Atlas Copco Booster Compressor

• -
813-62/2175 EXPORT
I
BOOSTER PART No. : 4103020158

SUCTION : 350 PSIG (24 BAR)
B+SettA:RG-: . 21-75- PS-lfr(1-5e-B-AR)
I
3
CAPACITY : 1800 SCFM (51 m /min) CAPACITY TWO STAGE OPERATION
DRIVE : CAT C13 440 BHP/ 328.11 KWH @ 1800 RPM EXPORT
INDUSTRIAL-C INTERMITTENT CURVE
OTHER DETAILS : AUTOMATIC UNLOAD I AUTOLOAD VALVE
OpS:ration ! Serv!ce J Parts r.~an u a ! - - j
For Hurricane Booster

English
Printed Matter No. : 2236203414
--·
09/20 12
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. • Copyright 2012, Atlas Copco Hurricane. Any unauthorized use or copying of the contents or any part thereof
is proh ibited . This applies in particular to trademarks, model denominations, part numbers and drawings.
• Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not
covered by Warranty or Product Liability.
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813-62/2175 Manual ,Jl'fJ,ru !G~
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813-62/2175 Manual
Index
1. OPERATION, MAINTENANCE AND PARTS MANUAL. ..... .................................. .. .. ..... .... ........ 3
1.1. SAFETY PRECAUTIONS ........... ... ... ...... .. ......... ................ ........................... ........................... ..... 3
'
1.2. TECHNICAL SPECIFICATION .................................................. ...... ..... .................... ..... ....... ..... . 14
1.3. CAPACITY CHART ......................................... ............................. ................ .............................. 16
.. A C""'r-T n.l""'\.IK.f"T"r" - - - ~ ~
i .=i- . ..Ji:. i i"""ViiV i .;;j •••••••••• •• ••••••••••• • • • ••••••••••••••• • •••••• • ••• • •••••••••••••••••• ••• ••••••••••••••••••••••••• ••• ••••••••••••••••••••••••• IO
1.4.1. INSTRUMENT PANEL SHUTDOWN & DISCHARGE PRESSURE SWITCH .... .... .. .......... .. ....... ....... 18
1.4.2. . AUTO UNLOAD PRESSURE REGULATOR .......... .. .. ...... ................... ... ...... ...... ... ..... .... ..... .. .............. 19
1.4.3. SUCTION SCRUBBER TANK RELIEF VALVE REGULATOR ...... .... .... ... ... ... ..................... .. ............. 19
1.4.4. SINGLE STAG E I TWO STAGE OPERATION ..... .. ..... .. ...... .... .. ... ..... .. ... ............... .. ..... ... ..... ... ............ 20
2. OPERATING INSTRUCTIONS ............. .. ... .. ............ ... ............... ...... ..... ........................ ............ .-21
3. MAINTENANCE ........... .. .... ..... ....... .... ............. .... ..... .... ............................................ ................. 23
3.1. SERVICE INTERVALS ...................................... .. ................... ... ..................... ........................ ... . 23
3.2. BOOSTER FOGGING PROCEDURES .............. ............ ... ................................. ..... ....... ............. 24
3.3. DRAWINGS ....................................................................., .......................................................... 25
3.3.1. BOOSTER DIMENSION DRAWING ..... .... ....... .. ..... ... ............................. .... ........ .. .... .. .. .. .... .......... ..... .. 25
3.3.2. GENERAL PLUMBING ARRANGEMENT ...... ..... .. ....... ................ .. ..................................... .. ........ .. .... 26
3.3 .3. SC HEMATIC WIRING DIAGRAM ............. .............................................. .. ............................ .... .. ....... .. 27
4. PARTS MANUAL ...................................................................................................................... 28

4.1 PHOTOGRAPH ILLUSTRATIONS ............................................... .................................... .......... 28
4.2 PUMPER ILLUSTRATIONS ....................................................................................................... 31
4.2.1 1st STAGE COMPRESSOR ASS EMBLY .. ........ ... ..... ... ..... ...... .... .... ...... ... ... ... ... .... .. ... ...... ... ...... .......... 31
4.2.2 2°d STAG E COMPRESSOR ASSEMBLY .. ........ .. ...... .:.............................. ..... ........ .......... ...... .. .... .. ..... 33
4.3 SPARE PARTS LIST .................................................................................................................. 35
4.4 BILL OF MATERIAL ..... ............................................................................................................. 36
5. REFERENCE ... ... .......... .......... ....... ... .. .. .... ...................................... ......................... ... .. ..... ... ..... 55
5.1 POWER VIEW ................................... ............ ........... ................................ .................................. 55
5.2 TDXM TEMPERATURE SCANNER ........................................................................................... 67
5.3 PRESSURE SWITCH OPERATION ........................................................................................... 73
2
B 13-62/217 5 Manual Jl.ti.m~
1. OPERATION, MAINTENANCE AND PARTS MANUAL
1.1. SAFETY PRECAUTIONS

o----:-~~~~~~-Ur~faee·~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~-
Please read the fbl/owing instructions carefully before starting to use your booster. It is a solid, safe and
reliable machine, built according to the latest technology. Follow the instructions in this booklet and we
guarantee you years of trouble free operation.
Always keep the manual available near the machine.
In all correspondence always mention the booster type and serial number, shown on the data plate.
The company reserves the right to make changes without prior notice
~
To be read attentively and acted accordingly before towing, lifting, operating, performing
maintenance or repairing the compressor .
Description of safety pictograms used in this manual

This symbol draws your attention to dangerous situations. The operation concerned
A may endanger persons and cause injuries.
[@? This symbol is followed by supplementary information.
1.1.1. Introduction
The policy of Atlas Copco is to provide the users of their equipme nt with safe, reliable and efficient
products. Factors taken into account are among others:
the intended and predictable future use of the products, and the environments in which they are
expected to operate
• applicable rules, codes and regulations
the expected useful product life, assuming proper serv ice and maintenance
• providing the manual with up-to-date information
Before handling any product, take time to read the relevant instruction manual. Besides giving detailed
operating in structions, it also gives specific information about safety, preventive maintenance, etc.
Keep the manual always at the unit location, easy accessib le to the operating personnel.
See also the safety precauti9ns of the engi ne and possible other equipment, which are separately sent
along or are mentioned on the equipment or parts of the unit.
These safety precautions are general and some statements will therefore not always apply to a particular
unit.
Only people that have the right skills should be allowed to operate, adjust, perform maintenance or repair
on Atlas Copco equipment. It is the responsibi lity of management to appoint operators with the
appropriate training and ski ll for each category of job.
Skill level 1: Operator
An operator is trained in al l aspects of operating the unit with the push-buttons, and is trained to know the
safety aspects .
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Skill level 2: Mechanical technician

A mechanical technician is trained to operate the unit the same as the operator. In addition , the
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manual, and is allowed to change settings of the control and safety system . A mechanical technician does
not work on live electrical components .
Ski ll h:!Vt!I 3 : F l~t :l rit:ii I lP-1.:hn ic;i;m

An electrical technician is trained and has the same qualifications as both the operator and the
mechanical technician . In addition, the electrical technician may carry out electrical repairs within the
various enclosures of the unit. This includes work on live electrical components.
Skill level 4: Specialist from the manufacturer

This is a skilled specialist sent by the manufacturer or its agent to perform complex repairs or
modification s to the cquip-mcnt.
In general it is recommended that not more than two people operate the unit. more operators could lead to
unsafe operating conditions . Take necessary steps to keep unauthorized persons away from the unit and
eliminate all possible sources of danger at the unit.
When handling, operating , overhauling and/or performing maintenance or repair on Atlas Copco
equipment, the mechan ics are expected to use safe engineering practices and to observe all relevant
local safety requirements and ordinance s. The following list is a reminder of special safety directives and
precautions mainly applicable to Atlas Copco equipment.
These safety precautions apply to machinery processing or consuming air. Processing of any other gas
requires additional safety precautions typical to the application and are not included herein .
Neglecting the safety precautions may endanger people as well as environment and machinery:
endanger people due to electrica l, mechanical or chemical influences

endanger the environment due to leakage of oil, solvents or other substances
• endanger the machinery due to function failures
All responsibility for any damage or injury resulting from neglecting these precautions or by non-
observance of ordinary caution and due care required in handling, operating, maintenance or repair, also
if not expressly mentioned in this instruction manual, is disclaimed by Atlas Copco .
The manufacturer does not accept any liability for any damage arising from the use of non-original parts
and for modifications, additions or conversions made without the manufacturer's approval in writing.
If any statement in this manual does not comply with local legislation, the stricter of the two shall be
applied.
Statements in these safety precautions should not be interpreted as suggestions, recommendations or

inducements that it should be used in violation of any applicable laws or regulations.
1. 1.2. General safety precautions
1. The owner is responsible for maintaining the unit in a safe operating condition. Unit parts and accessories
must be replaced if missing or unsuitable for safe operation.
2. The supervisor, or the responsible person, shall at all times make sure that all instructions regarding
machinery and equipment operation and maintenance are strictly followed and that the machines with all
accessories and safety devices, as well as the consuming devices, are in good repair, free of abnorma l
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813-62/2175 Manual ~~a
wear or abuse, and are not tampered with.

3. Whenever there is an indication or any suspicion that an internal part of a machine is overheated, the
machine shall be stopped but no inspection cover$ shall be opened before sufficient cooling time has
elapsed; this to avoid the risk of spontaneous ignition of oil vapor when air is admitted.
4. Normal ratings (pressures, temperatures, speeds, etc.) shall be durably marked.
5. Operate the unit only for the intended purpose and within its rated limits (pressure, temperature, speeds,
·~ I etc.).
6. The machinery and equipment shall be kept clean, i.e. as free as possible from oil, dust or other deposits.
7. To prevent an increase in working temperature, inspect and clean heat transfer surfaces (cooler fins,
intercoolers, water jackets, etc .) regularly. See the Preventive maintenance schedule for the booster.
8. All regulating and safety devices shall be maintained with due care to ensure that they function properly.
They may not be put out of action.
9. Care shall be taken to avoid damage to safety valves and other pressure-relief devices, especially to
avoid piugging by paint, oii coke or Ci iFt accumulation, wffich coula interfere with the functioning of the
device.
10 . Pressure and temperature gauges shall be checked regularly with regard to their accuracy. They shall be
replaced whenever outside acceptable tolerances .
11. Safety devices sl1all be tested as described in the maintenance schedule of the instruction manual to
determine that they are in good operating condition . See the Preventive maintenance schedule for the
booster.
12. Mind the markings and information labels on the unit.
13 . In the event the safety labels are damaged or destroyed, they must be replaced to ensure operator safety.
14. Keep the work area neat. Lack of order will increase the risk of accidents.
15. When working on the unit, wear safety clothing. Depending on the kind of activities these are: safety
glasses, ear protection , safety helmet (including visor), safety gloves, protective clothing, and safety
shoes . Do not wear the hair long and loose (protect long hair with a hairnet), or wear loose clothing or
jewelry.
16. Take precautions against fire. Handle fuel, oil and anti-freeze with care because they are inflammable
substances. Do not smoke or approach with naked flame when handling such substances. Keep a fire-
extinguisher in the vicinity.
1.1.3. Safety during transport and installation
When towing, lifting or transporting the booster in any way, the battery switch must always be in the "OFF"
position!
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be securely fastened. Do not
attach cables, chains or ropes directly to the lifting eye: apply a crane hook or lifting shackle meeting local
safety regulations . Never allow sharp bends in lifting cables, chains or ropes.
Helicopter lifting is not allowed.
It is strictly forbidden to dwell or stay in the risk zone under a lifted load . Never lift the unit over people or
residential areas . Lifting acceleration and retardation shall be kept within safe limits .
1 . Before towing the unit:
• ascertain that the pressure vessel(s) is (are) depressurized

• check the towbar, the brake system and the towing eye . Also check the coupling of the towing vehicle
• check the towing and brake capability of the towing vehicle
check that the towbar, jockey wheel or stand leg is safely locked in the raised position
• ascertain that the towing eye can swivel freely on the hook
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B13-62/2175 Manual ,RlltJ:J~
• check that the wheels are secure and that the tires are in good condition and inflated correctly
• connect the signalization cable , check all lights and connect the pneumatic brake couplers
• attach the safety break-away cable or safety chain to the towing vehicle
• remove wheel chocks, if applied, and disengage the parking brake
2. To tow a unit use a towing vehicle of ample capacity. Refer to the documentation of the towing vehicle .
3. If the unit is to be backed up by the towing vehicle, disengage the overrun brake mechanism (if it is not an
automatic mechanism).
4. Never exceed the maximum towing speed of the unit (mind the local regulations).
5. Place the unit on level ground and apply the parking brake before disconnecting the unit from the towing
vehicle. Unclip the safety break-away cable or safety chain. If the unit has no parking brake or jockey
wheel, immobilize the unit by placing chocks in front of and/or behind the wheels. When the towbar can be
positioned vertically. the locking device must be applied Bnd kept in gorni orrlP.r
6. To lift heavy parts, a hoist of ample capacity, tested and approved according to local safety regulations,
shall be used.
7. Lifting hooks, eyes, shackles, etc., shall never be bent and shall only have stress in line with their design
load axis. The capacity of a lifting device diminishes when the lifting force is applied at an angle to its load
axis.
8. For maximum safety and efficiency of the lifting apparatus all lifting members shall be applied as near to
perpendicular as possible. If required , a lifting beam shall be applied between hoist and load.
9. Never leave a load hanging on a hoist.
10. A hoist has to be installed in such a way that the object will be lifted perpendicular. If that is not possible,
the necessary precautions must be taken to prevent -Joad-swinging, e.g. by using two hoists, each at
approximately the same angle not exceeding 30 ° from the vertical.
11. Locate the unit away from walls. Take all precautions to ensure that hot air exhausted from the engine and
driven machine cooling systems cannot be re-circulated . If such hot air is taken in by the engine or driven
machine cooling fan, this may cause overheating of the unit; if taken in for combustion, the engine power
will be reduced. POSITION UNIT TO HAVE AT LEAST 8 ft (2.4 m) FROM COOLER; FREE AIR FLOW.
12. Before moving the booster, switch it off.
13. If the warning light on the ABS module or in the vehicle lights up, please contact Atlas Copco.
1.1.4. Safety during use and operation
1. When the unit has to operate in a fire-hazardous environment, each engine exhaust has to be provided
with a spark arrestor to trap incendiary sparks . [OPTIONAL]
2. The exhaust contains carbon monoxide which is a lethal gas. When the unit is used in a confined space,
conduct the engine exhaust to the outside atmosphere by a pipe of sufficient diameter; do this in such a
way that no extra back pressure is created for the engine . If necessary, install an extractor. Observe any
existing local regulations. Make sure that the unit has sufficient air intake for operation. If necessary,
install extra air intake ducts.
3. When operating in a dust-laden atmosphere, place the unit so that dust is not carried towards it by the
wind. Operation in clean surroundings considerably extends the intervals for cleaning the air intake filters
and the cores of the coolers.
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813-62/2175 Manual mro.~~f.r.pw;
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hose Is fUlly depressurlzed before disconnecting It. Before blowing compressed air through a hose or air
line . ensure that the open end is held securely, ::;o thot it connot whir nnrl r.nu:H: inj1iry.
5. The air line end connected to the outlet valve must be safeguarded with a safet~ cable, attached next to
the valve .
6. f\Jo external force may be exerted on the air outlet valves, e.g. by pulling on hosos or by installing 3U)(il iciry
equipment directly to a valve, e.g. a water separator, a lubricator, etc. Do not step on the air outlet valves.
7. Never move a unit when external lines or hoses are connected to the outlet valves, to avoid damage to
valves, manifold and hoses.
8. Do not use compressed air from any type of compressor, without taking extra measures, for breathing
purposes as this may result in injury or death . For breathing air quality, the compressed air must be
adcquatc!y purified according to toca! !cg!s!at!on and stanQa r,Qs. Breath ing air must a!vv3ys be supplied at
stable, suitable pressure.
9. Distribution pipe work and air hoses must be of correct diameter and suitable for the working pressure .
Never use frayed, damaged or deteriorated hoses. Replace hoses and flexibles before the lifetime
expires. Use only the correct type and size of hose end fittings and connections.
10. If the compressor is to be used for sand -bl asting or will be connected to a common compressed-air
system, fit an appropriate non-return valve (check valve) between compressor outlet and the connected
sand-blasting or compressed-air system. Observe the right mounting position/direction.
11. If the booster is to be used for pipe-line testing , fit an appropriate non-return valve (check valve) between
booster outlet and the pipe-line. Observe the right mounting position/direction.
12. Before removing the oil filler plug, ensure that the pressure is released by opening an air outlet valve.
13. Never remove a filler cap of the cooling water system of a hot engine. Wait until the engine has sufficiently
cooled down.
14. Never refill fuel while the unit is running, unless otherwise stated In the Atlas Copco Instruction Book
(AIB). Keep fuel away from hot parts such as air outlet pipes or the engine exhaust. Do not smoke when
fuelling. When fuelling from an automatic pump, an earthing cable should be connected to the unit to
discharge static electricity. Never spill nor leave oil, fuel, coolant or cleansing agent in or around the unit.
15. All doors shall be shut during operation so as not to disturb the cooling air flow inside the bodywork and/or
render the silencing less effective. A door should be kept open for a short period only e.g. for inspection or
adjustment.
16. Periodically carry out maintenance works according to the maintenance schedu le.
17 . Stationary housing guards are provided on all rotating or reciprocating parts not otherwi$e protected and
which may be hazardous to personnel. Machinery sha ll never be put into operation, when such guards
have been removed, before the guards are securely reinstalled .
18 . Noise, even at reasonable levels, can cause irritation and disturbance which, over a long period of time,
may cause severe injuries to the nervous system of human beings. When the sound pressure level, at any
point where personnel normally has to attend, is:
• below 70 dB(A): no action needs to be taken

• . above 70 dB(A): noise-protective devices shou ld be provided for people continuously being present in
the room
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813-62/2175 Manual ~a
• below 85 dB(A): no action needs to be taken for occasional visitors staying a limited time only
• above 85 dB(A): room to be classified as a noise-hazardous area and an obvious warning shall be
placed permanently at each entrance to alert people entering the room, for even relatively short times,
about the need to wear ear protectors
• above 95 dB(A): the warning(s) at the entrance(s) shall be completed with the recommendation that
also occasional visitors snail wear ear protectors
• above 105 dB(A): special ear protectors that are adequate for this noise level and the spectral
composition of the noise shall be provided and a special warning to that effect shall be placed at each
entrance
19. The unit has parts, which may be accidentally touched by personnel, of which the temperature can be in
excess of 80 °C (176 °F). The insulation or safety guard, protecting these parts shall not be removed
before the parts have cooled down to room temperature.
20. Never operate the unit in surroundings where there is a possibility of taking in flammable or toxic fumes.
21. If the working process produces fumes, dust or vibration hazards, etc., take the necessary steps to
eliminate the risk of personnel injury.
22. When using compressed air or inert gas to clean down equipment, do so with caution and use the
appropriate protection, at least safety glasses, for the operator as well as for any bystander. Do not apply
compressed air or inert gas to your skin or direct an air or gas stream at people. Never use it to clean dirt
from your clothes.
23. When washing parts in or with a cleaning solvent, provide the required ventilation and use appropriate
protection such as a breathing filter, safety glasses, rubber apron and gloves, etc.
24. Safety shoes should be compulsory in any workshop and if there is a risk, however small, of falling
objects , wearing of a safety helmet should be included.
25. If there is a risk of inhaling hazardous gases, fumes or dust, the respiratory organs must be protected and
depending on the nature of the hazard, so must the eyes and skin.
26. Remember that where there is visible dust, the finer, invisible particles will almost certainly be present too;
but the fact that no dust can be seen is not a reliable indication that dangerous, invisible dust is not
present in the air.
27. Never operate the unit at pressures or speeds below or in excess of its limits as indicated in the technical
specifications.
28 . Do not use aerosol types of starting aids such as ether. Such use could result in an explosion and
personal injury.
1.1.5. Safety during maintenance and repair
Maintenance, overhaul and repair work shall only be carried out by adequately trained personnel; if
required, under supervision of someone qualified for the job .
1. Use only the correct tools for maintenance and repair work, and only tools which are in good condition.
2. Parts shall only be replaced by genuine Atlas Copco replacement parts.
3. All maintenance work, other than routine attention, shall only be undertaken when the unit is stopped.
Steps shall be taken to prevent inadvertent starting. In addition, a warning sign bearing a legend such as
"work in progress; do not start" shall be attached to the starting equipment. On engine-driven units the
battery shall be disconnected and removed or the terminals covered by insulating caps. On electrically
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B13-62/2175 Manual m.un ·
driven units the main switch shall be locked in open position and the fuses shall be taken out. A warning
sign bearing a legend such as "work in progress; do not supply voltage" shall be attached to the fuse box
or main switch.
4. Before dismantling any pressurized component, the compressor/booster or equipment shall be effectively_
isolated from all sources of pressure and the entire system shall be relieved of pressure. Do not rely on
non-return valves (check valves) to isolate pressure systems . In addition, a warning sign bearing a legend
such as "work in progress; do not open" shall be attached to each of the outlet valves.
5. Prior to stripping an eng ine or other machine or undertaking major overhaul on it, prevent all movable
parts from rolling over or moving .
6. Make sure that no tools, loose parts or rags are left in or on the machine . Never leave rags or loose
clothing near the eng in e air intake.
7 f\J ever use f!ammab!e .solvents Jru £1ean_

ing (fire-risk).
8. Take safety precautions against toxic vapors of cleaning liquids.
9. Never use machine parts as a climbing aid.
10. Observe scrupulous cleanliness during maintenance and repair. Keep away dirt, cover the parts and
exposed openings with a clean cloth, paper or tape.
11. Never weld on or perform any operation involving heat near the fu el or oil systems. Fuel and oil tanks
must be completely purged, e.g. by steam-cleaning, before carrying out such operations. Never weld on,
or in any way modify, pressure vessels . Disconnect the alternator cables during arc we lding on the unit.
12 . Support the towbar and the axle(s) securely if working underneath the unit or when removing a wheel. Do
not rely on jacks.
13. Do not remove any of, or tamper with, the sound-damping material. Keep the material free of dirt and
liquids such as fuel, oil and cleansing agents. If any sound-damping materia l is damaged, replace it to
prevent the sound pressure level from increasing .
14. Use only lubricating oils and greases recommended or approved by Atlas Copco or the machine
manufacturer. Ascertain that the selected lubricants comply with all applicab le safety regulations ,
especially with regard to explosion or fire-risk and the possibility of decomposition or generation of
hazardous gases . Never mix synthetic with mineral oil.
15. Protect the engine , alternator, air intake filter, electrical and regulating components, etc .. to prevent
moisture ingress, e.g . when steam-cleaning.
16. When performing any operation involving heat. flames or sparks on a machine, the surrounding
components shall first be screened with non-flammable material.
17. Never use a light source with open flame for inspecting the interior of a machine.
18 . Disconnect -battery-clamp before starting electrical servicing or welding (evt . turn battery-switch in "off"
position) .
19. When repair has been completed, the machine shall be barred over at least one revolution for
reciprocating machines, several revolutions for rotary ones to ensure that there is no mechanical
interference within th e machine or driver. Check the direction of rotation of electric motors when starting
up the machine initially and after any alteration to the electrical connection(s) or switch gear, to check that
the oil pump and the fan function properly.
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813-62/2175 Manual ,~tl-'f'Alt';l
20. Maintenance and repair work should be recorded in an operator's logbook for all machinery . Frequency
and nature of repairs can reveal unsafe conditions .
21. When hot parts have to be handled , e.g. shrink fitting, special heat-resistant gloves shall be used and, if
requiret.l, olher body µroleclion shall be aµµliet.l .
22. When using cartridge type breathing filter equipment, ascertain that the correct type of cartridge is used
and that its useful service life is not surpassed .
23. Make sure that oil, solvents and other substances likely to pollute the environment are properly disposed
of.
24. Before clearing the unit for use after maintenance or overhaul, check that operating pressures,
temperatures and speeds are correct and that the control and shutdown devices function correctly.
1_1 _6_ Too ! a pp!ications .safet_y
Apply the proper tool for each job . With the knowledge of correct tool use and knowing the limitations of
tools, along with some common sense, many accidents can be prevented.
Special service tools are available for specific jobs and should be used when recommended. The use of
these tools will save time and prevent damage to parts.
1.1. 7. Specific sa fety precautions
Batteries
Always wear protective clothing and glasses when servicing batteries.
1. The electrolyte in batteries is a sulfuric acid solut ion which is fatal if it hits your eyes, and which can cause
burns if it contacts your skin. Therefore, be careful when handling batteries ,
e.g. when checking the charge condition.
2. Install a sign prohibiting fire, open flame and smoking at the post where batteries are being charged .
3. When batteries are being charged , an explosive gas mixture forms in the cells and might escape through
the vent holes in the plugs. Thus an explosive atmosphere may form around the battery if ventilation is
poor, and can remain in and around the battery for several hours after it has been charged. Therefore:
• never smoke near batteries being, or having recently been, charged,

• never break live circuits at battery terminals, because a spark usually occurs .
4. When connecting an auxiliary battery (AB) in parallel to the unit battery (CB) with booster cables: connect
the + pole of AB to the + pole of CB, then connect the - pole of CB to the mass of the unit. Disconnect in
the reverse order .
Pressure vessels (applicable to SB and SBM Boosters)
Maintenance/installation requirements:
1. The vessel can be used as pressure vessel or as separator and is designed to hold compressed air for the
following application:
• pressure vessel for compressor
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813-62/2175 Manual iilil4'~
• medium AIR/OIL
• and operate$ as detailed on the data pli'lte of thP. vessr.I ;
" tlN nrnxirnun1 wo1·ki11Q prE:ssure psi in bi:ir (P:'ii)
• the maximum workinq temperature Tmax in °C (°F)
• the minimum work ing temperature Tmin in °C (°F)
• the capacity of the vessel Vin I (US gal, Imp gal, cu.ft)
2. The pressure vessel is only to be used for the applications as specified above and in accordance with the
technical specifications. Safety reasons prohibit any other applications.
3. National legislation requirements with respect to re-inspection must be complied with.
4 . No welding or heat treatment of any kind is permitted to those vessel walls which are exposed to
pressure.
5 The ve55el is provided ;:ind may only be used with the required snfety P.f]!lif1mP.nt such as m Eu1ome.ter.
overpressure control devices, safety valve, etc.
6. Draining of condensate shall be performed daily when vessel is in use.
7. Installation, design and connections should not be changed.
8. Bolts of cover and flanges may not be used for extra fixation .
Safety valves
Operating & Maintenance

Only trained and technically competent personnel should consider overhaul, re-set or performance testing
of safety valves . The safety valve is supplied with either a lead security seal or crimped cover to deter
unauthorized access to the pressure regulation device . Under no circumstances shou ld the set pressure
of the safety valve be altered to a different pressure than that stamped on the valve without the
permission of the installation designer. If the set pressure m4st be altered then use only correct parts
supplied by manufacturer and in accordance with the instructions available for the valve type . Safety
valves must be frequently tested and regularly maintained . The set pressure should be periodically
checked for accuracy. When fitted , the lifting device should be operated at pressures not less than 75% of
the set pressure to ensure free and easy movement of internal parts. The frequency of tests is influenced
by factors such as the severity of the operating environment and aggressiveness of the pressurized
medium . Soft seals and springs should be replaced as part of the maintenance procedure. Do not paint or
coat the installed safety valve. (see also Preventive maintenance schedule for the compressor) .
1.1.8. How to Work Safely With Your Compressor I Booster
Before You Start the Compressor

• Check all fluid levels and for possible leaks
Use adequate pressure rated hoses and couplings with proper cable restra ints
• Remove all tools and/or loose items from engine and pumper areas including fan area
Use of Compressed Air

• Air from this machine is NOT fit for human consumption- do NOT use air for breathing or food
processing
• Never operate in an enclosed area
• Never use compressed air to clean your clothes; and never direct it at another person - IT CAN BE
DEADLY
• Wear eye protection
11
813-62/2175 Manual ,ll:tUrJt:l-.pm
Other Safety Precautions

• Do not touch hot surfaces or moving parts - such as piping, exhaust, coolers
• Do not adjust or restrict safety relief valves
• Do not disconn ect or alter shutdown sensors or switches
---------·-~D~o~no.Lclean_macbirie_witb_gasoline-or-.lloJatileJJuid"'------------------------
• Do not refuel while machine is running; shutdown and allow to cool before refueling
• Do notjump-start with cable connections direct on battery. Connect ground last, away from battery or
frame
Servicing
• Disconnect battery if mechanical work is being performed
• Remove radiator cap with caution , it may be pressu rized when hot
• Wipe up any spills resulting from servicing
Lifting Procedure
Designated personal shall do lifting or hoisting . The load capacity rating shall be clearly marked on hoist.
Do not exceed load rating. Inspection and testing for cracks or defects in hoist system shall be performed
on a regular basis . Before lifting, alert personnel in immediate areas . Do not stand under unit while it is
being moved from one area to another on a hoist. Do not stand under unit to do service work.
Important Safety Instructions

Look for these signs, which point out potential hazards to the safety of you and others. Read and
understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform your
supervisor.
Indicates the presence of a hazard , which WILL cause severe injury, death or
property damage, if ignored
Indicates the presence of a hazard, which CAN cause severe injury, death or
property damage, if ignored
Indicates the presence of a hazard, which WILL or CAN cause injury, death or
1} CAlJl"rlON property damage, if ignored
Indicates important setup, operating or maintenance information
California Proposition 65 Warning - Diesel engine exhaust and some of its constituents are
known to the state of California to cause cancer, birth defects and other reproductive harm.
Warnings: This machine produces loud noises with the service valve vented . Extended exposure to
loud noise can cause hearing loss. Always wear hearing protection when service valve is vented.
Warning: High-pressure air can cause severe injury or death . Relieve pressure before
recovering filter plugs . caps , fittings or covers.
Danger: Air pressure can remain trapped in air supply line, which can result in serious injury or death .
Always carefully vent air supply line at vent valve before performing any service.
Warning: Do not remove the pressure cap from a HOT radiator. Allow radiator to cool before removing
pressure cap .
12
813-62/2175 Manual ·Rillll tl;p.m:;
,~
Danger: Disconnected air hoses whip. They can cause severe injury, death or property damage. Always
use cable restraints.
Warning: Never run unit with guard covers or screens removed. Keep hands, hair, clothing, tools, air
--------~-;-et€-;--8-Wa'j-FFE>ITT-ffiE>Vifl§-p-aftS•-
. -------------------------------
Hazardous Substance Precaution

The following substances are used in the manufacture of this machine and may be hazardous to health if
used incorrectly.
Substance Precaution
Antifreeze Avoid ingestion, skin contact and breathing fumes
Compressor/Booster & Engine Oil Avoid ingestion, skin contact and breathing fumes
Preservative Grease Avoid ingestion , sk in contact and breathing fumes
Rust Preventative Avoid ingestion, skin contact and breathing fumes
Diesel Fuel Avoid ingestion, ski n contact and breathing fumes
Battery Electrolyte Avoid ingestion, skin contact and breathing fumes
Exhaust Fumes Avoid ingestion, skin contact and breathing fumes and
build-up of fumes in confined spaces
13
813-62/2175 Manual .Riha;!G~
~
!'..""'• ~
1.2. TCCI INICAL Sf'![ClrlCATION
Booster
TwoStag~e:___~~~-:-~~c--:-::-:--:---;-~~~~~~~~~~~~~~~~~~
lnlot Proswro 350 psig (2 ~ bcir)
Outlet Pressure 2175 psig (150 bar)
Flow 1800 scfm (51 m 3/min)
Operating Speed 1800 rpm
Single Stage
Inlet Pressure 350 psig (24 bar)
Outlet Pressure 1000 psig (55 bar)
3
Flow 2550 scfm (72 m /min)
Operating Speed 1800 rpm
Engine
Model Caterpillar C13 Export
Rating 440 bhp (328.11 KW) @ 1800 rpm
lndustrial-C Intermittent Curve
Fuel Diesel
Electrical 24 vdc
Unit Measurements
Overall Length 240" (61 O cm)
c Overall Width
Overall Height
108" (27 4 cm)
108" (27 4 cm)
Fluid Capacities
Pumper Oil 10 Gallons (38 liters) (Includes Filter)
Engine Oil 10 Gallons (38 liters) (Includes Filter)
Coolant System 23 Gallons (87 liters)
On Board Fuel Capacity 162 Gallons (613 liters)
Pumper
Stroke 6.00"
1st Stage x 3 Cylinders
2nd Stage x 3 Cylinders
Safety Relief Valve Settings

Suction 450 psig (31 bar)
1st Stage 1200 psig (83 bar)
2nd Stage 2500 psig (172 bar)
Set Pressures
Scrubber Tank Back Pressure Regulator 400 psig (28 bar)
Valve Unload Regulator 80 psig (5.5 bar)
Discharge Pressure Switch 2175 psig (150 bar) Maximum , Or Desired
Unload Pressure
Shut Down Set Points
1ST Stage High Gas Temperature 350°F (177 °C)
2ND Stage High Gas Temperature 350°F (177 °C)
Low Pumper Oil Pressure 20 psig (1.38 bar)
'
QV s.&l.. \\ t ~ = G0 •to o i. 'D ~ 5c. ~ °"' l._e_~_"_~_s_s_0_tt?
_._ _ _ _ _ _ __
14
813-62/2175 Manual -.--I"
ii'll>ll
JilLIAUI .-.,......' ".....
~ ..-.wut
Batteries
Size 1231 mf
CCA@ 32°F 1260
I.I.A \al n°F 1100
Battery-\foltage t-Z-Vc
Circuit Series
Circuit Voltage 24 vdc
Quantity 2
15
813-62/2175 Manual ,JliUu~
1.3. CAPACITY CHART
813-62/2175
------M&xim~pa.G-it.y 25.5.0-sdm-{1-2-m~tmir::i}-Sin9l€-Stag€-M08e~------------------
Maximum Suction 350 psig (24 .14 barG)
Maximum Discharge 1000 psig (68 .95 barG)
Sinale S
Capacity (scfm) At Various Pressure And rpm
Suction Pressure · Discharge Pressure
1800 rpm 1600 rpm 1400 rpm 1200 rpm
psig psig
350 1000 2550 2267 1983 1700
325 930 2375 2111 1847 1584
-.=- 300 - - 861 - 2.201 'i956 ·17·j 2 1467
!
•
275 791 2026 1801 1576 1351
250 722 1851 1646 1440 1234
225 652 1677 1490 1304 1118
210 611 1572 1397 1223 1048
Capacity (m3/min) At Various Pressure And rpm

Suction Pressure Discharge Pressure
barG barG
1800 rpm 1 1600 rpm 1400 rpm 1200 rpm
24.14 69 72 64 56 48
22.41 64 67 60 52 45
20.69 59 63 56 49 42
18.97 55 58 51 45 38
17.24 50 53 47 41 35
15.52 45 48 42 37 32
14.48 42 45 40 35 30
[===:=! Areas highlighted in GREEN are optimized for concentric valve performance and valve life.
[===:=! Areas high lighted in YELLOW may experience some losses in valve efficiency and valve life .
16
813-62/2175 Manual JMw~
Maximum Capacity 1800 scfm (51 m 3/min) Two Stage Mode

Maximum Suction 350 psig (24 .14 barG)
Maximum Discharge 2175 psig (149.96 barG)
' ' Two-St...-,..-,.

Capacity (scfm) At Various Pressure And rpm
1800 rpm 1600 rpm 1 1400 rpm 1200 rpm
psig psig
350 2175 1800 1600 1400 1200
325 2025 1677 1490 1304 1118
300 1875 1553 1381 1208 1036
275 1725 1430 1271 1112 953
1575 1307 1162 1016 871
1425 - 1184 1052 921 789
210 I 1335 I 1572 r
986 I 863 I 740
Capacity (m3/min) At Various Pressure And rpm

barG barG
1800 rpm 1600 rpm 1400 rpm I 1200 rpm
24.14 150 51 45 40 34
22.41 140 48 42 37 32
20.69 129 44 39 34 29
18.97 119 41 36 I 32 27
17. 24 109 37 33 I 29 25
15.52 98 34 30 26 22
14.48 92 32 28 I 25 21
c==J Areas highlighted in GREEN are optim ized for concentric valve performance and valve life.
c==J Areas highlighted in YELLOW may experience some losses in va lve efficiency and valve life.
17
813-62/2175 Manual ,~£:-~
• -~·-·~~ .w
1.4. SET POINTS
1.4.1. INSTRUMENT PANEL SHUTDOWN & DISCHARGE PRESSURE

SWITCH
Set at Desired Unload Pressure, 2175 Psig

(150 bar) Max
See Capacity Chart in Operation Section
18
B 13-62/217 5 Manual /llb:u~
1.4.2. AUTO UNLOAD PRESSURE REGULATOR
1.4.3. SUCTION SCRUBBER TANK RELIEF VALVE REGULATOR
Set At 400 Psig

(27.6 bar)
Note: Watch the Suction Pressure Gauge on the Instrument Panel to set this regulator.
19
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813-62/2175 Manual .......~~~
1.4.4. SINGLE STAGE I TWO STAGE OPERATION
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20
813-62/2175 Manual .Jlihlltl~
2. OPERATING INSTRUCTIONS
Prior to start up
1. Set the booster on level ground not to exceed 5° in any direction .
2. Do not set booster within 8 feet of other machinery, buildings, or any obstructions that may
hamper cooling air flow to and from booster.
3. Confirm pressure switch auto unload pressure .
4. Ch eck engine/pumper oil and coolant leve ls .
5. Drain flu id from inlet scrubber tank .
6. Drain fluid from inter-stage separator tanks .
;. Check that -S i..H..:tio-n h-o::;es a-re cl ear uf dirt and debris .
8. Do not operate without safety cables on air hoses .
9. Do not operate with safety devices by-passed.
10. Do not attempt to start with air in system.
11. Warm up primary screw compressors.
Start up procedure
1. Close inlet scrubber tank drain valve .
2. Close inter-stage separator tank drain valves.
3. Close suction and discharge valves.
4. Confirm emerge ncy stop button is in extended position .
5. Turn unload/autoload switch to unload.
6. Turn off/run/by-pass switch to by-pass.
7. Push start button and hold in until engine fires. Do not engage starter for more than 30
seconds intervals, allowing time for starter to cool.
8. Hold off/run/by-pass switch to by-pass position until pumper oil pressure is above 20 psig
(1.38 bar). When pressure of pumper is above 20 psig (1.38 bar)., release switch to run
position . If pumper oil pressure does not immediately climb, stop booster and investigate
problem.
9. Slowly open suction valve.
10. Do not load booster until coolant temperature reaches 130"F (55 °C) .
11 . Slowly open discharge valve.
Automatic booster loading

1. Turn unload/autoload switch to autoload position .
2. Increase I dec rease engine speed to match desired capacity.
3. Booster will begin to build pressure if there is sufficient restriction down line.
4. Booster will automatically unload and load according to pressure switch setting.
Manual booster unload

1. Turn unload/autoload switch to unload.
21
B13-62/2175 Manual ,Jl11.a:J tl~li
Routine shutdown procedure

1. Turn unload/autoload switch to unload position.
2. Allow booster to run for 5 minutes to cool down.
4. Turn off/run/by-pass switch to off position.
5. Slowly open inlet scrubber tank drain valve.
6. Slowly open inter-stage separator tank drain valves.
Emergency shutdown procedure

1. Press emergency stop button on side of instrument panel.
3. Slowly open inlet scrubber tank drain valve.
4. Slowly open inter-stage separator tank drain valves.
5. Turn off/run/by-pass switch to off position.
6. Turn unload/autoload switch to unload position.
22
B13-62/2175 Manual ,.ml.ill~
3. MAINTENANCE
3.1. SERVICE INTERVALS

I
~OOhr
-2-~~·~f~~rs1~
Maintenance Schedule Hourly Do il y 250hr 1000l1r
NA NA
. Service Pack Part Numbers 2236 2001 48 2236 2001 49 2236 2001 50
Inlet scrubber tank & interstage
Drain Drain Drain Drain Drain Drain
seperator tank (1) I
Take service readings (air, oil temps
Check Check Check Check Check
/pressures) I
for air- fuel- coolant- & oil leakage Check Check Check Check Check I
Electrolyte level and terminals of battery Check Check Check Check Check I
~
Fixation of hoses, cables and pipes
Oil and coolant level (pumper & engine)
-
Check
Check
Check
Check
Check
Check
Check
Check
Check
Check
-l=--
I
_.
Air filter restriction indicator Check Check Check Check Check I
I
All sensitive bolt connections Check Check Check Check Check I!
I
Shutdown devices Check Check Check Check Check I
I Check/ Check I Check I Check I Check I I
Coolers and clean externally
I Clean Clean Clean Clean Clean I
I
I i
Condition of cooling fan assembly Check Check Check Check Check I
c
I
Air cleaner and dust bowl Clean Clean Clean Clean Clean I
i Water in fuel filter Drain Drain Drain Drain Drain
i
I
lI Fuel tank for condensate and drain Inspect Inspect Inspect Inspect II
•
I
Engine oil & filter (2) Replace Replace Replace I
'
11 Pumper fan drive Lubricate Lubricate Lubricate Lubricate I

l Pumper oil & filter (2) Replace Replace Replace Replace I
Engine fuel filter Replace Replace Replace Replace I
Glycol & PH level in coolant (3) Check Check Check Check I
Shutdown system Test Test Test Test I
The tension and condition of the drive
:
belts
Check Check Check Check I
I
All sensitive bolt connections Check Check Check Check

I
Element air cleaner primary Change Change Change
Element air cleaner safety cartridge Change Change Change
I I
Piston comp. ring Change Change I
Pumper o-rings Change Change

Piston and replace if needed (4) Check Check
Valves Change
(1) Drain more often as needed when operating during high humidity.
(2) Use genuine ParO IL.
.... (3) PARcool change interval = min. every 5 years
I
,
' (4) Piston repair pack can be ordered
23
813-62/2175 Manual ,Rillr_~~;;
3.2. BOOSTER FOGGING PROCEDURES
If the booster is not going to be used for a period over 30 days, the following
~ procedure should be used to minimize internal rusting of booster components.
A Do not run the drive engine at any point during this procedure
1. Drain all water from the scrubber tank(s) and close the valve(s)
2. Prepare the sprayer with a 50/50 mix of engine oil and volatile corrosion inhibitor (VCI) oil (H PN 64117)
3. Remove connections at booster suction and discharge valves
4. Open the booster suction and discharge valves
A I Do not allow the engine to start during step 5
5. Crank the drive engine at 15 second intervals, pausing one minute between cranking , while spraying the
oil mixture into the suction valve
6. Repeat step 5 until oil mist is visible from discharge valve, a minimum of 6 ounces is recommended
7. Close booster suction valve/connection
8. Close booster discharge valve/connection
9. Plug pumper block breather hoses
10. Ensure that the scrubber tank valves are closed and the system is completely sealed.
24
_______________________________________,\ ~'-----~
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FUEL I I LLING PIPE 3• SCH 40
1. 55
FUEL FJL l I'•]
DI RE: TION OF
DIRECT ION OF AIR FLOW
AI R FLOW
¢
Q 2, 0 I
63 . 36
FUEL FILLING
DISCHARGE
75 _· 3
AI R C. · 1~H
· I~~T
0 ~~~ji~~~.,~t ' ' • ' I
l¢
25.307 CJP
3" FLAllGE 11500,DISCHARGE 6. 97
RADIATOR CAP
i--- -- -- - - - -- --1 69 . 00 - - - - - -- -- -- - - < RAC 'TO! FI LL NG PORT
5. 433
4• FLANGE 1300, I NLET
) I HC I O~ OF
DI REC TI Oll OF I IR FLC~
Al R FLOW
<~ ~>
9 1. 07
EXHAUST 66.875
36. 25
M4111JIJltHllWI
COllTROL PA;EL
I Q
15. 04
DI SC HARGE I·. 67.25-- - - -... 15 . 24
I NUT
DRAWING roLCRAHCCS
UNtCSSOTHCR•ISCSPCCrf tED
"" "l'tt:.i'S' 'C'oN:o" ......... •.. ,,,..•.™.
ALL SH(AR DINS :I: O, OJI in .
ALL fORH OIHS± 0. 061 in .
N•)T AP;Pl lC ABLE
1~·~-: -~-~~-· :r:•o:. •1
10
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ALL •ILD DINS± 0. 09J i~ .
Bl 3·6Zl217S DIMENSION OR.A.WING
ALL SAi' CUI DINS± 0. 061 • ~.
ALL AHG!ES ± 1•
Bl l-62/lllS 4103020 1ss 1 D
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B13-62/2175 Manual Jmm;~;;
4. PARTS MANUAL
4.1 PHOTOGRAPH ILLUSTRATIONS
NSTRUMENIPANIT
AC Hurricane Part
Reference Description Quantity
Number
10 63457 Gauge 0-1 OOOpsi 1
20 62430-01 Gauge Tach PV101 1
30 2236206948 TDXM Scanner High Temp 1
40 62430 Power view 101 1
50 63458 Gauge 0-3000psi 1
60 61312-04 Switch 3 position 1
70 62070 Pushbutton Green 1
80 62322 Gauge 0-5000psi 1
90 2236206837 Switch Press 0-6000 Digital 1
100 2236217149 One Stage/Two Stage switch 1
28
813-62/2175 Manual ~~
STANDARD PNEUMATIC CONTOLS
20
10
30
40
AC Hurricane
Reference I Part Number
Description I Quantity
10 64942 Back Pressure Regulator

20 See BOM Pilot Valve
30 61853 0-1 OOpsig Gauge
40 62512 Regulator 3000#
29
813-62/2175 Manual [ JliU.llt'l~
. .
' -
10
20
AC Hurricane
Part Number
10 See BOM for part no# Primary A/C
20 See BOM for part no# Safety A/C
30
81'3"62/2175 M:;mu•I ,..Rilm!tTuf~
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813-62/2175 Manual ,JlJ.lt;n f:;.plJl'll
1st STAGE COMPRESSOR ASSEMBLY
l!i\C Hurricane
Part Number
1 HC40013000 PLATE LOCK 4
2 HC41138000 VALVE, CONCENTRIC 1
5 HC42618000 CYL. COMPR ,2,88 DIA 1
6 HC60056000 0 - RING# 2 - 233, VITON 90 DUROMETER 1
7 I HC60064000 0 - RING 2 - 042, VITON 90 DUROMETER 1
8 HC61138000 0 - RING 2 - 047, 90 DUROMETER 2
I l lC6i8C:rSOOO 0 - Rli'~G- # 2 -161, 'v'ITOl\J 90 DUROlv1ETER - I ....
'3
10 j' HC63680000 RING 2.875 COMPR Cl PS TF WIDE 5
11 HC63681000 RING 2.875 OIL ( 3 PC) 1
12 HC63689000 0 - RING # 2 - 251, VITON 90 DUROMETER 1
13 HC63842000 0 - RING # 2 - 227 , VITON 90 DUROMETER 1
14 HC80099000 HEX NUT, GRD . 8, 3/8 -16 4
15 I HC80108000 WASHER SPILT LOCK 7/16 4
0 16 HC80109000 WASHER SPILT LOCK 1/2 4
17 HC80110000 WASHER SPILT LOCK 5/8 4
18 HC80180000 HHCS 1/2 -13 x 1 - 3/4" 4
19 HC80246000 HHCS 7116 -14 x 1 - 1/4 LG GR 8 4
20 HC80417000 HHCS 5/8 -11 x 9" GR'D . 8 4
22 2236204160 HEAD, MOD. 6T-855-62B 1
23 2236205324 CONNECTING ROD & X - HEAD ASSY. 1
24 2236206168 PISTON, 2.88 DIA. BOLT ON 1
I
Sub-Assembly: Connecting Rod and Crosshead Assembly
AC Hurricane
Part Number
A1 HC51342030 CONNECTING ROD & SLEEVE ASS'Y 1
A2 HC62728270 CONNECTING ROD BOLT, 855 2
A3 HC63632010 ROD BEARING MOD. 2
A4 HC64098000 BEARING, TORRINGTON 2
A5 HC64099000 RET. RING, WALDES TRUARC N 5000-218 4
A6 HC64135000 PIN, WRIST 6T- 855 - 62B 1
A7 HC80583000 SHCS, 5/16-24 x 1,25"SELF LOCKING 1
AS HC90489000 PLUG, 3/8" NPT CSK 1
:) A9 2236205323 CROSSHEAD, LOAD PLATE & SHCS ASS'Y 1
32
- - -- -
813-62/2175 Manual ~tl;pm
4.2.2 2nd STAGE COMPRESSOR ASS EMBLY

~'1 -21
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813-62/2175 Manual .~ ~
2nd STAGE COMPRESSOR ASS EMBLY
AC Hurricane
Reference Descrigtion Ouantity
~ ... rt-Numbe.
1 I HC40013000 PLATE LOCK 4

2 HC40965000 RING, 1,875 DIA. OIL, 1 PC . VENTED 1
3 HC41643000 VALVE, COMPR BOOSTER, HOERBIGER 1
4 HC42374000 HEAD, 2nd. STAGE 1
7 HC 42510000 CLY, 2nd. STAGE, 1
8 I HC60048000 0 - RING# 2 - 154, VITON 90 DUROMETER 1
9 HC60051000 0 - RING# 2 - 035 , VITON 90 DUROMETER 1
I
! . ..-·- ··· - - - - - -
0 - Rii\iG ir2 - 233, \iiTOi\i 90 DUROMETER - 1
iO Hl-bUU:JbUUU
11 HC61392000 0 - RING # 2 - 043, VITON 90 DU ROM ET ER 2

12 HC61396000 0 - RING # 2 - 255, VITON 90 DUROMETER 1
13 HC62678000 RING 1.875 DIA. COMPR. Cl PS TF WIDE 6
14 HC63580000 0 - RING# 2 - 156, VITON 90 DUROMETER 1
15 HC80034000 HHCS 7/16 - 14 x 1 - 1/4" 4
16 HC80099000 HEX NUT, GRD . 8, 3 I 8 -16 4
0 17 HC80108000 WASHER SPILT LOCK 7 I 16 4
18 HC80109000 WASHER SPILT LOCK 1 I 2 4
19 HC80110000 WASHER SPILT LOCK 5 / 8 4
20 HC80180000 HHCS 1/2 - 13 x 1 - 3/4" 4
21 HC80242000 HHCS 5/8 - 11 x 7 - 1/2 GR'D.8 4
23 2236205324 CONNECTING ROD & X-HEAD ASSY . 1
I
24 2236206169 PISTON, 1.88 DIA. BOLT ON 1
Sub-Assembly: Connecting Rod and Crosshead Assembly
AC Hurricane
Part Number
1 HC51342030 CONNECTING ROD & SLEEVE ASS 'Y 1
2 HC62728270 CONNECTING ROD BOLT, 855 2
3 HC63632010 ROD BEARING MOD . 2
4 HC64098000 BEARING, TORRINGTON 2
5 HC64099000 RET. RING, WALDES TRUARC N 5000-218 4
6 HC64135000 PIN , WRIST 6T- 855 - 62B 1
7 HC80583000 SHCS, 5/16-24 x 1,25"SELF LOCK IN G 1
8 HC90489000 PLUG, 3/8" NPT CSK 1
- 9 2236205323 CROSSHEAD, LOAD PLATE & SHCS ASS'Y 1
\. )
34
- - --- --·-----
_::-- __
- -
I 0
B13-62/2175 Manual ,il1b,t_"ll~
I
I 4.3 SPARE PARTS LIST
I
I
I DESCRIPTION
BILL TYPE REVISION
I 2236200519 SPARE PARTS LIST STANDARD 000
.I REF COMPONENT DESCRIPTION QTY/BILL REV
. 10 123-67302 SWITCH LIQUID LEVEL 2" NPT 1
15 124-27647 AIR SILENCER 1/4 NPT 1
25 2236200148 SERVICE PACK 250 HRS B13-62/2175 1
30 2236200149 SERVICE PACK 500HRS B13-62/2175 1
35 2236200150 SERVICE PACK 1000HRS B13-62/2175 1
40 2236200151 SERVICE PACK 2000HRS B13-62/2175 1 I
45 2236215748 I BE LT MICRO-V K080585 1
!
t so 3007-5 l 'v'ALVC SAiCTY REL 2500P-S iG 4270 :
1 : I
55 61563 VALV SAFTY REL 1200PSIG 2443 T &COC 1

60 61731 VALVE SAFETY REL 450PSIG 27645 1
65 62215 BREAKER PANEL 15AMP CIRCUIT 1
70 62432 RELAY 24VDC DPDT 1
75 62512 REGULATOR AIR 3000#1N/125#0UT 1
80 62894 SIGHT GLASS 2" NPTM OIL LEVEL 1
c 85
90
63265
641 49
THERMOCOUPLE 1/4 NPTM PLUG PRO
INDICATOR AIR FLTR 30" RESTRIC
1
1
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35
B13-62/2175 Manual l llfltutl;pm•
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4.4 BILL OF MATERIAL

BILL DESCRIPTION TYPE REVISION
BOOSTER B13-62/2175 STANDARD I 000
lES.CRlETlO Ill L'lLBl.L.L
10 I 21502 I AUTOUNLOAD GROUP 6T-276-43B/40
15 2236202346 I COUPLING GROUP 813-61/62
25 2236202624 I COOLANT CONNECT GRP 6 CYL JD
30 2236202636 I CRANKCASE VENT GROUP 414
35 2236202656 I ENG GROUP 813-64/5000 EXPORT
40 I 2236202729 I PUMPER GRP B13-62/2175
45 I 2236208592 I FRAME GROUP B13-62/2175
50 I 2236215033 I COOLER GROUP 813-62/2175
1
55 i 22362 "i 5036 PiPii\iG GRP iST s-1G 81 J-6212 175
60 2236215271 AIR CLEANER GROUP 813-62/2175
65 2236215275 EXHAUST GROUP 813-62/2175
70 2236215519 SAFETY RELIEF VALVE GRP
75 I 2236215720 I PIPING GROUP SUCTION 813-62/2175
80 2236215729 PIPING GRP DISCHARGE B13-62/2175
85 2236215740 FUEL GROUP 813-62/2175
90 2236215741 INST & CONTROL GRP 813-62/2175
95 2236216416 FINISH GROUP B13-62/2175 OPEN SKID
100 2236216430 PIPING GROUP UNLOAD
105 I 2236216431 STAGING VALVE GROUP

21502 AUTOUNLOAD GROUP GT-276-438/40 STANDARD 000
REF COMPONENT DESCRIPTION QTY/BILL REV
10 122-14829 T 1/4 NPT BRASS STREET I 1
15 124-2764 7 AIR SILENCER 1/4 NPT 1
20 50917 BRKT ASSY, ASCO/REG MOUNT 1
25 70033 ANGLE 3 x 3 x 1/4 A-36 3
30 90114 CPLG 1/4 NPT 6000# 2350 TT 1
35 61853 GAUGE 0-100PSl/8AR 2-1 /2" UCLA 1
40 62512 REGULATOR AIR 3000#1N/125#0UT I 1
45 64329 SNUBBER 1/4 NPT 0.008" ORIFICE 1
50 70243 HOSE #4 T1170-04 CRIMPABLE 168
55 90360 L 1/4 NPTM X #4 JIC 90DG CS 3
60 90372 ADAPT 1/4 NPTM X #4 JIC CS 1
65 90396 L 1/8 NPTM X #4 JIC 90DG CS 1
70 90503 PLUG 1/4 NPT CSK STEEL 1
75 90710 NIPL HEX 1/4 NPT CS 1
80 90939 SWIVEL L #4J ICX#4 CS CRIMP 90D 3
85 90953 SWIVEL #4JICx#4 ST CRIMP CS 3
36
B13-62/2175 Manual Riltntl-~
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BILL DESCRIPTION
- TYPE REVISION
-
I 21502 AUTOUNLOAD GROUP 6T-276-43B/40 STANDARD 000
REF COMPONENT DE:SCRIPTION QTY/BILL Rl:.V
I
_gg 1 22-+4g_2 () T +t4--N-P-i=-BH-A&-S-&l=-R-~T 1
I
' BILL DESCRIPTION TYPE I REVISION

2236202346 COUPLING GROUP B13-61/62 STANDARD I 000
10 2236206945 I COUPLING ASSY B13-61 1
I
I
15 2236206946 ADAPTOR PLATE SAE #2 TO SAE #1 1 I
20 2236208227 HHCS 7/16-14 X 2 314" GR8 12
t
25
-
80426 HHCS M10 X 1.50 X 40 MM LG GR1 12 I ,.:;:..__ .
2236202624 COOLANT CONNECT GRP 6 CYL JD STANDARD ! 000
10 122-14829 T 1/4 NPT BRASS STREET 1 I
15 124-27647 AIR SILENCER 1/4 NPT 1 I
20 50917 BRKT ASSY, ASCO/REG MOUNT 1 I
c 25
30
70033
90114
61853
I ANGLE 3 x 3 x 1/4 A-36
CPLG 1/4 NPT 6000# 2350 TT
GAUGE 0-100PS l/BAR 2-1/2" UCLA
3
1
1
I
I
35 I
40 62512 REGULATOR AIR 3000#1 N/125 #0UT 1
45 64329 SNUBBER 1/4 NPT 0.008" ORIFICE I 1 I
50 70243 HOSE #4 Tl170-04 CRIMPABLE 168 !I
55 90360 L 1/4 NPTM X #4 JIC 90DG CS 3 I
60 90372 ADAPT 1/4 NPTM X #4 JIC CS 1 I
65 90396 L 1/8 NPTM X #4 JIC 90DG CS 1 I
70 90503 PLUG 1/4 NPT CSK STEEL 1 I
I
75 90710 NIPL HEX 1/4 NPT CS 1 I
80 90939 SWIVEL L #4JICX#4 CS CRIMP 90D 3
85 90953 SWIVEL #4JICx#4 ST CRIMP CS 3 I
2236202636 CRANK CASE VENT GROUP 414 STANDARD 000
REF COMPONENT DESCRIPTION QTY/BILL I REV
10 120-12056 CLAMP HOSE #4 M4P 8
15 120-15497 ADAPT BARB 1/4 NPTM X 3/8 HOSE 2 I
20 120-67742 CLAMP HOSE #16 1" 6
25 122-19740 PLUG 3/4 SQ .HEAD CAST IRON 1 I
30 2236208480 VALVE CHECK CRANKCASE DRAIN HO 2
'
35 42517 PLATE CRANKCASE CANNISTER 2
40 70059 FLAT 1/4 x 6 HRS 6
45 60806 T 1/2 NPTF CS 1
37
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B13-62/2175 Manual J.l'!llll ~16
BILL DESCRIPTION TYPE I REVISION

2236202636 CRANK CASE VENT GROUP 414 STANDARD I 000
REF COMPONENT DESCRIPTION QTY/BILL
,.,
I
I
REV
50 ~-A-88 BJ~-EA-U!£R,-1-'.'-"-B-LACK''._CR-AN-K-CA£ E - I
55 70085 I HOSE HEATER 1"1D BLK 300 I
60 90150 BAND CLAMP MUFF LE R MTG 6.62 DI I 2 I
75 90769 ADAPT BARB 3/4 NPTM X 1 B 2 I
80 90830 ADAPT BARB 1 NPTM X 1 BRASS 2 I
85 90833 L 3/4 NPTF 90DG CS 2 I
~
90 90835 ADAPT BARB L 1 NPTM X 1 90DG B 6 I ::::::; - J
95 90844 ADAPT BARB 1/2 NPTM X 3/8 HOSE i 2 I
100 90846 HOSE 801 -6 PUSH-LOK PLUS 96 I
2236202656 ENG GROUP B13-64/5000 EXPORT STANDARD I 000
10 2236206978 ENGINE CAT C13 440BHP EXPORT I 1 I
c 15
20
2236208599
60563
DECAL EPA EXPORT
VALVE BALL 1/2 NPT FEMALE
1
2
I
I
25 60737 L 1/2 NPT CS 90DG STREET 2 I
30 61462 ADAPT 1/2 NPTFx3/4-16 STM CS 2 !
'
35 63982 VALVE OIL DRAIN 1-1/8-12 FUMOT 1 I
40 64210 GUARD BELT CAT C13 1 I
45 90135 ADAPT BARB 1/2 NPTM X 3/4 BRAS 2 I
50 90249 BSHG 3/4 X 1/2 2000# FS 1 I
2236202729 PUMPER GRP B13 -62/2175 STANDARD 000
10 131-70269 DIPSTICK JD4045/6068 RE69243 1 I
15 131-70270 DIPSTICK TUBE JD4045/6068 R130055 1 I
20 2236204508 PISTON COMPR 1.88" DIA 3
25 2236206777 0-RING 2-040 VITON 90 3 I
30 2236215357 CYL COMPR 2.75" BORE 1ST STG 3 II
35 42408C CASTING 2ND STG CYL W/LINER 6T 1 I
40 2236215358 PISTON COMPR 2.75 DIA 1ST STG 3 I
45 2236215361 CYL COMPR 1.88" BORE 2ND STG 3
50 42408C CASTING 2ND STG CYL W/LINER 6T 1
lJ 55
60
2236215367
42344C
HEAD COM PR 2ND STG B13-62/2175
CASTING BOOSTER HEAD 71 MM
3
1
38
--- - - - -
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813-62/2175 Manual ,Jlt'l£u ~
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I 2236202729 PUMPER GRP 813-62/2175 STANDARD I . 000
REF COMPONENT DESCRIPTION QTY/BILL Ii REV
I f;Ci ??~h2153_71 1-l~ll.n ll.C:.SY . ..COMPR 1SI_S_T_G_R1'U;? '<
I
~ 70 2236217138 VALVE COMPR B13-62 3 I

75 40013 PLATE LOCK 12 II
80 40965 RING 1.88 DIA. OIL 3 !
85 41287 RING 2.75 DIA OIL 3PC 3 Ii
90 42085 OIL PUMP COVER JD4045 REV ROT 1 I
I
1 .
95 42093 COVER LIFT PUMP 4045JD I
100 42123 PLUG JD4045 COOLANT JACKET MOD 1 I
105 42124 PLATE WATER PUMP COVER JD4045 1 I
I
l 'IO
:
4L::l / J BAS t.PU\ I t. l S I /ZND S-1G 61 -414-6 1 i - I
115 42386 BRACKET PUMPER BELT TENSIONER 1 I

120 70078 FLAT 1/2 x 6 HRS 7.5 i
125 42550 SHAFT OIL PUMP 4045 REVERSE RO 1 I
130 50065 PLATE CRANKCASE BRTHR BLOCK 1 I
I
135 50208 PLATE ASSY FL YWHL HSG VENT 1 j
Ii
I'
I
~
c 140
145
150
50928
42268
51035
PISTON ASSY, CROSSHEAD 6T-276
PISTON SUB ASSY, X-HEAD 6T-276
ROD CONN/ PIN & SLEEVE ASSY GT
6
1
1 I
I
I
I 155 63548 BEARING NEEDLE(INA) PIST. PIN 2 !
160 63549 RING PIN RETAINER 1-9/16 BORE 4 I
165 51267 PUMPER ASSY MODJD6068 REV ROT 1 !
!
170 2236207229 SEAL 4045 FRONT Bl -ROTATATION 1 I
175 2236215387 FREEZE PLUG 5/8" 1 I
180 2236217098 PLUG FREEZE 19/32 2 I
185 61258 SEAL 4039/4045 JD REAR REV ROT 1 I
190 62681 ENGINE JD6068 PUMPER 1 I
195 63555 GSKT JD4045 WATER PUMP 1 I
200 63669 GSKT JD4045 OIL COO LE R R501428 1 I
205 63952 GSKT TIMING COVER JD 0 !
210 63981 VALVE OIL DRAIN 18mm-1 .5 FUMOT 1 I
I
215 64940 GSKT TIMING COVER JD 4045 NEW 1 I

220 64948 PLUG FREEZE 13/32 3 I
225 64949 PLUG FREEZE 1/2" 4 I
230 64962 GSKT CRANKCASE BREATHER JD 404 1 I
235 64963 GSKT LIFTPUMP JD 4045 1 I
240 65002 GSKT HEAD JD6068 HEAD 1 I
245 131 -70269 DIPSTICK J D4045/6068 RE69243 1 I
250 131-70270 DIPSTICK TUBE JD4045/6068 R130055 1 I
( 255 2236204508 PISTON COMPR 1.88" DIA 3 I
260 2236206777 0-RING 2-040 VITON 90 3 I
39
I
---- ---·----- -- - - - - --- - - -- - ~- - --
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B13-62/2175 Manual iltbu.!G;pm
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TYPE ' ' I l{i:. Vl!::.IUl\I
2236202729 PUMPER GRP 813-62/2175 STANDARD I 000
R[f OOMl"ONCNT DC!JCRIPTION QT'r'/BILL I! Rl!V
1 ?F.t:; ?? ~62J53"i 7 l.VI r:nl\t1DD ? 7~L'..-8DRE-lSI_5_TC.: '<
270 42408C CASTING 2ND STG CYL W/LINER 6T 1 I

275 2236215358 PISTON COM PR 2. /':J DIA 1 SI SIG 3 I
280 2236215361 CYL COMPR 1.88" BORE 2ND STG 3 !
285 42408C CASTING 2ND STG CYL W/LINER 6T 1 iI
290 2236215367 HEAD COM PR 2ND STG B13-62/21 75 3 !
295 42344C CASTING BOOSTER HEAD 71 MM 1 I
300 2236215371 HEAD ASSY COMPR 1ST STG B13-62 3 i
I
305 2236217138 VALVE COMPR B13-62 3 I -
• 310 40013 PLAI E LOCK 12 I
I
315 40965 RING 1.88 DIA . OIL 3 I

320 41287 RING 2.75 DIA OIL 3PC 3 I
325 42085 OIL PUMP COVER JD4045 REV ROT 1 I
!
330 42093 COVER LIFT PUMP 4045JD 1 I
335 42123 PLUG JD4045 COOLANT JACKET MOD 1 II
c 340
345
350
42124
42373
42386
PLATE WATER PUMP COVER JD4045
BASEPLATE 1ST/2ND STG 6T-414-6
BRACKET PUMPER BELT TENS ION ER
1
1
1
I
I
!
'
355 70078 FLAT 1/2 x 6 HRS 7.5 !
360 42550 SHAFT OIL PUMP 4045 REVERSE RO 1 I
365 50065 PLATE CRANKCASE BRTHR BLOCK 1 II
370 50208 PLATE ASSY FLYWHL HSG VENT 1 I
I
375 50928 PISTON ASSY, CROSSHEAD 6T-276 6 I

380 42268 PISTON SUB ASSY, X-HEAD 6T-276 1 I
2236208592 FRAME GROUP 813-62/2175 STANDARD I 000
10 2236208444 BRKT ASSY PIPE SUPT VERT 1 I
15 2236208445 TUBE 2" X 2" X 1/4 PIPE SUPT 1 I
20 2236208447 PLATE BOTTOM VERT ICAL SUPT 1 I
25 70070-0020 FLAT 1/4 X 2 X 2" LG HRS 1 I
30 2236208598 FRAME ASSY B13-62 1 I
35 2236209831 UPRIGHT LIFTING BAL E 2 I
40 2236215029 CROSSMEMBER ASSY LIFTING ARCH 1 I
45 2236215723 SUPPORT ASSY PLUMBING 1 I
50 2236215724 TUBE PLUMBING SUPT 3 X 3 X 1/4 1 I
(_ ) 55 2236215780 TUBE PLUMBING SUPT 3 X 3 X 1/4 1 I
60 2236216409 TUBE PLUMBING SUPT 3 X 3 X 1/4 2 I
65 22362164 11 PLATE UPR IGHT MOUNT 1 I
40
~- -~-- ~ ............... -- - -- . -- - --- - -· -

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B13-62/2175 Manual I muu~
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2236208502 FR/\ME GROUP 813 62/2175 STANDARD 000
___J n 5DL10-01 DI ATE.,_UE.RLGl:ll MDlJ.NT ')
75 2236215777 CROSSMEMBER ASSY LIFTING ARCH 1 I

80 2236215779 LIFTING BALE 1 I
I
90 2236215057 TUBE PLUMBING SUPPORT 1 I
95 2236215781 TUBE PLUMBING SUPPORT 3 X 3 X 1/4 1 I
100 50710-01 PLATE, UPRIGHT MOUNT 2 I
105 51277-30 CAP UPRIGHT RAIN 1 I
-
110 2236216403 SUPPORT ASSY PLUMBING 1 I - ~
1T5 223 62 15199 . T UBE PCUMBIN G SUPP-ORT I 1 !I
120 2236216404 TUBE PLUMBING SUPT 1/4 X 3 X 3 1 I
125 50710-01 PLATE, UPRIGHT MOUNT 1 !
135 2236215574 TUBE PLUMBING SUPT 1 I
140 2236216427 TUBE PLUMBING SUPT 1 I
145 50710-01 PLATE, UPRIGHT MOUNT 2
0 150 2236216407 BRACKET PIPE SUPPORT 4" PIPE 1 i
155 2236216410 UPRIGHT ASSY LIFTING BALE I 1 I
160 2236216413 UPRIGHT ASSY LIFTING BAIL 1 !
165 80089 HHCS 5/8-11X2-1 /4 GR 8 I 12 !
170 80103 NUT 5/8-11 HEX 12 !!
i
17 5 80110 WASHER LOCK 5/8" SPLIT GR 8 12 I
180 80173 WASHER FLAT 5/8 SAE GR 8 24 I
I,
2236215033 I COOLER GROUP 813-62/2175 STANDARD I 000
10 2236209820 SHROUD, BOTTOM 1 I
15 2236 215034 SHROUD, LT SIDE 1 I
20 2236215035 SHROUD R.H. SIDE 1 i
25 2236215528 COOLER PRE B13 -62/2175 1 I
30 2236215529 COOLER 1ST B13-62/2175 1 I
35 2236215530 COOLER 2ND B13-62/2175 1 I
40 2236215547 GUARD ASSY COOLER B13-62/2175 1 I
45 2236205997 STIFFENER COOLER GUARD 2 I
50 2236215548 RAIL TOP & BOTTOM COOLER GUARD 2 l
55 2236215549 RAIL SIDE COOLER GUARD 2 I
I .., 60 2236215550 MESH WIRE 1/4" 36.85 X 64.97 2 1
\ } 65 2236215747 SHROUD TOP B13-62 1 I
70 2236215748 BELT MICRO -V K080585 1 I
41
~ - . _.________ - . - .. -- . - ~-
813-62/2175 Manual $1.Ull!il-~i

2236215033 COOLER GROUP B13-62/2175 STANDARD I 000
J-5- ~2~9-2-1-5+.a" C: ~-AR-Q-A-S--S-¥----bGWffi-48-'.'---F-AN-H-AH-8-B
80 51048 I GUARD ASSY 48" FAN HALF
..
,
85 2236215753 BRACKET FAN GUARD MODIFICATION
90 41365-03 VENTURI ASSY 48" 6T-855-62B
95 120-14918 NUT WELD 5/16-18 I 16
100 41365-02 VENTURI 48 " BELL-MOUTH
105 41548-02 DOOR CLEAN OUT PANEL
110 42428-03 ANGLE FAN GUARD SUP TOP
ANG LE 1-1/2 x 1-1 /2 x 1/8 A-3
115 70079 I -
2
120
--
51048 I GUARD ASSY 48" FAN HALF 1
125 41546-04 PLATE MOUNTING 8
130 41657 GUARD 57" HALF FAN 1
135 51048-01 ANGLE FAN GUARD BRACKET 2
140 70087-0230 I FLAT 1/4 x 3/4 x 23" LG 2
145 I 630-64205 I HHCS MS X1 .25 x 90MM LG GR 8.8 I 4
150 63647 ISOLATOR SILICONE CYLINDRICAL
155 64216 I FAN 48" 9-414-64B/3000(600SCFM
160 64337 SPACER FAN JD6068 4" LG LARGE
165 80053 I HHCS 3/8-16 x 1-1/2 GR8 30
170 80085 HHCS 3/8-16 X 1 GR8 57
175 80099 NUT 3/8-16 HEX GRADE 8 112
180 80105 WASHER FLAT 3/8 SAE ZINC 93
185 80107 WASHER LOCK 3/8 SPLIT 95
195 I 90360 I L 1/4 NPTM x #4 JIC 90DG cs I 1

2236215036 PIPING GRP IST STG 813-62/2175 STANDARD 000
10 2236206033 I VALVE BALL 3/4 6000# 1
15 2236207313 SEPARATOR 1200PSI 3'' FLANGES 1
20 2236207340 VALVE BALL 3" 3000PSI 1
25 2236207341 FLANGE 3" SM3 SW ORF FLANGE 1
30 2236207342 VALVE BALL 3" CODE 61 ORF 1
35 2236207343 FLANGE 3" 4-BOL T SW 90 FF 1
40 2236207344 FLANGE 3" SM3 SPLIT FLANGE 2 I
45 2236207697 FLANGE 3.0 4BOL T FF SW 3 I
50 2236208178 ADAPT 3/4 NPTM X 1-1/16 STMOR 1
55 2236215038 PIPE CUT 3 SCH80 X 5.00 LONG 1
42
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I B13-62/2175 Manual ,Jlilm~
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f 2236215036 PIPING GRP IST STG B13-62/2175 STANDARD I 000
! _5 n QQ346 12.JEE 3 SCH 80 AS-TMA=-1-Q6R c:. i
' 65 2236215041 PIPECUT3SCH80X19 .54"LG 1 I
70 90346 PIPE 3 SCH 80ASTMA-106B 19.54 f
75 2236215042 PIPE CUT 3 SCH80 x 22" LG 1 I

I ~ 80 90346 PIPE 3 SCH 80 ASTMA-106B 22 !
; 85 2236215044 MANIFOLD ASS'Y. 1 ST STAGE 1 I
I 90 2236204121 PLUGMANIFOLD4"ASME 2
I 95 2236205797 PIPE 1 1/2 SCH80 MACH . PB9-64/ 3 I
100 22 36209474 THREADOLET 1"NPT 4/5 PIPE 3000 1 I
• 105 • 22 36215359 · i:-LANG E MANI FOLD B13-62 1 r - -·
110 2236215360 MANIFOLD INLET 4" SCH 40 1 I
115 2236215378 PIPE MACH 3" SCH80 BRANCH 1 I
120 2236215060 PIPE FORMED 3" SCH 80 1 I
125 2236215264 MANIFOLD ASSY, 2ND STAGE SUCTI 1 I
130 2236204121 PLUG MANIFOLD 4" ASME 2 I
;
135 2236209474 THREADOLET 1"NPT 4/5 PIPE 3000 1 I

C 140 2236215040 PIPE, 3" SCH80 BRANCH 1 I
145 22362 15363 PLATE MANIFOLD SUCTION 1 j
150 2236215364 MAN IFOLD INLET 4" SCH80 1 I

155 2236215365 PIPE MACH 11 /4 SCH80 BRANCH I 3 I
160 51091-04 BRKT PIPE SUPT 3" MODIFIED 3 i
165 42483 BRKT, 3" PIPE MOUNTING 1
170 62208 FLANGE SPLIT HALVE 3.0 CODE61 6 I
! 175 62698 SIGHT GAUGE 3/4NPT 1500PSI 1 I
I 180 62893 PLUG11 /2NPTCSKSTEEL 1
185 80108 WASHER LOCK 7116 SAE GR8 12 I
190 80246 HHCS7/16-14X1-1 /4LGGR8 12 I
195 90294 PLUG 1-1 /16-12 STMOR HEX HEAD ·1 I
200 90314 ADAPT 3/4 NPTM X #12 JIC CS 1 /
205 90812 BSHG1-1/2X1CS 1 j
I
' BILL DESCRIPTION TYPE REVISION
,1
2236215271 AIR CLEANER GROUP 813-62/2175 STANDARD 000
10 120-25007121 HHCS 7/16-14 x 1-1/2 (B) 2 I
15 120-31007051 NUT 7/16-14 HEX PLAIN 2 I
20 120-41007001 WASHER FLAT 7/16 SAE PLAIN (B) 4 I
25 120-42007001 WASHER LOCK 7/16 SPLIT ZINC(B) 2
( 30 141-22968 SNUBBER 1/8NPTM ORFICE 1
35 1604769700 AIR CLEANER ASSY 1
43
--- - - -- - - --- - - - -- - . - - - - - - - - -- ----

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:!l::il:l~1 !>!:!/'I All~ eu:ANl:I{ ~~UUf' ~ l ~-9iti 11S STANDAHi:, 111111
4_Q_ __l.6J 4936800- L8ANil,~JR--CLEANEEL1-1_'.'.J~]·:!~--MAN-l'J - 2
45 2236215272 BRACKET AIR CLEANER SUPT 1
50 2236215274 L ASSY 5" 16GA TUBE 1 I
55 2236215273 L 5" X 16GA MODIFIED 1 I
60 90947 I CPLG 1/8 NPT HALF ALUMINUM 1 I
65 61525 L RUBBER 5" 90 DG 1
70 61776 L RUBBER 5" 45 DG 1 !
75 64149 INDICATOR AIR FLTR 30" RESTRIC 1 I
80 70202-0040 TUBING CUT 5 OD 16GA X 4"LG 1 i
I
85
!
70202 TUBING 5 OD x 16 GA EXH CIO FT 4
~
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90 90145 HOSE HUMP 6 X 5" 1
95 90398 CLAMP 6-1 /2 OD HOSE #104 1 I'
i 100 90427 CLAMP HOSE #88 5 I
2236215275 EXHAUST GROUP B13-62/2175 STANDARD 000
0 REF COMPONENT DESCRIPTION QTY/BILL REV
10 120-25007081 HHCS 7/16-14 X 1 (B) 2 i
15 120-41007001 WASHER FLAT 7/16 SAE PLAIN (B) 2
20 120-42007001 I WASHER LOCK 7116 SPLIT ZINC(B) 2 II
25 2236204024 L 6" EXHAUST MODI FIED 1
30 2236206 105 L EXHAUST 6" 90DG ID XO D STYLE 1 I
35 2236215276 I REDUCER EXHAUST 6" x 5" OD MODIFIED 1
I
40 64045 REDUCER EXH 6" ID X 5" OD 1 I
45 2236215277 MUFFLER COWL 6" TS60TRSOOOB 1
50 2236215278 ADAPTER EXHAUST PIPE CAT 1
55 61819 RAIN CAP 6" OD 1 I
60 62331 CLAMPEXHAUST6"0D 1

2236215519 SAFETY RELIEF VALVE GRP STANDARD I 000
10 122-13413 L 1 NPT 150# 90DG STREET BLK 3 I
15 122-19169 BSHG 1-1/2X1 HEX BLK 1
20 30075 VALVE SAFETY REL 2500PSIG 4270 1
25 61563 VALV SAFTY REL 1200PSIG 2443 T &COC 1
30 61731 VALVE SAFETY REL 450PSIG 2764S 1
'
( ~ BILL DESCRIPTION TYPE REVISION
2236215720 PIPING GROUP SUCTION 813-62/2175 STANDARD 000
44
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813-62/2175 Manual ,..iilH.in tl;p.!li;;
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!._ ____ 2236215720 PIPING GROUP SUCTION 813-62/2175 STANDARD 000
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REF COMPONENT I DESCRIPTION QTY/BILL REV
1n 12Cb25nni:;nR1 -1:!J::LCS-3Lfh.1£UCL(H' ')
1s 1?0-::l10100S1 I NI IT S/R-11 HFX Pl AIN 2 !

20 120-31010051 NUT 5/8-11 HEX PLAIN I 3 I
'
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25 120-41006002 WASHER FLAT 3/8 SAE ZINC 2 I
30 120-41010001 WASHER FLAT 5/8 SAE PLAIN (B) 4 !
I I
40 120-42006001 WASHER LOCK 3/8 SPLIT PLAIN(B) 2 I
45 120-42010001 WASHER LOCK 5/8 SPLIT PLAIN I 2 I
50 120-42010001 WASHER LOCK 5/8 SPLIT PLAIN 7 i
55"
!
122-63155" NIPL HEX-1 NPT CS
'·
2 i -- l
I
60 123-67302 SWITCH LIQUID LEVEL 2" NPT 1 I
I
65 21905-04 REGULATOR SUB ASSY SCRUBBER 1 I
70 60811 L 1/2 NPTM X #4JIC 90DG CS 1 I
75 64942 VALVE BACK PRESS REGULATOR VEN 1 I
80 91160 NIPL HEX 1 NPT X 1/2 NPT CS 1 I
I
85 2236201618 TANK INLET SCRUBBER B7-41/1000 I 1
c 90
95
2236206328
2236206413
AIR SILENCER 1" NPT
VALVE PILOT 1" 800PSI LEXAIR
2
2
I
I
I
100 2236207340 VALVE BALL 3" 3000PSI 1 i
105 2236207341 FLANGE 3" SM3 SW ORF FLANGE 1 Ii
110 2236207344 FLANGE 3" SM3 SPLIT FLANGE 1 I
115 2236207349 VALVE BALL 4" CODE 61 FF 1 I
120 2236207357 FLANGE 4" CODE 61 SW ORF 1 I
125 2236208597 PIPE. 4" COOLER TO SCRUBBER 1 I
I
I
130 2236209461 L VICT 4" X 4" #10 90DG 1 !
I
135 2236209474 THREADOLET 1 "NPT 4/5 PIPE 3000 2 I
140 2236215263 MANIFOLD ASSY, 1ST STAGE SUCTI 1
145 2236209474 THREADOLET 1 "NPT 4/5 PIPE 3000 1 I
150 2236215181 PIPE MACH 2" SCH40 BRANCH 3 I
155 2236215262 PLATE MANIFOLD SUCTION 1 I
160 2236215362 MANIFOLD INLET 5" SCH40 1
165 51378-01 PLUG MANIFOLD 5" ASME 2 I
170 91626 SOCKOLET 5 X 4 3000# 1 I
175 2236215265 PIPE, 1ST STAGE SEP. INLET 1
180 2236215567 PIPE VICT 4 SCH80 X 2.85 "LG 1
I 185 70233 Pl PE 4 SCH 80 ASTMA-1 OGB SMLSS BLK 2.85
190 2236215732 PIPE 4" SCH40 X 12" LG/WHOLE 1
-,
195 91029 PIPE 4 SCH 40 ASTMA-106B SMLSS BLK 12 I
( 200 2236215775 BRACKET VALVE SUPPORT 1
\.
- ' 205 70145 ANGLE 3/8 X 5 X 3 A36 3
45
- - - ~--
0
B13-62/2175 Manual )1fto;J~
I
I
2236215720 PIPING GROUP SUCTION 813-62/2175 STANDARD I 000
I ?1n 5Jll9..1=.Q5 BRKT PIP E SllEI..A_"_PlP_J:" 1 !
215 70225 ANGLE 4 x 4 x 1/4 A-36 9 I
220 / 60736 L 1 NPT CS 90DG STREET 1 i
!
225 60811 L 1/2 NPTM X #4J IC 90DG CS 1 !
I
230 61354 0-RING 2-245 VITON 90 (4"SPLIT FLG) 1 i
235 62067 T 1/4 NPTMx#4JIC CS MALE BRANC 1 !
240 62707 CONDUIT BODY LB 1/2" W/COVER&G 1 i
245 62894 SIGHT GLASS 2" NPTM OIL LEVEL 1 I
250 63451 FLANGE SPLIT HALVE 4.0 CODE61 1 i
I
255 !
:
6368 5 ' GSKT FLG ANSI 4" 300# CG Fu=:x1 '
1 ! =·
260 80200 HHCS 5/8-11 X 2 LG GR8 3 i
265 80203 HHCS 5/8-11 X 2-1/2 LG GR 8 4 I
270 80307 HHCS 5/8-11X81/2 LG GR8 2 I
275 80438 NUT 3/4-10 HEAVY HEX ASTM A563 16 I
STUD 3/4-10 X 4-1/2 ASTM A19 i
280 80439 8 !
r 285 90339 PLUG 2"NPT CSK STEEL 1 I
\..__,r 290 90342 I PLUG 1" NPT HEX HEAD STEEL 1 !
'
295 90360 L 1/4 NPTM X #4 JIC 90DG CS 1 I
300 90707 NIPL HEX 1/2 NPT CS 1 I
305 90927 CLAMP 4" NOM PIPE SUPT 3 !
310 91029-0033 PIPE CUT 4 SCH40 X 3.30 " LG 1 I
315 91029 Pl PE 4 SCH 40 ASTMA-106B SMLSS BLK 3.3 I
320 91297 CPLG ASSY VICTAULIC 4" 5 I
325 91389 T 4" 3000# SOCKET WELD 1 I
330 91556 FLANGE ANSI 4" SW RF 300# 1 I
335 91627 PLUG 1/4NPT FS HEX HEAD 1
340 91728 FLANGE ANSI 4" NPT RF 300# 1
345 91819 CONN 1/2"NPT CORD STRAIN RELIE 1 I
2236215729 PIPING GRP DISCHARGE 813-62/2175 STANDARD 000
10 120-31010051 NUT 5/8 -1 1 HEX PLAIN 2
20 120-42010001 WASHER LOCK 5/8 SPLIT PLAIN 2 !
25 2236206446 BRKT PIPE SUPT 1-1/2" & 2 1
30 2236207321 PIPE CUT 3 SCH160 X 10" LG 1
91182 PIPE 3 SCH 160 SMLS GRADE B 13
/
\_ .
""\ 35
40 2236207341 FLANGE 3" SM3 SW ORF FLANGE 2 I
45 2236207344 FLANGE 3" SM3 SPLIT FLANGE 5
46
- --- - -~ ~
~ -- --- ------ - - - .
~
I
0
813-62/2175 Manual ~ tcr~
I
2236215729 PIPING GRP DISCHARGE 813-62/2175 STANDARD I 000
I 50 ? ? 16_20]?1\<; !="I A lr::S <" c: ~A'.! C::.1111 !="!=" 1
I
55 2236207346 REGULATOR BACK PRES. 3" 1 I
60 2236207348 PIPE CUT 3 SCH 160 X 4" LG 1 I
65 91182 PIPE 3 SCH 160 SMLS GRAD E B 4 !
I
70 2236208816 PIPE CUT 2 SCH160 X 3.50" LG 1 I
!
75 91181 PIPE 2 SCH160 SMLS GRADE B 3.5 I
80 2236209806 UNION 3" 0-RING SM3 1 i
85 2236209807 T 3" SM3 CORNER 1 I
90 2236209819 PIPE CUT 3 SCH160 X 3.38" LG
-
1 I
L'
9'i'i 82 . PiPt."'3 ~CH ·160 SJVIL S-GRADt B 3.38 - J
9!:J I
100 223 6215045 PIPE CUT 3 SCH1 60 X 23" LG 1 i
105 90346 PIPE 3 SCH 80 ASTMA-1068 23 I
110 2236215047 PIPE FORMED 2" SCH 160 I 1 i
115 2236215268 SPACER PIPE SUPPORT 1 I
120 70017 FLAT 1X4 HRS I 6 I
c 125
130
135
2236215366
2236204873
2236204874
MANIFOLD ASS Y 2ND STG DISCHARGE
PIPE MACH 1" SCH160 BRANCH
MANIFOLD DISCHARGE 3" SCH 160
1
3
1
I
I
I
140 2236209079 PLUG MANIFOLD 3" ASME 2 I
145 2236209085 SOCKOLET 2" X 3" 6000# 1 I
150 2236209518 THREADOLET 1"NPT 3/10 PIPE 6000# 1 I
155 2236215368 FLANGE MANIFOLD DISCHARGE 1 I
160 2236215569 PIPE CUT 2 SCH160 X 3.25 " LG 1 I
165 91181 PIPE 2 SCH160 SMLS GRADE B 3.25
'I
I
170 2236215730 PIPE FORMED 3" SCH 160 1 I
175 2236215731 PIPE CUT 3 SCH160 X 7.75 " LG 1
180 91182 PIPE 3 SCH 160 SMLS GRADE B 7.75 I
185 51091-04 BRKT PIPE SUPT 3" MODIFIED 1 I
190 42483 BRKT, 3" PIPE MOUNTING 1 !
195 61334 FLANGE SPLIT HALVE 2.0 CODE61 2 I
200 62208 -01 0-RING SPLIT FLANGE 3" 2
205 63688 GSKT FLG ANSI 3" 1500# CG FLEX 1 I
210 80242 HHCS 5/8-11X7-1/2 LG GR8 2
I
I 215 80441 NUT 1-1/8-7 HEAVY HEX ASTM A56 16
220 80459 STUD 1-1/8-7 X 7"LG 87 A193 8 I
225 80516 HHCS 1-1/8-7 X 5-1/2 GR8 8
i
230 80549 WASHER LOCK 1 1/8" 8 I
(: 235
240
90876
90926
CLAMP 2" PIPE SUPT ALUM HD
1
2
245 91003 L 3." 3000# SOCKET WELD 90DG 2
47
-- ~--··
.. . - - - ~
--- ·-
r
I
0
B13-62/2175 Manual ,~t:l;pm;;
I
I I
I BILL DESCRIPTION TYPE I REVISION
2236215729 PIPING GRP DISCHARGE B13-62/2175 STANDARD I 000
l ?i:;n 9Jj_R7 INSERT 3 X 2 SOCKEL\l\LELO_BSHG 1
I'
I
~ 255 91176 I T 3" 3000# SOCKET WELD 1

260 91177 FLANGE 2.0 SW/0-RG HEAD SP 2 I
265 91392 FLANGE 2.0 4-BOL T 90 SW/FF SP 2 I
I '
I
270 91637 FLANGE ANSI 3" SW RF 1500# 1 I
I 275 91649 THREADOLET 2 X 1 NPT 3000# 1 I
II 280 91729 FLANGE ANSI 3" NPT RF 1500# 1 I
285 91825 FLANGE 3.0 4-BOLT SW/OR CODE62 2 I
I I I r""!!!
OIL.L..
! I -- DESCRlPTHJN -- I
TYf E !
r REViSiOi.J
I
~·
2236215740 FUEL GROUP 813-62/2175 STANDARD i 000
10 120-25004062 HHCS 1/4-20 X 3/4 (B) 4 l
15 120-25006081 HHCS 3/8-16 X 1 (B) 4 I
20 120-25006101 HHCS 3/8-16 X 1-1/4 (B) 6 II
c 25
30
35
120-25007121
120-25008142
120-31006051
HHCS 7/16-14 X 1-1/2 (B)
HHCS 1/2-13 X 1-3/4 ZINC
NUT 3/8-16 HEX PLAIN (B)
8
1
8
I
i
i
40 120-31007051 NUT 7/16-14 HEX PLAIN 8 I;
45 120-31008051 NUT 1/2-13 HEX PLAIN 1 !
50 120-41004002 WASHER FLAT 1/4 SAE ZINC (B) 8 I
60 120-41008001 WASHER FLAT 1/2 SAE ZINC (B) 2
65 120-42004002 WASHER LOCK 1/4 SPLIT ZINC (B) 4 I
I 70 120-42006001 WASHER LOCK 3/8 SPLIT PLAIN(B) 10 I
75 120-42007001 WASHER LOCK 7/16 SPLIT ZINC(B) 8 I
80 120-42008002 WASHER LOCK 1/2"SPLIT ZINC PLT 1 I
85 2236201472 MOUNT ASSY FUEL COOLER B15/18 1 I
90 2236201473 TUBE CUT 1/4 X 2 X 2 34"LG 1 I
95 2236201474 MOUNT FUEL COOLER 2 I
100 50710-01 PLATE, UPRIGHT MOUNT 1 I
105 70136-0020 FLAT CUT 3/16 X 2 X 2" LG 1 I
110 2236201475 BRACKET FUEL COOLER 4
115 70623 ANGLE 2-1/2 x 2-1/2 x 3/16 A-3 1.5 I
120 2236215279 BRKT, PRIMARY FUEL FILTER C13 1
125 2236215739 FUEL TANK SUB ASSY B13-62 1
130 2236207133 SENDER FUEL 18.5" INTELLISENSO 1
135 2236215733 FUE L TANK ASSY 115 GAL 1
( '
/
.
140 60563 VALVE BALL 1/2 NPT FEMALE 1
145 60737 L 1/2 NPT CS 90DG STREET 1
48
-
0
B 13-62/217 5 Manual ,imi:u;Q-~
BILL DESCJ<IPTJON TYPE I REVISION

. 2236215740 FUEL GROUP 813-62/2175 STANDARD ! 000
_i5_Q_ f>147S CAE£1 IF I F 11 I hlE_CK_3_'.'._Nl2I i:- 1
I I 155 90194 ADAPT 1/2 NPTM X #8 JIC CS 1
I
160 90329 PLUG 1/2 STEEL HEX HEAD 4 I
165 90707 NIPL HEX 1/2 NPT CS 1 I
I
170 90892 L 1/2 NPTM X #6J IC 90DG CS 1
175 63210 RUBBER NEOP 1/4 X 2 X 36" 2 I
180 64219 COOLER FUEL 1 I
185 64219-01 ADAPT FUEL COOLER 2 I
190 80098 NUT 1/4-20 HE X ZINC
- -- -
4 I - J
~ -,~~ sorn~ WASHl:.R I-LAT 3/8 SAi:. Z INC I 18 I
200 90906 ADAPT 9/16-18 STM X #8 J IC CS 1 I
!
205 91702 PLUG 9/16-18 STMOR CS 5 II

210 91846 SWIVEL #6 JIC CRIMP STRAIT CS 1 !
215 91848 I SWIVEL L #6 JIC CRIMP 90DG cs 3 I
220 91849 SWIVEL #8 JIC CRIMP STRAIT CS 3 I
c 225 91860
BILL
SWIVEL L #8 JIC 90DG CRIMP CS
DESCRIPTION
1
TYPE REVISION
2236215741 INST & CONTROL GRP 813-62/2175 STANDARD I 000
10 21279-02 BATTERY GROUP 4T-276-41B 1 I
15 102-12503 CABLE ST ARTER 2/0 BLK SX 90 II
20 102-67803 CABLE STARTER 2/0 RED 70 I
I
25 123-12505 SOLDER LUG 2/0GA x 1/2" STUD 2 I
I
30 123-17369 SOLDER LUG 2/0 GA x 3/8 STUD 4 I
I
I 35 123-32013 BATTERY 12V 1125 CCA 2
40 2236207435 HEAT SHRINK TUBE 1"ADHESIVE RE 1 I
45 2236207436 BAG.DMSHEAT SHRINK TUBE 1"ADHESIVE 2
50 2236207438 SCREW 1/4-20 X 2 PH PHILLIPS Z 4 I
55 42329 CABLE ASSY BATT JUMPER 111/2" 1 I
60 42712 PLATE ISOLATOR SWITCH 1 II
65 50638 BOX BATTERY 24VDC SERIES 1 I
70 62485 HEAT SHRINK TUBE 3/4" RED 6
75 62584 GROMMET RUBBER BATTERY CABLE 2 I
I
80 64086 SWITCH BATT DISCONNECT 2000A 1
85 21298-03 HOSE KIT INS IDE PANEL 6T-903-8 1
90 61184 L 1/4 NPTF X #4 JIC 90DG CS 2
95 63585 HEAT SHRINK TUBE 1/2" 120
(~ 100 70243 HOSE #4 T1170-04 CR IMPABLE 120
105 90936 UNION #4JIC BULKHEAD CS 4
49
- -~
0
B13-62/2175 Manual .Jl'ila:lil".p!ii
DILL DE3CRIPTION TYPE I REVl~IUl\I
2236215741 INST & CONTROL GR.P B13 -62/2176 ST/\NDArm I 000

HEF COMPONENT DESCRIPTION· QTY/BILL I REV
:J_:J_Q_ OOJ-9- -SW-1-V-g_b-b-#4--JIG-X-#4-G-S-C--R-~MP-988 - -4
- ·~·- ··· ··" " "" ___ - - -
', 115 90953 SWIVEL #4JICx#4 ST CRIMP CS 4
120 21298-04 HOSE KIT OUTSIDE PANEL 6T-903- 1 I
70243 HOSE #4 T1170-04 CRIMPABLE 816 I
125 I
130 80085 HHCS 3/8-16 X 1 GR8 10 I
135 80099 NUT 3/8-16 HEX GRADE 8 6 I
145 80107 WASHER LOCK 3/8 SPLIT 10 i
'--·- ~
150 90939 SWIVEL L #4JICX#4 CS CRIMP 90D 8 i =--:.. j
155 90953 SWIVEL #4JICx#4 ST CRIMP CS I 8 I

I
160 2236202743 PANEL SUB-ASSY SCANNER B18-62/ 1 I
165 123-60812 BASE TIMER 1 I
170 123-67413 SWITCH OIL PRESS SAFETY 15 PSI 1 I
175 2236203203 LABOR INST PANEL B18-62 1 I
180 2236203234 SCHEMATIC B15/818-62 TDXM SCAN 0 I
I
() 185
190
2236204791
2236206305
PANEL LASER CUT 818-62/2175
TIMER 24 VDC SINGLE CONTROL
1
1
!
I
195 2236206324 LIGHT LED PANEL RED 24V 4 I
200 2236206792 I PLUG-IN LED PIGTAIL 4 I
205 2236206793 LIGHT 3 LED 24 VOLT YELLOW I 4 I
210 2236206837 I SWITCH PRESS 1/4 "0-6000 DIGITA 1 Ii
215 2236206948 SCANNER TEMP TDXM 1 I
220 2236207135 ENCLOSURE MODIFICATION 1 I
225 2236207187 FACE PLUG & CORD 4PIN 90DG 0.3 1 I
230 2236207674 TERMINAL BRIDGE 10 POSITION 2 I
235 2236208162 TERMINAL BLOCK FEED THROUGH 14 I
240 2236217085 L 1/4 NPTM X #4 JIC 90DG LONG 1 I
245 2236217139 BLOCK CONT ACT M22 10 I
250 2236217140 BLOCK CONTACT NC DELAY LATCH 1 I
255 2236217141 LIGHT UNIT 22-1/2 MM 24V 1 I!
260 2236217142 PUSHBUTTON 22.5MM BLACK 1 I
265 2236217144 LENS 22-1/2 MM GREEN 1 I
270 2236217146 SWITCH ESD PUSH-BUTTON 40MM 1 II
275 2236217147 PUSHBUTTON GREEN MOMENTARY 1 I
280 2236217149 SWITCH 2-POSITION MAINTAINED 3 I
285 2236217150 SWITCH, 3 POS CENTER MOMENTARY 1 1
290 2236217151 SWITCH 3 POS RIGHT MOMENTARY 1 I
{ 295 50917 BRKT ASSY, ASCO/REG MOUNT 1 I
300 60582 RAIL DIN 35MM 12 I
305 61200 DIODE 3AMP 40VDC 5 I
50
0
813-62/2175 Manual ,Jm..m !Ci-~

2236215741 INST & CONTROL GRP 813-62/2175 STANDARD I 000
31_Q_ nJA.51 _8_LQCK,_£j'ID___j3RKI JERMLNA.1 2
315 61455 BLOCK GROUND TERMINAL 6
320 61581 LAMP 24 voe 4W .17A INCANDESCE 1 I
325 61798 GAUGE 2" SS BZL FUEL LEVEL 24V 1 !
330 61938 GAUGE 0-100PSI OIL PRESS SWITC 1 I
335 62215 BREAKER PANEL 15AMP CIRCUIT 2 I
340 62322 GAUGE 0-5000 PSI/BAR 4" FLANGE 1 I
345 62430 MONITOR POWERVIEW 101 1 I
350 62430-01 GAUGE TACH PV101 1 I
3 titi ti 2 4JO-OZ GAU Gt COO LANT PV100 1 [
·-=--· •
360 62430-03 GAUGE OIL PSIG PV100 1 I
365 624 30-06 WIRE PV100 CAN/POWER 1 I
370 62430-07 WIRE PV100 JUMPER 3 I
375 62430-08 TERMINATOR PV100 RESISTOR END 1 I
380 62430-10 WIRE PV101 CAN EXTENSION 20' I 1 I
(- 385 62432 RELAY 24VDC DPDT 4 i
\.__.. 390 62433 BASE RELAY MOUNTING 4 I
395 62434 CLIP RELAY MOUNTING 8 I
400 63088 CONN ROX 9 WIRE 1 I
405 63259 BREAKER PANEL 20 AMP CIRCUIT I 1 I
410 63265 THERMOCOUPLE 1/4 NPTM PLUG PRO 6 Ii
415 63341 GAUGE 0-2000 PSI/BAR 4 FLANGE 1 I
',
420 64066 GAUGE 0-600 PSl/0-40 BAR 4" FL 1 I
425 90396 L 1/8 NPTM X #4 JIC 90DG CS 1 I
430 90949 PLUG GAUGE BLIND 52mm HOLE 2 I
435 91288 T 1/8 NPTF CS 1
440 2236207118 HARNESS ASSY ENGINE WIRING B18 1 I
I
445 2236 215{560 NAMEPLATE GROUP B13-62/2175 1 I
i
450 2236207207 DECAL, CYLINDER ILLUST. 6 CYL 1 I
I
455 2236207265 DECAL INFORMATION LABEL READ M I 1
I
I
460 2236207270 DECAL PRESSURE SWITCH OPERATIO 1 I
465 2236207274 NAMEPLATE 'TEMP SCANNER' 1 I
I 470 2236207275 NAMEPLATE 'TACHOMETER' 1 I
475 2236207276 NAMEPLATE 'ENGINE PARAMETERS' 1
480 41938-01 NAMEPLATE 'SUCTION ' 1 I
485 41938-02 NAMEPLATE '1 ST STAGE' 1
490 41938-03 NAMEPLATE 'DISCHARGE' 1 I
·~ 495 41938-15 NAMEPLATE 'PUMPER OIL' 1
(
- ~
500 41938-16 NAMEPLATE 'ENGINE OIL' 1
505 41938-18 NAMEPLATE 'COOLANT 1
51
--- - ---- - - - - - ---=-:__-_-

B13-62/2175 Manual
Jl1.Uu.l-.

2236215741 INST & CONTROL GRP B13-62/2175 STANDARD I 000
j----5-1.0 A'.J-9~8~2-1- ~.AME-12-bAJ:.g_'.bQA-bl.'-
515 41938-26 NAMEPLATE 'START'
520 41938-33 NAMEPLATE 'OFF/RUN/BY-PASS'
525 41938-36 NAMEPLATE 'EMERGENCY STOP'
530 41938-55 NAMEPLATE 'UNLOAD/AUTOLOAD'
535 41938-56 NAMEPLATE 'AIR TEMP FAULT'
540 41938-64 NAMEPLATE 'DOWN/ RPM/UP'
545 41938-65 NAMEPLATE 'MAIN'
550 41938-67 NAMEPLATE 'ECM UNSWITCHED'
555 41938-68 NAMEPLATE 'ECM SWli CHED'
560 41938-69 NAMEPLATE 'PUMPER FAULT'
565 41938-98 NAMEPLATE 'HIGH LIQUID LEVEL'
570 2236216070 THERMOCOUPLE HARNESS B18-62
575 2236217024 THERMOCOUPLE ASSY 14" LEAD 6
580 80053 HHCS 3/8-16 X 1-1/2 GR8 4
585 80085 HHCS 3/8-16 X 1 GR8 4
590 80099 NUT 3/8-16 HEX GRADE 8 4
595 80099 NUT 3/8-16 HEX GRADE 8 8
605 80105 WASHER FLAT 3/8 SAE ZINC I 16
620 80372 WASHER FLAT 3/8 FENDER ZINC PL 4
625 80450 HHCS 3/8-16 X 5-1/2" LG GR8 4
630 90622 CONN 1/2" CORD STRAIN RELIEF 2

2236216416 FINISH GROUP B13-62/2175 OPEN SKID STANDARD i 000
10 0690112501 DECAL ATLAS COPCO WHITE 4 II
15 1079990336 DECAL HIGH AIR FLOW 2 I
20 120-16257 POP RIVET ALUM 1/8 X 1/4 4 I
25 127-32109 DECAL WARNING MOVING PARTS 4 I
30 127-32121 DECAL NEVER OPEN HOT 1 II
35 2236206077 DECAL PARCOOL EG 1 I
40 2236206137 DATA PLATE COMPRESSOR ID 1 I
45 2236206181 DECAL MANUFACTURED BY ATLAS CO 1 I
50 2236206242 DECAL ATLAS COPCO WHITE 2 I
( 55 2236206357 DECAL AIR MUST BE CLEAN & FREE 1 I
60 2236207129 DECAL WARNING HIGH PRESSURE 4 I
52
0
B13-62/2175 Manual ,J.'&tn~;

2236216416 FINISH GROUP B13-62/2175 OPEN SKID STANDARD I 000
REF COMPONENT DESCRIPTION QTY/BILL I REV i
65 2236207140 HOLDER DOCUM ENTS/LI T ERATURE 1 !
70 2236207186 I BRACKET DOCUMENT HOLDER 1 I
75 2236207195 DECAL BATTERY SW ITCH I 2 I
I
80 2236207237 DECAL WARNING PINCH POINT 2 I
I
85 2236207238 DECAL DRAIN ON SHUTDOWN I 3 I

90 2236207243 DECAL CAUTION HOT AIR 2 I
95 2236207244 DECAL "PUMPER OIL DRAIN" 1 I
100 2236207245 DECAL "ENGINE OIL DRAIN" 1 !
105 2236207265 DECAL INFORMATION LABEL READ M 7 !
r
-1 rn 223620!'266 DECAL \fvARl~ihlG Uri ihlG PuiN i 4
I
[ -
115 2236207267 DECAL WARNING DON'T LIFT 4 !
120 2236207268 DECAL WARNING HOT SURFACE 2 l
125 2236207524 DECAL WWW .ATLASCOPCO .COM WHITE I 2 I
130 2236207525 I DECAL, STAGING VALVE OPERATION 1 i
135 2236215581 DECAL HURRICANE B13 -62 I 1 i
c 140
145
150
2236217106
2236217107
40297
DECAL CAPACITY CHART B13-62/2175
DECAL SERVICE PACK Bl 3-62/2
DECAL RELIEF VALVE CAUTION
1
1
3
i
l
I
155 40320 DECAL RADIATOR DRAIN 4 I
160 40459 DECAL AIR NOT SUITABLE I 1 !
165 40573W DECAL INLET VALVE WHITE 1 I
I
170 41767 DECAL DISCHARGE VALVE WHITE 1 I

175 61006 DECAL DIESEL FUEL 1 I
180 62700 DECAL LOAD/UNLOAD VALVE 1 I
185 63128 DECAL SCRUBBER/SEPARATOR DRAIN 2 I
190 63144 DECAL 24VDC NEGATIVE GROUND 1 I
195 63286 DECAL SWITCHING VALVES CAUTION 1 I
200 2236216430 PIPING GROUP UNLOAD 1 I
205 2236206446 BRKT PIPE SUPT 1-1/2" & 2 3 I
210 2236206939 VALVE BALL 2" AIR ACT 3000PSI 1 I
I
215 2236209503 T VICT 4" #20 1 I

220 2236215783 PIPE CUT 2 SCH 160 X 16" LONG 1 I
225 91181 PIPE 2 SCH160 SMLS GRADE B 16 I
230 2236216418 ADAPTER 4" VICT X 2" PIPE 1 I
I
I
235 2236216419 PIPE FORMED 2" SCH160 UN LOAD 1 I
240 61331 FLANGE 2.0 4-BOL T SW/FF PIPES 1 I
245 61334 FLANGE SPLIT HALV E 2.0 CODE61 4 I
250 90290-0020 PIPE CUT 2 SCH80 X 2" LONG 1 I
( ~) 255 90290 PIPE 2 SC H80 ASTMA-106B BLUE 2 I
260 90876 CLAMP 2" PIPE SUPT A LUM HD 3 I
53
- - - - - - - - --- -- --
• 0
. B13-62/2175 Manual ,J11.ltn~

I 2236216416 FINISH GROUP B13-62/2175 OPEN SKID STANDARD 000
265 91177 !LANGE 2.0 SW/0-RG I ICAD SP 2
270 91297 CPLG ASSY VICTAULIC 4" 1
215 I 91392 FLANGE 2.0 4-BOL T 90 SW/FF SP 2

2236216431 STAGING VALVE GROUP STANDARD 000
10 2236207342 VALVE BALL 3" CODE 61 OR F 1
Lr= 15
20
25
30
2236207343
')?')P.~1 f:'.7QC:.
c;;!"t=vv.r.... 1v1vv
2236216432
90346
I
FLANGE 3" 4-BOLT SW 90 FF
11
P!PE FORr-vqco 3 CH80 B13~62 ST/\G!~C
PIPE CUT 3 SCH80 X 23.875" LG

PIPE 3 SCH 80 ASTMA-1068
-- :
1
1
1
23.88
: - I
35 51091 -04 BRKT PIPE SUPT 3" MODIFIED 2

40 42'483 BRKT, 3" PIPE MOUNTING 1
45 62208 FLANGE SPLIT HALVE 3.0 CODE61 4
c
50 90926 2
55 91292 FLANGE 3.0 4-BOL T SW/F F PIPES 1
60 91823 FLANGE 3.0 SW/0-RG HEAD SP 2

I STANDARD
~
2236215275 EXHAUST GROUP B13-62/2175 000
COMPONENT DESCRIPTION QTY/BILL REV
10 120-25007081 HHCS 7/16-14 X 1 (B) 2
15 120-41007001 WASHER FLAT 7/16 SAE PLAIN (B) 2
20 120-42007001 WASHER LOCK 7/16 SPLIT ZINC(B) 2
25 2236204024 L 6" EXHAUST MODIFIED 1
30 2236206105 L EXHAUST 6" 90DG IDXOD STYLE 1
35 2236215276 REDUCER EXHAUST 6" X 5" OD MODIFIED 1
40 64045 I REDUCER EXH 6" ID x 5" OD 1
45 2236215277 MUFFLER COWL 6" TS60TRSOOOB 1
50 2236215278 ADAPTER EXHAUST PIPE CAT 1
55 61819 RA IN CAP 6" OD 1
60 62331 CLAMPEXHAUST6"0D 1
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54
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813-62/2175 Manual --~ia- --
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813-62/2175 Manual ...m.ta:d
5. REFERENCE
TDXM~DJC
Temperature Scanner/Pyrometer
, a.--1- - - - - - - - -
---tnstaHaoon-and-Dpe:ration&-M~anH-mlu~
,C I , TU.'.":\! .lX
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11,)gN:e.RAIJ.. iNJilCRMLATION 1
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813-62/2175 Manual mw~
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5.3 PRESSlJRF SWITl.H OPFRATION

PRESSURE SWITCHOPtRATION
1 Switching on After switching on, press M to scroll or enter first dialog item
I
2 Change dialog item Select the desired dialog item with \l or'6.
Activate dialog item Value Activate the desired dialog item with M to change the
3
input/function selection corresponding value or desired function.
Select the individual digits with M
Change the value with \l or'6. and acknowledge with M.
If entered value is within the permissible range the system

4 Change Value
changes to the dialog item after input of the last digit, otherwise
I -- .- thn.
\. I I ..._,
1! ..;:;/\.
ct rlinit,.,.U~I\.
iui!!
\!"VIII
fl~~h ~~~ ! r:
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i
The first digit is flashing"_" is a positive value. Always use

The first digit is flashing " - " is a negative value. Never use
Change function Change the function with \l or'6. and acknowledge with M
Simultaneously press \l +'6. for at least 5sec. The display must
Activate key lock not change during this time . When key lock is activated Luo
appears in the display e.g. u31 •.
I
!. 0 Valves or functions are displayed but cannot be changed . LOH
l Key Lock appears in the display when an attempt is made to make a
change.
! 5
Simultaneously press \l +'6. for at least 5s. The display must not
Deactivate key lock change during this time. When key lock is deactivated Lu2
appears in the display e.g. u31 * .
If no entry is made for 2 minutes, the switch automatically returns
Return to measuring mode
to the measuring mode without accepting the entries.
Terminate Program Press M for at least 5s to change to the measuring mode .
(J
73
,,_ ____
- - - - - - - -- - - -- - ·- ..
1
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813-62/2175 Manual ,~!G;p,r~

" -
Settings for the Digital Pressure switch from the Product Company are RED
blALOC VALUl:'. . . ltUNCilON "'""~""""'''"'" ,........ '"'" """" •• ' .11 .......... ,,,,,,,,,,,,,,,,,,,,,....:. .... ,
AC t: 0 .. .400 Display of the actual pressure value

I
I
Soloct tho display ur11L
I PSH =psi x 10 Example: Enter 70 x 10 = 700 psi
SI
bor =bar Example : Enter 70 = 70 bar
I
I Activation of the unit display
on = unit display on (every 30s)
Und
off = no unit display
SP!
I u In = window technology Err = error output
STD =standard evaluation
Switching-on point for SP1 . Set point for the unload pressure.
"-- L - - - - - ~
on I
-- O.. .xxx
-- Always use a positive value. Never use a negative value. See step
- I
4 of the pressure switch operations manual

Switch-off point for SP1. Set point for the load pressure.
10bar/145psi Lower than on1.
OF I O.. .xxx
Always use a positive value. Never use a negative value. See step
dS I O.Os .. .9.9s Switch-on delay for SP1 in seconds. Set point 0.0
(~ drl O.Os ... 9.9s Switch-off delay for SP1 in seconds. Set point 0.0
'
I'
Inversion of switching output SP1
lu I HFS =high-level-fail-save (N .O.)
LFS =low-level-fail-save (N .C.)
l ,1
I
SP2 is only used for 2 stage switching valve units .
J u In = window technology Err = error output

SP2
STD = standard evaluation
Switching-on point for SP2 . Set point for the unload pressure.
on2 O.. .xxx Always use a positive value. Never use a negative value. See step
I Switch-off point for SP2. Set point for the load pressure.
I
10bar/145psi Lower than on1.
II OF2 O... xxx
Always use a positive value. Never use a negative value. See step
I' dS2 O.Os ...9.9s Switch-on delay for SP2 in seconds. Set point 0.0
dr2 O.Os .. .9.9s Switch -off delay for SP2 in seconds. Set point 0.0
Inversion of switching output SP2
lu2 HFS =high-level-fail-save (N.O.)
LFS =low-level-fail-save (N .C.)
~)
74
~
--------~
---~-- - --- ---- ---- -
wo:>·o:>do:>sene·MMM

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• -

BOOSTER PART No. : 4103020158

OpS:ration ! Serv!ce J Parts r.~an u a ! - - j

For Hurricane Booster

5 vt5f°t:'i tJ-i ,p, b/c P r o d vtctfV'tflJ

4. PARTS MANUAL ...................................................................................................................... 28

1. OPERATION, MAINTENANCE AND PARTS MANUAL

1.1. SAFETY PRECAUTIONS

Description of safety pictograms used in this manual

[@? This symbol is followed by supplementary information.

Skill level 2: Mechanical technician

Ski ll h:!Vt!I 3 : F l~t :l rit:ii I lP-1.:hn ic;i;m

Skill level 4: Specialist from the manufacturer

endanger people due to electrica l, mechanical or chemical influences

Statements in these safety precautions should not be interpreted as suggestions, recommendations or

1. 1.2. General safety precautions

wear or abuse, and are not tampered with.

1.1.3. Safety during transport and installation

• ascertain that the pressure vessel(s) is (are) depressurized

9. Never leave a load hanging on a hoist.

12. Before moving the booster, switch it off.

1.1.4. Safety during use and operation

• below 70 dB(A): no action needs to be taken

1.1.5. Safety during maintenance and repair

2. Parts shall only be replaced by genuine Atlas Copco replacement parts.

7 f\J ever use f!ammab!e .solvents Jru £1ean_

8. Take safety precautions against toxic vapors of cleaning liquids.

9. Never use machine parts as a climbing aid.

1_1 _6_ Too ! a pp!ications .safet_y

1.1. 7. Specific sa fety precautions

Always wear protective clothing and glasses when servicing batteries.

e.g. when checking the charge condition.

• never smoke near batteries being, or having recently been, charged,

Pressure vessels (applicable to SB and SBM Boosters)

• pressure vessel for compressor

3. National legislation requirements with respect to re-inspection must be complied with.

6. Draining of condensate shall be performed daily when vessel is in use.

7. Installation, design and connections should not be changed.

Operating & Maintenance

1.1.8. How to Work Safely With Your Compressor I Booster

Before You Start the Compressor

Use of Compressed Air

Other Safety Precautions

Important Safety Instructions

Hazardous Substance Precaution

1.2. TCCI INICAL Sf'![ClrlCATION

Safety Relief Valve Settings

1.3. CAPACITY CHART

Capacity (m3/min) At Various Pressure And rpm

Maximum Capacity 1800 scfm (51 m 3/min) Two Stage Mode

' ' Two-St...-,..-,.

Capacity (m3/min) At Various Pressure And rpm

1.4. SET POINTS

1.4.1. INSTRUMENT PANEL SHUTDOWN & DISCHARGE PRESSURE

Set at Desired Unload Pressure, 2175 Psig

1.4.2. AUTO UNLOAD PRESSURE REGULATOR

1.4.3. SUCTION SCRUBBER TANK RELIEF VALVE REGULATOR

Set At 400 Psig

1.4.4. SINGLE STAGE I TWO STAGE OPERATION

Automatic booster loading

Manual booster unload

Routine shutdown procedure

Emergency shutdown procedure