PV Elite 2016 Licensee: Simon India Ltd.

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FileName : W-2861
Flg Calc [Int P] : New Flange Flng: 5 10:29am Feb 22,2016

Flange Input Data Values Description: New Flange :

Left Blind Flange

Description of Flange Geometry (Type) TEMA Channel Cover

Design Pressure P 6.00 kgf/cm²

Design Temperature 100 °C

Internal Corrosion Allowance ci 3.0000 mm

External Corrosion Allowance ce 0.0000 mm

Use Corrosion Allowance in Thickness Calcs. Yes

Flange Outside Diameter A 1010.000 mm

Flange Thickness t 65.0000 mm

Flange Material SA-105

Flange Material UNS number K03504

Flange Allowable Stress At Temperature Sfo 1406.14 kgf/cm²

Flange Allowable Stress At Ambient Sfa 1406.14 kgf/cm²

Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²

Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²

Diameter of the Load Reaction, Long Span D 0.000 mm

Diameter of the Load Reaction, Short Span d 0.000 mm

Perimeter along the Center of the Bolts L 3022.212 mm

Youngs Modulus for Blind Flange Matl. Sy 2020629.12 kgf/cm²

Allowed Channel Cover Deflection dfAllow 1.0750 mm

Diameter of Bolt Circle C 962.000 mm

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FileName : W-2861
Flg Calc [Int P] : New Flange Flng: 5 10:29am Feb 22,2016

Nominal Bolt Diameter a 24.0000 mm

Type of Threads TEMA Metric

Number of Bolts 12

Flange Face Outside Diameter Fod 922.000 mm

Flange Face Inside Diameter Fid 890.000 mm

Flange Facing Sketch 2, Code Sketch 1b

Gasket Outside Diameter Go 920.000 mm

Gasket Inside Diameter Gi 890.000 mm

Gasket Factor m 2.0000

Gasket Design Seating Stress y 112.49 kgf/cm²

Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.0000 mm

ASME Code, Section VIII, Division 1, 2015

Gasket Contact Width, N = (Go - Gi) / 2 15.000 mm

Basic Gasket Width, bo = N / 2 7.500 mm

Effective Gasket Width, b = Cb sqrt(bo) 6.901 mm

Gasket Reaction Diameter, G = Go - 2 * b 906.198 mm

Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq

= 0.785 * 906.1979² * 6.000

= 38697.828 kgf

Contact Load on Gasket Surfaces [Hp]:

PV Elite 2016 Licensee: Simon India Ltd. 3
FileName : W-2861
Flg Calc [Int P] : New Flange Flng: 5 10:29am Feb 22,2016

= 2 * b * Pi * G * m * P

= 2 * 6.9011 * 3.1416 * 906.1979 * 2.0000 * 6.00

= 4715.210 kgf

Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )

= max( 38698 + 4715 + 0 , 0 )

= 43413.039 kgf

Gasket Seating Bolt Load [Wm2]:

= y * b * Pi * G + yPart * bPart * lp

= 112.49*6.9011*3.141*906.198+0.00*0.0000*0.00

= 22100.785 kgf

Required Bolt Area [Am]:

= Maximum of Wm1/Sb, Wm2/Sa

= Maximum of 43413/1758 , 22101/1758

= 24.699 cm²

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:

= 2a + 6t/(m + 0.5)

= 2 * 24.000 + 6 * 62.000/(2.00 + 0.5)

= 196.800 mm Maximum Bolt Spacing Exceeded !

For vessels in lethal service or when specified by the user/agent, the

maximum bolt spacing shall not exceed the value of [Bsmax]. See ASME

VIII-1 Appendix 2 paragraph 2-5(d) for more information.

Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )

= 962.000 * sin( 3.142/12 )

= 248.984 mm

ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
PV Elite 2016 Licensee: Simon India Ltd. 4
FileName : W-2861
Flg Calc [Int P] : New Flange Flng: 5 10:29am Feb 22,2016

= max( sqrt( Bs/( 2a + t )), 1 )

= max( sqrt( 248.984/( 2 * 24.000 + 62.000 )), 1 )

= 1.5045

Bolting Information for TEMA Metric Thread Series (Non Mandatory):

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Minimum Actual Maximum

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Bolt Area, cm² 24.699 37.530

Radial distance bet. bolts and the edge 28.580 24.000

Circumferential spacing between bolts 58.740 248.984 196.800

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Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:

= Ab * Sa/( y * Pi * (Go + Gi) )

= 37.530 * 1757.68/(112.49 * 3.14 * (920.000 + 890.00 ) )

= 10.313 mm

Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2

= 1757.68 * ( 24.6992 + 37.5298 )/2

= 54689.03 kgf

Gasket Load for the Operating Condition [HG]:

= Wm1

= 43413.04 kgf

Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:

= (C - G ) / 2

= ( 962.0000 - 906.1979 )/2

= 27.9011 mm
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FileName : W-2861
Flg Calc [Int P] : New Flange Flng: 5 10:29am Feb 22,2016

Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 1.9 * Wm1 * hG * Bsc/(t² * G) + C * Z * Peq * G²/t²

= 1.9*43413*27.9011*1.5045/(62.0000²*906.1979)+

0.30*1.0000*6.00*906.1979²/62.0000²

= 483.93 kgf/cm²

Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:

= 1.9 * W * hG * Bsc/ (t² * G)

= 1.9*54689*27.9011*1.504/(62.0000²*906.1979)

= 125.22 kgf/cm²

Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )

= (43413/37.5298)

= 1156.76 kgf/cm²

Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )

= (22101/37.5298)

= 588.89 kgf/cm²

Flange Stress Analysis Results: kgf/cm²

Operating | Gasket Seating |

Actual Allowed | Actual Allowed |

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Tangential Flange 484.| 1406.| 125.| 1406.|

Bolting 1157.| 1758.| 589.| 1758.|

TEMA Channel Cover Deflection Calculations:

Actual deflection at center per TEMA formula 0.5387 mm

Allowed deflection at center of Cover 1.0750 mm

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FileName : W-2861
Flg Calc [Int P] : New Flange Flng: 5 10:29am Feb 22,2016

Reqd. Blind Flange Thickness at Center 42.451 mm

Reqd. Blind Flange Thickness at Gasket 23.068 mm

Min. Required Flange Thickness per TEMA 49.245 mm

Estimated M.A.W.P. ( Operating ) 9.117 kgf/cm²

Estimated Finished Weight of Flange at given Thk. 403.6 kgm

Estimated Unfinished Weight of Forging at given Thk 403.6 kgm

Minimum Design Metal Temperature Results:

Stress Ratio = 1.000 , Temperature Reduction per Fig. UCS 66.1 = 0 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -14 °C

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