Manual de Instalacion YSFE ID
Manual de Instalacion YSFE ID
1. Specifications................................................................................................. 4
1. Model Reference
2. General Specifications
3. Dimensional Drawings
4. Electrical Wiring Diagrams
5 Refrigerant Cycle Diagrams
6. Capacity Tables
7. Capacity Correction Factor for Height Difference
8. Noise Criterion Curves
9. Electrical Characteristics
2. Product Features............................................................................................ 30
1. Operation Modes and Functions
2. Remote Controller Functions
3. Installation..................................................................................................... 46
1. Installation Overview
2. Location Selection
3. Indoor Unit Installation
4. Outdoor Unit Installation
5. Refrigerant Pipe Installation
6. Drainage Pipe Installation
7. Vacuum Drying and Leakage checking
8. Additional Refrigerant Charge
9. Engineering of Insulation
10. Engineering of Electrical Wiring
11. Test Operation
Table of Contents Page
4. Troubleshooting............................................................................................. 66
1. General Troubleshooting
2. Error Diagnosis and Troubleshooting Without Error Code
3. Quick Maintenance by Error Code
4. Troubleshooting
Appendix.............................................................................................................. 80
i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)
Contents
1. Model Reference.....................................................................................................2
2. General Specifications............................................................................................3
3. Dimensional Drawings...........................................................................................7
6. Capacity Tables.....................................................................................................23
9. Electrical Characteristics.......................................................................................78
Indoor Unit Model Outdoor Unit Model Capacity (Btu) Power Supply
Specifications
YSFE36BVTMAM--X YVFE36BMVMAMO-X 36K 3ɸ, 220~230V~, 60Hz
Page 5
2. General Specifications
Indoor model YSFE36BVTMAM--X YSFE36BVTMAM--X YSFE48BVTMAM--X
Capacitor uF 15 15 12UF/450V
Indoor coil d.Fin type (code) Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium
e.Tube outside dia.and type mm Φ7,innergroove tube Φ7,innergroove tube Φ7,innergroove tube
g.Number of circuits 6 6 8
Refrigerant piping Liquid side/ Gas side mm(inch) Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4")
Capacitor uF 6 6 12
Page 6
a.Number of rows 1.0 1.0 1.0
Outdoor coil d.Fin type (code) Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium
e.Tube outside dia.and type mm Ф7,innergroove tube Ф7,innergroove tube Ф7,innergroove tube
g.Number of circuits 5 5 5
Specifications
Outdoor unit Packing (W*D*H) mm 628x628x794 628x628x794 738x738x794
Notes:
1) Capacities are based on the following conditions:
Cooling: - Indoor Temperature 27°C(80.6°F) DB /19 °C(66.2°F) WB
3) Due to our policy of innovation some specifications may be changed without notification.
Page 7
Indoor model YSFE48BVTMAM--X YSFE60BVTMAM--X YSFE60BVTMAM--X
Capacitor uF 12UF/450V 12 12
Indoor coil d.Fin type (code) Hydrophilic aluminium Hydrophilic aluminium Hydrophilic aluminium
e.Tube outside dia.and type mm Φ7,innergroove tube Φ7,innergroove tube Φ7,innergroove tube
g.Number of circuits 8 8 8
Refrigerant piping Liquid side/ Gas side mm(inch) Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4") Φ9.52/Φ19(3/8"/3/4")
Capacitor μF / 60.0 /
Capacitor uF 12 12 /
Page 8
a.Number of rows 1.0 1.0 1.0
Outdoor coil d.Fin type (code) Unhydrophilic aluminium Unhydrophilic aluminium Unhydrophilic aluminium
e.Tube outside dia.and type mm Φ7,innergroove tube Φ7,innergroove tube Φ7,innergroove tube
g.Number of circuits 5 5 5
Specifications
Outdoor unit Packing (W*D*H) mm 738x738x794 738x738x872 738x738x872
Notes:
3) Due to our policy of innovation some specifications may be changed without notification.
Page 9
3. Dimensional Drawings
Indoor Unit
Specifications
Model
unit A B C D E
(KBtu/h)
mm 774 520 460 414 245
36
inch 30.4 20.4 18.1 16.3 9.6
Page 10
Outdoor Unit
Specifications
Model Dimensions Refrigerant Connection Service Valve Size
unit
(KBtu/h) H W L Liquid Gas
mm 759 600 600 9.52 19
36
inch 29-7/8 23-5/8 23-5/8 3/8 3/4
mm 759 710 710 9.52 19
48
inch 29-7/8 28 28 3/8 3/4
mm 843 710 710 9.52 19
60
inch 33-3/16 28 28 3/8 3/4
Page 11
4. Electrical Wiring Diagrams
Abbreviation Paraphrase
M Swing Motor
PUMP PUMP
L LIVE
N NEUTRAL
P2 High Speed
T3, T4 Transformer
Page 12
YSFE36BVTMAM--X, YSFE48BVTMAM--X, YSFE48BVTMAM--X
Specifications
Page 13
4.2 Outdoor Unit
Abbreviation Paraphrase
KM8 Contactor
Specifications
COMP Compressor
XT4 Terminal
R1 Resistance
XP1~XP5,XS1~XS5 Connectors
Page 14
YVFE36BMTMAMO-X, YVFE60BMTMAMS-X
R
S
BLACK
COMP
RED
RED
CN206
P. C. B
BLACK
Specifications
CN38
BLACK
WHI TE
CN39
CN203 CT1
XP2 XS2
XP1 XS1
CN40
CN208
BLACK
T3 TRANS
RED
K1 K3 BLACK
A2
XS3
ORANGE BROWN
22
XP3
6
4
2
KM8 BLACK
FAN
T4 GREEN
1
21
5
3
RED A1
BLACK
RED
RED
BLACK
XT4 NOTI CE: FACTORY SETTI NG
RED BLACK SW1
LN ABCN
L N C1 N1 XT2
24V~
TO I NDOOR UNI T
POWER
16022500001325
Page 15
YVFE48BMTMAMS-X
FAN T1 L1
BLACK
RED
BLACK
C
WHI TE
Specifications
A1 S
CAP2
RED
KM8
COMP Y/ G( GREEN)
BLACK
R
BLACK
OUTDOOR WI RI NG DI AGRAM
BLACK CODE PART NAME
BLUE
COMP COMPRESSOR
XT1 BLUE
FAN OUTDOOR FAN
XT2 CAP1 COMP CAPACI TOR
C1 N1
CAP2 OUTDOOR FAN CAP
Y/ G
KM8 CONTACTOR
24V~ XT1 2- WAY TERMI NAL
XT2 3- WAY TERMI NAL
POWER TO I NDOOR UNI T
Page 16
YVFE36BMVMAMO-X, YVFE48BMVMAMS-X
BLUE( BLACK)
COMP
CN201 CN200
SW1 Y/G(GREEN)
LN ABCN
WHI TE
CN9
P. C. B
Specifications
CN206
CN38
RED
XP2 XS2 BLACK
WHI TE
CN39
CN203 CT1
CN40
XP1 XS1
RED
CN208
16022500001707
TRANS
RED
ORANGE
BROWN
A1
22
6
4
2
KM8 Y/G(GREEN)
WHI TE
BLUE
XT4 FAN1
BLACK
A2
21
3
5
BLACK
BLUE RED
WHITE
BLACK
BLACK
WHI TE
BLUE
RED
RED
POWER 24V~
TO I NDOOR UNI T
Page 17
YVFE60BMVMAMS-X
BLUE/ BLACK
4
2 COMP
CN201 CN200
SW1
LN ABCN GREEN T4
WHI TE RED
CN9
L- PRO
P. C. B
CN206
Specifications
CN38
BLACK
WHI TE
RED
CN39
CN203 CT1
XP1 XS1
XP2 XP2
CN40
CN208
COMP. TEMP. SWI TH/ SHORTI NG STUB
BLACK
TRANS
T3
RED RED
XP3 XS3
XP4 XS4
XP5 XS5
A1
22
6
4
2
WHI TE
GREEN
KM8
BLUE
XT4 FAN1
RED
A2
21
3
5
BLACK
WHITE
BLUE
K3 T4 K1 BLUE RED
WHITE
XT5
BLUE
BLACK
BLACK
WHI TE
BLUE
RED
RED
16022500001331
POWER 24V~
TO I NDOOR UNI T
Page 18
5. Refrigerant Cycle Diagrams
Specifications
Pipe Size (Diameter:ø)
Piping length (m/ft) Elevation (m/ft)
inch Additional Refriger-
Model No.
ant
Gas Liquid Rated Max. Rated Max.
YVFE36BMTMAMO-X
3/4 3/8 5/16.4 30/98 0 20/66 65g/m (0.69oz/ft)
YVFE36BMVMAMO-X
YVFE48BMTMAMS-X
3/4 3/8 5/16.4 50/164 0 30/98 65g/m (0.69oz/ft)
YVFE48BMVMAMS-X
Page 19
Specifications
Page 20
6. Capacity Tables
Cooling TC:Total Cooling Capacity (kW) ; S/T:Sensible Cooling Capacity Ratio ; PI:Power Input(kW)
36K
ID
Out- 16.0 18.0 19.0 22.0
WB(°C)
Air door
Flow Air
(m3/h) Temp ID
23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0
DB(°C) DB(°C)
TC 10.6 10.6 10.7 10.8 11.1 11.1 11.1 11.2 11.5 11.5 11.5 11.5 12.3 12.3 12.3 12.3
27.0 S/T 0.71 0.85 0.93 1.00 0.59 0.72 0.81 0.95 0.51 0.64 0.72 0.87 0.33 0.46 0.53 0.67
Specifications
PI 3.48 3.48 3.48 3.48 3.49 3.49 3.49 3.49 3.49 3.49 3.49 3.49 3.50 3.50 3.50 3.50
TC 10.3 10.3 10.4 10.6 10.8 10.8 10.8 10.9 11.1 11.1 11.1 11.1 12.0 12.0 12.0 12.0
30.0 S/T 0.72 0.86 0.95 1.00 0.59 0.73 0.81 0.97 0.51 0.65 0.73 0.88 0.33 0.46 0.53 0.67
PI 3.68 3.68 3.68 3.68 3.69 3.69 3.69 3.69 3.69 3.69 3.69 3.69 3.71 3.71 3.71 3.71
TC 10.1 10.1 10.2 10.3 10.6 10.6 10.6 10.7 10.9 10.9 10.9 11.0 11.8 11.8 11.8 11.8
32.0 S/T 0.72 0.87 0.96 1.00 0.59 0.74 0.82 0.98 0.51 0.65 0.73 0.89 0.33 0.46 0.54 0.68
PI 3.81 3.81 3.81 3.81 3.82 3.82 3.82 3.82 3.83 3.83 3.83 3.83 3.85 3.85 3.85 3.85
TC 9.8 9.8 9.9 10.0 10.3 10.3 10.3 10.4 10.6 10.6 10.8 10.9 11.4 11.4 11.4 11.4
1648 35.0 S/T 0.73 0.88 0.97 1.00 0.60 0.74 0.83 0.99 0.52 0.66 0.74 0.89 0.33 0.46 0.54 0.69
PI 4.02 4.02 4.02 4.02 4.04 4.04 4.04 4.04 4.04 4.04 4.05 4.04 4.07 4.07 4.07 4.07
TC 8.9 9.0 9.1 9.1 9.3 9.3 9.4 9.5 9.6 9.6 9.7 9.8 10.4 10.4 10.4 10.4
43.0 S/T 0.75 0.92 1.00 1.00 0.61 0.77 0.87 1.00 0.52 0.68 0.77 0.94 0.32 0.47 0.55 0.90
PI 4.69 4.69 4.69 4.69 4.71 4.71 4.71 4.71 4.72 4.72 4.72 4.72 4.75 4.75 4.75 4.75
TC 8.6 8.6 8.7 8.8 9.0 9.0 9.1 9.1 9.3 9.3 9.3 9.3 10.1 10.1 10.1 10.1
46.0 S/T 0.77 0.94 1.00 1.00 0.62 0.79 0.88 1.00 0.53 0.69 0.79 0.97 0.32 0.47 0.56 0.92
PI 4.94 4.94 4.94 4.94 4.96 4.96 4.96 4.96 4.97 4.97 4.97 4.97 5.01 5.01 5.01 5.01
TC 7.7 7.8 7.9 8.0 8.1 8.1 8.2 8.3 8.4 8.4 8.4 8.5 9.1 9.1 9.1 9.1
52.0 S/T 0.80 0.99 1.00 1.00 0.64 0.82 0.93 1.00 0.54 0.72 0.82 1.00 0.31 0.48 0.58 0.97
PI 5.57 5.57 5.57 5.57 5.59 5.59 5.59 5.59 5.61 5.61 5.61 5.61 5.65 5.65 5.65 5.65
TC 10.2 10.2 10.3 10.4 10.7 10.7 10.7 10.8 11.0 11.0 11.0 11.0 11.9 11.9 11.9 11.9
27.0 S/T 0.69 0.83 0.90 1.00 0.58 0.70 0.78 0.92 0.51 0.63 0.70 0.84 0.34 0.45 0.52 0.65
PI 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.35 3.36 3.36 3.36 3.36
TC 9.9 9.9 10.0 10.1 10.4 10.4 10.4 10.5 10.7 10.7 10.7 10.7 11.5 11.5 11.5 11.5
30.0 S/T 0.70 0.83 0.91 1.00 0.58 0.71 0.79 0.93 0.51 0.63 0.71 0.85 0.34 0.45 0.52 0.65
PI 3.53 3.53 3.53 3.53 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.54 3.56 3.56 3.56 3.56
TC 9.7 9.7 9.8 9.9 10.2 10.2 10.2 10.3 10.5 10.5 10.5 10.5 11.3 11.3 11.3 11.3
32.0 S/T 0.70 0.84 0.92 1.00 0.58 0.72 0.79 0.94 0.51 0.64 0.71 0.86 0.34 0.45 0.53 0.66
PI 3.66 3.66 3.66 3.66 3.67 3.67 3.67 3.67 3.68 3.68 3.68 3.68 3.70 3.70 3.70 3.70
TC 9.4 9.4 9.5 9.6 9.9 9.9 9.9 10.0 10.2 10.2 10.3 10.2 11.0 11.0 11.0 11.0
1465 35.0 S/T 0.71 0.85 0.93 1.00 0.59 0.72 0.81 0.95 0.51 0.64 0.72 0.87 0.33 0.46 0.53 0.67
PI 3.87 3.87 3.87 3.87 3.88 3.88 3.88 3.88 3.88 3.88 3.89 3.88 3.91 3.91 3.91 3.91
TC 8.6 8.6 8.7 8.8 9.0 9.0 9.0 9.1 9.3 9.3 9.3 9.3 10.0 10.0 10.0 10.0
43.0 S/T 0.73 0.88 0.97 1.00 0.60 0.75 0.84 1.00 0.52 0.66 0.75 0.91 0.33 0.46 0.54 0.69
PI 4.51 4.51 4.51 4.51 4.52 4.52 4.52 4.52 4.53 4.53 4.54 4.53 4.56 4.56 4.56 4.56
TC 8.2 8.3 8.4 8.5 8.6 8.6 8.6 8.7 8.9 8.9 8.9 9.0 9.6 9.6 9.6 9.6
46.0 S/T 0.74 0.90 0.99 1.00 0.61 0.76 0.85 1.00 0.52 0.67 0.76 0.93 0.32 0.46 0.55 0.70
PI 4.75 4.75 4.75 4.75 4.76 4.76 4.76 4.76 4.78 4.78 4.78 4.78 4.81 4.81 4.81 4.81
TC 7.4 7.5 7.6 7.7 7.9 7.9 7.9 8.0 8.1 8.1 8.1 8.2 8.8 8.8 8.8 8.8
52.0 S/T 0.77 0.95 1.00 1.00 0.62 0.79 0.89 1.00 0.53 0.69 0.79 0.97 0.32 0.47 0.56 0.73
5.35 5.35 5.35 5.35 5.37 5.37 5.37 5.37 5.38 5.38 5.38 5.38 5.43 5.43 5.43 5.43
PI:Power Input(kW)
Page 21
48K
Out- ID
16.0 18.0 19.0 22.0
Air door WB(°C)
Flow Air
(m3/h) Temp ID
23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0
DB(°C) DB(°C)
TC 48.4 48.4 48.9 49.4 50.6 50.6 50.6 51.1 52.2 52.2 52.2 52.2 56.2 56.2 56.2 56.2
27.0 S/T 0.69 0.81 0.88 1.00 0.58 0.69 0.77 0.90 0.51 0.62 0.69 0.82 0.35 0.45 0.52 0.64
PI 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.76 4.76 4.76 4.76
TC 47.0 47.0 47.5 48.0 49.2 49.2 49.2 49.7 50.7 50.7 50.7 50.7 54.6 54.6 54.6 54.6
30.0 S/T 0.69 0.82 0.89 1.00 0.58 0.70 0.77 0.91 0.51 0.62 0.70 0.83 0.34 0.45 0.52 0.64
Specifications
PI 5.01 5.01 5.01 5.01 5.02 5.02 5.02 5.02 5.03 5.03 5.03 5.03 5.05 5.05 5.05 5.05
TC 46.1 46.1 46.6 47.1 48.3 48.3 48.3 48.8 49.7 49.7 49.7 49.7 53.6 53.6 53.6 53.6
32.0 S/T 0.69 0.83 0.90 1.00 0.58 0.70 0.78 0.91 0.51 0.63 0.70 0.84 0.34 0.45 0.52 0.65
PI 5.20 5.20 5.20 5.20 5.21 5.21 5.21 5.21 5.22 5.22 5.22 5.22 5.24 5.24 5.24 5.24
TC 44.7 44.7 45.1 45.6 46.8 46.8 46.8 47.3 48.3 48.3 49.0 48.3 52.1 52.1 52.1 52.1
1932 35.0 S/T 0.70 0.84 0.91 1.00 0.58 0.71 0.79 0.93 0.51 0.63 0.70 0.85 0.34 0.45 0.52 0.65
PI 5.49 5.49 5.49 5.49 5.50 5.50 5.50 5.50 5.51 5.51 5.52 5.51 5.55 5.55 5.55 5.55
TC 40.6 40.6 41.0 41.4 42.5 42.5 42.5 42.9 43.9 43.9 44.1 44.2 47.4 47.4 47.4 47.4
43.0 S/T 0.72 0.87 0.95 1.00 0.59 0.73 0.82 0.97 0.51 0.65 0.73 0.88 0.33 0.46 0.53 0.90
PI 6.39 6.39 6.39 6.39 6.42 6.42 6.42 6.42 6.43 6.43 6.44 6.43 6.48 6.48 6.48 6.48
TC 39.0 39.0 39.4 39.8 40.9 40.9 40.9 41.3 42.2 42.2 42.2 42.6 45.7 45.7 45.7 45.7
46.0 S/T 0.73 0.88 0.97 1.00 0.60 0.75 0.83 1.00 0.52 0.66 0.74 0.90 0.33 0.46 0.54 0.92
PI 6.73 6.73 6.73 6.73 6.76 6.76 6.76 6.76 6.78 6.78 6.78 6.78 6.83 6.83 6.83 6.83
TC 35.3 35.7 36.1 36.5 37.1 37.1 37.1 37.5 38.4 38.4 38.4 38.8 41.7 41.7 41.7 41.7
52.0 S/T 0.76 0.92 1.00 1.00 0.61 0.78 0.87 1.00 0.52 0.68 0.78 0.95 0.32 0.47 0.55 0.97
7.60 7.60 7.60 7.60 7.62 7.62 7.62 7.62 7.64 7.64 7.64 7.64 7.70 7.70 7.70 7.70
TC 46.4 46.4 46.4 46.9 48.6 48.6 48.6 49.1 50.0 50.0 50.0 50.0 53.9 53.9 53.9 53.9
27.0 S/T 0.68 0.80 0.88 1.00 0.57 0.69 0.76 0.89 0.50 0.62 0.69 0.81 0.35 0.45 0.51 0.63
PI 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.56 4.57 4.57 4.57 4.57
TC 45.1 45.1 45.6 46.1 47.2 47.2 47.2 47.7 48.6 48.6 48.6 48.6 52.4 52.4 52.4 52.4
30.0 S/T 0.69 0.81 0.88 1.00 0.58 0.70 0.77 0.90 0.51 0.62 0.69 0.82 0.34 0.45 0.52 0.64
PI 4.81 4.81 4.81 4.81 4.82 4.82 4.82 4.82 4.83 4.83 4.83 4.83 4.85 4.85 4.85 4.85
TC 44.2 44.2 44.6 45.0 46.3 46.3 46.3 46.8 47.7 47.7 47.7 47.7 51.4 51.4 51.4 51.4
32.0 S/T 0.69 0.82 0.89 1.00 0.58 0.70 0.77 0.91 0.51 0.62 0.70 0.83 0.34 0.45 0.52 0.64
PI 4.99 4.99 4.99 4.99 5.00 5.00 5.00 5.00 5.01 5.01 5.01 5.01 5.04 5.04 5.04 5.04
TC 42.8 42.8 43.2 43.6 44.9 44.9 44.9 45.3 46.3 46.3 47.0 46.3 49.9 49.9 49.9 49.9
1816 35.0 S/T 0.70 0.83 0.91 1.00 0.58 0.71 0.78 0.92 0.51 0.63 0.70 0.84 0.34 0.45 0.52 0.65
PI 5.27 5.27 5.27 5.27 5.28 5.28 5.28 5.28 5.29 5.29 5.30 5.29 5.33 5.33 5.33 5.33
TC 38.9 38.9 39.3 39.7 40.8 40.8 40.8 41.2 42.1 42.1 42.3 42.4 45.5 45.5 45.5 45.5
43.0 S/T 0.72 0.86 0.94 1.00 0.59 0.73 0.81 0.96 0.51 0.65 0.73 0.88 0.33 0.46 0.53 0.67
PI 6.14 6.14 6.14 6.14 6.16 6.16 6.16 6.16 6.18 6.18 6.18 6.18 6.22 6.22 6.22 6.22
TC 37.4 37.4 37.8 38.2 39.2 39.2 39.2 39.6 40.5 40.5 40.5 40.9 43.9 43.9 43.9 43.9
46.0 S/T 0.73 0.88 0.96 1.00 0.60 0.74 0.83 0.98 0.52 0.65 0.74 0.89 0.33 0.46 0.54 0.68
PI 6.47 6.47 6.47 6.47 6.49 6.49 6.49 6.49 6.51 6.51 6.51 6.51 6.56 6.56 6.56 6.56
TC 33.9 34.2 34.5 34.8 35.6 35.6 35.6 36.0 36.8 36.8 36.8 37.2 40.0 40.0 40.0 40.0
52.0 S/T 0.75 0.91 1.00 1.00 0.61 0.77 0.86 1.00 0.52 0.68 0.77 0.94 0.32 0.46 0.55 0.71
7.30 7.30 7.30 7.30 7.32 7.32 7.32 7.32 7.34 7.34 7.34 7.34 7.39 7.39 7.39 7.39
PI:Power Input(kW)
Page 22
60K
Out- ID
16.0 18.0 19.0 22.0
Air door WB(°C)
Flow Air
(m3/h) Temp ID
23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0 23.0 25.0 27.0 30.0
DB(°C) DB(°C)
TC 17.7 17.7 17.7 17.9 18.5 18.5 18.5 18.5 19.1 19.1 19.1 19.1 20.5 20.5 20.5 20.5
27.0 S/T 0.68 0.80 0.87 1.00 0.57 0.68 0.75 0.88 0.50 0.61 0.68 0.80 0.35 0.45 0.51 0.63
PI 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.96 5.96 5.96 5.96
TC 17.2 17.2 17.2 17.4 18.0 18.0 18.0 18.2 18.6 18.6 18.6 18.6 20.0 20.0 20.0 20.0
30.0 S/T 0.68 0.80 0.88 1.00 0.57 0.69 0.76 0.89 0.50 0.62 0.69 0.81 0.35 0.45 0.51 0.63
Specifications
PI 6.27 6.27 6.27 6.27 6.28 6.28 6.28 6.28 6.29 6.29 6.29 6.29 6.31 6.31 6.31 6.31
TC 16.9 16.9 17.0 17.2 17.7 17.7 17.7 17.8 18.2 18.2 18.2 18.2 19.6 19.6 19.6 19.6
32.0 S/T 0.69 0.81 0.88 1.00 0.58 0.69 0.77 0.90 0.51 0.62 0.69 0.82 0.35 0.45 0.52 0.64
PI 6.50 6.50 6.50 6.50 6.51 6.51 6.51 6.51 6.52 6.52 6.52 6.52 6.56 6.56 6.56 6.56
TC 16.4 16.4 16.5 16.7 17.1 17.1 17.1 17.3 17.7 17.7 17.9 17.7 19.1 19.1 19.1 19.1
2300 35.0 S/T 0.69 0.82 0.89 1.00 0.58 0.70 0.77 0.91 0.51 0.62 0.69 0.83 0.34 0.45 0.52 0.64
PI 6.86 6.86 6.86 6.86 6.88 6.88 6.88 6.88 6.89 6.89 6.90 6.89 6.93 6.93 6.93 6.93
TC 14.8 14.8 15.0 15.1 15.6 15.6 15.6 15.7 16.1 16.1 16.1 16.1 17.4 17.4 17.4 17.4
43.0 S/T 0.71 0.85 0.93 1.00 0.59 0.72 0.80 0.95 0.51 0.64 0.72 0.87 0.34 0.46 0.53 0.90
PI 7.99 7.99 7.99 7.99 8.02 8.02 8.02 8.02 8.04 8.04 8.04 8.04 8.10 8.10 8.10 8.10
TC 14.3 14.3 14.4 14.6 15.0 15.0 15.0 15.1 15.5 15.5 15.5 15.5 16.7 16.7 16.7 16.7
46.0 S/T 0.72 0.87 0.95 1.00 0.59 0.73 0.82 0.97 0.51 0.65 0.73 0.88 0.33 0.46 0.53 0.92
PI 8.42 8.42 8.42 8.42 8.45 8.45 8.45 8.45 8.47 8.47 8.47 8.47 8.54 8.54 8.54 8.54
TC 12.9 13.0 13.2 13.3 13.6 13.6 13.6 13.7 14.0 14.0 14.0 14.2 15.2 15.2 15.2 15.2
52.0 S/T 0.74 0.90 0.99 1.00 0.61 0.76 0.85 1.00 0.52 0.67 0.76 0.92 0.32 0.46 0.55 0.97
PI 9.50 9.50 9.50 9.50 9.53 9.53 9.53 9.53 9.55 9.55 9.55 9.55 9.62 9.62 9.62 9.62
PI:Power Input(kW)
Page 23
7. Capacity Correction Factor for Height Difference
Page 24
8. Noise Criterion Curves
Indoor Unit
Specifications
Notes:
-Sound measured at 1.4m away from the center of the unit.
-Data is valid at free field condition
-Data is valid at nominal operation condition
-Reference acoustic pressure OdB = 20µPa
-Sound level will vary depending on a range of factors such as the construction -(acoustic absorption coefficient) of particular room
in which the equipment is installed.
-The operating conditions are assumed to be standard.
Page 25
Outdoor Unit
Specifications
Notes:
-Sound measured at 1.0m away from the center of the unit, height of microphone is 0.5x(height of outdoor unit+1).
-Data is valid at free field condition
-Data is valid at nominal operation condition
-Reference acoustic pressure OdB=20µPa
-Sound level will vary depending on arrange off actors such as the construction (acoustic absorption coefficient) of particular
room in which the equipment is installed.
-The operating conditions are assumed to be standard.
Page 26
9. Electrical Characteristics
Type (Cooling only) 36000 Btu/h 48000 Btu/h 60000 Btu/h
Phase 1 - Phase 1 - Phase 1 - Phase
Indoor unit
Frequency and Voltage 220-230V~,60Hz 220-230V~,60Hz 220-230V~,60Hz
Power
Phase 1 - Phase 1 - Phase 1 - Phase
Outdoor unit
Frequency and Voltage 220-230V~,60Hz 220-230V~,60Hz 220-230V~,60Hz
Indoor unit(A)/ outdoor
Input Current Fuse 5A 5A 5A
unit(A)
Specifications
Indoor Unit Line Quantity 3 3 3
Power Line Line Diameter(AWG) 18/1.0mm² 18/1.0mm² 18/1.0mm²
Outdoor Unit Line Quantity 3 3 3
Page 27
10. Static Pressure
36K
Specifications
48K
Page 28
60K
Specifications
Page 29
Product Features
Contents
1. Operation Modes and Functions.........................................................................31
1.1 Abbreviations...............................................................................................31
1.4 Fan...............................................................................................................31
1.8 Auto-Restart.................................................................................................32
Abbreviation Element
T1 Indoor room temperature
T2 Coil temperature of evaporator
T5 Compressor discharge temperature
1.4 Fan
1.2 Safety Features
When fan mode is activated:
Compressor three-minute delay at restart
• The outdoor fan and compressor are stopped.
Compressor functions are delayed for up to one minute
• emperature control is disabled and no temperature
upon the first startup of the unit, and are delayed for up
Product Features
setting is displayed.
to three minutes upon subsequent unit restarts.
• The indoor fan speed can be set to high, med, low, or
Phase Check Function(for 3 phase models) auto.
If the phase sequence is detected wrong or lack of 1 • The louver operations are identical to those in cooling
or 2 phase, the unit won’t start and there is error code mode.
displayed on outdoor PCB.
Low Pressure Check Function(for 1.5 Cooling Mode
YVFE60BMVMAMS-X)
1.5.1 Compressor Control
The low pressure switch should be always closed. If it is • When T1-Ts is lower than setting value, the
open, the system will stop until the fault is cleared. During compressor ceases operation.
defrosting procedure , 4 minutes after defrosting ends and
5 minutes after compressor is on in heating mode, low • When T1 - Ts is higher than setting value, the
pressure switch won’t be checked. compressor continues operation.
Note: The system will not check if the protection could be 1.5.2 Indoor Fan Control
cleared in 30 seconds after the protection occurs. If this • In cooling mode, the indoor fan operates continuously.
protection occurs 3 times, it won’t recover automatically The fan speed can be set to high, medium, low, or
until the main power is cut off. auto..
Over-current protection 1.5.3 Outdoor Fan Control
When compressor is running, if the current is over twice For single-fan outdoor units, the outdoor fan will run
of the rated for 3 seconds, the compressor will stop and following the compressor except when AC is in evaporator
an error code will be displayed on the outdoor PCB. If the high temp. protection in heating mode ,condenser high
current becomes normal, the indoor sends signal to the temp. protection in cooling mode, defrosting mode and
outdoor, the outdoor will display normally. the current protection.
Open Circuit/Disconnection Sensor Protection For double-fan outdoor units,the fan operates base
on T3.
Page 31
1.6 Auto Mode • The system checks the water level every 5 seconds.
• When the A/C operates in cooling (including auto
• This mode can be selected with the remote controller
cooling) or forced cooling mode, the pump begins
and the temperature setting can be adjusted between
running immediately and continuously until cooling
17℃~30℃
stops.
• In auto mode, the machine selects cooling, heating, or
• If the water level increases up to the control point,
fan-only mode on the basis of △T (△T =T1-Ts).
the LED displays an alarm code and the drain pump
∆T Running mode opens and continually monitors the water level. If
the water level falls and LED alarm code is no longer
∆T>2℃ Cooling displayed (drain pump close delay is 1 minute), the
-2℃≤∆T≤2℃ Fan-only unit goes back into its last mode. Otherwise, the
∆T<-2℃ Heating* entire system (including the pump) stops and the
LED displays an alarm again after 3 minutes.
Heating*: In auto mode, cooling only models run the fan.
• Indoor fans run at the auto fan speed of the relevant
mode.
• The louver operates the same as in relevant mode.
Product Features
1.8 Auto-Restart
• The indoor unit has an auto-restart module that
allows the unit to restart automatically. The module
automatically stores the current settings (not including
the swing setting) and, in the case of a sudden power
failure, will restore those setting automatically within 3
minutes after power returns.
• If the unit was in forced cooling mode, it will run in
this mode for 30 minutes and turn to auto mode with
temperature set to 24℃.
• If there is a power failure while the unit is running, the
compressor starts 3 minutes after the unit restarts. If
the unit was already off before the power failure, the
compressor starts 1 minute after the unit restarts.
Page 32
2. Remoted Controller Functions
Product Features
and stops the louver
turn off the air condi- movement and sets the
tioner at a specif ied desired airflow direction.
time.
ECONOMY BUTTON
FOLLOW ME BUTTON TIMER
ON
FOLLOW
ME ECO • Used to activate/deacti-
• Allows the remote TIMER AUXIL
vate ECONOMY Mode, in
MODE FANS PEED TEMP
which the unit maintains
OFF HEATER SWING
climates.
• If pressed during HEAT mode, RESET BUTTON LOCK BUTTON
the electric heater function • Used to restore the system • Used to lock/unlock
becomes ineffective. to its default settings. the current setting.
Timer Lock
Displayed when the LOCK
The “ON” sign lights up mode is on
when the TIMER ON
function is activated
Temperature display
Displays the current set
The “OFF” sign lights up temperature
when the TIMER OFF
function is activated
Page 33
iii) Installation
• Dimensions
120mm 21mm 13.1mm
(4.7”) (0.8”) (0.5”)
19.5mm
19.5 mm
51.1mm (0.7”)
(2”)
120mm 85.5mm
(4.7”) (3.3”)
50mm
(1.9”)
• Wiring diagram
Refer to the following diagram to wire the wall-mounted remote control to the indoor unit.
Product Features
Wire Joint, 5p
Infrared Pipe
Wire Controller
+5V
Indoor Unit
• Installation Diagram
Connect the wire from the display panel of the indoor unit to a connecting cable. Then connect the other side of the
connecting cable to the remote control.
Display board
The connective wires group(6m)
5-core wire
Note: Be sure to reserve a length of the connecting wire for periodic maintenance.
Page 34
Putty
Trap
Putty
Putty
Trap
Trap
Note: DO NOT allow water to enter the remote control. Use the trap and putty to seal the wires.
• For exposed mounting, cut holes on four of the sides according to the picture below.
Product Features
Cut three holes Cut one holes
for wire outlet for wire outlet
Page 35
2.1.2 LCD Wired Remote Controller KJR-120C/TF-E(Optional)
The KJR-120C/TF-E wired remote controller is optional for all types.
i) Buttons and Functions
13 1
3
2 4
Product Features
56
8 7
swing swing
9 12
10 11
Hold to active the operation of auto-lifting panel when off To set timer on and timer off time of one day
To set temperature, time and timer; set up or down the To set 1 to 2 hours delay off for each day or a whole day off
auto-lifting panel in a weekly timer schedule
Used to select the fan speed. To confirm an setting or call up the menu
Press for adjusting the angel of louver, hold for vertical Back to previous operation or superior menu
swing; individual louver control for cassette panel 12. COPY button
6. Left-righ airflow swing Button Copy timer setting of one day to another in weekly schedule
Press for activing the horizontal swing setting
13 Infrared remote receiver (on some models)
Page 36
ii) LCD Screen
12 34 5 68 7
10
11
12
13
Product Features
15 14
Page 37
iii) Installation
• Dimensions
120 18.5
83.5
122
46
62
• Wiring diagram
Product Features
Refer to the following diagram to wire the wall-mounted remote control to the indoor unit.
Insert of the
mainboard CN40
red ----------------------------------- red
black ----------------------------------- black
yellow ----------------------------------- yellow
brown ----------------------------------- brown
4-Core Shield Cable, the length
Wire controller is decided by installation Indoor unit mainboard
• Installation Diagram
Connect the female joint of wires group from the mainboard with the male joint of connective wires group. Then
connect the other side of connective wires group with the male joint of wires group leads from wire controller.
Mainboard
4-core shielding wire The connection cable(6m)
CN40
Page 38
Putty
Trap
Putty
Putty
Trap
Trap
Note: DO NOT allow water to enter the remote control. Use the trap and putty to seal the wires.
• For exposed mounting, four outletting positions. There are three need cutting.
Product Features
Cutting place of top Cutting place of left Cutting place of right
side wire outlet side wire outlet
side wire outlet
Embedded switch
Wiring through the wall
box wiring
Page 39
2.1.3 LCD Wired Remote Controller KJR-120G/TF-E(Optional)
The KJR-120G/TF-E wired remote controller is optional for all types.
i) Buttons and Functions
7
M ode 1
2
3 - + 3
Fan speed
4
Lock)
(
1 MODE button
6. TIMER button
Used to select the operation mode: Auto / Cooling / Drying /
To set timer on and timer off time of one day
Heating / Fan;
7.DELAY/DAY OFF button
Hold to active the operation of auto-lifting panel when off
To set 1 to 2 hours delay off for each day or a whole day off
2. POWER button
in a weekly timer schedule
Turn on of turn off the unit.
8. COPY/FOLLOW ME button
3. Adjust button
To copy timer setting of one day to another in weekly
To set temperature, time and timer; set up or down the schedule setting;
auto-lifting panel
To active the follow me function while in normal
4. FAN SPEED button operation.
Used to select the fan speed. 9. BACK/TURBO button
5. Swing Button Back to previous operation or superior menu
Press to active vertical swing, hold for horizontal swing To active turbo mode while in normal operation
10. CONFIRM button
To confirm an setting or call up the superior menu
Page 40
ii) LCD Screen
Product Features
1 Operation mode indication 8 Turbo/PTC function indication
2 Fan speed indication 9 C° / F° indication
3 Left-right swing indication 10 Temperature display
4 Up-down swing indication 11 Lock indication
5 Faceplate function indication 12 Room temperature indication
6 Main unit and secondary unit indication 13 Clock display
7 Follow me function indication 14 On/Off timer
15 Timer display
Page 41
iii) Installation
• Dimensions
120mm 18.5mm
(4.7”) 46mm
(0.7”) (1.8”)
123mm 83.5mm
(4.8”) (3.3”)
62mm
(2.4”)
• Wiring diagram
1) Connection
Product Features
For Cassette: The wired controller connects to main control board directly.
ADSS
EF 01
23 6
BCD
HA HB
45
789A
HA HB
Wired controller
For Duct, Ceiling& floor: The wired controller connects to terminal board, terminal board connects to main control
board.
HA HB
45
789A
HA HB
Wired controller
Page 42
2) Address setting
HA HB
Wired controller
Product Features
b. When the non-polarity controller is connected to several units, every air-conditioner in network has only one
network address to distinguish each other.
c. Address code of air-conditioner in LAN is set by code switch ENC1(Duct and Ceiling& Floor) or ADSS(Cassette)
of the indoor unit, and the set range is 0-15.
d. Note: The indoor units are controlled at the same time, not independently. The purpose of setting network
address is identify the unit when error occurs.
Page 43
Putty
Trap
Putty
Putty
Trap
Trap
Note: DO NOT allow water to enter the remote control. Use the trap and putty to seal the wires.
1 1
HA HB
3
HA HB 2
PCB PCB
2 2
2 4 1
HA HB
PCB PCB
HA HB
• 1: Indoor Unit.
• 2: Notch the part for the wiring to pass through with a nipper tool.
• Connect the terminals on the remote controller (HA ,HB), and the terminals of the indoor unit. (HA ,HB). (HA
and HB do not have polarity.)
Page 44
2.2 Centralized Controller
1) Connection
For Light commercial air conditioner with XYE port, it can be directly connected to Centralized Controller (CCM03, CCM09).
Product Features
2) Address setting
When setting the address, please make sure the unit is powered off. The address can be set from 0 to 63 by the switch.
Turn on the unit, then the address will be effective.
Note: For light commercial aire conditioner with XYE port, it can be also connected to BMS (Building Management
System).
If there is any CAC (central air conditioner ) connecting with the central controller at the same time, please set the
address from largest (63,62,61…), since the CAC units could obtain address automatically from the smallest (00,01,02…)
Page 45
Installation
Contents
Accessories......................................................................................................................47
1. Installation Procedure..........................................................................................48
2. Location Selection................................................................................................49
9. Engineering of Insulation....................................................................................58
Display panel
1(on some models)
*Just for testing purposes only
Installation
Page 47
1. Installation Procedure
Test operation
Page 48
2. Location selection 3. Indoor Unit Installation
3.1 Service space for indoor unit
2.1 Unit location selection can refer to
installation manual.
2.2 DO NOT install the unit in the following
locations:
•• Where oil drilling or fracking is taking place.
•• Coastal areas with high salt content in the air.
•• Areas with caustic gases in the air, such as near hot
springs.
•• Areas with power fluctuations, such as factories.
•• Enclosed spaces, such as cabinets.
•• Areas with strong electromagnetic waves.
•• Areas that store flammable materials or gas.
•• Rooms with high humidity, such as bathrooms or
laundry rooms.
•• If possible, DO NOT install the unit where it is ex-
posed to direct sunlight.
2.3 The minimum distance between the
outdoor unit and walls described in the Plenum Clearances:
installation guide does not apply to
airtight rooms. Be sure to keep the unit MINIMUM CLEARANCE
unobstructed in at least two of the three OF 25.4mm/1″ALL SIDES
directions (M, N, P)
Installation
AIR DISCHARGE
ALLOW 60” MINIMUM CLEARANCE.
W
1m/3.2
L
′
FLEXIBLE
DUCT COLLAR
Page 49
VERTICAL DISCHARGE 3.3 Install the air duct
Typical air duct design:
1. Vertical Installation
2.Horizontal Installation
Installation
PRIMARY DRAIN
Page 50
4. Outdoor unit installation (Vertical accumulation. Check the local weather bureau for the
expected snow accumulation in your area. Isolate the unit
Discharge Unit) from rain gutters to avoid any possible wash out of the
4.1 Service space for outdoor unit foundation.
Air inlet
4.3 Factory-approved tie-down method
Air inlet
IMPORTANT NOTE:
These instructions are intended as a method to tie down
Air inlet >30cm / 11.8” systems to cement slabs as a securing procedure for high
and windy areas. It is recommended that you check local
codes for tie-down methods and protocols.
Installation
Step 4: Fasten 4 L-shaped stainless steel braces onto
the cabinet base using 4 1/4” * 1/2” hex washer head
stainless steel self-tapping screws where indicated by Detail
A in following figure.
Page 51
IMPORTANT: 5. Drainage Pipe Installation
Do not use screws longer than the indicated 1/4” * 2/3” Install the drainage pipe as shown below and take
and make sure that the brace is attached on the center of measures against condensation. Improperly installation
the base ban as indicated in Fig. 7. Damage to the system could lead to leakage and eventually wet furniture and
may otherwise occur . belongings.
Step 5: Drill 4 holes into the cement base ensuring holes
5.1 Installation principle
are 2 1/2”dp.
•• Ensure at least 1/100 slope of the drainage pipe
Step 6: Assemble unit on cement pad using 4 1/4” * 2” •• Adopt suitable pipe diameter
hex washer head cement screws. Make sure not to over- •• Adopt nearby condensate water discharge
tighten.
5.2 Key points of drainage water pipe
Step 7: Finish unit assembly process as indicated in the installation
installation manual.
1. Considering the pipeline route and elevation.
Required Parts List •• Before installing condensate water pipeline, deter-
NOTE: All parts are available through local hardware mine its route and elevation to avoid intersection
supplier. with other pipelines and ensure slope is straight.
Page 52
For Vertical drainage pipe (The following table is for
reference)
Reference
Allowable
PVC value of inner
maximum water Remark
pipe diameter of flowrate (l/h)
pipe (mm) •• The correct installation will not cause converse
water flow and the slope of the branch pipes can be
PVC25 20 220 For branch adjusted freely
PVC32 25 410 pipe •• The false installation will cause converse water flow
PVC40 31 730 and the slope of the branch pipe can not be ad-
Could be justed.
PVC50 40 1440
used for 6. Water storage pipe setting
PVC63 51 2760 confluence
PVC75 67 5710 pipe •• If the indoor unit has high extra static pressure and
without water pump to elevate the condensate wa-
PVC90 77 8280
ter, such as high extra static pressure duct unit , the
Attention: Adopt PVC40 or bigger pipe to be the main water storage pipe should be set to avoid converse
pipe. flow or blow water phenomena.
3. Individual design of drainage pipe system
•• The drainage pipe of air conditioner shall be in-
stalled separately with other sewage pipe, rainwater
pipe and drainage pipe in building.
•• The drainage pipe of the indoor unit with water
pump should be apart from the one without water
pump.
4. Supporter gap of drainage pipe
Installation
•• In general, the supporter gap of the drainage pipe
horizontal pipe and vertical pipe is respectively
1m~1.5m and 1.5m~2.0m.
•• Each vertical pipe shall be equipped with not less 7. Lifting pipe setting of indoor unit with water pump
than two hangers. •• The length of lifting pipe should not exceed
•• Overlarge hanger gap for horizontal pipe shall cre- 750mm.
ate bending, thus leading to air block. •• The drainage pipe should be set down inclined after
the lifting pipe immediately to avoid wrong opera-
tion of water level switch.
•• Refer the following picture for installation reference.
8. Blowhole setting
•• For the concentrated drainage pipe system, there
should design a blowhole at the highest point of
main pipe to ensure the condensate water discharge
smoothly.
•• The air outlet shall face down to prevent dirt enter-
Page 53
ing pipe. (2) Power on and let the air conditioner operate for
•• Each indoor unit of the system should be installed it. cooling. Check operation status of drainage pump, and
•• The installation should be considering the conve- then connect the plug of water level switch, check the
nience for future cleaning. operation sound of water pump and observe whether the
water can discharge through the transparent hard pipe at
drainage outlet. (In light of the length of drainage pipe,
water shall be discharged about 1 minute delayed)
(3) Stop the operation of air conditioner, power off the
power supply and put the cover of water test hole back to
the original place.
•• After stopped the air conditioner 3 minutes, check
whether there is anything abnormal. If drainage
pipes have not been distributed properly, over back-
flow water shall cause the flashing of alarm indica-
9. The end of drainage pipe shall not contact with ground tor at remote-controlled receiving board and even
directly. water shall run over the water collector.
•• Continuously infusing water until water level
5.3 Drainage test alarmed, check whether the drainage pump could
1.Water leakage test discharge water at once. If water level does not
decline under warning water level 3 minutes later,
After finishing the construction of drainage pipe system, it shall cause shutdown of unit. When this situation
fill the pipe with water and keep it for 24 hours to check happens, the normal startup only can be recovered
whether there is leakage at joint section. by turning down power supply and eliminating ac-
cumulated water.
2.Water discharge test
Note: Drain plug at the main water-containing plate
2.1 Natural drainage mode(the indoor unit with outdoor is used for eliminating accumulated water in water-
drainage pump) containing plate when maintaining air conditioner fault.
Installation
Infuse above 600ml water through water test hole During normal operation, the plug shall be filled in to
slowly into the water collector, observe whether the prevent leakage.
water can discharge through the transparent hard pipe at
drainage outlet.
5.4 Insulation work of drainage pipe
Refer the introduction to the insulation engineering parts.
2.2 Pump drainage mode
(1) Disconnect the plug of water level switch, remove the
cover of water test hole and slowly infuse about 2000ml
water through the water test hole, be sure that the water
will not touch the motor of drainage pump.
Page 54
6. Refrigerant Pipe Installation
6.1 Maximum length and drop height
Ensure that the length of the refrigerant pipe, the number
of bends, and the drop height between the indoor and
outdoor units meets the requirements shown in the
following table.
Installation
An oil trap should be installed every 10m(32.8ft) of vertical 4.Cut the selected pipe with pipe cutter
suction line riser.
•• Make the section flat and smooth.
90
Oblique Rough Warped
Page 55
Pipe diameter Flare dimension A (mm/inch) 7. Vacuum Drying and Leakage
Flare shape
(inch(mm)) Min Max Checking
1/4" (6.35) 8.3/0.3 8.3/0.3 7.1 Purpose of vacuum drying
•• Eliminating moisture in system to prevent the phe-
3/8" (9.52) 12.4/0.48 12.4/0.48 90 °± 4 nomena of ice-blockage and copper oxidation.
45 °
±2
1/2" (12.7) 15.4/0.6 15.8/0.6 A Ice-blockage shall cause abnormal operation of
system, while copper oxide shall damage
5/8" (15.9) 18.6/0.7 19/0.74 R0.4~0.8
compressor.
3/4" (19) 22.9/0.9 23.3/0.91
•• Eliminating the non-condensable gas (air) in system
7/8" (22) 27/1.06 27.3/1.07 to prevent the components oxidizing, pressure fluc-
tuation and bad heat exchange during the operation
•• After flared the pipe, the opening part must be seal
of system.
by end cover or adhesive tape to avoid duct or exog-
enous impurity come into the pipe. 7.2 Selection of vacuum pump
7. Drill holes if the pipes need to pass the wall. •• The ultimate vacuum degree of vacuum pump shall
be -756mmHg or above.
8. According to the field condition to bend the pipes so
•• Precision of vacuum pump shall reach 0.02mmHg or
that it can pass the wall smoothly.
above.
9. Bind and wrap the wire together with the insulated pipe 7.3 Operation procedure for vacuum drying
if necessary.
Due to different construction environment, two kinds of
10. Set the wall conduit vacuum drying ways could be chosen, namely ordinary
11. Set the supporter for the pipe. vacuum drying and special vacuum drying.
12. Locate the pipe and fix it by supporter 7.3.1 Ordinary vacuum drying
Installation
•• For horizontal refrigerant pipe, the distance be- 1. When conduct first vacuum drying, connect pressure
tween supporters should not be exceed 1m. gauge to the infusing mouth of gas pipe and liquid pipe,
•• For vertical refrigerant pipe, the distance between and keep vacuum pump running for 1hour (vacuum
supporters should not be exceed 1.5m. degree of vacuum pump shall be reached -755mmHg).
13. Connect the pipe to indoor unit and outdoor unit by 2. If the vacuum degree of vacuum pump could not reach
using two spanners. -755mmHg after 1 hour of drying, it indicates that there is
•• Be sure to use two spanners and proper torque to moisture or leakage in pipeline system and need to go on
fasten the nut, too large torque will damage the with drying for half an hour.
bellmouthing, and too small torque may cause
leakage. Refer the following table for different pipe 3. If the vacuum degree of vacuum pump still could not
connection. reach -755mmHg after 1.5 hours of drying, check whether
there is leakage source.
Torque
Pipe Diameter Sketch map 4 . Leakage test: After the vacuum degree reaches
N.m(lb.ft) -755mmHg, stop vacuum drying and keep the pressure for
15~16 1 hour. If the indicator of vacuum gauge does not go up,
1/4" (6.35) it is qualified. If going up, it indicates that there is moisture
(11~11.8)
25~26 or leak source.
3/8" (9.52)
(18.4~19.18)
7.3.2 Special vacuum drying
35~36
1/2" (12.7)
(25.8~26.55) The special vacuum drying method shall be adopted when:
45~47
5/8" (15.9) 1. Finding moisture during flushing refrigerant pipe.
(33.19~34.67)
65~67
3/4" (19) 2. Conducting construction on rainy day, because rain
(47.94~49.42)
water might penetrated into pipeline.
75-85
7/8" (22)
(55.3-62.7) 3. Construction period is long, and rain water might
penetrated into pipeline.
Page 56
4. Rain water might penetrate into pipeline during 8. Additional Refrigerant Charge
construction.
•• After the vacuum drying process is carried out, the
additional refrigerant charge process need to be
performed.
Procedures of special vacuum drying are as follows: •• The outdoor unit is factory charged with refrigerant.
1. Vacuum drying for 1 hour. The additional refrigerant charge volume is decided
by the diameter and length of the liquid pipe be-
2. Vacuum damage, filling nitrogen to reach 0.5Kgf/cm2 . tween indoor and outdoor unit. Refer the following
formula to calculate the charge volume.
Because nitrogen is dry gas, vacuum damage could
achieve the effect of vacuum drying, but this method Diameter of liquid pipe (mm) Formula
could not achieve drying thoroughly when there is too 6.35 V=15g/m×(L-5)
much moisture. Therefore, special attention shall be drawn 9.52 V=30g/m×(L-5)
to prevent the entering of water and the formation of 12.7 V=65g/m×(L-5)
condensate water.
V: Additional refrigerant charge volume (g).
3. Vacuum drying again for half an hour.
L : The length of the liquid pipe (m).
If the pressure reached -755mmHg, start to pressure
leakage test. If it cannot reached the value, repeat vacuum Note:
damage and vacuum drying again for 1 hour. •• Refrigerant may only be charged after performed
the vacuum drying process.
4. Leakage test: After the vacuum degree reaches •• Always use gloves and glasses to protect your hands
-755mmHg, stop vacuum drying and keep the pressure for and eyes during the charge work.
1 hour. If the indicator of vacuum gauge does not go up, •• Use electronic scale or fluid infusion apparatus to
it is qualified. If going up, it indicates that there is moisture weight refrigerant to be recharged. Be sure to avoid
or leak source. extra refrigerant charged, it may cause liquid ham-
mer of the compressor or protections.
•• Use supplementing flexible pipe to connect refriger-
Installation
ant cylinder, pressure gauge and outdoor unit. And
The refrigerant should be charged in liquid state.
Before recharging, The air in the flexible pipe and
manifold gauge should be exhausted.
•• After finished refrigerant recharge process, check
whether there is refrigerant leakage at the connec-
tion joint part.(Using gas leakage detector or soap
water to detect).
Page 57
9. Engineering of Insulation insulation and cause easy aging of the material.
10mm.If in hot or wet environment place, the layer ing to another pipe, the joint part should be insu-
of insulation should be thicker accordingly. lated after the drainage test.
•• There should be no insulation gap between the
4. Installation highlights of insulation construction insulation material.
•• Gas pipe and liquid pipe shall be insulated sepa-
rately, if the gas pipe and liquid pipe were insulated
together; it will decrease the performance of air
conditioner.
Page 58
10. Engineering of Electrical Wiring 11. Test Operation
1. Highlights of electrical wiring installation 1. The test operation must be carried
•• All field wiring construction should be finished by out after the entire installation has been
qualified electrician. completed.
•• Air conditioning equipment should be grounded ac-
cording to the local electrical regulations. 2. Please confirm the following points
•• Current leakage protection switch should be in- before the test operation.
stalled. •• The indoor unit and outdoor unit are installed prop-
•• Do not connect the power wire to the terminal of erly.
signal wire. •• Tubing and wiring are correctly completed.
•• When power wire is parallel with signal wire, put •• The refrigerant pipe system is leakage-checked.
wires to their own wire tube and remain at least •• The drainage is unimpeded.
300mm gap. •• The ground wiring is connected correctly.
•• According to table in indoor part named “the speci- •• The length of the tubing and the added stow capac-
fication of the power” to choose the wiring, make ity of the refrigerant have been recorded.
sure the selected wiring not small than the date •• The power voltage fits the rated voltage of the air
showing in the table. conditioner.
•• Select different colors for different wire according to •• There is no obstacle at the outlet and inlet of the
relevant regulations. outdoor and indoor units.
•• Do not use metal wire tube at the place with acid or •• The gas-side and liquid-side stop values are both
alkali corrosion, adopt plastic wire tube to replace it. opened.
•• There must be not wire connect joint in the wire •• The air conditioner is pre-heated by turning on the
tube If joint is a must, set a connection box at the power.
place.
•• The wiring with different voltage should not be in 3. Test operation
one wire tube.
1. Open both the liquid and gas stop valves.
Installation
•• Ensure that the color of the wires of outdoor and
the terminal No. are same as those of indoor unit 2. Turn on the main power switch and allow the unit to
respectively. warm up.
•• You must first choose the right cable size before
preparing it for connection. Be sure to use H07RN-F 3. Set the air conditioner to COOL mode, and check the
cables. following points.
Page 59
4. Drainage Test
a. Ensure the drainpipe flows smoothly. New buildings
should perform this test before finishing the ceiling.
b. Remove the test cover. Add 2000ml of water to the tank
through the attached tube.
c.Turn on the main power switch and run the air
conditioner in COOL mode.
d. Listen to the sound of the drain pump to see if it makes
any unusual noises.
e. Check to see that the water is discharged. It may
take up to one minute before the unit begins to drain
depending on the drainpipe.
f. Make sure that there are no leaks in any of the piping.
g. Stop the air conditioner. Turn off the main power switch
and reinstall the test cover.
Installation
Page 60
Static Pressure Design
Contents
1. Introduction..........................................................................................................62
3. Dynamic losses......................................................................................................63
6. Unit coversion.......................................................................................................65
Page 62
3. Dynamic losses
For danamic losses, please refer to below image.
Installation
Page 63
4. Corresponding relation between Rectangular duct and Round duct
Installation
Page 64
5. Method for duct calculation (equal friction method)
1)Draw schematic view of the duct system.
1)Make notes for air volume and mark clearly the elbow, the branch parts, the air discharge outlet.
1)Select one main ducting route (where the maximum static pressure loss occures).
1)Select the air velocity for the main duct in accordance with the desirable air velocity.
6. Unit coversion
• 1 inch water=248.8 N/m2 (Pa)=0.0361 lb/in2 (psi)=25.4 kg/cm2=0.0739 in mercury
• 1 ft3/min (cfm)=1.7 m3/h
Installation
• 1 ft/min=5.08*10-3 m/s
• 1 inch=2.54 cm=0.0254m=0.08333ft
Page 65
Troubleshooting
Contents
1. General Troubleshooting.....................................................................................67
3. Troubleshooting ...................................................................................................74
3.2 Open circuit or short circuit of temperature sensor diagnosis and solution).. 75
Installation
LED1 LED2 LED3 Error Information Solution
Page 67
2. Error Diagnosis and Troubleshooting Without Error Code
WARNING
Be sure to turn off unit before any maintenance to prevent damage or injury.
Problem Solution
2 The power switch is on but fans will not start Page 70-71
Page 68
2.2 Field maintenance
Problem Solution
3 Compressor and condenser (outdoor) fan will not start Page 72-73
Installation
12 Unit runs continuously but insuffiient cooling Page 72-73
Page 69
Installation
Unit is noisy
Page 70
Unit will not start
☆
☆
☆ ☆ ☆
☆ ☆
☆
Tighten bolts or screws Loosen hold down bolts and / or screws
Close all the windows and doors Bad airproof
☆ ☆
☆
Remove the obstacles The air inlet or outlet of either unit is blocked
Others
Reconnect the power or press ON/OFF Interference from cell phone towers and remote
☆
button on remote control to restart boosters
☆
Remove them Shipping plates remain attached
Page 71
Installation
Installation
Too cool
Unit will not start
Page 72
Compressor is noisy
Low suction pressure
High suction pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops
☆ ☆
☆
☆
☆
Test circuits with tester ☆ Shorted or broken wires
☆ ☆ ☆ ☆ ☆
☆
☆
☆
☆
Test continuity of thermostat / sensor & wiring Faulty thermostat / room temperature sensor
Place the temperature sensor at the central of
☆
Wrong setting place of temperature sensor
the air inlet grille
☆
Test continuity of coil & contacts Faulty magnetic contactor for compressor
Electrical Circuit
☆
☆
Test continuity of coil & contacts Faulty magnetic contactor for fan
☆
☆
☆
Replace the stepping motor Faulty stepping motor
☆
☆
☆
Leak test Shortage of refrigerant
☆ ☆
Replace restricted part Restricted liquid line
Clean or replace Dirty air filter
Clean coil Dirty evaporator coil
☆ ☆ ☆ ☆ ☆
☆ ☆ ☆ ☆ ☆
Check fan Insufficient air through evaporator coil
☆
☆
Change charged refrigerant volume Overcharge of refrigerant
☆ ☆
☆ ☆
Clean condenser or remove obstacle Dirty or partially blocked condenser
Purge, evacuate and recharge Air or incompressible gas in refrigerant cycle
☆ ☆ ☆
Remove obstruction to air flow Short cycling of condensing air
Remove obstruction in air or water flow High temperature condensing medium
☆ ☆ ☆ ☆ ☆ ☆
Remove obstruction in air or water flow Insufficient condensing medium
Refrigerant Circuit
☆
Replace compressor Broken compressor internal parts
☆
☆
☆
Test compressor efficiency Inefficient compressor
Replace valve Expansion valve obstructed
Replace valve Expansion valve or capillary tube closed completely
☆ ☆ ☆
☆ ☆
Replace valve Leaking power element on expansion valve
Fix feeler bulb Poor installation of feeler bulb
☆
☆ ☆
Check heat load Heavy load condition
Tighten bolts or screws Loosen hold down bolts and / or screws
☆ ☆
Remove them Shipping plates remain attached
Choose AC of lager capacity or add the number
☆
Poor choices of capacity
Others
of AC
Rectify piping so as not to contact each other or
☆
Contact of piping with other piping or external plate
with external plate
Page 73
Installation
3. Troubleshooting
Page 74
3.2 Open circuit or short circuit of temperature sensor diagnosis and solution
Description: If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED will display the failure.
Recommended parts to prepare:
• Wiring mistake
• Faulty sensor
• Faulty PCB
Troubleshooting and repair:
YES
Measure the resistance value
of the sensor.
Is it within acceptable
NO Replace the Sensor.
parameters?
YES
Replace the indoor main PCB
Installation
Page 75
3.3 Phase sequence error diagnosis and solution
Description: Outdoor PCB detects the wrong phase sequence of 3-phase power supply.
Recommended parts to prepare:
• Wiring mistake of 3-phase power supply
• Faulty outdoor PCB
Troubleshooting and repair:
Phase
Phase sequence
sequence error
error
Change
Change the
the order
order of
of two
two of
of the
the
wires
wires to
to power
power supply.
supply.
Switch
Switch on
on the
the unit
unit again
again
IfIf malfunction
malfunction isis still
still not
not solved?
solved?
Installation
YES
Replace
Replace the
the outdoor
outdoor main
main PCB
PCB
Page 76
3.4 Lack of Phase diagnosis and solution
Description: Outdoor PCB detects the voltage of one or two phase are very low.
Recommended parts to prepare:
• Problems of 3-phase power supply
• Wiring mistake of 3-phase power supply
• Faulty outdoor PCB
Troubleshooting and repair:
Lack
Lack of
of phase
phase
Check
Check the
the power
power supply
supply
Restart
Restart the
the unit
unit when
when the
the power
power
isis itit 33 phase,
phase, 220-230V?
220-230V? NO
supply
supply returns
returns to
to normal
normal
YES
Check
Check the
the connection
connection between
between power
power supply
supply
and
and terminal
terminal
Installation
IsIs the
the voltage
voltage in
in outdoor
outdoor terminal
terminal isis 33 isis the
the power
power wiring
wiring
NO NO Reconnect
Reconnect the
the power
power wiring
wiring
phase,
phase, 220-230V?
220-230V? wired
wired correctly?
correctly?
YES
Replace
Replace the
the outdoor
outdoor main
main PCB
PCB YES
Page 77
3.5 Overload current protection diagnosis and solution
Description: An abnormal current rise is detected by checking the specified current detection circuit.
Recommended parts to prepare:
• Power supply problems.
• System blockage
• Faulty PCB
• Wiring mistake
• Compressor malfunction
Troubleshooting and repair:
YES
YES
Installation
YES
YES
YES
Page 78
3.6 High temperature or protection of pressure diagnosis and solution
Description: The High pressure switch detects a ultra high pressure or the Low pressure switch detects a ultra low
switch, which could damage the system.
Recommended parts to prepare:
• Bad wiring of the pressure switches
• Faulty pressure switches
• Refrigeration system is over load or blocked or lack of refrigerant
Troubleshooting and repair:
High
High temperature
temperature or
or protection
protection
of
of pressure
pressure
IsIs itit k1
k1 or
or K2
K2 open
open ??
IsIstemperature
temperature
protective
protectiveswitch
switchK1
K1 IsIs pressure
pressure protective
protective
open
open switch
switch K2
K2 open
open
YES YES
Possible
Possible reason
reason Possible
Possible reason
reason
Installation
1.The
1.The wires
wires isis loose
loose toto K1
K1 1.The
1.The wires
wires isis loose
loose toto K2
K2
2.Air
2.Air or
or other
other gasgas inin the
the refrigerant.
refrigerant. 2.Air
2.Air or
or other
other gasgas inin the
the refrigerant.
refrigerant.
3.Heat
3.Heat exchanger
exchanger isis dirty
dirty 3.Heat
3.Heat exchanger
exchanger isis dirty
dirty
4.Outdoor
4.Outdoor fanfan or or fan
fan blade
blade isis defective
defective 4.Outdoor
4.Outdoor motor
motor or or fan
fan blade
blade isis defective
defective
5.Outdoor
5.Outdoor unit
unit isis in
in bad
bad ventilation
ventilation 5.Outdoor
5.Outdoor unit
unit isis in
in bad
bad ventilation
ventilation
6.Refrigerant
6.Refrigerant isis leakage
leakage 6.Refrigerant
6.Refrigerant isis too
too much
much
Page 79
Appendix
Contents
i) Temperature Sensor Resistance Value Table for T1, T2, T3, and T4 (°C – K).....81
Installation
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231
Page 81
ii) Pressure On Service Port
Cooling chart:
ODT
°F(°C) 75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
IDT
BAR 70/59 8.2 7.8 8.1 8.6 10.1
BAR 75/63 8.6 8.3 8.7 9.1 10.7
BAR 80/67 9.3 8.9 9.1 9.6 11.2
ODT
°F(°C) 75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
IDT
PSI 70/59 119 113 117 125 147
PSI 75/63 124 120 126 132 155
PSI 80/67 135 129 132 140 162
ODT
°F(°C) 75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
IDT
MPA 70/59 0.82 0.78 0.81 0.86 1.01
MPA 75/63 0.86 0.83 0.87 0.91 1.07
MPA 80/67 0.93 0.89 0.91 0.96 1.12
Installation
Page 82