Fam Bulk Material Handling 2019 en PDF
Fam Bulk Material Handling 2019 en PDF
Fam Bulk Material Handling 2019 en PDF
FAM
Bulk Materials Handling
www.fam.de Förderanlagen Magdeburg
FAM is an international organization headquartered in Germany with a proven history as a manufacturer of modern bulk
material handling systems and a heritage dating back to the 19th century. We have broad expertise in opencast mining
■■Consulting ■■Assembly
technology, stockyard systems, mineral processing, loading equipment, conveying facilities and port technology with more
than half of FAM employees working in engineering.
■■Project Management ■■Commissioning
■■Scheduling ■■Quality Management
With a complex assortment of sizable and individual machines, such as bucket wheel excavators, conveyor systems,
spreaders, scrapers, blending beds, reclaimers, ship loaders, ship unloaders, as well as crushers and mills, FAM provides the ■■Schedule Monitoring ■■Quality supervision
core systems for opencast mines, power plants, metallurgical industry, cement industry, building material industry, chemical
and fertilizer industry, as well as port handling. ■■Development ■■Maintenance
■■Engineering ■■Modernization
As a manufacturer of machinery for continuous material handling activities, storage facilities and processing plants for bulk
materials of all kinds, FAM designs, supplies and services complex turnkey systems for which the core parts are produced ■■Designing ■■Training
in-house. For the existing systems, we carry out comprehensive modernization and expansion projects facilitating significant
improvement of the plant performances and resulting in higher productivity. ■■Fabrication ■■After Sales Service
Contents
5 Stockyard Systems
18 Loading Systems
19
2 Conveyor Systems 3
24 Port Technology
28 Individual Machines and Components
30 Engineering and Consulting
31 Modernization
32 Manufacturing, Assembly and Service
34 Technological Competency
www.fam.de Förderanlagen Magdeburg
Handling system
Storage capacity 220000 t
Hard coal 3000t/h
Latvia
Port technology
Stacker-reclaimer
STR6000/8000.60
Hard coal 8000 t/h
Australia
4 5
Processing plant
2xContinuous ship
unloader
Processing plant CSU1300.21S
Oil sands 3x7260 t/h Hard coal 2600 t/h
Canada Germany
www.fam.de Förderanlagen Magdeburg
Stacker ST450.27
Boom length 27 m
Belt width of
boom conveyor 800 mm
Niobium ore 450 t/h
Brasil
6 7
Portal scraper
KP720/4000.71
Track 71,4 m
Granulated sulphur 4000 t/h
United Arab Emirates
8 9
Slewing scraper
Circular stockyard
Diameter 110 m
Stockyard capacity 160000 t
Coal 3000 t/h
Germany
10 11
Reclaimers and bucket wheel machines are used for continuous reclaiming operations and
are well-suited even for the bulk materials that tend to stick or solidify. The material removal is
carried out by side and portal reclaimers alongside the stockpile, or by bridge-type reclaimers
and bucket wheel reclaimers positioned at the end face of the stockpile or blending bed.
12 13
Circular Stacker-Reclaimers
Circular stacker-reclaimer
CST2000/1000.125
Diameter 125 m
Stockyard capacity 220000 t
Coal 2000 t/h
Germany
14 15
Circular stacker-reclaimer
CST80/180.68
Diameter 68 m
Stockyard capacity 22500 t
Urea 180 t/h
Germany
Stacker-Reclaimers
Stacker-reclaimer
STR4000/2700.50
Boom length 50 m
Belt width 1600 mm
Bucket wheel Ø 7,8 m
Coal 4000 t/h
Germany
Stacker-reclaimer
STR1000/1000.60
Boom length 60 m
Belt width 1200 m
Bucket wheel diameter 6 m
Coal 1000 t/h
Germany
Stacker-reclaimer STR6000/8000.60
Boom length 60 m
Belt width 2000 mm Stacker-reclaimer
Bucket wheel diameter 10,5 m STR6000/8000.60
Stacking capacity 6000 t/h Boom length 60 m
Reclaiming capacity 8000 t/h Belt width 2000 mm
Hard coal Bucket wheel diameter 10,5 m
Australia Stacking capacity 6000 t/h
Reclaiming capacity 8000 t/h
Hard coal
Australia
16 17
Stacker-reclaimer
STR6000/4000.67S
Boom length 67 m
Belt width 1829 mm
Bucket wheel diameter 8 m
Stacking capacity 6000 t/h
Reclaiming capacity 4000 t/h
Iron ore concentrate,
iron ore pellets, coal
USA
www.fam.de Förderanlagen Magdeburg
■■ Reversible
■■ Slewing
■■ Liftable and Lowerable
■■ Telescopic
■■ Curve Negotiatable
Conveyor system
Coal 3000 t/h
Germany
18 19
Pipe-Conveyor
PC400x540
Belt width 1200 mm
Diameter 300 mm
Centre distance 540m
Hoisting height 10 m
Gypsum, ash 240 t/h
Netherlands
Pipe-Conveyor
PC500x362/225
Belt width 2000 mm
Stationary belt conveyor Diameter 500 mm Pipe-Conveyor
GF1600x592/304/300/281/130/103 Centre distance 362/225 m PC350x243
Belt width 1600 mm Hoisting height 71/4 m Belt width1400 mm
Centre distance 592/304/300/281/130/103 m Coal 1200 t/h Diameter 350 mm
Drive power 400/315/250/160 kW Germany Centre distance243 m
Belt speed 4 m/s Hoisting height 36 m
Hard coal 3000 t/h FGD gypsum 400 t/h
Latvia Germany
www.fam.de Förderanlagen Magdeburg
Shiploader SLRQ6600.56/27 OX
Radial traveling
Loading: telescopic chute
Ship size 25000-180000 DWT
Outreach 56 / 27 m
Boom angle +8° / -8°
Slewing angle +/-40°
Coal 6600 t/h
Colombia
24 25
Handling system
Shiploader SL3000.39SX
Mobile, slewable
Loading: telescopic chute
Ship size 120000 DWT
Outreach 39 m
Boom angle -12° / +18,5°
Slewing angle 254°
Hard coal 3000 t/h
Latvia
26 27
Sampling unit
Handling system
Iron ore 6000 t/h
Canada
28 29
Silo SI2150
Diameter 10 m
Total height 33,9 m
Silo capacity 2150 m³
Dry ash
Germany
■■ Function Tests
■■ Test Runs
■■ Factory Tests
Our specialized engineering team gladly accept the
challenges for the most ambitious projects and technical
issues in designing modern solutions considering your unique
requirements.
30 31
Refurbishment
■■Retrofitting and modification of machines
■■Reconstruction of machines in order to ensure the opera-
tional safety and to minimize operating and maintenance
■■Consulting by our experienced engineers about any costs
materials handling systems regardless of their origin ■■Full mechanical and electrical reconstruction
■■Minimization of energy usage, spare parts, operation and ■■Prolonging the life expectancy of machines and systems by
personnel costs through optimization of machines and upgrading their components
systems ■■Replacing of conventional drive systems of the bucket chain
excavator’s grabs by three-phase synchronous motors
■■Maximizing efficiency of machines and plants
■■Extension of the service life of the equipment by offering
preventive maintenance schedules and usage of modern
materials and techniques. We offer custom tailored designs, solutions, adjustments and
■■New materials and technologies modification for any situation.
www.fam.de Förderanlagen Magdeburg
Maintenance
■■ Performance of scheduled maintenance field support by FAM technicians
■■ Creation of maintenance documentation
■■ Recording of maintenance measures completed
■■ Preparation and realization of equipment shutdowns
■■ Minimizing of downtimes which in turn lowers maintenance costs
■■ Full time maintenance
Training
■■ Preparation of specific training programs in compliance with client needs
■■ Skilled training and instructing of operators and maintenance personnel
■■ Training courses on site or at selected venues
■■ Virtual interactive training for selected equipment
■■ Training by highly qualified instructors
Automation
32 33
■■ Development of concepts for automatic operation of materials handling systems
■■ Programming of customized control software
■■ Installation of advanced control systems for automatic operation
■■ Remote access to control software
www.fam.de Förderanlagen Magdeburg
Technological Competency
Primary Treatment Corrosion Protection
■■ Manual steel shot blast-cleaning for element sizes of up ■■ Surface pre-treatment
to 25 x 8 x 5 m - Ensuring the standard degree of cleanliness of Sa2,5
■■ Continuous automatic steel shot blast-cleaning for to Sa3 acc. to DIN ISO 12944-4 by steel shot / slag
lengths of up to 14 m blasting
- Sheet width of up to 2,500 mm ■■ Wet-coating systems
- Profiles up to IPB 1,000 mm - Airless wet coating (atomization of the paint without
- Pipes up to Ø 500 mm compressed air, only via material pressure)
■■ Ensuring the standard degree of cleanliness Sa2.5 acc. - Air mix (atomization of the paint with compressed air)
to DIN EN ISO 12944-4 - Electrostatic (charging of the spray paint particles,
magnetic attraction to the work piece)
- Component dimensions of up to 25 x 7,8 x 5,4 m
Shaping ■■ Powder pre-coating
- Components of up to 700 kg with forced drying,
■■ CNC bending presses degrea-sing, zinc phosphatizing, passivation for (serial)
- Pressing force of 400 Mp parts
- Bending length of up to 6,050 mm - Powder coating machine for (serial) parts in
- Stand distance 5,055 mm automatic and manual mode, with continuous iron /
- Distance of stand and shaping die of up to 400 mm zinc phosphatizing
■■ Roll bending, rolling ■■ Powder coating
- Plate width of up to 2,500 mm - Continuous flow system for iron and zinc
- Plate thickness of up to 60 mm phosphatizing
- Component dimensions of up to 6 x 0,9 x 1,9 m
Cutting - Item weight of up to 800 kg
■■ Mining
■■ Port Handling
■■ Fertilizer Industry
■■ Metallurgy
■■ Power Plants
■■ Building Materials Industry
■■ Chemical Industry
■■ Cement Industry