Protronic PS Process controller Protronic

Universal Controller

Manual 42/62-61 EN Rev. 09

1
Table of contents Page Page
6 Setting the input circuits . . . . . . . . . . . . . . . . . . . . . . . . .22
6.1 Single.channel. fixed value/cascade . . . . . . . . . . . . . 23
6.2 Two.channel. fixed value/cascade . . . . . . . . . . . . . . . 23
6.3 Multi-component . . . . . . . . . . . . . . . . . .
TECHNICAL DESCRIPTION
6.4 Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application and Construction of the units . . . . . . . . . . . 6.5 Extreme value selection . . . . . . . . . . . . . . . . . . . . . . .23

7 Programmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.
2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7.1 Setting the programs . . . . . . . . . . . . . . . . . . . . . . . . .23
7.1.1 Programming program loops . . . . . . . . . . . . . . 24
7.2 Programming the binary outputs . . . . . . . . . . . . . . . . 24
7.3 Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
.
OPERATING INSTRUCTIONS 7.4 Storing and calling programs . . . . . . . . . . . . . . . . . . . 25
7.4.1 Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3 Mounting and connecting instructions . . . . . . . . . . . . . 7 7.4.2 Calling stored programs . . . . . . . . . . . . . . . . . . 25
3.1 Selecting the installation site . . . . . . . . . . . . . . . . . . . 7 7.4.3 Calling stored programs
3.2 Mounting the case . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 via remote control inputs . . . . . . . . . . . . . . . . . . 25
3.3 Installing the wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7.5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.4 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . 7 7.6 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.4.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7.6.1 Manual operation . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.2 Signal inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 7.6.2 Automatic operation . . . . . . . . . . . . . . . . . . . . .26
3.4.3 Type of control . . . . . . . . . . . . . . . . . . . . . . . . . . 8 7.6.3 Set point transfer . . . . . . . . . . . . . . . . . . . . . . . .27
3.4.4 Remote control . . . . . . . . . . . . . . . . . . . . . . . . . .10 7.6.4 Channel transfer . . . . . . . . . . . . . . . . . . . . . . . .27
3.4.5 Serial interface . . . . . . . . . . . . . . . . . . . . . . . . . .11 7.7 Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.5 Connection and release of chassis . 7.7.1 Programmer (single and two-channel) . . . . . . . 27
power supply unit and case . . . . . . . . . . . . . . . . . . . . 11 7.7.2 Remote control of program controller . . . . . . . 27

4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
. 8 Signal display on the front panel . . . . . . . . . . . . . . . . . . . 28
4.1 Display and manual control elements 8.1 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
on the front panel. . . . . . . . . . . . . . . . . . .. . . . . . . . 13 8.2 Self-monitoring messages . . . . . . . . . . . . . . . . . . . . . 28
4.2 Internal display and manual control elements . . . . . . 14 8.2.1 Battery monitoring . . . . . . . . . . . . . . . . . . . . . . . 28
4.3 Selecting the control function . . . . . . . . . . . . . . . . . . 15 8.2.2 Power supply monitoring . . . . . . . . . . . . . . . . . . 28
4.3.1 Standard functions . . . . . . . . . . . . . . . . . . . . . . .15 8.2.3 Hardware monitoring . . . . . . . . . . . . . . . . . . . . . 28
4.3.2 Loading from the EEPROM . . . . . . . . . . . . . . . . 15 8.2.4 Software monitoring . . . . . . . . . . . . . . . . . . . . . 28
4.3.3 Storing configurations in an EEPROM . . . . . . . 15 8.2.5 Other messages . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3.4 Reinitialization . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Testing and auxiliary routines . . . . . . . . . . . . . . . . . . . . .
4.4 Manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Self diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Manual operation of continuous controller . . .
9.2 Calling test and auxiliary routines . . . . . . . . . . . . . . .
4.4.2 Manual operation of step action controller .:.
9.3 Self-test routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3 Manual operation of on/off controller . . . . . . .
9.4 Auxiliary routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4 Manual operation of two-channel controller . .
4.4.5 Manual operation of cascade controller . . . . . 17 10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
.
4.4.6 Manual operation of override controller . . . . . 18 10.1 Changing the battery . . . . . . . . . . . . . . . . . . . . . . . . .33
4.5 Set point adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.5.1 Internal set point . . . . . . . . . . . . . . . . . . . . . . . . . 18 11 Changing the configuration . . . . . . . . . . . . . . . . . . . . . . .33
4.5.2 External set point . . . . . . . . . . . . . . . . . . . . . . . . 18 11.1 Selecting a memory address . . . . . . . . . . . . . . . . . . 33
4.5.3 Internal/external set point transfer . . . . . . . . . . . 18 11.2 Changing the memory contents . . . . . . . . . . . . . . . . 33
4.6 Auto/manual mode transfer . . . . . . . . . . . . . . . . . . . . 18
12 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
.
4.7 Matching the controller to the controlled system . . . 18
4.7.1 Write protection . . . . . . . . . . . . . . . . . . . . . . . . .18 13 Service function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
4.7.2 Adjusting the digital display . . . . . . . . . . . . . . . . 19 13.1 Service auto-manual unit . . . . . . . . . . . . . . . . . . . . . 34
4.7.3 Changing the scale . . . . . . . . . . . . . . . . . . . . . . 19 13.2 Exchange controller for controller . . . . . . . . . . . . . . 34
4.7.4 Legends on front panel . . . . . . . . . . . . . . . . . . . 19 13.3 Exchange controller for service auto-manual unit 35
4.7.5 Brightness of displays . . . . . . . . . . . . . . . . . . . . 19 13.4 Exchange service auto-manual unit for controller 35
13.5 Retrofitting an EEPROM . . . . . . . . . . . . . . . . . . . . . .35
5 Hints on optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 13.6 Conversion to voltage input . . . . . . . . . . . . . . . . . . . 36
5.1 Proportional range . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
5.2 Integral action time . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 14 Identifying an instrument . . . . . . . . . . . . . . . . . . . . . . . . .36
5.3 Derivative action time . . . . . . . . . . . . . . . . . . . . . . . .20
5.4 Operating point . . : . . . . . . . . . . . . . . . . . . . . . . . . . .20 15 Information and warnings . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.5 Control characteristic . . . . . . . . . . . . . . . . . . . . . . . . 20
16 Packing instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
5.6 Deadband . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 .
5.7 Output limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 17 Accessories and spare parts list . . . . . . . . . . . . . . . . . . . 37
5.8 Limitation of set point . . . . . . . . . . . . . . . . . . . . . . . . . 21 Data Sheet 62.5.90 EN . . . . . . . . . . . . . . . . . . . . . . . . . .38
5.9 Setting the alarms . . . . . . . . . . . . . . . . . . . . . . . . . . .21
5.10 Non-return pointer . . . . . . . . . . . . . . . . . . . . . . . . . . .21 18 Appendix: Technical lnformation 30162-1290 XA
5.11 Setting the real-time clock . . . . . . . . . . . . . . . . . . . . . 22 Self-setting of control parameters . . . . . . . . . . . . . . . . . . 41
2a
2b
2c
22d
2e
2f
 Important Instructions for Your Safety!
Please read and observe!
Correct and safe operation of the apparatuscallsfor appropriate transportationand storage, expert installationand
commissioning as well as correct operation and meticulous maintenance.
Only those persons conversant with the installation, commissioning, operation and maintenance of similar appa-
ratuses and who the necessary qualifications are allowed to work on the apparatus.
Please take note of
- the contents of this Operating Manual,
- the safety regulations affixed to the apparatus,
- the safety regulations pertaining to the installation and operation of electrical systems,
- the safety regulations applicable when dealing with gases as well as
- the directives and guidelines on explosion protection.
The directives, norms and guidelines mentioned in this Operating Manual are applicable in the Federal Republic of
Germany. When using the apparatus in other countries, please observe the national regulations prevailing in the
respective country.
This apparatus has been designed and tested in accordance with DIN VDE 0411 Part 1, "Safety requirements for
electronic measuring apparatuses", and has been supplied in a safe condition.In order to retain this condition and to
ensure safe operation, the safety instructions in this Operating Manual bearing the headline "Caution" must be
observed. Otherwise, persons can be endangered and the apparatusitself as well as other equipment and facilitis
can be damaged
If the information in thisoperating Manual should prove to be insufficientin any point, the Hartmann & Braun Service
Department will be delighted to give you more information.

Subject to techn~calchanges.
Reprint. reproduct~onor translationof thls Manual or parts thereof are not permitted
w~thoutour prior consent.
TECHNICAL DESCRIPTION Adjustment time
100%per minute for W, Y
1000 steps per minute (irrespective of decimal point position)
for Xp. T, etc.
1 Application and Construction
Checkback signal for operating mode
of the units by binary outputs.
Protronic PS is a compact controller suitable for panel and rack Checkback signal for set values
installation. It is used for virtually all control tasks in the process Analog output A3
industry. The interconnection of up to six input signals offers a O(2)... 10 v = 0 ...100.0 %
large number of arithmetic functions and hence also allows the For Xp, T, T, etc.:
control of derived values. O(2).. .I0 Vfor 0.. ,1000 steps (setting over 1000and under0000
On the output side the controller can be configured by software as with decimal point in any position cannot be checked back).
a.continuouscontroller, step action controller or on/off controller.
A programmer or program controller can also be optionally
configured.
Binary inputs and outputs allow many functions to be remote
controlled. Output
The controllers can also be linked to higher-level systems via a Analog
serial interface. 2 times 0...20 mA/4...20 mA, internal switch-over, linear
correcting range 0.. ,102%. Above this approx.105 % = approx.
For applications not included in the configurations offered by the
21 mA, below this in 4...20 mA signal range approx. 3.5 mA.
manufacturer, provision is made forconfiguration bythecustomer.
Outputs 3 and 4
Two analog displays with red and green luminous indicators
2 times 0.. .I0 V, rated at 1 mA.
enable easy recognition of measured and set point values, the
Permitted load on current outputs
control deviation and the margin of the controlled variable from the
0...750 9 .
range limits, even from some distance away.
Effect of load
A four-digit numerical display is provided to permit precise
0.1% / 100 Q.
readout of the measured values and adjustment of the set point
and the control parameters. Characteristic
Adjustable separately for automatic and manual.
The electronic potential isolation on the inputs permits unre-
stricted current signal connection even with grounded signal Binary
circuits. Transistor outputs (open collector) with respect to reference
(without electrical isolation)for max. 42 V, max. 50 mA, leakage
current "off 0.1 mA; surge-voltage proof for short durations up
to90Y short-circuit proof forshortdurationsvia 10 9 protective
resistors.
2 Technical data
Test jack
(Extract from Data Sheet 62-5.15 EN)
inside the instrument;
Outputs A1 and A2 each O(1).. .5 V, parallel to current outputs.
lnput
Outputs A3 and A4 each 0.. .I0 V with respect to reference,
Analog rated at 1 mA.
6 times 0...20 mA/4...20 mA internal switch-over. Diagnostics
Re= 50 9 (built in to unit).
Self monitoring;
with electronic potent~alisolation. Binary output QOO:
Tolerated common-mode voltage 5 V + Q00 = L: Unit in order (L = Output conducting)
lnput circuits 5 and 6 are interrupted if the processing elec- Q00 = 0: Unit faulty or S4 = HOLD
tronics are isolated from the case.
Tape recorder interface
Voltage input
Facility for connecting commercially available "audio cassette
E l to E4 at
units':
O(2). . .10 V: Re20 k 9 and O(0.2).. . I V: Re approx. 60 kQ
E5 and E6 convertible to Output voltage
O(0.2).. . I V; Re approx. 60 k 9 . 15 mV (peak-to-peak). Internal resistance approx. 100 9 .

Transmitter supply Input voltage

Supply voltage 21 V, ,,,,I 65 mA short-circuit proof, Max. 5 V (peak-to-peak). Internal resistance approx. 3 kQ with
also suitable for binary output supply. input voltage less than 1 V (peak-to-peak).

Binary Serial interface RS-422

1binary input with respect to reference for forced trip to manual Transmission type Balanced
mode. Cable length max. 1200 m
8 binary inputs for remote control Driver output
O=openor10 ... 3 6 V Without load f5 V
L = short circuit or- 2 ...+ 3 V With +
load 1.5 V
Load 54 kQ
Receiver
Remote control lnput voltage - 7 to 12 V
Binary inputs +
Sensitivity 200 mV
To select and adjust set point, correction value (no correction Resistance 12 kQ
value with step action controller), alarm values etc. N o potential separation.
Data and ranges In two-channel controllers all displays and setting facilities are

II I/
D~splay Adjustment range Factory
display range senlng
(default value)
Funct~on
1 1 Remarks
present in duplicate.
To permitthe displays to be distinguished,all values forthe second

X - 0100.8% - 0 100 8 % Actual value 1 -0corresponds~

to X= a m - 5 % *
channel are shown with a point, e.g. X., W., X.d . . . .
In some instrumentversions(software)the sequence,number and
arrangement of the variables is different from Table 1.
Output var~able

Set polnt
In manual mode
(y2OmA)
In automatic
mode
Xd=X-W
1 All further variables used can be called up by simultaneously
pressing key S5 (inside) and the display selector switch 3. It is
recommended that a variable be set, initially in the small loop.
which is as close as possible in the alphabet to the variable being
sought. With key S5 depressed, the following setting possibilities
are available:
difference
Tipping display selector switch 3:
forwards in the alphabet
Holding display selector switch 3:
0 1850 % 100 % Proport~onal Up to 1000 %
backwards in the alphabet.
XP
range ~nstep actlon
controller
Function of analog outputs in delivery status
Tn 1 1999 40s Integral actlon T ~ m erange de
tlme pends on settlng A1 A2
Td 11999 10s D e r ~ v a t ~ vactlon
e of sw~tches
time S2/7 and S2/8 S~ngle-channelK Y1 W
S~ngle-channelD 20 mA W
Yo - 199 9 199 9 % 50 0 Operat~ngpolnt Not In step S~ngle-channelP W
actlon controller Two-channel K Y1 Y2
Two-channel D 20 mA 20 mA
H 05 10 0 % 10 % I/?dead band Only ~nstep Two-channel K / D Y1 20 mA
actlon controller

I Y
Y: I - 1999 1999%
- 1999 1999% 1 0.0 %
1000%
I M n output lhmlt
Max. output Ilm~t I
Two-channel P+P
Two-channel P+K
Two-channel P+D
W1
Y2
20 mA
W2
W1
W1
I
WL - 199 9 . ,199.9 % 00% Mln. set p o ~ nllm~t
t * Cascade
WH - 199.9 199 9 % 100.0 % Max. set p o ~ nllm~t
t * K output Y W1
D output 20 mA W1
Xo AsX Non-return Resettable
polnter mln wlth Override control
Xi AsX Non-return CLEAR 0 K output Y W2
polnter max D output 20 mA W2

V - 0 . 1999 Ratlo actual value Table 2

XZ - 1999. .+ 1999 0 1000 denom~nator

K3. E 3 + C3
Function of binary outputs in delivery status
only
ratlv
value analog
Upper- display
scale
value

Ampl~tudevalues Programmer*
Time values See Section 7
Table 1 See Sect~on4.7.2

Xl w
X0 WH
WH WL N.
WL YH 61 2nd channel
YH YL 62
63
VL 1.U
-
-- -R.
YO:H Table 3
ID - ID
TN K Cont~nuouscontroller Int 1 Feedback from 1st channel
IN $.fun 2 XI- - - 2-1357512
D
Z
Step action controller
On/off controller
Ext 1
o
Feedback from 1st channel
Cascade IS open
P Programmer c Cascade IS closed
C o n t ~ n u o u sC o n t r o l l e r P r o g r a m controller H1 1st channel manual Lower2 Output 2, channel 2
H2 2nd channel manual G Alarm values
- - W G./B Outputs of 2nd channel B B~naryvalues of programmer
X0
WL
WH R
WL PO
YH P1
YL CL P2
H
--- - C3 P3
TO - C2 Pb
T" XP - p7 p6 p5
1-1357511
S t e p a c t l o n controller Programmer

Fig. 2 Display loops

Power supply Environmental capabilities
Input-clocked switching power supply with electrical isolation. H&B climate group
Can be plugged into case independently of processing 2 (DIN 40 040 KWF)
electronics. Ambient temperature
Also contains analog output circuit with memory and con- O...+5O0C
nection for service auto-manual unit. Transportation and storage temperature
Voltage ranges -25...+65OC
220 V A C (187 ... 264 VAC) Relative humidity
1 1 5 V A C ( 93.5... 140VAC) 75 % annual average, short durat~on95 %
24 VAC/DC (18... 30 V D C and 20...27 VAC) Condensation
(Specifications for direct voltage include superimposed alter- None
nating voltage.)
Frequency range
Alternating voltage 48.. ,400 Hz
Mechanical stress capabilities
Power consumption
16 VA. 9 W power dissipation Tested to
Fusing DIN 40046 Part 7/IEC 68-2-27
Internal DIN IEC 68 Part 2-6
220 V: G fuse link T0.2 C DIN 41 662 Transport
115 V: G fuse link T0.315 C DIN 41662 Impact 3 0 g / I l ms
24 V: G fuse link T1.25 C DIN 41 662 Vibrations 2g/+10 mm/3 ...150 Hz
Battery for RAM buffer During operation
Type: VARTA (blue) Vibrations 2g/+10 mm/3 ...150 Hz
CR-1/3 N LF (3.4 V: LiCI) acc. to seismic capability class II to DIN 40046 Part 55

Case and mounting

Mounting orientation
Vertically in vertical panel. Permissible inclination
- O to +30'
Electrical connections
Power supply
flat plugs A 6.3 mrn X 0.8 mm or multi-pole connector
(see Accessories)
Signal leads:
flat plugs DIN 46244
A 6.3 mm X 0.8 mm or A 2.8 mm x 0.8 mm
and pins 2.4 mm X 0.8 mm for Maxi-Termi-Point (MTP)
(clamp connection DIN 41611, Part 4)
Optionally:
Screw terminals as accessory
(fitted during wiring)
Degree of protection
Module in case IP40
Screw terminals, blade-type terminals and MTP IPOO
Blade-type terminals with sleeve and power plug IP20
(DIN 40050)
Class of protection
I to VDE 0411
Insulation group
A to VDE 0110
1 = Mount~ngshell
Color
2 = Collar for panel mounting
Front face and case pebble gray, RAL7032 (not used for rack mounting)
Weight
Module including power supply approx. 1.45 kg Panel cutout to DIN 43700
Case 2.1 kg 68"' rnm X 138" mm

V ~ e wof
connection face

Fig. 1 D~rnens~onaldraw~ng
(dlrnens~onsIn rnm)

'1 Plus panel th~ckness(max 88 rnm)

OPERATING INSTRUCTIONS 3.4.1 Power supply
The protective ground connection must be made before any other
connection.
For protection against electrostatic charges, a protective ground
conductor is recommended even with a 24 V power supply.
The power supply must be connected via an external 2-pole
switch.
Mounting and connecting instructions lmpoMnt

3.1 Selecting the installation site Before switching on the apparatus, make sure that the operating
The Protronic PS is suitable for panel and rack mounting.The case voltage stated on the power supply module rating late is identical
is protected to IP 40. The connections on the rear have the the supply
degrees of protection specifled in the Technical Data.
An installation site must be selected where the values specified in
the Technical Data are not exceeded.

3.2 Mounting the case

Fig. 3
a) Sllde case into panel cutout (or rack field)
b) Sllde collar (not used for rack mounting) over case.
C) Mount shells.
d) Fasten screws evenly and not too t~ght(approx 5 Nm)
e) Panel or rack.

No additional support is required.

a b c d
--
El+ EZ+ At+ &+ 1

- E 2 - Al-
- Yr =
El- A2- 2

-
E3+ -
El+ -
E5+ E6+ 3
-
E3- -
El- L -E-l
001 a05 A3+ Al+ 5
3.3 Installing the wiring
The signal lines and lines to the binary inputs must be laid separa- ----
002 006 M 000 6

tely from power lines.

When choosing and installing the conductor material, the
regulations applicable in your country for the installation of power
systems with rated voltages up to 1000 V (e.g. VDE 0100) must be
observed.

Fig. 4 Connection dlagram

3.4 Electrical connections
Connections are made with flat plugs A 6.3 mm X 0.8 mm or E l to E6 Inputs 1 to 6
A1 to A4 Outputs 1 to 4
A2.4 mm X 0.8 mm or Maxi-Terml-Point(MTP) to DIN 41611 Part 4. D l to D8 Binary Inputs 1 to 8
For ordering details for flat plugs and insulating sleeves see spare G I to G4 Alarms 1 to 4 (= 0 0 1 0 0 4 )
0 0 5 to 012 B~naryoutputs
parts list. DO0 Forced manual mode lnput
000 Controller fault output
A set of screw terminals is available as an accessory. If these M Transmitter supply
terminals are used, first the terminal and then the plastic top are C Instrument ground
T+ T-, R+ R- Serlal Interface RS-422
fitted overthe connection during the wiring of the instrument.After
inserting the wire, fitted with cable end sleeving, both wire and Power supply
L+ L- Direct voltage connection
terminal are secured by tightening the screws. L2/N PE L1 Alternatrng voltage connection
3.4.2 Signal inputs
The input circuits outlined below are available in the instrument.
Which input circuit is activated is determined by the software.The E2
steps necessaryto call up one of the control actions are described
in Sections 4.3 and 11.2.

p
-.- .-.-. -. -.- E = Input
W = Set point

r: T1I .. E = Input
X = Measured value
i.-. -. -.-. -.
.-
-2-129U
Xd = Max/M~n(El,E3. E4)- W or can be swltched over
Xd = E l - Max/Min (E2, E3. E4)

Fig.9 Extreme value select~on

Xd = Control
deviation

W =Set point
.- .-.-.-.-.-.- 1-120~311
Xd =Control
deviation

Xd = E l - W
Fig. 5 Single-channel, fixed value/cascade
3.4.3 Type of control
The control actions provided in the instrument are described
below.Which of these control actions isactivated is determined by
the configuration described in Sections 4.3 and 11.2.

W = Set point
Xd = Control
dev~at~on
E =Input Y = Continuous output
X = Measured value
-.-.-.-.-.-. 1 Z = On/off output
W =Set polnt Fig. 10 S~ngie-channelcontinuous controller
Xd = Control
deviation

Fig.6 Two-channel, fixed value/cascade

The values for the 2nd channel are always shown with a following
point.

W = Set point
Xd = Control
deviation
R = Coupling relay
M = Motor
Fig. 11 Single-channel step actlon controller
E = Input
W = Set polnt
Xd =Control
L .- .- .- .-.-.-. .- deviation

Fig. 7 Multi-component

Xd Control
=
deviation
b lI R = Coupling relay
E =Input M = Motor
W =Set polnt E5-
Xd =Control 1-12916
Fig. 12 Two-channel step actlon controller
Xd = E l - W (E3+E4) or can be switched over
Xd = E l - W Max (E3. E4)
'1 For current feedback signal the corresponding outputs (A1 or A2) are to be
Fig.8 Ratio short-c~rcuited(terminal c l and c2 or terminal d l and d2).
 -- Protronic PS
1 r - b

recommended
Xd = Control to prevent
dev~ation tnterference
Y = Continuous output caused by
Z = On/off output sparking at
switch con-
1-12915
tacts.
Fig.13 Two channel continuous controller

Fig. 17 Connection of a control motor vla e.g, relay RHM 1003 (including dlodes).
Catalog No : 86237-0-2304040

devlatlon
= Continuous output

R = Coupling relay
1-12953 M = Motor

Fig. 14 Cont~nuousplus step actlon controller

---.-. Protronic 1
PS

Res~storsR must be mounted

on thecontrollersideasother-
wlse in the event of wire
breakthe motorgoestoanend
position. The value CO must
be entered In address 873EH
Fig.15 Connect~onof a control motor vla SE 1 w ~ t hresistors of the controller
(see Sect~on11).
5 0 0 Q S R 5 1 . 5 kQ

-. Protronic PS
1 I

Electrical sola at ion and

function reversal vla opto-
Fig. 16 Connect~onof a control motor vla SE1 and optoelectron~ccoupler electron~ccoupler (Phoenix,
Weldmueller etc ).
No modificat~onIS necessary
11 For current feedback s~gnalthe correspondtng outputs (A1 or A21 are to be
in the controller
short-c~rcuited(term~nalc l and c2 or term~nald l and d2).
 3.4.4 Remote control
For programmer and program controller see also section 7.7.
Manv of the controller functions can be remote controlled
Manual/automatic key (12)
DEC = Decoder circuit for inputs DO5 to 007. The variable to be
adjusted is selected via these inputs and adjusted via DO3
and D04. The new value is reported back via A3. Rate of
adjustment 100 %/60 s.
Yr = Feedback signal. Forces the controller output (for K, Dand
Z) to the value of input E5.
DO0 = A pulse sets the controller to forced manual mode.
Switching back to automatic only with key 12 or D02.
DO2 =The negative slope of a pulse switches the operating
mode one position further.Only "manual" is reported back.
Fig. 18 Cascade control
Other checkback signals are configurable.
Controller 1 = Master controller
Controller 2 = Slave controller DO1 = As D02, but for internal/external WE-) switching.
Controller output = Output 1 (see Fig. 11 and 12 resp.)
Position feedback signal ES Pulse duration for 2-channel unit DOO, D01, DO2 and DO0
2 200 ms -. -- .-
-.-.
1
!
I
Manual

Manual
-
i Auto I
int.
I
ext
--- - - - - -1 - - - - - - - - - 1
I
007 I
I I

Fig. 19 Override control

Master controller = Controller 2
Override controller = Controller 1
Controller output = Output 1 (see Fig 11 or 12)
Position feedback signal ES

Fig. 22 Remote control of controller

Fig. 20 Program controll

Channel 1 = Control
Channel 2 = Programmer
Controller output = Output 1 (see Fig. 11 or 12)

Table 4 Remote control of s~ngle-channelunlts

DO8 = External feedback. If DO8 = 1, the controller output tracks

the value of E5. In step action controllers E5 is compared
Bild 21 Connection diagram for b~naryoutputs with the position feedback signal.

10
 DO0 = Forced "stop" for both channels
DO7 = 0:Channel 1 I:Channel 2
DO1 = Cyclic switchover P/I
DO2 = Cyclic switchover h, r, r.. t
DO3 = Raise \
rate of adjustment 100%/60 s.
Table 5 Remote control of two-channel units without channel logic DO4 = Lower
If DO7 = "1': DO1 and DO2 also act on channel 2. DO0 always acts
on both channels. Single-channel programmer
In cascade control, DO1 switches between
"0" = cascade open
"c" = cascade closed
+
" E = "c" master controller with external set point if E is enabled
(see 4.4.5).
All analog values of Table 4 can be adjusted except Y (of the ~ ~ ~ . ~ h ~ ~ ~ ~ l
master controller or override controller).

Program controller

W.2 = 20 X N. WE = 20 X R.

DO8 = Reset (channel depends on D07)

3.4.5 Serial interface

The electrical data for the serial interface are specified in the
Technical Data.
The software required in the higher-level system is described in
the Operating Manual 42/62-64., ... ("Serial Interface")

I t
h r r . 1
I v v v
- Channel 1
i
OW ( b !

11 wlth one unlt only

Fig. 24 Serlal Interface

T+, T- = Controller transmlsston llnes
Fig. 23 Remote control of programmer R+, R- = Controller recelve llnes
3.5 Connection and release of chassis, power supply unit and case

E Module lock~ngscrew
1 lock
2 unlock
F Module catch

z
Fig. 25 W~thdrawingthe module

A Control electron~cs
B Power supply unlt
C Flex~bler~bboncable with connector
D Case
G Potentiometer for br~ghtnessadjustment
Printed c~rcu~t-board impr~nt
A = analog display
B = digital d~splay
Fig. 26 Division Into subassemblies T Printed circult board real-time clock

Insertion into case

H Pull out ribbon cable and connector from case.
H Insert power supply unit along the left case wall.
H Open locking lever at socket (C.1) of control electronics. Con-
nect plug and close locking lever.
W Insert instrument completely into case and turn lockME"(Fig.25)
clockwise.
Removal from the case
H Unlock the instrument (turn locking screw (El counterclock-
wise).
H Withdraw instrument from the case as far as the limit stop.
H Release catch (F) with a screwdriver.

Important
If the instrument is in operation, read Section 14 before discon-
necting the control electronics.
H Remove instrument completely. Fig. 27 Connection between electronics and case
H Open locking lever at socket and remove plug (C). A Control electronics
C R~bboncable w ~ t hplug
H Position plug on case so that it does not slide into the case. C1 Plug-~n
socket
4 Commissioning 4.1 Display and manual control elements
on the front panel
This apparatus shall be used only when built in. Before switching
on the apparatus make surethat it is settothevoltageofthe power Note:
SUPP~Y. In the following text, frequent reference is made to the manual
control elements presented here. To avoid having to leaf back
frequently to locate diagrams, the front view, display and control
elements (figs. 28 and 30)are reproduced on the back fold-out
page 38.

Top legend plate

Code letter dlsplay
Selector sw~tchfor digital display
Digital display field
Index for code letters
Decimal polnt for 5, lhghts up when the vanable displayed by 2 and 5 IS
adjustable
Four-dlg~td~splay
Analog dlsplay actual value red
set polnt green
"Ralse/lowe? kevs for set Dolnt and oarameter
10 s e t p o ~ nselection
t (I/E ke); (can be disabled)
11 Status dlsplay
12 Manual/automatic transfer (Mode selector switch)
13 "Raise/lowe? keys for output varlable
14 Lower legend plate
15 Handle for removal
16 Module locking screw (El
17 Output varlable d~splay
18 Multi-function key (F-key)

Fig. 28 Front vlew

Fig. 29 Lateral vlew of the control electronics unlt

H Battery
St Connector depending on EEPROM type
IC 19 Slot for E(E)PROM)
4.2 Internal display and manual control elements

-
r4
-
OFF
Of F OR
OFF ON
OFF ON
UHPl Elf01
LOW HIGH
20
&-I0
INV DIR
PY DEV
HIGH
OH
ON
OH
I
I

0 A OPEN
1 &ON

Fig.30 Display and manual control elements of the control electron~csunit

Switch S11.. .. Function CLEAR 1 . . .4

Functions CLEAR 2 to 4 can be used to reset functions conf~guredIn the unit, such as the non-
1 Dig~taldisplay returns automat~callyto "x" . . . . . . . . . no 1 1 yes return polnters. Sw~tchesS1/2 to S1/4 are used to select which of the CLEAR
2 Parameters are displayed . . . . . . . . . . . . no11 yes funct~ons1s to be act~vated
3 Internal/external selector switch enabled . . . . . . . . . . no11 yes Procedure:
4 Alarm value exceeded IS indicated by the red actual value Sw~tchS4 to posltion CLEAR 1. . 4
indicator flashing . . . . . . . . . . . . . . . . . . . . no . 11 yes Select the deslred function by settlng S l / . .. to "ON"
5 Alarm values 3 and 4 . . . . . . . . . . . . . . . . . . UNlPll BlPOL Operate key S5
UNIP = Control dev~at~on
+
-100 . 100 % adjustable
Key S5 (CTL)
BIPOL= Amount of control deviat~on
0 . . . l o o %adjustable lnd~v~dual
operatlng modes willonly beactlvated if inadd1t1ontoturningS4,S5(CTL)1s
6 LOW = quiescent current, also operated
HlGH = operating current signallingz' LOWII. HlGH
7 Y =100 % corresponds to . . . . . . . . . . . . . . . .201' 014 mA Key S6 (RES)
8 Input and output (mA15' . . . . . . . . . . . . . . . .4-2011 0-20
When S6 IS pressed three tames w~thlna second whlle holdlng down S5 the
conf~gurat~on
data contalned In EPROM lncludlngdefault parametersare transferred
to RAM = Reset. ~fthe wrlte protectlon 1s open (S3 / 5 = 0)
Switch S21.. ..
Functions IfanEEPROM 1s present, Ioad~ng~sdonefromtheEEPROM
iftheconf~gurat~ondataln
1 Control characterist~c . . . . . . . . . . . . . . . . . . reversel'd~rect the EEPROM have a prior~tycode (see 4 3.3).
2 Differentlation of ..... ..... . . . . . P V = x l l DEV=x,
3 Differential gain . . . . . . . . . . . . . . . . . . V D = ~ VD=4"
4 P action (proport~onal). . . . . . . . . . . . . . . . . . .no yes1) LED6 La1 ... 4
5 l act~on(integral) . . . . . . . . . . . . . . . . . . . . . .no yes 1 ) The LEDs La 1, La 2 Indicate the present operatlng status:
6 D actlon (derivat~ve) . . . . . . . . . . . . . . . . . . . no1]
. yes green LED only: pure control/manual operation = NORMAL
7 and 8 T~merange according to table 11. red LED only. HOLD

If other tasks are belng processed Inparallel w ~ t h

the control funct~onred and green
Switch S31. ... alternate at d~fferenttlme Intervals
Functions The frequency does not correspond to actual tlme cond~t~ons

:}
J I
Dependent on the mput funct~onsee Sect~ons3.4 and 4.3
The green LED beglns to flash at 5 Hz ~fthe posltlon of S4 does not colnclde w ~ t h
actual operatlng mode

LA3 (SIA) lndlcates ~fthe ser~allnput 1s rece~veddata.

the

4 Unused =freely conf~gurable LA4 (SOA) lndlcates ~fthe ser~aloutput is sendlng data
5 Wrlte protectlon3] . . . . . . . . . . . . . on off
6 Ext. code memory41 (IC 13) . . . . . . . . . . . . . off on
Connectors (St)
AN0 Analog outputs A1 to A4 from top to bottom
Switch S41... Lowest connection: ground.
Functions SER Connect~onfor tape recorder or configurator
NORMAL = Normal operatlng position
CLEAR 0 = Reset non-return polnters
CLEAR 1 4 = CLEAR 1 as CLEAR 0 for channel 2, otherwise freely conf~gurable
(see below)
LSER RANGE = Set the pnys ca r e a o o ~for t rne a g tar dlsp ay
MON~TTTEST= Tesr rout nes and c o n f ~ o ~ r a r ~ o n
AUTOCAL = Cal~brat~on of Inputs and outputs
ENAB KONFl = Enable conf~gurator
TIME + DATE = Read and set date and tlme (opt~on)
HOLD = D~sconnectprocessing electron~cstransfer to output memory
of power supply unlt
RCL PARAM = Recall saved parameters II Dellvery status
ST0 PARAM = Store parameters 21 From software status 16/85 the swltch only affects b~naryoutputs 901 to 9 0 4
RCL PROGM = Enter the conf~gurat~on conta~nedIn the EPROM =alarms G I to G4
(without parameters) 31 See 4 8 1 for functlon of wrlte protection faclllty
ST0 PROGM = Store the conf~gurat~on In EEPROM (opt~on)see 4 3 3 41 From m~d-1985 a mlcroprocessor wlth IntegralROM will preferably be used In the
LOAD CAS = Load conf~gurat~on data from cassette Protron~cP In thls case swltch S3/6 must be ~nthe OFF posltlon
SAVE CAS = Store conf~gurat~on data on cassette 51 See sectlon 4 5 2 4 for three posltlon step action controller and s~gnalrange
VERIFY CAS =Test conf~gurat~on data stored on cassette 4 20mA
4.3 Selecting the control function 4.3.2 Loading from the EEPROM

4.3.1 Standard functions The EEPROM must be plugged into socket 19 (above the battery,
see Fig. 29).
The universal controller can be software-configured as a con-
tinuous or step action controller. The optionally available EEPROM usually contains special con-
figurations, parameters and autocal data (see Section 13.5). The
The status of the instrument can be monitored and changed as
memory is large enough to store two or four (see Section 13.5)
described in Section 9.4.1.
different programs at the same time.
Table 6 shows the part of the request matrix that determines the
If the EEPROM was loaded in a different instrument, the autocal
software. The required function is defined with the aid of the table
data may not be transferred.
and entered with the auxiliary routine as described in 9.4.1.
The required switch positions are shown in Table 7.
In older software structures the entries must be made via monitor
ME to addresses 87DA to 87DC.

3rd position: Controller type

Single-channel, continuous including on/off action
Single-channel, three-position step action
Single-channel, programmer
Two-channel, 2 X continuous including on/off action
Two-channel. 2 X three-position step action
+
Two-channel, continuous three-position step action
Program controller with continuous and on/off output
Program controller with step action output Table 7 X= any
Two-channel programmer
Contents of 87DA . . . . . . . . .
4.3.3 Storing configurations in an EEPROM1)
4th position: Input signal connection Sw~tch EEPROM A EEPROM B
Single-channel, fixed value/cascade 1 S4 S T 0 PARAM
Single-channel, multi-component 2
S5 Press
Single-channel, ratio 3
Single-channel, extreme value selection 4 S1/1 O N =Without autocal data
OFF = W ~ t hautocal data
Two-channel, fixed value/cascade 5
Contents of 87DB. . . . . . . . . . . . . 4 U S1/2 ON OFF

S1/3 OFF= P r ~ o r ~ t y
5th position: Channel logic S4 S T 0 PROGM
Only one channel or 1st and 2nd channel independent 1 S5 Press
Cascade (master controller = 1st channel) 2 Table 8 X = any
Override control, min. selection 3
Override control, max. selection 4
Contents of 87DC . . . . . . . . . . . . 5 U Before storing configurations, check that the plug-in jumpers St
(Table 26 and Fig. 29) are correctly inserted. If these jumpers are
Table 6 Extract from the reauest matrtx withdrawn or only plugged in at one side, the EEPROM is write
protected.
If S1/3 is set to "OFF during storing, the stored configuration is
given a priority code and automatically reloaded in the event of a
If incorrect digits are entered in one or more addresses, the con- RESET It should therefore contain the parameters. (ST0 PARAM
troller defaults to 31,41,51. before saving). If several configurations are stored in this way, the
After the required data have been entered, the following switches one stored last with S1/3 OFF is loaded.
3.4 and 5 must be temporarily set to the positions described in If it is planned to use the EEPROM in other instruments too, the
Table 7. autocal data should not be stored.
The requ~redswitch positions are shown in Table 8.

4.3.4 Reinitialization
If the operating status is not clear and no improvement can be
obtained with RCL PROGM and RCL PARAM,a reinitialization IS
recommended. Reinitialization is brought about by pressing key
If one of these conditions is not met, the controller displays the S5 three times within a second with key S6 held down.
message ErnA (any decimal point visible is without significance). The controller initially attempts to load from EEPROM the con-
Er.nA= Error: not accepted. figuration with priority code. If no such configuration is available,
With this message the instrument reports that the desired change the function defined in addresses 87DA to 87DC is loaded.
has not taken place. Before making another attempt with the The controller goes to manual. The parameters last set are still
switches in the correct position, the ErnA message must be effective. The continuous controller output goes to 0%. Er.00
acknowledged with key 12. appears in the digital display.
4.4 Manual operation 4.4.1.4 Quick adjustment of output
The controller is operational immediately after switching on the
power supply.
If the instrument was previously operational and the back-up
battery continuously connected and serviceable, the instrument
returns to the operating condition from which itwas switched off. It
will contain the last valid ~arameters.

4.4.1 Manual operation of continuous controller If key 12 is pressed together with one of the two keys 4 or P.the
4.4.1.1 Output characteristic output signal immediately changes in the required direction to
In the delivery status, pressing key b causes the output signal to - 2.4 % = 0 or 3.5 mA or 102.4 % = approx. 20.6 mA.
increase at the same time as the output display (17) moves to the
right. 4.4.1.5 Control deviation display
Switching over S1/7 results in a decreasing output signal when
key b is operated. The luminous indicator however continues
moving to the right. This ensures that, irrespective of the direction
of action of the actuator, a connected valve is opened when
pressing key b,or closed when pressing key 4.

4.4.1.2 Output signal display

The control deviation X - W is displayed as Xd

4.4.2 Manual operation of step action controller

4.4.2.1 Output characteristic
In the delivery status, key b acts on output 912 (increase) and key
The output meter (17) displays the output variable with a resolution 4 on output 911 (decrease).
of approx. 6%.If a more precise readout is required, operating key The motor must be connected to these outputs according to the
3 causes the output variable y to be switched to the digital display desired characteristic.
and shown with a resolution of 0.1%.

4.4.2.2 Display of final control element position

The position of the drive must be reported back with a potentio-
meter or a position pickup that delivers a current signal.
If a potentiometer is used, it is possible to specify by means of
suitable wiring or with switch S1/7 whether, when key is
pressed, the position display will change to larger or smaller
values.
If a current feedback signal is used, the display 100% can be
assigned to a feedback signal of O(4) mA or 20 mA with switch
For fast information on the precise output value, simultaneous
S1/7.
operation of keys 4 and switches the output variable to the
digital display for the duration of the key operation. 4.4.2.3 Display of control pulses
In the standard configuration corresponds to the controller In the display next to the F-key the control pulses are displayed by
output. illuminated single segments.
Flashing of the cursor indicates a control circuit break or overload. 1st channel 2nd channel
If the write protection is set, the controller displays Er.nA.

4.4.1.3 Adjusting the output signal

4.4.2.4 Matching the position display to the correcting range

In signal range 4...20 mA (determined by switch S1/8) and when
using a potentiometeifeedback signal,the corresponding control-
Adjusting the output signal is always possiblewhen the instrument ler input (E5 or E6) must be configured via a control code change
is in the "manual" mode (H). A short depression of key 4 or (in the monitor ME870B) for the signal range 0...20 mA. The
+
changes the output signal by 0.1% or -0.1%. following table fixes the signal range of inputs 1 ... 4 at 4 ... 20 mA.
If one of the keys is held depressed the output signal will change The signal range of inputs 5 and 6 must be determined acc. to the
with increasing speed. table, depending on the type of controller (see 3.4.3).
Contents in address n
- Addresses channel 1 84AC
Input 5 Input 6 ,,, Addresses channel 2 84AD Contents Address 8740
8708
Contents
80 4...20 mA 4...20 mA
1 78 = 2 mln 7 D = 12.5%
90 0...20 mA 4...20 mA 2 3F = 6.3%
A0 4...20 mA 0...20 mA 3 77 = 25 s C8 = 2 0 0 %
BO 0...20 mA 0...20 mA 4 96 = 15.0%
5 78 = 12.0%

Matching the 0.. .loo%position display to the present correcting 6 7 6 = 10s FA = 25.0 %
7 D6=21.4%
range is effected for potentiometer and current feedback 8 BC= 18.7%
signalling with the aid of settings K6 and C6. These settings are 9 A7 = 16.7 %
10 96 = 15.0%
selected by simultaneously pressing keys S5 (internal) and 3. It is 12 7D = 12.5%
advisable initially to set a variable in the small loop as close as 15 64 = 10.0 %
20 4B= 75%
possible in the alphabet to the variable sought. With key S5 25 3C = 6.0 %
depressed the following adjustments are possible: 30 32 = 5.0%
39 26 = 3.8%
Key 3 tapped: forwards in the alphabet 50 1E = 3.0%
backwards in the alphabet 60 1 9 = 2.5%
Key 3 held:
Procedure: Table 9

Adjust C6 = 0, K6 = 100.0
Individual switching times can be calculated as follows:
First the drive is brought to the two end positions one after the
other, and Y is read from the digital display for both positions. H(8740). T(84AC)
On time ton =
(1 -y). 100%
From the readout values:
Ya = value at end position 0 % H(8740). T(84AC)
Ye = value at end position 100% Off time bff = y . 100 %
K6 and C6 can now be calculated, as follows:
H(8740). T(84AC)
Cycle time t, =
y. (1 -y).IOO%
For the second channel C.6 and K.6 are used to adjustthe position
H(8740). T(84AC)
display. Max. cycle time Fma, =
25.0 %
Adjustment can be performed without calculation by first moving
the drive to thezero position and adjusting the position display (17) T = Time constant of the integrator used
with C6 (C.6)in such a way that illumination is transferred from the H = Hysteresis of the comparator used, see Table 9
first to the second LED just at that point.
The adjustment must then be repeated in the end position with K6 4.4.4 Manual operation of twochannel controller
(K.6).
The same rules apply to manual operation of two-channel con-
Thesetting uncertainty obtainable bythismethod is lessthan0.5 %. trollers as for single-channel controllers.
The controller that can be operated at any one time is specified
4.4.2.5 Adjusting the servodrive with the F-key (18) and can be read off in the adjacent display field
(11).
The servodrive is always adjustable when the controller is
switched to manual. The correction time depends only on the run The second character applies to the step action controller

8
time of the drive.
Quick adjustment is not possible.
or = controller I

Fig.31 Channel ~dent~f~cation

4.4.5 Manual operation of cascade controller

4.4.3 Manual operation of onloff controller
During commissioning the slave controller is first operated on its
In the manual mode the on/off controller delivers a pulse train the own. The I/E-key (10) has three possible positions:
mean value of which over time is displayed by the position indica-
tor(17).For manual operation the same instructions apply as forthe
continuous controller.
If a display of the output signal is required acc. to 4.4.2.3 at the
controller it is necessary to enter value "00" at address 8730 (see
Section 11 ).
The switching frequency depends on the duty cycle and achieves
~ t smaximum at an output of 50%.In the delivery status the con-
troller switches 6 times a minute with a duty cycle of 50%.For a
different switching frequency the addresses mentioned in the
table below must be changed.
- external set point for master controller (only
accessible after changing the contents of address
877BH from 03 to 07).
The F-key can be used to switch between master controller and 4.5.3 Internal/external set point transfer
slave controller. The displays shown next to the F-key are Transfer is effected by pressing key 10. As soon asthe display next
described in 4.4.4. to key 10 stops flashing, the new operating mode is effective.
The master controller is always in the automatic mode. It cannot be
switched to "manual': If an attempt is made to switch the master
controller to "manual': the display transfers to controller 2 which
then switches to "manual':
Manual operation is the same as for single-channel controllers via
controller output 1.
If channel 1 is selected in the manual mode, a flashing "A" indicates
the continuing manual mode.

Before transferring from internal set point to an unknown external

4.4.6 Manual operation of override controller
set point it isadvisable tosetthedifference readout D= WE- W, in
The override controller can have continuous or step action output.
the digital display with key 3 and to check that transfer is per-
In the step action controller a position feedback signal is neces-
missible. The display is in percent. A positive value indicates that
sary for the limitation.
the external set point value is higher than the current internal set
Controller 2 is always the master controller, controller 1 the point value.
override controller. If a transfer takes place with a difference existing between w, and
Using the I/E-key (10) in interactionwiththe F-key(l81,aninternal or we,the effective set point approaches the external set point value
external set point can be assigned to each controller. The mode at a rate of 6.25 digits per second.
selector switch (12) only acts on the master controller, i.e.the over-
Transfer from external set point to internal set point is automatic
ride controller is always in the automatic mode.
and bumpless. The internal set point then corresponds to the last
If channel 1 is selected in the manual mode, aflashing "A" indicates external set point value.
the continuing manual mode.
Commissioning starts with the master controller. 4.6 Autolmanual mode transfer

4.5 Set point adjustment

When the controller is switched on it reverts to the operating mode
from which it was switched off. The operating mode transfer is automatic and bumpless in both
directions by depressing key 12.
As soon as the status display nextto key 12 stops flashing the new
operating mode is effective.
Auto/manual transfer is also bumpless with I action switched off.
Transfer is effected according to an E-Function with a time
constant that can be set with parameter T, which is unused in this
mode.

4.7 Matching the controller to the controlled

system
Important.
4.5.1 Internal set point
The values to be set in the following paragraphs could be lost
If the internal set point is not active, I/E-key (10) can be used to
during a battery change (see Section 10).
transfer to "I" if this is not disabled with switch S1/3.
Adjustment of the control parameters is only possible if switch
If this is the case, the block must first be removed (see Fig. 30).
S1/2 is in the "ON" position. By operating key 3 on the front panel
After selecting "W" in the digital display by operating key 3, the set the parameters can be transferred to the digital display and then
point value can be adjusted with keys 7 and A. A brief key depres- adjusted with keys V and A.
+
sion alters the last (right hand) digit of the set point by 1 or-1. If
the key is held depressed, the set point value changes with in- 4.7.1 Write protection
creasing speed. 4.7.1.1 Write protection for the RAM area
The internal set point can beadjusted by remote control atany time The write protection feature protects the configuration and the
without being selected in the digital display. USER RANGE settings against inadvertent deletion with "RCL
If a numerical range of more than approx. 2500 digits is set (see PROGM':
Section 4.81, the smallest possible set point adjustment is in some USER RANGE settings and configuration data are entered
cases 2 digits due to rounding. directly to the protected area.
Once values have been established for the parameters,these can
4.5.2 External set point be written to the write protected area of RAM and thus saved, by
The controller is to operate permanently as a slave controller. turning switch S4 to the "ST0 PARAM" position and then pressing
Transfer to internal set point is to be inhibited. key S5. Switch S3/5 in Fig. 30 operates the write protection. If the
The controller is switched to " E = external set point with key 10, switch is in the "OFF position, the effective parameters can be
and key 10 is then disabled with switch S1/3. Set point adjustment altered but not stored.
is performed solely with a continuous signal via terminals bl(+) The stored parameters can be recalled via function "RCL
and b2(-). PARAM with a subsequent depression of S5.
4.7.1.2 Write protection for the EEPROM 4.7.3 Changing the scale
If the plug-in jumpers at the EEPROM are withdrawn or only The scale of the analog display (8) can be changed without
inserted on one side, the EEPROM is write protected. See opening the instrument. Insert a small screwdriver into the slot
Sections 4.3.3 and 13.5. provided at the bottom narrow edge of the scale and lift out the
scale.The new scale is inserted bottom part first, then bending the
scale outwards slightly in the middle, push top part of scale in.
Adjustment is not necessary.

4.7.4 Legends on front panel

To open the legend field:
Insert a small screwdriver in the cutout at the narrow side of the
transparent cover and lift out the cover.
The self adhesive strips of cardboard available as accessories
If an attempt is made to write to the protected area with write should be used as base for the inscription (see spare parts. Sec-
protection switched on, the controller displays the message Er.nA tion 15).
(any decimal point visible is without significance).
a) Top legend field
This display must be acknowledged with key 12 before a new (Control loop identification and dimension)
attempt can be made with write protection switched off. Size: 66 mm X 9 mm
Using mixed lettering with character height 4.5 mm (width approx.
2.6 mm) and character height 2.5 mm (width approx. 1.5 mm), the
following possibilities arise:

Example
4.7.2 Adjusting the digital display
Note write protection status!
In the delivery status the digital display shows 0 to 100.0 (%I for T R C -102 Reflux
O(4)... 20 mA. A physical display can be set for a selected number
of variables. In two-channel instruments the selected range Fig. 32
applies to both channels.

He~ght Number of letters

4.5rnrn 0 3 4 5 6 8 10 12 15 18 20 25

2.5mrn 44 37 35 33 31 28 24 21 16 11 7 0

Table 10 Character he~ghtand number of characters

Intermediate values can be calculated as follows:

N = Number of large letters (4.5 mm)
n = Number of small letters (2.5 mm)
If a physical display is required for linear signals, proceed as
follows:
With switch S3/5 in position "onu= write protection off,turn switch
S4 to "USER RANGE" and operate key S5 (inside the instrument). Inserting the legend strip:
An identification symbol "&"appears on the digital display with the Having stuck in the paper strip, inserttransparentcoveron the left.
index o or r. bend it slightly,and engage it on the right hand side while pushing
to the left.
"on represents start of range. "r" end of range. Adjustment is
effected with keys Aand V.The digit to be changed is indicated by b) Lower legend field
the decimal point which acts as cursor. The cursor is moved to the Size: 66 mm X 5 mm
required digit by simultaneously pressing key 10 and one of keys A With a character height of 2.5 mm and width 1.5 mm, 44 letters
or V. can be used.
By operating key 3 the second valueto beset is called upand set in
the same way.
Before returning switch S4 from "USER RANGE" to "NORMAC'
the decimal point must be put in the required position. After the 4.7.5 Brightness of displays
change-over and operation of key S5 the display range is stored in The brightness of the analog and digital displays can be adjusted
the battery-backed RAM (note write protection). separately with a potentiometer each on the rear of the front
The actual value, set point (internal and externalland alarm values module (accessible from the left with the instrument opened; see
are then displayed exclusively in the fixed numerical range. They Fig. 26).
are recognizable by the extreme right decimal point flashing at The potentiometers are identified on the pcb as follows:
intervals of one second. Dimmer A: Brightness adjustment of analog displays
All other values are displayed as a percentage or in the selected Dimmer B: Brightness adjustment of digital displays
time units. including status displays.
5 Hints on optimization 5.3 Derivative action time
In order to determine the most suitable settings we suggest
referring to the literature. The rules of thumb mentioned there
normally bring satisfactory control results.
Apart from this possibility,the PS unitsasfrom the software status
3.0 (IC 15, see Section 9.4.8)have a function for automatically set-
ting the control parameters.
This function can be used for a large number of processes and is
described in detail in Technical Information 30/62-1290 XA (see
Section 18. Appendix)') Forthe derivative action time the same time ranges arevalid as for
The control algorithm corresponds to the parallel structure with the integral action time. Since "T," cannot be displayed, it is
the following transient response: displayed as "Td':
The derivative gain can be selected with switch S2/3. The higher
value is normally the correct one.
Switch S2/2 determines whether the controlled variable or the
control deviation should be differentiated. If D-action is not
required, it can be switched off with S2/6.
5.1 Proportional range

5.4 Operating point (not in step action controller)

The proportional range can be adjusted in steps of 1% from 1 to

1850%.(In the step action controller, values greater than 1000%
count as 1000 %I.
With I-action switched off and constant set point, it is advisable to
If a pure I-controller is required, the P-action can be switched off set the operating point in order to keep the "steady-state offset" as
with S2/4. small as possible.
In the step action controller the effective proportional range Xp* Values between 0...100.0%are useful. If I-action is activated, the
depends on the effective run time T, of the servodrive. value of "Yon is of no significance.
T
If P-. I- and D-action are switched off, the output signal goes to the
value Yo.

5.5 Control characteristic

1
5.2 Integral action time
The characteristic of the controller is determined by the position of
The time range is set with switches S2/7 and S2/8. switch 2/1. Position " I N V means afalling outputsignal(yfallsfrom
Time ranges 100% to 0%) for a rising controlled variable. Whether the output
0 . . ,1999 S* signal (measured in mA) rises or falls depends on switch 1/7. (See
0 . . ,199.9 min Section 4.5.1.1).
0 . . .19.99h
1 1 0 . . ,1999 X 1000 h

Table 11 Time ranges

* Dellvery status 5.6 Dead band
The setting 0 (with any decimal point position) means T= 150 ms.

The step action controller has an adjustabledead band thevalue of

which can be altered by selecting the letter H. This dead band is
Without checking the switch positions, the selected time range is
only effective for the P-channel. I-action acts within this band up to
quickly recognized from the position of the decimal point.
If I-action is not required, it can be switched off with switch S2/5.
+
an inner dead band of 0.1%.
Where measured signals are unsteady it is advisable to set
relatively large values for H.This reduces the proportional access
'1 also ava~lableas a separate document without diminishing the obtainable control accuracy.
 5.9 Setting the alarms
After selecting the individual alarms on the digital display, they can
be adjusted with keys A and V.The alarms have the following
functions:

Fig. 33 Dead band of step actlon controller

5.7 Output limits

Switches S1/5 and S1/6 are used to determine the switching

behavior of the alarm values.
S1/5 determines for both G3 and G4 whether the error signal is
monitored with prefix sign "UNIP or without prefix sign "BIPOC'
=I XdI.In switch position "BIPOC G3 must besetto negativevalues
and G4 to positive values.
Setting for unused alarms if the visual display is to be used:
For certain applications it is necessary to limit the output signal. G I . . . . . . . . . . . . . . 100.0%
After selecting YHand YL on the digital display, they can be altered G2 . . . . . . . . . . . . . . 0.0%
with keys A and V. G3 UNlP . . . . . . . . . -100.0%
YH= upper limit BlPOL . . . . . . . . - 100.0 %
YL = lower limit G4 . . . . . . . . . . . . . . 100.0%
In the continuous controller, if the lower limit is set above the upper
Quiescent or operating current signalling is selected with switch
limit, the output signal is equal to the upper output h i t .
S1/6. With quiescentcurrentsignalling the outputtransistors have
The output limits are only effective in the automatic mode and can high impedance if the alarm value is exceeded.This coincides with
be passed over in manual operation. the behavior in the event of power failure.
If an output signal outside the output limits is set in the manual In two-channel controllers, in place of alarm values G3 and G4 the
mode, it jumps to the output limit on transfer from manual to auto- following values are monitored:
matic in the continuous controller.
G.l Max. alarm value of second channel for X.
In the stepaction controllerthe final control element is only moved G.2 Min. alarm value of second channel for X.
to the set area if an appropriate control deviation is present. In this
application the position feedback signal is included in the control
(limitation).
External control of the output limits is available.Its implementation
necessitates intervention in the configuration. Further details are
given in the Configuration Manual (42/62-63-... 1.

5.8 Limitation of set point range

Fig.34 Characterlst~csof the alarm

Quiescent current slgnalllng
L = Output transistor IS conduct~ve

5.10 Non-return pointer

The adjustment range for the set point can be limited for both the Two "non-return pointers" are coupled with the measuredvariable;
internal and the external set point. these retain the maximum value x, and the minimum value xo
After selecting WH and WL on the digital display they can be within any measuring period. They can be indicated on the digital
altered with keys A and V. display if the parameter display is enabled with S1/2.
WH= upper limit The non-return pointers are reset to the instantaneous value of x
WL = lower limit by operating key S5 with switch S4 in position CLEAR 0 (for
If WH is smaller than WL. WH becomes the effective set point. channel 2 with CLEAR 1).
5.11 Setting the real-time clock
To set and read the real-time clock, switch S4 must be turned to
position "TIME .t DATE and key S5 pressed.
In the digital display "tt" is shown with various indices. Transfer II....
....I
between the various functions is accomplished with key A with
key 3 held down.
1, I"'

-R109-

2-12955
- Y
Fig.35 Real-time clock - setting the runntng reserve
Hours Minutes

The running reserve of the real-time clock in the event of power

failure can be set with jumpers (Br) 1 to 7.
The running reserve should always be as small as possible taking
into account the back-up battery.
(Delivery status: 1 day ^ jumper 1).

time display. Hours and minutes in the digitaldisplay, seconds next

to keys 10 and 18.
If these two display fields are not illuminated, the digital display Jumper Runnlng reserve

shows the day and month. (No automatic date switch is available.)
approx 2 days
approx 4 days
approx 8 days
approx 16 days
approx 32 days
7 approx 64 days

Table 12 Runn~ngreserve of real-time clock

B r = jumper

"C":
6 Setting the input circuits
the time or date can be set. The date, hours and minutes are
adjusted with keys A and T. The decimal point indicates the All analog inputsare weightable.Inputs E l to E4 havethe following
currently adjustable digit. The clock is started by simultaneously structure:
pressing keys 10 and 12.

KI CJ 1-12952

Fig. 36 Input w e ~ g h t ~ n g

In the sections below. (Ei) is written in place of the full weighting

equation Ei . Ki Ci +
Two time markers (date, hours, minutes) can be set (switching C = -199.9...0...+199.9%
clock); these are monitored by the controller, enabling switching Delivery setting 0 %
functions to be triggered at a predetermined moment. K =-199.9 ... 0...+199.9%
The date, hours and minutesare setwith keys Aand T.The decimal Delivery setting 100.0 % = 1
point indicates the currently adjustable digit. The date is not taken Variables C1 to C6 and K1 to K6 aresetwith theaid of thedigital
into consideration (daily reporting) in the condition as delivered. display.
The date cannot be set. These settings are selected by simultaneously pressing keys S5
The inclusion of switching functions triggered by thetime markers (internal) and 3. It is advisable first to set a variable in the small
is described in the Configuration Manual. loop as close as possible in the alphabet to the variable sought.
The real-time clock is a plug-in printed circuit board (also for retro- With key S5 held down the following adjustments are possible:
fitting, see Sparte Parts List) and is installed in the pcb control Tipping key 3: forwards in the alphabet
electronics (see Fig. 25). Holding key 3: backwards in the alphabet
6.1 Single-channel fixed value/cascade 6.5 Extreme value selection
The circuit and the inputs used aredescribed in Section 3.4.2.1.The All inputs are weightable.
following transfers" can be effected with switches S3/.. : In the version for minimum selection, for an unused input C must
be set to >100.0 % (K remains = 1).This input then becomes 100 %
and is eliminated from the minimum selection.

*depends on setting of swltch I / € (10)

6.2 Two-channel fixed value/cascade

(Em)= welghted Input
1; Fcton

Select~onfrom X
Selection from W
1
Switches S3/.. have the following functions:

Max select~on
Mln. selection

The circuit and the inputs used are described in Section 3.4.2.
1 S3/2 1 Output4 7 Programmer
I I I
7.1 Setting the programs
*depends on setting of swltch I/E (10) After the programmer/controller has been called up andactivated
(Em)= welghted Input
as described in Sections 4.3.1and 9.4.1, the program values can be
Weighting Channel I : E l C1; K1 Channel 2: E3 C.1; K.l
set.
E2 C2; K2 E4 C.2; K.2

6.3 Multi-component
The structure is described in Section 3.4.2.3.
All inputs are weightable.
The following transfers can be effected with switches S3/..:
The control deviation is formed according tothe following formula:
Xd = (El + KE3) - (E4)I - W

Fig.37 Example of program

*depends on setting of swltch I/E (10)

The preconfigured programs have 7 program sections. This

means that a maximum of 8 amplitude values and 7 time values
must be entered.
(Ed= welghted Input In the single and two-channel programmers the variables are
contained in the large loop which can be made accessible with
switch S1/2.
6.4 Ratio
In the program controllersthevariables PO to P7 and C.l to C.7 are
If the ratio is controlled externally it is necessarytocheckwhether accessible by simultaneously pressing keys S5 and 3 (see also
K2 is set to 199.9. 4.4.2.4).
All inputs are weightable. The input weight~ngof input El, C1 is The amplitude values can be set as follows:
used to set the air excess required for gas mixture control.
Programmer:
The instrument has an electrical ratio range from 0...2. The trans- Single-channel: USER RANGE
mitters should normally be set up so that this electrical ratio is Two-channel: USER RANGE, if the range is the same for
adhered to. In special cases the ratio range can be extended by both channels,
weighting the inputs. otherwise 0.. .100.0%
Forthe analog displays the readout range can be limited within the Program controller: 0...100.0%.The effective set point is dis-
range 0 to 2 with the adjustable variables played in the USER RANGE selected for the
VO = lower range value and controller.
V1 = upper range value. The following rules apply to the time setting:
The range of adjustment is determined by WL and WH. The distance between breakpoints is entered. The range of adjust-
The physical ratio range required by the process (including the ment is between the figures 0 and 19.99. The time scale is
transmitter ratiolcan be displayed by setting "USER RANGE(see determined by the position of the decimal point.The time scale set
Section 4.7.2). Forthis purpose the physical ratios associated with atthe factory is the "hours" scale.The decimal point can be shifted
the electrical ratios 0 and 1 must be determined and then entered and thus the time scale altered, separately for each section, vla
in the USER RANGE. monitor M C 001 C (see Section 9.4.9).
Switches S3/ .. have the following functions: The time scales are as follows:
0... ... xxx.x Minutes
Actual value ratlo
I.. . ... xx.xx Hours
Set polnt ratlo 2 ... ... x.xxx times 1000 hours
x Mln ([ElI/Vset. [E41)
I I I I 3......xxxx Seconds.
(Em)= welghted Input I Tr~ecnangeovcr sw rcned s om [red as from 3 / 6 6
x =any
Lnr Sroremuer1985 tneseu~enceofC arlu X wererevcrsccr T l ~ eno..twc . -
ant rl(1
S3/2 = I(on) activates the max, selection between inputs E3 and was acdordlngly: (Eil= (€1+ CI) KI. .
Thls sequence IS st111valld for posltlon feedback In step action controllers
E4 (see 3.4.2). 21 The swltchover outout 2 1s om~ttedas from 3/86
To simplify the adjustment it is advisable to work out the following Address Contents
Section 904 903 901
table: --- 0 0 :9
I
Amplitude Time 1 844A 0 0 FY
No. 2 844C 0 0 FY
Value % Value 3 844E 0 0 FY
4 8450 0 0 FY
0 PO 5 8452 0 0 FY
1 P1 C1 6 8454 0 0 FY
2 P2 C2 7 8456 0 0 FY
3 P3 C3
4 P4 C4 Table 14 For two-channel programmer (1st channel)
5 P5 C5
6 P6 C6
7 P7 C7
Table 12 Address 904 902 901 Contents
Section --- 2 QP3 0 0
7.1.1 Programming program loops 1 844B 0 0 FY
2 844D 0 0 FY
It is possible to jump back automatically from the program end to 3 844F 0 0 FY
any restart point in the program.The number of the restart point to 4 845 1 0 0 FY
5 8453 0 0 FY
be returned to must be entered via monitor ME at address 87361-1 6 8455 0 0 FY
(channel 1) and 8737H (channel 2) (Section 11). The number of 7 8457 0 0 FY
repetitions is counted in variable "R': Table 15 For two-channel programmer (2nd channel) and program controller

The columns containing "0" are not usable in the standard con-
figuration for the respective channel.

7.2 Programming the binary outputs

There is no auxiliary routine available for programming the binary
outputs. The necessary data must be entered via monitor ME (see
Section 11). 7.3 Displays
Operation codes are thereby changed.With no knowledge of the In the instruments used as programmers only, the following values
details it is possible to define the functions of the binaryoutputs in are shown in the digital display:
the following way:
The binary outputs that are to be activated (conducting) are
defined separately for each section.
A numeral must be entered in the configuration for each section.
This is determined from the sum of the significances of the
activated outputs.
The activated outputs have the following significance:
I Number of channels I 1 I 2 I
I No output I 0 I 0 I
I output l(Q01) 1 1 I 1 I Fig. 38 D~splayloops of programmer
Output 2 (902) 2 2
W.. = Set point
Output 3 (903) 4 1 N = Number of section currently be~ngprocessed
TU =The time elapsed In the sectlon currently running
Output 4 (904) 8 2 (0.. . l o o %of the tlme C set for the section)
R = Loop counter (repetit~oncounter), counts the repetltlons
C =Time settings
The sum arrived at is converted to a hex number. P = Ampl~tudesettings
Decimal 0 1 2 3 4 5 6 7

Hex 0 1 2 3 4 5 6 7 In the program controllers only the small display loop changes in
comparison with the controllers (Table 1).
Dec~mal 8 9 10 11 12 13 14 15
Hex 8 9 A B C D E F

Example: Outputs 1.3 and 4 are to be activated. Forthis section the

resulting sum is decimal 13 = Hex D.
A value must be determined in this way for each section and
inserted in the tables 13.. .I5 below in place of the letter "y': (These
. a. ~. . ~tol standard
tables onlv v -
confiaurations).
Address 004 902 901 Contents
Section --- 8 9403 2 1

1 844A FY
2 844C FY
3 844E FY
4 8450 FY Fig.39 D~splayloops of program controllers
5 8452 FY
6 8454 FY
7 8456 FY The settings for C.l to C.7 and PO to P7 are called up by simul-
Table 13 For single-channel programmers taneously pressing key S5 (internal) and key 3 (see also 4.4.2.4).

24
7.4 Storing and calling programs The storage procedure is completed when the sector display
appears incremented by 1 with a point. If other program data are to
7.4.1 Storing
be stored for the same program it is sufficient to press S5 once
The values set for a program can only be stored if they are trans- more. If no more data are to be stored the instrument displays
ferred to the write protectable memory area after setting "ST0 "Er.nK after S5 is pressed. This message must be acknowledged
PAR AM': with key 12.
Up to 2 16 programs, each with 7 sections, can be stored in the
optionally available EEPROM (Section 13.5).
If one or more programs has more than 7 sections (= special con-
7.4.2 Calling stored programs
figuration), fewer programs can accordingly be stored. Each
memory sector can accommodate the data for seven sections of a
program. Sectors that are only partially used cannot be used for
other programs.
The auxiliary routine M C 0012 permits program data to be stored.
After this routine has been called as described in Section 9.4, the
display shown here appears, for example.
The variable which is now visible is coincidental. However, when
placing in memory, the first variable to be saved C1 or C.l must be
set. It is possible to selectavariablewhich precedesthe Cvariable
in the alphetic sequence, e.g. A4.
The variablesare adjusted with keysV Afurther activationof key 3
effects a more rapid progression.
Call up the corresponding channel with key 12:

Auxiliary routine M C 0011enables stored programs to be called up.

After the routine has been activated as described in Section 9.4,
the instrument shows the adjacent display. Key 10 is used to select
the sector in which the program or program section to be loaded
was stored.
The following keys must be operated to accomplish loading:
EEPROM
Sw~tch
Area A Area B

S1/2 ON OFF
= Any variable Key 10 0 to F select a des~redsector
The flrst var~ablew h ~ c hIS to be
stored must be set S4 RCL PROGM
= Its hex address
= Memory sector selected can be 55 Press
altered w ~ t hkey 10 (0 D
S4 RCL PARAM
= Programmer data first channel
= Programmer data, second channel S5 Press
= Wtthout slan~f~cance
for the Table 17

The loading procedure is completed when the sector display

P for single-channel programmer or 1 st channel in two-channel
appears incremented by 1 with a point. If other program sections
programmer
are to be loaded, it is sufficient to press key S5 if the section(s1to
P for 2nd channel in two-channel programmer or in a program be loaded is (are) stored in the next sector.
controller.
After a program has been loaded, a RESET (see 7.6.1) must be
The following keys must be pressed to store: carried out.
EEPROM
Sw~tch
Area A Area B

54 S T 0 PARAM 7.4.3 Calling stored programs via remote control inputs

S5 Press Calling upof stored programsviathe binary inputs is possiblefrom
S1/2 ON OFF software state 35.86 (IC15 with index as from HI together with a
Key 10 0 to F select a free sector special IC14.
S4 S T 0 PROGM If the instrument was ordered with suppl. No. 410, the IC14 is
55 Press
included. For retrofitting the IC14 can also be supplied separately
(see section 17).
Table 16
The stored programs must all be of the same length - up to 7 sec-
After pressing key S5, the display shows which variable is tions. If certain programs require less sections, the time C.. of the
currently being stored. sections not required should be set to "0':
 The program is resetto the beginning and the repetition counterto
zero by operating keys 4 and b.
Table 18
Forwards

Table 18 shows the switches that must be closed for calling up a

program.
DO7 = 1 Calling up from area A of E(E)PROM Moving forwards in the program irrespective of the time set with
DO7 = 0 Calling up from area B of E(E)PROM the aid of key b.The position in the program continues to change
With a positive flank (transition from 0 to 1) on DO8 the program while this key is held.
selected each with DO3 to DO7 is loaded, provided that the write
Backwards
protection of the RAM is open.
S3/5 = O N
Note:
Actuate DO8 in the programm controller only in operating mode Key 4 is used to shift the program against the sequence in time.
"manual':
Jump forwards
In case of a reset forced by the controller or by actuating keys S5
and S6, the program corresponding to the state of the binary
inputs DO3 to DO7 is automatically loaded, provided that the write
protection is open.
The variable /U8 contains the number of the program loaded.
I xx for area A
By holding key b down and simultaneously operating key (12) the
2xx for area B
program jumps to the next breakpoint (restart point).
The variable can be called up by actuating key 3 and S5 in the
digital display. With a special configuration the variable /U8 can Backwards
also be set into the small display loop. This special configuration.
however, then occupies one of the memory areas (A or B) of the
E(E)PROM.

In contrast, the program jumps to the preceding breakpoint if key

(12) is operated in addition to key 4.

7.5 Operation Start

Takes place by switching over from "h" to r, r. or t
The following symbols are used for operation:
7.6.2 Automatic operation
The program runs if mode "h" is not switched on
Operation for any length of time.

If two keys are to be operated simultaneously and if

the sequence is significant, the adjacent symbols Single run from program start to program end
apply. Key 4must be pressed before key band held
down.

Repeated operation. At the end of the program it immediately

starts again until the unit is switched over to manual.
A breakpoint at which the repetitions are to commence can be
specified in addresses 8736H (channel 1) and 8737H (channel 2).

7.6 Operating modes

7.6.1 Manual operation
Fast forward. lrrespective of the time scale set, all sections are run
Manual operation permits the following functions:
through in 8 seconds, in each case.
Stop Stop

By switching the unit from one of the automatic modes to manual. lrrespective of the operating mode set, the program run is stopped
the program stops at the position reached. by switching to "manual':
7.6.3 Set point transfer Cyclic switching between I and !?
P:QlO = 0
I :QlO= L
Checkback signal omitted in two-channel
programmers.
DO3 + DO4 Common "Start" if the operating mode is not "h': If the
In program controllers the display alternates between: programmer is set to "h': it starts automatically when
the operating mode is switched over.
DO3 "raise"
DO4 "lower"

Table 19 Remote control of s~ngle-channeltnstruments

Channel 1 Channel 2 Channel 1 Channel 2

Continuous Step action

controller controller

If key 10 has been enabled with switch S1/3 it can be used to

transfer between a program set point " P and a fixed set point "1': W2=20XN. WE=20XR.

The value of "I" corresponds to the value of " P at the instant of Table 20 Remote control of two-channel instruments
transfer.
When transferring from "I" to " P the set point jumps to the in- WH and WL are adjustable for both channels in every operating
stantaneous program set point. mode. W only in "h" and "internal" and TU only in "h':
The mode of operation of the programmer (r, r.,t, h) is not affected In all operating modes the value selected is switched to outputA3.
by the transfer. Display 100.0% 10 V. For W2 and WE the following applied:
W2 N/5 in volts
7.6.4 Channel transfer
WE A R/5 in volts
Transfer between channels is effected with F-key 18.
DO8 Reset and manual
In two-channel programmers the display alternates between: Checkback signal: Q11 1 for 1st channel
909 1 for 2nd channel

7.7.2 Remote control of program controller

DO0 Switches both channels to manual and switches over
to the next channel.

Channel 1 Channel 2
Controller/programmer

7.7 Remote control

7.7.1 Single and two-channel programmer
DO0 Switches both channels to "h" and switches the
channel over. ManuallAutomat~c
Checkback signal
D07A0 Binary inputs DO1 to DO6 and DO8 serve the 1st
channel.
D07A1 Binary inputs DO1 to DO6 and DO8 serve the 2nd
channel.
DO2 Cyclic switching between operating modes r, r.. t, h.
Checkback signal:

DO7 0 0
DO8 Manual channel 1 Reset
Checkback s~gnal:
L = Output is conductive. 009 L (conductive)
Program end 9 1 0= 1
Program end Q12 (910)
Information in 0applies to the second channel. Table 21
8 Signal display on the front panel 8.2.4 Software monitoring

8.1 Alarms
If switch S1/4 is in the "ON" position, exceeding or falling below an
alarm value is indicated by flashing of the red actual value indicator.
If S1/4 is switched to "OFF the alarm display is suppressed.

8.2 Self-monitoring messages

If the controller diagnoses an error during processing, it first
8.2.1 Battery monitoring attempts to restartthe program several times.If this is not success-
ful the program is reloaded from the EPROM or EEPROM (see
If the battery voltage is too low, the message Er.bA(errorbattery) is 4.3.3). This in turn will only succeed if write protection is not set.
displayed for 2 seconds within 4 seconds. After loading (reinitialization)the controller displays the message
Er.00 and goes to "manual':
If the write protection is set, the controller displays Er.nA.

8.2.5 Other messages

Other messages can also be configured. For further details see
the Configuration ManuaLThefreely configured messages can be
acknowledged with keys A and V.

If this display occurs, the instrument remains functional. The

battery should however be changed beforea supply failure occurs
(see Section 10.1).
Acknowledgement is not possible.

8.2.2 Power supply monitoring

If the instrument is operating on power below the permitted toler-

ance, the warning ErLP (error low power) appears for 2 seconds
within 16 seconds.
Because the controller is no longer guaranteed to function in this
situation, output signals y and w are held at their last value and do
not change while the voltage is low.
The set pointw and the output variable y can besetduringthistime
but are not processed until the power supply has returned to its
tolerance range.
no Press keys 4 and
12 simultaneously

8.2.3 Hardware monitoring

If one of the faults in Table 22 (except errors Er.bA and Er.EC) is

diagnosed, the controller sets output 9 0 0 and displays this as Select disired routines
hardware fault Er.H-.
The error message is cancelled in every test cycle and reset if the
fault is still present. The output signal is therefore not constant. Fig. 40
9 Testing and auxiliary routines 9.3 Self-test routines
The instrument contains test routines which assist testing in case
( Address 1 Functton
1 "or I '"Or I
of a defect. During the entire test run the controller remains in the
operating mode previously set, e.g. automatic.
I M, 0000
M, 0001
M, 0002 1 Processor
EPROM 1 (0000H-OFFFH)
EPROM 2 (6000H-7FFFH)
EPROM 3 (4000H-5FFFH)
RAM area 1
1 I I
PU.nE
COnE
C7nE
C5nE
ELnE
ErPU
ErCO
ErC7
ErC5
ErEL
RAM area 2* ECnE ErEC
9.1 Self diagnosis Battery
Transm~ttersupply 21 V
bAnE
UG.nE
ErbA
ErUG
The controllertests the hardware and software cyclically and in the Interface module 1 I1.nE Erll

event of an error sets output 9 0 0 from "high" to "low" level

Interface module 2 1 12 nE I Er12
M, OOOA Output monltorlng Au nE ErAu
(transistor has high impedance). 9 0 0 is also set acc. to Table 22 M, 0000 Inputs less than 0 % LEnE ErLE
M, OOOC Undef~nedop-codes SC nE ErSC
(exceptions: Er.bA and Er.EC) for "Hold" and in the event of a fault. M, OOOD Op-codes In area S5.nE ErS5
M, OOOE Clock module rtnE Errt
M, OOOF EEPROM Test
- -

Table 22 Self-test routlnes

9.2 Calling test and auxiliary routines
The "MONIT+TESTt function is selected with switch 5 4 and * If write protection is switched on, error message "Er.EC"willbe
activated with key S5. displayed even ~fno error is present since the test is prevented
Very different readouts may now appear in the digital display.What by the write protection.
is displayed in detail depends on whether monitor routines used Error message "Er.rtMalso appears if no real-time clock is built
earlier were terminated correctly or not. in.
The flow diagram (Fig. 40) shows what keys must be operated
depending on the display. 9.3.1 EEPROM test
Various EEPROMs or an erased EPROM can be used in the con-
troller Depending on the type used, oneof routines A t o C must be
activated for processing and testing the EEPROM contents.
EPROM (Dl is not testable (see Section 13.5).
Routine A for type: 52813
Routine B for type: X2816A
Routine C for type: 2816
Routine D for type: 2732A (EPROM)
Compatible types from other manufacturers can be used instead
Routine MCOO.. is selected with keys A and V.
of the types named. The appropriate test routine must then be
Only the decimal digit at which the decimal point is positioned as selected.
cursor can be changed initially.
Routine C presupposes that code area 0 is stored in the micro-
This cursor is moved by pressing key (10) and one of key V or A. processor's ROM and no external EPROM (IC 13) is used. If this
Key A moves the cursor to the left, key V t o the right.The routine is test ist attempted without these conditions being met, the con-
activated by pressing keys b and 12. troller displays the message ErnA (= no access). This message
must be acknowledged with key 12.

The symbol = self test then appears in the digital display Self-test routine OF is started in the same way as all other routines.
with an index that corresponds to the number of the test section COO0 appears in the digital display. The individual subroutines can
selected. be selected with key 10. The routine selected is started by
The four-digit display shows a statement on the particular test operating key A and terminated by pressing key 12. The test lasts
section. for up to 1.5 minutes. The numerals shown in the digital display
':.nE= ... no Error indicate the address currently being tested.
"Er.." = Error In...
To test quickly for an error, after activating the firsttest routine, it is
possible to switch through to any error present by simultaneously
operating b and 4.
The individual diagnostic routines are switched off by simul
taneously pressing keys 4 and 12.
9.4 Auxiliary routines 3rd position: Controller type
Address Functlon Explanat~on
In Sectlon
Single-channel, continuous including on/off action
Single-channel, three-position step action
10 D~splayfchangerequest no. 941
11 See programmer 7 4.2 Single-channel, programmer
12 See programmer 7.4.1 Two-channel. 2 X continuous including on/off action
13 Table values TAO 9.4.2
14 Controller address at bus 9.4.3 Two-channel,2 X three-position step action
15
16
Baud rate
Cycles per second
944
9.4.5
+
Two-channel, continuous three-position step action
17 Switch test 9.4.6 Program controller with continuous and on/off output
18 Binary lnputs 9.4.7 Program controller with step action output
19 Status of EPROM CO 9.4 8
1A Status of EPROM IC14 9.4 8 Two-channel programmer
1B Status of EPROM IC15 9.4 8 Contents of 87DA . . . . . . . . .
1C Var~ablesllst 9.4 9
1D Conf~guratlondata 9.4 10
1E Auto-manual unit test 9.4.11
1F Watch-dog test 9 4 12
4th position: Input signal connection
Table 23 Auxiliary routines
Single-channel, fixed value/cascade
Single-channel, multi-component
9.4.1 Displaylchange the request no. - address 10
Single-channel, ratio
-.-.-*- Single-channel, extreme value select~on
Two-channel, fixed value/cascade
Contents of 87DB

5th position: Channel logic

Only one channel or 1st and 2nd channel independent
Cascade (master controller = 1 st channel)
Override control, min. selection
Override control, max. selection
Contents of 87DC . . . . . . . . .
1. dlgltA31(87DA)
Table 24 Extract from the request matrlx

2, digit A41(87 DB)

3. digit A 51(87 DC)

9.4.2 Table values TAO - address 13

As described in Section 4.3.1,all the standard functions are stored

in the EPROM (IC 15). Which of these functions is activated is
specified by entering the request code in addresses 87DAH to
87DCH. Entry is facilitaed with auxiliary routine MC0010.
If this routine is called, the status display next to keys 10,12,and 18
show the current function.
A new combination can be entered by operating these keys. The
chosen function is loaded with S4 at RCL PROGM and RCL
PARAM. S1/3 = ON. Note Section 4.3.1!

The values of the freely configurable linearization function are

readily entered with auxiliary routine MC0013. After the routine
has been called, the digital shows thevalue set forthe restart point
displayed. The number of the restart point displayed can be read
next to keys 10 and 12 and changed with key 12.
The value itself is set with keys A and 7
By means of configurations at the desired position the line-
arization function TAO must be incorporated in the process.
9.4.3 Controller address at serlal bus address 14 - The top four swltches of S3 are represented on the dlsplay nextto
.-.-. key 10 If thls dlsplay changeswhentheswltch ~soperated,th~s lndl-

!I To operate the controller at a serial bus,

an individual controller address is re-
quired. The choosen address is displayed
cates that the swltch IS functtonlng correctly The number IS made
up as follows
Switch 5311 = ON value = 0001 (decimal
in the status display and can be changed S3/2 = ON value = 0010 (declrnal21
with the keys 10 and 18. Besides the al-
l ready known Protronic P-protocol, now' a
protocol with telegram formats similar to
S3/3 = ON
S3/4 = ON
value = 0100 (declmal4)
value = 1000 (declmal8)
Swltches S3/5 and S3/6 cannot be tested In this way
those of the PROFIBUS is alternativly
available. This protocol supports paralell If several swltches are In the "on" posltton,the values shown In the
operation of Protronic (PS2) inst~uments "dlsplay" column are added Please note that these are "hexadect-
with single controller Digitric P at a corn- maIrnumbers~nwh~chnumbersOto9 havethe~rknownvaluesand
mon bus with a single driver software. letters A to F represent numbers 10 to 15 For example
With the .-key, you can switch the display 1111 110010010011Is FC93
above between "C'Adr." (Old protocol) and If swltch S4 ~sturnedclockw~sestart~ngatthe HOLD"posltlon,the
"P.Adr." (new protocol).
dlsplay next to key 12 shows the numbers 0 to F ~fthe swltch IS
1 since version index E; operating correctly In all posltlons
code 33.90.4.0

9.4.7 Binary inputs - address 18

9.4.4 Baud rate - address 15

In this test routine the baud rate set can be read, and alteredif write
protection is open.
The following baud rates can be set by operating key A:
In this test routine the current status of the binary inputs is shown.
300,600,1200,2400,4800.10420;20833 baud. The switching statusis representedgraphically in the two left hand
Other baud rates can be set via monitor address 8703. See positions and as a sum of hexadecimal numbers in the two right
Operating Manual "Protronic PS Serial Interface': hand positions of the digital display.
An active input (logical 1) is shown as an illuminated segment.
9.4.5 Cycles per second - address 16 Fig.41 shows which segment represents which input.
The number shown in the digital display indicates the number of The dotsadjacenttothesegmentsforthe inputs1and 7 are litwhen
cycles per second. This number fluctuates somewhat since not all the binary input DO0 = 1.
self-test routines are processed in each cycle.The cycle time can
be calculated as follows:
1000
T(ms) =
displayed value
Fig.41 Ass~gnmentof d~splaysegments to b~naryInputs
9.4.6 Switch test - address 17
This test program enables testing of all internal switches except For the summation in the right hand display the inputs have the
S4, S5, S3/5 and S3/6. following significance:
The number shown in the digital display represents switches S1 lnput DO: OOH lnput D5: 10H
and S2. During the test it is sufficienttoobservewhetherthedigital Dl: 01H D6: 20H
display changes when S1 or S2 is operated. D2: 02H D7: 40H
The displayed number is made up as shown below: D3: 04H D8: 80H
D4: 08H
0 = opedoff 1 = closed/on

Sw~tchS1 Switch S2
D~splay
87654321 87654321
9.4.8 EPROM identifier - address 19 to 1B
0000 0000 0000 0000 0000
0000 000 1 0000 0000 0100
Routine19 reproduces the software status of address area 0000 to
0000 0010 0000 0000 0200 OFFF.In the case of older unit the manufacture date of the software
0000 0100 0000 0000 0400
0000 1000 0000 0000 0800
is stored in the format "calendar week.year" e.g. "22.84': This
0001 0000 0000 0000 1000 memory area can be either in a separate EPROM (IC 13) or in the
00 10 0000 0000 0000 2000
0100 0000 0000 0000 4000
microprocessor itself.
1000 0000 0000 0000 8000 Depending on the components used, the switch S 3/6 must be
0000 0000 0000 0001 0001
0000 0000 0000 0010 0002 switched accordingly.
0000 0000 0000 0 100 0004
0000 0000 0000 1000 0008 In the PS2 units of new manufacture(asfrommid-Decemberl988)
0000 0000 0001 0000 0010 there is no plug-in socket forthe IC13,hencetheswitch S3/6func-
0000 0000 0010 0000 0020
0000 0000 0 100 0000 0040 tion is omitted.
0000 0000 1000 0000 0080
1' Only PS as from verslon 3.x
Table 25 Sw~tchtest 2' N o t PS
 By operating key 10 the hexadecimal code of the displayed
variable can be displayed temporarily.
Switching over from one variable to the next is effected by
operating key A or V.If key 3 is operated in addition,switching over
is automatic.

9.4.11 Auto-manual unit test - address 1 E

The "auto-manual unit test" allows testinq- of all display
, - and
operating functions on the front of the instrument.
Routines 1A and 1B show the status off EPROMs IC 14 (= code
area 3) and IC 15 (= code area 5). Repeated operation of one of keys Aor Vresults in all LEDsandall
luminous segments of the displays being driven.If key 3 is pressed
IC 14 is not usually present. The controller then displays the
in addition, switching over is automatic.
messaae" no.lC.
The following luminous text is visible in the digital display:
"Protronic PS xx.xx xx"
9.4.9 Variables list - address 1 C
Fields xx.xxxx here identify the software status of address area
The instrument shows the variable names possible in the system.
4000 to 5FFF (see also addresses 19 to 1 B).

It is possibleto page through this list by pressing keys A o r V . If key Pressing one of the keys will cause one segment of the 16-seg-
3 is pressed in addition, paging is automatic. ment display to be extinguished.
In the 3rd and 4th positions of the digital display, the hexadecimal During the test it is sufficient to note whether a segment is
code of the displayed variable is given. extinguished when a key is operated.
In the first position, the letter "u" shows when avariable is not used. The surrounding indicators serve asvisual indicator or information
on the current special function of the instrument.
Whether a variable can be changed is indicated by a point afterthe
index. The changeability can be switched on and off with key 10.
Next to key 12 the decimal point position of the respective dis- 9.4.12 Watch-dog test - address 1F
played variable can be set by pressing key b,if it is defined with This test shows the longest time after which a fault in the in-
FIX. FLX. PW./PT and not displayed in the USER RANGE. The strument is detected. The time constant is determined by analog
significance is as follows: components and can thereforevary in individual instrumentsfrom
0 . . . . . .xxx.x approx. 65 to 130 ms.
1 ...... xx.xx The time constant typical for the instrument must however be
2 . . . . . . x.xxx virtually the same.
3 . . . . . . xxxx

9.4.10 Configuration data - address 1D

The display consists of four different parts:

1. Name of displayed variable e.g. Xd

2. First component (source 1) E2

Second comoonent (source 2)

3 L~nk~ng
the two sources e g "49" "-"
10 Maintenance 11.1 Selecting a memory address
Turn switch S4 to "MONIT+TEST" and operate key S5. Very
No maintenance is required apart from changing the battery (see
different displays may now appear in the digital display. What is
8.2.1).
displayed in detail depends on whether monitor routlnes used
earlier were terminated correctly or not.
The flow diagram below shows what keys should be operated
10.1 Changing the battery depending on the display.
The battery may be changed during operation. The instrument
must be withdrawn past the limit stop and removed from the case.
The battery is situated in the second chassis cutout at the bottom
rear (see Fig. 29). After removing the two fastening screws the
used battery can be replaced with a new one of the same type. The
coding pins ensure correct polarity. If the mains supply is main-
tained during the battery change, all values in RAM are retained. Press keys 4 and
12 simultaneously
Another way of changing the battery is by first removing the
module.If the battery is already discharged,the data stored in RAM
are lost. However if the battery is weak but still operational, it is
possible to avoid a data loss by connecting the instrument on site
to the supply of a spare instrument.
The procedure is as follows:
Press key 3
Switch instrumentto "Manual" and setacorrectionvaluewhich
is not critical for the controlled system.

1: Select
addresses
2
7
Fig. 42 Flow d~agramfor settlng memory addresses

The address is selected with keys A and V.Only those digits can
be altered at which the decimal point is located as cursor. This
Switch controller to "HOLD" with S4 and activate this function cursor is moved by pressing key 10 and one of keys A or V.Key A
with S5.The controller signals "HOLD" in thedigital display.The moves the cursor to the left, while key V moves it to the right.
control cycle is now interrupted and the correction values y and
y. are "frozen" in the analog output memories.(Drift rate 1% per
mid.
The processing electronics can now be withdrawn and dis-
connected from the case.
Change the battery.
Reassemble the instrument in the reverse order.
11.2 Changing the memory contents
Change from "HOLD" to "NORMAC: The controllerwill accept The display fields nextto keys 10 and 12 showthe current contents
the last available values in the memories as soon as key 5 is (value) of the selected addresses, read from top to bottom.
operated. The displayed value can be increased with key b and
The controller remains at manual. decreased with key 4.Here too the value can only be
If during this time the instrument was without both battery and changed in the field in which thecursor isvisible. In this
power supply, the parameters, USER RANGE and any modifi- case the cursor is moved by operating key 10 while
cations will have to be re-entered. pressing one of keys 4 o r b .
If the contents of one of the two display fields is altered with key 4
or b , both fields begin to flash. The flashing indicates that the
previous value can be recalled by pressing key 10, and the new
value can be confirmed and thus written to memory by pressing
key 12. If key 12 is operated. the flashing stops. When writing the
data to memory, the entry for each address field must be con-
firmed separately.
If the desired hexadecimal number is visible in both display fields
without flashing, it is possible to switch over to the next address
11 Changing the configuration
and there enter the next hex number.
Configuration of the Protronic PS controller is described in detail Each entry is effective in the instrument as soon as the flashing is
in the Configuration Manual 42/62-63., . . acknowledged with keyl2.Thismaytemporarily give riseto irratio-
Changing the configuration is described in this manual only to the nal command sequences during entry.Theconfiguration therefore
extentthat is necessary for entering the functions described in the cannot be tested and evaluated until entry is complete
preceding sections. This routine IS terminated by turning switch S4 to "NORMAC' and
It is assumed that the configurator is not available. operating key S5.
12 Calibration W Calibrating the outputs
1. Set display to lower range value.
Inputs and outputs can be calibrated per software to a certain 2. Select output channel.
degree. 3. Set signal range 0...20 mA.
This function is only required after a complete loss of data after a 4. Set display to 0050 = 5.0 %.
defective battery simultaneously with a power failure or after 5. Measure output current externally; it should be approx. 1 mA.
replacing components in the analog part of the inputs/outputs. 6. Set coarse adjustment as close as possible below or at
If a power supply unit is replaced an error of approx. 1% may occur 1.000 mA. Then fine adjustment to 1.000 mA.
at the outputs (the accuracy of the inputs is not affected by 7. Repeat from 3. with signal range 4...20 mA. Setting 0000,
replacing the power supply unit). output 4.000 mA.
During calibration, reference signals must be supplied to the 8. Switch display to upper range value.
instrument and the output values must be measured. The control 9. Set display to 1000.
loop musttherefore be managed during this time by adifferent unit 10. Measure output current externally; value should be approx.
e.g. a service auto-manual unit (see Section 13). 20 mA.
11. Fine adjustment to 19.999 (20.00) mA.
The following additional equipment is required:
12. Switch overtosignal rangeO...20 mAand if necessary takethe
1. Highly accurate current source e.g. Kompavi 10 mean between 0 ... 20 mA and 4...20 mA.
2. Highly accurate ammeter e.g. Kompav~10

Note
Procedure:
1. Calibration is possibleat other measuring points besidesoand
Set switch S4 to AUTOCAL position and operate switch S5.
The controller will now display the following: 2. If only one signal range is required (0...20 mA or 4...20 mA),
callbration of the other range may be omitted.

Change output value

Cursor control with A and

13 Service function
Channel selection w~th4 and b

Channel display (here E l )

13.1 Service auto-manual unit
Coarse adjustment in 4 steps for lower range value
If the processing electronics are disconnected from the control
loop due to a fault or for any other reason, the output signals from
outputs 1 and 2 initially remain at the last value. Since these values
are stored in analog form, a maximum drift rate of 1% per minute
.--.--. Fine adjustment and upper range value adjustment
occurs.
This storing of values allows the processing electronics to be
removed and a replacement unit subsequently connected without
hindrance by the former. The service auto-manual un~tcan serve
Simultaneous operation of keys 4 and b sets the correction as the replacement unit.
values of the selected input or output to 0. If key S5 is pressed
simultaneously in addition, the correction values of all inputs and 13.2 Exchange controller for controller
outputs are set to 0. Controller 1 is the unit to be replaced
W Calibrating the inputs Controller 2 is the replacement unit
1. Select the input channel to be calibrated. 1. Switch controller 1 to manual and set a non-critical value. Make
2. Switch to lower range value. a note of set parameters.
3. Set signal range 0...20 mA. 2. Set switch S4 of controller 1 to "H O L D and operate key 5.
4. lnject 1.000 mA at the relevant input. 3. Remove controller 1 from caseand disconnectflexibleconnec-
5. Set coarse adjustment to a value as close as possible above tion.
0050, then fine adjustment. The decimal point position is 4. Set switch S4 of controller 2 to "HOLD" (operating key S5 is
immaterial. 0050 should be read as 5.0%. ineffective without power supply), therefore:
6. Repeat from 3. with signal range 4...20 mA. lnject 4.000 mA. 5. While connecting controller 2, keep its key S5 depressed. Irre-
display 0000. spective of the operating mode at the time controller 2 was
7. Switch display to upper range value. switched off, it is now in "HOLD':
8. Inject 19.999 or 20.00 mA (19.999 is more precise than 20.00). 6. Turn switch S4 to "NORMAC' and confirm with S5. The instru-
9. Fine adjustment as near as possible to 1000 = 100.0 %. mentgoes to manual modeand contains the parameterswhich
10. Switch to signal range 0...20 mA and if necessary take the were set at the time of sw~tchingoff.
mean between 0.. .20 mA and 4...20 mA. 7. Adjust parameters and operating mode if necessary.
Operating instructions for service auto-manual unit 13.3 Exchange controller for service auto-manual
W Key at top left: unit
Transfer of display: Disconnect controller as described in 13.2 (1. ... 3).
XI = Controller input 1 (x) W Remove ribbon cable from service auto-manual unit and
x2 = Controller input 2 (we) connect it initially without the service auto-manual unit to the
y I= Output 1 power supply pcb. The yellow side must face the auto-manual
y2 = Output 2 unit.
W Key at top right: W Turn switch of auto-manual unit to "0':
Transfer of display format Connect auto-manual unit, making sure the connector is not
LZ%= Percentage display twisted but plugs in easily.
of 4 - 20 mA signal range
DZ%= Percentage display
of 0 - 20 mA signal range
mA = Display in mA
W Left hand switch: Operating mode
1 = Instrument is in operation. 13.4 Exchange service auto-manual unit
If a controller is connected at the same for controller
time it has no access. W Switch service auto-manual unit to "0':
N = Normal operation W Remove connection from service auto-manual unit.
0 = Auto-manual unit has no access W Remove connection from power supply unit.
W Potentiometer 1 = Potentiometer to set controller output- W Connect controller as described in 13.2 (5. to 7).
YI #

2 = Potentiometer to set controller output

~2
W LEDs Adjustment of potentiometers to present
output values in switch position "0" so that all
LEDs are off. 13.5 Retrofitting an EEPROM
W Transfer output values with potentiometer 1 and, if required, The EEPROM is simple to retrofit. Various EEPROM types can be
potentiometer 2. used.
W Switch to "N" or "I ': a) For microprocessor 8031 with separate EEPROM (IC13 in top
Theserviceauto-manual unit is nowoperational.Theoutputvalues left socket).
can be set with the auto-manual unit. Lay ribbon cable in controller Possible EEPROMs: 52813 and X2816A
case and plug service auto-manual unit into case.
b) For microprocessor 8051 with integral ROM (top left socket is
Important free).
Do not pull the service auto-manual unit as this might disconnect EEPROM 52B13; X1816A; 2816
the power supply unit from the case. EPROM 2732A

Fig. 43 Serv~ceauto-manual unit Fig.44 Pos~ttonand arrangement of plugged jumpers

Replacement or retrofitting of an EEPROM or an EPROM must be 14 Identifying an instrument
effected when the instrument is voltage-free.
When fitting the IC pay attention to the correct mounting direction Equipment without special configuration
(concordance between the code at the base and IC). Identification see section
To activate the different EEPROMs the appropriate processing
routines must be linked in to self-test routine OF and plug-in 1. Connection of power supply.
3
jumpers inserted in the chassis cutout at the end of the module (St Observe voltage
in Fig. 29). 2. Switch S4 MONITOR+ TEST; press S5 Fig. 30

3. Call up routine MCOOIO and start 9.4

r TYP~ I Rout~ne I Plug-tn jumpers I Program
4. Read Catalog-No. and 9.4.1
compare with table 6 4.3.1

Setting of desired functions is accomplished according to Section

4.3.2.
Equipment with special configuration
Equipment with special configuration is fitted with an EPROM in

-
the factory (IC 19 above the battery), see Fig. 29.
The configuration based on the special configuration can

1 1 I generally be ascertained via the monitor M C 0010 (see above).

-
0 0 Details are to be derived from the documentation compiled forthe
27324
Br' 4
EPROM
l o- o-
special configuration. Special configurations installed in the
w factory are allotted a code number in the addresses 8702H (LB)
Table 26 Posstble EEPROMs and 8705H (HB). These numbers permit a retracing of the con-
= Jumper w ~ t hfunct~on figuration.
= Jumper wlthout funct~on(= parked)

* W~thoutjumper Br programs A1 and B1, w ~ t hjumper Br programs A0 and BO are

access~blew~thswitch S1/2 (see Sect~on4 3 2).

15 Information and warnings

Any interruption of the protective conductor inside or outside the
apparatus or disconnection of the protective ground terminal is
likely to make the apparatus dangerous.Intentional interruption is
13.6 Conversion to voltage input prohibited.
13.6.1 lnputs 1 to 4 When the apparatus is connected to its supply, terminals may be
lnputs E l to E4 can be converted by means of plug-in jumpers to live,and the opening of covers or removal of parts(execptthose to
O(0.2).. . I V D C or which access can be gained by hand) is likely to expose live parts.
0 (2) ... 10VDC. The apparatus shall be disconnected from all voltage sources
Procedure: before it is opened for any adjustment,replacement, maintenance
Disconnect controller at two poles. or repair (see Section 10.1 for battery replacement).
Remove processing electronics and power supply unit from Any adjustment,maintenance and repair of the opened apparatus
case. under voltage shall be avoided as far as possible and, if inevitable.
Take off rear panel. The plug-in jumpers are now accessible on shall be carried out by a person who is aware of the hazard
the rear panel. involved.
Transfer plug-in jumpers. Capacitors inside the apparatus may still be charged even if the
Reassemble in reverse order. apparatus has been disconnected from all voltage sources.
Whenever it is likely that the protection has been impaired, the
13.6.2 lnputs E5 and E6 apparatus shall be made inoperative and be secured against any
lnputs E5 and E6 can be converted to the range O(0.2).. . I V D C by unintended operation.
unsoldering resistors R67 and R68.
The assignment is as follows:
R67 at solder points A1 4 and A1 5 for E5 16 Packing instructions
R68 at solder points A16 and A1 7 for E6
Caution! If the original packaging is no longer available, the unit is to be
wrapped in paper and packed in a sufficiently largecrate lined with
The circuit comprises CMOS components; when handling the
shock-absorbing material(excelsior,rubberized hair orthe likelfor
printed circuit board, they must be protected against static
transportation purposes. If excelsior is used, the unit is to be sur-
charges.
rounded on all sides by a layer of more than 15 cm. In the case of
overseasshipment, the must beadditionallywelded soasto beair-
tight in polyethylene foil which is 0.2 mm thick. A drying agent (e.g.
silica gel) must be provided. Furthermore,forthistypeof shipment,
the interior of the transportation crate is to be lined with a layer of
Kraft paper.
These packaging instructions also apply for shipment back to the
manufacturer (recalibration, repair).
17 Accessories and spare parts list
Accessories Catalog No.(B-Nr.)

Power plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . 62403-4-0098852

Insulating sleeve (plastic) . . . . . . . . . . . . . . . . 92195-4-0454484
Flat plugs (0.5.. . I mm2) . . . . . . . . . . . . . . . . . . 92195-4-0542681
Flat plugs (0.75 ...2.5 mm2) . . . . . . . . . . . . . . . 92195-4-0538045
15 flat plugs with sleeve . . . . . . . . . . . . . . . . . 60604-4-0801 243
The component parts listed in the following Data Sheet
62-5.90 EN can be obtained as spare parts from the spare parts
service of the device manufacturer.
In order to avoid delays and enquiries, the following ordering
information
- designation
- order number (B-No.)
should be given when ordering spare parts.
Furthermore, whenever ordering spare parts or making com-
plaints, the manufacturing and order numbers given on the rating
plate are to be stated.
The Data Sheet 62-5.90 EN can be obtained separately from the
device manufacturer.

All spare parts sales are handled by means of EDPThus,the sales

are subject to the laws of automatic data processing in the order
designation (= Gegenstand / object) of the order confirmation, of
the shipping note and of the bill. Verbal deviations in the
correspondence of the manufacturer are therefore possible.
Only the Catalog No. (0-Nr.)is essential.
Protronic Process Control System

Protronic I?
Spare Parts

Note:
The components numbered in the illustration are listed under the same number in the spare parts list
Spare parts

PE PS PA Catalog No. Price Delivery time

1 Chassis X X 62504-4-036641 2
Chassis X 62504-4-036641 3

2 Microprocessor circuit board X X 62504-4-0342423

(processor part with 11 MHz quartz)
without program storage X 62504-4-0342429
(processor part with 12 MHz quartz)
without program storage X 62504-4-0366478
3 Input/output circuit board X X 62504-4-0366488
Process interface with RS-422/RS-485 X 62504-4-0366251
4 Microprocessor 8051 containing IC 13 X X X 62504-4-0366246
Program storage (EPROM) IC 15 X 62504-5-3100287
(for processor part 11 MHz quartz)
Program storage (EPROM) IC 15 X 62504-4-31002 15
(for processor part 12 MHz quartz)
Program storage (EPROM) IC 15 X 62504-4-31002 19
X 62504-5-31002 12
Additional program storage
for programmer IC 14 X 62504-4-3100229
Additional program storage
programmer IC 14 Contron~cP coupling X 6251 5-4-0342471
Program storage (EPROM)
without program X X 94083-4-0873094
Plug-in jumpers (also write protection) X X X 62504-4-0806610

5 Control/display electronics X 62504-4-0366462

X 62504-4-0366463
'X 62504-4-0368412

6 Power supply 220 V X X X 62504-4-0366482

115V X X X 62504-4-0366483
24 V X X X 62504-4-0366484
Fuses 220 V T 0.2 A X X X 94082-4-0865951
115VT0.315A X X X 94083-4-0865953
2 4 V T 1.25A X X X 94082-4-0804335
Fuse holder X X X 94083-4-0805729

7 Real-time clock X 62504-4-0368405

8 Locking bar X X X 62504-4-0366235

Block with spring X X X 62504-4-0366217
9 Stop catch X X X 62504-4-0366426
Handle X X X 62504-4-0366669

10 Film X X 62504-4-0366421
X 62504-4-0368406
11 Mask X X 62504-4-0366416
X 62504-4-0366417
12 Scale 0 . . ,100 linear X X X 62504-4-0366497
Blank scale X X X 62504-4-0366422/380
Special scale X X X 62504-4-0366422/383/384 0
13 Sealing rlng X X 62504-4-0366428
14 Filter X X 62504-4-0366434
15 W-F-Y filter X X 62504-4-0366433
16 Filter X 62504-4-0368407

17 Cover X X X 42 105-4-0456699
18 Cover X X X 62504-4-03664t 9
Cover X 42 105-4-0456700

0
39
Spare parts

PE PS PA Catalog No. Price Delivery time

19 Battery with holder X X X 62504-4-0368479

Capicitor (Elko-Radial) X X X 62504-4-0741 433
Paper sheet for legend fields X X X 62504-4-0366222

Cable for controller/cassette unit X 62504-4-0366350

Case Universal Standard Catalog No. Price Delivery time

PS PE/PA

20 Terminal board with ribbon cable X 62504-4-0366231

X 62504-4-0366230

21 Case body X X 62504-4-036640 1

22 Spacer X X 62504-4-0366405
23 Mounting shell X X 62504-4-0366404
Set of screw terminals X X 60604-4-0366627

Service auto-manual unit Catalog N O.

16-pole connection cable 62504-4-0368473
Mask 62504-4-0381748
Film 62504-4-0368466

Configurator
Case 62504-4-0368437
Keyboard film 62504-4-0368442
Connection cable to controller 62504-4-0368457
NiCad battery 94083-4-0873679
Power supply 94083-4-0873641
Positioning bar 62504-4-0366349
On/off switch 94083-4-0870542
Box 62505-4-0368486
Lid insert 62504-4-0366210
Base insert 62504-4-036621 1
EPROM IC 4 62504-5-3100204
EPROM IC 5 62504-5-3100205
RAM IC 6 and IC 7 94083-4-0873108

This sign means: complete Suppl. No with further specifications

 Technische lnformation 30162-1290-1 XA
Technical lnformation 30162-1290-1 XA
Protronic P

Selbsteinstellung Self-setting of
von Regelparametern control parameters

1 Grundlagen 1 Basis

Der zweikanalige Kompaktregler Protronic PS besitzt eine The two-channel compact controller Protronic PS is
Funktion zur selbsttatigen Einstellung der Regelparameter equipped with a function for automatic setting of the control
(Self-tune-Funktion). Der Oberbegriff fur diese Funktionen parameters (self-tune function). The generic term for these
ist ,,Adaptive Regelung". functions is "adaptive control".

In derVDI/VDE-Richtlinie 3685 Blatt 1 (Entwurf) werden Be- The definitions and features of adaptive control systems are
griffe und Merkmale adaptiver Regelsystemefestgelegt. Die stipulated in the VDIIVDE Guideline 3685 part 1 (draft). The
in dieser Richtlinie verwendeten Definitionen fijr die Grund- definitions for the basic structure of an adaptive control sys-
struktur eines adaptiven Regelsystems sind in Bild 1 sche- tem used in this guideline are illustrated in Fig. 1 and are
matisch dargestellt; sie werden nachfolgend erlautert: explained as follows:

Die ldentifikation ermittelt die Eigenschaften eines The identification determines the features of a system or
Systems oder Teilsystems als Grundlage fur den Entschei- subsystem as a basis for the decision process.
dungsprozel3.
The decision process compares information gathered via
Der EntscheidungsprozeB vergleicht die durch die Identi- the identification with desired features, according to stipu-
fikation erhaltenen lnformationen nach vorgegebenen Kri- lated criteria, and decides if and how the control algorithm
terien mit gewunschten Eigenschaften und entscheidet, ob should be adapted.
bzw. wie der Regelalgorithmus anzupassen ist.
The modification implements the results of the decision
Die Modifikation realisiert die Ergebnisse des Entschei- process (e.g. parameter calculation).
dungsprozesses (z.B. Berechnung der Parameter).
The monitoring system monitors and coordinates the func-
Das Oberwachungssystem uberwacht und koordiniert die tion of the subsystems and/or of the overall system. It rec-
Funktion der Teilsysteme undloder des Gesamtsystems. Es ognizes errors and takes appropriate measures.
erkennt Fehler und leitet entsprechende MaBnahmen ein.

1 Uberwachungssyslem

'4z Monitoring system

4
Entscheidungs-
prozess process

1Modifi;Ifl ldentifikotion Modification Identification

- W
Control

1 I I
Bild 1 Grundstruktur eines adaptiven Regelsystems Fig. 1 Basic structure of an adaptive control system
Technische lnformation 30162-1290-1 XA
Technical lnformation 30162-1290-1 X A

2 Verfahren 2 Procedure

Die Self-tune-Funktion wird vom Bediener gestartet. Der The self-tune function is started by the operator, the con-
Regler kann sich in den Betriebsarten Hand oder Automa- troller being in the modes manual or automatic. In all cases
tik befinden. In jedem Fall wird vor der ldentifikation selb- manual mode is automatically forced before identification.
standig die Betriebsart Hand erzwungen. Die ldentifikation Thus identification takes place controlled in the open con-
erfolgt damit gesteuert im offenen Regelkreis, indem die trol loop by recording the step response after an appropri-
Sprungantwort nach einer entsprechenden Anregung auf- ate excitation. Here attention is not paid to explicit model
genommen wird. Auf die explizite Modellbildung der Regel- formation of the controlled system.
strecke wird dabei verzichtet.
The controlled system is classified and the control parame-
Mit Hilfe bestimmter Zeitkennwerte der Sprungantwort wird ters are calculated by means of certain time codes of the
die Regelstrecke klassifiziert, und die Regelparameter step response. The parameters (PI or PID) are assigned to
werden berechnet. Die Parameter (PI oder PID) werden der the controlled system, which has already been determined,
zuvor festgelegten Regelstrecke ohne Oberprufung eines without verification of a quality criterion.
GutemaOes zugeordnet.
The optimization strategy aims at good response to disturb-
Die Optimierungsstrategie zielt auf ein gutes Storverhalten ances in compliance with the ITAE criterion' with additional
gema6 l ~ ~ ~ - ~ r i t e rmit
ium zusatzlicher
' Phasenrandreser- phase margin reserve. It nearly always provides good,
ve. Sie liefert bei Regelstrecken mit Ausgleich und aperio- stable control behaviour in controlled systems with compen-
dischem Ubergang fast immer ein gutes und stabiles Regel- sation and aperiodic transition.
verhalten.
Secondary parameters such as Dead Zone H and control
Sekundare Parameter wie Tote Zone H und schaltzeitbe- codes governing switching times for three-position and two-
stimmende Kontrollcodes fur Dreipunkt- und Zweipunktre- position control are not affected. They must be selected in
gelung werden nicht beeinflu0t; sie mussen im Einzelfall advance in the individual case corresponding to the features
vorab passend zu den Eigenschaften des Regelkreises of the control loop. However, the factory settings are suit-
gewahlt werden. Die werkseitig eingestellten Werte sind able for most of the normal controlled systems.
jedoch fur die Mehrzahl der ublichen Regelstrecken geeig-
net.

3 Bedienung und Ablauf 3 Operation and sequence

3.1 Anwahl der Funktion 3.1 Selection of the function

Die Self-tune-Funktion kann nur angewahlt werden, wenn The self-tune function can be selected only if the variable
in der Anzeigeschleife die Variable ohne Namen (Hex- without a name (hex address 00) has been entered in the
Adresse 00) eingetragen ist. Werkseitig ist diese Variable display loop. This variable is entered behind the alarm
nach den Grenzwerten eingetragen. Die gro6e Anzeige- values when the units are first delivered. The large display
schleife mu6 freigegeben sein (Schalter S1/2 auf ON). Mit loop must be enabled (switch S1/2 to ON). Control code
dem Kontrollcode 871 8 (siehe Abschnitt 3.5) kann festge- 8718 (see Section 3.5) can be used to define whether the
legt werden, ob die Funktion anwahlbar sein soll. function is to be selectable.

Die Funktion kann in Geraten mit den B-Nrn. 11 1, 21 1,451, The function can be activated in instruments with request
551, 651, 71 1 und 811 aktiviert werden (siehe Gebrauchs- nos. 11 1, 21 1, 451, 551, 651, 71 1 and 811 (see Operating
anweisung 42/62-61, Abschnitte 4.3.1 und 9.4.1). In zwei- Instructions 42/62-61, Sections 4.3.1 and 9.4.1). In two-
kanaligen Geraten wird sie fur den Kanal aufgerufen, der channel instruments it is called up for the channel currently
momentan bedient wird (Anzeige neben der Taste 18). Sie being operated (display beside key 18) and furnishes the
liefert die Regelparameter fur einen PI- oder einen PID- control parameters for a PI or PID controller (according to
Regler (abhangig von der Stellung des Schalters S2/6 oder the position of switch S2/6 or the content of the appropriate
dem lnhalt des entsprechenden Kontrollcodes). control code).

Die Taste 3 wird solange gedruckt, bis in der Digitalanzei- Key 3 is pressed until the text "S.tunU for self-tune appears
ge 7 der Text ,,S.tunl' fijr Self-tune erscheint (siehe Bild 2). in digital display 7 (see Fig. 2). Flashing of the display indi-
Das Blinken der Anzeige zeigt an, daO die Funktion noch cates that the function has not yet been activated and that
nicht aktiviert ist und da6 jetzt die weiteren Variablen in der the other variables in the large display loop can now be se-
groOen Anzeigeschleife angewahlt werden konnen. lected.

1 ITAE = Integral of time multiplied absolute value of error 1 ITAE = Integral of time multiplied absolute value of error
(Zeitbewertete betragslineare Regelflache)
Technische lnformation 30162-1290-1 XA
Technical lnformation 30162-1290-1 XA

3.2 Start der Funktion

Um die Parameterdefinition zu beginnen, miissen die Tasten
und A gleichzeitig gedriick werden, w;ihrend die Anzeige S t u n "
blink. Die akuelle Betriebsart wird gespeichert und der Regler
. 3.2 Start of the function
.
To start the parameter definition run, the keys and A must be
pressed simultaneously, with the display "S.tunn flashing. The
actual operating mode is stored and the controller switches to the
u
schaltet in die Betriebsart ,,Hand . manual mode.

Solange die Anzeige ,,d.St.P." blinkt, kann der Bediener die As long as the display "d.St.P1'continues to flash, the oper-
Parameter der Funktion in der Anzeigeschleife 1 anwahlen ator can select and modify the parameters of the function
und andern (siehe Bild 4 und Abschnitt 4). Kurzes Drucken in display loop 1 (see Fig. 4 and Section 4). Brief pressing
der Taste 3 schaltet von oben nach unten und Iangeres of key 3 switches from top to bottom, longer pressing from
Drucken von unten nach oben. Zum AbschluO mu6 der Pa- bottom to top. The parameter Ay must be selected last.
rameter Ay angewahlt werden.
If no parameter is selected, the function switches automati-
Wird kein Parameter angewahlt, so schaltet die Funktion cally to Ay. As long as the display "Ay" flashes, the operator
selbsttatig auf Ay. Solange die Anzeige ,byublinkt, kann der can change the amplitude of the step of the manipulated
Bediener die Stellsprung-Amplitude andern. variable.

Die Funktion pruft den Parametersatz auf Plausibilitat. Un- The parameter set is checked for reasonableness. Incon-
stimmigkeiten werden mit der Fehlermeldung ,,Er.tPUange- sistencies are shown by the error message "Er.tP" (see Sec-
zeigt (siehe Abschnitt 5 ) ; in diesem Fall muO der Bediener tion 5 ) ; here the parameters must be corrected by the oper-
die Parameter korrigieren. ator.

Funktion selection
Anzeige "S. tun" Display "S.tun0
Start der Function

Anzeige "d. St.P" Display "d.St.Pn

/ Einstdlen der / Parameter

2-' Anzeiae "St Ab."

adjusting
Display " St Ab."

Vorzeichenwechsel
Anzeiqe "Sc.xxM Display "Sc.xx0
Berechnung der
Regelparameter calculation
i = i t l

Regelpararneter

Rekonstruktion

Bild 2 Ablauf der Self-tune-Funktion Fig. 2 Sequence of the self-tune function

Technische lnformation 30162-1290-1 XA
Technical lnformation 30162-1290-1 XA

3.3 Ermittlung der Regelparameter 3.3 Determination of the control parameters

1st der Parametersatz plausibel, erscheint in der Anzeige If the parameter set is reasonable, the text "StAb." for sta-
der Text ,,StAb." fiir Stabilisierungsphase. Durch ~ b e r p r u - bilization phase appears in the display. Checking the
fen des aktuellen Istwert-Eingangs ( E l fur Kanal 1, E3 fur steady-state condition of the current actual value input ( E l
Kanal 2) auf Beharrungszustand wird sichergestellt, daR for channel 1, E3 for channel 2) guarantees that the open
alle Einschwingvorgange im nun offenen Regelkreis abge- control loop is now free of all transient effects.
klungen sind.
The red actual value display (8) flashes with 2.5 Hz when
Die rote Istwert-Anzeige (8) blinkt mit 2,5 Hz, wenn der ak- the current actual value input is not in the steady-state con-
tuelle Istwert-Eingang sich nicht im Beharrungszustand be- dition and during the scanning of the step response.
findet und wahrend der Abtastung der Sprungantwort.
On reachlng the steady-state condltlon the functlon carries
Nach Erreichen des Beharrungszustandes fuhrt dle Funk- out a step of the manipulated var~ableAy wlth the set values
tion einen Stellsprung Ay mlt den eingestellten Werten fur for magnitude and direction. The control deviation xd IS
Betrag und Richtung durch. Die Regelahweich~lnqx d wird sranred ?t the rorrnspond~naratn c,.'b~n"lii c: ~ " ~ n p'imo d
~rlnerhalbdes festgelegten bebtbere~chsi I l b i udi m sntspie ;nng& t i (see t-19 3 ) . 1 iie sLan~lir., raie ,s$ C " ~ K11'S hex
chenden Takt abgetastet (siehe Bild 3). Der Abtast-Takt flgures from 00 to FF In the display "Sc.xx" beside theflash-
Iauft in der Anzeige ,,Sc.xxU neben den blinkenden Zeichen Ing characters "Sc.".
,,Sc." in Hex-Ziffern von 00 bis FF durch.
The function records the scanning values in a table. If the
Die Funktion speichert die Abtastwerte in einer Tabelle. 1st table is full before the end position is reached it is com-
die Tabelle vor Erreichen der Endlage gefullt, so wird sie pressed to half its size and refilled at double the scanning
auf die Halfte komprimiert und in verdoppeltem Abtast-Takt rate. This procedure is repeated until either a stable end po-
erneut gefullt. Dieser Vorgang wird so oft wiederholt, bis sition or the maximum scanning rate is reached. The con-
entweder eine stabile Endlage oder der groRtmogliche trol parameters are calculated in the first case; in the sec-
Abtast-Takt erreicht ist. Im ersten Fall werden die Regelpa- ond case the procedure is aborted with the error message
rameter berechnet; im zweiten Fall wird das Verfahren mit "Er.ttC'(see Section 5).
der Fehlermeldung ,,Er.ttn abgebrochen (siehe Abschnitt 5).
Recording of the step response can be repeated several
Die Aufnahme der Sprungantwort kann mehrmals wieder- times, with the control parameters already determined being
holt werden. Dabei werden die bereits ermittelten Regelpa- stored and the average values of the control parameters al-
rameter gespeichert, und nach der letzten Wiederholung ways being calculated after the last repeat.
werden die Mittelwerte der Regelparameter gebildet.

3.4 Ubergabe der Regelparameter 3.4 Transfer of the control parameters

Die Funktion ubergibt die Mittelwerte der Regelparameter The function either transfers the average values of the con-
wahlweise (Kontrollcode 8718, siehe Abschnitt 3.5) direkt trol parameters directly into the control algorithm or offers
an den Regelalgorithmus oder bietet sie in der Anzeige zur them in the display for manual transfer (depending on con-
manuellen ubergabe an. Angezeigt werden der mittlere XP- trol code 8718, see Section 3.5). The average XP value 'P-,
Wert 'P-, der mittlere Tn-Wert 'n- und der mittlere Td-Wert the average Tn value 'n- and the average Td value 'd- are
Id-. displayed.

1-
I =
Stabilsiarungs- Endwed-
pha*
Aufnahma derSprungantwarf
arkannung
Parameterbarechnung
-W
o, Slob~l~zabonphase Slap response sconnlng Fmal value Parameter calculalton
( recogn~l~on -
W
I
Bild 3 Abtastung der Sprungantwort Fig. 3 Scanning of the step response
Technische Information 30162-1290-1 XA
Technical Information 30162-1290-1 XA

Der Bediener kann die ermittelten Regelparameter zu einem The operator can check the determined control parameters
beliebigen Zeitpunkt uberprufen, z.B. wenn sie automatisch at any time, for instance in the case of automatic transfer.
ubergeben worden sind. Hierzu wird die Self-tune-Funktion The self-tune function is selected for this purpose; by press-
angewahlt; aus der Anzeige ,,d.St.P" kann dann durch Ian- ing key 3 for a longer time it is possible to proceed from the
geres Drucken der Taste 3 in die Anzeigeschleife 2 gesprun- display "d.St.Px to display loop 2.
gen werden.

Fur die Interpretation der Regelparameter muO die Regler- The controller structure must be known to interpret the con-
struktur bekannt sein: trol parameters:
1 Td . p 1 + Td . p
Fkontinuieriich = - (1 + ---- + Fcontinuous XP
= - 1 + Td/Vd . p)
Tn . p 1 + Td/Vd . p )
+
XP

1 Td . p 1
Tn . p 1
Fstep controller = - (1 + + -
XP 1 + Td/Vd. p
Damit entsprechen die ermittelten Regelparameter XP, Tn Thus for the continuous controller, the determined control
und Td fur den kontinuierlichen Regler direkt den in parameters correspond directly to the quantities propor-
DIN 19226 definierten Gri5Ben Proportionalbereich, Nach- tional range, integral action time and derivative action time
stellzeit und Vorhaltzeit. defined in DIN 19226.

Fur den Schrittregler mussen sie mit dem Interaction-Faktor For the step action controller, they must be converted using
I = (1 + Td/Tn) umgerechnet werden: the interaction factor I = (1 + TdITn) into:
Proportionalbereich = XP 1 I Proportional range = XP / I
Nachstellzeit =Tn.l Integral action time = Tn . I
Vorhaltzeit =Td/l Derivative action time = Td / I

3.5 Abbruch der Funktion 3.5 Abortion of the function

Der Funktionsablauf kann jederzeit durch gleichzeitiges The function sequence may be aborted at all times by sim-
Drucken der Tasten 3 und 18 oder der Taste CTL (S5) ab- ultaneously pressing keys 3 and 18 or key CTL (S5).
gebrochen werden.

3.6 Kontrollcode 8718 3.6 Control Code 8718

Mit dem Kontrollcode 8718 wird festgelegt, Control code 871 8 is used to specify
- ob nach Erreichen des eingestellten Zeitbereich-Wertes - whether the scanning rate is to be doubled or the scan-
Tr der Abtasttakt verdoppelt oder der Abtastvorgang ab- ning procedure aborted on reaching the set time range
gebrochen werden soll, value Tr
- ob die Regelparameter automatisch oder manuell an - whether the control parameters are to be transferred into
den Regelalgorithmus ubergeben werden sollen und the control algorithm automatically or manually and
- ob die Fehlermeldungen zur Signalisierung auf den Bi- - whether the error messages are to be connected to the
narausgang Q00 verknijpft werden sollen. binary output Q00 for signalling.

Bit 0 = 1: Automatische Verdoppelung des Abtast- Bit 0 1: Automatic doubling of the scanning
=
Zeitbereichs Tr time range Tr
= 0: Abbruch nach Erreichen von Tr = 0: Abortion on reaching Tr
Bit 1 = 1: Manuelle iJbergabe der Regelparameter Bit 1 = 1: Manual transfer of the control parameters

-
= 0: Automatische Ubergabe der Regelparameter
Bit 2 1: Keine Verknupfung der Fehlermeldungen
auf den Ausgang QOO
= 0: Automatic transfer of the control parameters
Bit 2 = 1: No connection of the error messages
to output QOO
= 0: Verknupfung der Fehlermeldungen ,,Er.txN = 0: Connection of the error messages "Er.txU
auf den Ausgang QOO (siehe Abschnitt 5) to output QOO (see Section 5)
Bit 7 = 1: Self-tune-Funktion kann angewahlt werden Bit 7 = 1: Self-tune function can be selected
= 0: Self-tune-Funktion kann nicht angewahlt werden = 0: Self-tune function cannot be selected
Technische lnformation 30162-1290-1 XA
Technical lnformation 30162-1290-1 XA

4 Einstellung der Parameter 4 Parameter setting

Der Bediener kann die folgenden Parameter mit den Tasten The operator can change the following parameters with keys
r und A andern: r and A :

Tr Abtast-Zeitbereich: T, Scanning time range:

Abhangig von der Wahl des Zeitbereichs fur die Regler- Dependent on selection of the time range for the con-
zeitkonstanten (mit Schalter S2/8 oder entsprechendem troller time constants (with switch S2/8or appropriate
Kontrollcode) control code)

Abtast-Zeitbereich Abtast-Takt Scanning time range Scanning rate

0.4 rnin 0.4 rnin

0.8 rnin 0.8 rnin
1.6 min 1.6 rnin
3.2 rnin 3.2 min
6.4 min 6.4 min
12.8 min 12.8 min
25.6 rnin 25.6 min
51.2 rnin 51.2 rnin

Der Abtast-Zeitbereich wird nicht automatisch von 51.2 The scanning time range is not automatically increased
Minuten auf 1.8 Stunden erhoht. Werkseitig ist kein Wert from 51.2 minutes to 1.8 hours. No value is set in the
eingestellt. Der Abtast-Zeitbereich (und damit der factory. The time range (and thus the scanning rate)
Abtast-Takt) muB passend zur Strecke gewahlt werden: must be chosen in accordance with the system: Estimate
Abschatzen der vom ProzeB benotigten Zeit, um von the time the process needs to come from one stable
einem stabilen Zustand in einen anderen zu gelangen state to another one (see dotted line in Fig. 3) and then
(siehe punktierte Linie in Bild 3), und danach Einstellen set the next lower scanning time range.
des nachstkleineren Abtast-Zeitbereichs.

n Anzahl der Wiederholungen: n Number of repeats:

1...8, werkseitig eingestellt: 2 1...8, factory setting: 2

Fp Parameterfaktor fur XP, Tn, Td: FP Parameter factor for XP, Tn, Td:
75.0 ...199.9 % , werkseitig eingestellt: 100.0 % 75.0 ...199.9 % , factory setting: 100.0 %
Werte > 100.0 % ergeben eine sanftere und stabilere Values > 100.0 % assure a more gentle and stable con-
Regelung. trol.

bn Toleranzband fur uberlagerten Ripple (maBgebend fur bn Tolerance band for superimposed ripple (decisive for the
das Kriterium ,,Beharrungszustand erreicht"): criterion "steady-state condition reached"):
0.3 ...3.0 % , werkseitig eingestellt: 0.5 % = + 0.25 % 0.3 ...3.0 % , factory setting: 0.5 % = + 0.25 %

'PHMaximalwert fiir XP: 'PH Maximum value for XP:

0...1850, werkseitig eingestellt: 1850 0...1850, factory setting: 1850

'PL Minimalwert fur XP: 'PL Minimum value for XP:

0...1850, werkseitig eingestellt: 3 0...1850, factory setting: 3

' n Maximalwert
~ fur Tn: ' n Maximum
~ value for Tn:
0...1999, werkseitig eingestellt: 1999 0...1999, factory setting: 1999

' n Minimalwert
~ fur Tn: ' n Minimum
~ value for Tn:
0...1999, werkseitig eingestellt: 1 0...1999, factory setting: 1

' d Maximalwert
~ fur Td: ' d Maximum
~ value for Td:
0...1999, werkseitig eingestellt: 1999 0...1999, factory setting: 1999

' d Minimalwert
~ fur Td: ' d Minimum
~ value for Td:
0...1999, werkseitig eingestellt: 0 0...1999, factory setting: 0
- -
eH Maximalwert fur Analogeingang / E l oder /E3: eH Maximum value for analog input / E l or /E3:
199.9 ...199.9 % , werkseitig eingestellt: 100.0 % -199.9...199.9 % , factory setting: 100.0 %
Technische lnformation 30162-1290-1 XA
Technical lnformation 30162-1290-1 XA
- -
eL Minimalwert fur Analogeingang / E l oder /E3: eL Minimum value for analog input / E l or /E3:
-199.9...199.9 % , werkseitig eingestellt: 0.0 % -199.9...199.9 % , factory setting: 0.0 %

Ay Stellsprung-Amplitude: Ay Amplitude of the step of the manipulated variable:

-199.9...199.9 % , werkseitig eingestellt: 20.0 % -199.9...199.9 % , factory setting: 20.0 %
Werte > 100 % sind nicht sinnvoll. Das Vorzeichen wird Values > 100 % have no meaning. The preceding sign
bei jedem Ablauf automatisch umgeschaltet; es kann is automatically switched over for each run; it can be
durch Driicken der Taste 10 direkt umgeschaltet switched over directly by activating key 10, when Ay is
werden, wenn Ay angewahlt ist. selected.

Wird wahrend der Anzeige ,,d.St.PU die Taste 1 0 gedruckt, If key 10 is pressed when the display "d.St.P" appears, the
ubernimmt die Funktion die werkseitig eingestellten Para- function uses the parameters set in the factory. Otherwise
meter; ansonsten arbeitet sie mit den Parameterwerten des it operates with the parameter values of the last self-tune
letzten Self-tune-Laufs. run.

5 Fehlermeldungen 5 Error messages

Die Self-tune-Funktion gibt die in der folgenden Tabelle auf- The self-tune function issues the error messages listed in
gelisteten Fehlermeldungen aus. Die Fehlermeldungen the following table. The error messages are acknowledged
werden mit der Taste 3 quittiert. AnschlieOend sind die er- with key 3. Then necessary corrections should be made. In
forderlichen Korrekturen durchzufuhren; bei den mit * the case of messages marked with * this is effected by ac-
gekennzeichneten Meldungen ist dies durch Betatigen des tuating the corresponding switch or by changing the appro-
entsprechenden Schalters bzw. durch Andern des entspre- priate control code content. The function must be started up
chenden Kontrollcode-lnhalts moglich. Die Funktion mul3 again.
neu gestartet werden.
Amplitude too low (control deviation < 7.5 % )
Amplitude zu gering (Regelabweichung < 7.5 % ) Controller structure not PI or PID
Reglerstruktur nicht PI oder PID Alarm value for input signal infringed
Grenzwert fur Eingangssignal verletzt Curve form of step response cannot be analysed
Kurvenform der Sprungantwort nicht analysierbar Control characteristic incorrect
Regelcharakteristik falsch Parameter entry inconsistent
Parametereingabe unstimmig Time range not xxxx s or xx.xx h
Zeitbereich nicht xxxx s oder xx.xx h Write protection prevents parameter transfer
Schreibschutz verhindert Parameterubergabe Scanning time range too small
Abtast-Zeitbereich zu klein Scanning time range too large
Abtast-Zeitbereich zu groO Amplitude of the manipulated variable (y + Ay)
Stellampitude (y + Ay) > 100 % oder < 0 % >loo% or<O%

A h
Off OH
OFf ON
OFF ON
OFF on
UF.P BlPJL
LIW PllH
21 410
I- 20 0-20
IXV OIR
PV QIV
LOW HIGH
Off 0'4
!!I !Y

. 0 1
LBl€ Off on

Bild 5 Frontansicht und Anzeige-IBedienelemente Fig. 5 Front view and displaylmanual control elements
Subject to technical changes.

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ABB Automation Products GmbH Subject to technical changes.

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