1N40C450EA

AL115C (40C6) PHILIPPINES
1N40C-450EA
( )
AL115C
PARTS CATALOGUE
©2014 by Yamaha Motor Co., Ltd.
1st edition, October 2014
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
Engine Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q’ty Column Model Code
Abbreviation Colour Name Colour Code

BWC1 BLUISH WHITE COCKTAIL 1 0390
DPBML(*) DARK PURPLISH BLUE METALLIC L 0865
YB YAMAHA BLACK 0033
CONTENTS
ENGINE
CYLINDER ............................................................................ 1 INDEX
CRANKSHAFT & PISTON .................................................... 3
NUMERICAL INDEX ............................................................. 46
VALVE ................................................................................... 4
CAMSHAFT & CHAIN ........................................................... 5
OIL PUMP ............................................................................. 6
AIR SHROUD & FAN ............................................................ 7
INTAKE ................................................................................. 8
CARBURETOR ..................................................................... 9
EXHAUST ............................................................................. 11
CRANKCASE ........................................................................ 13
CRANKCASE COVER 1 ....................................................... 15
STARTER .............................................................................. 17
CLUTCH ................................................................................ 18
TRANSMISSION ................................................................... 20
CHASSIS
FRAME .................................................................................. 21
FENDER ................................................................................ 22
SIDE COVER ........................................................................ 23
REAR ARM & SUSPENSION ............................................... 24
STEERING ............................................................................ 25
FUEL TANK ........................................................................... 27
SEAT ..................................................................................... 28
FRONT WHEEL .................................................................... 29
FRONT BRAKE CALIPER .................................................... 30
REAR WHEEL ....................................................................... 31
STEERING HANDLE & CABLE ............................................ 32
FRONT MASTER CYLINDER ............................................... 33
STAND & FOOTREST .......................................................... 34
LEG SHIELD ......................................................................... 36
GENERATOR ........................................................................ 37
STARTING MOTOR .............................................................. 38
FLASHER LIGHT .................................................................. 39
METER .................................................................................. 40
HEADLIGHT .......................................................................... 41
TAILLIGHT ............................................................................ 42
HANDLE SWITCH & LEVER ................................................ 43
ELECTRICAL 1 ..................................................................... 44
ELECTRICAL 2 ..................................................................... 45
FIG. 1 CYLINDER
REF.
40C6
PART NO. DESCRIPTION REMARKS
NO.
1 28D–E1102–00 CYLINDER HEAD ASSY 1
2 5LW–11133–10 .GUIDE, VALVE 1 1
3 5LW–11134–10 .GUIDE, VALVE 2 1
4 93210–09800 .O-RING 2
5 90116–08841 .BOLT, STUD 2
6 90153–06803 .SCREW, HEXAGON 1
7 90430–06014 .GASKET 1
8 28D–E4871–00 .PIPE 1 1
9 5LW–E1185–00 COVER, CYLINDER HEAD SIDE 1 1
10 5LW–E1165–00 PLATE, BREATHER 1
11 5LW–E3185–00 BOLT, BREATHER 1
12 5LW–E1155–00 SEAL, LABYRINTH 1
13 93210–71462 O-RING 1
14 91317–06020 BOLT 2
15 4ST–E1186–00 COVER, CYLINDER HEAD SIDE 2 2
16 93210–448G4 O-RING 2
17 90201–08609 WASHER, PLATE 2
18 92902–08200 WASHER 2
19 90176–08805 NUT, CROWN 4
20 94700–00828 PLUG SPARK (NGK C7HSA) 1 UR
94700–00886 PLUG, SPARK (DENSO U22FS-U) 1 UR DENSO
21 5LW–E1181–00 GASKET, CYLINDER HEAD 1 1
22 91810–14809 PIN, DOWEL 2
23 91810–14809 PIN, DOWEL 2
24 95027–06100 BOLT, FLANGE 2
25 5LW–E1310–00 CYLINDER 1
26 5LW–E1351–00 GASKET, CYLINDER 1
1
FIG. 1 CYLINDER
REF.
40C6
NO.
27 5TL–E4987–00 HOSE 1
28 90467–09006 CLIP 1
29 90467–09006 CLIP 1
2
FIG. 2 CRANKSHAFT & PISTON
REF.
40C6
NO.
1 28D–E1400–00 CRANKSHAFT ASSY 1
2 2D5–E1412–00 .CRANK 1 1
3 5MX–E1681–10 .PIN, CRANK 1 1
4 93310–528Y8 .BEARING 1
5 5MX–E1651–10 .ROD, CONNECTING 1
6 2D5–E1422–00 .CRANK 2 1
7 5LW–E3452–00 .COVER, ROTOR FILTER 1
8 93306–305X3 .BEARING 1
9 93306–372Y1 .BEARING 1
10 5TL–E3324–00 .GEAR, PUMP DRIVE 1
11 90280–03017 KEY, WOODRUFF 1
12 5MX–E1631–00 PISTON (STD) 1
5MX–E1636–00 PISTON (0.50MM O/S) 1 AP
5MX–E1638–00 PISTON (1.00MM O/S) 1 AP
13 5MX–E1633–10 PIN, PISTON 1
14 93450–16068 CIRCLIP 2
15 5MX–E1603–10 PISTON RING SET (STD) 1
5MX–E1605–10 PISTON RING SET (0.50MM O/S) 1 AP
5MX–E1607–10 PISTON RING SET (1.00MM O/S) 1 AP
3
FIG. 3 VALVE
REF.
40C6
NO.
1 5LW–E2111–00 VALVE, INTAKE 1
2 5LW–E2121–00 VALVE, EXHAUST 1
3 5MX–E2119–00 SEAL, VALVE STEM 2
4 5MX–E2116–00 SEAT, VALVE SPRING 2
5 28D–E2113–00 SPRING, VALVE INNER 2
6 5TL–E2118–00 LOCK, VALVE SPRING RETAINER 4
7 33M–12117–01 RETAINER, VALVE SPRING 2
8 2P2–E2151–00 ARM, VALVE ROCKER 2
9 5VV–E2159–10 SCREW, VALVE ADJUSTING 2
10 2P2–E2158–00 NUT, LOCK 2
11 4ST–E2156–00 SHAFT, ROCKER 2 2
4
FIG. 4 CAMSHAFT & CHAIN
REF.
40C6
NO.
1 5TL–E2170–00 CAMSHAFT ASSY 1 1 UR
5LW–E2170–10 CAMSHAFT ASSY 1 1 UR
2 93306–002X2 BEARING 1
3 5MX–E2176–00 SPROCKET, CAM CHAIN 1
4 5MX–E1145–00 PLATE, BREATHER 2 1
5 95817–08016 BOLT, FLANGE 1
6 94568–B3090 CHAIN 1
7 5VV–E2231–00 GUIDE, STOPPER 1 1
8 5MX–E2241–00 GUIDE, STOPPER 2 1
9 5MX–E2210–10 TENSIONER ASSY, CAM CHAIN 1
10 5MX–E2213–01 GASKET, TENSIONER CASE 1
11 91317–06016 BOLT 2
12 5LW–E111F–00 PLATE 1
13 91317–06012 BOLT 1
14 93210–15862 O-RING 1
15 3B3–E2157–00 BOLT 1
5
FIG. 5 OIL PUMP
REF.
40C6
NO.
1 28D–E3300–10 OIL PUMP ASSY 1
2 5LW–E3475–00 GASKET 1
3 98507–05020 SCREW, PAN HEAD 2
4 5LW–E5351–00 PLUG, DRAIN 1
5 5LW–E3411–00 STRAINER, OIL 1
6 90501–16004 SPRING, COMPRESSION 1
7 93210–29800 O-RING 1
6
FIG. 6 AIR SHROUD & FAN
REF.
40C6
NO.
1 5LW–E2651–00 AIR SHROUD, CYLINDER 1 1
2 5LW–E2658–00 DAMPER, AIR SHROUD 1 1
3 5LW–E2652–00 AIR SHROUD, CYLINDER 2 1
4 5TL–E2682–00 PROTECTOR, HEAT 1
5 28D–E2653–00 AIR SHROUD, CYLINDER 3 1
6 90387–067V1 COLLAR 3
9 5TL–E2669–00 DAMPER, AIR SHROUD 4 1
10 98507–06020 SCREW, PAN HEAD 2
11 92907–06600 WASHER, PLATE 2
12 97707–60530 SCREW, TAPPING 3
13 97707–60430 SCREW, TAPPING 1
14 98507–06025 SCREW, PAN HEAD 1
15 92907–06600 WASHER, PLATE 1
16 90119–06086 BOLT, WITH WASHER 1
17 5LW–E2611–00 FAN 1
18 95027–06012 BOLT, FLANGE 3
19 5LW–E3569–00 PLUG, BLIND 1
20 5TL–E2631–10 DEFLECTOR 1 1
21 5TL–E2681–10 PLATE 1
22 5TL–E2633–00 PLATE 1
23 90480–14817 GROMMET 2
24 90387–06052 COLLAR 2
25 98507–06020 SCREW, PAN HEAD 2
26 90201–06088 WASHER, PLATE 2
7
FIG. 7 INTAKE
REF.
40C6
NO.
1 28D–E3585–00 MANIFOLD 1
2 5MX–E3595–10 JOINT 1
3 5MX–E3556–01 GASKET, MANIFOLD 1
4 93210–25803 O-RING 1
5 95817–06065 BOLT, FLANGE 2
6 5MX–E3474–01 BAND 1
7 5TL–E4411–10 CASE, AIR CLEANER 1 1
8 5TL–E4412–00 CAP, CLEANER CASE 1 1
9 28D–WE445–10 AIR CLEANER ELEMENT ASSY 1
10 5TL–E4453–00 JOINT, AIR CLEANER 1 1
11 5TL–E4452–00 SEAL 2
12 28D–E443E–00 PIPE, DRAIN 2
13 90467–12807 CLIP 2
14 90163–05803 SCREW, TAPPING 4
15 5TL–E4462–00 SEAL 1
16 5MX–E3575–01 BAND 1
19 90387–06891 COLLAR 3
20 90465–06376 CLAMP 1
21 90464–60810 CLAMP 1
22 90173–06801 NUT, SQUARE 1
23 40C–F1691–00 FLAP 1
8
FIG. 8 CARBURETOR
REF.
40C6
NO.
1 28D–E4901–20 CARBURETOR ASSY 1 1
2 5TL–E4940–00 .DIAPHRAGM ASSY 1
3 14D–E4916–00 .JET NEEDLE COMP. 1
4 4D0–E4133–00 .SPRING, THROTTLE STOP 1
5 4D0–E4936–00 .SEAT, SPRING 1
6 3TJ–14564–40 .O-RING 1
7 5TL–E4933–00 .SPRING, DIAPHRAGM 1
8 5TL–E4D25–00 .SCREW, PAN HEAD 2
9 5TL–E4947–00 .JET, NEEDLE 1
10 14D–E414G–00 .PIPE, MAIN BLEED 1
11 4D0–E4943–00 .JET, MAIN (# 108) 1
12 5TL–E4948–02 .JET (#38) 1
13 4D0–E4923–00 .SCREW, PILOT 1
14 4JH–14160–00 .COIL, SPRING 1
15 3TJ–14952–40 .WASHER 1
16 8ES–14147–00 .O-RING 1
17 663–14159–00 .CLIP 1
18 5TL–E4985–00 .FLOAT 1
19 676–14548–00 .PIN, FLOAT ARM 1
20 688–14592–00 .SCREW 3
21 5TL–E4984–00 .GASKET, FLOAT CHAMBER 1
22 98502–04012 .SCREW, PAN HEAD 4
23 5TL–E4191–00 .PLUG, DRAIN 1
24 5TL–E4922–00 .SCREW, THROTTLE 1
25 4TV–14557–00 .WASHER 1
26 5TL–E4531–00 .SPRING, ADJUST SCREW 1
27 5TL–E4170–00 .DIAPHRAGM ASSY 1
9
FIG. 8 CARBURETOR
REF.
40C6
NO.
28 3TJ–14536–40 .GASKET 1
29 5TL–E4275–00 .SPRING 1
30 5TL–E4280–00 .COVER, CARBURETOR 1
31 4D0–E4173–00 .COVER, PLUNGER CAP 1
32 5TL–E4174–00 .CAP, PLUNGER 1
33 5TL–E4171–00 .PLUNGER, STARTER 1
34 5TL–E4135–00 .COIL, SPRING 1
35 5TL–E4196–00 .PIPE, OVER FLOW 1 1
36 5BF–14919–00 .CLIP 1
37 5TL–E4945–00 .FLOAT VALVE COMP. 1
38 4D0–E4357–00 .WASHER, PLAIN 1
10
FIG. 9 EXHAUST
REF.
40C6
NO.
1 28D–E4610–00 EXHAUST PIPE ASSY 1 1
2 28D–E4718–00 PROTECTOR, MUFFLER 1 1
3 90111–06807 BOLT,HEX. SOCKET BUTTON 2
4 28D–E4770–00 STAY, MUFFLER 1 1
5 95817–10035 BOLT, FLANGE 1
6 95707–10500 NUT, FLANGE 1
7 95817–08045 BOLT, FLANGE 1
8 90185–08017 NUT, SELF-LOCKING 1
9 90201–081R9 WASHER, PLATE 1
10 5TL–E4747–00 DAMPER, MUFFLER 1
11 5TL–E479M–20 COLLAR 1 1
12 90201–08043 WASHER, PLATE 1
13 90480–10332 GROMMET 1
14 14D–E4613–00 GASKET, EXHAUST PIPE 1
15 95707–08500 NUT, FLANGE 2
16 91317–08035 BOLT 2
17 90201–08043 WASHER, PLATE 2
18 28D–E4714–00 GASKET, MUFFLER 1
19 5TL–E4872–00 PIPE 2 1
20 28D–E4881–00 HOSE, BEND 1 1
21 90467–13806 CLIP 2
22 98507–06014 SCREW, PAN HEAD 1
23 92907–06600 WASHER, PLATE 1
24 5TL–E4803–10 AIR INDUCTION SYSTEM ASSY 1
25 5TL–E3545–00 HOSE 1 1
26 5TL–E3542–00 HOSE, VACUUM SENSING 1 1
27 90467–08804 CLIP 1
11
FIG. 9 EXHAUST
REF.
40C6
NO.
28 90467–08075 CLIP 3
29 5TL–E3543–00 HOSE, AIR 1
30 90480–13M24 GROMMET 1
31 90413–05014 WAY 3 1
12
FIG. 10 CRANKCASE
REF.
40C6
NO.
1 5TL–E5150–11 CRANKCASE ASSY 1 UR
5TL–E5150–31 CRANKCASE ASSY 1 UR
5VV–E5150–11 CRANKCASE ASSY 1 UR
5WP–E5150–12 CRANKCASE ASSY 1 UR
2 28D–F7121–00 BUSH 2
3 5MX–F2216–00 BUSH, REAR SHOCK ABSORBER 1
4 5TL–F2123–00 BUSH 1 2
5 5TL–E5371–00 BREATHER 1
6 5TL–E5373–00 PIPE, BREATHER 1
7 14D–E5408–00 ELEMENT 2 1
8 90467–11106 CLIP 1
9 90467–11106 CLIP 1
10 91810–14809 PIN, DOWEL 2
11 95027–06060 BOLT, FLANGE 7
12 95027–06100 BOLT, FLANGE 1
13 95027–06050 BOLT, FLANGE 1
14 5LW–E5417–00 COVER, CAP 1
15 93102–19800 OIL SEAL 1
16 93211–07800 O-RING 1
17 5LW–E5453–00 GASKET 1
18 99480–05010 PIN 1
19 95027–06070 BOLT, FLANGE 2
20 95027–06016 BOLT, FLANGE 1
21 93102–22810 OIL SEAL 1
22 5LW–E3416–00 PIPE, OIL 1 1
23 5MX–E1391–00 BOLT, STUD 1 4
24 95817–08016 BOLT, FLANGE 1
13
FIG. 10 CRANKCASE
REF.
40C6
NO.
25 90430–08119 GASKET 1
26 5LW–E5363–00 PLUG, OIL 1
27 93210–148H8 O-RING 1
28 14D–E5421–00 COVER, CRANKCASE 2 1
29 14D–E5461–00 GASKET, CRANKCASE COVER 2 1
30 91810–14809 PIN, DOWEL 2
31 90110–06846 BOLT, HEXAGON SOCKET HEAD 4
32 90110–06849 BOLT, HEXAGON SOCKET HEAD 2
33 5LW–E5113–00 PLATE 1
34 28D–E5362–00 PLUG, OIL LEVEL 1
35 5LW–E3769–00 O-RING 1
36 90340–12808 PLUG, STRAIGHT SCREW 1
37 4YS–E1198–00 GASKET 1
14
FIG. 11 CRANKCASE COVER 1
REF.
40C6
NO.
1 28D–E5411–00 COVER, CRANKCASE 1 1
2 5LW–E5451–00 GASKET, CRANKCASE COVER 1 1
3 5LW–E5371–01 BREATHER 1
4 4ST–E443E–00 PIPE, DRAIN 1
5 90467–11106 CLIP 1
6 5LW–15659–01 SHAFT 1
7 28D–E5191–00 PLATE 1
8 98907–06010 SCREW, BIND 4
9 91810–14809 PIN, DOWEL 2
10 95027–06025 BOLT, FLANGE 10
11 95027–06035 BOLT, FLANGE 2
12 95027–06060 BOLT, FLANGE 1
13 90462–10802 CLAMP 1
14 5TL–E5407–01 ELEMENT 1 1
15 5TL–E5333–00 COVER 1
16 5TL–E5472–00 SEAL, AIR DUCT 1
17 97007–05020 BOLT 4
18 92907–05600 WASHER, PLATE 4
19 5TL–E5404–00 GUIDE, ELEMENT 1
20 5TL–E5497–00 PLATE, DUST SEAL 1
21 5TL–E5475–00 DUCT, AIR 1
22 5TL–E5492–00 COVER 1
23 5TL–E5315–00 SEAL, CRANKCASE 1
24 5TL–E5379–00 SEAL, CRANKCASE 1
25 5TL–E5494–00 SEAL, PROTECTOR 1
26 95027–06016 BOLT, FLANGE 3
27 95027–06050 BOLT, FLANGE 1
15
FIG. 11 CRANKCASE COVER 1
REF.
40C6
NO.
28 92907–06200 WASHER 4
29 5TL–E5471–00 DUCT, AIR 1
30 95027–06016 BOLT, FLANGE 1
31 92907–06200 WASHER 1
32 5TL–E5413–00 COVER 1
33 98907–06012 SCREW, BIND 2
34 95027–06016 BOLT, FLANGE 1
35 92907–06200 WASHER 1
36 5TL–E5473–00 DUCT, AIR 1
37 5TL–E5474–00 SEAL, AIR DUCT 1
38 5TL–E5484–00 CLAMP 2 1
16
FIG. 12 STARTER
REF.
40C6
NO.
1 28D–E5524–00 WHEEL, STARTER 1
2 93306–809Y0 BEARING 1
3 93440–45827 CIRCLIP 1
4 5VV–E5570–10 STARTER CLUTCH ASSY 1
5 5TL–E5650–10 IDLE GEAR ASSY 1
6 5LW–15521–00 SHAFT 1 1
7 90201–10018 WASHER, PLATE 2
8 5LW–E5532–00 PLATE, IDLE GEAR 1
9 95027–06012 BOLT, FLANGE 2
10 28D–E5601–00 KICK SHAFT ASSY 1
11 90508–32768 SPRING, TORSION 1
12 90380–15809 BUSH, SOLID 1
13 90201–154E8 WASHER, PLATE (T=1.0) 1
14 99009–15400 CIRCLIP 1
15 93102–15801 OIL SEAL 1
16 5MX–E5620–01 KICK CRANK ASSY 1
17 91317–06025 BOLT 1
18 4VP–E5630–00 KICK PINION ASSY 1
19 5MX–E5673–00 CLIP 1
17
FIG. 13 CLUTCH
REF.
40C6
NO.
1 2D5–E6111–00 GEAR, PRIMARY DRIVE 1 UR
28D–E6111–00 GEAR, PRIMARY DRIVE 1 UR
2 90201–06060 WASHER, PLATE 1
3 95027–06010 BOLT, FLANGE 1
4 99009–17400 CIRCLIP 1
5 93306–203YY BEARING 1
6 93102–17812 OIL SEAL 1
7 90170–10317 NUT 1
8 93300–638Y8 BEARING 1
9 93210–06800 O-RING 1
10 5LW–E7620–00 PRIMARY SLIDING SHEAVE COMP. 1
11 93101–21803 OIL SEAL 2
12 28D–17632–00 WEIGHT 6
13 5TL–E7623–00 CAM 1
14 28D–17653–00 SLIDER 3
15 90387–16811 COLLAR 1 UR
90387–16009 COLLAR 1 UR
16 90201–16008 WASHER, PLATE 1
17 5TL–E7641–01 V-BELT 1
18 5TL–E7611–00 SHEAVE, PRIMARY FIXED 1
19 90214–14002 WASHER, CLAW 1
20 5MX–E5657–00 CLUTCH, ONEWAY 1
21 90208–12050 WASHER, CONICAL SPRING 1
22 95307–12700 NUT 1
23 5TL–E6620–02 CLUTCH CARRIER ASSY 1
24 5TL–E6611–03 CLUTCH HOUSING COMP. 1
25 5TL–E7660–00 SECONDARY FIXED SHEAVE COMP. 1
18
FIG. 13 CLUTCH
REF.
40C6
NO.
26 5TL–E7670–00 SECONDARY SLIDING SHEAVE 1
27 5TL–E7465–00 OIL SEAL 2
28 5TL–E7465–10 O-RING 2
29 5TL–E7664–00 PIN, GUIDE 3
30 5TL–E7683–00 SPRING, SECONDARY 1
31 5TL–E7684–00 SEAT, SECONDARY SPRING 1
32 5TL–E7668–00 NUT 1
19
FIG. 14 TRANSMISSION
REF.
40C6
NO.
1 5TL–E7410–10 MAIN AXLE COMP. (13T/47T) 1
2 93306–301XT BEARING 1
3 93311–315Y6 BEARING 1
4 90201–15008 WASHER, PLATE 1
5 90201–15016 WASHER, PLATE 1
6 5TL–E7421–10 AXLE, DRIVE 1
7 5TL–E7211–00 GEAR, 1ST WHEEL (42T) 1
8 90208–21002 WASHER, CONICAL SPRING 1
9 93306–054X9 BEARING 1
10 93102–26800 OIL SEAL 1
11 93410–20070 CIRCLIP 1
12 93306–203YY BEARING 1
20
FIG. 15 FRAME
REF.
40C6
NO.
1 5TL–F1110–11 FRAME COMP. 1
2 28D–F1410–00 ENGINE BRACKET COMP. 1
3 90105–10066 BOLT, FLANGE 2
4 9560L–10200 NUT, SELF-LOCKING 2
5 5MX–F7114–00 STOPPER, MAIN STAND 2
6 90387–08754 COLLAR 2
7 90105–08048 BOLT, FLANGE 2
9 5TL–F1459–00 SPACER 1
10 93306–003YR BEARING 2
11 5TL–F5181–01 AXLE, WHEEL 1
12 90201–12688 WASHER, PLATE 1
14 28D–F8356–00 STAY 1 1
15 95807–06010 BOLT, FLANGE 2
16 5TL–F8100–00 TOOL KIT 1
21
FIG. 16 FENDER
REF.
40C6
NO.
1 40C–F1511–00–P3 FENDER, FRONT 1 FOR DPBML
2 90387–068S1 COLLAR 3
3 95807–06014 BOLT, FLANGE 3
4 5TL–F1611–00 FENDER, REAR 1
6 90109–063F1 BOLT 2
7 90183–05807 NUT, SPRING 4
8 40C–F1621–00 FLAP 1
22
FIG. 17 SIDE COVER
REF.
40C6
NO.
1 5TL–F1711–01 COVER, SIDE 1 1
2 97707–50012 SCREW, TRUSS HEAD TAPPING 2
3 40C–F1721–00–P1 COVER, SIDE 2 1 BWC1 FOR DPBML
6 90163–05801 SCREW, TAPPING 2
9 90159–06067 SCREW, WITH WASHER 2
10 40C–F1746–00 DAMPER 4
11 40C–F8371–00 DAMPER 6
12 40C–F153E–10 EMBLEM, YAMAHA 1
13 40C–F17F1–60 GRAPHIC, 1 1
14 40C–F17F2–60 GRAPHIC, 2 1
15 40C–F17F3–60 GRAPHIC, 3 1
16 40C–F17F4–60 GRAPHIC, 4 1
23
FIG. 18 REAR ARM & SUSPENSION
REF.
40C6
NO.
1 28D–F2210–01 SHOCK ABSORBER ASSY, REAR 1
2 90105–08121 BOLT, FLANGE 1
3 95307–10600 NUT 1
4 90201–12190 WASHER, PLATE 1
5 90201–10141 WASHER, PLATE 1
24
FIG. 19 STEERING
REF.
40C6
NO.
1 28D–F3100–30 FRONT FORK ASSY 1
2 28D–F3136–00 .TUBE, OUTER 1
3 3AY–F3145–00 ..OIL SEAL 1
4 5P0–F3156–00 ..RING, SNAP 1
5 28D–F3126–00 .TUBE, OUTER (L.H) 1
6 3AY–F3145–00 ..OIL SEAL 1
7 5P0–F3156–00 ..RING, SNAP 1
8 28D–F3110–00 .INNER TUBE COMP.1 2
9 28D–F3170–00 .CYLINDER COMP., FRONT FORK 2
10 2JG–F3157–00 .RING, PISTON 2
11 5D9–F3152–00 .SPRING, SUB 2
12 509–F3158–L0 .GASKET 2
13 278–F3181–50 .BOLT, HEXAGON SOCKET HEAD 2
14 5LM–F3144–00 .SEAL, DUST 2
15 28D–F3141–00 .SPRING, FRONT FORK 2
16 28D–F3340–00 .UNDER BRACKET COMP. 1
17 18G–23411–00 ..RACE, BALL 1 1
18 4D0–F3346–00 .BOLT 1 4
19 28D–F3111–00 .BOLT, CAP 2
20 2JG–F3147–00 .O-RING 2
21 14D–F334G–00 .BRACKET 1 1
22 4D0–F3165–00 .WASHER, FELT 2
23 5P0–F3153–00 .RING, SNAP 2
24 156–23412–00 RACE, BALL 2 1
25 5TL–2341E–00 RETAINER, BALL BEARING (16) 1
26 22F–23412–01 RACE, BALL 2 1
27 22F–23411–01 RACE, BALL 1 1
25
FIG. 19 STEERING
REF.
40C6
NO.
28 5TL–2341E–10 RETAINER, BALL BEARING (19) 1
29 5TL–F3416–00 COVER, BALL RACE 2 1
30 90179–25033 NUT 2
31 28D–F5875–00 HOLDER, BRAKE HOSE 1 1
32 28D–F5876–00 HOLDER, BRAKE HOSE 2 1
33 95807–06012 BOLT, FLANGE 2
34 28D–F1161–10 HOLDER, CABLE 1
35 95807–06012 BOLT, FLANGE 1
26
FIG. 20 FUEL TANK
REF.
40C6
NO.
1 5TL–F4110–01 FUEL TANK COMP. 1
2 40C–F4188–00 MOLD, FUEL TANK 1
3 95807–06012 BOLT, FLANGE 2
4 5TL–F4311–00 PIPE, FUEL 1 1
5 5TL–F4312–10 PIPE 2 1
6 90467–09006 CLIP 2
7 90467–08075 CLIP 2
8 4TT–F4500–01 FUEL COCK ASSY 1 1
9 4X8–24512–00 .O-RING 1
10 90149–06011 SCREW 2
11 90202–05193 WASHER, PLATE 2
12 4YY–F4610–00 CAP ASSY 1
27
FIG. 21 SEAT
REF.
40C6
NO.
1 40C–F4730–01 DOUBLE SEAT ASSY 1
2 40C–F470F–00 .SEAT COVER COMP. 1
3 40C–F4741–00 .PAD, SEAT 2
4 5TL–F473R–00 BOX 1 1
5 5TL–F6199–00 PLUG, BLIND 1
7 90183–05807 NUT, SPRING 2
8 5TL–F4727–00 PIN, SEAT FITTING 1
9 5TL–F4726–00 HINGE, SEAT 1
10 95707–06500 NUT, FLANGE 2
11 5TL–F4780–00 SEAT LOCK ASSY 1
12 5TL–F4792–00 PLATE 1
13 95707–06500 NUT, FLANGE 2
14 5TL–F117K–01 STAY, LOCK 1
16 5TL–F478E–00 CABLE, SEAT LOCK 1
17 40C–F4773–00–33 HANDLE, SEAT 1 YB FOR DPBML
18 95827–06020 BOLT, FLANGE 4
28
FIG. 22 FRONT WHEEL
REF.
40C6
NO.
1 5TL–F5168–A0–33 CAST WHEEL, FRONT 1 YB FOR DPBML
2 90560–10292 SPACER 1
3 93106–20816 OIL SEAL 1
4 93306–300YF BEARING 2
5 94107–14802 TIRE (70/90-14M/C 34P NF59) 1 INOUE
6 94207–14802 TUBE (70/90-14M/C TR4) 1 INOUE
7 90387–10277 COLLAR 1
8 3AY–F5181–01 AXLE, WHEEL 1
10 90201–101J1 WASHER, PLATE 1
11 5TL–F5190–01 GEAR UNIT ASSY 1
29
FIG. 23 FRONT BRAKE CALIPER
REF.
40C6
NO.
1 5TL–F582U–21 DISK, BRAKE (RIGHT) 1
2 90111–08815 BOLT,HEX. SOCKET BUTTON 4
3 44D–F580U–01 CALIPER ASSY (RIGHT) 1
4 5P0–F5802–00 .PISTON ASSY, CALIPER 1
5 5YP–F5803–50 ..CALIPER SEAL KIT 1
6 5YP–F5917–00 .BOOT, CALIPER 1
7 5YP–F5937–00 .BOOT 2 1
8 4C9–W0048–00 .BLEED SCREW KIT 1
9 3C1–F5805–10 .BRAKE PAD KIT 1
10 5YP–F5925–01 .CLIP 2
11 5P0–F5919–00 .SUPPORT, PAD 1
12 5YP–F5924–00 .PIN, PAD 1
13 5YP–F5939–00 .CLIP, PAD 1
14 5P0–F5827–00 .SHIM, CALIPER 2
15 90149–10805 SCREW 2
16 92902–10200 WASHER 2
30
FIG. 24 REAR WHEEL
REF.
40C6
NO.
1 5TL–F5338–00–33 CAST WHEEL, REAR 1 YB FOR DPBML
2 94108–14802 TIRE (80/90-14M/C 40P NR76) 1 INOUE
3 94208–14802 TUBE (80/90-14M/C TR4) 1 INOUE
4 5LW–F5326–01 PIN, PIVOT 1
5 95707–10500 NUT, FLANGE 1
6 93210–07802 O-RING 1
7 5MX–F530K–00 BRAKE SHOE SET 1
8 90506–12001 SPRING, TENSION 1
10 5MX–F5351–00 CAMSHAFT 1
11 5LW–F5355–00 LEVER, CAMSHAFT 1
12 5MX–F533A–00 PLATE, INDICATOR 1
13 90206–14093 WASHER, WAVE 1
14 90101–06278 BOLT 1
16 90201–14016 WASHER, PLATE 1
17 90201–20276 WASHER, PLATE (T=1.0) 1
31
FIG. 25 STEERING HANDLE & CABLE
REF.
40C6
NO.
1 28D–F6110–00 HANDLE COMP. 1
2 90105–10896 BOLT, FLANGE 1
4 40C–F6143–00–P3 COVER, HANDLE UPPER 1 1 FOR DPBML
5 5TL–F6145–00 COVER, HANDLE UPPER 2 1
6 90183–05807 NUT, SPRING 5
9 5TL–F6240–00 GRIP ASSY 1
10 5TL–F6241–00 GRIP 1
11 2P2–F6280–11 REAR VIEW MIRROR ASSY (LEFT) 1
12 2P2–F6290–11 REAR VIEW MIRROR ASSY (RIGHT) 1
13 14D–F6311–00 CABLE, THROTTLE 1 1
14 98507–05016 SCREW, PAN HEAD 1
15 14D–F6351–01 CABLE, BRAKE 1
16 28D–F637G–00 HOLDER, WIRE 1
17 4YY–F7114–00 STOPPER, MAIN STAND 1
18 98507–06040 SCREW, PAN HEAD 1
19 98507–06014 SCREW, PAN HEAD 1
20 90501–16003 SPRING, COMPRESSION 1
21 90175–06013 NUT, WING 1
22 90249–12008 PIN 1
23 14D–F6331–00 CABLE, STARTER 1 1
24 40C–F6270–00 CAP GRIP ASSY 1
25 98507–05025 SCREW, PAN HEAD 2
26 40C–F6113–00 DAMPER 1
27 40C–F6192–10 GRAPHIC 1 1
32
FIG. 26 FRONT MASTER CYLINDER
REF.
40C6
NO.
1 14D–F5872–01 HOSE, BRAKE 1 1
2 90401–10812 BOLT, UNION 2
3 90201–10118 WASHER, PLATE 4
4 5P0–F583T–03 MASTER CYLINDER ASSY (3700) 1
5 5P0–W0041–00 .CYLINDER KIT, MASTER 1
6 5P0–F5854–00 .DIAPHRAGM, RESERVOIR 1
7 5P0–F5852–00 .CAP, RESERVOIR (3700) 1
8 36Y–2589H–00 .SCREW 2
9 5TL–F5867–01 .BRACKET, MASTER CYLINDER(3700) 1
10 5P0–F5855–00 .BUSH,DIAPHRAGM 1
11 91317–06025 BOLT 2
33
FIG. 27 STAND & FOOTREST
REF.
40C6
NO.
1 40C–F7111–00 STAND, MAIN 1
2 90249–10002 PIN 1
3 90201–10119 WASHER, PLATE 1
4 99001–08600 CIRCLIP 1
6 5LW–F7254–00 HOOK 1
7 5TL–F7481–01 BOARD, FOOTREST 1
8 90183–05807 NUT, SPRING 10
10 40C–F7311–10 STAND, SIDE 1
11 90109–08881 BOLT 1
14 4YY–F7114–00 STOPPER, MAIN STAND 1
15 28D–F7430–00 REAR FOOTREST ASSY 1 1
16 14D–F7431–00 .FOOTREST, REAR 1 1
17 28D–F7432–00 .BRACKET 1 1
18 90501–12743 .SPRING, COMPRESSION 1
19 93501–04830 .BALL 1
20 91701–08035 .PIN 1
21 91401–25015 .PIN, COTTER 1
22 95807–08016 BOLT, FLANGE 2
23 28D–F7440–00 REAR FOOTREST ASSY 2 1
24 14D–F7441–00 .FOOTREST, REAR 2 1
25 28D–F7442–00 .BRACKET 2 1
26 90501–12743 .SPRING, COMPRESSION 1
27 93501–04830 .BALL 1
34
FIG. 27 STAND & FOOTREST
REF.
40C6
NO.
28 91701–08035 .PIN 1
29 91401–25015 .PIN, COTTER 1
30 95807–08016 BOLT, FLANGE 2
35
FIG. 28 LEG SHIELD
REF.
40C6
NO.
1 40C–F8311–00–P3 LEG SHIELD 1 1 FOR DPBML
4 28D–F8312–00 LEG SHIELD 2 1
7 28D–F836K–01 PANEL, INNER 1 1
9 5TL–F8385–91 COVER, UNDER 1
11 5TL–F1552–01 FENDER, INNER 1
12 5TL–F3108–00 EMBLEM 1
13 2BB–F835Y–00 LABEL, CAUTION 1
14 40C–F8328–30 EMBLEM 1
15 40C–F8338–30 EMBLEM 1
16 40C–F832L–70 GRAPHIC, 13 1
17 40C–F832B–70 GRAPHIC, 15 1
18 40C–F831Y–70 GRAPHIC, 14 1
19 40C–F832C–70 GRAPHIC, 16 1
36
FIG. 29 GENERATOR
REF.
40C6
NO.
1 5TL–H1450–02 ROTOR ASSY 1
2 5TL–H1410–12 STATOR ASSY 1
3 91317–06020 BOLT 3
4 98507–06016 SCREW, PAN HEAD 2
5 90201–12688 WASHER, PLATE 1
6 90179–12248 NUT 1
37
FIG. 30 STARTING MOTOR
REF.
40C6
NO.
1 5TL–H1800–00 STARTING MOTOR ASSY 1
2 5TL–H1801–00 .BRUSH SET 1
3 5TL–H182M–00 .O-RING 2
4 3UH–H1828–01 .SCREW SET 2
5 5TL–H182L–00 .O-RING 1 1
6 5TL–H183G–00 .CORD COMP. 1
38
FIG. 31 FLASHER LIGHT
REF.
40C6
NO.
1 28D–H3301–10 FRONT FLASHER LIGHT ASSY 1 1
2 5HV–H3311–00 .BULB (12V-10W) AMBER 2
3 5YW–H4714–00 .BULB (12V-5W) 2
4 28D–H3312–00 .LENS, FLASHER 1
5 28D–H331E–00 .CORD ASSY 1
6 14D–F834E–00 DAMPER 3 1
7 28D–F834E–00 DAMPER 3 2
39
FIG. 32 METER
REF.
40C6
NO.
1 28D–H3510–00 SPEEDOMETER ASSY 1
2 5TL–H3511–10 .LENS, SPEEDOMETER 1
3 5TL–H353F–10 .CASE, METER LOWER 1
4 5TL–H3517–00 .BULB (T-6.5 12V-1.7W) 3
5 5TL–H3509–10 .SOCKET CORD ASSY 1
7 5TL–H3550–00 SPEEDOMETER CABLE ASSY 1
40
FIG. 33 HEADLIGHT
REF.
40C6
NO.
1 28D–H4310–00 HEADLIGHT UNIT ASSY 1
2 5HV–H4314–00 .BULB (12V-32/32W) 1
3 28D–H4140–00 .SOCKET CORD ASSY 1
4 5TL–H4374–00 CLIP 2
5 95807–06010 BOLT, FLANGE 1
41
FIG. 34 TAILLIGHT
REF.
40C6
NO.
1 28D–H4710–10 TAILLIGHT UNIT ASSY 1
2 4AC–H4714–00 .BULB (12V-21/5W) 1
3 5HV–H3311–00 .BULB (12V-10W) AMBER 2
4 5TL–H4743–00 .LENS, LICENCE LIGHT 1
5 5TL–H4721–00 .LENS, TAILLIGHT 1
6 5TL–H4735–00 .SOCKET CORD ASSY 1
7 5TL–H4723–00 .GASKET, TAIL LENS 1
8 9770L–40620 .SCREW, TAPPING 2
9 90183–05807 .NUT, SPRING 2
10 90480–13428 GROMMET 2
42
FIG. 35 HANDLE SWITCH & LEVER
REF.
40C6
NO.
1 14D–H3973–00 SWITCH, HANDLE 3 1
2 5TL–H3941–10 .LEVER, STARTER 1
3 5TL–H3947–10 .SPRING 1
4 5TL–H397X–10 .SPACER 1
5 9850L–06008 .SCREW, PAN HEAD 1
6 5TL–H3955–20 BRACKET 1 1
9 5TL–H3975–31 SWITCH, HANDLE 2 1
11 5TL–H2911–20 HOLDER, LEVER 1 1
12 5TL–H3912–20 LEVER 1 1
13 90109–06814 BOLT 1
14 95602–06100 NUT, U 1
15 5TL–H3980–10 FRONT STOP SWITCH ASSY 1
16 9870M–03008 SCREW, FLAT HEAD 1
17 91317–06020 BOLT 1
18 5TL–H3922–00 LEVER 2 1
19 90109–06577 BOLT 1
20 95602–06100 NUT, U 1
21 5TL–H3980–20 FRONT STOP SWITCH ASSY 1
43
FIG. 36 ELECTRICAL 1
REF.
40C6
NO.
1 3AY–H2110–00 BATTERY ASSY (YB5L-B 12V-5AH) 1 UR YUASA
3AY–H2110–10 BATTERY ASSY (GM5Z-3B) 1 UR
2 90445–08815 HOSE (L550) 1
3 90445–08819 HOSE (L40) 1
4 40C–H2129–00 COVER, BATTERY 1
5 5TL–H2131–00 BAND, BATTERY 1
6 5TL–H2150–00 FUSE HOLDER ASSY 1
7 5TL–H2151–00 .FUSE (10A) 1
8 40C–H2116–00 WIRE, MINUS LEAD 1
9 5TL–XH250–22 MAIN SW. STRG. LOCK SUB ASSY 1
10 5TP–H2552–00 .CAP, SWITCH 1
11 91317–06014 BOLT 2
12 92907–06600 WASHER, PLATE 2
13 40C–H2590–00 WIRE HARNESS ASSY 1
14 90464–70800 CLAMP 1
44
FIG. 37 ELECTRICAL 2
REF.
40C6
NO.
1 28D–H5540–01 C.D.I. UNIT ASSY 1
2 5D9–H5546–00 BAND 1
3 5TL–H2310–10 IGNITION COIL ASSY 1
4 98507–06016 SCREW, PAN HEAD 2
5 90465–10037 CLAMP 1
6 5MX–H2370–00 PLUG CAP ASSY 1
7 5TL–H1960–00 RECTIFIER & REGULATOR ASSY 1
9 5TP–H1940–00 STARTER RELAY ASSY 1
10 5D9–H3350–00 FLASHER RELAY ASSY 1
11 5MX–H3371–00 HORN 1
12 95807–06010 BOLT, FLANGE 1
13 5TL–H5752–10 SENDER UNIT ASSY, FUEL METER 1
14 5ER–H5757–00 RETAINER 1
15 4US–H5753–00 GASKET, SENDER UNIT 1
45
NUMERICAL INDEX
REF. REF. REF. REF. REF. REF.

PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.
5LW–11133–10 1 – 2 5MX–E1681–10 2 – 3 4D0–E4133–00 8 – 4 5VV–E5150–11 10 – 1 5TL–E7465–00 13 – 27 5P0–F3156–00 19 – 4

5LW–11134–10 1 – 3 5LW–E2111–00 3 – 1 5TL–E4135–00 8 – 34 5WP–E5150–12 10 – 1 5TL–E7465–10 13 – 28 19 – 7
33M–12117–01 3 – 7 28D–E2113–00 3 – 5 14D–E414G–00 8 – 10 5TL–E5150–31 10 – 1 5TL–E7611–00 13 – 18 2JG–F3157–00 19 – 10
8ES–14147–00 8 – 16 5MX–E2116–00 3 – 4 5TL–E4170–00 8 – 27 28D–E5191–00 11 – 7 5LW–E7620–00 13 – 10 509–F3158–L0 19 – 12
663–14159–00 8 – 17 5TL–E2118–00 3 – 6 5TL–E4171–00 8 – 33 5TL–E5315–00 11 – 23 5TL–E7623–00 13 – 13 4D0–F3165–00 19 – 22
4JH–14160–00 8 – 14 5MX–E2119–00 3 – 3 4D0–E4173–00 8 – 31 5TL–E5333–00 11 – 15 5TL–E7641–01 13 – 17 28D–F3170–00 19 – 9
3TJ–14536–40 8 – 28 5LW–E2121–00 3 – 2 5TL–E4174–00 8 – 32 5LW–E5351–00 5 – 4 5TL–E7660–00 13 – 25 278–F3181–50 19 – 13
676–14548–00 8 – 19 2P2–E2151–00 3 – 8 5TL–E4191–00 8 – 23 28D–E5362–00 10 – 34 5TL–E7664–00 13 – 29 28D–F3340–00 19 – 16
4TV–14557–00 8 – 25 4ST–E2156–00 3 – 11 5TL–E4196–00 8 – 35 5LW–E5363–00 10 – 26 5TL–E7668–00 13 – 32 4D0–F3346–00 19 – 18
3TJ–14564–40 8 – 6 3B3–E2157–00 4 – 15 5TL–E4275–00 8 – 29 5TL–E5371–00 10 – 5 5TL–E7670–00 13 – 26 14D–F334G–00 19 – 21
688–14592–00 8 – 20 2P2–E2158–00 3 – 10 5TL–E4280–00 8 – 30 5LW–E5371–01 11 – 3 5TL–E7683–00 13 – 30 5TL–F3416–00 19 – 29
5BF–14919–00 8 – 36 5VV–E2159–10 3 – 9 4D0–E4357–00 8 – 38 5TL–E5373–00 10 – 6 5TL–E7684–00 13 – 31 5TL–F4110–01 20 – 1
3TJ–14952–40 8 – 15 5TL–E2170–00 4 – 1 5TL–E4411–10 7 – 7 5TL–E5379–00 11 – 24 5TL–F1110–11 15 – 1 40C–F4188–00 20 – 2
5LW–15521–00 12 – 6 5LW–E2170–10 4 – 1 5TL–E4412–00 7 – 8 5TL–E5404–00 11 – 19 28D–F1161–10 19 – 34 5TL–F4311–00 20 – 4
5LW–15659–01 11 – 6 5MX–E2176–00 4 – 3 28D–E443E–00 7 – 12 5TL–E5407–01 11 – 14 5TL–F117K–01 21 – 14 5TL–F4312–10 20 – 5
28D–17632–00 13 – 12 5MX–E2210–10 4 – 9 4ST–E443E–00 11 – 4 14D–E5408–00 10 – 7 28D–F1410–00 15 – 2 4TT–F4500–01 20 – 8
28D–17653–00 13 – 14 5MX–E2213–01 4 – 10 5TL–E4452–00 7 – 11 28D–E5411–00 11 – 1 5TL–F1459–00 15 – 9 4YY–F4610–00 20 – 12
18G–23411–00 19 – 17 5VV–E2231–00 4 – 7 5TL–E4453–00 7 – 10 5TL–E5413–00 11 – 32 40C–F1511–00–P3 16 – 1 40C–F470F–00 21 – 2
22F–23411–01 19 – 27 5MX–E2241–00 4 – 8 5TL–E4462–00 7 – 15 5LW–E5417–00 10 – 14 40C–F153E–10 17 – 12 5TL–F4726–00 21 – 9
156–23412–00 19 – 24 5LW–E2611–00 6 – 17 5TL–E4531–00 8 – 26 14D–E5421–00 10 – 28 5TL–F1552–01 28 – 11 5TL–F4727–00 21 – 8
22F–23412–01 19 – 26 5TL–E2631–10 6 – 20 28D–E4610–00 9 – 1 5LW–E5451–00 11 – 2 5TL–F1611–00 16 – 4 40C–F4730–01 21 – 1
5TL–2341E–00 19 – 25 5TL–E2633–00 6 – 22 14D–E4613–00 9 – 14 5LW–E5453–00 10 – 17 40C–F1621–00 16 – 8 5TL–F473R–00 21 – 4
5TL–2341E–10 19 – 28 5LW–E2651–00 6 – 1 28D–E4714–00 9 – 18 14D–E5461–00 10 – 29 40C–F1691–00 7 – 23 40C–F4741–00 21 – 3
4X8–24512–00 20 – 9 5LW–E2652–00 6 – 3 28D–E4718–00 9 – 2 5TL–E5471–00 11 – 29 5TL–F1711–01 17 – 1 40C–F4773–00–33 21 – 17
36Y–2589H–00 26 – 8 28D–E2653–00 6 – 5 5TL–E4747–00 9 – 10 5TL–E5472–00 11 – 16 40C–F1721–00–P1 17 – 3 5TL–F4780–00 21 – 11
28D–E1102–00 1 – 1 5LW–E2658–00 6 – 2 28D–E4770–00 9 – 4 5TL–E5473–00 11 – 36 40C–F1731–00–P1 17 – 4 5TL–F478E–00 21 – 16
5LW–E111F–00 4 – 12 5LW–E2659–02 6 – 7 5TL–E479M–20 9 – 11 5TL–E5474–00 11 – 37 40C–F1741–00–P1 17 – 5 5TL–F4792–00 21 – 12
5MX–E1145–00 4 – 4 5LW–E2668–02 6 – 8 5TL–E4803–10 9 – 24 5TL–E5475–00 11 – 21 40C–F1746–00 17 – 10 5TL–F5168–A0–33 22 – 1
5LW–E1155–00 1 – 12 5TL–E2669–00 6 – 9 28D–E4871–00 1 – 8 5TL–E5484–00 11 – 38 40C–F17F1–60 17 – 13 3AY–F5181–01 22 – 8
5LW–E1165–00 1 – 10 5TL–E2681–10 6 – 21 5TL–E4872–00 9 – 19 5TL–E5492–00 11 – 22 40C–F17F2–60 17 – 14 5TL–F5181–01 15 – 11
5LW–E1181–00 1 – 21 5TL–E2682–00 6 – 4 28D–E4881–00 9 – 20 5TL–E5494–00 11 – 25 40C–F17F3–60 17 – 15 5TL–F5190–01 22 – 11
5LW–E1185–00 1 – 9 5LW–E3185–00 1 – 11 28D–E4901–20 8 – 1 5TL–E5497–00 11 – 20 40C–F17F4–60 17 – 16 5MX–F530K–00 24 – 7
4ST–E1186–00 1 – 15 28D–E3300–10 5 – 1 14D–E4916–00 8 – 3 28D–E5524–00 12 – 1 5TL–F2123–00 10 – 4 5LW–F5326–01 24 – 4
4YS–E1198–00 10 – 37 5TL–E3324–00 2 – 10 5TL–E4922–00 8 – 24 5LW–E5532–00 12 – 8 28D–F2210–01 18 – 1 5TL–F5338–00–33 24 – 1
5LW–E1310–00 1 – 25 5LW–E3411–00 5 – 5 4D0–E4923–00 8 – 13 5VV–E5570–10 12 – 4 5MX–F2216–00 10 – 3 5MX–F533A–00 24 – 12
5LW–E1351–00 1 – 26 5LW–E3416–00 10 – 22 5TL–E4933–00 8 – 7 28D–E5601–00 12 – 10 28D–F3100–30 19 – 1 5MX–F5351–00 24 – 10
5MX–E1391–00 10 – 23 5LW–E3452–00 2 – 7 4D0–E4936–00 8 – 5 5MX–E5620–01 12 – 16 5TL–F3108–00 28 – 12 5LW–F5355–00 24 – 11
28D–E1400–00 2 – 1 5MX–E3474–01 7 – 6 5TL–E4940–00 8 – 2 4VP–E5630–00 12 – 18 28D–F3110–00 19 – 8 5P0–F5802–00 23 – 4
2D5–E1412–00 2 – 2 5LW–E3475–00 5 – 2 4D0–E4943–00 8 – 11 5TL–E5650–10 12 – 5 28D–F3111–00 19 – 19 5YP–F5803–50 23 – 5
2D5–E1422–00 2 – 6 5TL–E3542–00 9 – 26 5TL–E4945–00 8 – 37 5MX–E5657–00 13 – 20 28D–F3126–00 19 – 5 3C1–F5805–10 23 – 9
5MX–E1603–10 2 – 15 5TL–E3543–00 9 – 29 5TL–E4947–00 8 – 9 5MX–E5673–00 12 – 19 28D–F3136–00 19 – 2 44D–F580U–01 23 – 3
5MX–E1605–10 2 – 15 5TL–E3545–00 9 – 25 5TL–E4948–02 8 – 12 28D–E6111–00 13 – 1 28D–F3141–00 19 – 15 5P0–F5827–00 23 – 14
5MX–E1607–10 2 – 15 5MX–E3556–01 7 – 3 5TL–E4984–00 8 – 21 2D5–E6111–00 13 – 1 5LM–F3144–00 19 – 14 5TL–F582U–21 23 – 1
5MX–E1631–00 2 – 12 5LW–E3569–00 6 – 19 5TL–E4985–00 8 – 18 5TL–E6611–03 13 – 24 3AY–F3145–00 19 – 3 5P0–F583T–03 26 – 4
5MX–E1633–10 2 – 13 5MX–E3575–01 7 – 16 5TL–E4987–00 1 – 27 5TL–E6620–02 13 – 23 19 – 6 5P0–F5852–00 26 – 7
5MX–E1636–00 2 – 12 28D–E3585–00 7 – 1 5TL–E4D25–00 8 – 8 5TL–E7211–00 14 – 7 2JG–F3147–00 19 – 20 5P0–F5854–00 26 – 6
5MX–E1638–00 2 – 12 5MX–E3595–10 7 – 2 5LW–E5113–00 10 – 33 5TL–E7410–10 14 – 1 5D9–F3152–00 19 – 11 5P0–F5855–00 26 – 10
5MX–E1651–10 2 – 5 5LW–E3769–00 10 – 35 5TL–E5150–11 10 – 1 5TL–E7421–10 14 – 6 5P0–F3153–00 19 – 23 5TL–F5867–01 26 – 9
46
NUMERICAL INDEX

14D–F5872–01 26 – 1 28D–F834E–00 31 – 7 5TL–H397X–10 35 – 4 90159–06067 17 – 9 90249–12008 25 – 22 91317–06012 4 – 13

28D–F5875–00 19 – 31 28D–F8356–00 15 – 14 5TL–H3980–10 35 – 15 90159–06817 28 – 5 90280–03017 2 – 11 91317–06014 36 – 11
28D–F5876–00 19 – 32 2BB–F835Y–00 28 – 13 5TL–H3980–20 35 – 21 90159–06842 28 – 2 90340–12808 10 – 36 91317–06016 4 – 11
5YP–F5917–00 23 – 6 28D–F836K–01 28 – 7 28D–H4140–00 33 – 3 90163–05801 17 – 6 90380–15809 12 – 12 91317–06020 1 – 14
5P0–F5919–00 23 – 11 40C–F8371–00 17 – 11 28D–H4310–00 33 – 1 90163–05803 7 – 14 90387–06052 6 – 24 29 – 3
5YP–F5924–00 23 – 12 5TL–F8385–91 28 – 9 5HV–H4314–00 33 – 2 90170–10317 13 – 7 90387–067V1 6 – 6 35 – 17
5YP–F5925–01 23 – 10 5TL–H1410–12 29 – 2 5TL–H4374–00 33 – 4 90173–06801 7 – 22 90387–06891 7 – 19 91317–06025 12 – 17
5YP–F5937–00 23 – 7 5TL–H1450–02 29 – 1 28D–H4710–10 34 – 1 90175–06013 25 – 21 90387–068S1 16 – 2 26 – 11
5YP–F5939–00 23 – 13 5TL–H1800–00 30 – 1 4AC–H4714–00 34 – 2 90176–08805 1 – 19 90387–08754 15 – 6 91317–08035 9 – 16
28D–F6110–00 25 – 1 5TL–H1801–00 30 – 2 5YW–H4714–00 31 – 3 90179–12248 29 – 6 90387–10277 22 – 7 91401–25015 27 – 21
40C–F6113–00 25 – 26 3UH–H1828–01 30 – 4 5TL–H4721–00 34 – 5 90179–25033 19 – 30 90387–16009 13 – 15 27 – 29
40C–F6143–00–P3 25 – 4 5TL–H182L–00 30 – 5 5TL–H4723–00 34 – 7 90183–05807 16 – 7 90387–16811 13 – 15 91701–08035 27 – 20
5TL–F6145–00 25 – 5 5TL–H182M–00 30 – 3 5TL–H4735–00 34 – 6 21 – 7 90401–10812 26 – 2 27 – 28
40C–F6192–10 25 – 27 5TL–H183G–00 30 – 6 5TL–H4743–00 34 – 4 25 – 6 90413–05014 9 – 31 91810–14809 1 – 22
5TL–F6199–00 21 – 5 5TP–H1940–00 37 – 9 28D–H5540–01 37 – 1 27 – 8 90430–06014 1 – 7 1 – 23
5TL–F6240–00 25 – 9 5TL–H1960–00 37 – 7 5D9–H5546–00 37 – 2 34 – 9 90430–08119 10 – 25 10 – 10
5TL–F6241–00 25 – 10 3AY–H2110–00 36 – 1 5TL–H5752–10 37 – 13 90185–08009 27 – 12 90445–08815 36 – 2 10 – 30
40C–F6270–00 25 – 24 3AY–H2110–10 36 – 1 4US–H5753–00 37 – 15 90185–08017 9 – 8 90445–08819 36 – 3 11 – 9
2P2–F6280–11 25 – 11 40C–H2116–00 36 – 8 5ER–H5757–00 37 – 14 90185–10011 25 – 3 90462–10802 11 – 13 92902–08200 1 – 18
2P2–F6290–11 25 – 12 40C–H2129–00 36 – 4 5P0–W0041–00 26 – 5 90185–10811 22 – 9 90464–60810 7 – 21 92902–10200 23 – 16
14D–F6311–00 25 – 13 5TL–H2131–00 36 – 5 4C9–W0048–00 23 – 8 90185–12011 15 – 13 90464–70800 36 – 14 92907–05600 11 – 18
14D–F6331–00 25 – 23 5TL–H2150–00 36 – 6 28D–WE445–10 7 – 9 90185–14814 24 – 15 90465–06376 7 – 20 92907–06200 11 – 28
14D–F6351–01 25 – 15 5TL–H2151–00 36 – 7 5TL–XH250–22 36 – 9 90201–06060 13 – 2 90465–10037 37 – 5 11 – 31
28D–F637G–00 25 – 16 5TL–H2310–10 37 – 3 90101–06278 24 – 14 90201–06088 6 – 26 90467–08075 9 – 28 11 – 35
40C–F7111–00 27 – 1 5MX–H2370–00 37 – 6 90105–08048 15 – 7 90201–08043 9 – 12 20 – 7 92907–06600 6 – 11
4YY–F7114–00 25 – 17 5TP–H2552–00 36 – 10 90105–08121 18 – 2 9 – 17 90467–08804 9 – 27 6 – 15
27 – 14 40C–H2590–00 36 – 13 90105–10066 15 – 3 90201–081R9 9 – 9 90467–09006 1 – 28 9 – 23
5MX–F7114–00 15 – 5 5TL–H2911–20 35 – 11 90105–10896 25 – 2 90201–08609 1 – 17 1 – 29 36 – 12
28D–F7121–00 10 – 2 28D–H3301–10 31 – 1 90109–063F1 16 – 6 90201–10018 12 – 7 20 – 6 93101–21803 13 – 11
5LW–F7254–00 27 – 6 5HV–H3311–00 31 – 2 90109–06577 35 – 19 90201–10118 26 – 3 90467–11106 10 – 8 93102–15801 12 – 15
40C–F7311–10 27 – 10 34 – 3 90109–06814 35 – 13 90201–10119 27 – 3 10 – 9 93102–17812 13 – 6
28D–F7430–00 27 – 15 28D–H3312–00 31 – 4 90109–08881 27 – 11 90201–10141 18 – 5 11 – 5 93102–19800 10 – 15
14D–F7431–00 27 – 16 28D–H331E–00 31 – 5 90110–06846 10 – 31 90201–101J1 22 – 10 90467–12807 7 – 13 93102–22810 10 – 21
28D–F7432–00 27 – 17 5D9–H3350–00 37 – 10 90110–06849 10 – 32 90201–12190 18 – 4 90467–13806 9 – 21 93102–26800 14 – 10
28D–F7440–00 27 – 23 5MX–H3371–00 37 – 11 90111–06807 9 – 3 90201–12688 15 – 12 90480–10332 9 – 13 93106–20816 22 – 3
14D–F7441–00 27 – 24 5TL–H3509–10 32 – 5 90111–08815 23 – 2 29 – 5 90480–13428 34 – 10 93210–06800 13 – 9
28D–F7442–00 27 – 25 28D–H3510–00 32 – 1 90116–08841 1 – 5 90201–14016 24 – 16 90480–13M24 9 – 30 93210–07802 24 – 6
5TL–F7481–01 27 – 7 5TL–H3511–10 32 – 2 90119–05071 37 – 16 90201–15008 14 – 4 90480–14817 6 – 23 93210–09800 1 – 4
5TL–F8100–00 15 – 16 5TL–H3517–00 32 – 4 90119–06044 16 – 5 90201–15016 14 – 5 90501–12743 27 – 18 93210–148H8 10 – 27
40C–F8311–00–P3 28 – 1 5TL–H353F–10 32 – 3 21 – 6 90201–154E8 12 – 13 27 – 26 93210–15862 4 – 14
28D–F8312–00 28 – 4 5TL–H3550–00 32 – 7 27 – 9 90201–16008 13 – 16 90501–16003 25 – 20 93210–25803 7 – 4
40C–F831Y–70 28 – 18 5TL–H3912–20 35 – 12 90119–06086 6 – 16 90201–20276 24 – 17 90501–16004 5 – 6 93210–29800 5 – 7
40C–F8328–30 28 – 14 5TL–H3922–00 35 – 18 90119–06182 7 – 17 90202–05193 20 – 11 90506–12001 24 – 8 93210–448G4 1 – 16
40C–F832B–70 28 – 17 5TL–H3941–10 35 – 2 90119–06211 7 – 18 90206–14093 24 – 13 90506–15001 24 – 9 93210–71462 1 – 13
40C–F832C–70 28 – 19 5TL–H3947–10 35 – 3 90149–06011 20 – 10 90208–12050 13 – 21 90506–20514 27 – 13 93211–07800 10 – 16
40C–F832L–70 28 – 16 5TL–H3955–20 35 – 6 90149–10805 23 – 15 90208–21002 14 – 8 90506–35002 27 – 5 93300–638Y8 13 – 8
40C–F8338–30 28 – 15 14D–H3973–00 35 – 1 90153–06803 1 – 6 90214–14002 13 – 19 90508–32768 12 – 11 93306–002X2 4 – 2
14D–F834E–00 31 – 6 5TL–H3975–31 35 – 9 90159–06033 21 – 15 90249–10002 27 – 2 90560–10292 22 – 2 93306–003YR 15 – 10
47
NUMERICAL INDEX

93306–054X9 14 – 9 95707–10500 24 – 5 9850L–06008 35 – 5

93306–203YY 13 – 5 95807–06010 15 – 15 9870M–03008 35 – 16
14 – 12 33 – 5 98907–06010 11 – 8
93306–300YF 22 – 4 37 – 12 98907–06012 11 – 33
93306–301XT 14 – 2 95807–06012 19 – 33 99001–08600 27 – 4
93306–305X3 2 – 8 19 – 35 99009–15400 12 – 14
93306–372Y1 2 – 9 20 – 3 99009–17400 13 – 4
93306–809Y0 12 – 2 95807–06014 16 – 3 99480–05010 10 – 18
93310–528Y8 2 – 4 95807–08016 27 – 22
93311–315Y6 14 – 3 27 – 30
93410–20070 14 – 11 95817–06065 7 – 5
93440–45827 12 – 3 95817–08016 4 – 5
93450–16068 2 – 14 10 – 24
93501–04830 27 – 19 95817–08045 9 – 7
27 – 27 95817–10035 9 – 5
94107–14802 22 – 5 95827–06020 21 – 18
94108–14802 24 – 2 97007–05020 11 – 17
94207–14802 22 – 6 97507–06525 30 – 7
94208–14802 24 – 3 97607–05216 35 – 7
94568–B3090 4 – 6 97607–06216 37 – 8
94700–00828 1 – 20 97707–50012 17 – 2
94700–00886 1 – 20 17 – 8
95027–06010 13 – 3 25 – 8
95027–06012 6 – 18 35 – 8
12 – 9 97707–50016 17 – 7
95027–06016 10 – 20 25 – 7
11 – 26 28 – 3
11 – 30 28 – 6
11 – 34 28 – 8
95027–06025 11 – 10 28 – 10
95027–06035 11 – 11 31 – 8
95027–06050 10 – 13 32 – 6
11 – 27 35 – 10
95027–06060 10 – 11 97707–60430 6 – 13
11 – 12 97707–60530 6 – 12
95027–06070 10 – 19 9770L–40620 34 – 8
95027–06100 1 – 24 98502–04012 8 – 22
10 – 12 98507–05016 25 – 14
95307–10600 18 – 3 98507–05020 5 – 3
95307–12700 13 – 22 98507–05025 25 – 25
95602–06100 35 – 14 98507–06014 9 – 22
35 – 20 25 – 19
95602–08200 15 – 8 98507–06016 29 – 4
9560L–10200 15 – 4 37 – 4
95707–06500 21 – 10 98507–06020 6 – 10
21 – 13 6 – 25
95707–08500 9 – 15 98507–06025 6 – 14
95707–10500 9 – 6 98507–06040 25 – 18
48

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AL115C (40C6) PHILIPPINES

3. The number of components for assembly

PART NO. DESCRIPTION Q’TY REMARKS

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

Serial No. Name Of Q’ty Column Model Code

Engine Serial No.

Abbreviation Colour Name Colour Code

2 5LW–11133–10 .GUIDE, VALVE 1 1

3 5LW–11134–10 .GUIDE, VALVE 2 1

5 90116–08841 .BOLT, STUD 2

6 90153–06803 .SCREW, HEXAGON 1

9 5LW–E1185–00 COVER, CYLINDER HEAD SIDE 1 1

10 5LW–E1165–00 PLATE, BREATHER 1

11 5LW–E3185–00 BOLT, BREATHER 1

12 5LW–E1155–00 SEAL, LABYRINTH 1

15 4ST–E1186–00 COVER, CYLINDER HEAD SIDE 2 2

17 90201–08609 WASHER, PLATE 2

19 90176–08805 NUT, CROWN 4

20 94700–00828 PLUG SPARK (NGK C7HSA) 1 UR

94700–00886 PLUG, SPARK (DENSO U22FS-U) 1 UR DENSO

21 5LW–E1181–00 GASKET, CYLINDER HEAD 1 1

22 91810–14809 PIN, DOWEL 2

23 91810–14809 PIN, DOWEL 2

24 95027–06100 BOLT, FLANGE 2

26 5LW–E1351–00 GASKET, CYLINDER 1

3 5MX–E1681–10 .PIN, CRANK 1 1

5 5MX–E1651–10 .ROD, CONNECTING 1

7 5LW–E3452–00 .COVER, ROTOR FILTER 1

10 5TL–E3324–00 .GEAR, PUMP DRIVE 1

11 90280–03017 KEY, WOODRUFF 1

12 5MX–E1631–00 PISTON (STD) 1

5MX–E1636–00 PISTON (0.50MM O/S) 1 AP

5MX–E1638–00 PISTON (1.00MM O/S) 1 AP

13 5MX–E1633–10 PIN, PISTON 1

15 5MX–E1603–10 PISTON RING SET (STD) 1

5MX–E1605–10 PISTON RING SET (0.50MM O/S) 1 AP

5MX–E1607–10 PISTON RING SET (1.00MM O/S) 1 AP

2 5LW–E2121–00 VALVE, EXHAUST 1

3 5MX–E2119–00 SEAL, VALVE STEM 2

4 5MX–E2116–00 SEAT, VALVE SPRING 2

5 28D–E2113–00 SPRING, VALVE INNER 2

6 5TL–E2118–00 LOCK, VALVE SPRING RETAINER 4

7 33M–12117–01 RETAINER, VALVE SPRING 2

8 2P2–E2151–00 ARM, VALVE ROCKER 2

9 5VV–E2159–10 SCREW, VALVE ADJUSTING 2

10 2P2–E2158–00 NUT, LOCK 2

11 4ST–E2156–00 SHAFT, ROCKER 2 2

5LW–E2170–10 CAMSHAFT ASSY 1 1 UR

3 5MX–E2176–00 SPROCKET, CAM CHAIN 1

4 5MX–E1145–00 PLATE, BREATHER 2 1

5 95817–08016 BOLT, FLANGE 1

7 5VV–E2231–00 GUIDE, STOPPER 1 1

8 5MX–E2241–00 GUIDE, STOPPER 2 1

9 5MX–E2210–10 TENSIONER ASSY, CAM CHAIN 1

10 5MX–E2213–01 GASKET, TENSIONER CASE 1

3 98507–05020 SCREW, PAN HEAD 2

4 5LW–E5351–00 PLUG, DRAIN 1

5 5LW–E3411–00 STRAINER, OIL 1

6 90501–16004 SPRING, COMPRESSION 1