Airlock Shaft Calculation

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MO

Material Load (WB) = 94.8

A B

95mm 1012 mm

RA (Bearing Support) = -2489.4 N

Gearbox Motor Data:


1. Power (P) = 7.5 kW = 7500 Wat
2. rpm (N) = 47 rpm
3. Safety Factor = 1.25

Sprocket Data:
A. Transmission Sprocket
1. Pitch = 1.25 inch = 31.75 mm
2. Teeth = 31
3. Pitch Circle Diameter = 313.3 mm
4. Rpm = 21.2 rpm
5. Torque = 4217.7 N-m = 4.2.E+06 N-mm
6. *1 Weight = 10.65 kg = 104.5 N

Moment Calculation:
1. Moment at point A = 0.0 N-mm
2. Moment at point B = 1.3.E+06 N-mm
3. Moment at point C = 2.6.E+06 N-mm
4. Moment at point D = 0.0 N-mm
Shaft Diameter Calculation:
A. Diameter at Point B
1. Equivalent Twisting = 6.8.E+06 inch
Moment
2. Equivalent Bending = 4.7.E+06 inch
Moment
3. Shaft Material = S35C
4. Allowance Working = 530.0 N-mm2
Stress of Material
5. Diameter of Shaft = 40.3 mm

C. Diameter at Point D (Transmission Sprocket)


1. Equivalent Twisting = 6.3.E+06 inch
Moment
2. Equivalent Bending = 3.2.E+06 inch
Moment
3. Shaft Material = S35C
4. Allowance Working = 530.0 N-mm2
Stress of Material
5. Diameter of Shaft = 39.3 mm

Shaft Diameter Used:


1. Diameter of Shaft at point A = 50 mm Design Accepted
(Bearing)
2. Diameter of Shaft at point B = 75 mm Design Accepted
3. Diameter of Shaft at point C = 50 mm Design Accepted
(Bearing)
4. Diameter of Shaft at point D = 45 mm Design Accepted
(Transmission Sprocket)

Note:
*1 : Reffer to Nikken Chain Transmission Catalogue
MOTOR

Tangential Force
Gearbox motor = 26993.5 N
Sprocket

Tangential Force
N/m Transmission Sprocket = 27029.3 N

C D

95mm

RC (Bearing Support) = 29614.6 N

B. Gearbox Motor Sprocket


1. Pitch = 1.25 inch = 31.75 mm
2. Teeth = 14
3. Pitch Circle Diameter = 141.5 mm
4. Rpm = 47 rpm
5. Torque = 1904.8 N-m = 1.9.E+06 N-mm
6. *1 Weight = 7 kg = 68.7 N

5. Kb = 2.0
6. Kt = 1.5
B. Diameter at Point C (Bearing)
1. Equivalent Twisting = 8.1.E+06 inch
Moment
2. Equivalent Bending = 6.6.E+06 inch
Moment
3. Shaft Material = S35C
4. Allowance Working = 530.0 N-mm2
Stress of Material
5. Diameter of Shaft = 42.8 mm

D. Diameter at Point A (Bearing)


1. Equivalent Twisting = 6.3.E+06 inch
Moment
2. Equivalent Bending = 3.2.E+06 inch
Moment
3. Shaft Material = S35C
4. Allowance Working = 530.0 N-mm2
Stress of Material
5. Diameter of Shaft = 39.3 mm
ASME Code:
Kb/Km = Combined shock and fatigue factor for bending
kt = Combined shock and fatigue factor for Torsion

Type of Load Kb / Km Kt
- gradually apply load 1.5 1
- Suddenly Apply Load 1.5 - 2 1 - 1.5
- Suddenly Apply Load with heavy shock 2-3 1.5 - 3

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