Scribd Logo
Upload

Welcome to Scribd!

  • 963 views

    Pipe Bend Procedure SA-4200-70621

    Uploaded by

    mohd as shahiddin jafri
    This 3 sentence summary provides the key details about the pipe bending procedure document: The document outlines the pipe bending procedure for piping line 25-SA-4200-70621-1C127DA-N at the PETRONAS REFINERY & PETRO CHEMICAL CORPORATION SDN.BHD unit 4200 project, including the preparation work, safety requirements, types of bending processes and equipment used, and documentation requirements.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Pipe Bend Procedure SA-4200-70621

    Uploaded by

    mohd as shahiddin jafri
    963 views7 pages
    This 3 sentence summary provides the key details about the pipe bending procedure document: The document outlines the pipe bending procedure for piping line 25-SA-4200-70621-1C127DA-N at the PETRONAS REFINERY & PETRO CHEMICAL CORPORATION SDN.BHD unit 4200 project, including the preparation work, safety requirements, types of bending processes and equipment used, and documentation requirements.

    Original Description:

    lkjhg

    Copyright

    © © All Rights Reserved

    Available Formats

    DOCX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This 3 sentence summary provides the key details about the pipe bending procedure document: The document outlines the pipe bending procedure for piping line 25-SA-4200-70621-1C127DA-N at the PETRONAS REFINERY & PETRO CHEMICAL CORPORATION SDN.BHD unit 4200 project, including the preparation work, safety requirements, types of bending processes and equipment used, and documentation requirements.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    963 views7 pages

    Pipe Bend Procedure SA-4200-70621

    Uploaded by

    mohd as shahiddin jafri
    This 3 sentence summary provides the key details about the pipe bending procedure document: The document outlines the pipe bending procedure for piping line 25-SA-4200-70621-1C127DA-N at the PETRONAS REFINERY & PETRO CHEMICAL CORPORATION SDN.BHD unit 4200 project, including the preparation work, safety requirements, types of bending processes and equipment used, and documentation requirements.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 7

    FABRICATION PROCEDURE

    Document No:STS/CLIENT2020/TP001/WP01 Revision: 01 Date: 5 February 2020

    PIPE BENDING PROCEDURE


    PIPING LINE NO.25-SA-4200-70622-1G101DA-N

    PETRONAS REFINERY & PETRO CHEMICAL CORPORATION SDN.BHD.

    FOR APPROVAL √

    Name / Designation Signature Date Rev


    Originator Mohd As Shahiddin Jafri
    QAQC
    Reviewed Mohd Farid Abu Bakar
    00
    Project Manager

    Approved

    FOR REVIEW

    FOR CONTRUCTION
    FABRICATION PROCEDURE

    Document No:STS/CLIENT2020/TP001/WP01 Revision: 01 Date: 5 February 2020

    TABLE OF CONTENTS

    1. INTRODUCTION

    2. SCOPE

    3. REFERENCE

    4. SPECIFICATION

    5. WELD SUMMARY

    6. PREPARATION

    7. FABRICATION PROCEDURE

    8. RECORD & DOCUMENTATION

    9. SAFETY

    10. ATTACHMENT

    STS/CLIENT2020/TP001/WP01
    FABRICATION PROCEDURE

    Document No:STS/CLIENT2020/TP001/WP01 Revision: 01 Date: 5 February 2020

    1. Introduction
    This procedure is intended to provide a detailed Types of Bending Processes and Equipment Used description of
    shop cold bending operations of 1’” piping line:25-SA-4200-70621-1C127DA-N Sulphur Acid at unit 4200 UF Rapid
    project.

    2. Scope
    This procedure covers erection of piping work for Unit 4200 installation of piping for Acid Sulphur including
    preparations work, lifting of pipe spools and pipe supports, fit-up and welding work, non destructive testing,
    radiography test, line check and pressure test.This document also covers general HSE requirements while working
    inside live plant areas.

    3. Reference
    3.1 ASME B 31.1 Power Plant Piping
    3.2 ASME V, 2015 Ed. Non Destructive Examination
    3.3 PTS 12.30.05 Shop & Field Fabrication Of Piping
    3.4 SA-4200M00450-70621-03 Isometric 1
    3.5 SA-4200M00450-70621-04 Isometric 2

    4. Types of Bending & Equipment


    4.1 Types bending - Cold Bending Method
    4.2 Equipment Bending - 3 Roll Bending

    5. Preparation
    5.1 Bend 90ºdegree
    5.2 Bend 45ºdegree

    STS/CLIENT2020/TP001/WP01
    FABRICATION PROCEDURE

    Document No:STS/CLIENT2020/TP001/WP01 Revision: 01 Date: 5 February 2020

    STS/CLIENT2020/TP001/WP01
    FABRICATION PROCEDURE

    Document No:STS/CLIENT2020/TP001/WP01 Revision: 01 Date: 5 February 2020

    5.3 Safety
    5.3.1 Before each use, inspect the Pipe Bender for bent or damaged components.
    5.3.2 Check that bending die is correctly seated on ram and that the roller shafts are fully engaged in the frame
    and pinned before operating hydraulic unit.
    5.3.3 Regularly wipe down and clean the tool to keep it in best condition.
    5.3.4 Keep hands away from die and rollers when bending pipe.
    5.3.5 Use a qualified person to lubricate and maintain the hydraulic unit. Confirm that the recommended
    hydraulic oil is used during maintenance.
    5.3.6 DO NOT top up system with brake fluid. Use hydraulic oil only.
    5.3.7 DO NOT operate the pipe bender if damaged. \
    5.3.8 DO NOT exceed the rated capacity of the hydraulic unit
    5.3.9 DO NOT use the pipe bender for purposes other than that for which it is intended.
    5.3.10 DO NOT alter the settings of the pressure control valve. When not in use, store the tool in a clean, dry,
    safe location out of reach of children and other unauthorized persons.
    5.3.11 Ensure that you read, understand safety instructions before operating the pipe bender.With the hydraulic
    unit release valve open and the ram fully retracted, fit the appropriate sized die to the ram.

    5.3.12 Move pipe rollers and shafts to appropriate holes in frame and ensure that shafts are properly fitted and
    secured using hitch pins. Stand-by fire extinguishers, fire water and a signage at the area of works.
    5.3.13 Use proper tools, barricaded area, fire blanket and wear a proper PPE especially face shield and glove.

    STS/CLIENT2020/TP001/WP01
    FABRICATION PROCEDURE

    Document No:STS/CLIENT2020/TP001/WP01 Revision: 01 Date: 5 February 2020

    5.4 Record & Documentation


    5.4.1 After completion fabrication & final acceptance of the repair work an inspection shall be made. The
    Contractor's QAQC inspectors and the third party inspector / SRAIM UF representative shall both be
    represented and they shall sign an agreed inspection report.
    5.4.1.1.1 Fabrication Procedure
    5.4.1.1.2 Inspection Test Plan
    5.4.1.1.3 Material & Consumable Certificate
    5.4.1.1.4 Welding Inspection Control Sheet (WICS)
    5.4.1.1.5 Inspection Report
    5.4.1.1.6 Welding Procedure Specification (WPS)
    5.4.1.1.7 NDT Report inspection
    5.4.1.1.8 Pressure Test Report Inspection
    5.4.1.1.9 Pressure Test Calibration Certificate
    5.4.1.1.10 Isometric

    STS/CLIENT2020/TP001/WP01
    FABRICATION PROCEDURE

    Document No:STS/CLIENT2020/TP001/WP01 Revision: 01 Date: 5 February 2020

    STS/CLIENT2020/TP001/WP01

    You might also like

    pFad - Phonifier reborn

    Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

    Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


    Alternative Proxies:

    Alternative Proxy

    pFad Proxy

    pFad v3 Proxy

    pFad v4 Proxy