239-Article Text-665-1-10-20190607
239-Article Text-665-1-10-20190607
239-Article Text-665-1-10-20190607
Designing the Column Base Plate of a Steel Industrial Building according to AISC-
LRFD Method
Abstract
Base plates used in steel column-concrete block connections as one of the most important elements in steel structures can influence the
total behaviour of structures. Behaviour of base plates as one of the connections that are used in buildings, has its own complexity. The
existence of different materials such as steel and concrete, interaction between materials, existence of axial force, shear and moment are the
most important problems in analysing these connections. In this study, column-base plate connection design procedure of a steel industrial
building according to the AISC Base Plate and Anchor Rod Design Guide 1-LRFD method was studied, the column base plate design
procedure was explained for different five load cases. In this study, two dimensional analysis for an industrial building that supports was act
as fixed was done in SAP2000 program, then the support reactions that taken from analysis results were used to evaluate column base plate
dimensions according to AISC-LRFD procedure and details of column base plate connection was checked in ASDIP-steel program according
to AISC-LRFD. As results, the chosen base plate and footing dimensions and anchor bolts were adequate for the design criteria.
Keyword: Steel, Industrial building, Column base plate, LRFD.
Design of Steel Column Base Plate According To =0.75 value must be used to obtain the design tensile
AISC-LRFD Method strength for LRFD;
AISC Design Guide 1 provides the design requirements Rn (0.75)(0.75) Fu Ab 0.563Fu Ab (3)
for typical column base plate connections for five different
ACI 318-08, Appendix D provides the design tensile
design load cases; "concentric compressive axial loads",
strength of an anchor by Eq. (4),
"tensile axial loads"," base plates with small moments",
"base plates with large moments" and "design for shear". In Rn Fu Ats 0.75Futa Ats (4)
this study, selected building column base was fixed so base Where, = 0.75, Ab = nominal bolt area, in2, Ats =
plate under moment effect and tensile axial load design tensile stress area, in2 and Futa is lesser of Fu, 1.9Fy and 125
procedure was explained in detail and evaluate base plate ksi (861.84 MPa).
dimensions.
Concrete Anchorage for Tensile Forces
Concentric Compressive Axial Loads Base plate design under tensile force effect includes
When a column base resists only compressive axial "concrete pullout strength", "concrete capacity design
loads, the base plate must be large enough to resist the method (breakout strength)" and "development by lapping
bearing forces transferred from the base plate and the base with concrete reinforcement". ACI concrete pullout
plate must be of sufficient thickness [6]. The design of strength is based on the ACI 318-08, Appendix D
column base plate subjected to axial compressive loads provisions (Section D5.3), [8]. Concrete pullout strength
only is done according to three cases that are; A2 = A1 , A2 can be determined by Equation (5).
≥ 4A1 and A1 < A2 < 4A1 ,where A1 is area of the base
plate and A2 is maximum area of the portion of the N p 4 Abrg 8 fc' (5)
supporting (footing area).
In this equation, = 0.70 and ψ4 = 1.4 if the anchor is
Base Plate With Moment (Small and Large
located in a region of a concrete member where analysis
Moments)
indicates no cracking at service levels, otherwise ψ4 = 1.0.
In AISC-LRFD method, when base plate affected by
fc' is specified compressive strength of concrete,psi and Abrg
moment, the column base design is performed according to
is net bearing area of the anchor rod head,in 2.
small or large eccentricities [6]. In Table 1, general design
In the concrete capacity design (CCD) method, the
procedure in AISC Design Guide 1-LRFD method for a
concrete cone is considered to be formed at an angle of
base plate under moment effect is shown.
approximately 34° (1 to 1.5 slope). The cone is considered
to be square rather than round in plan (Figure 2)[6].
Tensile Axial Loads
According to ACI 318-08 Appendix D, the CCD method is
In AISC-LRFD method, the design of anchor rods for
valid for anchors with diameters not exceeding 2 in. (50.8
tension consists of four steps [6]. These are; "determine the
mm) and tensile embedment length not exceeding 25 in.
maximum net uplift for the column", "select the anchor rod
(635 mm) in depth. The concrete breakout strength for a
material and the number and size of anchor rods required to
group of cast-in anchors in normal weight concrete is [8]:
resist uplift", "determine the appropriate base plate size,
A
thickness, and welding to transfer the uplift forces" and Ncbg 3 24 f c' hef1.5 N for hef 11 in (279 mm)
"determine the method for developing the strength of the ANo (6.a)
anchor rod in the concrete (i.e., transferring the tension AN
force from the anchor rod to the concrete foundation)". N cbg 3 f c' hef5 / 3 for (6.b)
ANo
Anchor Rod Tension 25 in (635 mm) hef 11 in (279 mm)
The tensile strength of an anchor rod is equal to the
strength of the concrete anchorage of the anchor rod group Where, = 0.70, ψ3=1.25 considering the concrete to
(or those anchor rods participating in tension in the case of be uncracked at service loads, otherwise ψ3=1.0. hef is
tension due to moment) or the sum of the steel tensile depth of embedment,in., AN is concrete breakout cone area
strengths of the contributing anchor rods according to the for group, in2, ANo is concrete breakout cone area for single
AISC design guide 1. anchor, in2. In development by lapping with concrete
The limiting tension on an anchor rod is based on the reinforcement the extent of the stress cone is a function of
minimum area along the maximum stressed length of that the embedment depth, the thickness of the concrete, the
rod. For an anchor rod, this is typically within the threaded spacing between adjacent anchors, and the location of
portion (except upset rods). ANSI / ASME B1.1 defines the adjacent free edges in the concrete. The shapes of these
rod threaded area as [6]: stress cones for different situations are shown in Figures 2,
2
0.974 (1) 3 and 4. The anchor rod embedment lengths can be defined
Ats 0.785 D by the required development length of the spliced
n
reinforcement. Hooks or bends can be added to the
where, n is number of threads per inch, D is major
reinforcing steel (Figure 5) according to ACI 318-08,
diameter. The nominal tensile strength of an anchor rod
Appendix D [6].
according to the AISC Specification stipulates as:
Rn 0.75Fu Ab (2)
G. Yavuz and P. S. H. Hussein / IJNES, 9 (2): 07-16, 2015 9
Table 1. General design procedure for base plate with moment according to AISC Design Guide 1-LRFD method
Base plate with small moment Base plate with large moment
1. Determine the axial load and moment. 1. Determine the axial load and moment.
2. Determine a trial base plate size, N× B. 2. Determine a trial base plate size, N× B.
3. Determine the equivalent and critical eccentricities, 3. Determine the equivalent and critical eccentricities,
𝑀 𝑀
Equivalent eccentricity : e = 𝑟 𝑃 Equivalent eccentricity : e = 𝑟 𝑃
𝑟 𝑟
𝑁 𝑃𝑟 𝑁 𝑃𝑟
Critical eccentricity : 𝑒𝑐𝑟𝑖𝑡 = - Critical eccentricity : 𝑒𝑐𝑟𝑖𝑡 = -
2 2 𝑞 𝑚𝑎𝑥 2 2 𝑞 𝑚𝑎𝑥
If e ≤ ecrit, go to next step (design of the base plate If e > ecrit, go to next step (design of the base plate
with small moment); otherwise, refer to design of the with large moment); otherwise, refer to design of the
base plate with large moment. base plate with small moment.
Check the inequality of Equation below;
𝑁 2 𝑃 (𝑒+𝑓)
(𝑓 + )² ≥ 𝑟
2 𝑞 𝑚𝑎𝑥
If it is not satisfied, choose larger plate dimensions.
4. Determine the bearing length, Y. 4. Determine the equivalent bearing length, Y and
Y = N - (2)(e) tensile force in the anchor rod, Tu .
2
𝑁 𝑁 2𝑃𝑟 (𝑒 + 𝑓)
𝑌= 𝑓+ ± 𝑓+ −
2 2 𝑞𝑚𝑎𝑥
5. Determine the required minimum base plate 5. Determine the required minimum base plate
thickness 𝑡𝑝(𝑟𝑒𝑞 ) . thickness tp(req) at bearing and tension interfaces.
If Y ≥ m ; Choose the larger value.
𝑚2
If Y ≥ m ;
4{𝑓𝑝 } 𝑓𝑝
𝑡𝑝(𝑟𝑒𝑞 ) = 2
= 1.49m 4{𝑓𝑝
𝑚2
} 𝑓𝑝
0.90 𝐹𝑦 𝐹𝑦
𝑡𝑝(𝑟𝑒𝑞 ) = 2
= 1.49m
0.90 𝐹𝑦 𝐹𝑦
If Y < m ; If Y < m ;
𝑌 𝑌
𝑓𝑝 𝑌 𝑚 − 𝑓𝑝 𝑌 𝑚 −
𝑡𝑝(𝑟𝑒𝑞 ) =2.11 2 𝑡𝑝(𝑟𝑒𝑞 ) =2.11 2
𝐹𝑦 𝐹𝑦
𝑇𝑢 𝑥
Tension interface ; tp(gerekli) = 2.11
𝐵 𝐹𝑦
6. Determine the anchor rod size. 6. Determine the anchor rod size.
Figure 2. Full breakout cone do to tension force [6] Figure 3. Breakout cone do to tension force near edge in
concrete block [6]
G. Yavuz and P. S. H. Hussein / IJNES, 9 (2): 07-16, 2015 10
0.2
l
Vb 7 do f c' c11.5 for normal weight concrete
do
(11)
In these equations, = 1.0 for all anchors at same
load, , = a modifier to reflect the capacity reduction
when side cover limits the size of the breakout cone,
for uncracked or with adequate supplementary
reinforcement and In here, c1 is the edge distance
(in.) in the direction of load
The pryout strength of a single anchor in shear is
defined by Equation (12) according to ACI 318-08 [6].
In the Eq. (12) ; φ = 0.70, kcp = 1.0 for hef < 2.5 in.
(63.5mm), kcp=2.0 for hef ≥ 2.5 in. (63.5mm).
Figure 5. The use of steel reinforcement for in thin slab
developing anchor rods [6] Determination of Column Base Plate Dimensions
That Used in Steel Industrial Building
Design for Shear In this study, the design of column base plate for a steel
There are three principal ways for transferring shear industrial building column shown in Figure (6) that had
effect from column base plates into concrete [6]. They are, fixed support was evaluated, then checked according to
"friction between the base plate and the grout or concrete AISC-LRFD method in ASDIP-steel program[10]. The
surface", "bearing of the column and base plate, and/or considered loads on industrial building and schematic view
shear lug, against a concrete surface" and "shear in the of base plate dimensions are shown in Figure (6) and (7),
anchor rods". respectively [11]. The column and beam sections for
industrial building are, W18 x 119, d=18.97 in (482 mm),
Friction between the base plate and the grout or bf=11.265 in (286 mm), steel material properties was taken
concrete surface as Grade 36, yield strength fy=36 ksi (244.8 MPa) and
The shear strength can be calculated using Equation (7) concrete compressive strength fc'= 4 ksi (27.2 MPa). In
in accordance with ACI 318-08 and ACI 349-06 Appendix SAP 2000 program [12], the two dimensional analysis for
D criteria, industrial building according to load combinations that
Vn=μPu ≤ (0.2 fc'Ac or 800Ac,whichever is smaller) (7) used in AISC-LRFD method was done and results for
For friction between steel base plates and concrete a μ support for the most critical load combination
value of 0.4 is given in ACI 349-06[9], Appendix D, = (1.2Dead+1.6Snow+0.8Wind) was taken. The support
0.75 reactions that obtained from analysis results were, moment
Mu=-2350.279 kip.in (-265.55 kN.m), vertical reaction Pu=
Bearing of the column and base plate, and/or shear 39.076 kip (173.82 kN), horizontal reaction Vu= - 22.136
lug, against a concrete surface kip (- 98.466 kN).
ACI 349-06, Section D.4.6.2 recommended the bearing
limit as shown in equation below;
G. Yavuz and P. S. H. Hussein / IJNES, 9 (2): 07-16, 2015 11
M u 2350.279
e 60.15 in. (1527.8 mm)
Pu 39.076
A1
f p (max) c (0.85 f c' ) 0.65 * 0.85 * 4 * 1 2.21 ksi
A2
(15.028 MPa )
N P 30 39.076
ecrit u 14.65 in (372.11 mm)
2 2qmax 2 2 * 55.25
N 30
f 2.5 2.5 12.5 in (317.5 mm)
2 2
2 2
N 30
f 12.5 756.25 in (487902.25 mm )
2 2
2 2
2 Pu (e f ) 2 * 39.076 * (60.15 12.5)
102.76 in 2
qmax 55.25
(b)
(66296.64 mm2 )
Figure 6. (a) Dead and snow loads distribution, (b) wind load
distribution on two dimensional industrial building At large moment effect according to AISC Steel Design
Guide 1 the tensile force Tu that must transfer by anchor
bolt was calculated as shown below.
2 P (e f )
2
N N
Y f f u
2 2 qmax
2 * 39.076(60.15 12.5)
2
30 30
12.5 12.5
2 2 55.25
27.5 25.56 53.06 in (1347.7 mm)
1.94 in (49.3 mm)
b) Thickness calculation at tension interface: 68.109 kip (302.96 kN), the force per rod = 22.703 kip
(100.988 kN). From AISC Steel Design Guide 1, Table 3.1
N d tf 30 18.97 1.06 for ASTM F1554 Grade 36 steel and 1 1/4 in (31.75 mm)
X 2.5 2.5 3.545 in diameter anchor bolt available tensile strength= 40 kip
2 2 2 2 2 2
(177.92 kN), from this table the hole size for 1 1/4 in (31.75
(90.04 mm) mm) diameter anchor bolt was 2 1/16 in (52.4 mm). From
Tu .x 68.109 * 3.545 this table, for fcʼ =4,000 psi (27.2 MPa) and 1 1/4 in (31.75
t p ( req ) 2.11 2.11 1.09 in mm) diameter anchor bolt, the anchor bolt concrete pullout
B.Fy 25 * 36
strength was determined as 50.2 kip (223.29 kN). This
(27.69 mm) shows that the chosen anchor bolt carried force 50.2 kip
(223.29 kN) was greater than the force that anchor rod must
be transferred it 22.703 kip (100.988 kN), so the anchor rod
The thickness was checked using the value of n. size was sufficient.
Addition to base plate dimensions and anchor bolt sizes
B 0.8b f 25 (0.8 * 11.265) determination, anchor bolt embedment length= 20 in.(508
n 7.994 in (203 mm) mm), concrete block thickness= 40 in (1016 mm) and
2 2
concrete block dimensions (80 x 80 )in. (2032 x 2034 mm)
f p (max) .Y .(n Y / 2) were selected.
t p ( req ) 2.11
Fy
Design in ASDIP-STEEL Program
2.21 * 1.94 * (7.994 1.94 / 2) ASDIP is an engineering software program using for
2.11 1.93 in (49 mm)
36 steel, concrete and footing design. In ASDIP Steel 3
version 3.5.1 program, AISC 360 (ASD (Allowable Stress
According to thickness calculation at bearing and Design), LRFD (Load and Resistance Factor Design)) and
tension interfaces results, the base plate thickness was ACI 318 Appendix D codes are used for steel element
taken as 2 in. (50.8 mm). design. In this study, the steel industrial building column
base which initial dimensions was calculated above was
Determination of Anchor Bolt Size checked according to AISC-LRFD in ASDIP-steel. The
According to base plate dimensions and the tension obtained results details are shown in Table 2 to 6. In Figure
force that must be carried by anchor bolt, three anchor bolts 8, load distribution under base plate, tension breakout area
were used on each face of the column. From above and shear breakout area determined by ASDIP are shown.
calculation tensile force that effect the base plate Tu=
Table 5. Base plate design detail for anchorage design in tension force effect
Tension Analysis ACI D.5
Total tension force Nu = 75.7 kip (336.73 kN). # of tension rods = 3
Tension force per rod Nui = 25.2 kip (112.095 kN)
-Steel strengt.h of anchors in tension ACI D.5.1
steel strength Nsa = Ase * futa = 0.969 * 58 = 56.2 kip (249.99 kN) ACI Eq.(D-2)
Under-strength factor Φ = 0.75 ACI D.4.3
Nui 25.2 ACI D.4.1.1
Steel strength ratio 0.60 1.0 OK
N sa 0.75 * 56.2
-Concrete breakout strength of anchors in tension
No reinforcing bars provided ACI D.5.2
Effective embedment hef = 20 in (50.8 cm) ACI D.5.2.3
Anchor group area Anc = (Ca + Cb1 )*(Ca + Sa + Cb1 )
Anc= (30 + 27.5 ) * (30 + 20 +27.5) = 4600 in 2 (29677.36cm²) ACI D.5.2.1
Single anchor area Anco=9 hef2 = 9*(20)2 = 3600 in2 (23225.76 cm²) Eq.(D-5)
Single anchor strength Nb= 24 . hef1.5 = 24 4000 *201.5 =135.8 kip (604.068 kN) Eq. (D-6)
Eccentricity factor Ψec= 1.00 (No eccentric load) ACI D.5.2.4
C a , min 27.5 ACI D.5.2.5
Edge effects factor ed 0.7 0.3 * 0.7 0.3 * 0.98
1.5.hef 1.5 * 20
Cracking factor Ψcn = 1.25 (Uncracked concrete at service load level) ACI D.5.2.6
A
Breakout strength Ncbg nc . ec . ed cn .Nb
Anco
4600 Eq.(D-4)
Ncbg *1.00 * 0.98 *1.25 *135.8 211.4 kip (940.35 kN)
3600
Under –strength factor = 0.70 ACI D.4.3
Nu 75.7 ACI D.4.1.1
Breakout strength ratio 0.51 1.0 OK
Ncbg 0.70 * 211.4
Breakout strength ratio controls (0.51 < 1.51) ACI D.5.2.9
G. Yavuz and P. S. H. Hussein / IJNES, 9 (2): 07-16, 2015 14
Table 6. Base plate design details for anchorage design in shear force effect
Shear Analysis ACI D.5
Shear resisted by anchor rods only (Anchor rods are not welded to the base plate)
Total shear force Vu= 22.1kip (98.305 kN). Shear per rod Vi= 7.4kip (32.92 kN) (Only front rods are effective)
-Steel strength of anchor rods in shear
Steel strength Vsa=0.6*Ase*futa*groutfactor=0.6*0.97*58*0.8=27kip(120.10 kN) ACI D.6.1.2
Under –strength factor Φ = 0.65 ACI D.4.3
Vi 7.4 ACI D.4.1.1
Steel strength ratio 0.42 1.0 OK
Vsa 0.65 * 27
-Concrete breakout strength of anchors in shear ACI D.5.2
No reinforcing bars provided
Anchor group area Avc = (1.5*Ca1 )*(Ca2 + Sa + Cb)
Avc = (1.5*26.67)*(30 + 40 + 30) = 3200 in 2 (20645.12cm²) ACI D.6.2.1
Single anchor area Avco=4.5*Ca2 =4.5*(26.67)2 =3200in2 (20645.12cm²) Eq.(D-32)
2
f
Single anchor strength Vb 7. e . d a . f c' .Ca1.5
da
2
10 Eq.(D-33)
Vb 7 * * 1.2 * 4000 * 26.71.5 78.4 kip (348.74 kN)
1.2
Eccentricity factor Ψec = 1.00 (No eccentric load ) ACI D.6.2.5
ca 30 ACI D.6.2.6
Edge effects factor ed 0.7 0.3 0.7 0.3 * 0.93
1.5ca 1.5 * 26.7
Cracking factor Ψcv = 1.4 (Uncracked concrete at service load level) ACI D.6.2.7
Thickness factor Ψhv = 1.0 ACI D.6.2.8
Avc 3200
Breakout strength Vcbg ec . ed . cv . hv.Vb Vcbg *1.00 * 0.93 *1.40 *1.00 * 78.4 101.5 kip (451.49 kN)
Avco 3200
Eq.(D-31)
Under –strength factor Φ = 0.70 ACI D.4.3
Vu 22.1 ACI D.4.1.1
Breakout strength ratio 0.31 1.0 OK
Vcbg 0.70 *101.5
Breakout strength ratio controls (0.31 <0.68 ) ACI D.6.2.9
-Concrete pryout strength of anchors in shear
Pryout strength Vcpg = 2.0*Vcbg = 2.0 * 101.5 = 422.8 kip (1880.71 KN) ACI D.6.3.1
Under-strength factor Φ = 0.65 ACI D.4.3
Vu 22.1 ACI D.4.1.1
Pryout strength ratio 0.07 1.0 OK
Vcpg 0.65 * 422.8
Vu ACI D.4.1.1
Shear design ratio 0.42 1.0 OK
Vn
-Tension-Shear interaction
Combined stress ratio = [(tension ratio)1.67 + (shear ratio )1.67]0.6
Combined stress ratio =(0.601.67+ 0.421.67 )0.6= 0.78 < 1.0 OK ACI RD.7
Anchorage Design is Ductile.
G. Yavuz and P. S. H. Hussein / IJNES, 9 (2): 07-16, 2015 15
Figure 8. ASDIP-steel results (a) load distribution under base plate in ASDIP program (b) tension breakout area, (c) shear breakout area
Nb : Basic concrete breakout strength in tension of a single [8] ACI318-08, 2008. Building Code Requirements for
anchor in cracked concrete Structural Concrete and Commentary, ACI318-08/ACI
Np : Pullout strength in tension of a single anchor in 318R-08, American Concrete Institute, Farmington Hills,
cracked concrete MI.
Npn : Nominal pullout strength in tension of a single anchor [9] ACI 349-06, 2006. Code Requirements for Nuclear
n´ : Yield-line theory cantilever distance from column web Safety-Related Concrete Structures and Commentary, ACI
or column flange 349-06, American Concrete Institute, Farmington Hills, MI.
Pr : Axial force Pu according to Drake and Elkin assumption [10] ASDIP STEEL 3, V 3.5.1 program,
Pu : The factored axial compressive force http://www.asdipsoft.com/products/steel/.
qmax: Maximum bearing force [11] Hussein, P.S.H., 2015. Investigation of Steel
qY : Resultant bearing force Column Base Plate According to LRFD and EuroCode 3
Sa : Center-to-center spacing of bolts Codes, graduate seminar, Selcuk University, Konya,
Tu : Tensile force in the anchor rod Turkey (in Turkish).
tp(req): Minimum plate thickness [12] CSI. SAP2000.V-15. Integrated finite element
Vu : The factored shear force analysis and design of structures basic analysis reference
Vn : Nominal shear strength manual. Berkeley (CA. USA): Computers and Structures
V : Total shear force or shear force per rod Inc.
Vsa : Steel strength
Vrg : Rebars strength
Vb : Basic concrete breakout strength in shear of a single
anchor in cracked concrete
Vcbg: Nominal concrete breakout strength in shear of a
group of anchors
Vcpg: Nominal concrete pryout strength of a group of
anchors
Y : Bearing length
Pubrg: The bearing limit (design for shear)
: Strength reduction factor
: The friction coefficient
Acknowledgements
This study is containing a part of ongoing MSc thesis
of P.S.H.Hussein. This study was supported financially by
the Coordinating Office of Scientific Research Projects of
Selcuk University (project no: 15701692).
REFERENCES