Making everyday better

Galvanised Steel with ‘3U’ advantage

Essar Steel Galvanised Product
Introduction Benefits
Introduction Excellent surface finish ensuring superior paintability
Essar Steel with its state-of-the-art technology produces hot dip galvanised products from continuous
Essar Steel is a global integrated steel producer with an annual capacity of 14 million tonnes with a Strategically located plants to ensure timely delivery
galvanizing lines with an annual capacity of 0.85 million tonnes, located both at Hazira and Pune. The
strong presence in intensive steel consuming markets like Asia and North America. It has operations in Consistent quality
facilities are well equipped to produce a wide range of products meeting stringent application requirements in
four countries:
line with the industry standards. Essar Steel with its unique product characteristics has established itself as
one of the major galvanised steel producers, globally. CONTINUOUS GALVANISING LINE - 1
• A 10 MTPA integrated facility in India

• A 4 MTPA steel plant in Canada Essar Steel hot dip galvanised steel is produced by applying a coat of zinc to the surface of a cold-rolled AFTER POT
COOLING
A C C U M U L ATO R

product. Galvanised coils have excellent cathodic protection and are used extensively in construction, white
• A 7 MTPA Taconite plant under execution in USA
FURNACE
SHEAR

goods and automotive industries. BRIDLE

LEVELER PA S S I VAT I O N

• A 0.4 MTPA downstream complex in Indonesia

C O AT I N G
WELDING
CONTROL 2 HI
SHEAR M/C BRIDLE BRIDLE
S K I N PA S S
MILL RECOILER

The Esaar Steel’s 3U advantage: UNCOILER

BRIDLE

A C C U M U L ATO R
Z I N C B AT C H

Essar Steel India is an integrated steel producer with an annual production capacity of 10 million • 3 mm thickness L I N E S P E C I F I C AT I O N

tonnes. Essar Steel’s manufacturing facility comprises ore beneficiation, pellet-making, iron-making, • Uniform coating in higher coating mass with greater flexibility and quality. In Put Material : Cold Rolled / Hot Rolled Low Carbon
Including Structural Steel

steel-making, and downstream facilities including a cold-rolling mill, galvanising, pre-coated facility,
Strip Thickness : 0.30mm (min) to 3.25mm (max)
Strp Width : 800mm (min) to 1370mm
Coil Weight : 25T (max) / 5T (min)
steel-processing facility, extra wide plate mill and a pipe mill. The steel plant located at Hazira has
Features
Coil Inner Dia. : 508 / 610 mm
Outer Dia. : 1800 max

modern infrastructure like a power plant and a port that can handle 30 million tonnes of cargo annually. Line Speed

Thickness range: 0.18 to 3 mm Oiling: 100 – 1,000 mg/m2

Thread Speed : 20 mpm

With a focus on value-added products, it produces over 300 grades of steel conforming to quality
Process : 160 mpm
Entry & recoiling : 200 mpm
Uniform zinc coating range: 90 to 350 GSM Winding: Controlled / Staggered (+/- 5 to +/- 15 mm) Line Capacity : 56 TPH
standards of international certification agencies like API, ABS, NACE and Lloyd’s Register, to name a
Spangles: Zero / Minimised / Skin Passed / Regular Coil ID: 508 / 610
few. Essar Steel uses information technology extensively for its operations, thereby ensuring consistent
With and without tension levelling Width range: 900 to 1,340 mm (For slit coils, minimum
quality of its products. CONTINUOUS GALVANISING LINE - 2
Passivation: Chromated (Hexavalent / Trivalent) width 200 mm)

Essar Steel has set up a 1.5 MTPA plate mill and a 0.6 MTPA pipe mill at Hazira to add further value to AFTER POT
COOLING A C C U M U L ATO R

its product portfolio. With one of India’s largest steel processing and distribution networks, having a Applications STEERING
A C C U M U L ATO R
STEERING
UNIT

FURNACE
SHEAR

Construction – Steel Framing, False Ceilings, Sandwich Panels, Ducting, Decking, Purlin, HVAC Applications
LEVELER

capacity of 4 MTPA located at several industrial hubs, Essar Steel manufactures customised products
UNIT
RECOILER
BRIDLE
C O AT I N G
WELDING PA S S I VAT I O N
CONTROL

White Goods – Refrigerators, Deep Freezers, Washing Machines, Air Coolers

M/C

catering to a variety of industry segments.

SHEAR

UNCOILER
Z I N C B AT H

Automotive – Auto Internal Components, Bus Bodies

CLEANING
BRIDLE
SECTION BRIDLE

Sustainability has been given due importance in design and operations and the company has become Furniture – Office Equipment L I N E S P E C I F I C AT I O N

In Put Material : Cold Rolled, Including Structural Steel

a zero-waste company. It has received many accolades and recognitions from reputed institutions like Containers – Grain Silos, Drums & Barrels, Crash Guards/ Handrails Strip Thickness : 0.12mm (min) to 0.60mm (max)
Strp Width : 700mm (min) to 1250mm

Centre for Science and Environment, Water Digest, World Steel Association, Golden Peacock, Green Coil Weight
Coil Inner Dia.
:
:
22T (max) / 5T (min)
508 / 610 mm

Tech foundation, CII, CII-ITC Sustainable Development Center and Carbon Disclosure Project, to
Forms Grades
Outer Dia. : 1800 max
Line Speed
Thread Speed : 20 mpm
name a few. Process : 150 mpm

Coils / Slits / Sheets CQ DDQ HSLA Entry & recoiling

Line Capacity
:
:
180 mpm
25 TPH (In Full Hard)

DQ EDDQ / IF
Total Base Length : 183 Meters
 Introduction
Traditionally, the construction segment is a major consumer of galvanised products for wide range of
applications i.e. construction steel framing, false ceilings, sandwich panels, ducting, decking, Purlin,
HVAC, roof tiles, flooring, drain systems, front systems (siding, panels, cartridges) applications etc.
Galvanised products offer a unique advantage of corrosion resistance and long life. The life expectancy
of hot dip galvanised products with a standard coating of 275 GSM on typical structure members, is
approx. 20 years, making it an ideal choice for the construction sector.

Product Features:
Thickness ranging from 0.15 to 3.2 mm Width ranging from 800 mm to 1340 mm
Zinc coating in the range 100 – 450 GSM With and without tension leveling
Passivation – Chromated (Hexavalent /Trivalent) Oiling – 100 to 1000 mg/sqm
Spangles – Regular / Minimised / Skin Passed / Zero Coil ID – 508/ 610
Winding – Controlled / Staggered (+/- 5 to +/-15 mm)

Product Capability:
Galvanised Grade Thickness (mm) Width (mm) Coating (GSM)
0.25 to 3.2 800-1340 80-275
CQ - SOFT (DX51D, SGCC, CS TYPE A/B/C) Regular/Minimised Spangle up to 1.500 mm
Regular Spangle only above 1.500 mm
0.40 to 2.0 800-1320 80-275
DQ - SOFT (DX52D, FS TYPE A/B, SGCD1) Regular/Minimised Spangle up to 0.800 mm
Regular Spangle only above 1.200 mm
DDQ - SOFT (DX53D, DDS, SGCD2) 0.4-1.5 800-1300 80-275
EDDQ/ IF -SOFT (DX54D/DX56D/DX57D, EDDS, SGCD3) 0.4-1.0 800-1300 80-275
CQ - HARD /SS80/S550GD/SGC570 0.15-1.20 900-1330 80-180

Construction
SS33/S220GD/S250GD/SGC340 0.4-2.5 800-1300 80-275
SS37/S280GD 0.4-2.5 800-1300 80-275
SS40/SS50/S320GD/S350GD/SGC400/SGC440/SGC490 0.7-2.5 900-1250 80-275
HSLA: G450/S390GD/S420GD 1.2-2.5 900-1250 80-275
Features
Technology Advanced technologies like (clean steel-making, liquid core-reduction technology, and state-of-the-art rolling mills) for excellent metallurgical properties in the finished product.

Wider product range from 0.15 mm to 3.2 mm thickness High strength structural grade with a yield strength of 550 MPa min
Uniform spangles throughout the coil Zero spangle products suitable for white goods and automotive segments
Products
Uniform Zn coating adhesion

Service centres at major locations across India for ready-to-use products with JIT deliveries
Services
Multi-modal supplies and a port-based Integrated steel company in India

Supply Conditions Benefits:

Coils / Sheets Profile: Roofing and decking applications (sinusoidal & trapezoidal profiles) Excellent surface finish ensuring superior paintability
Strategically located plant to ensure timely delivery
Galvanised Corrugated Sheets Consistency in quality
Galvanised steel with a guaranteed zinc coating of min. 120 GSM provides longer life and better durability.
The extra-wide 1200 mm sheet is another breakthrough solution resulting in substantial cost savings to the consumers.
Applications: Roofing and Facade Product Forms: Sheets Marquee Customer:
Zinc Coating: 120 GSM Depth of Corrugation: 17.5 mm Kirby Building Systems, Interarch, Zamil Steel,
Pitch between Corrugation: 75 mm Hardness: > 85 HRB Tiger Steel, Phoenix Varco Prueden,
Dimensions: Thickness: 0.16 to 0.8 mm, Width: 760 to 1200 mm, Length 2440 to 4880 mm Kec International.

Essar Deck - Floor Decking Sheets

Essar Steel’s state-of-the-art floor decking solution, Essar Deck, is custom engineered to optimise structural efficiency;
reduce extraneous usage of steel and cement; economizes on concrete thickness owing to additional load-bearing capacity of
decking sheets when used as a composite with RCC.
Applications: Shuttering, Flooring, Wall Cladding, and Roofing Product Forms: Profiled Sheets
Specifications: IS 513D Dimensions: Thickness: 0.6 to 1.25 mm
Width: Supplied 952 mm (Effective 910 mm) Length: 2m to 7m
Zinc Coating: 120 to 375 GSM Depth: 44 mm
Pitch: 130 mm Max. Packet Weight : 3 MT

Profile:
 Introduction
The general engineering sector is one of the major consumers of Galvanised products for a wide range of applications. These include AC ducts, Cable Trays, Flooring, Solar Panels, Grain
Silos, Grating, Drums & Barrels, Canopies and other structural applications. Galvanised products offer a unique advantage of corrosion resistance and long life.

Product Features:
Thickness ranging from 0.15 to 3.2 mm Width ranging from 800 mm to 1340 mm
Zinc coating in the range 80 – 275 GSM Spangles – Regular/ Minimised/ Skin Passed/ Zero

General Engineering With and without tension leveling

Oiling – 100 to 1000 mg/sqm
Coil ID – 508/ 610
Passivation – Chromated (Hexavalent/ Trivalent)
Winding – Controlled/ Staggered (+/- 5 to +/-15 mm)

Product Capability:
Galvanised Grade Thickness (mm) Width (mm) Coating (GSM)
0.25 to 3.2 800-1340 80-275
CQ - SOFT (DX51D, SGCC, CS TYPE A/B/C) Regular/Minimised Spangle up to 1.500 mm
Regular Spangle only above 1.500 mm
0.40 to 2.0 800-1320 80-275
DQ - SOFT (DX52D, FS TYPE A/B, SGCD1) Regular/Minimised Spangle up to 0.800 mm
Regular Spangle only above 1.200 mm
DDQ - SOFT (DX53D, DDS, SGCD2) 0.4-1.5 800-1300 80-275
EDDQ/ IF -SOFT (DX54D/DX56D/DX57D, EDDS, SGCD3) 0.4-1.0 800-1300 80-275
CQ - HARD /SS80/S550GD/SGC570 0.15-1.20 900-1330 80-180
SS33/S220GD/S250GD/SGC340 0.4-2.5 800-1300 80-275
SS37/S280GD 0.4-2.5 800-1300 80-275
SS40/SS50/S320GD/S350GD/SGC400/SGC440/SGC490 0.7-2.5 900-1250 80-275
HSLA: G450/S390GD/S420GD 1.2-2.5 900-1250 80-275
Features
Advanced technologies like (clean steel-making, liquid core-reduction technology,
Technology
and state-of-the-art rolling mills) for excellent metallurgical properties in the finished product.

Wider product range from 0.15 mm to 3.2 mm thickness

Products Uniform spangles throughout the coil
Uniform Zn coating adhesion
High strength structural grade with a yield strength of 550 MPa min
Zero spangle products suitable for white goods and automotive segments

Service centers at major locations across India for ready-to-use products with JIT deliveries
Services
Multi-modal supplies and a port based integrated steel company in India

Supply conditions
Coils / Sheet / Chequered Plates

Benefits:
Excellent surface finish ensuring superior paintability
Strategically located plant to ensure timely delivery
Consistency in quality

Certifications
ISO – 9001, ISO – 14001, ISO/TS 16949:2002, OHSAS 18001:1999
 Introduction
White Goods and Appliance sector is one of the major consumers of galvanised products because of three prime
requirement i.e. Aesthetics, Corrosion Resistance and Long Life. Galvanised products with zero spangles and
minimised spangles offer unique advantage of the combination of all the above criteria which make them an ideal
choice for the entire segment.

Product Features:
Thickness ranging from 0.15 to 3.2 mm Width ranging from 800 mm to 1340 mm
Zinc coating in the range 80 – 275 GSM Spangles – Regular / Minimised / Skin Passed / Zero
With and without tension leveling Passivation – Chromated (Hexavalent / Trivalent)
Oiling – 100 to 1000 mg/sqm Winding – Controlled / Staggered (+/- 5 to +/-15 mm)
Coil ID – 508/ 610

Product Capability:
Galvanised Grade Thickness (mm) Width (mm) Coating (GSM)
0.25 to 3.2 800-1340 80-275

White Goods
CQ - SOFT (DX51D, SGCC, CS TYPE A/B/C) Minimised Spangle up to 1.500 mm
0.40 to 2.0 800-1340 80-275
DQ - SOFT (DX52D, FS TYPE A/B, SGCD1)
Minimised Spangle up to 0.800 mm
0.40 to 1.2 800-1300 80-275
EDDQ/ IF -SOFT (DX54D/ EDDS, SGCD3)*
Regular / Minimised / Skin Passed / Zero
*
GPSP (Galvanised Plain Skin passed) up to 1.2 mm thickness for all grades.
Features
Technology Advanced technologies like (clean steel-making, Liquid core-reduction, and state-of-the-art rolling mills) for excellent metallurgical product properties.

Wider product range from 0.15 mm to 3.2 mm thickness High strength structural grade with a yield strength of 550 MPa min
Uniform spangles throughout the coil Zero spangle products suitable for white goods and automotive segments
Products
Uniform Zn coating adhesion

Service centers at major locations across India for ready to use products with JIT deliveries.
Services
Multi-modal supplies and a port based integrated steel company in India

Supply conditions
Coils / Sheets

Benefits:
Excellent surface finish ensuring superior paintability
Strategically located plant to ensure timely delivery
Consistency in quality

Certifications
ISO – 9001, ISO – 14001, ISO/TS 16949:2002, OHSAS 18001:1999
 Contact us
India Offices: Marketing Offices Gurgaon Italy
Essar Steel India Ltd. Essar Steel Processing &
Ahmedabad 1st Floor, AEGIS Bldg, 247 Udyog Distribution Italia S.R.L.
Essar House, Ellisbridge Vihar, Phase-IV,Gurgaon-122 016 Via G. Boccaccio 4, 20123
Ahmedabad - 380 006 Haryana, India Milano, Italy
Tel: +91 79 6608 6666 Tel: 39 02 4980402
Tel: +91 124 6796666 Fax: 39 02 4986434
Kolkata Faridabad
2nd Floor, Block: EP, Plot Y16, Canada
Sector V, Saltlake City, Essar Steel India Ltd. Essar Steel Algoma Inc.
Kolkata - 700 091 33-A, Industrial Area, 105 West Street
Tel: +91 33 6612 6608 NIT, Faridabad-201301 Sault Ste. Marie
Haryana, India ON Canada P6A 7B4
Bengaluru Tel: +91 129 4163915 Tel: 1 905 331 3400
No. 2, 2nd Floor, RR Chambers, United Kingdom
11th Main, Vasanth Nagar, Essar Steel Processing &
Bengaluru - 560 052 International Offices
Distribution UK Ltd
Tel: +91 80 2220 2131
UAE Pensnett Road, Dudley
NCR Essar Steel Middle East FZE, (Middle- West Midlands, England - DY12HA
A-5, Sector-3, East Asia Regional Office) United Kingdom
Noida - 201 301 S 40402, JAFZA South, Tel: 44 7538 092676
Tel: +91 120 6626 666 Dubai, UAE - 261754
Tel: +971 48998500
Chennai Corporate Offices
Chennai House, China
Corporate Office 5th Floor, No. 7, Esplanade, Essar Steel Limited
Mumbai
Chennai - 600 108 Essar - Beijing Representative Office
Unit 1509, China World Tower 1 Essar Steel Limited
Essar House, Tel: +91 44 2535 1271 / 73
China World Trade Centre Essar House
11 K.K.Marg, No 1 Jian Guo Men Wai Avenue 11, Keshavrao Khadye Marg
Give your business a Mumbai Beijing 100004. PR CHINA Mahalaxmi, Mumbai - 400 034
Mahalaxmi - 400034, Essar Technopark, Phone: +91 (22) 2495 0606 /
Mumbai, India. competitive edge. # 2, L.B.S. Marg, Kurla (West),
Tel: +86 (10) 5866 9923
6660 1100
Fax: +86 (10) 5866 9924
Tel: +912266601100 Mail us at Mumbai - 400 034 Fax: +91 (22) 2492 8896
Fax: +91 22 2353 2695 steel@essar.com Tel: +91 22 6733 5000 Spain
Essar Steel Processing and
Hyderabad Distribution Iberia, S.L. Registered Offices
301, Sidhu Shree Vaishnavi Arcade, Poligono Industrial Ingruinsa,
Road No. 1, Banjara Hills, C/Jeronimo Roure, 43 Hazira (Registered Office)
Hyderabad - 500 034 Puerto de Sagunto - 46520 Essar Steel India Ltd
Tel: +91 40 2337 0125 / 6677 0980 Valencia, Spain 27th KM, Surat Hazira Road
Tel: 34 672053570 District - Surat
Pune Hazira - 394 270. Gujarat, India
408, City Tower, Indonesia Telephone: (+91 261) 2872400
17, Boat Club Road, PT Essar Indonesia Fax: (+91 261) 2872796
www.essarsteel.com Pune - 411 001 BFI Estate, Inds 3 Kav B1,
Tel: +91 20 6620 9901 / 2 Cibitung, Bekasi 17520,
West Java , Indonesia
Indore Tel: +62 21 8980 152
409, City Centre,
570 M.G. Road,
Indore - 452 001
Tel: +91 731 2538 825 / 2537 974