IS 3428 Relief Groove

(Reaffirmed 2015)
k Supply Bureau UNDER THE LICENSE FROM BIS FOR VIKRAM SARABHAI SPACE CENTRE - THIRUVANANTHAPURAM ON 2/7/2019 10:30:21 AM (10.43.20.71) v

IS 3428 : 2009
SUPPLIED BY Book Supply Bureau UNDER THE LICENSE FROM BIS FOR VIKRAM SARABHAI SPACE CENTRE - THIRUVANANTHAPURAM ON 2/7/2019 10:30:21 AM (10.43.20.71) valid uptp 3/24/2019
(Reaffirmed 2014)

Hkkjrh; ekud
(Reaffirmed 2013)
ekspd [kk¡pks osQ vk;ke
( nwljk iqujh{k.k ) (Reaffirmed 2012)
Indian Standard (Reaffirmed 2011)
DIMENSIONS FOR RELIEF GROOVES
( Second Revision ) (Reaffirmed 2010)
(Reaffirmed 2009)

ICS 21.180
(Reaffirmed 2008)
(Reaffirmed 2007)
(Reaffirmed 2006)
(Reaffirmed 2005)
© BIS 2009
B U R EAU O F I N D IAN STAN DAR D S
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
May 2011 Price Group 5

Engineering Standards Sectional Committee, PGD 20
FOREWORD
This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft
finalized by Engineering Standards Sectional Committee had been approved by the Production and General
Engineering Division Council.
This standard was first published in 1966 containing five types of relief grooves as Type A to Type E. This
standard was first revised in 1980 where considerable assistance had been derived from DIN 509-1966 ‘Relief
grooves’. All the above type were omitted and two new types namely Type E (new) and Type F were specified.
In this revision, assistance has been derived from DIN 509-2006, where in addition to relief grooves Type E
and Type F, two new types are added as Type G and Type H.
The relief grooves of the forms G and H are in conformity with the turning cutting plates with respect to their
shape and dimension. Rhombic turning cutting plates for Type G and triangular turning cutting plates for
Type H.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis shall be rounded off in accordance with
IS 2 : 1960 ‘Rules for rounding off numerical values (revised)’. The number of significant places retained in
the rounded off value should be the same as that of the specified value in this standard.
IS 3428 : 2009
Indian Standard
DIMENSIONS FOR RELIEF GROOVES
( Second Revision )
1 SCOPE 3 TERMINOLOGY
This standard specifies the relief grooves for turning For the purpose of this standard the following
parts and bore holes. It reduces the number of tools definition shall apply.
required.
3.1 Relief Groove — Clearance groove of specified
2 REFERENCES form and dimensions created by removing material
at an inner corner of a rotationally symmetric work
The standard listed below contains provisions which piece and which is necessary for subsequent
through reference in this text, constitute provision machining and assembly with mating parts.
of this standard. At the time of publication, the edition
indicated were valid. All standards are subject to 4 DIMENSIONS
revision and parties to agreements based on this
standard are encouraged to investigate the 4.1 Relief Groove Type E
possibility of applying the most recent edition of the Type E (see Fig. 1 and Table 1) relief groove are
standard indicated below: suitable where the planar surface is not subjected to
IS No. Title high fatigue loads and where the cylindrical surface
will be subsequently machined, if necessary. They
3073 : 1967 Assessment of surface roughness are also suitable where mating parts have a relatively
3457 : 2009 Radii for rounding for general large counterbore or will not be in contact with the
engineering purposes (second planar surface.
revision)
4.2 Relief Groove Type F
10719 : 1983 Method of indicating surface texture
on technical drawings A relief groove Type F (see Fig. 2 and Table 1) is
d1 = workpiece diameter t 1 = depth of cut

f = breadth of relief groove z1 = machining allowance
r = radius of relief groove
F IG. 1 R ELIEF GROOVE FOR CYLINDRICAL S URFACE TO BE MACHINED FURTHER
1
IS 3428 : 2009
applied for work pieces, whose surfaces which are at 6 DESIGNATION
right angle to one another are machined further, if
necessary. The designation of a relief groove is a combination
of the word ‘Relief groove’, the standard number
4.3 Relief Groove Type G IS 3428, a hyphen; the shape and size of the relief
groove (radius r, depth of cut t, separated by the
The relief groove of Type G (see Fig. 3 and Table 1) is symbol ‘x’). If necessary, the hyphen followed by
applied for work pieces with less load, for which as the specification of surface quality (surface finish).
far as possible a smaller transition of the surfaces
which are at right angles to one another, is required. Example for the designation of a relief groove of Type E,
with radius r = 0.8 mm and a depth of cut t1 = 0.3 mm.
4.4 Relief Groove Type H
Relief groove IS 3428 — E 0.8 × 0.3
A relief groove of Type H (see Fig. 4 and Table 1) is
applied for work pieces whose surfaces which are at Alternate example for the designation for a ‘Relief
right angles to one another are machined further, if groove’ of Type E, with Radius r = 0.8 mm and a
necessary. depth of cut t1 = 0.3 mm, material abrasive (Material
Roughness Quantities according to IS 3073) as well
5 TYPE OF SURFACE as the roughness characteristic quantities Ra 1.6 µm
Roughness characteristic quantities, Ra 3.2; Rz1 max 25 and Rz1max 16 µm.
Other roughness quantities depending on the Relief groove IS 3428 — E 0.8 × 0.3 – Material
component function and as per agreement. Roughness Quantities Ra 1.6; Rz1max 16
NOTE — In practice the test is possible only through
visual inspection.
d1 = diameter of the work piece t1, t 2 = depth of cut

f, g = breadth of the relief groove z1, z2 = machining allowance
r = radius of the relief groove
F IG. 2 RELIEF GROOVE FOR THE PLANE AND THE CYLINDRICAL S URFACE FOR FURTHER MACHINING
2
IS 3428 : 2009
d1 = diameter of the work piece t1, t2 = depth of cut
FIG. 3 RELIEF GROOVE FOR SMALL TRANSITION
d1 = diameter of the work piece t1, t2 = depth of cut

FIG. 4 RELIEF GROOVE FOR LARGER RADIUS TRANSITION
3
IS 3428 : 2009
Table 1 Dimensions for Relief Grooves
( Clauses 4.1 to 4.4)
All dimensions in millimetres.
Form r1) t1 t2 f g Recommended Co-relation to Diameter
±0.1 +0.1 +0.05 +0.2 d12) for Workpieces
0 0 0
Series 1 Series 2 For Normal Duty With Increased
Conditions3) Fatigue Resistance
(1) (2) (3) (4) (5) (6) (7) (8) (9)
R 0.2 0.1 — 1 — Above 1.6 to 3 —

R 0.4 0.2 — 2 — Above 3 to 18 —
R 0.6 0.2 — 2 — Above 10 to 18 —
R 0.6 0.3 — 2.5 — Above 18 to 80 —
R 0.8 0.3 — 2.5 — Above 18 to 80 —
E R1 0.2 — 2.5 — — Above 18 to 50
R1 0.4 — 4 — Above 80 —
R 1.2 0.2 — 2.5 — — Above 18 to 50
R 1.2 0.4 — 4 — Above 80 —
R 1.6 0.3 — 4 — — Above 50 to 80
R 2.5 0.4 — 5 — — Above 80 to 125
R4 0.5 — 7 — — Above 125
R 0.2 0.1 0.1 1 (0.9) Above 1.6 to 3 —
R 0.4 0.2 0.1 2 (1.1) Above 3 to 18 —
R 0.6 0.2 0.1 2 (1.4) Above 10 to 18 —
R 0.6 0.3 0.2 2.5 (2.1) Above 18 to 80 —
R 0.8 0.3 0.2 2.5 (2.3) Above 18 to 80 —
F R1 0.2 0.1 2.5 (1.8) — Above 18 to 50
R1 0.4 0.3 4 (3.2) Above 80 —
R 1.2 0.2 0.1 2.5 (2) — Above 18 to 50
R 1.2 0.4 0.3 4 (3.4) Above 80 —
R 1.6 0.3 0.2 4 (3.1) — Above 50 to 80
R 2.5 0.4 0.3 5 (4.8) — Above 80 to 125
R4 0.5 0.3 7 (6.4) — Above 125
G R 0.4 0.2 0.2 (0.9) (1.1) Above 3 to 18 —
H R 0.8 0.3 0.05 (2.0) (1.1) Above 18 to 80 —
R 1.2 0.3 0.05 (2.4) (1.5) — Above 18 to 50
1)
Relief grooves with radii of the series 1 are preferable.
2)
The allocation to diameter range is not applicable for short offsets and thin walled parts. For manufacturing
reasons, it would be sensible to effect several relief grooves on a single work piece with different diameters, in
the same shape and size.
3)
Type G only for work pieces with less load .
7 MACHINING ALLOWANCE 9 METHOD OF REPRESENTATION IN

DRAWINGS
The machining allowance z1 and z 2 given in Table 2
displaces the blend of the relief grooves into the In drawings, the relief grooves are preferably
machined surfaces by the amount e 2 and e 1 , simplified by a broad full line with appropriate
respectively as given in Fig. 5. This amount depends designation as illustrated in the following examples
on the magnitude of z 1 and z2 and the relevant entry (see Fig. 7 and Fig. 8). For complete information
and runout angles of the relief grooves. (see Fig. 9 and Fig. 10).
8 COUNTERSUNK FOR MATING PART
See Table 3.
4
IS 3428 : 2009
e1, e2 = breadth of the machining transition
z1, z2 = machining allowance
FIG. 5 MACHINING ALLOWANCE (NOTATION)
Table 2 Allocation of Dimensions of Relief Groove and Machining Allowance

(Clause 7)
All dimensions in millimetres.
Sl No. z1, z2 Type E Type F Type G Type H

e1 e1 and e2 e1 and e2
e1 e2
(1) (2) (3) (4) (5) (6) (7)
i) 0.1 0.37 0.37 0.71 0.32 0.37

ii) 0.15 0.56 0.56 1.07 0.48 0.56
iii) 0.2 0.75 0.75 1.42 0.63 0.75
iv) 0.25 0.93 0.93 1.78 0.79 0.93
v) 0.3 1.12 1.12 2.14 0.95 1.12
vi) 0.4 1.49 1.49 2.85 1.27 1.49
vii) 0.5 1.87 1.87 3.56 1.59 1.87
viii) 0.6 2.24 2.24 4.27 1.9 2.24
ix) 0.7 2.61 2.61 4.98 2.22 2.61
x) 0.8 2.99 2.99 5.69 2.54 2.99
xi) 0.9 3.36 3.36 6.40 2.85 3.36
xii) 1.0 3.73 3.73 7.12 3.17 3.73
5
IS 3428 : 2009
a = dimension for countersunk
d1 = diameter of workpiece
d2 = d1 + 2a
FIG. 6 COUNTERSUNK FOR MATING PART

Table 3 Dimension of Countersunk, a
(Clause 8)
All dimension in millimetres.
Sl No. Groove Size Countersunk, a
r × t1 Type E Type F Type G Type H

(1) (2) (3) (4) (5) (6)
i) 0.2 × 0.1 0.2 0 — —

ii) 0.4 × 0.2 0.3 0 0 —
iii) 0.6 × 0.2 0.5 0.15 — —
iv) 0.6 × 0.3 0.4 0 — —
v) 0.8 × 0.3 0.6 0.05 — 0.35
vi) 1.0 × 0.2 0.9 0.45 — —
vii) 1.0 × 0.4 0.7 0 — —
viii) 1.2 × 0.2 1.1 0.6 — —
ix) 1.2 × 0.3 — — — 0.65
x) 1.2 × 0.4 0.9 0.1 — —
xi) 1.6 × 0.3 1.4 0.6 — —
xii) 2.5 × 0.4 2.2 1.0 — —
xiii) 4.0 × 0.5 3.6 2.1 — —
6
IS 3428 : 2009
FIG. 7 SIMPLIFIED REPRESENTATION FOR RELIEF GROOVE F 1.2. × 0.2
FIG. 8 SIMPLIFIED R EPRESENTATION FOR RELIEF GROOVE E 1.2 × 0.2
7
IS 3428 : 2009
NOTE — Surface roughness as 5 or if required as per IS 10719.
FIG. 9 COMPLETE DETAILS FOR RELIEF GROOVE F 1.2 × 0.2
8
IS 3428 : 2009
FIG. 10 COMPLETE DETAILS FOR RELIEF GROOVE E 1.2 × 0.2
9
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without
the prior permission in writing of BIS. This does not preclude the free use, in course of implementing the standard,
of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright be
addressed to the Director (Publications), BIS.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards: Monthly Additions’.
This Indian Standard has been developed from Doc No. : PGD 20 (1020).
Amendments Issued Since Publication

______________________________________________________________________________________
Amendment No. Date of Issue Text Affected
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
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IS 3428 Relief Groove

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(Reaffirmed 2015)

( nwljk iqujh{k.k ) (Reaffirmed 2012)

Indian Standard (Reaffirmed 2011)

DIMENSIONS FOR RELIEF GROOVES

( Second Revision ) (Reaffirmed 2010)

May 2011 Price Group 5

d1 = workpiece diameter t 1 = depth of cut

F IG. 1 R ELIEF GROOVE FOR CYLINDRICAL S URFACE TO BE MACHINED FURTHER

d1 = diameter of the work piece t1, t 2 = depth of cut

FIG. 3 RELIEF GROOVE FOR SMALL TRANSITION

d1 = diameter of the work piece t1, t2 = depth of cut

FIG. 4 RELIEF GROOVE FOR LARGER RADIUS TRANSITION

(1) (2) (3) (4) (5) (6) (7) (8) (9)

R 0.2 0.1 — 1 — Above 1.6 to 3 —

7 MACHINING ALLOWANCE 9 METHOD OF REPRESENTATION IN

FIG. 5 MACHINING ALLOWANCE (NOTATION)

Table 2 Allocation of Dimensions of Relief Groove and Machining Allowance

Sl No. z1, z2 Type E Type F Type G Type H

i) 0.1 0.37 0.37 0.71 0.32 0.37

FIG. 6 COUNTERSUNK FOR MATING PART

r × t1 Type E Type F Type G Type H

i) 0.2 × 0.1 0.2 0 — —

FIG. 8 SIMPLIFIED R EPRESENTATION FOR RELIEF GROOVE E 1.2 × 0.2

NOTE — Surface roughness as 5 or if required as per IS 10719.

FIG. 9 COMPLETE DETAILS FOR RELIEF GROOVE F 1.2 × 0.2

FIG. 10 COMPLETE DETAILS FOR RELIEF GROOVE E 1.2 × 0.2

Review of Indian Standards

Amendments Issued Since Publication

BUREAU OF INDIAN STANDARDS

Regional Offices: Telephones

Branches : AHMEDABAD. BANGALORE. BHOPAL. BHUBANESHWAR. COIMBATORE. DEHRADUN.

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