William Edwards Deming
William Edwards Deming
"Massive training is required to instill the courage to break with tradition. Every
activity and every job is a part of the process."
Philip Bayard "Phil" Crosby, (Wheeling, June 18, 1926 - Winter Park, August
18, 2001) was a businessman and author who contributed to management theory
and quality management practices.[1]
Crosby initiated the Zero Defects program at the Martin Company Orlando,
Florida, plant. As the quality control manager of the Pershing missile program,
Crosby was credited with a 25 percent reduction in the overall rejection rate and a
30 percent reduction in scrap costs.
-Engineering
-Manufacturing
- QualityControl
-Purchasing
- Sales and others.
4. Calculate the cost of (poor) quality: Define the ingredients of the COQ and
explain its use as a management tool.
Since it is a natural step, it is not difficult, but because of the significance of it,
management must make sure it is conducted properly.
Therefore, the supervisor must be given primary consideration when laying out the
program. The departmental representatives on the task team will be able to
communicate much of the planning and concepts to the supervisors, but individual
classes are essential to make sure that they properly understand and can implement
the program.
9. Hold zero defects days: Create an event that will let all employees realize
through personal experience, that there has been a change. Zero Defects is a
revelation to all involved that they are embarking on a new way of corporate life.
Working under this discipline requires personal commitments and understanding.
Therefore, it is necessary that all members of the company participate in an
experience that will make them aware of this change.
13. Create quality councils: Bring together the professional quality people for
planned communication on a regular basis. It is vital for the professional quality
people of an organization to meet regularly just to share their problems, feelings,
and experiences, with each other. Primarily concerned with measurement and
reporting, isolated even in the midst of many fellow workers, it is easy for them to
become influenced by the urgency of activity in their work areas. Consistency of
attitude and purpose is the essential personal characteristic of one who evaluates
another’s work. This is not only because of the importance of the work itself but
because those who submit work unconsciously draw a great deal of their
performance standard from the professional evaluator.
14. Do it all over again – quality improvement does not end: Emphasize that the
quality improvement program never ends. There is always a great sign of relief
when goals are reached. If care is not taken, the entire program will end at that
moment. It is necessary to construct a new quality improvement team, and to let
them begin again and create their own communications.
From the above 14 points Philip Crosby communicated that management should
take prime responsibility for quality, and workers only follow their managers’ .
According to CROSBY, five characteristics of an highly successful organization are :
The PDCA cycle is also known as the Deming Cycle, or as the Deming
Wheel or as the Continuous Improvement Spiral. It originated in the
1920s with the eminent statistics expert Mr. Walter A. Shewhart, who
introduced the concept of PLAN, DO and SEE.
The late Total Quality Management (TQM) guru and renowned statistician
W. Edwards Deming modified the Shewart cycle as: PLAN, DO, STUDY,
and ACT.
Along with the other well-known American quality guru-J.M. Juran, Deming
went to Japan as part of the occupation forces of the allies after World
War II. Deming taught a lot of Quality Improvement methods to the
Japanese, including the usage of statistics and the PLAN, DO, STUDY, ACT
cycle.
PLAN: plan ahead for change. Analyze and predict the results.
DO: execute the plan, taking small steps in controlled circumstances.
STUDY: CHECK, study the results.
ACT: take action to standardize or improve the process.