Low and High Voltage

Process Performance Motors

LV Motors for high ambient

temperatures
 Making you more competitive
ABB’s Process performance motor is engineered to the toughest demands of today’s process
industries. These motors use the best materials and construction methods to achieve the highest
quality and reliability, and a possible operating life of over 30 years. The motor design is highly
adaptable to allow rapid engineered solution according to customer’s specification.

ABB is a global leader in power and automation technologies that enable

utility and industry customers to improve their performance while lowering
environmental impact. The ABB Group of companies operates in around
100 countries and employs about 107,000 people.

2 ABB/ LV Motors / Cat. BU / Process performance motors GB 12-2006

Low and High Voltage
Process Performance Motors
Sizes 71 to 450, from 0.25 to 1000 kW

Contents Page

11
1 General information 4

2
2 Low voltage cast iron motors 13

3
3 Low voltage aluminum motors 69

Low voltage premium efficiency

4
4 cast iron and aluminum motors 117

Motors for high ambient

5
5 temperatures 123

6
6 High voltage cast iron motors 137

ABB reserves the right to change the

design, technical specification and
dimensions without prior notice.

ABB/ LV Motors/
Motors/ Cat.
Cat.BU/
BU/Process
Processperformance
performancemotors
motorsGB
GB12-2006
12-2006 3
 General information
Standards
ABB motors are of the totally enclosed, three phase IEC / EN
squirrel cage type, built to comply with international
Electrical Mechanical
IEC and EN standards. Motors conforming to other
national and international specifications are also IEC/EN 60034-1 IEC 60072
available on request. IEC/EN 60034-2 IEC/EN 60034-5
IEC 60034-8 IEC/EN 60034-6
All production units are certified to ISO 9001 inter-
IEC 60034-12 (for LV only) IEC/EN 60034-7
national quality standard as well ISO 14000 environ-
IEC/EN 60034-9
1 mental standard and confirm to all applicable EU
Directives.
IEC 60034-14

M000003

M000288
M000004

M000289

4 ABB/ LV Motors / Cat. BU / Process performance motors GB 12-2006

Low voltage motors for EU motor efficiency levels
A Europe-wide agreement will ABB is one of only a handful of with the output 1.1 to 90 kW, which
ensure that the efficiency levels leading motor manufacturers in account for the largest volume on
of electric motors manufactured Europe to have a motor range the market.
in Europe are clearly displayed. In to meet or exceed the minimum
The efficiency of motors from
contrast to the American legislation efficiencies stated in the highest
different manufacturers are collated
on motor efficiency the European level of the EU agreement of low
in a database, EURODEEM,
agreement does not establish voltage motors.
published by the European
mandatory efficiency levels.
These efficiency levels apply to Commission. It is accessible over
It basically establishes three classes 2- and 4-pole, three phase squirrel the Internet at http://iamest.jrc.
giving motor manufacturers an cage induction motors rated for it/projects/eem/eurodeem.htm.
incentive to qualify for a higher 400 V, 50 Hz with S1 duty class
class.

EU efficiency classes for 2-pole motors

1
2-pole ABB three phase induction motors, 400 V
Output Boarderline 50 Hz - EU motor efficiency levels
kW EFF2/EFF3 EFF1/EFF2
1.1 76.2 82.8 2-pole
1.5 78.5 84.1
100
2.2 81.0 85.6
3 82.6 86.7
4 84.2 87.6 95
5.5 85.7 88.6 EFF1
7.5 87.0 89.5
90
11 88.4 90.5
Efficiency %

15 89.4 91.3
18.5 90.0 91.8 85
22 90.5 92.2 EFF2
30 91.4 92.9
37 92.0 93.3 80
EFF3

M000290
45 92.5 93.7
55 93.0 94.0
75
75 93.6 94.6
1.1 1.5 2.2 3.0 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
90 93.9 95.0
Power Rating kW
Motor EFF1

EU efficiency classes for 4-pole motors

4-pole
Boarderline 4-pole
Output
kW EFF2/EFF3 EFF1/EFF2 100
1.1 76.2 83.8
1.5 78.5 85.0
95
2.2 81.0 86.4
3 82.6 87.4 EFF1
4 84.2 88.3
90
Efficiency %

5.5 85.7 89.2

7.5 87.0 90.1
11 88.4 91.0 85
15 89.4 91.8
EFF2
18.5 90.0 92.2
80
22 90.5 92.6
EFF3
M000291

30 91.4 93.2
37 92.0 93.6 75
45 92.5 93.9 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
55 93.0 94.2 Power Rating kW
75 93.6 94.7 Motor EFF1
90 93.9 95.0

ABB/ LV Motors/ Cat. BU/ Process performance motors GB 12-2006 5

 General technical specification
Mechanical and electrical design
Mounting arrangements
Code I/Code II Product code pos. 12
Foot-mounted motor. IM B3 IM V5 IM V6 IM B6 IM B7 IM B8 A = foot-mounted,
IM 1001 IM 1011 IM 1031 IM 1051 IM 1061 IM 1071 term.box top
R = foot-mounted,
term.box RHS
L = foot-mounted,
1

M000007
term.box LHS

Flange-mounted motor, IM B5 IM V1 IM V3 *) *) *) B = flange mounted,

large flange IM 3001 IM 3011 IM 3031 IM 3051 IM 3061 IM 3071 large flange

M000008
Flange-mounted motor, IM B14 IM V18 IM V19 *) *) *) C = flange mounted,
small flange IM 3601 IM 3611 IM 3631 IM 3651 IM 3661 IM 3671 small flange

M000009
Foot- and flange-mounted IM B35 IM V15 IM V36 *) *) *) H = foot/flange-mounted,
motor with feet, IM 2001 IM 2011 IM 2031 IM 2051 IM 2061 IM 2071 term.box top
large flange S = foot/flange-mounted,
term.box RHS
T = foot/flange-mounted,
M000010

term.box LHS

Foot- and flange-mounted IM B34 IM V17

motor with feet, IM 2101 IM 2111 IM 2131 IM 2151 IM 2161 IM 2171 J = foot/flange-mounted,
small flange small flange
M000011

Foot-mounted motor,
shaft with free extensions IM 1002 IM 1012 IM 1032 IM 1052 IM 1062 IM 1072
M000012

*) Not stated in IEC 60034-7.

6 ABB/ LV Motors / Cat. BU / Process performance motors GB 12-2006

Cooling
Designation system concerning Example
methods of cooling refers to
IC 4 (A) 1 (A) 6
standard IEC 60034-6.

International Cooling
Circuit arrangement
0: Free circulation (open circuit)
4: Frame surface cooled
Primary coolant
A for air (omitted for simplified designation)
Method of movement of primary coolant
0: Free convection

1
1: Self-circulation
6: Machine-mounted independent component
Secondary coolant
A for air (omitted for simplified designation)
W for water
Method of movement of secondary coolant
0: Free convection
1: Self-circulation
6: Machine-mounted independent component
8: Relative displacement

Degrees of protection: IP code/IK code

Classification of degrees of protection provided by IP protection:
enclosures of rotating machines are refers to: Protection of persons against getting in contact with
- Standard IEC 60034-5 or EN 60529 for IP code (or approaching) live parts and against contact with
- Standard EN 50102 for IK code moving parts inside the enclosure. Also protection of
the machine against ingress of solid foreign objects.
Protection of machines against the harmful effects due
to the ingress of water

IP 5 5

Characteristic letter
Degree of protection to persons and to parts of the motors inside the enclosure
2: Motors protected against solid objects greater than 12 mm
4: Motors protected against solid objects greater than 1 mm
5: Dust-protected motors
Degree of protection provided by the enclosure with respect
to harmful effects due to ingress of water
3: Motors protected against spraying water
4: Motors protected against splashing water
5: Motors protected against water jets
6: Motors protected against heavy seas

IK code:
Classification of degrees of protection provided by
enclosure for motors against external mechanical
impacts.
IK 08
International mechanical protection
Characteristic group
Relation between IK code and impact energy:
IK code IK 0 IK 01 IK 02 IK 03 IK 04 IK 05 IK 06 IK 07 IK 08 IK 09 IK 10
Impact * 0.15 0.2 0.35 0.5 0.7 1 2 5 10 20
energy ABB

Joule Standard

* not protected according to EN 50102

ABB/ LV Motors/ Cat. BU/ Process performance motors GB 12-2006 7

 Insulation
ABB uses class F insulation systems, which, with Class F insulation system
temperature rise B, is the most common requirement - Max ambient temperature 40° C
among industry today. - Max permissible temperature rise 105 K
- Hotspot temperature margin + 10 K
The use of Class F insulation with Class B temperature
rise gives ABB products a 25° C safety margin. This can Class B rise
be used to increase the loading for limited periods, to - Max ambient temperature 40° C
operate at higher ambient temperatures or altitudes, or - Max permissible temperature rise 80 K
with greater voltage and frequency tolerances. It can also - Hotspot temperature margin + 10 K
be used to extend insulation life. For instance, a 10 K
Insulation system temperature class
temperature reduction will extend the insulation life.
- Class F 155° C
- Class B 130° C
1 - Class H 180° C

Safety margins per insulation class

M000013

All ABB high voltage motors are made with form wound
windings with Micadur® Compact Industry Insulation
System (class F). For more information, please see
the brochure Micadur® -Compact Industry, Insulation
System for Rotating Electrical Machines (code 3BFP
001 980 R0101 REV B 06/2003).

8 ABB/ LV Motors / Cat. BU / Process performance motors GB 12-2006

Frequency converter drives for low voltage motors
Squirrel cage induction motors offer excellent Guideline values of maximum speeds for process
availability, reliability and efficiency. With a frequency performance motors are described in figures 1a and 1b.
converter – a variable speed drive (VSD) – the motor
will deliver even better value. A variable speed drive Figure 1a. Guideline values of maximum speeds for
motor can be started softly with low starting current, process performance cast iron motors
and the speed can be controlled and adjusted to suit Frame size Speed r/min
the application demand without steps over a wide 2-pole 4-pole
range. Also the use of a frequency converter together
with a squirrel cage motor usually leads to remarkable 71 – 200 4000 3600
energy and environmental savings. 225 – 280 3600 2600
315 3600 2300
Process performance motors manufactured by ABB 355 SM, ML 3600 2000
are designed for both, variable speed and direct on line 355 LK 3000 2000
use. Also a wide range of options is available to fit the
motors even to the most demanding applications.
400
450
3600
3600
1800
1800
1
When selecting process performance motors to
variable speed drives, following points shall be taken
into consideration: Figure 1b. Guideline values of maximum speeds for
process performance aluminum motors
1. Dimensioning Frame size Speed r/min
The voltage (or current) fed by the frequency converter 2-pole 4-pole
is not purely sinusoidal. This may increase the losses,
vibration, and noise of the motor. Furthermore, a 112 – 200 4500 4500
change in the distribution of the losses may affect 225 – 280 3600 3600
to the temperature rises of the motor. In each case,
the motor must be correctly sized according to the At low speed operation the cooling capacity of the fan
instructions supplied with the selected frequency decreases, which may cause higher temperature rises
converter. in the motor. A separate constant speed fan can be
used to increase cooling capacity and loadability at low
When using ABB converters, please use ABB’s speed. It is also important to check the performance of
DriveSize dimensioning programme or the loadability the lubrication at low speeds.
curves of the corresponding converter type for
sizing the motors. The loadability curve of a process 3. Lubrication
performance motor used with ABB’s ACS 800 The effectiveness of the motor lubrication should
-frequency converters can be found in figure 3. be checked by measuring the bearing temperature
under normal operating conditions. If the measured
2. Speed range temperature is higher than +80°C, the relubrication
In a frequency converter drive, the actual operating intervals specified in ABB’s Low Voltage Motors
speed of the motor may deviate considerably from its Manual must be shortened; i.e. the relubrication interval
nominal speed (i.e. the speed stamped on the rating should be halved for every 15 K increase in bearing
plate). temperature. If this is not possible ABB recommends
For higher speeds, ensure that the highest permissible the use of lubricants suitable for high operating
rotational speed of the motor or the critical speed temperature conditions. These lubricants allow a normal
of the entire equipment is not exceeded. When high relubrication interval and a 15 K increase in bearing
speed operation exceeds the nominal speed of the temperature conditions.
motor, the following points should be checked: At continuous operation on very low speeds as well as
- Maximum torque of the motor at very low temperatures the lubrication capabilities
- Bearing construction of standard greases may not be sufficient and
- Lubrication special greases with additives are needed. For more
- Balancing information, please contact ABB.
- Critical speeds If the motors are equipped with sealed bearings i.e.
- Shaft seals bearings greased for live, it must be noted that when the
- Ventilation operating temperature differs from the designed, also the
- Fan noise lifetime of the bearing will differ from the original. More
information about the lifetime of the bearings can be
found from the product specific sections of this manual.
The use of so called conductive greases for elimination
of bearing currents is not recommended due to their
poor lubrication characteristics and low conductivity.

ABB/ LV Motors/ Cat. BU/ Process performance motors GB 12-2006 9

 4. Insulation protection 6. Cabling, grounding and EMC
Most of the low voltage frequency converters have The use of a frequency converter sets higher demands
IGBT power components with very rapid switching, on the cabling and grounding of the drive system. The
steep voltage pulses and reflections at the cables. motor must be cabled by using shielded symmetrical
Those increase voltage stresses at the winding of cables and cable glands providing 360° bonding
the motor and therefore, the precautions described (also called EMC-glands). For motors up to 30 kW
in figure 2 below must be taken to avoid risks of unsymmetrical cables can be used, but shielded
insulation damage. Mentioned measures apply to cables are always recommended, especially if there are
Process Performance Motors with ACS 550 and sensitive sensors in the driven application.
ACS 800 drives with uncontrolled DC-voltage. For
For motors in frame size IEC 280 and upward, additional
other alternatives and converter types, please contact
potential equalisation between the motor frame and
ABB.
the machinery is needed, unless they are installed on a
common steel fundament. When a steel fundament is
5. Bearing currents
used for the potential equalisation, the high frequency
1 Bearing voltages and currents must be avoided in all
motors. Assuming the use of ABB ACS 550 or ACS
conductivity of this connection should be checked.
More information about grounding and cabling of a
800 drives, with uncontrolled DC-voltage, insulated
bearings and/or properly dimensioned filters at the variable speed drive can be found from the manual
converter output must be used according to the “Grounding and cabling of the drive system” (Code:
instructions in figure 2 below. (For other alternatives 3AFY 61201998 R0125 REV B)
and converter types, please contact ABB.) When For fulfilling the EMC requirements, special EMC
ordering, clearly state which alternative will be used. cable(s) must be used in addition to the correct cable
For more information about bearing currents and gland mounting, with special, extra earthing pieces.
voltages, please contact ABB. Please refer to the manuals of the frequency converter.

Figure 2. Selection rules for insulation and filtering in variable speed drives
Motor nominal power PN or frame size
PN < 100 kW PN ≥ 100 kW or PN ≥ 350 kW or
IEC 315 ≤ Frame size ≤ IEC 355 IEC 400 ≤ Frame size ≤ IEC 450
UN ≤ 500 V Standard motor Standard motor Standard motor
+ Insulated N-bearing + Insulated N-bearing
+ Common mode filter
UN ≤ 600 V Standard motor Standard motor Standard motor
+ dU/dt-filter (reactor) + dU/dt-filter (reactor) + Insulated N-bearing
OR + Insulated N-bearing + dU/dt-filter (reactor)
Reinforced insulation OR + Common mode filter
Reinforced insulation OR
+ Insulated N-bearing Reinforced insulation
+ Insulated N-bearing
+ Common mode filter
UN ≤ 690 V Reinforced insulation Reinforced insulation Reinforced insulation
+ dU/dt-filter (reactor) + dU/dt-filter (reactor) + Insulated N-bearing
+ Insulated N-bearing + dU/dt-filter (reactor)
+ Common mode filter

dU/dt-filter (reactor)
Series reactor. DU/dt -filter decreases the changing rate of the Common mode filters do not significantly affect the phase or main
phase and main voltages and thus reduces voltage stresses in the voltages on the motor terminals.
windings. DU/dt -filters also decrease so-called common mode Insulated Bearings
currents and the risk of bearing currents. Bearings with insulated inner or outer races are used as the
Common mode filters standard solution. So-called hybrid bearings, i.e. bearings with
Common mode filters reduce so-called common mode currents in non-conductive ceramic rolling elements, can also be used in
VSD applications and thus decrease the risk of bearing currents. special applications. More information for spare part selection is
available on request.

Validity
Measures mentioned in Figure 2 apply to Process performance motors with ACS 550 and ACS 800 drives with
uncontrolled DC-voltage. For other alternatives and converter types, please contact ABB.

10 ABB/ LV Motors / Cat. BU / Process performance motors GB 12-2006

Motor loadability with 800 -frequency converter
The loadability curve in figure 3 below is a guideline The temperature rise of squirrel cage motors
curve for standard ACS 800 drives with DTC-control. manufactured by ABB is normally class B. However, if
For exact values please contact ABB. It is possible the ABB catalogue indicates that class F temperature
to use the loadability curve also for other frequency rise is utilised on a sinusoidal supply, the dimensioning
converters, but it shall be noted that the harmonic of the motor at frequency converter supply shall
content and control algorithms varies between different be done according to the temperature rise class B
frequency converters and thus the temperature rise of loadability curve.
the motor also differs.
If the motor is utilised according to the loadability curve
These guidelines present the maximum continuous load temperature rise class F, the temperature rise in other
torque of a motor as a function of frequency (speed) to parts of the motor should be noted and the lubrication
give the same temperature rise as with rated sinusoidal intervals and type of grease checked.
supply at nominal frequency and full rated load.
For further information, please contact ABB.
1
Figure 3. Motor loadability with ACS 800, Field weakening point 50 Hz.

M000014

Frequency converter drives for high voltage motors

High voltage, M3BM, motors are suitable for ABB For more information, please contact your local ABB
ACS 1000 series’ converters or equivalent with Sales office
sinusoidal output, quadratic load torque (pump, fan).

ABB/ LV Motors/ Cat. BU/ Process performance motors GB 12-2006 11

1

12 ABB/ LV Motors / Cat. BU / Process performance motors GB 12-2006

 Low Voltage Process
Performance Cast Iron Motors
Totally enclosed squirrel cage three phase
low voltage motors,
Sizes 71 - 450, 0.25 to 1000 kW

www.abb.com/motors&drives
> Motors
>> Low Voltage Motors
>>> Process Performance Motors

Mechanical design ............................14

Rating plates ......................................24
Ordering information .........................25
Technical data ....................................26
Variant codes .....................................40
Dimension drawings..........................46
Accessories .......................................59
Construction ......................................66
Cast iron motors in brief ...................67

ABBperformance
ABB/ LV Motors/ Cat. BU/ Process /Cat. BU /Process
motorsperformance
/ LV Cast ironmotors / LV Cast iron GB 12-2006
GB 12-2006 13
13
Low Voltage Process Performance
Motors for High Ambient Temperatures
Totally enclosed squirrel cage three phase
low voltage motors, suitable for high
ambient temperature up to +90°C
Sizes 112 - 250, 4 to 55 kW

www.abb.com/motors&drives
> Motors
>> Low Voltage Motors
>>> Process Performance Motors

Mechanical design ..........................124

5
Rating plates ....................................128
Ordering information .......................129
Technical data ..................................130
Variant codes ...................................131
Dimension drawings........................133
Accessories .....................................134
Motors for high ambient
temperatures in brief.......................136

ABB /Cat. BU /Process performance motors / High ambient motors GB 12-2006 123
 General description
ABB motors for demanding environments are made The motors are fully protected against corrosion both
to an entirely new design based on the latest research inside and outside suitable for metallurgical, brick or
into some of today’s most challenging production glass manufacturing, wood dryer and food industries.
processes. Modeled on ABB’s proven motor
And to give our motors variable speed control
technology/platform, they incorporate many of its tried
capability, we made full use of ABB’s know-how and
and tested features, like lower bearing temperatures,
experience as the world’s largest supplier of industrial
longer lubrication intervals, and improved greasing
automation systems.
systems. Capable of withstanding temperatures up
to 90°C combined with 100% humidity and highly The result is a rugged and reliable motor that will
corrosive environments superiority design for the outperform and outlast many custom-designed
toughest environments. competitors, at a demonstrably lower operating cost.
Motors are constructed in cast iron or aluminium
entirely coated with multilayer epoxy surface treatment.

Mechanical design
Stator framework and feet for sizes 112 and 132 are cast iron. Integrally cast feet allow a very rigid mounting
made of an extra corrosion resistant aluminum alloy and minimal vibration.
with low copper content. End shields are made of cast
Motors can be supplied for foot mounting, flange
iron.
mounting and combination of these.
In motor sizes 160 to 250, the motor frames including
feet, bearing housing and terminal box are made of

Drain holes
Motors that will be operated in very humid or wet The plugs will be open on delivery. When mounting the
environments and especially under intermittent duty motors it should be ensured that the drain holes face
should be provided with drain holes. The appropriate downwards.
IM designation, such as IM 3031, is specified on the
In the case of vertical mounting, the upper plug
basis of the method of mounting the motor.
must be hammered home completely. In very dusty
Motors are provided with closable plastic plugs in the environments both plugs should be hammered home.
drain holes (see diagram below).

5 M000015

124 ABB/ LV Motors / Cat. BU / Process performance motors / High ambient motors GB 12-2006
Terminal box
Sizes 112 to 132 The terminal boxes can be turned 4x90°, to allow cable
entry from any side of the motor.
The terminal box is made of aluminum alloy and is
located on top of the stator. The lower part of the box Degree of protection of standard terminal box is IP 55
is integrated with the stator. It is provided with two
Motors come with connection flanges with tapped
knock-out openings on each side. Sizes 160-180 also
cable entries, and can be provided with cable glands
have a third smaller opening. Cable glands are not
as an option.
included.
Sizes 160 to 250
Terminal boxes are mounted on the top of the motor as
standard. The terminal box can also be mounted on the
left or right side, see ordering information.

M000310

M000313
Terminal box size 112-132 Terminal box size 160-250

5
Connections
The terminal block is provided with 6 terminals for
connecting Cu-cable. The terminals are marked in
accordance with IEC 60034-8.

Connection openings

Motor Metric Method of Terminal Maximum connectable

size Opening cable entry connection bolt size Cu-cable area, mm2

112-132 Knock-out opening 2 x (M25 + M20) Cable lug M5 10

160-180 Flange 2 x M40 Cable lug M5 35
200-250 Flange 2 x M40 Cable lug M10 70

ABB/ LV Motors/ Cat. BU/ Process performance motors / High ambient motors GB 12-2006 125
 Bearings
The motors are provided with single row deep groove Basic version with deep groove ball bearings
ball bearings. Bearings have C4 clearance, which
is needed when the bearing temperature is high.
Bearings according to the tables beside. Motor Foot- and flange-mounted motor
size D-end N-end
112 6306-C4 6206/C4
132 6308-C4 6208/C4
160 6309/C4 6309/C4
180 6310/C4 6309/C4
200 6312/C4 6310/C4
225 6313/C4 6312/C4
250 6315/C4 6313/C4

Axially-locked bearings
The table below shows which of the motor’s bearings
are axially locked in the bearing seat. In motor sizes
112 to 250 the locking is done by an inner bearing
cover.

Motor Foot-mounted Flange-mounted motors

size motors Large flange Small flange

112-132 N-end N-end N-end

160-250 N-end N-end –

Bearing seals
Motor sizes 112 to 132 are equipped with sealed
bearings (2RS). The size and type of seals for sizes
160 to 250 are in accordance with the table below:

Standard design Alternative design

Motor Number Axial seal Radial seal (DIN 3760)
size of poles D-end N-end Variant code 072
160 2-12 RB45 V-45A 45x62x8
180 2-12 RB50 RB45 50x68x8

5 200
225
2-12
2-12
RB60
RB65
V-50A
V-60A
60x80x8
65x85x10
Axial seal:
RB45...75 = Gamma-ring
250 2-12 RB75 V-65A 75x95x10 V50...95 = V-ring

Lubrication
Motor sizes 112-132 are provided with shielded Lubrication intervals and grease quantities are
bearings. On request, motor sizes 112 to 132 are specified on a plate on the motor for sizes 160-250 as
provided with grease nipples for regreasing, see well as in the installation, operation and maintenance
variant code 041 under the heading ”Bearings and manual supplied with the motor.
lubrications”.
Motor sizes 160-250 are provided with grease nipples
for regreasing as standard.

126 ABB/ LV Motors / Cat. BU / Process performance motors / High ambient motors GB 12-2006
Bearing life time and lubrication
The bearings shall be replaced with new bearings Lubrication method:
after maximum 24000 hours duty or maximum 3 years M3APV 112-132 Permanent grease as standard
calendar time. M3BPV 160-250 Regreasable bearing as standard
M3BPV 160-250 Permanent grease bearings as option

Lubrication intervals
ABB follows the L1-principle in defining lubrication The table below gives lubrication intervals according
interval. That means that 99% of the motors are sure to the L1-principle for different speeds. The values are
to make the interval time. The lubrication intervals valid for horizontal mounted motors (B3), and using
can also be calculated according to the L10-principle, Shell Albida PPS2 or Mobil Mobilith SHC 220.
which are normally doubled compared to L1-values.
For more information, see ABB’s instruction for wood
Values available from ABB at request.
dryers.

Frame Amount 1500 r/min 1000 r/min

size of
grease
g 60 °C 70 °C 80 °C 90 °C 60 °C 70 °C 80 °C 90 °C
Lubrication intervals in duty hours Lubrication intervals in duty hours
180 25 3400 2000 1200 700 4000 2500 1500 1000
200 40 2700 1600 900 600 4000 3000 1800 1000
225 50 2500 2000 1400 800 3500 2700 1600 900
250 60 2300 1500 900 600 3300 2300 1300 800

Permissible loading on shaft

Maximum allowed radial and axial forces on the shaft is due to the higher temperatures in the bearing and
are limited to 50% of the forces for the standard
process performance motors intended for duty in
maximum 40 ˚C ambient temperatures. This limitation
grease. If the forces are higher, information about the
maximum force can be supplied on request. 5

ABB/ LV Motors/ Cat. BU/ Process performance motors / High ambient motors GB 12-2006 127
 Rating plates
The rating plate is in table form giving the values Motors with regreasable bearing have a separate
for speed, current and power factor. Motors with lubrication plate as standard with maintenance
permanently greased bearings have bearing types and information regarding regreasing intervals, grease
grease information on the rating plate. amount and type of grease can be used.
All rating and lubrication plates are made of stainless
steel.

Motor sizes 112 to 132 Motor sizes 160 to 250

M000314

M000315
Motor sizes 160 to 250
Lubrication plate

5
M000316

128 ABB/ LV Motors / Cat. BU / Process performance motors / High ambient motors GB 12-2006
Ordering information
When placing an order, please state the following Motor type M3BPV 160 M
minimum data in the order, as in example. Pole number 4
The product code of the motor is composed in Mounting arrangement(IM code) IM B3 (IM1001)
accordance with the following example. Rated output 11 kW
Product code 3GBP 162 501-ADE
More variant codes if needed

Motor size
A Motor type
B Motor size
A B C D, E, F, G
C Product code
D Code for mounting
M3BPV 160 M 3GBP 162 501 - ADE, 199 etc. arrangement
E Voltage and frequency code
1 2 3 4 5 6 7 8 9 10 11 12 13 14... F Generation code
followed by variant codes
G Variant codes

Explanation of the product code

Positions 1 to 4 Position 12
3GAP = Totally enclosed fan cooled squirrel Mounting arrangement
cage process motor with aluminum frame A = Foot-mounted motor
B = Flange-mounted motor.
3GBP = Totally enclosed fan cooled squirrel
Large flange with clearance holes.
cage process motor with cast iron frame
C = Flange-mounted motor.
Positions 5 and 6 Small flange with tapped holes.
IEC size F = Foot- and flange-mounted motor.
11 = 112 20 = 200 Special flange.
13 = 132 22 = 225 H = Foot- and flange-mounted motor.
16 = 160 25 = 250 Large flange with clearance holes.
18 = 180 J = Foot- and flange-mounted motor.
Small flange with tapped holes.
N = Flange-mounted (CI ring flange FF)
Position 7
P = Foot-and flange-mounted motor
Pole pairs
(CI ring flange FF)
2 = 4 poles
V = Flange-mounted motor. Special flange.
3 = 6 poles
Position 13
Positions 8 to 10 Voltage and frequency: See tables below
Running number
Position 14
Position 11 Version A,B,C... =
- (dash) Generation code followed by variant codes

5
Code letters for supplementing the product code - single speed motors
Code letter for voltage and frequency
Direct start or, with ∆-connection, also Y/∆-start
Motor S D H E F T U X
size 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz

112-132 220-240 V∆ - 380-420 V∆ 440-480 V∆ 415 V∆ 500 V∆ 500 VY 660 V∆ 690 V∆ Other rated
380-420 VY 440-480 VY 660-690 VY - voltage,
connection
160-250 220, 230 V∆ - 380,400,415V∆ 440 V∆ 415 V∆ 500 V∆ 500 VY 660 V∆ 690 V∆ or frequency,
380,400,415 VY 440 VY 660, 690 VY - 690 V max.

ABB/ LV Motors/ Cat. BU/ Process performance motors / High ambient motors GB 12-2006 129
 LV Process performance aluminum and cast iron
motors for high ambient temperatures
Technical data for totally enclosed squirrel cage three phase motors
IP 55 - IC 411 - Insulation class H, temperature rise class B, ambient temperature up to 90°C
Effi- Power Moment Sound
Out- ciency factor Current Torque of inertia pressure
put Motor type Product code Speed Full load 3/4 load cos ϕ at: IN Is TN Ts Tmax J = ¼ GD² Weight level LP
kW r/min 100% 75% 100% A IN Nm TN TN kgm2 kg dB(A)

1500 r/min = 4-poles 400 V 50 Hz

1)
4 M3APV 112 M 3GAP 112 501-••F 1435 85.3 86.2 0.83 8.2 7.8 26.6 3.0 3.3 0.01 39 56
1)
5.5 M3APV 132 S 3GAP 132 501-••F 1460 88.0 88.6 0.85 10.7 8.3 36 2.3 3.0 0.03 55 59
1)
7.5 M3APV 132 M 3GAP 132 502-••F 1455 88.3 89.0 0.85 14.5 6.6 49.2 2.2 3.5 0.04 66 59
1)
11 M3BPV 160 M 3GBP 162 501-••E 1460 90.7 91.5 0.84 21 7.2 71 3.0 3.1 0.09 115 62
1)
15 M3BPV 160 L 3GBP 162 502-••E 1455 90.8 91.8 0.84 28.5 7.4 98 3.3 3.2 0.10 127 62
1)
18.5 M3BPV 180 M 3GBP 182 501-••E 1470 92.0 92.3 0.84 35 6.9 120 2.6 3.1 0.16 175 62
1)
22 M3BPV 180 L 3GBP 182 502-••E 1470 92.7 93.4 0.84 41 8.4 143 3.6 3.0 0.22 185 63
1)
30 M3BPV 200 MLB 3GBP 202 501-••E 1475 93.0 93.4 0.85 55 8.2 194 4.2 3.2 0.34 275 63
1)
37 M3BPV 225 SMB 3GBP 222 501-••E 1480 93.4 93.4 0.84 68 8.4 239 3.9 3.3 0.37 330 66
1)
45 M3BPV 225 SMC 3GBP 222 502-••E 1475 93.7 93.9 0.87 80 7.4 291 3.5 3.1 0.42 355 66
1)
55 M3BPV 250 SMB 3GBP 252 001-••E 1480 94.4 94.5 0.86 98 8.7 355 4.2 4.3 0.72 420 67
1
) When ordering, the following variant code has to be added to the product code: 199 = Extreme heavy duty design.

1000 r/min = 6-poles 400 V 50 Hz

1)
2.2 M3APV 112 M 3GAP 113 501-••F 935 80.5 80.8 0.78 5.1 5.8 22.5 2.5 2.8 0.01 37 54
1)
3 M3APV 132 S 3GAP 133 501-••F 965 83.7 83.9 0.78 6.6 7.4 29.7 2.6 3.0 0.03 53 61
1)
4 M3APV 132 MA 3GAP 133 502-••F 965 85.0 85.7 0.80 8.5 7.3 39.6 3.0 3.0 0.03 61 61
1)
5.5 M3APV 132 MB 3GAP 133 503-••F 955 84.4 85.3 0.81 11.6 7.1 55 2.0 2.8 0.04 66 61
1)
7.5 M3BPV 160 M 3GBP 163 501-••E 965 87.7 88.6 0.78 15.7 6.7 74 2.0 3.1 0.08 135 59
1)
11 M3BPV 160 L 3GBP 163 502-••E 965 89.0 89.7 0.77 23.5 7.1 108 2.4 3.0 0.10 148 59
1)
15 M3BPV 180 L 3GBP 183 501-••E 970 90.3 91.2 0.79 30.5 6.7 147 2.2 2.9 0.21 185 59
1)
18.5 M3BPV 200 MLB 3GBP 203 501-••E 980 90.6 91.1 0.82 36 7.1 180 3.5 2.6 0.37 260 63
1)
22 M3BPV 200 MLC 3GBP 203 502-••E 980 91.5 91.9 0.85 41 8.1 214 4.1 3.1 0.43 275 63
1)
30 M3BPV 225 SMC 3GBP 223 501-••E 985 92.6 93.0 0.83 57 8.3 290 4.4 3.1 0.64 345 63
1)
37 M3BPV 250 SMB 3GBP 253 501-••E 985 93.5 93.7 0.84 68 8.0 358 4.0 3.5 1.16 460 63
1
) When ordering, the following variant code has to be added to the product code: 199 = Extreme heavy duty design.

130 ABB/ LV Motors / Cat. BU / Process performance motors / High ambient motors GB 12-2006
LV Motors for high ambient temperatures - Variant codes
Code Variant Motor size
1)
112-132 160-180 200-250

Bearings and lubrication

040 Heat resistant grease.
For bearing temperatures -25 - +150°C. S S S
041 Bearings regreasable via grease nipples. R S S
100 Locked non-drive end S S S
100 Ball bearings with C4-clearance S S S
195 Bearings greased for life S R R
797 Stainless steel SPM nipples. M S S
798 Stainless steel grease nipples. M S S

Branch standard designs

178 Stainless steel/acid proof bolts. S S S
209 Non-standard voltage or frequency (special winding). R R R
425 Corrosion protected stator and rotor core.* Frame size 71-112, only
rotor as standard S S S
Cooling system
068 Metal fan. S M M
075 Cooling method IC 418 (without fan). Output on request. M M M
792 Metal fasteners for fan cover. S S S

Earthing bolt
067 External earthing bolt. M S S

Hazardous environments
See catalogue “Motors for Hazardous Environments”,
BU/Ex-motors GB”, for details.
Heating elements
450 Heating element, 100-120 V. M M M
451 Heating element, 200-240 V. M M M

Insulation system
014 Winding insulation class H. S S S

Marine Motors
See catalogue “Marine Motors, BU/Marine GB” for details.

009
Mounting arrangements
IM 2001 foot/flange mounted, IEC flange, from IM 1001 (B35 from B3). M M M
5
217 Cast iron D-end shield S S S
232 Cast iron N-end shield S S S

Painting
114 Special paint colour Orange NCS2070Y60R. S S S

Protection
784 Gamma-seal at D-end. S S S

1)
Certain variant codes cannot be used simultaneously. S = Included as standard P = New manufacture
M = On modification of a stocked motor, only
or on new manufacture, R = On request
the number per order may be limited. NA = Not applicable

ABB/ LV Motors/ Cat. BU/ Process performance motors / High ambient motors GB 12-2006 131
 Code Variant Motor size
1)
112-132 160-180 200-250
Rating & instruction plates
003 Individual serial number. M S S
098 Stainless steel rating plate. S S S
100 Stainless steel lubrication plate. R S S

Stator winding temperature sensors

100 PTC-thermistors (3 in series), 180°C. S S S

Terminal box
021 Terminal box LHS (seen from D-end). NA P P
180 Terminal box RHS (seen from D-end). NA P P
465 Terminal box top moounted. S S S
467 Lower than standard terminal box and rubber extended cable.
Cable length 2 m, included. P P P
Testing
140 Test confirmation. M M M
145 Type test report from test of identical motor. M M M
146 Type test with report for motor from specific delivery batch. M M M
147 Type test with report for motor from specific delivery batch,
customer witnessed. M M M
148 Routine test report. M M M
149 Testing according to separate test specification. R R R
221 Type test and multi-point load test with report for motor from specific
delivery batch. M M M
222 Torque/speed curve, type test and multi-point load test with report for
motor from specific delivery batch. M M M
760 Vibration level test. M M M
761 Vibration spectrum test. R R R
762 Noise level test. M M M
763 Noise spectrum test. R R R

1)
Certain variant codes cannot be used simultaneously. S = Included as standard P = New manufacture
M = On modification of a stocked motor, only
or on new manufacture, R = On request
the number per order may be limited. NA = Not applicable

132 ABB/ LV Motors / Cat. BU / Process performance motors / High ambient motors GB 12-2006
LV Process performance motors Size 112-250
for high ambient temperatures
Dimension drawings
Foot mounted motor IM 1001, B3
LC

M000317
L
VA VB

M000318
AD
VD AC
VE
UB2 AE
VC
UB1
HE

M000319
HD

DB

D
F
H
EG G
GA
CB K

HA
AA
E C A
BA AB
B CA
B´ CA' EA
BB

Flange-mounted motor IM 3001, B5

M000320

VA VB
M000321

AC
VD
VE AE
UB2
T VC
UB1
HB
M
S

M000322
HE

DA
N

DC
FA
P

GB EH

LA 45˚ GC
E LB EA
L
LC
5
IM 1001, IM B3 and IM 3001, IM B5 IM 1001, IM B3 IM 3001, IM B5
Motor size D GA F E L max A B B‘ C HD K H M N P S
Aluminum frame
112 28 31 8 60 388 190 140 - 70 258 12 112 215 180 250 14.5
132 38 41 10 80 481.5 216 140 178 216 140 178 89 265 230 300 14.5
Cast iron frame
160 42 45 12 110 643.5 254 210 254 108 382 14.5 160 300 250 350 19
180 48 51.5 14 110 700.5 279 241 279 121 422 14.5 180 300 250 350 19
200 55 59 16 110 774 318 267 305 133 506 18.5 200 350 300 400 19
225 60 64 18 140 866 356 286 311 149 552 18.5 225 400 350 450 19
250 65 69 18 140 875 406 311 349 168 605 24 250 500 450 550 19

ABB/ LV Motors/ Cat. BU/ Process performance motors / High ambient motors GB 12-2006 133
 Accessories
Slide rails for motor sizes 112 to 250

1
M

Ymax. ! Motor
L
Xmax. 3 " Rail

N
5
H

# Movable adjusting bolt

$ Fixing bolt, motor

4
%

B
E

2 Plate

F O G
A

M000063
D

Motor Product code Weight

size Type 3GZV103001- A B C D E F G H L M N O Xmax Ymax kg
112-132 TT132/10 -12 65 40 530 480 52 17 26 M12 120 M10 45 - 360 420 7.8
160-180 TT180/12 -14 75 42 700 630 57 17 26 M12 120 M12 50 - 520 580 12.0
200-225 TT225/16 -15 82 50 864 800 68 17 27 M16 140 M16 65 17 670 740 20.4
250 TT280/20 -16 116 70 1072 1000 90 20 27 M18 150 M20 80 20 870 940 43.0

Each set includes two complete slide rails including screw for
mounting the motor on the rails. Screws for mounting the rails
on the foundation are not included. Slide rails are supplied with
unmachined lower surfaces and should, prior to tightening
down, be supported in a suitable manner.

134 ABB/ LV Motors / Cat. BU / Process performance motors / High ambient motors GB 12-2006
Motors for high ambient temperatures
Hot and Humid - Motors for the toughest environment

Highest energy-efficiency Ready for frequency

class (EFF 1) means major converter duty.
savings.

Rating plate and separate lubrication

information plate in stainless steel.
Newly constructed terminal box, Always readable.
roomy and easy to work with.
Equipped with stainless steel SPM
adapters for bearing condition
Built-in thermistors for
monitoring.
temperature monitoring.

Lubrication system with grease outlet

plug. Grease nipples in stainless
steel. Permanently greased bearings
optional. Heavy-duty steel fan cover.

Class H insulation for high

temperature resistance. High-efficiency cooling
fan.

New, improved bear-

ing shields for longer
lifetime.

Shields with more effec-

tive cooling flanges.

Reliable gamma shaft

seal protects the bearing.
Reliable anti-corrosion
Ready for vibration treatment.
measurements.

5
Bearings with Optional standby heating Feet with double holes permit installa-
M000323

C4-clearance as systems. tion of larger back-up motor.

standard.

ABB/ LV Motors/ Cat. BU/ Process performance motors / High ambient motors GB 12-2006 135
 LV Process performance high ambient motors in brief, basic design
Motor size 112 132 160 180 200 225 250
Stator Material Die cast aluminum alloy Cast iron EN-GJL-200/GG 20/GRS 200

Paint color shade Orange NCS2070Y60R

Paint thickness Two-pack epoxy paint, thickness ≥ 70 µm

Bearing end shields Material Cast iron EN-GJL-150/GG 15/GRS 150

Paint color shade Orange NCS2070Y60R

Paint thickness Two-pack epoxy paint, thickness ≥ 70 µm

Bearings D-end 6306-2Z/C4 6308-2Z/C4 6309/C4 6310/C4 6312/C4 6313/C4 6315/C4

N-end 6206-2Z/C4 6208-2Z/C4 6309/C4 6309/C4 6310/C4 6312/C4 6313/C4

Axially-locked bearings Inner bearing cover N-end

Bearing seal D-end Gamma sealing made of viton

N-end Labyrinth seal V-ring made of viton

Lubrication Permanently lubricated shielded bearings Regreasable bearings, regreasing stainless steel nipples M6x1

SPM-adaptors Optional As standard with stainless steel adaptors

Rating plate Material Stainless steel, SS-EN 10088, thickness 0,5 mm

Terminal box Frame material Die cast aluminum alloy, base integrated with stator Cast iron EN-GJL150/GG 15/GRS 150

Cover material Die cast aluminum alloy Cast iron EN-GJL150/GG 15/GRS 150

Cover screw material Stainless steel

Connections Cable entries 2 x (M25 + M20), knock-out openings 2xM40 2xM63

Terminals 6 terminals for connection with cable lugs (not included)

Cable glands Available as option Cable flanges as standard, cable glands as option

Fan Material Aluminum Glass-fibre reinforced moulded polypropylene

Fan cover Material Steel sheet

Paint color shade Orange NCS2070Y60

Paint thickness Two-pack epoxy paint, thickness ≥ 70 um

Stator winding Material Copper

Insulation Insulation class H

Winding protection PTC thermistors, 180 °C, 3 in series

5 Rotor winding Material

Balancing method
Die cast aluminum with corrosion protection painted rotor

Half key balancing

Key ways Closed key ways

Heating elements On request 25W 25W 25W 25W 50W 50W 50W

Drain holes Drain holes with plastic plugs, open on delivery

Enclosure IP55 with closed plastic plugs

Cooling method IC411

136 ABB/ LV Motors / Cat. BU / Process performance motors / High ambient motors GB 12-2006
ABB Motors’ total product offer
ABB offers several comprehensive ranges of AC motors
and generators. We manufacture synchronous motors for
even the most demanding applications, and a full range
of low and high voltage induction motors. Our in-depth
knowledge of virtually every type of industrial
processing ensures we always specify the best solution
for your needs.

M000328
Low voltage motors and generators

General purpose motor for Process performance motors for Motors for hazardous areas
standard applications more demanding applications – Flameproof motors
– Aluminum motors – Aluminum motors – Increased safety motors
– Steel motors – Cast iron motors (IEC and NEMA) – Non-sparking motors
– Cast iron motors – Motors for high ambient – Dust ignition proof motors
– Open drip proof motors temperatures
– Global motors – Permanent magnet motors Marine motors
– Brake motors – High speed motors – Aluminum motors
– Single phase motors – Wind turbine generators – Steel motors
– Servomotors – Smoke venting motors – Cast iron motors
– Water cooled motors – Open drip proof motors
– Motors for roller table drives

High voltage and synchronous motors

and generators
– High voltage cast iron motors
– Induction modular motors
– Slip ring motors
– Motors for hazardous areas
– Synchronous motors and generators
– DC motors and generators

182 ABB/ LV Motors / Cat. BU / Process performance motors GB 12-2006

Visit our web site
www.abb.com/motors&drives

Motors & Drives

> Motors
>> Low Voltage Motors
General purpose motors
>>> Process performance
motors
Cast iron motors
Aluminum motors
Motors for high ambient
temperatures
Motors for hazardous areas
Marine motors
Other applications
NEMA motors
Permanent magnet motors
Smoke venting motors
Water cooled motors
Fan application motors
Roller table motors
>> High Voltage Motors
>>> Process Performance
Cast Iron Motors
> Generators

ABB/ LV Motors/ Cat. BU/ Process performance motors GB 12-2006 183

 Printed in Finland, 12-2006/10.000, Waasa Graphics Oy
Low Voltage Motors
Manufacturing sites (*) and some of the larger sales companies.

Australia France Korea Sweden*

ABB Australia Pty Ltd ABB Entrelec ABB Korea Ltd. ABB Automation Technologies AB
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ABB A/S Fax: +353 (0) 1 405 7327 16250 W. Glendale Drive
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Emil Neckelmanns Vej 14 Italy* ABB Industry Pte Ltd Tel: +1 262 785 3200

Catalogue BU/Process performance motors EN 12-2006

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