MANUAL VALVES

PVC-U
Code LEVAMAV

The PVC-U manual valves line consists of a comprehensive range of

ball valves, butterfly valves, diaphragm valves, check valves, sediment strainers,
air release valves, foot valves and angle seat valves for use in the construction
MANUAL PVC-U VALVES

of process and service lines for conveying pressurised industrial fluids and for
maximum operating temperatures of no more than 60°C
FIP - Formatura Iniezione Polimeri
Loc. Pian di Parata, 16015 Casella Genova Italy
Tel. +39 010 9621.1
Fax +39 010 9621.209
info.fip@aliaxis.com
www.fipnet.com
CONTENTS
PVC-U MANUAL
General characteristics page 2
Reference standards page 4 VALVES
Approvals and quality marks page 6
Solvent welding instructions page 8 IN PVC-U
VKD DN 10÷50
DUAL BLOCK® 2-way ball valve page 16
VKD DN 65÷100
DUAL BLOCK® 2-way ball valve page 32
VKR
DUAL BLOCK® regulating ball valve page 46
TKD
DUAL BLOCK® 3-way ball valve page 60
VXE DN 10÷50
Easyfit 2-way ball valve page 76
VXE DN 65÷100
Easyfit 2-way ball valve page 90
VEE DN 10÷50
Easyfit 2-way ball valve page 104
VEE DN 65÷100
Easyfit 2-way ball valve page 118
SXE-SSE DN 10÷50
Easyfit True Union ball and spring check valve page 132
SXE-SSE DN 65÷100
Easyfit True Union ball and spring check valve page 150
FE
Butterfly valve page 166
FK
Butterfly valve page 180
DK
DIALOCK® 2-way diaphragm valve page 200
VM
Diaphragm valve page 216
CM
Compact diaphragm valve page 228
VM-RM
Mini-valve and diaphragm cock valve page 238
RV
Sediment strainer page 244
VV
Angle seat valve page 255
VR
Check valve page 266
VA
Air release valve page 276
VZ
Foot valve page 284
CR
Wafer check valve page 292
Key abbreviations page 297
PVC-U
GENERAL CHARACTERISTICS
Developed in The different formulations obtained by adding suitable additives and stabi-
lizers render the PVC-U the most versatile of all plastic materials, allowing it
1930 in Germany, to be adapted to many applications involving fluids under pressure.
PVC-U (rigid PVC-U represents one of the more economic solutions in the field of ther-
moplastic and metal materials for resolving problems in the transport of
polyvinyl chloride corrosive chemical fluids, and in the distribution and treatment of water in
– unplasticized) is general.
The mains reasons for this preference are the unique characteristics of the
obtained through resin, which include:
the polymerization • Good chemical resistance: PVC-U resins have excellent chemical resist-
ance to most acids and alkalis, paraffin/aliphatic hydrocarbons and saline
of a vinyl chloride solutions. It is not recommended for the transport of polar organic com-
monomer. pounds, including some types of chlorinated and aromatic solvents. PVC-U
resins are also fully compatible with the transport of foodstuffs, deminer-
The presence of alised water, potable water and unconditioned water, as provided for by
current national and international standards.
chlorine in the PVC-U • Good thermal stability: PVC-U resins have good thermal stability in the
molecule results in temperature range between 20°C and 50°C and are typically used in in-
dustrial and water supply applications, guaranteeing excellent mechanical
a high performance strength, sufficient rigidity for the purpose, reduced thermal expansion co-
resin, in terms of efficients and high factors of safety in service. PVC-U compounds are also
resistant to combustion with a flash point of 399°C. The flame, in fact, only
thermal stability persists if the oxygen concentration is twice that of atmospheric or in the
presence of a flame from an external source. Flash point: 399° C. Oxygen
and chemical and index: 45%. UL 94 class: V0. Thanks to the reduced coefficient of thermal
mechanical resistance, conductivity (λ = 0.15 W/m °C according to ASTM C177) the use of PVC-U
resin for transporting hot fluids reduces heat loss and virtually eliminates
up to temperatures of condensation problems.
60° C. • Good mechanical strength: PVC-U resins are characterised by their low
permeability to oxygen and reduced water absorption (0.1% at 23°C
according to ASTM D 570). The thermal stability of the material leads to
good impact resistance and the capacity to support service pressures of
4 – 6 – 10 – 16 bar at 20°C.
• Resistance to ageing: PVC-U resins have a high circumferential breaking
strength (Minimum Required Strength MRS ≥ 25.0 MPa at 20°C) and allow
long installation lifetimes without showing any signs of significant physi-
cal-mechanical deterioration.

2
Density
Test method ISO 1183 - ASTM D792
Unit of measurement g/cm3
Value 1.38

Modulus of elasticity
Test method ISO 527
Unit of measurement MPa = N/mm2
Value 3200

IZOD notched impact strength at 23°C

Test method ASTM D256
Unit of measurement J/m
Value 50

Ultimate elongation
Test method ISO 527
Unit of measurement %
Value 50

Shore hardness
Test method ISO 868
Unit of measurement Shore D
Value 80

Tensile strength
Test method ISO 527
Unit of measurement MPa = N/mm2
Value 50

VICAT softening point (B/50)

Test method ISO 306
Unit of measurement °C
Value 76

Heat distortion temperature HDT (0.46 N/mm2)

Test method ASTM D648
Unit of measurement °C
Value 86

Thermal conductivity at 23° C

Test method DIN 52612-1 - ASTM C177
Unit of measurement W/(m °C)
Value 0.16

Coefficient of linear thermal expansion

Test method DIN 53752 - ASTM D696
Unit of measurement m/(m °C)
Value 8 x 10-5

Limiting Oxygen Index

Test method ISO 4859-1 - ASTM D2863
Unit of measurement %
Value 45

3
REFERENCE
STANDARDS
• ANSI B16.5
Production of the Pipe flanges and flanged fittings-NPS 1/2 to NPS 24 mm / inch
PVC-U lines is carried • ASTM D 2464
Standard Specification for Threaded Poly Vinyl Chloride (PVC) Plastic Pipe
out according to Fittings
the highest quality • ASTM D 2467

standards and in Standard Specification for Poly Vinyl Chloride (PVC) Plastic Pipe Fittings,
Schedule 80
full compliance with • BS 10
the environmental Specification for flanges and bolts for pipes, valves and fittings
• BS 1560
restrictions set by the Flanges for pipes, valves and fittings (Class designated). Steel, cast iron
applicable laws in force and copper alloy flanges. Specification for steel flanges
• BS 4504
and in accordance with
Flanges for pipes, valves and fittings (PN designated).
ISO 14001. All • DIN 2501
products are made Flanges, dimensions

in accordance with • DIN 2999

Whitworth thread for threaded pipes and fittings
the quality guarantee • DIN 3202
system in compliance Overall valve dimensions

with ISO 9001. • DIN 3441-2

Dimensions of PVC-U ball valves
• DIN 8062
Dimensions of PVC-U pipes
• DIN 8063
Dimensions of PVC-U fittings
• DIN 16962
PVC-C fittings for butt-welding or socket fusion, dimensions
• DIN 16963
Pipe connections and pipe components for pressurised fluids in HDPE
• DVS 2204 - 2221
Solvent welding of thermoplastic materials PVC-U
• EN 558-1
Industrial valves - face-to-face and centre-to-face dimensions of metal
valves for use in flanged pipe systems - Part 1: PN designated valves
• EN 1092-1
Flanges and their joints - Circular flanges for pipes, valves and accessories
- Part 1: Steel flanges, PN designated
• EN ISO 1452
Characteristics of fittings and pipes in PVC-U for piping systems intended
for water supply

4
• EN ISO 15493
Specifications for components and the system (Pipes, Fittings and Valves)
in ABS, PVC-U, PVC-C for industrial applications
• EN ISO 16135
Industrial valves - Ball valves of thermoplastic material
• EN ISO 16136
Industrial valves - Butterfly valves of thermoplastic material
• EN ISO 16137
Industrial valves - Check valves of thermoplastic material
• EN ISO 16138
Industrial valves - Diaphragm valves of thermoplastic material
• ISO 7
PVC-U fittings with threaded connections for pressure-tight joints
• ISO 161-1
Dimensions of PVC-U pipes and fittings - metric series
• ISO 228-1
PVC-U fittings with threaded connections
• ISO 727
PVC-U pipes and fittings. Dimensions and tolerances - metric series
• ISO 5211
Part-turn actuator attachments
• ISO 5752
Metal valves for use in flanged pipe systems; Face-to-face and centre-to-
face dimensions
• ISO 7005-1
Metal flanges; part 1: steel flanges
• ISO 9393
Thermoplastics valves - pressure test methods and requirements
• JIS B 2220
Flanges for metal pipes
• JIS K 6743
Polyvinyl chloride (PVC-U) pipe fittings for water supply
• UNI 11242
Solvent welding of PVC-U pipes, fittings and valves

5
APPROVALS AND
QUALITY MARKS
• ABS
FIP PVC-U valves have been recongnised as suitable for conveying, treat-
ing domestic and air conditioning waters on board ships and other units
classified by the American Bureau of Shipping (ABS)

• ACS
FIP PVC-U ball valves are certified as suitable for coming into contact with
water intended for human consumption according to the Attestation de
conformité sanitaire (ACS)

• Bureau Veritas
FIP PVC-U valves have been recognised as suitable for conveying, treating
domestic and air conditioning waters on board ships and other units clas-
sified by the Bureau Veritas - Marine Division

• DIBt
FIP PVC-U valves have been tested and certified by DIBt (Deutsches Insti-
tut für Bautechnik)

• GOST-R - EAC
FIP PVC-U valves are GOST-R and EAC certified in accordance with Rus-
sian regulations on Safety, Hygiene and Quality

• NSF
FIP PVC-U ball valves are listed according to the NSF/ANSI Standard 61 -
Drinking Water System Components - Health Effects

6
TA-Luft • TA-Luft
FIP PVC-U valves have been tested and certified ac-
cording to “TA-Luft” by MPA Stuttgart in compliance
with the Technical Instruction on Air Quality Control
TA-Luft/ VDI 2440

• UKR SEPRO
FIP PVC-U valves are certified in accordance with
Ukrainian regulations on Safety and Quality

• WRAS
FIP PVC-U valves are recognised by the WRAS (Water
Regulation Advisory Scheme - UK)

7
SOLVENT WELDING
INSTRUCTIONS
Solvent welding, or cement jointing, is the longitudinal joining system for connecting
rigid PVC-U pipes and fittings.
The "cementing" is carried out using adhesives/cements obtained by dissolving
PVC-U polymer in a solvent mixture. This solvent liquefies the walls of the pipe and/
or fitting, allowing the constituent material to chemically combine and be subse-
quently welded. Chemical welding allows permanent joints be achieved possessing
chemical and mechanical strength characteristics identical to those of the pipes and
fittings joined. The adhesives/solvent cements must be selected according to the
Fig. 1
type of thermoplastic resin to weld, in that the nature of the solvents vary, as does
the weld material contained in them. It must be remembered, therefore, that all the
solvent cements designed for joining thermoplastic pipes and fittings must be used
to join pipes, fittings and valves of the same material.
Before starting any solvent welding operations, the efficiency and condition of the
equipment used and the pieces to be assembled must be verified, in particular the
uniformity, fluidity and expiry date of the solvent cement.
1) Cut the pipe perpendicular to its axis to obtain a clean square section, preferably
using a wheeled pipe cutter designed specifically for thermoplastic pipes (fig. 1).
2) Chamfer the outer edges of the pipe in order to ensure that it enters the socket
of the fitting at an angle of 15°. The chamfering operation must be carried out at
all costs, otherwise the lack of chamfer can lead to the solvent being scraped off
the surface of the fitting, thus compromising the effectiveness of the joint. The
chamfering must be carried out using the appropriate chamfering tool (fig. 2).
3) Measure the depth of the socket of the fitting to the internal shoulder and mark
the corresponding distance on the end of the pipe (fig. 3 and 4). For more de-
tails, refer to the "Socket depth, cement and chamfer length" table. Fig. 2
4) Using an clean paper towel or applicator soaked in Cleaner-Primer, remove any
traces of dirt or grease from the outer surface of the pipe for the entire cement-
ing length. Repeat the same operation on the internal surface of the socket of
the fitting: leaving the surfaces softened (fig. 5).
Leave the surfaces to dry for a few minutes before applying the solvent cement.
Remember that, in addition to cleaning the joint surfaces, the Cleaner-Primer also
performs the important role of softening and preparing the surface to receive the
solvent, an operation that enables a perfect joint to be obtained.
5) Apply the solvent cement in a uniform manner longitudinally over both parts to
be assembled (outer surface of the pipe and internal coupling surface of the fit-
ting) using an applicator or suitably sized coarse brush.
For more detailed information, refer to the “Brush-applicator characteristics and
dimensions” table.

Fig. 3 Fig. 4 Fig. 5

8
 Fig. 6
It is advisable to use an applicator/brush of dimension not less than half the di-
ameter of the pipe. The solvent cement must be applied along the entire length
of the joining surface of both the pipe and the fitting:
- for the entire joint length of the pipe previously marked on the outer surface
(fig. 6)
- for the entire depth of the socket as far as the internal shoulder (fig.7)
6) Fully insert the pipe into the fitting immediately and without any rotation. Only
after this operation will it be possible to slightly rotate both ends (max. 1/4 of a
turn between pipe and fitting). This rotation movement will render the layer of
applied solvent cement more uniform (fig. 8)
7) The pipe must be inserted in the fitting as soon and as quick as possible (after no
more than 20-25 seconds is recommended). Depending on the external diameter
of the pipe and, as a result, possible handling difficulties, the insertion of the pipe
into the fitting must be carried out:
- manually by one person for external diameters < 90 mm.
- manually by two people for external diameters from d 90 to d < 160 mm. Fig. 7
- using mechanical pipe-pullers for external diameters > 160 mm.
8) Immediately after fully inserting the pipe in the fitting, apply pressure to the
joined parts for a few seconds. Then use crepe paper or a clean cloth to remove
any excess solvent cement from the outer surfaces, and from internal surfaces
where possible (fig. 9).
9) Solvent cement drying: the joined parts must be left to stand in order to allow
the solvent cement to set naturally without generating any unnecessary stress.
The setting time depends on the amount of stress that the joint will be placed
under.
In particular, the following minimum setting times must be respected according
to the ambient temperature:
• before handling the joint:
- from 5 to 10 minutes for ambient T. > 10°C
- from 15 to 20 minutes for ambient T. < 10°C
• for repair joints on pipes of any size or pressure not subject to hydraulic testing: Fig. 8
- 1 hour for each atm of applied pressure
• for joints in pipes and fittings of any diameter subject to pressure testing up to
PN 16:
- minimum 24 hours
The solvent cement setting times indicated are valid at ambient temperature (ap-
prox. 25°C.). For particular climatic conditions (humidity, temperature, etc…), we
recommend you contact our technical services department and/or the solvent
cement manufacturer for more information (fig. 10 and 11).

Fig. 9 Fig. 10 Fig. 11

1 bar = 1 h
5’/10’ min. > 10° C

15’/20’ min. < 10° C

16 bar > 24 h

9
SOCKET DEPTH, CEMENT AND CHAMFER LENGTH
External diameter Cementing length Chamfer
de (mm) L (mm) Sm (mm)
Metric series BS series Metric series BS series
de (mm) (inches)
16 3/8” 14 14.5
20 1/2” 16 16.5 1.5
25 3/4” 18.5 19.5 3
32 1” 22 22.5 3
40 1” 1/4 26 27 3
50 1” 1/2 31 30 3
63 2” 37.5 36 5
75 2” 1/2 43.5 43.5 5
90 3” 51 50.5 5
110 4” 61 63 5
125 - 68.5 - 5
140 5” 76 76 5
160 6” 86 90 5
180 - 96 - 5÷6
200 - 106 - 5÷6
225 8” 118.5 115.5 5÷6
250 - 131 - 5÷6
280 10” 146 142.5 5÷6
315 12” 163.5 168 5/6

CHARACTERISTICS AND DIMENSIONS OF BRUSHES- APPLICATORS

External diameter Type and dimensions of Brush

or Applicator
de (mm) (inches)
16 - 25 3/8” - 3/4” Round (8 - 10 mm)
32 - 63 1” - 2” Round (20 - 25 mm)
75 - 160 2” 1/2 - 6” Rectangular / round (45 - 50 mm)
>160 >6” Rectangular / cylindrical (45 - 50 mm)
>160 - 315 >6” - 12” Rectangular / cylindrical (60 - 65 mm)

10
WARNINGS
• In the case where the external diameter of the pipe and the internal diameter of the
fitting are at opposite extremes of their tolerance values, the dry pipe cannot be in-
serted in the dry socket of the fitting. Insertion will only be possible after having ap-
plied the Cleaner and Solvent Cement to both parts to be joined.
• The solvent cement is manufactured from the same PVC resin used for the production
of the pipes, fittings and valves. Unless otherwise specified, the solvent cement used
on the surfaces to join must also be usable with the following tolerances:
- maximum interference 0.2 mm.
- maximum clearance 0.6 mm.
• When using the Cleaner and Solvent Cement, the following precautions should be
adopted:
- Use gloves and safety glasses to protect hands and eyes.
- Use the Cleaner and Solvent Cement in a working environment with sufficient ventila-
tion to avoid the formation of pockets of air containing concentrations of evaporated
solvent, which can irritate the respiratory tract and eyes.
- Due to the volatile nature of the solvents in the cleaner and cement, the containers
must be closed immediately after use.
- Solvents in the gaseous phase tend to form flammable mixtures. Therefore, remove
any ignition sources such as welding operations, accumulation of electrostatic charg-
es, etc. from the work area, and do not smoke. In all cases, it is advisable to adhere
strictly to the solvent cement manufacturer's instructions written on the packaging.
- In order to prevent a deterioration in the performance of the cleaner and solvent
cement, the joining operations should be carried out within an ambient temperature
range of between + 5 and + 40° C.
• The amount of solvent cement used on the joints depends on a number of factors (en-
vironmental conditions, pipe size, cement viscosity, operator experience, etc.) which
are often difficult to quantify. In this respect, Table “Rigid PVC-U pipes and fittings.
Theoretical solvent cement consumption” reports the approximate quantities of ce-
ment normally used for joining various diameter pipes and fittings.
• After having completed all the joints and prior to putting the lines into service, make
sure that the insides of the pipes and fittings are completely free of any solvent trac-
es/vapours. This will prevent contamination of the fluids conveyed.
• Table “Most common defects” reports the most common types of defect found if the
correct solvent welding procedure is not followed.

11
RIGID PVC-U PIPES AND FITTINGS THEORETICAL SOLVENT
CEMENT CONSUMPTION
Pipe/Fitting diameter Number of joints per kg of solvent cement
d (mm) d (inches)
16 3/8” 550
20 1/2” 500
25 3/4” 450
32 1” 400
40 1” 1/4 300
50 1” 1/2 200
63 2” 140
75 2” 1/2 90
90 3” 60
110 4” 40
125 - 30
140 5” 25
160 6” 15
180 - 12
200 - 10
225 8” 6
250 - 4
280 10” 2
315 12” 2

MOST COMMON DEFECTS

Solvent cement too fluid (incorrect diluent addition)
Immediate effect Cementing failure.
Consequence Joint separation or leaks from between the pipe and fitting.

Excess solvent cement

Immediate effect Internal and external runs beyond the joint zone.
Consequence Weakening of the outer surface of the joint area and
formation of bubbles with micro-cracks/sources of fracture
in the base material.

Excessively dense solvent cement due to evaporated solvent

Immediate effect Cementing failure.
Consequence Joint separation or leaks from between the pipe and fitting.
Possible surface cracks triggering cracks in the base
material.

Insufficient and/or incorrect distribution of solvent cement

Immediate effect Cementing failure or local weakness.
Consequence Joint separation or leaks from between the pipe and fitting.

Incorrect pipe insertion (incomplete, excessive, misaligned)

Immediate effect Imperfect joint.
Consequence Transmission of mechanical stresses from the pipe to the
fitting and/or leaks from the joint.

Impurities and/or humidity on the surfaces of the parts to join

Immediate effect Imperfect joint.
Consequence Joint separation or leaks (fluid seepage) from between the
pipe and fitting.

12
13
VKD DN 10÷50
PVC-U

DUAL BLOCK® 2-way ball valve

VKD
DN 10÷50
FIP has developed a DUAL BLOCK® 2-WAY BALL VALVE
VKD DUAL BLOCK®
ball valve to • Connection system for solvent weld, threaded and flanged joints
• Patented SEAT STOP® ball carrier system that lets you micro-adjust ball
introduce a high seats and minimise the axial force effect
reference standard in • Easy radial dismounting allowing quick replacement of O-rings and ball
seats without any need for tools
thermosplastic valve • PN16 True Union valve body made for rigid PVC-U injection moulding
design. VKD is a equipped with built-in bores for actuation. ISO 9393 compliant test requi-
sites
True Union ball valve • Option of dismounting downstream pipes with the valve in the closed po-
that meets the most sition
• Floating full bore ball with high surface finish
stringent needs • Integrated bracket for valve anchoring
required by industrial • Ball seat carriers can be adjusted using the Easytorque adjustment kit
applications.

Technical specifications
Construction 2-way True Union ball valve with locked carrier and
union nuts.
Size range DN 10 ÷ 50
Nominal pressure PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS
4346-1, DIN 8063, NF T54-028, ASTM D 2467, JIS K
6743. Pipe coupling as per EN ISO 1452, EN ISO 15493,
DIN 8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2464,
JIS B 0203
Flanging system: ISO 7005-1, EN ISO 1452, EN ISO 15493,
EN 558-1, DIN 2501, ANSI B.16.5 cl. 150, JIS B 2220
Reference standards Construction criteria: EN ISO 16135, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Actuator couplings: ISO 5211
Valve material PVC-U
Seal material EPDM, FPM (standard size O-Ring);
PTFE (ball seats)
Control options Manual control; electric actuator; pneumatic actuator

16
 1

1 Ergonomic HIPVC handle 3 Robust integrated bracket for 4 DUAL BLOCK® patented lock
equipped with removable tool valve anchoring, for easy and system that ensures union nut
to adjust the ball seat carrier. quick automation even after tightening hold even in severe
valve installation on the system conditions such as vibrations or
2 Handle lock 0°- 90° SHKD via the Power Quick module heat dilation
(available as an accessory) (optional)
ergonomically operable during
service and padlockable

17
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14

For water and harmless fluids to 12

which the material is classified as
Working pressure
CHEMICALLY RESISTANT. In other 10
cases, a reduction of the nominal PN
pressure is required 8
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

40

50
20

DN 25
DN 32
10

15
DN

DN

DN

DN

DN
1

0.1
Pressure drop

0.01

0.001
Flow Rate

KV100 FLOW DN 10 15 20 25 32 40 50

COEFFICIENT Kv100 l/min 80 200 385 770 1100 1750 3400

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

18
OPERATING TORQUE Nm 10 15 20 25 32 40 50 DN
AT MAXIMUM 20
WORKING PRESSURE 18

16

14

Operating torque 12

10

8
6

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by recognised
international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified personnel.

19
DIMENSIONS

VKDIV
DUAL BLOCK® 2-way ball valve with female ends for solvent welding, metric series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

16 10 16 54 29 67 40 54 103 65 14 75 215 VKDIV016E VKDIV016F

20 15 16 54 29 67 40 54 103 65 16 71 205 VKDIV020E VKDIV020F
25 20 16 65 34.5 85 49 65 115 70 19 77 330 VKDIV025E VKDIV025F
32 25 16 69.5 39 85 49 73 128 78 22 84 438 VKDIV032E VKDIV032F
40 32 16 82.5 46 108 64 86 146 88 26 94 693 VKDIV040E VKDIV040F
50 40 16 89 52 108 64 98 164 93 31 102 925 VKDIV050E VKDIV050F
63 50 16 108 62 134 76 122 199 111 38 123 1577 VKDIV063E VKDIV063F

VKDIV/SHX
DUAL BLOCK® 2-way ball valve with handle lock and STAINLESS steel threaded inserts
with female ends for solvent welding, metric series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

16 10 16 54 29 67 40 54 103 65 14 75 225 VKDIVSHX016E VKDIVSHX016F

20 15 16 54 29 67 40 54 103 65 16 71 215 VKDIVSHX020E VKDIVSHX020F
25 20 16 65 34.5 85 49 65 115 70 19 77 340 VKDIVSHX025E VKDIVSHX025F
32 25 16 69.5 39 85 49 73 128 78 22 84 448 VKDIVSHX032E VKDIVSHX032F
40 32 16 82.5 46 108 64 86 146 88 26 94 703 VKDIVSHX040E VKDIVSHX040F
50 40 16 89 52 108 64 98 164 93 31 102 935 VKDIVSHX050E VKDIVSHX050F
63 50 16 108 62 134 76 122 199 111 38 123 1587 VKDIVSHX063E VKDIVSHX063F

VKDDV
DUAL BLOCK® 2-way ball valve with male ends for solvent welding, metric series

d DN PN B B1 C C1 E H H1 L g EPDM Code FPM Code

16 10 16 54 29 67 40 54 149 65 14 215 VKDDV016E VKDDV016F

20 15 16 54 29 67 40 54 124 65 16 220 VKDDV020E VKDDV020F
25 20 16 65 34.5 85 49 65 144 70 19 340 VKDDV025E VKDDV025F
32 25 16 69.5 39 85 49 73 154 78 22 443 VKDDV032E VKDDV032F
40 32 16 82.5 46 108 64 86 174 88 26 693 VKDDV040E VKDDV040F
50 40 16 89 52 108 64 98 194 93 31 945 VKDDV050E VKDDV050F
63 50 16 108 62 134 76 122 224 111 38 1607 VKDDV063E VKDDV063F

20
 VKDLV
DUAL BLOCK® 2-way ball valve with female ends for solvent welding, BS series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

3/8” 10 16 54 29 67 40 54 103 65 14.5 74 210 VKDLV038E VKDLV038F

1/2” 15 16 54 29 67 40 54 103 65 16.5 70 205 VKDLV012E VKDLV012F
3/4” 20 16 65 34.5 85 49 65 115 70 19 77 335 VKDLV034E VKDLV034F
1” 25 16 69.5 39 85 49 73 128 78 22.5 83 433 VKDLV100E VKDLV100F
1” 1/4 32 16 82.5 46 108 64 86 146 88 26 94 703 VKDLV114E VKDLV114F
1” 1/2 40 16 89 52 108 64 98 164 93 30 104 925 VKDLV112E VKDLV112F
2” 50 16 108 62 134 76 122 199 111 36 127 1647 VKDLV200E VKDLV200F

VKDFV
DUAL BLOCK® 2-way ball valve with BSP threaded female ends

R DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

3/8” 10 16 54 29 67 40 54 103 65 12** 80 215 VKDFV038E VKDFV038F

1/2” 15 16 54 29 67 40 54 110 65 15 80 210 VKDFV012E VKDFV012F
3/4” 20 16 65 34.5 85 49 65 116 70 16 83 335 VKDFV034E VKDFV034F
1” 25 16 69.5 39 85 49 73 134 78 19 96 448 VKDFV100E VKDFV100F
1” 1/4 32 16 82.5 46 108 64 86 153 88 21 110 678 VKDFV114E VKDFV114F
1” 1/2 40 16 89 52 108 64 98 156 93 21 113 955 VKDFV112E VKDFV112F
2” 50 16 108 62 134 76 122 186 111 26 135 1667 VKDFV200E VKDFV200F

VKDAV
DUAL BLOCK® 2-way ball valve with female ends for solvent welding, ASTM series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

3/8” 10 16 54 29 67 40 54 117 65 19.5 78 230 VKDAV038E VKDAV038F

1/2” 15 16 54 29 67 40 54 117 65 22.5 72 215 VKDAV012E VKDAV012F
3/4” 20 16 65 34.5 85 49 65 129 70 25.5 78 345 VKDAV034E VKDAV034F
1” 25 16 69.5 39 85 49 73 142 78 28.7 84.6 448 VKDAV100E VKDAV100F
1” 1/4 32 16 82.5 46 108 64 86 162 88 32 98 718 VKDAV114E VKDAV114F
1” 1/2 40 16 89 52 108 64 98 172 93 35 102 975 VKDAV112E VKDAV112F
2” 50 16 108 62 134 76 122 199 111 38.2 122.6 1712 VKDAV200E VKDAV200F

21
 VKDNV
DUAL BLOCK® 2-way ball valve with female ends, NPT thread

R DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

3/8” 10 16 54 29 67 40 54 103 65 13.7 75.6 215 VKDNV038E VKDNV038F

1/2” 15 16 54 29 67 40 54 111 65 17.8 75.4 210 VKDNV012E VKDNV012F
3/4” 20 16 65 34.5 85 49 65 117 70 18 81 335 VKDNV034E VKDNV034F
1” 25 16 69.5 39 85 49 73 135 78 22.6 89.8 448 VKDNV100E VKDNV100F
1” 1/4 32 16 82.5 46 108 64 86 153 88 25.1 102.8 678 VKDNV114E VKDNV114F
1” 1/2 40 16 89 52 108 64 98 156 93 24.7 106.6 955 VKDNV112E VKDNV112F
2” 50 16 108 62 134 76 122 186 111 29.6 126.8 1667 VKDNV200E VKDNV200F

VKDJV
DUAL BLOCK® 2-way ball valve with female ends for solvent welding, JIS series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

1/2” 15 16 54 29 67 40 54 131 65 30 71 225 VKDJV012E VKDJV012F

3/4” 20 16 65 34.5 85 49 65 147 70 35 77 335 VKDJV034E VKDJV034F
1” 25 16 69.5 39 85 49 73 164 78 40 84 448 VKDJV100E VKDJV100F
1” 1/4 32 16 82.5 46 108 64 86 182 88 44 94 728 VKDJV114E VKDJV114F
1” 1/2 40 16 89 52 108 64 98 212 93 55 102 1015 VKDJV112E VKDJV112F
2” 50 16 108 62 134 76 122 248 111 63 122 1727 VKDJV200E VKDJV200F

VKDGV
DUAL BLOCK® 2-way ball valve with female ends, JIS thread

R DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

1/2” 15 16 54 29 67 40 54 103 65 16 71 210 VKDGV012E VKDGV012F

3/4” 20 16 65 34.5 85 49 65 115 70 19 77 330 VKDGV034E VKDGV034F
1” 25 16 69.5 39 85 49 73 128 78 22 84 438 VKDGV100E VKDGV100F
1” 1/4 32 16 82.5 46 108 64 86 146 88 25 96 678 VKDGV114E VKDGV114F
1” 1/2 40 16 89 52 108 64 98 164 93 26 112 975 VKDGV112E VKDGV112F
2” 50 16 108 62 134 76 122 199 111 31 137 1627 VKDGV200E VKDGV200F

22
 VKDOV
DUAL BLOCK® 2-way ball valve with EN/ISO/DIN PN 10/16 fixed flanges, Face to face
according to EN 558-1

d DN PN B B1 C C1 F f H H1 Sp U g EPDM Code FPM Code

20 15 16 54 29 67 40 65 14 130 65 11 4 375 VKDOV020E VKDOV020F

25 20 16 65 34.5 85 49 75 14 150 70 14 4 590 VKDOV025E VKDOV025F
32 25 16 69.5 39 85 49 85 14 160 78 14 4 713 VKDOV032E VKDOV032F
40 32 16 82.5 46 108 64 100 18 180 88 14 4 1108 VKDOV040E VKDOV040F
50 40 16 89 52 108 64 110 18 200 93 16 4 1485 VKDOV050E VKDOV050F
63 50 16 108 62 134 76 125 18 230 111 16 4 2347 VKDOV063E VKDOV063F

VKDOAV
DUAL BLOCK® 2-way ball valve with fixed flange, drilled ANSI B16.5 cl.150#FF

d DN PN B B1 C C1 F f H H1 Sp U g EPDM Code FPM Code

1/2” 15 16 54 29 67 40 60.3 15.9 143 65 11 4 460 VKDOAV012E VKDOAV012F

3/4” 20 16 65 34.5 85 49 69.9 15.9 172 70 14 4 632 VKDOAV034E VKDOAV034F
1” 25 16 69.5 39 85 49 79.4 15.9 187 78 14 4 853 VKDOAV100E VKDOAV100F
1” 1/4 32 16 82.5 46 108 64 88.9 15.9 190 88 14 4 1313 VKDOAV114E VKDOAV114F
1” 1/2 40 16 89 52 108 64 98.4 15.9 212 93 16 4 1669 VKDOAV112E VKDOAV112F
2” 50 16 108 62 134 76 120.7 19.1 234 111 16 4 2577 VKDOAV200E VKDOAV200F

VKDBEV
DUAL BLOCK® 2-way ball valve with PE100 SDR 11 male end connectors for butt weld-
ing or electrofusion (CVDE)

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

20 15 16 54 29 67 40 54 175 65 41 94 220 VKDBEV020E VKDBEV020F

25 20 16 65 34.5 85 49 65 210 70 52 106 340 VKDBEV025E VKDBEV025F
32 25 16 69.5 39 85 49 73 226 78 55 117 443 VKDBEV032E VKDBEV032F
40 32 16 82.5 46 108 64 86 243 88 56 131 693 VKDBEV040E VKDBEV040F
50 40 16 89 52 108 64 98 261 93 58 145 945 VKDBEV050E VKDBEV050F
63 50 16 108 62 134 76 122 293 111 66 161 1607 VKDBEV063E VKDBEV063F

23
ACCESSORIES
CVDE
Long spigot PE100 end connectors for joints with electrofusion fittings or for butt
welding

d DN PN L SDR Code

20 15 16 55 11 CVDE11020
25 20 16 70 11 CVDE11025
32 25 16 74 11 CVDE11032
40 32 16 78 11 CVDE11040
52 40 16 84 11 CVDE11050
63 50 16 91 11 CVDE11063

SHKD
Handle block kit 0° - 90° lockable

d DN Code

16 - 20 10 - 15 SHKD020
25 - 32 20 - 25 SHKD032
40 - 50 32 - 40 SHKD050
63 50 SHKD063

PMKD
Mounting plate

d DN A B C C1 C2 F f f1 S Code

16 10 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD1

20 15 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD1
25 20 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD1
32 25 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD1
40 32 40 122 30 72 102 6.5 6.3 6.5 6 PMKD2
50 40 40 122 30 72 102 6.5 6.3 6.5 6 PMKD2
63 50 40 122 30 72 102 6.5 6.3 6.5 6 PMKD2

PSKD
Stem extension

d DN A A1 A2 E B B1 B min Code

16 10 32 25 32 54 70 29 139.5 PSKD020
20 15 32 25 32 54 70 29 139.5 PSKD020
25 20 32 25 40 65 89 34.5 164.5 PSKD025
32 25 32 25 40 73 93.5 39 169 PSKD032
40 32 40 32 50 86 110 46 200 PSKD040
50 40 40 32 50 98 116 52 206 PSKD050
63 50 40 32 59 122 122 62 225 PSKD063

24
EASYTORQUE KIT
Kit for ball seat carrier tightening adjustment for DUAL BLOCK® DN 10÷50 series valves

Tightening torque
d DN Code
recommended*
3/8”-1/2” 10-15 3 N m - 2,21 Lbf ft KET01
3/4” 20 4 N m - 2,95 Lbf ft KET01
1” 25 5 N m - 3,69 Lbf ft KET01
1” 1/4 32 5 N m - 3,69 Lbf ft KET01
1” 1/2 40 7 N m - 5,16 Lbf ft KET01
2” 50 9 N m - 6,64 Lbf ft KET01

*calculated in ideal installation conditions

POWER QUICK CP
The valve can be equipped with pneumatic actuators, using the PP-GR module repro-
ducing the drilling pattern foreseen by ISO 5211

d DN B2 Q T pxj PxJ Code

16 10 58 11 12 F03 x 5,5 F04 x 5,5 PQCP020

20 15 58 11 12 F03 x 5,5 F04 x 5,5 PQCP020
25 20 69 11 12 *F03 x 5,5 F05 x 6,5 PQCP025
32 25 74 11 12 *F03 x 5,5 F05 x 6,5 PQCP032
40 32 91 14 16 F05 x 6,5 F07 x 8,5 PQCP040
50 40 97 14 16 F05 x 6,5 F07 x 8,5 PQCP050
63 50 114 14 16 F05 x 6,5 F07 x 8,5 PQCP063

*F04 x 5.5 on request

POWER QUICK CE
The valve can be equipped with electric actuators, using the PP-GR module reproduc-
ing the drilling pattern foreseen by ISO 5211

d DN B2 Q T pxj PxJ Code

16 10 58 14 16 F03 x 5,5 F04 x 5,5 PQCE020

20 15 58 14 16 F03 x 5,5 F04 x 5,5 PQCE020
25 20 69 14 16 *F03 x 5,5 F05 x 6,5 PQCE025
32 25 74 14 16 *F03 x 5,5 F05 x 6,5 PQCE032
40 32 91 14 16 F05 x 6,5 F07 x 8,5 PQCE040
50 40 97 14 16 F05 x 6,5 F07 x 8,5 PQCE050
63 50 114 14 16 F05 x 6,5 F07 x 8,5 PQCE063

*F04 x 5.5 on request

25
 MSKD
MSKD is a limit switch box with electromechanical or inductive micro switches to re-
motely signal the valve position. Manual valve installation is possible using the Power
Quick actuation module.
The box can be assembled on the VKD valve even if already installed on the system.

Code Code Code.

d DN A A1 B B1 C C1 electromechanical inductive Namur
16 10 58 85 132.5 29 88.5 134 MSKD1M MSKD1I MSKD1N
20 15 58 85 132.5 29 88.5 134 MSKD1M MSKD1I MSKD1N
25 20 70.5 96 143.5 34.5 88.5 134 MSKD1M MSKD1I MSKD1N
32 25 74 101 148.5 39 88.5 134 MSKD1M MSKD1I MSKD1N
40 32 116 118 165.5 46 88.5 167 MSKD2M MSKD2I MSKD2N
50 40 122 124 171.5 52 88.5 167 MSKD2M MSKD2I MSKD2N
63 50 139 141 188.5 62 88.5 167 MSKD2M MSKD2I MSKD2N

Electromechanical Inductive Namur

WH = white; BK = black; BL = blue; BR = brown

Lifetime Operating Nominal Working No-load sup- Protection

Switch type Flow rate Voltage drop
[drives] voltage voltage pressure ply current rate
Electromechanical 250 V - 5 A 3 x 107 - - - - - IP65
Inductive - - 5 ÷ 36 V - 4 ÷ 200 mA < 4,6 V < 0,8 mA IP65
Namur* - - 7,5 ÷ 30 V DC** 8,2 V DC < 30 mA** - - IP65
* To be used with an amplifier
** Outside areas with explosion risks

FASTENING AND SUPPORTING

All valves, whether manual or actuated, must be adequately supported in
many applications.
The VKD valve series is therefore provided with an integrated bracket
that permits direct anchoring of the valve body without the need of other
components.
For wall installation, dedicated PMKD mounting plates which are available as
accessories can be used. These plates should be fastened to the valve before
wall installation.
PMKD plates also allow VKD valve alignment with FIP ZIKM pipe clips as well
as allowing different sizes of valves to be aligned.

d DN B H L J*

16 10 31.5 27 20 M4 x 6
20 15 31.5 27 20 M4 x 6
25 20 40 30 20 M4 x 6
32 25 40 30 20 M4 x 6
40 32 50 35 20 M6 x 10
50 40 50 35 20 M6 x 10
63 50 60 40 20 M6 x 10
* With threaded inserts

26
COMPONENTS
EXPLODED VIEW

1 Handle insert (PVC-U - 1) 9 Radial seal O-Ring 16 DUAL BLOCK® (POM - 1)

2 Handle (HIPVC - 1) (EPDM-FPM - 1) 17 Threaded inserts
3 Stem O-rings 10 Socket seal O-Ring (STAINLESS steel or Brass - 2)**
(EPDM-FPM - 2)* (EPDM-FPM - 2) 18 Distance plate (PP-GR - 1)**
4 Stem (PVC-U - 1) 11 Ball seat carrier 19 Screw (STAINLESS steel - 2)**
(PVC-U - 1)
5 Ball seat
(PTFE - 2)* 12 End connector (PVC-U - 2)
6 Ball (PVC-U - 1) 13 Union nut (PVC-U - 2)
7 Body (PVC-U - 1) 14 Spring (STAINLESS steel - 1)**
8 Ball seat O-Rings 15 Handle safety
(EPDM-FPM - 2)* block (PP-GR - 1)**

* Spare parts
** Accessories
The component material and quantity supplied are indicated in the parentheses.

27
DISMOUNTING ASSEMBLY Fig. 1

1) Isolate the valve from the line (re- 1) All the O-rings (3, 8, 9, 10) must be in-
lease the pressure and empty the serted in their grooves as shown in the
pipeline). exploded view.
2) Unlock the union nuts by pressing 2) Insert the stem (4) from inside the
the lever on the DUAL BLOCK® (16) valve body (7).
along the axis and separate it from 3) Place the PTFE ball seats (5) in the
the union nut (fig. 1-2). It is also pos- housings in the body (7) and in the
sible to completely remove the block ball seat ball seat carrier (11).
device from the body of the valve.
4) Insert the ball (6) rotating it to the
3) Fully unscrew the union nuts (13) and closed position.
extract the body sideways.
5) Screw the carrier (11) into the body
4) Before dismounting, hold the valve in and tighten up in the clockwise direc-
a vertical position and open it 45° to tion using the handle (2) to limit stop.
drain any liquid that might remain.
6) lnsert the valve between the end con-
5) After closing the valve, remove the nectors (12) and tighten the union nuts Fig. 2
special insert (1) from the handle (2) (13) making sure that the socket seal
and push the two projecting ends O-rings (10) do not exit their seats.
into the corresponding recesses on
the ball seat carrier (11). Rotate the 7) The handle (2) should be placed on
stop ring anti-clockwise to extract it the valve stem (4).
(fig. 3-4).
6) Pull the handle (2) upwards to re-
move it from the valve stem (4). Note: during assembly operations, it is
advisable to lubricate the rubber seals.
7) Press on the ball from the side oppo-
Mineral oils are not recommended for
site the “REGULAR - ADJUST” label,
this task as they react aggressively with
being sure not to scratch it, until the
EPDM rubber.
ball seat carrier exits (11), then ex-
tract the ball (6).
8) Press the stem (4) inwards until it ex-
its the body.
9) Remove the O-Ring (3, 8, 9, 10) and
PTFE ball seats (5) extracting them Fig. 3
from their grooves, as illustrated in
the exploded view.

INSTALLATION Fig. 4
Before proceeding with installation. please follow these instructions carefully:
1) Check that the pipes to be connected to the valve are aligned in order to avoid
mechanical stress on the threaded joints.
2) Check that the DUAL BLOCK® union nut locking device (16) is fitted to the valve
body.
3) To release the union nuts, axially press the release lever to separate the lock and
then unscrew it in the counter-clockwise direction.
4) Unscrew the union nuts (13) and insert them on the pipe segments.
5) Solvent weld or screw the end connectors (12) onto the pipe ends.
6) Position the valve body between the end connectors and fully tighten the union
nuts (13) manually by rotating clockwise without using wrenches or other tools
that could damage the union nut surface.
7) Lock the union nuts by returning the DUAL BLOCK® to its housing, pressing on it
until the hinges lock on the union nuts.

28
 Fig. 5

8) If necessary, support the pipework with FIP pipe clips or by means of the carrier
built into the valve itself (see paragraph “fastening and carriers”).
The VKD valve can be equipped with a handle lock to prevent ball rotation (supplied
separately).
When the handle safety block (14, 15) is installed, lift the lever (15) and rotate the
handle (fig. 6-7).
A lock can also be installed on the handle to protect the system against tampering
(fig. 8).
Seal can be adjusted using the extractable insert on the handle (fig. 3-4).
The seals can be adjusted later with the valve installed on the pipe by simply tight-
ening the union nuts. This "micro adjustment", only possible with FIP valves thanks
to the patented "Seat stop system", allows the seal to be recovered where PTFE ball
seats are worn due to a high number of operations.
The Easytorque kit can also be used for micro adjustments (fig. 5).
Fig. 6

WARNINGS
- If volatile liquid such as Hydrogen Peroxide (H2O2) or Sodium Hypochlorite
(NaCIO) are used, for safety reasons we recommend you contact the service cen-
tre. These liquids, upon vaporising, could create hazardous over pressures in the
area between the body and ball.
- Always avoid sudden closing operations and protect the valve from accidental op-
erations.

Fig. 7

Fig. 8

29
VKD DN 65÷100
PVC-U

DUAL BLOCK® 2-way ball valve

VKD
DN 65÷100
FIP has developed a DUAL BLOCK® 2-WAY BALL VALVE
VKD DUAL BLOCK®
ball valve to • Connection system for solvent weld, threaded and flanged joints
• Patented SEAT STOP® ball carrier system that lets you micro-adjust seals
introduce a high and minimise axial force effects
reference standard in • Easy radial dismounting allowing quick replacement of O-rings and ball
seats without any need for tools
thermosplastic valve • PN16 True Union valve body made for rigid PVC-U injection moulding
design. VKD is a equipped with built-in bores for actuation. ISO 9393 compliant test requi-
sites
True Union ball valve • Option of dismounting downstream pipes with the valve in the closed po-
that meets the most sition
• Full bore ball with high surface finish
stringent needs • Integrated bracket for valve anchoring
required by industrial • Possibility of installing a manual reducer or pneumatic and/or electric ac-
applications. tuators by applying an ISO standard bore PP-GR flange
• STAINLESS steel co-moulded stem, with square section as per ISO 5211
This valve is also
equipped with a
customisable
Labelling System.

Technical specifications
Construction 2-way True Union ball valve with locked carrier and
union nuts.
Size range DN 65 ÷ 100
Nominal pressure PN 16 with water at 20° C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 4346-
1, DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743.
Pipe coupling as per EN ISO 1452, EN ISO 15493, DIN
8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: ISO 228-1, DIN2999, ASTM D 2467,
JIS B 0203
Flanging system: ISO 7005-1, EN ISO 1452, EN ISO
15493, EN 588-1, DIN 2501, ANSI B.16.5 cl.150, JIS B 2220
Reference standards Construction criteria: EN ISO 16135, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Actuator couplings: ISO 5211
Valve material PVC-U
Seal material EPDM, FPM;
PTFE (ball seats)
Control options Manual control; electric actuator; pneumatic actuator

32
 1
2

1 HIPVC ergonomic 2 Customisable Labelling 3 DUAL BLOCK® patented lock

multifunctional handle for quick System: LCE module made of system that ensures union nut
operation, lock and graduated a transparent protection plug tightening hold even in severe
adjustment in 10 positions. and customisable tag holder conditions such as vibrations or
Possibility of inhibiting rotation using the LSE set (available as heat dilation
with a lock accessory). The customisation
lets you identify the valve on 4 Double stem with double
the system according to specific O-Rings for ball centring and
needs operating torque reduction

33
TECHNICAL DATA
PRESSURE bar
-40 -20 0 20 40 60 80 100 120 140 °C
VARIATION
16
ACCORDING TO
TEMPERATURE 14

For water and harmless fluids to 12

which the material is classified as
Working pressure
CHEMICALLY RESISTANT. In other 10
cases, a reduction of the nominal
PN pressure is required 8
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

100
DN 80
DN 65
DN
1

0.1
Pressure drop

0.01

0.001
Flow Rate

KV100 FLOW DN 65 80 100

COEFFICIENT Kv100 l/min 5250 7100 9500

The Kv100 flow coefficient is the

Q flow rate of litres per minute
of water at a temperature of
20°C that will generate ∆p= 1 bar
pressure drop at a certain valve
position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

34
OPERATING TORQUE Nm 65 80 100 65 80 100 65 80 100 DN
AT MAXIMUM
WORKING PRESSURE 70

60

50

Operating torque
40

30

20

10

0
PN 6 PN 10 PN 16

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by recognised
international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified personnel.

35
DIMENSIONS

VKDIV
DUAL BLOCK® 2-way ball valve with female ends, metric series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

75 65 16 164 87 225 175 164 235 133 44 147 4380 VKDIV075E VKDIV075F
90 80 16 177 105 327 272 203 270 149 51 168 7200 VKDIV090E VKDIV090F
110 100 16 195 129 385 330 238 308 167 61 186 11141 VKDIV110E VKDIV110F

VKDDV
DUAL BLOCK® 2-way ball valve with male ends for solvent welding, metric series

d DN PN B B1 C C1 E H H1 L g EPDM Code FPM Code

75 65 16 164 87 225 175 164 284 133 44 4420 VKDDV075E VKDDV075F

90 80 16 177 105 327 272 203 300 149 51 6930 VKDDV090E VKDDV090F
110 100 16 195 129 385 330 238 340 167 61 10950 VKDDV110E VKDDV110F

VKDLV
DUAL BLOCK® 2-way ball valve with female ends for solvent welding, BS series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

2” 1/2 65 16 164 87 225 175 164 235 133 44 147 4380 VKDLV212E VKDLV212F
3” 80 16 177 105 327 272 203 270 149 51 168 7250 VKDLV300E VKDLV300F
4” 100 16 195 129 385 330 238 308 167 63 182 10995 VKDLV400E VKDLV400F

VKDFV
DUAL BLOCK® 2-way ball valve with BSP threaded female ends

R DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

2” 1/2 65 16 164 87 225 175 164 235 133 30 175 4395 VKDFV212E VKDFV212F
3” 80 16 177 105 327 272 203 270 149 34 203 7260 VKDFV300E VKDFV300F
4” 100 16 195 129 385 330 238 308 167 40 229 11100 VKDFV400E VKDFV400F

36
 VKDAV
DUAL BLOCK® 2-way ball valve with female ends for solvent welding, ASTM series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

2” 1/2 65 16 164 87 225 175 164 235 133 44,5 146 4390 VKDAV212E VKDAV212F
3” 80 16 177 105 327 272 203 270 149 48 174 7210 VKDAV300E VKDAV300F
4” 100 16 195 129 385 330 238 308 167 57,5 193 11065 VKDAV400E VKDAV400F

VKDNV
DUAL BLOCK® 2-way ball valve with female ends, NPT thread

R DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

2” 1/2 65 16 164 87 225 175 164 235 133 33,2 168,6 4395 VKDNV212E VKDNV212F
3” 80 16 177 105 327 272 203 270 149 35,5 199 7260 VKDNV300E VKDNV300F
4” 100 16 195 129 385 330 238 308 167 37,6 232,8 11100 VKDNV400E VKDNV400F

VKDJV
DUAL BLOCK® 2-way ball valve with female ends for solvent welding, JIS series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

2” 1/2 65 16 164 87 225 175 164 267 133 61 145 4435 VKDJV212E VKDJV212F
3” 80 16 177 105 327 272 203 294 149 64,5 165 7250 VKDJV300E VKDJV300F
4” 100 16 195 129 385 330 238 370 167 84 202 11580 VKDJV400E VKDJV400F

VKDGV
DUAL BLOCK® 2-way ball valve with female ends, JIS thread

R DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

2” 1/2 65 16 164 87 225 175 164 235 133 35 165 4400 VKDGV212E VKDGV212F
3” 80 16 177 105 327 272 203 270 149 40 190 7270 VKDGV300E VKDGV300F
4” 100 16 195 129 385 330 238 308 167 45 218 11115 VKDGV400E VKDGV400F

37
 VKDOV
DUAL BLOCK® 2-way ball valve with fixed flanges, drilled PN10/16. Face to face accord-
ing to EN 558-1

d DN PN B B1 C C1 F f H H1 Sp U g EPDM Code FPM Code

75 65 16 164 87 225 175 145 17 290 133 21 4 6610 VKDOV075E VKDOV075F

90 80 16 177 105 327 272 160 17 310 149 21.5 8 9330 VKDOV090E VKDOV090F
110 100 16 195 129 385 330 180 17 350 167 21.5 8 13815 VKDOV110E VKDOV110F

VKDOAV
DUAL BLOCK® 2-way ball valve with fixed flanges, drilled ANSI B.16.5 cl.150 #FF.
Face to face according to EN 558-1

d DN PN B B1 C C1 F f H H1 Sp U g EPDM Code FPM Code

2” 1/2 65 16 164 87 225 175 139.7 18 290 133 21 4 6610 VKDOAV075E VKDOAV075F
3” 80 16 177 105 327 272 152.4 18 310 149 21.5 8 9330 VKDOAV090E VKDOAV090F
4” 100 16 195 129 385 330 190.5 18 350 167 21.5 8 13815 VKDOAV110E VKDOAV110F

VKDBEV
DUAL BLOCK® 2-way valve with PE100 SDR 11 male end connectors for butt welding or
electrofusion (CVDE)

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

75 65 16 164 87 225 175 162 356 133 71 214 4400 VKDOV075E VKDOV075F
90 80 16 177 105 327 272 202 390 149 88 214 7100 VKDOV090E VKDOV090F
110 100 16 195 129 385 330 236 431 167 92 247 10800 VKDOV110E VKDOV110F

38
ACCESSORIES
CVDE
Long spigot PE100 end connectors for joints with electrofusion fittings or for butt
welding

d DN PN L SDR Code

75 65 16 111 11 CVDE11075
90 80 16 118 11 CVDE11090
110 100 16 132 11 CVDE11110

LSE
Customisation and label printing set for Easyfit handle made up of precut adhesive
sheets and software for guided label creation.

d DN Code

75 65 LSE040
90 80 LSE040
110 100 LSE040

VKD-MS
The MS kit lets you install a limit switch valve with electromechanical or inductive micro
switches on a manual VKD valve to remotely signal the valve position (open-closed).
The kit can be assembled on the valve even if already installed on the system.

Protection Code. Code Code

d DN B B1 C C1
rate electromechanical inductive Namur
75 65 266 87 150 80 IP67 FKMS1M FKMS1I FKMS1N
90 80 279 105 150 80 IP67 FKMS1M FKMS1I FKMS1N
110 100 297 129 150 80 IP67 FKMS1M FKMS1I FKMS1N

Electromechanical Inductive Namur*

* To be used with an amplifier

39
 ACTUATOR MOUNTING FLANGE
The valve can be equipped with pneumatic or electric standard actuators and
handwheel reduces for heavy-duty operations, using the PP-GR module reproducing
the drilling pattern foreseen by ISO 5211 F07.

d DN PxJ T Q

75 65 F07 x 9 16 14
90 80 F07 x 9 16 14
110 100 F07 x 9 19 17

FASTENING AND SUPPORTING

All valves, whether manual or actuated, must be adequately supported in
many applications.
The VKD DN 65÷100 valve series is therefore provided with an integrated
bracket that permits direct anchoring on the valve body without the need of
other components.
Using standard threaded nuts (not included) made of stainless steel, you can
anchor the valve on 4 fastening points.

d DN J f I I1 I2

75 65 M6 6.3 17.4 90 51.8

90 80 M6 8.4 21.2 112.6 63
110 100 M8 8.4 21.2 137 67

CUSTOMISATION
The VKD DN 65÷100 valve is equipped with the customisable Labelling System.
This system lets you create special labels to insert in the handle. This makes it ex-
A tremely easy to apply company logos, identification serial numbers or service indica-
tions such as, for example, the valve function in the system, the transported fluid, but
also specific information for customer service, such as the customer name or installa-
tion date or location on the valves.
B The specific LCE module is a standard supply and is made up of a rigid transparent
water-resistant PVC plug (A-C) and white tag holder (B) made of the same material,
one side of which bears the FIP logo.
The holder, inserted in the plug, can be removed and, once overturned, used for cus-
tomisation by applying labels printed with the software supplied with the LSE set.
C Proceed as follows to apply the label on the valve:
1) Remove the upper part of the transparent plug (A) rotating it counter-clockwise
as indicated by the "Open" label on the plug and remove it.
2) Extract the tag holder from its housing on the lower part of the plug (C)
3) Apply the adhesive label on the tag holder (B) to align the profiles matching the
tab position.
4) Reinsert the tag holder in its housing at the bottom of the plug
5) Reposition the top of the plug in the housing rotating it clockwise; this way the
label is protected against the elements.

40
COMPONENTS
EXPLODED VIEW

1-1a Transparent protection 8 Ball seat O-ring 18 Stems O-Ring

plug (PVC - 1) (EPDM-FPM - 2)* (EPDM-FPM - 4)
1b Tag holder 9 Radial seal O-Ring 19 Anti-friction disk (PTFE - 2)*
(PVC - 1) (EPDM- FPM - 1)* 20 Upper stem
1c O-Ring (NBR - 1) 10 Socket seal O-Ring (PVC/Stainless steel- 1)
2 Handle (HIPVC - 1) (EPDM-FPM - 2)* 21 Lower stem
3 Screw (Stainless steel - 1) 11 Screw (STAINLESS steel - 2) (PVC-U - 1)
4 Washer 12 End connector (PVC-U - 2) 22 Plate (PP-GR - 1)
(STAINLESS steel - 1) 13 Union nut (PVC-U - 2) 23 Protection plug (PE - 2)
5 Ball seat 14 Washer (STAINLESS steel - 2) 24 Position indicator (PA - 1)
(PTFE - 2)* 15 Nut (STAINLESS steel - 2) 25 DUAL BLOCK® (PP-GR +
6 Ball (PVC-U - 1) 16 Ball seat various- 1)
7 Body (PVC-U - 1) carrier (PVC-U - 1) 30 Threaded inserts
17 Threaded ring (PVC-U - 1) (Brass - 2)**
31 Actuation plate
(PP-GR - 1)**
* Spare parts
** Accessories
The component material and quantity supplied are indicated in the parentheses.

41
DISMOUNTING ASSEMBLY Fig. 1

1) Isolate the valve from the line (re- 1) All the O-rings (8, 9, 10, 18) must be
lease the pressure and empty the inserted in their grooves as shown in
pipeline). the exploded view.
2) Release the union nuts by rotating 2) Place the anti-friction disks (19) on the
the button (25) to the left, pointing stems (20-21) and insert the stems in
the arrow on the open lock (fig. 1). their housings in the body.
3) Unscrew the union nuts (13) and ex- 3) Place the PTFE ball seats (5) in the
tract the body (7) (fig. 2). housings in the valve body (7) and in
4) Before dismounting, hold the valve in the carrier (16).
a vertical position and open it 45° to 4) Insert the ball (6) rotating it to the
drain any liquid that might remain. closed position.
5) Open the valve. 5) Insert the carrier with threaded ring
6) Remove the protection plug on the (17) into the body and tighten up in
handle (2) and unscrew the screw (3) the clockwise direction using the sup-
with the washer (4). plied tool, to limit stop.
Fig. 2
7) Remove the handle (2). 6) Position the plate (22) with rack on
the body, and screw in the screws (11)
8) Remove the screws (11) and plate washers (14) and nuts (15).
(22) from the body (7).
7) The handle (2) with protection plug
9) Insert the two supplied wrench (1, 1a, 1b, 1c) should be placed on the
protrusions in the corresponding stem (20) (fig. 4).
apertures on the threaded ring (17),
extracting it by rotating counter- 8) Screw in the screw (3) with the wash-
clockwise with the ball seat carrier er (4) and position the protection plug
(16) (fig. 3). (1, 1a, 1b, 1c).
10) Press on the ball (6), being careful 9) Insert the valve between the end con-
not to scratch it, and remove it from nectors (12) and tighten the union nuts
the body. (13), making sure that the socket seal
O-rings (10) do not exit their seats.
11) Press the upper stem (20) inwards
and extract it from the body and 10) Release the union nuts by rotating the
remove the lower stem (21). Remove button (25) to the right, pointing the
the anti-friction disks (19). arrow on the closed lock (fig. 1).
Fig. 3
12) Remove the O-Ring (8, 9, 10, 18) and
PTFE ball seats (5) extracting them
from their housings, as illustrated in Note: during assembly operations, it is
the exploded view. advisable to lubricate the rubber seals.
Mineral oils are not recommended for
this task as they react aggressively with
EPDM rubber.

INSTALLATION
Before proceeding with installation. please follow these instructions carefully:
1) Check that the pipes to be connected to the valve are aligned in order to avoid
mechanical stress on the threaded joints.
2) Make sure the DUAL BLOCK® union nut lock system (25) is in the FREE position.
3) Unscrew the union nuts (13) and insert them on the pipe segments. Fig. 4
4) Solvent weld or screw the end connectors (12) onto the pipe ends.
5) Position the valve body between the end connectors and fully tighten the union
nuts (13) clockwise with an appropriate wrench.
6) Lock the union nuts rotating the button (25) clockwise (see paragraph "union nut
lock").
7) If necessary, support the piping with FIP pipe clips or by means of the carrier
built into the valve itself (see paragraph “fastening and supporting”).
Adjust the ball seat carriers using the supplied tool (fig. 3).
The seals can be installed later with the valve installed on the pipe by simply tighten-
ing the union nuts. This "micro adjustment", only possible with FIP valves thanks to
the patented "Seat stop system", allows the seal to be recovered where PTFE ball
seats are worn due to a high number of operations.

42
UNION NUT LOCK
Rotate the button to the left, pointing the arrow on the open lock to unlock DUAL
BLOCK®: the valve union nuts are free to rotate clockwise and counter-clockwise.
Rotate the button to the right, pointing the arrow on the closed lock to lock DUAL
LOCK BLOCK®: the valve union nuts are blocked in the desired position.

FREE

HANDLE LOCK
FREE LOCK Thanks to the multifunctional handle and the red manoeuvre button on the lever, you
can perform a 0°-90° operation and a graduated operation by means of the 10 inter-
mediate positions and a stop lock: the handle can be locked in each of the 10 positions
by simply pressing the Free-lock button. A lock can also be installed on the handle to
protect the system against tampering.

The valve is two-way and can be installed in any position. It can also be installed at end
line or tank.

WARNINGS
- If volatile liquid such as Hydrogen Peroxide (H2O2) or Sodium Hypochlorite
(NaCIO) are used, for safety reasons we recommend you contact the service cen-
tre. These liquids, upon vaporising, could create hazardous over pressures in the
area between the body and ball.
- Always avoid sudden closing operations and protect the valve from accidental op-
erations.

43
 VKR DN 10÷50
PVC-U

DUAL BLOCK® regulating ball valve

VKR
DN 10÷50
The VKR DUAL DUAL BLOCK® REGULATING BALL VALVE
BLOCK® valve
combines high • Connection system for solvent weld, threaded and flanged joints
• Patented SEAT STOP® ball carrier system that lets you micro-adjust seals
reliability and safety and minimise the axial force effect
aspects typical of • Easy radial dismounting allowing quick replacement of O-rings and ball
seats without any need for tools
VKD full bore ball • PN16 True Union valve body made for rigid PVC-U injection moulding
valves with the new equipped with built-in bores for actuation. ISO 9393 compliant test requi-
sites
flow adjustment • Option of dismounting downstream pipes with the valve in the closed po-
function with typical sition
• High surface finish stem with double O-Ring and double connection key
linear curve that to ball
meets the most • Integrated bracket for valve anchoring
stringent needs • Ball seat carrier can be adjusted using the Easytorque adjustment kit
• Actuation option: version with electric modulating actuator with 4-20 mA
typical of / 0-10 V inlet and 4-20 mA / 0-10 V outlet to monitor the position
industrial applications. Valve suitable for carrying fluids that are clean and free of suspended
•
particles

Technical specifications
Construction 2-way True Union adjusting ball valve with locked
carrier and union nuts.
Size range DN 10 ÷ 50
Nominal pressure PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS
4346-1, DIN 8063, NF T54-028, ASTM D 2467, JIS K
6743. Pipe coupling as per EN ISO 1452, EN ISO 15493,
DIN 8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2464,
JIS B 0203
Flanging system: ISO 7005-1, EN ISO 1452, EN ISO 15493,
EN 558-1, DIN 2501, ANSI B.16.5 cl. 150, JIS B 2220
Reference standards Construction criteria: EN ISO 16135, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Actuator couplings: ISO 5211
Valve material PVC-U
Seal material EPDM, FPM (standard size O-Ring);
PTFE (ball seats)
Control options Manual control; electric actuator

46
 1

3
2

1 HIPVC ergonomic 3 90° operating angle that 5 Patented DUAL BLOCK® system:
multifunctional handle with permits the use of standard prevents union nuts from
position indicator and tool to quarter turn actuators loosening even under extreme
adjust the ball seat carrier operating conditions: e.g.
4 The patented ball design vibration or thermal expansion
2 Flow direction indication provides linear flow adjustment
plate and opening angle with throughout its range of
graduated scale with 5° detail operation even when the valve
for clear and accurate readings is open just a few degrees and
guarantees minimum pressure
drops

47
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14

For water and harmless fluids to 12

which the material is classified as

Working pressure
CHEMICALLY RESISTANT. In other 10
cases, a reduction of the nominal PN
pressure is required 8
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

DN 0
50
20

DN 32
25
DN 10
DN 15

4
DN

DN

DN
1
Pressure drop

0.1

0.01

0.001
Flow Rate

KV100 FLOW DN 10 15 20 25 32 40 50

COEFFICIENT Kv100 l/min 83 88 135 256 478 592 1068

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

48
RELATIVE FLOW 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 °
%
COEFFICIENT
100
DIAGRAM 90
The relative flow coefficient is the 80
flow rate through the valve as a

Relative flow coefficient

function of the degree of valve 70
aperture. 60

50

40

30

20

10

0
Ball aperture angle

OPERATING TORQUE Nm 10 15 20 25 32 40 50 DN
AT MAXIMUM 20
WORKING PRESSURE 18

16

14
Operating torque

12

10

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by recognised
international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified personnel.

49
DIMENSIONS

VKRIV
DUAL BLOCK® regulating ball valve with female ends for solvent welding, metric series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

16 10 16 54 29 67 40 54 103 65 14 75 215 VKRIV016E VKRIV016F

20 15 16 54 29 67 40 54 103 65 16 71 205 VKRIV020E VKRIV020F
25 20 16 65 34.5 85 49 65 115 70 19 77 330 VKRIV025E VKRIV025F
32 25 16 69.5 39 85 49 73 128 78 22 84 438 VKRIV032E VKRIV032F
40 32 16 82.5 46 108 64 86 146 88 26 94 693 VKRIV040E VKRIV040F
50 40 16 89 52 108 64 98 164 93 31 102 925 VKRIV050E VKRIV050F
63 50 16 108 62 134 76 122 199 111 38 123 1577 VKRIV063E VKRIV063F

VKRDV
DUAL BLOCK® regulating ball valve with male ends for solvent welding, metric series

d DN PN B B1 C C1 E H H1 L g EPDM Code FPM Code

16 10 16 54 29 67 40 54 149 65 14 215 VKRDV016E VKRDV016F

20 15 16 54 29 67 40 54 124 65 16 220 VKRDV020E VKRDV020F
25 20 16 65 34.5 85 49 65 144 70 19 340 VKRDV025E VKRDV025F
32 25 16 69.5 39 85 49 73 154 78 22 443 VKRDV032E VKRDV032F
40 32 16 82.5 46 108 64 86 174 88 26 693 VKRDV040E VKRDV040F
50 40 16 89 52 108 64 98 194 93 31 945 VKRDV050E VKRDV050F
63 50 16 108 62 134 76 122 224 111 38 1607 VKRDV063E VKRDV063F

VKRLV
DUAL BLOCK® regulating ball valve with female ends for solvent welding, ASTM se-
ries

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

3/8” 10 16 54 29 67 40 54 103 65 14.5 74 210 VKRLV038E VKRLV038F

1/2” 15 16 54 29 67 40 54 103 65 16.5 70 205 VKRLV012E VKRLV012F
3/4” 20 16 65 34.5 85 49 65 115 70 19 77 335 VKRLV034E VKRLV034F
1” 25 16 69.5 39 85 49 73 128 78 22.5 83 433 VKRLV100E VKRLV100F
1” 1/4 32 16 82.5 46 108 64 86 146 88 26 94 703 VKRLV114E VKRLV114F
1” 1/2 40 16 89 52 108 64 98 164 93 30 104 925 VKRLV112E VKRLV112F
2” 50 16 108 62 134 76 122 199 111 36 127 1647 VKRLV200E VKRLV200F

50
 VKRFV
DUAL BLOCK® regulating ball valve with BSP threaded female ends

R DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

3/8” 10 16 54 29 67 40 54 103 65 12 80 215 VKRFV038E VKRFV038F

1/2” 15 16 54 29 67 40 54 110 65 15 80 210 VKRFV012E VKRFV012F
3/4” 20 16 65 34.5 85 49 65 116 70 16 83 335 VKRFV034E VKRFV034F
1” 25 16 69.5 39 85 49 73 134 78 19 96 448 VKRFV100E VKRFV100F
1” 1/4 32 16 82.5 46 108 64 86 153 88 21 110 678 VKRFV114E VKRFV114F
1” 1/ 40 16 89 52 108 64 98 156 93 21 113 955 VKRFV112E VKRFV112F
2” 50 16 108 62 134 76 122 186 111 26 135 1667 VKRFV200E VKRFV200F

VKRAV
DUAL BLOCK® regulating ball valve with female ends for solvent welding, ASTM series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

3/8” 10 16 54 29 67 40 54 117 65 19.5 78 230 VKRAV038E VKRAV038F

1/2” 15 16 54 29 67 40 54 117 65 22.5 72 215 VKRAV012E VKRAV012F
3/4” 20 16 65 34.5 85 49 65 129 70 25.5 78 345 VKRAV034E VKRAV034F
1” 25 16 69.5 39 85 49 73 142 78 28.7 84.6 448 VKRAV100E VKRAV100F
1” 1/4 32 16 82.5 46 108 64 86 162 88 32 98 718 VKRAV114E VKRAV114F
1” 1/2 40 16 89 52 108 64 98 172 93 35 102 975 VKRAV112E VKRAV112F
2” 50 16 108 62 134 76 122 199 111 38.2 122.6 1712 VKRAV200E VKRAV200F

VKRNV
DUAL BLOCK® regulating ball valve with female ends, NPT thread

R DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

3/8” 10 16 54 29 67 40 54 103 65 13.7 75.6 215 VKRNV038E VKRNV038F

1/2” 15 16 54 29 67 40 54 111 65 17.8 75.4 210 VKRNV012E VKRNV012F
3/4” 20 16 65 34.5 85 49 65 117 70 18 81 335 VKRNV034E VKRNV034F
1” 25 16 69.5 39 85 49 73 135 78 22.6 89.8 448 VKRNV100E VKRNV100F
1” 1/4 32 16 82.5 46 108 64 86 153 88 25.1 102.8 678 VKRNV114E VKRNV114F
1” 1/2 40 16 89 52 108 64 98 156 93 24.7 106.6 955 VKRNV112E VKRNV112F
2” 50 16 108 62 134 76 122 186 111 29.6 126.8 1667 VKRNV200E VKRNV200F

51
 VKRJV
DUAL BLOCK® regulating ball valve with female ends for solvent welding, JIS series

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

1/2” 15 16 54 29 67 40 54 131 65 30 71 225 VKRJV012E VKRJV012F

3/4” 20 16 65 34.5 85 49 65 147 70 35 77 335 VKRJV034E VKRJV034F
1” 25 16 69.5 39 85 49 73 164 78 40 84 448 VKRJV100E VKRJV100F
1” 1/4 32 16 82.5 46 108 64 86 182 88 44 94 728 VKRJV114E VKRJV114F
1” 1/2 40 16 89 52 108 64 98 212 93 55 102 1015 VKRJV112E VKRJV112F
2” 50 16 108 62 134 76 122 248 111 63 122 1727 VKRJV200E VKRJV200F

VKRGV
DUAL BLOCK® regulating ball valve with female ends, JIS thread

R DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

1/2” 15 16 54 29 67 40 54 103 65 16 71 210 VKRGV012E VKRGV012F

3/4” 20 16 65 34.5 85 49 65 115 70 19 77 330 VKRGV034E VKRGV034F
1” 25 16 69.5 39 85 49 73 128 78 22 84 438 VKRGV100E VKRGV100F
1” 1/4 32 16 82.5 46 108 64 86 146 88 25 96 678 VKRGV114E VKRGV114F
1” 1/2 40 16 89 52 108 64 98 164 93 26 112 975 VKRGV112E VKRGV112F
2” 50 16 108 62 134 76 122 199 111 31 137 1627 VKRGV200E VKRGV200F

VKROV
DUAL BLOCK® regulating ball valve with EN/ISO/DIN fixed flange, drilled PN10/16.
Face to face according to EN 558-1

d DN PN B B1 C C1 F H H1 U f Sp g EPDM Code FPM Code

20 15 16 54 29 67 40 65 130 65 4 14 11 375 VKROV020E VKROV020F

25 20 16 65 34.5 85 49 75 150 70 4 14 14 590 VKROV025E VKROV025F
32 25 16 69.5 39 85 49 85 160 78 4 14 14 713 VKROV032E VKROV032F
40 32 16 82.5 46 108 64 100 180 88 4 18 14 1108 VKROV040E VKROV040F
50 40 16 89 52 108 64 110 200 93 4 18 16 1485 VKROV050E VKROV050F
63 50 16 108 62 134 76 125 230 111 4 18 16 2347 VKROV063E VKROV063F

52
 VKROAV
DUAL BLOCK® regulating ball valve with ANSI B16.5 cl.150#FF fixed flange

d DN PN B B1 C C1 F H H1 U f Sp g EPDM Code FPM Code

1/2” 15 16 54 29 67 40 60.3 143 65 4 15.9 11 460 VKROAV012E VKROAV012F

3/4” 20 16 65 34.5 85 49 69.9 172 70 4 15.9 14 632 VKROAV034E VKROAV034F
1” 25 16 69.5 39 85 49 79.4 187 78 4 15.9 14 853 VKROAV100E VKROAV100F
1” 1/4 32 16 82.5 46 108 64 88.9 190 88 4 15.9 14 1313 VKROAV114E VKROAV114F
1” 1/2 40 16 89 52 108 64 98.4 212 93 4 15.9 16 1669 VKROAV112E VKROAV112F
2” 50 16 108 62 134 76 120.7 234 111 4 19.1 16 2577 VKROAV200E VKROAV200F

VKRBEV
Dual Block® regulating ball valve with PE100 SDR 11 male end connectors for butt
welding or electrofusion (CVDE)

d DN PN B B1 C C1 E H H1 L Z g EPDM Code FPM Code

20 15 16 54 29 67 40 54 175 65 41 94 220 VKRBEV020E VKRBEV020F

25 20 16 65 34.5 85 49 65 210 70 52 106 340 VKRBEV025E VKRBEV025F
32 25 16 69.5 39 85 49 73 226 78 55 117 443 VKRBEV032E VKRBEV032F
40 32 16 82.5 46 108 64 86 243 88 56 131 693 VKRBEV040E VKRBEV040F
50 40 16 89 52 108 64 98 261 93 58 145 945 VKRBEV050E VKRBEV050F
63 50 16 108 62 134 76 122 293 111 66 161 1607 VKRBEV063E VKRBEV063F

ACCESSORIES
CVDE
Long spigot PE100 end connectors for joints with electrofusion fittings or for butt
welding

d DN PN L SDR Code

20 15 16 55 11 CVDE11020
25 20 16 70 11 CVDE11025
32 25 16 74 11 CVDE11032
40 32 16 78 11 CVDE11040
52 40 16 84 11 CVDE11050
63 50 16 91 11 CVDE11063

53
 PMKD
Mounting plate

d DN A B C C1 C2 F f f1 S Code

16 10 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD1

20 15 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD1
25 20 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD1
32 25 30 86 20 46 67.5 6.5 5.3 5.5 5 PMKD1
40 32 40 122 30 72 102 6.5 5.3 5.5 5 PMKD2
50 40 40 122 30 72 102 6.5 5.3 5.5 5 PMKD2
63 50 40 122 30 72 102 6.5 5.3 5.5 5 PMKD2

EASYTORQUE KIT
Kit for ball seat carrier tightening adjustment for DUAL BLOCK® DN 10÷50 series valves

Tightening torque
d DN Code
recommended*
3/8”-1/2” 10-15 3 N m - 2,21 Lbf ft KET01
3/4” 20 4 N m - 2,95 Lbf ft KET01
1” 25 5 N m - 3,69 Lbf ft KET01
1” 1/4 32 5 N m - 3,69 Lbf ft KET01
1” 1/2 40 7 N m - 5,16 Lbf ft KET01
2” 50 9 N m - 6,64 Lbf ft KET01

*calculated in ideal installation conditions

FASTENING AND SUPPORTING

All valves, whether manual or driven, must be adequately supported in many
applications.
The VKR valve series is therefore provided with an integrated bracket
that permits direct anchoring of the valve body without the need of other
components.
For wall installation, dedicated PMKD mounting plates which are available as
accessories can be used. These plates should be fastened to the valve before
wall installation.
PMKD plates also allow VKD valve alignment with FIP ZIKM pipe clips as well
as allowing different sizes of valves to be aligned.

d DN B H L J*

16 10 31.5 27 20 M4 x 6
20 15 31.5 27 20 M4 x 6
25 20 40 30 20 M4 x 6
32 25 40 30 20 M4 x 6
40 32 50 35 20 M6 x 10
50 40 50 35 20 M6 x 10
63 50 60 40 20 M6 x 10
* With threaded inserts

54
COMPONENTS
EXPLODED VIEW

1 Handle insert (PVC-U - 1) 9 Radial seal O-Ring 18 Distance plate

2 Handle (HIPVC - 1) (EPDM, FPM - 1) (PP-GR - 1)**
3 Stem O-ring 10 Socket seal O-Ring 19 Screw (STAINLESS steel - 2)**
(EPDM-FPM - 2)* (EPDM, FPM - 2) 28 Graduated plate
4 Stem (PVC-U - 1) 11 Ball seat carrier (POM-PVC - 1)
(PVC-U - 1) 29 Indicator (PVC - 1)
5 Ball seat (PTFE - 2)*
12 End connector (PVC-U - 2)
6 Patented ball design
(PVC-U - 1) 13 Union nut (PVC-U - 2)
7 Body (PVC-U - 1) 16 DUAL BLOCK® (POM - 1)
8 Ball seat O-ring 17 Threaded inserts
(EPDM-FPM - 2)* (STAINLESS steel or Brass - 2)**

* Spare parts
** Accessories
The component material and quantity supplied are indicated in the parentheses.

55
DISMOUNTING ASSEMBLY Fig. 1

1) Isolate the valve from the line (re- 1) All the O-rings (3, 8, 9, 10) must be in-
lease the pressure and empty the serted in their grooves as shown in the
pipeline). exploded view.
2) Unlock the union nuts by pressing 2) Insert the stem (4) from inside the
the lever on the DUAL BLOCK® (16) body (7).
along the axis and separate it from 3) Place the PTFE ball seats (5) in the
the union nut (fig. 1). It is also pos- housings in the body (7) and in the ball
sible to completely remove the block seat carrier (11).
device from the body of the valve.
4) lnsert the ball (6) in the body as shown
3) Fully unscrew the union nuts (13) in Fig. 3
and extract the body sideways.
5) Screw the carrier (11) into the body and
4) Before dismounting, hold the valve tighten up in the clockwise direction
in a vertical position and open it 45° using the special insert (1) to limit stop.
to drain any liquid that might remain.
6) Position the indicator (29) on the han-
5) After closing the valve, remove the dle with the pointer set to 0 on the Fig. 2
special insert (1) from the handle (2) graduated scale while making sure that
and push the two projecting ends the valve is in the closed position (fig.
into the corresponding recesses on 2-3).
the ball seat carrier (11). Rotate the
stop ring anti-clockwise to extract it. 7) Insert the handle (2) with the insert (1)
in its housing on the stem (4).
6) Pull the handle (2) upwards to re-
move it from the valve stem (4). 8) lnsert the valve between the end con-
nectors (12) making sure that they
7) Make sure that the position indicator match the direction of flow shown on
(29) remains properly fastened to the plate (fig. 2) then tighten the union
the handle (2). nuts (13) making sure that the socket
8) Press on the ball from the side oppo- seal O-rings (10) do not come out of
site the "REGULAR - ADJUST" label, their grooves.
being sure not to scratch it, until the
ball seat carrier exits (11), then ex-
tract the ball (6). Note: during assembly operations, it is
9) Press the stem (4) inwards until it advisable to lubricate the rubber seals.
exits the valve body. Mineral oils are not recommended for Fig. 3
this task as they react aggressively with
10) All the O-rings (3, 8, 9, 10) and PTFE
EPDM rubber.
ball seats (5) must be removed from
their grooves, as shown in the ex-
ploded view.

INSTALLATION Fig. 4
Before proceeding with installation. please follow these instructions carefully:
1) Check that the pipes to be connected to the valve are aligned in order to avoid
mechanical stress on the threaded joints.
2) Check that the DUAL BLOCK® union nut locking device (16) is fitted to the valve
body.
3) To release the union nuts (13), axially press the release lever to separate the lock
and then unscrew it in the counter-clockwise direction.
4) Unscrew the union nuts (13) and insert them on the pipe segments.
5) Solvent weld or screw the end connectors (12) onto the pipe ends.
6) Position the valve between the pipe end connectors making sure the that direc-
tion of flow is the same as shown on the plate (Fig.4). Hand tighten the union
nuts in the clockwise direction. Do not use a wrench or other tools which might
damage the surface.
7) Lock the union nuts by returning the DUAL BLOCK® to its housing, pressing on it
until the hinges lock on the nuts.

56
 Fig. 5
8) If necessary, support the pipework with FIP pipe clips or by means of the carrier
built into the valve itself (see paragraph “fastening and supporting”).
Seals can be adjusted using the removable insert on the handle.
The seals can be installed later with the valve installed on the pipe by simply tighten-
ing the union nuts. This "micro adjustment", only possible with FIP valves thanks to
the patented "Seat stop system", allows the seal to be recovered where PTFE ball
seats are worn due to a high number of operations.
The Easytorque kit can also be used for micro adjustments (fig. 5).

WARNINGS
- Always avoid sudden closing operations and protect the valve from accidental op-
erations.

57
 TKD DN 10÷50
PVC-U

DUAL BLOCK® 3-way ball valve

TKD
DN 10÷50
FIP has developed a DUAL BLOCK® 3-WAY BALL VALVE
TKD DUAL BLOCK®
ball valve to • Connection system for solvent weld, threaded and flanged joints
• Patented SEAT STOP® ball carrier system that lets you micro-adjust ball
introduce a high seats and minimise axial force effects
reference • Easy radial dismounting allowing quick replacement of O-rings and ball
seats without any need for tools
standard in • PN16 True Union valve body made for rigid PVC-U injection moulding
thermosplastic valve equipped with built-in bores for actuation. ISO 9393 compliant test requi-
sites
design. TKD is a True • Option of dismounting downstream pipes with the valve in the closed
Union diverting and position
• High surface finish stem with double O-Ring and double connection key
mixing ball valve to the ball, equipped with visual ball position indicator for correct handle
that meets the most installation
• Integrated bracket for valve anchoring
stringent needs • Possibility of installing pneumatic and/or electric actuators thanks to the
required in robust anchor tower for easy and quick automation using the Power Quick
industrial applications. module (optional)

Technical specifications
Construction 3-way True Union ball valve with locked carrier and
union nuts
Size range DN 10 ÷ 50
Nominal pressure PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 4346-1,
DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743.
Pipe coupling capacity according to EN ISO 1452, EN ISO
15493, DIN 8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2467,
JIS B 0203.
Flanging system: ISO 7005-1, EN ISO 1452, EN ISO
15493, DIN 2501, ANSI B16.5 cl.150, JIS B 2220.
Reference standards Construction criteria: EN ISO 16135, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Actuator couplings: ISO 5211
Valve material PVC-U
Seal material EPDM, FPM (standard size O-Ring);
PTFE (ball seats)
Control options Manual control; electric actuator; pneumatic actuator

60
 1
2

1 Ergonomic HIPVC handle 2 Handle lock 0°- 90° SHKD 4 Ball shutter high surface finish
equipped with removable tool (available as an accessory) with floating type full passage
to adjust the ball seat carrier. ergonomically operable during with T or L port
Possibility of installing the LTKD service and padlockable
stroke limiter (available as an 5 4 PTFE ball seat system
accessory) that permits ball 3 DUAL BLOCK® patented lock that compensates axial
and handle rotation only for set system that ensures union nut force guaranteeing optimal
opening and closing angles at tightening hold even in severe manageability and long working
90° or 180° conditions such as vibrations or life
heat dilation

61
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14

For water and harmless fluids to 12

which the material is classified as
Working pressure
CHEMICALLY RESISTANT. In other 10
cases, a reduction of the nominal
PN pressure is required 8
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH AND WORK

40
50
DN 20
25

DN 32
DN 10
15
POSITIONS
DN

DN

DN

DN
1

A - T-port ball valve:

0°- Mixing

0,1
Pressure drop

0,01

0,001
Flow Rate

1 10 100 1000 10000 l/min

bar
B - T-port ball valve:
40
50
20

DN 5
DN 32
DN 10

90° - Diverting
15

2
DN

DN
DN

DN

0,1
Pressure drop

0,01

0,001
Flow Rate

62
 1 10 100 1000 10000 l/min
bar
C - T-port ball valve:

40

50
20

DN 25
DN 32
10
180° - Branch closed/direct

15
DN

DN

DN

DN

DN
1
flow

0,1
Pressure drop

0,01

0,001
Flow Rate

1 10 100 1000 10000 l/min

bar
D - T-port ball valve:

40

50
20
25

DN 32
270° - Diverting 10
15
DN
DN

DN
DN
DN

DN
1

0,1
Pressure drop

0,01

0,001
Flow Rate

1 10 100 1000 10000 l/min

bar
E - L-port ball valve:
40

50
20
25
DN 32
DN 10

0°/270° - Diverting
15
DN

DN
DN
DN

DN

0,1
Pressure drop

0,01

0,001
Flow Rate

63
KV100 FLOW DN 10 15 20 25 32 40 50

COEFFICIENT A 25 35 95 140 270 330 620

B 37 55 135 205 390 475 900
The Kv100 flow coefficient is the
Kv100 l/min C 78 195 380 760 1050 1700 3200
Q flow rate of litres per minute of
D 40 65 145 245 460 600 1200
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure E 48 73 150 265 475 620 1220
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

OPERATING TORQUE Nm 10/15 20 25 32 40 50 DN

AT MAXIMUM 24
WORKING PRESSURE 22
20
18
16
Operating torque

14
12
10
8
6
4
2
0

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by recognised
international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified personnel.

64
DIMENSIONS

Dimensions shared by all versions

d DN B B1 C C1

16 10 54 29 67 40
20 15 54 29 67 40
25 20 65 34.5 85 49
32 25 69.5 39 85 49
40 32 82.5 46 108 64
50 40 89 52 108 64
63 50 108 62 134 76

TKDIV - LKDIV
DUAL BLOCK® 3-way ball valve with female ends for solvent welding, metric series
TKDIV - T-port ball/ LKDIV - L-port ball
TKDIV TKDIV LKDIV LKDIV
d DN PN E H H1 L Z g
EPDM Code FPM Code EPDM Code FPM Code
16 10 16 54 118 80 14 90 310 TKDIV016E TKDIV016F LKDIV016E LKDIV016F
20 15 16 54 118 80 16 86 310 TKDIV020E TKDIV020F LKDIV020E LKDIV020F
25 20 16 65 145 100 19 107 550 TKDIV025E TKDIV025F LKDIV025E LKDIV025F
32 25 16 73 160 110 22 116 790 TKDIV032E TKDIV032F LKDIV032E LKDIV032F
40 32 16 86 188.5 131 26 136.5 1275 TKDIV040E TKDIV040F LKDIV040E LKDIV040F
50 40 16 98 219 148 31 157 1660 TKDIV050E TKDIV050F LKDIV050E LKDIV050F
63 50 16 122 266.5 179 38 190.5 2800 TKDIV063E TKDIV063F LKDIV063E LKDIV063F

TKDDV - LKDDV
DUAL BLOCK® 3-way ball valve with male ends for solvent welding, metric series
TKDDV - T-port ball/ LKDDV - L-port ball

TKDDV TKDDV LKDDV LKDDV

d DN PN E H H1 L g
EPDM Code FPM Code EPDM Code FPM Code
20 15 16 54 140 80 16 320 TKDDV020E TKDDV020F LKDDV020E LKDDV020F
25 20 16 65 175 100 19 565 TKDDV025E TKDDV025F LKDDV025E LKDDV025F
32 25 16 73 188 110 22 810 TKDDV032E TKDDV032F LKDDV032E LKDDV032F
40 32 16 86 220 131 26 1305 TKDDV040E TKDDV040F LKDDV040E LKDDV040F
50 40 16 98 251 148 31 1700 TKDDV050E TKDDV050F LKDDV050E LKDDV050F
63 50 16 122 294 179 38 2850 TKDDV063E TKDDV063F LKDDV063E LKDDV063F

65
 TKDLV - LKDLV
DUAL BLOCK® 3-way ball valve with female ends for solvent welding, BS series
TKDLV - T-port ball/ LKDLV - L-port ball

TKDLV TKDLV LKDLV LKDLV

d DN PN E H H1 L Z g
EPDM Code FPM Code EPDM Code FPM Code
3/8” 10 16 54 118 80 14.7 88.6 310 TKDLV038E TKDLV038F LKDLV038E LKDLV038F
1/2” 15 16 54 118 80 17 85 310 TKDLV012E TKDLV012F LKDLV012E LKDLV012F
3/4” 20 16 65 144.8 100 19 106.8 550 TKDLV034E TKDLV034F LKDLV034E LKDLV034F
1” 25 16 73 160 110 22.5 115 790 TKDLV100E TKDLV100F LKDLV100E LKDLV100F
1” 1/4 32 16 86 188.6 131 26 136.6 1275 TKDLV114E TKDLV114F LKDLV114E LKDLV114F
1” 1/2 40 16 98 219.4 148 30.2 159 1660 TKDLV112E TKDLV112F LKDLV112E LKDLV112F
2” 50 16 122 266.6 179 36.2 194.2 2800 TKDLV200E TKDLV200F LKDLV200E LKDLV200F

TKDFV - LKDFV
DUAL BLOCK® 3-way ball valve with BSP threaded female ends
TKDFV - T-port ball/ LKDFV - L-port ball

TKDFV TKDFV LKDFV LKDFV

R DN PN E H H1 L Z g
EPDM Code FPM Code EPDM Code FPM Code
3/8” 10 16 54 118 80 11.4 95 310 TKDFV038E TKDFV038F LKDFV038E LKDFV038F
1/2” 15 16 54 125 80 15 95 310 TKDFV012E TKDFV012F LKDFV012E LKDFV012F
3/4” 20 16 65 146 100 16.3 114 550 TKDFV034E TKDFV034F LKDFV034E LKDFV034F
1” 25 16 73 166 110 19.1 129 790 TKDFV100E TKDFV100F LKDFV100E LKDFV100F
1” 1/4 32 16 86 195.5 131 21.4 151 1275 TKDFV114E TKDFV114F LKDFV114E LKDFV114F
1” 1/2 40 16 98 211 148 21.4 166 1660 TKDFV112E TKDFV112F LKDFV112E LKDFV112F
2” 50 16 122 253.5 179 25.7 199 2800 TKDFV200E TKDFV200F LKDFV200E LKDFV200F

TKDAV - LKDAV
DUAL BLOCK® 3-way ball valve with female ends for solvent welding, ASTM series
TKDAV - T-port ball/ LKDAV - L-port ball

TKDAV TKDAV LKDAV LKDAV

d DN PN E H H1 L Z g
EPDM Code FPM Code EPDM Code FPM Code
3/8” 10 16 54 132.2 80 19.5 93.2 310 TKDAV038E TKDAV038F LKDAV038E LKDAV038F
1/2” 15 16 54 132.2 80 23 87.2 310 TKDAV012E TKDAV012F LKDAV012E LKDAV012F
3/4” 20 16 65 159.2 100 25.5 108.2 550 TKDAV034E TKDAV034F LKDAV034E LKDAV034F
1” 25 16 73 174 110 28.7 116.6 790 TKDAV100E TKDAV100F LKDAV100E LKDAV100F
1” 1/4 32 16 86 205 131 32 141 1275 TKDAV114E TKDAV114F LKDAV114E LKDAV114F
1” 1/2 40 16 98 227.6 148 35 157.6 1660 TKDAV112E TKDAV112F LKDAV112E LKDAV112F
2” 50 16 122 267 179 38.2 190.6 2800 TKDAV200E TKDAV200F LKDAV200E LKDAV200F

66
 TKDNV - LKDNV
DUAL BLOCK® 3-way ball valve with female ends, NPT thread
TKDNV - T-port ball/ LKDNV - L-port ball

TKDNV TKDNV LKDNV LKDNV

R DN PN E H H1 L Z g
EPDM Code FPM Code EPDM Code FPM Code
3/8” 10 16 54 118 80 13.7 90.6 310 TKDNV038E TKDNV038F LKDNV038E LKDNV038F
1/2” 15 16 54 126 80 18 90.4 310 TKDNV012E TKDNV012F LKDNV012E LKDNV012F
3/4” 20 16 65 146.4 100 18 110.4 550 TKDNV034E TKDNV034F LKDNV034E LKDNV034F
1” 25 16 73 166.6 110 22.6 121.4 790 TKDNV100E TKDNV100F LKDNV100E LKDNV100F
1” 1/4 32 16 86 195.8 131 25.1 145.6 1275 TKDNV114E TKDNV114F LKDNV114E LKDNV114F
1” 1/2 40 16 98 211.4 148 24.7 162 1660 TKDNV112E TKDNV112F LKDNV112E LKDNV112F
2” 50 16 122 253.8 179 29.6 194.6 2800 TKDNV200E TKDNV200F LKDNV200E LKDNV200F

TKDJV - LKDJV
DUAL BLOCK® 3-way ball valve with female ends for solvent welding, JIS series
TKDJV - T-port ball/ LKDJV - L-port ball

TKDJV TKDJV LKDJV LKDJV

d DN PN E H H1 L Z g
EPDM Code FPM Code EPDM Code FPM Code
1/2” 15 16 54 146 80 30 86 310 TKDJV012E TKDJV012F LKDJV012E LKDJV012F
3/4” 20 16 65 177 100 35 107 550 TKDJV034E TKDJV034F LKDJV034E LKDJV034F
1” 25 16 73 196 110 40 116 790 TKDJV100E TKDJV100F LKDJV100E LKDJV100F
1” 1/4 32 16 86 225 131 44 137 1275 TKDJV114E TKDJV114F LKDJV114E LKDJV114F
1” 1/2 40 16 98 267.2 148 55 157.2 1660 TKDJV112E TKDJV112F LKDJV112E LKDJV112F
2” 50 16 122 316 179 63 190 2800 TKDJV200E TKDJV200F LKDJV200E LKDJV200F

TKDGV - LKDGV
DUAL BLOCK® 3-way ball valve with female ends, JIS thread
TKDGV - T-port ball/ LKDGV - L-port ball

TKDGV TKDGV LKDGV LKDGV

R DN PN E H H1 L Z g
EPDM Code FPM Code EPDM Code FPM Code
1/2” 15 16 54 118 80 16 86 310 TKDGV012E TKDGV012F LKDGV012E LKDGV012F
3/4” 20 16 65 144.8 100 19 106.8 550 TKDGV034E TKDGV034F LKDGV034E LKDGV034F
1” 25 16 73 160 110 22 116 790 TKDGV100E TKDGV100F LKDGV100E LKDGV100F
1” 1/4 32 16 86 188.6 131 25 138.6 1275 TKDGV114E TKDGV114F LKDGV114E LKDGV114F
1” 1/2 40 16 98 219.4 148 26 167.4 1660 TKDGV112E TKDGV112F LKDGV112E LKDGV112F
2” 50 16 122 266.6 179 31 204.6 2800 TKDGV200E TKDGV200F LKDGV200E LKDGV200F

67
ACCESSORIES
CVDE
Long spigot PE100 end connectors for joints with electrofusion fittings or for butt
welding

d DN PN L SDR Code

20 15 16 55 11 CVDE11020
25 20 16 70 11 CVDE11025
32 25 16 74 11 CVDE11032
40 32 16 78 11 CVDE11040
52 40 16 84 11 CVDE11050
63 50 16 91 11 CVDE11063

SHKD
Handle block kit 0° - 90° lockable

d DN Code

16 - 20 10 - 15 SHKD020
25 - 32 20 - 25 SHKD032
40 - 50 32 - 40 SHKD050
63 50 SHKD063

LTKD
The LTKD stroke limiter specifically permits handle and ball rotation only at set open-
ing and closing angles. The LTKD090 version permits operations for 90° angles while
the LTKD180 version for 180° angles. The LTKD stroke limiter is made up of a single
removable plate made of technopolymer. Designed for ISO 5211 bore and specifically
designed to be directly housed on the valve body mounting flange. It is secured to the
90° valve body by self-tapping screws or plastic rivets.

d DN Code 90° Code 180°

16 - 20 10 - 15 LTKD090020 LTKD180020
25 - 32 20 - 25 LTKD090032 LTKD180032
40 - 50 32 - 40 LTKD090050 LTKD180050
63 50 LTKD090063 LTKD180063

180°

68
PSKD
Stem extension

d DN A A1 A2 E B B1 B min Code

16 10 32 25 32 54 70 29 139.5 PSKD020
20 15 32 25 32 54 70 29 139.5 PSKD020
25 20 32 25 40 65 89 34.5 164.5 PSKD025
32 25 32 25 40 73 93.5 39 169 PSKD032
40 32 40 32 50 86 110 46 200 PSKD040
50 40 40 32 50 98 116 52 206 PSKD050
63 50 40 32 59 122 122 62 225 PSKD063

POWER QUICK CP
The valve can be equipped with pneumatic actuators, using the PP-GR module repro-
ducing the drilling pattern foreseen by ISO 5211 regulations

d DN B2 Q T pxj PxJ Code

16 10 58 11 12 F03 x 5,5 F04 x 5,5 PQCP020

20 15 58 11 12 F03 x 5,5 F04 x 5,5 PQCP020
25 20 69 11 12 *F03 x 5,5 F05 x 6,5 PQCP025
32 25 74 11 12 *F03 x 5,5 F05 x 6,5 PQCP032
40 32 91 14 16 F05 x 6,5 F07 x 8,5 PQCP040
50 40 97 14 16 F05 x 6,5 F07 x 8,5 PQCP050
63 50 114 14 16 F05 x 6,5 F07 x 8,5 PQCP063

*F04 x 5.5 upon request

POWER QUICK CE
The valve can be equipped with electric actuators, using the PP-GR module reproduc-
ing the drilling pattern foreseen by ISO 5211 regulations

d DN B2 Q T pxj PxJ Code

16 10 58 14 16 F03 x 5,5 F04 x 5,5 PQCE020

20 15 58 14 16 F03 x 5,5 F04 x 5,5 PQCE020
25 20 69 14 16 *F03 x 5,5 F05 x 6,5 PQCE025
32 25 74 14 16 *F03 x 5,5 F05 x 6,5 PQCE032
40 32 91 14 16 F05 x 6,5 F07 x 8,5 PQCE040
50 40 97 14 16 F05 x 6,5 F07 x 8,5 PQCE050
63 50 114 14 16 F05 x 6,5 F07 x 8,5 PQCE063
*F04 x 5.5 upon request

69
 MSKD
MSKD is a limit switch box with electromechanical or inductive micro switches to re-
motely signal the valve position (maximum 90° rotation). Manual valve installation is
possible using the Power Quick actuation module. The box can be assembled on the
TKD valve even if already installed on the system.

Code Code Code

d DN A A1 B B1 C C1 electromechanical inductive Namur
16 10 58 85 132.5 29 88.5 134 MSKD1M MSKD1I MSKD1N
20 15 58 85 132.5 29 88.5 134 MSKD1M MSKD1I MSKD1N
25 20 70.5 96 143.5 34.5 88.5 134 MSKD1M MSKD1I MSKD1N
32 25 74 101 148.5 39 88.5 134 MSKD1M MSKD1I MSKD1N
40 32 116 118 165.5 46 88.5 167 MSKD2M MSKD2I MSKD2N
50 40 122 124 171.5 52 88.5 167 MSKD2M MSKD2I MSKD2N
63 50 139 141 188.5 62 88.5 167 MSKD2M MSKD2I MSKD2N

Electromechanical Inductive Namur

WH = white; BK = black; BL = blue; BR = brown

Lifetime Operating Nominal Working Protection

Switch type Flow Rate Voltage drop supplyNo-load
[drives] voltage voltage pressure current rate
Electromechanical 250 V - 5 A 3 x 107 - - - - - IP65
Inductive - - 5 ÷ 36 V - 4 ÷ 200 mA < 4,6 V < 0,8 mA IP65
Namur* - - 7,5 ÷ 30 V DC** 8,2 V DC < 30 mA** - - IP65

* To be used with an amplifier

** Outside areas with explosion risks

FASTENING AND SUPPORTING

All valves, whether manual or actuated, must be adequately supported in
many applications.
The TKD valve series is therefore provided with an integrated bracket
that permits direct anchoring of the valve body without the need of other
components.
Using standard threaded nuts (not included) made of stainless steel, you can
anchor the valve on 4 fastening points.

d DN B H L J*

16 10 31.5 27 20 M4 x 6
20 15 31.5 27 20 M4 x 6
25 20 40 30 20 M4 x 6
32 25 40 30 20 M4 x 6
40 32 50 35 20 M6 x 10
50 40 50 35 20 M6 x 10
63 50 60 40 20 M6 x 10
* With threaded inserts

70
COMPONENTS
EXPLODED VIEW

1 Handle insert (PVC-U - 1) 9 Radial seal O-Ring 17 Safety handle block - SHKD
2 Handle (HIPVC - 1) (EPDM-FPM - 3) accessory (PP-GR - 1)**
3 Stem O-rings 10 Socket seal O-Ring 20 Rivet for LTKD (POM - 2)**
(EPDM-FPM - 2)* (EPDM-FPM - 3) 21 LTKD 180° (POM - 1)**
4 Stem (PVC-U - 1) 11 Ball seat carrier 22 LTKD 90° (POM - 1)**
(PVC-U - 3)
5 Ball seat (PTFE - 4)* 25 Position indicator
12 End connector (PVC-U - 3) (POM - 1)
6 Ball (PVC-U - 1)
13 Union nut (PVC-U - 3) 26 DUAL BLOCK® (POM - 3)
7 Body (PVC-U - 1)
15 Threaded ring (PVC-U - 3)
8 Ball seat O-ring
(EPDM-FPM - 4)* 16 Spring - SHKD accessory
(STAINLESS steel - 1)**

* Spare parts
** Accessories
The component material and quantity supplied are indicated in the parentheses.

71
DISMOUNTING ASSEMBLY Fig. 1

1) Isolate the valve from the line (re- 1) Insert the O-rings (3) on the stem (4).
lease the pressure and empty the 2) Insert the O-ring (8) in the seat in the
pipeline). valve body and, next, the PTFE ball
2) Unlock the union nuts by pressing seat (5).
the lever on the DUAL BLOCK® (26) 3) Insert the stem (4), from the interior,
along the axis and separate it from in the body, being sure the three
the union nut (fig. 1). It is also pos- marks on the socket correspond to
sible to completely remove the block the three outlets.
device from the body of the valve.
4) Insert the ball (6) from the central
3) Unscrew the union nuts (13) and ex- port b, being careful that the three
tract the body (7). bores match the three outlets (for
4) After turning the handle (2) to the L-port ball, the two bores must
position with the three arrows point- match the a and b outlets).
ing at the three ports (for L-port ball 5) Insert the O-rings (8), PTFE ball seats
with two arrows facing the ports a (5), socket seal O-rings (10) and ra-
and b), extract the insert (1) from the Fig. 2
dial seal O-rings (9) in their seats on
handle (2) and insert the two protru- the carriers (11).
sions in the corresponding apertures
in the threaded rings (15), extracting 6) Insert the three carriers (11) with the
the carriers (11) by turning counter- relevant threaded rings (15), screwing
clockwise. in clockwise with the handle insert
(1) and starting from the one on the
5) Extract the ball (6) from the central central outlet b.
port being careful not to damage the
seat surface. 7) Press the handle (2) on the stem (4),
being careful to match the printed
6) Remove the PTFE ball seats (5) and arrows with the lines on the stem
O-Rings (8, 9, 10) from the carriers (fig. 2-3).
(11).
8) Return the insert (1) in the handle (2)
7) Pull the handle (2) upwards to re-
move it from the stem (4). 9) Insert the valve between the end
connectors (12) and tighten the union
8) Press the stem (4) into the body and nuts (13), making sure that the socket
extract it. seal O-rings (10) do not exit their
9) Remove the PTFE ball seat (5) with seats. Fig. 3
relevant O-ring (8) from inside the
valve body.
10) Remove the stem (4) O-rings (3)
from their seats. Note: during assembly operations, it is
advisable to lubricate the rubber seals.
Mineral oils are not recommended for
this task as they react aggressively with
EPDM rubber.

INSTALLATION
Before proceeding with installation. please follow these instructions carefully:
1) Check that the pipes to be connected to the valve are aligned in order to avoid Fig. 4
mechanical stress on the threaded joints.
2) Check that the DUAL BLOCK® union nut locking device (26) is fitted to the valve
body.
3) To release the union nuts (13), axially press the release lever to separate the lock
and then unscrew it in the counter-clockwise direction.
4) Unscrew the three union nuts (13) and insert them on the pipe segments.
5) Solvent weld or screw the end connectors (12) onto the pipe ends.
6) Position the valve body between the end connectors (12) and fully tighten the
union nuts (13) manually by rotating clockwise, without using wrenches or other
tools that could damage the union nut surface.
7) Lock the union nuts by returning the DUAL BLOCK® to its housing, pressing on it
until the hinges lock on the union nuts.
8) If necessary, support the pipework with FIP pipe clips or by means of the carrier
built-into the valve itself (see paragraph “fastening and supporting”).

72
 Fig. 5

The TKD valve can be equipped with a handle lock to prevent ball rotation (available
as an accessory). When the block (16, 17) is installed, lift the lever (17) and rotate the
handle.
A padlock can also be installed on the handle to protect the system against tamper-
ing (fig. 4).
Seals can be adjusted using the extractable insert on the handle (fig. 5-6). After posi-
tioning the ball as in figure 7-8, using this insert as a tool you can adjust the seals by
screwing in the carriers following the indicated sequence (fig. 7-8).
A further fine-tuning of the seals can be done with the valve installed on the pipe by
simply tightening the union nuts.
This "micro adjustment", only possible with FIP valves thanks to the patented "Seat
stop system", allows the seal to be recovered where PTFE ball seats are worn due to a
high number of operations.

Fig. 6

WARNINGS
Always avoid sudden closing manoeuvres and protect the valve from accidental
operations.

Fig. 7

2 3

1
Fig. 8

2 3

73
VXE DN 10÷50
PVC-U

Easyfit 2-way ball valve

VXE
DN 10÷50
FIP and Giugiaro EASYFIT 2-WAY BALL VALVE
Design designed and
developed VXE • Patented Easyfit system: innovative mechanism based on the principle of
the bevel gear pair that controls valve union nut rotation during installa-
Easyfit, the innovative tion
True Union ball • Connection system for solvent weld and threaded joints
• Valve material compatibility (PVC-U) and elastomer seal elements (EPDM
with union nut or FPM), with water, drinking water and other food substances as per cur-
tightening control rent regulations
• Easy radial dismounting allowing quick replacement of O-rings and ball
that permits seats without any need for tools
simple and safe • PN16 True Union valve body made for PVC-U injection moulding and Eu-
ropean Directive 97/23/EC compliant for PED pressurised equipment. ISO
installation for reliable 9393 compliant test requirements
service in time. This • Short face to face dimension according to international regulation ISO
7508 series III and European regulation EN 1452 ”short” and fully inter-
valve is also equipped changeable with previous VX Ergo series models
with the customisable • Option of dismounting downstream pipes with the valve in the closed
position
Labelling System. • Floating full bore ball with high surface finish made in CNC work stations
to achieve precise dimensional tolerance and high surface finish

Technical specifications
Construction Easyfit 2-way True Union ball valve with locked
carrier
Size range DN 10 ÷ 50
Nominal pressure PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 4346-1,
DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743. Pipe
coupling capacity according to EN ISO 1452, EN ISO
15493, DIN 8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2467,
JIS B 0203
Reference standards Construction criteria: EN ISO 16135, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material PVC-U
Seal material EPDM, FPM (standard size O-Ring);
PTFE (ball seats)
Control options Manual control

76
 1
2

1 Two position Easyfit ergonomic 2 Customisable Labelling 3 The PTFE ball seat system with
multifunctional handle with System: built-in LCE module locked carrier adjustable via
union nut tightening control on the handle made up of a Easyfit multifunctional handle
which can be used to adjust transparent protection plug and or Easytorque adjustment kit
ball seat carriers. Handle use customisable tag holder with (available as an accessory)
is especially indicated for LSE set (available as accessory).
maintenance work where space The customisation potential lets 4 High surface finish valve stem
is limited and hard to access you identify the valve on the with double O-Ring, produced
system according to specific in CNC work stations to achieve
needs precise dimensional tolerance
and high surface finish

77
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14

For water and harmless fluids to 12

which the material is classified as
Working pressure
CHEMICALLY RESISTANT. In other 10
cases, a reduction of the nominal
PN pressure is required 8
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

40

50
20

DN 25
DN 32
10

15
DN

DN

DN

DN

DN
1

0.1
Pressure drop

0.01

0.001
Flow Rate

KV100 FLOW DN 10 15 20 25 32 40 50

COEFFICIENT Kv100 l/min 80 200 385 770 1100 1750 3400

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by recognised
international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified personnel.

78
DIMENSIONS

VXEIV
Easyfit 2-way ball valve with female ends for solvent welding, metric series

d DN PN B C C1 E H L Z g EPDM Code FPM Code

16 10 16 49 64 44 54 82 14 54 180 VXEIV016E VXEIV016F

20 15 16 49 64 44 54 82 16 50 175 VXEIV020E VXEIV020F
25 20 16 62 78 55 63 91 19 53 260 VXEIV025E VXEIV025F
32 25 16 71 87 60 72 103 22 59 365 VXEIV032E VXEIV032F
40 32 16 82 102 72 85 120 26 68 565 VXEIV040E VXEIV040F
50 40 16 92 109 76 100 139 31 77 795 VXEIV050E VXEIV050F
63 50 16 110 133 94 118 174 38 98 1325 VXEIV063E VXEIV063F

VXEFV
Easyfit 2-way ball valve with BSP threaded female ends

R DN PN B C C1 E H L Z g EPDM Code FPM Code

3/8” 10 16 49 64 44 54 82 11.4 59.2 180 VXEFV038E VXEFV038F

1/2” 15 16 49 64 44 54 90 15 60 175 VXEFV012E VXEFV012F
3/4” 20 16 62 78 55 63 93 16.3 60.4 260 VXEFV034E VXEFV034F
1” 25 16 71 87 60 72 110 19.1 71.8 365 VXEFV100E VXEFV100F
1” 1/4 32 16 82 102 72 85 127 21.4 84.2 565 VXEFV114E VXEFV114F
1” 1/2 40 16 92 109 76 100 131 21.4 88.2 795 VXEFV112E VXEFV112F
2” 50 16 110 133 94 118 161 25.7 109.6 1325 VXEFV200E VXEFV200F

VXELV
Easyfit 2-way ball valve with female ends for solvent welding, BS series

d DN PN B C C1 E H L Z g EPDM Code FPM Code

1/2” 15 16 49 64 44 54 82 16.5 49 175 VXELV012E VXELV012F

3/4” 20 16 62 78 55 63 91 19 53 260 VXELV034E VXELV034F
1” 25 16 71 87 60 72 103 22.5 58 365 VXELV100E VXELV100F
1” 1/4 32 16 82 102 72 85 120 26 68 565 VXELV114E VXELV114F
1” 1/2 40 16 92 109 76 100 139 30 79 795 VXELV112E VXELV112F
2” 50 16 110 133 94 118 174 36 102 1325 VXELV200E VXELV200F

79
 VXEAV
Easyfit 2-way ball valve with female ends for solvent welding, ASTM series

d DN PN B C C1 E H L Z g EPDM Code FPM Code

1/2” 15 16 49 64 44 54 96 22.5 51 175 VXEAV012E VXEAV012F

3/4” 20 16 62 78 55 63 105 25.5 54 260 VXEAV034E VXEAV034F
1” 25 16 71 87 60 72 117 28.7 59.5 365 VXEAV100E VXEAV100F
1” 1/4 32 16 82 102 72 85 136 32 72 565 VXEAV114E VXEAV114F
1” 1/2 40 16 92 109 76 100 147 35 77 795 VXEAV112E VXEAV112F
2” 50 16 110 133 94 118 174 38.2 97.6 1325 VXEAV200E VXEAV200F

VXENV
Easyfit 2-way ball valve with female ends, NPT thread

R DN PN B C C1 E H L Z g EPDM Code FPM Code

3/8” 10 16 49 64 44 54 82 13.7 54.6 180 VXENV038E VXENV038F

1/2” 15 16 49 64 44 54 90 17.8 54.4 175 VXENV012E VXENV012F
3/4” 20 16 62 78 55 63 93 18 57 260 VXENV034E VXENV034F
1” 25 16 71 87 60 72 110 22.6 64.8 365 VXENV100E VXENV100F
1” 1/4 32 16 82 102 72 85 127 25.1 76.8 565 VXENV114E VXENV114F
1” 1/2 40 16 92 109 76 100 131 24.7 81.6 795 VXENV112E VXENV112F
2” 50 16 110 133 94 118 161 29.6 101.8 1325 VXENV200E VXENV200F

VXEJV
Easyfit 2-way ball valve with female ends for solvent welding, JIS series

d DN PN B C C1 E H L Z g EPDM Code FPM Code

1/2” 15 16 49 64 44 54 110 30 50 195 VXEJV012E VXEJV012F

3/4” 20 16 62 78 55 63 123 35 53 285 VXEJV034E VXEJV034F
1” 25 16 71 87 60 72 139 40 59 395 VXEJV100E VXEJV100F
1” 1/4 32 16 82 102 72 85 156 44 68 600 VXEJV114E VXEJV114F
1” 1/2 40 16 92 109 76 100 187 55 77 835 VXEJV112E VXEJV112F
2” 50 16 110 133 94 118 228 63 102 1375 VXEJV200E VXEJV200F

80
 VXEGV
Easyfit 2-way valve with female ends, JIS thread

R DN PN B C C1 E H L Z g EPDM Code FPM Code

1/2” 15 16 49 64 44 54 82 16 50 175 VXEGV012E VXEGV012F

3/4” 20 16 62 78 55 63 91 19 53 260 VXEGV034E VXEGV034F
1” 25 16 71 87 60 72 103 22 59 365 VXEGV100E VXEGV100F
1” 1/4 32 16 82 102 72 85 120 25 70 565 VXEGV114E VXEGV114F
1” 1/2 40 16 92 109 76 100 139 26 87 795 VXEGV112E VXEGV112F
2” 50 16 110 133 94 118 174 31 112 1325 VXEGV200E VXEGV200F

VXEBEV
Easyfit 2-way ball valve with PE100 SDR 11 male end connectors for butt welding or
electrofusion (CVDE)

d DN PN B C C1 E H L Z g EPDM Code FPM Code

20 15 16 49 64 44 54 154 41 72 180 VXEBEV020E VXEBEV020F

25 20 16 62 78 55 63 186 52 82 269 VXEBEV025E VXEBEV025F
32 25 16 71 87 60 72 199 54.5 90 379 VXEBEV032E VXEBEV032F
40 32 16 82 102 72 85 217 56 105 591 VXEBEV040E VXEBEV040F
50 40 16 92 109 76 100 236 58 120 851 VXEBEV050E VXEBEV050F
63 50 16 110 133 94 118 268 66 136 1407 VXEBEV063E VXEBEV063F

81
ACCESSORIES
CVDE
Long spigot PE100 end connectors for joints with electrofusion fittings or for butt
welding

d DN PN L SDR Code

20 15 16 55 11 CVDE11020
25 20 16 70 11 CVDE11025
32 25 16 74 11 CVDE11032
40 32 16 78 11 CVDE11040
52 40 16 84 11 CVDE11050
63 50 16 91 11 CVDE11063

EASYTORQUE KIT
Kit for union nut tightening adjustment and ball seat carrier for Easyfit DN 10÷50
valves.

Union nut tightening Seat carrier tightening

d DN Code
torque* torque*
3/8”-1/2” 10-15 5 N m - 3,69 Lbf ft 3 N m - 2,21 Lbf ft KET01
3/4” 20 5 N m - 3,69 Lbf ft 3 N m - 2,21 Lbf ft KET01
1” 25 6 N m - 4,43 Lbf ft 4 N m - 2,95 Lbf ft KET01
1” 1/4 32 7 N m - 5,16 Lbf ft 4 N m - 2,95 Lbf ft KET01
1” 1/2 40 8 N m - 5,90 Lbf ft 5 N m - 3,69 Lbf ft KET01
2” 50 10 N m - 7,38 Lbf ft 6 N m - 4,43 Lbf ft KET01

*calculated in ideal installation conditions

LCE
Transparent protection plug with tag holder

d DN Code

16 10 LCE020
20 15 LCE020
25 20 LCE025
32 25 LCE032
40 32 LCE040
50 40 LCE050
63 50 LCE063

82
 LSE
Customisation and label printing set for Easyfit handle made up of precut adhesive
sheets and software for guided label creation.

d DN Code

16 10 LSE020
20 15 LSE020
25 20 LSE025
32 25 LSE032
40 32 LSE040
50 40 LSE050
63 50 LSE063

Fig. 1

CUSTOMISATION A
The VXE DN 10÷50 Easyfit valve is equipped with the customisable Labelling System.
This system lets you create special labels to insert in the handle. This makes it ex- B
tremely easy to apply company logos, identification serial numbers or service indica-
tions such as, for example, the valve function in the system, the transported fluid, but
also specific information for customer service, such as the customer name or installa-
tion date or location on the valves.
The specific LCE module is a standard supply and is made up of a rigid transparent
water-resistant PVC plug (A) and white tag holder (B) made of the same material,
one side of which bears the FIP logo (fig. 1).
The holder, inserted in the plug, can be removed and, once overturned, used for cus-
tomisation by applying labels printed with the software supplied with the LSE set.
Proceed as follows to apply the label on the valve:
Fig. 2
1) Extract the handle from the valve body and extract the transparent plug.
2) Extract the tag holder from the transparent plug (fig. 2).
3) Apply the adhesive label on the tag holder to align the profiles matching the tab
position.
4) Re-insert the tag holder in the transparent plug so that the label is protected from
the elements.
5) Apply the transparent plug on the handle matching the two fittings (one narrow
and one wide) with their housings (fig. 3).

Fig. 3

83
COMPONENTS
EXPLODED VIEW

1a Transparent protection 6 Radial seal O-Ring 10 Socket seal O-Ring

plug (PVC - 1) (EPDM-FPM - 1) (EPDM-FPM - 2)
2 Stem O-Ring 7 End connector (PVC-U - 2) 12 Handle (HIPVC - 1)
(EPDM - FPM 2)* 8 Ball seat carrier 13 Union nut (PVC-U - 2)
3 Stem (PVC-U - 1) (PVC-U - 1) 14 Tag holder
4 Body (PVC-U - 1) 9 Ball seat (PVC-U - 1)
5 Ball (PVC-U - 1) (PTFE - 2)*

* Spare parts
The component material and quantity supplied are indicated in the parentheses.

84
DISMOUNTING ASSEMBLY Fig. 4

1) Isolate the valve from the line (re- 1) All the O-Rings (2, 6, 10) must be in-
lease the pressure and empty the serted in their grooves as shown in the
pipeline). exploded view.
2) Fully unscrew the union nuts (13) 2) Insert the stem (3) from inside the body
from the valve body and slide the (4).
body out sideways (fig. 4-5). 3) Place the ball seats (9) in the housings
To do this, we recommend you use in the body (4) and in the carrier (8).
the Easyfit handle as a tool (fig. 8-9) 4) Insert the ball (5) rotating it to the
3) Before dismounting, hold the valve in closed position.
a vertical position and open it 45° to 5) Screw the carrier (8) into the body and
drain any liquid that might remain. tighten up in the clockwise direction us-
4) After closing the valve, remove the ing the handle (12) to limit stop.
handle (12) (fig. 6) and insert the two 6) Position the valve between the end con-
protrusions in the lower side in the nectors (7) and tighten the union nuts
two apertures and in the carrier pas- (13) clockwise using the Easyfit multi- Fig. 5
sage bore (8) extracting it by turning functional handle, being sure the socket
counter-clockwise (fig. 7). seal O-Rings (10) do not exit the seats.
5) Press on the ball from the side oppo- 7) Position the handle (12) on the stem (3).
site the "REGULAR" label, being sure
not to scratch it, until the ball seat
exits (9), then extract the ball (5).
6) Press the stem (3) inwards until it ex-
its the body.
Note: during assembly operations, it is
7) Remove the O-Rings (2, 6, 10) and advisable to lubricate the rubber seals.
ball seats (9) extracting them from Mineral oils are not recommended for
their seats, as illustrated in the ex- this task as they react aggressively with
ploded view. EPDM rubber.

Fig. 6

INSTALLATION
Before proceeding with installation. please follow these instructions carefully:
1) Check that the pipes to be connected to the valve are aligned in order to avoid
mechanical stress on the threaded joints.
2) Unscrew the union nuts from the valve body (4) and slide them onto the pipe. Fig. 7

3) Solvent weld or screw the end connectors (7) onto the pipe segments.
4) Position the valve body between the end connectors (fig. 5).
Warning: if a high pressure test is required, always position the body with the
"REGULAR" label upstream from the fluid direction.
5) Fit the union nuts on the valve body and manually tighten clockwise until they
become hard to turn; do not use wrenches or other tools that can damage the
union nut surfaces.
6) Extract the handle (12) from the valve body and extract the transparent plug (1a).
7) Overturn the handle and insert in on the valve stem matching the handle teeth (A)
with the union nut teeth (B) (fig. 8-9).
8) Turn the handle counter-clockwise to fully tighten the union nut. The rotation
directions to tighten (TIGHTEN) and loosen (UNTIGHTEN) the union nuts are
indicated on the handle (fig. 10). Generally, if pipes are not offset, one turn is suf-
ficient for correct tightening.

85
 Fig. 8

9) Repeat point 7 for the other union nut.

Note: A small force applied on the handle develops a torque much higher than
manual tightening.
You can also, using the Easytorque kit (fig. 11), supplied as an accessory, tighten
union nuts using a torque wrench to quantify the force and thus monitor the
stress applied to the thermoplastic threads according to the installation indica-
tions in the instructions enclosed with the kit.
10) Apply the plug (1a) on the handle (12) matching the two fittings (one narrow and
one wide) with the relevant housings on the handle (fig. 3).
11) Install the handle (12) on the stem (3) again.
12) If necessary, support the pipe with FIP pipe clip model ZIKM and DSM distance
plates.

Fig. 9

WARNINGS
A
- If volatile liquid such as Hydrogen Peroxide (H2O2) or Sodium Hypochlorite (NaCIO)
is used, for safety reasons we recommend you contact the service centre. These
liquids, upon vaporising, could create hazardous over pressures in the area between
the body and ball.
- Do not used compressed air or other gases to test thermoplastic lines.
- Always avoid sudden closing manoeuvres and protect the valve from accidental
manoeuvres.
B

Fig. 10

Fig. 11

86
87
VXE DN 65÷100
PVC-U

Easyfit 2-way ball valve

VXE
DN 65÷100
FIP and Giugiaro EASYFIT 2-WAY BALL VALVE
Design
designed and • Patented Easyfit system: innovative mechanism based on the multifunc-
tional handle quick release mechanism that permits union nut rotation
developed VXE during valve installation and ball carrier adjustment

Easyfit, • Connection system for solvent weld and threaded joints

• Valve material compatibility (PVC-U) and elastomer seal elements (EPDM
the innovative True or FPM), with water, drinking water and other food substances as per cur-
Union ball valve with rent regulations
• Easy radial dismounting allowing quick replacement of O-rings and ball
union nut tightening seats without any need for tools
control system that • PN16 True Union valve body made for PVC-U injection moulding and Eu-
ropean Directive 97/23/EC compliant for PED pressurised equipment. ISO
permits simple and 9393 compliant test requirements
safe installation for • Valve body with built in anchoring frame for the special Power Quick
module dedicated to accessory or pneumatic and electric actuator instal-
reliable service in lation
time. This valve is • Option of dismounting downstream pipes with the valve in the closed
position
also equipped with • Floating full bore ball with high surface finish made in CNC work stations
the customisable to achieve precise dimensional tolerance and high surface finish

Labelling System.

Technical specifications
Construction Easyfit 2-way True Union ball valve with locked
carrier
Size range DN 65 ÷ 100
Nominal pressure PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 4346-1,
DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743. Pipe
coupling capacity according to EN ISO 1452, EN ISO
15493, DIN 8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2467,
JIS B 0203
Reference standards Construction criteria: EN ISO 16135, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Actuator couplings: ISO 5211
Valve material PVC-U
Seal material EPDM, FPM (standard size O-Ring);
PTFE, PE (ball seats)
Control options Manual control, electric actuator, pneumatic actuator

90
 1

5
4

1 Innovative Easyfit quick release 2 Customisable Labelling 4 Stem with high surface finish and
handle made up of a central System: built-in LCE module double O-Ring and PTFE anti-
hub firmly coupled with the in the hub made up of friction disk that limits friction to
stem valve and dual spoke grip transparent protection plug a minimum and grants excellent
that can be released from the and customisable tag holder operating torque
hub with a simple operation and using the LSE set (available as
used as a ball seat adjustment accessory). The customisation 5 Locking device in closing and
tool and as a union nut potential lets you identify the opening via lock
tightening tool thanks to the valve on the system according
hooked insert that, perfectly to specific needs
adapting to their external
profile, allows the handle to 3 PTFE ball seat system with
transform into a wrench to locked carrier adjustable via the
control union nut rotation Easyfit quick release handle

91
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14

For water and harmless fluids to 12

which the material is classified as
Working pressure
CHEMICALLY RESISTANT. In other 10
cases, a reduction of the nominal
PN pressure is required 8
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

100
DN 80
DN 65
DN
1

0.1
Pressure drop

0.01

0.001
Flow Rate

KV100 FLOW DN 65 80 100

COEFFICIENT Kv100 l/min 5000 7000 9400

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

92
OPERATING TORQUE Nm 65 80 100 65 80 100 65 80 100 DN
AT MAXIMUM
WORKING RPESSURE 70

60

50

Operating torque
40

30

20

10

0
PN 6 PN 10 PN 16

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by recognised
international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified personnel.

93
DIMENSIONS

VXEIV
Easyfit 2-way ball valve with female ends for solvent welding, metric series

Code Code Code

d DN PN B C C1 E H L Z g
PTFE - EPDM PTFE - FPM PE - EPDM
75 65 16 142 214 115 157 211 44 123 2750 VXEIV075E VXEIV075F VXEIV075M
90 80 16 151 239 126 174 248 51 146 3432 VXEIV090E VXEIV090F VXEIV090M
110 100 16 174.5 270 145 212 283 61 161 5814 VXEIV110E VXEIV110F VXEIV110M

VXEFV
Easyfit 2-way ball valve with BSP threaded female ends

Code Code Code

R DN PN B C C1 E H L Z g
PTFE - EPDM PTFE - FPM PE - EPDM
2” 1/2 65 16 142 214 115 157 211 30.2 150.6 2750 VXEFV212E VXEFV212F VXEFV212M
3” 80 16 151 239 126 174 248 33.3 181.4 3432 VXEFV300E VXEFV300F VXEFV300M
4” 100 16 174.5 270 145 212 283 39.3 204.4 5814 VXEFV400E VXEFV400F VXEFV400M

VXELV
Easyfit 2-way ball valve with female ends, BS series

Code Code Code

d DN PN B C C1 E H L Z g
PTFE - EPDM PTFE - FPM PE - EPDM
2” 1/2 65 16 142 214 115 157 211 44 123 2750 VXELV212E VXELV212F VXELV212M
3” 80 16 151 239 126 174 248 51 146 3432 VXELV300E VXELV300F VXELV300M
4” 100 16 174.5 270 145 212 283 63 157 5814 VXELV400E VXELV400F VXELV400M

VXEAV
Easyfit 2-way ball valve with female ends, ASTM series

Code Code Code

d DN PN B C C1 E H L Z g
PTFE - EPDM PTFE - FPM PE - EPDM
2” 1/2 65 16 142 214 115 157 211 44.5 122 2750 VXEAV212E VXEAV212F VXEAV212M
3” 80 16 151 239 126 174 248 48 152 3432 VXEAV300E VXEAV300F VXEAV300M
4” 100 16 174.5 270 145 212 283 57.5 168 5814 VXEAV400E VXEAV400F VXEAV400M

94
 VXENV
Easyfit 2-way ball valve with female ends, NPT thread

Code Code Code

R DN PN B C C1 E H L Z g
PTFE - EPDM PTFE - FPM PE - EPDM
2” 1/2 65 16 142 214 115 157 211 33.2 144.6 2750 VXENV212E VXENV212F VXENV212M
3” 80 16 151 239 126 174 248 35.5 177 3432 VXENV300E VXENV300F VXENV300M
4” 100 16 174.5 270 145 212 283 37.6 207.8 5814 VXENV400E VXENV400F VXENV400M

VXEJV
Easyfit 2-way ball valve with female ends, JIS series

Code Code Code

d DN PN B C C1 E H L Z g
PTFE - EPDM PTFE - FPM PE - EPDM
2” 1/2 65 16 142 214 115 157 243 61 121 2750 VXEJV212E VXEJV212F VXEJV212M
3” 80 16 151 239 126 174 272 64.5 143 3432 VXEJV300E VXEJV300F VXEJV300M
4” 100 16 174.5 270 145 212 332 84 164 5814 VXEJV400E VXEJV400F VXEJV400M

VXEGV
Easyfit 2-way ball valve with female ends, JIS thread

Code Code Code

R DN PN B C C1 E H L Z g
PTFE - EPDM PTFE - FPM PE - EPDM
2” 1/2 65 16 142 214 115 157 211 35 141 2750 VXEGV212E VXEGV212F VXEGV212M
3” 80 16 151 239 126 174 248 40 168 3432 VXEGV300E VXEGV300F VXEGV300M
4” 100 16 174.5 270 145 212 283 45 193 5814 VXEGV400E VXEGV400F VXEGV400M

VXEBEV
Easyfit 2-way ball valve with PE100 SDR 11 male connectors for butt welding or electro-
fusion (CVDE)

Code Code Code

d DN PN B C C1 E H L Z g
PTFE - EPDM PTFE - FPM PE - EPDM
75 65 16 141.5 214 115 157 331 71 189 2286 VXEBEV075E VXEBEV075F VXEBEV075M
90 80 10 151 239 126 174 367 88 191 3059 VXEBEV090E VXEBEV090F VXEBEV090M
110 100 10 174.5 270 145 212 407 92 223 5473 VXEBEV110E VXEBEV110F VXEBEV110M

95
ACCESSORIES
CVDE
Long spigot PE100 end connectors for joints with electrofusion fittings or for butt
welding

d DN PN L SDR Code

75 65 16 111 11 CVDE11075
90 80 16 118 11 CVDE11090VXE
110 100 16 127 11 CVDE11110VXE

PSE
Stem extension

Code Code
d inch DN A A1 B B min
ISO pipe ASTM-BS pipe
75 2” 1/2 65 76 63 159 364 PSE090 PSE300
90 3” 80 76 63 166 371 PSE090 PSE300
110 4” 100 76 63 186 433 PSE110 PSE400

LCE
Transparent protection plug with tag holder

d DN Code

75 65 LCE040
90 80 LCE040
110 100 LCE040

LSE
Customisation and label printing set for Easyfit handle made up of precut adhesive
sheets and software for guided label creation.

d DN Code

75 65 LSE040
90 80 LSE040
110 100 LSE040

POWER QUICK EASYFIT

The valve can be equipped with pneumatic or electric standard actuators and gearbox
for heavy-duty operations, using the PP-GR module reproducing the drilling pattern
foreseen by ISO 5211.

d DN B2 Q T pxj PxJ Code

75 65 129 14 16 F05 x 6,5 F07 x 8,5 PQE090

90 80 136 14 16 F05 x 6,5 F07 x 8,5 PQE090
110 100 156 17 19 F05 x 6,5 F07 x 8,5 PQE110

96
 MSE
MSE is a limit switch box with electromechanical or inductive micro switches to remote-
ly signal the valve position. Manual valve installation is possible using the Power Quick
Easyfit actuation module.
The box can be assembled on the VXE valve even if already installed on the system.

Code Code Code

d DN A B B1 electromechanical inductive Namur
75 65 139 203 79 MSE1M MSE1I MSE1N
90 80 146 210 87 MSE1M MSE1I MSE1N
110 100 166 231 106 MSE2M MSE2I MSE2N

Electromechanical Inductive Namur

WH = white; BK = black; BL = blue; BR = brown

Lifetime Operating Nominal Working No-load sup- Protection

Switch type Flow Rate Voltage drop
[drives] voltage voltage pressure ply current rate
Electromechanical 250 V - 5 A 3 x 107 - - - - - IP65
Inductive - - 5 ÷ 36 V - 4 ÷ 200 mA < 4,6 V < 0,8 mA IP65
Namur* - - 7,5 ÷ 30 V DC** 8,2 V DC < 30 mA** - - IP65
* To be used with an amplifier
** Outside areas with explosion risks

CUSTOMISATION
Fig. 1

The VXE DN 65÷100 Easyfit valve is equipped with the customisable Labelling System. A
This system lets you create special labels to insert in the handle. This makes it ex-
tremely easy to apply company logos, identification serial numbers or service indica-
tions such as, for example, the valve function in the system, the transported fluid, but
B
also specific information for customer service, such as the customer name or installa-
tion date or location on the valves. C
The specific LCE module is a standard supply and is made up of a rigid transparent
water-resistant PVC plug (A) and white tag holder (B) made of the same material,
one side of which bears the FIP logo (fig. 1).
The holder, inserted in the plug, can be removed and, once overturned, used for cus-
tomisation by applying labels printed with the software supplied with the LSE set.
Proceed as follows to apply the label on the valve:
1) Release the handle from the central hub (C) and extract the transparent plug.
Fig. 2
2) Extract the tag holder from the transparent plug (fig. 2).
3) Apply the adhesive label on the tag holder to align the profiles matching the tab
position.
4) Re-insert the tag holder in the transparent plug so that the label is protected from
the elements.
5) Apply the transparent plug on the central hub matching the two fittings (one nar-
row and one wide) with the relevant housings.

97
COMPONENTS
EXPLODED VIEW

1 Hooked Easyfit 7 Body (PVC-U - 1) 14 Transparent protection

multifunctional handle insert 8 Ball seat O-Ring plug (PVC - 1)
(PP-GR - 1) (FPM, EPDM** - 2)* 14a Grey protection plug for
2 Easyfit multifunctional handle 9 Radial seal O-Ring VXE-PE version (PVC - 1)
(HIPVC - 1) (FPM, EPDM** - 1)* 15 Central hub (HIPVC - 1)
3 Stem O-Ring 10 Socket seal O-Ring 16 Anti-friction disk (PTFE - 1)*
(FPM, EPDM** - 2)* (FPM, EPDM** - 2)* 17 Tag holder
4 Stem (PVC-U - 1) 11 Ball seat carrier (PVC-U - 1)
5 Ball seat (PVC-U - 1) 18 Locking device plate
(PTFE, PE** - 2)* 12 End connector (PVC-U - 2) (HIPVC - 1)
6 Ball (PVC-U - 1)* 13 Union nut (PVC-U - 2) 19 Self-tapping screw
(STAINLESS steel - 2)
* Spare parts
** For the VXE-PE version: EPDM O-ring (3, 8, 9, 10), PE ball seat (5)
The component material and quantity supplied are indicated in the parentheses.

98
DISMOUNTING ASSEMBLY Fig. 3

1) Isolate the valve from the line (re- 1) All the O-rings (3, 8, 9, 10) must be
lease the pressure and empty the inserted in their grooves as shown in
pipeline). the exploded view.
2) Extract the Easyfit multifunctional 2) Place the anti-friction disk (16) on the
handle from the central hub press- stem (4) and insert it in the body (7).
ing on the centre of the hub hinges 3) Place the ball seats (5) in the hous-
(fig. 5) and use it as a wrench to fully ings in the body (7) and in the carrier
unscrew the union nuts (13) from the (11).
valve body and slide the body out
sideways (fig. 5). 4) Insert the ball (6) rotating it to the
closed position.
3) Reposition the handle on the central
hub. 5) Screw the carrier (11) into the body
and tighten up in the clockwise di-
4) Before dismounting, hold the valve in rection using the handle (2) to limit
a vertical position and open it 45° to stop.
drain any liquid that might remain.
6) Place the central hub (15) on the Fig. 4
5) Open the valve. stem (4) firmly pressing down to
6) Remove the ball seat carrier (11) us- match the internal hub key with one
ing the Easyfit quick release handle. of the two seats on the stem.
Insert the two protrusions at the top 7) Position the valve between the end
of the handle in the seat carriers (11) connectors (12) and tighten the union
and unscrew, extracting it by turning nuts clockwise (13) using the Easyfit
counter-clockwise (fig. 6). multifunctional handle (fig. 9) and
7) Press on the ball from the side oppo- being sure the socket seal O-rings
site the "REGULAR" label, being sure (10) do not exit the seats.
not to scratch it, until the ball seat 8) Re-insert the hooked insert (1) in the
exits (5), then extract the ball (6). housing on the handle (2).
8) Remove the central hub (15) firmly 9) Reposition the handle on the central
sliding it off the stem (4). Press the hub making sure the two grooves in
stem inwards and extract it from the the central handle bore match the
body and remove the anti-friction two grooves on the side of the hub
disk (16). and slightly press down until the two
9) Remove the O-Ring (3, 8, 9, 10) and hinges click. Fig. 5
ball seats (5) extracting them from
their seats, as illustrated in the ex-
ploded view.

Note: during assembly operations, it is

advisable to lubricate the rubber seals.
Mineral oils are not recommended for
this task as they react aggressively with
EPDM rubber.

INSTALLATION Fig. 6

Before proceeding with installation. please follow these instructions carefully:

1) Check that the pipes to be connected to the valve are aligned in order to avoid
mechanical stress on the threaded joints.
2) Unscrew the union nuts (13) from the body (7) and insert them in the pipe segments.
3) Solvent weld or screw the end connectors (12) onto the pipe segments.
4) Position the valve body between the end connectors.
Warning: if a high pressure test is required, always position the body with the
"REGULAR" label upstream from the fluid direction.
5) Place the union nuts on the valve body and start tightening manually clockwise
until they are hard to turn. To complete tightening, extract the Easyfit quick re-
lease multifunctional handle (2) pushing on the centre of the central hub hinges
(15) (fig. 3 and 4)

99
 Fig. 7

6) Extract the hooked insert (1) in the handle (fig. 7) overturn it and fit it in the seat
on the lower part of the handle (fig. 8).
7) Fit the tool (fig. 8) on the external union nut profile until firmly and safely se-
cured, allowing for adequate torque without damaging the union nut in any way
(fig. 9).
8) Repeat point 7 for the other union nut.
9) When tightened, remove the hooked insert and replace it in its seat in the handle.
10) Reposition the handle on the central hub making sure the two grooves in the
central handle bore match the two grooves on the side of the hub and slightly
press down until the two hinges click.
11) If necessary, support the pipe with FIP pipe clip model ZIKM and DSM distance
plates.
The VXE valve is equipped with a locking device to protect the system against tam-
pering (fig. 10).
Fig. 8

WARNINGS
- If volatile liquid such as Hydrogen Peroxide (H2O2) or Sodium Hypochlorite
(NaCIO) are used, for safety reasons we recommend you contact the service cen-
tre. These liquids, upon vaporising, could create hazardous over pressures in the
area between the body and ball.
- Always avoid sudden closing manoeuvres and protect the valve from accidental
manoeuvres.
Fig. 9

Fig. 10

100
101
VEE DN 10÷50
PVC-U

Easyfit 2-way ball valve

VEE
DN 10÷50
FIP and Giugiaro EASYFIT 2-WAY BALL VALVE
Design designed and
developed VEE • Patented Easyfit system: innovative mechanism based on the principle of
the bevel gear pair that controls valve union nut rotation during installa-
Easyfit, tion.

the innovative True • Connection system for solvent weld and threaded joints
• Valve material compatibility (PVC-U) with water, drinking water and other
Union ball valve with food substance conveyance according to current regulations
union nut tightening • Easy radial dismounting allowing quick replacement of O-rings and ball
seats without any need for tools
control, that permits • PN16 True Union valve body made for PVC-U injection moulding and
simple and safe European Directive 97/23/EC compliant for PED pressurised equipment.
ISO 9393 compliant test requirements
installation for reliable • Short face to face dimension according to international regulation ISO
service in time. 7508 series III and European regulation EN 1452 ”short” and fully inter-
changeable with previous VE series models
• Option of dismounting downstream pipes with the valve in the closed
position
• Floating full bore ball with high surface finish made in CNC work stations
to achieve precise dimensional tolerance and high surface finish

Technical specifications
Construction Easyfit 2-way True Union ball valve with locked
carrier
Size range DN 10 ÷ 50
Nominal pressure PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS
4346-1,
DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743.
Pipe coupling capacity according to EN ISO 1452, EN
ISO 15493, DIN 8062, NF T54-016, ASTM D 1785, JIS
K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2467,
JIS B 0203.
Reference standards Construction criteria: EN ISO 16135, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Actuator couplings: ISO 5211
Valve material PVC-U
Seal material EPDM (standard size O-Ring);
PE (ball seats)
Control options Manual control

104
 1
2

1 Two position Easyfit ergonomic 2 Settings for the customisable 3 The PE ball seat system with
multifunctional handle with Labelling System using the locked carrier adjustable via
union nut tightening control LCE module (available as Easyfit multifunctional handle
which can be used to adjust an accessory). The grey or Easytorque adjustment kit
ball seat carriers. Handle use protection plug housed on (available as an accessory)
is especially indicated for the handle can be replaced
maintenance work where space with the transparent plug and
is limited and hard to access customisable tag holder with
the LSE set (available as an
accessory). The customisation
lets you identify the valve on
the system according to specific
needs

105
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14

For water and harmless fluids to 12

which the material is classified as
Working pressure
CHEMICALLY RESISTANT. In other 10
cases, a reduction of the nominal
PN pressure is required 8
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

40

50
20

DN 25
DN 32
10

15
DN

DN

DN

DN

DN
1

0.1
Pressure drop

0.01

0.001
Flow Rate

KV100 FLOW DN 10 15 20 25 32 40 50

COEFFICIENT Kv100 l/min 80 200 385 770 1100 1750 3400

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by recognised
international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified personnel.

106
DIMENSIONS

VEEIV
Easyfit 2-way ball valve with female ends for solvent welding, metric series

d DN PN B C C1 E H L Z g Code

16 10 16 49 64 44 54 82 14 54 180 VEEIV016E
20 15 16 49 64 44 54 82 16 50 175 VEEIV020E
25 20 16 62 78 55 63 91 19 53 260 VEEIV025E
32 25 16 71 87 60 72 103 22 59 365 VEEIV032E
40 32 16 82 102 72 85 120 26 68 565 VEEIV040E
50 40 16 92 109 76 100 139 31 77 795 VEEIV050E
63 50 16 110 133 94 118 174 38 98 1325 VEEIV063E

VEEFV
Easyfit 2-way ball valve with BSP threaded female ends

R DN PN B C C1 E H L Z g Code

3/8” 10 16 49 64 44 54 82 11.4 59.2 180 VEEFV038E

1/2” 15 16 49 64 44 54 90 15 60 175 VEEFV012E
3/4” 20 16 62 78 55 63 93 16.3 60.4 260 VEEFV034E
1” 25 16 71 87 60 72 110 19.1 71.8 365 VEEFV100E
1” 1/4 32 16 82 102 72 85 127 21.4 84.2 565 VEEFV114E
1” 1/2 40 16 92 109 76 100 131 21.4 88.2 795 VEEFV112E
2” 50 16 110 133 94 118 161 25.7 109.6 1325 VEEFV200E

VEELV
Easyfit 2-way ball valve with female ends for solvent welding, BS series

d DN PN B C C1 E H L Z g Code

1/2” 15 16 49 64 44 54 82 16.5 49 175 VEELV012E

3/4” 20 16 62 78 55 63 91 19 53 260 VEELV034E
1” 25 16 71 87 60 72 103 22.5 58 365 VEELV100E
1” 1/4 32 16 82 102 72 85 120 26 68 565 VEELV114E
1” 1/2 40 16 92 109 76 100 139 30 79 795 VEELV112E
2” 50 16 110 133 94 118 174 36 102 1325 VEELV200E

107
 VEEAV
Easyfit 2-way ball valve with female ends for solvent welding, ASTM series

d DN PN B C C1 E H L Z g Code

1/2” 15 16 49 64 44 54 96 22.5 51 175 VEEAV012E

3/4” 20 16 62 78 55 63 105 25.5 54 260 VEEAV034E
1” 25 16 71 87 60 72 117 28.7 59.5 365 VEEAV100E
1” 1/4 32 16 82 102 72 85 136 32 72 565 VEEAV114E
1” 1/2 40 16 92 109 76 100 147 35 77 795 VEEAV112E
2” 50 16 110 133 94 118 174 38.2 97.6 1325 VEEAV200E

VEENV
Easyfit 2-way ball valve with female ends, NPT thread

R DN PN B C C1 E H L Z g Code

3/8” 10 16 49 64 44 54 82 13.7 54.6 180 VEENV038E

1/2” 15 16 49 64 44 54 90 17.8 54.4 175 VEENV012E
3/4” 20 16 62 78 55 63 93 18 57 260 VEENV034E
1” 25 16 71 87 60 72 110 22.6 64.8 365 VEENV100E
1” 1/4 32 16 82 102 72 85 127 25.1 76.8 565 VEENV114E
1” 1/2 40 16 92 109 76 100 131 24.7 81.6 795 VEENV112E
2” 50 16 110 133 94 118 161 29.6 101.8 1325 VEENV200E

VEEJV
Easyfit 2-way ball valve with female ends for solvent welding, JIS series

d DN PN B C C1 E H L Z g Code

1/2” 15 16 49 64 44 54 110 30 50 195 VEEJV012E

3/4” 20 16 62 78 55 63 123 35 53 285 VEEJV034E
1” 25 16 71 87 60 72 139 40 59 395 VEEJV100E
1” 1/4 32 16 82 102 72 85 156 44 68 600 VEEJV114E
1” 1/2 40 16 92 109 76 100 187 55 77 835 VEEJV112E
2” 50 16 110 133 94 118 228 63 102 1375 VEEJV200E

108
 VEEGV
Easyfit 2-way ball valve with female ends, JIS thread

R DN PN B C C1 E H L Z g Code

1/2” 15 16 49 64 44 54 82 16 50 175 VEEGV012E

3/4” 20 16 62 78 55 63 91 19 53 260 VEEGV034E
1” 25 16 71 87 60 72 103 22 59 365 VEEGV100E
1” 1/4 32 16 82 102 72 85 120 25 70 565 VEEGV114E
1” 1/2 40 16 92 109 76 100 139 26 87 795 VEEGV112E
2” 50 16 110 133 94 118 174 31 112 1325 VEEGV200E

ACCESSORIES
CVDE
Long spigot PE100 end connectors for joints with electrofusion fittings or for butt
welding

d DN PN L SDR Code

20 15 16 55 11 CVDE11020
25 20 16 70 11 CVDE11025
32 25 16 74 11 CVDE11032
40 32 16 78 11 CVDE11040
52 40 16 84 11 CVDE11050
63 50 16 91 11 CVDE11063

CVPV
Hose adaptor for ball valves

DN PN H P1 P2 g Code

40 16 246 50 52 840 CVPV050

50 16 273 60 64 1350 CVPV063

CVRV
Threaded male end connectors for ball valves

DN R PN CH H L LT Z g Code

40 1” 1/2 16 52 196 21.4 63.4 153.2 795 CVRV112

50 2” 16 62 226 25.7 69.2 174.6 1325 CVRV200

109
 EASYTORQUE KIT
Kit for union nut tightening adjustment and ball seat carrier for Easyfit DN 10÷50
valves.

*Union nut tightening *Seat carrier tightening

d DN Code
torque torque
3/8”-1/2” 10-15 5 N m - 3,69 Lbf ft 3 N m - 2,21 Lbf ft KET01
3/4” 20 5 N m - 3,69 Lbf ft 3 N m - 2,21 Lbf ft KET01
1” 25 6 N m - 4,43 Lbf ft 4 N m - 2,95 Lbf ft KET01
1” 1/4 32 7 N m - 5,16 Lbf ft 4 N m - 2,95 Lbf ft KET01
1” 1/2 40 8 N m - 5,90 Lbf ft 5 N m - 3,69 Lbf ft KET01
2” 50 10 N m - 7,38 Lbf ft 6 N m - 4,43 Lbf ft KET01

*calculated in ideal installation conditions

LCE
Transparent protection plug with tag holder

d DN Code

16 10 LCE020
20 15 LCE020
25 20 LCE025
32 25 LCE032
40 32 LCE040
50 40 LCE050
63 50 LCE063

LSE
Customisation and label printing set for Easyfit handle made up of precut adhesive
sheets and software for guided label creation.

d DN Code

16 10 LSE020
20 15 LSE020
25 20 LSE025
32 25 LSE032
40 32 LSE040
50 40 LSE050
63 50 LSE063

110
CUSTOMISATION
The Easyfit VEE DN 10÷50 valve is set for the customisable Labelling System. Fig. 1
This system lets you create special labels to insert in the handle. This makes it ex-
tremely easy to apply company logos, identification serial numbers or service indica-
tions such as, for example, the valve function in the system, the transported fluid, but A
also specific information for customer service, such as the customer name or installa-
tion date or location on the valves.
The grey protection plug (A) housed on the handle can be replaced with the specific
LCE accessory module.
This module is made up of a rigid transparent water-resistant PVC plug (B) and white
tag holder (C) made of the same material, one side of which bears the FIP logo (fig.
2).
The holder, inserted in the plug, can be removed and, once overturned, used for cus-
tomisation by applying labels printed with the software supplied with the LSE set.
Proceed as follows to apply the label on the valve:
1) Extract the handle from the valve body and extract its grey plug (fig. 1)
2) Apply the adhesive label on tag holder included in the LCE set to align the pro-
files matching the tab position. Fig. 2
3) Insert tag holder in the transparent plug so that the label is protected from the
elements. B
4) Apply the transparent plug on the handle matching the two fittings (one narrow
and one wide) with their housings (fig. 3).
C

Fig. 3

Fig. 4

111
COMPONENTS
EXPLODED VIEW

1 Handle plug (PVC-U - 1) 6 Radial seal O-Ring 10 Socket seal O-Ring

2 Stem O-Ring (EPDM - 1)* (EPDM - 2)*
(EPDM - 2)* 7 End connector (PVC-U - 2) 12 Handle (HIPVC - 1)
3 Stem (PVC-U - 1) 8 Ball seat carrier 13 Union nut (PVC-U - 2)
4 Body (PVC-U - 1) (PVC-U - 1)
5 Ball (PVC-U - 1) 9 Ball seat
(PE - 2)

* Spare parts
The component material and quantity supplied are indicated in the parentheses.

112
DISMOUNTING ASSEMBLY Fig. 5

1) Isolate the valve from the line (re- 1) All the O-Rings (2, 6, 10) must be in-
lease the pressure and empty the serted in their grooves as shown in the
pipeline). exploded view.
2) Fully unscrew the union nuts (13) 2) Insert the stem (3) from inside the body
from the valve body and slide the (4).
body out sideways (fig. 5-6). 3) Place the ball seats (9) in the housings
To do this, we recommend you use in the body (4) and in the carrier (8).
the Easyfit handle as a tool (fig. 9-10) 4) Insert the ball (5) rotating it to the
3) Before dismounting, hold the valve in closed position.
a vertical position and open it 45° to 5) Screw the carrier (8) into the body and
drain any liquid that might remain. tighten up in the clockwise direction us-
4) After closing the valve, remove the ing the handle (12) to limit stop.
handle (12) (fig. 7) and insert the two 6) Position the valve between the end con-
protrusions in the lower side in the nectors (7) and tighten the union nuts
two apertures and in the carrier pas- (13) clockwise using the Easyfit multi- Fig. 6
sage bore (8), extracting it by turning functional handle, being sure the socket
counter-clockwise (fig. 8). seal O-Rings (10) do not exit the seats.
5) Press on the ball from the side oppo- 7) Position the handle (12) on the stem (3).
site the "REGULAR" label, being sure
not to scratch it, until the ball seat
carrier exits (8), then extract the ball
(5).
6) Press the stem (3) inwards until it ex- Note: during assembly operations, it is
its the body. advisable to lubricate the rubber seals.
7) Remove the O-Rings (2, 6, 10) and Mineral oils are not recommended for
ball seats (9) extracting them from this task as they react aggressively with
their seats, as illustrated in the ex- EPDM rubber.
ploded view.

Fig. 7

INSTALLATION
Before proceeding with installation. please follow these instructions carefully:
1) Check that the pipes to be connected to the valve are aligned in order to avoid
mechanical stress on the threaded joints.
2) Unscrew the union nuts (13) and slide them onto the pipe. Fig. 8

3) Solvent weld or screw the end connectors (7) onto the pipe segments.
4) Position the valve between the end connectors (fig. 6).
Warning: if a high pressure test is required, always position the body with the
"REGULAR" label upstream from the fluid direction.
5) Fit the union nuts on the valve body and manually tighten clockwise until they be-
come hard to turn; do not use wrenches or other tools that can damage the union
nut surfaces.
6) Extract the handle (12) from the valve body and extract its grey plug (1) (fig. 2)
7) Overturn the handle and insert in on the valve stem matching the handle teeth (A)
with the union nut teeth (B) (fig. 9-10).
8) Turn the handle counter-clockwise to fully tighten the union nut. The rotation
directions to tighten (TIGHTEN) and loosen (UNTIGHTEN) the union nuts are indi-
cated on the handle (fig. 11). Generally, if pipes are not offset, one turn is sufficient
for correct tightening.

113
 Fig. 9

9) Repeat point 7 for the other union nut.

Note: A small force applied on the handle develops a torque much higher than
manual tightening.
You can also, using the Easytorque kit (fig. 12), supplied as an accessory, tighten
union nuts using a torque wrench to quantify the force and thus monitor the
stress applied to the thermoplastic threads according to the installation indica-
tions in the instructions enclosed with the kit.
10) Apply the plug (1) on the handle (12) matching the two fittings (one narrow and
one wide) with the relevant housings on the handle (fig. 3).
11) Install the handle (12) on the stem (3) again.
12) If necessary, support the pipe with FIP pipe clip model ZIKM and DSM distance
plates.

Fig. 10

WARNINGS A
- If volatile liquid such as Hydrogen Peroxide (H2O2) or Sodium Hypochlorite (NaCIO)
is used, for safety reasons we recommend you contact the service centre. These
liquids, upon vaporising, could create hazardous over pressures in the area between
the body and ball.
- Do not use compressed air or other gases to test thermoplastic lines.
B
- Always avoid sudden closing manoeuvres and protect the valve from accidental
manoeuvres.

Fig. 11

Fig. 12

114
115
VEE DN 65÷100
PVC-U

Easyfit 2-way ball valve

VEE
DN 65÷100
FIP and Giugiaro EASYFIT 2-WAY BALL VALVE
Design designed and
developed VEE • Patented Easyfit system: innovative mechanism that lets you use the quick
release handle to adjust the ball carrier
Easyfit, the innovative • Connection system for solvent weld and threaded joints
True Union ball valve • Valve material compatibility (PVC-U) with water, drinking ware and other
food substances according to current regulations
that permits simple • Easy radial dismounting allowing quick replacement of O-rings and ball
and safe installation seats without any need for tools
• PN16 True Union valve body made for PVC-U injection moulding and Eu-
for reliable service ropean Directive 97/23/EC compliant for PED pressurised equipment. ISO
over time. 9393 compliant test requirements
• Valve body with built-in anchoring frame for the special Power Quick
Easyfit module dedicated to the installation of pneumatic and electric
actuators or accessories
• Option of dismounting downstream pipes with the valve in the closed
position
• Floating full bore ball with high surface finish made in CNC work stations
to achieve precise dimensional tolerance and high surface finish

Technical specifications
Construction Easyfit 2-way True Union ball valve with locked
carrier
Size range DN 65 ÷ 100
Nominal pressure PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 4346/1,
DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743. Pipe
coupling capacity according to EN ISO 1452, EN ISO
15493, DIN 8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2467,
JIS B 0203
Reference standards Construction criteria: EN ISO 16135, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Actuator couplings: ISO 5211
Valve material PVC-U
Seal material EPDM (standard size O-Ring);
PE (ball seats)
Control options Manual control

118
 1

5
4

1 Innovative quick release Easyfit the LSE set (available as an 5 Valve body set for SHE kit
handle made up of a central accessory). The customisation installation (available as
hub firmly coupled with the lets you identify the valve on an accessory) that blocks
stem by a dual spoke grip that the system according to specific the closing and opening
can be released from the hub needs manoeuvres with a lock
with a simple operation and
used as a ball seat adjustment 3 PE seal system with locked
tool carrier adjustable via the Easyfit
quick release handle
2 Settings for the customisable
Labelling System using the 4 Stem with high surface finish
LCE module (available as an and double O-Ring and PTFE
accessory). The grey protection anti-friction disk that limits
plug housed on the central friction to a minimum and
hub can be replaced with grants excellent operating
the transparent plug and torque
customisable tag holder with

119
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14

For water and harmless fluids to 12

which the material is classified as
Working pressure
CHEMICALLY RESISTANT. In other 10
cases, a reduction of the nominal
PN pressure is required 8
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

100
DN 80
DN 65
DN
1

0.1
Pressure drop

0.01

0.001
Flow Rate

KV100 FLOW DN 65 80 100

COEFFICIENT Kv100 l/min 5000 7000 9400

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

120
OPERATING TORQUE Nm 65 80 100 65 80 100 65 80 100 DN
AT MAXIMUM
WORKING RPESSURE 70

60

50

Operating torque
40

30

20

10

0
PN 6 PN 10 PN 16

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by recognised
international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified personnel.

121
DIMENSIONS

VEEIV
Easyfit 2-way ball valve with female ends for solvent welding, metric series

d DN PN B C C1 E H L Z g Code

75 65 16 142 214 115 157 211 44 123 2750 VEEIV075E

90 80 16 151 239 126 174 248 51 146 3432 VEEIV090E
110 100 16 174.5 270 145 212 283 61 161 5814 VEEIV110E

VEEFV
Easyfit 2-way ball valve with BSP threaded female ends

R DN PN B C C1 E H L Z g Code

2” 1/2 65 16 142 214 115 157 211 30.2 150.6 2750 VEEFV212E
3” 80 16 151 239 126 174 248 33.3 181.4 3432 VEEFV300E
4” 100 16 174.5 270 145 212 283 39.3 204.4 5814 VEEFV400E

VEELV
Easyfit 2-way ball valve with female ends, BS series

d DN PN B C C1 E H L Z g Code

2” 1/2 65 16 142 214 115 157 211 44 123 2750 VEELV212E

3” 80 16 151 239 126 174 248 51 146 3432 VEELV300E
4” 100 16 174.5 270 145 212 283 63 157 5814 VEELV400E

VEEAV
Easyfit 2-way ball valve with female ends, ASTM series

d DN PN B C C1 E H L Z g Code

2” 1/2 65 16 142 214 115 157 211 44.5 122 2750 VEEAV212E
3” 80 16 151 239 126 174 248 48 152 3432 VEEAV300E
4” 100 16 174.5 270 145 212 283 57.5 168 5814 VEEAV400E

122
 VEENV
Easyfit 2-way ball valve with female ends, NPT thread

R DN PN B C C1 E H L Z g Code

2” 1/2 65 16 142 214 115 157 211 33.2 144.6 2750 VEENV212E
3” 80 16 151 239 126 174 248 35.5 177 3432 VEENV300E
4” 100 16 174.5 270 145 212 283 37.6 207.8 5814 VEENV400E

VEEJV
Easyfit 2-way ball valve with female ends, JIS series

d DN PN B C C1 E H L Z g Code

2” 1/2 65 16 142 214 115 157 243 61 121 2750 VEEJV212E

3” 80 16 151 239 126 174 272 64.5 143 3432 VEEJV300E
4” 100 16 174.5 270 145 212 332 84 164 5814 VEEJV400E

VEEGV
Easyfit 2-way ball valve with female ends, JIS thread

R DN PN B C C1 E H L Z g Code

2” 1/2 65 16 142 214 115 157 211 35 141 2750 VEEGV212E

3” 80 16 151 239 126 174 248 40 168 3432 VEEGV300E
4” 100 16 174.5 270 145 212 283 45 193 5814 VEEGV400E

VEEBEV
Easyfit 2-way ball valve with PE100 SDR 11 male end connectors for butt welding or
electrofusion (CVDE)

d DN PN B C C1 E H L Z g Code

75 65 16 141.5 214 115 157 331 71 189 2286 VEEBEV075E

90 80 10 151 239 126 174 367 88 191 3059 VEEBEV090E
110 100 10 174.5 270 145 212 407 92 223 5814 VEEBEV110E

123
ACCESSORIES
CVDE
Long spigot PE100 end connectors for joints with electrofusion fittings or for butt
welding

d DN PN L SDR Code

75 65 16 111 11 CVDE11075
90 80 16 118 11 CVDE11090VXE
110 100 16 127 11 CVDE11110VXE

PSE
Stem extension

Code Code
d inch DN A A1 B B min
ISO pipe ASTM-BS pipe
75 2” 1/2 65 76 63 159 364 PSE090 PSE300
90 3” 80 76 63 166 371 PSE090 PSE300
110 4” 100 76 63 186 433 PSE110 PSE400

LCE
Transparent protection plug with tag holder

d DN Code

75 65 LCE040
90 80 LCE040
110 100 LCE040

LSE
Customisation and label printing set for Easyfit handle made up of precut adhesive
sheets and software for guided label creation.

d DN Code

75 65 LSE040
90 80 LSE040
110 100 LSE040

124
 POWER QUICK EASYFIT
The valve can be equipped with pneumatic or electric standard actuators and
gearboxfor heavy-duty operations, using the PP-GR module reproducing the drilling
pattern foreseen by ISO 5211.

d DN B2 Q T pxj PxJ Code

75 65 129 14 16 F05 x 6,5 F07 x 8,5 PQE090

90 80 136 14 16 F05 x 6,5 F07 x 8,5 PQE090
110 100 156 17 19 F05 x 6,5 F07 x 8,5 PQE110

SHE
Anti-tampering lock kit

d DN Code

75 65 SHE090
90 80 SHE090
110 100 SHE110

MSE
MSE is a limit switch box with electromechanical or inductive micro switches to remote-
ly signal the valve position. Manual valve installation is possible using the Power Quick
Easyfit actuation module.
The box can be assembled on the VEE valve even if already installed on the system.

Code Code Code

d DN A B B1 electromechanical inductive Namur
75 65 139 203 79 MSE1M MSE1I MSE1N
90 80 146 210 87 MSE1M MSE1I MSE1N
110 100 166 231 106 MSE2M MSE2I MSE2N

Electromechanical Inductive Namur

WH = white; BK = black; BL = blue; BR = brown

Lifetime Operating Nominal Working No-load sup- Protection

Switch type Flow Rate Voltage drop
[drives] voltage voltage pressure ply current rate
Electromechanical 250 V - 5 A 3 x 107 - - - - - IP65
Inductive - - 5 ÷ 36 V - 4 ÷ 200 mA < 4,6 V < 0,8 mA IP65
Namur* - - 7,5 ÷ 30 V DC** 8,2 V DC < 30 mA** - - IP65
* To be used with an amplifier
** Outside areas with explosion risks

125
CUSTOMISATION
The Easyfit VEE DN 65÷100 valve is set for the customisable Labelling System.
Fig. 1
This system lets you create special labels to insert in the handle. This makes it ex-
tremely easy to apply company logos, identification serial numbers or service indica-
tions such as, for example, the valve function in the system, the transported fluid, but
also specific information for customer service, such as the customer name or installa-
tion date or location on the valves. A
The grey protection plug (A) housed on the handle can be replaced with the specific
LCE accessory module.
This module is made up of a rigid transparent water-resistant PVC plug (B) and white
tag holder (C) made of the same material, one side of which bears the FIP logo (fig. 2).
The holder, inserted in the plug, can be removed and, once overturned, used for cus-
tomisation by applying labels printed with the software supplied with the LSE set.
Proceed as follows to apply the label on the valve:
1) Release the handle from the central hub (D) and extract the grey plug (fig. 1).
2) Apply the adhesive label on tag holder included in the LCE set to align the pro-
files matching the tab position.
3) Insert tag holder in the transparent plug so that the label is protected from the Fig. 2
elements (fig. 3).
4) Apply the transparent plug on the central hub matching the two fittings (one nar-
row and one wide) with the relevant housings. B

C
D

Fig. 3

Fig. 4

126
COMPONENTS
EXPLODED VIEW

2 Easyfit quick release 7 Body (PVC-U - 1) 13 Union nut (PVC-U - 2)

handle (HIPVC - 1) 8 Ball seat O-Ring 14 Grey protection plug
3 Stem O-Ring (EPDM, FPM - 2) (PVC - 1)
(EPDM - 2)* 9 Radial seal O-Ring 15 Central hub (HIPVC - 1)
4 Stem (PVC-U - 1) (EPDM - 1)* 16 Anti-friction disk (PTFE - 1)*
5 Ball seat 10 Socket seal O-Ring (EPDM - 2)*
(PE - 2)* 11 Ball seat carrier
6 Ball (PVC-U - 1)* (PVC-U - 1)
12 End connector (PVC-U - 2)

* Spare parts
The component material and quantity supplied are indicated in the parentheses.

127
DISMOUNTING ASSEMBLY Fig. 5

1) Isolate the valve from the line (re- 1) All the O-rings (3, 8, 9, 10) must be
lease the pressure and empty the inserted in their grooves as shown in
pipeline). the exploded view.
2) Fully unscrew the union nuts (13) 2) Place the anti-friction disk (16) on the
from the valve body and slide the stem (4) and insert it in the body (7).
body out sideways (7) (fig. 7-8). 3) Place the ball seats (5) in the hous-
3) Before dismounting, hold the valve in ings in the body (7) and in the carrier
a vertical position and open it 45° to (11).
drain any liquid that might remain. 4) Insert the ball (6) rotating it to the
4) Open the valve. closed position.
5) Remove the ball seat carrier (11) us- 5) Screw the carrier (11) into the body
ing the Easyfit quick release handle and tighten up in the clockwise direc-
(2). Extract the handle from the tion using the handle (2) to limit stop.
central hub (15) pushing towards the 6) Place the central hub (15) on the stem
hub hinge centres (fig. 5-6). Insert (4) firmly pressing down to match the Fig. 6
the two protrusion at the top of the internal hub key with one of the two
handle in the carrier seats (11) and seats on the stem.
unscrew, extracting it by turning
counter-clockwise (fig. 9-10). 7) Position the valve between the end
connectors (12) and tighten the union
6) Press on the ball (6) from the side nuts (13) clockwise making sure the
opposite the "REGULAR" label, being socket seal O-Rings (10) do not exit
sure not to scratch it, until the ball the seats (fig. 7-8).
seat exits (11) then extract the ball
(6). 8) Reposition the handle (2) on the
central hub (15) making sure the two
7) Remove the central hub (15) firmly grooves in the central handle bore
sliding it off the stem (4). Press the match the two grooves on the side of
stem inwards and extract it from the the hub and slightly press down until
body and remove the anti-friction the two hinges click.
disk (16).
8) Remove the O-Ring (3, 8, 9, 10) and
ball seats (5) extracting them from
their seats, as illustrated in the ex- Fig. 7
ploded view.

Note: during assembly operations, it is

advisable to lubricate the rubber seals.
Mineral oils are not recommended for
this task as they react aggressively with
EPDM rubber.

Fig. 8

INSTALLATION
Before proceeding with installation. please follow these instructions carefully:
1) Check that the pipes to be connected to the valve are aligned in order to avoid
mechanical stress on the threaded joints.
2) Unscrew the union nuts (13) from the body (7) and insert them in the pipe seg-
ments.
3) Solvent weld or screw the end connectors (12) onto the pipe segments.
4) Position the valve between the end connectors (fig. 8).
Warning: if a high pressure test is required, always position the body with the
"REGULAR" label upstream from the fluid direction.
5) Fit the union nuts on the valve body and tighten clockwise (fig. 7).

128
 Fig. 9

6) If necessary, support the pipe with FIP pipe clip model ZIKM and DSM distance
plates.
The VEE valve can be equipped with a simple locking device by inserting a lock
to protect the system against tampering (fig. 12). The valve body and hub are,
in fact, set to house a lockable plate on the valve body using two self-threading
screws (see SHE accessories) (fig. 11),

WARNINGS
- If volatile liquid such as Hydrogen Peroxide (H2O2) or Sodium Hypochlorite
(NaCIO) are used, for safety reasons we recommend you contact the service cen-
tre. These liquids, upon vaporising, could create hazardous over pressures in the
area between the body and ball. Fig. 10

- Always avoid sudden closing manoeuvres and protect the valve from accidental
manoeuvres.

Fig. 11

Fig. 12

129
 SXE-SSE DN 10÷50
PVC-U

Easyfit True Union ball and spring check valve

SXE-SSE
DN 10÷50
The Easyfit check EASYFIT TRUE UNION BALL AND SPRING
valve line developed CHECK VALVE
with Giugiaro Design • Connection system for solvent weld and threaded joints
• Valve material compatibility (PVC-U) with water conveyance, drinking
offers two different water and other food substances according to current regulations
versions: SXE with ball • PN16 True Union valve body made for PVC-U injection moulding and
compliant with European Directive 97/23/EC for PED pressurised equip-
shutter and SSE with ment. Test requirements compliant with ISO 9393
spring loaded shutter. • Short face to face dimension according to international regulation ISO
7508 series III and European regulation EN 1452 ”short” and fully inter-
Easyfit check valves changeable with VXE and VEE DN 10÷50 ball valve models
stand out for the • Union nuts with rack for tightening adjustment via Easyfit handle or via
Easytorque adjustment kit (available as accessories)
innovative installation • Vertical (preferable for SXE model) and horizontal installation potential
method that
guarantees reliable
service over time.
This valve is also
equipped with
the customisable
Labelling System.
Technical specifications
Construction SXE: Easyfit True Union ball check valve with locked
carrier
SSE: Easyfit True Union spring check valve

Size range DN 10 ÷ 50
Nominal pressure PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 4346-1,
DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743.
Pipe coupling capacity according to EN ISO 1452, EN ISO
15493, DIN 8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2464,
JIS B 0203
Reference standards Construction criteria: EN ISO 16137, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material PVC-U
Seal material EPDM, FPM
Spring material (SSE) Available in STAINLESS steel 316, Hastelloy C276,
A316 PTFE encapsulated (DN 40 and DN 50 only)

132
 2 5

3
6

1
4
SXE SSE

1 Customisable Labelling 3 High surface finish ball shutter: 5 Ideal for horizontal installations:
System: built-in LCE module wear reduction, increase in perfect seal even with low back
on the valve body made up of working life and reduced pressure.
transparent protection plug valve maintenance. Ideal for Silent and durable even with
and customisable tag holder conveying dirty fluids, even with strong vibrations and pulsating
using the LSE set (available as suspended solids and filaments fluid
accessory). The customisation thanks to the special design
potential lets you identify the that permits internal valve self- 6 PVC-U shutter and springs
valve on the system according cleaning available made of STAINLESS
to specific needs steel 316, Hastelloy C276, A316
4 Locked ball seat carrier: safe PTFE encapsulated: maximum
2 Optimised dynamic fluid design: dismounting for maintenance reliability in a wide field of
energy savings thanks to the with the Easyfit multifunctional applications from salt water to
improved valve Kv value with handle or Easytorque kit aggressive acids
consequent pressure drop
reduction

133
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14

For water and harmless fluids to 12

which the material is classified as
Working pressure
CHEMICALLY RESISTANT. In other 10
cases, a reduction of the nominal
PN pressure is required 8
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

DN 40
50
20
DN 25
DN 32
DN 10
DN 15
DN

DN
1

0,1
Pressure drop

0,01

0,001
Flow Rate

KV100 FLOW DN 10 15 20 25 32 40 50

COEFFICIENT Kv100 l/min 172 152 258 433 643 928 1343

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the table
are calculated with the SXE valve
completely open.

134
MINIMUM VALVE DN 10 15 20 25 32 40 50

SEALING PRESSURE SXE (bar) 0,2 0,2 0,2 0,2 0,2 0,2 0,2
SSE (bar) 0,08 0,08 0,08 0,08 0,08 0,08 0,08

The PVC-U SXE valve can only

be used with liquids with specific
weight under 1.37g/cm3.

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by recognised
international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified personnel.

135
DIMENSIONS

SXEIV
Easyfit ball check valve with female ends for solvent welding, metric series

d DN PN E H L Z g EPDM Code FPM Code

16 10 16 54 82 14 54 145 SXEIV016E SXEIV016F

20 15 16 54 82 16 50 148 SXEIV020E SXEIV020F
25 20 16 63 91 19 53 190 SXEIV025E SXEIV025F
32 25 16 72 103 22 59 300 SXEIV032E SXEIV032F
40 32 16 85 120 26 68 460 SXEIV040E SXEIV040F
50 40 16 100 139 31 77 675 SXEIV050E SXEIV050F
63 50 16 118 174 38 98 1080 SXEIV063E SXEIV063F

SXEFV
Easyfit ball check valve with BSP threaded female ends

R DN PN E H L Z g EPDM Code FPM Code

3/8” 10 16 54 82 11.4 59.2 145 SXEFV038E SXEFV038F

1/2” 15 16 54 90 15 60 148 SXEFV012E SXEFV012F
3/4” 20 16 63 93 16.3 60.4 190 SXEFV034E SXEFV034F
1” 25 16 72 110 19.1 71.8 300 SXEFV100E SXEFV100F
1” 1/4 32 16 85 127 21.4 84.2 460 SXEFV114E SXEFV114F
1” 1/2 40 16 100 131 21.4 88.2 675 SXEFV112E SXEFV112F
2” 50 16 118 161 25.7 109.6 1080 SXEFV200E SXEFV200F

SXELV
Easyfit ball check valve with female ends for solvent welding, BS series

d DN PN E H L Z g EPDM Code FPM Code

1/2” 15 16 54 82 16.5 49 148 SXELV012E SXELV012F

3/4” 20 16 63 91 19 53 190 SXELV034E SXELV034F
1” 25 16 72 103 22.5 58 300 SXELV100E SXELV100F
1” 1/4 32 16 85 120 26 68 460 SXELV114E SXELV114F
1” 1/2 40 16 100 139 30 79 675 SXELV112E SXELV112F
2” 50 16 118 174 36 102 1080 SXELV200E SXELV200F

136
 SXEAV
Easyfit ball check valve with female ends for solvent welding, ASTM series

d DN PN E H L Z g EPDM Code FPM Code

1/2” 15 16 54 96 22.5 51 148 SXEAV012E SXEAV012F

3/4” 20 16 63 105 25.5 54 190 SXEAV034E SXEAV034F
1” 25 16 72 117 28.7 59.5 300 SXEAV100E SXEAV100F
1” 1/4 32 16 85 136 32 72 460 SXEAV114E SXEAV114F
1” 1/2 40 16 100 147 35 77 675 SXEAV112E SXEAV112F
2” 50 16 118 174 38.2 97.6 1080 SXEAV200E SXEAV200F

SXENV
Easyfit ball check valve with female ends, NPT thread

R DN PN E H L Z g EPDM Code FPM Code

3/8” 10 16 54 82 13.7 54.6 145 SXENV038E SXENV038F

1/2” 15 16 54 90 17.8 54.4 148 SXENV012E SXENV012F
3/4” 20 16 63 93 18 57 190 SXENV034E SXENV034F
1” 25 16 72 110 22.6 64.8 300 SXENV100E SXENV100F
1” 1/4 32 16 85 127 25.1 76.8 460 SXENV114E SXENV114F
1” 1/2 40 16 100 131 24.7 81.6 675 SXENV112E SXENV112F
2” 50 16 118 161 29.6 101.8 1080 SXENV200E SXENV200F

SXEJV
Easyfit ball check valve with female ends for solvent welding, JIS series

d DN PN E H L Z g EPDM Code FPM Code

1/2” 15 16 54 110 30 50 160 SXEJV012E SXEJV012F

3/4” 20 16 63 123 35 53 235 SXEJV034E SXEJV034F
1” 25 16 72 139 40 59 325 SXEJV100E SXEJV100F
1” 1/4 32 16 85 156 44 68 490 SXEJV114E SXEJV114F
1” 1/2 40 16 100 187 55 77 680 SXEJV112E SXEJV112F
2” 50 16 118 228 63 102 1150 SXEJV200E SXEJV200F

137
 SXEGV
Easyfit ball check valve with female ends, JIS thread

R DN PN E H L Z g EPDM Code FPM Code

1/2” 15 16 54 82 16 50 148 SXEGV012E SXEGV012F

3/4” 20 16 63 91 19 53 190 SXEGV034E SXEGV034F
1” 25 16 72 103 22 59 300 SXEGV100E SXEGV100F
1” 1/4 32 16 85 120 25 70 460 SXEGV114E SXEGV114F
1” 1/2 40 16 100 139 26 87 675 SXEGV112E SXEGV112F
2” 50 16 118 174 31 112 1080 SXEGV200E SXEGV200F

SXEBEV
Easyfit ball check valve with PE100 SDR 11 male ends for butt welding or electrofusion
welding (CVDE)

d DN E H L Z g EPDM Code FPM Code

20 15 54 154 41 72 150 SXEBEV020E SXEBEV020F

25 20 63 186 52 82 225 SXEBEV025E SXEBEV025F
32 25 72 199 54.5 90 310 SXEBEV032E SXEBEV032F
40 32 85 217 56 105 485 SXEBEV040E SXEBEV040F
50 40 100 236 58 120 700 SXEBEV050E SXEBEV050F
63 50 118 268 66 136 1150 SXEBEV063E SXEBEV063F

138
 SSEIV
Easyfit spring check valve with female ends for solvent welding, metric series

d DN PN E H L Z g EPDM Code FPM Code

16 10 16 54 82 14 54 146 SSEIV016E SSEIV016F

20 15 16 54 82 16 50 149 SSEIV020E SSEIV020F
25 20 16 63 91 19 53 188 SSEIV025E SSEIV025F
32 25 16 72 103 22 59 292 SSEIV032E SSEIV032F
40 32 16 85 120 26 68 445 SSEIV040E SSEIV040F
50 40 16 100 139 31 77 640 SSEIV050E SSEIV050F
63 50 16 118 174 38 98 1010 SSEIV063E SSEIV063F

SSEFV
Easyfit spring check valve with BSP threaded female ends

R DN PN E H L Z g EPDM Code FPM Code

3/8” 10 16 54 82 11.4 59.2 146 SSEFV038E SSEFV038F

1/2” 15 16 54 90 15 60 149 SSEFV012E SSEFV012F
3/4” 20 16 63 93 16.3 60.4 188 SSEFV034E SSEFV034F
1” 25 16 72 110 19.1 71.8 292 SSEFV100E SSEFV100F
1” 1/4 32 16 85 127 21.4 84.2 445 SSEFV114E SSEFV114F
1” 1/2 40 16 100 131 21.4 88.2 640 SSEFV112E SSEFV112F
2” 50 16 118 161 25.7 109.6 1010 SSEFV200E SSEFV200F

SSELV
Easyfit spring check valve with female ends for solvent welding, BS series

d DN PN E H L Z g EPDM Code FPM Code

1/2” 15 16 54 82 16.5 49 149 SSELV012E SSELV012F

3/4” 20 16 63 91 19 53 188 SSELV034E SSELV034F
1” 25 16 72 103 22.5 58 292 SSELV100E SSELV100F
1” 1/4 32 16 85 120 26 68 445 SSELV114E SSELV114F
1” 1/2 40 16 100 139 30 79 640 SSELV112E SSELV112F
2” 50 16 118 174 36 102 1010 SSELV200E SSELV200F

139
 SSEAV
Easyfit spring check valve with female ends for solvent welding, ASTM series

d DN PN E H L Z g EPDM Code FPM Code

1/2” 15 16 54 96 22.5 51 149 SSEAV012E SSEAV012F

3/4” 20 16 63 105 25.5 54 188 SSEAV034E SSEAV034F
1” 25 16 72 117 28.7 59.5 292 SSEAV100E SSEAV100F
1” 1/4 32 16 85 136 32 72 445 SSEAV114E SSEAV114F
1” 1/2 40 16 100 147 35 77 640 SSEAV112E SSEAV112F
2” 50 16 118 174 38.2 97.6 1010 SSEAV200E SSEAV200F

SSENV
Easyfit spring check valve with female ends, NPT thread

R DN PN E H L Z g EPDM Code FPM Code

3/8” 10 16 54 82 13.7 54.6 146 SSENV038E SSENV038F

1/2” 15 16 54 90 17.8 54.4 149 SSENV012E SSENV012F
3/4” 20 16 63 93 18 57 188 SSENV034E SSENV034F
1” 25 16 72 110 22.6 64.8 292 SSENV100E SSENV100F
1” 1/4 32 16 85 127 25.1 76.8 445 SSENV114E SSENV114F
1” 1/2 40 16 100 131 24.7 81.6 640 SSENV112E SSENV112F
2” 50 16 118 161 29.6 101.8 1010 SSENV200E SSENV200F

SSEJV
Easyfit spring check valve with female ends for solvent welding, JIS series

d DN PN E H L Z g EPDM Code FPM Code

1/2” 15 16 54 110 30 50 161 SSEJV012E SSEJV012F

3/4” 20 16 63 123 35 53 233 SSEJV034E SSEJV034F
1” 25 16 72 139 40 59 317 SSEJV100E SSEJV100F
1” 1/4 32 16 85 156 44 68 475 SSEJV114E SSEJV114F
1” 1/2 40 16 100 187 55 77 645 SSEJV112E SSEJV112F
2” 50 16 118 228 63 102 1080 SSEJV200E SSEJV200F

140
 SSEGV
Easyfit spring check valve with female ends, JIS thread

R DN PN E H L Z g EPDM Code FPM Code

1/2” 15 16 54 82 16 50 149 SSEGV012E SSEGV012F

3/4” 20 16 63 91 19 53 188 SSEGV034E SSEGV034F
1” 25 16 72 103 22 59 292 SSEGV100E SSEGV100F
1” 1/4 32 16 85 120 25 70 445 SSEGV114E SSEGV114F
1” 1/2 40 16 100 139 26 87 640 SSEGV112E SSEGV112F
2” 50 16 118 174 31 112 1010 SSEGV200E SSEGV200F

SSEBEV
Easyfit spring check valve with PE100 SDR 11 male end connectors for butt welding or
electrofusion (CVDE)

d DN E H L Z g EPDM Code FPM Code

20 15 54 154 41 72 151 SSEBEV020E SSEBEV020F

25 20 63 186 52 82 223 SSEBEV025E SSEBEV025F
32 25 72 199 54.5 90 302 SSEBEV032E SSEBEV032F
40 32 85 217 56 105 470 SSEBEV040E SSEBEV040F
50 40 100 236 58 120 665 SSEBEV050E SSEBEV050F
63 50 118 268 66 136 1080 SSEBEV063E SSEBEV063F

141
ACCESSORIES
CVDE
Long spigot PE100 end connectors for joints with electrofusion fittings or for butt
welding

d DN PN L SDR Code

20 15 16 55 11 CVDE11020
25 20 16 70 11 CVDE11025
32 25 16 74 11 CVDE11032
40 32 16 78 11 CVDE11040
52 40 16 84 11 CVDE11050
63 50 16 91 11 CVDE11063

EASYFIT HANDLE DN 10÷50

Easyfit multifunctional handle for union nut tightening SXE-SSE DN 10÷50

d DN Code

16 - 20 10 - 15 HAVXE020
25 20 HAVXE025
32 25 HAVXE032
40 32 HAVXE040
52 40 HAVXE050
63 50 HAVXE063

EASYTORQUE KIT
Kit for union nut tightening adjustment and ball seat carrier for Easyfit DN 10÷50
valves.

Union nuts tightening Seat carrier tightening

d DN Code
torque* torque*
3/8”-1/2” 10-15 5 N m - 3,69 Lbf ft 3 N m - 2,21 Lbf ft KET01
3/4” 20 5 N m - 3,69 Lbf ft 3 N m - 2,21 Lbf ft KET01
1” 25 6 N m - 4,43 Lbf ft 4 N m - 2,95 Lbf ft KET01
1” 1/4 32 7 N m - 5,16 Lbf ft 4 N m - 2,95 Lbf ft KET01
1” 1/2 40 8 N m - 5,90 Lbf ft 5 N m - 3,69 Lbf ft KET01
2” 50 10 N m - 7,38 Lbf ft 6 N m - 4,43 Lbf ft KET01

*calculated in ideal installation conditions

142
 LSE
Customisation set and label printing for Easyfit handle made up of precut adhesive
sheets and software for guided label creation.

d DN Code

16 10 -
20 15 -
25 20 -
32 25 LSE020
40 32 LSE025
50 40 LSE032
63 50 LSE032

CUSTOMISATION Fig. 1

SXE and SSE DN 10÷50 Easyfit valves are equipped with a customisable Labelling
System.
This system lets you create special labels to affix to the valve body. This makes it
extremely easy to apply company logos, identification serial numbers or service
indications such as, for example, the valve function in the system, the transported
fluid, but also specific information for customer service, such as the customer name
or installation date or location on the valves.
The specific LCE module is a standard supply and is made up of a rigid transparent
water-resistant PVC plug and white tag holder made of the same material, one side
of which bears the FIP logo (fig. 1).
The holder, inserted in the plug, can be removed and, once overturned, used for cus-
tomisation by applying labels printed with the software supplied with the LSE set.
Proceed as follows to apply the label on the valve:
1) Extract the transparent plug from the seat on the valve body (fig. 1). Fig. 2

2) Extract the tag holder from the transparent plug (fig. 2).
3) Apply the adhesive label on the tag holder to align the profiles matching the tab
position.
4) Re-insert the tag holder in the transparent plug so that the label is protected from
the elements.
5) Replace the transparent plug in its seat on the valve body.

Fig. 3

143
COMPONENTS
EXPLODED VIEW

SXE SSE

1 Union nut (PVC-U - 2) 6 Transparent protection plug 9 SSE Shutter gasket

2 End connector (PVC-U - 2) (PVC - 1) (EPDM, FPM - 1)
3 Socket seal O-Ring 7 SXE Ball (PVC-U - 1) 10 Ball seat carrier
(EPDM, FPM - 2) 7 SSE Shutter (PVC-U - 1) (PVC-U - 1)
4 Body (PVC-U - 1) 8 Gland packing ring 11 Radial seal O-Ring
(PVC-U - 1) (EPDM, FPM - 1)
5 Tag holder
(PVC - 1) 9 SXE Ball seat O-Ring (EPDM, 12 Spring (Stainless STEEL* - 1)
FPM - 1)

* Also available made of Hastelloy C276 or A316 PTFE encapsulated (for DN 40 and DN 50 only)
The component material and quantity supplied are indicated in the parentheses.

144
DISMOUNTING ASSEMBLY Fig. 4

SXE SXE
SXE valves do not require maintenance in 1) Reconstruct the valve following the
normal operating conditions. In the event exploded view on the previous page
of leaks or wear, before performing main- 2) Tighten the ball seat carrier (10) using
tenance, cut-off fluid upstream from the the Easyfit multifunctional handle (fig.
valve and make sure it is de-pressurised 7) or Easytorque wrench (fig. 8) ac-
(downstream drain if necessary). cording to the torque indicated in the
1) Fully drain residual liquid that could enclosed instructions. This way valve
be aggressive for the operator and, if installation and excellent operations
possible, circulate water to internally are guaranteed.
clean the valve. 3) Position the valve between the end
2) To easily unscrew the union nuts connectors (2) and tighten the union
when dismounting, use the Easyfit nuts clockwise (1) using the Easyfit
multifunctional handle (supplied as an multifunctional handle (fig. 4) or
accessory) (fig. 4) or Easytorque kit Easytorque kit (fig. 5-6), being sure
(fig. 5-6). the socket seal O-ring (3) does not Fig. 5
3) Unscrew the seal carrier (10) with the exit the seats.
Easyfit multifunctional handle (fig. 7)
or Easytorque kit (fig. 8). SSE
4) Remove all internal components. 1) Reconstruct the valve following the
exploded view on the previous page.
SSE 2) Position the valve between the end
In the event of leaks or wear, before connectors (2) and tighten the union
performing maintenance, cut-off fluid nuts clockwise (1) using the Easyfit
upstream from the valve and make sure multifunctional handle (fig. 4) or
it is de-pressurised (downstream drain if Easytorque kit (fig. 5-6), being sure
necessary). the socket seal O-ring (3) does not
exit the seats.
1) Fully drain residual liquid that could
be aggressive for the operator and, if
possible, circulate water to internally
clean the valve.
Fig. 6
2) To easily unscrew the union nuts
when dismounting, use the Easyfit Note: during assembly operations, it is
multifunctional handle (supplied as an advisable to lubricate the rubber seals.
accessory) (fig. 4) or Easytorque kit Mineral oils are not recommended for
(fig. 5-6). this task as they react aggressively with
EPDM rubber.
3) Extract the ball seat O-ring (9).
4) Remove all internal components.

Fig. 7

145
INSTALLATION Fig. 8
SXE-SSE valves can be installed both vertically (upward flow) or horizontally (SXE
with a minimum 0.2 bar back pressure).
Before proceeding with installation. please follow these instructions carefully:
1) Check that the pipes to be connected to the valve are aligned in order to avoid
mechanical stress on the threaded joints.
2) Unscrew the union nuts (1) from the body (4) and insert them in the pipe seg-
ments.
3) Solvent weld or screw the end connectors (2) onto the pipe segments.
4) Position the valve body between the end connectors (fig. 9).
5) Fit the union nuts on the valve body and manually tighten clockwise until they be-
come hard to turn; do not use wrenches or other tools that can damage the union
nut surfaces.
6) For easy union nut tightening in assembly, use the Easyfit multifunctional handle
(supplied as an accessory).
7) Overturn the handle and insert it on the stem so the handle teeth (A) match the Fig. 9
union nut teeth (B) (fig. 10)
8) Turn the handle counter-clockwise to fully tighten the union nut (fig. 10). The rota-
tion directions to tighten (TIGHTEN) and loosen (UNTIGHTEN) the union nuts are
indicated on the handle (fig. 11). Generally, if pipes are not offset, a single turn is
sufficient for correct tightening.
9) Repeat point 7 for the other union nut.
Note: A small force applied on the handle develops a torque much higher than
manual tightening.
You can also, using the Easytorque kit (fig. 5-6), supplied as an accessory, tighten
union nuts using a torque wrench to quantify the force and thus monitor the
stress applied to the thermoplastic threads according to the installation indica-
tions in the instructions enclosed with the kit.
10) If necessary, support pipes with FIP pipe clip model ZIKM and DSM distance
plates.

Fig. 10

WARNINGS
- Do not use compressed air or other gases to test thermoplastic lines.
- Always avoid sudden closing manoeuvres and protect the valve against accidental
manoeuvres.

Fig. 11

146
147
 SXE-SSE DN 65÷100
PVC-U

Easyfit True Union ball and spring check valve

SXE-SSE
DN 65÷100
The Easyfit check EASYFIT TRUE UNION BALL AND SPRING
valve line developed CHECK VALVE
with Giugiaro Design • Connection system for solvent weld and threaded joints
• Valve material compatibility (PVC-U) with water, drinking water and other
offers two different food substance conveyance according to current regulations
versions: SXE with • PN16 True Union valve body made for PVC-U injection moulding and
compliant with European Directive 97/23/EC for PED pressurised equip-
ball shutter and SSE ment. Test requirements compliant with ISO 9393
with spring loaded • Easy radial dismounting and fully interchangeable with VEE and VXE 65-
100 valve models
shutter. Easyfit check • Union nut profile that perfectly adapts to the Easyfit multifunctional han-
valves stand out dle hooked insert (available as an accessory) that lets you control union
nut rotation
for the innovative • Vertical (preferable for SXE model) and horizontal installation potential
installation method
that guarantees
reliable service over
time.
This valve is also
equipped with a
customisable
Technical specifications
Labelling System. Construction SXE: Easyfit True Union ball check valve with locked
carrier
SXE: Easyfit True Union spring check valve with
locked carrier
Size range DN 65 ÷ 100
Nominal pressure PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS
4346-1, DIN 8063, NF T54-028, ASTM D 2467, JIS K
6743. Pipe coupling capacity according to EN ISO
1452, EN ISO 15493, DIN 8062, NF T54-016, ASTM D
1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2464,
JIS B 0203
Reference standards Construction criteria: EN ISO 16137, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material PVC-U
Seal material EPDM, FPM (standard size O-Ring)
Spring material (SSE) Available in STAINLESS Steel 316, A316 PTFE
encapsulated

150
 2 5

3
6

1 4
SXE SSE

1 Customisable Labelling 3 High surface finish ball 5 Ideal for horizontal installations:
System: built-in LCE module shutter: reduced wear, longer perfect seal even with low back
on the valve body made up of working life and reduced pressure.
transparent protection plug valve maintenance. Ideal to Silent and durable even with
and customisable tag holder convey dirty fluids, even with strong vibrations and pulsating
using the LSE set (available as suspended fluids or filaments, fluid
accessory). The customisation thanks to the special design
potential lets you identify the that permits internal valve self- 6 PVC-U shutter and springs
valve on the system according cleaning available in STAINLESS Steel
to specific needs 316, A316 PTFE encapsulated:
4 Locked ball seat carrier: safe maximum reliability in a wide
2 Optimised dynamic fluid dismounting for maintenance field of applications from salt
design: energy savings due to with the Easyfit multifunctional water to aggressive acids
the improved valve Kv value and handle
consequent reduced pressure
drop

151
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14

For water and harmless fluids to 12

which the material is classified as
Working pressure
CHEMICALLY RESISTANT. In other 10
cases, a reduction of the nominal
PN pressure is required 8
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

100
DN 80
DN 65
DN
1

0.1
Pressure drop

0.01

0.001
Flow Rate

KV100 FLOW DN 65 80 100

COEFFICIENT Kv100 l/min 2586 3444 5093

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the table
are calculated with the SXE valve
completely open.

152
MINIMUM VALVE DN 65 80 100

SEALING PRESSURE SXE (bar) 0.2 0.2 0.2

SSE (bar) 0.08 0.08 0.08

The PVC-U SXE valve can only

be used with liquids with specific
weight under
1,37g/cm3.

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by recognised
international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified personnel.

153
DIMENSIONS

SXEIV
Easyfit ball check valve with female ends for solvent welding, metric series

d DN PN E H L Z g EPDM Code FPM Code

75 65 16 157 211 44 123 2605 SXEIV075E SXEIV075F

90 80 16 174 248 51 146 3300 SXEIV090E SXEIV090F
110 100 16 212 283 61 161 5770 SXEIV110E SXEIV110F

SXEFV
Easyfit ball check valve with BSP threaded female ends

R DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 211 30.2 150.6 2605 SXEFV212E SXEFV212F

3” 80 16 174 248 33.3 181.4 3300 SXEFV300E SXEFV300F
4” 100 16 212 283 39.3 204.4 5770 SXEFV400E SXEFV400F

SXELV
Easyfit ball check valve with female ends for solvent welding, BS series

d DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 211 44 123 2605 SXELV212E SXELV212F

3” 80 16 174 248 51 146 3300 SXELV300E SXELV300F
4” 100 16 212 283 63 157 5770 SXELV400E SXELV400F

154
 SXEAV
Easyfit ball check valve with female ends for solvent welding, ASTM series

d DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 211 44.5 122 2605 SXEAV212E SXEAV212F

3” 80 16 174 248 48 152 3300 SXEAV300E SXEAV300F
4” 100 16 212 283 57.5 168 5770 SXEAV400E SXEAV400F

SXENV
Easyfit ball check valve with female ends, NPT thread

R DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 211 33.2 144.6 2605 SXENV212E SXENV212F

3” 80 16 174 248 35.5 177 3300 SXENV300E SXENV300F
4” 100 16 212 283 37.6 207.8 5770 SXENV400E SXENV400F

SXEJV
Easyfit ball check valve with female ends for solvent welding, JIS series

d DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 243 61 121 2605 SXEJV212E SXEJV212F

3” 80 16 174 272 64.5 143 3300 SXEJV300E SXEJV300F
4” 100 16 212 332 84 164 5770 SXEJV400E SXEJV400F

155
 SXEGV
Easyfit ball check valve with female ends, JIS thread

R DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 211 35 141 2605 SXEGV212E SXEGV212F

3” 80 16 174 248 40 168 3300 SXEGV300E SXEGV300F
4” 100 16 212 283 45 193 5770 SXEGV400E SXEGV400F

SXEBEV
Easyfit ball check valve with PE100 SDR 11 male end connectors for butt welding or
electrofusion (CVDE)

d DN E H L Z g EPDM Code FPM Code

75 65 157 331 71 189 2605 SXEBEV075E SXEBEV075F

90 80 174 367 88 191 3300 SXEBEV090E SXEBEV090F
110 100 212 407 92 223 5770 SXEBEV110E SXEBEV110F

156
 SSEIV
Easyfit spring check valve with female ends for solvent welding, metric series

d DN PN E H L Z g EPDM Code FPM Code

75 65 16 157 211 44 123 2480 SSEIV075E SSEIV075F

90 80 16 174 248 51 146 3090 SSEIV090E SSEIV090F
110 100 16 212 283 61 161 5370 SSEIV110E SSEIV110F

SSEFV
Easyfit spring check valve with BSP threaded female ends

R DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 211 30.2 150.6 2480 SSEFV212E SSEFV212F

3” 80 16 174 248 33.3 181.4 3090 SSEFV300E SSEFV300F
4” 100 16 212 283 39.3 204.4 5370 SSEFV400E SSEFV400F

SSELV
Easyfit spring check valve with female ends for solvent welding, BS series

d DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 211 44 123 2480 SSELV212E SSELV212F

3” 80 16 174 248 51 146 3090 SSELV300E SSELV300F
4” 100 16 212 283 63 157 5370 SSELV400E SSELV400F

157
 SSEAV
Easyfit spring check valve with female ends for solvent welding, ASTM series

d DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 211 44.5 122 2480 SSEAV212E SSEAV212F

3” 80 16 174 248 48 152 3090 SSEAV300E SSEAV300F
4” 100 16 212 283 57.5 168 5370 SSEAV400E SSEAV400F

SSENV
Easyfit spring check valve with female ends, NPT thread

R DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 211 33.2 144.6 2480 SSENV212E SSENV212F

3” 80 16 174 248 35.5 177 3090 SSENV300E SSENV300F
4” 100 16 212 283 37.6 207.8 5370 SSENV400E SSENV400F

SSEJV
Easyfit spring check valve with female ends for solvent welding, JIS series

d DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 243 61 121 2480 SSEJV212E SSEJV212F

3” 80 16 174 272 64.5 143 3090 SSEJV300E SSEJV300F
4” 100 16 212 332 84 164 5370 SSEJV400E SSEJV400F

158
 SSEGV
Easyfit spring check valve with female ends, JIS thread

R DN PN E H L Z g EPDM Code FPM Code

2” 1/2 65 16 157 211 35 141 2480 SSEGV212E SSEGV212F

3” 80 16 174 248 40 168 3090 SSEGV300E SSEGV300F
4” 100 16 212 283 45 193 5370 SSEGV400E SSEGV400F

SSEBEV
Easyfit spring check valve with PE100 SDR 11 male end connectors for butt welding or
electrofusion (CVDE)

d DN E H L Z g EPDM Code FPM Code

75 65 157 331 71 189 2480 SSEBEV075E SSEBEV075F

90 80 174 367 88 191 3090 SSEBEV090E SSEBEV090F
110 100 212 407 92 223 5370 SSEBEV110E SSEBEV110F

159
ACCESSORIES
CVDE
Long spigot PE100 end connectors for joints with electrofusion fittings or for butt
welding

d DN PN L SDR Code

75 65 16 111 11 CVDE11075
90 80 16 118 11 CVDE11090VXE
110 100 16 127 11 CVDE11110VXE

EASYFIT HANDLE DN 65÷100

Easyfit multifunctional handle for union nut tightening SXE-SSE DN 65÷100

d DN Code

75 65 HSVXE075
90 80 HSVXE090
110 100 HSVXE110

LSE
Customisation set and label printing for Easyfit handle made up of precut adhesive
sheets and software for guided label creation.

d DN Code

75 65 LSE063
90 80 LSE063
110 100 LSE063

CUSTOMISATION
SXE and SSE DN 65÷100 Easyfit valves are equipped with a customisable Labelling
System.
This system lets you create special labels to affix to the valve body. This makes it
extremely easy to apply company logos, identification serial numbers or service
indications such as, for example, the valve function in the system, the transported
fluid, but also specific information for customer service, such as the customer name
or installation date or location on the valves.
The specific LCE module is a standard supply and is made up of a rigid transparent
water-resistant PVC plug and white tag holder made of the same material, one side
of which bears the FIP logo.
The holder, inserted in the plug, can be removed and, once overturned, used for cus-
tomisation by applying labels printed with the software supplied with the LSE set.
Proceed as follows to apply the label on the valve:
1) Remove the transparent plug from the housing on the valve body.
2) Extract the tag holder from the transparent plug.
3) Apply the adhesive label on the holder to align the profiles matching the tab po-
sition.
4) Reinsert the tag holder in the transparent plug so that the label is protected
against the elements.
5) Replace the transparent plug in its seat on the valve body.

160
COMPONENTS
EXPLODED VIEW

SXE SSE

1 Union nut (PVC-U - 2) 6 Transparent protection plug 9 SSE Shutter seat O-ring
2 End connector (PVC-U - 2) (PVC - 1) (EPDM, FPM - 1)
3 Socket seal O-Ring 7 SXE Ball (PVC-U - 1) 10 SXE Ball seat carrier
(EPDM, FPM - 2) 7 SSE Shutter (PVC-U - 1) (PVC-U - 1)
4 Body (PVC-U - 1) 8 Gland packing ring 10 SSE Shutter seat carrier
5 Tag holder (PVC-U - 1) 11 Radial seal O-Ring
(PVC - 1) 9 SXE Ball seat O-Ring (EPDM, FPM - 1)
(EPDM, FPM - 1) 12 Spring (STAINLESS steel* - 1)

* Also available made of A316 PTFE encapsulated

The component material and quantity supplied are indicated in the parentheses.

161
DISMOUNTING ASSEMBLY Fig. 1

SXE SXE
SXE valves do not require maintenance 1) Reconstruct the valve following the
in normal operating conditions. In the exploded view on the previous page.
event of leaks or wear, before perform- 2) Tighten the ball seat carrier (10) us-
ing maintenance, cut-off fluid upstream ing the Easyfit multifunctional handle.
from the valve and make sure it is de- This ensures optimal valve installation
pressurised (downstream drain if neces- and operations (fig. 3).
sary).
3) Position the valve between the end
1) Fully drain residual liquid that could connectors (2) and tighten the union
be aggressive for the operator and, if nuts clockwise (1) using the Easyfit
possible, circulate water to internally multifunctional handle (fig. 7) being
clean the valve. sure the socket seal O-ring (3) does
2) For easy union nut tightening in as- not exit the seats.
sembly, use the Easyfit multifunction-
al handle (supplied as an accessory).
SSE Fig. 2
3) Unscrew the ball seat carrier (10)
with the Easyfit multifunctional han- 1) Reconstruct the valve following the
dle: introduce the two protrusion on exploded view on the previous page.
the top of the handle in the grooves 2) Tighten the ball seat carrier (10) us-
in the carrier (10) and unscrew, ex- ing the Easyfit multifunctional handle.
tracting it counter-clockwise. This ensures optimal valve installation
4) Remove all internal components. and operations (fig. 3).
3) Position the valve between the end
connectors (2) and tighten the union
SSE nuts clockwise (1) using the Easyfit
In the event of leaks or wear, before multifunctional handle (fig. 7) being
performing maintenance, cut-off fluid sure the socket seal O-ring (3) does
upstream from the valve and make sure not exit the seats.
it is de-pressurised (downstream drain if
necessary).
1) Fully drain residual liquid that could
be aggressive for the operator and, if
possible, circulate water to internally Note: during assembly operations, it is Fig. 3
clean the valve. advisable to lubricate the rubber seals.
2) For easy union nut tightening in as- Mineral oils are not recommended for
sembly, use the Easyfit multifunction- this task as they react aggressively with
al handle (supplied as an accessory). EPDM rubber.
3) Unscrew the ball seat carrier (10)
with the Easyfit multifunctional han-
dle: introduce the two protrusion on
the top of the handle in the grooves
in the carrier (10) and unscrew, ex-
tracting it counter-clockwise.
4) Remove all internal components.

Fig. 4

162
INSTALLATION Fig. 5
SXE and SSE valves can be installed both vertically (upward flow) and horizontally
(SXE with minimum 0.2 bar back pressure).
Before proceeding with installation. please follow these instructions carefully:
1) Check that the pipes to be connected to the valve are aligned in order to avoid
mechanical stress on the threaded joints.
2) Unscrew the union nuts (1) from the body (4) and insert them in the pipe seg-
ments.
3) Solvent weld or screw the end connectors (2) onto the pipe segments.
4) Position the valve body between the end connectors (fig. 1).
5) Place the union nuts on the valve body and start tightening manually clockwise
until they are hard to turn. Do not use wrenches or other tools that can damage
the union nut surface (fig. 2).
6) For easy union nut tightening in assembly, use the Easyfit multifunctional handle
(supplied as an accessory).
7) Extract the hooked insert in the handle (fig. 5) overturn it and fit it in the seat on Fig. 6
the lower part of the handle (fig. 6).
8) Fit the tool on the external union nut profile until firmly and safely secured that
allows for adequate torque without damaging the union nut in any way (fig. 7).
9) Repeat point 7 for the other union nut.
10) When tightened, remove the hooked insert and replace it in its seat in the handle.
11) If necessary, support the pipe with FIP pipe clip model ZIKM and DSM distance
plates.

WARNINGS
- Do not use compressed air or other gases to test thermoplastic lines.
- Always avoid sudden closing manoeuvres and protect the valve against accidental
manoeuvres. Fig. 7

Fig. 8

163
FE DN 40÷200
PVC-U

Butterfly valve
FE
DN 40÷200
The FE is a butterfly BUTTERFLY VALVE
valve for shutting off
or regulating flow, • Disk in PVC-U with through shaft
• Zinc plated square section steel stem completely isolated from the fluid
specifically designed complying with standard ISO 5211:
for water applications DN 40 ÷ 65: 11 mm
DN 80 ÷ 100: 14 mm
and equipped with DN 125 ÷ 150: 17 mm
DN 200: 22 mm
a customisable • Can also be installed as an end line valve, bottom discharge valve or tank
Labelling System. dump valve
• The wafer valve can be transformed into a one-way Lug body valve
thanks to the set of zinc plated steel inserts available as an optional extra
• Valve material compatibility (PVC-U) with water conveyance, drinking
water and other food substances according to current regulations
• Possibility of directly installing a gearbox or pneumatic and/or electric
actuators with a standard drilling pattern according to standard ISO 5211
F05, F07, F10

Technical specifications
Construction Bi-directional centric butterfly valve
Size range DN 40 ÷ 200
Nominal pressure Wafer version
DN 40÷50: PN 16 with water at 20 °C
DN 65÷200: PN 10 with water at 20 °C
Lug version
DN 40÷125: PN 6 with water at 20 °C
DN 150÷200: PN 4 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Flanging system: EN ISO 1452, EN ISO 15493, DIN
2501, ISO 7005-1, EN 1092-1, ASTM B16.5 Cl.150
Reference standards Construction criteria: EN ISO 16136, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Actuator couplings: ISO 5211
Valve material Body: PVC-U
Disk: PVC-U
Stem: Zinc plated carbon steel (C45). On request
STAINLESS steel AISI 316
Seal material Liner: EPDM, FPM. On request NBR
Control options Hand lever operated; Gearbox, pneumatic actuator,
electric actuator

166
 2
1

1 Ergonomic multifunctional
accessory). The customisation
lets you identify the valve on
4 Interchangeable liner with
handle in HIPVC with the option the dual function of forming a
the system according to the
for quick operation, graduated hydraulic seal and isolating the
specific needs
adjustment in 12 positions body from the fluid.
(every 7.5°). 180° reversible
mounting
3 Drilling pattern with oval
5 One-piece top flange with
slots that allow coupling to
PVC-U rack. Drilling according
2 Customisable Labelling System:
flanges according to numerous
international standards
to standard ISO 5211 for direct
integrated module, made drive:
of a transparent protection DN 40 ÷ 65: F05
plug customisable tag holder DN 80 ÷ 150: F07
using the LSE set (available as DN 200: F10

167
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16 DN 40÷50
TEMPERATURE
14

For water and non-hazardous fluids 12

with regard to which the material
Working pressure
is classified as CHEMICALLY 10 DN 65÷200

RESISTANT. In other cases, a

reduction of the nominal pressure 8
PN is required
6
(25 years with safety factor).
4

0
Working temperature

PRESSURE DROP 10 100 1000 10000 100000 l/min

bar
GRAPH

0
100

150
125
DN 40

80
DN 50

20
65
DN

DN
DN
DN
DN
DN
1
Pressure drop

0,1

0,01

0,001
Flow Rate

KV100 FLOW DN 40 50 65 80 100 125 150 200

COEFFICIENT Kv100 l/min 1000 1285 1700 3550 5900 9850 18700 30500

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

168
RELATIVE FLOW %
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 100 %
COEFFICIENT GRAPH 100

90

80

Relative flow coefficient

70

60

50

40

30

20

10

0
Percentage opening of the disk

OPERATING TORQUE 40 50 65 80 100 125 150 200 DN

Nm
AT MAXIMUM
WORKING PRESSURE 150

125
Operating torque

100

75

50

25

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by
recognised international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified
personnel.

169
DIMENSIONS

FEOV/LM
Hand operated Butterfly valve

A A
d DN PN B2 B3 C C1 C2 f H U Z g EPDM Code FPM Code
min max
50 40 16 93.5 109 60 136 175 45 42 19 132 4 33 827 FEOVLM050E FEOVLM050F
63 50 16 108 124 70 143 175 45 42 19 147 4 43 1012 FEOVLM063E FEOVLM063F
75 65 10 128 144 80 168 175 45 45 19 165 4 46 1420 FEOVLM075E FEOVLM075F
90 80 10 145 159 90 182 250 45 45 19 130 4 49 1640 FEOVLM090E FEOVLM090F
110 100 10 165 190 105 196 250 45 45 19 150 4 56 1990 FEOVLM110E FEOVLM110F
*125 125 10 204 215 121 215 335 45 45 23 185 4 64 3030 FEOVLM140E FEOVLM140F
140 125 10 204 215 121 215 335 45 45 23 185 4 64 3030 FEOVLM140E FEOVLM140F
160 150 10 230 242 132 229 335 45 45 23 210 4 70 3730 FEOVLM160E FEOVLM160F
**200 200 10 280 298 161 309 425 65 82 23 325 8 71 8240 FEOVLM225E FEOVLM225F
225 200 10 280 298 161 309 425 65 82 23 325 8 71 8240 FEOVLM225E FEOVLM225F
* FEOV D140 with special adaptor stubs D125

FEOV/RM
Gearbox operated Butterfly valve

d DN PN B2 B5 B6 G G1 G2 G3 U g EPDM Code FPM Code

75 65 10 80 173 145 48 135 39 125 4 2380 FEOVRM075E FEOVRM075F

90 80 10 90 187 159 48 135 39 125 4 2600 FEOVRM090E FEOVRM090F
110 100 10 105 201 173 48 135 39 125 4 2950 FEOVRM110E FEOVRM110F
*125 125 10 121 220 192 48 144 39 200 4 4400 FEOVRM140E FEOVRM140F
140 125 10 121 220 192 48 144 39 200 4 4400 FEOVRM140E FEOVRM140F
160 150 10 132 235 207 48 144 39 200 4 5100 FEOVRM160E FEOVRM160F
**200 200 10 161 288 257 65 175 60 200 8 9260 FEOVRM225E FEOVRM225F
225 200 10 161 288 257 65 175 60 200 8 9260 FEOVRM225E FEOVRM225F

* FEOV D140 with special adaptor stubs D125

170
ACCESSORIES
FE LUG INSERT
Size range: DN 40 ÷ 200 mm. Standard: ISO-DIN. PN: 6-4 bar with water at 20° C (used
as end line). Threaded inserts are available to transform all the PVC-U butterfly valves
of the FEOV series into Lug body valves.
The zinc plated steel inserts can be easily fitted before installing the valve in the system
and allow the valve itself to be used as a single flange end line valve in total safety.
Lug butterfly valves are the unidirectional type when used as end line valves with a sin-
gle flange, or as a connecting element for maintenance operations without needing to
drain the lines

DN PN (1) PN Lug (2) Code

40 12 6 KITLUG075ISO
50 1285 6 KITLUG075ISO
65 1700 6 KITLUG075ISO
80 3550 6 KITLUG090ISO
100 5900 6 KITLUG110ISO
125 9850 6 KITLUG140ISO
150 18700 4 KITLUG160ISO
200 30500 4 KITLUG225ISO

(1) installation with double flange

(2) installation with single flange

LSE
Customisation and label printing set for Easyfit handle made up of precut adhesive
sheets and software for guided label creation

DN Code

40 LSE040
50 LSE040
65 LSE040
80 LSE040
100 LSE040
125 LSE040
150 LSE040
200 LSE040

171
 ACTUATOR MOUNTING FLANGE
The valve can be equipped with standard pneumatic or electric actuators and gearbox
for heavy-duty operations, using a flange in PP-GR reproducing the drilling pattern pro-
vided for by standard ISO 5211.

DN J P Ø T Q

40 7 50 F 05 12 11
50 7 50 F 05 12 11
65 7 50 F 05 12 11
80 9 70 F 07 16 14
100 9 70 F 07 16 14
125 9 70 F 07 19 17
150 9 70 F 07 19 17
200 11 102 F 10 24 22

CUSTOMISATION
The FE valve is equipped with the customisable Labelling System. Fig. 1
This system lets you create special labels to insert in the handle. This makes it
extremely easy to apply company logos, identification serial numbers or service
information such as, for example, the valve function in the system, the transported
fluid, but also specific information for customer service, such as the customer name
or installation date or location on the valves.
The specific LCE module is a standard supply and is made up of a rigid transparent
water-resistant PVC plug (A-C) and white tag holder (B) made of the same material,
one side of which bears the FIP logo (fig. 1).
The tag holder, inserted in the plug, can be removed and, once overturned,
used for customisation by applying labels printed with the software supplied
with the LSE set.
Proceed as follows to apply the label on the valve:
1) Remove the upper part of the transparent plug (A) rotating it counter-clockwise
as indicated by the word "Open" on the plug and remove it.
2) Extract the tag holder from its housing on the lower part of the plug (C)
Fig. 2
3) Apply the adhesive label on the holder (B) to align the profiles matching the tab
position.
4) Reinsert the tag holder in its housing at the bottom of the plug
5) Reposition the top of the plug in the housing rotating it clockwise; this way the A
label is protected against the elements.

172
COMPONENTS
EXPLODED VIEW DN 40÷50

1 Handle (HIPVC - 1) 10 Bush (Nylon - 1) 19 Screw (STAINLESS steel - 2)

2 Screw (STAINLESS steel - 1) 11 Body (PVC-U - 1) 20 Plate (PVC-U - 1)
3 Washer (STAINLESS steel - 1) 12 Disk O-Ring (EPDM or FPM - 2) 21 Washer (STAINLESS steel - 2)
4 Transparent protection 13 Anti-friction ring (PTFE - 2) 22 Nut (STAINLESS steel - 2)
plug (PVC - 1) 14 Disk (PVC-U - 1) 23 Tag holder (PVC-U - 1)
5 Stem (Zinc plated steel - 1) 15 Liner 24 O-Ring (NBR - 2)
6 Stem O-Ring (EPDM or FPM - 1) (EPDM or FPM - 1) 25 Position indicator
7 Stem O-Ring (EPDM or FPM - 1) 16 Washer (Steel- 1) (PVC-U- 1)
8 Seeger ring (STAINLESS steel - 1) 17 Screw (STAINLESS steel - 1)
9 Bush O-Ring 18 Protection plug (PE - 1)
(EPDM or FPM - 2)
The material of the component and the quantity supplied are indicated between brackets

173
EXPLODED VIEW DN 65÷200

1 Handle (HIPVC - 1) 10 Bush (Nylon - 1) 19 Screw (STAINLESS steel - 2)

2 Screw (STAINLESS steel - 1) 11 Body (PVC-U - 1) 20 Plate (PVC-U - 1)
3 Washer (STAINLESS steel - 1) 12 Disk O-Ring (EPDM or FPM - 2) 21 Washer (STAINLESS steel - 2)
4 Transparent protection 13 Anti-friction ring (PTFE - 2) 22 Nut (STAINLESS steel - 2)
plug (PVC - 1) 14 Disk (PVC-U - 1) 23 Tag holder (PVC-U - 1)
5 Stem (Zinc plated steel - 1) 15 Liner 24 O-Ring (NBR - 2)
6 Stem O-Ring (EPDM or FPM - 1) (EPDM or FPM - 1) 25 Position indicator
7 Stem O-Ring (EPDM or FPM - 1) 16 Washer (Steel- 1) (PVC-U- 1)
8 Seeger ring (STAINLESS steel - 1) 17 Screw (STAINLESS steel - 1)
9 Bush O-Ring (EPDM or FPM - 2) 18 Protection plug (PE - 1)

The material of the component and the quantity supplied are indicated between brackets

174
DISMOUNTING MOUNTING
1) Remove the LCE module consisting 1) Place the liner (15) on the body (11).
of the rigid transparent PVC plug (4a- 2) Insert O-rings (6) and (7) on the stem
4b) and white tag holder (23) and (5).
remove screw (2) and washer (3).
3) Insert the gaskets (9) on the guide bush
2) Remove the handle (1). (10) and the bush on the stem. Lock the
3) Remove the protection plug (18) and bush using the Seeger ring (8).
screw (17) with the washer (16). 4) Position the O-rings (12) and then the
4) Extract the stem (5) and disk (14). anti-friction rings (13) on the disk (14)
5) Remove the liner (15) from the body and the disk inside the body, after
(11). having lubricated the liner (15).
6) Remove the Seeger ring (8) and 5) Insert the stem (5) through the body
guide bush (10). (11) and disk (14).
7) Remove O-rings (6) and (7). 6) Tighten screw (17) with washer (16)
and insert the protection plug (18).
7) Position the handle (1) on the stem.
8) Tighten screw (2) with washer
(3) and replace the LCE module
consisting of the rigid transparent
PVC plug (4a-4b) and white tag
holder protection(23).

Note: during assembly operations, it is

advisable to lubricate the rubber seals.
Mineral oils are not recommended for
this task as they react aggressively with
EPDM rubber.

INSTALLATION
JOINTS
Before proceeding with the installation of the stubs, check that
the bore of the fittings has sufficient clearance to allow the valve disk to
open correctly. Also check the maximum coupling distance for the liner.
Before proceeding with the installation of the FE valve, check that the bore of the stubs
allows the correct opening of the disk

DN I min.

40 25
50 28
65 47
80 64
100 84
125 108
150 134
200 187

175
 To install on PVC-U stubs, check the valve-stub-flange couplings in the following table.

d 50 63 75 90 110 125 140 160 200 225

DN 40 50 65 80 100 100 125 150 200 200
50 40

63 50

75 65

90 80
FK valve

110 100

140 125 *
160 150

225 200 **
Stub with female end for solvent welding according to EN ISO 1452 and DIN 8063- 4
* With special stub d125 DN 125 for FE d140 DN 125 and flange d140 DN 125
** With special stub d200 DN 200 for FE d225 DN 200 and flange d225 DN 200

For the installation of PP-PE stubs, for butt welding a short spigot or
electrofusion/butt welding a long spigot, check the valve-stub couplings and the K - a
chamfer dimensions where necessary according to the different SDR's in the following
table.

d 50 63 75 90 110 125 140 160 180 200 225 250 280 315
DN 40 50 65 80 100 100 125 150 150 200 200 250 250 300
50 40

63 50

75 65

90 80
FK valve

110 100

140 125

160 150

225 200
k=15.7
k=26.5 k=13.3
17/17.6 a=20° a=25°
a=25°
k=35 k=35 k=40 k=32.5 k=35 k=34.5
SDR

11 a=25°
a=20° a=25° a=15° a=25° a=25°
k=10 k=15 k=20 k=35 k=15 k=40 k=35 k=55 k=35 k=65
7.4
a=35° a=35° a=30° a=20° a=35° a=20° a=30° a=30° a=30° a=30°

Short/long spigot stubs according to EN ISO 15494 and DIN 16962/16963 and flange

176
TIGHTENING THE STUD-BOLTS
Before tightening the stud-bolts, it is advisable to open the disk in order to prevent
damage to the seal. Tighten the stud-bolts in a uniform manner, in the order indicated
in the figure, to the operating torque value indicated in the table.
The stud-bolts do not need to be excessively tightened in order to produce a perfect
hydraulic seal.
Overtightening could adversely affect the operating torque of the valve

DN L min. *Nm

40 M16x150 9
50 M16x150 12
65 M16x170 15
80 M16x180 18
100 M16x180 20
125 M16x210 35
150 M20x240 40
200 M20x260 55

* Tightening torques for nuts and bolts on couplings with backing ring.
Values required to obtain the hydraulic test (1.5xPN at 20°C)
(new or lubricated nuts and bolts)

WARNINGS
Make sure that the valves installed on the system are suitably supported for their
weight.

Always avoid sudden closing manoeuvres and protect the valve from accidental ma-
NO noeuvres. To this end, it is advisable to install a reduction gear, available on request.
OK In the case of dirty fluids or those with sediments, install the valve inclined as shown
in the figure.

177
FK DN 40÷300
PVC-U

Butterfly valve
FK
DN 40÷300
The FK is a butterfly BUTTERFLY VALVE
valve for shutting
off or regulating • Interchangeable Disk in PVC-U with through shaft, available in different
thermoplastic materials: PP-H, PVC-C, ABS, PVDF
flow, with structural • Overall dimensions of the valve in accordance with standard ISO 5752
characteristics that (DN 40÷200 Medium Series 25, DN 250÷ 300 Long Series 16) and DIN
3202 K2 and ISO 5752 (DN 65÷200 K2, DN 250÷300 K3)
make it ideal for • Can also be installed as an end line valve, bottom discharge valve or tank
industrial applications dump valve
• Special Lug version PN 10 fully drilled to DIN 2501 or ANSI B16.5 cl.150
requiring high with molded-in AISI 316 stainless steel threaded inserts
performance and • Valve material compatibility (PVC-U) with water conveyance, drinking
water and other food substances according to current regulations
long-term reliability. • Possibility of installing a manual reducer or pneumatic and/or electric
This valve is also actuators by applying an ISO standard drilling PP-GR flanges. DN 40 ÷
200 valve fitted with plate with rack in PP-GR. For actuated versions with
equipped with flange drilled according to ISO 5211 F05, F07, F10.
the customisable DN 250÷300 valve, fitted with one-piece top flange in high mechanical
strength PP-GR with mounting flange for internal components drilled
Labelling System. according to standard ISO 5211 F10, F12, F14

Technical specifications
Construction Bi-directional centric butterfly valve
Size range DN 40÷300
Nominal pressure Wafer version
DN 40÷50: PN 16 with water at 20 °C
DN 65÷250: PN 10 with water at 20 °C
DN 300: PN 8 with water at 20 °C
Lug version
DN 65÷200: PN 10 with water at 20 °C
DN 250÷300: PN 6 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Flanging system: EN ISO 1452, EN ISO 15493, DIN
2501, ISO 7005-1, EN 1092-1, ASTM B16.5 Cl.150
Reference standards Construction criteria: EN ISO 16136, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Actuator couplings: ISO 5211
Valve material Body: PP-GR
Disk: PVC-U
Stem: STAINLESS steel AISI 420. On request
STAINLESS steel AISI 316
Seal material Liner: EPDM, FPM. On request NBR
Control options Hand Lever operated (DN 40÷200); Gearbox,
pneumatic actuator, electric actuator

180
 2

5
4

1 Ergonomic handle in HIPVC 3 STAINLESS steel square section special self-centring inserts in
equipped with locking and stem completely isolated ABS supplied for DN 40÷200
unlocking device, release, form the fluid complying with guarantee the correct axial
quick operation and graduated standard ISO 5211: alignment of the valve during
adjustment in 10 intermediate DN 40÷65: 11 mm installation.
positions (DN 40÷200). The DN 80÷100: 14 mm For DN 250÷300 valves, the
operating range, starting from DN 125÷150: 17 mm drilling pattern for the self-
the first few degrees of valve DN 200: 22 mm centring system is of the
opening, also guarantees DN 250÷300: 27 mm traditional type according to
extremely low pressure drops DIN and ANSI standards
4 Body in polypropylene based
2 Customisable Labelling System: compound reinforced with 6 Interchangeable liner with
integrated module in the fibreglass (PP-GR) resistant to the dual function of forming a
handle , made of a transparent UV rays and characterised by hydraulic seal and isolating the
protection plug customisable high mechanical strength body from the fluid
tag holder using the LSE set
(available as accessory). The 5 Drilling pattern using oval
customisation lets you identify slots that allow coupling to
the valve on the system flanges according to numerous
according to the specific needs international standards. The

181
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16 DN 40÷50
TEMPERATURE
14
For water and non-hazardous fluids
with regard to which the material 12
is classified as CHEMICALLY

Working pressure
RESISTANT. In other cases, a 10 DN 65÷250
reduction of the nominal pressure
PN is required 8 DN 300
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP 10 100 1000 10000 100000 l/min

bar
GRAPH

0
DN 0
DN 50
100

150
125
DN 40

80

30
DN 50

20
65

2
DN

DN
DN
DN
DN
DN
1
Pressure drop

0,1

0,01

0,001
Flow Rate

KV100 FLOW DN 40 50 65 80 100 125 150 200 250 300

COEFFICIENT Kv100 l/min 1000 1285 1700 3550 5900 9850 18700 30500 53200 81600

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

182
RELATIVE FLOW %
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 100 %
COEFFICIENT 100
DIAGRAM 90
The relative flow coefficient is the 80
flow rate through the valve as a

Relative flow coefficient

function of the degree of valve 70
aperture. 60

50

40

30

20

10

0
Percentage opening of the disk

OPERATING TORQUE 40 50 65 80 100 125 150 200 250 300 DN

Nm
AT MAXIMUM 325
WORKING PRESSURE 300
275
250
225
Operating torque

200
175
150
125
100
75
50
25
0

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by
recognised international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified
personnel.

183
DIMENSIONS

FKOV/LM
Hand operated Butterfly valve

d DN PN A min A max B2 B3 C C1 H U Z g EPDM Code FPM Code

50 40 10 99 109 60 137 175 100 132 4 33 1000 FKOVLM050E FKOVLM050F

63 50 10 115 125.5 70 143 175 100 147 4 43 1180 FKOVLM063E FKOVLM063F
75 65 10 128 144 80 164 175 110 165 4 46 1570 FKOVLM075E FKOVLM075F
90 80 10 145 160 93 178 175 100 185 8 49 2020 FKOVLM090E FKOVLM090F
110 100 10 165 190 107 192 272 110 211 8 56 2370 FKOVLM110E FKOVLM110F
140 125 10 204 215 120 212 330 110 240 8 64 3300 FKOVLM140E FKOVLM140F
160 150 10 230 242 134 225 330 110 268 8 70 4100 FKOVLM160E FKOVLM160F
225 200 10 280 298 161 272 420 122 323 8 71 7050 FKOVLM225E FKOVLM225F

FKOV/LM LUG ISO-DIN

Hand operated Butterfly valve, version Lug ISO-DIN

d DN PN øA B2 B3 C C1 f H U Z g EPDM Code FPM Code

75 65 10 145 80 164 175 110 M16 165 4 46 1870 FKOLVLM075E FKOLVLM075F

90 80 10 160 93 178 175 100 M16 185 8 49 2670 FKOLVLM090E FKOLVLM090F
110 100 10 180 107 192 272 110 M16 211 8 56 3020 FKOLVLM110E FKOLVLM110F
140 125 10 210 120 212 330 110 M16 240 8 64 4700 FKOLVLM140E FKOLVLM140F
160 150 10 240 134 225 330 110 M20 268 8 70 5450 FKOLVLM160E FKOLVLM160F
225 200 10 295 161 272 420 122 M20 323 8 71 8350 FKOLVLM225E FKOLVLM225F

FKOV/LM LUG ANSI

Hand operated Butterfly valve, version Lug ANSI

d DN PN øA B2 B3 C C1 f H U Z g EPDM Code FPM Code

2”1/2 65 10 139.7 119 80 175 110 5/8” 165 4 46 1970 FKOALVLM212E FKOALVLM212F
3” 80 10 152.4 133 93 175 100 5/8” 185 8 49 2820 FKOALVLM300E FKOALVLM300F
4” 100 10 190.5 147 107 272 110 5/8” 211 8 56 3170 FKOALVLM400E FKOALVLM400F
5” 125 10 215.9 167 120 330 110 3/4” 240 8 64 4900 FKOALVLM500E FKOALVLM500F
6” 150 10 241.3 180 134 330 110 3/4” 268 8 70 5700 FKOALVLM600E FKOALVLM600F
8” 200 10 298.4 227 161 420 122 3/4” 323 8 71 8650 FKOALVLM800E FKOALVLM800F

184
 FKOV/FM
Butterfly valve with bare shaft

d DN PN A min A max øA B1 B2 f H U Z g EPDM Code FPM Code

50 40 16 99 109 - 106 60 19 132 4 33 574 FKOVFM050E FKOVFM050F

63 50 16 115 125.5 - 112 70 19 147 4 43 754 FKOVFM063E FKOVFM063F
75 65 10 128 144 - 119 80 19 165 4 46 1000 FKOVFM075E FKOVFM075F
90 80 10 145 160 - 133 93 19 185 8 49 1400 FKOVFM090E FKOVFM090F
110 100 10 165 190 - 147 107 19 211 8 56 1750 FKOVFM110E FKOVFM110F
*125 125 10 204 215 - 167 120 23 240 8 64 2550 FKOVFM140E FKOVFM140F
140 125 10 204 215 - 167 120 23 240 8 64 2550 FKOVFM140E FKOVFM140F
160 150 10 230 242 - 180 134 23 268 8 70 3300 FKOVFM160E FKOVFM160F
**200 200 10 280 298 - 227 161 23 323 8 71 6000 FKOVFM225E FKOVFM225F
225 200 10 280 298 - 227 161 23 323 8 71 6000 FKOVFM225E FKOVFM225F
***250 250 10 - - 350 248 210 22 405 12 114 12000 FKOVFM280E FKOVFM280F
***280 250 10 - - 350 248 210 22 405 12 114 12000 FKOVFM280E FKOVFM280F
***315 300 8 - - 400 305 245 22 475 12 114 19000 FKOVFM315E FKOVFM315F
****10” 250 10 - - 362 248 210 25.4 405 12 114 12000 FKOAVFM810E FKOAVFM810F
****12” 300 8 - - 432 305 245 25.4 475 12 114 19000 FKOAVFM812E FKOAVFM812F

*FKOV d140 with special adaptor stubs d125 - **FKOV d225 with special adaptor stubs d200 - ***ISO-DIN - ****ANSI B16.5 cl. 150

FKOV/FM LUG ISO-DIN

Bare shaft Butterfly valve, version Lug ISO-DIN

d DN PN øA B1 B2 f H U Z g EPDM Code FPM Code

75 65 10 145 119 80 M16 165 4 46 1400 FKOLVFM075E FKOLVFM075F

90 80 10 160 133 93 M16 185 8 49 2200 FKOLVFM090E FKOLVFM090F
110 100 10 180 147 107 M16 211 8 56 2550 FKOLVFM110E FKOLVFM110F
140 125 10 210 167 120 M16 240 8 64 4150 FKOLVFM140E FKOLVFM140F
160 150 10 240 180 134 M20 268 8 70 4900 FKOLVFM160E FKOLVFM160F
225 200 10 295 227 161 M20 323 8 71 7600 FKOLVFM225E FKOLVFM225F

185
 FKOV/FM LUG ANSI
Bare shaft Butterfly valve, version Lug ANSI

d DN PN øA B1 B2 f H U Z g EPDM Code FPM Code

2”1/2 65 10 145 119 80 5/8” 165 4 46 1400 FKOALVFM212E FKOALVFM212F

3” 80 10 160 133 93 5/8” 185 8 49 2200 FKOALVFM300E FKOALVFM300F
4” 100 10 180 147 107 5/8” 211 8 56 2550 FKOALVFM400E FKOALVFM400F
5” 125 10 210 167 120 3/4” 240 8 64 4150 FKOALVFM500E FKOALVFM500F
6” 150 10 240 180 134 3/4” 268 8 70 4900 FKOALVFM600E FKOALVFM600F
8” 200 10 295 227 161 3/4” 323 8 71 7600 FKOALVFM800E FKOALVFM800F
10” 250 6 362 248 210 7/8” 405 12 114 16800 FKOALVFM810E FKOALVFM810F
12” 300 6 431.8 305 245 7/8” 475 12 114 23800 FKOALVFM812E FKOALVFM812F

FKOV/RM
Gearbox operated Butterfly valve

d DN PN A A øA B2 B5 B6 G G1 G2 G3 H U Z g EPDM Code FPM Code

min max
50 40 16 99 109 - 60 161 133 48 135 39 125 132 4 33 1974 FKOVRM050E FKOVRM050F
63 40 16 115 125.2 - 70 167 139 48 135 39 125 147 4 43 2154 FKOVRM063E FKOVRM063F
75 65 10 128 144 - 80 174 146 48 135 39 125 165 4 46 2400 FKOVRM075E FKOVRM075F
90 80 10 145 160 - 93 188 160 48 135 39 125 185 8 49 2800 FKOVRM090E FKOVRM090F
110 100 10 165 190 - 107 202 174 48 135 39 125 211 8 56 3150 FKOVRM110E FKOVRM110F
*125 125 10 204 215 - 120 222 194 48 144 39 200 240 8 64 4450 FKOVRM140E FKOVRM140F
140 125 10 204 215 - 120 222 194 48 144 39 200 240 8 64 4450 FKOVRM140E FKOVRM140E
160 150 10 230 242 - 134 235 207 48 144 39 200 268 8 70 5200 FKOVRM160E FKOVRM160F
**200 200 10 280 298 - 161 287 256 65 204 60 200 323 8 71 9300 FKOVRM225E FKOVRM225F
225 200 10 280 298 - 161 287 256 65 204 60 200 323 8 71 9300 FKOVRM225E FKOVRM225F
***250 250 10 - - 350 210 317 281 88 236 76 250 405 12 114 18600 FKOVRM280E FKOVRM280F
***280 250 10 - - 350 210 317 281 88 236 76 250 405 12 114 18600 FKOVRM280E FKOVRM280F
***315 300 8 - - 400 245 374 338 88 236 76 250 475 12 114 25600 FKOVRM315E FKOVRM315F
****10” 250 10 - - 362 210 317 281 88 236 76 250 405 12 114 18600 FKOAVRM810E FKOAVRM810F
****12” 300 8 - - 432 245 374 338 88 236 76 250 475 12 114 25600 FKOAVRM812E FKOAVRM812F

*FKOV d140 with special adaptor stubs d125 - **FKOV d225 with special adaptor stubs d200 - ***ISO-DIN - ****ANSI B16.5 cl. 150

186
 FKOV/RM LUG ISO-DIN
Gearbox operated Butterfly valve, version Lug ISO-DIN

d DN PN øA B2 B5 B6 f G G1 G2 G3 H U Z g EPDM Code FPM Code

75 65 10 145 80 174 146 M16 48 135 39 125 165 4 46 2800 FKOLVRM075E FKOLVRM075F
90 80 10 160 93 188 160 M16 48 135 39 125 185 8 49 3600 FKOLVRM090E FKOLVRM090F
110 100 10 180 107 202 174 M16 48 135 39 125 211 8 56 3950 FKOLVRM110E FKOLVRM110F
140 125 10 210 120 222 194 M16 48 144 39 200 240 8 64 6050 FKOLVRM140E FKOLVRM140F
160 150 10 240 134 235 207 M20 48 144 39 200 268 8 70 6800 FKOLVRM160E FKOLVRM160F
225 200 10 295 161 287 256 M20 65 204 60 200 323 200 8 10900 FKOLVRM225E FKOLVRM225F

FKOV/RM LUG ANSI

Gearbox operated Butterfly valve, version Lug ANSI

d DN PN øA B2 B5 B6 f G G1 G2 G3 H U Z g EPDM Code FPM Code

2”1/2 65 10 139.7 80 174 146 5/8” 48 135 39 125 165 4 46 2800 FKOALVRM212E FKOALVRM212F
3” 80 10 152.4 93 188 160 5/8” 48 135 39 125 185 8 49 3600 FKOALVRM300E FKOALVRM300F
4” 100 10 190.5 107 202 174 5/8” 48 135 39 125 211 8 56 3950 FKOALVRM400E FKOALVRM400F
5” 125 10 215.9 120 222 194 3/4” 48 144 39 200 240 8 64 6050 FKOALVRM500E FKOALVRM500F
6” 150 10 241.3 134 235 207 3/4” 48 144 39 200 268 8 70 6800 FKOALVRM600E FKOALVRM600F
8” 200 10 298.4 161 287 256 3/4” 65 204 60 200 323 8 71 10900 FKOALVRM800E FKOALVRM800F
10” 250 6 362 210 317 281 7/8” 88 236 76 250 405 12 114 23400 FKOALVRM810E FKOALVRM810F
12” 300 6 431.8 245 374 338 7/8” 88 236 76 250 475 12 114 30400 FKOALVRM812E FKOALVRM812F

187
ACCESSORIES
FK MS
The MS kit lets you install a limit switch with electromechanical or inductive micro
switches on a manual FK/LM valve to remotely signal the valve position (open-closed).
The kit can be assembled on the valve even if already installed on the system.

Code Code Code

DN B2 B3 C1 Protection electromechani- inductive Namur
cal
40 60 248 80 IP67 FKMS0M FKMS0I FKMS0N
50 70 254 80 IP67 FKMS0M FKMS0I FKMS0N
65 80 261 80 IP67 FKMS0M FKMS0I FKMS0N
80 93 275 80 IP67 FKMS1M FKMS1I FKMS1N
100 107 289 80 IP67 FKMS1M FKMS1I FKMS1N
125 120 309 80 IP67 FKMS1M FKMS1I FKMS1N
150 134 322 80 IP67 FKMS1M FKMS1I FKMS1N
200 161 369 80 IP67 FKMS2M FKMS2I FKMS2N

Electromechanical Inductive Namur

LSE
Customisation and label printing set for Easyfit handle made up of precut adhesive
sheets and software for guided label creation.

DN Code

40 LSE040
50 LSE040
65 LSE040
80 LSE040
100 LSE040
125 LSE040
150 LSE040
200 LSE040

188
 ACTUATOR MOUNTING FLANGE
The valve can be equipped with standard pneumatic or electric actuators and gearbox
for heavy-duty operations, using a flange in PP-GR reproducing the drilling pattern pro-
vided for by standard ISO 5211.

DN J P Ø T Q

40 7 50 F 05 12 11
50 7 50 F 05 12 11
65 7/9 50/70 F 05/F 07 12 11
80 9 70 F 07 16 14
100 9 70 F 07 16 14
125 9 70 F 07 19 17
150 9 70 F 07 19 17
200 11 102 F 10 24 22
200 11 102 F 10 24 22
250 11/13/17 102/125/140 F 10/F 12/F 14 29 27
300 11/13/17 102/125/140 F 10/F 12/F 14 29 27

CUSTOMISATION
The FK valve is equipped with the customisable Labelling System. Fig. 1
This system lets you create special labels to insert in the handle. This makes it
extremely easy to apply company logos, identification serial numbers or service
information such as, for example, the valve function in the system, the transported
fluid, but also specific information for customer service, such as the customer name
or installation date or location on the valves.
The specific LCE module is a standard supply and is made up of a rigid transparent
water-resistant PVC plug (A-C) and white tag holder (B) made of the same material,
one side of which bears the FIP logo (fig. 1).
The tag holder, inserted in the plug, can be removed and, once overturned, used for
customisation by applying labels printed with the software supplied with the LSE set.
Proceed as follows to apply the label on the valve:
1) Remove the upper part of the transparent plug (A) rotating it counter-clockwise
as indicated by the word "Open" on the plug and remove it.
2) Extract the tag holder from its housing on the lower part of the plug (C)
3) Apply the adhesive label on the holder (B) to align the profiles matching the tab
position. Fig. 2
4) Reinsert the tag holder in its housing at the bottom of the plug
5) Reposition the top of the plug in the housing rotating it clockwise; this way the
label is protected against the elements. A

189
COMPONENTS
EXPLODED VIEW DN 40÷50

1 Position indicator (PA - 1) 9 O-Ring (NBR - 1) 20 Protection plug

2 Handle (HIPVC - 1) 10 Plate (PP-GR - 1) (PE - 1)
3a/b Transparent protection 11 Washer (STAINLESS steel - 2) 21 Screw (STAINLESS steel - 1)
plug (PVC - 1) 12 Nut (STAINLESS steel - 2) 22 Washer (STAINLESS steel - 1)
4 Fastening screw 13 Seeger ring (STAINLESS steel - 1) 23 Anti-friction ring (PTFE - 2)
(STAINLESS steel - 1) 14 Stem (Steel AISI 420 - 1) 24 Disk O-Ring (FPM - 2)
5 Washer (STAINLESS steel - 1) 15 Bush O-Ring (FPM - 2) 25 Disk (PVC-U- 1)
6 Flange (PP-GR - 1) 16 Bush (Nylon - 1) 26 Liner (FPM - 1)
7 Screw (STAINLESS steel - 2) 17 Stem O-Ring (FPM - 1) 27 Inserts (ABS - 4-8)
8 Tag holder 18 Stem O-Ring (FPM - 1) 28 Plug (PE - 2)
(PVC-U - 1) 19 Body (PP-GR - 1)
The material of the component and the quantity supplied are indicated between brackets

190
EXPLODED VIEW DN 65÷200

1 Position indicator (PA - 1) 9 O-Ring (NBR - 1) 19 Body (PP-GR - 1)

2 Handle (HIPVC - 1) 10 Plate (PP-GR - 1) 20 Protection plug (PE - 1)
3a/b Transparent protection 11 Washer (STAINLESS steel - 2) 21 Screw (STAINLESS steel - 1)
plug (PVC - 1) 12 Nut (STAINLESS steel - 2) 22 Washer (STAINLESS steel - 1)
4 Fastening screw 13 Seeger ring (STAINLESS steel - 1) 23 Anti-friction ring (PTFE - 2)
(STAINLESS steel - 1) 14 Stem (Steel AISI 420 - 1) 24 Disk O-Ring (FPM - 2)
5 Washer (STAINLESS steel - 1) 15 Bush O-Ring (FPM - 2) 25 Disk (PVC-U - 1)
6 Flange (PP-GR - 1) 16 Bush (Nylon - 1) 26 Liner (FPM - 1)
7 Screw (STAINLESS steel - 2) 17 Stem O-Ring (FPM - 1) 27 Inserts (ABS - 4-8)
8 Tag holder 18 Stem O-Ring (FPM - 1) 28 Plug (PE - 2)
(PVC-U - 1)

The material of the component and the quantity supplied are indicated between brackets

191
EXPLODED VIEW DN 250÷300

1 Body (PP-GR - 1) 10 Disk (PVC-U - 1) 18 Seeger ring

2 Washer (STAINLESS steel - 1) 11 Washer (STAINLESS steel - 2) (STAINLESS steel - 1)
3 Bush (PP - 1) 12 Washer (STAINLESS steel - 1) 19 O-Ring (FPM - 2)
4 Bush O-Ring (FPM - 4) 13 Protection plug (PE - 1)
5 Bush (PP - 2) 14 Screw (STAINLESS steel - 1)
6 Washer (PTFE - 2) 15 Washer (STAINLESS steel - 1)
7 Liner (FPM - 1) 16 Stem (Steel AISI 420 - 1)
8 Anti-friction ring (PTFE - 2) 17 Stem O-Ring (FPM - 2)
9 Disk O-Ring (FPM - 2)

The material of the component and the quantity supplied are indicated between brackets

192
DISMOUNTING MOUNTING Fig. 3

DN 40÷200 DN 40÷200 3a
1) Remove the LCE module consisting of 1) Place the liner (26) on the body (19).
the rigid transparent PVC plug (3a-3b) 2) Insert the O-Rings (17) and (18) on the
and white tag holder (8) and remove stem (14).
screw (2) and washer (3) (fig.3).
3) Insert the O-Rings (15) on the guide 3b
2) Remove the handle (2). bush (16) and the bush on the stem.
3) Remove the screws (7) and plate (10) Lock the bush using the Seeger
from the body (19). ring (13).
4) Remove the protection plug (20) and 4) Position the O-Rings (24) and then
screw (21) with the washer (22). the anti-friction rings (23) on the disk
5) Extract the stem (14) and disk (25). (25) and the disk inside the body, after
having lubricated the liner (26).
6) Remove the anti-friction rings (23) and
(DN 65÷200 only) O-Rings (24). 5) Insert the through stem (14) in the
body (19) and disk (25).
7) Remove the liner (26) from the
body (19). 6) Tighten screw (21) with washer (22)
and insert the protection plug (20).
8) Remove the Seeger ring (13) and (DN
65÷200 only) guide bush (16). 7) Position the plate (10) on the body (19)
and tighten screws (7).
9) Remove (DN 65÷200 only) the
O-Rings (15) and (17, 18). 8) Position the handle (2) on the
stem (14).
9) Tighten screw (4) with washer (5) and
DN 250÷300
replace the LCE module consisting of
1) Remove the protection plug (13) and the rigid transparent PVC plug (3a-3b)
screw (14) with the washers (11-15). and white tag holder (8).
2) Extract the stem (16) and disk (10).
3) Remove the seal (7) from the body (1). DN 250÷300
4) Remove the Seeger ring (18) and 1) Place the liner (7) on the
guide bushes (5-3) with washer (2). body (1).
5) Extract the lower bush (5). 2) Insert the O-Rings (4) and washer (6)
6) Remove O-Rings (4) and (17). on bushes (5).
3) Insert the O-Rings (17) on the stem
(16); insert the upper bush (5), bush
(3), washer (2) on the stem and fix
them with Seeger ring (18).
4) Insert the seals (19-9) on the anti-
friction washers (8).
5) Position the washers (8) in the seatings
on the disk (10), and the disk inside the
body (1) after having lubricated the
liner (7).
6) Insert the through stem (16) in the
body and disk.
7) Position the lower bush (5) from below.
8) Tighten screws (14) with washers (11-15)
and insert the protection plug (13).

Note: during assembly operations, it is

advisable to lubricate the rubber
seals. Mineral oils are not recommended
for this task as they react aggressively
with EPDM rubber.

193
INSTALLATION
JOINTS
JOINTS
Before proceeding with the installation of the stubs, check that the bore of the fittings
has sufficient clearance to allow the valve disk to open correctly.
Also check the maximum coupling distance for the liner. Before proceeding with the
installation of the FK valve, check that the bore of the stub allows the correct opening
of the disk.

DN I min.

40 25
50 28
65 47
80 64
100 84
125 108
150 134
200 187
250 225
300 280

To install on PVC-U stubs, check the valve-stub-flange couplings in the following table.

d 50 63 75 90 110 125 140 160 180 200 225 250 280 315
DN 40 50 65 80 100 100 125 150 150 200 200 250 250 300
50 40

63 50

75 65

90 80

110 100
FK valve

140 125 *
160 150

225 200 **
280 250

315 300

Stub with female end for solvent welding according to EN ISO 1452 and DIN 8063- 4
* With special stub d125 DN125 for FK d140 DN125 and flange d140 DN125
** With special stub d200 DN200 for FK d225 DN200 and flange d225 DN200

194
 For the installation of PP-PE stubs, for butt welding a short spigot or electrofusion/
butt welding a long spigot, check the valve-stub-flange couplings and the K - a chamfer
dimensions where necessary according to the different SDR's in the following table.

d 50 63 75 90 110 125 140 160 180 200 225 250 280 315
DN 40 50 65 80 100 100 125 150 150 200 200 250 250 300
50 40

63 50

75 65

90 80

110 100
FK valve

140 125

160 150

225 200

280 250

315 300
k=26.5 k=15.7 k=13.3
17/17.6 a=25°
a=20° a=25°
k=35 k=35 k=40 k=32.5 k=35 k=34.5
SDR

11 a=25°
a=20° a=25° a=15° a=25° a=25°
k=10 k=15 k=20 k=35 k=15 k=40 k=35 k=55 k=35 k=65
7.4
a=35° a=35° a=30° a=20° a=35° a=20° a=30° a=30° a=30° a=30°
Short/long spigot stub according to EN ISO 15494 and DIN 16962/16963 and flange

POSITIONING THE INSERTS

Place the inserts in the holes according to the positions indicated in the table, from the
side corresponding to the letters D and DN in order to facilitate the insertion of the
POS. 1 stud-bolts and the coupling with the flanges (DN 40 ÷ 200). The self-centring inserts
must be inserted in the guides in the slots in the valve body on the side with the writing,
with the writing facing upwards, and positioned according to the type of flange drilling,
as indicated in the following table:

POS. 2 DN DIN 2501 PN6, DIN 2501 PN10/16, BS 10 BS 1560 JIS B JIS
EN 1092-1, EN 1092-1, BS 4504 table A-D-E cl.150, 2220 2211
BS 4504 PN6, PN 10/16, DIN 8063 Spec D-E ANSI B16.5 K5 K10**
DIN 8063 PN6 PN 10/16, EN ISO cl.150 *
15493, EN ISO 1452
DN 40 Pos. 1 Pos. 2 Pos. 1 Pos. 1 Pos. 1 -
DN 50 Pos. 1 Pos. 2 Pos. 1 - N/A -
DN 65 Pos. 1 Pos. 2 Pos. 1 Pos. 2 Pos. 1 Pos. 2
DN 80 Pos. 1 Pos. 2 Pos. 1 Pos. 2 Pos. 1 Pos. 1
DN 100 Pos. 1 Pos. 2 Pos. 1 Pos. 2 Pos. 1 Pos. 1
DN 125 Pos. 1 Pos. 2 Pos. 1 Pos. 2 Pos. 1 -
DN 150 Pos. 1 Pos. 2 Pos. 1 Pos. 2 Pos. 1 Pos. 2
DN 200 Pos. 1 PN 10 Pos. 2 Pos. 2 Pos. 2 Pos. 1 N/A

* DN 50 without inserts
** DN 40, 50, 125 without inserts

195
POSITIONING THE VALVE
Position the valve between two flanged stubs, taking care to respect the installation
tolerances Z. It is advisable to always install the valve with the disk partially closed (it
must not exit the body) and avoid any misalignment of the flanges, as this would cause
leaks.
Where possible comply with the following requirements:
- Conveying dirty fluids: position the valve with the stem inclined at an angle of 45° to
the pipe support plane.
- Conveying fluids with sediment: position the valve with the stem parallel to the pipe
support plane.
- Conveying clean fluids: position the valve with the stem perpendicular to the pipe
support plane.

TIGHTENING THE STUD-BOLTS

Before tightening the stud-bolts, it is advisable to open the disk in order to prevent
damage to the seal. Tighten the stud-bolts in a uniform manner, in the order indicated
in the figure, to the nominal operating torque value indicated in the table.
The stud-bolts do not need to be excessively tightened in order to produce a perfect
hydraulic seal. Overtightening could adversely affect the operating torque of the valve.

DN L min. *Nm

40 M16x150 9
50 M16x150 12
65 M16x170 15
80 M16x180 18
100 M16x180 20
125 M16x210 35
150 M20x240 40
200 M20x260 55
250 M20x310 70
300 M20x340 70
* Tightening torques for nuts and bolts on flanged unions with backing rings.
Values required to obtain the hydraulic test seal (1.5xPN at 20°C) (new or lubricated nuts and bolts)

HANDLE LOCK
FREE LOCK Thanks to the multifunctional handle and the red manoeuvre button on the lever, you
can perform a 0°-90° manoeuvre and a graduated manoeuvre by means of the 10
intermediate positions and a stop lock: the handle can be locked in each of the 10
positions by simply pressing the Free-lock button. A padlock can also be installed on
the handle to protect the system against tampering.

The valve is two-way and can be installed in any position. It can also be installed at end
line or tank.

196
WARNINGS
Make sure that the valves installed on the system are suitably supported for their
weight.

Always avoid sudden closing manoeuvres and protect the valve from accidental
manoeuvres. To this end, it is advisable to install a reduction gear, available on request.
NO
OK In the case of dirty fluids or those with sediments, install the valve inclined as shown in
the figure.

197
 DK DN 15÷65
PVC-U

DIALOCK® 2-way diaphragm valve

DK
DN 15÷65
The new DK DIALOCK® 2-WAY DIAPHRAGM VALVE
DIALOCK® diaphragm
valve is particularly • Connection system for solvent weld, threaded and flanged joints
• Optimised fluid dynamic design: maximum output flow rate thanks to the
suitable for shutting optimised efficiency of the fluid dynamics that characterise the new internal
off and regulating geometry of the body
abrasive or dirty • Internal
vironment
components in metal, totally isolated from the fluid and external en-

fluids. The new • Modularity of the range: only 2 handwheel and 4 diaphragm and bonnet sizes
internal geometry of for 7 different valve sizes

the body optimises • Non-rising handwheel that stays at the same height during rotation, equipped
with a graduated optical indicator protected by a transparent PVC cap with
fluid dynamic seal O-Ring
efficiency by • Bonnet fastening screws in AISI 316 steel protected against the external envi-
ronment by PE plugs. Absence of metal parts exposed to the external envi-
increasing the flow ronment to prevent any risk of corrosion
rate and ensuring an • CDSA (Circular Diaphragm Sealing Angle) system that, thanks to the uniform
distribution of shutter pressure on the diaphragm seal, offers the following
optimum linearity of advantages:
the flow adjustment - reduction in the tightening torque of the screws fixing the actuator to the
valve body
curve. - reduced mechanical stress on all valve components (actuator, body and dia-
The DK is extremely phragm)
- easy to clean valve interior
compact and very - low risk of the accumulation of deposits, contamination or damage to the
light. The innovative diaphragm due to crystallisation
- operating torque reduction
handwheel is
Technical specifications
equipped with a Construction Diaphragm valve with maximized flow rate and
patented immediate DIALOCK® lockable handwheel
Size range DN 15 ÷ 65
and ergonomic Nominal pressure PN 10 with water at 20° C
operating locking Temperature range 0 °C ÷ 60 °C
Coupling standards
device that allows it Solvent welding: EN ISO 1452, EN ISO 15493,
BS 4346-1, DIN 8063, NF T54-028, ASTM D 2467.
to be adjusted and Can be coupled to pipes according to EN ISO 1452,
EN ISO 15493, DIN 8062, NF T54-016, ASTM D 1785
locked in any position. Thread: ISO 228-1, DIN 2999, ASTM D 2464,
Flanging system: ISO 7005-1, EN ISO 1452, EN ISO
15493, EN 558-1, DIN 2501, ANSI B16.5 Cl.150, JIS B2220
Reference standards Construction criteria: EN ISO 16138, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material Body: PVC-U
Bonnet and handwheel: PP-GR
Position indicator cap: PVC
Diaphragm material EPDM, FPM, PTFE (on request NBR)
Control options Manual control; pneumatic actuator

200
 1
2
3

4
5

6
7
8

1 High visibility graduated 4 Handwheel and bonnet in 7 Adjustment linearity: the

optical position indicator high mechanical strength and internal profiles of the valve
protected by a transparent cap chemically resistant PP-GR, also greatly improve its
with seal O-Ring providing full protection by characteristic curve, resulting in
isolating all internal metal parts extremely sensitive and precise
2 Customisation plate: the from contact with external adjustment along the entire
customisation lets you identify agents stroke of the shutter
the valve on the system
according to specific needs 5 Floating pin connection 8 Valve anchoring bracket
between the control screw integrated in the body, with
3 DIALOCK® SYSTEM: innovative and diaphragm to prevent threaded metal inserts allowing
handwheel with a patented concentrated loads, improve the simple panel or wall mounting
immediate and ergonomic seal and extend its lifetime using the PMDK mounting plate
operating locking device that (supplied as an accessory)
allows it to be adjusted and 6 New design of valve body
locked in over 300 positions interior: substantially increased
flow coefficient and reduced
pressure drop. The degree of
efficiency reached has also
enabled the size and weight of
the valve to be reduced

201
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
TEMPERATURE 16

14
For water and harmless fluids to
which the material is classified as 12
CHEMICALLY RESISTANT. In other
Working pressure
cases, a reduction of the nominal 10
pressure PN is required
(25 years with safety factor). 8

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

-65
DN 40
DN 20
DN 25
32
15

50
DN

DN

DN
1
Pressure drop

0.1

0.01

0.001
Flow rate

KV100 FLOW DN 15 20 25 32 40 50 65

COEFFICIENT Kv100 l/min 112 261 445 550 1087 1648 1600

The Kv100 flow coefficient is the Q

flow of litres per minute of water
at a temperature of 20°C that will
generate ∆p= 1 bar pressure drop at
a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

202
RELATIVE FLOW %
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 100 %
COEFFICIENT GRAPH 100
The relative flow coefficient refers 90
to the variation in the flow rate as a
function of the valve opening stroke. 80

Relative flow coefficient

70

60

50

40

30

20

10

0
Opening percentage of the valve

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by
recognised international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified
personnel.

203
DIMENSIONS

DKDV
DIALOCK® diaphragm valve with male ends for solvent welding, metric series

d DN PN B B1 H H1 L g EPDM Code FPM Code PTFE Code

20 15 10 102 25 124 80 16 460 DKDV020E DKDV020F DKDV020P

25 20 10 105 30 144 80 19 482 DKDV025E DKDV025F DKDV025P
32 25 10 114 33 154 80 22 682 DKDV032E DKDV032F DKDV032P
40 32 10 119 30 174 80 26 726 DKDV040E DKDV040F DKDV040P
50 40 10 147 35 194 120 31 1525 DKDV050E DKDV050F DKDV050P
63 50 10 172 46 224 120 38 2389 DKDV063E DKDV063F DKDV063P
75 65 10 172 46 284 120 44 2519 DKDV075E DKDV075F DKDV075P

DKLDV
DIALOCK® diaphragm valve with stroke limiter and male ends for solvent welding,
metric series

d DN PN B B1 H H1 L g EPDM Code FPM Code PTFE Code

20 15 10 115 25 124 80 16 490 DKLDV020E DKLDV020F DKLDV020P

25 20 10 118 30 144 80 19 512 DKLDV025E DKLDV025F DKLDV025P
32 25 10 127 33 154 80 22 712 DKLDV032E DKLDV032F DKLDV032P
40 32 10 132 30 174 80 26 756 DKLDV040E DKLDV040F DKLDV040P
50 40 10 175 35 194 120 31 1585 DKLDV050E DKLDV050F DKLDV050P
63 50 10 200 46 224 120 38 2449 DKLDV063E DKLDV063F DKLDV063P
75 65 10 200 46 284 120 44 2579 DKLDV075E DKLDV075F DKLDV075P

204
 DKUIV
DIALOCK® diaphragm valve with female union ends for solvent welding, metric series

d DN PN B B1 E H H1 LA R1 Z g EPDM Code FPM Code PTFE Code

20 15 10 102 25 41 129 80 90 1” 100 500 DKUIV020E DKUIV020F DKUIV020P

25 20 10 105 30 50 154 80 108 1” 1/4 116 562 DKUIV025E DKUIV025F DKUIV025P
32 25 10 114 33 58 168 80 116 1” 1/2 124 790 DKUIV032E DKUIV032F DKUIV032P
40 32 10 119 30 72 192 80 134 2” 140 916 DKUIV040E DKUIV040F DKUIV040P
50 40 10 147 35 79 222 120 154 2” 1/4 160 1737 DKUIV050E DKUIV050F DKUIV050P
63 50 10 172 46 98 266 120 184 2” 3/4 190 2785 DKUIV063E DKUIV063F DKUIV063P

DKLUIV
DIALOCK® diaphragm valve with stroke limiter and female union ends for solvent
welding, metric series

d DN PN B B1 E H H1 LA R1 Z g EPDM Code FPM Code PTFE Code

20 15 10 115 25 41 129 80 90 1” 100 490 DKLUIV020E DKLUIV020F DKLUIV020P

25 20 10 118 30 50 154 80 108 1” 1/4 116 512 DKLUIV025E DKLUIV025F DKLUIV025P
32 25 10 127 33 58 168 80 116 1” 1/2 124 712 DKLUIV032E DKLUIV032F DKLUIV032P
40 32 10 132 30 72 192 80 134 2” 140 756 DKLUIV040E DKLUIV040F DKLUIV040P
50 40 10 175 35 79 222 120 154 2” 1/4 160 1585 DKLUIV050E DKLUIV050F DKLUIV050P
63 50 10 200 46 98 266 120 184 2” 3/4 190 2449 DKLUIV063E DKLUIV063F DKLUIV063P

205
 DKUFV
DIALOCK® diaphragm valve with BSP threaded female union ends

R DN PN B B1 E H H1 LA R1 Z g EPDM Code FPM Code PTFE Code

1/2” 15 10 102 25 41 131 80 90 1” 97 500 DKUFV012E DKUFV012F DKUFV012P

3/4” 20 10 105 30 50 151 80 108 1” 1/4 118 562 DKUFV034E DKUFV034F DKUFV034P
1” 25 10 114 33 58 165 80 116 1” 1/2 127 790 DKUFV100E DKUFV100F DKUFV100P
1” 1/4 32 10 119 30 72 188 80 134 2” 145 916 DKUFV114E DKUFV114F DKUFV114P
1” 1/2 40 10 147 35 79 208 120 154 2” 1/4 165 1737 DKUFV112E DKUFV112F DKUFV112P
2” 50 10 172 46 98 246 120 184 2” 3/4 195 2785 DKUFV200E DKUFV200F DKUFV200P

DKLUFV version available on request

DKUAV
DIALOCK® diaphragm valve with female union ends for solvent welding, ASTM series

d DN PN B B1 E H H1 LA R1 Z g EPDM Code FPM Code PTFE Code

1/2” 15 10 102 25 41 143 80 90 1” 98 500 DKUAV012E DKUAV012F DKUAV012P

3/4” 20 10 105 30 50 167 80 108 1” 1/4 115 562 DKUAV034E DKUAV034F DKUAV034P
1” 25 10 114 33 58 180 80 116 1” 1/2 122 790 DKUAV100E DKUAV100F DKUAV100P
1” 1/4 32 10 119 30 72 208 80 134 2 144 916 DKUAV114E DKUAV114F DKUAV114P
1” 1/2 40 10 147 35 79 234 120 154 2” 1/4 164 1737 DKUAV112E DKUAV112F DKUAV112P
2” 50 10 172 46 98 272 120 184 2” 3/4 195 2785 DKUAV200E DKUAV200F DKUAV200P

DKLUAV version available on request

206
 DKULV
DIALOCK® diaphragm valve with female union ends for solvent welding, BS series

d DN PN B B1 E H H1 LA R1 Z g EPDM Code FPM Code PTFE Code

1/2” 15 10 102 25 41 131 80 90 1” 97 500 DKULV012E DKULV012F DKULV012P

3/4” 20 10 105 30 50 154 80 108 1” 1/4 116 562 DKULV034E DKULV034F DKULV034P
1” 25 10 114 33 58 166 80 116 1” 1/2 121 790 DKULV100E DKULV100F DKULV100P
1” 1/4 32 10 119 30 72 194 80 134 2” 142 916 DKULV114E DKULV114F DKULV114P
1” 1/2 40 10 147 35 79 222 120 154 2” 1/4 162 1737 DKULV112E DKULV112F DKULV112P
2” 50 10 172 46 98 266 120 184 2” 3/4 194 2785 DKULV200E DKULV200F DKULV200P

DKLULV version available on request

DKOV
DIALOCK® diaphragm valve with fixed flanges, drilled PN10/16. Face to face according
to EN 558-1

d DN PN B B1 f F H H1 Sp U g EPDM Code FPM Code PTFE Code

20 15 10 102 25 14 65 130 80 13.5 4 690 DKOV020E DKOV020F DKOV020P

25 20 10 105 30 14 75 150 80 13.5 4 682 DKOV025E DKOV025F DKOV025P
32 25 10 114 33 14 85 160 80 14 4 972 DKOV032E DKOV032F DKOV032P
40 32 10 119 30 18 100 180 80 14 4 1186 DKOV040E DKOV040F DKOV040P
50 40 10 147 35 18 110 200 120 16 4 2100 DKOV050E DKOV050F DKOV050P
63 50 10 172 46 18 125 230 120 16 4 3159 DKOV063E DKOV063F DKOV063P
75 65 10 225 55 18 145 290 120 21 4 3619 DKOV075E DKOV075F DKOV075P

DKLOV version available on request

207
 DKOAV
DIALOCK® diaphragm valve with fixed flanges, drilled ANSI B16.5 cl. 150 #FF

d DN PN B B1 f F H H1 Sp U g EPDM Code FPM Code PTFE Code

1/2” 15 10 102 25 14 60.3 108 80 13.5 4 667 DKOAV012E DKOAV012F DKOAV012P

3/4” 20 10 105 30 15.7 69.9 150 80 13.5 4 682 DKOAV034E DKOAV034F DKOAV034P
1” 25 10 114 33 15.7 79.4 160 80 14 4 972 DKOAV100E DKOAV100F DKOAV100P
1” 1/4 32 10 119 30 15.7 88.9 180 80 14 4 1186 DKOAV114E DKOAV114F DKOAV114P
1” 1/2 40 10 147 35 15.7 98.4 200 120 16 4 2100 DKOAV112E DKOAV112F DKOAV112P
2” 50 10 172 46 19 120.7 230 120 16 4 3159 DKOAV200E DKOAV200F DKOAV200P
75 65 10 172 46 19 139.7 290 120 21 4 3619 DKOV075E DKOV075F DKOV075P

DKLOAV version available on request

ACCESSORIES
Q/BBE-L
Long spigot PE100 end connectors for electrofusion or butt welding

d DN L H SDR Code

20 15 95 280 11 QBBEL11020
25 20 95 298 11 QBBEL11025
32 25 95 306 11 QBBEL11032
40 32 95 324 11 QBBEL11040
50 40 95 344 11 QBBEL11050
63 50 95 374 11 QBBEL11063

PMDK
Wall Mounting plate

d DN A B C D F S Code

20 15 65 97 81 33 5.5 11 PMDK1
25 20 65 97 81 33 5.5 11 PMDK1
32 25 65 97 81 33 5.5 11 PMDK1
40 32 65 97 81 33 5.5 11 PMDK2
50 40 65 144 130 33 6.5 11 PMDK2
63 50 65 144 130 33 6.5 11 PMDK2
75 65 65 144 130 33 6.5 11 PMDK2

208
FASTENING AND SUPPORTING
All valves, whether manual or actuated, must be adequately supported in
many applications.
The DK valve series is therefore provided with an integrated bracket that
permits direct anchoring of the valve body without the need of other
components.
For wall installation, dedicated PMDK mounting plates which are available as
accessories can be used. These plates should be fastened to the valve before
wall installation. The PMDK plate also allows the DK valve to be aligned with
FIP ZIKM pipe clips.

d DN h I j

20 15 10 25 M6
25 20 10 25 M6
32 25 10 25 M6
40 32 10 25 M6
50 40 13 44,5 M8
63 50 13 44,5 M8
75 65 13 44,5 M8

CUSTOMISATION
The DIALOCK® DK DN 15÷65 valve can be customised using a customisation
plate in white PVC.
The customisation plate (B), housed in the transparent protection cap (A),
can be removed and, once overturned, used for indicating identification
serial numbers or service indications on the valves such as, for example,
the valve function in the system, the conveyed fluid, but also specific Fig. 1
information for customer service, such as the customer name or installation
date or location on the valves. The waterproof transparent protection cap
with seal O-Ring protect the customisation plate against deterioration.
To access the customisation plate, make sure that the handwheel is in the A
release position and proceed as follows:
1) Rotate the transparent protection cap fully anticlockwise (fig. 1) and
remove it by pulling upwards. If necessary, insert a screwdriver in slot (C)
to make the operation easier (fig. 2).
2) Remove the plate from inside the transparent protection cap and
customise as required (fig. 3).
3) Re-assemble everything making sure that the transparent protection cap
O-Ring remains in its seating fig. 4).

Fig. 2 Fig. 3 Fig. 4

C
B

209
COMPONENTS
EXPLODED VIEW DN 15÷50

DN 15 20 25 32 40 50 65

A 40 40 46 46 65 78 78
B 44 44 54 54 70 82 82

1 Transparent protection cap 6 Compressor (IXEF® - 1) 12 Washer (Stainless steel - 4)

(PVC - 1)* 7 Diaphragm seal 13 Bolt (Stainless steel - 4)
2 Customisation plate (EPDM, FPM, PTFE - 1)* 14 Protection plug (PE - 4)
(PVC - 1) 8 Valve body (PVC-U - 1)* 15 Distance plate
3 O-Ring (EPDM - 1) 9 Socket seal O-ring (PP-GR - 1)**
4 Operating mechanism (EPDM-FPM - 2)* 16 Screw (Stainless steel - 2)**
(PP-GR / PVDF - 1) 10 End connector (PVC-U - 2)*
5 Threaded stem - Indicator 11 Union nut (PVC-U - 2)*
(Stainless steel - 1)

* Spare parts
** Accessories
The material of the component and the quantity supplied are indicated between brackets

210
DISASSEMBLY ASSEMBLY Fig. 5

1) Isolate the valve from the line (re- 1) Insert the compressor (6) on the
lease the pressure and empty the threaded stem (5) aligning it correct-
pipeline). ly with the reference pin on the stem.
2) If necessary, release the handwheel 2) Screw the diaphragm (7) on the
by pressing downwards (fig.5) and threaded stem (5).
rotating anticlockwise to fully open 3) Lubricate the threaded stem (5),
the valve. insert it in the operating mecha-
3) Unscrew the union nuts (11) and ex- nism (4) and rotate the handwheel
tract the valve sideways. anticlockwise until the stem is fully
4) Remove the protection plugs (14) screwed in (5).
and bolts (13) with the relative wash- Make sure that the compressor (6)
ers (12). and diaphragm are correctly aligned
5) Separate the valve body (8) from the with the housings in the operating
internal components (4). mechanism (4) (fig. 7).
6) Rotate the handwheel clockwise to 4) Fit the operating mechanism (4) on
free the threaded stem (5), compres- the valve body (8) and tighten the
Fig. 6
sor (6) and diaphragm (7) bolts (13) with the relative washers
7) Unscrew the diaphragm (7) and re- (12).
move the shutter (6). 5) Tighten the bolts (13) evenly (di-
agonally) to the tightening torque
suggested on the relative instruction
sheet.
6) Replace the protection plugs (14)
7) Position the valve body between the
end connectors (10) and tighten the
union nuts (11), making sure that the
socket seal O-rings (9) do not exit
their seats.
8) If necessary, block the handwheel
by grasping it and pulling it upwards
(fig. 6).

Fig. 7

Note: during assembly, it is advisable to

lubricate the threaded stem.
Mineral oils are not recommended for
this task as they react aggressively with
EPDM rubber.

211
INSTALLATION
Before proceeding with installation. please follow these instructions carefully:
Fig. 9
(these instructions refer to union end versions). The valve can be installed in any po-
sition and in any direction.
1) Check that the pipes to be connected to the valve are aligned in order to avoid
mechanical stress on the threaded joints.
2) Unscrew the union nuts (11) and insert them on the pipe segments.
3) Solvent weld or screw the end connectors (10) onto the pipe ends.
4) Position the valve body between the end connectors, making sure that the sock-
et seal O-rings (9) do not exit their seats.
5) Fully tighten the union nuts (11).
6) If necessary, support the pipework with FIP pipe clips or by means of the carrier
built into the valve itself (see paragraph “Fastening and supporting”).

Note: Before putting the valve into service, check that the bolts on the valve
body (13) are tightened correctly at the suggested torque.

LOCKING DEVICE
FREE LOCK The DK valve is equipped with a DIALOCK® handwheel locking system that prevents the
valve from being operated.
The system can be engaged by simply lifting the handwheel once the required position
has been reached (fig. 8).
To release the operating mechanism, simply return the handwheel to its previous posi-
tion by pushing it downwards (fig. 6).
When the system is in the locked position, a lock can be installed to protect the plant
against unwanted interference (fig. 9).

STROKE LIMITER
The DKL version of the diaphragm valve is equipped with a handwheel stroke control
system which allows the minimum and maximum flows to be preset and the diaphragm
to be preserved from an excessive compression during closing.
The system allows the valve stroke to be modified using the two independent adjusting
screws, which determine the mechanical limits of the valve during opening and closing.
The valve is sold with the stroke limiters positioned such that does not limit the open-
ing or closing stroke.
E To access and set the adjusting screws, remove the transparent protection cap (A) as
D previously described (see chapter “Customisation”).

Travel stop adjustment. Minimum flow rate or closed valve.

1) Rotate the handwheel clockwise until the required minimum flow rate is reached or
the valve is closed.
2) Screw in nut (D) as far as it will go and lock it in this position by tightening the lock-
nut (E).
To deactivate the function of limiting the closing stroke, completely unscrew nuts (D
and E). In this way, the valve will fully close.
3) Re-assemble the transparent protection cap making sure that the seal O-Ring re-
mains in its seating.

Stroke limiter adjustment. Maximum flow rate

1) Rotate the handwheel anticlockwise until the required maximum flow rate is
reached.
F 2) Rotate knob (F) anticlockwise as far as the stop. The plate indicates the direction of
rotation of the wheel required to obtain a higher or lower maximum flow rate.
If the opening stroke does not need to be limited, rotate the knob (F) clockwise a
number of times. In this way, the valve will fully open.
3) Re-assemble the transparent protection cap making sure that the seal O-Ring re-
mains in its seating.

212
213
VM DN 15÷100
PVC-U

Diaphragm valve
VM
DN 15÷100
The VM is particularly DIAPHRAGM VALVE
suitable for shutting
off and regulating • Connection system for solvent weld, threaded and flanged joints
• Compact and lightweight construction
abrasive or dirty fluids. • High flow coefficient and minimum pressure drop
The handwheel • Internal components in metal totally isolated from the conveyed fluid,
with anti-friction disk to reduce friction to a minimum
control and
• Modularity of the range: only 5 diaphragm and bonnet sizes for 9 different
diaphragm seal valve sizes
provide precise and • Handwheel that stays at the same height during rotation
• Bonnet fastening screws that screw into the built-in bush preventing the
effective control, while deposit of dirt or impurities
reducing the risk of • Innovative CDSA system (Circular Diaphragm Sealing Angle) used up to
DN50, offering the following advantages:
water hammer to a - uniform distribution of shutter pressure on the diaphragm
minimum. - reduction in the tightening torque of the screws fixing the actuator to the
valve body
- reduced mechanical stress on all valve components (actuator, body and
diaphragm)
- easy to clean valve interior
- low risk of the accumulation of deposits, contamination or damage to the
diaphragm due to crystallisation
- operating torque reduction

Technical specifications
Construction Single wear diaphragm valve
Size range DN 15 ÷ 100
Nominal pressure PN 10 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 4346-
1, DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743. Can
be coupled to pipes according to EN ISO 1452, EN ISO
15493, DIN 8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2464,
JIS B 0203
Flanging system: ISO 7005-1, EN ISO 1452, EN ISO
15493, EN 558-1, DIN 2501, ANSI B16.5 Cl.150, JIS B2220
Reference standards Construction criteria: EN ISO 16138, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material Body: PVC-U
Bonnet and handwheel: PP-GR
Diaphragm material EPDM, FPM, PTFE (on request NBR)
Control options Manual control; pneumatic actuator

216
 2

3
4

1 Handwheel in (PP-GR) with 2 Optical position indicator 4 Diaphragm available in EPDM,

high mechanical strength and supplied as standard FPM, PTFE (NBR on request)
ergonomic grip for optimum and easy to replace
manageability 3 Full protection bonnet in
PP-GR, no protruding bolts , 5 Threaded metal inserts for
no areas where impurities can anchoring the valve
accumulate.
Internal circular and symmetrical
diaphragm sealing area

217
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
TEMPERATURE 16

14

For water and non-hazardous fluids 12

with regard to which the material
Working pressure
is classified as CHEMICALLY 10
RESISTANT. In other cases, a
reduction of the nominal pressure 8
PN is required
(25 years with safety factor). 6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

100
40

DN 80
DN 0
DN 20

DN 5
25
DN 2
DN 15

6
3

5
DN

DN

DN
1
Pressure drop

0.1

0.01

0.001
Flow rate

KV100 FLOW DN 15 20 25 32 40 50 65 80 100

COEFFICIENT Kv100 l/min 93 136 175 300 416 766 1300 2000 2700

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by
recognised international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified
personnel.

218
DIMENSIONS

VMDV
Diaphragm valve with male ends for solvent welding, metric series

d DN PN B B1 H h H1 I J L g EPDM Code FPM Code PTFE Code

20 15 10 95 26 124 12 90 25 M6 16 700 VMDV020E VMDV020F VMDV020P

25 20 10 95 26 144 12 90 25 M6 19 700 VMDV025E VMDV025F VMDV025P
32 25 10 95 26 154 12 90 25 M6 22 700 VMDV032E VMDV032F VMDV032P
40 32 10 126 40 174 18 115 44.5 M8 26 1500 VMDV040E VMDV040F VMDV040P
50 40 10 126 40 194 18 115 44.5 M8 31 1500 VMDV050E VMDV050F VMDV050P
63 50 10 148 40 224 18 140 44.5 M8 38 2400 VMDV063E VMDV063F VMDV063P
75 65 *10 225 55 284 23 200 100 M12 44 7000 VMDV075E VMDV075F VMDV075P
90 80 *10 225 55 300 23 200 100 M12 51 7000 VMDV090E VMDV090F VMDV090P
110 100 *10 295 69 340 23 250 120 M12 61 10500 VMDV110E VMDV110F VMDV110P
*PTFE PN6

VMUIV
Diaphragm valve with female union ends for solvent welding, metric series

d DN PN B B1 E H h H1 I J LA R1 Z g EPDM Code FPM Code PTFE Code

20 15 10 95 26 41 147 12 90 25 M6 108 1” 115 830 VMUIV020E VMUIV020F VMUIV020P

25 20 10 95 26 50 154 12 90 25 M6 108 1” 1/4 116 860 VMUIV025E VMUIV025F VMUIV025P
32 25 10 95 26 58 168 12 90 25 M6 116 1” 1/2 124 895 VMUIV032E VMUIV032F VMUIV032P
40 32 10 126 40 72 192 16 115 44,5 M8 134 2” 140 1650 VMUIV040E VMUIV040F VMUIV040P
50 40 10 126 40 79 222 16 115 44,5 M8 154 2” 1/4 160 1730 VMUIV050E VMUIV050F VMUIV050P
63 50 10 148 40 98 266 16 140 44,5 M8 184 2” 3/4 190 2800 VMUIV063E VMUIV063F VMUIV063P

219
 VMUFV
Diaphragm valve with BSP threaded female union ends

R DN PN B B1 E H h H1 I J LA R1 Z g EPDM Code FPM Code PTFE Code

1/2” 15 10 95 26 41 148 12 90 25 M6 108 1” 118 830 VMUFV012E VMUFV012F VMUFV012P

3/4” 20 10 95 26 50 151 12 90 25 M6 108 1” 1/4 118 860 VMUFV034E VMUFV034F VMUFV034P
1” 25 10 95 26 58 165 12 90 25 M6 116 1” 1/2 127 895 VMUFV100E VMUFV100F VMUFV100P
1” 1/4 32 10 126 40 72 188 16 115 44,5 M8 134 2” 145 1650 VMUFV114E VMUFV114F VMUFV114P
1” 1/2 40 10 126 40 79 208 16 115 44,5 M8 154 2” 1/4 165 1730 VMUFV112E VMUFV112F VMUFV112P
2” 50 10 148 40 98 246 16 140 44,5 M8 184 2” 3/4 195 2800 VMUFV200E VMUFV200F VMUFV200P

VMUAV
Diaphragm valve with female union ends for solvent welding, ASTM series

d DN PN B B1 E H h H1 I J LA R1 Z g EPDM Code FPM Code PTFE Code

1/2” 15 10 95 26 41 160 12 90 25 M6 108 1” 115 830 VMUAV012E VMUAV012F VMUAV012P

3/4” 20 10 95 26 50 167 12 90 25 M6 108 1” 1/4 115 860 VMUAV034E VMUAV034F VMUAV034P
1” 25 10 95 26 58 180 12 90 25 M6 116 1” 1/2 122 895 VMUAV100E VMUAV100F VMUAV100P
1” 1/4 32 10 126 40 72 208 16 115 44,5 M8 134 2 144 1650 VMUAV114E VMUAV114F VMUAV114P
1” 1/2 40 10 126 40 79 234 16 115 44,5 M8 154 2” 1/4 164 1730 VMUAV112E VMUAV112F VMUAV112P
2” 50 10 148 40 98 272 16 140 44,5 M8 184 2” 3/4 195 2800 VMUAV200E VMUAV200F VMUAV200P

220
 VMULV
Diaphragm valve with female union ends for solvent welding, BS series

d DN PN B B1 E H h H1 I J LA R1 Z g EPDM Code FPM Code PTFE Code

1/2” 15 10 95 26 41 147 12 90 25 M6 108 1” 114 830 VMULV012E VMULV012F VMULV012P

3/4” 20 10 95 26 50 154 12 90 25 M6 108 1” 1/4 116 860 VMULV034E VMULV034F VMULV034P
1” 25 10 95 26 58 166 12 90 25 M6 116 1” 1/2 121 895 VMULV100E VMULV100F VMULV100P
1” 1/4 32 10 126 40 72 194 16 115 44,5 M8 134 2” 142 1650 VMULV114E VMULV114F VMULV114P
1” 1/2 40 10 126 40 79 222 16 115 44,5 M8 154 2” 1/4 162 1730 VMULV112E VMULV112F VMULV112P
2” 50 10 148 40 98 266 16 140 44,5 M8 184 2” 3/4 194 2800 VMULV200E VMULV200F VMULV200P

VMOV
Diaphragm valve with fixed flanges, drilled PN10/16. Face to face according to EN 558-1

d DN PN B B1 F f H H1 I J Sp U g EPDM Code FPM Code PTFE Code

20 15 10 95 26 65 14 130 90 25 M6 11 4 840 VMOV020E VMOV020F VMOV020P

25 20 10 95 26 75 14 150 90 25 M6 13,5 4 900 VMOV025E VMOV025F VMOV025P
32 25 10 95 26 85 14 160 90 25 M6 14 4 990 VMOV032E VMOV032F VMOV032P
40 32 10 126 40 100 18 180 115 44,5 M8 14 4 1960 VMOV040E VMOV040F VMOV040P
50 40 10 126 40 110 18 200 115 44,5 M8 16 4 2075 VMOV050E VMOV050F VMOV050P
63 50 10 148 40 125 18 230 140 44,5 M8 16 4 3170 VMOV063E VMOV063F VMOV063P
75 65 *10 225 55 145 18 290 200 100 M12 21 4 8100 VMOV075E VMOV075F VMOV075P
90 80 *10 225 55 160 18 310 200 100 M12 21,5 8 8500 VMOV090E VMOV090F VMOV090P
110 100 *10 295 69 180 18 350 250 120 M12 22,5 8 12400 VMOV110E VMOV110F VMOV110P
*PTFE PN6

221
 VMOAV
Diaphragm valve with fixed flanges, drilled ANSI B16.5 cl. 150 #FF

Size PN B B1 F f H H1 I J Sp U g EPDM Code FPM Code PTFE Code

1/2” 10 95 26 60,3 15,9 130 90 25 M6 11 4 840 VMOAV012E VMOAV012F VMOAV012P

3/4” 10 95 26 69,9 15,9 150 90 25 M6 13,5 4 900 VMOAV034E VMOAV034F VMOAV034P
1” 10 95 26 79,4 15,9 160 90 25 M6 14 4 990 VMOAV100E VMOAV100F VMOAV100P
1” 1/4 10 126 40 88,9 15,9 180 115 44,5 M8 14 4 1960 VMOAV114E VMOAV114F VMOAV114P
1” 1/2 10 126 40 98,4 15,9 200 115 44,5 M8 16 4 2075 VMOAV112E VMOAV112F VMOAV112P
2” 10 148 40 120,7 19,1 230 140 44,5 M8 16 4 3170 VMOAV200E VMOAV200F VMOAV200P
2” 1/2 *10 225 55 139,7 19,1 290 200 100 M12 21 4 8100 VMOV075E VMOV075F VMOV075P
3” *10 225 55 152,4 19,1 310 200 100 M12 21,5 4 8500 VMOAV300E VMOAV300F VMOAV300P
4” *10 295 69 190,5 19,1 350 250 120 M12 22,5 8 12400 VMOV110E VMOV110F VMOV110P
*PTFE PN6

ACCESSORIES
Q/BBE-L
End connectors IN PE100, long spigot, for joints with electrofusion fittings or for butt
welding

d DN PN L H SDR Code

20 15 16 95 298 11 QBBEL11020
25 20 16 95 298 11 QBBEL11025
32 25 16 95 314 11 QBBEL11032
40 32 16 95 330 11 QBBEL11040
50 40 16 95 350 11 QBBEL11050
63 50 16 95 380 11 QBBEL11063

222
COMPONENTS
EXPLODED VIEW DN 15-100

DN 15 ÷ 80 DN 100

DN 15 20 25 32 40 50 65 80 100

A 46 46 46 65 65 78 114 114 193

B 54 54 54 70 70 82 127 127 -

1 Handwheel (PP-GR - 1) 5 Indicator - stem 9 Body (PVC-U - 1)

2 Bonnet (PP-GR - 1) (STAINLESS steel - 1) 10 Washer (Zinc plated steel - 4)
3 Anti-friction disk 6 Shutter (PBT - 1) 11 Hexagonal screw
(POM - 1) 7 Pin (STAINLESS steel - 1) (Zinc plated steel - 4)
4 Lock nut 8 Diaphragm 12 Protection plug (PE - 4)
(Brass - 1) (EPDM, FPM, PTFE - 1)

The material of the component and the quantity supplied are indicated between brackets

223
DISMOUNTING MOUNTING
If the valve is already installed 1) Insert the handwheel in the bonnet (2)
on the line, shut-off the fluid flow 2) The anti-friction disk (3) must be
upstream and make sure that positioned on the sleeve over the
there is no pressure. If necessary, bonnet. Fully tighten the lock nut (4).
fully drain the system downstream. If To ensure a perfect seal, use a liquid
there are hazardous fluids present, drain sealing compound such as Loctite.
and ventilate the valve. 3) Subsequently, the shutter (6) must be
The diaphragm constitutes the part removed from the stem (5) and fixed
of the valve more subject to mechanical using the pin. Warning: the pin must
and chemical stress from the fluid. be well secured in the seating hole in
Consequently, the condition of the the stem.
diaphragm must be checked at regular 4) The stem (5) must now be screwed
intervals in accordance with the service to the threaded sleeve. Warning: left-
conditions. To do this, it must be hand thread. The shutter (6) must
disconnected from the handwheel and be oriented such that the guide pins
from the valve body correspond with the grooves in the
1) Unscrew the four screws (11) and bonnet.
separate the body (9) from the 5) The shutter (5) must be fully
internal components. tightened on the bonnet by rotating
2) Unscrew the diaphragm (8) from the the handhweel. Then, the diaphragm
shutter (6). Rotate the handwheel (8) must be screwed fully into the
clockwise to free the stem-shutter bonnet and then rotated in the
unit. opposite direction until the holes in the
3) If necessary, clean or replace the diaphragm coincides with the holes in
diaphragm (8). the bonnet.
4) If necessary, lubricate the stem (5). 6) Place the bonnet with the diaphragm
in the correct position in the body (9).
Fix the protection plugs (12) using the
hexagonal screws and washers (10).
Tighten evenly (cross-like).

INSTALLATION
The valve can be installed in any position and in any direction.
When starting up the plant, make sure that there are no leaks from between the
diaphragm and the valve body. If necessary, tighten the fastening screws (11).

224
225
CM DN 12÷15
PVC-U

Compact diaphragm valve

CM
DN 12÷15
The CM is a manually COMPACT DIAPHRAGM VALVE
operated diaphragm
valve of reduced • Connection system for solvent weld and threaded joints
• Extremely compact construction
dimensions and • Internal operating components in metal totally isolated from the
particularly compact conveyed fluid
• Valve stem in STAINLESS steel
structure, ideal for
• Compressor with floating diaphragm support
use in confined • Easy to replace diaphragm seal
spaces. • Corrosion-proof internal components
• CDSA (Circular Diaphragm Sealing Angle) system offering the following
advantages:
- uniform distribution of shutter pressure on the diaphragm seal
- reduction in the tightening torque of the screws fixing the actuator to
the valve body
- reduced mechanical stress on all valve components (actuator, body and
diaphragm)
- easy to clean valve interior
- low risk of the accumulation of deposits, contamination or damage to the
diaphragm due to crystallisation
- operating torque reduction

Technical specifications
Construction Compact single wear diaphragm valve
Size range DN 12÷15
Nominal pressure PN 6 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 4346-
1, DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743.Can
be coupled to pipes according to EN ISO 1452, EN ISO
15493, DIN 8062, NF T54-016, ASTM T 1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2464,
JIS B 0203
Reference standards Construction criteria: EN ISO 16138, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material Body: PVC-U
Bonnet and handwheel: PA-GR
Diaphragm material EPDM, FPM, PTFE
Control options Manual control; pneumatic actuator

228
 1

3 4

1 Handwheel in PA-GR, 3 Optical position indicator 5 STAINLESS steel bolts, can also
completely sealed, high supplied as standard be inserted from above
mechanical strength with
ergonomic grip for optimum 4 Bonnet in PA-GR with 6 Threaded metal inserts for
manageability STAINLESS steel nuts fully anchoring the valve
protected by plastic plugs
2 Integrated adjustable torque to eliminate zones where
limiter designed to prevent impurities may accumulate.
excessive compression of Internal circular and symmetrical
the diaphragm and always diaphragm sealing area
guarantee a minimum fluid flow

229
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
TEMPERATURE 16

14
For water and non-hazardous fluids
with regard to which the material
12
is classified as CHEMICALLY

Working pressure
RESISTANT. In other cases, a 10
reduction of the nominal pressure
PN is required (25 years with safety 8
factor).
6

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH
15
DN 12
DN

1
Pressure drop

0.1

0.01

0.001
Flow Rate

KV100 FLOW DN 12 15

COEFFICIENT Kv100 l/min 47 60

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by
recognised international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified
personnel.

230
DIMENSIONS

CMDV
Compact diaphragm valve with male ends for solvent welding, metric series

d DN PN B max B1 H h H1 I J L g EPDM Code FPM Code PTFE Code

20 15 6 86 15 124 8 58.5 35 M5 17 310 CMDV020E CMDV020F CMDV020P

Flow Rate

CMIV
Compact diaphragm valve with female ends for solvent welding, metric series

d DN PN B max B1 H h H1 I J L g EPDM Code FPM Code PTFE Code

16 12 6 86 15 75 8 58.5 35 M5 14 270 CMIV016E CMIV016F CMIV016P

20 15 6 86 15 75 8 58.5 35 M5 16 270 CMIV020E CMIV020F CMIV020P

231
 CMFV
Compact diaphragm valve with BSP threaded female ends

R DN PN B max B1 H h H1 I J L g EPDM Code FPM Code PTFE Code

3/8” 12 6 86 15 75 8 58.5 35 M5 11.5 270 CMFV038E CMFV038F CMFV038P

1/2” 15 6 86 15 75 8 58.5 35 M5 15 270 CMFV012E CMFV012F CMFV012P

CMUIV
Compact diaphragm valve with female union ends for solvent welding, metric series

B
d DN PN E H h H1 I J LA R1 Z g EPDM Code FPM Code PTFE Code
max
20 15 6 86 41 129.5 8 58.5 35 M5 90 1” 97.5 285 CMUIV020E CMUIV020F CMUIV020P

232
 CMUFV
Compact diaphragm valve with BSP threaded female union ends
unions

B
R DN PN E H h H1 I J LA R1 Z g EPDM Code FPM Code PTFE Code
max
1/2” 15 6 86 41 129.5 8 58.5 35 M5 90 1” 97.5 285 CMUFV012E CMUFV012F CMUFV012P

233
COMPONENTS
EXPLODED VIEW

1 Body (PVC-U - 1) 9 Stem (STAINLESS steel - 1) 23 Handwheel (PA-GR - 1)

2 Diaphragm seal 10 Bonnet (PA-GR - 1) 24 O-Ring (NBR - 1)
(EPDM, FPM, PTFE - 1) 13 Nut (STAINLESS steel - 4) 25 Bonnet (PA-GR - 1)
5 Fastening screw 14 Protection plug 26 Fastening screw
(STAINLESS steel - 4) (POM - 4) (STAINLESS steel - 1)
6 Washer (STAINLESS steel - 4) 15 Optical position indicator
7 Shutter (PA-GR - 1) (PVDF - 1)
8 Nut (STAINLESS steel - 1) 22 O-Ring (NBR - 1)

The material of the component and the quantity supplied are indicated between brackets

234
DISMOUNTING MOUNTING
If the valve is already installed on the 1) The diaphragm seal (2) must be
line, shut-off the fluid flow upstream screwed fully into the compressor (7)
and make sure that there is no pressure. in a clockwise direction. If necessary,
If necessary, fully drain the system unscrew slightly in an anticlockwise
downstream. If there are hazardous direction to line up the screw holes.
fluids present, drain and ventilate 2) Fix the bonnet (10) to the body (1)
the valve. using screws (5). Tighten the screws,
The diaphragm constitutes the part of making sure not to over-compress
the valve more subject to mechanical the diaphragm.
and chemical stress from the fluid.
Consequently, the condition of the
diaphragm must be checked at regular
intervals in accordance with the service
conditions. To do this, it must be
disconnected from the handwheel and
from the valve body.
1) Unscrew the four screws (5) and
separate the body (1) from the
internal components.
2) Unscrew the diaphragm seal (2) from
the shutter (7).
3) If necessary, clean or replace the
diaphragm seal (2).
4) If necessary, lubricate the stem (9).

INSTALLATION
The valve can be installed in any position and in any direction.
When starting up the plant, make sure that there are no leaks from between the
diaphragm and the valve body. If necessary, tighten the fastening screws (5).

SETTING
The valve is factory set to guarantee a permanent seal without requiring any further
intervention. To adjust the setting, rotate the handwheel to the required minimum
opening position, remove screw (26) using a hex key.
Remove the bonnet (25) and rotate the handwheel (23) clockwise until a resistance
to the rotation is felt.
If necessary, replace the O-Ring (24) in its seating and re-insert the bonnet
(25) in the handwheel: the double D connection must fit over the stem (9) and, with
a slight twisting action, align the ribs in the bonnet with those in the handwheel.
Tighten screw (26) to a sufficiently high torque value.
Each turn of the handwheel corresponds to 1.75mm travel.

235
 VM/RM DN 8÷15
PVC-U

Mini-diaphragm and diaphragm cock valve

VM/RM
DN 8÷15
The VM mini-valve MINI-DIAPHRAGM VALVE
and RM diaphragm
cock valve are both • Connection system for solvent weld and threaded joints
• Extremely compact dimensions
used to shut-off and • Can be installed in any position
regulate fluid flow • Valve material compatibility (PVC-U) and elastomer seal elements
(EPDM), with water, drinking water and other food substances as per
and are characterised current regulations
by their reduced size. • Specifically designed for laboratory applications or for sampling purposes

DIAPHRAGM COCK VALVE

• Connection system for threaded joints

• Can be installed in any position
• Can be coupled to pipes in PVC-U, PVC-U plasticised, PE and rubber
• Valve material compatibility (PVC-U) with water, drinking water and other
food substance conveyance according to current regulations
• Specifically designed for laboratory applications or for sampling purposes

Technical specifications
Construction VM: Mini-diaphragm valve
RM: diaphragm cock valve
Size range VM: DN 8 (1/4”)
RM: DN 15
VM: PN 10 with water at 20 °C
Nominal pressure
RM: PN 4 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493.
Can be coupled to pipes according to EN ISO 1452, EN ISO 15493
Thread: UNI ISO 228-1, DIN 2999
Reference standards Construction criteria: EN ISO 16138, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material PVC-U
Diaphragm material EPDM
Control options Manual control

238
DIMENSIONS

VMIV
Mini-diaphragm valve with female ends for solvent welding, metric series

d DN PN E H H1 H2 L Z g Code

12 8 10 43 48 72 81 12 24 70 VMIV012E

VMFV
Mini-diaphragm valve with BSP threaded female ends

R DN PN E H H1 H2 L Z g Code

1/4” 8 10 43 48 72 81 10.5 27 70 VMFV014E

RMRPV
Diaphragm cock valve with BSP threaded male ends and hose connection

R DN PN P B E H H1 L L1 g Code

1/2” 15 4 20 50 43 110 119 24 29 90 RMRPV012020E

RMRV
Diaphragm cock valve with BSP threaded male ends

R DN PN B E H H1 L L1 g Code

1/2” 15 4 50 43 110 119 16 28 90 RMRV012E

239
COMPONENTS
EXPLODED VIEW

VM DN 8 RM DN 15

1 Screw (STAINLESS steel - 1) 4 Stem (PVC-U - 1) 7 Diaphragm (EPDM- 1)

2 Handwheel (PVC-U - 1) 5 Sleeve (POM - 1) 8 Body (PVC-U - 1)
3 Bonnet (PVC-U - 1) 6 Split couplings (POM - 2)

The material of the component and the quantity supplied are indicated between brackets

240
DISMOUNTING MOUNTING
1) Isolate the mini-valve or cock valve 1) Assemble the two split couplings
from the fluid. (6), the sleeve (5) and diaphragm
2) Unscrew the bonnet (3) clockwise. (7) to the stem (4), making sure that
the latter is inserted in the larger
3) Unscrew screw (1) and remove the cavity of each half collar, while the
handwheel (2). diaphragm connection is inserted in
4) Remove the stem (4) to access the the smaller cavity
split couplings (6), the sleeve (5) and 2) Screw the stem (4) to the bonnet (3)
diaphragm (7)
3) Position the handwheel (2) on the
bonnet and tighten the screw (1)
4) Screw the bonnet to the body (8)

Note: during assembly operations, it is

advisable to lubricate the rubber seals.
Mineral oils are not recommended for
this task as they react aggressively with
EPDM rubber.

INSTALLATION
The mini-valve and cock valve can be installed in any position. If the valve is
installed in a vertical position, if the connection is solvent welded, make sure that
the solvent cement does not enter inside the body, as this would damage the
seating of the seal.

241
RV DN 10÷100
PVC-U

Sediment strainer
RV
DN 10÷100
The RV Sediment SEDIMENT STRAINER
strainer limits the
passage of any solid • Connection system for solvent weld, threaded and flanged joints
• Strainer mounted on an easily removed support that facilitates the clean-
particles present in ing or replacement
the fluid by means of • Valve material compatibility (PVC-U) with water conveyance, drinking
water and other food substances according to current regulations
a strainer. • Can be maintained with the valve body installed

Technical specifications
Construction Sediment strainer
Size range DN 10÷100
Nominal pressure PVC-U Grey
DN 10÷50: PN 16 with water at 20 °C
DN 65: PN 10 with water at 20 °C
DN 80÷100: PN 6 with water at 20 °C
PVC-U Transparent
DN 10÷25: PN 16 with water at 20 °C
DN 32÷50: PN 10 with water at 20 °C
DN 65: PN 6 with water at 20 °C
DN 80÷100: PN 4 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 43461,
DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743. Can
be coupled to pipes according to EN ISO 1452, EN ISO
15493, DIN 8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: UNI ISO 228-1, DIN 2999, ASTM D 2467,
JIS B 0203
Flanging system:: ISO 7005-1, EN ISO 1452, EN ISO
15493, EN 558-1 (DN 10÷50), DIN 2501, ANSI B.16.5
cl.150, JIS B 2220
Reference standards Construction criteria: EN ISO 1452, EN ISO 15493,
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material Body: PVC-U grey or transparent
Strainer: PVC-U or STAINLESS steel
Seal material EPDM or FPM

244
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14

For water and non-hazardous fluids 12

with regard to which the material
Working pressure
is classified as CHEMICALLY 10
RESISTANT. In other cases, a
reduction of the nominal pressure 8
PN is required
6
(25 years with safety factor).
4

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

100
40

DN 0
50
DN 0

DN 5
DN 5
DN 32
10
15

6
8
2
2
DN
DN
DN

DN
DN
1

0.1
Pressure drop

0.01

0.001
Flow Rate

KV100 FLOW DN 10 15 20 25 32 40 50 65 80 100

COEFFICIENT Kv100 l/min 22 40 70 103 188 255 410 650 1050 1700

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

245
STRAINER Pitch (mm) 0.7 1.0 1.5 2.0 2.5

DIMENSIONS number of holes per cm2 240 190 100 60 35

ASTM series equivalent in strainer 35 50 35 30 18
ø equivalent hole µm 370 300 500 600 900
strainer material STAINLESS STEEL PVC-U PVC-U PVC-U PVC-U

TOTAL STRAINER DN 10 15 20 25 32 40 50 65 80 100

AREA Atot 16 16 23.5 36 53 69 101 197 247 396

Atot (cm2)

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by
recognised international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified
personnel.

246
DIMENSIONS

RVUIV-RVUIT
RVUIV PVC-U rigid - RVUIT PVC-U transparent
Sediment strainer with female union ends for solvent welding

PN PN
d DN
RVUIV RVUIT
A max B E H L Z Fig. g Code RVUIV Code RVUIT

16 10 16 16 125 72 55 135 14 107 A 203 RVUIV016E RVUIT016E

20 15 16 16 125 72 55 135 16 103 A 211 RVUIV020E RVUIT020E
25 20 16 16 145 84 66 158 19 120 A 358 RVUIV025E RVUIT025E
32 25 16 16 165 95 75 176 22 132 A 526 RVUIV032E RVUIT032E
40 32 16 10 190 111 87 207 26 155 A 733 RVUIV040E RVUIT040E
50 40 16 10 210 120 100 243 31 181 A 1095 RVUIV050E RVUIT050E
63 50 16 10 240 139 120 298 38 222 A 1843 RVUIV063E RVUIT063E

also available with standard ASTM/NPT connections

RVIV-RVIT
RVIV PVC-U rigid - RVIT PVC-U transparent
Sediment strainer with female ends for solvent welding
PN PN
d DN
RVIV RVIT
A max B E H K L Z Fig. g Code RVIV Code RVIT

75 65 10 6 300 179 104 243 96 33 155 B 2385 RVIV075E RVIT075E

90 80 6 4 325 192 116 262 105 37 160 B 2975 RVIV090E RVIT090E
110 100 6 4 385 231 138 325 - 61 203 C 4610 RVIV110E RVIT110E

RVUFV-RVUFT
RVUFV PVC-U rigid - RVUFT PVC-U transparent
Sediment strainer with BSP threaded female union ends

PN PN
R DN
RVUFV RVUFT
A max B E H L Z Fig. g Code RVUFV Code RVUFT

3/8” 10 16 16 125 72 55 135 11.4 112.2 A 206 RVUFV038E RVUFT038E

1/2” 15 16 16 125 72 55 142 15 112 A 210 RVUFV012E RVUFT012E
3/4” 20 16 16 145 84 66 159 16.3 126.4 A 355 RVUFV034E RVUFT034E
1” 25 16 16 165 95 75 183 19.1 144.8 A 522 RVUFV100E RVUFT100E
1”1/4 32 16 10 190 111 87 214 21.4 171.2 A 742 RVUFV114E RVUFT114E
1”1/2 40 16 10 210 120 100 235 21.4 192.2 A 1106 RVUFV112E RVUFT112E
2” 50 16 10 240 139 120 285 25.7 233.6 A 1873 RVUFV200E RVUFT200E
also available with standard JIS connections

247
 RVFV-RVFT
RVFV PVC-U rigid - RVFT PVC-U transparent
Sediment strainer with BSP threaded female ends

PN PN
R DN
RVFV RVFT
A max B E H K L Z Fig. g Code RVFV Code RVFT

2”1/2 65 10 6 300 179 104 243 96 30.2 182.6 B 2385 RVFV212E RVFT212E
3” 80 6 4 325 192 116 262 105 33.3 195.4 B 2965 RVFV300E RVFT300E
4” 100 6 4 385 231 138 325 - 39.3 246.4 C 4405 RVFV400E RVFT400E

RVUAT
PVC-U transparent
Sediment strainer with female union ends for solvent welding, series ASTM

d DN PN A max B E H L Z Fig. g Code

3/8” 10 16 125 72 55 149 19.5 110 A 203 RVUAT038E

1/2” 15 16 125 72 55 149 22.5 104 A 211 RVUAT012E
3/4” 20 16 145 84 66 172 25.5 121 A 358 RVUAT034E
1” 25 16 165 95 75 190 28.7 132.6 A 526 RVUAT100E
1”1/4 32 10 190 111 87 223 32 159 A 733 RVUAT114E
1”1/2 40 10 210 120 100 251 35 181 A 1095 RVUAT112E
2” 50 10 240 139 120 298 38.2 221.6 A 1843 RVUAT200E

RVAT
PVC-U transparent
Sediment strainer with female ends for solvent welding, series ASTM

d DN PN A max B E H K L Z Fig. g Code

3” 80 4 325 192 116 262 105 47.6 166.8 B 2975 RVAT300E

4” 100 4 385 231 138 325 - 57.2 210.6 C 4610 RVAT400E

248
 RVUNT
PVC-U transparent
Sediment strainer with NPT threaded female union ends

R DN PN A max B E H L Z Fig. g Code

3/8” 10 16 125 72 55 135 13.7 107.6 A 206 RVUNT038E

1/2” 15 16 125 72 55 143 17.8 107.4 A 210 RVUNT012E
3/4” 20 16 145 84 66 159 18 123 A 355 RVUNT034E
1” 25 16 165 95 75 183 22.6 137.8 A 522 RVUNT100E
1”1/4 32 10 190 111 87 214 25.1 163.8 A 742 RVUNT114E
1”1/2 40 10 210 120 100 235 24.7 185.6 A 1106 RVUNT112E
2” 50 10 240 139 120 285 29.6 225.8 A 1873 RVUNT200E

RVNT
PVC-U transparent
Sediment strainer with NPT threaded female ends

R DN PN A max B E H K L Z Fig. g Code

3” 80 4 325 192 116 262 105 51 160 B 2965 RVNT300E

4” 100 4 385 231 138 325 - 61 203 C 4405 RVNT400E

RVDV-RVDT
RVDV PVC-U rigid - RVDT PVC-U transparent
Sediment strainer with male ends for solvent welding

PN PN
d DN
RVDV RVDT
A max B H L Fig. g Code RVDV Code RVDT

16 10 16 10 125 72 114 14 A 110 RVDV016E RVDT016E

20 15 16 10 125 72 124 16 A 120 RVDV020E RVDT020E
25 20 16 10 145 84 144 19 A 190 RVDV025E RVDT025E
32 25 16 10 165 95 154 22 A 285 RVDV032E RVDT032E
40 32 16 10 190 111 174 26 A 400 RVDV040E RVDT040E
50 40 16 10 210 120 194 31 A 600 RVDV050E RVDT050E
63 50 16 10 240 139 224 38 A 945 RVDV063E RVDT063E

249
 RVOV-RVOT
RVOV PVC-U rigid - RVOT PVC-U transparent
Sediment strainer with fixed flanges, drilled PN10/16

PN PN
d DN
RVOV RVOT
A max B F f H Fig. g Code RVOV Code RVOT

20 15 16 10 125 72 65 14 130 A 260 RVOV020E RVOT020E

25 20 16 10 145 84 75 14 150 A 395 RVOV025E RVOT025E
32 25 16 10 165 95 85 14 160 A 560 RVOV032E RVOT032E
40 32 16 10 190 111 100 18 180 A 850 RVOV040E RVOT040E
50 40 16 10 210 120 110 18 200 A 1170 RVOV050E RVOT050E
63 50 16 10 240 139 125 18 230 A 1760 RVOV063E RVOT063E
75 65 10 6 300 179 145 17 356 B 3600 RVOV075E RVOT075E
90 80 6 4 325 192 160 17 404 B 4910 RVOV090E RVOT090E
110 100 6 4 385 231 180 17 475 C 6790 RVOV110E RVOT110E

RVOAV-RVOAT
RVOAV PVC-U rigid - RVOAT PVC-U transparent
Sediment strainer with fixed flanges, drilled ANSI B16.5 cl.150 #FF

PN PN
d DN
RVOAV RVOAT
A max B F f H Fig. g Code RVOAV Code RVOAT

1/2” 15 16 10 125 72 60.3 15.9 130 A 260 RVOAV012E RVOAT012E

3/4” 20 16 10 145 84 69.9 15.9 150 A 395 RVOAV034E RVOAT034E
1” 25 16 10 165 95 79.4 15.9 160 A 560 RVOAV100E RVOAT100E
1”1/4 32 16 10 190 111 88.9 15.9 180 A 850 RVOAV114E RVOAT114E
1”1/2 40 16 10 210 120 98.4 15.9 200 A 1170 RVOAV112E RVOAT112E
2” 50 16 10 240 139 120.7 19.1 230 A 1760 RVOAV200E RVOAT200E
2”1/2 65 10 6 300 179 139.7 19.1 356 B 3600 RVOV075E RVOT075E
3” 80 6 4 325 192 152.4 19.1 404 B 4910 RVOV090E RVOT090E
4” 100 6 4 385 231 190.5 19.1 475 C 6790 RVOV110E RVOT110E

250
COMPONENTS
EXPLODED VIEW

DN 15 ÷ 50 DN 65 ÷ 80 DN 100

1 Body (PVC-U - 1) 6 Washer (PVC-U - 1) 10 End connector (PVC-U - 2)*

2 Strainer (PVC-U/STAINLESS 7 Union nut (PVC-U - 1) 11 Union nut (PVC-U - 2)
steel - 1)* 8 Retaining ring (PVC-U - 1)
3 Bonnet (PVC-U - 1) 9 Socket seal O-Ring
4 Strainer support (PVC-U - 1) (EPDM-FPM - 2)*
5 A-B O-ring (EPDM-FPM - 1)*
5 C O-ring (EPDM-FPM - 2)

* Spare parts
The material of the component and the quantity supplied are indicated between brackets

251
DISMOUNTING MOUNTING Fig. A

DN 15÷50 (fig. A) - DN 100 (fig. C) DN 15÷50 (fig. A) - DN 100 (fig. C)

1) Isolate the sediment strainer from the 1) Insert the O-Ring (5) in its seating in
fluid flow and empty the system up- the bonnet (3).
stream. 2) Insert the bonnet (3) in union nut (7)
2) Unscrew the union nut (7) and sepa- and fix the two components using the
rate the bonnet-support (3-4) from retaining ring (8).
the body (1). 3) Insert the strainer (2) in the bonnet-
3) Remove the bottom washer (6) from support (3-4) and hold in place with
the bonnet-support (3-4). the washer (6).
4) Remove the retaining ring (8) and 4) Insert the bonnet (3) in the body (1)
separate the union nut (7) from the and tighten the union nut (7).
bonnet (3).
5) Remove the O-Ring from the bonnet
(5).
DN 65÷80 (fig. B)
Fig. B
1) Insert the O-Ring (5) in the body (1)
DN 65÷80 (fig. B)
2) Insert the washer (6) in the bonnet (3)
1) Isolate the sediment strainer from the
fluid flow and empty the system up- 3) Insert the strainer (2) in its support
stream. (4)

2) Unscrew the bonnet (3) and separate 4) Insert the support (4) in the bonnet (3)
it from the body (1). 5) Screw the bonnet (3) in the body (1)
3) Remove the support (4) from the
bonnet (3).
4) Remove the washer (6) from the
bonnet (3) and the O-Ring (5) from
its seating in the body.
Note: maintenance operations can be
carried out with the valve body
installed. During assembly, it is advisable
to lubricate the rubber seals. Mineral oils
are not recommended for this task as Fig. C
they react aggressively
with EPDM rubber.

252
INSTALLATION
The sediment strainer can be installed in any position, making sure that the arrow
stamped on the body indicates the direction of fluid flow and that the strainer part
is facing downwards. To avoid damaging the strainer, appropriate devices must be
installed on the line to prevent backflow.

DN 15÷50 (fig. A)
1) Unscrew the union nuts (11) and slide them onto the pipe.
2) Heat weld the end connectors (10) onto the pipe segments.
3) Position the sediment strainer between the end connectors
4) Tighten the union nuts.

DN 65÷80 (fig. B) and DN 100 (fig. C)

The joint must be made by solvent welding the pipe directly into the socket of the
valve body.

WARNINGS
- sediment strainers with a transparent body allow the passage of light, thus promot-
ing the internal growth of algae and micro-organisms.
- sediment strainers with a transparent body are not protected against solar rays. Use
in an open-air system will accelerate the ageing process of the material and reduce
its working life.
- The sediment strainers with a transparent body located near pumps should be pro-
tected against vibrations.
- Always check the cleanliness of the strainer elements.

253
VV DN 10÷50
PVC-U

Angle seat valve

VV
DN 10÷50
The VV angle ANGLE SEAT VALVE
seat valve is
a shutting-off and • Connection system for solvent weld, threaded and flanged joints
• Can be installed in any position
regulating valve • No metal parts in contact with the fluid
particularly suitable • Valve material compatibility (PVC-U) with water, drinking water and other
food substance conveyance according to current regulations
for clean fluids.
• Can be maintained with the valve body installed

Technical specifications
Construction Angle seat shutting-off and regulating valve
Size range DN 10 ÷ 50
Nominal pressure DN 10÷25: PN 16 with water at 20 °C
DN 32÷50: PN 10 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 4346-
1, DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743. Can
be coupled to pipes according to EN ISO 1452, EN ISO
15493, DIN 8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2467,
JIS B 0203
Flanging system: ISO 7005-1, EN ISO 1452, EN ISO
15493, EN 558-1 (DN 10÷50), DIN 2501, ANSI B16.5 Cl.
150, JIS B 2220
Reference standards Construction criteria: EN ISO 1452, EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material PVC-U
Seal material EPDM+PE (EPDM+PTFE or FPM+PTFE on request)
Control options Manual control

256
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14

For water and non-hazardous fluids 12

with regard to which the material
Working pressure
is classified as CHEMICALLY 10
RESISTANT. In other cases, a
reduction of the nominal pressure 8
PN is required (25 years with safety
6
factor).
4

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

DN 0
50
20

DN 5
DN 32
10

15

4
2
DN

DN
DN
DN
1

0.1
Pressure drop

0.01

0.001
Flow Rate

KV100 FLOW DN 10 15 20 25 32 40 50

COEFFICIENT Kv100 l/min 47 110 205 375 560 835 1300

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

257
RELATIVE FLOW %
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 100 %
COEFFICIENT GRAPH 100

90

80

Relative flow coefficient

70

60

50

40

30

20

10

0
Percentage opening of the shutter

OPERATING TORQUE Nm 10 15 20 25 32 40 50 DN
AT MAXIMUM 40
WORKING PRESSURE 36

32

28
Operating torque

24

20

16

12

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by
recognised international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified
personnel.

258
DIMENSIONS

VVUIV
Angle seat valve with female union ends for solvent welding,
metric series

d DN PN A max B max C E H L Z g Code

16 10 16 170 124 60 55 135 14 107 238 VVUIV016E

20 15 16 173 124 60 55 135 16 103 251 VVUIV020E
25 20 16 197 146 60 66 158 19 120 413 VVUIV025E
32 25 16 223 173 70 75 176 22 132 621 VVUIV032E
40 32 16 258 195 85 87 207 26 155 903 VVUIV040E
50 40 16 295 222 105 100 243 31 181 1320 VVUIV050E
63 50 16 359 269 130 120 298 38 222 2238 VVUIV063E
other connection standards are available on request

VVUFV
Angle seat valve with BSP threaded female union ends

R DN PN A max B max C E H L Z g Code

3/8” 10 16 170 124 60 55 135 11.4 112.2 238 VVUFV038E

1/2” 15 16 173 124 60 55 143 15 113 251 VVUFV012E
3/4” 20 16 197 146 60 66 160 16.3 127.4 413 VVUFV034E
1” 25 16 223 173 70 75 183 19.1 144.8 621 VVUFV100E
1” 1/4 32 10 258 195 85 87 214 21.4 171.2 903 VVUFV114E
1”1/2 40 10 295 222 105 100 235 21.4 192.2 1320 VVUFV112E
2” 50 10 359 269 130 120 285 25.7 233.6 2238 VVUFV200E
other connection standards are available on request

259
 VVDV
Angle seat valve with male ends for solvent welding, metric series

d DN PN A max B max C H L g Code

16 10 16 136 124 60 114 14 150 VVDV016E

20 15 16 146 124 60 124 16 160 VVDV020E
25 20 16 165 146 60 144 19 250 VVDV025E
32 25 16 188 173 70 154 22 380 VVDV032E
40 32 10 217 195 85 174 26 480 VVDV040E
50 40 10 247 222 105 194 31 820 VVDV050E
63 50 10 299 269 130 224 38 1345 VVDV063E

VVOV
Angle seat valve with fixed flanges, drilled PN10/16

d DN PN A max B max C E F f H g Code

20 15 16 146 124 60 65 65 14 130 300 VVOV020E

25 20 16 166 146 60 75 75 14 150 455 VVOV025E
32 25 16 191 173 70 85 85 14 160 655 VVOV032E
40 32 10 219 195 85 100 100 18 180 1025 VVOV040E
50 40 10 249 222 105 110 110 18 200 1390 VVOV050E
63 50 10 302 269 130 125 125 18 230 2155 VVOV063E

VVOAV version available on request with fixed flanges, drilled ANSI B 16.5 Cl. 150 #FF

260
COMPONENTS
EXPLODED VIEW

1 Handwheel (PVC-U - 1) 5 Locking clip (PVC-U - 1) 11 Bottom sleeve (PVC-U - 1)

2 Union nut (PVC-U - 1) 6 Body (PVC-U - 1) 12 Gland (PVC-U - 1)
3 O-Ring 7 Shutter (PVC-U - 1) 13 Socket seal O-ring (EPDM-FPM - 2)
(EPDM-FPM - 1)* 8 Stem (PVC-U - 1) 14 End connector (PVC-U - 2)
4 Gland Packing 9 Nut (PVC-U - 1) 15 Union nut (PVC-U - 2)
(PE-PTFE - 2)*
10 Bonnet (PVC-U - 1)

* Spare parts
The material of the component and the quantity supplied are indicated between brackets

261
DISMOUNTING MOUNTING
1) Isolate the valve from the fluid flow. 1) Insert the stem (8) in the bonnet (10)
2) Unscrew the union nut (2) and screw anticlockwise.
anticlockwise and then remove the 2) Insert in order: O-Ring, (3) bottom
internal assembly, complete with all sleeve (11) and gland packing (4).
its components, from the body (6). 3) Place the union nut (2) on the stem,
3) Remove the locking clip (5) and screw on the handwheel (1) and nut (9).
shutter (7). 4) Insert the gland (12) and shutter (7)
4) Remove the gland (12). on the stem (8), insert the locking
5) Unscrew the nut (9) remove the clip (5) in its housing.
handwheel (1) and union nut (2). 5) Insert the completed assembly in the
6) Rotate the stem (8) clockwise body, making sure that the locating
and remove it completely from tab on the bonnet sits in its housing
the bonnet (10). At this point it is in the body
possible to access the gland packing 6) Lock the union nut.
(4), the bottom sleeve (11) and the
O-Ring (3) which be easily removed.

Note: maintenance operations can

be carried out with the valve body
installed. During assembly operations, it
is advisable to lubricate the rubber seals.
Mineral oils are not recommended for
this task as they react aggressively with
EPDM rubber.

INSTALLATION
1) Install the valve such that the arrow stamped on the body indicates the direction
of fluid flow .
2) If the valve is installed in a vertical position, if the connection is solvent welded,
make sure that the solvent does not enter inside the body, as this would damage
the seating of the seal.
3) Before putting the valve into service, check the tightness of the union nut (2).

WARNINGS
- Do not used compressed air or other gases to test thermoplastic lines.
- Always avoid sudden closing manoeuvres and protect the valve from accidental
manoeuvres.

262
263
VR DN 10÷100
PVC-U

Check valve
VR
DN 10÷100
The VR is an angle CHECK VALVE
seat check valve
with weighted PVC • Connection system for solvent weld, threaded and flanged joints
• No metal parts in contact with the fluid
piston that allows the • Piston with counterweight able to work with high intensity fluid
passage of fluid in • Limited pressure drop. Only minimum back pressure is required for the
hermetic seal
one direction only.
• Valve material compatibility (PVC-U) with water conveyance, drinking
water and other food substances according to current regulations
• Can be maintained with the valve body installed

Technical specifications
Construction Angle seat check valve
Size range DN 10 ÷ 100
Nominal pressure DN 10÷50: PN 16 with water at 20 °C
DN 65: PN 10 with water at 20 °C
DN 80÷100: PN 6 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS 4346-1,
DIN 8063, NF T54-028, ASTM D 2467, JIS K 6743.
Can be coupled to pipes according to EN ISO 1452, EN ISO
15493, DIN 8062, NF T54-016, ASTM D 1785, JIS K 6741
Thread: ISO 228-1, DIN 2999, ASTM D 2464,
JIS B 0203
Flanging system: ISO 7005-1, EN ISO 1452, EN ISO
15493, EN 558-1 (DN 10÷50), DIN 2501, ANSI B.16.5
cl.150, JIS B 2220
Reference standards Construction criteria: EN ISO 16137, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material PVC-U
Seal material EPDM or FPM

266
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16 DN 10÷50
TEMPERATURE
14

For water and non-hazardous fluids 12

with regard to which the material
Working pressure
is classified as CHEMICALLY 10 DN 65÷80
RESISTANT. In other cases, a
reduction of the nominal pressure 8
PN is required DN 100
6
(25 years with safety factor).
4

0
Working temperature

PRESSURE DROP bar

1 10 100 1000 10000 l/min

GRAPH

100
DN 0

DN 80
DN 50
20

DN 65
DN 5
DN 32
10

15

4
2
DN

DN
DN
DN
1

0.1
Pressure drop

0.01

0.001
Flow Rate

KV100 FLOW DN 10 15 20 25 32 40 50 65 80 100

COEFFICIENT Kv100 47 110 205 375 560 835 1300 1950 2600 3500

The Kv100 flow coefficient is the

Q flow rate of litres per minute of
water at a temperature of 20°C that
will generate ∆p= 1 bar pressure
drop at a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

267
MINIMUM PRESSURE DN 10 15 20 25 32 40 50 65 80 100

REQUIRED TO LIFT bar 0.008 0.008 0.009 0.014 0.017 0.018 0.021 0.022 0.022 0.024

THE PISTON

MINIMUM SEALING DN 10 15 20 25 32 40 50 65 80 100

PRESSURE (PISTON IN mm H2O 150 150 200 350 350 350 350 350 350 350

CLOSED POSITION)
The figures refer to the seals
that are not worn.

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by
recognised international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified
personnel.

268
 VRUIV
Check valve with female union ends for solvent welding, metric series

d DN PN A max B E H L Z Fig. g EPDM Code FPM Code

16 10 16 125 72 55 135 14 107 A 218 VRUIV016E VRUIV016F

20 15 16 125 72 55 135 16 103 A 226 VRUIV020E VRUIV020F
25 20 16 145 84 66 158 19 120 A 388 VRUIV025E VRUIV025F
32 25 16 165 95 75 176 22 132 A 606 VRUIV032E VRUIV032F
40 32 16 190 111 87 207 26 155 A 923 VRUIV040E VRUIV040F
50 40 16 210 120 100 243 31 181 A 1335 VRUIV050E VRUIV050F
63 50 16 240 139 120 298 38.2 221.6 A 2313 VRUIV063E VRUIV063F

also available with standard ANSI, BS and JIS connections

VRIV
Check valve with female ends for solvent welding, metric series

d DN PN A max B E H K L Z Fig. g EPDM Code FPM Code

75 65 10 300 179 104 243 96 44 155 B 3485 VRIV075E VRIV075F

90 80 6 325 192 116 262 105 51 160 B 4530 VRIV090E VRIV090F
110 100 6 385 231 138 325 - 61 203 C 7170 VRIV110E VRIV110F

VRUFV
Check valve with BSP threaded female union ends

R DN PN A max B E H L Z Fig. g EPDM Code FPM Code

3/8” 10 16 125 72 55 135 11.4 112.2 A 221 VRUFV038E VRUFV038F

1/2” 15 16 125 72 55 143 15 113 A 230 VRUFV012E VRUFV012F
3/4” 20 16 145 84 66 160 16.3 127.4 A 390 VRUFV034E VRUFV034F
1” 25 16 165 95 75 183 19.1 144.8 A 602 VRUFV100E VRUFV100F
1”1/4 32 16 190 111 87 214 21.4 171.2 A 932 VRUFV114E VRUFV114F
1”1/2 40 16 210 120 100 235 21.4 192.2 A 1341 VRUFV112E VRUFV112F
2” 50 16 240 139 120 285 25.7 233.6 A 2348 VRUFV200E VRUFV200F
also available with standard ASTM/NPT connections

269
 VRFV
Check valve with BSP threaded female ends

R DN PN A max B E H K L Z Fig. g EPDM Code FPM Code

2”1/2 65 10 300 179 104 243 96 30.2 182.6 B 3485 VRFV212E VRFV212F
3” 80 6 325 192 116 262 105 33.3 195.4 B 4520 VRFV300E VRFV300F
4” 100 6 385 231 138 325 - 39.3 246.4 C 6965 VRFV400E VRFV400F

VRDV
Check valve with male ends for solvent welding, metric series

d DN PN A max B H L Fig. g EPDM Code FPM Code

16 10 16 125 72 114 14 A 125 VRDV016E VRDV016F

20 15 16 125 72 124 16 A 135 VRDV020E VRDV020F
25 20 16 145 84 144 19 A 225 VRDV025E VRDV025F
32 25 16 165 95 154 22 A 360 VRDV032E VRDV032F
40 32 16 190 111 174 26 A 590 VRDV040E VRDV040F
50 40 16 210 120 194 31 A 835 VRDV050E VRDV050F
63 50 16 240 139 224 38 A 1420 VRDV063E VRDV063F

VROV
Check valve with fixed flanges, drilled PN10/16

d DN PN A max B F f H Fig. g EPDM Code FPM Code

20 15 16 125 72 65 14 130 A 280 VROV020E VROV020F

25 20 16 145 84 75 14 150 A 430 VROV025E VROV025F
32 25 16 165 95 85 14 160 A 640 VROV032E VROV032F
40 32 16 190 111 100 18 180 A 1035 VROV040E VROV040F
50 40 16 210 120 110 18 200 A 1405 VROV050E VROV050F
63 50 16 240 139 125 18 230 A 2235 VROV063E VROV063F
75 65 10 300 179 145 17 356 B 4600 VROV075E VROV075F
90 80 6 325 192 160 17 404 B 6300 VROV090E VROV090F
110 100 6 385 231 180 17 475 C 9200 VROV110E VROV110F

270
EXPLODED VIEW

DN 15÷50 DN 65÷80 DN 100

1 Body (PVC-U - 1) 5 Piston flat gasket 9 End connector (PVC-U - 2)*

2 Piston (PVC-U - 1) (EPDM-FPM - 1)* 10 Union nut (PVC-U - 2)
3 Bonnet (PVC-U - 1) 6 Union nut (PVC-U - 1)
4 O-Ring 7 Retaining ring (PVC-U - 1)
(EPDM-FPM - 1/2)* 8 Socket seal O-Ring
(EPDM-FPM - 2)*

* Spare parts
The material of the component and the quantity supplied are indicated between brackets

271
DISMOUNTING MOUNTING Fig. A

DN 15÷50 - DN 100 (fig. A and C) DN 15÷50 - DN 100 (fig. A and C)

1) Isolate the valve from the fluid flow. 1) Insert the O-Ring (4) in its seating in
2) Unscrew the union nut (6) and the bonnet (3).
separate the bonnet (3) from the 2) Insert the bonnet (3) in union nut (6)
body (1). and fix the two components using the
3) Remove the piston (2) and flat retaining ring (7).
gasket (5). 3) Insert the piston (2) complete with
4) Remove the retaining ring (7) and flat gasket (5) in the bonnet (3), then
separate the union nut (6) from the fit the bonnet on the body (1).
bonnet (3). 4) Screw the union nut (6) on the body (1)
5) Remove the O-Ring from the
bonnet (4).
DN 65÷100 (fig. B)
1) Insert the piston (2) complete with
DN 65÷100 (fig. B) flat gasket (5) in the bonnet (3). Fig. B
1) Isolate the valve from the fluid flow. 2) Insert the O-ring (4) in the body (1)
2) Unscrew the bonnet (3) from the seating.
body (1). 3) Screw the bonnet (3) to the body (1)
3) Remove the O-Ring (4) from its
seating in the body (1).
4) Remove the piston (2) and relative
flat gasket (5).

Note: maintenance operations can be

carried out with the valve body installed
during assembly, it is advisable to
lubricate the rubber seals. Mineral oils are
not recommended for this task as they
react aggressively with EPDM rubber.

Fig. C

INSTALLATION
1) The check valve can be installed on vertical or horizontal axis pipes. The bonnet
(3) must however always be turned upwards as the piston works by gravity.
2) If the valve is installed in a vertical position, if the connection is solvent welded,
make sure that the solvent cement does not enter inside the body, as this would
damage the seating of the seal.
3) Install the valve such that the arrow stamped on the body indicates the direction
of fluid flow .

WARNINGS
- Do not used compressed air or other gases to test thermoplastic lines.

272
273
VA DN 15÷50
PVC-U

Air release valve

VA
DN 15÷50
The purpose of the AIR RELEASE VALVE
VA air release is to
eliminate any air • Connection system for solvent weld and threaded joints
• No metal parts in contact with the fluid
entering the pipe • Can be used as a vacuum breaker valve when installed with the nut at the
with the liquid. bottom
• Valve material compatibility (PVC-U) with water, drinking water and other
food substance conveyance according to current regulations
• Can be maintained with the valve body installed

Technical specifications
Construction Air release valve
Size range DN 15 ÷ 50
Nominal pressure PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS
4346-1, DIN 8063, NF T54-028.
Can be coupled to pipes according to EN ISO 1452,
EN ISO 15493, DIN 8062, NF T54-016
Thread: ISO 228-1, DIN 2999
Reference standards Construction criteria: EN ISO 16137, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material PVC-U
Seal material EPDM

276
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14
For water and non-hazardous fluids
with regard to which the material 12
is classified as CHEMICALLY

Working pressure
RESISTANT. In other cases, a 10
reduction of the nominal pressure
PN is required (25 years with safety 8
factor).
6

0
Working temperature

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by
recognised international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified
personnel.

277
DIMENSIONS

VAIV
Air release valve with male ends for solvent welding, metric series

d DN PN E H L L1 Z g Code

20 15 16 55 103 16 18 87 105 VAIV020E

25 20 16 66 125 19 20 106 185 VAIV025E
32 25 16 75 150 22 24 128 280 VAIV032E
40 32 16 87 171 26 28 145 415 VAIV040E
50 40 16 100 187 31 34 156 570 VAIV050E
63 50 16 122 223 38 41 185 950 VAIV063E

VAFV
Air release valve with BSP threaded female ends

R DN PN E H L Z g Code

1/2” 15 16 55 124 15 94 120 VAFV012E

3/4” 20 16 66 149 16.3 116.4 205 VAFV034E
1” 25 16 75 175 19.1 136.8 360 VAFV100E
1”1/4 32 16 87 200 21.4 157.2 475 VAFV114E
1”1/2 40 16 100 209 21.4 166.2 670 VAFV112E
2” 50 16 122 248 25.7 196.6 1130 VAFV200E

278
COMPONENTS
EXPLODED VIEW

1 Body (PVC-U - 1) 4 Union nut (PVC-U - 1) 6 Piston gasket

2 Piston (PVC-U - 1) 5 O-Ring (EPDM - 1)*
(EPDM - 1)*
3 End connector (PVC-U - 1)

* Spare parts
The material of the component and the quantity supplied are indicated between brackets

279
DISMOUNTING MOUNTING
1) Isolate the valve from the fluid and 1) Position the O-ring (5) and piston
empty the entire line upstream. gasket (6) in their seatings.
2) Unscrew the union nut (4). 2) Insert the piston (2) in the body (1).
3) Remove the end connector (3) and 3) Position the end connector (3).
O-ring (5). 4) Tighten the union nut (4).
4) Remove the piston (2) and relative
seal (6).

Note: during assembly operations, it is

advisable to lubricate the rubber seals.
Mineral oils are not recommended for
this task as they react aggressively with
EPDM rubber.

INSTALLATION Fig. 1
The FIP air release valve must always be installed in a vertical position with the
union nut at the top, as shown in fig.1.

280
281
VZ DN 10÷50
PVC-U

Foot valve
VZ
DN 10÷50
The VZ foot valve FOOT VALVE
allows the passage of
fluid in one direction • Connection system for solvent weld and threaded joints
• No metal parts in contact with the fluid
only. • Piston with incorporated counterweight able to work with high intensity
fluid
• Limited pressure loss. Only minimum back pressure is required for the
hermetic seal
• Valve material compatibility (PVC-U) with water, drinking water and other
food substance conveyance according to current regulations
• Can be maintained with the valve body installed

Technical specifications
Construction Foot valve
Size range DN 10 ÷ 50
Nominal pressure PN 16 with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Solvent welding: EN ISO 1452, EN ISO 15493, BS
4346-1, DIN 8063, NF T54-028.
Can be coupled to pipes according to EN ISO 1452,
EN ISO 15493, DIN 8062, NF T54-016
Thread: ISO 228-1, DIN 2999
Reference standards Construction criteria: EN ISO 16137, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material PVC-U
Seal material EPDM

284
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14
For water and non-hazardous fluids
with regard to which the material 12
is classified as CHEMICALLY

Working pressure
RESISTANT. In other cases, a 10
reduction of the nominal pressure
PN is required. (25 years with safety 8
factor)
6

0
Working temperature

MINIMUM PRESSURE DN 10 15 20 25 32 40 50

REQUIRED TO LIFT bar 0.008 0.008 0.009 0.014 0.017 0.018 0.021

THE PISTON

MINIMUM SEALING DN 10 15 20 25 32 40 50

PRESSURE (PISTON IN mm H2O 150 150 200 350 350 350 350

CLOSED POSITION)
The figures refer to the seals that
are not worn.

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by
recognised international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified
personnel.

285
DIMENSIONS

VZIV
Foot valve with male ends for solvent welding, metric series

d DN PN E H L L1 Z g Code

16 10 16 55 101 14 15 87 105 VZIV016E

20 15 16 55 103 16 18 87 120 VZIV020E
25 20 16 66 125 19 20 106 210 VZIV025E
32 25 16 75 150 22 24 128 350 VZIV032E
40 32 16 87 171 26 28 145 560 VZIV040E
50 40 16 100 187 31 34 156 760 VZIV050E
63 50 16 122 223 38 41 185 1340 VZIV063E

VZFV
Foot valve with BSP threaded female ends

R DN PN E H L Z g Code

1/2” 15 16 55 124 15 94 135 VZFV012E

3/4” 20 16 66 149 16.3 116.4 230 VZFV034E
1 25 16 75 175 19.1 136.8 390 VZFV100E
1”1/4 32 16 87 200 21.4 157.2 620 VZFV114E
1”1/2 40 16 100 209 21.4 166.2 860 VZFV112E
2 50 16 122 248 25.7 196.6 1520 VZFV200E

ACCESSORIES
SZIV
Suction strainer with male and female ends for solvent welding to foot valve VZ

d1 d H L L1 L2 Code
16 20 34.5 8 7.5 6.5 SZIV016
20 25 44 9.5 8.5 7.5 SZIV020
25 32 57 11 9.5 8.5 SZIV025
32 40 67 13 11 10 SZIV032
40 50 58.5 15.5 13 11.5 SZIV040
50 63 77.5 19 15 13 SZIV050
63 75 93.5 22 19 15.5 SZIV063

286
COMPONENTS
EXPLODED VIEW

1 Body (PVC-U - 1) 4 Union nut (PVC-U - 1) 6 Piston gasket

2 Piston (PVC-U - 1) 5 O-ring (EPDM - 1)*
3 End connector (PVC-U - 1) (EPDM - 1)*

* Spare parts
The material of the component and the quantity supplied are indicated between brackets

287
DISMOUNTING MOUNTING
1) Isolate the valve from the fluid and 1) Position the O-ring (5) and piston
empty the entire line upstream. gasket (6) in their seatings.
2) Unscrew the union nut (4). 2) Insert the piston (2) in the body (1).
3) Remove the end connector (3) and 3) Position the end connector (3).
O-ring (5). 4) Tighten the union nut (4).
4) Remove the piston (2) and relative
gasket (6).

Note: during assembly operations, it is

advisable to lubricate the rubber seals.
Mineral oils are not recommended for
this task as they react aggressively with
EPDM rubber.

INSTALLATION Fig. 1
The FIP foot valve must always be installed in a vertical position with the union nut
at the bottom, as shown in fig.1.

H1

H
H1

288
289
CR DN 40÷300
PVC-U

Wafer check valve

CR
DN 40÷300
The CR wafer check WAFER CHECK VALVE
valve is designed to
be installed directly • Installed with FIP QPV (d50 - d160) stubs and QRV stubs using flat gasket
QHV/Y (d225 - d315), on PVC piping class PN10 or lower with type ODV
between stubs and flanges

flanges in accordance installation

• Metal support for easy and precise centring of the valve during

with ISO/DIN • Can be installed in either a vertical or horizontal position

standards. • Sealing system with O-ring for optimum sealing and installation without flat
gaskets

Technical specifications
Construction Wafer check valve
Size range DN 40 ÷ 300
Nominal pressure 5 bar with water at 20 °C
Temperature range 0 °C ÷ 60 °C
Coupling standards Flanging system: DIN 2501 PN 10, EN ISO 1452,
EN ISO 15493
Reference standards Construction criteria: EN ISO 16137, EN ISO 1452,
EN ISO 15493
Test methods and requirements: ISO 9393
Installation criteria: DVS 2204, DVS 2221, UNI 11242
Valve material PVC-U
Seal material EPDM

292
TECHNICAL DATA
PRESSURE VARIATION bar
-40 -20 0 20 40 60 80 100 120 140 °C
ACCORDING TO
16
TEMPERATURE
14
For water and non-hazardous fluids
with regard to which the material 12
is classified as CHEMICALLY

Working pressure
RESISTANT. In other cases, a 10
reduction of the nominal pressure
PN is required 8
(25 years with safety factor).
6

0
Working temperature

PRESSURE DROP bar

10 100 1000 10000 100000 l/min

GRAPH

0
DN 200
DN 250
100

150
DN 125
40

DN 80
DN 50

30
DN 65
DN

DN

DN

DN
1

0.1
Pressure drop

0.01

0.001
Flow Rate

KV100 FLOW DN 40 50 65 80 100 125 150 200 250 300

COEFFICIENT Kv100 l/min 370 900 1250 1867 2867 5700 8167 18800 25000 31900

The Kv100 flow coefficient is the Q

flow of litres per minute of water
at a temperature of 20°C that will
generate ∆p= 1 bar pressure drop at
a certain valve position.
The Kv100 values shown in the
table are calculated with the valve
completely open.

293
MINIMUM PRESSURE DN 40 50 65 80 100 125 150 200 250 300

REQUIRED TO OPEN bar 0.002 0.003 0.003 0.003 0.003 0.003 0.005 0.005 0.008 0.008

THE VALVE IN A
VERTICAL FLOW

MINIMUM VALVE DN 40 50 65 80 100 125 150 200 250 300

SEALING PRESSURES bar 0.3 0.3 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2

TIGHTENING TORQUE DN 40 50 65 80 100 125 150 200 250 300

*Tightening torques for nuts and Nm* 8 10 10 10 10 15 20 38 45 50

bolts on couplings with backing
rings. Values required to obtain the
hydraulic test seal (1.5 x PN at 20°C)
(new or lubricated nuts and bolts)

The information in this leaflet is provided in good faith. No liability will be accepted concerning technical data that is not directly covered by
recognised international standards. FIP reserves the right to carry out any modification. Products must be installed and maintained by qualified
personnel.

294
DIMENSIONS

CROV
Wafer check valve in PVC-U/EPDM

De
d DN A B C Di OP Z g Code
ISO/DIN standards
50 40 72 25 28 95 22 0-5 16 160 CROV050E
63 50 86 37 29 109 32 0-5 20 260 CROV063E
75 65 105 50 31 129 40 0-5 20 330 CROV075E
90 80 119 61 32 144 54 0-5 20 400 CROV090E
110 100 146 77 31 164 70 0-5 22 560 CROV110E
140 125 173 94 35 195 92 0-5 23 760 CROV140E
160 150 197 100 40 220 105 0-5 25 1120 CROV160E
225 200 255 152 38 275 154 0-5 35 2130 CROV225E
280 250 312 180 41 330 192 0-5 40 3540 CROV280E
315 300 363 215 41 380 227 0-5 45 5350 CROV315E

INSTALLATION
Fig. 1
During installation, make sure that the following requirements are complied with:
• Leave a straight section of pipe of length equal to 5 times the nominal diameter
before and after the valve.
• Do not install the valve directly on the pump flange. The use of flat gaskets is rec-
ommended in order to guarantee a perfect seal between the valve and stubs with
serrated face.
• Do not use pipes of thickness more than that of PN10 pipes.
• The CR valve can be used on vertical pipes only if the fluid flow is upwards.
• After having aligned the valve with the stub, tighten the flange bolts in a diagonal
sequence to the required torque.
For sizes d110 and d160, in order to prevent impact between the disk and pipe,
insert a spacer or chamfer the pipe itself as shown in fig.1 and indicated in the table.

d Angle a for PN10 pipes K(mm) for PN10 pipes

110 15° 5
160 30° 9

295
296
KEY
ABBREVIATIONS

ABS acrylonitrile butadiene styrene PE polyethylene

d nominal external diameter of the PN nominal pressure in bar (max.

pipe in mm operating pressure at 20°C water)

DN nominal internal diameter of the pipe POM polyoxymethylene

in mm

PP-GR fibreglass reinforced polypropylene

EPDM Ethylene-Propylene-Diene-Monomer

PP-H polypropylene homopolymer

FPM (FKM) fluoroelastomer
PVC-C chlorinated polyvinyl chloride
g weight in grams

PVC-U unplasticized polyvinylchloride

HIPVC PVC high impact

PVDF polyvinylidene difluoride

K lid key

PTFE polyethrafluorethylene
NBR nitrile butadiene rubber

R nominal thread size in inches

OP operating pressure

s pipe thickness in mm
P pipe holder

SDR standard dimension ratio = d/s

PA-GR fibreglass reinforced polyamide

U number of holes
PBT polybutylene terephthalate

297
 MANUAL VALVES
PVC-U
Code LEVAMAV

The PVC-U manual valves line consists of a comprehensive range of

ball valves, butterfly valves, diaphragm valves, check valves, sediment strainers,
air release valves, foot valves and angle seat valves for use in the construction
MANUAL PVC-U VALVES

of process and service lines for conveying pressurised industrial fluids and for
maximum operating temperatures of no more than 60°C
FIP - Formatura Iniezione Polimeri
Loc. Pian di Parata, 16015 Casella Genova Italy
Tel. +39 010 9621.1
Fax +39 010 9621.209
info.fip@aliaxis.com
www.fipnet.com