Aajg 19ap1029acshp PDF

Test Report issued under the
responsibility of:
TEST REPORT
IEC 62196-2
Plugs, socket-outlets, vehicle connectors and vehicle inlets –
Conductive charging of electric vehicles
Part 2: Dimensional compatibility and interchangeability requirements
for a.c. pin and contact-tube accessories
Report Number. .............................. : AAJG-19AP1029ACSHP

Date of issue ................................... : 2019-04-22
Total number of pages ................... 31
Name of Testing Laboratory LCIE CHINA Company Limited

preparing the Report ..................... :
Applicant’s name ........................... : ZheJiang VeKON New Energy Technology Co.,Ltd.
Address ........................................... : No.286,WEI 18 Road,Yueqing Economic Development
Zone,Yueqing,Wenzhou,Zhejiang,China 325600
Test specification:
Standard ......................................... : IEC 62196-2:2016 for use in conjunction with
IEC 62196-1:2014
Test procedure ............................... : CB Scheme
Non-standard test method ............ : N/A
Test Report Form No. .................... : IEC62196_2B
Test Report Form(s) Originator .... : VDE Testing and Certification Institute
Master TRF ..................................... : Dated 2016-11
Copyright © 2016 IEC System of Conformity Assessment Schemes for Electrotechnical
Equipment and Components (IECEE System). All rights reserved.
This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as
copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting
from the reader's interpretation of the reproduced material due to its placement and context.
If this Test Report Form is used by non-IECEE members, the IECEE/IEC logo and the reference to the
CB Scheme procedure shall be removed.
This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory
and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.
General disclaimer:
The test results presented in this report relate only to the object tested.
This report shall not be reproduced, except in full, without the written approval of the Issuing CB Testing
Laboratory. The authenticity of this Test Report and its contents can be verified by contacting the NCB,
responsible for this Test Report.
Page 2 of 31 Report No. AAJG-19AP1029ACSHP
Test item description ....................... : AC charging cable assembly

Trade Mark ........................................ : Logo of Vekon
Manufacturer .................................... : ZheJiang VeKON New Energy Technology Co.,Ltd.
Model/Type reference ...................... : VCC-M2F1-132, VCC-M2F2-132, VCC-M2F2-332,
VTC-FP132TC1, VTC-FP132TC2, VTC-FP332TC2
Ratings .............................................. : 32A 240V~ for 1P+N+E, 32A 415V~ for 3P+N+E
Responsible Testing Laboratory (as applicable), testing procedure and testing location(s):
Testing Laboratory: LCIE CHINA Company limited

Testing location/ address............................. : Building 4, No. 518, Xin Zhuan Road CaoHejing Songjiang
High-Tech Park Shanghai CHINA
Tested by (name, function, signature) ........ : Project Engineer Issa ZONG
Approved by (name, function, signature) ... : PL Manager Charlie CHEN
Testing procedure: CTF Stage 1:

Testing location/ address............................. :
Tested by (name, function, signature) ........ :

Approved by (name, function, signature) ... :

Tested by (name + signature) ...................... :

Witnessed by (name, function, signature) . :

Tested by (name, function, signature) ........ :

Witnessed by (name, function, signature) . :
Supervised by (name, function, signature) :
TRF No. IEC62196_2B

List of Attachments (including a total number of pages in each attachment):
Annex 1 photos page 25 to 31
Summary of testing:
Tests performed (name of test and test Testing location:

clause): LCIE CHINA Company limited
All clauses on VCC-M2F2-332, VCC-M2F1-132 Building 4, No. 518, Xin Zhuan Road CaoHejing
Clauses 16,18,21,25,27,28,202 on VCC- Songjiang High-Tech Park Shanghai CHINA
M2F2-132
Visual examination on VTC-FP132TC2, VTC-
FP332TC2, VTC-FP132TC1
Summary of compliance with National Differences (List of countries addressed):

EN 62196-2:2017 for use in conjunction with EN 62196-1:2014 had been considered in the report.
The product fulfils the requirements of EN 62196-2:2017 for use in conjunction with EN 62196-
1:2014 (insert standard number and edition and delete the text in parenthesis, leave it blank or
delete the whole sentence, if not applicable)
Copy of marking plate:
Other models have same marking except references/rated voltage/type number/number of phase.
TRF No. IEC62196_2B

Test item particulars...................................................:

Type of accessory
Socket-outlets .....................................................: yes / no
Vehicle inlets ......................................................: yes / no
Plugs ....................................................................: yes / no
Vehicle connectors ...........................................: yes / no
- Number of poles .......................................................: 3, 5
- Rated current ............................................................: 32A
- Rated operating voltage ..........................................: 240V/415V~
- Degree of protection ...............................................: IP44
- Interlocking facilities (with/without interlock) ......: with interlock / without interlock
- Type of interlock (electrical/mechanical) ..............: electrical / mechanical
- Standard sheet .........................................................: 2-IIb (supply plug), 2-I / 2-IIe (vehicle connector)
- Type of terminal ........................................................: -
Possible test case verdicts:
- test case does not apply to the test object ........... : N/A
- test object does meet the requirement.................. : P (Pass)
- test object does not meet the requirement ........... : F (Fail)
Testing .......................................................................... :
Date of receipt of test item ........................................ : 2019-01-17
Date (s) of performance of tests ............................... : 2019-01-17 to 2019-04-21
General remarks:
"(See Enclosure #)" refers to additional information appended to the report.
"(See appended table)" refers to a table appended to the report.
Throughout this report a comma / point is used as the decimal separator.
Manufacturer’s Declaration per sub-clause 4.2.5 of IECEE 02:

The application for obtaining a CB Test Certificate Yes
includes more than one factory location and a Not applicable
declaration from the Manufacturer stating that the
sample(s) submitted for evaluation is (are)
representative of the products from each factory has
been provided ............................................................... :
TRF No. IEC62196_2B

When differences exist; they shall be identified in the General product information section.
Name and address of factory (ies) .......................... : ZheJiang VeKON New Energy Technology Co.,Ltd.
No.286,WEI 18 Road,Yueqing Economic
Development Zone,Yueqing,Wenzhou,
Zhejiang,China
General product information:
Model Technical Description equipped with cable specificatio

data n
Type 2 supply plug + 1P+N+E, 1
VCC-M2F1-132 3G6mm² + 2x0.5mm², 5m
Type 1 vehicle connector Phase, 32A
32A,240V
VCC-M2F2-132 3G6mm² + 2x0.5mm², 5m
VCC-M2F2-332 32A,415V 5G6mm² + 2x0.5mm², 5m
1P+N+E, 1
VTC-FP132TC1 Type 1 vehicle connector 3G6mm2 + 2x0.5mm2
Phase, 32A
32A,240V
1P+N+E, 1
VTC-FP132TC2 Type 2 vehicle connector 3G6mm2 + 2x0.5mm2
Phase, 32A
3P+N+E, 3
VTC-FP332TC2 32A,415V Type 2 vehicle connector 5G6mm2 + 2x0.5mm2
Phase, 32A
NOTE:
1. Model No.VTC-FP132TC1 is vehicle connector part of model No. VCC-M2F1-132
2. Model No. VTC-FP132TC2 is vehicle connector part of model No. VCC-M2F2-132
3. Model No. VTC-FP332TC2 is vehicle connector part of model No. VCC-M2F2-332
TRF No. IEC62196_2B

IEC 62196-2
Clause Requirement + Test Result - Remark Verdict
8 MARKING P
8.1 All accessories marked with the following: —
Rated current (A) ....................................................... : 32A P
Rated operating voltage (V) ..................................... : 240V~ / 415V~ P
Name or trademark of responsible vendor ............... : Logo of Vekon P
Degree of protection .................................................. : IP44 P
Type reference .......................................................... : See page 5 P
8.2 Symbols comply with the examples P
8.3 For plugs and connectors, responsible vendor name P
or trademark and the type reference are visible to
the user
8.4 For all accessories, rated voltage and rated current P
markings visible prior to installation
For inlets and socket outlets, responsible vendor N/A
name or trademark and type reference visible before
installation.
8.5 Contacts of rewireable accessories marked properly N/A
8.6 Wiring instructions provided for rewireable N/A
accessories
8.7 Non-rewireable accessories not required to be P
marked in accordance with 8.5 and 8.6
8.8 Marking is indelible and easily legible after the P
humidity treatment of 20.3, the marking is rubbed
vigorously by hand for 15 s with a piece of cloth
soaked in water and again for 15 s with a piece of
cloth soaked with petroleum spirit.
8.9 Cable assemblies with one accessory have all wires N/A
identified and are provided with wiring instructions
9 DIMENSIONS P
9.1 Accessories comply with the relevant standard P
sheets as specified (IEC 62196-2)
Applicable standard sheet ............... : (IEC 62196-2) 2-IIb, 2-I, 2-IIe P
9.2 Accessories are compatible only with other N/A
standardized accessories of the same type.
9.3 It is not possible to make single-pole connections N/A
between plugs and socket-outlets or vehicle
connectors, and between vehicle inlets and vehicle
connectors.
9.4 It is not possible to engage plugs or vehicle P
connectors with socket-outlets or vehicle inlets
having different ratings, or having different contact
combinations unless safe operation is ensured.
TRF No. IEC62196_2B

IEC 62196-2
Improper connections between different electric N/A

vehicle accessories are not possible
10 PROTECTION AGAINST ELECTRIC SHOCK P
10.1 Live parts are not accessible to the user when the P
accessories are in partial or complete engagement
Contact between a live part of a plug or vehicle P
inlet and a live part of a socket-outlet or vehicle
connector is not possible while any live part is
accessible.
10.2 Accessories with shutters do not allow access N/A
Live contacts automatically screened N/A
Operation only by complementary accessories N/A
Parts liable fixed against loosing N/A
Compliance after tests of cl. 23 N/A
10.3 Design of accessories —
a) When inserting the plug or vehicle connector —
1) The earth connection is made before the phase P
connections
2) The control pilot connection is made after phase N/A
and neutral connection
3) The proximity contact or connection switch P
contact is made after the earth contact, and before
or simultaneously with the control pilot contact.
b) When withdrawing the plug or vehicle connector —
1) The phase and neutral connections are broken P
before the earth connection is broken
2) The control pilot connection is broken before the N/A
phase connection are broken
3) The proximity contact or connection switch P
contact is broken before the earth contact, and after
or simultaneously with the control pilot contact.
10.4 It is not possible to inadvertently assemble the P
contacts of one device into the enclosure of the
mating device.
11 SIZE AND COLOUR OF PROTECTIVE EARTHING CONDUCTORS P
Size of earthing conductors or neutral conductors P
are at least the same size as the phase conductors.
(IEC 62196-2)
The earth conductor is green/yellow (IEC 62196-2) P
12 PROVISION FOR EARTHING P
12.1 Accessories are provided with a protective earthing P
contact and a protective earthing terminal.
TRF No. IEC62196_2B

IEC 62196-2
Protective earthing contacts are directly and reliably N/A

connected to the protective earthing terminals.
12.2 All accessible dead metal parts are reliably N/A
connected to the earthing terminal by construction.
Impedance of earthing path does not exceed 0,05 Ω N/A
................................................................................... :
12.3 Earthing contact comply with the test of 12.3 (a) or See appended table 12.3 P
12.3 (b) to 12.3 (d) ..................................................... :
Earthing contacts do not overheat when conducting P
a current equal to that specified for the phase
contacts in accordance with 12.3 (a)
The earthing contact conducted the short time test N/A
currents without cracking, breaking or melting in
accordance with 12.3 (b) to (d).
12.4 Earthing contacts are shrouded or guarded against N/A
mechanical damage
12.5 Data or signal earth contacts can carry 2 A without P
overheating
13 TERMINALS P
13.1 Common requirements —
13.1.1 Rewireable accessories are provided with terminals N/A
that accept flexible conductors
13.1.2 Non-rewireable accessories are provided with P
soldered, welded, crimped or other effective
terminations
Crimping of soldered conductors is not used unless P
soldering is outside of crimp area
13.1.3 Terminals do not require special preparation N/A
13.1.4 Terminal materials adequate N/A
13.1.5 Earthing terminal bodies that are not part of the N/A
accessory housing or frame have a body made of
materials in accordance with 13.1.4
Earthing terminal bodies that are part of the N/A
accessory housing or frame have clamping means
that are made of materials in accordance with 13.1.4
If the housing or frame are fabricated of aluminium N/A
or it is alloys, combinations of copper and aluminium
are avoided or protection is provided………………..:
13.1.6 Terminals are properly fixed and clamping means do N/A
not fix any other component
13.1.7 Terminals are located within proximity of other N/A
terminals
TRF No. IEC62196_2B

IEC 62196-2
13.1.8 Terminals are located or shielded to avoid contact N/A

with screws or conductors
13.1.9 No risk of accidental contact between live parts N/A
between live parts and enclosure parts when
conductors fitted as intended
No risk of a stranded wire contacting live parts or N/A
enclosure parts
13.2 Screw type terminals —
13.2.1 Screw type terminals allow proper connection of a N/A
copper or copper alloy conductor with the proper
cross sectional area
Depth of pillar terminal hole sufficient N/A
13.2.2 Screw type terminals have appropriate mechanical N/A
strength
Screws and nuts for clamping have an ISO thread or N/A
a thread comparable in pitch and mechanical
strength
13.2.3 Screw type terminals clamp conductors between N/A
metal surfaces and do not damage the conductor
13.2.4 Lug terminals used with accessories rated at least N/A
60 A and are fitted with spring washers or other
means to lock the terminal
13.2.5 Clamping screws or nuts of earthing terminals are N/A
locked against accidental loosening and cannot be
loosened without a tool
13.3 Mechanical tests on terminals —
13.3.1 Terminals comply with the test of 13.3.1 N/A
Flexing under mechanical load test: —
Smallest cross-sectional area (mm²); height H (mm); —
mass (kg) .................................................................... :
Largest cross-sectional area (mm²); height H (mm); —
mass (kg) .................................................................... :
during the test: the conductor does not slip out, no N/A
break near clamping unit and no damage
13.3.2 Terminals comply with the test of 13.3.2 N/A
Pull test: —
- min. cross-sectional area (mm²); pull (N) ................ : —
- max. cross-sectional area (mm²); pull (N) ............... : —
during the test the conductor does not come out N/A
13.201 Wire connection of components is rewirable or non- N/A
rewirable. (IEC 62196-2)
TRF No. IEC62196_2B

IEC 62196-2
14 INTERLOCKS N/A
14.1 Accessories with interlock N/A
14.1.1 Accessories classified in “not suitable for making N/A
and breaking an electrical circuit under load” shall
be provided with an interlock.
14.1.2 Plugs and socket-outlets with interlocks shall be so constructed that: N/A
- A plug cannot be completely withdrawn from the N/A
socket-outlet while the contacts of that socket-outlet
are live
- the contacts of the socket-outlet cannot be made N/A
live until a plug is in proper engagement
Vehicle couplers with interlocks shall be so constructed that: N/A
- a vehicle connector cannot be completely N/A
withdrawn from the vehicle inlet while the contacts of
that vehicle connector are live
- the contacts of the vehicle connector cannot be N/A
made live until the vehicle connector is in proper
engagement
The power contacts shall not make or break under N/A
load
14.1.3 Accessories with interlock but without latching function (electrical interlock) shall be N/A
so constructed that:
a) the time interval between the opening of the N/A
contacts of the control switching device and the
opening of the line contacts and neutral contact of
the accessory shall be sufficient to ensure that the
mechanical switching device interrupts the current
before the contacts of the plug are disconnected
from the contacts of the socket-outlet
b) during the closing operation, the contacts of the N/A
control switching device shall close after or
simultaneously with the contacts of the main poles.
14.1.4 Switched socket-outlets with interlock and latching device holding the plug into the N/A
socket-outlet (mechanical interlock) shall be so constructed that:
- the interlock is linked with the operation of a switch N/A
so that the plug can neither be inserted nor
withdrawn from the socket-outlet while the contacts
of the socket-outlet are live
- the contacts of the socket-outlet cannot be made N/A
live until a plug is almost completely in engagement
Switched vehicle connectors with interlock and latching device holding the vehicle N/A
connector onto the vehicle inlet (mechanical interlock) shall be so constructed that:
TRF No. IEC62196_2B

IEC 62196-2
- the interlock is linked with the operation of a switch N/A

so that the vehicle connector can neither be inserted
nor withdrawn from the vehicle inlet while the
contacts of the vehicle connector are live
- the contacts of the vehicle connector cannot be N/A
made live until it is almost completely in
engagement with a vehicle inlet
Accessories with interlock and latching device which N/A
hold the plug into the socket-outlet or connector are
subjected to the test of 14.1.5 and 14.1.6.
14.1.5 The switched socket-outlet or connector with N/A
interlock is fixed to the support so that the axis of
separation is vertical and the movement of the plug
is downwards.
After this test, the total weight shall be maintained N/A
for 60 s.
14.1.6 The switched socket-outlet or connector with N/A
interlock is fixed to support so that the axis of
separation is horizontal
After this test, the total weight shall be maintained N/A
for 60 s.
The test is repeated three times, rotating the socket- N/A
outlet of 90° on the vertical plane each time
After the test, the switched socket-outlet or vehicle N/A
connector with interlock shall show no damage or
deformation which may impair the function of the
product
14.2 Accessories with integral switching device N/A
Integral switching devices shall comply with IEC 60947-3 as far as it is applicable: N/A
- for a.c. application, shall have a rated current, at a N/A
utilization category of at least AC-22A
- for d.c. application, shall have a rated current, at a N/A
utilization category of at least DC-21A
14.3 Control circuit devices and switching elements N/A
Control circuit devices and switching elements, if any, used in the control circuit of N/A
an electrically interlocked socket-outlet or connector shall comply with:
- IEC 60947-5-1 or N/A
- IEC 61058-1 N/A
Ratings suitable for the load to be controlled N/A
Control switching devices according to IEC 61058-1 N/A
shall be classified with at least 10 000 cycles
14.4 Pilot contacts and auxiliary circuits N/A
TRF No. IEC62196_2B

IEC 62196-2
Pilot contacts and auxiliary circuits used for N/A

interlocks shall make after the neutral and phase(s)
are made
Pilot contacts and auxiliary circuits used for N/A
interlocks shall break before the phase(s) and
neutral are broken
15 RESISTANCE TO AGEING OF RUBBER AND THERMOPLASTIC MATERIAL P
Rubber or thermoplastic enclosures, or elastomeric P
sealing rings and gaskets are resistant to aging
Material complies with the accelerated ageing test P
Test temperature (°C)…………………………………: 80 P
Test duration (hours)…………………………………..: 168 P
No cracks in the material are visible P
Material is not sticky or greasy P
16 GENERAL CONSTRUCTION P
16.1 Accessible surfaces are free from sharp edges P
16.2 Screws or other fastening means for fixing the part P
carrying the contacts to the mounting surfaces are
accessible
This fastening means does not perform any other P
function
16.3 Earthing contact unable to be altered by the user P
16.4 Socket outlet and vehicle connectors when mounted N/A
as in normal use and without a plug and vehicle inlet
respectively in position, shall ensure the degree of
protection specified on its marked
When a plug or vehicle inlet is fully engaged with the P
socket-outlet or vehicle connector, the lower degree
of protection of the two accessories shall be ensured
16.5 Maximum temperatures on accessible parts are not See appended table 24.1 P
exceeded
16.6 Adequate contact pressure is maintained when N/A
vehicle connectors and inlets are mated
16.7 Retaining device that prevents the plug or connector P
from working out of this mated part is provided
16.8 Latching device complies with pull test P
Type of device………………………………………….: Basic —
Cable length...………………………………………….: 5m —
Weight of device (kg)………………………………….: 2,60 —
Weight of cable (kg) .………………………………….: 3,68 —
Pull force (kg) ………………………………………….: 6,28 —
TRF No. IEC62196_2B

IEC 62196-2
16.9 Locking feature is provided (optional) P

16.10 Conductors can be easily inserted into terminals and N/A
secured in rewireable devices
Conductors can be positioned so as not to allow N/A
contact with uninsulated live parts or reducing
spacing in rewireable devices
Cover or enclosures of rewireable devices are easily N/A
removable and easily fixed after connection of
conductors
16.11 Field serviceable accessories are designed to P
discourage user servicing
16.12 Enclosures have adequate mechanical strength and P
do not work loose during normal use
Enclosures parts cannot be removed without a tool P
16.13 Cable entries allow introduction of the cable to afford P
mechanical protection
16.14 Insulating barriers and the like have adequate P
mechanical strength, and are secured to the body of
the device
Insulating barriers and the like are designed such P
that they cannot be incorrectly replaced
16.15 The force to insert and withdraw a connector from P
an inlet is not greater than 100 N
Force measured (N)………………………………...…: 60 P
16.16 Gripping surface is provided P
17 CONSTRUCTION OF SOCKET-OUTLETS N/A
17.1 General N/A
Socket outlets are enclosed and meet the marked N/A
degree of protection when a plug is engaged or not
A lid provided to meet the marked degree of N/A
protection is provided with springs fabricated of
corrosion resistant material
Socket outlets designated IP44 are provided with a N/A
drain opening meeting the dimensional limits
Total enclosure and the marked degree of protection N/A
are achieved by means of a lid.
17.2 Contact tubes N/A
17.2.1 Total enclosure and the marked degree of protection N/A
are achieved by means of a lid.
Contact tubes, other than earth contact tubes, are N/A
floating
Force to withdraw the steel gauge (N) ...................... : N/A
TRF No. IEC62196_2B

IEC 62196-2
17.2.2 The pressure exerted by contact tubes does not N/A

affect insertion or withdrawal
Maximum withdrawal force (N) ................................. : N/A
18 CONSTRUCTION OF PLUG AND VEHICLE CONNECTORS P
18.1 Enclosures of plugs and connectors completely P
cover the terminals and cable ends
Rewireable device connections can be made N/A
without removing the core
Plugs and connectors can only be assembled or P
reassembled so as to ensure proper configurations
18.2 Parts of a plug or connector do not work loose P
during normal use
Plugs and connectors cannot be dismantled without P
a tool
18.3 Plugs meet the marked degree of protection when in P
complete engagement with the socket outlet
Attached devices used to assist in meeting the P
degree of protection are not removable without a
tool
18.4 Vehicle connectors are enclosed when not in P
engagement with the vehicle inlet
Vehicle connectors incorporate means to meet the P
marked degree of protection when engaged with the
vehicle inlet
Means provided to meet the marked degree of P
protection are securely fixed to the connector
Lid springs are fabricated of corrosion resistant N/A
material
19 CONSTRUCTION OF VEHICLE INLETS N/A
19.1 Vehicle inlet incorporate means to ensure the N/A
marked degree of protection when mated with a
vehicle connector
Attached caps provided on inlets meet marked N/A
degree or protection when fitted correctly
It is not possible to dismantle the inlet or the N/A
attached cap without a tool
19.2 Vehicle Inlet is provided with an earthing contact N/A
19.3 Vehicle Inlets designated IP44 are provided with a N/A
drain opening meeting the dimensional limits
20 DEGREE OF PROTECTION P
20.1 Accessories have the required minimum ingress P
protection rating
TRF No. IEC62196_2B

IEC 62196-2
Plugs and vehicle connectors when mated are IP 44 P

Vehicle inlets mated are IP 44 N/A
Plugs, vehicle connectors, and socket outlets when P
not mated are IP 44
Vehicle Inlets when not mated are IP 55 N/A
20.2 Enclosures comply with the relevant test of IEC P
60529 for the IP rating marked on the device
20.3 No damage occurs to devices subjected to the P
humidity conditioning
Humidity (%) .............................................................. : 93 —
Temperature (°C)....................................................... : 25 —
Duration (hours) ......................................................... : 168 —
21 INSULATION RESISTANCE AND DIELECTRIC STRENGTH P
21.1 Accessories comply with the insulation resistance P
and dielectric strength tests
21.2 The measured insulation resistance is not less 5 MΩ See appended table 21.2 P
21.3 The accessory complies with the dielectric strength See appended table 21.1 P
test
21.4 The means for non-interchangeability were not P
impaired
22 BREAKING CAPACITY P
22.1 Accessories intended to interrupt current have P
sufficient breaking capacity
22.2 Mating accessories comply with the breaking P
capacity test
Test current: 1,25 rated current (A: power factor) .... : 40(cos φ 0,8) —
Test voltage: 1,1 rated operating voltage (V) ........... : 275 / 456,5 —
Number of cycles ........................................................ : 50 —
No sustained arcing occurs. No damage P
22.3 Mating accessories not suitable for current N/A
interruption comply with the fault current breaking
capacity test
Test current: 1,25 rated current (A: power factor) .... : N/A
Test voltage: 1,1 rated operating voltage (V) ........... : N/A
Number of cycles ....................................................... : N/A
No sustained arcing occurs. No damage N/A
23 NORMAL OPERATION P
23.1 Accessories withstand the mechanical, electrical P
and thermal stresses of normal use
TRF No. IEC62196_2B

IEC 62196-2
23.2 Test performed with both a.c. and d.c. voltages P

23.3 The accessories comply with the test P
Rated operating voltage (V) ....................................... : 250 / 415 —
Rated current (A; power factor).................................. : 32(cos φ 0,6) —
Number of cycles: with load ...................................... : 5000 —
without load ................................................................ : 5000 —
No sustained arcing occur P
After test, no damage and electric test (§ 21.3) (V) P
23.4 Lids or other moveable parts that are not operated P
automatically are also caused to move the required
number of cycles
24 TEMPERATURE RISE P
24.1 Temperature rise of terminals and surfaces do not See appended table 24.1 P
exceed the required limits 50 K
For accessories with coding resistors, each resistor N/A
value was tested at the current corresponding to that
resistor (IEC 62196-2)
24.2 Accessories shall be so constructed that the surface P
temperatures in normal use are not excessive, as
indicated in 16.5
25 FLEXIBLE CABLES AND THEIR CONNECTION P
25.1 Conductors are relieved from stain at the terminals P
and are protected against abrasion
Cable cannot contact unearthed metal parts P
25.2 Requirements for plugs and vehicle connectors —
25.2.1 Suitable flexible cable is provided with non- P
rewireable devices
25.2.2 Rewireable accessory provided with strain relief that N/A
prevents twisting of cable
Instructions provided to identify parts not provided N/A
and explain assembly
Cable anchorages do not have any sharp edges N/A
Insulating materials are smooth and free from burrs N/A
25.3 Accessories comply with the cable pull test P
Rated current (A) ....................................................... : 32 —
Pulling force (N) ......................................................... : 200 —
Torque (Nm) .............................................................. : 0,7 —
Maximum displacement (mm) ................................... : 0,2 —
During the test, the cable shall not be damaged P
TRF No. IEC62196_2B

IEC 62196-2
After the test, the cable shall not have been P

displaced by more than the values indicated in table
17.
26 MECHANICAL STRENGTH P
26.1 Accessories have adequate mechanical strength P
26.2 Accessories maintain their degree or protection after N/A
impact testing
Ball impact test on enclosure for Socket-outlets and N/A
appliance inlets
Impact test: 5 blows (fig. 5); energy: [ ]1J [ ]2J N/A
- After test, no damage N/A
- Accessories higher than IP 44: withstand § 20 N/A
- Enclosures of thermoplastic mat.: withstand § 21.4 N/A
26.3 Rewirable plugs and connectors, and non-rewirable plugs and connectors: —
For rewirable plugs and connectors: N/A
Type of cable (IEC 60245-4; mm²) ............................ :
8 drops – 1 m, total length of 2,25 m P
- After test, no damage P
- Accessories higher than IP 44: withstand § 20 N/A
- Enclosures of thermoplastic mat.: withstand § 21.4 P
26.4 Non-rewireable accessories comply with the flexing P
test
Current (A); Force (N) ............................................. : 32; 25 P
Number of flexing: 20 000 P
After the test, no damage P
26.5 Accessories with screwed cable glands comply with [ ] metal [ ] moulded mater N/A
the deformation test
Diameter of test rod (mm) ....................................... : N/A
Force (N) .................................................................. : N/A
After the test, no damage N/A
26.6 Shutters, if provided, comply with the pin force test N/A
26.7 Isolating caps fixed sufficiently P
Test of 26.8 and 26.9 comply with stated criteria P
After each of the following tests, the samples shall show no damage as follows: -
- no part shall become detached P
- no part shall have moved, loosened or deformed to P
the extent that the samples no longer function or
operate as intended
TRF No. IEC62196_2B

IEC 62196-2
- no uninsulated live part shall become accessible P

with the probe (Figure 3)
- no reduction shall occur of creepage and clearance P
between uninsulated live parts of
- no other evidence of damage shall result, that P
could increase the risk of fire or electric
26.8 Temperature test of IEC 60068-2-14, test procedure P
Nb
26.9 Force test on isolating caps at 20 N or 40 N for P
1 minute
27 SCREWS, CURRENT CARRYING PARTS AND CONNECTIONS P
27.1 Connections withstand the mechanical stresses P
occurring in normal use
Screws transmitting contact pressure having a P
diameter of 3,5 mm, screw into a metal nut or metal
insert
Screws comply with the engagement test See appended table 27.1 P
The screws or nuts are tightened and loosened: —
- ten times for screws in engagement with a thread P
of insulating material
- five times for nuts and other screws N/A
Torque applied (Nm) ............................................... : 0,5 P
After the test, the clamping unit shall not have P
undergone changes that adversely affect its further
use
27.2 Screws engaging threads in insulating material have P
a suitable length and correct introduction is ensured
27.3 Contact pressure of electrical connections is not P
transmitted through insulating material unless
insulating material is suitable for this use
27.4 Screws and rivets are locked against loosening P
27.5 Current carrying parts are fabricated of suitable P
materials
27.6 Moving parts of contacts are suitably protected N/A
against corrosion
28 CREEPAGE DISTANCES, CLEARANCES AND DISTANCE P

28.1 Creepage distances and clearance comply with IEC See appended table 28.1 P
60664-1 and 60664-3, when evaluated in
accordance with 28.4
28.2 Sealing compounds do not extend outside the cavity N/A
in which they are contained
TRF No. IEC62196_2B

IEC 62196-2
28.3 Pollution degree is 4 for outdoor use equipment N/A

unless protection is afforded by another means
Pollution degree applied .......................................... : N/A
28.4 Overvoltage category II applies P
Pollution degree 2 on printed wiring boards applies N/A
due to the use of protective coatings
Pollution degree 1 on printed wiring boards applies N/A
due to the use of silicone rubber or potting
compounds
Clearances were evaluated based on test and P
measurement in IEC 60664-1
Evaluation of clearance and creepage distances are P
in accordance with IEC 60664-1, Section 3
Protective coatings were evaluated to IEC 60664-3 N/A
Primary circuit voltages are evaluated using the next N/A
highest value in the table.
Interpolation is only allowed for secondary circuits
Determination of the dimensions of clearance and P
creepage distances shall be conducted in
accordance with IEC 60664-1:2007, Subclause 6.2
29 RESISTANCE TO HEAT, TO FIRE AND TO TRACKING P
29.1 Accessories are resistant to heat P
29.2 Devices are heated in cabinet for 1 hour at a P
temperature of 110 + 5°C and comply with all criteria
at the end of the exposure
Marking still be easily legible P
29.3 Insulating materials comply with the ball pressure See appended table 29.3 P
test
Temperature (°C)....................................................... : 80/125 P
Maximum deformation diameter (mm)...................... : 0,9/1,2 P
For materials which deformation, this diameter not P
exceed 2 mm
29.4 External parts of insulating material and insulating See appended table 29.4 P
material supporting live parts are resistant to
abnormal heat and fire in accordance with
IEC 60695-2-10
Temperature of glow wire tip (°C) ............................. : P
No visible flame and no sustained glowing, or P
Flame or glowing of the specimen or of the N/A
surroundings extinguish within 30 s after the
removal of the glow-wire
Surrounding parts have not burned away completely P
TRF No. IEC62196_2B

IEC 62196-2
No permanent ignition of the tissue paper P

29.5 Insulating parts supporting live parts are resistant to See appended table 29.5 P
tracking in accordance with IEC 60112
PTI test, solution a, 175 V, 50 drops
No flashover or breakdown between electrodes P
30 CORROSION AND RESISTANCE TO RUSTING P
Ferrous parts are protected against rusting P
31 CONDITIONAL SHORT-CIRCUIT CURRENT WITHSTAND TEST P
New socket-outlet and mating plug: P
Minimum prospective short-circuit current: 10 kA P
or higher if specified by manufacturer N/A
During test: —
- no risk for operator P
- no damage for adjacent equipment; P
- no arcing and no flashover between poles; P
- no melting of fault detection fuse P
After test: —
- accessories mechanically operable P
- no contact welding preventing normal opening P
- dielectric test as § 21.3 (21.2.1 b or 21.2.2 b) P
32 ELECTROMAGNETC COMPATIBILITY N/A
32.1 Immunity N/A
32.2 Emission N/A
33 VEHICLE DRIVEOVER P
33.1 A plug or vehicle connector shall have adequate P
resistance to damage from being driven over by a
vehicle
33.2 Accessories wired with the min. size cable of a type See appended table 33.2 P
recommended by the manufacturer shall be placed
on a concrete floor in any normal position of rest
33.3 This sub clause of part 1 is not applicable N/A
33.4 This sub clause of part 1 is not applicable N/A
201 Components (IEC 62196-2) P
201.1 Ratings (IEC 62196-2) P
A component is used in accordance with its rating P
established for the intended conditions of use.
(IEC 62196-2)
201.2 Mechanical assembly (IEC 62196-2) P
TRF No. IEC62196_2B

IEC 62196-2
Loosening of parts in an accessory does not result P

in a risk of fire, electric shock, injury to persons.
(IEC 62196-2)
201.3 Current-carrying parts of incorporated P
components (IEC 62196-2)
Any component uninsulated live part does not turn P
or shift in position resulting in a reduction of
creepage distances, clearances and distances
below the minimum required values of
IEC 62196-1:2014, Clause 28. (IEC 62196-2)
201.4 Electrical connections (IEC 62196-2) P
201.4.1 Requirements described in 201.4.2 to 201.4.4 apply P
to connections of internal wiring that are factory
installed in the accessory. (IEC 62196-2)
201.4.2 A splice or connection is mechanically secure and P
make electrical contact (IEC 62196-2)
201.4.3 A soldered connection is mechanically secure P
(IEC 62196-2)
201.4.4 Insulation over a splice is equivalent to the N/A
insulation on the wires involved (IEC 62196-2)
202 Resistor coding (IEC 62196-2) P
Configurations type 2 and type 3b and 3c are P
provided with coding resistors (IEC 62196-2)
Resistor values and tolerances are in accordance 220Ω ±1% P
with IEC 61851-1:2010 (IEC 62196-2)
TRF No. IEC62196_2B

IEC 62196-2
Table 12.3 TABLE: Short Time Test Currents N/A

Earthing Contact Device Test Current Time Continuity Results
Designation Rating (A) (A) (seconds) exists
(Yes/No)
Supplementary information: N/A
Table 21.1 TABLE: Dielectric Strength P

Test voltage applied between: Test potential applied Breakdown / flashover
(V) (Yes/No)
All poles connected together and the body 2000 No
Each pole in turn and all others 2000 No
Supplementary information:N/A
Table 21.2 TABLE: Insulation Resistance P

Test voltage applied between: Test potential applied Insulation Resistance
(V) (MΩ)
All poles connected together and the body 500 >100
Each pole in turn and all others 500 >100
Table 24.1 TABLE: Heating Test P

Test current (A) ...................................................... : 42 / 2 
o
Ambient ( C) ........................................................... : 24,8 
Thermocouple Locations max. temperature measured max. temperature limit (oC)
(oC)
L-N-E 56 75
PP-CP 47 75
L1-L2-L3-N-E 72 75
PP-CP 55 75
Enclosure 1(grasped) 50 60
Enclosure 2((not grasped) 46 85
TRF No. IEC62196_2B

IEC 62196-2
Table 27.1 TABLE: Threaded Part Torque Test P

Threaded part Diameter of thread Column number Applied torque (Nm)
identification (mm) ( I, II, or III)
Screw for assembly 3,0 II 0,5
enclosure
Table 28.1 TABLE: Clearance And Creepage Distance Measurements P

Rated voltage (V) .................................................. : 250 / 415 
Pollution degree .................................................... : 3 
Overvoltage category ........................................... : III 
Insulation group .................................................... : IIIa 
clearance cl and creepage Up U r.m.s. Required cl Required dcr
distance dcr at/of: (V) (V) cl (mm) (mm) dcr (mm) (mm)
Different phases - - 3 >6 6.3 >8
Live parts & enclosure - - 3 >6 4 >6
Live parts & earthing contact - - 3 >6 4 >6
Live pats & assembly screw - - 3 >8 4 >8
Table 29.3 TABLE: Ball Pressure Test of Thermoplastics P

Allowed impression diameter (mm) ................... : 2 
Part Test temperature (°C) Impression diameter (mm)
Enclosure 80 0,9
Parts supporting live parts 125 1,2
Table 29.4 TABLE: Glow-wire Test P

visible flame
flames and ignition of
test and
glowing the tissue
part under test material designation temperature sustained
extinction paper
(°C) glowing
time (Y/N)
(Y/N)
Enclosure - 650 N - N
Parts supporting live - 850 N - N
parts
TRF No. IEC62196_2B

IEC 62196-2
Table 29.5 TABLE: Tracking Test P

flashover /
test voltage
part under test material designation breakdown
(V)
(Yes/No)
Enclosure - 175 No
Parts supporting live parts - 175 No
Table 33.2 TABLE: Vehicle Drive Over Test P

Tire Size .................................................................. : P225/75R15 
Force Applied (N) .................................................. : 5000 
Tire Pressure (kPa) ............................................... : 2,2
Velocity (km/h) ....................................................... : 8
Sample Number Orientation Results / Observations
1 Natural resting OK
TABLE: Critical components information P

Object / part Manufacturer/ Type / model Technical data Standard Mark(s) of
No. trademark conformity1)
3G6,0mm2+2x0,5
Chang Zhou mm2 2 PfG TUV R
Cable Painuo Electron EV07EE-H
5G6,0mm2+2x0,5 1908/05.2012 50415693
Co., Ltd
mm2
Supplementary information:
1) Provided evidence ensures the agreed level of compliance. See OD-CB2039.
TRF No. IEC62196_2B

Annex No.1
Photos
VCC-M2F2-332
TRF No. IEC62196_2B

TRF No. IEC62196_2B

TRF No. IEC62196_2B

VCC-M2F1-132
TRF No. IEC62196_2B

TRF No. IEC62196_2B

TRF No. IEC62196_2B

TRF No. IEC62196_2B

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Test Report issued under the

Report Number. .............................. : AAJG-19AP1029ACSHP

Name of Testing Laboratory LCIE CHINA Company Limited

Test item description ....................... : AC charging cable assembly

Testing Laboratory: LCIE CHINA Company limited

Testing procedure: CTF Stage 1:

Tested by (name, function, signature) ........ :

Testing procedure: CTF Stage 2:

Tested by (name + signature) ...................... :

Testing procedure: CTF Stage 3:

Tested by (name, function, signature) ........ :

TRF No. IEC62196_2B

List of Attachments (including a total number of pages in each attachment):

Annex 1 photos page 25 to 31

Tests performed (name of test and test Testing location:

Summary of compliance with National Differences (List of countries addressed):

Copy of marking plate:

TRF No. IEC62196_2B

Test item particulars...................................................:

Throughout this report a comma / point is used as the decimal separator.

Manufacturer’s Declaration per sub-clause 4.2.5 of IECEE 02:

TRF No. IEC62196_2B

Model Technical Description equipped with cable specificatio

TRF No. IEC62196_2B

TRF No. IEC62196_2B

Improper connections between different electric N/A

TRF No. IEC62196_2B

Protective earthing contacts are directly and reliably N/A

TRF No. IEC62196_2B

13.1.8 Terminals are located or shielded to avoid contact N/A

TRF No. IEC62196_2B

TRF No. IEC62196_2B

- the interlock is linked with the operation of a switch N/A

TRF No. IEC62196_2B

Pilot contacts and auxiliary circuits used for N/A

TRF No. IEC62196_2B

16.9 Locking feature is provided (optional) P

TRF No. IEC62196_2B

17.2.2 The pressure exerted by contact tubes does not N/A

TRF No. IEC62196_2B

Plugs and vehicle connectors when mated are IP 44 P

TRF No. IEC62196_2B

23.2 Test performed with both a.c. and d.c. voltages P

TRF No. IEC62196_2B

After the test, the cable shall not have been P

TRF No. IEC62196_2B

- no uninsulated live part shall become accessible P

28 CREEPAGE DISTANCES, CLEARANCES AND DISTANCE P

TRF No. IEC62196_2B

28.3 Pollution degree is 4 for outdoor use equipment N/A

TRF No. IEC62196_2B

No permanent ignition of the tissue paper P

TRF No. IEC62196_2B

Loosening of parts in an accessory does not result P

TRF No. IEC62196_2B

Table 12.3 TABLE: Short Time Test Currents N/A

Supplementary information: N/A

Table 21.1 TABLE: Dielectric Strength P

Table 21.2 TABLE: Insulation Resistance P