Item Description
Temperature From -20 up to 55 °C
Altitude From 0 (sea level) up to 1000 metres
Relative humidity From 10 % RH up to 95 % RH without dewing
A.M.02.620e - Edition 2.0 99

Technical data
10.3 Parts list

10.3.1 General
WARNING
Use only original ADB spare parts.
If you use other spare parts, the specific module or the equipment may be
damaged. This can also put the personnel in danger.
Part orders Each part of the equipment has a part number. When you order parts:
- Always mention the part number of the ordered part;
- Always mention serial number and type of the equipment. These are indicated on the
nameplate of the equipment.
For all spare part orders, contact ADB or our local representative.
Recommendations To reduce downtime during maintenance, have one or more extra equipment cabinets in stand-
by at the substation. This is especially important at major airports, which have a large amount or
equipments.
Keep spare parts always in stock. For example:
- Fuses;
- Lightning arrestors;
- PCBs;
- Terminals;
- Connectors;
- Fused switches.
10.3.2 General parts

Description Part number Quantity per
order
PCB1487: Main electronic board 1590.03.464 1
Capacitor 1200 µF +30 / -10% / 415 V 6323.61.120 1
Power supply module with housing 6341.80.230 1
Door micro-switch 6150.49.010 1
Main power phase terminal 16 mm2 6112.45.170 10
2
Main power neutral terminal 16 mm 6112.45.175 10
Earth terminal 6112.45.007 10
Screw terminal connector PC 6/6 - ST-10.16, for the 6112.32.440 10
cable between the fitting and the FCU
Spring clamp terminal box 12-pole 6112.33.112 10
Spring clamp terminal box 6-pole 6112.32.518 10
Cage clamp 3-pole 5.08 for the local bus connection 6112.32.508 10
Fuse 5x20 2 A 1.5 KA 250 V for FCU PCB1487 6130.32.134 10
Fuse T4A HBC DIA 6.3 L 32 (slow blow) 6130.37.180 10
PCB1498: Local J-Bus connection board 1590.03.480 10
Wiring assembly for 1-in-1 cabinet 1440.20.040 1
Wiring assembly for 3-in-1 cabinet 1440.20.060 1
Cable entry kit with a bottom for the 1-in-1 cabinet 4072.01530 1
100 A.M.02.620e - Edition 2.0

Technical data

order
Empty 1-in-1 cabinet 4071.98.260 1
Empty 3-in-1 cabinet 4071.98.010 1
Choke 1,5 mH 150 A 6166.50.150 1
Heater resistance 1K5 100 W 6310.51.620 1
Mains filter FN2070-3/06 6115.18.020 1
10.3.3 LMC and remote control parts

order
LMC local master board without Modbus 1440.21.100 1
LMC local master board with single Modbus 1440.21.110 1
PCB1485: LMC local master board with dual Modbus 1593.13.412 1
PCB1486.1: 24 V DC multiwire remote control interface 1593.13.510 1
PCB1486.1: 48 V DC multiwire remote control interface 1593.13.520 1
Flat cable 20-wires for multiwire 3229.13.030 1
Flat cable 20-wires for J-bus 3229.13.020 1
PCB1502: J-Bus interface 1590.03.490 1
Temperature sensor 1440.21.000 1
10.3.4 Optional parts

order
Mounting system for FCU1 and UEL, including: 1440.20.200 1
- Mounting flange;
- Tube 60 mm OD, 800 mm high;
- Flexible conduit;
- Nipple for flexible conduit.
Over-voltage protection cartridge for supply phase VAL- 6134.03.050 1
MS230ST
Over-voltage protection cartridge for supply neutral F- 6134.03.060 1
MS 12T
A.M.02.620e - Edition 2.0 101

Registered office: Other addresses:
ADB ADB Airfield Solutions Ltd. ADB Airfield Solutions Netherlands

Airfield Solutions 5500 North Service Road, Suite 1108 Prinses Beatrixlaan 614
Leuvensesteenweg 585 Burlington, Ontario L7L 6W6 Office D3.14
B-1930 Zaventem Canada 2595 BM Den Haag
Belgium Phone: +1 (905) 331 6887 The Netherlands
Phone: +32 (2) 722 17 11 Fax: +1 (905) 331 9389 Phone: +31 (0)70 304 3611
Fax: +32 (2) 722 17 64 Fax: +31 (0)70 333 8094
info.adb@adb-air.com ADB Airfield Technologies Ltd.
www.adb-air.com 01A Unit, 9F, LSH Plaza ADB Airfield Solutions, Ltd.
8, Wangjing Jie 2nd Floor, 3 Rivonia Village
Chaoyang District Cnr Mutual Road and Rivonia Boulevard
Beijing 100102 South
P.R. China Rivonia 2128
Phone: +86 10 8476 0106 South Africa
Fax: +86 10 8476 0090 Phone: +27 (11)234 6768
Fax: +27 (11)234 6739
ADB N.V.
Dubai Silicon Oasis ADB
Wing D - Office D-309 Unit 44, Business Innovation Centre
P.O. Box 341218 Binley Business Park
United Arab Emirates Harry Weston Road
Phone: + 971 4372 4970 Coventry, CV3 2TX
Fax: + 971 4372 4975 United kingdom
Phone: +44 (0)1455 883130
ADB N.V./S.A. Fax: +44 (0)1455 883179
39/47 Boulevard Ornano
93200 Saint-Denis ADB Airfield Solutions LLC
France 977 Gahanna Parkway
Phone: +33 (1) 4922 9250 Columbus, OH 43230
Fax: +33 (1) 4922 9255 USA
Phone: +1 (614) 8611 304
ADB Airfield Solutions GmbH & Co. KG Fax: +1 (614) 8642 069
Von-der-Tannstr. 31
90439 Nürnberg
Germany
Phone: +49 (911) 9239 1287
Fax: +49 (911) 2852 582
ADB N.V.
Asia Pacific Regional HQ
Unit C-9.3.1, Level 9, Block C
Mines Waterfront Business Park
No. 3, Jalan Tasik
The Mines Resort City
43300 Seri Kembangan Selangor
Malaysia
Phone: +603 8941 4868
Fax: +603 8942 4869
The information provided in this brochure © ADB

contains merely general descriptions or all rights reserved
characteristics of performance which in actual order number A.M.02.620e
case of use do not always apply as described subject to modifications
or which may change as a result of further
development of the products.
An obligation to provide the respective
characteristics shall only exist if expressly
agreed in the terms of contract.

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Maintenance manual

AM.02.620e Edition: 2.0

ADB BVBA Address: Leuvensesteenweg 585, B-1930 Zaventem, Belgium

1. About this manual

A.M.02.620e - Edition 2.0 iii

8. Configuration software tool

9. PCB drawings and settings

10. Technical data

iv A.M.02.620e - Edition 2.0

1 About this manual

1.1 How to work with the manual

1.2 Record of changes

1.3 Icons used in the manual

Represents applicability to the Represents applicability to the

A.M.02.620e - Edition 2.0 5

1.4 Abbreviations and terms

Table: 1.1 Terms and abbreviations

Term or abbreviation Description

6 A.M.02.620e - Edition 2.0

Term or abbreviation Description

A.M.02.620e - Edition 2.0 7

8 A.M.02.620e - Edition 2.0

2.2 Safety symbols

WARNING 3: Disconnect equipment from line voltage. Failure to observe this

WARNING 4: Wear personal protective equipment. Failure to observe may result in

A.M.02.620e - Edition 2.0 9

2.3 Qualified personnel

10 A.M.02.620e - Edition 2.0

2.7 Action in the event of an equipment malfunction

2.8 Maintenance and repair

A.M.02.620e - Edition 2.0 11

12 A.M.02.620e - Edition 2.0

3.1 Flashing system overview

Main items A Flashing head

A.M.02.620e - Edition 2.0 13

3.2 Lay-out of the equipment cabinets

Main items A FCU PCB

14 A.M.02.620e - Edition 2.0

Main items A FCU PCB left

A.M.02.620e - Edition 2.0 15

3.3 Intended use

16 A.M.02.620e - Edition 2.0

FCU PCB The FCU PCB in every equipment:

3.5 Local Master Controller (LMC) description

An internal temperature probe is installed on the LMC connector.

For more information on the rotary switch, see § 9.3.

A.M.02.620e - Edition 2.0 17

3.7 Remote control description (option)

18 A.M.02.620e - Edition 2.0

Table: 3.1 Multiwire options

Multiwire 48 VDC remote control 24 VDC remote control

A.M.02.620e - Edition 2.0 19

20 A.M.02.620e - Edition 2.0

4.1 Main commissioning procedure

4.2 Configure the FCU PCBs

4.2.2 Define the equipment address

Physical Binary Physical Binary Physical Binary

A.M.02.620e - Edition 2.0 21

1. Set the first 6 dip-switches of the dip-switch