Design of Multispeed Gearbox

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TSSM’S Bhivarabai Sawant College of Engineering and Research, Narhe, Pune-41

Department of Mechanical Engineering

Subject: Mechanical System Design (402048)

EXPERIMENT NO.: 1 & 2 (Design Project)

AIM: Design for multistage, multispeed gear box

LEARNING OBJECTIVES:
1. To design a multistage multispeed Gear-box system for machine tool application.

2. To draw assembly and details working drawing of the system designed.

CONTENTS:

 Introduction of multistage multispeed gear box:


 Introduction to gear box
 Purpose of using gear box
 Types of gear boxes
 Need of multispeed gear box
 Basic consideration in design of multispeed gear box

 Design of multistage multispeed gear box


 Problem Statement
 Given
 Assumptions
 Notations
 Determination of spindle speed range
 Selection of electric motor (Specification)
 Determine Range ratio (Rn)
 Selection of Geometric progression ratio (Ǿ)
 Determine number of speed steps (z)
 List out the different theoretical spindle speeds (Nz)
 Estimate number of stages (N)
 Write different possible structure formulae
 Select optimum and feasible structure formula
 Construct optimum structure diagram
 Construct optimum Ray diagram
 Construct Speed chart
 Draw Kinematic (Gearing) diagram of gear box
 Calculate transmission ratios
 Find number of teeth on each gear
 Determine actual spindle speed
 Determine speed deviation
 Draw speed deviation diagram
 Determine diameter of pulleys
 Selection of pulley and belt (Specification)
 Design of gears
TSSM’S Bhivarabai Sawant College of Engineering and Research, Narhe, Pune-41
Department of Mechanical Engineering

 Design of shafts
 Design of splines for splines shaft
 Design of keys
 Selection of appropriate bearing (Specification)
 Selection of oil seal (Specification)
 Selection of bearing cap (Specification)
 Selection of bearing cap screw (Specification)
 Design of casing
 Selection of foundation bolt (Specification)
 Selection of inlet hole screw (Specification)
 Selection of drain hole screw (Specification)
 Selection of eye bolt (Specification)
 Selection of gasket (Specification)
 Selection of lubrication
 Summary of all dimensions
 References

Note: Add references with justification in design report where as necessary.

 Assembly Sheet for designed multistage multispeed gear box

 Detailed Sheet for designed multistage multispeed gear box

Note: Working drawing of the system designed

CONCLUSION:-
This way one can study and apply the knowledge for designing and preparing
working drawing of multistage multispeed gearbox.

Prepared by Approved by

Prof. A. S. Ugale Prof. P. R. Kale


Prof. S. D. Borse
( Staff I/C ) ( H. O. D.)

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